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KEMPER - Repa-Tec Lastechniek

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<strong>KEMPER</strong> BusinessAutomation<strong>KEMPER</strong> STORATEC is an international operating companyin the field of storage, automation and control technique. Ourunique and high quality products are the result of 20 yearsexperience and constant dialogue with our customers. We offerindividual equipment solutions for the handling and transport ofthe stored goods as well as large control, inventory managementand automation concepts. Our satisfied customers includeAudi, Miele, Stiebel Eltron or Thyssen.An innovation of <strong>KEMPER</strong> STORATEC is the storage andretrieval system <strong>KEMPER</strong> INTELLISTORE ® , which does notwork with drawers, but provides access to the metal sheets individually,both when storing and retrieving from stock. Anotherinnovation is the depalletizing system, which depalletizes metalsheet packets of 3.000 x 1.500 mm in less than 110 secondsautomatically. Our products not only help optimizing and automatingproduction processes, but also reduce costs.Even after your purchase <strong>KEMPER</strong> STORATEC attends to yourneeds, as maintenance on regularly basis improves the durabilityof your system. Our well-thought-out after sales conceptrelies on efficient maintenance, professional training and fastservice.SolarIn early 2009, for the first time we offered KemTRACK, a solarenergy product. KemTRACK determines the exact position ofthe sun from the location, date and time and thus ensures thatthe solar cells always have the optimum orientation. Comparedto fixed installations, increases in power output of up to40 percent can be achieved. Thanks to its modular structure,the KemTRACK tracking system saves space as well, makingtransportation and installation simple and inexpensive.The KemTRACK tracking system consists of a module platformmounted on a mast, a controller unit and a base. With its solid,torsion free construction, it can even be used under adverseconditions. Depending on the model, a wind protection positionis usually required above 80 km/h, equivalent to a wind speedof nine. <strong>KEMPER</strong> solar systems are available with solar surfacesof 60 m² and 80 m².C |


These are the ways you can order with us!TelephoneOur customer service is daily at your disposal. From Monday toThursday from 7.00 to 18.00 and on Friday from 7.00 to 16.00.+44 (0) 1327 872909FaxFor purchase orders by fax you can use the order form,which you will find on the last page.+44 (0) 1327 872181E-MailOrders by email can be sent to the following address at any time.order@kemper.euInternet24/7 our ordering system is available for orders from registeredtraders. In the case of an order before 12.00 stock items will besent on the same day. The delivery time is 1 - 2 days.www.kemper.euE |


ContentExhaust arms - exhaust cranes· Flexible exhaust arms.......................... 10 - 11· Rigid metal tube arms.......................... 12 - 13· Telescopic exhaust arms............................. 14· Exhaust arms for rail channels.................... 15· Accessories.......................................... 16 - 17Stationary filter units· Mechanical welding smoke filter,stationary ............................................. 52 - 53· Electrostatic welding smoke filter,stationary ............................................. 54 - 55· Cartridge filter unit, stationary ............. 56 - 58· Accessories and spare parts ...................... 59Fans· Fans series M ............................................. 18· Fans series H.............................................. 19· Accessories for fans............................. 20 - 21<strong>KEMPER</strong> Filter-Cell· <strong>KEMPER</strong> Filter-Cell .................................... 60· <strong>KEMPER</strong> Filter-Cell XL .............................. 61· Spare parts for Filter-Cell ........................... 62Exhaust set· Exhaust set with flexible exhaust arm......... 22· Exhaust set with rigid metal tube arm......... 23Exhaust fans· Exhaust fan 2.000 m³/h............................... 24· Exhaust fan 3.000 m³/h .............................. 25High-vacuum extraction· <strong>KEMPER</strong> Dusty .......................................... 26· Mini-Weldmaster ........................................ 27· High-vacuum extraction and filter unit .28 - 29· Ducting systems for the high-vacuumextraction and filtration unit ........................ 30· Accessories ......................................... 31 - 32· High-vacuum extraction and filter unit ........ 33Mobile filter units· Filter-Master ............................................... 36· Mechanical welding smoke filters,mobile .................................................. 37 - 39· Electrostatic filter units, mobile ........... 40 - 41· Filter-Master XL .......................................... 43· Cartridge filter units, mobile ................ 44 - 46· Accessories and spare parts ............... 47 - 48Extraction and filter units· Plant types ................................................. 64· Selection criteria ......................................... 65· System 6000 ....................................... 66 - 67· System 8000 / 9000 ............................ 68 - 79Indoor Ventilation Systems· Indoor Ventilation Systems ........................ 80· KemJET ............................................... 81 - 83· Push-Pull System ....................................... 84· Displacement Ventilation ............................ 85<strong>KEMPER</strong> variohood· <strong>KEMPER</strong> variohood -Modular exhaust hood ......................... 86 - 87<strong>KEMPER</strong> robocab· <strong>KEMPER</strong> robocab ............................... 88 - 89Extraction table· <strong>KEMPER</strong> extraction tables .................. 90 - 95· easyFRAME ............................................... 96· Review extraction tables ............................ 97· Grinding table with extraction ..................... 98· Welding tables with extraction .................... 99· <strong>KEMPER</strong> Filter-Table ............................... 100· <strong>KEMPER</strong> Hand plasma tables ........ 101 - 102· Training tables .......................................... 103| F


ContentExtraction systems for theelectronic industry· Extraction and filter unitfor soldering workstations ................ 104 - 105· Soldering smoke extraction systems ........ 106· Accessories and spare parts .................... 107Exhaust arms - exhaust cranesFans1018Protective welding equipment· Welding curtains ...............................110 - 112· Welding strip curtains .......................113 - 114· Welding protection strips ..................115 - 119· Mounting systems ........................... 120 - 127· Pivoting arm, wall-mountedor incl. column.................................. 128 - 129· Mobile protection screens ............... 130 - 132· Welding protective blankets ..................... 133· Sound insulating partitioningwall systems .................................... 134 - 143Hoses· Flexible hoses and high temperatureexhaust hoses ................................. 144 - 146· Exhaust hoses .......................................... 147Exhaust setExhaust fansHigh-vacuum extractionMobile filter unitsStationary filter units<strong>KEMPER</strong> Filter-CellExtraction and filter units22242636526064Ducting systems· Ducting systems .............................. 148 - 153Indoor Ventilation Systems<strong>KEMPER</strong> variohood8086Personal Safety Equipment· <strong>KEMPER</strong> autodark ® -welding protection helmets .............. 155 - 159· Protection glasses ........................... 160 - 161· <strong>KEMPER</strong> autoflow XP ® ................... 162 - 163· <strong>KEMPER</strong> freshflow ® -fresh air unit ..................................... 164 - 165· Accessories and spare parts ........... 166 - 167General Terms and Conditions· Order form ................................................ 168<strong>KEMPER</strong> robocabExtraction tableExtraction systems for theelectronic industryProtective welding equipmentHoses8890104110144Ducting systems148Personal Safety Equipment155General Terms and Conditions168G |


The exhaust hood and its effectThe acceptance of a welding smoke exhaust system dependsvery much on capturing the welding smoke as well as positioningand handling the exhaust hood easily.The <strong>KEMPER</strong> exhaust hood has been designed to create anelongated extraction area and is therefore especially suitablefor the extraction at welding seams. The exhaust hood can berevolved by 360°.360 mm295 mmThe exhaust hoods in comparisonsuction fieldwelding seamPoor shape formingof the exhaust hood.The capturing will be effected according toan oval face, the extraction field is punctuallyaligned.Due to the missing coping a huge amountof leak air will be aspirated.70 %The efficiency compared to the <strong>KEMPER</strong>exhaust hood is at most 70 %.suction field100 %welding seamOptimal shape formingof the exhaust hood.The extraction field is designed correspondingto the welded seam.By means of revolvement of the exhausthood, the shape is adapted to the weldingseam at anytime.The flange shape coping to the sides preventsthe extraction of false air.The efficiency of the <strong>KEMPER</strong> exhausthood is about 40 % higher than with a conventionalexhaust hood.| 8


Rotating exhaust hoodsThe exhaust hood, developed by <strong>KEMPER</strong>, is revolvable by360° and can consequently be aligned optimally with the weldingseam in every position. It is irrelevant whether the welder isstanding at the side or behind the machine.The filter unit has to be repositioned less often to work at optimumconditions. By the use of an ergonomically formed handlethe hood can be brought into the designated position, which willretain self-supporting.RegulationsEuropean standardization bodies are currently developing specifications for captureinstruments that can be used for the extraction of welding fumes.These specifications will present the required suction performance (isotachs) of extractionhoods. The rotating <strong>KEMPER</strong> extraction hood already meets the anticipatedrequirements today.Convenient equipmentThe exhaust hoods or the exhaust machines can be providedwith further equipment. For a better view on the welded joint ahalogen lamp, which is integrated in the hood, is available. Thelighting-kit includes a second on-/off-switch which is integratedin the hood to easily start and stop the machine.The <strong>KEMPER</strong> automatic start-stop makes the unit more comfortable.That way time can be saved and there is no risk of weldingwithout extraction system.The automatic start-stop is the best possibility to control theunit. A sensor is connected to the earth cable of the weldingunit. The control switches the unit on when the weldingprocess starts and switches it off when the process finishes.9 |


Flexible exhaust arms<strong>KEMPER</strong> exhaust arms are extremely suitable for extractingwelding smoke, gases, damps, slight dusts and solvents.The exhaust arm consists of an interior parallelogram which isspring supported, a fibre glass hose with a PVC coating and aninternal steel wire spiral. The exhaust hood with a damper is rotatableby 360° and can therefore be swivelled in all directions.Due to its interior parallelogram the exhaust arm can be broughtinto any desired position within its reach without any additionalsupport. <strong>KEMPER</strong> exhaust arms can be connected to fans or toa ducting of a central filtration system.Scope of delivery:Exhaust arm incl. rotable exhaust hood and wall bracket<strong>Tec</strong>hnical dataWeight 79 002:Weight 79 003:Weight 79 004:Diameter:Noise level at 1.000 m³/h:17,0 kg21,0 kg27,0 kg150 mm64 dB(A)Part No. Description ₤79 002 Length 2,0 m, Ø 150 mm 447,2079 003 Length 3,0 m, Ø 150 mm 491,6079 004 Length 4,0 m, Ø 150 mm 532,60Dimensions16001400pressure dropexhaust arms 2 m, 3 m, 4 mExhaust arm 2 mExhaust arm 3 mExhaust arm 4 m12002,30 mØ 150 mmpressure drop (Pa)10008006004002002,0 m 3,0 m 4,0 m00100 200 300 400 500 600 700 800 900 1000 1100air flow (m³/h)Suggested installation heightThe digram indicates the pressure drop of the exhaust armsagainst the air flow.For adequate fans see page 18.For accessories and spare parts see page 16 / 17.| 10


Flexible exhaust arms<strong>KEMPER</strong> exhaust arms with a length of 5 m, 6 m and 7 m areequipped with a ball-bearing swivelling wall extension boom. Astandard swivelling exhaust arm with a length of 2 m, 3 m, or4 m is fastened to this wall boom. The special way of fasteningthe arm to the boom allows to swivel the exhaust arm by 360°.A C-profile is fastened to the bottom of the wallboom so thatequipment or a wire feed unit up to 50 kg can be fixed to theincluded travellers. This makes work easier, helps to protectexpensive material and prevents accidents being caused bytools and cables on the floor. <strong>KEMPER</strong> exhaust arms can beconnected to fans or a ducting system.Scope of delivery:Exhaust arm incl. rotable exhaust hood, crane boom and wallbracket<strong>Tec</strong>hnical dataWeight 79 005:Weight 79 006:Weight 79 007:Diameter:Noise level at 1.000 m³/h:75,0 kg79,0 kg85,0 kg150 mm64 dB(A)Part No. Description ₤79 005 Length 5,0 m, Ø 150 mm 859,9079 006 Length 6,0 m, Ø 150 mm 1.068,0079 007 Length 7,0 m, Ø 150 mm 1.214,00Dimensions16001400pressure dropexhaust arms 5 m, 6 m, 7 mExhaust arm 5 mExhaust arm 6 mExhaust arm 7 m12002,30 mØ 150 mmpressure drop (Pa)10008006004002003,0 m 5,0 m 6,0 m 7,0 m00100 200 300 400 500 600 700 800 900 1000 1100air flow (m³/h)Suggested installation heightThe digram indicates the pressure drop of the exhaust armsagainst the air flow.For adequate fans see page 18.For accessories and spare parts see page 16 / 17.11 |


Rigid metal tube armsAs well as the flexible exhaust arm, the rigid metal tube arm isextremely suitable for the local extraction of welding fumes, gases,damps, slight dusts and solvents. The rigid metal tube armconsists of an interior spring supported parallelogram linkageand two epoxy-coated aluminium pipes as well as three flexiblehose pieces at the joints. The exhaust hood with a damper canbe swivelled by 360°. The standard fan is fastened to the wallbracket with a toggle tip fastener. Due to the construction of theparallelogram, the exhaust arm can easily be brought into everyposition without any additional support. <strong>KEMPER</strong> exhaust armscan be connected to fans or to a central filtration system.Scope of delivery:Exhaust arm incl. rotable exhaust hood and wall bracket<strong>Tec</strong>hnical dataWeight 79 502:Weight 79 503:Weight 79 504:Diameter:Noise level at 1.000 m³/h:17,0 kg21,0 kg27,0 kg150 mm64 dB(A)Part No. Description ₤79 502 Length 2,0 m, Ø 150 mm 639,5079 503 Length 3,0 m, Ø 150 mm 744,4079 504 Length 4,0 m, Ø 150 mm 827,40Dimensions16001400pressure dropexhaust arms 2 m, 3 m, 4 mExhaust arm 2 mExhaust arm 3 mExhaust arm 4 m12002,30 mØ 150 mmpressure drop (Pa)10008006004002002,0 m 3,0 m 4,0 m00100 200 300 400 500 600 700 800 900 1000 1100air flow (m³/h)Suggested installation heightThe digram indicates the pressure drop of the exhaust armsagainst the air flow.For adequate fans see page 18.For accessories and spare parts see page 16 / 17.| 12


Rigid metal tube arms<strong>KEMPER</strong> exhaust arms with a length of 5 m, 6 m and 7 m areequipped with a ball-bearing swivelling wall extension boom. Astandard swivelling exhaust arm with a length of 2 m, 3 m, or4 m is fastened to this wall boom. The special way of fasteningthe arm to the boom allows to swivel the exhaust arm by 360°.A C-profile is fastened to the bottom of the wallboom so thatequipment or a wire feed unit up to 50 kg can be fixed to theincluded travellers. This makes work easier, helps to protectexpensive material and prevents accidents being caused bytools and cables on the floor. <strong>KEMPER</strong> exhaust arms can beconnected to fans or a ducting system.Scope of delivery:Exhaust arm incl. rotable exhaust hood, crane boom and wallbracket<strong>Tec</strong>hnical dataWeight 79 505:Weight 79 506:Weight 79 507:Diameter:Noise level at 1.000 m³/h:75,0 kg79,0 kg85,0 kg150 mm64 dB(A)Part No. Description ₤79 505 Length 5,0 m, Ø 150 mm 1.068,0079 506 Length 6,0 m, Ø 150 mm 1.186,0079 507 Length 7,0 m, Ø 150 mm 1.421,00Dimensions16001400pressure dropexhaust arms 5 m, 6 m, 7 mExhaust arm 5 mExhaust arm 6 mExhaust arm 7 m12002,80 mØ 150 mmpressure drop (Pa)10008006004002003,0 m 5,0 m 6,0 m 7,0 m00100 200 300 400 500 600 700 800 900 1000 1100air flow (m³/h)Suggested installation heightThe digram indicates the pressure drop of the exhaust armsagainst the air flow.For adequate fans see page 18.For accessories and spare parts see page 16 / 17.13 |


Telescopic exhaust armsThe telescopic arm has been designed especially for weldingschools where small welding tables are in use.In these places it is difficult to use the standard exhaust arm,which would disturb the trainee with its wide swivel range. Thetelescopic arm allows a smooth vertical movement and can alsobe swiveled to the left and right.The exhaust hood is fitted with an universal joint and allowsalso to be directed into any position.These features make this arm the ideal solution for all applicationswith restricted space.Scope of delivery:Telescopic exhaust arm incl. rotable exhaust hood and wallbracket<strong>Tec</strong>hnical dataWeight 91 315:Weight 91 320:Diameter:Noise level at 1.000 m³/h:16,0 kg18,0 kg150 mm64 dB(A)Part No. Description ₤91 315 Length 1,5 m, Ø 150 mm 582,3091 320 Length 2,0 m, Ø 150 mm 591,90DimensionsØ 150 mm160014001200pressure droptelescopic arms 1,5 m, 2 mtelescopic arm 1,5 mtelescopic arm 2 m2,30 m500 mmpressure drop (Pa)10008006004002002,0 m 3,0 m00100 200 300 400 500 600 700 800 900 1000 1100air flow (m³/h)Suggested installation heightThe digram indicates the pressure drop of the exhaust armsagainst the air flow.For adequate fans see page 18.For accessories and spare parts see page 16 / 17.| 14


Exhaust arms for rail channelsIn order to expand the range of the exhaust arms they can beconnected to carriages on an extraction rail channel.Then, the exhaust arm can be moved across the full length ofthe channel. This is an advantage especially when working onhuge workpieces.The exhaust arm is rotatable by 360° underneath the carriage,so that every position within its range can easily be reached.<strong>KEMPER</strong> rail channels can be connected to fans or to a centralfiltration system.<strong>Tec</strong>hnical dataWeight 79 002 100:Weight 79 003 100:Weight 79 004 100:Diameter:Noise level at 1.000 m³/h:17,0 kg21,0 kg24,0 kg150 mm64 dB(A)Part No. Description ₤79 002 100 Exhaust arm length 2,0 m, Ø 150 mm 405,1079 003 100 Exhaust arm length 3,0 m, Ø 150 mm 449,4079 004 100 Exhaust arm length 4,0 m, Ø 150 mm 490,6097 300 106 Carriage for extraction rail 506,1097 200 135 Extraction rail channel, 3,0 m 379,1097 200 150 End cap for rail channel 18,4097 200 152 Connection piece at top side, Ø 160 mm 51,90Exhaust arms for upright and suspended assembliesThe <strong>KEMPER</strong> exhaust arms for upright and suspended assembliesare very suitable for worktables, adequate exhaustappliances or existing exhaust machines. The provided flangewill be screwed directly on to corresponding machine and isrotatable by 360°.Scope of delivery:Exhaust arm incl. rotable exhaust hood and wall bracket201 mm154 mm8 mm<strong>Tec</strong>hnical dataWeight 79 102, 79 052:Weight 79 103, 79 053:Weight 79 104, 79 054:Diameter:Noise level at 1.000 m³/h:17,0 kg21,0 kg24,0 kg150 mm64 dB(A)Part No. Description ₤79 102 Length 2,0 m, Ø 150 mm, suspended assemblies 440,8079 103 Length 3,0 m, Ø 150 mm, suspended assemblies 481,8079 104 Length 4,0 m, Ø 150 mm, suspended assemblies 508,8079 052 Length 2,0 m, Ø 150 mm, upright assemblies 440,8079 053 Length 3,0 m, Ø 150 mm, upright assemblies 481,8079 054 Length 4,0 m, Ø 150 mm, upright assemblies 508,8015 |


Accessories for exhaust arms, telescopic armsLighting setPart No. Description ₤79 103 011 Lighting set for <strong>KEMPER</strong> exhaust hood, 2 x 12 V – 70 W, includingtransformer box 257,2079 103 015 Complete lighting set, 2 x 12 V, 70 W, for units with one exhaust arm orfans in combination with an automatic start-stop, incl. on/off switch on theexhaust hood 229,0079 103 013 Lighting set for retrofit 345,1079 103 017 Lighting set for retrofit in combination with an automatic start-stop 316,70Wall bracket for fansFor the connection of hoses, for fans up to 2.200 m³/hPart No. Description ₤93 002 For 1 hose Ø 100 mm 130,7093 001 For 1 hose Ø 150 mm 144,8093 005 For 1 hose Ø 160 mm 158,9093 003 For 2 hoses Ø 100 mm 168,5093 004 For 2 hoses Ø 150 mm 198,7093 006 For 2 hoses Ø 160 mm 229,00Connecting materialComplete set to fasten an outgoing air hose, diam. 160 mm, to the air escape side of theventilator or to the wall bracket of an exhaust arm.Part No. Description ₤93 018 Set of connecting material 32,10Connecting pipeØ 160 mm out of multilayer aluminium foil, extendable from 1,25 m to 5 m max.Part No. Description ₤93 200 Connecting pipe Ø 160 mm 69,40ColumnThis column is the optimal solution, if there is no possibility to fasten the exhaust arm tothe wall or a pillar. An exhaust arm with a length of up to 4 m can be installed.Part No. Description ₤998 800 280 Column for exhaust arms up to 4,0 m 451,602,30 m| 16


Spare parts for exhaust arms, telescopic arms and cranesReplacement hoses for exhaust arms, telescopic arms and exhaust cranesReplacement tubes for exhaust arms, telescopic exhaust arms and exhaust cranes.Polyester hose with PVC coating and an internal steel wire spiral.Part No. Description ₤114 0348 For exhaust arms 2,0 m and 5,0 m, Ø 150 mm 69,30114 0349 For exhaust arms 3,0 m and 6,0 m, Ø 150 mm 103,70114 0350 For exhaust arms 4,0 m and 7,0 m, Ø 150 mm 136,70Replacement hoses for rigid metal tube armsPolyester hose with PVC coating and an internal steel wire spiral.Part No. Description ₤79 103 40 Set of replacement hoses (3 pcs.) 62,10High temperature replacement hosesFor rigid metal tube arms, polyester hose with PVC coating and an internal steel wirespiral. High temperature version, heat resistant up to + 310 °CPart No. Description ₤79 103 10 Set of HT hoses (3 pcs.) 223,50Replacement hoses for telescopic exhaust armsPolyester hose with PVC coating and an internal steel wire spiralPart No. Description ₤93 081 107 Length 1,5 m for telescopic exhaust arms, Ø 150 mm 51,9093 081 106 Length 2,0 m for telescopic exhaust arms, Ø 150 mm 69,30Replacement hoodExhaust hood as replacement for the exhaust arms and telescopic exhaust arms, incl.swivel joint and fastening.Part No. Description ₤79 103 00 Exhaust hood 96,3079 103 010 Exhaust hood incl. lamps for lighting kit 200,90Protective meshReplacement mesh for the <strong>KEMPER</strong> exhaust hoodPart No. Description ₤127 0091 Mesh as replacement for the exhaust hood 32,3017 |


Fans series MThese fans have especially been designed for the use withexhaust arms, telescopic arms and exhaust cranes.The impeller wheel and the powder coated housing consist ofspark proved aluminium casting. The impeller wheel is balancedstatically and dynamically. Therefore, excellent operatingcharacteristics are achieved and the fan produces a very lownoise level.The fan is supplied with toggle tip fasteners for an easy and fastinstallation to the wall bracket without any additional accessories.The air flow can be directed according to therequirements.An extra wall bracket for the <strong>KEMPER</strong> fan will be required ifbeing used together with the <strong>KEMPER</strong> exhaust cranes.Recommended fansTelescopic exhaust arm:Exhaust arm 2 - 4 m long:Exhaust arm 5 - 7 m long:Exhaust crane Ø 160 mm:1.000 m³/h1.000 / 2.000 / 2.200 m³/h2.000 / 2.200 m³/h2.200 / 3.000 m³/hFans series MPart No. Fan permormance Motor power Power supply Weight ₤92 101 1.000 m³/h 0,55 kW 3 x 400 V / 50 Hz 23,0 kg 583,2092 102 1.000 m³/h 0,55 kW 1 x 230 V / 50 Hz 23,0 kg 712,9092 103 1.000 m³/h 0,55 kW 3 x 500 V / 50 Hz 23,0 kg 731,4092 104 2.000 m³/h 0,75 kW 3 x 400 V / 50 Hz 23,0 kg 628,8092 105 2.000 m³/h 0,75 kW 1 x 230 V / 50 Hz 23,0 kg 723,8092 106 2.000 m³/h 0,75 kW 3 x 500 V / 50 Hz 23,0 kg 754,0092 104 100 2.200 m³/h 1,1 kW 3 x 400 V / 50 Hz 24,0 kg 772,3092 104 116 2.200 m³/h 1,1 kW 3 x 500 V / 50 Hz 24,0 kg 1.028,00other voltages available on request1800Characteristic curvefor fan series M1600Fan 1.000 m³/hFan 2.000 m³/hFan 2.200 m³/h1400Total pressure increase (Pa)120010008006004002000020040060080010001200air flow (m³/h)14001600180020002200| 18


Fans series HThe fans of the series H are, as well as the fans of the seriesM, suitable for industrial application and the connection to<strong>KEMPER</strong> exhaust arms, telescopic exhaust arms and exhaustcranes.The <strong>KEMPER</strong> fans are also suitable for transporting bulk solids,dusts or the like.Recommended fansExhaust crane Ø 160 mm:Exhaust crane Ø 250 mm:2.000 / 3.000 m³/h3.000 m³/hFans series HPart No. Fan permormance Motor power Power supply Weight ₤92 215 3.000 m³/h 1,5 kW 3 x 400 V / 50 Hz 36,0 kg 1.486,0092 215 100 3.000 m³/h 1,5 kW 3 x 500 V / 50 Hz 36,0 kg 1.642,0092 215 111 3.000 m³/h 1,5 kW 1 x 230 V / 50 Hz 36,0 kg 1.604,00other voltages available on request2500Characteristic curvefor fan series HFan 1.000 m³/hTotal pressure increase pt in Pa20001500100050000250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000air flow (m³/h)19 |


Accessories for fansAutomatic start-stopThe <strong>KEMPER</strong> automatic start-stop automatically switches the fan on or off, as soon asthe welding process has been started or finished. Fans and automatic start-stop sensorwill be connected to the provided control-box, which will be mounted to a wall or acolumn.Part No. Description ₤94 102 Automatic start-stop 573,70Connecting materialComplete set to fasten an outgoing air hose, diam. 160 mm, to the air escape side of theventilator or to the wall bracket of an exhaust arm.Part No. Description ₤93 018 Set of connecting material 32,10Connecting pipeØ 160 mm out of multilayer aluminium foil, extendable from 1,25 m to 5 m max.Part No. Description ₤93 200 Connecting pipe Ø 160 mm 69,40Blow out pieceBlow out piece with bird protective mesh, galvanised, Ø 160 mmPart No. Description ₤93 045 Blow out piece with bird protective mesh, galvanised 69,40Silencerfor fans.Part No. Description ₤93 051 Silencer for fans 179,4093 053 silencer for the escape side of the ventilator, diam. 250 mm including fixturematerial for the fan with a capacity of 3.000 m³/h316,50Wall bracket for fansFor the connection of hoses, for fans up to 2.200 m³/hPart No. Description ₤93 002 For 1 hose Ø 100 mm 130,7093 001 For 1 hose Ø 150 mm 144,8093 005 For 1 hose Ø 160 mm 158,9093 003 For 2 hoses Ø 100 mm 168,5093 004 For 2 hoses Ø 150 mm 198,7093 006 For 2 hoses Ø 160 mm 229,00| 20


Accessories for fansMotor protection switchesThe following motor protection switches can be used for the electrical connection of<strong>KEMPER</strong> fans. In the following table you can find the corresponding switch easily.Part No. Matching fan Power supply ₤94 170 124 92 101, 92 103, 92 106 0,55 kW · 3 x 400 V / 50 Hz 75,4094 170 119 92 102 0,55 kW · 1 x 230 V / 50 Hz 75,4094 170 123 92 104 0,75 kW · 3 x 400 V / 50 Hz 75,4094 170 118 92 105 0,75 kW · 1 x 230 V / 50 Hz 75,4094 170 121 92 104 100, 92 215 100 1,10 kW · 3 x 400 V / 50 Hz 75,4094 170 122 92 104 116 1,10 kW · 3 x 500 V / 50 Hz 75,4094 170 120 92 215 1,50 kW · 3 x 400 V / 50 Hz 75,4094 170 116 92 215 111 1,50 kW · 1 x 230 V / 50 Hz 75,40Exhaust hosesExhaust hoses with exhaust hood for connection to the fans of the series H and M.Part No. Description ₤93 082 Exhaust hose Ø 100 mm, length 6,0 m,incl. exhaust hood with magnetic foot 214,0093 083 Exhaust hose Ø 150 mm, length 6,0 m,incl. exhaust hood with magnetic foot 235,60<strong>KEMPER</strong> exhaust hood with magnetic footPart No. Description ₤79 103 31 Exhaust hood with magnetic foot, including exhaust hose,Ø 150 mm, length 6,0 m 242,0021 |


Exhaust setwith flexible exhaust armThe <strong>KEMPER</strong> exhaust set consists of a 2 m, 3 m or 4 m longexhaust arm, a fan with wall bracket and a motor protectionswitch. For use where it is not absolutely necessary to filter theair.<strong>KEMPER</strong> exhaust arms are excellent for the extraction of weldingsmoke, gases, vapors, light dust and solvents.The hose-type exhaust arm consists of an internal parallelogramsupport linkage with spring support and a polyester fabricreinforced hose with PVC coating with coiled steel wire bondedin. The 360° rotating evacuation hood with throttle valve can beswiveled in all directions.The fans were designed especially for connection to<strong>KEMPER</strong> exhaust arms.The housing and impeller consist of non-sparking, cast silumin.The impeller is balanced statically and dynamically.This ensures perfectly smooth operation and minimum noisedevelopment. The housing has a powder finish. Including connectionflange for Ø 160 mm exhaust pipe.Exhaust set with flexible exhaust armPart No. Description ₤79 002 201 Exhaust set with flexible exhaust arm,Length 2 m, Ø 150 mmFan: 2.000 m³/h, 0,75 kW 1.180,0079 003 201 Exhaust set with flexible exhaust arm,Length 3 m, Ø 150 mmFan: 2.000 m³/h, 0,75 kW 1.224,0079 004 201 Exhaust set with flexible exhaust arm,Length 4 m, Ø 150 mmFan: 2.000 m³/h, 0,75 kW 1.263,00<strong>Tec</strong>hnical dataFan permormance:Motor power:Power supply:Exhaust arms type:Length of exhaust arms / cranes:2.000 m³/h0,75 kW3 x 400 V / 50 HzFlexible exhaust arm2 m, 3 m, 4 m| 22


Exhaust setwith rigid metal tube armThe <strong>KEMPER</strong> exhaust set consists of a 2 m, 3 m or 4 m longexhaust arm, a fan with wall bracket and a motor protectionswitch. For use where it is not absolutely necessary to filter theair.<strong>KEMPER</strong> exhaust arms are excellent for the extraction of weldingsmoke, gases, vapors, light dust and solvents.The hose-type exhaust arm consists of an internal parallelogramsupport linkage with spring support and a polyester fabricreinforced hose with PVC coating with coiled steel wire bondedin. The 360° rotating evacuation hood with throttle valve can beswiveled in all directions.The fans were designed especially for connection to<strong>KEMPER</strong> exhaust arms.The housing and impeller consist of non-sparking, cast silumin.The impeller is balanced statically and dynamically.This ensures perfectly smooth operation and minimum noisedevelopment. The housing has a powder finish. Includingconnection flange for Ø 160 mm exhaust pipe.<strong>Tec</strong>hnical dataFan permormance:Motor power:Power supply:Exhaust arms type:Length of exhaust arms / cranes:2.000 m³/h0,75 kW3 x 400 V / 50 HzRigid metal tube arm2 m, 3 m, 4 mExhaust set with rigid metal tube armPart No. Description ₤79 502 201 Exhaust set with rigid metal tube arm,Length 2 m, Ø 150 mmFan: 2.000 m³/h, 0,75 kW 1.357,0079 503 201 Exhaust set with rigid metal tube arm,Length 3 m, Ø 150 mmFan: 2.000 m³/h, 0,75 kW 1.451,0079 504 201 Exhaust set with rigid metal tube arm,Length 4 m, Ø 150 mmFan: 2.000 m³/h, 0,75 kW 1.545,0023 |


750 mmExhaust fan 2.000 m³/hThe exhaust fan 2.000 has a variety of multiple uses. It caneither be used for the extraction of welding fumes, dust, carexhaust gases or for the transport of packaging.Other applications include the ventilation of containers or pipes.The exhaust fan has been designed for tough industrial conditions.The housing and impeller wheel are made of aluminiumcasting. The rigid fan housing and trolley are epoxy powdercoated.A variety of different extraction and pressure hoses are available.Theexhaust fan comes as a complete kit with all necessaryparts for mobile and portable applications.<strong>Tec</strong>hnical dataWeight:Noise level:30,0 kg68 dB(A)500 mmPart No. Description ₤91 623 Exhaust fanventilator: 2.000 m³/h,motor: 0,75 kW · 3 x 400 V / 50 Hz 1.013,0091 623 100 Exhaust fanventilator: 2.000 m³/h,motor: 0,75 kW · 1 x 230 V / 50 Hz 1.045,0093 082 Exhaust hose Ø 100 mm, length 6,0 m,incl. exhaust hood with magnetic foot 214,0093 083 Exhaust hose Ø 150 mm, length 6,0 m,incl. exhaust hood with magnetic foot 235,6079 103 31 Exhaust hood with magnetic foot, includingexhaust hose,Ø 150 mm, length 6,0 m 242,0093 084 Outgoing air hose, Ø 160 mm, length 6,0 m 200,90| 24


