engine, rotax 1503 4-tec - Sea-Doo.net

Section 01 ENGINES (1503 4-TEC)Subsection 03 (PTO HOUSING AND MAGNETO)211R1503motr56ATYPICAL1. Starter drive bearingR1503motr264A1. Oil spray nozzle2. Spray nozzle remover– Remove oil spray nozzle carefully by using aslide hammer puller.R1503motr45ATYPICAL1. Starter drive support1InstallationFor installation, reverse the removal procedure.However, pay attention to the following.Apply Loctite 648 (P/N 413 711 400) on oil spraynozzle fitting surface.CAUTION: The oil spray nozzle must be in exactposition to supply enough oil to the supercharger.Any other installation will lead to a superchargerdamage.Only use supercharger spray nozzle installer topush in the nozzle no. 23. Use retaining screwhole to ensure the exact position.CAUTION: Be sure not to forget the distancewasher, disc springs and washer on the starterdrive shaft when assembling.1OIL SPRAY NOZZLESupercharged Engines Only2RemovalRemove the PTO housing as described above:– Turn oil spray nozzle no. 23 by using a grip plierto crack the Loctite.CAUTION: Do not try to pull out the oil spraynozzle with a plier. This may damage the forcefit in the PTO housing.– Fix supercharger spray nozzle remover tight onoil spray nozzle.R1503motr265A1. Spray nozzle installer2. Screw hole for positioningsmr2005-032 39