Instruction manual Emotron VSA

PrefacePrefaceTo extend the performance of the product and ensure personnelsafety, read this manual thoroughly before using thevariable speed drive (VSD). Should there be any problem inusing the product that can not be solved with the informationprovided in the manual, contact your nearest Emotrondistributor or sales representative who will be willing to helpyou.PrecautionsThe VSD is an electrical product. For your safety, there aresymbols such as “Danger”, “Caution” in this manual as areminder to pay attention to safety instructions on carrying,installing, operating, and checking the VSD. Be sure to followthe instructions for maximum safety.WARNING: Indicates a potential hazard couldcause death or serious personal injury ifmisused.Product InspectionThe variable speed drives have all passed the function testbefore delivery. Please check the following when you receiveand unpack the VSD:• The model and capacity of the VSD is the same as thosespecified on your order.• Is there any damage caused by transportation, do notapply the power.Contact Emotron’s sales representatives if any of theabove problems have occurred.EarthingThe variable speed drive must always be earthed via themains safety earth connection, indicated by “PE”.Earth leakage currentThis VSD has an earth leakage current which does exceeding3.5 mA a.c. or 10 mA d.c. Therefore the minimum size ofthe protective earth conductor must comply with the localsafety regulations for high leakage current equipment.!CAUTION: Indicates that the VSD or themechanical system might be damaged ifmisused.WARNING: Do not touch any circuit boards orcomponents if the charging indicator is stilllit after the power off is turned off.Residual current device (RCD)compatibilityThis product cause a d.c. current in the protective conductor.Where a residual current device (RCD) is used for protectionin case of direct or indirect contact, only a Type BRCD is allowed on the supply side of this product. UseRCD of 300 mA minimum.Do not wire when the VSD is electrified. Do not checkparts and signals on circuit boards during the VSDoperation.Do not disassemble the VSD or modify internal wires,circuits and parts.Earth the ground terminal of the VSD properly. As per200 V class, earth to 100 Ohm and 400 V class, earth to10 Ohm or below.!CAUTION: Do not perform a voltage test onparts inside the VSD. High voltage will easilydestroy these semiconductor parts.Do not connect the VSD’s T1 (U), T2 (V) and T3 (W)terminals to an AC power supply.CMOS ICs on the VSD’s main board are susceptible tostatic electricity. Do not touch the main circuit boardEmotron AB 01-3993-01r3

Emotron AB 01-3993-01r3

ContentsQuick Start Guide ........................................... 1Preface ............................................................ 3Contents.......................................................... 1Safety Precautions ......................................... 31. Model description........................................... 52. Mounting and installation of the VSA drive.. 72.1 Environment .............................................................. 72.2 Mounting and installation......................................... 92.3 Wiring Rules............................................................. 102.3.1 Notice for wiring ...................................................... 102.3.2 Options and wiring specifications ......................... 112.3.3 Precautions for peripheral applications ................ 122.4 VSD Specification.................................................... 142.4.1 Basic specification .................................................. 142.4.2 General Specifications............................................ 152.5 VSA Wiring diagram................................................. 172.6 Description of VSD Terminal .................................. 182.7 Dimension................................................................ 192.8 Installation and design consideration ................... 213. Programming instructions and menu list.. 233.1 Keypad description ................................................ 233.1.1 Keypad display ....................................................... 233.1.2 Operating Instructions for the keypad ................... 233.2 The display............................................................... 243.3 Menu function list .................................................. 243.4 Menu function description ..................................... 304. Troubleshooting and maintenance ............ 574.1 Trouble indication and corrective action ............... 574.1.1 Fault/ Error display and Diagnostics ..................... 574.1.2 Set up configuration, interface errors.................... 584.1.3 Keypad operation error description ....................... 594.1.4 Load monitor error description .............................. 594.2 General functional troubleshooting ....................... 604.2.1 Troubleshooting flowcharts VSA series ................. 614.3 Routine and periodic checks.................................. 675. Peripherals................................................... 695.1 Input side AC reactor .............................................. 695.2 Option card .............................................................. 695.2.1 RS-485 option card................................................. 695.2.2 RS-232 option card................................................. 695.2.3 Program copy option card....................................... 705.2.4 Remote keypad ...................................................... 705.2.5 Input/Output expansion card................................. 716. Appendix VSA parameter list...................... 73Emotron AB 01-3993-01r3 1

2 Emotron AB 01-3993-01r3

Safety PrecautionsOperation PrecautionsBefore Power Up!!The line voltage applied must comply withthe VSD’s specified input voltage. (See thenameplate)WARNING: Make sure the main circuitconnections are correct. L1, L2 and L3 arepower-input terminals and must not bemistaken for T1, T2 and T3. If they are, theVSD might get damaged.To avoid the front cover from disengaging, orother damage, do not carry the invertre by itscovers. Support the drive by the heatsinkwhen transporting. Improper handling candamage the inverter or injure personell andshould be avoided.To avoid fire, do not install the VSD on a flammableobject.During Power Up!The VSD will still stay live immediately afterpower loss. When the power is re-stored, theVSD operation is controlled by [252].The VSD operation is controlled by [213] and [335] andthe status of (FWD/REV RUN switch) when power is restored.[33A] /[226]) Power loss ride through/Auto resetafter fault).1. When [213]=000, the VSD will not auto restart whenpower is re-stored.2. When [213]=001 and operation switches (FWD/REVRUN) is OFF, the VSD will not auto restart when power isre-stored.3. When [213]=001and operation switch ON and[335]=000, the VSD will auto restart when power is restored.Please turn OFF the run (start) switch to avoiddamage to machine and injury to personnel before thepower is re-stored.When [335]=000 (direct start on power up), please referto the description and warning for [335] to verify thesafety of operator and machine.If several VSD’s are placed in the same control panel,assure that the temperature stays below 50°C to avoidoverheating or fire.Emotron AB 01-3993-01r3 3

Before operation!Leakage currentCAUTION: Make sure the model and VSDcapacity match the setting in menu [921].WARNING: Warning! EV series built in Filtertype leakage current can exceed the IECstandard limit of 3.5mA. Please ground theVSD as shown in figures 3.5 and 3.6.Operation with ungrounded supplies:Filtered VSDs CANNOT be used on ungrounded supplies.Unfiltered VSDs can be used on ungrounded supplies. Ifany output phase is shorted to ground, the VSD may tripwith OC.(over current trip)Operation with Residual Current Device (RCD):A filtered VSD with the trip limit of the RCD is 300 mAThe neutral of the supply is grounded, as is the VSD.Only one VSD is supplied from each RCD.During operationWARNING: Do not connect or disconnect themotor while VSD is operating the motor. TheVSD and the disconnect device can sustaindamage from high levels of switch-off currenttransients.!CAUTION: Do not touch heat-generatingcomponents such as heat sinks and brakeresistors.The VSD can drive the motor from low speed to highspeed. Verify the permitted speed ranges of the motorand the associated machinery.Note the settings related to the braking unit.Do not check signals on circuit PCB while the VSD isrunning.!CAUTION: Allow a minimum of 5 minutespower down before attempting todisassemble or check the components withinthe drive.Useable environmentCAUTION: When the VSD top dust cover hasbeen removed the drive can be installed in a! non-condensing environment withtemperature ranging between –10C to+50C and relative humidity of 95% or less, but theenvironment should be free from water and metal dust.WARNING: To avoid electric shock, do nottake the front cover off while power is on.The motor will restart automatically after stop whenauto-restart function is enabled. In this case, care mustbe taken while working around the drive and associatedequipment.NOTE: The operation of the stop switch is different thanthat of the emergency stop switch. The stop switch hasto be activated to be effective. The operation of the Stopcommand is different than that of the Emergency Stopcommand. The Stop command has to be switched ON(activated) to be effective, and be switched OFF (deactivated)when controlling the motor speed. TheEmergency Stop command has to be switched OFF (deactivated)to become effective and needs to be ON(activated) to make normal operation possible.4 Emotron AB 01-3993-01r3

1. Model descriptionVSD modelInput voltageModel: VSA23-04I/P: AC 1 PH200-240V 50/60HzOutput specificationsO/P: AC3PH 0~264V1.6kVA 4.2 AEMOTRON ABVSA 23 047Input voltageRated output currentSeries23: 230V 01/03/04/07/10 A48: 460V 002/004/005 AEmotron AB 01-3993-01r3 Model description 5

2. Mounting and installation of the VSA drive2.1 EnvironmentThe environment will directly affect the proper operationand the life of the VSD, so install the VSD in an environmentthat complies with the following conditions:Ambient temperature: 14 to 122F (-10 to 50C)Avoid exposure to rain or moisture.Avoid smoke and salinity.Avoid dust, lint fibres, and metal filings.Avoid electromagnetic interference (soldering machines, power machine).Avoid direct sunlight.Avoid corrosive liquid and gas.Keep away from radio active and flammable materials.Avoid vibration (stamping, punchpress). Add a vibration-proof pad if the situation can not be avoided.If several VSDs are placed in the same control panel, provide heat remoual means to maintain the temperature below 50C.See figure 3-1 for proper drive arrangement.PanelVSAEnclosureEnclosureVSAVSAVSA(Correct) (Incorrect) (Correct) (Incorrect)Fig. 1Panel and enclosure arrangement for drivesPlace the front side of the VSD outward and the top upwardto improve heat dissipation.• All VSA drives in IP-20 Enclosures can be DIN-RAILmounted as shown below.12 cm12 cm5 cm 5 cm(A) Front view5 cm(B) Side viewFig. 2Mounting and clearance requirementsEmotron AB 01-3993-01r3 Mounting and installation of the VSA drive 7

1322A. DIN-rail installation1B. DIN-rail removalFig. 3DIN-rail mounting of the VSA drive• All VSA drives in IP-20 enclosures can be mounted sideby-sideas shown below. (ambient temperature below122F) (50C).Fig. 4Side-by-side Mounting of the VSA Drive8 Mounting and installation of the VSA drive Emotron AB 01-3993-01r3

2.2 Mounting and installationDo not use the VSD in an environment with the followingconditions:OilDirect sunlight Corrosive gas and liquid Oil mistSaltSaltExposed to wind,rain and waterIron filings, dustStrong vibration Extremely low Excessively hightemperaturestemperaturesElectromagnetic waves andultra high frequency waves(Near an electric welding machine)Radioactive materialsInflammable materialsEmotron AB 01-3993-01r3 Mounting and installation of the VSA drive 9

2.3 Wiring Rules2.3.1 Notice for wiringTightening torque:Connect cables with a screwdriver or other suitable tools perthe tightening torques listed below.TypeVSA23-01/03/04Powersource200-240VVSA23-07/10 200-240VVSA48-002/004/005380-480VSecuring torqueTightening torque for TM1 terminal0.74/0.1(LBS-FT / KG-M)1.286/0.18(LBS-FT/KG-M)8.66/10(LBS-IN/KG-CM)15.97/18(LBS-IN/KG-CM)B. Power wires:Power wires connect to terminals L1, L2, L3, T1, T2, T3, Pand N. Select power wire in accordance with the followingcriteria:1. Use wires with copper core only. Insulating materialswith diameters should be based on working conditionsat 221F (105C).2. The minimum nominal voltage of 240 VAC type connectorsis 300 V, and 480 VAC type connector is 600 V.C. Control wire:Control wire is connected to the TM2 control terminal.Select wire in accordance with the following criteria:1. Use copper core only. The insulating materials withdiameters should be based on working conditions at221F (105C).2. To avoid noise interference, do not route the control wiringin the same conduit with power wires and motorwiring.D. Nominal electrical specifications of theterminal block:The following are nominal values of TM1:E. Fuse typesDrive input fuses are provided to disconnect the drive frompower in the event that a component fails in the drive’spower circuitry. The drive’s electronic protection circuitry isdesigned to clear drive output short circuits and groundfaults without blowing the drive input fuses. Below tableshows the EV input fuse ratings.To protect the VSD most effectively, use fuses with currentlimitfunction.RK5, CC/T type fuse for VSA220V class(1)VSAmodel440V class(3)HP kW kVA100%CONTOutputAMPS(A)Max.RK5FUSERating(A)VSA23-01 0.25 0.2 0.53 1.7 8 15VSA23-03 0.5 0.4 0.88 3.1 10 20VSA23-04 1 0.75 1.6 4.2 15 30VSA23-07 2 1.5 2.9 7.5 20 40VSA23-10 3 2.2 4.0 10.5 25 50VSA model HP kW kVA100%CONTOutputAMPS(A)Max.RK5FUSERating(A)VSA48-002 1 0.75 1.7 2.3 6 10VSA48-004 2 1.5 2.9 3.8 10 15VSA48-005 3 2.2 4.0 5.2 10 20Max.CCor TFUSERating(A)Max.CCor TFUSERating(A)*Fuse ratings are based upon 300 V fuses for 230 V VSDs,and 500 V for 460 V VSDsType Power source Volts AmpsVSA23-01/03/04 200-240V 600 15VSA23-07/10 200-240VVSA48-002/004/005 380-480V600 40NOTE: Nominal values of input and output signals (TM2)– follow the specifications of class 2 wiring.10 Mounting and installation of the VSA drive Emotron AB 01-3993-01r3