750 mmExhaust fan 3.000 m³/hThe mobile exhaust fan 3.000 is perfect for moving largeamounts of air, dusts, welding fumes or the like.The housing consists of spark proof aluminium casting and theimpeller wheel is made of steel.The unit includes a 5,0 m mains cable and a motor protectionswitch.Different hoses of 250 mm are available and can be connectedwith a hose clamp either to the inlet and outlet opening of themobile fan.<strong>Tec</strong>hnical dataWeight:Noise level30,0 kg69 dB(A)Part No. Description ₤91 618 Exhaust fanventilator: 3.000 m³/h,motor: 1,5 kW · 3 x 400 V / 50 Hz 1.704,0091 618 100 Exhaust fanventilator: 3.000 m³/h,motor: 1,5 kW · 1 x 230 V / 50 Hz 1.830,0093 087 Exhaust hose, Ø 250 mm, as above 276,5093 087 100 Exhaust hose Ø 250 mm, length 10,0 m,incl. exhaust hood with magnetic foot 351,8093 088 Outgoing air hose Ø 250 mm, length 6,0 m 246,40790 mm25 |


690 mm<strong>KEMPER</strong> Dustywith cleanable cartridge filterUltra light, flexible and powerful.These are only some properties of this small power pack. Twostrong turbines provide an excellent extraction efficiencyand high static pressing. The minimum weight makes it veryflexible and universal for many different applications.A KemTex ® ePTFE membrane filter cartridge provides thefiltration of superfine dust below 0,1 μm. Thereby this unit issuitable for the separation of alveole exchangeable dusts. Theadvantage of surface filtration is that the filter cartridge can becleaned. In case of the Dusty, this happens manually in thatminute when an essential cleaning will be indicated by the instrumentitself. The collected dust can be removed easily from thelower part of the unit.Different nozzles, welding torches with integrated extraction ormini exhaust arms of the extensive accessory programme canbe connected to the two lugs of this extraction and filter unit.The extraction performance can be controlled steplessly andelectronically.UnitsPart No. Description ₤63 100 <strong>KEMPER</strong> Dusty1,6 kW · 1 x 230 V / 50 Hz 1.245,00Spare filtersPart No. Description ₤109 0244 Sparefilter with KemTex ® ePTFE-Membrane 322,10<strong>Tec</strong>hnical dataPower supply:1 x 230 V / 50 HzFan performance:340 m³/hMotor power:1,6 kWNoise level:74 dB(A)Filter effeciency: 99,9 %Weight:21,0 kgDimensions (w x d x h):300 x 300 x 690 mm100 %90 %KemTex ® ePTFE membrane80 %separation efficiency70 %60 %50 %40 %30 %conventional filter, filter category “M”20 %10 %00,1 0,2 0,30,4 0,5 0,6 1 1,5 2 2,5300 mm300 mmparticle size in μm98,9 % 1,1 %characteristic distribution of particles during welding and cutting processesSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm| 26


660 mm<strong>KEMPER</strong> Mini-Weldmasterwith disposable filtersThis easy to transport high vacuum extraction and filter unit isideal for the extraction of welding fumes at frequently changingwork places.Extraction hoses with a diameter of 45 mm guarantee applicationat locations difficult to access.Various extraction nozzles with a magnetic foot are available.It is also possible to connect one or two welding torches withintegrated extraction.The Mini-Weldmaster is equipped with a two stage filter and hasa filter efficiency of 99,9 %. It is also possible to retrofitthe unit with an activated charcoal filter. Cleaning of the filterinserts is not necessary.Depending on the actual operating time and the substances tobe captured the filter has to be changed once or twice a year. Afilter monitor indicates a necessary filter change.For more convenient handling a trolley with castor wheels andan automatic start-stop is available.UnitsPart No. Description ₤91 730 Mini-Weldmaster1,6 kW · 1 x 230 V · 50 Hz, 2 x Ø 45 mm 1.383,0091 730 100 Mini-Weldmaster1,1 kW · 3 x 400 V · 50 Hz, 2 x Ø 45 mm 2.765,00<strong>Tec</strong>hnical dataPower supply: 1 x 230 V / 50 Hz 3 x 400 V / 50 HzFan performance: 340 m³/h 270 m³/hMotor power: 1,6 kW 1,1 kWNoise level:71 dB(A)Filter effeciency:99,9 %, Filter classification MWeight: 39,0 kg 49,0 kgDimensions (w x d x h):340 x 450 x 660 mmSpare filtersPart No. Description ₤109 0034 Pre-filter mats, (10 per set) 38,80109 0009 Main filter 121,10109 0008 Activated charcoal filter 242,90450 mm340 mm27 |


1.370 mmHigh-vacuum extraction and filter unitwith a side channel compressor and four portsWith four suction port, this extraction and filter unit offers a flexibleway of extracting the contaminated air directly at the source.The system is equipped with a side channel compressor thatremains effective even under extreme conditions.The system can be used in almost any metalworking application.It is especially flexible when used with welding torches withintegrated extraction and makes an updating of the extractionelements unnecessary. Naturally, all sorts of nozzles, highvacuumexhaust arms or suction shields from the extensiverange of accessories can be attached.The rugged device has a 10 m² KemTex ® ePTFE membranefilter cartridge, monitored by the electronic control system and,depending on the saturation level; it is automatically cleanedduring operation. This is carried out by means of compressedair using a rotating nozzle.The compressed air tank for this is also built-in, as is a large40-liter dust collector.The <strong>KEMPER</strong> high-vacuum extraction and filter unit is equippedwith an automatic start / stop. With optional start / stop clamps,the high-vacuum extraction and filter unit can be switched on oroff at four different locations.Included with the unit:Extraction plant with 16 A CEE socket, side channel compressorand start-/ stop moduleUnitsPart No. Description ₤82 700 High vacuum extraction and filter unit,5,5 kW, 3 x 400 V / 50 Hz 11.241,0094 102 600 02 Start/Stop pincers 515,40Spare filtersPart No. Description ₤109 0333 10 m² KemTex ® ePTFE membranecartridge filter 732,50<strong>Tec</strong>hnical dataFan performance:680 m³/hMotor power:5,5 kWAmperage:11 AMax. low-pressure:20.000 PaPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Compressed air supply:5 - 6 barWeight:250,0 kgDimensions (w x d x h):655 x 1.200 x 1.370 mmNoise level:74 dB(A)1.200 mm650 mmSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm| 28


This extraction and filter unit with a Ø100 mm connector providesthe possibility of centrally extracting the contaminated airdirectly from where it is generated. Different workstationscan be connected and exhausted centrally using piping systems.The system is equipped with a side channel compressor thatremains effective even under extreme conditions.The system can be used in almost any metalworking application.It is especially flexible when used with welding torches withintegrated extraction and makes an updating of the extractionelements unnecessary. Naturally, all sorts of nozzles, highvacuumexhaust arms or suction shields from the extensiverange of accessories can be attached.The rugged device has a 10 m² KemTex ® ePTFE membranefilter cartridge, monitored by the electronic control system and,depending on the saturation level; it is automatically cleanedduring operation. This is carried out by means of compressedair using a rotating nozzle.´The compressed air tank for this is also built-in, as is a large40-liter dust collector.The <strong>KEMPER</strong> high-vacuum extraction and filter unit is equippedwith an automatic start / stop. With optional start / stop clamps,the high-vacuum extraction and filter unit can be switched on oroff at four different locations.Included with the unit:Extraction plant with 16 A CEE socket, side channel compressorand start-/ stop moduleHigh-vacuum extraction and filter unitwith side channel compressor and Ø 100 mm connection<strong>Tec</strong>hnical dataFan performance:680 m³/hMotor power:5,5 kWAmperage:11 AMax. low-pressure:20.000 PaPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Compressed air supply:5 - 6 barWeight:250,0 kgDimensions (w x d x h):655 x 1.200 x 1.370 mmNoise level:74 dB(A)UnitsPart No. Description ₤82 750 High-vacuum extraction and filterunit, 5,5 kW, 3 x 400 V / 50 Hz 11.242,0094 102 600 02 Start/Stop pincers 515,40Spare filtersPart No. Description ₤109 0333 10 m² KemTex ® ePTFE membranecartridge filter 732,501.370 mmSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm650 mm1.200 mm29 |


AccessoriesTrolleyPart No. Description ₤91 750 200 Trolley for Mini-Weldmaster, extraction and filter unitincl. 4 guide rollers, with brakes 93,40Extraction hosePart No. Description ₤93 070 004 Extraction hose Ø 45 mm, length: 2,5 m 51,9093 070 005 Extraction hose Ø 45 mm, length: 5,0 m 102,6093 070 006 Extraction hose Ø 45 mm, length: 10,0 m 198,70Slit nozzlePart No. Description ₤232 0008 Slit nozzle, 300 mm, with magnetic foot 124,30232 0009 Slit nozzle, 600 mm, with magnetic foot 134,00Funnel nozzlePart No. Description ₤232 0010 Funnel nozzle flexible, with magnetic foot 131,90Adaptor for welding torchesFor connection with a hose, Ø 45 mmPart No. Description ₤106 0071 Adaptor for welding torches with integrated extraction 42 - 44 mm 7,60106 0104 Adaptor for welding torches with integrated extraction 39 - 42 mm 7,60106 0084 Adaptor for welding torches with integrated extraction 30 - 38 mm 7,6031 |


High-vacuum extraction and filter unitSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μmHigh-vacuum extraction and filter units of the system 9000 arevery suitable for the connection of several extractionelements and for the construction of central extraction systemsfor welding workshops, grinding shops or the like.The extracted harmful substances will be separated at thesurface of the KemTex ® ePTFE membrane filter. The control,based on a Siemens Simatec S7, monitors the collected duston the surface of the cartridges. On reaching a certain limit itautomatically activates the cleaning process during operation ofthe unit.The robust filter unit, contructed of reinforced steel panels,consists of two parts being connected on site.The following table gives an overview of the standard units.Units with higher outputs are available.For further information on extraction and filtration units system9000 see chapter „Extraction and filter units“.<strong>Tec</strong>hnical dataPart No. 91 0330 030 91 0400 040 91 0450 060Fan performance: 3.300 m³/h 4.000 m³/h 4.500 m³/hMax. low-pressure: 18.000 Pa 18.000 Pa 20.000 PaMotor power: 22,0 kW 30,0 kW 37,0 kWPower supply: 3 x 400 V / 50 Hz 3 x 400 V / 50 Hz 3 x 400 V / 50 HzFilter medium:KemTex ® ePTFE membrane filterFilter effeciency:99,99 %, Filter classification L, MCompressed air supply:5 – 6 bar; clean, dry and free of oilWeight: 1.050 kg 1.150 kg 1.350 kgDimensions (w x d x h): 2.375 x 1.413 x 2.015 mm 2.826 x 1.413 x 2.015 mm 3.277 x 1.413 x 2.015 mm33 |


Selection criteria for mobile filter equipmentWelding fumes – what are they?When welding metals, different sizes of dust particles are generated.The diameter of the particles is between 0,1 microns and1,0 microns, mainly in the range under 0,4 microns.Typical distribution of particles in welding fumesParticles Ø in μm < 0,2 < 0,4 < 0,6 < 0,8 < 1,0 > 1,0Quantity 800 251 9 0 1 2% of the quantity 75,3 23,6 0,9 0 0,1 0,2% of the mass 15,9 38,7 7,5 0 8,2 29,7Source: Spiegel-Ciobanu (AWS-study)The table shows that 98,9 % of the particles fall in the range ofup to 0,4 microns.These particles are hardly removed at all by class M filters.Class „M“ filters are not sufficient to protectyour employees!It is essential that you use state of the arttechnology!suction field100 %welding seamCorrect capturing of contaminants during welding- Capture at source- Easily controlled hood- Rotating hood- Alignment of the hood to correspond to the weld- Making secure Investments: meeting future regulationsseparation efficiency100 %KemTex ® ePTFE membrane90 %80 %70 %conventional filter, filter category “M”60 %50 %40 %30 %20 %10 %00,1 0,2 0,3 0,4 0,5 0,6 1 1,5 2 2,5particle size in μm98,9 % 1,1 %characteristic distribution of particles during welding and cutting processesFiltration efficiency- 98,9 % of the contaminants created are in the nanoparticlerange, i.e. less than 400 nanometres- These particles are alveolar and cause cancer- The usual filtration efficiency measurements of 99 % forparticles of over 0,4 microns are not sufficient, and do notinclude the nanoparticles- <strong>KEMPER</strong> plants with ePTFE filters achieve filtrationefficiencies of over 99 % even with particles under 0,4 μ| 34


Selection criteria for mobile filter equipmentArc welding- non alloy materials- low alloy materials- AluminiumWelding procedureWelding procedure on alternating work stations· Filter-Master XL· Filter-Master· Mechanical welding smoke filters, IFA-certified· Mechanical welding smoke filters, mobile· Cartridge filter units, IFA-certified· Cartridge filter units, mobile· Electrostatic filter units, mobile· Dusty· Mini-WeldmasterManual arc welding- high alloy materials- non - ferrous materials· Mechanical welding smoke filters, IFA-certified· Cartridge filter units, IFA-certified· Filter-Master XLMIG - MAG welding- non alloy materials- low alloy materials- Aluminium· Filter-Master XL· Filter-Master· Mechanical welding smoke filters, IFA-certified· Mechanical welding smoke filters, mobile· Cartridge filter units, IFA-certified· Cartridge filter units, mobile· Electrostatic filter units, mobile· Dusty· Mini-WeldmasterMIG - MAG welding- high alloy materials- non - ferrous materials· Mechanical welding smoke filters, IFA-certified· Cartridge filter units, IFA-certified· Filter-Master XLTIG welding- non alloy materials- low alloy materials- Aluminium· Filter-Master XL· Filter-Master· Mechanical welding smoke filters, IFA-certified· Mechanical welding smoke filters, mobile· Cartridge filter units, IFA-certified· Cartridge filter units, mobile· Electrostatic filter units, mobile· Dusty· Mini-WeldmasterTIG welding- high alloy materials- non - ferrous materials· Mechanical welding smoke filters, IFA-certified· Cartridge filter units, IFA-certified· Filter-Master XL35 |


1020 mmFilter-MasterThe Filter-Master, a mobile mechanical filter, is designed andideally suitable for use at various welding workplaces andconditions. Built of rigid sheet metal construction and finishedwith incorporating anti corrosive powder coating with the Filter-Master is designed for every day use.Four heavy duty rubber castors allow ease of movement withinthe factory and the extraction arm can be swiveled by 360°. It istherefore very easy to direct the arm into any desired position.The Filter-Master is the ideal solution to your extraction problems.The contaminated air captured by the extraction hood is separatedfrom rough particles by a prefilter. Thus, the prefiltered air isdirected through the subsequent main filter with a filter efficiencyof more than 99,9 % and the clean air is fed back to theworkshop by two lateral blow-grids integrated in the machine.A control light indicates a necessary replacement of the filterinsert. To replace the filter, the top cover is folded back. The lifeexpectance of the filter is subject to the application of the Filter-Master.When not in use the mains cable can be stored on the cableholder. All necessary controls, indicators and instructions areshown on the detailled control panel.UnitsPart No. Description ₤64 100 100 Filter-Master with 1 flexible exhaust arm,2,0 m, Ø 150 mm 1.788,0064 100 101 Filter-Master with 1 flexible exhaust arm,3,0 m, Ø 150 mm 1.846,0064 100 102 Filter-Master with 1 flexible exhaust arm,4,0 m, Ø 150 mm 1.890,00Spare filtersPart No. Description ₤21 400 Spare filter for Filter-Master 273,40109 0033 Pre-filter mats (10 per set) 115,00<strong>Tec</strong>hnical dataFan permormance:2.200 m³/hExtraction capacity (max.):1.200 m³/hMotor power:1,1 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Noise level:68 dB(A)Weight:80,0 kgDimensions (w x d x h):655 x 655 x 1.020 mm655 mm655 mm| 36


1020 mmMechanical welding smoke filters, mobilewith two exhaust armsThis mobile welding smoke filter with two exhaust arms offersmany advantages for use at changing welding workstations.The flexible exhaust arms are swivelling by 360° and guaranteeeasy handling. The flexible exhaust arm can be supplied inlengths of 2 m, 3 m and 4 m with a diameter of 150 mm.Either flexible exhaust arms or rigid metal tube arms can bechosen for a welding smoke filter. First, the extracted air is fedto the prefilter where larger particles are captured.The main filter guarantees an effective cleaning of the weldingsmoke with a filter efficiency above 99,9 %.This means that even the smallest particles down to a size of0,3 micron are filtered. Depending to the number of workinghours and the substances to be captured the filter needs tobe replaced once or twice a year. The unit is equipped with acontrol panel featuring:- On/Off switch- Operating control light- Filter monitor- Fan rotation direction indicator- Plug for automatic start-stopUnits with flexible exhaust armsPart No. Description ₤84 200 100 Welding smoke filter with 2 flexible exhaustarms, 2,0 m, Ø 150 mm 2.939,0084 200 101 Welding smoke filter with 2 flexible exhaustarms, 3,0 m, Ø 150 mm 3.042,0084 200 102 Welding smoke filter with 2 flexible exhaustarms, 4,0 m, Ø 150 mm 3.111,0092 919 Additional cost for activated charcoal filter 912,90Units with rigid metal tube armsPart No. Description ₤84 200 103 Welding smoke filter with 2 rigid metal tubearms, 2,0 m, Ø 150 mm 3.354,0084 200 104 Welding smoke filter with 2 rigid metal tubearms, 3,0 m, Ø 150 mm 3.571,0084 200 105 Welding smoke filter with 2 rigid metal tubearms, 4,0 m, Ø 150 mm 3.787,0092 919 Additional cost for activated charcoal filter 912,90<strong>Tec</strong>hnical dataFan permormance:2.200 m³/hExtraction capacity (max.):2 x 700 m³/hMotor power:1,1 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Noise level:68 dB(A)Weight:95,0 kgDimensions (w x d x h):655 x 655 x 1.020 mmSpare filtersPart No. Description ₤109 0033 Pre-filter mats (10 per set) 115,00109 0010 Main filter 306,90655 mm655 mm| 38


1020 mmElectrostatic filter units, mobilewith one exhaust armThe <strong>KEMPER</strong> electrostatic filter unit is suitable for use at changingworkplaces.Bigger particles are captured in a prefilter. The main filter worksaccording to a two step-system of ionisation and purification.With the airflow the remaining particles are carried to the ionisationwires where they are charged positive.The collecting sheets in the main filter are negatively chargedand separate the particles from the air.All operation functions as well as the control lights for monitoringthe high voltages operating control and the on/off switchare clearly arranged on the display. A connection port for theautomatic start stop and lighting kit is also integrated into thedisplay.One exhaust arm with 2 m, 3 m or 4 m length can be installed.Both, a rigid metal tube arm or a flexible exhaust arm is available.Units with flexible exhaust armsPart No. Description ₤86 100 100 Electrostatic filter with 1 flexible exhaust arm,2,0 m, Ø 150 mm 4.353,0086 100 101 Electrostatic filter with 1 flexible exhaust arm,3,0 m, Ø 150 mm 4.402,0086 100 102 Electrostatic filter with 1 flexible exhaust arm,4,0 m, Ø 150 mm 4.440,0092 919 Additional cost for activated charcoal filter 912,90Units with rigid metal tube armsPart No. Description ₤86 100 103 Electrostatic filter with 1 rigid metal tube arm,2,0 m, Ø 150 mm 4.549,0086 100 104 Electrostatic filter with 1 rigid metal tube arm,3,0 m, Ø 150 mm 4.655,0086 100 105 Electrostatic filter with 1 rigid metal tube arm,4,0 m, Ø 150 mm 4.765,0092 919 Additional cost for activated charcoal filter 912,90<strong>Tec</strong>hnical dataFan permormance:2.200 m³/hExtraction capacity (max.):1.200 m³/hMotor power:1,1 kWPower supply:1 x 230 V / 50 HzFilter effeciency: 98 %Noise level:68 dB(A)Weight:105,0 kgDimensions (w x d x h):655 x 655 x 1.020 mmSpare filtersPart No. Description ₤109 0400 Filter cell for electrostatic filter unit 1.275,0091 450 000 09 Ionizations wires (set of 5 pieces) 71,30655 mm655 mm| 40


1020 mmElectrostatic filter units, mobilewith two exhaust armsThe <strong>KEMPER</strong> electrostatic filter unit is suitable for use at changingworkplaces.Bigger particles are captured in a prefilter. The main filter worksaccording to a twostep-system of ionisation and purification.With the airflow the remaining particles are carried to theionisation wires where they are charged positive.The collecting sheets in the main filter are charged negative andseparate the particles from the air.All operation functions as well as the control lights for monitoringthe high voltages operating control and the on/off switchare clearly arranged on the display. A connection port for theautomatic start stop and lighting kit is also integrated into thedisplay.Two exhaust arms with 2 m, 3 m or 4 m length can be installed.Both, rigid metal tube arms or flexible exhaust arms are available.<strong>Tec</strong>hnical dataFan permormance:2.200 m³/hExtraction capacity (max.):2 x 700 m³/hMotor power:1,1 kWPower supply:1 x 230 V / 50 HzFilter effeciency: 98 %Noise level:68 dB(A)Weight:105,0 kgDimensions (w x d x h):655 x 655 x 1.020 mmSpare filtersPart No. Description ₤109 0400 Filter cell for electrostatic filter unit 1.275,0091 450 000 09 Ionizations wires (set of 5 pieces) 71,30Units with flexible exhaust armsPart No. Description ₤86 200 100 Electrostatic filter with 2 flexible exhaustarms, 2,0 m, Ø 150 mm 4.807,0086 200 101 Electrostatic filter with 2 flexible exhaustarms, 3,0 m, Ø 150 mm 4.909,0086 200 102 Electrostatic filter with 2 flexible exhaustarms, 4,0 m, Ø 150 mm 4.981,0094 104 100 Automatic saturation control, switches off theunit when the main filter is saturated 349,9092 919 Additional cost for activated charcoal filter 912,90Units with rigid metal tube armsPart No. Description ₤86 200 103 Electrostatic filter with 2 rigid metal tubearms, 2,0 m, Ø 150 mm 5.214,0086 200 104 Electrostatic filter with 2 rigid metal tubearms, 3,0 m, Ø 150 mm 5.434,0086 200 105 Electrostatic filter with 2 rigid metal tube arms,4,0 m, Ø 150 mm 5.645,00655 mm655 mm41 |


1460 mmFilter-Master XLThe Filter-Master XL is the basic type of filter units with highefficient KemTex ® ePTFE membrane filter cartridges.A great advantage of KemTex ® ePTFE membrane filter cartridges- in addition to its high separation efficiency - is the possibilityof cleaning them.The control of the Filter-Master XL monitors the collected duston the surface of the filter media and activates the neccesarycleaning cycle.The unit can be equipped with a 2 m, 3 m or 4 m exhaust arm.Within its range, it can easily be brought in every position, whichremains self-supporting.The included <strong>KEMPER</strong> exhaust hood is rotatable by 360° andcan be adapted to the welding joint because of its rectangularshape.<strong>Tec</strong>hnical dataFan permormance:3.000 m³/hExtraction capacity (max.):1.000 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Number of filter cartridges: 1Compressed air supply:5 - 6 barNoise level:69 dB(A)Weight:135,0 kgDimensions (w x d x h):655 x 655 x 1.460 mmIFA Certification: 201023121/1140UnitsPart No. Description ₤62 100 100 Filter-Master XL with one exhaust arm, 2,0 m,Ø 150 mm 3.899,0062 100 101 Filter-Master XL with one exhaust arm, 3,0 m,Ø 150 mm 3.944,0062 100 102 Filter-Master XL with one exhaust arm, 4,0 m,Ø 150 mm 3.985,00Spare filtersPart No. Description ₤109 0300 10 m² KemTex ® ePTFE membrane cartridgefilter 732,50Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm655 mm655 mm43 |


1475 mmCartridge filter units, mobilewith one exhaust armContrary to mechanical or electrostatical filter units, where thefilters have to be replaced periodically, this work is notnecessary when using a cartridge filter unit equipped withKemTex ® ePTFE membrane filter cartridges.The filter cartridge works according to the principle of surfacefiltration. The harmful substances are separated at the KemTex ®ePTFE membrane. The unit is therefore especially suitable forthe extraction of welding fumes.The control of the cartridge filter unit monitors the collected duston the surface of the filter media and a cleaning cycle will bestarted automatically.The unit can be equipped with a 2 m, 3 m or 4 m exhaust arm.Within its range, it can easily be brought in every position, whichremains self-supporting.The included <strong>KEMPER</strong> exhaust hood is rotatable by 360° andcan be adapted to the welding joint because of its rectangularshape.Units with flexible exhaust armsPart No. Description ₤82 100 100 Cartridge filter unit with 1 flexible exhaustarm, 2,0 m, Ø 150 mm 4.997,0082 100 101 Cartridge filter unit with 1 flexible exhaustarm, 3,0 m, Ø 150 mm 5.040,0082 100 102 Cartridge filter unit with 1 flexible exhaustarm, 4,0 m, Ø 150 mm 5.084,00Units with rigid metal tube armsPart No. Description ₤82 100 103 Cartridge filter unit with 1 rigid metal tubearm, 2,0 m, Ø 150 mm 5.207,0082 100 104 Cartridge filter unit with 1 rigid metal tubearm, 3,0 m, Ø 150 mm 5.315,0082 100 105 Cartridge filter unit with 1 rigid metal tubearm, 4,0 m, Ø 150 mm 5.424,00<strong>Tec</strong>hnical dataFan permormance:3.000 m³/hExtraction capacity (max.): 1.200 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzCleaning:pneumatical by means of rotatingnozzlesFilter classification:L, MFilter effeciency: 99,9 %Number of filter cartridges: 2Compressed air reservoir: 25 LCompressed air supply: 5 - 6 barDust collecting container: 11 LNoise level:70 dB(A)Weight:140,0 kgDimensions (w x d x h): 655 x 855 x 1.475 mmSpare filters for cartridge filter unitsPart No. Description ₤109 0313 4 m² KemTex ® ePTFE membrane filter 322,10855 mm655 mmSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm| 44


1475 mmCartridge filter units, mobilewith two exhaust armsMobile cartridge filter unit with two exhaust arms are suitable foruse at changing workplaces. The unit can either be equippedwith two flexible exhaust arms or rigid metal tube arms, bothrotatable by 360°.One damper per hood allows to adapt the air flow between thetwo exhausts to the individual requirements.If the unit is equipped with an optional automatic start-stop, twostart-stop clamps will be provided, so that the start of the weldingprocess can be recognised at both welding places.The control of the cartridge filter unit monitors the collected duston the surface of the filter media and a cleaning cycle will bestarted automatically.<strong>Tec</strong>hnical dataFan permormance:3.000 m³/hExtraction capacity (max.): 2 x 700 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzCleaning:pneumatical by means of rotatingnozzlesFilter classification:L, MFilter effeciency: 99,9 %Number of filter cartridges: 2Compressed air reservoir: 25 LCompressed air supply: 5 - 6 barDust collecting container: 11 LNoise level:70 dB(A)Weight:140,0 kgDimensions (w x d x h): 655 x 855 x 1.475 mmSpare filters for cartridge filter unitsPart No. Description ₤109 0313 4 m² KemTex ® ePTFE membrane filter 322,10Units with flexible exhaust armsPart No. Description ₤82 200 100 Cartridge filter unit with 2 flexible exhaustarms, 2,0 m, Ø 150 mm 5.677,0082 200 101 Cartridge filter unit with 2 flexible exhaustarms, 3,0 m, Ø 150 mm 5.775,0082 200 102 Cartridge filter unit with 2 flexible exhaustarms, 4,0 m, Ø 150 mm 5.850,00Units with rigid metal tube armsPart No. Description ₤82 200 103 Cartridge filter unit with 2 rigid metal tubearms, 2,0 m, Ø 150 mm 6.039,0082 200 104 Cartridge filter unit with 2 rigid metal tubearms, 3,0 m, Ø 150 mm 6.256,0082 200 105 Cartridge filter unit with 2 rigid metal tubearms, 4,0 m, Ø 150 mm 6.472,00Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm855 mm655 mm45 |


1475 mmCartridge filter units, mobile, IFA-certifiedWhen welding high alloy materials,eg. Chrom Nickel Steel,harmful substances are set free that are highly carcinogenic.A recycling of extracted and filtered cleaned air to the worshopis only allowed, when the extraction unit has been tested andcertified by the IFA (government safety orginisation andinstitute for occupational health safety).The IFA certified, mobile Cartridge filter with one ehaust armmeets several test criteria according to the highest level (W3)for the extracting of welding fumes from high alloy steels alsowith over 30 % chrom- and nickel content. They are available in2 m, 3 m or 4 m long flexible or rigid arm exthaust arm lengths.The filter status as well as all other functions will be monitoredby the intigrated control. Reaching a certain limit value the unitwill, without an unecessary break in the work, automaticallystart the self-cleaning of the Cartridge filter during operation,therfore maintaining the mandatory air flow. The collectedparticles can easily be disposed of using the integrated dustcollecting bin.Units with flexible exhaust armsPart No. Description ₤82 150 100 Cartridge filter with 1 flexible exhaust arm,2,0 m, Ø 150 mm 5.404,0082 150 101 Cartridge filter with 1 flexible exhaust arm,3,0 m, Ø 150 mm 5.445,0082 150 102 Cartridge filter with 1 flexible exhaust arm,4,0 m, Ø 150 mm 5.489,00Units with rigid metal tube armsPart No. Description ₤82 150 103 Cartridge filter with 1 rigid metal tube arm,2,0 m, Ø 150 mm 5.613,0082 150 104 Cartridge filter with 1 rigid metal tube arm,3,0 m, Ø 150 mm 5.721,0082 150 105 Cartridge filter with 1 rigid metal tube arm,4,0 m, Ø 150 mm 5.829,00<strong>Tec</strong>hnical dataFan permormance:3.000 m³/hExtraction capacity (max.): 1.200 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzCleaning:pneumatical by means of rotatingnozzlesFilter classification:L, MFilter effeciency: 99,9 %Number of filter cartridges: 2Compressed air reservoir: 25 LCompressed air supply: 5 - 6 barDust collecting container: 11 LNoise level:70 dB(A)Weight:140,0 kgDimensions (w x d x h): 655 x 855 x 1.475 mmIFA Certification: 200822693/1140Spare filters for cartridge filter unitsPart No. Description ₤109 0313 4 m² KemTex ® ePTFE membrane filter 322,10855 mm655 mm| 46


Accessories and spare parts for mobile filter unitsLighting setPart No. Description ₤79 103 015 Complete lighting set, 2 x 12 V, 70 W, for units with one exhaust arm orfans in combination with an automatic start-stop, incl. on/off switch on theexhaust hood 229,0079 103 016 Complete lighting set, 2 x 12 V · 70 W for units with two exhaust arms,incl. on/off switch on the exhaust hood 445,10Automatic start-stopswitches the ventilator via a sensor connected to the earthing wire of the weldingmachinePart No. Description ₤94 102 10 Automatic start-stop for units with 1 exhaust arm 573,7094 102 11 Automatic start-stop for units with 2 exhaust arms 785,20Replacement hoodExhaust hood as replacement for the exhaust arms and telescopic exhaust arms, incl.swivel joint and fastening.Part No. Description ₤79 103 00 Exhaust hood 96,3079 103 010 Exhaust hood incl. lamps for lighting kit 200,90Protective meshReplacement mesh for the <strong>KEMPER</strong> exhaust hoodPart No. Description ₤127 0091 Mesh as replacement for the exhaust hood 32,30Replacement hoses for exhaust arms, telescopic arms and exhaust cranesReplacement tubes for exhaust arms, telescopic exhaust arms and exhaust cranes.Polyester hose with PVC coating and an internal steel wire spiral.Part No. Description ₤114 0348 For exhaust arms 2,0 m and 5,0 m, Ø 150 mm 69,30114 0349 For exhaust arms 3,0 m and 6,0 m, Ø 150 mm 103,70114 0350 For exhaust arms 4,0 m and 7,0 m, Ø 150 mm 136,70Replacement hoses for rigid metal tube armsPolyester hose with PVC coating and an internal steel wire spiral.Part No. Description ₤79 103 40 Set of replacement hoses (3 pcs.) 62,1079 103 10 Set of HT hoses (3 pcs.) 223,5047 |


