YCAJ/YDAJ GSi MillenniumTM AIR COOLED CHILLER YCAJ/YDAJ ...

YCAJ/YDAJ GSi MillenniumTM AIR COOLED CHILLER YCAJ/YDAJ ... YCAJ/YDAJ GSi MillenniumTM AIR COOLED CHILLER YCAJ/YDAJ ...

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YCAJ/YDAJ GSiMillennium TM AIRCOOLED CHILLERYCAJ/YDAJ GSi - HRMillennium TM AIRCOOLED HEATRECOVERY CHILLERR407C REFRIGERANTCOOLING CAPACITIES310kW to 1480kWThe YCAJ/YDAJ range of chillers aredesigned for water or water-glycol cooling.YCAJ-HR/ YDAJ-HR heat recoverychillers provide simultaneous chilled andwarm water to satisfy cooling, heating anddomestic hot water requirements.All units are designed to be locatedoutside on the roof of a building or atground level.The equipment is packaged in one, two, orfour condenser modules. The photographillustrates a two module machine.CONTENTSSpecificationAccessories and OptionsOperating LimitationsControlsRefrigeration Flow DiagramsSelection GuideGlycol Sample SelectionCooling CapacitiesHeat Recovery CapacitiesCooling Capacities of Non HeatRecovery CircuitCooling Capacities 30% EthyleneGlycolWater Pressure DropsPhysical DataAcoustic DataElectrical DataElectrical ConnectionsClearancesDimensionsAVAILABLE MODELS & NOMINAL COOLING CAPACITIES TABLE 1YCAJ (1 Module - 2 Compressors)Model 44MR7 55MR7 55ST7 65NS7 66ST9 76ST9 77XT9Cooling Capacity (kW) 312 357 382 388 437 467 507YCAJ (2 Modules - 2 Compressors)Model 77SU7 87SU7 97AU7 98XU7 99XU7 99XW9Cooling Capacity (kW) 522 560 605 658 698 740YDAJ (2 Modules - 4 Compressors)Model 44MR7 55MR7 55ST7 65NS7 66ST9 76ST9 77XT9Cooling Capacity (kW) 623 713 763 776 873 935 1014YDAJ (4 Modules - 4 Compressors)Model 87SU7 97AU7 98XU7 99XU7 99XW9Cooling Capacity (kW) 1120 1210 1316 1395 1479Cooling capacities at 7°C leaving chilled liquid temperature and 35°C ambient.Heat Recovery not available on YDAJ models 87SU7, 97AU7, 98XU7, 99XU7 and 99XW9.FEATURESManufactured to ISO 9001/EN 29001.Multiple refrigerant circuits.Constructed from hevy gauge painted galvanised steel.Industrial type serviceable semi-hermetic reciprocatingcompressor with replaceable cylinder liners.Full factory run test.Optional Electronic Expansion ValveOptional acoustic kit.Optional Star/Delta compressor starter.Separate power and control compartments with lockabledoors and emergency stop button.Power compartment optional door interlocked isolators.Residual current circuit breaker.Microprocessor control with visual display of temperatures,pressures, motor currents, operating hours and number ofstarts.Unit remote alarm contacts.Optional remote water temperature reset.Building Management System interface.SPECIFICATIONBENEFITSHigh standard of quality control.System stand-by security.Long life durability and weather protection.Long life, reliable compressor which can berepaired on site.Operating quality control.For high efficiency at reduced ambientconditions.Reduces operating sound levels.Reduces starting current.Operator safety.Operator safety.Operator safety.System data logging and temperature resetcapability. Fault diagnostics. Energymanagement.Warning notification.Improves operating efficiencyFor central data logging and single point fullsystem monitoring and control.GeneralYCAJ and YDAJ models are completely assembled with all interconnectingrefrigerant piping and internal wiring, ready for field installation. YDAJ units areshipped in two sections and require the installation of a two wire communication linkbetween control panels.YCAJ/YDAJ AIR COOLED CHILLER AND AIR COOLED HEAT RECOVERY CHILLERPage G.43Doc. No. PC110/11.01/GB

<strong>YCAJ</strong>/<strong>YDAJ</strong> <strong>GSi</strong>Millennium TM <strong>AIR</strong><strong>COOLED</strong> <strong>CHILLER</strong><strong>YCAJ</strong>/<strong>YDAJ</strong> <strong>GSi</strong> - HRMillennium TM <strong>AIR</strong><strong>COOLED</strong> HEATRECOVERY <strong>CHILLER</strong>R407C REFRIGERANTCOOLING CAPACITIES310kW to 1480kWThe <strong>YCAJ</strong>/<strong>YDAJ</strong> range of chillers aredesigned for water or water-glycol cooling.<strong>YCAJ</strong>-HR/ <strong>YDAJ</strong>-HR heat recoverychillers provide simultaneous chilled andwarm water to satisfy cooling, heating anddomestic hot water requirements.All units are designed to be locatedoutside on the roof of a building or atground level.The equipment is packaged in one, two, orfour condenser modules. The photographillustrates a two module machine.CONTENTSSpecificationAccessories and OptionsOperating LimitationsControlsRefrigeration Flow DiagramsSelection GuideGlycol Sample SelectionCooling CapacitiesHeat Recovery CapacitiesCooling Capacities of Non HeatRecovery CircuitCooling Capacities 30% EthyleneGlycolWater Pressure DropsPhysical DataAcoustic DataElectrical DataElectrical ConnectionsClearancesDimensionsAVAILABLE MODELS & NOMINAL COOLING CAPACITIES TABLE 1<strong>YCAJ</strong> (1 Module - 2 Compressors)Model 44MR7 55MR7 55ST7 65NS7 66ST9 76ST9 77XT9Cooling Capacity (kW) 312 357 382 388 437 467 507<strong>YCAJ</strong> (2 Modules - 2 Compressors)Model 77SU7 87SU7 97AU7 98XU7 99XU7 99XW9Cooling Capacity (kW) 522 560 605 658 698 740<strong>YDAJ</strong> (2 Modules - 4 Compressors)Model 44MR7 55MR7 55ST7 65NS7 66ST9 76ST9 77XT9Cooling Capacity (kW) 623 713 763 776 873 935 1014<strong>YDAJ</strong> (4 Modules - 4 Compressors)Model 87SU7 97AU7 98XU7 99XU7 99XW9Cooling Capacity (kW) 1120 1210 1316 1395 1479Cooling capacities at 7°C leaving chilled liquid temperature and 35°C ambient.Heat Recovery not available on <strong>YDAJ</strong> models 87SU7, 97AU7, 98XU7, 99XU7 and 99XW9.FEATURESManufactured to ISO 9001/EN 29001.Multiple refrigerant circuits.Constructed from hevy gauge painted galvanised steel.Industrial type serviceable semi-hermetic reciprocatingcompressor with replaceable cylinder liners.Full factory run test.Optional Electronic Expansion ValveOptional acoustic kit.Optional Star/Delta compressor starter.Separate power and control compartments with lockabledoors and emergency stop button.Power compartment optional door interlocked isolators.Residual current circuit breaker.Microprocessor control with visual display of temperatures,pressures, motor currents, operating hours and number ofstarts.Unit remote alarm contacts.Optional remote water temperature reset.Building Management System interface.SPECIFICATIONBENEFITSHigh standard of quality control.System stand-by security.Long life durability and weather protection.Long life, reliable compressor which can berepaired on site.Operating quality control.For high efficiency at reduced ambientconditions.Reduces operating sound levels.Reduces starting current.Operator safety.Operator safety.Operator safety.System data logging and temperature resetcapability. Fault diagnostics. Energymanagement.Warning notification.Improves operating efficiencyFor central data logging and single point fullsystem monitoring and control.General<strong>YCAJ</strong> and <strong>YDAJ</strong> models are completely assembled with all interconnectingrefrigerant piping and internal wiring, ready for field installation. <strong>YDAJ</strong> units areshipped in two sections and require the installation of a two wire communication linkbetween control panels.<strong>YCAJ</strong>/<strong>YDAJ</strong> <strong>AIR</strong> <strong>COOLED</strong> <strong>CHILLER</strong> AND <strong>AIR</strong> <strong>COOLED</strong> HEAT RECOVERY <strong>CHILLER</strong>Page G.43Doc. No. PC110/11.01/GB


The unit is pressure-tested,evacuated and fully charged withrefrigerant and includes an initial oilcharge. After assembly a full run testis performed, with water flowingthrough the cooler, to verify that eachrefrigeration circuit operates correctly.The unit base and frame is ofheavy-gauge, galvanised steel, withbaked-on powder paint (Desert Sand(RAL 1019)).CompressorsThe chiller has accessible,semi-hermetic, reciprocatingcompressors. All rotating parts arestatically and dynamically balanced.Motor - The compressor motors arerefrigerant gas cooled, with integraltemperature-sensing solid stateoverload protection in each phase.The terminal boxes are to IP55weather protection. Starting is by PartWinding or optional Star/ Delta.Housing - The compressor housing iscast iron, and contains: removablecylinder heads with internal muffling,suction and discharge service valves,crankcase sight glass and heater, oiland suction strainers, and internalrelief valves.Crankshaft - The crankshaft is ductile(nodular) iron, drilled for positive oildistribution, with integralcounterweights for balancing. Themain bearings are insert type,steel-backed babbitt. The thrustbearing is bronze.Cylinder Assemblies - Suction anddischarge valves are high-quality,non-flexing, stainless steel. Thepistons are aluminium alloy with twopiston rings. The connecting rods arealuminium alloy with integral bearingsurfaces on both ends. Cylinder linersare removable.Lubrication - The lubrication isforce-fed by a reversible oil pump toall crankshaft and bearing surfacesthrough a fine mesh stainless steel oilstrainer.Capacity Control - Capacity controlis provided by solenoid-actuated,capacity control valves, which arecontrolled by the microprocessorcentre. This method efficiently andeffectively matches low loadconditions as required. Gas flow issufficient at all times to cool the motor.Isolation - Each compressor ismounted on isolator pads to reducevibration transmission to thestructure.CoolerThe dual-circuit cooler is thedirect-expansion type, with the refrigerant inthe tubes and chilled liquid flowing throughthe baffled shell. The design workingpressure of the shell is 10.3 bar g, and 16.2bar g for the tube side. The refrigerant sideis constructed and tested in accordancewith European code requirements.The water baffles are constructed ofgalvanised steel to resist corrosion. Theremovable heads allow access to theinternally enhanced, seamless, coppertubes. Vent and drain connections areincluded.The cooler is equipped with a heater matcontrolled by a separate thermostat. Theheater provides freeze protection for thecooler down to -29°C ambient. The cooler iscovered with 19mm flexible, closed-cell,foam insulation. Each circuit is protected bya relief valve set at 16.2 bar g.CondenserCoils - The condenser coils are seamlesscopper tubes, arranged in staggered rows,mechanically expanded into aluminium fins.Integral subcooling is included. The designworking pressure of the coil is 31 bar g.Fans - The condenser fans are U.V. stablepolypropylene, high efficiency, airfoil-typefan blades directly driven by independentmotors, and positioned for vertical airdischarge. The fan guards are constructedof heavy-gauge wire hot dipped galvanizedcoated steel. All blades are dynamically andstatically balanced for vibration-freeoperation.Motors - The fan motors are TotallyEnclosed Air-Over, squirrel-cage type,current protected. They feature ballbearings that are double sealed andpermanently lubricated.Heat Recovery CondenserThe heat recovery condenser is a cleanableshell and tube type with seamless highpressure shell and external finned 19mmOD copper tubes rolled into tube sheets. Ithas removable cast iron water heads. Thecondenser shell is factory insulated with19mm thick flexible closed cell insulationand has a heater mat for antifreezeprotection down to -29°C. The designworking pressure is 27.5 bar g on therefrigerant side and 10.3 bar g on the waterside.Refrigerant CircuitsTwo complete refrigerant circuits aresupplied on <strong>YCAJ</strong> units, four on <strong>YDAJ</strong> units.Unit piping is ACR copper with brazedjoints. The liquid line includes: a shut offvalve with charging port, sightglass withmoisture-indicator, thermal expansionvalve (direct acting, max-operatingpressure), or optional electronic expansionvalve, solenoid valve, and filter drier. Theentire suction line, the liquid line betweenthe expansion valve and the cooler, areinsulated with flexible, closed-cell, foaminsulation.Compressor low, high and oil transducersplus manual high pressure cut-out arelocated on the system pipework.Power And Control PanelAll controls and motor starting equipmentnecessary for full unit operation are factorywired and function tested. Components aremounted on galvanised steel back plates,and enclosed in the relevant power,pressure or control compartment of thegalvanised steel enclosure. A separatedoor is provided for the pressure controlsection. On the main control panel door afurther door, with perspex viewing window,is located on the exterior of the controlcompartment door to house themicrocomputer keypad and display. Alldoors are hinged, lockable with door staysand are designed to IP55 weatherprotection. Enclosure and doors arefinished in zinc phosphate pre-treatedbaked enamel coloured Caribbean blue.<strong>YDAJ</strong> units have a main and auxiliarycontrol panel.Each Power Compartment Contains:Partwind or optional Star/ Delta compressorstarting contactors, fan fuses, controlinterface relays, incoming mains terminalblock per compressor as standard, oroptional door interlocked fused isolator(pad/ lockable). As a further option,common supply incoming mains bus barslocated in a separate sheet metalcompartment . Control circuit 220/240Vserving compressor solenoids, crankcaseheaters, heat exchanger heater mats, andcompressor and fan contactor coils withresidual current circuit breaker.The 24 Volt Control CompartmentContains: Microprocessor board, powersupply board, Opto isolator board andelectronic expansion valve controller(s)when fitted.ControlsThe microprocessor based control systemis capable of multi-circuit control to maintainchilled liquid temperature.Compressor starting/stopping and loading/unloading decisions are performed by themicroprocessor to maintain leaving watertemperature. These decisions are afunction of temperature deviation fromsetpoint and rate of change of temperature.The 40 character display (2 lines of 20characters) allows the operator to displaysystem operating parameters as well asaccess programmed information already inmemory.The keypad is provided for programmingand accessing setpoints, pressures,temperatures, motor current, cut-outs, dailyschedule, options and fault information.Remote cycling, unloading and chilledwater temperature reset can beaccomplished by voltage free customercontacts.Page G.44Doc. No. PC110/11.01/GB


