Real-time Infrastructure
Real-time Infrastructure
Real-time Infrastructure
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How to use PIMS more profitable<br />
in the Enterprise?<br />
Bodo Bachmann<br />
OSIsoft, Engineering Manager Europe<br />
5327 © Copyright 04/2008 OSI Software GmbH - Company Confidential
About OSIsoft and the PI System<br />
• 12,000 Installed Sites, over 110 countries<br />
• 40% of Fortune 1000 process and manufacturing companies use the PI System<br />
• 65% of Global 500 process and manufacturing companies use the PI System<br />
• 24/7/365 “Follow the Sun” Technical Support<br />
• More than 500 Professionals, 18 Offices Worldwide<br />
• Headquartered in San Leandro, CA<br />
Systems<br />
9000<br />
8000<br />
7000<br />
6000<br />
5000<br />
4000<br />
3000<br />
2000<br />
1000<br />
0<br />
PLANT INFORMATION + MULTI SITES<br />
USA Europe Worldwide<br />
'82 '84 '86 '88 '90 '92 '94 '96 '98<br />
PI 1 - HP<br />
PI 2 - VAX<br />
PI 3 - NT / UNIX<br />
MS .net<br />
4585b © Copyright 04/2008 OSI Software GmbH - Company Confidential<br />
2000<br />
2002<br />
2004<br />
2006 2007<br />
T & D<br />
4%<br />
Power Gen<br />
30%<br />
Food & Beverage<br />
3%<br />
Water<br />
2%<br />
Emerging<br />
3%<br />
PI in Industries<br />
Oil & Gas<br />
20%<br />
Chemicals<br />
15%<br />
Pulp & Paper<br />
8%<br />
Metals & Mining<br />
8%<br />
Pharma & Bio<br />
7%
Plant Information Management System<br />
Additional criteria:<br />
� Ability to Integrate old and new Systems<br />
(e.g. Data from 20 year old DCS shown in Excel Services)<br />
� Scalability (grow system as needed)<br />
� Performance<br />
� Extensibility (be prepared for unplanned integration)<br />
� Think global (multilanguage, <strong>time</strong>zones,... )<br />
� Availability<br />
� Security<br />
� Agility<br />
5071a © Copyright 04/2008 OSI Software GmbH - Company Confidential
Integrate Old and New:<br />
Bridge the Gap<br />
Companies INVESTMENT<br />
Plant equipment – 20 to 40 years<br />
Automation systems – 10 to 15 years<br />
IT Technology – 1 to 3 years<br />
Software – months<br />
Enterprise changes to ADAPT to business needs – DAY to DAY<br />
MICROSOFT .NET 2000<br />
ActiveX CONTAINER 1998<br />
w/ EMBEDDED VBA<br />
ActiveX AUTOMATION 1996<br />
OLE 2 (EMBEDDING) 1995<br />
OBJECT ORIENTATION 1994<br />
MS WINDOWS 1990<br />
MS DOS 1980<br />
ARCHITECTURE<br />
COMPANY LIFE TIME<br />
PLANT EQUIPMENT<br />
AUTOMATION<br />
SYSTEMS<br />
PC’S<br />
1 - 2<br />
YEARS<br />
10 - 15<br />
YEARS<br />
20 - 40<br />
YEARS<br />
40 - xxx<br />
YEARS<br />
TECHNOLOGY CHANGES<br />
5121b © Copyright 04/2008 OSI Software GmbH - Company Confidential
Scalability:<br />
Scalability:<br />
A Successful System Needs to Grow<br />
Hierarchical Communication<br />
ENTERPRISE<br />
COMPANY<br />
SITE<br />
PLANT<br />
UNIT<br />
MACHINE<br />
Time<br />
Availability<br />
Performance<br />
Security<br />
Agility<br />
USER friendlyness<br />
Cost<br />
4396c © Copyright 04/2008 OSI Software GmbH - Company Confidential<br />
Direct Communication
Performance:<br />
User Acceptance<br />
Startup Time Archiving Rate<br />
Snapshot Rate Archive Query Rate<br />
4553b © Copyright 04/2008 OSI Software GmbH - Company Confidential
Extensibility:<br />
Extensibility:<br />
The Merger Might Use Other Standards<br />
Information / Communication<br />
Existing<br />
Company<br />
COMPANY<br />
SITE<br />
PLANT<br />
UNIT<br />
MACHINE<br />
Existing<br />
Company<br />
COMPANY<br />
SITE<br />
PLANT<br />
UNIT<br />
MACHINE<br />
Information / Communication<br />
4787f © Copyright 04/2008 OSI Software GmbH - Company Confidential<br />
Corporate HQ<br />
Sell &<br />
Merging<br />
COMPANY<br />
SITE<br />
PLANT<br />
UNIT<br />
MACHINE
Extensibility:<br />
Extensibility<br />
Standards – But What About Your Old DCS?<br />
MIMOSA<br />
OPC<br />
ISA<br />
ISA-95<br />
OpenO&M<br />
MFG JWG<br />
OMAC<br />
PRODML<br />
ISA-99<br />
WBF<br />
BatchML<br />
B2MML<br />
Relationship<br />
OpenO&M Relationship<br />
5026 © Copyright 04/2008 OSI Software GmbH - Company Confidential<br />
OpenO&M<br />
– Joint work by MIMOSA, OPC & ISA-95<br />
to integrate operations and maintenance information<br />
ISA Standards<br />
ISA-95 – Enterprise/Control System<br />
Interface Standard, Parts 3 & 4 define MES Functions<br />
ISA-99 – Control System Cyber-Security Standard<br />
OMAC – Open Modular Architecture Controls group<br />
standardizing packaging machinery interfaces<br />
WBF<br />