Spare filters for mobile filter unitsSpare filters for mechanical filter unitsPart No. Description ₤109 0033 Pre-filter mats (10 per set) 115,00109 0010 Main filter 306,90109 0005 Activated charcoal filter 447,2021 400 Spare filter for Filter-Master 273,40109 0013 Aluminium pre-filter 116,70Spare filters for electrostatic filter unitsPart No. Description ₤109 0314 Pre and after filter set (10 of each) 170,80109 0400 Filter cell for electrostatic filter unit 1.275,00109 0005 Activated charcoal filter 447,2091 450 000 09 Ionizations wires (set of 5 pieces) 71,30Spare parts for Filter-Master XLPart No. Description ₤109 0300 10 m² KemTex ® ePTFE membrane cartridge filter 732,50Spare filters for cartridge filter unitsPart No. Description ₤109 0313 4 m² KemTex ® ePTFE membrane filter 322,10| 48


49 |


Selection criteria for stationary filter equipmentWelding fumes – what are they?When welding metals, different sizes of dust particles are generated.The diameter of the particles is between 0,1 microns and1,0 microns, mainly in the range under 0,4 microns.Typical distribution of particles in welding fumesParticles Ø in μm < 0,2 < 0,4 < 0,6 < 0,8 < 1,0 > 1,0Quantity 800 251 9 0 1 2% of the quantity 75,3 23,6 0,9 0 0,1 0,2% of the mass 15,9 38,7 7,5 0 8,2 29,7Source: Spiegel-Ciobanu (AWS-study)The table shows that 98,9 % of the particles fall in the range ofup to 0,4 microns.These particles are hardly removed at all by class M filters.Class „M“ filters are not sufficient to protectyour employees!It is essential that you use state of the arttechnology!suction field100 %welding seamCorrect capturing of contaminants during welding- Capture at source- Easily controlled hood- Rotating hood- Alignment of the hood to correspond to the weld- Making secure Investments: meeting future regulationsseparation efficiency100 %KemTex ® ePTFE membrane90 %80 %70 %conventional filter, filter category “M”60 %50 %40 %30 %20 %10 %00,1 0,2 0,3 0,4 0,5 0,6 1 1,5 2 2,5particle size in μm98,9 % 1,1 %characteristic distribution of particles during welding and cutting processesFiltration efficiency- 98,9 % of the contaminants created are in the nanoparticlerange, i.e. less than 400 nanometres- These particles are alveolar and cause cancer- The usual filtration efficiency measurements of 99 % forparticles of over 0,4 microns are not sufficient, and do notinclude the nanoparticles- <strong>KEMPER</strong> plants with ePTFE filters achieve filtrationefficiencies of over 99 % even with particles under 0,4 μ| 50


Selection criteria for stationary filter equipmentArc welding- non alloy materials- low alloy materials- AluminiumWelding procedureWelding procedure on stationary work stations· Mechanical welding smoke filter, stationary· Cartridge filter unit, stationary· Electrostatic welding smoke filter, stationaryManual arc welding- high alloy materials- non - ferrous materials· Mechanical welding smoke filter, stationary*· Cartridge filter unit, stationary*· Electrostatic welding smoke filter, stationary** each with exhaust ductMIG - MAG welding- non alloy materials- low alloy materials- Aluminium· Mechanical welding smoke filter, stationary· Cartridge filter unit, stationary· Electrostatic welding smoke filter, stationaryMIG - MAG welding- high alloy materials- non - ferrous materials· Mechanical welding smoke filter, stationary*· Cartridge filter unit, stationary*· Electrostatic welding smoke filter, stationary** each with exhaust ductTIG welding- non alloy materials- low alloy materials- Aluminium· Mechanical welding smoke filter, stationary· Cartridge filter unit, stationary· Electrostatic welding smoke filter, stationaryTIG welding- high alloy materials- non - ferrous materials· Mechanical welding smoke filter, stationary*· Cartridge filter unit, stationary*· Electrostatic welding smoke filter, stationary** each with exhaust duct51 |


1020 mmMechanical welding smoke filter, stationarywith one exhaust armStationary welding smoke filters have been developed to beused at fixed welding stations, in welding cabins or trainingworkshops. They can be mounted to a wall, a column or a freestandingpillar.The stationary welding smoke filter can be equipped with flexibleexhaust arms or rigid metal tube arms. In additionto the 2 m, 3 m and 4 m exhaust arms, also 5 m, 6 m, or 7 mexhaust arms can be connected. Those will be fixedwith an additional console and consist of a 3 m long extensionand a standard flexible exhaust arm or a standardrigid metal tube arm.The stationary unit comes with a control-box that can bemounted at a comfortable height. The control of the machine islocated inside the box, so that it can be switched on from there.The display for the filter monitor and the connecting plug for theclamp of the optional automatic start-stop is alsolocated there.A preliminary filter cleans the polluted air from coarse particles,before the main filter seperates the finest dust particles.The filter insert of the welding smoke filter works according tothe principle of depth filtration and will be replaced aftersaturation by a new one.Units with flexible exhaust armsPart No. Description ₤85 100 100 Welding smoke filter, one arm, 2,0 m 2.474,0085 100 101 Welding smoke filter, one arm, 3,0 m 2.512,0085 100 102 Welding smoke filter, one arm, 4,0 m 2.558,0085 100 103 Welding smoke filter, one arm, 5,0 m 2.955,0085 100 104 Welding smoke filter, one arm, 6,0 m 3.158,0085 100 132 Welding smoke filter, one arm, 7,0 m 3.301,0092 919 Additional cost for activated charcoal filter 912,90Units with rigid metal tube armsPart No. Description ₤85 100 105 Welding smoke filter, one arm, 2,0 m 2.647,0085 100 106 Welding smoke filter, one arm, 3,0 m 2.755,0085 100 107 Welding smoke filter, one arm, 4,0 m 2.863,0085 100 108 Welding smoke filter, one arm, 5,0 m 3.095,0085 100 109 Welding smoke filter, one arm, 6,0 m 3.306,0085 100 133 Welding smoke filter, one arm, 7,0 m 3.447,0092 919 Additional cost for activated charcoal filter 912,90<strong>Tec</strong>hnical dataFan permormance:2.200 m³/hExtraction capacity (max.):1.200 m³/hMotor power:1,1 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Noise level:68 dB(A)Weight:85,0 kgDimensions (w x d x h):655 x 655 x 1.000 mm655 mm655 mm| 52


1000 mmFor the use at changing working positions or at two workstationsstationary welding smoke filters with two exhaust armsare a cost-saving alternative to two separate units and are verysuitable for flexible use in workshops, training workstations or inthe industry.They are equipped with two exhaust arms, either flexible or rigidmetal tube arms with a length of 2 m, 3 m or 4 m.5 m, 6 m or 7 m long exhaust arms will be fixed with an additionalconsole and consist of a 3 m long extension and a standardflexible exhaust arm or rather a standard rigid metal tube arm.The version with two exhaust arms can also be equipped withan automatic start-stop. Two start-stop clamps will be supplied,so that it is equipped for the use at two welding places withtwo welding machines. Both of them can be connected to thecontrol box of the welding smoke filter.The welding smoke filters with two exhaust arms are availablein two different versions to adapt the extraction volume to thewelding application, the material and the process.If you want to use both of the exhaust arms at the same time,you should choose the unit with the higher capacity.Mechanical welding smoke filter, stationarywith two exhaust arms<strong>Tec</strong>hnical data 2.200 m³/hFan permormance:2.200 m³/hExtraction capacity (max.):2 x 700 m³/hMotor power:1,1 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Noise level:68 dB(A)Weight:85,0 kgDimensions (w x d x h):655 x 655 x 1.000 mmUnits with flexible exhaust arms 2.200 m³/hPart No. Description ₤85 200 100 Welding smoke filter, two arms, 2,0 m 2.939,0085 200 101 Welding smoke filter, two arms, 3,0 m 3.042,0085 200 102 Welding smoke filter, two arms, 4,0 m 3.111,0085 200 109 Welding smoke filter, two arms, 5,0 m 3.971,0085 200 110 Welding smoke filter, two arms, 6,0 m 4.165,0085 200 122 Welding smoke filter, two arms, 7,0 m 4.449,0092 919 Additional cost for activated charcoal filter 912,90<strong>Tec</strong>hnical data 3.000 m³/hFan permormance:3.000 m³/hExtraction capacity (max.):2 x 1.000 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Noise level:71 dB(A)Weight:91,0 kgDimensions (w x d x h):655 x 655 x 1.050 mmUnits with flexible exhaust arms 3.000 m³/hPart No. Description ₤85 300 100 Welding smoke filter, two arms, 2,0 m 3.975,0085 300 101 Welding smoke filter, two arms, 3,0 m 4.074,0085 300 102 Welding smoke filter, two arms, 4,0 m 4.148,0085 300 103 Welding smoke filter, two arms, 5,0 m 5.024,0085 300 104 Welding smoke filter, two arms, 6,0 m 5.381,0085 300 118 Welding smoke filter, two arms, 7,0 m 5.715,0092 919 Additional cost for activated charcoal filter 912,90655 mm655 mm53 |


1020 mmElectrostatic welding smoke filter, stationarywith one exhaust armStationary electostatic filter units, as well as the stationary weldingsmoke filter, have been developed for the use at fixed weldingworkstations, welding cabins or training workshops. Theycan be mounted to the wall, a column or a freestanding pillar.The electostatic filter can be connected to exhaust arms, eitherflexible or rigid metal tube arms with a length of 2 m, 3 m or4 m. 5 m, 6 m or 7 m long exhaust arms will be fixed with anadditional console and consist of a 3 m long extension and astandard flexible exhaust arm or rather a standard rigid metaltube arm.The stationary unit comes with a control-box that can bemounted at a comfortable height. The control of the machine islocated inside the box, so that it can be switched on from there.The display for the filter monitor and the connecting plug for theclamp of the optional automatic start-stop is alsolocated there.The filter unit filters the polluted air according to the principleof electrical charging. A preliminary filter cleans the pollutedair from coarse particles, before they will be charged by the ionisationwire of the filter cell and deposit on the charged collectorplates. The filter cell can be taken out for cleaning.Units with flexible exhaust armsPart No. Description ₤87 100 100 Electrostatic filter, one arm, 2,0 m 4.353,0087 100 101 Electrostatic filter, one arm, 3,0 m 4.402,0087 100 102 Electrostatic filter, one arm, 4,0 m 4.440,0087 100 103 Electrostatic filter, one arm, 5,0 m 4.754,0087 100 104 Electrostatic filter, one arm, 6,0 m 4.965,0087 100 121 Electrostatic filter, one arm, 7,0 m 5.104,00Units with rigid metal tube armsPart No. Description ₤87 100 105 Electrostatic filter, one arm, 2,0 m 4.549,0087 100 106 Electrostatic filter, one arm, 3,0 m 4.656,0087 100 107 Electrostatic filter, one arm, 4,0 m 4.763,0087 100 108 Electrostatic filter, one arm, 5,0 m 4.915,0087 100 109 Electrostatic filter, one arm, 6,0 m 5.024,0087 100 122 Electrostatic filter, one arm, 7,0 m 5.251,00<strong>Tec</strong>hnical dataFan permormance:2.200 m³/hExtraction capacity (max.):1.200 m³/hMotor power:1,1 kWPower supply:1 x 230 V / 50 HzFilter effeciency: 98 %Noise level:68 dB(A)Weight:95,0 kgDimensions (w x d x h):655 x 655 x 1.000 mm655 mm655 mm| 54


1000 mmFor the use at changing working positions or at two workstationsstationary welding smoke filters with two exhaust armsare a cost-saving alternative to two separate units and are verysuitable for flexible use in workshops, training workstations or inthe industry.They are equipped with two exhaust arms, either flexible or rigidmetal tube arms with a length of 2 m, 3 m or 4 m.5 m, 6 m or 7 m long exhaust arms will be fixed with an additionalconsole and consist of a 3 m long extension and a standardflexible exhaust arm or rather a standard rigid metal tube arm.The version with two exhaust arms can also be equipped withan automatic start-stop. Two start-stop clamps will be supplied,so that it is equipped for the use at two welding places withtwo welding machines. Both of them can be connected to thecontrol box of the welding smoke filter.The welding smoke filters with two exhaust arms are availablein two different versions to adapt the extraction volume to thewelding application, the material and the process.If you want to use both of the exhaust arms at the same time,you should choose the unit with the higher capacity.Electrostatic welding smoke filter, stationarywith two exhaust arms<strong>Tec</strong>hnical data 2.200 m³/hFan permormance:2.200 m³/hExtraction capacity (max.):2 x 700 m³/hMotor power:1,1 kWPower supply:1 x 230 V / 50 HzFilter effeciency: 98 %Noise level:68 dB(A)Weight:95,0 kgDimensions (w x d x h):655 x 655 x 1.000 mmUnits with flexible exhaust arms 2.200 m³/hPart No. Description ₤87 200 100 Electrostatic filter, two arms, 2,0 m 4.807,0087 200 101 Electrostatic filter, two arms, 3,0 m 4.909,0087 200 102 Electrostatic filter, two arms, 4,0 m 4.981,0087 200 108 Electrostatic filter, two arms, 5,0 m 5.618,0087 200 109 Electrostatic filter, two arms, 6,0 m 6.034,0087 200 111 Electrostatic filter, two arms, 7,0 m 6.315,00<strong>Tec</strong>hnical data 3.000 m³/hFan permormance:3.000 m³/hExtraction capacity (max.):2 x 1.000 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 98 %Noise level:71 dB(A)Weight:101,0 kgDimensions (w x d x h):655 x 655 x 1.050 mmUnits with flexible exhaust arms 3.000 m³/hPart No. Description ₤87 300 100 Electrostatic filter, two arms, 2,0 m 7.156,0087 300 101 Electrostatic filter, two arms, 3,0 m 7.255,0087 300 102 Electrostatic filter, two arms, 4,0 m 7.329,0087 300 103 Electrostatic filter, two arms, 5,0 m 7.967,0087 300 104 Electrostatic filter, two arms, 6,0 m 8.377,0087 300 116 Electrostatic filter, two arms, 7,0 m 8.665,00655 mm655 mm55 |


KemTex ® ePTFE membrane filterDue to the KemTex ® ePTFE membrane filter the <strong>KEMPER</strong> extractionand filtration systems act as reference for all extractionunits. <strong>KEMPER</strong> extraction and filtration systems are yet efficientwhere other filtration units are no longer able to filter even thesmallest particles. Especially the range of particle sizes smallerthan 0,4 μm is very important for the filtration of dusts generatedduring welding and cutting processes.Because the particles below 0,4 μm are alveole exchangeable.Pulmonary alveoli are the smallest units in the human lungwhere oxygen is exchanged between the inhaled air and thehuman blood. Particles reaching the pulmonary alveoli can alsodiffuse into the bloodstream, form deposits all over the bodyand, depending on the chemical structure of the particles, cancause cancer. It is absolutely essential for extraction and filtrationsystems to filter even those finest particles since it is theonly possibility to protect your employees and yourself againstserious diseases.The AWS tests on the particle size distribution of welding smokehas shown the following results (E308-16).The KemTex ® ePTFE membrane filters can filter particlessmaller than 0,4 μm, which represent 98,9 % of the total dustparticles, according to AWS tests.Particles Ø in μm


1355 mmCartridge filter unit, stationarywith one exhaust armStationary cartridge filter units with two KemTex ® ePTFE filtercartridges are developed for industrial use. Due to self-cleaningfilter cartridges it is suitable for the frequent use at heavy dutyapplications. It can be mounted to the wall, a column or a freestandingpillar.The filter cartridges work according to the principle of surfacefiltration, the captured dust particles cannot penetrate the filtermedia. This is achieved by an KemTex ® ePTFE membranewhich is laminated onto the actual cartridge filter material.The unique microstructure of the KemTex ® ePTFE-membraneconsists of millions of fine fibres, which hold back even thesmallest particles. Especially during the welding and cuttingprocess superfine particles are generated, which are averagedbetween 0,1 μm and 1,0 μm. They are therefore alveole exchangeable.Especially those particles deposit on thealveole (pulmonary alveoli), reach the bloodstream, could diffusethrough the vascular wall and then deposit in the body.The filter status, as well as all the other functions will be controlledby the integrated control. Reaching a certain limit value,the filter cartridges will gently be cleaned one after another andthe collected dust can easily be disposed by the dust collectingbin. The stationary cartridge filter could directly be equippedwith a flexible exhaust or a rigid metal tube arm with a length of2 m, 3 m and 4 m or by means of a console with 5 m, 6 m and 7m long arms.<strong>Tec</strong>hnical dataFan permormance:3.000 m³/hExtraction capacity (max.):1.200 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzCleaning:pneumatical by means of rotatingnozzlesCompressed air reservoir:25 LCompressed air supply:5 - 6 barDust collecting container:11 LFilter effeciency: 99,9 %Noise level:71 dB(A)Weight:142,0 kgNumber of filter cartridges: 2Filter classification:L, MDimensions (w x d x h):655 x 655 x 1.355 mmUnits with flexible exhaust armsPart No. Description ₤83 100 100 Cartridge filter, one arm, 2,0 m 4.997,0083 100 101 Cartridge filter, one arm, 3,0 m 5.047,0083 100 102 Cartridge filter, one arm, 4,0 m 5.084,0083 100 103 Cartridge filter, one arm, 5,0 m 5.400,0083 100 104 Cartridge filter, one arm, 6,0 m 5.607,0083 100 105 Cartridge filter, one arm, 7,0 m 5.753,00Units with rigid metal tube armsPart No. Description ₤83 100 106 Cartridge filter, one arm, 2,0 m 5.207,0083 100 107 Cartridge filter, one arm, 3,0 m 5.315,0083 100 108 Cartridge filter, one arm, 4,0 m 5.424,0083 100 109 Cartridge filter, one arm, 5,0 m 5.641,0083 100 110 Cartridge filter, one arm, 6,0 m 5.747,0083 100 111 Cartridge filter, one arm, 7,0 m 5.985,00Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm655 mm655 mm57 |


1355 mmCartridge filter unit, stationarywith two exhaust armsFor the use at changing working positions or at two workstationsstationary cartridge filter units with two exhaust arms area cost-saving alternative to two separate units and are verysuitable for flexible use in workshops, training workstations or inthe industry.They are equipped with two exhaust arms, either flexible or rigidmetal tube arms with a length of 2 m, 3 m or 4 m. 5 m, 6 m or7 m long exhaust arms will be fixed with an additional consoleand consist of a 3 m long extension and a standard flexibleexhaust arm or rather a standard rigid metal tube arm.The version with two exhaust arms can also be equipped withan automatic start-stop. Two start-stop clamps will be supplied,so that it is equipped for the use at two welding places withtwo welding machines. Both of them can be connected to thecontrol box of the welding smoke filter.Units with flexible exhaust armsPart No. Description ₤83 200 100 Cartridge filter, two arms, 2,0 m 5.677,0083 200 101 Cartridge filter, two arms, 3,0 m 5.773,0083 200 102 Cartridge filter, two arms, 4,0 m 5.850,0083 200 103 Cartridge filter, two arms, 5,0 m 6.480,0083 200 104 Cartridge filter, two arms, 6,0 m 6.898,0083 200 105 Cartridge filter, two arms, 7,0 m 7.184,00Units with rigid metal tube armsPart No. Description ₤83 200 106 Cartridge filter, two arms, 2,0 m 6.039,0083 200 107 Cartridge filter, two arms, 3,0 m 6.256,0083 200 108 Cartridge filter, two arms, 4,0 m 6.472,0083 200 109 Cartridge filter, two arms, 5,0 m 6.937,0083 200 110 Cartridge filter, two arms, 6,0 m 7.152,0083 200 111 Cartridge filter, two arms, 7,0 m 7.617,00<strong>Tec</strong>hnical dataFan permormance:3.000 m³/hExtraction capacity (max.): 2 x 700 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzCleaning:pneumatical by means of rotatingnozzlesCompressed air reservoir: 25 LCompressed air supply:5 - 6 barDust collecting container: 11 LFilter effeciency: 99,9 %Noise level:71 dB(A)Weight:142,0 kgNumber of filter cartridges: 2Filter classification:L, MDimensions (w x d x h):655 x 655 x 1.355 mm655 mm655 mmSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm| 58


Accessories and spare parts for stationary filter unitsLighting setPart No. Description ₤79 103 015 Complete lighting set, 2 x 12 V, 70 W, for units with one exhaust arm orfans in combination with an automatic start-stop, incl. on/off switch on theexhaust hood 229,0079 103 016 Complete lighting set, 2 x 12 V · 70 W for units with two exhaust arms,incl. on/off switch on the exhaust hood 445,10Replacement hoodExhaust hood as replacement for the exhaust arms and telescopic exhaust arms, incl.swivel joint and fastening.Part No. Description ₤79 103 00 Exhaust hood 96,3079 103 010 Exhaust hood incl. lamps for lighting kit 200,90Automatic start-stopswitches the ventilator via a sensor connected to the earthing wire of the weldingmachinePart No. Description ₤94 102 10 Automatic start-stop for units with 1 exhaust arm 573,7094 102 11 Automatic start-stop for units with 2 exhaust arms 785,20Replacement hoses for exhaust arms, telescopic arms and exhaust cranesReplacement tubes for exhaust arms, telescopic exhaust arms and exhaust cranes.Polyester hose with PVC coating and an internal steel wire spiral.Part No. Description ₤114 0348 For exhaust arms 2,0 m and 5,0 m, Ø 150 mm 69,30114 0349 For exhaust arms 3,0 m and 6,0 m, Ø 150 mm 103,70114 0350 For exhaust arms 4,0 m and 7,0 m, Ø 150 mm 136,7079 103 40 Set of replacement hoses (3 pcs.) 62,1079 103 10 Set of HT hoses (3 pcs.) 223,50Spare filters for mechanical filter unitsPart No. Description ₤109 0033 Pre-filter mats (10 per set) 115,00109 0010 Main filter 306,90109 0005 Activated charcoal filter 447,20Spare filters for electrostatic filter unitsPart No. Description ₤109 0314 Pre and after filter set (10 of each) 170,80109 0400 Filter cell for electrostatic filter unit 1.275,00109 0005 Activated charcoal filter 447,2091 450 000 09 Ionizations wires (set of 5 pieces) 71,30Spare filters for cartridge filter unitsPart No. Description ₤109 0313 4 m² KemTex ® ePTFE membrane filter 322,1059 |


<strong>KEMPER</strong> Filter-CellThe <strong>KEMPER</strong> Filter-Cell is a highly compact, stationary filterunit for use on extraction hoods, evacuation tables and productionsystems.Small, compact extraction hoods or evacuation tables requirematching exhaust and filter systems. The <strong>KEMPER</strong> Filter-Cell isideal for such applications. The unit can be connected directlyto the collection unit offering optimum protection against weldingsmoke, cutting dust and other pollutants. With its spacesavingdesign it can even be set up at locations offering littlespace or, for example, positioned directly next to or on a robotcell or production line.FiltrationThe contaminated air is filtered in two steps: The air enteringthe filter cell is first purified coarsely by aprefilter to precipitate the larger particles. In the second step,the finer particles are separated out by a suspended particlefilter. This ensures effective purification of the contaminated air.ExtractionThe <strong>KEMPER</strong> Filter-Cell is equipped with a connection fittingwith nominal width of 250 mm for easy connection to a ductsystem.StabilityThe feet of the filter cell are rubber coated and the height isadjustable so that the unit stands securely and straight even onuneven floors.UnitsPart No. Description ₤60 100 <strong>KEMPER</strong> Filter-Cell with bag-filter 2.061,0060 103 <strong>KEMPER</strong> Filter-Cell with aluminium pre-filter 1.787,00109 0345 Activated chacoal filter (optional) 259,30<strong>Tec</strong>hnical dataFan permormance3.000 m³/hExtraction capacity (max.)1.400 m³/hMotor power1,5 kWPower supply:3 x 400 V/ 50 HzFilter effeciency:71 dB(A)Noise level 99,9 %Weight Part No. 60 100150,0 kgWeight Part No. 60 103130,0 kgDimensions (w x d x h) 60 100 655 x 655 x 1370Dimensions (w x d x h) 60 103 655 x 655 x 1000| 60


<strong>KEMPER</strong> Filter-Cell XLThe <strong>KEMPER</strong> Filter-Cell XL is a compact, stationary filter unitwith self-cleaning filter for use on extraction hoods, evacuationtables and production systems.Small, compact extraction hoods or evacuation tables requirematching exhaust and filter systems. The <strong>KEMPER</strong> Filter-CellXL is ideal for such applications. The unit can be connecteddirectly to the collection unit offering optimum protection againstwelding smoke, cutting dust and other pollutants. With itsspace-saving design, it can even be set up at locations offeringlittle space or, for example, positioned directly next to or on arobot cell or production line.FiltrationThe unit is equipped with a KemTex ® ePTFE diaphragm filtercartridge for industrial use. The self-cleaning filter cartridgemakes it excellent for frequent use and high loads. The filtercartridges work according to the surface filtration principle, sothat the dust particles sucked in are deposited on the surfaceand not do not penetrate into the filter material itself. The enormouslyhigh degree of separation achieved by<strong>KEMPER</strong> filter cartridges for particles less than 0,4 μm ensuresmaximum security. Because 98,9% of the particles in weldingsmoke are within this range and, moreover they are alveolar,i.e. are absorbed by the blood in the lungs.ExtractionThe <strong>KEMPER</strong> Filter-Cell is equipped with a connection fittingwith nominal width of 160 mm for easy connection to a ductsystem.StabilityThe feet of the filter cell are rubber coated and the height isadjustable so that the unit stands securely and straight even onuneven floors.<strong>Tec</strong>hnical dataFan permormance:3.000 m³/hExtraction capacity (max.): 1.000 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Noise level:69 dB(A)Weight:135,0 kgDimensions (w x d x h): 655 x 655 x 1460UnitsPart No. Description ₤60 200 <strong>KEMPER</strong> Filter-Cell XL 3.479,00Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm61 |


Spare parts for Filter-CellSpare parts for Filter-CellPart No. Description ₤109 0010 Main filter 306,90Spare parts for Filter-CellPart No. Description ₤21 102 Bag filter 191,70Spare parts for Filter-CellPart No. Description ₤109 0013 Aluminium pre-filter 116,70KemTex ® ePTFE membrane filter for Filter-Cell XLPart No. Description ₤109 0300 10 m² KemTex ® ePTFE membrane cartridge filter 732,50| 62


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Indoor Ventilation SystemsSmoke layer, welding fumes and air thick with dust in yourworkshop?Capturing harmful substances at the point where they arise isstill the most effective method of extraction and also is mentionedright away in all regulations. This is the only way in whichpractically all welding fumes and other toxins can be captured.All the same, in some work environments point suction unitsare insufficient or can only be used with difficulty, for examplein the case of:• large work pieces• changing welding positions or• where work places are widely spacedThis is where <strong>KEMPER</strong> Indoor Ventilation Systems help youto provide optimum health protection for your employees andto keep the air in your workshops clean. If point suction unitscannot be used or are insufficient, welding fumes and othertoxins can accumulate and form a layer of smoke above thearea where metal working is taking place.By installing a building ventilation system, you create a safeand above all clean work environment where your employeesfeel comfortable and machines and the building remain clean.This not only benefits you, but also saves huge cleaning costs.Not to mention the huge savings on the investment and operationof <strong>KEMPER</strong> indoor ventilation systems.In workshops and metal-working companies there are manyand varied conditions and applications. For this reason, basedon its many years of experience, <strong>KEMPER</strong> provides variousdifferent indoor ventilation systems.Depending on wishes and requirements, these can be usedindividually or in combination. So for example, it may not benecessary to equip the entire area. Indeed, using <strong>KEMPER</strong>systems, it may be possible to create individual, new workareas.| 64


<strong>KEMPER</strong> KemJET Indoor Air ExtractionFunctionalityThe filter system of the KemJET-Indoor Air Extraction drawscontaminated air through the exhaust duct attached. The dustis deposited on the surface of the filter element on theKemTex ® ePTFE membrane layer. At the same time an intelligentcontrol monitors the reduction of the dust layer and cleansthe filter cartridges with appropriate dust load automatically bymeans of compressed air and all that without interrupting theoperation of the facility. The ejected dust falls into a containerand can be easily disposed of.High-performance nozzles distribute the purified air throughoutthe room. A constant horizontal air circulation between the suctionand outlet nozzle is created above the workplaces. Filteredhot air from the ceiling is directed back into the work areas withenergy efficiency.Intelligent ControlThe intelligent control and diagnostic system monitors theproper operation of the facility. All functions and operating dataof the KemJET-System can be accessed via the multifunctionaltouch-screen display and the four shortcut keys below thedisplay.Easy OperationThe touch-screen display, with its self-explanatory, multilingualuser interface, is intuitive to operate. You can choose betweena 3.8 „monochrome display and a larger 5.7“ colour display(optional upgrade). Five operating languages are availableper installation. The full graphical display provides a clear andbrilliant presentation of display and control panels. Warningand error messages of the system are displayed prominentlyand in plain text with additional detailed help texts. As a result,errors and faults are corrected quickly and thus, increasing thelifetime of the installation.High FlexibilityThe filter system of KemJET-System is delivered ready fora flexible connection with a 16 A CEE plug socket. For easytransportation the system is equipped with forklift pockets. Anadditional control panel for external use and monitoring of theKemJET-System is an available option.100 %90 %KemTex ® ePTFE membrane80 %separation efficiency70 %60 %50 %40 %30 %20 %conventional filter, filter category “M”10 %00,1 0,2 0,30,4 0,5 0,6 1 1,5 2 2,5particle size in μm98,9 % 1,1 %characteristic distribution of particles during welding and cutting processes| 66


<strong>KEMPER</strong> KemJET Indoor Air Extraction<strong>KEMPER</strong> KemJET Building Ventilation Systems are available in three different sizes and can be combined with each other asneeded. This way we can find the ideal solution at each site depending on use and circumstances. What is more, each one hastwo filter types to choose from. ePTFE filters are capable of gathering dangerous microscopic particles nearly entirely. That alsoapplies to ultrafine particles which make up the largest part of welding fumes. PE-M filters comply with filter class M and merelyfulfill minimum requirements. The ductwork can optionally be mounted on the wall or be supported down to the floor. Just choosethe appropriate mounting kit.KemJET 6000Art.-Nr. ePTFE Filter 998800407Art.-Nr. PE-M Filter 998800412Extraction capacity (max.)6.000 m³/hMotor power:5,5 kW • 3 x 400 V / 50 Hz • 10,7 AFilter surface: 60 m²Measurements filter unit (W x D x H): 1.413 x 1.413 x 2.110 mmMeasurements blow-out unit (W x D x H): 1.670 x 730 x 760 mmNozzles: 10 x NW 200Height:variableAir nozzles, range:ca. 30 mNoise level:ca. 45 dB(A)Gross weight extraction unit:ca. 630 kgTotal weight:ca. 900 kgWall mounting (set) 99 8103 465Supports (Set) 99 8103 468KemJET 9000Art.-Nr. ePTFE Filter 99 8800 401Art.-Nr. PE-M Filter 99 8800 404Extraction capacity (max.)9.000 m³/hMotor power:7,5 kW • 3 x 400 V / 50 Hz • 13,8 AFilter surface: 90 m²Measurements filter unit (W x D x H): 1.413 x 1.864 x 2.110 mmMeasurements blow-out unit (W x D x H): 1.670 x 730 x 760 mmNozzles: 12 x NW 200Height:variableAir nozzles, range:ca. 38 mNoise level:ca. 45 dB(A)Gross weight extraction unit:ca. 790 kgTotal weight:ca. 950 kgWall mounting (set) 99 8103 466Supports (Set) 99 8103 479KemJET 13000Art.-Nr. ePTFE Filter 99 8800 414Art.-Nr. PE-M Filter 99 8800 413Extraction capacity (max.)13.000 m³/hMotor power:11,0 kW • 3 x 400 V / 50 Hz • 20,6 AFilter surface: 120 m²Measurements filter unit (W x D x H): 2.375 x 1.864 x 2.110 mmMeasurements blow-out unit (W x D x H): 1.905 x 990 x 860 mmNozzles: 10 x NW 250Height:variableAir nozzles, range:ca. 45 mNoise level:ca. 47 dB(A)Gross weight extraction unit:ca. 1230 kgTotal weight:ca. 1450 kgWall mounting (set) 99 8103 467Supports (Set) 99 8103 47067 |


