168-01 Complete Catalog.pdf - Unity Manufacturing Company

168-01 Complete Catalog.pdf - Unity Manufacturing Company 168-01 Complete Catalog.pdf - Unity Manufacturing Company

12.07.2015 Views

®HOW TO INSTALL POST-MOUNT SPOTLIGHTSEvery year, when vehicle manufacturers introduce thenew models for the coming year, UNITY’s applicationengineers have already been hard at work behind thescenes determining exactly where post-mountspotlights can be safely mounted on these newvehicles.We take into consideration all current applicableFederal Motor Vehicle Safety Standards, and selectthe mounting position that will make the spotlightmost useful, aided by the experience gained in over80 years in the emergency and auxiliary lightingbusiness.A template is then developed, and is included in theinstallation kit so that the attaching bracket may beproperly mounted in the selected location. Thebracket utilized, whether existing or new, will be onewhich provides the proper angle of entry and alsoprovides a shaft hole that is parallel to the ground. Adrill guide is also included in the installation kit, sothat positioning and drilling the shaft hole ispredetermined by the bracket. In addition to thebracket, template, and drill guide, the installation kitincludes: mounting screws; gasket(s) when required;a wire clip; finish trim pieces for the vehicle interior;and outside door notch molding for select models.Once the shaft hole has been properly drilled, thespotlight shaft is inserted through the hole, and theinterior control handle is attached to the spotlightshaft. Lastly, wiring is completed and the finaladjustments are made.On UNITY®HID spotlights, you mount the speciallydesigned ballast under the hood. The circuitry is aclosed system that requires no additional wiringduring installation.During the original engineering mounting positionprocess, the proper shaft length for the spotlight isdetermined, so that the interior control handle canmove in the proper arc and not come in contact withthe vehicle. At the same time, the handle position isone that is both easily accessible and safe when thevehicle’s occupants correctly utilize their seat belts!Roof-mount spotlights are installed in much the samefashion as post-mount spotlights. The majordifferences are that the shaft hole is drilled verticallystraight through the roof, and universal brackets areincluded with the roof-mount spotlights so thatseparate installation kits are not required.INSTALLATION GUIDES AVAILABLEUNITY®HID and THE BEAM® post-mount spotlightscan easily be installed by any D•I•Y or mechanicwho follows the complete, illustrated instructionsincluded with each installation kit.In addition, UNITY has two VHS training videos thathave been specifically designed to train individualson the proper procedures used to install post-mountspotlights. They are designed for THE BEAM® butalso apply to installing UNITY®HID spotlights. Theonly difference is in mounting the HID ballast underthe hood.Video No. 3725 runs eleven minutes, and providescomplete, step-by-step installation instructions for Do-It- Yourselfers and professional installers/mechanics.Video No. 3726 runs six minutes, and providestraining for vehicle manufacturing assembly lineworkers. Training begins when the vehicle arrives atthe installation station with pre-drilled mounting screwand spotlight shaft holes. The instructions proceedstep-by-step through spotlight installation on thevehicle, electrical hook-up, and final adjustments.19