2.3.2 Options and wiringspecificationsMCCB/ MC/ Fuse• Warranty and replacement service does not apply todamage caused by the following conditions.1. MCCB or fuse is not installed, improperly installed, orimproperly sized, and has resulted in VSD damage.2. MC or capacitor or surge absorber is installed betweenthe VSD and the motor.VSA model VSA23 VSA48-01/-03 -04 -07 -10 002/004/005Fuse10 A300 VAC20 A300 VAC30 A300 VAC15A/600 VACMain circuit terminalL1 L2 L3 PET1 T2 T3PEWire dimension(14AWG) 2.0mm 2Terminal screwM4Wire dimension(12 AWG) 3.5 mm 2Terminal screwM4Wire dimension (14 AWG) 2.0mm 2Terminal screwM4Signal terminal (TM2)1 to 12Wire dimension (#18 AWG) 0.75 mm 2 Terminal screw M3Use a single fuse for 1 L/N model. For 3 models, each L1/L2/L3 phase must be fused.• Please utilize three phase squirrel cage induction motorwith appropriate capacity for VSD.• If the VSD is used to drive more than one motor, thetotal capacity must be smaller than the capacity of theAC drive. Additional thermal overload relays mustinstalled in front of each motor.• Do not install phase advancing capacitors, LC, or RCcomponents between VSD and motor.Emotron AB 01-3993-01r3 Mounting and installation of the VSA drive 11

2.3.3 Precautions for peripheral applicationsPowerMoulded-caseCircuit breakerMagneticcontactorAC reactorfor powerimprovementVSC23/48Variablespeed driveMotorPower supply:• Make sure the correct voltage is applied to avoid damaging theVSD.• A moulded-case circuit breaker or fused disconnect must beinstalled between the AC source and the VSD.Moulded-case circuit breaker:• Use a moulded-case circuit breaker that conforms to the rated voltageand current of the VSD to control the power and protect theVSD.• Do not use the circuit breaker as the run/stop switch for the VSD.Fuse:• A suitable fuse should be installed with VSD rated voltage and currentwhen a MCCB is not being used.Earth Leakage circuit breaker:• Install a leakage breaker to prevent problems caused by currentleakage and to protect personnel. Select current range up to200mA, and action time up to 0.1 second to prevent high frequencyfailure.Magnetic contactor:• Normal operations do not need a magnetic contactor. When performingfunctions such as external control and auto restart afterpower failure, or when using a brake controller, install a magneticcontactor.• Do not use the magnetic contactor as the run/stop switch for theVSD.AC Line Reactor for power quality:• When VSDs are supplied with a high capacity (above 600KVA)power source, a AC reactor can be connected to improve the PF.Input noise filter:• A filter must be installed when there are inductive loads affectingthe VSD.VSD:• Output terminals T1, T2, and T3 are connected to the motor’s U, V,and W terminals. If the motor is reversed while the VSD is set to runforward, just swap any two of T1, T2, and T3.• To avoid damaging the VSD, do not connect the output terminals T1,T2, and T3 to AC input power.• Connect the ground terminal properly. (230 V series: Rg

Make external connections as shown in figure 3-10. Checkafter wiring to make sure all connections are correct. (Donot use the control circuit buzzer to check connections)(A) Main circuit must be separated from other high voltageor high current power line to avoid noise interference. Referto following figures:• A noise filter in the output of the main circuit can suppressconductive noise. To prevent radiative noise, thewires should be put in a ferromagnetic metal pipe andseparated from all other signal lines by at least 1ft.MCCB Metal boxMetal pipePower supplyNoiseNoise~ filter Filter VSC23/48Mfilter FilteraboveSignal wireControllerFig. 6Installation examples with adjacent signal conductors• The power supply and output PE terminals must beboth connected to ground to increase noise immunity ofthe built-in Filter.Shielded wireProtective jacketL1 L3 PETo ground terminal(refer to instructionsof filter wiring)Wrapped with insulationDo not connect this endFig. 8Processing the ends of twisted pair cablesFig. 7MT1 T2 T3Grounding filtered units(A)The control circuit wiring and main circuit wire/ otherhigh voltage/current power wiring should be separated toavoid noise interruption.• In order to prevent noise interference which could causeVSD faults, the control circuit signal should be shieldedand twisted. Please refer to fig. 8. The wiring distanceshould be less than 150ft (50m).PEGround(B) Connect ground terminals as follows: (200 V classground

• When the connection between the VSD and the motoris too long, consider the voltage drop of the circuit.Phase-to-phase voltage drop (V) = 3×resistance of wire (/km)×length of line (m)×current×10-3. And the carrierfrequency must be adjusted based on the length of theline.The length of the line between the VSD andthe motorBelow 25 m Below 50 m Below 100 m Over 100 mCarrier Frequency Below 16 kHz Below 12 kHz Below 8 kHz Below 5 kHzSettings in menu [226] 16 12 8 52.4 VSD Specification2.4.1 Basic specification230 V modelModelSingle phase VSAMax.Applicable Motor output.HP*1 (kW)0.25(0.2)23-01 23-03 23-04 23-07 23-100.5(0.4)1(0.75)Rated output current (A) 1.7 3.1 4.2 7.5 10.5Rated capacity (kVA) 0.53 0.88 1.60 2.90 4.002(1.5)3(2.2)Input voltage range (V)Output voltage range (V)1PH, 200 to 240V+10%,-15%(50/60Hz)3PH 0 to 240VInput current (A) 4.3 5.4 10.4 15.5 21VSD with filter weight kb (kg) 1.57 (0.71) 1.71 (0.73) 1.71 (0.73) 2.76 (1.25) 2.87 (1.3)Maximum momentary power loss time (S) 1.0 1.0 1.0 2.0 2.0EnclosureIP20460 V modelModelThree phase VSAVSA48-002 VSA48-004 VSA48-005Max.applicable Motor Output HP*1 (kW) 1.0 (0.75) 2.0 (1.50) 3.0 (2.2)Rated output current (A) 2.3 3.8 5.2Rated capacity (kVA) 1.7 2.9 4.0Input voltage range (V)Output voltage range (V)3PH 380 to 480V+10%,-15% (50/60Hz)3PH 0 to 480VInput current (A) 3 4.8 6.6VSD with filter Weight Lb. (kg) 3.70 (1.37) 3.75 (1.4) 3.82 (1.45)Maximum momentary power loss time (S) 1.0 2.0 2.0EnclosureIP20* Based on a 4-Pole Motor14 Mounting and installation of the VSA drive Emotron AB 01-3993-01r3

2.4.2 General SpecificationsRangeInitial Drive0 to 200 Hz100%/3 Hz (Vector mode)Speed Control Range (Vector mode) 20:1Frequency controlSpeed ControlPrecisionSetting resolution¡ see note 1Keypad settingDisplayExternal signal settingFrequency limit functionCarrier frequencyV/F pattern±0.5% (Vector mode)Digital: 0.1 Hz (0 to 99.9 Hz)/1 Hz (100 to 200 Hz); analogue: 0.06 Hz/ 60 HzSet directly with keys or the VR on the keypad7 segment*3 Displays; frequency/DC Voltage/Output Voltage / Current/ VSD parameters/faultlog/program version/PID feedback control potentiometer.•External•Performs up/down controls with multi-functional contacts on the terminal baseUpper/lower frequency limits, and two skip frequencies.4 to 16 kHz (default 10 kHz, above 10 kHz with De-rating)6 fixed patterns 50 Hz/60 Hz, 1 programmableAcc/Dec. control Two-stage acc/dec time (0.1 to 999 s)Multi-functional analogueoutputMulti-functional inputMulti-functional outputDI (digital input)DO (digital output)AI (analogue input)6 functions (refer to [531] description)19 functions (refer to [521] to [524] description)16 functions (refer to [551] description)NPN/PNP alternative: 4 points standard, 2 points optional (S1 to S4 standard, S5 to S6optional)Relay output *Form A contact ---- set to multi-function output. External multi-function output*option 1 point (open collector transistor 24 V, 600 mA)Set speed command and PID feedback signal (speed, PID 4–20 mA /0–10 V) or MFIT S7General controlOther functionsCommunication controlOperation temperatureStorage temperatureInstantaneous power loss on restart, Speed search, fault restart, DC injection braking,•RS485 Option card: Modbus RTU/ASCII mode, 4800 to 38400 bps, max. 254 stations14 to 122F (-10 to 50C) IP20, 14 to 104F (-10 to 40C) IP65-4 to 140F (-20 to 60C)Humidity0 – 95% RH (non condensing)Vibration immunity 1G (9.8 m/s 2 )EMI/EMS CompatibilityLVDEnclosureSafety ClassBuilt-in filter in accordance with EN61800-3 first environmentAccordance with EN50178IP20UL508CEmotron AB 01-3993-01r3 Mounting and installation of the VSA drive 15

Over load protectionInternational conformityOver-voltageVSD rated current 150%/1 minUL/CE230V Class: DC voltage >400 V 460 V Class: DC voltage >800 VProtective FunctionsUnder-voltageInstantaneous power lossrestartStall preventionOutput terminal short circuit230V Class: DC voltage

2.5 VSA Wiring diagramBrakingunitPower terminal1 phase 200 to 240 V3 phase 380 to 480 VL1(L)L2*L3(N)PET1T2T3IMPEPNP common pointMulti function digital inputsAccept DC 12/24V signalNPN common point24VS1S2S3S4COMRARB21Multi-function digital output1. SW1: Digital signal selection(Up=NPN/Down=PNP)2. SW2: Control signal selection(Up= 0–10 V and Down =4 to 20 mA) V/IMulti-function analogue inputSet speed10kPID feed back inputFM10VAINCOMFM+S5S6Option interfaceMulti-function on output input card(2IN/1OUT)Remote keypad24 V/0.6 AFig. 10 Wiring diagramNOTE 1: Connect inputs to Terminal 3 (internal 24vdc)for PNP mode (Positive switching).Or to terminal 8 (Common) for NPN mode (Negativeswitching).NOTE 2: External 24 VDC may be used to supply theexternal contacts at each input (Connect the 0V of theexternal supply to Common (terminal 8)).NOTE 3: L2 is not used for single phase operation.Example: Main circuit wiring diagramB1/PB2R/L1S/L2T/L3U/T1V/T2W/T3ERCCControl circuitCooling fan* Not used for single-phase operationEmotron AB 01-3993-01r3 Mounting and installation of the VSA drive 17

2.6 Description of VSDTerminalDescriptions of power terminalsFig. 11 Power terminals locationsSymbolRARB10VAIN24VCOMFM+Multi-functional outputterminalNormally open contactDescriptionRated contact capacity:(250VAC/10A)Contact description:(refer to parameter[551])Supply for external potentiometer for speed reference.Analogue frequency signal input terminal or multifunctioninput terminal S7 (high level: 8V/low level:2 V), adaptable to PNP (refer to parameter [511]description)PNP (SOURCE) input, S1 to S4 (S5/S6/S7) commonterminal, (set SW1 to PNP and connect optioncard power.)NPN (SINK) input, S1 to S4 (S5/S6) common terminal,(set SW1 to NPN, and analogue input, connectoption card power, output signal commonterminal.)Multi-function analogue output + terminal (refer toparameter [531] description), output signal: DC 0-10 V.SymbolDescriptionSymbolDescriptionL1L2L3T1T2T3PEMain power inputSingle-phase: L/N*Three-phase: L1/L2/L3DC power and braking unit connection terminals.(match with braking units and brakingresistor to brake)VSD outputGrounding terminals (2 points)S1S2S3S4Multi-function input terminals (refer to parameters[521] to [524] description)SW function descriptionSW1 Type of external signal RemarksNPN (SINK) input* Braking units are required for applications where a loadwith high inertia needs to be stopped rapidly.Use a power-matched braking unit and resistor to dissipatethe energy generated by the load while stopping.PNP (SOURCE) inputFactory defaultOtherwise the VSD will trip on over-voltage.* Terminal at L2 will be non-functional for single-phaseunits.Control signal terminals block descriptionSW2Type of externalsignalRemarksTM21 2 3 4 5 6 7 8 9 10 11 12RARB24 VS1S2Fig. 12 Signal terminal locationsS3S4COM10 VAINCOMFM+VIVI0–10 VDC analoguesignal0–20 mA analoguesignalEffective when parameter[212]=2 (analogue inputsignal from TM1)18 Mounting and installation of the VSA drive Emotron AB 01-3993-01r3

2.7 DimensionIP20 Frame 1: Single phase: VSA23-01 to 044- Ø*4.5ABCDGEFFig. 13 VSA drive frame 1 dimensionsEmotron AB 01-3993-01r3 Mounting and installation of the VSA drive 19

+IP20 Frame 2: Three phase: VSA48-002 to 0054- Ø*4.5L1 L2 L3 PE-T1 T2 T3 PEABCDGEFFig. 14 VSA drive frame 2 dimensionsLENGTHMODELAinches/mmBinches/mmCinches/mmDinches/mmFrame 1 5.2/132Frame 2 5.2/1324.86/123.54.86/123.52.64/67 3.03/774.25/108 4.65/118LENGTHMODELEinches/mmFinches/mmGinches/mmFrame 15.13/130.55.06/128.450.315/8Frame 2 5.83/148 5.67/144 0.315/820 Mounting and installation of the VSA drive Emotron AB 01-3993-01r3