Three Wire Supply Kit(Standard for CE Units)Additional transformer and wiring to allowcontrol voltage to be internally derived onsites with “Three wire” supply.Single Electrical Connection PlusIsolatorsFactory fitted option to allow one powerconnection per control panel for the twocompressors plus fans and controls withfused door interlocked isolator per powersection. Includes cable inlet extension forgland plate.Isolators Plus Single Phase ControlFused door interlocked isolator per powersection with terminal block for singlephase controls.Star/Delta StartCompressors with Start/Delta motor plusstarting contactors and pressureequalization controls.Electronic Expansion ValveUnit fitted with electronic expansionvalves and controls instead of thermalexpansion valves.Micro Panel Isolator KitField fitted additional PCB allowing voltfree contacts to be located more than 7.5metres from chiller panel connections.Ems Offset CardAdditional PCB to allow remote leavingliquid temperature offset function.Sequence ControllerMonitors mixed leaving chilled water orglycol temperature from two to four unitsand controls to maintain required mixedtemperature whilst running the minimumnumber of units.ACCESSORIES AND OPTIONSYork Talk TranslatorProvides central communication with thirdparty BMS for monitoring and control of allchillers in the system.Low Ambient KitThis accessory is factory fitted andincludes all necessary components toallow chiller operation down to -18°Ccondenser intake air.Condenser Coil Fin ProtectionProtection against atmospheric pollution.Options: Aluminium fin with bakedphenolic coating, Copper fins andAluminium fin pre-coated with epoxy andheat cured.Cooler Pressure Vessel CodesCoolers can be supplied in conformancewith the following pressure vessel codes:T.Ue.V. (Germany & Austria), I.S.P.E.S.L.(Italy) and D.R.I.R.E. (France)Acoustic Kit - Phase IFactory fitted slow speed fans givingreduced unit fan noise.Acoustic Kit - Phase IIFactory fitted slow speed fans,compressor acoustic enclosure,discharge line gas muffler and acousticlagging giving additional noise reduction.High Static Pressure FansFactory fitted fans with extra staticpressure capability permitting addition oflouvres, ductwork, attenuators, etc.Mechanical Gauge KitFactory fitted mechanical dial gauges fordischarge, suction and oil pressureindication in addition to transducerpressure display.VGB 20 Compliance KitFactory fitted additional T.Ue.V. approvedhigh pressure cutout switches.Wire Panel EnclosureConsists of welded-wire-mesh guardsmounted on the exterior of the unit.Prevents unauthorized access, yetprovides free air flow.Final OversprayOverspray painting of unit after assembly.Cooler Flange KitFactory fitted flanges on cooler waterconnections to I.S.O. R2084-NP10.Available in Weld or Victaulic Adaptor.Companion Flange KitWeld flanges to match cooler flange kitISO 7005-1 PN10 supplied loose for fieldinstallation by contractor. Includes allnecessary nuts, bolts, gaskets, etc.Anti-Vibration MountsOpen spring isolator mounts with levellingscrews and fixing down holes, suppliedloose for field installation by contractor.Flow SwitchSwitch with 1 inch IPS thread suitable for10 bar g DWP and having gold contactsfor low voltage/ current, to protect unitfrom loss of water flow. A flow switch mustbe furnished with each unit for fieldinstallation by contractor.Lifting Lug KitSet of four lifting lugs for locating in theunit base frame to achieve safe and easyunit handling. Models 44MR7 to 77XT9.PrinterHand held printer for obtaining printout ofunit operating data and history data.Leaving chilled liquid temperature o CAir Standard / High Pressure Fans °C -4 45GlycolEntering Slow Speed Fans °C -4 42Chilled Pressure Vessel Code Condenser Low Ambient Kit °C -18 45Water Other Codes Fan Available Standard fans kPa 0 20ASME Special External Slow Speed Fans kPa 0 10StandardMin. Max. Code * Materials* Static Pressure High Pressure Fans kPa 0 1006 10 -8 -2 -8 Electrical Supply 3 Phase 50 Hz V 342 4403.3 8 Temperature difference o CHeat Recovery Condenserleaving water temperature o CMin. 30 Max. 49OPERATING LIMITATIONS TABLE 2MinimumCooler Flow (l/s)HR Condenser Flow (l/s)Model Primary System <strong>YCAJ</strong><strong>YDAJ</strong><strong>YCAJ</strong><strong>YDAJ</strong>Water Volume (l) Min Max Min Max Min Max Min Max44MR7, 55MR7 1500, 1720 7.5 36.5 2 x 7.5 2 x 36.5 3.3 11.1 2 x 3.3 2 x 11.155ST7 1850 9.4 40.5 2 x 9.4 2 x 40.5 3.3 11.1 2 x 3.3 2 x 11.165NS7 1540 7.5 36.5 2 x 7.5 2 x 36.5 5 19 2 x 5 2 x 1966ST9, 76ST9 1460, 1560 9.4 40.5 2 x 9.4 2 x 40.5 5 19 2 x 5 2 x 1977SU7 1740 9.4 40.5 5 1977XT9 1700 15.8 50.7 2 x 15.8 2 x 50.7 5 19 2 x 5 2 x 1987SU7 1860 9.4 40.5 2 x 9.4 2 x 40.5 11.5 43.597AU7 1800 12.6 54.5 2 x 12.6 2 x 54.5 11.5 43.598XU7, 99XU7 1910, 1610 15.8 50.7 2 x 15.8 2 x 50.7 13 49 2 x 13 2 x 4999XW9 2020 15.8 50.7 2 x 15.8 2 x 50.7 13 49Page G.45Doc. No. PC110/11.01/GB


REFRIGERANT FLOW DIAGRAMSCooling Only (Figure 1) Heat Recovery (Figure 2)Low pressure liquid refrigerant enters the cooler and isevaporated and superheated by the heat energy absorbed fromthe chilled water passing through the cooler shell. Low pressurevapour enters the compressor where pressure and superheatare increased. Heat is rejected via the air cooled condenser coiland fans. The fully condensed and subcooled liquid refrigerantthen enters the expansion valve where pressure reduction andfurther cooling takes place before returning to the cooler.During heat recovery operation the refrigerant passes to thewater cooled condenser instead of the air cooled condenser.The high pressure superheated refrigerant vapour enters thecondenser shell, where heat is rejected to the warm water in thetubes, and is condensed. High pressure liquid refrigerant thenpasses through the expansion valve, where pressure reductionand cooling takes place, before returning to the cooler. Excessheat is rejected at the air cooled condenser.TABLE 3FOULING FACTORSTABLE 4ALTITUDE FACTORSCOOLERFouling Factor m² °C/kW Capacity Factor Comp. Input Factor0.044 1.000 1.0000.088 0.987 0.9950.176 0.964 0.9850.352 0.915 0.962Altitude (m) Capacity Factor Comp. Input Factor0 1.000 1.000600 0.987 1.0101200 0.973 1.0201800 0.958 1.0292400 0.943 1.038HEAT RECOVERY CONDENSERFouling Factor m² °C/kW Capacity Factor Comp. Input Factor0.044 1.000 1.0000.088 0.987 1.0230.176 0.955 1.0680.308 0.910 1.135TABLE 5Fan TypeFAN APPLICATION FACTORSExternalStatic PaCapacityFactorComp. InputFactorSlow Speed FansStandard Fans000.961.001.031.0010200.950.991.041.01High Head Fans 100 1.00 1.00Page G.46Doc. No. PC110/11.01/GB


