equipment sourcebook - Loctite.ph

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DISPENSINGDispense SystemsLOCTITE ® DIGITAL SYRINGE DISPENSING SYSTEM Item Number: 883976The Loctite® Digital Syringe Dispenser is a semi-automatic dispensing system designed to dispenseadhesives and fluids packaged in 3, 5, 10, 30, and 55 syringes and 300 ml cartridges. The unit hasdigital timing control with decimal settings to 0.001 seconds for increased precision over typicalpressure-time systems. An adjustable pressure regulator controls a pulse of air, and when used inconjunctions with an air line adapter attached to an adhesive syringe barrel, will provide acontrolled dispensed amount of adhesive. The system can be operated in the manual, incremental,or timed (automatic) dispense mode to dispense dots, beads or to fill syringes.Features:• Vacuum suck-back can effectively control productdripping or stringing• Manual, Incremental, and Timed modes allowa choice of adhesive dispensing methods• Convenient “teach mode” to set time requiredfor desired dispense amount or volume• Cycle counter is clearly displayed in the LCD screen• The unit can be integrated into customer’s PLCprogramming to initiate a dispense cycle• Units can be stacked securely to save workspaceTheory of OperationThe system is a pressure-time-vacuum dispense system. Itconsists of an air regulator and pressure gauge to controlpressure, and an electrical timing circuit to control the dispensecycle. When the dispense cycle is initiated, a pulse of air, eithertimed or manually controlled, is transmitted to the top of thesyringe barrel via an air line adapter. The amount of productdispensed is controlled by the amount of pressure applied to theproduct, the length of the dispense cycle, the size of thedispense needle, product viscosity, and temperature.Power SupplyAir SupplyPressure RegulatorProduct ViscosityDispense Time RangeDimensionsWeightUsed to DispensePackage Types & SizesParts IncludedAdditional AirLine Adapters(Available for syringedispensing, see page 83.)TECHNICAL SPECIFICATIONSUniversal Power Supply 110/230 VAC; 50/60 Hz35 to 100 psi, 1 ⁄4" FNPT0 to 100 psiLow to Paste0.020 to 99.999 seconds6.0" W x 7.1875" H x 7.6875" D2.6 lbs.G, IA, LCD, RC, TL3 ml, 5 ml, 10 ml, 30 ml and 55 ml syringes / 300 ml cartridges(1) Digital Syringe Dispenser with Universal Power Cord(1) Foot Switch with Cord Lock (1) Manual(1) 10 ml & (1) 30 ml Syringe Adapter (1) Syringe Stand(1) 6 mm OD air line x 6 ft. (4) Air supply fittings(1) Air Line Support Mast (1) Needle Sample KitFor 3 ml syringe dispensing: order 98656For 5 ml syringe dispensing: order 98657For 10 ml syringe dispensing: order 97208 or 97216For 30 ml syringe dispensing: order 97244 or 97294For 55 ml syringe dispensing: order 97245 or 98416Additional Information For Dispense Tips, see pages 80-81.Additional Accessories Sold Separately (see item 97006 – page 11.)988896 – Loctite ® Syringe Finger Switch Assembly. Used in place of thefoot switch to allow finger actuation while holding the syringe barrel.LOCTITE ® FOOT PEDAL DISPENSER Item Numbers: 98049 and 98050The Loctite® Foot Pedal Dispenser is a manually controlled, pneumatic dispenser for use with 