2.8 Installation and design considerationFig. 15 Common bus configurationsNOTE 1. Common bus connections from a common inputpower supply as shown above.NOTE: If + and - terminal block is used, please removethe TB label as shown below.NOTE 2. When connecting a drive or drives’ DC busconnections in parallel with larger Hp rated drives, use amagnetic contactor with the & terminals, otherwise,VSD damage can result.Emotron AB 01-3993-01r3 Mounting and installation of the VSA drive 21

22 Mounting and installation of the VSA drive Emotron AB 01-3993-01r3

3. Programming instructions and menu list3.1 Keypad description3.1.1 Keypad displayPower LED(red)Fig. 16 Keypad layout3.1.2 Operating Instructions for the keypadFrequency displayin stop modeBlinking outputfrequency in run modePower ON~F××F××××××××[110]=001, VSD displays statusValueOutput voltageValueDC voltageValueOutput currentValuePID FeedbackAfter 0.5 sFig. 17 Keypad Operations Sequence*1: Display flashes with set frequency in stop mode, but it issolid in run mode.*2: The frequency can be set during both stop and runmodes.Emotron AB 01-3993-01r3 Programming instructions and menu list 23

Remote/Local change function• Local modeRun command via theFrequency commandkey on the keypadWhen [215]=000: only the and key on the keypadcan be used to control the output frequency and[212] setting has no effect.When [215]=001: only VR on the keypad can controland [212] setting has no effect.• Remote modeRun command from menu [213] control settingFrequency command from menu [212] control settingRemote/Local change mode on keypad is achieved by simultaneouslypressing and . Each successive operationtoggles between local and remote.NOTE: The VSD must be stopped.3.2 The displayMenu levelsThe display has one row with space for three characters.Menu level is indicated by flashing of the correspondingcharacter. This means:• When you are in the first level (hundreds), the left mostcharacter is flashing.• When you are in the second level (tens), the middlecharacter is flashing.• When you are in the third level (units), the right mostcharacter is flashing.Enter data• Press the key to enter the editing mode.• Use the or key to enter data.• Confirm value by pressing the key.3.3 Menu function listBasic menu function listMenu Function Description Range/ CodePreferred view110 Status display parametersMain setup, Operation211 Control mode212 Frequency command source213 Run command source214 Reset mode215000: No display001: Display000:Vector control001:V/F Control000: Up/Down key on control panel001: Potentiometer on control panel002: AIN input signal from (TM2)003: Multi-function input terminal Up/Down function004: RS-485 Communication frequency setting000: keypad001: External Terminal002: Communication control000: RUN instruction is OFF, Reset command is available.001: Whether RUN instruction is OFF or ON, Reset commandis available.Local/Remote frequency control000: Up/Down key on keypad sets frequencyselect (Run command by the Run/001: Potentiometer on the keypad set frequencyStop key)216 Reverse run instruction217 Fan control218 External control operation mode000: Reverse enable001: Reverse disable000: Auto-run at set temperature001: Run when VSD runs002: Always run003: Always stop000: Forward/ Stop-Reverse/Stop001: Run/ Stop-Forward/Reverse 002:3-wire-Run/ StopFactoryDefault000 *1000 *4000000000000000001000Remarks24 Programming instructions and menu list Emotron AB 01-3993-01r3

Menu Function Description Range/ Code219 Remote keypad control selection000: Disable (no signal loss detection)001: Enable. On signal loss stop according to [337]002: Enable. Runs at the last set frequency. On signal lossStop is according to [213] setting or Stop key on keypad.000Stop VSDthen connectremotekeypad forproperoperation*4Main setup, Motor data221 Motor rated voltage *4222 Motor rated power *4223 Motor rated current *4224 Motor rated frequency *4225 Motor rated speed 0 to 120 (* 100 rpm) *4226 Carrier frequency 004 to 016 010 4 to 16KMain setup, Motor protection231 Run stall-prevention000: Run stall prevention available001: Run stall prevention unavailable000232 Run stall-prevention level (%) 050 to 300 200233 Stall prevention time during run234Electronic thermal relay protectionfor motor (OL1)000: according to dec. time set in [332]001: according to dec. time set in [239]000: Enable motor protection001: Disable motor protection235 Acceleration stall-prevention000: Acceleration stall prevention enable001: Acceleration stall prevention disable000236Acceleration stall-prevention level050 to 200(%)200237 Deceleration stall-prevention000: Deceleration stall prevention enable001: Deceleration stall prevention disable000238Deceleration stall-prevention level050 to 200(%)200239Stall prevention deceleration time00.1 to 999 Secset03.0Main setup, Parameter set handling241 Copy module000: Copy module disable001: copy to module from VSD002: copy to VSD from module000 *3003: read/ write check242 Factory default010: Reset to factory default (50 Hz)020: Reset to factory default (60 Hz)000Main setup, Trip Autoreset251 Auto-restart times 000 to 005 000252 Auto Restart for power-loss000: Enable001: Disable001Main setup, Serial communication261 VSD communication address 001 to 254 001 *3 *4262 Baud rate (bps)263 Stop bit264 Parity bit000: 4800001: 9600002: 9200003: 38400000: 1 Stop bit001: 2 Stop bit000: No parity001: Even parity002: Odd parity000000FactoryDefaultRemarks003 *3 *4000 *3 *4000 *3 *4Emotron AB 01-3993-01r3 Programming instructions and menu list 25

Menu Function Description Range/ Code265 Data bits266267Communication time out detectiontimeCommunication time out operationselection000: 8 bits data001: 7 bits data000 *3 *400.0 to 25.5 Sec 00.0 *3000: Deceleration to stop. ([332]: Deceleration time 1).001: Coast to stop.002: Deceleration to stop. ([334]: Deceleration time 2).003: continue operating.Process and application parameters, Process settings321 PID OFFSET adjust (%) 000 to 109 000 *1322 PID Error gain 0.00 to 10.0 1.00 *1323 PID Update time (s) 00.0 to 02.5 00.0 *1Process and application parameters, Start/stop settings331 Acceleration time 1 00.1 to 999s 05.0 *1 *2332 Deceleration time 1 00.1 to 999s 05.0 *1 *2333 Acceleration time 2 00.1 to 999 Sec 05.0 *1 *2334 Deceleration time 2 00.1 to 999 Sec 05.0 *1 *2335 Direct start on power up336 Motor rotation direction000: Direct start available001: Direct start disabled000: Forward001: Reverse000001FactoryDefault000 *1337 Stopping method000: Decelerate to stop001: Coast to stop000338 DC braking time 00.0 to 25.5 Sec 00.5339 DC braking start frequency 01.0 to 10.0 Hz 01.533A DC braking level 000 to 020% 005Process and application parameters, Speeds341 Frequency lower limit 00.0 to 200 Hz 00.0 *2342 PID Sleep mode threshold 00.0 to 200 Hz 00.0343 PID Sleep delay time 00.0 to 25.5 00.0344 Frequency upper limit 01.0 to 200 Hz 50.0/60.0 *2345 Skip frequency 1 (Hz) 00.0 to 200 00.0 *1346 Skip frequency 2 (Hz) 00.0 to 200 00.0 *1347 Skip frequency range (±Hz) 00.0 to 30.0 00.0 *1348 Jog frequency instruction 00.0 to 200 Hz 05.0 *1Process and application parameters, Torque351 Torque Boost Gain (Vector) 001 to 450352Low frequency voltage compensation000 to 40353 V/F Pattern setting 001 to 007 001/004354 Slip Compensation Gain (Vector) 001 to 450355 Max output frequency (Hz) 00.2 to 200 50.0/60.0356Output voltage ratio at max frequency(%)00.0 to 100 100357 Mid frequency (Hz) 00.1 to 200 25.0/30.0358Output voltage ratio at mid frequency(%)00.0 to 100 50.0359 Min output frequency (Hz) 00.1 to 200 00.5/00.635AOutput voltage ratio at Min frequency(%)00.0 to 100 01.035B Torque boost gain (V/F) 00.0 to 30.0% 00.0 *135C Slip Compensation Gain (V/F) 00.0 to 100% 00.0 *1Remarks26 Programming instructions and menu list Emotron AB 01-3993-01r3

Menu Function Description Range/ CodeProcess and application parameters, Preset references361Frequency Up/ Down controlusing MFIT000: Up/Down command is available. Set frequency is heldwhen VSD stops.001: Up/Down command is available. Set frequency resetsto 0Hz when VSD stops.002: Up/Down command is available. Set frequency is heldwhen VSD stops. Up/Down is available in stop.362Preset frequency 1 (Main frequencysetting)00.0 to 200 Hz 05.0 *1363 Preset frequency 2 00.0 to 200 Hz 05.0 *1364 Preset frequency 3 00.0 to 200 Hz 10.0 *1365 Preset frequency 4 00.0 to 200 Hz 20.0 *1366 Preset frequency 5 00.0 to 200 Hz 30.0 *1367 Preset frequency 6 00.0 to 200 Hz 40.0 *1368 Preset frequency 7 00.0 to 200 Hz 50.0 *1369 Preset frequency 8 00.0 to 200 Hz 60.0 *1Process and application parameters, PID Process control381 PID operation mode000000: PID Function unavailable001: PID control, Bias D control002: PID Control, Feedback D control000003: PID Control, Bias D reverse characteristics control.004: PID Control, feedback D reverse characteristics control.382 PID OFFSET000: Positive direction001: Negative direction000 *1383 P: Proportional gain 0.00 to 10.0 01.0 *1384 I: Integral time (s) 00.0 to 100 10.0 *1385 D: Differential time (s) 0.00 to 10.0 0.00 *1Load monitor411 Alarm Select412 Alarm Trip000: Off001: Min002: Max003: Min+Max000: Off001: Min002: Max003: Min+MaxFactoryDefault000 *1000 *1413 Ramp Alarm000: Off001: On000 *1414 Alarm Start Delay 0 to 999 s 002 *1415 Load Type000: Basic001: Load Curve000 *1416 Max Alarm Margin 0 to 400% 015 *1417 Max Alarm Delay 0 to 90 s 01.0 *1418 Max Pre-Alarm Margin 0 to 400% 010 *1419 Max Pre-Alarm Delay 0 to 90 s 01.0 *141A Min Pre-Alarm Margin 0 to 400% 010 *141B Min Pre-Alarm Delay 0 to 90 s 01.0 *141C Min Alarm Margin 0 to 400% 010 *141D Min Alarm Delay 0 to 90 s 01.0 *141E AutoSet Alarm000: No001: Yes000 *141F Normal Load 0 to 400% of max torque 100 *1RemarksEmotron AB 01-3993-01r3 Programming instructions and menu list 27

Menu Function Description Range/ CodeLoad monitor, Load curve421 Load Curve 1 0 to 400% of max torque 100 *1422 Load Curve 2 0 to 400% of max torque 100 *1423 Load Curve 3 0 to 400% of max torque 100 *1424 Load Curve 4 0 to 400% of max torque 100 *1425 Load Curve 5 0 to 400% of max torque 100 *1426 Load Curve 6 0 to 400% of max torque 100 *1427 Load Curve 7 0 to 400% of max torque 100 *1428 Load Curve 8 0 to 400% of max torque 100 *1429 Load Curve 9 0 to 400% of max torque 100 *1Process protection432 Motor no load current433 V/F base output voltage set 198 to 265 V/380 to 530 V 220/440I/O’s, Analogue inputs511 Terminal AIN function512 AIN signal select000: Forward001: Reverse002: Preset Speed Command 1003: Preset Speed Command 2004: Preset Speed Command 3005: Jog frequency Command006: Emergency stop(E.S.)007: Base Block (b.b.)008: Select 2nd acc/dec time009: Reset010: Up command011: Down command012: Control signal switch013: Communication control signal switch014: Acceleration/deceleration prohibit015: Master/Auxiliary speed source select016: PID function disable017: Analog frequency signal input (terminal AIN)018: PID feedback signal (terminal AIN)019: DC Brake signal000: 0–10V (0–20mA)001: 4–20mA (2–10V)513Confirming AIN signal scan time(ms x 8)001 to 100 050514 AIN Gain (%) 000 to 200 100 *1515 AIN Bias (%) 000 to 100 000 *1516 AIN Bias517 AIN slope direction518Multi-function input terminal S1 toS6 signal scan time (ms ×8)000: Positive001: Negative000: Positive001: Negative017000001 to 100 010FactoryDefault000 *1000 *1RemarksVarieswith motorrating *428 Programming instructions and menu list Emotron AB 01-3993-01r3