SELECTION GUIDEDATA REQUIREDTo select a YORK <strong>YCAJ</strong>/<strong>YDAJ</strong> chiller the following informationis required:1. Required cooling capacity.2. Required refrigerant.3. Design chilled water entering and leaving temperatures.4. Design water flow rate if one of the temperatures in item 3 areunknown.5. Design condenser entering air temperature. This willnormally be the design summer ambient air temperatureunless location or other factors have an influence.6. Altitude above sea level.7. Design cooler (and Heat Recovery Condenser) fouling factor.8. Static pressure resistance against condenser entering andleaving air flow (where ducts, louvres, attenuators, etc., areused) at full unit air volume.Note: Items 1, 3 and 4 must be linked by the following formulae:Cooling Capacity (kW) = Range (°C) x Flow (litre/sec) x 4.18Where Range = Entering liquid temperature - Leaving liquidtemperature.COOLING ONLY <strong>CHILLER</strong> SELECTION METHOD1. Determine the correct size of chiller by selecting the modelwhich most closely matches the required capacity at thedesign conditions of leaving water temperature and enteringair temperature.2. Apply correction factors for fouling factor (Table 3) andaltitude & fan application (Tables 4 & 5) to the capacity andpower values from the capacity tables. Ensure the correctedcapacity is- still sufficient for requirements.3. Using the corrected capacity of the selected chiller adjust thedesign temperature range, or flow rate, to balance theformulae shown in "Data Required".4. Physical and electrical data can now be determined fromTables 11 to 13.5. Always re-check that selections fall within the designlimitations specified in Table 2.COOLING ONLY <strong>CHILLER</strong> SAMPLE SELECTIONA chiller is required to cool water from 12°C to 7°C having acooling capacity of 520 kW at a design flow rate of 24.9 l/s.Other design conditions applying are:Ambient air entering condenser: 32°CFouling Factor:0.044m² °C./kWAltitude:Sea levelCondenser air restriction: NoneFrom a cursory examination of capacity Table 6, a model<strong>YCAJ</strong> 77XT9 gives approximately the required capacity:Air 30°C 35°CLWT Capacity Power Capacity Power7°C 535 178 507 185No correction factors apply therefore, after calculating the flowrate, the conditions will be as follows:Cooling Capacity:523.8 kWWater temperature:12°C to 7°C (Range = 5°C)Water flow rate:25 l/sCompressor Power:180.8 kWAll values are within the operating limits in Table 2.From Pressure Drop Graph (Figure 9), using line E.<strong>YCAJ</strong> 77XT9 cooler water pressure drop = 27 kPa at thecalculated flow of 25 l/s.SAMPLE SELECTION HEAT RECOVERYModel <strong>YCAJ</strong> 77XT9 capacity during cooling only operation =507 kW. See Cooling Only Chiller Selection.<strong>YCAJ</strong> 77XT9 has two refrigerant circuits. One of these operatesin Heat Recovery.Required leaving Temperature = 50°CHot water temperature range = 8°CFrom Table 7 a model <strong>YCAJ</strong> 77XT9 gives the following datawhen providing hot water at 50°C.LWT Cool (kW) Power (kW) Heat (kW)6°C 248 92 3318°C 267 94 352Interpolating for 7°C leaving chilled water.Cooling capacity of Heat Recovery circuit = 257.5 kWHeat Recovery circuit compressor power = 93 kWRecovered Heating capacity = 341.5 kWHeat Recovery water flow = 341.5°C x 4.18 = 10.2 l/sAll values are within operating limits in Table 2.From Pressure Drop Graph (Figure 10) using line S.<strong>YCAJ</strong> 77XT9 Heat Recovery condenser Pressure Drop =27 kPa at the calculated flow of 10.2 l/s.COOLING CAPACITY OF NON HEAT RECOVERY CIRCUITFrom Table 8 a model <strong>YCAJ</strong> 77XT9 gives the following data:Air 30°C 35°CLWT Capacity Power Capacity Power6°C 258 89 244 928°C 274 92 260 97Interpolating for 7°C leaving chilled water and 32°C Air.Cooling capacity of non Heat recovery circuit = 260.4 kWCompressor power of non heat recovery circuit = 92.1 kWTotal chiller cooling capacity when operating in Heat Recovery =257.5 kW + 260.4 kW = 518 kWTotal chiller compressor power when operating in HeatRecovery = 93 kW + 92.1 kW = 185.1 kWInterpolating for 7°C water and 32°C air:Capacity = 523.8 kWCompressor Power = 180.8 kWPage G.47Doc. No. PC110/11.01/GB


DATA REQUIREDTo select a YORK <strong>YCAJ</strong>/<strong>YDAJ</strong> glycol chiller, the followinginformation is required.1. Required cooling capacity.2. Design cooler water/glycol entering and leavingtemperatures.3. Design water/glycol flow rate.4. Design condenser entering air temperature. This willnormally be the design summer ambient air temperatureunless location or other factors have an influence.5. Altitude above sea level.6. Design cooler fouling factor.7. Static pressure resistance against condenser entering andleaving airflow where ducts, louvres, attenuators, etc., areused, at full unit air flow.Note: Items 1, 2 and 3 must be linked by the following formulae:Capacity (kW) = Range (°C) x Flow (litre/sec)Glycol FactorWhere:Range = Entering liquid temperature - leaving liquid temp.To determine Glycol Factor refer to Figure 3 for ethylene glycolor Figure 5 for propylene glycol. For the design leavingtemperature look up the recommended concentration of glycoland the Glycol Factor at this concentration. This is the minimumconcentration which should be used for the design leavingtemperature. If a higher concentration is desired the GlycolFactor can be determined from Figure 4 for the ethylene glycolor Figure 6 for propylene glycol.SELECTION METHOD1. Determine the correct model of chiller by selecting the modelwhich most closely matches the required capacity at thedesign conditions of leaving glycol temperature and enteringair temperature.2. Apply the relevant correction factors for fouling factor, altitudeand fan application (Tables 3 to 5) and glycol concentration(Figures 3 or 5), to the capacity and power values from thecapacity tables. Ensure the corrected capacity is stillsufficient for requirements.3. Using the corrected capacity of the selected chiller, adjust thedesign temperature range, or flow rate, to balance theformulae shown in “Data Required”.4. Physical and electrical data can now be determined fromTables 11 to 13.5. Always re-check that selections fall within the designlimitations specified. (See Table 2).GLYCOL SAMPLE SELECTIONSAMPLE SELECTIONA chiller is required for cooling propylene glycol from 4°C to-1°C having a required duty of 380 kW.The following design conditions apply:Fouling Factor:0.088m °C/kWAltitude:1200 mAmbient air: 30°CGlycol Strength:27% w/wFor propylene glycol leaving at - 1°C the recommendedconcentration from Figure 5 is 27%. The specified strength istherefore suitable.From ratings using an "Ethylene Glycol" temperature of “-2°C”leaving temperature (Propylene Glycol capacity = EthyleneGlycol capacity at 1°C lower temperature) at 30°C air a<strong>YCAJ</strong> 77SU7 gives 397 kW capacity and 140 kW compressorpower. (see Table 9).From the design fouling factor, corrections of Capacity x 0.987and power x 0.995 apply. See Table 3.From the design altitude, corrections of Capacity x 0.973 andpower x 1.020 apply. See Table 4.From the design glycol strength, corrections of Capacity x 1.02and power x 1.008 apply, (Interpolation from Table 10).Applying these factors to the selection: <strong>YCAJ</strong> 77SU7Capacity= 397 x 0.987 x 0.973 x 1.02 = 389 kWCompressor Power= 140 x 0.995 x 1.02 x 1.008 = 143.2 kWFor the glycol concentration specified and a leaving temperatureof - 1°C, Figure 8 shows a Glycol Factor of 0.243. The flow ratecan be determined, therefore, from the formula shown in "DataRequired".389 kW = (4 - (-1)) x Flow (l/s)0.243Flow rate = 389 x 0.243 = 18.9 (l/s)5This satisfies the Operating Limits.Cooler pressure drop can be found by taking the value of waterpressure drop using line C, see Figure 9, for a <strong>YCAJ</strong> 77SU7 andmultiplying by the correction factor (Figure 7), for 25% strengthand a mean temperature of 1.5°C,i.e. (4 + (-1))/2°C:33 kPa x 1.25 = 41.2 kPaPage G.48Doc. No. PC110/11.01/GB


<strong>YCAJ</strong> COOLING CAPACITIES TABLE 6<strong>YCAJ</strong>44MR7<strong>YCAJ</strong>55MR7<strong>YCAJ</strong>55ST7<strong>YCAJ</strong>65NS7<strong>YCAJ</strong>66ST9<strong>YCAJ</strong>76ST9<strong>YCAJ</strong>77XT9<strong>YCAJ</strong>77SU7<strong>YCAJ</strong>87SU7<strong>YCAJ</strong>97AU7<strong>YCAJ</strong>98XU7<strong>YCAJ</strong>99XU7<strong>YCAJ</strong>99XW9Condenser Air Entering Temperature °C25 30 35 4045Cool Power Cool Power Cool Power Cool Power Cool PowerkW kW kW kW kW kW kW kW kW kW6 333 93 317 97 301 101 285 105 269 1097 344 95 328 99 312 103 295 107 279 1118 355 96 339 100 322 104 305 1089 366 97 349 102 332 106 315 11010 377 99 360 103 343 108 325 11212 399 102 381 106 363 111 345 1166 383 114 364 119 345 124 326 129 307 1347 395 116 376 121 357 126 337 132 318 1378 407 118 388 123 368 129 348 134 329 1399 420 120 400 126 379 131 359 137 339 14210 432 122 411 128 391 133 370 139 350 14512 457 126 435 132 414 138 392 144 371 1506 410 115 389 121 369 126 349 132 329 1377 423 117 402 123 382 128 361 134 340 1408 437 119 415 125 394 131 373 136 352 1429 450 121 428 127 407 133 385 139 363 14510 464 123 442 129 419 135 397 141 375 14712 491 126 468 133 444 139 421 146 398 1536 415 125 395 130 376 135 356 140 336 1457 428 127 408 132 388 138 368 143 348 1488 441 129 421 135 401 140 380 146 360 1519 455 131 434 137 413 143 392 148 371 15410 468 133 447 139 426 145 404 151 383 15712 495 138 473 144 451 150 429 1566 468 133 445 140 422 146 399 152 376 1587 484 135 460 142 437 148 413 155 390 1618 499 138 475 144 451 151 427 158 403 1649 514 140 490 147 465 154 441 160 416 16710 530 142 504 149 479 156 454 163 429 17012 560 146 534 154 508 161 482 1696 502 150 477 156 452 163 427 170 403 1767 518 152 493 159 467 166 442 173 417 1808 534 155 508 162 482 169 456 176 430 1839 550 157 524 165 497 172 471 179 444 18710 567 160 540 168 512 175 485 183 458 19012 599 165 571 173 543 181 514 1896 546 167 518 174 491 181 463 188 436 1957 563 170 535 178 507 185 479 192 451 1998 581 173 552 181 523 188 494 196 466 2039 598 176 569 184 540 192 510 200 481 20710 616 179 586 187 556 195 526 203 496 21112 651 185 620 194 589 202 557 2116 559 152 532 160 505 168 478 175 452 1837 577 154 550 162 522 170 495 178 467 1868 595 156 567 165 539 173 511 181 483 1899 614 158 585 167 556 175 528 184 499 19210 632 161 603 169 574 178 544 187 515 19612 669 165 638 174 608 183 577 193 547 2026 599 163 571 171 542 179 513 187 484 1957 619 165 589 174 560 182 531 190 501 1988 638 168 608 176 578 185 548 193 518 2029 658 170 627 179 596 188 566 196 535 20510 677 172 646 181 615 191 583 200 552 20912 716 177 684 187 651 196 618 2066 649 181 617 189 586 198 554 206 522 2147 670 184 637 192 605 201 573 210 541 2188 691 187 658 196 625 204 592 213 559 2229 711 189 678 199 644 208 610 217 577 22610 732 192 698 202 664 211 629 221 595 23012 774 198 738 208 703 218 667 2286 706 195 671 204 637 213 602 222 568 2317 729 198 693 207 658 216 623 2268 751 201 715 211 679 220 643 2309 774 204 737 214 700 224 664 23410 797 207 759 217 722 22812 842 213 803 2246 749 212 712 221 675 230 639 240 602 2497 773 215 735 225 698 235 660 2448 797 219 758 229 720 239 681 2499 820 222 781 233 742 24310 844 226 804 237 764 24712 892 233 850 2446 792 205 754 214 716 224 678 234 640 2447 817 208 779 218 740 228 701 238 662 2488 843 211 803 221 764 232 724 242 684 2539 869 214 828 225 788 235 747 24610 894 217 853 228 812 239 770 25012 946 223 903 235 860 247LWT °CPage G.49Doc. No. PC110/11.01/GB


