equipment sourcebook - Loctite.ph

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DISPENSINGVariable Ratio Systems for Meter Mix 1000, 2000 and 3000 Dispense SystemsVariable ratio machines are capable of changing the mix ratio within the pump configurations capabilities. To specify a VARIABLE RATIOpump configuration, use chart 2. Variable ratio units have the same standard pump sizes; 8, 10, 15, 20 and 25 mm.CHART 2 - Variable Ratio Pump Diameter Configuration and Corresponding Mix RatioTwo-Part VolumetricDispensingMeter Mix SystemsHIGH VOLUME PUMP (mm) 8.000 9.500 10.000 11.000 12.000 13.000 14.000 15.000 20.000 25.000 30.000 35.000LOW VOLUME PUMP (mm) Output CCs 1.277 1.800 1.995 2.414 2.873 3.371 3.910 4.489 7.980 12.468 17.954 24.4388.000 @ MAX 0.906 1.41 1.99 2.20 2.66 3.17 3.72 4.31 4.95 8.80 13.75 19.81 26.968.000 @ MIN 0.300 4.26 6.00 6.65 8.05 9.57 11.24 13.03 14.96 26.60 41.56 59.84 81.459.500 @ MAX 1.278 1.00 1.41 1.56 1.89 2.25 2.64 3.06 3.51 6.24 9.75 14.05 19.129.500 @ MIN 0.423 3.02 4.26 4.72 5.71 6.79 7.97 9.24 10.61 18.86 29.47 42.44 57.7610.000 @ MAX 1.416 0.90 1.27 1.41 1.70 2.03 2.38 2.76 3.17 5.63 8.80 12.68 17.2510.000 @ MIN 0.469 2.72 3.84 4.26 5.15 6.13 7.19 8.34 9.57 17.02 26.60 38.30 52.1311.000 @ MAX 1.714 0.74 1.05 1.16 1.41 1.68 1.97 2.28 2.62 4.66 7.28 10.48 14.2611.000 @ MIN 0.567 2.25 3.17 3.52 4.26 5.06 5.94 6.89 7.91 14.07 21.98 31.65 43.0812.000 @ MAX 2.040 0.63 0.88 0.98 1.18 1.41 1.65 1.92 2.20 3.91 6.11 8.80 11.9812.000 @ MIN 0.675 1.89 2.67 2.96 3.58 4.26 4.99 5.79 6.65 11.82 18.47 26.60 36.2013.000 @ MAX 2.394 0.53 0.75 0.83 1.01 1.20 1.41 1.63 1.88 3.33 5.21 7.50 10.2113.000 @ MIN 0.792 1.61 2.27 2.52 3.05 3.63 4.26 4.94 5.67 10.07 15.74 22.66 30.8414.000 @ MAX 2.776 0.46 0.65 0.72 0.87 1.03 1.21 1.41 1.62 2.87 4.49 6.47 8.8014.000 @ MIN 0.919 1.39 1.96 2.17 2.63 3.13 3.67 4.26 4.88 8.68 13.57 19.54 26.6015.000 @ MAX 3.187 0.40 0.56 0.63 0.76 0.90 1.06 1.23 1.41 2.50 3.91 5.63 7.6715.000 @ MIN 1.055 1.21 1.71 1.89 2.29 2.72 3.20 3.71 4.26 7.57 11.82 17.02 23.1720.000 @ MAX 5.666 0.23 0.32 0.35 0.43 0.51 0.60 0.69 0.79 1.41 2.20 3.17 4.3120.000 @ MIN 1.875 0.68 0.96 1.06 1.29 1.53 1.80 2.09 2.39 4.26 6.65 9.57 13.0325.000 @ MAX 8.852 0.14 0.20 0.23 0.27 0.32 0.38 0.44 0.51 0.90 1.41 2.03 2.7625.000 @ MIN 2.930 0.44 0.61 0.68 0.82 0.98 1.15 1.33 1.53 2.72 4.26 6.13 8.3430.000 @ MAX 12.747 0.10 0.14 0.16 0.19 0.23 0.26 0.31 0.35 0.63 0.98 1.41 1.9230.000 @ MIN 4.219 0.30 0.43 0.47 0.57 0.68 0.80 0.93 1.06 1.89 2.96 4.26 5.7935.000 @ MAX 17.351 0.07 0.10 0.11 0.14 0.17 0.19 0.23 0.26 0.46 0.72 1.03 1.4135.000 @ MIN 5.743 0.22 0.31 0.35 0.42 0.50 0.59 0.68 0.78 1.39 2.17 3.13 4.26SELECTION PROCESS1. Determine the adhesive shot volume required per part, in cubic centimeters (cc’s; same as ml’s), from production requirements.2. From adhesive technical data sheet, determine the adhesive volumetric mix ratio(high volume component/low volume component).3. Review the pump pair combination and corresponding blue maximum and minimum output and ratio range requirements within thewhite or gray grids and choose a configuration using the following parameters See examples 3 and 4.a. The required shot must be > 15% of the minimum output (cc’s) of the combined pump pair configuration. The minimumpump configuration output is equal to the High