®POST-MOUNT SPOTLIGHTS (SAE J591)UNITY®HID POST-MOUNT SPOTLIGHTS4.4”5.0”4.4”6” ROUND: 325 SERIESB6” ROUND: 340 SERIESBBA6” ROUND: 330 SERIESA7.0”THE BEAM® POST-MOUNT SPOTLIGHTSA6.8”6.8”6.3”6.1”6.1”LAMP DESCRIPTION• clear UNITY®HID spotlightlamp no. U-7693• 35 watts• 600,000 candlepower• 5,000 hours lamp lifeLAMP DESCRIPTION• clear halogen spotlightlamp no. U-7682• 100 watts• 245,000 candlepower• 100 hours lamp life• clear halogen spotlightlamp no. U-H7635• 50 watts• 160,000 candlepower• 100 hours lamp lifeHOUSINGFINISHChromeHOUSINGFINISHChromeorBlackAdd-0002to No.for BlackHousing(ie: 330A-0002)ChromeorBlackAdd-0002to No.for BlackHousing(ie: 325A-0002)PARTNUMBER340A340B340C340CL340F340FP340G340GM340H340K340MS340N340OS340P340PL340VPARTNUMBER330A330B330C330CL330F330FP330G330GM330H330K330MS330N330OS330P330PL330VSHAFT LENGTH (IN.)To order post-mount spotlights, check the application listing for the proper spotlight and bracket part numbers. A wideselection of custom-engineered mounting brackets, for both right hand and left hand applications, make installation simple formany vehicles by using UNITY® drill bit no. 6540, a 1/2” diameter, 22” long shank drill bit specially designed for post-mountspotlight installation. A replacement tip, no. 6541, is available for the no. 6540 drill bit.20325A325B325C325CL325F325FP325G325GM325H325K325MS325N325OS325P325PL325VA6 1 ⁄24 3 ⁄410 5 ⁄81015 5 ⁄817 5 ⁄81495 7 ⁄87 5 ⁄818 7 ⁄84 1 ⁄421 1 ⁄812 5 ⁄8127 1 ⁄26 1 ⁄24 3 ⁄410 5 ⁄815 5 ⁄817 5 ⁄81495 7 ⁄87 5 ⁄818 7 ⁄84 1 ⁄421 1 ⁄812 5 ⁄87 1 ⁄26 1 ⁄24 3 ⁄410 5 ⁄81015 5 ⁄817 5 ⁄81495 7 ⁄87 5 ⁄818 7 ⁄84 1 ⁄421 1 ⁄812 5 ⁄8127 1 ⁄2B1210 1 ⁄415 1 ⁄215 1 ⁄220 1 ⁄222 1 ⁄219 1 ⁄214 1 ⁄211 3 ⁄812 1 ⁄223 3 ⁄49 1 ⁄82617 1 ⁄217 1 ⁄213SHAFT LENGTH (IN.)A1012B1210 1 ⁄415 1 ⁄215 1 ⁄220 1 ⁄222 1 ⁄219 1 ⁄214 1 ⁄211 3 ⁄812 1 ⁄223 3 ⁄49 1 ⁄82617 1 ⁄217 1 ⁄2131210 1 ⁄415 1 ⁄215 1 ⁄220 1 ⁄222 1 ⁄219 1 ⁄214 1 ⁄211 3 ⁄812 1 ⁄223 3 ⁄49 1 ⁄82617 1 ⁄217 1 ⁄213

®HOW TO INSTALL POST-MOUNT SPOTLIGHTSEvery year, when vehicle manufacturers introduce thenew models for the coming year, UNITY’s applicationengineers have already been hard at work behind thescenes determining exactly where post-mountspotlights can be safely mounted on these newvehicles.We take into consideration all current applicableFederal Motor Vehicle Safety Standards, and selectthe mounting position that will make the spotlightmost useful, aided by the experience gained in over80 years in the emergency and auxiliary lightingbusiness.A template is then developed, and is included in theinstallation kit so that the attaching bracket may beproperly mounted in the selected location. Thebracket utilized, whether existing or new, will be onewhich provides the proper angle of entry and alsoprovides a shaft hole that is parallel to the ground. Adrill guide is also included in the installation kit, sothat positioning and drilling the shaft hole ispredetermined by the bracket. In addition to thebracket, template, and drill guide, the installation kitincludes: mounting screws; gasket(s) when required;a wire clip; finish trim pieces for the vehicle interior;and outside door notch molding for select models.Once the shaft hole has been properly drilled, thespotlight shaft is inserted through the hole, and theinterior control handle is attached to the spotlightshaft. Lastly, wiring is completed and the finaladjustments are made.On UNITY®HID spotlights, you mount the speciallydesigned ballast under the hood. The circuitry is aclosed system that requires no additional wiringduring installation.During the original engineering mounting positionprocess, the proper shaft length for the spotlight isdetermined, so that the interior control handle canmove in the proper arc and not come in contact withthe vehicle. At the same time, the handle position isone that is both easily accessible and safe when thevehicle’s occupants correctly utilize their seat belts!Roof-mount spotlights are installed in much the samefashion as post-mount spotlights. The majordifferences are that the shaft hole is drilled verticallystraight through the roof, and universal brackets areincluded with the roof-mount spotlights so thatseparate installation kits are not required.INSTALLATION GUIDES AVAILABLEUNITY®HID and THE BEAM® post-mount spotlightscan easily be installed by any D•I•Y or mechanicwho follows the complete, illustrated instructionsincluded with each installation kit.In addition, UNITY has two VHS training videos thathave been specifically designed to train individualson the proper procedures used to install post-mountspotlights. They are designed for THE BEAM® butalso apply to installing UNITY®HID spotlights. Theonly difference is in mounting the HID ballast underthe hood.Video No. 3725 runs eleven minutes, and providescomplete, step-by-step installation instructions for Do-It- Yourselfers and professional installers/mechanics.Video No. 3726 runs six minutes, and providestraining for vehicle manufacturing assembly lineworkers. Training begins when the vehicle arrives atthe installation station with pre-drilled mounting screwand spotlight shaft holes. The instructions proceedstep-by-step through spotlight installation on thevehicle, electrical hook-up, and final adjustments.19

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