TABLE 6<strong>YDAJ</strong> COOLING CAPACITIES<strong>YDAJ</strong>44MR7<strong>YDAJ</strong>55MR7<strong>YDAJ</strong>55ST7<strong>YDAJ</strong>65NS7<strong>YDAJ</strong>66ST9<strong>YDAJ</strong>76ST9<strong>YDAJ</strong>77XT9<strong>YDAJ</strong>87SU7<strong>YDAJ</strong>97AU7<strong>YDAJ</strong>98XU7<strong>YDAJ</strong>99XU7<strong>YDAJ</strong>99XW9Condenser Air Entering Temperature °C25 30 35 40 45Cool Power Cool Power Cool Power Cool Power Cool PowerkW kW kW kW kW kW kW kW kW kW6 667 186 635 194 603 202 571 209 539 2177 689 189 656 197 623 205 591 213 558 2218 710 192 677 200 644 209 611 217 578 2259 732 195 698 203 665 212 631 220 597 22910 754 198 720 207 685 215 651 224 616 23312 798 203 762 213 726 222 691 231 655 2416 765 228 728 238 690 248 652 258 615 2687 790 232 752 242 713 253 675 263 636 2738 815 236 775 247 736 257 697 268 657 2799 839 240 799 251 759 262 719 273 679 28410 864 244 823 255 782 267 741 278 700 29012 913 252 870 264 828 276 785 288 742 3006 819 231 779 241 738 252 698 263 657 2747 846 234 805 245 763 257 722 268 681 2798 873 238 831 249 788 261 746 273 704 2849 900 242 857 254 814 266 770 278 727 29010 927 245 883 258 839 270 794 282 750 29512 981 253 935 266 889 279 842 292 796 3056 829 250 790 260 751 270 712 280 673 2917 856 254 816 265 776 275 736 286 696 2968 883 258 842 269 801 280 760 291 720 3029 910 262 868 274 826 285 785 297 743 30810 937 267 894 278 851 290 809 302 766 31412 990 275 946 288 902 300 857 313 813 3256 937 267 891 279 845 292 799 304 753 3177 968 271 920 284 873 297 826 310 779 3238 998 275 950 288 902 302 854 315 806 3299 1029 279 979 293 930 307 881 321 832 33510 1059 284 1009 298 959 312 909 327 859 34112 1120 292 1068 307 1016 323 964 338 911 3536 1004 299 954 313 904 326 855 339 805 3527 1036 305 985 318 935 332 884 346 833 3598 1068 310 1017 324 965 338 913 352 861 3669 1101 315 1048 329 995 344 942 359 889 37310 1133 320 1079 335 1025 350 971 365 917 38012 1198 330 1142 346 1085 362 1029 378 972 3956 1091 335 1036 349 981 363 926 377 871 3917 1126 341 1070 355 1014 370 958 384 901 3998 1162 347 1104 362 1046 377 989 392 931 4079 1197 353 1138 368 1079 384 1020 399 961 41510 1232 359 1172 375 1112 391 1052 407 991 42312 1303 371 1240 388 1177 405 1114 422 1051 4396 1199 326 1141 342 1084 358 1026 373 969 3897 1238 331 1179 347 1120 364 1061 380 1002 3968 1277 335 1217 352 1156 369 1096 386 1036 4039 1316 340 1254 358 1193 375 1131 393 1070 41010 1355 345 1292 363 1229 381 1166 399 1103 41712 1432 354 1367 373 1302 393 1236 4126 1297 362 1234 379 1171 395 1108 412 1045 4287 1339 368 1275 385 1210 402 1146 419 10ß1 4378 1381 373 1315 391 1249 409 1183 427 1117 4459 1423 379 1355 397 1288 416 1221 434 1153 45310 1465 384 1396 404 1327 423 1258 442 1190 46112 1548 396 1477 416 1405 436 1333 4576 1412 389 1343 407 1274 425 1205 443 1136 4617 1457 395 1387 414 1316 433 1246 4528 1502 402 1430 421 1358 440 1286 4609 1548 408 1474 428 1401 448 1327 46810 1593 414 1518 435 1443 45512 1684 427 1606 4496 1498 423 1424 442 1351 461 1277 480 1204 4987 1545 431 1470 450 1395 469 1320 4898 1593 438 1516 458 1440 478 1363 4989 1641 445 1562 466 1484 48610 1688 452 1608 473 1528 49512 1784 466 1701 4896 1584 409 1508 429 1431 449 1355 468 1279 4887 1635 415 1557 436 1479 456 1402 476 1324 4978 1686 421 1607 442 1527 463 1448 485 1368 5069 1738 427 1656 449 1575 471 1494 49310 1789 433 1706 456 1623 478 1540 50112 1892 445 1805 469 1719 493LWT °CPage G.50Doc. No. PC110/11.01/GB


<strong>YCAJ</strong> HEAT RECOVERY CAPACITIES TABLE 750% Heat Recovery100% Heat Recovery<strong>YCAJ</strong>44MR7<strong>YCAJ</strong>55MR7<strong>YCAJ</strong>55ST7<strong>YCAJ</strong>65NS7<strong>YCAJ</strong>66ST9<strong>YCAJ</strong>76ST9<strong>YCAJ</strong>77XT9<strong>YCAJ</strong>77SU7<strong>YCAJ</strong>87SU7<strong>YCAJ</strong>97AU7<strong>YCAJ</strong>98XU7<strong>YCAJ</strong>99XU7<strong>YCAJ</strong>99XW9Leaving Hot Water Temperature °C35 40 45 50 52Cool Power Heat Cool Power Heat Cool Power Heat Cool Power Heat Cool Power HeatkW kW kW kW kW kW kW kW kW kW kW kW kW kW kW6 170 45 211 162 48 205 152 51 198 144 54 192 140 54 1898 182 46 224 173 49 217 165 52 211 154 55 204 150 56 20110 195 47 237 185 50 230 176 53 224 165 56 216 162 58 21412 207 48 250 197 51 244 187 55 236 177 58 229 173 59 2266 199 54 248 190 58 242 180 61 234 169 64 227 165 65 2238 214 55 264 204 59 257 193 63 249 182 66 242 178 67 23810 228 56 279 218 60 272 207 64 265 196 68 256 191 68 25212 243 57 294 232 62 288 221 66 280 209 70 271 204 71 2686 213 55 263 201 58 254 191 62 247 179 66 238 177 67 2378 228 56 279 217 60 271 205 64 262 194 67 254 195 69 25710 244 57 296 232 61 287 220 65 278 208 69 270 212 71 27612 260 58 312 247 62 303 235 66 295 222 71 286 230 73 2966 233 62 289 220 66 279 209 70 272 196 74 262 191 75 2598 250 63 307 237 67 298 224 72 288 212 76 280 206 77 27610 267 64 325 254 69 316 240 73 306 227 78 296 221 79 29212 284 65 343 271 70 334 256 75 323 242 80 313 236 82 3096 244 64 302 232 68 293 219 72 283 206 76 274 201 77 2718 263 65 322 249 69 311 236 73 302 223 78 293 217 79 28910 281 66 340 267 71 330 253 75 320 239 80 310 233 81 30612 299 67 359 285 72 350 270 77 339 255 82 328 249 84 3246 288 76 356 272 81 345 258 86 335 242 91 323 236 93 3198 308 78 378 292 83 367 277 88 357 261 93 345 255 95 34110 330 79 401 313 85 389 297 90 378 280 96 366 274 98 36212 352 80 424 334 86 411 317 92 400 299 98 387 292 101 3836 294 77 364 279 82 353 263 87 341 248 92 331 242 94 3268 316 79 387 300 84 375 284 89 364 267 94 352 261 96 34810 337 80 409 321 86 398 304 91 386 287 97 374 280 99 36912 359 81 432 341 87 420 323 93 407 306 99 396 299 102 3916 897 151 1033 529 162 675 500 171 654 471 181 634 459 185 6258 599 155 738 569 166 718 538 175 695 507 186 674 494 190 66510 639 158 781 607 169 759 575 180 737 543 191 715 530 195 70612 680 160 824 646 173 801 613 184 778 580 196 756 566 201 7466 604 14 617 573 172 728 541 182 704 509 191 681 496 196 6738 648 164 796 615 175 772 581 186 749 548 197 726 535 202 71710 692 167 842 657 179 818 621 191 793 587 203 769 572 208 76012 736 170 889 699 182 863 662 196 838 625 208 812 610 214 8026 662 177 821 627 188 796 592 199 771 557 210 747 543 215 7368 709 180 871 673 192 846 636 204 820 601 216 795 587 221 78510 757 184 922 719 196 896 682 209 870 644 222 843 629 227 83312 805 187 973 765 201 946 727 214 919 687 227 892 671 233 8816 729 188 898 690 200 870 651 211 841 613 223 814 597 227 8028 782 192 955 742 204 926 702 216 897 662 229 868 646 24 66710 835 195 1010 793 209 981 752 222 951 711 235 922 694 240 91012 887 199 1066 845 214 1037 802 227 1006 760 241 977 742 247 9646 783 202 965 742 215 935 701 227 905 660 239 875 643 244 8628 839 206 1025 796 220 994 754 233 963 711 246 932 694 251 92010 895 210 1084 851 225 1053 807 238 1021 762 253 990 744 258 97712 950 214 1143 905 230 1112 859 244 1079 814 260 1048 795 266 10346 783 202 965 742 215 935 701 227 905 660 239 875 643 244 8628 839 206 1025 796 220 994 754 233 963 711 246 932 694 251 92010 895 210 1084 851 225 1053 807 238 1021 762 253 990 744 258 97712 950 214 1143 905 230 1112 859 244 1079 814 260 1048 795 266 1034LWT °CPage G.51Doc. No. PC110/11.01/GB


TABLE 7<strong>YDAJ</strong> HEAT RECOVERY CAPACITIES50% Heat Recovery<strong>YDAJ</strong>44MR7<strong>YDAJ</strong>55MR7<strong>YDAJ</strong>55ST7<strong>YDAJ</strong>65NS7<strong>YDAJ</strong>66ST9<strong>YDAJ</strong>76ST9<strong>YDAJ</strong>77XT9Leaving Hot Water Temperature °C35 40 45 50 52Cool Power Heat Cool Power Heat Cool Power Heat Cool Power Heat Cool Power HeatkW kW kW kW kW kW kW kW kW kW kW kW kW kW kW6 340 90 422 323 96 410 305 102 396 288 107 384 280 109 3788 365 92 448 346 98 434 329 104 423 308 110 407 301 112 40210 389 94 473 370 100 461 352 107 448 331 113 432 323 116 42712 414 95 499 395 102 487 374 109 472 353 116 457 346 119 4536 399 109 496 380 116 484 359 122 469 338 128 454 329 130 4468 429 111 528 408 118 514 385 125 498 365 132 483 355 134 47610 457 113 558 436 121 545 414 129 529 391 135 513 382 137 50412 485 115 588 464 123 575 442 132 560 417 139 542 408 142 5366 427 110 526 402 117 508 382 124 493 357 131 475 353 134 4748 457 112 558 434 119 542 410 127 524 387 135 508 389 138 51310 489 114 591 464 122 574 440 130 557 415 138 540 425 142 55212 521 116 625 494 124 606 470 133 590 444 142 571 461 145 5916 466 124 578 440 132 559 417 140 543 391 147 524 382 151 5178 500 126 614 474 135 595 447 143 576 423 151 559 412 155 55110 534 129 650 508 138 631 479 146 611 453 155 593 442 159 58512 568 131 686 541 140 668 511 150 646 483 159 627 472 163 6196 489 127 603 464 135 586 438 143 567 412 151 548 402 154 5418 526 130 643 498 138 623 472 147 604 446 155 585 434 159 57710 562 132 681 534 141 661 506 150 641 478 159 621 466 163 61312 598 134 719 570 144 699 540 154 678 509 163 657 498 167 6496 575 153 713 543 162 689 515 172 670 483 181 646 472 185 6398 617 155 757 585 166 734 555 176 713 523 186 690 509 191 68110 660 158 802 626 169 778 594 180 756 560 192 733 547 196 72312 703 161 848 667 173 823 634 185 800 598 197 775 585 201 7666 588 155 728 558 164 706 526 174 683 496 184 662 483 187 6528 632 157 773 600 168 751 568 178 728 534 189 704 523 193 69610 675 160 819 641 171 795 607 182 771 573 194 748 560 198 73912 718 163 865 682 175 839 647 187 815 613 199 792 598 204 781LWT °CPage G.52Doc. No. PC110/11.01/GB