3, 5, 10, 30 and 55 syringes,and 300 ml cartridges. It is designed as a floor unit to eliminate the need for bench space. The unit is capable of dispensing dots,drops or beads of fluids ranging from medium viscosity liquidsto high viscosity pastes. The dispense cycle is controlledby a manual foot pedal and an adjustable pressure regulator.TECHNICAL SPECIFICATIONSItem 98050 includes a suck-back feature to prevent drippingAir Input60 to 100 psiwhen dispensing low viscosity fluids.Air Output20 to 100 psiFeatures:• Simple hands-free operation• Adjustable pressure regulator, 20 to 100 psi• Easy-to-read pressure gauge• Available vacuum suck-back,1 to 15 in. Hg, toprevent dripping• Designed as floor unit toeliminate the need forbench spaceTheory of OperationWhen the foot pedal is actuated, a pulse of air is transmittedthrough an air line adapter (sold separately) to the top of thesyringe barrel, pushing a controlled amount of material out ofthe dispense tip. The amount of product dispensed is controlledby the amount of air pressure applied to the product, the lengthof time the foot switch is depressed, the size of the dispense tip,the product viscosity, and the temperature.Product ViscosityLow to PasteVacuum Suck-Back 98049: No 98050: 1 to 15 in. Hg vacuumDimensions98049: 8.0" W x 4.675" H x 4.375" D98050: 8.0" W x 4.675" H x 5.0" DWeight 98049: 3.7 lbs. 98050: 4.1 lbs.Used to DispenseGel Adhesives, Instant Adhesives, Light Cure/AcrylicsPackage Types & Sizes 3 ml, 5 ml, 10 ml, 30 ml and 55 ml syringes / 300 ml cartridgesParts Included(1) Foot Pedal Dispenser (Air Line Adapter sold separately)(1) ManualAir Line Adapters(Required for syringedispensing, see page 83.)Additional InformationFor 3 ml syringe dispensing: order 98656For 5 ml syringe dispensing: order 98657For 10 ml syringe dispensing: order 97208 or 97216For 30 ml syringe dispensing: order 97244 or 97294For 55 ml syringe dispensing: order 97245 or 98416For Syringe Accessories, see page 83.For Dispense Tips, see pages 80-81.Additional Accessories Sold Separately98501 –Loctite ® ApplicatorHolder984625 –Loctite ® VerticalSyringe StandDispense KeyG = Gel Adhesives IA = Instant Adhesives LCD = Light Cure/Acrylics RC = Retaining Compounds TL = Threadlockers12For additional information and the full line of equipment, visit www.equipment.loctite.com.
THREAD SEALANT & ANAEROBIC GASKETING DELIVERY SYSTEMSLOCTITE ® DIAL-A-SEAL ® APPLICATORItem Number: 998400The Loctite® Dial- A - Seal® Applicator is a touch actuated, all-pneumatic applicatorfor dispensing high viscosity Loctite® product onto threaded pipe fittings andnipples. The system has a quick turn turret that is equipped with cavities for1 ⁄16, 1 ⁄8, 1 ⁄4, 3 ⁄8, 1 ⁄ 2, 3 ⁄4 and 1 inch male pipe threads. The unit accepts 50 ml or250 ml tubes or 1 liter wide mouth bottles. The product dispense quantity canbe adjusted with a rear adjustment knob. The upper limit per dispense cycle is0.7 ml. It is recommended specifically for applying Loctite® PST® Thread Sealants,Loctite® Vibra-Seal®, and Loctite® Anti-Seize products.Features:• Applicator is fed directly from a 50 ml tube,250 ml tube, or one liter bottle• A quick turn turret is equipped with cavities for1 ⁄16, 1 ⁄8, 1 ⁄4, 3 ⁄8, 1 ⁄2, 3 ⁄4 and 1" male pipe threads• Up to 0.7 ml of product can be dispensed per shot• Adjustable dispense volume• Suggested settings for each diameter fittingare pre-printed on unitTheory of OperationA turret head with a cavity for each size of pipe thread isattached to the output of an air actuated, positive displacementpump. The operator presses a fitting down into the correctcavity. The downward motion of the turret depresses a switchthat actuates the pump. A metered amount of material isdispensed on the part.Air InputProduct ViscosityTurret SizesDimensionsUsed to DispensePackage Types & SizesTECHNICAL SPECIFICATIONSRequires filtered (40 micron) lubricated air, 60 psi min.Medium to High1 ⁄16, 1 ⁄8, 1 ⁄4, 3 ⁄8, 1 ⁄2, 3 ⁄4 and 1" (NPT)7.5" W x 12.2" L(Height with 50 ml tube = 14.4" / Height with 1 L bottle = 16.7")Loctite ® 565 PST ® , 567 PST ® and Vibra-Seal ®Thread Sealants, and Loctite ® brand Anti-Seize products50 ml tube / 250 ml tube / 1 L bottleParts Included (1) Loctite ® Dial-A-Seal ® Applicator (2) Elbow Fittings(1) Stand for 1 Liter Bottle (1) Tube Vent(1) 1 Liter Bottle and Cap (1) Feed Tube(1) 50 ml Tube Adapter (1) Tube Adapter(1) Empty 50 ml Tube with Dispense Cap (1) ManualAdditional Information For Spare Parts and Accessories, see page 84.DISPENSING Dispense SystemsLOCTITE ® PUMP-A-BEAD II DISPENSERItem Number: 986000The Loctite® Pump-A-Bead II is an all-pneumatic dispense systemfor pumping Loctite® anaerobic gasketing materials from 850 mlcartridges. A pneumatically-driven, reciprocating, positivedisplacement piston pump provides for consistent dispensing andensures that air is not introduced into the product. This system iswell suited for stationary or bead dispensing. The Loctite® PoppetValve is also included and is ideal for dispensing continuous beadsat high pressures.Features:• Air piloted control signal initiates dispensing• Air-driven, reciprocating, positive displacement piston pump• Poppet-type dispensing valvecan be mounted onto a robotic arm• Anti-drip feature• Capable of dispensing 0.5 cc per second• Visual signal will indicate “Product Cartridge Empty”• Easily integrated into robotic dispensing stationsTheory of OperationA full cartridge of material is loaded into the system and theunit is switched to operate mode. Upon demand for dispensing,i.e., pneumatic signal, material is fed from the cartridge to anoscillating pump where the pressure is elevated to greater than650 psi. Material is forced through a high-pressure hose to thedispense valve where it is dispensed onto the part.TECHNICAL SPECIFICATIONSAir InputAll-pneumatic system, 60 to 100 psi, filtered to 40 micronsProduct ViscosityMedium to HighCompatible MaterialsLoctite ® brand de-aerated anaerobic gasketingmaterials up to 1,000,000 cP viscosityPumping Rate0.5 cc per secondDimensions16.3" H x 37.2" W x 9.3" DWeight80 lbs.Used to DispenseLoctite ® Gasket Eliminator ® and otherLoctite ® brand Flange SealantsPackage Types & Sizes850 ml cartridgesParts Included(1) Pump-A-Bead II (1) Poppet Valve Applicator(1) ManualAdditional Information For Spare Parts and Accessories, see page 84.For additional information and the full line of equipment, visit www.equipment.loctite.com.13