Push-Pull-SystemSimple principle - intelligent solution - excellent resultsAre you looking for a solution to capture small to medium-sizedquantities of pollutants which is economical, energy-efficientand flexible at the same time? <strong>KEMPER</strong> Push-Pull Systemsare exactly the right solution. Because personal protectiveequipment, such as the <strong>KEMPER</strong> autoflow XP ® respiratory protectionsystem, protects the welder, however it does not protecthis colleagues.The <strong>KEMPER</strong> Push-Pull System uses the thermal characteristicsof welding fumes which at first rise and then accumulate ata certain height. There they are caught up by the air flow fromthe system and then sucked into the central extraction system.The result is quantities of smoke in the air which are more thanacceptable. And all for a limited amount of investment andoverhead. What is more, you can save energy on top of that byretaining and circulating warm air.How it worksThe outlet and/or inlet ducts (push-pull) are installed at a heightof around 4-6 metres and directly connected to the central extractionand filter system. Depending on factory layout and size,this can be done with one or several units. If the welding fumesmove upwards as a result of the thermal effect and reach thezone between the inlet and outlet apertures, then they aremoved in a controlled manner towards the inlet aperture. Therethe contaminated air enters the system, the toxins are separatedout at the filter cartridges and the clean air re-enters thefactory building through the outlet aperture. A simple principlewhich gives good results.Advantages:• Protection for employees, tools and machinesfrom fine particulates• The system is modular and thus easy to extend• Low noise levelIf need be, the system can be extended flexibly, if for instance,further welding areas are added. In addition, it can also becombined with other systems.Before a <strong>KEMPER</strong> push-pull system is installed, the workenvironment and the factory layout are analysed in detail. Inthe process, factors such as the size of the factory building andof the affected area, the manufacturing processes and the distributionof the production halls are included in the assessment.Thus for every application, we are able to find an individual solutionwhich is optimally matched to the needs and conditions.| 68


Displacement VentilationIndividually adapted to local needs with ideal air flow -This is where <strong>KEMPER</strong> displacement ventilation excels.<strong>KEMPER</strong> Displacement Ventilation is particularly suited toremoving medium to heavy accumulation of welding fumes orother pollutants.It is individually customised to suit the situation on site and inthis way particular areas of a production hall can be ventilatedindividually. Separate areas for welding work can be createdwithout further ado. Thanks to their optimised air flow, thesesystems ensure acceptable dust quantities in the work area.And what is more, with a limited noise level, low costs and ontop of that huge energy savings.Installing the system is as simple as you can imagine; it is merelya question of installing the ductwork as well as a centralextraction and filter system. Setting up extraction elements,such as suction arms, is dispensed with.How it worksThe extraction ducts suck in the contaminated air at a heightof around 4-6 metres. The air is then filtered and led downwardsto the outlet ducts near ground level, a branching ductwith what are known as displacement outlets.From here the purified, warmed air rises and displaces thewelding fumes once again towards the extraction duct. In thisway, a constant, circulating air flow is created which reduces(captures) the welding fumes at the workplaces. This way, asuspended layer of particles composed of smoke and dust(smoke veil) cannot form in your workshop.Displacement ventilation systems can be individually adaptedto any size of factory building.A <strong>KEMPER</strong> Displacement Ventilation System is the rightsolution, because personal protective equipment, such as the<strong>KEMPER</strong> autoflow XP ® respiratory protection system doesindeed protect the welder from fine particulates, but not hisworkmates nor your machines and facilities.69 |


System types<strong>KEMPER</strong> extraction systems with automatic cleaning can be customized to suit your requirements. Whether as a central extractionand fi ltration system with associated piping, a vacuum table or in conjunction with a variety of collection elements, such as extractionhoods.<strong>KEMPER</strong> offers three different systems to choose from:<strong>KEMPER</strong> System 6000The <strong>KEMPER</strong> System 6000 is the base model in the <strong>KEMPER</strong> extraction andfilter system range. It consists of a fan that is built on or next to the plant, one ormore fi lter sections and a dust collector for each fi lter section.The System 6000 has a weather-resistant powder coating. It may be installedexternally at any time.Thanks to the modular construction the outlet can be fitted as required.<strong>KEMPER</strong> System 8000The 8000 Series systems are plug-in plants with a capacity of up to 13.000 m³ /h. They feature a compact design, with forklift pockets allowing for easy transportwith a fork lift truck.The low noise level of below 65 dB (A) is particularly appealing. This has beenachieved by the special design combined with a sophisticated sound insulationinside the plant.All plants in the system 8000 range have been tested by the IFA, the GermanInstitute for Occupational Safety and Health, and thus meet the safety requirementsfor equipment to Class W3 - high-alloy steels.<strong>KEMPER</strong> System 9000System 9000 filtration plant consist of several modules, which can be connectedtogether on site.The main components of such a plant are the fan unit with integrated sound insulationand one or more fi lter units with a cleaning device and a dust collector.Thanks to the modular construction the output can be raised as required.| 70


Selection criteriaWith filtration units, the most important selection criterion is filter efficiency.The size and performance of a filter system depends on the type of application,the number and size of the capture elements and the procedures used.Series 6000 filtration units are fitted with KemTex ® PE-M filtercartridges.100 %90 %The filtration efficiency meets the regulations that are currentlyin force in Germany. The air is cleansed by about 99,97% ofparticles > 0,5 micron.According to the German Institute for Occupational Safety andHealth (IFA) the filter is Class „M“. Nevertheless, the recirculationof air in the work area should be generally avoided, as theseparation of particles is too low, especially in the respirablerange.separation efficiency80 %70 %60 %50 %40 %30 %20 %10 %00.1 0.2 0.3KemTex ® PE-M filter cartridge0.4 0.5 0.6 1 1.5 2 2.5particle size in μm98.9 % 1.1 %characteristic distribution of particles during welding and cutting processesThis extraction and filtration units are fitted internally withKemTex ® ePTFE membranes as standard.100 %90 %KemTex ® ePTFE membraneThe efficiency of these filter cartridges exceeds 99,99% forparticles of far less than 0,5 microns, thus meeting the regulationscurrently in force and representing the current state of theart.All System 8000 installations aretested by the IFA. They are thereforesuitable for air recirculation inthe work area taking into accountthe regulatory requirements, evenClass „W3“ welding fumes fromhigh-alloy steel.Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μmseparation efficiency80 %70 %conventional filter, filter category “M”60 %50 %40 %30 %20 %10 %00,1 0,2 0,3 0,4 0,5 0,6 1 1,5 2 2,5particle size in μm98,9 % 1,1 %characteristic distribution of particles during welding and cutting processesThe system 9000 differs from 8000 in size.The KemTex ® ePTFE filter cartridges that are also usedin this plant have a very high filtration efficiency in thealveolar range.separation efficiency100 %90 %80 %70 %60 %50 %40 %KemTex ® ePTFE membraneconventional filter, filter category “M”30 %20 %10 %00.1 0.2 0.30.4 0.5 0.6 1 1.5 2 2.5particle size in μmSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm98.9 % 1.1 %characteristic distribution of particles during welding and cutting processes71 |


<strong>KEMPER</strong> System 6000The new <strong>KEMPER</strong> System 6000 is an innovative new generationof extraction and filtration systems. It is an excellentchoice for connecting extraction tables for plasma and lasercutting units or for flexible configuration of central extractioninstallations.Due to the modular design it is possible to perfectly adjustthe System 6000 to nearly every application and requirements.The filters of the System 6000 are manufactured outof high quality materials using the most modern manufacturingtechnologies.Reliability and stability are very significant in modern filtertechnology.FunctionalityThe contaminated air is extracted via a duct system. The dustwill be deposited in the filter media. The intelligent control monitorsthe accumulation of dust and starts a cleaning process bymeans of compressed air as soon as the limit value for the filtershas been reached. This all takes place without interruptingthe operation of the unit. The cleaned off dust falls into the dustcollecting container from where it can be easily disposed of.KemTex ® PE-M filter catridgesThe <strong>KEMPER</strong> System 6000 extraction and filtration unitsfeature high quality KemTex ® PE-M cartridge filters. This allowsfor a filtration of at least 99,99% at 0,5 μm particle size andtherefore conforms to filter classification M.The cleaning of the cartridges, which is activated and monitoredby the intelligent control, automatically takes place by meansof rotating nozzles. Once the cartridges are loaded with dust,the cartridges get cleaned, one after the other, during normaloperation.System 6000 ControlsThe System 6000 controls are well-protected in a separate,robust control box. The main switch and the on / off switch areattached to the door of the switch box. Three additional controllamps provide information on the current state of the system:Green: plant operating, fan runningYellow: filter change needed soonRed: indicates a fault in the systemThe core of the System 6000 controls is a Siemens Logo module.| 72


<strong>KEMPER</strong> System 6000System 6000 at a glanceThe <strong>KEMPER</strong> System 6000 extraction and filtration units are,as a standard, supplied in six types, ranging from 6.000 m³/h -18.000 m³/h. Needless to say that by the combination of fansand filter units a finer adjustment or a larger extraction volumecan be attained. The modular and flexible method of constructionof the <strong>KEMPER</strong> System 6000 makes it possible.AdvantagesDue to the use of modular fans it is possible to mount the faneither on or adjacent to the unit. Therefore, it is possible to combineseveral filter modules and connect them to a central fan.The large mobile dust container is easily accessible and can beremoved from the unit manually. The installation of the systemis also very flexible. The unit can be installed indoors as well asoutdoors. The System 6000 extraction and filtration units aredelivered in modules to keep transportation simple. The unit canbe easily put together on site.Needless to say that the <strong>KEMPER</strong> System 6000 filter units,as well as all other <strong>KEMPER</strong> systems, are made out of a rigidmetal construction. For lasting durability the unit is finished withan epoxy powder coating.<strong>KEMPER</strong> System 6000<strong>Tec</strong>hnical data for the commonly available systems.Other systems and configurations available on requestPart No.Extraction capacity Motor power Filter componentNumber of filter Filter surface Dimensions (w x d x h)(max.)cartridges62 0600 080 6.000 m³/h 5,5 kW 1 4 80 m² 1.480 x 1.517 x 3.830 mm62 0900 120 9.000 m³/h 7,5 kW 1 6 120 m² 1.930 x 1.517 x 3.830 mm62 1200 180 12.000 m³/h 11 kW 1 9 180 m² 2.015 x 1.968 x 3.830 mm62 1500 240 15.000 m³/h 15 kW 2 12 240 m² 6.550 x 1.517 x 2.900 mm62 1800 300 18.000 m³/h 18,5 kW 2 15 300 m² 6.320 x 2.650 x 2.900 mm62 2100 360 21.000 m³/h 18,5 kW 2 18 360 m² 6.320 x 2.650 x 2.900 mm73 |


The ”upper precipators”The filter cartridges used by <strong>KEMPER</strong> belong to the “upper class” in two ways. Firstlythey work to the principle of surface filtration. That means that the extracted dusts cannot penetrate the filter media. Secondly, the used filter cartridges belong to the absoluteprime class. Because of achieving the surface filtration only filters with a laminatedKemTex ® ePTFE membrane are good enough. This method is very complex, but it isthe only reasonable way of filter units of this kind. You will find further information on thefollowing pages.<strong>KEMPER</strong> Extraction and filter unitsSystem 8000 and 9000 in detailThe cleaningThe advantage of the surface filtration principle used by <strong>KEMPER</strong> is the possibility toclean the filter cartridges. This is taking place during the operation of the filter unit bymeans of compressed air. Thus, a non-interrupted operation of the filter unit is possibleand the filter cartridges are only cleaned when necessary. This procedure of course iscontrolled and monitored by the integrated microprocessor control.The disposalAfter the dust has been cleaned of the cartridges, it falls into the dust collecting container.From here the dust can easily be removed and disposed. On the system 8000 oneor two dust buckets are lifted and pressed pneumatically to the dust hopper from wherethey can be removed very easily. The system 9000 has a dust collecting container whichis larger in size and has castors for easy transport. Also the bigger dust collecting containerhas pneumatic lift.The maintenanceAs a health and safety relevant device, a filter unit has to be inspected andmaintainedand documented on a regular basis following the current legislation. <strong>KEMPER</strong> is thereforeoffering different service and maintenance packages to comply with the regulations.From a yearly inspection up to a full service contract including all necessary labour andparts. That way you are always on the safe side, and the running cost of your unit can bekept on a permanent low and calculable level.75 |


Intelligent filtration technologyWith the surface filtration, the harmful substancesare seperated at the surface of the filter medium.The filter can easily be cleaned.With depth filtration, the harmful substancespenetrate the filter medium. A cleaning of the filteris not possible.The surface filtrationAfter the pre-seperation of the coarseparticles the remaining particles will beprecipitated according to the principle ofthe surface filtration. KemTex ® ePTFEmembraneis laminated on the surface ofthe filter media, which is used for the filtercartridge.The unique microstructure of the KemTex ®ePTFE-membrane consists of millions offine fibres, which hold back even the smallestparticles. Especially during the weldingand cutting process superfine particles aregenerated which are averaged between0,1 μm and 1,0 μm. They are thereforealveole exchangeable. Especially thoseparticles deposit on the alveole (pulmonaryalveoli), reach the bloodstream, candiffuse through the vascular wall and thendeposit in the body. Tests of the AWS forthe particle size distribution during thewelding process have shown the followingresults. The result is, that consequentlyParticles Ø in μm


System 8000 with KemTex ® ePTFE membrane filter catrridgesDue to the diversity of types and thecompact construction of the systems8000 and 9000, they are very suitablefor the design of central extraction andfilter systems. Whether in large weldingor grinding shops, training shops,robot lines or other installations.For the design of the central extractionsystems the filter unit will be connectedto the corresponding capturingelements of the <strong>KEMPER</strong> rangetogether with an exactly dimensionedand optimal ducting.The different capturing elements forwelding workstations are e.g. exhaustarms/cranes or telescopic arms. Dueto its parallelogram the exhaust armcan be brought into any desired positionwithin its reach without any additionalsupport. Furthermore, they can beequipped with workplace lighting.Welding and grinding tables of the<strong>KEMPER</strong> standard range could beconnected in the same manner as theespecially developed training tableswith extraction. Extraction tables forworkshops are available in different variationsand sizes and could thereforebe arranged to the respective requirement.Extractions for robots in cabinsor in a production line could also berealised easily with the <strong>KEMPER</strong>extraction and filter system. Thereforespecial exhaust hoods will be producedindividually to the requirements.Another possibility is to connect the cabinto the ducting if it is already roofed.A versatile range of optional equipmentas well as an extensive accessoryprogram is available for the extractionsystems. Large units with many extractionelements the filter unit should beequipped with an automatic extractioncontrol.Thereby the air flow is adjusted to theactual requirement. That way, only asmuch air as necessary will be extracted.Thus, energy and costs will besaved.You will find further equipment possibilitiesin this catalogue.Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μmTable System 8000The following table shows the standard product range of the system 8000.For further technical details please ask for the corresponding data sheet.Part No. Extraction capacityMotor power Filter surface Width x Depth x Height Weight(max.)81 0250 030 2.500 m³/h 3 kW · 3 x 400 V / 50 Hz · 6,5 A 30 m² 962 x 962 x 2.110 mm 410 kg81 0300 030 3.000 m³/h 3 kW · 3 x 400 V / 50 Hz · 6,5 A 30 m² 962 x 962 x 2.110 mm 410 kg81 0350 040 3.500 m³/h 3 kW · 3 x 400 V / 50 Hz · 6,5 A 40 m² 962 x 1.413 x 2.110 mm 590 kg81 0400 040 4.000 m³/h 3 kW · 3 x 400 V / 50 Hz · 6,5 A 40 m² 962 x 1.413 x 2.110 mm 590 kg81 0450 050 4.500 m³/h 4 kW · 3 x 400 V / 50 Hz · 7,8 A 50 m² 1.413 x 1.413 x 2.110 mm 620 kg81 0500 050 5.000 m³/h 4 kW · 3 x 400 V / 50 Hz · 7,8 A 50 m² 1.413 x 1.413 x 2.110 mm 620 kg81 0550 060 5.500 m³/h 5,5 kW · 3 x 400 V / 50 Hz · 10,7 A 60 m² 1.413 x 1.413 x 2.110 mm 620 kg81 0600 060 6.000 m³/h 5,5 kW · 3 x 400 V / 50 Hz · 10,7 A 60 m² 1.413 x 1.413 x 2.110 mm 640 kg81 0650 070 6.500 m³/h 5,5 kW · 3 x 400 V / 50 Hz · 10,7 A 70 m² 1.413 x 1.864 x 2.110 mm 750 kg81 0700 070 7.000 m³/h 5,5 kW · 3 x 400 V / 50 Hz · 10,7 A 70 m² 1.413 x 1.864 x 2.110 mm 750 kg81 0800 080 8.000 m³/h 7,5 kW · 3 x 400 V / 50 Hz · 13,8 A 80 m² 1.413 x 1.864 x 2.110 mm 770 kg81 0900 090 9.000 m³/h 7,5 kW · 3 x 400 V / 50 Hz · 13,8 A 90 m² 1.413 x 1.864 x 2.110 mm 790 kg81 1000 100 10.000 m³/h 7,5 kW · 3 x 400 V / 50 Hz · 13,8 A 100 m² 2.375 x 1.864 x 2.110 mm 1.160 kg81 1100 110 11.000 m³/h 7,5 kW · 3 x 400 V / 50 Hz · 13,8 A 110 m² 2.375 x 1.864 x 2.110 mm 1.180 kg81 1200 120 12.000 m³/h 11 kW · 3 x 400 V / 50 Hz · 20,6 A 120 m² 2.375 x 1.864 x 2.110 mm 1.210 kg81 1300 120 13.000 m³/h 11 kW · 3 x 400 V / 50 Hz · 20,6 A 120 m² 2.375 x 1.864 x 2.110 mm 1.230 kg77 |


System 9000 with KemTex ® ePTFE membrane filter catrridgesTable System 9000The following table shows an extract of the standard product range of the system 9000.Further details on filter systems with higher capacity are available on request.Part No. Extraction capacityMotor power Filter surface Width x Depth x Height Weight(max.)91 1300 160 13.000 m³/h 11 kW · 3 x 400 V / 50 Hz · 20 A 160 m² 2.826 x 1.864 x 2.670 mm 1.550 kg91 1400 140 14.000 m³/h 11 kW · 3 x 400 V / 50 Hz · 22 A 140 m² 2.826 x 1.864 x 2.670 mm 1.560 kg91 1500 140 15.000 m³/h 15 kW · 3 x 400 V / 50 Hz · 26,5 A 140 m² 2.826 x 1.864 x 2.670 mm 1.560 kg91 1600 160 16.000 m³/h 15 kW · 3 x 400 V / 50 Hz · 26,5 A 160 m² 2.826 x 1.864 x 2.670 mm 1.580 kg91 1700 160 17.000 m³/h 15 kW · 3 x 400 V / 50 Hz · 26,5 A 160 m² 2.826 x 1.864 x 2.670 mm 1.595 kg91 1800 180 18.000 m³/h 18,5 kW · 3 x 400 V / 50 Hz · 32,5 A 180 m² 2.826 x 1.864 x 2.670 mm 1.630 kg91 1900 180 19.000 m³/h 18,5 kW · 3 x 400 V / 50 Hz · 32,5 A 180 m² 2.826 x 1.864 x 2.670 mm 1.630 kg91 2000 200 20.000 m³/h 18,5 kW · 3 x 400 V / 50 Hz · 32,5 A 200 m² 4.239 x 1.864 x 2.670 mm 2.250 kg91 2100 200 21.000 m³/h 18,5 kW · 3 x 400 V / 50 Hz · 32,5 A 200 m² 4.239 x 1.864 x 2.670 mm 2.250 kg91 2200 220 22.000 m³/h 22 kW · 3 x 400 V / 50 Hz · 40,5 A 220 m² 4.239 x 1.864 x 2.670 mm 2.280 kg91 2300 220 23.000 m³/h 22 kW · 3 x 400 V / 50 Hz · 40 A 220 m² 4.239 x 1.864 x 2.670 mm 2.290 kg91 2400 240 24.000 m³/h 22 kW · 3 x 400 V / 50 Hz · 40 A 240 m² 4.239 x 1.864 x 2.670 mm 2.300 kg91 2500 240 25.000 m³/h 22 kW · 3 x 400 V / 50 Hz · 40 A 240 m² 4.239 x 1.864 x 2.670 mm 2.300 kg91 2600 260 26.000 m³/h 22 kW · 3 x 400 V / 50 Hz · 40 A 260 m² 4.239 x 1.864 x 2.670 mm 2.320 kg91 2700 260 27.000 m³/h 22 kW · 3 x 400 V / 50 Hz · 40 A 260 m² 4.239 x 1.864 x 2.670 mm 2.320 kg91 2800 280 28.000 m³/h 22 kW · 3 x 400 V / 50 Hz · 40 A 280 m² 4.239 x 1.864 x 2.670 mm 2.330 kg91 2900 280 29.000 m³/h 30 kW · 3 x 400 V / 50 Hz · 53 A 280 m² 4.239 x 1.864 x 2.670 mm 2.360 kg91 3000 300 30.000 m³/h 30 kW · 3 x 400 V / 50 Hz · 53 A 300 m² 4.239 x 1.864 x 2.670 mm 2.375 kg91 3100 300 31.000 m³/h 30 kW · 3 x 400 V / 50 Hz · 53 A 300 m² 4.239 x 1.864 x 2.670 mm 2.380 kg91 3200 320 32.000 m³/h 30 kW · 3 x 400 V / 50 Hz · 53 A 320 m² 4.239 x 1.864 x 2.670 mm 2.390 kg91 3300 320 33.000 m³/h 37 kW · 3 x 400 V / 50 Hz · 64 A 320 m² 4.239 x 1.864 x 2.670 mm 2.410 kg91 3400 340 34.000 m³/h 37 kW · 3 x 400 V / 50 Hz · 64 A 340 m² 4.239 x 1.864 x 2.670 mm 2.430 kg91 3500 340 35.000 m³/h 37 kW · 3 x 400 V / 50 Hz · 64 A 340 m² 4.239 x 1.864 x 2.670 mm 2.430 kg91 3600 360 36.000 m³/h 37 kW · 3 x 400 V / 50 Hz · 64 A 360 m² 4.239 x 1.864 x 2.670 mm 2.450 kg91 3700 360 37.000 m³/h 37 kW · 3 x 400 V / 50 Hz · 64 A 360 m² 4.239 x 1.864 x 2.670 mm 2.450 kg91 3800 380 38.000 m³/h 37 kW · 3 x 400 V / 50 Hz · 64 A 380 m² 5.652 x 1.864 x 2.670 mm 3.110 kg91 3900 380 39.000 m³/h 37 kW · 3 x 400 V / 50 Hz · 64 A 380 m² 5.652 x 1.864 x 2.670 mm 3.110 kg91 4000 400 40.000 m³/h 37 kW · 3 x 400 V / 50 Hz · 64 A 400 m² 5.652 x 1.864 x 2.670 mm 3.130 kg| 78


Due to the diversity of types and thecompact construction of the systems8000 and 9000, they are very suitablefor the design of central extraction andfilter systems. Whether in large weldingor grinding shops, training shops,robot lines or other installations.For the design of the central extractionsystems the filter unit will be connectedto the corresponding capturingelements of the <strong>KEMPER</strong> rangetogether with an exactly dimensionedand optimal ducting.The different capturing elements forwelding workstations are e.g. exhaustarms/cranes or telescopic arms. Dueto its parallelogram the exhaust armcan be brought into any desired positionwithin its reach without any additionalsupport. Furthermore, they can beequipped with workplace lighting.Welding and grinding tables of the<strong>KEMPER</strong> standard range could beconnected in the same manner as theespecially developed training tablesExtraction and filter units for the design ofcentral extraction systemswith extraction. Extraction tables forworkshops are available in different variationsand sizes and could thereforebe arranged to the respective requirement.Extractions for robots in cabinsor in a production line could also berealised easily with the <strong>KEMPER</strong>extraction and filter system. Thereforespecial exhaust hoods will be producedindividually to the requirements.Another possibility is to connect the cabinto the ducting if it is already roofed.A versatile range of optional equipmentas well as an extensive accessoryprogram is available for the extractionsystems. Large units with many extractionelements the filter unit should beequipped with an automatic extractioncontrol.Thereby the air flow is adjusted to theactual requirement. That way, only asmuch air as necessary will be extracted.Thus, energy and costs will besaved. You will find further equipmentpossibilities in this catalogue.79 |


Pre- and after sales servicePlanning and InstallationGood planning is essential to meet thehigh expectations of the customer andlegislation. The development and planningdepartment analyses the individualrequirement and develops an optimal solution,using the <strong>KEMPER</strong> filters systems8000 and 9000 and other components ofthe <strong>KEMPER</strong> product range. Beyond this,we recommend that all <strong>KEMPER</strong> componentslike filter units, exhaust arms, weldingtables and the referring ducting areinstalled by our qualified and experienced<strong>KEMPER</strong> personnel. The commissioningof the system and a training for the usersare of course part of the installation.The <strong>KEMPER</strong> MaintenanceExtraction and filter units are health andsafety relevant devices and must thereforebe tested and maintained on a regularbasis. This legislation has to be observed.The control of the system 8000 and 9000shows a message when the next serviceis necessary. The <strong>KEMPER</strong> serviceteam can carry out the maintenace atthe <strong>KEMPER</strong> filter units and all relatedcomponents. Regular maintenance isrecommended, for a long and optimaloperation of the filter unit.MaintenanceTo ensure the optimal durable operationof the unit, we recommend a servicecontract for your <strong>KEMPER</strong> extraction andfilter unit. Furthermore, the compliancewith all current legislations is assured. Accordingto that, a yearly maintenance andtest, documented in an inspection book,is prescribed by law. During this yearlymaintenance visit, all functions are testedand required adjustments are carried out.The service contract covers all labour,changing of worn out parts and travel expenses.Only the spare parts themselvesare charged separately.Full ServiceSo that you do not need to take care tomeet the statutorily deadlines, <strong>KEMPER</strong>can offer a complete service for yourextraction and filter unit. You can fullyconcentrate on your tasks, we take careof the optimal operation of the <strong>KEMPER</strong>unit. From the first day on we look afterthe filter unit and already 50 hours aftercommissioning the unit will be visually inspected.After that, the unit will be testedand serviced on a regular basis followingthe individual requirements. If necessary,worn out parts or the filter cartridges willbe exchanged. In case of malfunctionswe will be on site in the shortest possibletime to solve the problem. The full servicecovers all wear and tear parts, filtercartridges and travel expenses. The onlypre-condition is that the unit is equippedwith a modem for telediagnosis. Thecosts for this service consist of a basiclump sum depending to the type of unitand a running time part.81 |


Extraction and Filter Systems for Cutting UnitsRegarding the extraction and filtersystems, <strong>KEMPER</strong> exclusively deployscartridge filters with KemTex ® ePTFEmembrane. The inimitable microstructureof the KemTex ® ePTFE membraneconsists of unarranged finest fibres,which prevent even the smallestparticles. Especially during the cuttingprocess superfine particles arise whichhave a diameter between 0,1 µm and1,0 µm and which are therefore alveoleexchangeable. Especially these particlesarrive at the alveole, diffuse to thebloodstream and deposit in the body.During the thermal cutting process ofmetal a large amount of fine dusts aregenerated which are harmful for theuser, his environment and the machines.Therefore it is indispensable to providean optimal extraction as well as clean airat the working place.The generated amount of dust dependson the process and the material whichhas to be cut. The health risk duringthe oxy-fuel cutting, plasma cutting andlaser cutting is exceptionally high, dueto the size of the generated particles.Especially during these processes alarge amount of extremely fine particlesis generated.For these applications <strong>KEMPER</strong> offersespecially adapted filter units of thesystems 8000 and 9000. They are especiallydesigned for the dust exposures,which are generated during the cuttingprocess and by means of graduationthey can be adapted to the output ofthe respective cutting unit. The smallfoot print as well as the low noise level- clearly below 65 dB (A) - speak for all<strong>KEMPER</strong> filter units. That correspondsapproximately to the sound level of ashaver.| 82


Extraction and Filter Systems for Cutting UnitsThe extraction begins in the cuttingtable of the cutting unit, which eitheralready exists or which is also providedby <strong>KEMPER</strong>. The polluted air arrivesat the filter unit through a duct. After apre-separation of the coarse particlesthe other dust particles will be separatedat the filter cartridge according to theprinciple of surface filtration. The filtercartridges are always mounted verticallyon the <strong>KEMPER</strong> filter systems, so thatthe dust is not in a position to depositlong-lasting and minimise the filtersurface. The integrated control, basedon a Siemens Simatic S7, monitors andobserves all the functions of the unit. Informationabout the condition of the unitand possible error messages are givenon a clear arranged display. Optionallythe extraction and filter unit for examplecan be equipped with an external on-offswitch,so that it will be extracted onlyduring the cutting process. That reducesthe costs, increases the durability of thefilters and again makes the handlingmore comfortable.Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm<strong>KEMPER</strong> extraction tables with cutting portalExtraction table83 |


Extraction for robotic unitsDifferent possibilities to extract thepolluted air with the systems 8000 and9000 are available for the extraction ofrobotic welding stations in the industrialproduction.According to the type and the method ofoperation of the robotic unit the extractionat source with capturing elements ofthe <strong>KEMPER</strong> standard program can berealised. Or individually designed andmanufactured exhaust hoods come intooperation.The hoods will be mounted above theworkplace and will be connected to acentral extraction and filter system bymeans of a ducting. To reach more flexibility,the exhaust hoods can be built freeswivelling.For the protection against hazardousradiant emissions and spatters the hoodscan be equipped with <strong>KEMPER</strong> weldingprotection strips.Extraction for robotic cellsBy using robotic cells in closed oropened top design, different options forthe extraction with the <strong>KEMPER</strong> systems8000 and 9000 are available. Ifthe robotic cell is completely enclosed,the extraction via the provided ductingconnection can be affected.The required extraction capacity dependsto the room volume of the roboticcell. If the cell is opened at the top, it caneither be extracted at the source or bymeans of a hood, which will be installedabove the robotic cell.Depending on the mode of operation thearea above the robot has to stay clearfor loading and unloading the robot by acrane. For this application pneumaticallydriven exhaust hoods come into operation.These hoods can be controlled viathe control of the robot.| 84


Extraction and filter techniques in useEquipment for a welding and grindingworkshop in a metal processing operation.The challenge:Set up 22 welding and grinding boothswith low pressure and high vacuumextraction including exhaust arms,telescopic arms, welding tables andgrinding tables.The solution:12 welding booths were constructed usingblack suspended curtains. Convenientaccess to the booth was providedby red strips on the front that could bepushed to one side.The booths are evacuated using a highvacuum system, so that extraction takesplace directly at source. There was adirect extraction connection to the weldinggun.In addition, a piping system was installedabove all the booths. Depending on therequirements, exhaust arms or telescopicarms were attached to the piping of eachbooth. This allowed the workspace tobe equipped in a space-saving mannerand ensured high contaminant captureefficiency.Soundproofed booths were built in thecentral part of the workshop. Each ofthese booths was connected via a centralpiping system to a System 9000 with25.000 m³/h. The booths were speciallydesigned as grinding booths and thusequipped with the best possible soundinsulation. In the booths <strong>KEMPER</strong> grindingtables were set up and connected tothe pipe work.By combining welding work stations withdifferent job extraction methods togetherwith grinding, the best possible workprocessing was achieved with shortdistances. The combination of the filtersystems is also very flexible and costsaving in operation.85 |


<strong>KEMPER</strong> variohoodModular exhaust hoodThe new modular extraction hood from<strong>KEMPER</strong> can be adapted to fit anyindividual requirement. It is available indifferent sizes as standard.The modular extraction can be set upon supporting stands or suspendedfrom the ceiling, allowing the hood to beplaced where it is not possible to positionthe extraction directly at source.The extraction hood can fitted withwelder protection strips from the<strong>KEMPER</strong> range. The suspension of theextraction hood with strips ensures thebest possible protection from glare andwelding spatter. The <strong>KEMPER</strong> stripsmeet DIN EN 1598.The <strong>KEMPER</strong> extraction hood has aninnovative flow principle, giving it aparticularly high extraction efficiency atvery low air volumes, and thus lowerenergy consumption.Mode of operationThanks to the unique flow principle it is possible to achieve a high extraction efficiencyat a very low air volume. The dust roduced is drawn through small, elongatedopenings on the inner edges of the extraction hood. The extraction hood can be fullyfitted out with strips to reduce the occurrence of sparks, thus protecting not only thestaff but the entire equipment. Furthermore, the dust incurred during welding andcutting cannot escape through the hanging strips. The length of the strips can beindividually altered to suit your requirements.| 86