<strong>YCAJ</strong> COOLING CAPACITIES NON HEAT RECOVERY CIRCUIT TABLE 8<strong>YCAJ</strong> 44MR7<strong>YCAJ</strong> 55MR7<strong>YCAJ</strong> 55ST7<strong>YCAJ</strong> 65NS7<strong>YCAJ</strong> 66ST9<strong>YCAJ</strong> 76ST9<strong>YCAJ</strong> 77XT9Condenser Air Entering Temperature °C25 30 35 4045Cool Power Cool Power Cool Power Cool Power Cool PowerkW kW kW kW kW kW kW kW kW kW6 165 47 157 50 149 53 140 54 133 568 175 48 167 51 159 54 152 56 143 5710 184 50 178 54 169 56 163 58 153 5912 197 51 188 55 180 58 173 60 164 616 188 59 180 61 170 64 162 66 152 688 200 60 191 63 181 66 172 68 163 7110 212 62 203 65 194 68 183 71 174 7412 226 64 215 67 205 71 195 74 185 776 201 59 192 62 182 65 173 67 163 698 214 61 205 64 195 67 184 69 175 7210 228 63 218 66 208 69 197 72 186 7612 243 65 231 68 220 71 210 75 198 786 187 59 179 61 170 63 162 65 153 678 199 61 190 63 181 66 172 68 164 7010 212 62 202 65 193 68 183 70 174 7412 224 64 214 67 205 70 195 74 185 76LWT °C6 232 68 222 71 211 75 199 78 188 808 247 70 236 74 225 77 213 80 201 8310 263 72 251 76 240 80 227 83 215 8612 279 75 266 79 254 83 242 86 229 896 227 69 216 72 205 76 195 79 183 818 241 71 230 76 219 79 208 82 196 8410 257 75 244 78 233 81 221 85 209 8812 272 77 259 81 247 84 235 88 222 916 271 85 258 89 244 92 231 96 218 998 288 88 274 92 260 97 247 100 233 10310 306 91 291 96 277 100 263 104 248 10712 324 95 309 99 294 104 279 108 264 111<strong>YDAJ</strong> COOLING CAPACITIES NON HEAT RECOVERY CIRCUIT TABLE 8<strong>YDAJ</strong> 44MR7<strong>YDAJ</strong> 55MR7<strong>YDAJ</strong> 55ST7<strong>YDAJ</strong> 65NS7<strong>YDAJ</strong> 66ST9<strong>YDAJ</strong> 76ST9<strong>YDAJ</strong> 77XT9Condenser Air Entering Temperature °C25 30 35 40 45Cool Power Cool Power Cool Power Cool Power Cool PowerkW kW kW kW kW kW kW kW kW kW6 328 94 314 100 298 104 281 107 267 1118 350 97 334 104 318 107 305 111 287 11410 369 100 354 107 339 111 326 115 307 11812 394 103 376 110 359 114 346 119 327 1226 376 117 359 122 341 127 323 132 305 1368 400 121 382 126 363 132 345 137 326 14210 425 125 406 131 387 137 367 142 348 14712 450 129 430 135 410 142 390 148 369 1536 403 118 384 124 365 129 345 134 326 1398 429 121 409 128 389 134 369 139 349 14510 457 125 436 132 415 138 394 144 372 15012 485 129 462 136 440 143 419 150 396 1566 373 117 357 122 340 127 323 131 306 1358 398 121 380 126 362 131 345 136 327 14110 422 125 404 131 386 136 367 141 349 14612 447 129 428 135 409 141 390 147 370 1526 465 135 443 142 421 149 399 155 377 1608 495 140 472 147 449 154 426 160 403 16710 526 144 502 152 478 159 454 166 430 17312 557 149 533 157 508 165 483 172 458 1796 453 138 431 145 410 151 388 157 367 1628 482 143 460 150 437 157 415 163 392 16910 512 148 489 156 465 163 442 169 418 17612 543 153 518 161 494 168 469 176 444 1826 541 170 515 178 489 185 462 192 436 1988 576 176 549 184 521 192 494 200 466 20610 612 182 583 191 555 200 526 207 497 21512 649 189 619 198 588 207 558 215 527 224LWT °CPage G.53Doc. No. PC110/11.01/GB


TABLE 9<strong>YCAJ</strong> COOLING CAPACITIES: 30% ETHYLENE GLYCOL<strong>YCAJ</strong> 44MR7<strong>YCAJ</strong> 55MR7<strong>YCAJ</strong> 55ST7<strong>YCAJ</strong> 65NS7<strong>YCAJ</strong> 66ST9<strong>YCAJ</strong> 76ST9<strong>YCAJ</strong> 77XT9<strong>YCAJ</strong> 77SU7<strong>YCAJ</strong> 87SU7<strong>YCAJ</strong> 97AU7<strong>YCAJ</strong> 98XU7<strong>YCAJ</strong> 99XU7<strong>YCAJ</strong> 99XW9Condensing Entering Air Temperature °C25 30 35 4045Cool Power Cool Power Cool Power Cool Power Cool PowerkW kW kW kW kW kW kW kW kW kW-8 198 72 185 74 174 76-6 214 75 201 77 190 80-4 230 77 219 80 206 83 195 86-2 247 80 235 83 222 86 209 90 197 930 265 83 252 86 239 90 227 93 213 972 284 85 233 89 257 93 243 97 229 1014 304 88 290 92 276 97 261 101 247 105-8 227 87 214 89-6 246 90 233 93-4 264 94 251 97 237 100-2 284 98 270 101 256 105 240 1080 305 101 290 105 275 109 259 113 244 1172 327 105 311 109 295 113 279 117 263 1224 349 109 333 113 315 118 299 122 282 127-8 239 90 225 93-6 261 94 247 96-4 284 97 269 100 254 103-2 306 101 290 104 275 113 258 1110 329 104 312 108 295 112 278 116 260 1212 351 108 333 112 315 116 298 120 280 1254 373 111 354 116 336 120 318 125 300 130-8 243 96 230 98-6 265 100 251 102-4 288 104 273 107 257 110-2 310 108 295 111 278 114 263 1180 333 112 316 115 299 119 283 123 265 1262 354 116 337 120 321 124 304 128 287 1324 376 120 359 124 342 129 324 133 307 137-8 276 104 261 106-6 302 108 286 111-4 328 112 311 115 293 119-2 353 116 335 120 316 124 298 1280 379 120 360 124 341 129 321 133 302 1382 405 124 385 129 365 134 345 139 325 1444 430 128 409 133 389 139 368 144 347 149-8 297 115-6 325 120 307 123-4 352 124 333 128-2 379 129 359 133 340 1380 407 134 386 139 365 143 345 1482 434 139 412 144 390 149 369 154 347 1594 461 143 438 149 416 155 393 160 371 166-8 324 127-6 353 133 333 136-4 383 138 362 142-2 412 143 390 148 369 1520 442 149 419 154 396 159 373 1642 472 154 447 160 424 165 400 171 376 1764 502 160 476 166 451 172 427 178 402 184-8 328 121 310 126-6 358 125 339 130 320 135-4 389 129 368 135 347 140-2 419 133 397 140 375 146 353 1520 450 138 427 144 404 151 381 1582 481 142 457 149 433 156 409 163 386 1714 511 146 487 154 464 162 440 169 416 177-8 354 128 334 133-6 385 133 364 138-4 415 138 393 143 372 148-2 446 142 423 148 401 1540 478 147 455 153 431 160 408 1662 512 152 488 159 464 166 440 173 415 1804 547 156 522 164 497 171 470 179 446 187-8 382 143-6 415 146 394 152-4 448 151 425 157 402 162-2 482 157 458 163 433 1690 517 162 491 169 466 176 441 1822 553 167 526 175 500 182 474 190 447 1974 592 173 563 181 536 189 507 197 480 205-8 417 150-6 452 156 428 162-4 488 162 463 168 437 174-2 525 168 499 175 471 1810 563 174 535 181 507 188 479 1952 602 180 573 188 544 195 515 198 485 2114 644 186 614 195 582 203 552 211 522 220-8 445 163-6 482 169 455 174-4 519 175 491 181 464 187-2 558 182 529 188 501 1950 598 189 568 196 539 203 508 2112 639 195 608 203 578 211 546 219 515 2274 684 202 651 211 618 220 585 228 553 237-8 466 161-6 506 166 480 172-4 546 172 518 179 490 186-2 587 178 558 185 528 193 500 2000 631 184 599 192 569 200 538 2082 675 190 643 199 611 207 579 216 547 2254 721 196 688 205 655 215 621 224 588 234LWT °CPage G.54Doc. No. PC110/11.01/GB


<strong>YDAJ</strong> COOLING CAPACITIES: 30% ETHYLENE GLYCOL TABLE 9<strong>YDAJ</strong> 44MR7<strong>YDAJ</strong> 55MR7<strong>YDAJ</strong> 55ST7<strong>YDAJ</strong> 65NS7<strong>YDAJ</strong> 66ST9<strong>YDAJ</strong> 76ST9<strong>YDAJ</strong> 77XT9<strong>YDAJ</strong> 87SU7<strong>YDAJ</strong> 97AU7<strong>YDAJ</strong> 98XU7<strong>YDAJ</strong> 99XU7<strong>YDAJ</strong> 99XW9Condensing Entering Air Temperature °C25 30 35 4045Cool Power Cool Power Cool Power Cool Power Cool PowerkW kW kW kW kW kW kW kW kW kW-8 395 144 371 148 348 153-6 428 149 403 154 380 159-4 460 155 437 160 412 166 390 172-2 494 160 469 166 445 173 418 179 393 1850 530 165 504 172 479 179 454 186 426 1932 568 171 466 178 513 186 486 194 458 2014 608 177 580 185 551 195 523 201 494 209-8 454 174 428 179-6 492 181 466 187-4 528 188 502 194 473 200-2 568 195 540 202 511 209 481 2160 610 202 580 210 549 218 519 226 488 2332 654 210 621 218 591 226 559 235 526 2434 697 217 665 226 631 236 599 245 564 254-8 479 180 450 185-6 523 187 494 193-4 568 194 538 200 507 207-2 612 201 580 208 549 226 517 2220 657 208 623 216 589 224 557 232 521 2412 701 215 667 224 631 232 597 241 561 2504 747 222 709 231 673 241 637 250 600 259-8 486 192 460 196-6 530 200 502 205-4 576 208 545 213 515 219-2 619 216 589 222 557 229 526 2350 665 224 633 231 599 238 566 245 530 2532 709 232 675 240 642 248 608 256 574 2644 752 240 718 248 684 257 648 266 614 274-8 553 207 523 213-6 604 215 572 222-4 656 224 621 231 585 238-2 707 232 671 240 633 248 597 2560 758 240 720 249 682 258 642 267 604 2752 809 248 770 258 730 267 690 277 650 2874 861 256 819 266 777 277 735 288 694 298-8 595 230-6 650 240 614 246-4 705 249 667 256-2 758 258 718 267 680 2750 813 268 771 277 730 287 690 2962 868 277 825 288 781 298 737 308 694 3184 922 287 876 298 832 309 787 320 741 332-8 648 254-6 707 265 667 272-4 766 276 724 284-2 825 287 781 296 737 3050 884 298 838 308 792 318 747 3282 944 309 895 320 847 331 800 342 752 3524 1003 320 952 331 903 343 853 355 804 367-8 709 257 669 265-6 770 266 728 276-4 830 275 787 286 745 297-2 891 284 846 296 802 3080 956 294 910 307 863 320 815 3332 1024 303 977 317 927 331 880 345 830 3594 1094 313 1043 328 994 343 941 358 891 373-8 764 286-6 830 293 789 303-4 897 302 849 314 804 325-2 963 313 916 326 866 3380 1034 324 982 338 933 351 882 3642 1106 335 1053 350 999 364 948 379 895 3944 1184 346 1127 362 1072 378 1015 394 960 410-8 834 301-6 904 313 857 323-4 977 324 925 336 874 348-2 1051 336 998 349 942 3620 1127 348 1070 362 1015 377 958 3912 1205 360 1146 376 1089 391 1030 396 971 4224 1288 373 1227 389 1165 406 1104 423 1043 439-8 889 325-6 963 338 910 348-4 1037 351 982 363 927 375-2 1115 364 1058 377 1001 3900 1195 377 1136 392 1077 406 1017 4212 1279 391 1216 407 1155 423 1093 439 1030 4554 1368 405 1302 422 1237 439 1170 456 1106 474-8 933 321-6 1013 333 960 345-4 1093 344 1036 358 980 371-2 1174 356 1115 371 1056 385 999 4000 1262 368 1199 384 1138 400 1075 4162 1349 380 1286 397 1222 415 1157 432 1094 4494 1442 392 1376 411 1309 430 1243 448 1176 467LWT °CPage G.55Doc. No. PC110/11.01/GB