Side Pump + minimum output for the Low Side Pump.b. The required shot should be < 85% of the of the maximum output (cc’s) of the pump pair configuration. The maximumpump configuration output is equal to the (High Side pump CC maximum + maximum Low Side Pump).4. As with fixed ratio, if required volumes are exceeded or mix ratios are not exact, repeat steps 3a or 3b in thefixed ratio selection process.EXAMPLE #3 VARIABLE RATIO – EPOXY PRODUCT AHigh volume = 2 Low volume = 1Mix ratio = 2/1 = 2Per part shot size = 2.5 cc (2.5 ml)High volume pump = 15 mm Low volume pump = 13 mm15% min pump combination output = 0.7921 cc (0.15 x 4.489 cc + 0.7921 cc)85% max pump combination output = 5.850 cc (4.489 cc + 2.394 cc) x 0.85)Mix ratio range = 1.88:1 – 5.67:1 - passShot size of 2.5 cc within 15% ruleRecommended configuration = 15 mm /13 mm15 mm pump is standard; 13 mm pump is special. One special pump-sizing fee applies.EXAMPLE #4 VARIABLE RATIO – EPOXY PRODUCT BHigh volume = 4 Low volume = 1Mix ratio = 4/1 = 4Per part shot size = 5.0 cc (5.0 ml)High volume pump = 15 mm Low volume pump = 13 mm15% min pump combination output = 0.7921 cc (0.15 x 4.489 cc + 0.7921 cc)85% max pump combination output = 5.850 cc (4.489 cc + 2.394 cc) x 0.85)Mix ratio range = 1.88:1 – 5.67:1 - passShot size of 2.5 cc within 15% ruleRecommended configuration = 15 mm/13 mm15 mm pump is standard; 13 mm pump is special. One special pump-sizing fee applies.42For additional information and the full line of equipment, visit www.equipment.loctite.com.
Hand Held Hot Melt ApplicatorsLoctite® Hysol hand held hot melt applicators are state-of-the -art dispensing unitsdesigned for the application of hot melt adhesives. These units combine ergonomics, userfriendlydesign, and reliability. Selection of a Loctite® Hysol hot melt applicator should bebased on the type of hot melt being used, stick diameter, and process requirements.DISPENSING Hand Held HotMelt ApplicatorsPRODUCTItemNumberStickDiameterDispenseMelt RateDispensePowerDispenseTemperatureHot MeltChemistry1⁄ 2 INCH SUPERSTICK DISPENSERSNEWLoctite ® Hysol 050A 9162824 lbs./hr.195°C EVA/Polyolefin1⁄2"Superstick ManualLoctite ® Hysol 050 98544 Sticks 3 lbs./hr. 195°C EVA/PolyolefinLoctite ® Hysol 050-HT 98545 4 lbs./hr. 215°C PolyamideNEWLoctite ® Hysol 050-GAS 9162681⁄2"Superstick Sticks3 lbs./hr. Manual 195°C EVA/PolyolefinNEW3⁄ 4 INCH MAXISTICK DISPENSERSLoctite ® Hysol 050-LITE 9162811⁄2"Superstick Sticks1.5 lb./hr. Manual 204°C EVA/PolyolefinLoctite ® Hysol 075 98033 3 ⁄4" 9 lb./hr.182°C EVAMaxistick ManualLoctite ® Hysol 075-LT 98034 Sticks 5 lb./hr. 121°C CoolMelt1 3 ⁄ 4 INCH SPRAYPAC ® AND POLYSHOT DISPENSERSLoctite ® Hysol 175-AIR 98036 1 3 ⁄4"195°CPolyshot 8 lbs./hr. ElectricLoctite ® Hysol 175-AIR-HT 98040 Sticks215°CLoctite ® Hysol 175-SPRAY 98037 1 3 ⁄4"195°CSprayPac ® 8 lbs./hr. ElectricLoctite ® Hysol 175-SPRAY-HT 98041 Sticks215°CEVA/PolyolefinPolyamideLoctite ® Hysol 175 980351 3 ⁄4"Polyshot Sticks6.6 lbs./hr. Manual195°C and215°C**EVA/Polyolefinand PolyamideURETHANE DISPENSERLoctite ® Hysol ReactiveUrethane Cartridge Dispenser98011 N/A 3 lbs./hr. Air 121°CReactiveUrethaneHOT MELT BENCH MOUNT AND CONTROLLER OPTIONSLoctite ® Hot MeltBench Mount KitLoctite ® Hot MeltPneumatic Timer9804298043N/A N/A N/A N/A EVA/Polyamide** The Loctite ® Hysol 175 Dispenser (manual electric) is supplied with both temperature modules.For additional information and the full line of equipment, visit www.equipment.loctite.com.43