Menu Function Description Range/ CodeI/O’s, Digital inputs521 Terminal S1 function000: Forward001: Reverse000522 Terminal S2 function002: Preset Speed Command 1003: Preset Speed Command 2004: Preset Speed Command 3001523 Terminal S3 function005: Jog frequency Command006: Emergency stop(E.S.)007: Base Block (b.b.)008: Select 2nd acc/dec time005524 Terminal S4 function009: Reset010: Up command011: Down command006525 Terminal S5 function (option)012: Control signal switch013: Communication control signal switch014: Acceleration/deceleration prohibit007526 Terminal S6 function (option)015: Master/Auxiliary speed source select016: PID function disable019: DC Brake signal009020: EnableI/O’s, Analogue outputs531Multi-function output analoguetype selection (0–10 VDC)Multi-function analogue output532gain (%)I/O’s, Digital outputs541Multi-function output T+, T-(option)000: Output frequency001: Set frequency002: Output voltage003: DC voltage004: Output current005: PID feedback signal000 *1000 to 200% 100 *1000: Run001: Frequency reached (Set frequency ±[612])002: Frequency is within the range set by ([611]±[612])003: Frequency detection (>[611])004: Frequency detection ([613])016: No Fault005FactoryDefaultRemarksEmotron AB 01-3993-01r3 Programming instructions and menu list 29

(2) Input signal is PNP(2) Input signal is PNPS1 (run/stop)S2 (forward/reverse)24V (common)Fig. 19 RUN/STOP-Forward/Reverse Wiring detailMenu [218]=002, control method is asfollows:(1) Input signal is NPNFig. 20 3-WIRE Run/Stop detailS1 (run)S2 (stop)S3 (FWD/REV)24V (common)NOTE: In 3-wire control mode terminals S1-S3 are used,therefore menus [521] to [523] are ineffective.S1 (run)S2 (stop)S3 (FWD/REV)COM (common)Terminal S1Terminal S2Terminal S3[218]=23-wire mode[218]=0Run/Stop/Reverse[218]=1Run/Reverse/StopFig. 21 Control Method Sequences :Stop bytes: 1 bitNOTE: [216]=001, reverse command is disabled.219 Remote keypad control selection000: Disable001: Enable. Operation according to [337] on signal loss.002: Enable. Operation at the last set frequency on signalloss.(Stop mode by VSD keypad or menu [213] as appropriate).When [219]=001, [261] to [265] set parameter disable thefollowing menus will be auto set:VSD communication address: No 1 data bytes: 8 bitBaud rated (bps): 38400 parity bytes: no parity.NOTE: 1. Connect remote keypad while in stop mode,and the control priority is with the Remote keypad.2. If the remote keypad is connected in run mode, it willnot be effective until the VSD has stopped.221 Motor rated voltage (VAC)222 Motor rated power (KW)223 Motor rated current (A)224 Motor rated frequency (Hz)225 Motor rated speed (RPM): 225 x 10= Motor ratedspeed32 Programming instructions and menu list Emotron AB 01-3993-01r3

226 Carrier frequency (kHz): 004-016Set this menu to a level from 4-16 kHz as required. (Defaultis 10 kHz).• To reduce noise due to long cable decrease carrier frequency.• To reduce motor audible noise increase carrier frequency.However the output current from the VSD will be deratedaccording to the table on page 33.*NOTE: In situations where there is excessive audiblenoise from the motor or it is required to reduce electricalnoise from the VSD caused by use of long cable then thecarrier frequency can be adjusted as follows:226 Carrier frequency 226 Carrier frequency 226 Carrier frequency 226 Carrier frequency004 4KHz 008 8KHz 012 12KHz 016 16KHz005 5KHz 009 9KHz 013 13KHz006 6KHz 010 10KHz 014 14KHz007 7KHz 011 11KHz 015 15KHzEmotron AB 01-3993-01r3 Programming instructions and menu list 33

Corresponding list of current and carrier frequencyModelCarrierfrequencyVSA23-01 VSA23-03 VSA23-04 VSA23-07 VSA23-10 VSA48-002 VSA48-004 VSA48-0054 to 10K 1.7 3.1 4.2 7.5 10.5 2.3 3.8 5.212K 1.7 3.1 4.2 7.5 10.5 2.2 2.2 3.71.6 3.0 4.0 7.0 10.0 2.2 2.2 3.616K 1.5 2.8 3.8 6.8 8.7 2.1 2.1 3.5231 Run stall-prevention:000: Enable Stall prevention in Run mode.001: Disable Stall prevention in Run mode.232 Run stall-prevention level: 050% to 200%233 Stall prevention time during run mode.000: Set in menu [332] (Deceleration 1).001: Set in menu [239].234 Electronic thermistor protection for motor (OL1):000: Protection Enabled001: Protection Disabled235 Acceleration stall-prevention:000: Enable Stall prevention during Acceleration.001: Disable Stall prevention during Acceleration.236 Acceleration stall-prevention level: 050% to 200%237 Deceleration stall-prevention:000: Enable Stall prevention during deceleration.001: Disable Stall prevention during deceleration.238 Deceleration stall-prevention level: 050% to 200%239 Stall prevention deceleration time: 00.1 to 999 s.1. When the acceleration time is set too low, the VSDcould trip on Over Current (OC).If the time can not be increased then trip prevention canbe used. A trip prevention level has to be programmed.When the VSD detects this level it holds the accelerationuntil the current is below this set level and then continueswith acceleration.2. When the deceleration time is set too low the VSDcould trip on Over-voltage (OV).If the time can not be increased then trip prevention canbe used. A trip prevention level has to be programmed.When the VSD detects this level it holds the decelerationuntil the voltage is below this set level and then continueswith deceleration.The VSD could trip (Stall) during run mode due to animpact load or sudden change of the load.Stall prevention in run mode will detect a programmed stalllevel [232] for a period of time [233]. If the level exceeds[232], then the VSD reduces its frequency (speed) to providethe required additional torque to overcome the stall.Once this level is below the programmed stall level, then itwill ramp up to its normal running speed.241 Copy module000: Copy module disable001: Copy to module from VSD002: Copy to VSD from module003: Read/write check242 Factory default010: Reset to factory default (50Hz)020: Reset to factory default (60Hz)251 Auto restart times: 000 to 0051. [251]=000: The VSD will not auto-restart on fault trip.2. [251]>000The VSD will carry out an auto search 0.5 sec after thefault trip while the VSD output is switched off and themotor is coasting to stop.Once the rotation speed is determined the VSD willaccelerate or decelerate to the speed it had before thefault occured.3. Auto restart is not available for OL1, OL2, OH, BB,faults.NOTE: Auto restart will not work while DC injectionbraking or deceleration to stop Is performed.252 Auto restart on momentary power loss.000: Enable001: Disable34 Programming instructions and menu list Emotron AB 01-3993-01r3

[252]=000: Auto restart after a momentary power loss isenabled on resumption of power and applying the run signal,according to setting of menu [213].The VSD will carry out an auto speed search, once themotor rotation speed is found then it will accelerate to therunning speed it had before the power loss.[252]=001: Disable261 VSD communication address: 001 to 254[261] set communication address, for the specific VSDwhen multi-VSDs are controlled by communicationmethod.262 Baud rate (bps)000: 4800001: 9600002: 19200003: 38400263 Stop bit000: 1 Stop bit001: 2 Stop bit264 Parity bit000: No parity001: Even parity002: Odd parity265 Data bits000: 8 bits data001: 7 bits data1. RS-485 communication: (requires RS485 port device)1 to 1 control: PC or PLC or controller controls oneVSD ([261] is set to 001 to 254).1 to multiple drives control: PC or PLC or other controllerscontrol several VSDs (the maximum number ofunits which can be controlled is 32). When the communicationaddress =000, the VSD is controlled by communicationregardless of the [261] setting.2. RS-232communication: (requires RS232 port)1 to 1 control: PC or PLC or controller controls oneVSD ([261] is set to 001 to 254).NOTE: a. The Baud rate [262] and communication format([263]/[264]/[265]) of the PC (or PLC or othercontroller) and VSD should be the same.b. The VSD will validate the modified parameters afterthe parameters modified in the PC.c. Communication protocol: refer to EV communicationprotocol description.d. Parameter [261] to [265] can’t be changed viacommunication module266 Communication Time out detection timeTime-out detection time: 00.0 to 25.5sec; setting 00.0 sec:disable time-out function.Default: 00.0 secCommunication time-out detection is independent ofRUN/Frequency command.*Cannot be modified during communication.267 Communication Time out operation selectionTime-out operation selection:000: Deceleration to stop ([332]: Deceleration time 1).001: Free run to stop.002: Deceleration to stop ([334]: Deceleration time 2).003: Continue operating.Default=000Reset method:a. Use the Reset keyb. Receive correct data from the master.NOTE: After communication time-out the motordecelerates to stop ([267]=000,001,002). The motor willnot start unless a new RUN command is given accordingto [213].*Cannot be modified during communication.[266]/[267] Communication time out parameter timingpattern.Emotron AB 01-3993-01r3 Programming instructions and menu list 35

MasterSlave (VSA response)T1 T2 T3T3 > [266]RY Output[551]=014[551]=005[267]=000,001, 002[267]=003[267]=000,001, 002[267]=003Frequency Output[267]=000, 002[267]=001000 Dec from [332]002 Dec from [334]001 free run000002If [332] < [334][267]=003001 keep runDisplayResetCOtDisplay shows COt until resetFig. 22 Communication error timing pattern321 PID offset adjust (%): 000 to 109%PID operation result can be adjusted by [321] ([382] effectsthe polarity of [321]).[322] is PID error gain, that is feedback value = feedbackvalue × [322].[323]: The refresh time of the PID output command.NOTE: PID function is used in flow control, external fanwind volume control, and temperature control.322 PID error gain: 0.00-10.0323 PID update time (s): 00.0-02.536 Programming instructions and menu list Emotron AB 01-3993-01r3

See flow control diagram below.[212] Frequency command(PID command)+--1[381]=1 or 2Forward[381]=3 or 4ReverseP[383]I[384]D[385]++ +/-Offset[382]/[321][381]=1 or 3DelayPIDLimit[323] Upper=[344]Lower=[341]AIN [511]=18PID FeedbackSignalGain[381]=1 or 30[381]=2 or 4[512]AINsignalselect[322]D[385]++[381]=2 or 4SleepmodePIDoutput[342]/[343]Fig. 23 PID flow control diagram1. In PID mode select, AIN on TM2 is the PID feedbacksignal (Set [511]=018.)2. The PID command (set point) is selected in menu [212](selections 000 and 001).This value is stored in [362].331 Acceleration time 1 (s): 00.1 to 999332 Deceleration time 1 (s): 00.1 to 999b (V/F)Acceleration time = [331]×Deceleration time = [332]×Set frequency[355] (Max output frequency)Set frequency[355] (Max output frequency)333 2nd acceleration time (s): 00.1 to 999334 2nd deceleration time (s): 00.1 to 999Formula for acceleration/deceleration time: Denominator isbased on the setting of [211].a) Motor rating frequency (Sensor less vector control[211]=000).b) Max output frequency (V/F mode [211]=001)a (vector)Acceleration time = [331]×Deceleration time = [332]×Set frequency[224] (rated frequency)Set frequency[224] (rated frequency)335 Direct start on power up000: Enable direct start on power up.001: Disable direct start on power up.Danger: 1. When [335]=000 and external runmode ([213]=001), the VSD will auto startwhen the power is supplied to the VSD andthe run switch is ON.This feature should only be considered when all safety implicationsof its use have been investigated. (Risk assessment formaintenance, use of warning labels etc.)We recommend that this mode stay disabled.3. When [335]=001 and external run mode ([213]=001),the VSD will not auto start when power is supplied andthe RUN switch is ON.The display will blink "SP1" error message. It can onlyEmotron AB 01-3993-01r3 Programming instructions and menu list 37

estart after the RUN switch was turned off and ONagain.336 Motor rotation direction000: Forward001: Reverse337 Stopping method000: Decelerate to stop001: Free run (Coast) to stop1. [337]=000: after receiving stop command, the motorwill decelerate to stop according to setting of [332],deceleration time 1.2. [337]=001: after receiving stop command, the motorwill free-run (Coast) to stop.338 DC braking time (s): 00.0 to 25.5339 DC braking start frequency (Hz): 01.0 to 10.033A DC braking level (%): 00.0 to 20.0%341 Frequency lower limit (Hz): 00.0 - 200342 PID Sleep start frequency (Hz) 00.0 to 200 Hz343 PID Sleep delay time (sec) 00.0 to 25.5 sec344 Frequency upper limit (Hz): 01.0 - 200PID sleep mode requires setting all functions below[381]=001 to 004(PID Enable)[511]=018(AIN is PID feedback signal)[362]=PID preset frequency[342] sleep start frequency, unit: Hz[343] PID sleep delay time, unit: SecWhen PID output frequency becomes lower than the PIDsleep start frequency [342] for a period of time [343], thenthe VSD output will decelerate to zero speed (Sleep mode).When the PID output frequency becomes higher than thesleep start frequency [342], the VSD output accelerates toPID output frequency (Wake mode). Refer to Fig. 26.[338]/[339]: DC braking time and start frequency, per thefollowing figure:HzOutput frequency(NOTE)[344] (freq. upper limit)[341] (freq. lower limit)Commanded freq.[339]Fig. 25 Frequency Limits[338]tNOTE: If [344]=0 Hz and frequency command = 0 Hz, theVSD will 0-speed stop.HzIf [341] > 0 Hz and frequency command [341], VSD willrun at [341] set value.[339]t345 Skip frequency 1 (Hz): 00.0 to 200346 Skip frequency 2 (Hz): 00.0 to 200347 Skip frequency range (± Hz): 00.0 to 30.0TM2DC brakesignalFig. 24 DC Injection BrakingtExample: [345]=10.0 Hz/[346]=20.0 Hz/[347]=02.0 Hz10 Hz 20 Hz±2 Hz=8-12 Hz±2 Hz=18-22 HzSkipfrequencies[347][346][345]38 Programming instructions and menu list Emotron AB 01-3993-01r3