<strong>KEMPER</strong> variohoodModular exhaust hoodModular designThe extraction hood is very easy to assemble,consisting mainly of parts thatpush fit together. The modular extractionhood consists of an intermediateprofile that is available in three differentlengths (900 mm, 1.350 mm and1.800 mm). The intermediate profilesare connected together using connectionprofiles and corner connectors.This procedure allows the hood size tobe varied almost infinitely.The extraction hood is available invarious sizes from 1.350 x 900 mm upto 2.700 x 1.800 mm. <strong>KEMPER</strong> cansupply the extraction hood as either asuspended variant or on supports.Benefits• Easy integration of the suspension strips without any additional accessories• High extraction efficiency at a very low air volume• Flexible design of the extraction hood by using a modular construction• Extraction of welding fumes where it would not be possible otherwise to removethem at the point of generation• Glare protection from the optional <strong>KEMPER</strong> strips• Protection for employees and welding equipment• Reduced fire riskOther sizes are available upon request.Part No. WidthxHeight Required airflow Number of extraction Pressure drop Weight ₤spigots.2320302 1.350 x 900 mm 600 - 950 m³/h 1 200 Pa 56 kg 1.465,002320402 1.800 x 900 mm 800 - 1.300 m³/h 1 200 Pa 66 kg 1.844,002320502 2.250 x 900 mm 1.000 - 1.600 m³/h 2 200 Pa 91 kg 2.411,002320602 2.700 x 900 mm 1.200 - 2.000 m³/h 2 200 Pa 101 kg 2.789,002320303 1.350 x 1.350 mm 900 - 1.500 m³/h 1 200 Pa 69 kg 1.844,002320403 1.800 x 1.350 mm 1.200 - 2.000 m³/h 1 200 Pa 83 kg 2.449,002320503 2.250 x 1.350 mm 1.500 - 2.400 m³/h 2 200 Pa 114 kg 3.261,002320603 2.700 x 1.350 mm 1.800 - 2.900 m³/h 3 200 Pa 128 kg 3.395,002320404 1.800 x 1.800 mm 1.600 - 2.600 m³/h 2 200 Pa 100 kg 2.979,002320504 2.250 x 1.800 mm 2.000 - 3.200 m³/h 3 200 Pa 138 kg 3.735,002320604 2.700 x 1.800 mm 2.400 - 3.900 m³/h 3 200 Pa 156 kg 4.491,00For adequate welding strips 300 x 2 mm, with overlap 33 % see page 104.87 |


<strong>KEMPER</strong> robocabThe <strong>KEMPER</strong> robocab is a robot booth with integrated extraction.Its modular design allows the size of the booth to beadapted to the size of the welding robot. The robocab is suitablefor the robotic welding of small to medium sized components.The booth consists of a self supporting base frame with a walkablefloor onto which the side walls, the robot, its base and thewelding equipment are permanently fixed.The <strong>KEMPER</strong> robocab is specially designed for welding robots.In addition to the assembly units for the robot, floor gratings arefitted as standard, so that dust and slag can fall through thebottom.A dust collector is fitted under the <strong>KEMPER</strong> robocab for easycleaning. This conveniently disposes of the smaller particles.The booth is quickly cleared of troublesome welding debris.The dust collector is positioned directly between the integratedforklift pockets and may be pulled out on a rail if required. Thisalso ensures the correct positioning.The individual powder-coated cartridges are embedded in steelstruts. At the front the <strong>KEMPER</strong> robocab is either suspendedwith strips down to the floor or a revolving wall with the weldingequipment is installed.The welding equipment can be controlled manually or in conjunctionwith the robot controller. Thus employees are protectedfrom dangerous radiation and welding sparks and spatter. Onthe rear side there is a door to allow staff to enter the booth,making the <strong>KEMPER</strong> robocab and the robot easily accessiblefor repair and maintenance.The <strong>KEMPER</strong> robocab has Ø 250 mm connections, allowing anexisting or a new extractor to be fitted to the robot booth. Therecommended size of plant depends on the size of the cabinand the welding methods in use.The installation of the robot is tailored to your requirements.The <strong>KEMPER</strong> robocab has a stable and compact construction.| 88


<strong>KEMPER</strong> robocabSupplied in a container construction, the welding robot booth requireslittle space and can be easily positioned in the workshop.A side window allows the robot to be observed during operation.A webcam can be installed in the robot booth to monitor theentire production sequence.The <strong>KEMPER</strong> robocab can be moved using a forklift truck andpositioned in the production area. The booth is fitted into thefloor with anchor bolts, requiring no further installation work.The power, compressed air and welding gases are then connectedup. After installing the desired robot, the booth is readyfor use.Part No. Dimensions (w x d x h)75 100 31 21 23 3.100 x 2.100 x 2.320 mm75 100 31 31 23 3.100 x 3.100 x 2.320 mm75 100 41 21 23 4.100 x 2.100 x 2.320 mm75 100 41 31 23 4.100 x 3.100 x 2.320 mm75 100 41 41 23 4.100 x 4.100 x 2.320 mm89 |


What you should know about extraction tables:Big or biggerThe modular design of the <strong>KEMPER</strong> table makes itpossible to build nearly every required size from ourstandard modules. So far the biggest table has asurface of 260 m².You need a bigger table or much smaller? Challengeus!SolidThe <strong>KEMPER</strong> extraction tables are extremely wellbuilt and therefore also flexible with regard to thethickness of the material which will be cut. Steelplates up to a thickness of 250 mm are no problemfor the table. In technical terms: A surface load of20 kN/m².ReliableAll used parts and components meet the high qualitystandard at <strong>KEMPER</strong>. A reliable function of the tablealso with permanent usage is therefore guaranteed.A cutting machine, doesn’t matter whattype or make, has to do one thing primarily:to cut effectively at high quality.To achieve this, not only a high qualityflame-, plasma- or laser cutting unit isrequired. Also a cutting table of highervalue is needed.Furthermore, the smoke created duringcutting metal needs to be extracted, toprotect the people within the workshop.But the dust, sparks and fumes will alsoharm the cutting machine itself andaffect the performance or even couldcause a break down. For this reasonextraction is irreplaceable.The performance of an extractionsystem is very much dependent on thedesign of the extraction table. To keepthe extraction rate as low as possible,the table has to be divided in individualextraction segments. As a matter ofcourse, the individual segments shouldbe controlled automatically via the controlof the cutting machine.To avoid filter fires, normally triggeredby sparks and hot particles, the tableshould be constructed in such a mannerthat preseparation occur within thetable itself. By ensuring this, the level ofdust reaching the filter unit is reduced.This provides an extended filter life andin turn lower maintenance costs.Maintenance is also important forthesmooth operation of the complete system.The table should be easy to maintainas maintenance of a cutting tableoften means cleaning. The cleaningshould be carried out as simply aspossible by means of removable steelsupport frames and slag/dust boxes.Take advantage of a problemDuring the plasma-, laser- or flamecutting process a problem occurs. Dueto the high cutting pressure, the dust,sparks and fumes are pushed into thetable and get swirlled up again to thetop.A conventional extraction from thebottom or the side of the table wouldnot be sufficient and will lead to anincreased exposure of the employeesto the fumes and strong contaminationof machines and buildings.<strong>KEMPER</strong> designed an extraction table,which takes advantage of the dustraised in the table: Due to the highcutting pressure a type of cyclone iscreated. Thereby coarse particles andsparks are pre-separated in the bottompart of the dust boxes and gases andfiner particles will rise to the top of thetable.Here they will be captured by the integratedsurface extraction and separatedby the connected filter unit.| 90


Modular constructionThe modular designThe cutting tables of <strong>KEMPER</strong> consist of individual standardmodules which can be joined together. That way, every desiredcutting bed size can be built. The standardised modules can bejoined quickly and easily.The cleaningAll components of the cutting bed have eyelets. This makes itvery easy to take out the material support frame, grating andthe dust/slag boxes. The design of the dust/slag boxes enablesvery easy emptying.Surface extractionDue to the unique design of the <strong>KEMPER</strong> extraction table, thefumes and gases are extracted evenly at the surface of thetable. This ensures an efficient and safe extraction of the arisingdusts without sparks reaching the filter unit.Selection criteriaPLASMA-CUTTINGAmpere 050100150200250300350400KemTabBasic + FlexShuttleAdvanceHiEnd / VibroAqua / Aqua CleanOXY-FUEL-CUTTINGmm 050100150200250300350KemTabBasic + FlexShuttleAdvanceHiEnd / VibroAqua / Aqua Clean91 |


KemTab Basic | KemTab Flex<strong>Tec</strong>hnical dataRange of application:Capacity:Module widths:Table height:Segment distance:Duct connection:Material support frame:Plasma up to 150 A, oxy-fuel up to75 mm plate thickness75 mm steel plate1.100 mm, 1.600 mm, 2.100 mm,2.600 mm, 3.100 mm700 mm515 mmat the fronteasyFRAME BasicKemTab Basic-tables are the intelligent, affordable solution forcutting pieces up to 55 mm thick, supplied in the usual high qualityexpected from <strong>KEMPER</strong>. Thanks to the fixed standard widthsand lengths, the Basic-table can be produced more cheaply thanconventional tables.The standard package includes a mechanical control for theextraction flaps, support frames for the material and slag trays.The individual modules of the system are divided into segments.The control of each segment’s flaps is via a control carriage. Thecontrol of the extraction flaps allows only that section to be openwhere cutting is taking place. The tables can be used with lowextraction flow rates, contributing significant energy savings.The Basic-table’s support frame consists of thin, obliquely set flatbars. This significantly improves the cut quality on the undersideof the material and makes cleaning or replacing the supportframes easier. The slag falls through the frame into the slag collector,which can be removed for cleaning using the lifting eyes.FunctionDue to the downward pressure during the cutting of metals, traditionalextraction tables stir up dust and sparks, so that they riseagain. With <strong>KEMPER</strong> extraction tables a kind of cyclone is formedin the interior of the table. This results in the coarse particlesand sparks being deposited at the bottom of the slag collector,and only the finer dust that remains rises upwards, where it iscaptured by a surface extraction system and separated out in theconnected filter system.Benefits• Greater interval between cleaning operations by using largeslag collectors, leading to savings in time and cost• Easy cleaning of the table• Increased cutting quality due to the innovative support design• The KemTab Basic can be used with existing extraction systems• The surface extraction leads to an efficient and safe extractionof dust, without sparks entering the filter.KemTab FlexThe KemTab Basic is also available as a screw-in version:KemTab FlexThis allows economical transport and easy assembly on site.| 92


KemTab AdvanceKemTab Advance cutting-tables provide a robust and flexiblesolution for cutting systems. Produced in the familiar <strong>KEMPER</strong>quality, they are optimally applied in the range of up to 150mm plate thicknesses. The modular design and arrangementin standard widths and lengths means that nearly every tablesize is possible. The standard equipment includes pneumaticcontrol of the exhaust dampers, material support frame and slagbox. The individual system modules are divided into segments.Damper activation of the respective segments is carried out viaa control carriage. The exhaust damper controller ensures thatonly the section above the one currently being cut is opened.The tables can be extracted with low suction volume. Thiscontributes to considerable energy cost savings. Because thetable can be operated at higher cutting power, it is equippedwith an easyFRAME Advance cutting support. The <strong>KEMPER</strong>easyFRAME Advance cutting support consists of interlockingsupport bars and deflector plates.The result? A self-supporting structure without support framesand therefore does not require welding. This constructionresults in appreciably less contact surface for the cutting beam.That leads to decreased reflection and less wear and bettercutting quality. The cleaning or servicing of the support is notrequired, because the complete cutting support is disposed ofwhen worn out.FunctionalityThe pressure guided downwards when cutting metals usuallyresults in the dispersion of dust and sparks when conventionalextraction tables are used, which subsequently rise up oncemore. Coarse impurities and sparks are deposited in the lowerarea of the slag box. The <strong>KEMPER</strong> extraction table ensuresthat the fine dusts that rise are also captured by the integratedsurface extraction and seperated in the attached filter system.Each section has an internal, integrated extraction duct. Theinternal dampers are opened mechanically and the cutting dustis extracted from the precise cutting location. A lower suctionpower is subsequently required while optimum extraction isguaranteed, considerably reducing energy costs in the process.Advantages• Optimum application range up to 150mm material thicknesses• Robust, welded construction, high loading capacity• Increased quality of cut, also at higher capacities• easyFRAME material support• Greater cleaning intervals thanks to larger slag boxes result intime and cost savings• Table is easy to clean• Increased cutting quality due to the innovative support design• Surface extraction results in efficient and reliable extractionof the dusts and a substantial reduction in sparks that enter thefilter<strong>Tec</strong>hnical dataRange of application:Capacity:Module widths:Table height:Segment distance:Duct connection:Material support frame:Plasma up to 300 A, oxy-fuel up to200 mm plate thickness200 mm steel plate1.100 mm, 1.600 mm, 2.100 mm,2.600 mm, 3.100 mm700 mm515 mmat the front or under the tableeasyFRAME Advance93 |


KemTab Aqua | KemTab Aqua Clean<strong>KEMPER</strong> KemTab Aqua water cutting beds are suitable forPlasma cutting of sheet metal above as well as under water.Besides the considerable noise reduction and the absorptionof cutting dust, the material has very low distortion levels. Forcutting above or under water it is essential to have a table witha variable water level.Integrated air chambersThe <strong>KEMPER</strong> Water cutting bed with level control is equippedwith air chambers by which the water level can be varied.By feeding or draining air in or out of the integrated air chambersit is possible to change the water level of the unit.The slag generated while cutting is collected in slag boxesunderneath the material supports. These can easily be lifted outand cleaned after the material supports have been taken awayand the water level has been reduced.Water cutting unit with hydraulic level controlAs opposed to the above mentioned unit, the <strong>KEMPER</strong> watercutting bed has no fixed material supports but rather an adjustablesupport. This way it is possible to cut material above aswell as under water.Advantages:• Marginal deformation of the cut material• High quality of cutting• Nearly no burr accumulation at the plate underside• The water absorbs the cutting dust• Minimal noise exposure• automatic slag dischargeControlsThe Water cutting bed has its own operating controls. This caneither be operated manually or be connected to the control ofthe cutting unit. Consequently a simple and automatic operationis guaranteed.<strong>Tec</strong>hnical dataKemTab Aqua Clean with automatic discharge<strong>KEMPER</strong> water cutting beds with automatic discharge areequipped with a rake conveyer system to discharge slag andsmall cut out pieces. They are discharged out of the watercutting bed during the cutting process and collected in an adjacentcontainer.Range of application: Plasma up to 600 A,oxy-fuel up to 300 mm plate thicknessCapacity:300 mm steel plateModule widths:2.100 mm, 2.600 mm, 3.100 mm,4.200 mm, 5.200 mmTable lengths:anyTable height:ca. 850 mm| 94


KemTab VibroNot only is this cutting table suitable for use under extremelydemanding conditions, it’s also self-cleaning!. It even enablestasks to be carried out using a cutting performance of in excessof 400 amperes and a plate thickness of over 250 millimeters.The KemTab Vibro functions via a vibration conveyer.The slag produced during cutting are transported to the end ofthe table, where they are collected in a container and can be removed.The result is substantially better utilization of the cuttingsystem and higher efficiency.Vibration conveyerThe vibrating channels operate in the resonance range and aretherefore particularly energy-saving and wear-resistant. One ormore vibrating channels run in the longitudinal direction of thetable, this dependent on its width. The drives are located externallyin a robust housing on the front of the table. This ensuresthat each channel has its own drive that sets it in vibration.Material supports<strong>KEMPER</strong> offers a wide range of material supports. A selectionof different models is available depending on cutting procedure.ExtractionAn air diffuser in the table with balanced pressure distribution,installed in segments extending transversely, ensures optimalextraction. In this way, complete capture of the cutting dustis ensured. The ectraction dampers are arranged on the sideof the extraction table and are therefore not influenced by thecutting beam. The pneumatic components are isolated from theairflow, which results in less wear.Advantages:• Permanent discharge system• Ideal for very high cutting performance• No supporting parts underneath the cutting area• Separation of mechanical parts from the airflow• Unobstructed extraction channel• Space saving transportation• Easy assembly on site• Low downtime• Low maintenance requirements<strong>Tec</strong>hnical dataRange of application: Plasma up to 600 A,oxy-fuel up to 300 mm plate thicknessCapacity:300 mm steel plateModule widths:2.100 mm, 2.600 mm, 3.100 mm,4.200 mm, 5.200 mmTable height:ca. 850 mmSegment distance: 515 mmDuct connection:at the frontMaterial support frame: easyFRAME Advance95 |


<strong>KEMPER</strong> easyFRAMEPlasma cutting at high amperage leads to enormous cuttingspeeds and clean cuts. But it also leads to a higher strain on thematerial supports as well as a larger amount of slag. Conventionalmaterial supports cannot keep up with the rapid changes inthe plasma cutting technology. A short lifespan caused by higherosion and stuck support frames are the result.With easyFRAME <strong>KEMPER</strong> has developed a material supportthat is beyond its time. The material support is up to date andwill keep up with the expected increasing demand of the plasmacutting technology in the next years.The <strong>KEMPER</strong> material supportThe <strong>KEMPER</strong> easyFRAME material support is made up ofinterlocking support bars and deflector plates. The result is aself supporting construction it without any support frames andrequires no welding work.The support is quickly and easily put together. Due to the constructionthere is a smaller contact surface for the cutting beam.This leads to less reflection and therefore less erosion andbetter cutting quality.There is no requirement to clean or service the support, becauseafter the support is worn out it will be completely disposed.The customer can then either purchase a new supportor make one on his own cutting units. Necessary drawings orprograms are available from <strong>KEMPER</strong>.Overview of the <strong>KEMPER</strong> easyFRAME material support• Self-supporting material supports, no welded frames• Material supports can be completely disposed• No possibility of accumulation of slag in the corners andpockets• Less reflection of the cutting beam• The material support can be made by the customer• Cleaner and simpler installation of new frame without anywelding work• Time-saving disposal of the old frame and installation of thenew frame• Cleaning of the material support is no longer necessary• Optimal solution for use with magnet craneWe provide a wide range of other cutting units for a varietyof applications.Upon request we will gladly send you comprehensiveinformation.<strong>KEMPER</strong> easyFRAME Basic, straight support bars<strong>KEMPER</strong> easyFRAME Basic, serrated support bars<strong>KEMPER</strong> easyFRAME Advance, straight support bars<strong>KEMPER</strong> easyFRAME Advance, serrated support bars| 96


Review extraction tables<strong>Tec</strong>hnical data Basic Flex Advance Vibro AquaCapacity steel plates in mm 75 75 200 300 300Max. width in mm 5.200 5.200 any any anyMax. length in mm 20.600 20.600 any any* any*Height in mm 700 700 700 ca. 850 ca. 850Weight / m² ca. 180 kg ca. 180 kg ca. 250 kg ca. 300 kg ca. 700 kgSegment size in mm 515 515 515 515 -Slag boxes ▪ ▪ ▪ - ▪Cutting supportseasyFrame Basic ▪ ▪ - - -easyFrame Advance - - ▪ ▪ -ControlsMechanical ▪ ▪ ▪ - -Pneumatic ▪ ▪ ▪ ▪ -Inductive - - ▪ ▪ -Electronic - - ▪ ▪ -Discharge/CleaningManually ▪ ▪ ▪ - ▪Vibration conveyer - - - ▪ -Rake conveyer - - - - ▪ConnectionFront ▪ ▪ ▪ ▪ -Under the table - - ▪ - -*Depending on the application a division of the table may be necessary from a length of 24 meters.The suitable filter unit for your tableThe filter unit for the tableEvery cutting system is different. The sizeof the cutting table, the cutting processand the material which will be cut are factors,which have to be considered for theselection of the right filter unit.All <strong>KEMPER</strong> systemsbelow 65 dB(A)With the system 8000 and 9000 <strong>KEMPER</strong>is offering the possibility, to choose theoptimal filter unit for different applicationswhilst being very cost effective andflexible.Costs can also be saved during theoperation as it switches off automaticallyand saves energy costs. Certainly this isonly the case if the machine is not cuttingat that moment. For this purpose only asignal from the cutting machine is needed.97 |


Grinding table with extractionAt welding workstations grinding has to bedone very often as well. Whether before orafter the welding work - by using <strong>KEMPER</strong>grinding tables it is always clean and save.The tables, which are available in differentsizes, can be connected to a centralextraction and consequently be integratedin the whole extraction concept.Made of a welded sheet steel construction,they are very robust and very suitablefor the industrial application. The sidewalls out of sound insulating materialare swivelable for larger workpieces. Adust collecting drawer enables an easycleaning of the table.Grinding tableGrinding bench with work surface and back wall extraction. The table is equipped withswivelable sound insulating side walls and dust collecting drawer.Part No. Description ₤99 820 0004 table dimensions: w = 1,010 mm, d = 1,060 mm, h = 1,700 mmworking depth: 800 mm, working height: 800 mm 2.132,0099 820 0023 table dimensions: w = 1,360 mm, d = 1,060 mm, h = 1,700 mmworking depth: 800 mm, working height: 800 mm 2.424,0099 820 0029 table dimensions: w = 1,510 mm, d = 1,060 mm, h = 1,700 mmworking depth: 800 mm, working height: 800 mm 2.695,0099 820 0016 table dimensions: w = 2,000 mm, d = 1,060 mm, h = 1,700 mmworking depth: 800 mm, working height: 800 mm 2.867,00* Not included are: take off and flange (page 152)Suitable filter unitsGrinding table with extraction Extraction capacity (max.) Part No.99 820 0004 2.000 m³/h 81 0200 03099 820 0023 2.500 m³/h 81 0250 03099 820 0029 3.000 m³/h 81 0350 04099 820 0016 3.500 m³/h 81 0350 040The airflow which is needed to connect several tables to a filter unit can be calculated byadding the required airflow per table. For corresponding filter units see page 71.| 98


Welding tablesThese extraction tables have especiallybeen developed for the handling ofsmaller metal workpieces.The ergonomical adapted stable sheetsteel construction and the robustmaterial support enable a comfortableand safe functioning.A dust collecting drawer allows a safecleaning of the table. The welding tables,which are available in different sizes, canbe connected to fans or to acentral extraction and filter system.Welding tableStable welded steel table with multi layerd paint, grating, dust collection drawer.Part No. Description ₤950 490 047 table dimensions: w = 1,000 mm, d = 800 mm, h = 850 mm,connection spigot: diam. 160 mm 950,60950 490 048 table dimensions: w = 1,500 mm, d = 800 mm, h = 850 mm,connection spigot: diam. 250 mm 1.037,00950 490 049 table dimensions: w = 2,000 mm, d = 800 mm, h = 850 mm,connection spigot: diam. 250 mm 1.383,00*1 Not included are: take off and flange (page 152)*2 Connection material 93 018 is not includedWelding table with fanStable welded steel table with multi layerd paint, grating, dust collection drawer. The tableis equipped with a direct driven fan at the side of the table.Part No. Description ₤95 021 111 extraction capacity: 2,200 m³/h · 1,1 kW · 3 x 400 V · 50 Hz tabledimensions: w = 1,000 mm, d = 800 mm, h = 850 mm 2.020,0095 021 112 extraction capacity: 3,000 m³/h · 1,5 kW · 3 x 400 V · 50 Hz tabledimensions: w = 1,500 mm, d = 800 mm, h = 850 mm 2.452,0095 021 113 extraction capacity: 3,000 m³/h · 1,5 kW · 3 x 400 V · 50 Hz tabledimensions: w = 2,000 mm, d = 800 mm, h = 850 mm 2.528,00Suitable filter unitsWelding tables Extraction capacity (max.) Part No.950 490 047 2.000 m³/h 81 0200 020950 490 048 2.500 m³/h 81 0250 030950 490 049 3.000 m³/h 81 0300 030The airflow which is needed to connect several tables to a filter unit can be calculated byadding the required airflow per table. For corresponding filter units see page 71.99 |


940 mm 400 mm<strong>KEMPER</strong> Filter-Table<strong>KEMPER</strong> filter table with integral fanThe <strong>KEMPER</strong> filter table consists of a sturdy steel constructionwith a particularly robust material support. The housing is treatedwith a very durable powder coating.With its integrated filter system, this table is an effective solutionfor the extraction of harmful particles generated during weldingand cutting.The equipment has a two-step filter as standard. The prefilter ismade of a woven aluminium wire mesh to protect the main filterfrom flying sparks. The prefiltered air then flows through themain filter (which has an efficiency of over 99,9 %), in which thehazardous particles are removed. The <strong>KEMPER</strong> filter table can,as an option, be fitted with an activated carbon filter.The package includes the filter system with a class M filter andprefilter together with filter monitoring, motor overload switchand a 5 m cable with a 16 A CEE plug.<strong>Tec</strong>hnical dataPart No. Description ₤950 400 001 <strong>KEMPER</strong> Filter-Table · 1.400 m³/h ·1,5 kW · 3 x 400 V 3.164,00109 0010 Main filter 306,90109 0013 Aluminium pre-filter 116,70109 0345 Activated chacoal filter (optional) 259,30Fan permormance:3.000 m³/hExtraction capacity (max.): 1.400 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzNoise level:71 dB(A)Filter effeciency: 99,9 %Weight:155 kgDimensions (w x d x h): 1.200 x 800 x 1.340 mm1.200 mm800 mm655 mm655 mm| 100


Hand plasma tables<strong>KEMPER</strong> hand plasma tablesThese extraction tables have especiallybeen developed for the cutting of smallerworkpieces.The ergonomically adapted, stable sheetsteel construction and the robust materialsupport of flat steel enable a comfortableand safe functioning.The table which is available in differentsizes can be connected to an extractionunit.Hand plasma tablesSolidly built hand plasma table with strong steel supports and grating for smaller cut outparts.Part No. Description ₤197 0033 table dimensions: w = 1,600 mm, d = 1,100 mm,h = 800 mm aspiration port: Ø 160 mm 1.355,00197 0002 table dimensions: w = 1,100 mm, d = 800 mm, h= 800 mm, aspiration port: Ø 160 mm 1.497,00Suitable filter unitsHand plasma tables Extraction capacity (max.) Part No.197 0033 2.000 m³/h 81 0200 020197 0002 2.500 m³/h 81 0250 030The airflow which is needed to connect several tables to a filter unit can be calculated byadding the required airflow per table. For corresponding filter units see page 71.101 |


Hand plasma tablesThese tables have mainly been developedfor the use in training workshops. Theworkpiece clamping unit can be operatedcomfortably, so that both hands keep free.The workpiece clamping unit is made outof 10 mm steel and is suitable to takehand plasma unit to cut workpieces for thewelding preparation. The table will be connectedto a central extraction and filter unitor a fan so that generated dusts are notable to pollute the working environment. Alarge dust collecting drawer facilitate thecleaning of the tables which are availablein two different sizes.Hand plasma tablesThis table is made out of 3 mm strong sheet metal. The workpieces clamp device can belifted by means of a foot pedal. The scrap metal container is removable.Part No. Description ₤99 841 table dimensions: w = 1,000 mm, d = 650 mm, h = 800 mm,aspiration port: Ø 160 mm 1.421,00Part No. Description ₤99 840 0259 table dimensions: w = 1,050 mm, d = 850 mm, h = 800 mm,aspiration port: Ø 160 mm 2.079,0099 840 0260 table dimensions: w = 1,500 mm, d = 850 mm, h = 800 mm,aspiration port: Ø 160 mm 2.506,00Suitable filter unitsHand plasma tables Extraction capacity (max.) Part No.99 841 2.000 m³/h 81 0200 02099 840 0259 2.000 m³/h 81 0250 03099 840 0260 2.500 m³/h 81 0250 030The airflow which is needed to connect several tables to a filter unit can be calculated byadding the required airflow per table. For corresponding filter units see page 71.| 102


Training tables<strong>KEMPER</strong> training tables are an optimalworkplace for the welding trainingin vocational schools, the industry orsimilar organisations. Due to itsstable steel construction, the table isbest suitable for the daily use.The surface of the table is divided intotwo sections. A sheet steel support withfireclay bricks for flat welding and a bariron rust for the penetration welding.The optional work piece clampcompletes the training table, whichis available in three different sizes.Training tablesStable welded steel table suitable for various welding applications.Part No. Description ₤95 020 table dimensions: w = 600 mm, d = 600 mm, h = 800 mm 312,2095 021 table dimensions: w = 600 mm, d = 900 mm, h = 800 mm 418,1095 026 table dimensions: w = 600 mm, d = 1,200 mm, h = 800 mm 469,90998 800 011 Working piece clamp 101,50103 |


Extraction and filter unit for soldering workstationsParallel to the progressing electro and electronic industry alsosoldering work is taking an important place. However, duringthe soldering process smokes, gases and particulates aregenerated which affect the health of the operater. Dependingto the used materials, additives and the soldering temperature,different hazardous materials, culminating in high-toxically orcarcinogenic substances, could arise.Therefore an adequate extraction during all soldering processesis indispensable. A local extraction directly at source is the mostsuitable possibility, due to the fact that it is very effective andeasy to realise.<strong>KEMPER</strong> has different units for one, two or more workstationsas well as the corresponding accessories for all soldering workshop.By means of equivalent capturing elements,ductings or tubes, the toxic air will be extracted at the solderingstation and afterwards cleaned by the combined gas andparticle filter.All filter units have an integrated control with filter monitor,which indicates the filter saturation and guaranteesthe work safety at any time.Part No. Description ₤91 830 105 Extraction perfomance: 340 m³/hpower: 1.6 kW · 1 x 230 V · 50 Hz Thecapacity can be adjusted steplessly. 1.901,0091 830 200 Extraction perfomance: 270 m³/h operationwith threephase motor, power:1.1 kW · 3 x 400 V · 50 Hz 3.226,00<strong>Tec</strong>hnical dataExtraction capacity (max.): 340 m³/h 270 m³/hPower supply: 1 x 230 V / 50 Hz 3 x 400 V / 50 HzMotor power: 1,6 kW 1,1 kWNoise level:71 dB(A)Filter effeciency: 99,9 %Weight: 39,0 kg 49,0 kgDimensions (w x d x h):340 x 450 x 660 mm| 104


Extraction and filter set for 1 or 2 hand soldering stationsConsisting of one <strong>KEMPER</strong> extraction and filter unit, two exhaustarms with slit nozzle and table clamp, as well as thecorresponding connecting hose, the extraction and filter set isa cost-saving access for the extraction at one or two solderingworkstations.The filter unit can easily be installed and connected to the exhaustarms which will be fixed with the brackets to a table.The suction capacity of the unit is variable and can always beadapted to the individual requirements, so that sufficient suctionoutput at both of the exhaust arms is available at any time.All filter units have an integrated control with filter monitor,which indicates the filter saturation and guaranteesthe work safety at any time.Including:1 suction and filter unit, motor: 1 x 230 V, 50 Hz, 1,6 kW (PartNo. 91 830 105);2 table brackets (Part No. 93 008 001);2 exhaust arms (Part No. 91 350);2 slit nozzles (Part No. 232 0002);2 flexible hoses (Part No. 93 070 004)Extraction and filter set for 1 or 2 hand soldering stationsPart No. Description ₤91 830 105 SET Fume extraction set for 1-2 handsoldering workstations 2.582,00105 |


Soldering smoke extraction systemsThe <strong>KEMPER</strong> soldering smoke extraction system is suitable forthe extraction of up to 15 hand soldering workstations or for theconnection to an automatic soldering unit. The unit is equippedwith a combined gas and particle filter and can be adapted tothe requirements by means of a damper in the air duct.The integrated control permanently checks all the functions ofthe unit and gives an optical and acoustical alarm in case ofpossible problems or saturated filters. That way a safe operationof the unit is guaranteed at all time.The cleaned air can either be led back to the workroom orvented to the outside via a ducting. With a connected outgoingair duct the unit can easily change between circulating air andexhaust mode (summer/winter).Soldering smoke extraction systemsPart No. Description ₤78 400 105 Fan capacity: 3.000 m³/h, voltage: 1,5kW, 3 x 400 V · 50 Hz 5.930,0091 870 100 For the extraction of fumes with a highcontent of oil mist, fan capacity: 3.000m³/h voltage: 1,5 kW, 3 x 400 V · 50 Hz 8.049,00<strong>Tec</strong>hnical dataFan permormance:3.000 m³/hExtraction capacity (max.):1.800 m³/hMotor power:1,5 kWPower supply:3 x 400 V / 50 HzFilter effeciency: 99,9 %Noise level:64 dB(A)Weight:164 kgDimensions (w x d x h) 78 400 105: 983 x 655 x 1.255 mmDimensions (w x d x h) 91 870 100: 1.638 x 655 x 1.255 mm| 106


Accessories and spare partsMini-Exhaust armPart No. Description ₤91 350 Exhaust arm, Ø 50 mm, length: 740 mm (without exhaust nozzle),swivelling in all directions, made out of anodized aluminium joints outof molded plastic, incl. standard fixing device.Other exhaust arm diameters on request. 229,00Spare filterPart No. Description ₤109 0034 Pre-filter mats, (10 per set) 38,80109 0002 2-step-combination filter (particulate and activated charcoal filter)for 91 830 105, 91 830 200 267,80109 0004 Spare filter for 78 400 105, 91 870 100 361,80109 0005 Activated charcoal filter 447,20Part No. 91 350Mounting bracketsPart No. Description ₤93 008 001 Table mounting bracket incl. two screw clamps 46,3093 008 002 Wall mounting bracket incl. screws and rawlplugs 33,80Part No. 93 008 001Slit nozzlePart No. Description ₤232 0002 Slit nozzle, width 200 mm 57,10232 0004 Tube nozzle, Ø 50 mm 19,90232 0005 Plexiglass nozzle, 245 x 220 mm 71,10232 0006 Funnel nozzle, round, extraction hole Ø 210 mm 66,80Part No. 232 0002TrolleyPart No. Description ₤91 750 200 Trolley for Mini-Weldmaster, extraction and filter unitincl. 4 guide rollers, with brakes 93,40Extraction hosePart No. Description ₤93 070 004 Extraction hose Ø 45 mm, length: 2,5 m 51,9093 070 005 Extraction hose Ø 45 mm, length: 5,0 m 102,6093 070 006 Extraction hose Ø 45 mm, length: 10,0 m 198,70Part No. 91 750 200107 |


