engine, rotax 1503 4-tec - Sea-Doo.net

More documents

Recommendations

Info

Section 01 ENGINES (1503 4-TEC)Subsection 02 (INTAKE MANIFOLD AND SUPERCHARGER)smr2005-033-007_a1. Intercooler2. Profile Ring3. CollarSuperchargerSupercharged EnginesCAUTION: Be scrupulous when working onsupercharger parts. Supercharger rotationreaches 40 000 RPM. Any modification, improperrepair/assembly or damage on theparts, may result in damage of the supercharger.Strictly follow the described procedures.Take apart supercharger housing.F00B29APLASTIC HAMMERNOTE: The cap nut on the supercharger shaft hasLH threads.Loosen cap nut (turn clockwise) on superchargershaft turbine side while holding shaft with a retainingkey (P/N 529 035 949).121529035949F00B28A 31 111. Retaining screws2. Housing half (intake side)3. Housing half (engine side)R1503motr228A1. Cap nutRemove washer, turbine, O-ring and step collarfrom supercharger shaft.18 SMR2005-033
Section 01 ENGINES (1503 4-TEC)Subsection 02 (INTAKE MANIFOLD AND SUPERCHARGER)76432123145R1503motr359AR1503motr229A1. Washer2. Turbine3. O-ring4. Step collarLoosen nut on supercharger shaft engine sidewhile holding shaft with a retaining key (P/N 529035 949).21. Nut2. L-ring3. Spring washers4. Lock washer5. Ceramic washers6. Drive gear7. Needle bearingsCarefully push out supercharger shaft towards engineside by using a press.1F00B2CA1. Supercharger shaftF00B2BA 11. Nut2. Retaining keyNOTE: There are 40 loose needle bearings underthe gear. Do not reuse.Remove L-ring, spring washers, lock washer, drivegear and needle pins by turning the superchargerass'y upside down.CAUTION: Every time when removing the superchargershaft, both ball bearings have to bereplaced.Remove ball bearing from supercharger shaft byusing a press and retaining key (P/N 529 035 949).SMR2005-033 19
Page 2 and 3: 2005Engine Shop ManualROTAX ® 1503
Page 4 and 5: TABLE OF CONTENTSSAFETY NOTICE.....
Page 6 and 7: SAFETY NOTICESAFETY NOTICEThis manu
Page 8 and 9: INTRODUCTIONARRANGEMENT OF THISMANU
Page 10 and 11: INTRODUCTIONTYPICAL PAGESub-title w
Page 12 and 13: Section 01 ENGINES (1503 4-TEC)Subs
Page 78 and 79:
Section 01 ENGINES (1503 4-TEC)Subs
Page 80 and 81:
Page 82 and 83:
Page 84 and 85:
Page 86 and 87:
Page 88 and 89:
Page 90 and 91:
Page 92 and 93:
Page 94 and 95:
Page 96 and 97:
Page 98 and 99:
Page 100 and 101:
Page 102 and 103:
Page 104 and 105:
Page 106 and 107:
Page 108 and 109:
Page 110 and 111:
Page 112 and 113:
Page 114 and 115:
Page 116 and 117:
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
NOTES
show all

engine, rotax 1503 4-tec - Sea-Doo.net

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?