Timing diagram is as following:348 Jog frequency (Hz): 00.0 to 200[342]=sleep levelInternal run commandINV sleep condition[343]=sleep delaywakepointExternal run commandINV out frequencyPID out frequencySleep level (set from [342] in Hz)Fig. 26 Sleep/ Wake Mode351 Torque boost gain (Vector), [211]=000Performance: If the motor load is determined to be too largeincrease the output torque.Te = I x GainI=load currentGain= compensation gain• Torque/Speed curve pattern:B %A %TorqueTe: increaseoutput torquecapacity• Decrease the value in menu [351] if the motor behaviourgets erratic.• The max. Output torque limit to the VSD is currentrated.• If the current gets too high when increasing the value inmenu [351] also increase the value in menu [354].352 Low frequency voltage compensation, [211]=000Performance: During low frequencyIncrease [352] setting value to increase output voltage andlow frequency torque.Decrease [352] setting value to decrease output voltage andlow frequency torque.• Output voltage/frequency curve pattern:VQRPM[352]FFig. 27 Output Torque CapacityFig. 28 Low Frequency Voltage CompensationA=without torque boostB=with torque boost• Operating frequency range: 0 to Motor rate frequency• Increase the value in menu [351] if the motor torque istoo low.• Operating frequency range: 0–12 Hz/60 Hz, 0–10 Hz/50 Hz• During low frequency use:When the motor output torque is insufficient, increase[352] setting value.Emotron AB 01-3993-01r3 Programming instructions and menu list 39

When the motor is vibrating excessively, decrease [352] settingvalue.353 Preset V/F patterns =1 to 7[353]=007. Select user-set V/F pattern in menus [355] to[35A].See the diagram below. Care should be taken when this featureis used as improper setting of these parameters will havean adverse effect on motor performance.(V)[356](Vmax)[358](Vmid)[35A](Vmin)[359] [357] [355] 200HzFig. 29 User configured V/F pattern40 Programming instructions and menu list Emotron AB 01-3993-01r3

[353]=001 to 006 fixed V/F patterns (see below).SpecPurpose[353] V/F Pattern SpecPurpose[353] V/F PatternV(%)V(%)1001000015000450General10.5 25 50 200HzGeneral10.6 3.0 60 200HzV(%)V(%)10010050 Hz SystemHigh starting torque0026010.5 25 50 200Hz60 Hz SystemHigh starting torque0056010.6 3.0 60 200HzV(%)V(%)100100003006Variable torque4010.5 25 50 200HzVariable torque4010.6 3.0 60 200HzFig. 30 Pre-configured V/F patterns354 Slip compensation gain (vector), [211]=000TorqueF slipPerformance: If the motor load appears too large, increaseslip compensation.F slip = I x GainI=load currentGain= compensation gain• Torque/Speed curve pattern:ABQRPMFig. 31 Slip CompensationA=without slip compensationB=with slip compensationEmotron AB 01-3993-01r3 Programming instructions and menu list 41

• Operating frequency range: 0 to motor rated frequency.• When the motor output rotation speed is too lowincrease [354] setting value.• When the motor is erratic or vibrates, decrease [351] settingvalue.• The max. output rotation speed limit to the motor max.setting frequency.If the current gets too high when increasing the value inmenu [354] also increase the value in menu [351].Set frequency priority: Jog Preset frequency External analoguefrequency signalPresetFrequencyCommand3Set value=004PresetFrequencyCommand2Set value=003PresetFrequencyCommand1Set value=002JogfrequencyCommandSet value=0050 0 0 0 3620 0 1 0 3630 1 0 0 3640 1 1 0 3651 0 0 0 3661 0 1 0 3671 1 0 0 3681 1 1 0 369X X X 1 348Outputfrequency361 Frequency Up/Down control using MFIT:000: When using Up/Down command, the set frequencyby this function will be stored after the VSD stops. TheUp/Down function is not available in stop mode.001: When using Up/Down command, the set frequencywill be reset to 0 Hz after the VSD stops.002: When using Up/Down command, the set frequencywill be stored after the VSD stops. Up/Down function isavailable in stop mode.1. [361]=000: when the RUN signal is ON, the VSD willaccelerate to the [362] setting then continue to run atthe set command speed. When Up/Down terminal isactivated, the VSD begins to accelerate/decelerate untilthe signal is released then. It run at the reached speed.When the RUN signal is OFF, the VSD decelerates tostop (or coasts to stop) according to the setting of [337].The last output frequency when the RUN signal is OFF,will be stored in [362].The Up/Down key is unavailable in stop. The stored frequencycan not be changed by Up/DownTerminal, but can be changed by the content of [362] bykeypad.2. [361]=001: the VSD will run from 0 Hz as the run signalis applied.Up/Down operation method is same as [361]=000. Buton next RUN signal is ON, VSD always starts up from0Hz.[361]=002: Same as when [361]=001 but Up/Down is availablewhile in stop mode.[355] Max. output frequency (HZ) 50.0 to 200 Hz[356] Output voltage ratio at max.frequency (%)00.0 to 100%[357] Mid frequency (HZ) 00.1 to 200 Hz[358] Output voltage ratio at mid.frequency (%)00.0 to 100%[359] Min. output frequency (HZ) 00.1 to 200 Hz[35A] Output voltage ratio at min.frequency (%)00.0 to 100%MenuDescriptionFrequencyrange362 Preset frequency 1 (Hz) 00.0 - 200 05.0363 Preset frequency 2 (Hz) 00.0 - 200 05.0364 Preset frequency 3 (Hz) 00.0 - 200 10.0365 Preset frequency 4 (Hz) 00.0 - 200 20.0366 Preset frequency 5 (Hz) 00.0 - 200 30.0367 Preset frequency 6 (Hz) 00.0 - 200 40.0368 Preset frequency 7 (Hz) 00.0 - 200 50.0369 Preset frequency 8 (Hz) 00.0 - 200 60.0Factorydefault[355] to [35A] please refer to [353] description35B Torque Boost Gain (V/F) (%) 00.0 to 30.0%35C Slip Compensation Gain (V/F) (%) 00.0 to 100%381 PID operation mode000: PID Function disabled.001: PID Control, Deviation is derivative controlled.002: PID Control, Feedback is derivative controlled.003: Same as 001 but (reverse characteristics control).004: Same as 002 but (reverse characteristics control).42 Programming instructions and menu list Emotron AB 01-3993-01r3

[381]=1: D is the deviation of PID error in the unit time[385].=2: D is the deviation of feedback value in the unit time[385].=3: D is the deviation of PID error in the unit time [385]. Ifthe deviation is positive, the output frequency decreases, andvice versa.=4: D is the deviation of feedback value in unit time[385].When the deviation is positive, the frequencydecreases, and vice versa..382 PID offset000: Positive direction001: Negative direction383 P: Proportional gain: 0.00-10.0[383]: Proportional gain for P control.384 I: Integral time (s): 00.0-100[384]: Integral time for I control385 D: Differential time (s): 0.00 - 10.0[385]: Differential time for D control411: Alarm select: 000 - 001000: Off, No alarm functions active.001: Min, Min Alarm active. The alarm output functions asan underload alarm.002: Max, Max Alarm active. The alarm output functionsas an overload alarm.003: Max+Min, Both Max and Min alarm are active. Thealarm outputs function as overload and underload alarms.The monitor functions enable the VSD to be used as a loadmonitor. Load monitors are used to protect machines andprocesses against mechanical overload and underload, e.g. aconveyer belt or screw conveyer jamming, belt failure on afan and a pump dry running.Selects the types of alarms that are active.412: Alarm trip: 000 - 001000: Off, No alarm functions active.001: Min, Min Alarm active. The alarm output functions asan underload alarm.002: Max, Max Alarm active. The alarm output functionsas an overload alarm.003: Max+Min, Both Max and Min alarm are active. Thealarm outputs function as overload and underload alarms.Selects which alarm must cause a trip to the VSD.413 Ramp Alarm000: Off, (Pre) alarms are inhibited during acceleration/deceleration001: On, (Pre) alarms active during acceleration/deceleration.This function inhibits the (pre) alarm signals during acceleration/decelerationof the motor to avoid false alarms.414 Alarm Start Delay: 0-3600This parameter is used if, for example, you want to overridean alarm during the start-up procedure.Sets the delay time after a run command, after which thealarm may be given.If Ramp Alarm=On. The start delay begins after a RUNcommand.If Ramp Alarm=Off. The start delay begins after the accelerationramp.415 Load Type000: Basic, Uses a fixed maximum and minimum load levelover the full speed range. Can be used in situations wherethe torque is independent of the speed.001: Load Curve, Uses the measured actual load characteristicof the process over the speed range.In this menu you select monitor type according to the loadcharacteristic of your application. By selecting the requiredmonitor type, the overload and underload alarm functioncan be optimized according to the load characteristic.When the application has a constant load over the wholespeed range, i.e. extruder or screw compressor, the load typecan be set to basic.When the load of the application does vary over the speedrange i.e. centrifugal pump or a fan, the load type can be setto load curve to achieve accurate protection over the wholespeed range.LoadLoad curveMax AlarmBasicMin AlarmSpeedEmotron AB 01-3993-01r3 Programming instructions and menu list 43

416 Max Alarm Margin: 0-400%The max alarm margin sets the allowed deviation level forgenerating an overload alarm. This margin will be added tothe normal load [415] or load curve [41C] depending on theset in menu [415] Load Type.417 Max Alarm Delay: 0-90 sSets the delay time between the first occurrence of maxalarm condition and after when the alarm is given.418 Max Pre Alarm Margin: 0-400%The max pre alarm margin sets the allowed deviation levelfor generating an overload pre alarm. This margin will beadded to the normal load [415] or load curve [41C] dependingon the set in menu [415] Load Type.419 Max Pre Alarm Delay: 0-90 sWhen load type [415] is set to basic, the auto set functionsets the actual load level at 100% and accompanying alarmlevels automatically. When load type [415] is set to loadcurve, the auto set function will perform a test run to measurethe actual load at the defined 9 sample speed references.The VSD will then run the motor from min to max speed.WARNING: When auto test does a test runthe motor and application/machine willstart!41F Normal Load: 0-400% of max torqueSet the level of the normal load. The alarm or pre alarm willbe activated when the load is above/under normal load ±margin.NOTE: 100% Torque means: I NOM = I MOT . The maximumdepends on the motor current and VSD max currentsettings, but the absolute maximum adjustment is400%.Sets the delay time between the first occurrence of max prealarm condition and after when the alarm is given.41A Min Pre Alarm Margin: 0-400%The min pre alarm margin sets the allowed deviation levelfor generating an underload alarm. This margin will beadded to the normal load [415] or load curve [41C] dependingon the set in menu [415] Load Type.41B Min Pre Alarm Delay: 0-90 sSets the delay time between the first occurrence of min prealarm condition and after when the alarm is given.41C Min Alarm Margin: 0-400%421 to 429 Load Curve 1 to 9: 0-400% of max torqueThe function should be used only for loads with quadraticload curve.The measured load curve is based on 9 stored samples. Thecurve starts at minimum speed and ends at maximum speed,the range in between is divided into 7 equal steps. The measuredvalues of each sample are displayed in [421] to [429]and can be adapted manually. The value of the 1st sampledvalue on the load curve is displayed.NOTE: These values are read only and cannot bechanged.The min alarm margin sets the allowed deviation level forgenerating an underload alarm. This margin will be addedto the normal load [415] or load curve [41C] depending onthe set in menu [415] Load Type.41D Min Alarm Delay: 0-90 sSets the delay time between the first occurrence of minalarm condition and after when the alarm is given.41E Autoset Alarm:000: No001: Yes44 Programming instructions and menu list Emotron AB 01-3993-01r3