Protective welding equipmentagainst dangerous rays by autodark ®welding protection helmets. Furthermorethe range is completed by protectionglasses for various purposes of use andalso various additional equipment.ExtractionDangerous smoke can be emittedduring the welding process as well asdangerous rays, sparks and weldingsplashes. This smoke has to be exhaustedfrom the breathing zone of the welder.<strong>KEMPER</strong> welding smoke units arevery suitable for this. They are availablein various models so that every purposeof use can be covered. For detailledinformation please ask for our brochure.The different kinds of rays are veryharmful for the human eye. For thisreason it is very impertant to protectthose people who are in close contactto the welding workplace as well as thewelders themselves.<strong>KEMPER</strong> curtain systems, sound insulatingpartitioning wall systems and furtherequipment provide the necessary/requiredprotection for the welder and hisenvironment.Depending to the work different productscan be used.<strong>KEMPER</strong> welding screen system do notonly protect against dangerous rays butalso against sparks, heat and weldingsplashes.Personal industrial safety<strong>KEMPER</strong> offers a wide range of productsfor protection of the welder at hisworkplace. The eyes can be protected<strong>KEMPER</strong> is offering a wide range ofproducts for various purposes of work.| 108


RegulationsScopeThis standard specifies safety requirementsfor transparent welding curtains,strips and screens to be used for shieldingoff workplaces from their surroundingwhere welding processes are taking place.They are designed to protect people fromhazardous radiant emissions from weldingarcs and spatter. Welding curtains, stripsand screens specified in this standard arenot intended to replace welding filters.Appropriate welding filters for intentionalviewing of welding arcs from a distanceof less than 2 m are specified in EN 169.The present standard is not applicable forwelding processes where laser radiationis used. Darker curtains or screens canbe used for mutual separation of adjacentworkplaces for reasons of comfort.DefinitionsFor the purposes of this standard, thefollowing definition apply.RequirementsTransparent welding curtains, strips andscreens consisting of different materialsshall comply with all requirements foreach individual material at any part of thedevice. For optical test methods see EN167.TransmittanceThe luminous transmittance rv, basedon the spectral distribution of illuminantA according to ISO/CIE 10526, shall begreater than 0,0001 %. Scattered lightdiffused within 1° of the direction of theincident radiation shall be included inthe measurement. The spectral transmittancein the wavelength range between210 nm and 313 nm shall be less than0,002 % and in the wavelength rangebetween 313 nm and 400 nm less than 3%. In the wavelength range from 400 nmto 1,400 nm the hazard level G shall beless than 1.UV-stabilityThe relative change of the luminous transmittancedue to the test in clause 6 of EN168 shall not be greater than +/- 20 %.MarkingIn order to be able to identify and use weldingcurtains, strips and screens are intended,they shall be permanently marked.TransparentCurtains, strips and screens are consideredtransparent if they allow visibility of theworkplace. This does not imply that theyare glass clear. For definitions, also seeEN 165.ReflectanceWhen measured with an Ulbricht sphere,the spectral reflectance between 230 nmand 400 nm shall be less than 10 %. Theluminous reflectance shall be less than10 % (based on the spectral distributionof standard illuminant A).<strong>KEMPER</strong> guarantees,that all welding curtains and welding strips offered in thiscatalogue confirm to EN 1598.<strong>KEMPER</strong> QUALITY WARRANTYVreden, december 2011109 |


Welding curtains123456Exampleof a welding curtain systemW 4.000 x D 2.000 x H 2.000 mmwith welding curtain S9, dark green, matt,ground clearance 200 mm:3 x column for 1“ pipePart No. 70 180 1052 x 6 m 1“ pipe, Part No. 70 190 1443 x wall mounting plate for 1“ pipe,Part No. 70 190 1359 x sets of metal hooks for 1“ pipe,(84 pieces), Part No. 70 120 10910 x welding curtains S9, dark green, matt,H 1.800 x W 1.300 mm,Part No. 70 100 1015 x end caps for 1“ pipePart No. 70 190 133Metal hook suspended welding curtains for 1“ pipe32 4651123456Exampleof a welding curtain systemW 4.000 x D 2.000 x H 2.000 mmwith welding curtain S9, dark green, matt,ground clearance 200 mm:3 x column for C-profile,Part No. 70 180 1012 x 6 m C-Profil,Part No. 70 124 1063 x wall mounting plate for C-profile,Part No. 70 190 1135 x end caps for C-profile,Part No. 70 120 1077 x sets of metal hooks (70 pieces),Part No. 70 120 11210 x welding curtains S9, dark green, matt,H 1.800 x W 1.300 mm,Part No. 70 100 101Sliding hook suspended welding curtains for C-profile2 35 461| 110


Welding curtainsThe curtains have reinforced edges with strengthened eyelets spaced 21 cm apart on the top edge. To connect the curtains thereare additional fasteners located on the outer edges. The material has a thickness of 0,4 mm. The curtains can be suspended eitherwith metal hooks on a pipe or with sliding hooks in a C-profile.A horizontal movement of the curtains is possible for both alternatives.Welding curtain S9, dark green, matt, EN 1598Part No. Description ₤70 100 100 Welding curtain, dark green, H 1,600 x W 1,300 mm, 1.30 kg 28,8070 100 101 Welding curtain, dark green, H 1,800 x W 1,300 mm, 1.50 kg 31,1070 100 102 Welding curtain, dark green, H 2,000 x W 1,300 mm, 1.60 kg 35,5070 100 103 Welding curtain, dark green, H 2,200 x W 1,300 mm, 1.70 kg 38,9070 100 104 Welding curtain, dark green, H 2,400 x W 1,300 mm, 1.90 kg 43,2070 100 105 Welding curtain, dark green, H 2,600 x W 1,300 mm, 2.00 kg 46,4070 100 106 Welding curtain, dark green, H 2,800 x W 1,300 mm, 2.20 kg 51,9070 100 107 Welding curtain, dark green, H 3,000 x W 1,300 mm, 2.30 kg 56,0070 100 121 Welding curtain, dark green, custom size per m² 21,30Part No. 70 100 100 - 70 100 121Welding curtain S4, light green, EN 1598Part No. Description ₤70 100 300 Welding curtain, light green, H 1,600 x W 1,300 mm, 1.30 kg 28,8070 100 301 Welding curtain, light green, H 1,800 x W 1,300 mm, 1.50 kg 31,1070 100 302 Welding curtain, light green, H 2,000 x W 1,300 mm, 1.60 kg 35,5070 100 303 Welding curtain, light green, H 2,200 x W 1,300 mm, 1.70 kg 38,9070 100 304 Welding curtain, light green, H 2,400 x W 1,300 mm, 1.90 kg 43,2070 100 305 Welding curtain, light green, H 2,600 x W 1,300 mm, 2.00 kg 46,4070 100 306 Welding curtain, light green, H 2,800 x W 1,300 mm, 2.20 kg 51,9070 100 307 Welding curtain, light green, H 3,000 x W 1,300 mm, 2.30 kg 56,0070 100 321 Welding curtain, light green, custom size per m² 21,30Part No. 70 100 300 - 70 100 321Welding curtain, red, EN 1598Part No. Description ₤70 100 400 Welding curtain, red, H 1,600 x W 1,300 mm, 1.30 kg 28,8070 100 401 Welding curtain, red, H 1,800 x W 1,300 mm, 1.50 kg 31,1070 100 402 Welding curtain, red, H 2,000 x W 1,300 mm, 1.60 kg 35,5070 100 403 Welding curtain, red, H 2,200 x W 1,300 mm, 1.70 kg 38,9070 100 404 Welding curtain, red, H 2,400 x W 1,300 mm, 1.90 kg 43,2070 100 405 Welding curtain, red, H 2,600 x W 1,300 mm, 2.00 kg 46,4070 100 406 Welding curtain, red, H 2,800 x W 1,300 mm, 2.20 kg 51,9070 100 407 Welding curtain, red, H 3,000 x W 1,300 mm, 2.30 kg 56,0070 100 421 Welding curtain, red, custom size per m² 21,30Part No. 70 100 400 - 70 100 421Welding curtains 600 up to 1.300 °CPart No. Description ₤70 110 600 Welding curtain, H 1,400 x W 1,000 mm, up to 600 °C 34,1070 110 610 Welding curtain, H 1,400 x W 1,000 mm, up to 850 °C 50,0070 110 620 Welding curtain, H 1,400 x W 1,000 mm, up to 1,150 °C 69,8070 110 630 Welding curtain, H 1,400 x W 900 mm, up to 1,300 °C 76,40Part No. 70 110 600 - 70 110 630111 |


Welding curtainsArt.-Nr. 70 100 500 - 70 100 521Protection curtain S0, transparentTransparent protection curtain protects against dust, draft, moisture and grinding sparks.Part No. Description ₤70 100 500 Protection curtain, transparent, H 1,600 x W 1,300 mm, 1.30 kg 28,8070 100 501 Protection curtain, transparent, H 1,800 x W 1,300 mm, 1.50 kg 31,1070 100 502 Protection curtain, transparent, H 2,000 x W 1,300 mm, 1.60 kg 35,5070 100 503 Protection curtain, transparent, H 2,200 x W 1,300 mm, 1.70 kg 38,9070 100 504 Protection curtain, transparent, H 2,400 x W 1,300 mm, 1.90 kg 43,2070 100 505 Protection curtain, transparent, H 2,600 x W 1,300 mm, 2.00 kg 46,4070 100 506 Protection curtain, transparent, H 2,800 x W 1,300 mm, 2.20 kg 51,9070 100 507 Protection curtain, transparent, H 3,000 x W 1,300 mm, 2.30 kg 56,0070 100 521 Protection curtain, transparent, custom size per m² 21,30Pivoting self retracting cable reel for curtainsSuitable for welding curtains with a maximum width of 8,00 m. The welding curtain issuspended on the straightened cable. The welding curtain can be gathered and the completecable retracted to allow easy access to the welding area.Part No. Description ₤70 110 101 Pivoting self retracting cable reel for curtains, 13.00 kg 409,30| 112


Welding strip curtainsMetal hook suspended welding curtains for 1“ pipe324651123456Exampleof a welding curtain systemW 4.000 x D 2.000 x H 2.000 mmwith welding strip curtain S9, dark green, matt,ground clearance 200 mm:3 x column for 1“ pipePart No. 70 180 1052 x 6 m 1“ pipe, Part No. 70 190 1443 x wall mounting plate for 1“ pipe,Part No. 70 190 1357 x sets of metal hooks for 1“ pipe,(70 pieces), Part No. 70 120 10920 x welding curtains S9, dark green, matt,H 1.800 x W 570 mm,Part No. 70 250 1015 x end cap for 1“ pipePart No. 70 190 133Sliding hook suspended welding curtains for C-profile325614123456Exampleof a welding curtain systemW 4.000 x D 2.000 x H 2.000 mmwith welding strip curtain S9, dark green, matt,ground clearance 200 mm:3 x column for C-profile,Part No. 70 180 1012 x 6 m C-profile,Part No. 70 124 1063 x wall mounting plate for C-profile,Part No. 70 190 1135 x end caps for C-profile,Part No. 70 120 1077 x sets of metal hooks (70 pieces),Part No. 70 120 11220 x welding curtains S9, dark green, mattH 1.800 x W 570 mm,Part No. 70 250 101113 |


Welding strip curtainsThe welding strip curtain is 570 mm wide and 1,0 mm thick. The material is non-combustable to class 1, DIN 53 438 T2 standard.The curtain is supplied with 4 reinforced eyelets. 4 curtains with a 70 mm overlap will cover 2,05 m.The strip curtains can be suspended either with metal hooks on a pipe or with sliding hooks in a C-profile.A horizontal movement of the curtains is possible for both alternatives.Welding strip curtain S9, dark green, matt, EN 1598Part No. Description ₤70 250 100 Welding strip curtain, dark green, H 1,600 x W 570 mm 19,7070 250 101 Welding strip curtain, dark green, H 1,800 x W 570 mm 22,0070 250 102 Welding strip curtain, dark green, H 2,000 x W 570 mm 24,3070 250 103 Welding strip curtain, dark green, H 2,200 x W 570 mm 26,7070 250 104 Welding strip curtain, dark green, H 2,400 x W 570 mm 29,1070 250 105 Welding strip curtain, dark green, H 2,600 x W 570 mm 33,3070 250 106 Welding strip curtain, dark green, H 2,800 x W 570 mm 36,20Welding strip curtain, red, EN 1598Part No. Description ₤70 250 400 Welding strip curtain, red, H 1,600 x W 570 mm 19,7070 250 401 Welding strip curtain, red, H 1,800 x W 570 mm 22,0070 250 402 Welding strip curtain, red, H 2,000 x W 570 mm 24,3070 250 403 Welding strip curtain, red, H 2,200 x W 570 mm 26,7070 250 404 Welding strip curtain, red, H 2,400 x W 570 mm 29,2070 250 405 Welding strip curtain, red, H 2,600 x W 570 mm 33,3070 250 406 Welding strip curtain, red, H 2,800 x W 570 mm 36,20Welding strip curtain S0, transparentTransparent protection curtain protects against dust, draft, moisture and grinding sparks.Part No. Description ₤70 250 500 Welding strip curtain, transparent, H 1,600 x W 570 mm 19,7070 250 501 Welding strip curtain, transparent, H 1,800 x W 570 mm 22,0070 250 502 Welding strip curtain, transparent, H 2,000 x W 570 mm 24,3070 250 503 Welding strip curtain, transparent, H 2,200 x W 570 mm 26,7070 250 504 Welding strip curtain, transparent, H 2,400 x W 570 mm 29,1070 250 505 Welding strip curtain, transparent, H 2,600 x W 570 mm 33,3070 250 506 Welding strip curtain, transparent, H 2,800 x W 570 mm 36,30| 114


Welding protection strips27345Exampleof a welding protection strip systemW 4.000 x D 2.000 x H 2.000 mmwith welding strips S9,dark green, matt,ground clearance 200 mm:6112345673 x column for 1“ pipe,Part No. 70 180 1052 x 6 m 1“ pipe, Part No.: 70 190 1443 x wall mounting plate for 1“ pipe,Part No. 70 190 13545 x pendular strip suspension clip,Part No. 70 190 127110 x spacer for 1“ pipe,Part No. 70 190 12980 m welding protection strip S9, dark green,matt,Part No. 70 209 0325 x end cap for 1“ pipePart No. 70 190 13340 x cutting and punching115 |


Lateral sliding welding protection stripsExampleof a lateral sliding welding protectionstrip systemW 4.000 x D 2.000 x H 2.000 mmwith welding protection strips S9,dark green, matt,ground clearance 200 mm:2534 9 1076121234567891011123 x column for 1“ pipe,Part No. 70 180 1051 x 6 m 1“ pipe, Part No. 70 190 1443 x wall mounting plate for 1“ pipe,Part No. 70 190 1352 x 6 m C-profile,Part No. 70 124 1064 x end cap for C-profile,Part No. 70 120 1074 x travelling device for 1“ pipe,Part No. 70 190 1481 x 6 m 1“ pipe,Part No. 70 190 1444 x end cap for 1“ pipe,Part No. 70 190 13345 x pendular strip suspension clip,Part No. 70 190 127110 x spacer for 1“ pipe,Part No. 70 190 12980 m welding protection strip S9,dark green, mattPart No. 70 209 0326 x universal rail fixing device for C-profilePart No. 70 190 11240 x cutting and punching1118| 116


Welding protection stripsAll welding protection strips comply with EN 1598 and are cut and punched to thespecified overlap. The strips are rounded on the vertical edges. The strips can be suspendedby pendular clips or pipe clamps. The material is non-combustable to class 1,DIN 53 438 T2 standard.Welding protection strip S9, dark green, matt, EN 1598Part No. Description ₤/m²70 200 100 Welding protection strip, dark green, 300 x 2 mm, overlap: 33 % = 50 mm, 32,103.00 kg/m²70 200 101 Welding protection strip, dark green, 300 x 2 mm, overlap: 66 % = 100 mm, 40,503.80 kg/m²70 200 110 Welding protection strip, dark green, 300 x 3 mm, overlap: 33 % = 50 mm, 44,904.80 kg/m²70 200 111 Welding protection strip, dark green, 300 x 3 mm, overlap: 66 % = 100 mm, 56,106.00 kg/m²70 200 112 Welding protection strip, dark green, 300 x 3 mm, overlap: 100 % = 150mm, 7.20 kg/m²67,50Per metre- max. length 50 m/rollPart No. Description ₤/m70 209 032 Welding protection strip, dark green, 300 x 2 mm, per metre, 0.80 kg/m 7,2070 209 033 Welding protection strip, dark green, 300 x 3 mm, per metre, 1.20 kg/m 10,30Welding protection strip S4, light green, EN 1598Part No. Description ₤/m²70 200 200 Welding protection strip, light green, 300 x 2 mm, overlap: 33 % = 50 mm,3.00 kg/m² 32,1070 200 201 Welding protection strip, light green, 300 x 2 mm, overlap: 66 % = 100 mm,3.80 kg/m² 40,5070 200 210 Welding protection strip, light green, 300 x 3 mm, overlap: 33 % = 50 mm,4.80 kg/m² 44,9070 200 211 Welding protection strip, light green, 300 x 3 mm, overlap: 66 % = 100 mm,6.00 kg/m² 56,1070 200 212 Welding protection strip, light green, 300 x 3 mm, overlap: 100 % = 150mm, 7.20 kg/m² 67,50Per metre- max. length 50 m/rollPart No. Description ₤/m70 204 032 Welding protection strip, light green, 300 x 2 mm, per metre, 0.80 kg/m 7,2070 204 033 Welding protection strip, light green, 300 x 3 mm, per metre, 1.20 kg/m 10,30117 |


Welding protection stripsWelding protection strip, red, EN 1598Part No. Description ₤/m²70 200 400 Welding protection strip, red, 300 x 2 mm, overlap: 33 % = 50 mm, 3.00kg/m² 32,1070 200 401 Welding protection strip, red, 300 x 2 mm, overlap: 66 % = 100 mm, 3.80kg/m² 40,5070 200 410 Welding protection strip, red, 300 x 3 mm, overlap: 33 % = 50 mm, 4.80kg/m² 44,9070 200 411 Welding protection strip, red, 300 x 3 mm, overlap: 66 % = 100 mm, 6.00kg/m² 56,1070 200 412 Welding protection strip, red, 300 x 3 mm, overlap: 100 % = 150 mm, 7.20kg/m² 67,50Per metre- max. length 50 m/rollPart No. Description ₤/m70 202 032 Welding protection strip, red, 300 x 2 mm, per metre, 0.80 kg/m 7,2070 202 033 Welding protection strip, red, 300 x 3 mm, per metre, 1.20 kg/m 10,30Welding protection strip, UV resistant, bronze, EN 1598Part No. Description ₤/m²70 200 500 Welding protection strip, bronze, 300 x 2 mm, overlap: 33 % = 50 mm,3.00 kg/m² 32,1070 200 501 Welding protection strip, bronze, 300 x 2 mm, overlap: 66 % = 100 mm,3.80 kg/m² 40,5070 200 510 Welding protection strip, bronze, 300 x 3 mm, overlap: 33 % = 50 mm,4.80 kg/m² 44,9070 200 511 Welding protection strip, bronze, 300 x 3 mm, overlap: 66 % = 100 mm,6.00 kg/m² 56,1070 200 512 Welding protection strip, bronze, 300 x 3 mm, overlap: 100 % = 150 mm,7.20 kg/m² 67,50Per metre- max. length 50 m/rollPart No. Description ₤/m70 203 032 Welding protection strip, bronze, 300 x 2 mm, per metre, 0.80 kg/m 7,2070 203 033 Welding protection strip, bronze, 300 x 3 mm, per metre, 1.20 kg/m 10,30| 118


Protection stripsProtection strip S0, transparentPart No. Description ₤/m²70 200 300 Protection strip, transparent, 300 x 2 mm, overlap: 33 % = 50 mm, 3.00 kg/m² 32,1070 200 301 Protection strip, transparent, 300 x 2 mm, overlap: 66 % = 100 mm, 3.80kg/m² 40,5070 200 310 Protection strip, transparent, 300 x 3 mm, overlap: 33 % = 50 mm, 4.80 kg/m² 44,9070 200 311 Protection strip, transparent, 300 x 3 mm, overlap: 66 % = 100 mm, 6.00kg/m² 56,2070 200 312 Protection strip, transparent, 300 x 3 mm, overlap: 100 % = 150 mm, 7.20kg/m² 67,5070 200 321 Protection strip, transparent, 300 x 5 mm, overlap: 66 % = 100 mm, 9.50kg/m² 92,8070 200 322 Protection strip, transparent, 300 x 5 mm, overlap: 100 % = 150 mm, 12.50kg/m² 111,30Per metre- max. length 50 m/rollPart No. Description ₤/m70 201 032 Protection strip, transparent, 300 x 2 mm, per metre, 0.80 kg/m 7,2070 201 033 Protection strip, transparent, 300 x 3 mm, per metre, 1.20 kg/m 10,3070 201 035 Protection strip, transparent, 300 x 5 mm, per metre, 1.90 kg/m 19,0070 201 044 Protection strip, transparent, 400 x 4 mm, per metre, 2.00 kg/m 20,80Cutting and punching of welding protection stripsPart No. Description ₤70 210 033 Cutting and punching for clips and an overlap of 33 % 1,9070 210 066 Cutting and punching for clips and an overlap of 66 % 1,9070 210 100 Cutting and punching for clips and an overlap of 100 % 1,90Part No. Description ₤70 211 033 Cutting and punching for pipe clamps and an overlap of 33 % 1,9070 211 066 Cutting and punching for pipe clamps and an overlap of 66 % 1,9070 211 100 Cutting and punching for pipe clamps and an overlap of 100 % 1,90The <strong>KEMPER</strong>-pendular suspension clipThe big disadvantage of common stripsuspensions and spacers are that theycan only be mounted to the rail beforeerection.After this, every single strip needs to bemounted to the strip suspensions with nutsand bolts, which is a complicated and timeconsuming procedure.Subsequent to this, every single strip caneasily be inserted into the suspensionclip and held in place by special retainingrivits. The spacers work on the sameprinciple.The folding <strong>KEMPER</strong> suspension clipoffers a much easier and time savinginstallation.The clips are delivered open and afterfinishing the installation of the rail systemthe suspension clip can simply be foldedaround the rail.119 |


Mounting system for welding curtain systems and welding stripcurtain systems (1“ pipe)1“ pipe- material thickness 3,25 mm, galvanisedPart No. Description ₤70 190 145 1“ pipe, length 3 m, 7,50 kg 35,6070 190 144 1“ pipe, length 6 m, 15,00 kg 71,00End cap for 1“ pipe- made out of plasticPart No. Description ₤70 190 133 End cap for 1“ pipe, plastic, 0,01 kg 0,80Pipe clamp- incl. nut and boltPart No. Description ₤70 190 132 Pipe clamp, galvanised, 0,10 kg 4,00Metal hook for 1“ pipe- to suspend welding curtains and welding strip curtains on a 1“ pipe- galvanised, 7 metal hooks needed per curtainPart No. Description ₤70 120 109 Metal hook for 1“ pipe, 10 pieces / per set, 0,10 kg 15,2070 120 110 Metal hook for 1“ pipe, 13 pieces / per set, 0,13 kg 19,7070 120 111 Metal hook for 1“ pipe, 50 pieces / per set, 0,50 kg 75,70Straight coupler for 1“ pipe- made of plastic, supplied with steel inlayPart No. Description ₤70 190 147 Straight coupler for 1“ pipe, plastic, 0,10 kg 13,50| 120


Mounting system for welding curtain systems and welding stripcurtain systems (1“ pipe)Wall and ceiling fixture for 1“ pipePart No. Description ₤70 190 123 Wall and ceiling fixture for 1“ pipe, galvanised, 0,40 kg 7,30Wall mounting fixture for 1“ pipePart No. Description ₤70 190 135 Wall mounting fixture for 1“ pipe, galvanised, 0,60 kg 8,60Column for 1“ pipe- galvanised, incl. foot and pipe fixturePart No. Description ₤70 180 105 Column for 1“ pipe, adjustable height 2.000 up to 3.000 mm, 40 x 40 x 2.5mm, with foot plate 150 x 150 mm, 7,50 kg 53,2070 180 110 Column for 1“ pipe, adjustable height 2.000 up to 3.000 mm, 60 x 60 x 2.5mm, with foot plate 200 x 200 mm, 14,00 kg 139,30Ceiling fixture with lowering device for 1“ pipe- galvanised, lowering from 1.000 mm to 6.000 mmPart No. Description ₤70 190 121 Ceiling fixture with lowering device for 1“ pipe, galvanised, 3,00 kg 105,90121 |


Mounting system for welding curtain systems and welding stripcurtain systems (C-profile)C-profile, 40 x 40 x 2,5 mm- material thickness 2,5 mm, galvanisedPart No. Description ₤70 124 107 C-profile, 40 x 40 x 2,5 mm, length 3 m, 7,50 kg 37,4070 124 106 C-profile, 40 x 40 x 2,5 mm, length 6 m, 15,00 kg 74,9090°-elbow for C-profile- galvanised, 40 x 40 x 2,5 mmPart No. Description ₤70 124 102 90°-elbow for C-profile, radius 400 mm, 2,60 kg 142,8070 124 103 90°-elbow for C-profile, radius 1.000 mm, 3,90 kg 113,90Straight coupler for C-profilePart No. Description ₤70 190 105 Straight coupler for C-profile, galvanised, 0,65 kg 13,20T-coupler for C-profilePart No. Description ₤70 190 107 T-coupler for C-profile, galvanised, 1,30 kg 35,20Sliding hooks for C-profile- to suspend welding curtains and welding strip curtains on a C-profile- made of plastic, 7 sliding hooks needed per curtainPart No. Description ₤70 120 112 Sliding hooks for C-profile, 10 pieces / per set, 0,10 kg 15,2070 120 117 Sliding hooks for C-profile, 13 pieces / per set, 0,13 kg 19,7070 120 113 Sliding hooks for C-profile, 50 pieces / per set, 0,50 kg 75,70End cap for C-profilePart No. Description ₤70 120 107 End cap for C-profile, Plastic, 0,01 kg 1,00| 122


Mounting system for welding curtain systems and welding stripcurtain systems (C-profile)Ceiling fixture for C-profilePart No. Description ₤70 190 108 Ceiling fixture for C-profile, galvanised, 0,40 kg 13,20Ceiling fixture for double-C-profilePart No. Description ₤70 190 110 Ceiling fixture for double-C-profile, galvanised, 0,80 kg 24,90Wall fixture for C-profilePart No. Description ₤70 190 113 Wall fixture for C-profile, galvanised, 1,30 kg 15,40Wall fixture for double-C-profilePart No. Description ₤70 190 138 Wall fixture for double-C-profile, galvanised, 1,90 kg 24,00Side wall fixture for C-profilePart No. Description ₤70 190 115 Side wall fixture for C-profile, galvanised, 0,68 kg 17,90Side wall fixture for double-C-profilePart No. Description ₤70 190 117 Side wall fixture for double-C-profile, galvanised, 1,30 kg 31,50123 |


Mounting system for welding curtain systems and welding stripcurtain systems (C-profile)Limit stop for C-profile- with rubber bumperPart No. Description ₤70 120 100 Limit stop for C-profile, galvanised, 0,10 kg 9,00Ceiling fixture with lowering device for C-profile- galvanised, lowering from 1.000 mm to 6.000 mmPart No. Description ₤70 190 120 Ceiling fixture with lowering device for C-profile, galvanised, 3,00 kg 108,30Universal rail fixing device for C-profilePart No. Description ₤70 190 112 Universal rail fixing device for C-profile, galvanised, 0,36 kg 14,40Carriage with 8 plastic rollers and hooks to suspend welding strip curtains- made of plasticPart No. Description ₤70 120 118 Carriage with 8 plastic rollers and hooks to suspend welding strip curtains,plastic, 0,03 kg 17,20Carriage with two ball bearing rollers and a pipe clamp suitable for a 1“ pipe- made of metalPart No. Description ₤70 190 148 Carriage with two ball bearing rollers and a pipe clamp suitable for a 1“pipe, metal, 0,22 kg 21,10Column for C-profile- galvanised, incl. foot and C-profile fixturePart No. Description ₤70 180 101 Column for C-profile, adjustable height 2.000 up to 3.000 mm, 40 x 40 x2,5 mm, with foot plate 150 x 150 mm, 7,50 kg 53,2070 180 109 Column for C-profile, adjustable height 2.000 up to 3.000 mm, 60 x 60 x2,5 mm, with foot plate 200 x 200 mm, 14,00 kg 139,30| 124


Mounting system for welding protection stripsWelding protection strip fixture setThe complete set consists of all the necessary parts required for the suspension of weldingprotection strips for a specified width. This set includes 1“ pipe, pendular suspensionclips, spacers, end caps and wall or ceiling brackets.Part No. Overlap Weight ₤70 500 100 33 % = 50 mm 4 kg/m² 26,5070 500 101 66 % = 100 mm 4,5 kg/m² 29,1070 500 102 100 % = 150 mm 5 kg/m² 32,80Lateral sliding welding protection strip fixture setThe 1“ pipe with welding protection strips is laterally sliding within a C-profile. Thecomplete set consists of all necessary parts for the required width and includes 1“ pipe,C-profile, travelling device, suspension clips, spacers, limit stopper, end caps or wall andceiling brackets.Part No. Overlap Weight ₤70 510 100 33 % = 50 mm 7 kg/m² 119,8070 510 101 66 % = 100 mm 7,5 kg/m² 122,2070 510 102 100 % = 150 mm 8 kg/m² 125,80Pendular clip for a 1“ pipe including fixture nuts and bolts- made of plastic (5 pieces per set)- foldawayPart No. Description ₤70 190 127 Pendular clip for a 1“ pipe including fixture nuts and bolts, plastic, 0,08 kg 3,20Spacer for 1“ pipe- made of plastic (10 pieces per set)Part No. Description ₤70 190 129 Spacer for 1“ pipe, plastic, 0,02 kg 0,50Pipe clamp for 1“ pipe- galvanisedPart No. Description ₤70 190 128 Pipe clamp for 1“ pipe, galvanised, 0,20 kg 2,40Carriage with 8 plastic rollers and hooks to suspend welding strip curtains- made of plasticPart No. Description ₤70 120 118 Carriage with 8 plastic rollers and hooks to suspend welding strip curtains,plastic, 0,03 kg 17,20125 |


Mounting system for welding protection stripsOverlap 33 %pipe clampmaximum distance between each support: 2.000 mmspacersuspension clip100 1501" pipeThe drawing and table below show the exactquantity of parts required, based on the total widthof welding protection strips.100Attention:Fixed installation: only wall andceiling fixtures (no travelling devices)Lateral sliding installation: C-profile= double curtain widthWall and ceiling fixtures for C-profile= 2 x travelling devices30050 mm overlap = 33 %welding protection stripCurtain width andpipe lengthmm5508001.0501.3001.5501.8002.0502.3002.5502.8003.0503.3003.5503.8004.0504.3004.5504.8005.0505.3005.5505.8006.0506.3006.5506.8007.0507.3007.5507.800Welding strips pieces 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Suspension clips pieces 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32Spacers pieces 3 6 9 12 15 18 21 23 26 29 32 35 38 41 43 46 49 52 55 58 61 64 66 69 72 75 78 81 84 87Ceiling fixtures ortravelling devicespieces 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5Overlap 66 %pipe clampmaximum distance between each support: 2.000 mmspacersuspension clip100 1001" pipeThe drawing and table below show the exactquantity of parts required, based on the total widthof welding protection strips.Attention:Fixed installation: only wall andceiling fixtures (no travelling devices)Lateral sliding installation: C-profile= double curtain widthWall and ceiling fixtures for C-profile= 2 x travelling devices300100 mm overlap = 66 %welding protection stripCurtain width andpipe lengthmm5007009001.1001.3001.5001.7001.9002.1002.3002.5002.7002.9003.1003.3003.5003.7003.9004.1004.3004.5004.7004.9005.1005.3005.5005.7005.9006.1006.300Welding strips pieces 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Suspension clips pieces 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32Spacers pieces 2 4 6 8 10 12 14 16 17 19 21 23 25 27 29 31 33 35 36 38 40 42 44 46 48 50 52 54 55 57Ceiling fixtures ortravelling devicespieces 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 5 5| 126


