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• • • chromatograph They believe the control house is too small and want to build a new 3m x 3m bnck bUIlding, but have no money They are concerned about regulatIons, safety and maintenance. They will take the sample line off of main before onfice run. They are planning to Install display control unit in laboratory. After much discussion, they think they can clean up the control house and Install GC In there by August 8. The employees haven't been paId until today, 25 August, 30% of their December 1996 salary The plant could not even find enough money to buy mIlk for the kindergarten children. They need money to buy freon for the turbine bUilding overhead crane cab aIr conditioner, where temperature reaches 120°F It IS hard to get people motivated, even though they are highly skilled and expenenced The plant stll1 generates power when they can get enough fuel, and do not get paId for the power It IS a catch-22 sItuation where they know they need modern Instruments to measure and analyze fuels to save large sums of money and energy, but no money to even buy spare parts and supplies We did not get information on results from uSing the Fluke power analyzer as the specialist was said to be on vacation Sat. July 26. 1997 - Travel to Simferopol Sun. July 27.1997 - Rest and wntlng notes Mon and Tues. July 28-29. 1997 - In Simferopol CHP Plant PERSONS MET DURING MEETINGS: Anatohy K Voronovskly - Chairman of the Board, Director, Knmenergo Alexander Chupnnko - Director of Simferopol Power Plant Vladimir Cherkosov - ChIef Engineer Vaslly V. Kurlnnoy - Worked at all seven power plants Valery Bablchev - Chief of Technical Department (computer expert) Alexander Dublnets - Chief of Electncal Works Valery Duzhenko - ChIef of Electncal Laboratory Sergey KOJevntkov - Chief of BOiler and Turbine Works Alexander Lltvlnov - ChIef of Automatic and Measunng EqUipment Department INSTRUMENTS SUPPLIED TO SIMPEROPOL CHP PLANT Zirtek oxygen analyzers (2) probes for one bOiler, one two-channel analyzer Panametncs two channel ultrasonic transit time flow meter Panametncs one channel ultraSOniC transit tIme flow meter Instromet natural gas chromatograph, display control Unit and accessories Oxygen cell and consumables for Enerac DISCUSSION Valery Bablehev - Chief of Technical Department IS trying to develop a computenzed 4
• • • Information system for the plant and would like to combine the data from all instruments into one program He has wntten a program In C-Ianguage for downloading data from the Panametrics He asked where IS the program from Panametncs for downloading data to a computer They use the flow meter every day for measunng hot water flow and mazut flow to bOilers They do not have a program diskette for the Enerac S N 11003252. They used to buy reference gases to calibrate Instruments In plant, but now calibrate the Enerac and use It to check other Instruments But they cannot use It to plot and analyze data on the pnnter as descnbed In the manual, and wonder If there IS special software to make it work We were given a document shOWing calculation of efficiency and energy savings of about $34,000 dunng 1995 using the Enerac We were also given a document from the Central Cnmean Regional Department of EnVironmental Protection regarding a dispute In companson of Inspector uSing coloremetnc burettes to test flu gas vs Enerac readings always being lower and a requirement to do parallel tests WIth the Donorgres Laboratory "TESTO-33" Instrument The Electrrcal Department has been uSing the Fluke power analyzer extensively to measure current, voltage and phase angles With very good results They measure voltage on busses, current on current transformers The accuracy of the Fluke IS higher than measurrng equipment In the plant for measunng voltage and current They trust the Instrument very much and use It to check other measunng Instruments When testing phases on a group of transformers at the gas turbines, they found an unbalance They could perform maintenance on the scheme, but the cost would be higher than the energy losses They used the Fluke to try to find the weak POints In bOiler feedwater pump motors and Identified that stator Winding need to be replaced They also discovered that copper rotor bars end connecttons were weakenrng, resulting in losses The problem IS that these are old 3 KV motors no longer made, as 6 KV IS standard They also found a small 200W unbalance of about 20% at admlnrstratlon bUilding where one phase was overloaded and they corrected It The Important lesson IS that the Fluke IS useful for Identifying energy losses The Infrared thermometer Mlnolta Cyclops IS used to check for heat losses from bOilers, drum insulation, steam lines, etc They found bad insulation on a stream drum and replaced It They tned to check the accuracy of Instrument against a thermocouple and found 40°C dIfference They do not trust the accuracy, but saId they do not have a manual in RUSSian or table of emissivitles We mentioned that the Mlkrom manual was translated and should be Similar They used the Instrument to find a steam leak under Insulation In the main bUIlding They 5
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• • W 0 5906-02 • Delivery Or
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• • • • 5906-01/02AIBURSHTY
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• • • • • • • • 590
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• • • furnace is dIvided into
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• • The station has had sIgnifi
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Flue gas samples were also taken at
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4.2.2 Power Plant AudIts The audIt
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Ifonly a modest savings of about 0.
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ECO-06 MAZUT SONIC FLOW METERS The
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DESCRIPTION COST 2. SIlica Analyzer
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6.0 IMPLEMENTATION PHASE (Follow-up
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earings, contacts, etc The electric
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• • • BURSHTYN COAL CONSUMPTI
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DelIvery Order #06 Task 2 Power Pla
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5906-011Cf2A/APPENDIX/4/18/95 APPEN
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Simple Payback for O2 Analyzers - 1
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5906-01l02A/APPENDIX/4/t8/95 APPEND
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Reference air tstrmg Zircoma substr
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SPECIFICATIONS CD OXYGEN SENSING EQ
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.- The 1261 Calorimeter Operates in
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14 The 1750 Proximate Analyzer A ra
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5906-01/C12A1APPLNDIX/4/18/95 APPEN
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• • • • • BURSHTYN COAL Q
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• • • • Polsky Coal Pure Pr
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l,rJ., I BURSTHYN 1994 Jan Feb Mar
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5906-01I02A1APPENDIX/41l8/95 APPEND
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5906-01/fJ2A/APPENDIXJ41l8/95 APPEN
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5906-01I02A/APPENDIX/411 8/95 APPEN
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• • • BOIlPOCHHK flO YKYtDIIE
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• • 5906-01 f02B/8f31197l8ursht
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• • • • ) ) mass flow meter
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) Audit Equipment RECOMMENDATIONS B
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• • t J • • • • ,-",I B
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Page 125 and 126: EXECUTIVE SUMMARY INTRODUCTION GENE
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Page 129: INTRODUCTION ENERGO SYSTEM: LOCATIO
Page 132 and 133: PC boilers. They are also intereste
Page 150: 1.1 IntroductIon TRIP REPORT USAID/
Page 155: • • • technology and requeste
Page 161 and 162: TRIP REPORT Delivery Order No 6 - E
Page 163: cooling water flow to condensers. N
Page 167 and 168: • • • Instromet natural gas c
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Page 171 and 172: availability of a pnnter, Its possi
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Page 179 and 180: Month Consumption ODESSA CHP PLANT
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Page 183 and 184: BURsHTYN NATURAL GAS 1996 P 1997 P
Page 185: • • • • • • • Simfero
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