10.5Min Speed00 0.2 0.4 0.6 0.8 1Speed432 Motor no load current (A)Motor no load current varies with VSD capacity [921].Please adjust according the actual conditions.433 VF base output voltage setAt [433]=60 Hz[356]=100%For 200 to 240 V, patterns based on output voltage areshown below. (Corresponding settings for 400-480 voltsinput: multiply by 2).240220200Min-max alarm tolerance band graphMeasured load samplesMin-max tolerance bandMax alarm limitMin alarm limit60.0Hz [355]Fig. 32 V/HZ curves with varying base voltagesMax Speed[433]=240[433]=220[433]=200When the output voltage is set higher than the input voltage,the max output voltage is limited to the max input voltage.511 Analogue inputSelectable Functions for analogue input terminals (AIN)000: Forward run001: Reverse run002: Preset speed command 1003: Preset speed command 2004: Preset speed command 3005: Jog frequency command006: External Emergency stop(E.S.)007: Base block (b.b.)008: Switch to 2nd acceleration/ deceleration time009: Reset010: Up command011: Down command012: Control signal switch013: Communication mode. Disable – Enable.014: Acceleration/deceleration prohibit015: Master/Auxiliary speed switch016: PID function prohibit017: Analog frequency signal input (terminal AIN)018: PID feedback signal (terminal AIN)019: DC Brake signal1. AIN on TM2 are multi-function input terminals whichcan be set to the above 19 functions.2. [511] function description:[511]=000/001(Forward/ Reverse)Forward command ON sets the VSD running forward,while OFF stops the VSD. [521] factory default is forwardcommand.Reverse command ON sets the VSD running reverse,While OFF, the VSD stops. [522] factory default isreverse command.If via different digital inputs both the commands Forwardand Reverse are ON, the VSD will go in Stopmode.[511]=002 to 004 (Preset speed command 1 to 3)When run signal is applied and the selected externalmulti-function input terminal is on, the VSD will run atone of 8 preset speeds which are controlled by the statusof the terminals. The corresponding speeds are programmedin parameters [362] to [348] as shown in thetable below.[511]=005 (Jog frequency command)When run signal is applied and the selected externalmulti-function input terminal is on and set to Jog speed,the VSD will run according to [348] setting.Emotron AB 01-3993-01r3 Programming instructions and menu list 45

Priority of the frequencies: Jog > preset speed.PresetSpeedCommand 3Set value=004PresetSpeedCommand 2Set value=003PresetSpeedCommand 1Set value=002JogFrequencyCommandSet value=005Outputfrequencyset valueX X X 1 [348]0 0 0 0 [362]0 0 1 0 [363]0 1 0 0 [364]0 1 1 0 [365]1 0 0 0 [366]1 0 1 0 [367]1 1 0 0 [368]1 1 1 0 [369][511]=006: Emergency Stop (E.S)The VSD will decelerate to stop on receiving the externalemergency stop signal.The display will be flashing “E.S”.The VSD will only start again when the Emergency Stopsignal is removed and the start signal is turned off andthen on again (remote start mode) or the Run key ispressed (keypad mode).Removing the Emergency Stop signal before the VSDhas fully stopped will not inhibit the Emergency Stopoperation.Output relay can be set to Emergency. Stop fault by setting[551]=008[511]=007: Base Block (b.b.)The VSD will stop immediately on receiving the BaseBlock signal regardless of the setting of [337] and blink“b.b”. The VSD will auto restart at speed search whenthe Base Block signal is released.[511]=008: Switching to 2nd acceleration/ decelerationtime.When the external terminal is ON it selects the 2ndacceleration/ deceleration time. (see parameters [333],[334])[511]=009: Reset commandWhen the reset command ON, the VSD will be disabled.Reset table faults will be cleared.[511]=010/011: Up/Down function: (Controlled by acceleration/decelerationtimes)Set [212]=003, to enable the Up/Down function. Note:the Up/Down key on the keypad is unavailable forchanging frequency directly.Set [361]=000, When Up/Down terminal is ON, theVSD begins acceleration/deceleration to a frequency andstops acceleration/ deceleration when the Up/ Down signalhas been released. The drive continues to run at themost recent set speed.The VSD will decelerate to stop or free run to stop whenthe run command is OFF according to [337]. The speedat which the VSD stops will be stored in [362].NOTE: Up/Down key is now unavailable for modifyingfrequency. It should be modified in menu [362].Set [361]=001, The VSD will run from 0 Hz whenreceiving run command.Up/Down action is similar to the above description.When the run command is released, the VSD will decelerateto stop or free run to stop (0 Hz) according to thesetting in menu [337].The VSD will output from 0 Hz in next operation.Note: Up/Down commands are disabled if bothterminals are ON at the same time.[511]=012: Control signal switchExternal control terminal OFF: operation signal/frequencysignal is controlled by menu [212]/[213].External control terminal ON: Operation signal/frequencysignal is controlled by keypad display.[511]=013: Communication mode select.External control terminal OFF: in communication, theVSD is controlled by master (PC or PLC) run/frequencysignal and allows parameter modification. The keypadand TM2 run/frequency signal is not available for theVSD at this time. The keypad is only available for displayof voltage/current/ frequency and read parametersbut cannot modify them. It is also available for emergencystop.External control terminal ON: PC/PLC can read andmodify menus. But all controls are from the keypad.(Not affected by settings in menu [212]/[213]).46 Programming instructions and menu list Emotron AB 01-3993-01r3

[511]=014: Acceleration/deceleration Disable.When the external control terminal ON, the VSD willstop acceleration/ deceleration will the signal is released.The motion is as follows:Run signalAcc./dec.prohibitOutput freq.[511]=019 DC Brake signalWhen TM2 DC Brake signal is OFF, and the brake timeof [338] has not been over, then brake time is accordingto set value of [338]; When TM2 DC Brake signal isON, and the brake time in menu [338] has already beenover, the brake is stopped according to DC Brake signalOFF of TM2, and DC brake level is decreased to 2,5%to avoid motor overheat.Caution: the motor will be easily overheated if the DCbrake time is set too long. Make sure that the heatdissipation of the motor is within limits to avoid motorfailureFig. 33 Acceleration/Deceleration ProhibitNOTE: Acceleration/deceleration prohibit is unavailableif the Run signal is OFF (Ramp to stop).[511]=015 Master/Auxiliary speed switch1. [212]=001, when one of the menus [521] to [524] is setto 015, and multi-function input terminal is OFF, thefrequency is set by the potentiometer on the keypad(master speed), When the multi-function input terminalis ON, the frequency is set by the analogue signal onTM2 (Auxiliary speed AIN).2. [212]=002, when one of the menus [521] to [524] is setto 015, and multi-function input terminal is OFF, thefrequency is set by the analogue signal on TM2,(Master Auxiliary speed AIN); While multi-functioninput terminal is ON, the frequency is set by the potentiometeron the keypad (auxiliary speed).[511]=016 (PID function disable)When input terminal is on, PID functions set in menu[381] are disabled.When input terminal is the PID functions are enabled.[511]=017 Analog frequency signal input (Terminal AIN)Frequency reference can be set by 0-10 VDC or 4-20mA on terminal AIN as set in menu [512] and SW2.[511]=018 PID Feedback signal input (Terminal AIN)PID feedback can be connected to AIN terminal 0-10VDC/0–20 mA or 2–10 V/4–20 mA as set in menu [512]and SW2. The PID setpoint is selected by menu [212]:[212]=000 Up/Down keys used for PID setpoint[212]=001 Potentiometer on keypad used for PID setpoint512 AIN signal select000: 0–10V/0–20 mA001: 2–10V/4–20 mA[512]: AIN signal select: set SW2 to appropriate V/I signalselection[512]=000: 0–10 V/0–20 mA[512]=001: 2–10 V/4–20 mA513 AIN signal scan time confirmation. (ms × 8): 001 to100514 AIN Gain (%) 000 - 200515 AIN Bias (%) 000 - 1001. [516]= 000: 0 V (4 mA) corresponding to lower frequencylimit, 10 V (20 mA) corresponding to upper frequencylimit.2. [516]= 001: 10 V (20 mA) corresponding to lower frequencylimit, 0 V (4 mA) corresponding to upper frequencylimit.Emotron AB 01-3993-01r3 Programming instructions and menu list 47

The setting of figure 1:The setting of figure2:514 515 516 517 514 515 516 517 514A 100% 050% 000 000 C 100% 050% 000 001 100%B 100% 000% 000 000 D 100% 000% 000 001 100%Figure 1 Figure 2Bias HzBias Hz100%Upper frequency60Hz100% 60Hzlimit ([344]=60.0)A50% 30Hz50% 30Hz0Hz0V(0mA)BV5V 10V(20mA)0Hz0V(0mA)The setting of figure 3: The setting of figure 4:D5VCUpper frequency limit([344]=60.0)10V(20mA)V514 515 516 517 514 515 516 517E 100% 020% 001 000 F 100% 050% 001 001Figure 3 HzFigure 4Bias0%-50%-100%60Hz30Hz0HzV10V(20mA)Refer to [514]/[515] description.The VSD reads A/D average value every [513] x 8 ms. Theuser can set scan interval time according to noise levels inthe operation environment. Extend [513] if noise is a problem,however the response speed will be slower.E2V(4mA)516 AIN Bias:000: Positive001: Negative517 AIN signal slope direction.000: Positive001: NegativeUpper frequency limit([344]=60.0))518: Multi-function input terminal S1 to S6 signal scantime (N. ms ×8), N=(1 to 100 times).Bias-0%-50%-100%60Hz30Hz0HzHzF5V10V(20mA)Upper frequency limit([344]=60.0)1. If the [518] scan time is set to 80 ms as an example (i.eN=10) then digital input signals on for less than 80 mswill be ignored.2. If the scan signal is seen for N times (scan times), theVSD takes it as signal change. If it is seen for less than Ntimes, it is seed as noise. One scan time: 8 ms.3. User can set scan interval time according to noise in theoperation environment. Extend [518]/[513] if noise is aproblem, however this will reduce the scan responsetime.V48 Programming instructions and menu list Emotron AB 01-3993-01r3

521 to 524Selectable Functions for input terminals (S1-S4)000: Forward run001: Reverse run002: Preset speed command 1003: Preset speed command 2004: Preset speed command 3005: Jog frequency command006: External Emergency stop(E.S.)007: Base block (b.b.)008: Switch to 2nd acceleration/ deceleration time009: Reset010: Up command011: Down command012: Control signal switch013: Communication mode. Disable – Enable.014: Acceleration/deceleration prohibit015: Master/Auxiliary speed switch016: PID function prohibit019: DC Brake signal020: Enable1. S1-S4 on TM2 are multi-function input terminalswhich can be set to the above 19 functions.2. [521] to [524] function description:[521] to [524]=000/001(Forward/ Reverse)Forward command ON sets the VSD running forward,while OFF stops the VSD. [521] factory default is forwardcommand.Reverse command ON sets the VSD running reverse,While OFF, the VSD stops. [522] factory default isreverse command.If forward –reverse command are ON at the same timethe VSD is in Stop mode.[521] to [524]=002 to 004 (Preset speed command 1 to 3)When run signal is applied and the selected externalmulti-function input terminal is on, the VSD will run atone of 8 preset speeds which are controlled by the statusof the terminals. The corresponding speeds are programmedin parameters [362] to [348] as shown in thetable below.[521] to [524]=005 (Jog frequency command)When run signal is applied and the selected externalmulti-function input terminal is on and set to Jog speed,the VSD will run according to [348] setting.Priority of the frequencies: Jog > preset speed.PresetSpeedCommand 3Set value=004PresetSpeedCommand 2Set value=003PresetSpeedCommand 1Set value=002JogFrequencyCommandSet value=005Outputfrequencyset valueX X X 1 [348]0 0 0 0 [362]0 0 1 0 [363]0 1 0 0 [364]0 1 1 0 [365]1 0 0 0 [366]1 0 1 0 [367]1 1 0 0 [368]1 1 1 0 [369][521] to [524]=006: Emergency Stop (E.S)The VSD will decelerate to stop on receiving the externalemergency stop signal.The display will be flashing “E.S”.The VSD will only start again when the Emergency Stopsignal is removed and the start signal is turned off andthen on again (remote start mode) or the Run key ispressed (keypad mode).Removing the Emergency Stop signal before the VSDhas fully stopped will not inhibit the Emergency Stopoperation.Output relay can be set to Emergency. Stop fault by setting[551]=008[521] to [524]=007: Base Block (b.b.)The VSD will stop immediately on receiving the BaseBlock signal regardless of the setting of [337] and blink“b.b”. The VSD will auto restart at speed search whenthe Base Block signal is released.[521] to [524]=008: Switching to 2nd acceleration/ decelerationtime.When the external terminal is ON it selects the 2ndacceleration/ deceleration time. (see parameters [333],[334])[521] to [524]=009: Reset commandWhen the reset command is ON, the VSD will be disabled.Reset table faults will be cleared.[521] to [524]=010/011: Up/Down function: (Controlledby acceleration/deceleration times)Set [212]=003, to enable the Up/Down function. Note:the Up/Down key on the keypad is unavailable forchanging frequency directly.Set [361]=000, When Up/Down terminal is ON, theVSD begins acceleration/deceleration to a frequency andstops acceleration/ deceleration when the Up/ Down sig-Emotron AB 01-3993-01r3 Programming instructions and menu list 49