Mounting system for welding protection stripsOverlap 100 %The drawing and table below show the exactquantity of parts required, based on the total widthof welding protection strips.pipe clampmaximum distance between each support: 2.000 mmspacersuspension clip50 1001" pipeAttention:Fixed installation: only wall andceiling fixtures (no travelling devices)Lateral sliding installation: C-profile= double curtain widthWall and ceiling fixtures for C-profile= 2 x travelling devices300150 mm overlap = 100 %welding protection stripCurtain width andpipe lengthmm4506007509001.0501.2001.3501.5001.6501.8001.9502.1002.2502.4002.5502.7002.8503.0003.1503.3003.4503.6003.7503.9004.0404.2004.3504.5004.6504.800Welding strips Stück 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Suspension clips Stück 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33Spacers Stück 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28Ceiling fixtures ortravelling devicesStück 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4Cutting and punching of welding protection stripsPart No. Description ₤70 210 033 Cutting and punching for clips and an overlap of 33 % 1,9070 210 066 Cutting and punching for clips and an overlap of 66 % 1,9070 210 100 Cutting and punching for clips and an overlap of 100 % 1,90Part No. Description ₤70 211 033 Cutting and punching for pipe clamps and an overlap of 33 % 1,9070 211 066 Cutting and punching for pipe clamps and an overlap of 66 % 1,9070 211 100 Cutting and punching for pipe clamps and an overlap of 100 % 1,90127 |


Pivoting arm, wall-mounted or incl. columnPivoting arm for welding curtains, wall-mounted- powder coated, incl. C-profile 40 x 40 x 2,5 mmNote: Additional guy wire is provided only for pivoting arms with length of 5 m and 6 m.Part No. Description ₤70 700 250 Pivoting arm for welding curtains, wall-mounted, length 2,000 mm 616,9070 700 251 Pivoting arm for welding curtains, wall-mounted, length 3,000 mm 762,6070 700 252 Pivoting arm for welding curtains, wall-mounted, length 4,000 mm 1.005,0070 700 253 Pivoting arm for welding curtains, wall-mounted, length 5,000 mm 1.307,0070 700 254 Pivoting arm for welding curtains, wall-mounted, length 6,000 mm 1.439,00Pivoting arm for welding curtains and welding protection strips, wall-mounted- powder coated, incl. 1“ pipeNote: Additional guy wire is provided only for pivoting arms with length of 5 m and 6 m.Part No. Description ₤70 700 255 Pivoting arm for welding curtains and welding protection strips, wallmounted,length 2,000 mm 616,8070 700 256 Pivoting arm for welding curtains and welding protection strips, wallmounted,length 3,000 mm 762,6070 700 257 Pivoting arm for welding curtains and welding protection strips, wallmounted,length 4,000 mm 1.005,0070 700 258 Pivoting arm for welding curtains and welding protection strips, wallmounted,length 5,000 mm 1.307,0070 700 259 Pivoting arm for welding curtains and welding protection strips, wallmounted,length 6,000 mm 1.440,00Pivoting arm for welding curtains, incl. column- consisting of a pivoting arm and a suitable column to mount on the floor- powder coated, incl. C-profile 40 x 40 x 2,5 mm- height of columns:for 2.000 up to 4.000 mm pivoting arms = 2.500 mmfor 5.000 up to 6.000 mm pivoting arms = 3.400 mmNote: Additional guy wire is provided only for pivoting arms with length of 5 m and 6 m.Part No. Description ₤70 700 650 Pivoting arm for welding curtains, incl. column, length 2,000 mm, heightat lower edge of extension arm: 2,165 mm 1.282,0070 700 651 Pivoting arm for welding curtains, incl. column, length 3,000 mm, heightat lower edge of extension arm: 2,165 mm 1.373,0070 700 652 Pivoting arm for welding curtains, incl. column, length 4,000 mm, heightat lower edge of extension arm: 2,165 mm 2.432,0070 700 653 Pivoting arm for welding curtains, incl. column, length 5,000 mm, heightat lower edge of extension arm: 2,215 mm 2.662,0070 700 654 Pivoting arm for welding curtains, incl. column, length 6,000 mm, heightat lower edge of extension arm: 2,215 mm 2.772,00Pivoting arm for welding curtains and welding protection strips, incl. column- consisting of a pivoting arm and a suitable column to mount on the floor- powder coated, incl. 1“ pipe- height of columns:for 2.000 up to 4.000 mm pivoting arms = 2.500 mmfor 5.000 up to 6.000 mm pivoting arms = 3.400 mm| 128Note: Additional guy wire is provided only for pivoting arms with length of 5 m and 6 m.Part No. Description ₤70 700 655 Pivoting arm for welding curtains and welding protection strips, incl.column, length 2,000 mm, height at lower edge of extension arm:2,050 mm 1.282,0070 700 656 Pivoting arm for welding curtains and welding protection strips, incl.column, length 3,000 mm, height at lower edge of extension arm:2,050 mm 1.373,0070 700 657 Pivoting arm for welding curtains and welding protection strips, incl.column, length 4,000 mm, height at lower edge of extension arm:2,050 mm 2.432,0070 700 659 Pivoting arm for welding curtains and welding protection strips, incl.column, length 5,000 mm, height at lower edge of extension arm:2,100 mm 2.662,0070 700 660 Pivoting arm for welding curtains and welding protection strips, incl.column, length 6,000 mm, height at lower edge of extension arm:2,100 mm 2.772,00


Locking swivel arms for mounting on walls and pillarsLocking swivel arms that can be mounting on walls and pillarsoffer the possibility of hanging welding curtains and strips sothat people in the vicinity are protected from dangerousradiation, welding arcs and splashes.The advantage of this type of swivel arm is that it can be locked.This prevents the arm from being accidentally nudged to oneside, endangering personnel. The lock is released by pulling ona chain.These locking swivel arms are available in lengths of 1,5 m and2,0 m. They can be attached to a pillar or a bracket on the wall.Locking swivel arms for mounting on walls and pillarsPart No. Description ₤131 2634 Locking swivel arms for mounting on wallsand pillars, 1,5 m 534,10131 3036 Locking swivel arms for mounting on wallsand pillars, 2,0 m 647,60131 2647 Wall bracket 131,50Locking swivel arms for mounting on walls and pillarsLocking swivel arms with a telescopic facility for mounting onwalls and pillars offer not only a means of hanging curtains orstrips, but also the possibility of pushing the hanging togetherby telescoping the arm.In addition to the advantages of locking swivel arms, this versionhas the added flexibility of being telescopic. This allowsaccess to a partitioned area to be created despite the arm beinglocked, without actually releasing the lock.The telescopic function is easily operated using a chain withwhich the telescopic arm is easily pulled and pushed back.These locking swivel arms with a telescopic facility are availablein lengths of 1,0 m, 1,5 m and 2,0 m. They can be attached to apillar or a bracket on the wall.Locking swivel arms for mounting on walls and pillarsPart No. Description ₤131 3262 Locking swivel arms with a telescopic facilityfor mounting on walls and pillars, 1,0 m 745,10131 3263 Locking swivel arms with a telescopic facilityfor mounting on walls and pillars, 1,5 m 862,30131 3264 Locking swivel arms with a telescopic facilityfor mounting on walls and pillars, 2,0 m 893,50131 2647 Wall bracket 131,50129 |


Mobile protection screens1-panel mobile protective screen with curtainCircular steel tube construction, with blue epoxy-powder coating. The curtain is stretchedbetween the top and the bottom strut of the frame. Complete kit, ready to assemble.Conform to EN 1598. Width: 1,45 m, height: 1,90 m (ground clearance 100 mm).Part No. Description ₤70 600 301 1-panel mobile protective screen with curtain, with welding curtain S9,dark green, matt EN 1598 105,9070 600 302 1-panel mobile protective screen with curtain, with welding curtain S4,light green EN 1598 105,9070 600 304 1-panel mobile protective screen with curtain, with welding curtain, red,EN 1598 105,9070 600 303 1-panel mobile protective screen with curtain, with welding curtain S0,transparent against dust, moisture 105,901-panel mobile protective screen with curtainStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. Thecurtain is attached to the construction by means of metal hooks.Complete kit.Width: 2,10 m, height: 1,83 m, ground clearance: 165 mm.With accessories: set of castors: height: 1,92 m, ground clearance: 250 mmPart No. Description ₤70 600 500 1-panel mobile protective screen with curtain, with welding curtain S9,dark green, matt EN 1598 283,0070 600 503 1-panel mobile protective screen with curtain, with welding curtain S4,light green EN 1598 283,0070 600 501 1-panel mobile protective screen with curtain, with welding curtain, red,EN 1598 283,0070 600 502 1-panel mobile protective screen with curtain S0, transparent againstdust, moisture 283,0070 600 699 3-panel mobile protective screen with curtain, accessories: set of castors,consisting of four guide roller, two with brakes 30,203-panel mobile protective screen with curtainStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. Thecurtain is attached to the construction by means of metal hooks. Complete kit.Width: 3,80 m (central panel 2,10 m + 2 swivelling arms, 0,85 m each), height: 1,83 m,ground clearance: 165 mm. With accessories: set of castors: height: 1,92 m, groundclearance: 250 mm.Part No. Description ₤70 600 550 3-panel mobile protective screen with curtain, with welding curtain S9,dark green, matt EN 1598 320,8070 600 560 3-panel mobile protective screen with curtain, with welding curtain S9,dark green, matt EN 1598 320,8070 600 551 3-panel mobile protective screen with curtain, with welding curtain, red,EN 1598 320,8070 600 552 3-panel mobile protective screen with curtain, with welding curtain S0,transparent against dust, moisture 320,8070 600 699 3-panel mobile protective screen with curtain, accessories: set of castors,consisting of four guide roller, two with brakes 30,20| 130


Mobile protection screens1-panel mobile protection screen with welding strip curtainStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. Thewelding strip curtain is 570 mm wide and 1,0 mm thick. The strip curtain is mounted tothe frame by metal hooks.Complete kit.Width: 2,10 m, height: 1,83 m, ground clearance: 165 mm.With accessories: set of castors: height: 1,92 m, ground clearance: 250 mm.Part No. Description ₤70 600 701 1-panel mobile protection screen with welding strip curtain S9, dark green,matt EN 1598 309,9070 600 708 1-panel mobile protection screen with welding strip curtain S9, dark green,matt EN 1598 450,5070 600 702 1-panel mobile protection screen with welding strip curtain, red, EN 1598 309,9070 600 703 1-panel mobile protection screen with welding strip curtain S0, transparentagainst dust, moisture 309,9070 600 699 3-panel mobile protective screen with curtain, accessories: set of castors,consisting of four guide roller, two with brakes 30,203-panel mobile protection screen with welding strip curtainStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. Thewelding strip curtain is 570 mm wide and 1,0 mm thick. The strip curtain is mounted tothe frame by metal hooks.Complete kit.Width: 3,80 m (central panel 2,10 m + 2 swivelling arms, 0,85 m each), height: 1,83 m,ground clearance: 165 mm.With accessories: set of castors: height: 1,92 m, ground clearance: 250 mm.Part No. Description ₤70 600 664 3-panel mobile protection screen with welding strip curtain S9, dark green,matt EN 1598 370,4070 600 665 3-panel mobile protection screen with welding strip curtain, red EN 1598 370,4070 600 699 3-panel mobile protective screen with curtain, accessories: set of castors,consisting of four guide roller, two with brakes 30,20131 |


Mobile protection screens1-panel mobile welding protection strip screenStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. Thewelding protection strips are mounted to the frame by suspension clips and spacers.Complete kit.Width: 2,10 m, height: 1,83 m, ground clearance: 470 mm.With accessories: set of castors: height: 1,92 m, ground clearance: 555 mm.Part No. Description ₤70 600 600 1-panel mobile welding protection strip screen, S9, dark green,matt 300 x 2 mm, EN 1598 369,4070 600 601 1-panel mobile welding protection strip screen, S9, dark green,matt 300 x 3 mm, EN 1598 392,1070 600 602 1-panel mobile welding protection strip screen, red, 300 x 2 mm,EN 1598 369,4070 600 603 1-panel mobile welding protection strip screen, red, 300 x 3 mm,EN 1598 392,2070 600 604 1-panel mobile welding protection strip screen, S0, transparent300 x 2 mm 369,4070 600 605 1-panel mobile welding protection strip screen, S0, transparent300 x 3 mm 392,2070 600 699 3-panel mobile protective screen with curtain, accessories: set ofcastors, consisting of four guide roller, two with brakes 30,203-panel mobile welding protection strip screenStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. Thewelding protection strips are mounted to the frame by suspension clips and spacers.Complete kit.Width: 3,80 m (central panel 2,10 m + 2 swivelling arms, 0,85 m each), height: 1,83 m,ground clearance: 470 mm.With accessories: set of castors: height: 1,92 m, ground clearance: 555 mm.Part No. Description ₤70 600 650 3-panel mobile welding protection strip screen, S9, dark green,matt 300 x 2 mm, EN 1598 450,5070 600 651 3-panel mobile welding protection strip screen, S9, dark green,matt 300 x 3 mm, EN 1598 496,9070 600 652 3-panel mobile welding protection strip screen, red, 300 x 2 mm,EN 1598 450,5070 600 653 3-panel mobile welding protection strip screen, red, 300 x 3 mm,EN 1598 496,9070 600 654 3-panel mobile welding protection strip screen, S0, transparent300 x 2 mm 450,5070 600 655 3-panel mobile welding protection strip screen, S0, transparent300 x 3 mm 496,9070 600 699 3-panel mobile protective screen with curtain, accessories: set ofcastors, consisting of four guide roller, two with brakes 30,20| 132


Welding protective blankets | Spatter protective blankets |Welding cushionWelding blankets 600 °CPrevents from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glassyarn with 9 µm filament diameter, one-sided with alufix coating, asbestos-free.Heat resistant up to 500 °C / permanently.Part No. Dimensions (w x d x h) ₤70 120 200 1.000 x 1.000 mm x 0.7 21,3070 120 210 2.000 x 1.000 mm x 0.7 33,9070 120 220 2.000 x 2.000 mm x 0.7 68,6070 120 230 3.000 x 2.000 mm x 0.7 98,30Welding blankets 850 °CPrevents from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glassyarn with 9 µm filament diameter, double-sided with high-temperature coating, asbestosfree.Heat resistant up to 750 °C / permanently.Part No. Dimensions (w x d x h) ₤70 125 200 1.000 x 1.000 mm x 2 33,5070 125 210 2.000 x 1.000 mm x 2 57,3070 125 220 2.000 x 2.000 mm x 2 111,3070 125 230 3.000 x 2.000 mm x 2 162,10Welding blankets 1,150 °CPrevents from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glassyarn with 9 µm filament diameter, double-sided with high-temperature coating, asbestosfree.Heat resistant up to 900 °C / permanently.Part No. Dimensions (w x d x h) ₤70 130 200 450 x 450 mm x 1.8 19,3070 130 210 1.000 x 1.000 mm x 1.8 45,4070 130 220 2.000 x 1.000 mm x 1.8 82,1070 130 230 2.000 x 2.000 mm x 1.8 172,7070 130 240 3.000 x 2.000 mm x 1.8 256,40Welding blanketsPrevents from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glassyarn with 9 µm filament diameter, double-sided with high-temperature coating, asbestosfree.Heat resistant up to 1.100 °C / permanently.Part No. Dimensions (w x d x h) ₤70 135 200 1.000 x 900 mm x 2 49,6070 135 210 2.000 x 900 mm x 2 86,4070 135 220 3.000 x 900 mm x 2 131,9070 135 230 2.000 x 1.800 mm x 2 183,8070 135 240 3.000 x 1.800 mm x 2 259,20Welding cushionAs protection when kneeling on hard material.Heatproof material, depending on type up to 1.300 °C.Cushion size 400 x 400 mm.Part No. Dimensions (w x d x h) Temperature ₤70 140 100 400 x 40 x 400 mm up to 200 °C 47,0070 140 110 400 x 40 x 400 mm up to 600 °C 68,6070 140 120 400 x 40 x 400 mm up to 850 °C 111,3070 140 130 400 x 40 x 400 mm up to 1.150 °C 172,7070 140 140 400 x 40 x 400 mm up to 1.300 °C 200,40133 |


Sound insulating partitioning wall systemsThe <strong>KEMPER</strong> sound insulating partitioningwall system can be built into anydesign combination due to differentmodular elements.The modular elements consist of perforatedplates, which are finished withUV-ray absorbend powder coating. Eachelement consists of perforated platesand a filling of compressed mineral woolaccording to DIN 4102, which is alsofinished with UV-ray absorbent powdercoating.Out of these components it is easy toconstruct complete welding bays, inwhich exhaust arms could be mounted.The outside facing columns can befitted with different mounting devices forcurtains, welding strips, etc...| 134


Sound insulating partitioning wall systemsThe picture shows an example whichcomponents are required to build awall system. The components have awidth of 500 mm or 1.000 mm.Certainly we can assist you forconstruction of your desired system.Part No. Description ₤ 141 0193 1-way support 39,20 141 0197 2-way support 180° 77,00 141 0196 2-way support 90° 89,10 141 0198 3-way support 117,50 141 0199 4-way support 176,70 131 1304 Lower intermediate rails 25 x 55 x 25 x 2 x 420 mm 18,70 131 0912 Lower intermediate rails 25 x 55 x 25 x 2 x 920 mm 26,70 131 1305 Middle intermediate rails 25 x 55 x 25 x 2 x 420 mm 36,40 131 0911 Middle intermediate rails 25 x 55 x 25 x 2 x 920 mm 53,60 131 0910 Cover 30 x 62 x 30 x 2 x 2.020 mm 55,10144 0326 sound insulating element 1.000 x 1.000 x 50 mm 131,20144 0443 Sound insulation plate, perforated sheet on both sides, 1.000 x 500 x 50 mm 72,20131 0950 Mounting socket for <strong>KEMPER</strong> extraction / telescopic arm 234,90131 0913 bracket galvanized 3,20Other dimensions on request.135 |


Equipment for schools<strong>KEMPER</strong> soundproofing and partitionwall systems are also available forschools and training workshops.The booths consist of perforated platesthat are coated with a UV inhibitor. Thesoundproofing material used is a biodegradablemineral wool with a carcinogenicityindex of 40 (Ki 40) rendering itsafe (see <strong>Tec</strong>hnical Rules for HazardousSubstances (TRGS) 905), and nonflammableaccording to DIN 4102.Different versions of the booths allowstudents to be observed either througha window or through the entrance to thebooth. The openings can be separatedeither through a fixed curtain system orone that can be pushed to one side.Additionally, the mineral wool plates arecoated on both sides with black fibreglassfleece material.The individual components are boltedtogether to form stable welding booths,on which extraction or telescopic armscan be mounted.| 136


Wall partitioning systemThis example shows different possibilitiesof construction with modularelements.Certainly we can assist you for constructionof your desired system.Workshop partitioningIf you want a work area to be partitionedas far up as the ceiling, ourworkshop partitioning is the answer.The pictures show how two walls withprotective windows and sliding doorsform a new room in a workshop.We are of course happy to help withthe planning.137 |


BoothUsing <strong>KEMPER</strong> soundproof partitioningsystems, it is possible to erect fullyenclosed booths within a manufacturingfacility.The individual plates can be suppliedeither in a perforated sheet version,or, for improved sound insulation, fromperforated sheet on the inside and solidsheet on the outside.Naturally we can assist you in planningthe booths to meet your requirements.The grinding booths are available in thefollowing versions:3. Enclosed booth with double slidingdoorThe roof of the booth consists of boxelements and the entire cabin is mainlyconstructed from standard partitioningelements. The double sliding window ismade of clear Perspex.4. Enclosed booth with sliding doorThe construction of this booth is basedon standard components and a roof offrame segments. The sliding door featuresa red protective pane at the top.1. Enclosed booth witha double-hinged doorThe roof of the booth consists of twosegments. The double-hinged doors canbe secured with a bolt and the door canbe locked.2. Enclosed booth with hinged doorThe basis of the roof is a solid frameworkand next to the hinged door is a windowwith a pane of clear Perspex. The hingeddoor can be locked.| 138


Single componentsSupports with ground clearance (100 mm)Height: 2.120 mmPart No. Description ₤141 0193 1-way support 39,20141 0502 1-way support with square tube 110,70141 0196 2-way support 90° 89,10141 0197 2-way support 180° 77,00141 0501 2-way support with 180° square tube 121,90141 0198 3-way support 117,50141 0199 4-way support 176,70Supports with ground clearance (100 mm)Height: 2.630 mmPart No. Description ₤141 0223 1-way support 46,80141 0525 1-way support with square tube 130,90141 0363 2-way support 90° 111,50141 0597 2-way support 180° 96,20141 0895 2-way support with 180° square tube 151,10141 0897 3-way support 146,70141 0896 4-way support 217,30Supports with ground clearance (100 mm)Height: 3.130 mmPart No. Description ₤141 0417 1-way support 57,80141 0548 1-way support with square tube 161,80141 0418 2-way support 90° 133,70141 0415 2-way support 180° 115,40141 0549 2-way support with 180° square tube 179,00141 0585 3-way support 176,30141 0898 4-way support 259,80Supports without clearanceHeight: 2.020 mmPart No. Description ₤141 0683 1-way support 37,30141 0663 1-way support with square tube 106,40141 0474 2-way support 90° 84,90141 0473 2-way support 180° 73,30141 0662 2-way support with 180° square tube 119,60141 0666 3-way support 111,70Supports without ground clearanceHeight: 2.530 mmPart No. Description ₤141 0433 1-way support 46,70141 0488 1-way support with square tube 134,10141 0434 2-way support 90° 106,30141 0435 2-way support 180° 91,60141 0487 2-way support with 180° square tube 151,10141 0436 3-way support 139,60139 |


Single componentsSupports without ground clearanceHeight: 3.030 mmPart No. Description ₤141 0899 1-way support 56,00141 0570 1-way support with square tube 157,10141 0794 2-way support 90° 127,50141 0844 2-way support 180° 109,90141 0900 2-way support with 180° square tube 182,00141 0901 3-way support 167,50Intermediate railsPart No. Description ₤131 1304 Lower intermediate rails 25 x 55 x 25 x 2 x 420 mm 18,70131 0912 Lower intermediate rails 25 x 55 x 25 x 2 x 920 mm 26,70131 1305 Middle intermediate rails 25 x 55 x 25 x 2 x 420 mm 36,40131 0911 Middle intermediate rails 25 x 55 x 25 x 2 x 920 mm 53,60CoverPart No. Description ₤131 1399 Cover 30 x 62 x 30 x 2 x 510 mm 30,10131 0963 Cover 30 x 62 x 30 x 2 x 1.010 mm 40,90131 1427 Cover 30 x 62 x 30 x 2 x 1.520 mm 46,80131 0910 Cover 30 x 62 x 30 x 2 x 2.020 mm 55,10131 1653 Cover 30 x 62 x 30 x 2 x 3.030 mm 70,70Sound insulation platesPart No. Description ₤144 0443 Sound insulation plate, perforated sheet on both sides, 1.000 x 500 x50 mm 72,20144 0326 sound insulating element 1.000 x 1.000 x 50 mm 131,20144 0669 Sound insulation plate, perforated / solid sheet, 1.000 x 500 x 50 mm 72,20144 0666 Sound insulation plate, perforated / solid sheet, 1.000 x 1.000 x 50 mm 131,20Window frames with window (red pane)Part No. Description ₤141 0529 Window frames with window, red pane, 1.000 x 500 mm 349,60141 0438 Window frames with window, red pane, 1.000 x 1.000 mm 456,00| 140


Single componentsMounting socket for <strong>KEMPER</strong> extraction / telescopic armPart No. Description ₤131 0950 Mounting socket for <strong>KEMPER</strong> extraction / telescopic arm 234,90Booth entrance with movable stripsPart No. Description ₤95 000 003 000 Booth entrance for booths with movable 2 m strips 1,8 m, 33 % overlap,dimensions 300 x 2 mm 519,10Booth entrance with fixed element and movable stripsPart No. Description ₤95 000 003 100 Booth entrance for 2 m booths with fixed element including windowsand movable strips. Strips 1,8 m, 33 % overlap, dimensions 300 x2 mm 1.120,00Booth entrance with fixed element and movable doorPart No. Description ₤95 000 002 000 Booth entrance for 2 m booths with fixed element and movable door 1.872,00141 |


Rigid screensRigid screens- rigid screens for use in protection cabinsPart No. Description ₤70 300 166 Rigid screen, red shade 3, UV protection, 1.250 x 2.500 mm, thickness:3 mm 476,1070 300 167 Rigid screen S9, dark green shade 6, UV protection, 1.250 x 2.500 mm,thickness: 3 mm 476,1070 212 100 Cut to measured sizes(+ 10 % to cover wastages) 12,10| 142


Protection cabins for robotic/laser systemsThe sound insulating elements describedon pages 134/135 are also suitable toconstruct complete robotic/laser protectionbooths when used in conjunction with therigid screens described on page 203.The sound insulating elements reduce thenoise levels considerably and protect theworking areas. By means of the integratedrigid screens (dark green or red) the workingprocess of the laser or robotic systemcan be monitored easily and safely.These booths can be designed by<strong>KEMPER</strong> engineers especially to yourindividual requirements combining extractionand filter unit, protection cabins androbotic/laser systems.Planning and calculation by means of CADequipmentInstallation – service – maintenanceby <strong>KEMPER</strong> specialistsAfter-Sales-Service143 |


Flexible hosesPVC coated polyester fabric· Very light and flexible· Fire retardant· Compressible· Temperature range : up to + 100 °CApplications:Air conditioning and ventilation, welding gas and smoke extraction.Part No. Description ₤114 0478 PVC coated polyester fabric,length 3 m, Ø 100 mm 52,90114 0477 PVC coated polyester fabriclength 6 m, Ø 100 mm 105,90114 0343 PVC coated polyester fabriclength 3,65 m, Ø 154 mm 175,80114 0479 PVC coated polyester fabric,length 3 m, Ø 150 mm 68,10114 0480 PVC coated polyester fabric,length 6 m, Ø 150 mm 147,50114 0328 PVC coated polyester fabric,length 10 m, Ø 150 mm 245,40114 0481 PVC coated polyester fabric,length 3 m, Ø 160 mm 84,10114 0482 PVC coated polyester fabric,length 6 m, Ø 160 mm 168,30114 0146 PVC coated polyester fabric,length 10 m, Ø 160 mm 279,80114 0483 PVC coated polyester fabric,length 3 m, Ø 250 mm 107,70114 0484 PVC coated polyester fabric,length 6 m, Ø 250 mm 215,60114 0485 PVC coated polyester fabric,length 10 m, Ø 250 mm 359,30* further sizes available on enquiry/requestHigh temperature exhaust hosesUp to 400 °CThe hose is suitable for applications where temperatures ofup to +450 °C can be reached. For the extraction of hot air orgases at exhaust system.· Special coated high temperature resistant fabric· Reinforced with stainless steel wire· Highly flexible and compressible· Temperature range : -20 °C to +400 °C, short term +450 °CPart No. Description ₤114 0203 High temperature exhaust hoses up to+400 °C, length 3,0 m, Ø 80 mm 278,90114 0204 High temperature exhaust hoses up to+400 °C, length 6 m, Ø 80 mm 557,90114 0199 High temperature exhaust hoses up to+400 °C, length 8,0 m, Ø 150 mm 1.239,00114 0200 High temperature exhaust hoses up to+400 °C, length 10 m, Ø 150 mm 1.548,00114 0182 High temperature exhaust hoses up to+400 °C, length 3,0 m, Ø 165 mm 515,30114 0486 High temperature exhaust hoses up to+400 °C, length 6 m, Ø 165 mm 1.031,00114 0487 High temperature exhaust hosesup to +400°C, length 3 m, Ø 200 mm 713,90114 0488 High temperature exhaust hoses up to+400 °C, length 6 m, Ø 200 mm 1.428,00* further sizes available on enquiry/request| 144


High temperature exhaust hosesUp to 650 °CHigh temperature hose for temperatures of up to +650 °C andtherefore suitable for Motor power testing stations etc.· Double ply high temperature fabric· Reinforced with stainless steel wire· Flame resistant· Highly flexible and compressible· Temperature range : -20 °C to +650 °C, short term + 750 °CPart No. Description ₤114 0466 High temperature exhaust hoses up to+650 °C, length 3,0 m, Ø 125 mm 1.385,00114 0489 High temperature exhaust hoses up to+650 °C, length 6 m, Ø 125 mm 2.771,00114 0548 High temperature exhaust hoses up to+650 °C, length 7,5 m, Ø 150 mm 3.635,00114 0457 High temperature exhaust hoses up to+650 °C, length 12,0 m, Ø 150 mm 5.815,00* further sizes available on enquiry/requestFlexible hosesPU-material handling hoses· Polyester polyurethane with moulded spring coiled wire reinforcement· Very light and flexible· Very resistant against abrasion· Temperature range : -40 °C to +90 °C, short term +125 °CApplications:Extraction of gases, transport of fine particles, dusts and powder,protection hose against mechanical strainPart No. Description ₤114 0435 PU-material handling hose length 2,0 m,Ø 200 mm 643,90114 0490 PU-material handling hose length 10,0 m,Ø 250 mm 3.219,00114 0370 PU-material handling hose length 2,0 m,Ø 250 mm 909,50114 0572 PU-material handling hose length 10,0 m,Ø 250 mm 4.548,00* further sizes available on enquiry/request145 |


Flexible hosesSilicon hoses· Silicon coated glass fibre fabric, single layered· Heat resistant· Good flexibility when cold· Temperature range : -85 °C to +300 °CApplications:Extraction of hot vapours and gasesPart No. Description ₤114 0491 Silicon hoses length 2,5 m, Ø 150 mm 160,10114 0492 Silicon hoses length 5 m, Ø 150 mm 320,10114 0493 Silicon hoses length 7,5 m, Ø 150 mm 480,20114 0494 Silicon hoses length 2,5 m, Ø 200 mm 228,30114 0495 Silicon hoses length 5 m, Ø 200 mm 456,70114 0496 Silicon hoses length 7,5 m, Ø 200 mm 684,90114 0497 Silicon hoses length 2,5 m, Ø 250 mm 272,50114 0498 Silicon hoses length 5 m, Ø 250 mm 545,00114 0499 Silicon hoses length 7,5 m, Ø 250 mm 817,40* further sizes available on enquiry/request| 146


Exhaust hosesExhaust hosesincl. hose clampsPart No. Description ₤114 0246 Ø 75 mm, length 2.5 m 95,10114 0247 Ø 75 mm, length 5.0 m 190,10114 0248 Ø 75 mm, length 7.5 m 285,20114 0249 Ø 75 mm, length 10.0 m 380,20114 0250 Ø 100 mm, length 2.5 m 111,30114 0251 Ø 100 mm, length 5.0 m 221,40114 0252 Ø 100 mm, length 7.5 m 332,70114 0253 Ø 100 mm, length 10.0 m 442,90114 0254 Ø 125 mm, length 2.5 m 128,50114 0255 Ø 125 mm, length 5.0 m 257,20114 0256 Ø 125 mm, length 7.5 m 384,50114 0257 Ø 125 mm, length 10.0 m 513,10114 0258 Ø 150 mm, length 2,5 m 149,10114 0259 Ø 150 mm, length 5.0 m 297,00114 0260 Ø 150 mm, length 7.5 m 446,20114 0261 Ø 150 mm, length 10.0 m 595,20<strong>KEMPER</strong>- exhaust hoses are madeout of lightweight highflexible polyesterthread with TPK-layer.They are resistant against oil, grease,solvents and against temperatures up to+ 150° C (up to + 170° C for short time).The exhaust hose is traversableconditionally.A scouring protection plate protectsagainst abrasion at the outer layer.<strong>KEMPER</strong>- exhaust hoses are suitableespecially for motordriven and springoperated hose reels, extraction railchannels as well as wall mounted unitsand vehicle exhaust extraction units foremission tests.High-temperature exhaust hoseincl. hose clampsPart No. Description ₤114 0262 Ø 75 mm, length 2.5 m 247,70114 0263 Ø 75 mm, length 5.0 m 495,00114 0264 Ø 75 mm, length 7.5 m 743,60114 0265 Ø 75 mm, length 10.0 m 991,10114 0266 Ø 100 mm, length 2.5 m 291,20114 0267 Ø 100 mm, length 5.0 m 582,40114 0268 Ø 100 mm, length 7.5 m 873,60114 0269 Ø 100 mm, length 10.0 m 1.165,00114 0270 Ø 125 mm, length 2.5 m 373,40114 0271 Ø 125 mm, length 5.0 m 746,70114 0272 Ø 125 mm, length 7.5 m 1.120,00114 0273 Ø 125 mm, length 10.0 m 1.493,00114 0274 Ø 150 mm, length 2.5 m 441,00114 0275 Ø 150 mm, length 5.0 m 880,90114 0276 Ø 150 mm, length 7.5 m 1.322,00114 0277 Ø 150 mm, length 10.0 m 1.763,00114 0278 Ø 200 mm, length 2.5 m 629,20114 0279 Ø 200 mm, length 5.0 m 1.257,00114 0280 Ø 200 mm, length 7.5 m 1.887,00114 0281 Ø 200 mm, length 10.0 m 2.515,00<strong>KEMPER</strong> high temperature exhausthoses are made out of single-layer,especially coated high temperaturethread with outer scouring protectioncoil made from rust-resistant hot-dipgalvanised steel. This coil is coated witha plastic layer to protect the enamelvarnish of vehicles. They are resistantagainst temperatures up to + 300° C(up to + 350° C for short time) and areespecially suitable for exhausts of dieselmotors and other exhausts with reallyhigh temperatures. Exhaust hoses incl.hose clamps147 |