BatchML – XML Schemas based on ISA-88<br />
B2MML – XML Schemas based on ISA-95<br />
OPC<br />
– DCOM and XML interfaces. New Web Services<br />
Unified Architecture (UA) under development<br />
MIMOSA<br />
– Asset Mgt and Maintenance Mgt Schema, Meta Data<br />
and Interfaces<br />
PRODML<br />
– A Shared Solution for Upstream Oil<br />
and Gas Companies to Optimize Their Production
Think Global:<br />
Address the Inter-Enterprise<br />
Inter Enterprise Nightmare<br />
• Best-of-breed solutions<br />
– Many different vendors<br />
– Custom made solutions<br />
– Proprietary technologies<br />
– Point-to-point Integration<br />
• Risking future success<br />
– Complex business<br />
environment<br />
– Maintenance nightmare<br />
– Multiple dependencies<br />
– Multiple standards<br />
5024c © Copyright 04/2008 OSI Software GmbH - Company Confidential
Availability:<br />
Availability<br />
Monitor <strong>Infrastructure</strong> as you Monitor the Process<br />
Data Center<br />
Enterprise Systems<br />
� ERP<br />
� Accounting<br />
� Marketing<br />
The Server<br />
3rd party historians<br />
Relational Data<br />
Gateways &<br />
Connectors<br />
Maintenance Systems<br />
Plant level app servers<br />
Data Left in Place<br />
Central PI Servers<br />
� The Visuals – Visualization<br />
� The Analytics – BI and BAM<br />
� The Server – Operations Information<br />
Typical site architecture<br />
PI System<br />
Plant LAN<br />
Smart Connector<br />
Nodes<br />
Process Control Secure LAN<br />
Data Stored in the PI System<br />
Manual Data SCADA/DCS<br />
Central IT Monitor<br />
PLC / Instrument<br />
Systems<br />
OSIsoft has 400+ interfaces to DCS/PLC, LIMS, OPC, SCADA Systems<br />
4119c © Copyright 04/2008 OSI Software GmbH - Company Confidential<br />
The Analytics<br />
LIMS Systems<br />
Clients using RtPortal<br />
� ProcessBook<br />
� DataLink<br />
� ActiveView<br />
� RtWebParts<br />
Corporate LAN/WAN<br />
Advanced<br />
Computing Engine<br />
The Visuals<br />
The Visuals<br />
Server<br />
Plant<br />
Users<br />
Smart Clients<br />
� ProcessBook<br />
� DataLink<br />
� ActiveView<br />
Thin Clients<br />
� RtWebParts
Availability:<br />
MCN HealthMonitor – Same Tools<br />
Proactive communication infrastructure monitoring and informed<br />
decision-making<br />
Management Console<br />
• IT Organizer<br />
• IT Overview<br />
Monitoring Interfaces<br />
• Perfmon<br />
• SNMP<br />
• PING<br />
• TCP response<br />
4746a © Copyright 04/2008 OSI Software GmbH - Company Confidential
Availability:<br />
Complex Systems Monitored by Experts<br />
5522 © Copyright 04/2008 OSI Software GmbH - Company Confidential<br />
Network Operations Center<br />
(NOC), San Leandro
Security: Security<br />
Secure Connecting<br />
Process Control & Business Network<br />
4068b © Copyright 04/2008 OSI Software GmbH - Company Confidential
Agility<br />
Data – Equipment – Plants<br />
TIME SERIES TIME SERIES<br />
RELATIONAL DATA<br />
All values over <strong>time</strong> All values over <strong>time</strong><br />
All equipment changes over <strong>time</strong><br />
88.5<br />
Equipment in context<br />
4439 © Copyright 04/2008 OSI Software GmbH - Company Confidential<br />
TIME SERIES<br />
RELATIONAL DATA<br />
STRUCTURAL DATA<br />
All values over <strong>time</strong><br />
All equipment changes over <strong>time</strong><br />
All structural (process) changes over <strong>time</strong><br />
Connected assets in relationships :<br />
• Connectivity<br />
• Hierarchy<br />
• Role – based<br />
sensor equipment process unit / plant<br />
ONE ARCHIVE MULTIPLE DATABASES ONE DATA DICTIONARY<br />
88.5<br />
} Visualization &<br />
Analysis on the fly
Agility: Agility:<br />
Agile PIMS Requires Development Resources<br />
Agility – able to adapt to changes – Innovation<br />
Data Object Structure<br />
Temperature<br />
Pressure<br />
...<br />
...<br />
Product Data<br />
Design Data<br />
...<br />
...<br />
...<br />
Asset<br />
Relationships<br />
between the Assets<br />
Make sure your system can be supported, globally and long term!<br />
4900 © Copyright 04/2008 OSI Software GmbH - Company Confidential<br />
Visualization Business<br />
Reporting<br />
Calculation<br />
Applications Operation<br />
Process
How Companies Will Survive<br />
“Data is your only weapon<br />
for improved<br />
performance.”<br />
Dr. Don Paul, VP CTO, Chevron<br />
4216 © Copyright 04/2008 OSI Software GmbH - Company Confidential
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