FIGURE 3RECOMMENDED CONCENTRATIONSFOR ETHYLENE GLYCOL SOLUTIONSFIGURE 4FACTORS AT OTHERCONCENTRATIONS FORETHYLENE GLYCOL SOLUTIONSCONCENTRATION BY WEIGHT %RECOMMENDEDCONCENTRATIONFREEZINGTEMPERATUREGLYCOL FACTOR ATRECOMMENDEDCONCENTRATION0.280.270.260.250.240.23GLYCOL FACTOR (l/s) °C / kW ATRECOMMENDED CONCENTRATIONGLYCOL FACTOR (l/s) °C / kWCONCENTRATIONBYWEIGHT %LEAVING LIQUID TEMPERATURE °CLEAVING LIQUID TEMPERATURE °CFIGURE 5RECOMMENDED CONCENTRATIONSFOR PROPYLENE GLYCOL SOLUTIONSFIGURE 6FACTORS AT OTHERCONCENTRATIONS FORPROPYLENE GLYCOL SOLUTIONSCONCENTRATION BY WEIGHT %RECOMMENDEDCONCENTRATIONFREEZINGTEMPERATUREGLYCOL FACTOR ATRECOMMENDEDCONCENTRATION0.260.250.240.23GLYCOL FACTOR (l/s) °C / kW ATRECOMMENDED CONCENTRATIONGLYCOL FACTOR (l/s) °C / kWCONCENTRATION BY WEIGHT %LEAVING LIQUID TEMPERATURE °CLEAVING LIQUID TEMPERATURE °CFIGURE 7PRESSURE DROPCORRECTION FACTORS FORETHYLENE GLYCOL SOLUTIONSFIGURE 8PRESSURE DROPCORRECTION FACTORS FORPROPYLENE GLYCOL SOLUTIONS1.50CORRECTION FACTOR% CONCENTRATIONCORRECTION FACTOR% CONCENTRATIONMEAN LIQUID TEMPERATURE °CMEAN LIQUID TEMPERATURE °CTABLE 10CORRECTION FACTORS%ByWeightEthylene GlycolPropylene GlycolCapacity Factor Comp. Input Factor Capacity Factor Comp. Input Factor10 1.045 1.020 1.070 1.02520 1.020 1.010 1.040 1.01530 1.000 1.000 1.000 1.00040 0.970 0.990 0.950 0.98550 0.940 0.980 0.900 0.970To adjust 30% Ethylene Glycol RatingsPage G.56Doc. No. PC110/11.01/GB


WATER PRESSURE DROPSCoolers (Figure 9)Heat Recovery Condensers (Figure 10)PRESSURE DROP kPa20010080605040302010PRESSURE DROP kPa100806050403020108555 10 20 30 40 50FLOW RATE l/s2 3 4 5 6 8 10 20 30FLOW RATE l/sModels Line Models Line SYS 1 SYS 2<strong>YCAJ</strong> 44MR7 A <strong>YDAJ</strong> 44MR7 A ModelsLine<strong>YCAJ</strong> 55MR7 A <strong>YDAJ</strong> 55MR7 A <strong>YCAJ</strong>/<strong>YDAJ</strong> 44MR7 Q -<strong>YCAJ</strong> 55ST7 C <strong>YDAJ</strong> 55ST7 C <strong>YCAJ</strong>/<strong>YDAJ</strong> 55MR7 Q -<strong>YCAJ</strong> 65NS7 B <strong>YDAJ</strong> 65NS7 B <strong>YCAJ</strong>/<strong>YDAJ</strong> 55ST7 Q -<strong>YCAJ</strong> 66ST9 C <strong>YDAJ</strong> 66ST9 C <strong>YCAJ</strong>/<strong>YDAJ</strong> 65NS7 S -<strong>YCAJ</strong> 76ST9 C <strong>YDAJ</strong> 76ST9 C <strong>YCAJ</strong>/<strong>YDAJ</strong> 66ST9 S -<strong>YCAJ</strong> 77XT9 E <strong>YDAJ</strong> 77XT9 E <strong>YCAJ</strong>/<strong>YDAJ</strong> 76ST9 S -<strong>YCAJ</strong> 77SU7 C <strong>YDAJ</strong> 87SU7 C <strong>YCAJ</strong>/<strong>YDAJ</strong> 77XT9 S -<strong>YCAJ</strong> 87SU7 C <strong>YDAJ</strong> 97AU7 D <strong>YCAJ</strong> 77SU7 S S<strong>YCAJ</strong> 97AU7 D <strong>YDAJ</strong> 98XU7 E <strong>YCAJ</strong> 87SU7 T S<strong>YCAJ</strong> 98XU7 E <strong>YDAJ</strong> 99XU7 E <strong>YCAJ</strong> 97AU7 T T<strong>YCAJ</strong> 99XU7 E <strong>YDAJ</strong> 99XW9 E <strong>YCAJ</strong>/<strong>YDAJ</strong> 98XU7 T T<strong>YCAJ</strong> 99XW9 E <strong>YCAJ</strong>/<strong>YDAJ</strong> 99XU7 T T<strong>YCAJ</strong> 99XW9 T TPage G.57Doc. No. PC110/11.01/GB


TABLE 11PHYSICAL DATA - <strong>YCAJ</strong><strong>YCAJ</strong>44MR7 55MR7 55ST7 65NS7 66ST9 76ST9 77XT9Number of Refrigerant Circuits 2 2 2 2 2 2 2Model System No. 1 PC43-M PC44-P PC44-P PC63-Q PC63-Q PC64-S PC64-SSystem No. 2 PC43-M PC44-P PC44-P PC44-P PC63-Q PC63-Q PC64-SCompressor Number of Cylinders 4+4 4+4 4+4 6+4 6+6 6+6 6+6Speed rpm 1450 1450 1450 1450 1450 1450 1450Total Oil Capacity l 22.8 22.8 22.8 22.8 22.8 22.8 22.8Number of Capacity Steps 2+2 2+2 2+2 3+2 3+3 3+3 3+329-58 29-58 29-58 24-47-66 20-39-55 21-40-56 20-39-55Cooling capacity step %Unit-79-100 -79-100 -79-100 -83-100 -70-85-100 -71-86-100 -70-85-100Power input step %25-50 25-50 25-50 23-43-61 18-37-53 20-38-54 18-37-53-75-100 -75-100 -75-100 -80-100 -68-84-100 -67-85-100 -68-84-100Cooler DXC Model 1408A 1408A 1608A 1408A 1608A 1608A 2008ACooler Number of Circuits 2 2 2 2 2 2 2Water Capacity l 135 135 150 135 150 150 205Number of Condenser Modules 1 1 1 1 1 1 1Condenser Face Area m 2 11.8 11.8 11.8 11.8 11.8 11.8 11.8Number of Tube Rows 3 3 4 4-3 4 4 4Quantity 4 4 4 4 4 4 4Power (each) kW 2.2 2.2 2.2 2.2 3.8 3.8 3.8StandardTotal Airflow m 3 /s 29.1 29.1 27.6 28.6 33.5 33.5 33.5(950 rpm)Ext. Static Pressure Pa 20 20 20 20 20 20 20FansPower (each) kW 1.4 1.4 1.4 1.4 1.7 1.7 1.7Slow SpeedTotal Airflow m 3 /s 26.0 26.0 26.0 25.5 31.0 31.0 31.0(730 rpm)Ext. Static Pressure Pa 10.0 10.0 10.0 10.0 10.0 10.0 10.0Power (each) kW 3.8 3.8 3.8 3.8 4.1 4.1 4.1High PressureTotal Airflow m 3 /s 29.1 29.1 27.6 28.6 33.5 33.5 33.5(950 rpm)Ext. Static Pressure Pa 100 100 100 100 100 100 100BPC Model 51 51 51 73 73 73 73Heat RecoveryQuantity 1 1 1 1 1 1 1CondenserWater Volume Litres 39 39 39 59 59 59 59Refrigerant Standard Chiller kg 32+32 35+35 38+38 40+37 44+44 50+44 52+52Charge Heat Recovery kg 50+32 53+35 56+38 64+37 68+44 74+44 76+52Aluminium Fins Shipping kg 3865 3935 4170 4120 4505 4575 4840Operating kg 4000 4070 4320 4245 4655 4725 5045Weight Copper Fins Shipping kg 4235 4395 4750 4640 5085 5155 5420Operating kg 4460 4530 4900 4765 5235 5305 5625Additional for Heat Recoverykg 390 390 390 520 520 520 520Dimensions Length mm 2960 2960 2960 2960 2960 2960 2960Cooling Only Width mm 2315 2315 2315 2315 2315 2315 2315Units Height mm 2480 2480 2480 2480 2480 2480 2480Dimensions Length mm 3404 3404 3404 3404 3404 3404 3404Heat Recovery Width mm 2315 2315 2315 2315 2315 2315 2315Units Height mm 2480 2480 2480 2480 2480 2480 2480Page G.58Doc. No. PC110/11.01/GB


