engine, rotax 1503 4-tec - Sea-Doo.net

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Section 01 ENGINES (1503 4-TEC)Subsection 03 (PTO HOUSING AND MAGNETO)211R1503motr56ATYPICAL1. Starter drive bearingR1503motr264A1. Oil spray nozzle2. Spray nozzle remover– Remove oil spray nozzle carefully by using aslide hammer puller.R1503motr45ATYPICAL1. Starter drive support1InstallationFor installation, reverse the removal procedure.However, pay attention to the following.Apply Loctite 648 (P/N 413 711 400) on oil spraynozzle fitting surface.CAUTION: The oil spray nozzle must be in exactposition to supply enough oil to the supercharger.Any other installation will lead to a superchargerdamage.Only use supercharger spray nozzle installer topush in the nozzle no. 23. Use retaining screwhole to ensure the exact position.CAUTION: Be sure not to forget the distancewasher, disc springs and washer on the starterdrive shaft when assembling.1OIL SPRAY NOZZLESupercharged Engines Only2RemovalRemove the PTO housing as described above:– Turn oil spray nozzle no. 23 by using a grip plierto crack the Loctite.CAUTION: Do not try to pull out the oil spraynozzle with a plier. This may damage the forcefit in the PTO housing.– Fix supercharger spray nozzle remover tight onoil spray nozzle.R1503motr265A1. Spray nozzle installer2. Screw hole for positioningsmr2005-032 39
Section 01 ENGINES (1503 4-TEC)Subsection 04 (LUBRICATION SYSTEM)LUBRICATION SYSTEMSERVICE TOOLSDescription Part Number Pagehose adaptor......................................................................... 529 035 652 ........................................... 45oil pressure gauge ................................................................ 529 035 709 ........................................... 45oil seal guide......................................................................... 529 035 822 ........................................... 54rotary seal pusher................................................................. 529 035 823 ..................................... 53–54SERVICE PRODUCTSDescription Part Number PageLoctite 243............................................................................ 293 800 060 ................... 49, 51, 54, 57–59pulley flange cleaner............................................................. 413 711 809 ..................................... 47, 55SMR2005-035 41
Page 2 and 3: 2005Engine Shop ManualROTAX ® 1503
Page 4 and 5: TABLE OF CONTENTSSAFETY NOTICE.....
Page 6 and 7: SAFETY NOTICESAFETY NOTICEThis manu
Page 8 and 9: INTRODUCTIONARRANGEMENT OF THISMANU
Page 10 and 11: INTRODUCTIONTYPICAL PAGESub-title w
Page 12 and 13: Section 01 ENGINES (1503 4-TEC)Subs
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