Page 1 and 2: theequipmentsourcebook2007volume 6
Page 3 and 4: Table of ContentsINTRODUCTIONEQUIPM
Page 6 and 7: Equipment ServiceSolutionsINTRODUCT
Page 8 and 9: Dispense SystemsDISPENSINGVOLUMETRI
Page 10 and 11: DISPENSINGDispense SystemsLOCTITE
Page 12 and 13: DISPENSINGDispense SystemsLoctite
Page 16 and 17: Dispense SystemsDISPENSINGTUBE BOND
Page 18 and 19: Controllers &ReservoirsDISPENSINGMU
Page 20 and 21: Controllers &ReservoirsDISPENSINGSI
Page 22 and 23: Controllers &ReservoirsDISPENSINGRE
Page 24 and 25: Controllers &ReservoirsDISPENSINGLO
Page 26 and 27: DISPENSINGBOTTLE DISPENSINGLOCTITE
Page 28 and 29: Hand HeldApplicatorsDISPENSINGLOCTI
Page 30 and 31: Hand HeldApplicatorsDISPENSINGLOCTI
Page 32 and 33: DISPENSINGTwo-Part VolumetricDispen
Page 34 and 35: DISPENSINGTwo-Part Volumetric Dispe
Page 36 and 37: Two-Part VolumetricDispensingMeter
Page 38 and 39: Two-Part VolumetricDispensingMeter
Page 40 and 41: DISPENSINGLoctite® DuraPump Select
Page 42 and 43: DISPENSINGLoctite® Brand Meter Mix
Page 44 and 45: DISPENSINGVariable Ratio Systems fo
Page 46 and 47: DISPENSINGHand Held HotMelt Applica
Page 48 and 49: DISPENSINGHand Held HotMelt Applica
Page 50 and 51: Hand Held HotMelt ApplicatorsDISPEN
Page 52 and 53: DISPENSINGBulk Hot Melt SystemsBulk
Page 54 and 55: Bulk Hot MeltSystemsDISPENSINGLOCTI
Page 56 and 57: Bulk Hot MeltSystemsDISPENSINGLOCTI
Page 58 and 59: DISPENSINGLoctite® Brand Extrusion
Page 60 and 61: DISPENSINGHand Held ValvesHand Held
Page 62 and 63: Hand Held ValvesDISPENSINGGENERAL P
Page 64 and 65:
Hand Held ValvesDISPENSINGPINCH TUB
Page 66 and 67:
DISPENSINGValves & PumpsValves & Pu
Page 68 and 69:
Valves & PumpsDISPENSINGLOCTITE ®
Page 70 and 71:
DISPENSINGValves & PumpsGENERAL DUT
Page 72 and 73:
Valves & PumpsDISPENSINGHIGH VISCOS
Page 74 and 75:
DISPENSINGValves & PumpsPOSITIVE DI
Page 76 and 77:
Valves & Pumps DISPENSINGLoctite®
Page 78 and 79:
DISPENSINGPail PumpsLOCTITE ® HIGH
Page 80:
DISPENSINGMonitoring SystemsMonitor
Page 83 and 84:
Tapered Dispense Tips1 1 ⁄4" POLY
Page 85 and 86:
Loctite® Brand Syringe Accessories
Page 87 and 88:
AccessoryPARENT PRODUCTItem Numbers
Page 89 and 90:
LOCTITE ® 200 BENCHTOP ROBOT STATI
Page 91 and 92:
LOCTITE ® 400 BENCHTOP ROBOT STATI
Page 93 and 94:
LOCTITEHeading ® S440 SERIES SCARA
Page 95 and 96:
MOTIONCONTROLLOCTITE ® ADVANCING S
Page 97 and 98:
Loctite® Brand Mounting Hardware,W
Page 99 and 100:
O-Ring FabricationO-RINGFABRICATION
Page 101 and 102:
LIGHT CURE SolutionsPRODUCTItemNumb
Page 103 and 104:
LOCTITE ® 7700-HD LED LIGHT SOURCE
Page 105 and 106:
Wand SystemsLoctite® ZETA® light
Page 107 and 108:
LOCTITE ® ZETA ® 7735 UV WAND SYS
Page 109 and 110:
LOCTITE ® ZETA ® 7760 UV WAND SYS
Page 111 and 112:
LOCTITE ® ZETA ® 7401 UV CHAMBERI
Page 113 and 114:
LIGHT CURE Cure Chambers &Flood Sys
Page 115 and 116:
Light MetersDecreased radiant power
Page 117 and 118:
Cure ConveyorsLoctite® brand cure
Page 119 and 120:
Light SourcesOur light sources and
Page 121 and 122:
Index119INDEXFor additional informa
Page 123 and 124:
121INDEXFor additional information
Page 125 and 126:
Page 127:
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