PHYSICAL DATA - <strong>YCAJ</strong> (Continued) TABLE 11<strong>YCAJ</strong>77SU7 87SU7 97AU7 98XU7 99XU7 99XW9Number of Refrigerant Circuits 2 2 2 2 2 2Model System No. 1 PC64-S PC83-S PC84-T PC84-T PC84-T PC84-TSystem No. 2 PC64-S PC64-S PC64-S PC83-S PC84-T PC84-TCompressor Number of Cylinders 6+6 8+6 8+6 8+8 8+8 8+8Speed rpm 1450 1450 1450 1450 1450 1450Total Oil Capacity l 22.8 22.8 22.8 22.8 22.8 22.8Number of Capacity Steps 3+3 4+3 4+3 4+4 4+4 4+420-39 16-31-49 17-33-49 16-31-45 15-29-44 15-29-44Cooling capacity step %-55-70 -61-75 -62-76 -58-70-80 -58-69-80 -58-69-80Unit-85-100 -86-100 -87-100 -91-100 -90-100 -90-10018-37 15-26-43 15-28-44 15-26-39 13-24-38 13-24-38Power input step %-53-68 -56-71 -58-71 -49-62-73 -49-61-73 -49-61-73-84-100 -85-100 -86-100 -88-100 -86-100 -86-100Cooler DXC Model 1608A 1608A 1808A 2008A 2008A 2008ACooler Number of Circuits 2 2 2 2 2 2Water Capacity l 150 150 175 205 205 205Number of Condenser Modules 2 2 2 2 2 2Condenser Face Area m 2 23.6 23.6 23.6 23.6 23.6 23.6Number of Tube Rows 3 3 3 3 3 4Quantity 8 8 8 8 8 8Power (each) kW 2.2 2.2 2.2 2.2 2.2 3.8StandardTotal Airflow m 3 /s 58.2 58.2 58.2 58.2 58.2 67.0(950 rpm)Ext. Static Pressure Pa 20 20 20 20 20 20Power (each) kW 1.4 1.4 1.4 1.4 1.4 1.7Fans Slow SpeedTotal Airflow m 3 /s 52.0 52.0 52.0 52.0 52.0 62.0(730 rpm)Ext. Static Pressure Pa 10.0 10.0 10.0 10.0 10.0 10.0Power (each) kW 3.8 3.8 3.8 3.8 3.8 3.8High PressureTotal Airflow m 3 /s 58.2 58.2 58.2 58.2 58.2 67.0(950 rpm)Ext. Static Pressure Pa 100 100 100 100 100 100BPC Model 73 + 73 98 + 73 98 + 98 98 + 98 98 + 98 98 + 98Heat recoveryQuantity 2 1+1 2 2 2 2CondenserWater Volume l 118 136 154 154 154 154Refrigerant Standard Chiller kg 55+62 59+62 63+62 63+71 63+71 66+74Charge Heat Recovery kg 79+86 90+86 94+93 94+102 94+102 97+105Aluminium Fins Shipping kg 6210 6230 6635 6795 6895 7045Operating kg 6360 6377 6811 7000 7100 7250Weight Copper Fins Shipping kg 7145 7165 7570 7730 7830 8635Operating kg 7296 7313 7747 7936 8030 8842Additional for Heat Recoverykg 1040 1183 119 1315 1315 1315Dimensions Length mm 5812 5812 5812 5812 5812 5812Cooling Only Width mm 2315 2315 2315 2315 2315 2315Units Height mm 2480 2480 2480 2480 2480 2480Dimensions Length mm 6251 6251 6251 6251 6251 6251Heat Recovery Width mm 2315 2315 2315 2315 2315 2315Units Height mm 2480 2480 2480 2480 2480 2480Page G.59Doc. No. PC110/11.01/GB


TABLE 12PHYSICAL DATA - <strong>YDAJ</strong><strong>YDAJ</strong>44MR7 55MR7 55ST7 65NS7 66ST9 76ST9Number of Refrigerant Circuits 4 4 4 4 4 4Model System No. 1 & 3 PC43-M PC44-P PC44-P PC63-Q PC63-Q PC64-SSystem No. 2 & 4 PC43-M PC44-P PC44-P PC44-P PC63-Q PC63-QCompressor Number of Cylinders 4+4+4+4 4+4+4+4 4+4+4+4 6+6+4+4 6+6+6+6 6+6+6+6Speed rpm 1450 1450 1450 1450 1450 1450Total Oil Capacity l 45.6 45.6 45.6 45.6 45.6 45.6Number of Capacity Steps 2+2+2+2 2+2+2+2 2+2+2+2 3+3+2+2 3+3+3+3 3+3+3+315-29-43 15-29-43 15-29-43 12-24-35 10-20-29 11-21-30Cooling capacity step %-58-68-79 -58-68-79 -58-68-79 -47-56-66 -39-47-55 -40-48-56-89-100 -89-100 -89-100 -74-83 -62-70-77 -63-71-78Unit-91-100 -85-92-100 -86-93-10012-25-37 12-25-37 12-25-37 11-23-33 -9-18-27 10-20-29Power input step %-50-62-75 -50-62-75 -50-62-75 -43-54-61 -37-45-53 -38-46-54-87-100 -87-100 -87-100 -70-80 -60-68-76 -60-67-76-90-100 -84-92-100 -85-92-100Cooler Cooler DXC Model 1408A 1408A 1608A 1408A 1608A 1608ANumber of Circuits 2 2 2 2 2 2Water Capacity l 270 270 300 254 300 300Number of Condenser Models 2 2 2 2 2 2Condenser Face Area m 2 23.6 23.6 23.6 23.6 23.6 23.6Number of Tube Rows 3 3 4 4+3 4 4Quantity 8 8 8 8 8 8Power (each) kW 2.2 2.2 2.2 2.2 3.8 3.8StandardTotal Airflow m 3 /s 58.2 58.2 55.2 57.2 67.0 67.0(950 rpm)Ext. Static Pressure Pa 20 20 20 20 20 20FansPower (each) kW 1.4 1.4 1.4 1.4 1.7 1.7Slow SpeedTotal Airflow m 3 /s 52.0 52.0 50.0 51.0 62.0 62.0(730 rpm)Ext. Static Pressure Pa 20.0 20.0 20.0 20.0 20.0 20.0Power (each) kW 3.8 3.8 3.8 3.8 4.1 4.1High PressureTotal Airflow m 3 /s 58.2 58.2 55.2 57.2 67.0 67.0(950 rpm)Ext. Static Pressure Pa 100 100 100 100 100 100BPC Model 51 51 51 73 73 73Heat recoveryQuantity 2 2 2 2 2 2CondenserWater Volume l 78 78 118 118 118 118Refrigerant Standard Chiller kg 32+32 35+35 38+38 40+37 44+44 50+44Charge Heat Recovery kg 50+32 53+35 56+38 64+37 68+44 74+44Aluminium Fins Shipping kg 7730 7870 8340 8240 9010 9150Operating kg 8000 8140 8640 8490 9310 9450Weight Copper Fins Shipping kg 8650 8790 9500 9280 10170 10310Operating kg 8920 9060 9800 9530 10470 10610Additional for Heat Recoverykg 780 780 780 1040 1040 1040Dimensions Length mm 5950 5950 5950 5950 5950 5950Cooling Only Width mm 2315 2315 2315 2315 2315 2315Units Height mm 2410 5410 2410 2410 2410 2410Dimensions Length mm 7690 7690 7690 7690 7690 7690Heat Recovery Width mm 2315 2315 2315 2315 2315 2315Units Height mm 2480 2480 2480 2480 2480 2480Page G.60Doc. No. PC110/11.01/GB


PHYSICAL DATA - <strong>YDAJ</strong> (Continued) TABLE 12<strong>YDAJ</strong>77XT9 87SU7 97AU7 98XU7 99XU7 99XW9Number of Refrigerant Circuits 4 4 4 4 4 4Model System No. 1 & 3 PC64-S PC83-S PC84-T PC84-T PC84-T PC84-TSystem No. 2 & 4 PC64-S PC64-S PC64-S PC83-S PC84-T JS84-TCompressor Number of Cylinders 6+6+6+6 8+8+6+6 8+8+6+6 8+8+8+8 8+8+8+8 8+8+8+8Speed rpm 1450 1450 1450 1450 1450 1450Total Oil Capacity l 45.6 45.6 45.6 45.6 45.6 45.6Number of Capacity Steps 3+3+3+3 4+4+3+3 4+4+3+3 4+4+4+4 4+4+4+4 4+4+4+410-20-29 8-16-23 9-17-25 8-16-23 8-16-23 8-16-23-39-47-55 -31-40-49 -33-41-49 -31-38-45 -31-38-45 -31-38-45Cooling capacity step %-62-70-77 -55-61-68 -55-62-69 -51-58-64 -51-58-64 -51-58-64-85-92-100 -75-80-86 -76-81-87 -70-75-80 -70-75-80 -70-75-80-93-100 -93-100 -85-91 -85-91 -85-91Unit-95-100 -95-100 -95-100-9-18-27 7-15-20 8-15-21 7-15-20 7-15-20 7-15-20-37-45-53 -26-34-43 -28-36-44 -26-32-39 -26-32-39 -26-32-39Power input step %-60-68-76 -49-56-63 -51-58-64 -44-49-55 -44-49-55 -44-49-55-84-92-100 -71-78-85 -71-78-86 -62-67-73 -62-67-73 -62-67-73-92-100 -93-100 -80-88 -80-88 -80-88-94-100 -94-100 -94-100Cooler Cooler DXC Model 2008A 1608A 1808A 2008A 2008A 2008ANumber of Circuits 2 2 2 2 2 2Water Capacity l 410 300 350 410 410 410Number of Condenser Modules 2 4 4 4 4 4Condenser Face Area m 2 23.6 47.2 47.2 47.2 47.2 47.2Number of Tube Rows 4 3 3 3 3 4Quantity 8 16 16 16 16 16Power (each) kW 3.8 2.2 2.2 2.2 2.2 3.8StandardTotal Airflow m 3 /s 67.0 116.4 116.4 116.4 116.4 134.0(950 rpm)Ext. Static Pressure Pa 20 20 20 20 20 20FansPower (each) kW 1.7 1.4 1.4 1.4 1.4 3Slow SpeedTotal Airflow m 3 /s 62.0 104.0 104.0 104.0 104.0 124.0(730 rpm)Ext. Static Pressure Pa 20.0 20.0 20.0 20.0 20.0 20.0Power (each) kW 4.1 3.8 3.8 3.8 3.8 4.1High PressureTotal Airflow m 3 /s 67.0 116.4 116.4 116.4 116.4 134.0(950 rpm)Ext. Static Pressure Pa 100 100 100 100 100 100BPC Model 73Heat recoveryQuantity 2CondenserWater Volume l 118Refrigerant Standard Chiller kg 52+52 59+62 63+62 63+71 63+71 66+74Charge Heat Recovery kg 76+52Aluminium Fins Shipping kg 9690 9690 13270 13390 13790 14090Operating kg 10090 12754 13622 14000 14200 14500Weight Copper Fins Shipping kg 10840 14330 15140 15460 15660 17270Operating kg 11250 14626 15494 15872 16027 17684Additional for Heat Recoverykg 1040Dimensions Length mm 5950 11650 11650 11650 11650 11650Cooling Only Width mm 2315 2315 2315 2315 2315 2315Units Height mm 2410 2480 2480 2480 2480 2480Dimensions Length mm 7690Heat Recovery Width mm 2315Units Height mm 2410Page G.61Doc. No. PC110/11.01/GB