Ducting systemsThe KLS ducting systemA complete range for the construction of individual ductingsystems. All formed parts have a double lip sealing system ofa non-ageing EPDM-elastics. Thereby the system becomespressure-firm corresponding to the tightness class B accordingto Eurovent regulations.No rework of the joints with tape or silicon is necessary.Certainly we would like to provide with a computer calculatedducting layout. Therefore please send us a sketch with yourspecifications. As an example you see a ducting construction fora filter unit with three exhaust arms and one grinding table. Forthe required parts please refer to the list below.Part list1 = Duct2 = Elbow3 = T-piece4 = Male sleeve coupling5 = Reducer6 = Regulating dampers7 = Take offAdditionally to the take off a flangeis needed for the connection to agrinding table.| 148


The KLS-ducting system convinces by:· Fast and easy installation· No sealing work· Pre-installed gaskets· Ecological no silicon, tape or mastic· Withstands positive pressure up to + 3.000 Pa· Withstands negative pressure up to - 5.000 Pa· Temperature resistant from - 30 °C to + 100 °CInstallationPreparationThe materials have to be clean.The lengthening of the ducts has to be completed right-angled,and the shortened duct end has to be fettled.Installation of shaped pieces· Plug the end of the formed piece completely in up to the seam.For an easier installation rotate the piece slightly.· Now the formed piece can be fixed onto the duct by meansof self-tapping screws or rivets.· Please refer to the table below for screws or rivets needed for installation:Ø mm Min. screws Ø mm Quantity63 - 125 3,2 2140 - 250 3,2 3280 - 710 3,2 4· Screws and rivets have to be inserted 10 - 15 mm away from theedge of the formed piece. Otherwise the gaskets get damaged.149 |


Ducting systemsDetailed product lists on our duct systems can befound on the Internet atwww.kemper.co.ukDo you have any questions regarding planning yourprojects?Tel. +44 (0) 1327 872 909e-mail: mail@kemper.co.ukOverviewDucts 3 mPart No.Ø250 000 063 300 63 mm250 000 080 300 80 mm250 000 100 300 100 mmDucts 6 mPart No.Ø250 000 063 600 63 mm250 000 080 600 80 mm250 000 100 600 100 mm250 000 710 300 710 mm250 000 710 600 710 mmBends 15° Bends 30°Part No.Ø250 030 063 015 63 mm250 030 080 015 80 mm250 030 100 015 100 mmPart No.Ø250 030 063 030 63 mm250 030 080 030 80 mm250 030 100 030 100 mm250 030 710 015 710 mm250 030 710 030 710 mmBends 45° Bends 60°Part No.Ø250 030 063 045 63 mm250 030 080 045 80 mm250 030 100 045 100 mmPart No.Ø250 030 063 060 63 mm250 030 080 060 80 mm250 030 100 060 100 mm250 030 710 045 710 mm250 030 710 060 710 mm| 150


OverviewBends 90°Part No.Ø250 030 063 090 63 mm250 030 080 090 80 mm250 030 100 090 100 mmMale sleeve couplerPart No.Ø250 060 063 000 63 mm250 060 080 000 80 mm250 060 100 000 100 mm250 030 710 090 710 mm250 060 710 000 710 mmFemale sleeve couplerPart No.Ø250 070 063 000 63 mm250 070 080 000 80 mm250 070 100 000 100 mmØ 2Ø 2Ø 1Y-piecesPart No. Ø 1Ø 2250 150 080 080 80 mm 80 mm250 150 100 063 100 mm 63 mm250 150 100 100 100 mm 100 mm250 070 710 000 710 mm250 150 710 500 710 mm 500 mmØ 2T-pieceØ 2Part No. Ø 1Ø 2250 100 063 063 63 mm 63 mmØ 1250 100 080 063 80 mm 63 mm250 100 080 080 80 mm 80 mmØ 1Male sleeve couplerPart No. Ø 1Ø 2250 110 063 063 63 mm 63 mm250 110 080 063 80 mm 63 mm250 110 080 080 80 mm 80 mm250 100 710 710 710 mm 710 mm250 110 630 400 630 mm 400 mmØ 1ReducerPart No. Ø 1Ø 2250 200 080 063 80 mm 63 mm250 200 100 063 100 mm 63 mm250 200 100 080 100 mm 80 mmEnd caps for ductsPart No.Ø250 250 063 000 63 mm250 250 080 000 80 mm250 250 100 000 100 mmØ 2End caps for formed pieces Motor driven damper250 200 710 630 710 mm 630 mm250 250 710 000 710 mmPart No.Ø250 260 063 000 63 mm250 260 080 000 80 mm250 260 100 000 100 mmPart No.Ø250 320 080 000 80 mm250 320 100 000 100 mm250 320 125 000 125 mm250 260 710 000 710 mm250 320 630 000 630 mm151 |


OverviewShut off valvePart No.Ø250 300 100 000 100 mm250 300 112 000 112 mm250 300 125 000 125 mmRegulating dampersPart No.Ø250 310 063 000 63 mm250 310 080 000 80 mm250 310 100 000 100 mm250 300 630 000 630 mm250 310 630 000 630 mmNon-return valvePart No.Ø250 370 080 000 80 mm250 370 100 000 100 mm250 370 125 000 125 mmBlow out piecePart No.Ø250 400 080 000 80 mm250 400 100 000 100 mm250 400 112 000 112 mm250 370 315 000 315 mm250 400 710 000 710 mmRoof hoodsPart No.Ø250 430 100 000 100 mm250 430 112 000 112 mm250 430 125 000 125 mmVentilation hoodsPart No.Ø250 470 100 000 100 mm250 470 125 000 125 mm250 470 140 000 140 mm250 430 710 000 710 mm250 470 710 000 710 mmTake offPart No.Ø250 500 063 000 63 mm250 500 080 000 80 mm250 500 100 000 100 mmFlange ringPart No.Ø250 530 080 000 80 mm250 530 100 000 100 mm250 530 112 000 112 mm250 500 710 000 710 mm250 530 710 000 710 mmCircular duct grille REG 1 Circular duct grille REG 3Part No.Width x Height250 550 425 075 425 x 75 mm250 550 425 125 425 x 125 mm250 550 425 225 425 x 225 mmPart No.Width x Height250 560 425 075 425 x 75 mm250 560 425 125 425 x 125 mm250 560 425 225 425 x 225 mm250 550 1025 225 1.025 x 225 mm250 560 1025 225 1.025 x 225 mm| 152


OverviewCircular duct grille REG 4Part No.Width x Height250 570 425 075 425 x 75 mm250 570 425 125 425 x 125 mm250 570 425 225 425 x 225 mmRecirculating air ductPart No.Ø250 840 250 000 250 mm250 840 355 000 355 mm250 840 450 000 450 mm250 570 1025 225 1.025 x 225 mm250 840 710 000 710 mmSilencerFemale take offPart No. Ø 1250 600 080 030 80 mm250 600 080 060 80 mm250 600 080 090 80 mmPart No. Ø 1250 830 080 000 80 mm250 830 100 000 100 mm250 830 125 000 125 mm250 600 630 120 630 mm250 830 710 000 710 mmPipe clipsPart No.Ø250 820 080 000 80 mm250 820 100 000 100 mm250 820 112 000 112 mmWall bracketsPart No.Length250 900 030 000 300 mm250 900 040 000 400 mm250 900 050 000 500 mm250 820 710 000 710 mm250 900 100 000 1.000 mmFlexible ductsPart No.Ø250 975 063 63 mm250 975 080 80 mm250 975 100 100 mmCorrugated sheet metal bracketsPart No.250 920 010 000250 975 315 315 mm153 |


Eye protectionProtection against sunlightWhile working outdoors the eyes have to be protected against reflection and dazzle of ultraviolet rays.Wearing of glasses with smoked polycarbonate or neutral mirror lenses is recommended. Mirroredlenses are suitable for indoors as well as for outdoor use. At the same time they reduce reflection anddazzle.Protection against mechanical impactDuring mechanical processing of metal or similar activities, flying debris could endanger the eyes.Glasses with neutral polycarbonate lenses are recommended. Depending on the humidity andweather conditions, anti-fog lenses should be deployed.Protection during gas weldingThe UV and IR rays, which arise during the gas welding are just as dangerous for the eyes as the smallsparks, which are flying around during the welding work. Goggles with protection levels between DIN 3 - 7,depending on the welding type, are recommended. These are available both as polycarbonate goggles oras glass guards.Protection during electric weldingThe UV and IR rays, which are generated during the electric welding process, could harm theeyes permanently. The high illumination could lead to short term damages. For these activitiesonly a holohedral protection of the face and an optical filter of the protection levels DIN 9 - 13are tolerable (EN 175). The most suitable are the auto darkening welding helmets.| 154


The eye covers the most important partof human perception. Therefore it needsspecial protection during the weldingprocess. During welding, a wide spectrumof hazardous rays are released, which candamage the human eye permanently.<strong>KEMPER</strong> autodark ®the welding protection helmetsautodark ® welding helmets from <strong>KEMPER</strong>offer the highest level of protection for thissensitive organ. Due to the auto darkeningfilter, damaging ultraviolet and infraredrays will be kept away from the welderseye. The actual helmet shell is designedto offer an extra protection against heat,sparks and welding spatters.Contrary to conventional welding helmetswith a fixed shade, the automatic filterwill only darken during the actual weldingprocess, otherwise it will stay transparent.The filter will recognise the dangerousrays within milliseconds and switches fromlight to dark.The autodark ® welding helmet offers avery high comfort. It is individually adjustablefor every head form and offers alsooptimal comfort and protection to spectaclewearers. All controls are located at theoutside of the helmet, to facilitate the useof the controls with welding gloves.autodark ® welding helmets not only assistthe safety during the welding processbut also increase the productivity. Bothhands can be kept free and the view onthe welding joint is clear. The expansionon production will pay for the investmentquickly.For your safety all autodark ® products areconstantly quality tested.155 |


<strong>KEMPER</strong> autodark ®the welding protection helmetsThe distributing centre of the autodark ® 650/7501 ShadeBy this button the shade can be regulated. Due to the steplessadjustment from shade 9 to 13, the autodark ® helmet can beused for various welding applications. For accurate adaption toeach welding process, the shade can be changed during theactual welding process. The darkening of the display is set by amicrocontroller and thus can be controlled more accurately thanwith conventional welding shields.2 DelayRotary button used to control the time taken for the autodark ®cassette to return to the light state after the welding is completed.By turning this button the switching time is adjusted to suityour personal needs.3 Sensitivity (only autodark ® 750)This function adjusts the switching sensitivity. In the most sensitivesetting the autodark ® cassette is activated by low amperagewelding processes. Due to this function the helmet is ideal for awide variety of welding processes and environments.4 Grind on/off (only autodark ® 750)Switch to change into the grind mode. This allows the welder tocarry out grinding jobs without the need of taking off the weldinghelmet. The auto darkening function is not active during thegrind mode. This means ease of use and easier handling on thejob.MIG / MAGWIG / TIGManual metal arc welding157 |


<strong>KEMPER</strong> autodark ® <strong>KEMPER</strong> autodark ® 450Welding protection helmet without cassette for autodark ® electro optical filter or passivelenses.Part No. Description ₤74 800 450 Complete helmet, incl. headband, without electro optical filter 33,40<strong>KEMPER</strong> autodark ® 550The basic model with fixed shade.Solar powered welding protection helmet – no battery change required.Shade 11, wide viewing area (95 x 47 mm)<strong>Tec</strong>hnical dataSwitching time (23 °C) 0,0005 sek. Illumination time 0,4 sek.Light shade DIN 3 Optical class 1/1/1Dark shade DIN 11 Weight 505 gUV protection permanent DIN 15 Warranty 2 yearsIR protection permanent DIN 14 Colour blackPart No. Description ₤74 800 550 <strong>KEMPER</strong> autodark ® 550 Complete helmet, incl. electro optical filterand head band 148,50<strong>KEMPER</strong> autodark ® 650Flexible helmet with stepless adjustment of the darkening shade and variable delay. Solarpowered welding protection helmet – no battery change required. Shade 9 - 13, wideviewing area (95 x 47 mm)<strong>Tec</strong>hnical dataSwitching time (23 °C) 0,0001 sek. Illumination time 0,2 - 0,8 sek.Light shade DIN 4 Optical class 1/1/1Dark shade DIN 9 - 13 Weight 548 gUV protection permanent DIN 15 Warranty 2 yearsIR protection permanent DIN 14 Colour bluePart No. Description ₤74 800 650 <strong>KEMPER</strong> autodark ® 650 Complete helmet, incl. electro optical filterand head band 201,10<strong>KEMPER</strong> autodark ® 750The top model with variable shade and delay, adjustable sensitivity and grind mode. Solarpowered welding protection helmet – no battery change required. Shade 9 - 13, wideviewing area (95 x 47 mm)<strong>Tec</strong>hnical dataSwitching time (23 °C) 0,0001 sek. Illumination time 0,2 - 0,8 sek.Light shade DIN 4 Optical class 1/1/1Dark shade DIN 9 - 13 Weight 549 gUV protection permanent DIN 15 Warranty 2 yearsIR protection permanent DIN 14 Colour silverPart No. Description ₤74 800 750 <strong>KEMPER</strong> autodark ® 750 Complete helmet, incl. electro optical filterand head band 227,50| 158


<strong>KEMPER</strong> autodark ® - Accessories<strong>KEMPER</strong> autodark ® electro optical filterSolar powered electro optical filter - no battery change required, wide viewing area(95 x 47 mm), Euro norm outer dimensions (110 x 90 mm)Part No. Description ₤74 800 500 cassette for <strong>KEMPER</strong> autodark ® 550, dark state DIN 11 129,1074 800 600 cassette for <strong>KEMPER</strong> autodark ® 650, dark state DIN 9 - 13 173,9074 800 700 cassette for <strong>KEMPER</strong> autodark ® 750, dark state DIN 9 - 13 201,10Inner protection lensFor <strong>KEMPER</strong> autodark ® 450 / 550 / 650 / 750 to protect the electro optical lens againstdirt, dust and scratches. The protection lens DIN 2 increases the level of optic protection.Mainly for use with autodark ® 550.Part No. Description ₤70 800 560 Size 107 x 51 x 1 mm, DIN 0, 10 per set 9,9070 800 562 107 x 51 x 1 mm, DIN 2, 10 per set 24,20Outer protecion lensFor <strong>KEMPER</strong> autodark ® 450 / 550 / 650 / 750 to protect the electro optical lens againstdirt, dust and scratches.Part No. Description ₤70 874 005 Size 90 x 110 x 1 mm, DIN 0, 10 per set 9,9070 874 011 Size 90 x 110 x 2 mm, DIN 0, DINplus certified, 10 per set 14,20Head capTo protect the head against cold, sparks and welding spatters. Made out of breathable,soft and fire resistant material. Velcro fastener for an easy fit.Part No. Description ₤70 800 583 Type A, cotton 15,7070 800 584 Type B, cotton lined (for cold environment) 25,30Neck protectionTo protect the neck against cold, sparks and welding spatters. Made out of fire resistantleather. Easy to attach.Part No. Description ₤70 800 585 Neck protection / front 22,0070 800 586 Neck protection / back 47,30Head bandProvides firm hold and is very absorbent. 10 per setPart No. Description ₤70 800 588 Head band with micro fibre coating, 100 % Polyester 12,2070 800 582 Head band, cotton lined 24,80159 |


Passive glassesWelding protection glasses, 90 x 110Standards Set of 10₤ 100 units/box₤Part No.Part No.DIN 3 70 850 003 13,50 70 850 103 135,00DIN 4 70 850 004 13,50 70 850 104 135,00DIN 5 70 850 005 13,50 70 850 105 135,00DIN 6 70 850 006 13,50 70 850 106 135,00DIN 7 70 850 007 13,50 70 850 107 135,00DIN 8 70 850 008 13,50 70 850 108 135,00DIN 9 70 850 009 13,50 70 850 109 135,00DIN 10 70 850 010 13,50 70 850 110 135,00DIN 11 70 850 011 13,50 70 850 111 135,00DIN 12 70 850 012 13,50 70 850 112 135,00DIN 13 70 850 013 13,50 70 850 113 135,00DIN 14 70 850 014 13,50 70 850 114 135,00Welding protective glasses, gold metallised, 90 x 110Standards Set of 10₤ 100 units/box₤Part No.Part No.DIN 5 70 860 005 37,00 70 860 105 370,00DIN 6 70 860 006 37,00 70 860 106 370,00DIN 7 70 860 007 37,00 70 860 107 370,00DIN 8 70 860 008 37,00 70 860 108 370,00DIN 9 70 860 009 37,00 70 860 109 370,00DIN 10 70 860 010 37,00 70 860 110 370,00DIN 11 70 860 011 37,00 70 860 111 370,00DIN 12 70 860 012 37,00 70 860 112 370,00DIN 13 70 860 013 37,00 70 860 113 370,00DIN 14 70 860 014 37,00 70 860 114 370,00Protection glasses / protection lensesProtection glasses, mineral glass, clear, 2 mmDimensions Set of 10₤ 100 units/box₤Part No.Part No.90 x 110 mm 70 870 001 1,80 70 870 101 18,0085 x 110 mm 70 870 002 1,80 70 870 102 18,0051 x 108 mm 70 870 004 1,80 70 870 104 18,001.000 - hours - glass, clear, CR 39, 1,5 mmDimensions Set of 10₤ 100 units/box₤Part No.Part No.90 x 110 mm 70 872 001 9,20 70 872 101 92,0085 x 110 mm 70 872 002 9,20 70 872 102 92,0051 x 108 mm 70 872 004 6,90 70 872 104 69,00Protection glasses, mineral glass, yellow coatedDimensions Set of 10₤ 100 units/box₤Part No.Part No.90 x 110 mm 70 871 001 6,60 70 871 101 66,0051 x 108 mm 70 871 004 6,60 70 871 104 66,00| 160


Active protective filter<strong>KEMPER</strong> autodark ® 550 welding protective filter with solar operationno battery exchange needed, cassette 90 x 110 mm, field of vision 95 x 47 mm<strong>Tec</strong>hnical dataSwitching time (23 °C) 0,0005 sek. Illumination time 0,4 sek.Light shade DIN 3 Optical class 1/1/1Dark shade DIN 11 Weight 98 gUV protection permanent DIN 15 Warranty 2 yearsIR protection permanent DIN 14Part No. Description ₤74 800 500 cassette for <strong>KEMPER</strong> autodark ® 550, dark state DIN 11 129,10<strong>KEMPER</strong> autodark ® 650 welding protective filter with solaroperation, no battery exchange needed, cassette 90 x 110 mm, field of vision 95 x 47 mm<strong>Tec</strong>hnical dataSwitching time (23 °C) 0,0001 sek. Illumination time 0,2 - 0,8 sek.Light shade DIN 4 Optical class 1/1/1Dark shade DIN 9 - 13 Weight 123 gUV protection permanent DIN 15 Warranty 2 yearsIR protection permanent DIN 14Part No. Description ₤74 800 600 cassette for <strong>KEMPER</strong> autodark ® 650, dark state DIN 9 - 13 173,90<strong>KEMPER</strong> autodark ® 750 welding protective filter with solar operation,no battery exchange needed, cassette 90 x 110 mm, field of vision 95 x 47 mm<strong>Tec</strong>hnical dataSwitching time (23 °C) 0,0001 sek. Illumination time 0,2 - 0,8 sek.Light shade DIN 4 Optical class 1/1/1Dark shade DIN 9 - 13 Weight 124 gUV protection permanent DIN 15 Warranty 2 yearsIR protection permanent DIN 14Part No. Description ₤74 800 700 cassette for <strong>KEMPER</strong> autodark ® 750, dark state DIN 9 - 13 201,10Inner and outer protection lenses for <strong>KEMPER</strong> autodark ® and other makesDimensions Set of 10₤ 100 units/box₤Part No.Part No.1 x 51 x 108 mm 70 874 001 9,90 70 874 101 92,001 x 100 x 110 mm 70 874 002 9,20 70 874 102 92,001 x 86 x 110 mm 70 874 003 9,90 70 874 103 92,001 x 107 x 51 mm 70 800 560 9,90 70 800 563 99,001 x 90 x 110 mm 70 874 005 9,90 70 874 105 92,002 x 90 x 110 mm 70 874 011 14,20 70 874 111 142,001 x 100 x 120 mm 70 800 570 9,90 70 800 573 99,001 x 97 x 110 mm 70 874 007 9,90 70 874 107 92,001 x 42 x 90 mm 70 874 008 9,90 70 874 108 92,001 x 54 x 104 mm 70 874 009 9,20 70 874 109 92,001 x 96 x 160 mm 70 874 010 9,20 70 874 110 92,00161 |


<strong>KEMPER</strong> autoflow XP ® – comfortable and powerfulThe perfect design of the new <strong>KEMPER</strong> autoflow XP ® combines the best possible breathing protection with comfortable workingconditions when welding, cutting or grinding. This breathing protection system is completely self-sufficient and allows freedom ofmovement. The battery-powered device uses a fan to produce a constant pressure in the protective shield, so that the hazardousgases and materials generated cannot penetrate. At the same time, the unit filters the air with a particle filter that has an efficiencyof 99,8%.With its high performance combined with low weight and compact design, the <strong>KEMPER</strong> autoflow XP ® will win you over. The blowerunit is fastened to a comfortable carrying belt that is unobtrusive, allowing you to work easily in confined areas, without getting tiredby the end of the day.The <strong>KEMPER</strong> autoflow XP ® blowers can be operated at four levels: 150, 170, 190 and 210 l/min. The fan contains a brushless DCmotor. The motor life is three times longer than conventionalblower motors.The device’s prefilter ensures that the main particulatefilter lasts longer and significantly reducesoperational costs. The system maintains aconstantly high extraction rate.A spark arrester of stainless steel mesh isbuilt in front of the prefilter to minimise therisk of filter fires.The integrated main filter ensures theuser has clean, contaminant-free air in thebreathing zone.| 162


<strong>KEMPER</strong> autoflow XP ® - the blower respirator systemControl:The panel shows the <strong>KEMPER</strong> autoflow XP ® user the level of filter saturation, the batterystrength and the airflow. The blower unit is operated with two buttons on the panel:· ON / + : power on and change to higher airflow levels· OFF / - : power off and change to lower airflow levelsQuality:The <strong>KEMPER</strong> autoflow XP ® is supplied in robust, high-quality, safe transport packagingsuitable for continuous use when mobile. There is no need for any additional investmentin a case to protect this hi-tech unit during transport and storage. The case has sufficientspace to allow all components and accessories to be easily transported.Benefits at a glance:· Lightweight· Compact design· Convenient carrying belt· Simple operation· Allows you to work inconfined areas· Brushless DC motor· 99,8% filter efficiency· Automatic flow control· Audible warning signals· Head covering can be adjustto suit the user’s headVersions:The <strong>KEMPER</strong> autoflow XP ® can be used for both welding and grinding work, and functionswith a protective visor just as well as with the <strong>KEMPER</strong> autodark ® 750. Both can beindividually adjusted to fit the user and are thus very comfortable to wear. They also offerspectacle wearers the best possible protection.<strong>KEMPER</strong> autoflow XP ® with autodark® 750<strong>KEMPER</strong> autoflow XP ®with protection hoodIncluded in the package:· <strong>KEMPER</strong> autoflow XP ®· Protective visor or <strong>KEMPER</strong> autodark ® 750 (depending on model)· Carrying belt· Air hose· Charger· User manual· Carrying case163 |


<strong>KEMPER</strong> freshflow ® - the fresh air unitThe fresh air unitThe supply of fresh air is very important and necessary during working in enclosed areasand at working areas with high concentrations of harmful substances or low levels ofoxygen in the breathing air. The <strong>KEMPER</strong> freshflow ® fresh air unit is connected to thecompressed air system by a quick-release fastener. The clean breathing air is passedthrough a pressure reducing regulator and feeds into the welding protection hood, wherean overpressure is generated. The ingression of harmful substances into the breathingzone of the user is not possible and the supply of sufficient oxygen is ensured.SafetyThe <strong>KEMPER</strong> freshflow ® fresh air unit incorporates a pressure reducing regulator with anintegrated volume flow control. For this reason the permanent supply of the legally obligatedvolume of breathing air is ensured. To increase the quality of the breathing air it isrecommended to connect a pressure air filter unit. This unit is supplied with a combinedgas-/particle filter and is available as additional equipment for up to two users.Bearing comfortThe <strong>KEMPER</strong> freshflow ® fresh air unit combines high power together with compactconstruction and little weight. The fresh air unit is strapped to the user‘s waist, also on aminimum of space there will not be any problems. The cushioned, comfortable belt andthe low weight of the <strong>KEMPER</strong> freshflow ® fan unit are also conductive to user comfort. Itis possible for the user to work a whole day without getting tired.The combinationThe <strong>KEMPER</strong> freshflow ® system as well as the <strong>KEMPER</strong> autoflow XP ® system can becombined either with the protection hood or with the top model out of the <strong>KEMPER</strong> autodark® range, the <strong>KEMPER</strong> autodark ® 750. The automatic welding filter utilises a variablestepless adjustable shade (DIN 9 - 13), an adjustable switching time and an adjustablesensitivity of the sensors. The user is protected against dangerous rays which can begenerated during the welding process. The <strong>KEMPER</strong> autodark ® 750 has an additionalgrinding mode for grinding work, which can be switched on and off at the operation elementat the outside of the helmet.| 164


The right model for every application<strong>KEMPER</strong> autoflow XP ® with <strong>KEMPER</strong> autodark ® 750Portable, battery driven fan respiratory unit connected to an autodark ® 750 weldingprotection helmet suitable for welding and grinding work. The welding protection helmetconsists of an automatic electro optical fi lter with variable darkening shade, adjustabledelay, adjustable sensitivity of the sensors and grind mode.<strong>Tec</strong>hnical data autoflow XP ® <strong>Tec</strong>hnical data autodark ®Airflow: 150 - 210 l/min. Switching time (23 °C): 0,0001 sek.Weight: 990 g Light shade: DIN 4Operating time of battery: 7 - 14 h* Dark shade: DIN 9 - 13Part No. Description ₤70 830 750 XP <strong>KEMPER</strong> autoflow XP ® with <strong>KEMPER</strong> autodark ® 750 Fan unit withwelding protection helmet, incl. connection hose, charger, battery,heavy duty belt and transport case. 923,90* Depending on the saturation of the filters and the individual airflow settings.<strong>KEMPER</strong> autoflow XP ® with protection hoodPortable, battery driven fan respiratory unit connected to a protection hood suitable fordifferent applications where an extraction of the harmful substances not is possible.<strong>Tec</strong>hnical data autoflow XP ®Airflow:150 - 210 l/min.Weight990 gOperating time of battery: 7 - 14 h*Part No. Description ₤70 830 350 XP <strong>KEMPER</strong> autoflow XP ® with <strong>KEMPER</strong> protection hood Fan unit withprotection hood, incl. connection hose, charger, battery, heavy dutybelt and transport case. 782,70* Depending on the saturation of the filters and the individual airflow settings.<strong>KEMPER</strong> freshflow ® with <strong>KEMPER</strong> autodark ® 750Portable, pressure air fed fan respiratory unit connected to an autodark ® 750 weldingprotection helmet suitable for welding and grinding work. The welding protection helmetconsists of an automatic electro optical filter with variable darkening shade,adjustable delay, adjustable sensitivity of the sensors and activatable grind mode.<strong>Tec</strong>hnical data freshflow ® <strong>Tec</strong>hnical data autodark ®Airflow: 160 l/min. Switching time (23 °C): 0,0001 sek.Weight: 250 g Light shade: DIN 4Compressed air supply: 3 - 10 bar Dark shade: DIN 9 - 13Part No. Description ₤70 840 750 <strong>KEMPER</strong> freshflow ® with <strong>KEMPER</strong> autodark ® 750 Fan unit with weldingprotection helmet, incl. connection hose, heavy duty belt and transportcase. 751,60<strong>KEMPER</strong> freshflow ® with protection hoodPortable, pressure air fed fan respiratory unit connected to a protection hood suitablefor different applications in areas with high concentration of harmful substances or lowconcentration of oxygen.<strong>Tec</strong>hnical data freshflow ®Airflow:Weight:Compressed air supply:160 l/min.250 g3 - 10 barPart No. Description ₤70 840 350 <strong>KEMPER</strong> freshflow ® with <strong>KEMPER</strong> protection hood Fan unit with protectionhood, incl. connection hose, heavy duty belt and transport case. 488,30165 |


Accessories and spare partsSpare filterPart No. Description ₤70 880 100 Spare filter 30,60Part No. 70 880 100Pre-filter matsPart No. Description ₤70 880 110 Pre-filter mats, (10 per set) 26,70Part No. 70 880 110Spark protection meshPart No. Description ₤70 880 120 Spark protection mesh 9,80Part No. 70 880 120Activated charcoal filterPart No. Description ₤70 880 130 Activated charcoal filter, (10 per set) 54,40Part No. 70 880 130BatteryPart No. Description ₤70 880 140 Battery, for use as additional one or as spare battery 177,30Part No. 70 880 140ChargerPart No. Description ₤70 880 150 Charger, 230 V 79,10Part No. 70 880 150| 166


Accessories and spare partsHeavy duty beltPart No. Description ₤70 880 160 Heavy duty belt 75,20Part No. 70 880 160Accessories and spare parts for <strong>KEMPER</strong> freshflow ®Part No. Description ₤70 820 01 Air pressure preparator with gas/particle filter 440,6070 820 02 Spare filter for air pressure preparator 99,6070 810 06 Air hose to connect welding protection helmet and fan unit. 48,90Part No. 70 820 01Accessories and spare parts for protection helmetsPart No. Description ₤70 874 005 Size 90 x 110 x 1 mm, DIN 0, 10 per set 9,9070 800 560 Size 107 x 51 x 1 mm, DIN 0, 10 per set 9,9070 830 06 Spare visor for protection hood 41,6070 830 05 Protection film for protection hood, 10 per set 34,5070 800 589 Sweat band, cotton lined, for head band, 10 per set 26,5070 830 04 Gasket for autodark ® 750 41,1070 830 07 Gasket for protection shield 24,90Part No. 70 874 005For convenient transport and safe storageThe <strong>KEMPER</strong> autoflow XP ® and the <strong>KEMPER</strong> freshflow ® units are delivered together withrobust system cases constructed out of hard plastic. The fan unit and protection helmetcan be stored safely and transported conveniently in these cases.Furthermore all components of the system are always optimally protected. Due to thestandardised locking system all single cases are connectable to each other and can betransported together.You also can order the system case as spare part with <strong>KEMPER</strong>.Please ask for further spare parts and different measures.Part No. Description ₤70 830 08 System case out of plastic, colour: grey Measures inside (w x h x d): 281x 360 x 272 mm 97,90167 |


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Please use this fax form as master copy.Order Form<strong>KEMPER</strong> fax number: +49 (0) 2564 - 68 - 120CustomerCustomer no.: ..........................................................Company: .....................................................................Address: ..........................................................Post code, Place: ..................................................Name: ..........................................................Tel.: .....................................................................Fax: ..........................................................E-Mail: .....................................................................We order under acceptance of your conditions of sale, terms of delivery and terms of payment:Part no. Quantity Description € / Unit TotalAdditional enquiries: I would like to receive the following catalogues: <strong>KEMPER</strong> product catalogue Extraction tables for cutting units Extraction units with automatic filter cleaning Vehicle exhaust extraction systems I have further questions and would appreciate if you could ring me back. I would like to make an appointment with one of your representatives.Place, DateSignature169 |


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Your distributor:<strong>KEMPER</strong> (U.K.) Ltd. · Venture Court · 2 Debdale Road · Wellingborough · NorthamptonshireNN8 5AA · Tel. 01327 872909 · Fax 01327 872181 · mail@kemper.co.uk · www.kemper.co.ukAll prices are exclusive of the current VAT.Priced catalogue items will be delivered carriagepaid, within the EU (mainland), incl. packaging.For orders below a net price of 1.000 €, a standardcarriage charge of 17,50 € ex. VAT, for packaging,insurance and carriage will be raised.All orders are subject to our conditions of sale.Price and technical specifications are subject tochange without notice. We do not accept anyliability for misprints. With the publication of thisprice list, all former price list loose there validity.The technical specifications stated in our catalogueare subject to change without notice.This catalogue is protected by copyright andremains our property.This catalogue can be reclaimed at anytime.Reprints, or partial reprints can only be acceptedwith written authorisation by <strong>KEMPER</strong>.Part No. 691 2440-4 · Printed on ecologically beneficial paper.

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