nal has been released. The drive continues to run at themost recent set speed.The VSD will decelerate to stop or free run to stop whenthe run command is OFF according to [337]. The speedat which the VSD stops will be stored in [362].NOTE: Up/Down key is now unavailable for modifyingfrequency. It should be modified in menu [362].Set [361]=001, The VSD will run from 0 Hz whenreceiving run command.Up/Down action is similar to the above description.When the run command is released, the VSD will decelerateto stop or free run to stop (0 Hz) according to thesetting in menu [337].The VSD will output from 0 Hz in next operation.Note: Up/Down commands are disabled if bothterminals are ON at the same time.[521] to [524]=012: Control signal switchExternal control terminal OFF: operation signal/frequencysignal is controlled by menu [212]/[213].External control terminal ON: Operation signal/frequencysignal is controlled by keypad display.[521] to [524]=013: Communication mode select.External control terminal OFF: in communication, theVSD is controlled by master (PC or PLC) run/frequencysignal and allows parameter modification. The keypadand TM2 run/frequency signal is not available for theVSD at this time. The keypad is only available for displayof voltage/current/ frequency and read parametersbut cannot modify them. It is also available for emergencystop.External control terminal ON: PC/PLC can read andmodify menus. But all controls are from the keypad.(Not affected by settings in menu [212]/[213]).[521] to [524]=014: Acceleration/deceleration Disable.When the external control terminal ON, the VSD willstop acceleration/ deceleration will the signal is released.The motion is as follows:Run signalAcc./dec.prohibitNOTE: Acceleration/deceleration prohibit is unavailableif the Run signal is OFF (Ramp to stop).[521] to [524]=015 Master/Auxiliary speed switch1. [212]=001, when one of the menus [521] to [524] is setto 015, and multi-function input terminal is OFF, thefrequency is set by the potentiometer on the keypad(master speed), When the multi-function input terminalis ON, the frequency is set by the analogue signal onTM2 (Auxiliary speed AIN).2. [212]=002, when one of the menus [521] to [524] is setto 015, and multi-function input terminal is OFF, thefrequency is set by the analogue signal on TM2,(Master Auxiliary speed AIN); While multi-functioninput terminal is ON, the frequency is set by the potentiometeron the keypad (auxiliary speed).[521] to [524]=016 (PID function disable)When input terminal is on, PID functions set in menu[381] are disabled.When input terminal is the PID functions are enabled.[521] to [524]=019 DC Brake signalWhen TM2 DC Brake signal is OFF, and the brake timeof [338] has not been over, then brake time is accordingto set value of [338]; When TM2 DC Brake signal isON, and the brake time in menu [338] has already beenover, the brake is stopped according to DC Brake signalOFF of TM2.[521] to [524] = 020 Enable commandWhen one of the menus [521] to [524] is set to 020, therelated multi-function terminal (digital input) need to beactivated to create a general start condition and allow theVSD to activate the output and run the connectedmotor, according the selections in [213] and [215].Enable is active when:SW1= PNP and multi-function input terminal is made'High' (+24V)SW1= NPN and multi-function input terminal is made‘Low’ (Common)If the multi-function terminal is made inactive duringrunning, the output of the VSD is cut off immediately,causing the motor to coast to zero speed, and the displaywill show “b.b”. After activating the Enable input again,a new Run command is needed to start the motor.Output freq.Fig. 34 Acceleration/Deceleration Prohibit50 Programming instructions and menu list Emotron AB 01-3993-01r3

Examples525/526 (option card)S5/S6 terminal on MFIT Setting000: Forward001: Reverse002: Preset speed command 1003: Preset speed command 2004: Preset speed command 3005: Jog Frequency Command006: Emergency Stop (E.S.)007: Base Block (b.b.)008: Switching to 2nd acceleration/ deceleration time.009: Reset010: Up Command011: Down Command012: Control signal switch013: Communication control signal switch014: Acceleration/ deceleration disable015: Master/ auxiliary speed switch016: PID function disable019: DC brake signal020: Enable[531]=000F07Fma[531]=001F07Fmax10 V10 VV (F+V (FM+)Refer to [521] to [524][531]=002Multi-function analogue output:[531] Multi-function output analogue type selection001: Set frequency002: Output frequency003: DC voltage004: Output current005: PID feedback signal[532] Multi-function analogue output gain = 000 to 200%0-10 VDC output from the FM+ multi-function analogueoutput terminal.Output can be set to any of the above selections.[531]=005, PID Feedback. The analogue input to terminalAIN (0-10 VDC or 4-20 mA), will be outputted from terminalFM+ as 0-10 VDC.[532] is used to scale the output signal supplied to the externallyconnected analogue device.Vector: [221]orV/:[433]x[356]10 VV (FM+)1. When [211]=0 (vector FM+ 0~10 V corresponds to0~motor rated voltage [211]2. When [211]=1 (V/F) FM+ 0~10 V corresponds to 0~V/F base output voltage set [433]xMax output frequencyvoltage ratio % [356].[531]=003500 Vor1000 VNOTE: Due to hardware limits, the max output voltagefrom FM+ terminal will be limited to 10 V.10 VV (FM+)200 V class: FM+ 0~10 V corresponds to 0~500 VDC.400 V class: FM+ 0~10 V corresponds to 0~1000 VDC.Emotron AB 01-3993-01r3 Programming instructions and menu list 51

[531]=004Rated currentExample: the rated current of VSA23-04 is 4.5 A, FM+0~10 V corresponds to 0~4.5 A.[531]=005100%feedbackvalue10 V10 V1. When [381]0, FM+ 0~10 V corresponds to 0~100%feeback value.2. When [381]=0 FM+ 0~10 V corresponds to 0~10 V or0~20 mA on S6.Keypad, jog, and preset frequency setting (MFIT):V (FM+)V (FM+)NOTE 1: Frequency selection will be made according to thesetting of terminals S1-S4 & AIN and also setting ofparameters [521] to [524] as required.NOTE 2: Selected preset frequency values should beprogrammed in parameters [362] to [369] as required.1. [521] to [524]=002 to 004 (Preset frequency command1 to 3)When the run signal is applied and any of the selectedmulti-function input terminals is ON, the VSD will runat the preset frequency according to the table below.2. [521] to [524]=005 (Jog frequency command)External input terminal is set to Jog operation. WhenON, the VSD will run at Jog frequency.541 (Option card) Multi-function output T+, T-000: Run001: Frequency reached [Preset target frequency ±[612]002: Frequency reached [Preset output frequency level[611] ±[612]]003: Frequency detection (>[611])004: Frequency detection ([613])016: No FaultRefer to [551] description.551 Multi function output RY1000: Run001: Frequency reached (Preset target frequency ± [612])002: Frequency reached (Preset output frequency level[611] ±[612])003: Frequency Detection (>[611])004: Frequency Detection ([613])016: No Fault52 Programming instructions and menu list Emotron AB 01-3993-01r3

Operation signalNo operation signal,the relay is not activatedSetting frequencyFrequencyDetectionRange [612]INV output frequencyFrequency commandFrequencyDetectionRange [612]Relay output signalFig. 35 Frequency Reached, [551]/[541]=1Multifunction output point [551]/[541]=1, frequency reach (setting frequency ±[612][551]/[541]=002 Preset output frequency [611]±[612] reachedOperation command [213]Setting frequency [611]INV output frequencyFrequency reach settingvalue [611]Frequencydetectionrange [612]Frequencydetectionrange [612]Relay output signalFig. 36 Frequency Reached [551]/[541]=2No operation signal or command frequency do not coincident, relay inactive[551]/[541]=003 Frequency detection fout>[611]Operation command [213]Setting frequency [611]INV output frequencySetting frequency [611]Relay output signalFig. 37 Frequency Detection [551]/[541]=3)Emotron AB 01-3993-01r3 Programming instructions and menu list 53

[551]/[541]=004 Frequency detection Fout[613] when settingvalue is 015.[541]: Output current detection value >[613] when settingvalue is 015.[541] / [551] = 016 No FaultMulti-function output RY1 and T+,T- are activated whenthe VSD is powered up and no fault situation occurs.When during running a fault situation appears, the outputwill be immediately de-activated.When VSD is powered down, outputs will be de-activated.[611] Preset Output frequency reached =00.0 to 200 Hz[612] Frequency detection range =00.0 to 30 Hz100%Iload[613]T (s)[614][551]=15 or[541]=15Fig. 39 Output current detectionRY (output)613 Output current reached setting value[613]: Setting value (000 to 100%) by motor rated current[223]614 Output current detection time[614]: Setting value (00.0 to 25.5) unit: secconds811 Fault records (Latest 3 times)Refer to section 4.1, page 57 for description of fault types.54 Programming instructions and menu list Emotron AB 01-3993-01r3

921 VSD horse power capacity921 VSD model010103 0304 VSA23-0407 0710 10002002004 VSA48-004005 005922 Software versionEmotron AB 01-3993-01r3 Programming instructions and menu list 55

56 Programming instructions and menu list Emotron AB 01-3993-01r3

4. Troubleshooting and maintenance4.1 Trouble indication and corrective action4.1.1 Fault/ Error display and DiagnosticsUn- reset able / un recoverable ErrorsDisplay Error Cause Corrective ActionEPREEPROM problem EEPROM problem Change EEPROM@OVOver-voltage during stopVoltageDetection circuit malfunctionRepair or replace unit@LVUnder-voltage during stop1. Power voltage too low2. Restraining resistor or fuse burntout.3. Detection circuit malfunctions1. Check if the power voltage is correct or not2. Replace the restraining resistor or the fuse3. repair or replace unit@OHThe VSD is overheated duringstop1. Thermal Detection circuit malfunction2. Ambient temperature too high orbad ventilation1. Repair or replace unit2. Improve ventilation conditions or relocateVSDCTRCurrent transducer detectionerrorCurrent transducer or circuit error.Repair or replace unit“@” the failure contact does not operate.Errors which can be recovered both manually and automaticallyDisplay Error Cause Corrective ActionOCSOver-current at start1.Motor winding and frame short circuit2.Motor and ground short circuit3.Power module is damaged1. Check the motor2. Check the wiring3. Replace the power moduleOCDOver-current at decelerationThe preset deceleration time is too shortSet a longer deceleration timeOCAOver-current at acceleration1. Acceleration time is too short2. The capacity of the motor is higher than thecapacity of the VSD3.Short circuit between the motorwinding and frame.4.Short circuit between motor wiring and earth5. IGBT module is damaged1. Set a longer acceleration time2. Replace the VSD with the same orgreater capacity as that of the motor3. Check the motor4. Check the wiring5. Replace the IGBT moduleOCCOver-current duringrun1. Transient load change2. Transient power changeIncrease VSD capacityOVCOHCOver-voltage duringoperation/decelerationHigh heat sink temperatureduring operation1. Deceleration time setting is too short or excessiveload inertia2. Power voltage varies widely1. Heavy load2. Ambient temperature too high or bad ventilation1. Set a longer deceleration time2. Add a braking resistor or braking unit3. Add a reactor at the input line side4.Increase VSD capacity1. Check if there are any problems with theload2. Increase VSD capacity3. Improve ventilation conditions4. Inspect the setting value of parameter[217]Emotron AB 01-3993-01r3 Troubleshooting and maintenance 57

Errors which can only be recovered manually (no auto-restart)Display Error Cause Corrective ActionOCOver-current during stop1. OC Detection circuit malfunction2. Bad connection for CT signal cableSend the VSD back for repairOL1Motor overload1. Heavy load2. Improper settings of [223]1. Increase motor capacity2. Set [223] correctly according to motor nameplate.OL2VSD overload Excessively heavy load Increase VSD capacityLVCCOtUnder-voltage duringoperationCommunication timeoutdetectionPower voltage too lowPower voltage varies widely1. [266] communication time-out detectiontime is too short.2. VSD communication is defect.3. VSD does not receive the correct Modbusdata within the set detection time.1. Improve power quality.2. Set a longer acceleration timeAdd a reactor at the power input sideContact technical support1. Increase [266] communication time-outdetection time.2. Repair VSD communication.3. Check the Modbus data communicationfrom the Master.4.1.2 Set up configuration, interface errorsDisplay Error DescriptionSP0SP1Zero speed stopFail to start directlySet frequency is

4.1.3 Keypad operation error descriptionDisplay Error Cause Corrective ActionEr1Key operationerror1. Attempt to Press or keys when[212]> 0 or in speed operation.2. Attempt to modify parameters, which cannot be modified during Run (see parameterlist).1. or keys can be used to modifyfrequencies only when [212]=0.2. Modify parameters only in stop mode.Er2Er5Er6Er7EP1EP2Parameter settingerrorModification of parameteris not allowed duringcommunicationCommunication errorIncorrect parametersettingsParameter set error,Copy Unit failureParameters do notmatch1. [344] is within ranges of [345]±[347] or[346]±[347]2. [344]3-011. Issue the enabling command beforewhile communicating.2. Set up parameters before communicating.1. Check the hardware and wiring.2. Check [261] to [265]Reset VSD or contact technical support1.Modify [241]Change Copy UnitCopy from keypad to VSD with only matchedHP ratingsChange Copy UnitThe voltage and HP rating of Copy Unit isdifferent than the VSD.4.1.4 Load monitor error descriptionTable 1Display Error Cause Corrective ActionutPutOtPOtTrip for underloadPre-alarm underloadTrip for overloadMinimum load alarm level (underload) has beenreached.Actual load reaches minimum pre-alarm margin.Maximum load alarm level (overload) has beenreached.Pre-alarm overload Actual load reaches maximum pre-alarm margin.1. Check the load condition of the machine.2. Check the monitor setting in [411] to [429].1. Check the load condition of the machine.2. Check the monitor setting in [411] to [429].1. Check the load condition of the machine.2. Check the monitor setting in [411] to [429].1. Check the load condition of the machine.2. Check the monitor setting in [411] to [429].Emotron AB 01-3993-01r3 Troubleshooting and maintenance 59