TABLE 13ELECTRICAL DATAMaximum RunningPower (kW)Standard Fan ChillersMaximum RunningAmps (A)Item 1 2 3 4 5 6 7 8 9 10 11 12 13Unit Size <strong>YCAJ</strong> Total <strong>YDAJ</strong> Total SingleAmps Per Total Unit kWAmps PerUnitUnit Electrical InputSystemSystemSystem1(<strong>YCAJ</strong>)1&3(<strong>YDAJ</strong>)System2(<strong>YCAJ</strong>)2&4(<strong>YDAJ</strong>)Starting Amps(A)High Pressure Fan AdditionsPart Winding Star / Delta Total Unit kW SingleElectrical InputAmpsLow Noise Fan DeductionsSingleElectrical InputAmps44 MR7 124 248 202 101 101 283 147 8(16) 11 5.5 3(6) 7 3.555 MR7 160 320 254 127 127 356 161 8(16) 11 5.5 3(6) 7 3.555 ST7 160 320 254 127 127 356 161 8(16) 11 5.5 3(6) 7 3.565 NS7 167 334 279 151 127 482 218 8(16) 11 5.5 3(6) 7 3.566 ST9 185 370 312 156 156 482 218 1(2) 6 3 8.5(17) 15 7.576 ST9 206 412 344 188 156 578 260 1(2) 6 3 8.5(17) 15 7.577 XT9 227 454 376 188 188 578 260 1(2) 6 3 8.5(17) 15 7.577 SU7 213 426 372 186 186 578 260 15(30) 22 11 6(12) 15 7.587 SU7 226 452 388 202 186 578 260 15(30) 22 11 6(12) 15 7.597 AU7 249 498 418 230 188 725 320 15(30) 22 11 6(12) 15 7.598 XU7 248 496 440 235 205 725 320 15(30) 22 11 6(12) 15 7.599 XU7 265 530 470 235 235 725 320 15(30) 22 11 6(12) 15 7.599 XW9 292 584 476 238 238 725 320 2(4) 11 5.5 17(34) 25 12.5Total Unit kW (Items 1 & 2)Use data from item 1 for <strong>YCAJ</strong> chillersand item 2 for <strong>YDAJ</strong> chillers. If HighPressure Fans are included, instead ofStandard Fan , add data from item 8.If Low Noise Fans are included, deductdata from item 11. Data in brackets are for<strong>YDAJ</strong> chillers. Total maximum kW is at12°C leaving chilled water and 45°Cambient. For nominal kW at 6°C leavingchilled water and 35°C ambient multiplythe result by 0.83.Single Electrical Connection amps(Item 3).This accessory option is a single electricalconnection on <strong>YCAJ</strong> units, rather than thestandard two inputs for each of thecompressor/ fan systems.On <strong>YDAJ</strong> chillers there are two controlpanels and item 3 is the electrical input ateach panel if the single electricalconnection accessory option is used.Standard units have four electricalconnections each serving a separatecompressor/ fan system.If high pressure or low noise fans areincluded, add or deduct, as appropriate,data from items 9 or 12 for <strong>YCAJ</strong> chillersand for each of the two single inputs on<strong>YDAJ</strong> chillers. Use the resulting data tosize electrical cables per panel.System Electrical Inputs (items 4 & 5)For standard chillers, where item 3 is notincluded, <strong>YCAJ</strong> chillers will have oneinput from each of items 4 and 5, <strong>YDAJ</strong>chillers will have two inputs from each ofitems 4 and 5.If High Pressure or Low Noise Fans areincluded add or deduct, as appropriate,data from items 10 or 13 to eachcompressor/ fan system. Use theresulting data to size electrical cables persystemStarting amps (Items 6 & 7)Starting amps are for the largestcompressor. All currents are at nominal400 volts. For 380 volt supplies (outsideEurope), multiply amps by 1.05.ELECTRICAL CONNECTIONSStandard Units and Units withIsolatorsAll units require two off 3 phaseseparately fused 3 wire supplies plusearth. One supply should be connected toeach of the two power supply sections inthe control panel.Also required is a separate supply,connected to customer terminals in thecentre common power section of thecontrol panel. This supply is for the controlsystem and should be 220/240V singlephase on 4 wire units or optionally twophases (380/415V) on units fitted with a 3wire supply kit.Units with Common Input SupplyUnits fitted with common supply inputaccessory require only one 3 phase 4 wiresupply plus earth, per control panel, oroptionally one 3 phase 3 wire supply plusearth on units fitted with a 3 wire supplykit.ALL SOURCES OF SUPPLY TOTHE UNIT MUST BE TAKEN FROMONE MAIN ISOLATOR NOTSUPPLIED BY YORKPower Section Volt Free ContactsAll wiring to the power section voltage freecontacts require a supply provided by thecustomer maximum voltage 240 volts.The customer MUST take particular carederiving the supplies for the voltage freeterminals with regard to a common pointof isolation. Thus, these circuits whenused MUST be fed via the common pointof isolation so the voltage to these circuitsis removed when the common point ofisolation to the unit is opened. Thiscommon point of isolation is not suppliedby York. The York voltage free contactsare rated at 125VA.All inductive devices (relays) switch bythe York voltage free contacts must havetheir coil suppressed using standard R/Csuppressors.Logic SectionAll wiring to the logic section terminalblock is low voltage and must be run inscreened cable, with the screen earthedat panel end only. Run screen cableseparately from mains cable to avoidelectrical noise pick-up. Use gland plateon the back of the control panel directlyinto the logic section to avoid mainscables. If the cable exceeds 7.5 metresuse the Micropanel Isolator kit accessory.The voltage free contacts must besuitable for 24 Vdc (gold contactrecommended). If voltage free contactforms part of a relay or contactors, the coilof this device MUST be suppressed byusing a standard R/C suppressor. Theabove precautions MUST be taken toavoid electrical noise which could cause amalfunction or damage to the units and itscontrols.Page G.62Doc. No. PC110/11.01/GB


ELECTRICAL CONNECTIONS - <strong>YCAJ</strong>Page G.63Doc. No. PC110/11.01/GB


Page G.64Doc. No. PC110/11.01/GBELECTRICAL CONNECTIONS - <strong>YDAJ</strong> (Systems 1 and 2)


ELECTRICAL CONNECTIONS - <strong>YDAJ</strong> (Systems 3 and 4)Page G.65Doc. No. PC110/11.01/GB


<strong>YCAJ</strong>CLEARANCES1.3 m1.3 mAAABABBA=B=1.5 m ( Models <strong>YCAJ</strong> 44MR7 - 77XT9)2 m (Models <strong>YCAJ</strong> 77SU7 - 99XW9)1.5 m ( Models <strong>YCAJ</strong> 44MR7 - 77XT9)2 m (Models <strong>YCAJ</strong> 77SU7 - 99XW9)1.3 mC=2.5 m ( Models <strong>YCAJ</strong> 44MR7 - 77XT9)3 m (Models <strong>YCAJ</strong> 77SU7 - 99XW9)ACAB<strong>YDAJ</strong>1.3 m1.3 m2m2m2m3m2m2m2m2m1.3 m2m2m2mPage G.66Doc. No. PC110/11.01/GB


DIMENSIONS <strong>YCAJ</strong> 44MR7-77XT9ModelsDimensions Standard ConnectionsA B C D44MR7 2159 280 564 406 150 mm (6") N.B Victaulic55MR7 2159 280 564 406 150 mm (6") N.B Victaulic55ST7 2108 305 616 432 200 mm (8") N.B Victaulic65NS7 2159 280 564 406 150 mm (6") N.B Victaulic66ST9 2108 305 616 432 200 mm (8") N.B Victaulic76ST9 2108 305 616 432 200 mm (8") N.B Victaulic77XT9 2108 305 616 470 200 mm (8") N.B Victaulic1 Mounting holes2 Base3 4 Mounting holes Ø17.5 in base4 Water inlet5 Water outlet6 Power entry cable7 Gland plate extension box fittedwith common input supply option8 76 mm Square rigging holes9 Gland plate 235 x 286 mmPage G.67Doc. No. PC110/11.01/GB


DIMENSIONS <strong>YCAJ</strong> 77SU7-99XW91 Mounting holes2 Base3 4 Mounting holes Ø17.5 in base4 Water inlet5 Water outlet6 Power entry cable7 Gland plate extension box fittedwith common input supply option8 76 mm Square rigging holes9 Gland plate 235 x 286 mmDimModels Standard ConnectionsA77SU7 432 200 mm (8") N.B Victaulic87SU7 432 200 mm (8") N.B Victaulic97AU7 457 200 mm (8") N.B Victaulic98XU7 470 200 mm (8") N.B Victaulic99XU7 470 200 mm (8") N.B Victaulic99XW9 470 200 mm (8") N.B VictaulicPage G.68Doc. No. PC110/11.01/GB


DIMENSIONS <strong>YDAJ</strong> 44MR7-77XT9352241.424802311.4C60382248 57322482961.5150743 1219743 743 1219743A B BA2711.45531.51 Mounting holes2 Base3 4 Mounting holes Ø17.5 in base4 Water inlet5 Water outlet6 Power entry cable7 Gland plate extension box fittedwith common input supplyoption8 76 mm Square rigging holes9 Gland plate 235 x 286 mm2311.4579.4 1152.5431.838.1Page G.69Doc. No. PC110/11.01/GB


DIMENSIONS <strong>YDAJ</strong> 77SU7-99XW91 Mounting holes2Base3 4 Mounting holes Ø17.5 in base4 Water inlet5 Water outlet6 Power entry cable7 Gland plate extension box fittedwith common input supply option8 76 mm Square rigging holes9 Gland plate 235 x 286 mmPage G.70Doc. No. PC110/11.01/GB


DIMENSIONS <strong>YCAJ</strong> 44MR7HR-77XT9HRModelsDimensions DimensionsStandard Connections Standard ConnectionsA B C D E F G44MR7 2159 280 1567 406 150 mm (6") N.B Victaulic 438 350 2356 63 mm (2 1/2") N.B BSPT Female55MR7 2159 280 1567 406 150 mm (6") N.B Victaulic 438 350 2356 63 mm (2 1/2") N.B BSPT Female55ST7 2108 305 1619 432 200 mm (8") N.B Victaulic 438 350 2356 63 mm (2 1/2") N.B BSPT Female65NS7 2159 280 1567 406 150 mm (6") N.B Victaulic 486 404 2381 76 mm (3") N.B BSPT Female66ST9 2108 305 1619 432 200 mm (8") N.B Victaulic 486 404 2381 76 mm (3") N.B BSPT Female76ST9 2108 305 1619 432 200 mm (8") N.B Victaulic 486 404 2381 76 mm (3") N.B BSPT Female77XT9 2108 305 1619 470 200 mm (8") N.B Victaulic 486 404 2381 76 mm (3") N.B BSPT Female1 Mounting holes2 Base3 4 Mounting holes Ø17.5 in base4 Water inlet5 Water outlet6 Power entry cable7 Gland plate extension box fittedwith common input supply option8 76 mm Square rigging holes9 Gland plate 235 x 286 mm10 Condenser water inlet11 Condenser water outletPage G.71Doc. No. PC110/11.01/GB


DIMENSIONS <strong>YCAJ</strong> 77SU7HR-99XW9HR1 Mounting holes2 Base3 4 Mounting holes Ø17.5 in base4 Water inlet5 Water outlet6 Power entry cable7 Gland plate extension box fittedwith common input supply option8 76 mm Square rigging holes9 Gland plate 235 x 286 mm10 Condenser water inlet11 Condenser water outletSTD COOLERCONNECTIONS200 mm (8") N.B. Victaulic200 mm (8") N.B. Victaulic200 mm (8") N.B. Victaulic200 mm (8") N.B. Victaulic200 mm (8") N.B. Victaulic200 mm (8") N.B. VictaulicSTD. H.R. CONDENSER CONNECTIONSSYSTEM 1 SYSTEM 263 mm (21/2") N.B. BSPT Fem. 63 mm (21/2") N.B. BSPT Fem.100 mm (4") N.B. I.S.O. Flange 63 mm (21/2") N.B. BSPT Fem.100 mm (4") N.B. I.S.O. Flange 63 mm (21/2") N.B. BSPT Fem.100 mm (4") N.B. I.S.O. Flange 100 mm (4") N.B. I.S.O. Flange100 mm (4") N.B. I.S.O. Flange 100 mm (4") N.B. I.S.O. Flange100 mm (4") N.B. I.S.O. Flange 100 mm (4") N.B. I.S.O. FlangeDIMENSIONSMODELA B C D E F G77SU7 432 2381 2381 466 668 548 66887SU7 432 2419 2381 466 709 548 62697AU7 457 2419 2381 466 709 548 62698XU7 470 2419 2419 497 668 497 66899XU7 470 2419 2419 497 668 497 66899XW9 470 2419 2419 497 668 497 668Page G.72Doc. No. PC110/11.01/GB


DIMENSIONS <strong>YDAJ</strong> 44MR7HR-77XT9HR1 Mounting holes2 Base3 4 Mounting holes Ø17.5 in base4 Water inlet5 Water outlet6 Power entry cable7 Gland plate extension box fittedwith common input supply option8 76 mm Square rigging holes9 Gland plate 235 x 286 mmNOTES ON DIMENSIONS (APPLICABLE TO ALL UNITS)1. Vibration isolators (not shown) will increase overall height of unit by approx. 178mm.2. Water inlet/outlet connection victaulic coupling or iso flanges accessory.Page G.73Doc. No. PC110/11.01/GB


Page G.74Doc. No. PC110/11.01/GBNOTES

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