Hans Brandner, BBG - BBG GmbH & Co. KG
Hans Brandner, BBG - BBG GmbH & Co. KG
Hans Brandner, BBG - BBG GmbH & Co. KG
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<strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong><strong>Co</strong>mpany Portrait<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong>
Business area è Tool and Mold makingFor which plastics <strong>BBG</strong> mainly build toolsMaterial Type Application<strong>Co</strong>mpact è Glass encapsulationPURHard è Insulation, carrierSoft è HapticsThermoplasticsPVCTPEèGlass encapsulation<strong>Co</strong>mpositesCFP=CF<strong>KG</strong>FP=GFKèSheets, plates,sandwiches<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 4
Business area è Tool and Mold making2004….2013, <strong>Co</strong>mpact-PUR/Glass encaps.Tool sizeMillingmachinesRatio5/3 axleoperationUsed glasstypes TG/LG800mm x600mm2004 2008 20131400mm x 1100mm1400mm x 1800mm<strong>Co</strong>ntinuously invest in bigger and more efficient milling machines80/20 60/4098/2 70/30<strong>BBG</strong> collected Know How for “tempered glass (ESG) / laminated glass (VSG)”<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 5
Business area è Tool and Mold making2007….2013, PVC+TPE/Glass encaps.Used to encapsulate side glasses + quarter lites2007 <strong>BBG</strong> built the 1st PVC/GlassPrototype-Tool2008… 2013 8pce prototype tools+12pce production tools<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 6
Business è Tool and Mold making2001….2013, <strong>Co</strong>mposites GFP+CFP2001… … … ..2006<strong>BBG</strong> built molds and produce prototype parts for hand laminateFiberglass + Carbon fiber / Epoxy-MatrixAssembly device25kg è 8 kg<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 7
Business è Tool and Mold making2001….2013, <strong>Co</strong>mposites GFP+CFP2012… … … ..<strong>BBG</strong> build molds for Fiberglass-PrePreg / Epoxy-Matrix / Paper-Honey-<strong>Co</strong>mb coreè Boeing lavatory sheets 2500mm x 2000mm<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 9
<strong>BBG</strong>’s technical center is for:- KnowHow source- Sampling of tools- Customer can use it for tests- Prototype parts can be producedBusiness è Tool and Mold makingTechnical CenterTechnical center is equipped with:è 1 Hennecke high pressure dosing machine è Hard PURè 1 KraussMaffei high pressure dosing machine è <strong>Co</strong>mpact PURè 1 Battenfeld plastic injection machineè Required equipment to produce prototype parts<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 10
Business area è Mechanical engineering2006 Especially there were 3 „Standard“Mold Carriers Systemsè Hydraulic drivenè Platen size 1400x700mm to 2000x1400è 150kN to 500kN+ Specials for the customerBFT-GBFT-HBFT-M<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 11
Business è Mechanical engineering2007… .2013 Further development to bigger Mold Carriers SystemsBFT-R, BFT-Uè Hydraulic drivenè Size 1600x1000mm to 2500x2000è 100kN to 7000kN<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 12
Business area è Mechanical engineering2007… .2013Hydraulic driven MC‘s were completed by electric driven MC’s, BFT-P V2, V4, V6, V7èSize 1500x1100mm and 1700x1100è 400kN to 600kNThe technical details you can find in our new prospectBFT-V2For sunroof encapsulation, this carrier will be builtexclusive for WebastoBFT-V4To produce parts of Hard+Soft PUR4 axles + simultaneously tower and lower plate tilting<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 13
Business area è Mechanical engineering2010… .2013BFT-V6Designed to keep <strong>Co</strong>mposite-Parts in shape duringcooling2013BFT-V7Designed for PUR-glass-encapsulation<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 14
Business area è Mechanical engineering2007… .2013The mold carriers (MC) are completed by different “Tool Changing Systems”è To implement tool changing times of 4min to 15minManually systems è 10-15 minutesPart wise automated systems è 5-10 minutesMore automated system è 4 minutes<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 15
Business area è Mechanical engineering2010Plant engineering for “PUR-Framing of a PV-Module“è Special designed mold carrierè Kuka Robot to take in/out the PV-modulesè Exhaust cabineè IMC paintingè <strong>Co</strong>nveyor<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 16
<strong>BBG</strong> Worlwide<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 17
Ladies and Gentlemen,Thank you for attention!I‘m looking forward to your questions now or later<strong>Co</strong>pyright © 01- 2006 by <strong>BBG</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong> Seite 18
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