4.2 General functional troubleshootingStatus Checking point Corrective ActionMotor does not runMotor rotates in thewrong directionMotor rotates in thewrong directionThe motor speedcan not varyMotor running at toohigh or too lowspeeds.Motor speed isincorrect or erraticIs power applied to L1, L2, and L3(N) terminals (is thecharging indicator lit)?Are there voltage outputs on T1, T2, and T3 terminals?Is the motor mechanically overloaded?Are there any problems with the VSD?Has the forward or reverse run commands beenissued?Is there an analogue input signal?Is operation mode setting correct?Are wiring for output terminals T1, T2, and T3 correct?Are wiring for forward and reverse signals correct?Is the power applied?Turn the power OFF and then ON again.Make sure the input line voltage is correct.Make sure all terminal screws are secured firmly.Turn the power OFF and then ON again.Reduce the load to improve performance.See error descriptions to check wiring and correctif necessary.Is analogue frequency input signal wiring correct?Is frequency input voltage correct?Configure operations through the digital panelWiring must match U, V, and W terminals of themotor.Check wiring and correct if necessary.Are wiring for output terminals T1, T2, and T3 correct? Check wiring and correct if necessary.Is the setting of frequency command source correct?Is the load too large?Is the setting of operation mode correct?Is the load too large?Are specifications of the motor (poles, voltage…) correct?Is the gear ratio correct?Is the setting of the highest output frequency correct?Is the load too large?Check the operation mode setting on the keypad.Reduce the applied load.Confirm the motor’s specifications.Confirm the gear ratio.Confirm the highest output frequency.Reduce the load.Minimize the variation of the load.Increase capacities of the VSD and the motor.Add an AC reactor at the power input side if usingsingle-phase power.Check wiring if using three-phase power.60 Troubleshooting and maintenance Emotron AB 01-3993-01r3

4.2.1 Troubleshooting flowcharts VSA seriesVSA faultsIs fault fullyunderstood?NOYESNOSymptoms other than burnout, damage, or fuse melt-downin the VSD?Any signs of burnoutand damage?YESCheck and replace burnt anddamaged partsYESFault messages?NONOIs the main circuitdiode intact?NOReplace diodeCheck according to displayed faultmessagesYESIs main loopI.G.B.T normal?NOReplace I.G.B.TVisually check controller and driverboardsYESAny abnormalitiesin appearances?YESReplace defective boardSwitch on powerAre displays andindicators or the operatingunit present?NONOYESIs LED lit?Replace the LEDAny fault display?YESNOYESIs the DC inputvoltage controlling thepower correctly?NOCheck terminals and wiringAny fault display?Read fault?YESIs +5 V controlvoltage correct?NOReplace the diver boardFault log [811]YESCheck the fault log in menu[811] using the keyReplace control board anddigital operating unitIs the error eliminatedafter replacing control board?NOPerform detailed fault checks* to next pageYESFig. 40 General troubleshooting flowchartEmotron AB 01-3993-01r3 Troubleshooting and maintenance 61

* from previous pageCheck the menus in the VSAPerform menu initializationSpecify operation control methodSet up frequency commandsIs the frequency valuedisplayed in the operating unit?NOReplace the control boardYESAre there voltage outputs inoutput terminals T1, T2 and T3?NOReplace the controlboardNOConnect the motor to runYESYESIs the control boardworking after replacement?Is there any drivefaults?YESNOAre output currentsof each phase even?NOYESThe VSA is OKPerform detailed fault and function checksFig. 41 General troubleshooting flowchart, CONTD62 Troubleshooting and maintenance Emotron AB 01-3993-01r3

Troubleshooting for OC, OL error displaysThe VSA displays OC, OL errorsIs the main circuitI.G.B.T working?NOReplace I.G.B.TYESAny abnormalitiesin appearances?YESReplace faulty circuit boardNoApply the powerAny faults?YESIs the currentdetector OK?NONoInput operation commandYESReplace control boardReplace the current sensingcircuitIs the output frequency of theoperating unit displayed?NoReplace the control boardYESInput frequency commandIs the output frequency of theoperating unit displayed?NOReplace the control boardYESAre there voltage outputsat T1, T2 and T3 output terminals?NOReplace the control boardYESConnect the motor to runIs the control board workingafter replacement?YESNOAny faults displayed?YESNOAre output currentsof each phase even?NOYESThe VSA output is OKPerform detailed fault checksFig. 42 OC, OL fault troubleshootingEmotron AB 01-3993-01r3 Troubleshooting and maintenance 63

Troubleshooting for OV, LV error displayThe VSA displays OV, LV errorsIs the main circuitfuse intact?YESReplace the main circuit boardNOApply the powerFault messageYESReplace the control boardNOInput operation commandsInput frequency commandsIs the output frequency of theoperating unit displayed?NOReplace the control boardYESAre there voltage outputs onoutput terminals T1, T2 and T3?NOReplace the control boardYESMotor runningIs the VSA working afterreplacement?YESNOAny fault message?YESNOAre currents of allphases even?NOYESThe VSA is OKPerform detailed fault checkFig. 43 OV fault troubleshooting64 Troubleshooting and maintenance Emotron AB 01-3993-01r3

Motor does not runYESIs MCCB closed?NOCan MCCB be closed?NOCheck for short-circuit wiringYESIs the voltage between L1-L2,L2-L3, L3-L1 leads correct?NOBad power qualityor wiring incorrectLED indicator lit?NOVSA faultIs the operation switchin RUN position?NOSet switch in “RUN” positionYESIs there T1, T2 and T3 output?(Motor leads)NOVSA faultAreT1-T2, T2-T3, T3-T1voltage outputs even?NOVSA faultYES (motor does not rotate), the phase-to phase voltage is within 3% for all motor leadsMotor over loadMotor faultsWiring incorrectFig. 44 Drive running troubleshooting diagnosticsEmotron AB 01-3993-01r3 Troubleshooting and maintenance 65

Motor is overheatedIs the measured loador the current exceeding theconfigured value?NOIs it running atlow speed for a longtime?NOAre voltagebetween T1-T2, T2-T3, T3-T1phase even?YESYESReduce the load.Increase ratings of VSAand the motorSelect the motor againVSA faultsYES (within ±3% of the normal value)Is there anydebris preventing coolingthe motorNOBad connection betweenVSA and the motorYESYESClear the debrisCorrect the bad connectionFig. 45 Motor Overload/Overheating DiagnosticsMotor runs unevenlyDoes it happenin acc/dec?YESIs the acc/dectime correct for theapplication?NOIncrease the acc/dec timeNOYESReduce the load.Increase or ratings for the VSAand the motor.Are outputvoltage between T1-T2, T2-T3,T3-T1 balanced?NOVSA faultsYES (within ±3% of rated output voltage)Is the load freewheeling?YESReduce the freewheeling or adda flywheel.NOAny vibration orbacklash in the gears?Input the mechanical systemsmallVSA faultsFig. 46 Uneven Speed Operation Diagnostics66 Troubleshooting and maintenance Emotron AB 01-3993-01r3

4.3 Routine and periodicchecksTo ensure stable and safe operations, check and maintain theVSD regularly and periodically.The table below lists the items to be check to ensure stableand safe operations.Check these items 5 minutes after the “Charge” indicatorgoes out to prevent injury to personnel.ItemsDetailsCheckingperiodMethods Criteria RemediesDaily 1 yearAmbient conditionsaroundthe machineInstallation andgrounding ofthe VSDInput powervoltageExternal terminalsand internalmountingscrews of theVSDConfirm the temperature andhumidity at the machineAre there inflammable materialsin the vicinity?Any unusual vibration fromthe machineIs the grounding resistancecorrect?Is the voltage of the main circuitcorrect?Are secure parts loose?Is the terminal base damaged?Visual rust stains present?Measure with thermometerandhygrometer accordingto installationnotices.Temperature: -10 –50C (14 to 120F)Humidity: Below 95%RH Visual check Keep area clearVisual, hearingcheckMeasure the resistancewith theGround ResistorMeasure the voltagewith a multi-testerVisual checkCheck with a screwdriverNo vibration200 V series: below 100400 V series: below 10Voltage must conformwith the specificationsSecure terminals and norustImprove the ambient orrelocate the drive toimprove the conditions.Secure screwsImprove the groundingImprove input voltageSecure or send back forrepairInternal wiringof the VSDAny unusual bends orbreaks?Any damage of the wire insulation?Visual checkNo abnormalitiesReplace or send backfor repairHeat sink Excessive dust or debris? Visual check No abnormalities Clean up debris or dustPrinted circuitboardCooling fanPower componentCapacitorConductive metal shavings oroil sludge present?Discoloured, overheated, orburned partsVisual checkNo abnormalitiesClean or replace the circuitboardVisual or hearingUnusual vibration and noise Replace the cooling fancheckNo abnormalitiesExcessive dust or debris? Visual check Clean fanExcessive dust or debris? Visual check No abnormalities Clean componentCheck resistance betweeneach terminalsAny unusual odour or leakage Any deformity or protrusionMeasure with amulti-testerVisual checkNo short circuit or brokencircuit in threephaseoutputNo abnormalitiesReplace power componentor VSDReplace capacitor orVSDEmotron AB 01-3993-01r3 Troubleshooting and maintenance 67

68 Troubleshooting and maintenance Emotron AB 01-3993-01r3

5. Peripherals5.1 Input side AC reactorVSAModelFig. 47 External Filter Dimensions for VSA23-07 andVSA23-105.2 Option card5.2.1 RS-485 option cardLine input side ACinductanceCurrent(A)23-01 5.0 2.123-03 5.0 2.123-04 19.0 1.123-07 25.0 0.7148-002 2.5 8.448-004 5.0 4.248-005 7.5 3.6inductance(mH)RS485 wiring diagram:RS485+-Single/three-phasepower supplyABRS485RedBlackFig. 49 RS485 wiring diagramNOTE: In order to avoid external static electricityinterference with option cards function, please replacecover of the VSD after installing option cards.Please use isolated RS232/RS485 converterconnections with PC and option card to avoid equipmentdamage.L1L2L3VSA series24 VCOMT1T2T35.2.2 RS-232 option cardMRed cable to 24 VBlack cable to COMFig. 50 RS232 cableFig. 48 RS485 moduleEmotron AB 01-3993-01r3 Peripherals 69

RS232 wiring diagram5.2.4 Remote keypadL1 T1L2 T2L3 T3MVSA seriesRS-232RS232CON302 (12P)Red cable to 24 VBlack cable to COM1.8 mFig. 51 JNSIF-232 wiring diagram5.2.3 Program copy option cardFig. 54 Remote keypadRemote keypad wiring diagramFig. 52 Memory pack moduleMemory pack wiring diagramSingle/three-phasepower supplyL1L2L324 VCOMT1T2T1ML1 (L) T1L2 T2L3 (N) T3MRemoteKeypadAB24 VCOMConnectorVSA seriesCON302 (12P)2 mMPCON302 (12P)Fig. 53 Memory pack wiring diagramFig. 55 Remote keypad Wiring Diagram* When the VSD is powered on or off the user can set up orremove the remote keypad. (Must be in remote terminalconfiguration)70 Peripherals Emotron AB 01-3993-01r3

5.2.5 Input/Output expansion cardRed cable to 24 VBlack cable to COMFig. 56 IO cardIO wiring diagramSingle/threephasepowersupplyL1L2L324 VCOMT1T2T1MVSA series2 in 1Out cardCON302(12P)Fig. 57 IO Wiring DiagramEmotron AB 01-3993-01r3 Peripherals 71

72 Peripherals Emotron AB 01-3993-01r3

6. Appendix VSA parameter listCustomer NameModel of the VSD:Menu Setting Menu Setting Menu Setting110 337 418211 338 419212 339 41A213 33A 41B214 341 41C215 342 41D216 343 41E217 344 41F218 345 421219 346 422221 347 423222 348 424223 351 425224 352 426225 353 427226 354 428231 355 429232 356 432233 357 433234 358 511235 359 512236 35A 513237 35B 514238 35C 515239 361 516241 362 517242 363 518251 364 521252 365 522261 366 523262 367 524263 368 525264 369 526265 381 531266 382 532267 383 541321 384 551322 385 611323 411 612Emotron AB 01-3993-01r3 Appendix VSA parameter list 73

331 412 613332 413 614333 414 811334 415 921335 416 922336 41774 Appendix VSA parameter list Emotron AB 01-3993-01r3

Emotron AB, Mörsaregatan 12, SE-250 24 Helsingborg, SwedenTel: +46 42 16 99 00, Fax: +46 42 16 99 49E-mail: info@emotron.seInternet: www.emotron.comEmotron AB 01-3993-01r3 2010-06-30