Page 1 and 2: theequipmentsourcebook2007volume 6
Page 3 and 4: Table of ContentsINTRODUCTIONEQUIPM
Page 6 and 7: Equipment ServiceSolutionsINTRODUCT
Page 8 and 9: Dispense SystemsDISPENSINGVOLUMETRI
Page 10 and 11: DISPENSINGDispense SystemsLOCTITE
Page 12 and 13: DISPENSINGDispense SystemsLoctite
Page 14 and 15: DISPENSINGDispense SystemsLOCTITE
Page 16 and 17: Dispense SystemsDISPENSINGTUBE BOND
Page 18 and 19: Controllers &ReservoirsDISPENSINGMU
Page 20 and 21: Controllers &ReservoirsDISPENSINGSI
Page 22 and 23: Controllers &ReservoirsDISPENSINGRE
Page 24 and 25: Controllers &ReservoirsDISPENSINGLO
Page 26 and 27: DISPENSINGBOTTLE DISPENSINGLOCTITE
Page 28 and 29: Hand HeldApplicatorsDISPENSINGLOCTI
Page 30 and 31: Hand HeldApplicatorsDISPENSINGLOCTI
Page 32 and 33: DISPENSINGTwo-Part VolumetricDispen
Page 34 and 35: DISPENSINGTwo-Part Volumetric Dispe
Page 36 and 37: Two-Part VolumetricDispensingMeter
Page 38 and 39: Two-Part VolumetricDispensingMeter
Page 40 and 41: DISPENSINGLoctite® DuraPump Select
Page 42 and 43: DISPENSINGLoctite® Brand Meter Mix
Page 46 and 47: DISPENSINGHand Held HotMelt Applica
Page 48 and 49: DISPENSINGHand Held HotMelt Applica
Page 50 and 51: Hand Held HotMelt ApplicatorsDISPEN
Page 52 and 53: DISPENSINGBulk Hot Melt SystemsBulk
Page 54 and 55: Bulk Hot MeltSystemsDISPENSINGLOCTI
Page 56 and 57: Bulk Hot MeltSystemsDISPENSINGLOCTI
Page 58 and 59: DISPENSINGLoctite® Brand Extrusion
Page 60 and 61: DISPENSINGHand Held ValvesHand Held
Page 62 and 63: Hand Held ValvesDISPENSINGGENERAL P
Page 64 and 65: Hand Held ValvesDISPENSINGPINCH TUB
Page 66 and 67: DISPENSINGValves & PumpsValves & Pu
Page 68 and 69: Valves & PumpsDISPENSINGLOCTITE ®
Page 70 and 71: DISPENSINGValves & PumpsGENERAL DUT
Page 72 and 73: Valves & PumpsDISPENSINGHIGH VISCOS
Page 74 and 75: DISPENSINGValves & PumpsPOSITIVE DI
Page 76 and 77: Valves & Pumps DISPENSINGLoctite®
Page 78 and 79: DISPENSINGPail PumpsLOCTITE ® HIGH
Page 80: DISPENSINGMonitoring SystemsMonitor
Page 83 and 84: Tapered Dispense Tips1 1 ⁄4" POLY
Page 85 and 86: Loctite® Brand Syringe Accessories
Page 87 and 88: AccessoryPARENT PRODUCTItem Numbers
Page 89 and 90: LOCTITE ® 200 BENCHTOP ROBOT STATI
Page 91 and 92: LOCTITE ® 400 BENCHTOP ROBOT STATI
Page 93 and 94: LOCTITEHeading ® S440 SERIES SCARA
Page 95 and 96:
MOTIONCONTROLLOCTITE ® ADVANCING S
Page 97 and 98:
Loctite® Brand Mounting Hardware,W
Page 99 and 100:
O-Ring FabricationO-RINGFABRICATION
Page 101 and 102:
LIGHT CURE SolutionsPRODUCTItemNumb
Page 103 and 104:
LOCTITE ® 7700-HD LED LIGHT SOURCE
Page 105 and 106:
Wand SystemsLoctite® ZETA® light
Page 107 and 108:
LOCTITE ® ZETA ® 7735 UV WAND SYS
Page 109 and 110:
LOCTITE ® ZETA ® 7760 UV WAND SYS
Page 111 and 112:
LOCTITE ® ZETA ® 7401 UV CHAMBERI
Page 113 and 114:
LIGHT CURE Cure Chambers &Flood Sys
Page 115 and 116:
Light MetersDecreased radiant power
Page 117 and 118:
Cure ConveyorsLoctite® brand cure
Page 119 and 120:
Light SourcesOur light sources and
Page 121 and 122:
Index119INDEXFor additional informa
Page 123 and 124:
121INDEXFor additional information
Page 125 and 126:
Page 127:
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