WA Applications for Cement Plants - The Welding Alloys group
WA Applications for Cement Plants - The Welding Alloys group
WA Applications for Cement Plants - The Welding Alloys group
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ACTING GLOBALWELDING LOCAL<strong>WA</strong> <strong>Applications</strong><strong>for</strong> <strong>Cement</strong> <strong>Plants</strong>
A perfectly controlled technology<strong>WA</strong> 3-DCarb– Wear protection<strong>Applications</strong>:• Chutes• Thick plates• HammersAdvantages:• Increased productivity• Fewer and shorter production stoppages• Significant reduction in the cost of spare parts• Elimination of intermediate and hazardousmaintenance operations• Increased lifetime, by at least 3x• Base metal and coating thicknessesselected according to the application• Choice of several coating types• Preferred solution <strong>for</strong> maintenance<strong>WA</strong> Wear PlatesHardplateTôle Heavy d’usure dutycomposite composite wear pour platesutilisation intensive<strong>WA</strong> GAMMA 182<strong>for</strong> heavy casting repairs(casting & <strong>for</strong>ging)Advantages and benefit comparedto stick electrodes:• <strong>Welding</strong> time considerably reduced= 50% reduction of downtime• 10-15% savings in material consumption• Higher real efficiency• Welder appeal• High mechanical properties<strong>WA</strong> HardfacingRoller Presses• Total engineering solution <strong>for</strong> repair of wornroller press grinding components• In-situ operations or in our IntegraService Centre• Supply of new advanced roller pressgrinding components• Additional services: monitoring of the surfacewear, application of chevrons or any specificgeometry to increase efficiency• Specially adapted <strong>for</strong> applicationswhere weight is restricted• More adaptable, lighter and harder• Advantageous <strong>for</strong> moving partsWorldwidepatent2 + 2 = 4 mm32 kg/m 2HardliteUltra-thincomposite wear plates- less than 5mm<strong>WA</strong> HardfacingVertical Grinding Mills• Supply of new preventively hardfacedadvanced grinding components• Hardfacing of worn castings back to theoriginal component profile• Designed <strong>for</strong> applicationssusceptible to a combinationof wear and impact• Ideal solution <strong>for</strong> materialtransfer and transportationareasTuffplateImpact resistantwear plates• Refurbishment grinding of components withinthe local Integra Service Centre or in-situ• Use of future-proof technology allowingcontinuous development in hardfacingtechnology• Application to several components:separator, hot gas ring, casing, piping anddam ringOur range of plates includingHardlite, Hardplate and Tuffplate areavailable in standard dimensions or made tomeasure, in the widest range of thicknesses.
Hammers Chutes DiscsHot gas ring Rollers and table Horomill Dipping tubes Piping Kiln tyre Fan MiscellaneousQuarry Pre-homogenisation Raw millPre-heating tower KilnShippingdry processwet processSilo<strong>Cement</strong> millGyratory crusher Cones HammersReclaimer Roller press Separator cone Hub Kiln roller Rotor Vertical mill casing Silos Separator cageFrom quarry to shipping, always a <strong>WA</strong> solution
A perfectly controlled technology<strong>WA</strong> Cored WiresDesign and manufactureof all types of coredwelding wires<strong>WA</strong> MultiSurfacerDesign and manufactureof automated weldingequipment <strong>for</strong> hardfacingand rebuilding applications<strong>WA</strong> Integra ServicesInnovative hardfacingand rebuilding solutionsby weldingA worldwide presenceUnited Kingdom(Head office)<strong>Welding</strong> <strong>Alloys</strong> LtdArgentina<strong>Welding</strong> <strong>Alloys</strong> Argentina S.A.Australia (Trading Partner)Specialised <strong>Welding</strong> Products Pty LtdBrazil<strong>Welding</strong> <strong>Alloys</strong> Brasil LtdaChina<strong>Welding</strong> <strong>Alloys</strong> China LtdEgypt<strong>Welding</strong> <strong>Alloys</strong> EgyptFinland<strong>Welding</strong> <strong>Alloys</strong> Finland OyFrance<strong>Welding</strong> <strong>Alloys</strong> France SASGermany<strong>Welding</strong> <strong>Alloys</strong>Deutschland GmbHGreece<strong>Welding</strong> <strong>Alloys</strong> Hellas EPEIndia<strong>Welding</strong> <strong>Alloys</strong>South Asia Pvt LtdItaly<strong>Welding</strong> <strong>Alloys</strong> Italiana s.r.l.Japan<strong>Welding</strong> <strong>Alloys</strong> JapanMalaysia<strong>Welding</strong> <strong>Alloys</strong> (Far East) Sdn. Bhd.Mexico<strong>Welding</strong> <strong>Alloys</strong>Panamericana S.A. de C.V.Morocco<strong>Welding</strong> <strong>Alloys</strong> Maroc SàrlPoland<strong>Welding</strong> <strong>Alloys</strong> Polska Sp. z o.o.RussiaZAO <strong>Welding</strong> <strong>Alloys</strong>South Africa<strong>WA</strong>SA (PTY) LtdSouth Korea<strong>Welding</strong> <strong>Alloys</strong> Korea LtdSpain<strong>Welding</strong> <strong>Alloys</strong> EspañaSweden<strong>Welding</strong> <strong>Alloys</strong> SwedenTaiwan<strong>Welding</strong> <strong>Alloys</strong> Taiwan Co.Thailand<strong>Welding</strong> <strong>Alloys</strong> (Thailand) Co. LtdTurkey<strong>Welding</strong> <strong>Alloys</strong> Limited ŞirketiUkraine<strong>Welding</strong> <strong>Alloys</strong> UkraineUnited Arab Emirates<strong>Welding</strong> <strong>Alloys</strong> Middle East FZCUSA<strong>Welding</strong> <strong>Alloys</strong> (USA) Inc.Vietnam<strong>Welding</strong> <strong>Alloys</strong> Vietnam Co. Ltd.www.welding-alloys.comemail: cement@welding-alloys.com<strong>Welding</strong> <strong>Alloys</strong> Group 2012. <strong>WA</strong> Cored Wire, <strong>WA</strong> Integra, <strong>WA</strong> MultiSurfacer, Hardplate, Hardlite, Tuffplate and 3-DCarb trade and registered marks and logos are the property of the <strong>Welding</strong> <strong>Alloys</strong> Group. v2.0
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