engine, rotax 1503 4-tec - Sea-Doo.net

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Section 01 ENGINES (1503 4-TEC)Subsection 01 (LEAK TEST)– coolant escaping from weep hole means a damagedrotary seal on coolant pump shaft (refer toCOOLING SYSTEM)R1503motr158A11. Weep hole– coolant escaping from coolant pump housingmeans damaged gasket(s) and/or loosenedscrews (refer to COOLING SYSTEM).NOTE: For all the checkpoints mentioned abovesee the appropriate engine section to diagnoseand repair the engine.ASSEMBLYNOTE: For assembly, use the torque values andLoctite products from the exploded views (referto proper engine section).For assembly, reverse the preparation procedure.NOTE: Prior to inserting the ignition coil in its location,apply some Molykote 111 (P/N 413 707000) around the seal area that touches the sparkplug hole. After installation, ensure the seal seatsproperly with the engine top surface.4 SMR2005-032
Section 01 ENGINES (1503 4-TEC)Subsection 02 (INTAKE MANIFOLD AND SUPERCHARGER)INTAKE MANIFOLD ANDSUPERCHARGERSERVICE TOOLSDescription Part Number Page4-pin socket .......................................................................... 529 035 948 ..................................... 20, 23camshaft locking tool............................................................ 529 035 839 ........................................... 11leak test pump...................................................................... 529 021 800 ........................................... 10retaining key ......................................................................... 529 035 949 ............................... 18–19, 25support plate......................................................................... 529 035 947 ..................................... 22–23support/pusher .................................................................... 529 035 950 ........................................... 23support/pusher ..................................................................... 529 035 950 ........................................... 22Torx adapter.......................................................................... 529 035 938 ..................................... 17, 27SERVICE PRODUCTSDescription Part Number PageKluber Isoflex grease............................................................ 293 550 021 ........................................... 24Loctite 243............................................................................ 293 800 060 ..................................... 23–27Loctite 5910.......................................................................... 293 800 081 ........................................... 25Super Lube grease ............................................................... 293 550 030 ........................................... 27SMR2005-033 5
Page 2 and 3: 2005Engine Shop ManualROTAX ® 1503
Page 4 and 5: TABLE OF CONTENTSSAFETY NOTICE.....
Page 6 and 7: SAFETY NOTICESAFETY NOTICEThis manu
Page 8 and 9: INTRODUCTIONARRANGEMENT OF THISMANU
Page 10 and 11: INTRODUCTIONTYPICAL PAGESub-title w
Page 12 and 13: Section 01 ENGINES (1503 4-TEC)Subs
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Section 01 ENGINES (1503 4-TEC)Subs
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