I&O Manual - Solaris Water Heaters - Categories On Thermal ...
I&O Manual - Solaris Water Heaters - Categories On Thermal ... I&O Manual - Solaris Water Heaters - Categories On Thermal ...
I. Check Combustion and Safety Controls:A. Check flame failure detection system withsystem operating.1. Pilota. Refer to the flame safeguard instructionmanual.b. Manually close pilot fuel supply andverify lock out of primary control.2. Main Flamea. Refer to the flame safeguard instruction.b. Close manual main fuel shut off valveand verify lockout of primary control.J. Check Operations:A. Follow steps from Section VIII for systemstartup.WIRE BRUSHSOFT BRISTLE BRUSHFigure 24: Cleaning Water heater Flue Passages44
B. Safety and Operating Controls. Operation and Shut DownComponentCircuit Board FusePower SwitchOperating AquastatManual Reset HighLimit AquastatFlow SwitchPressure (Safety)Relief ValveVestibule FuseableLinkHigh and Low GasPressure SwitchesCombustion Air FlowSwitchFlame SafeguardControlThermal SolutionsWater heater Control(TSBC)FunctionIf the power draw of the control circuit exceeds approximately 5 amps, the circuit boardfuse trips and prevents the water heater from operating until the fuse is replaced.If this switch is in the off position, power is interrupted to the control circuit of the waterheater, which prevents the water heater from operating. If the switch is in the on position,power is supplied to the control circuit.If the water heater water temperature exceeds the adjustable set point, power is interruptedto the control circuit of the water heater, which prevents the water heater fromoperating. When the water heater water temperature drops below the set point minus theadjustable differential setting, power is again supplied to the control circuit.If the water heater water temperature exceeds the adjustable set point, power is interruptedto the control circuit of the water heater, which prevents the water heater from operating.Power is interrupted until the control is manually reset by pressing the control’s resetbutton. When the button is depressed, power will again be supplied to the control circuit.If the water flow through the water heater drops below the fixed flow rate required to movethe control’s paddle enough to close the control’s contacts, power is interrupted to thecontrol circuit, which prevents the water heater from operating. When the water flow rateis increased, the paddle closes the control’s contacts and power is supplied to the controlcircuit.If the pressure inside the appliance exceeds the fixed set point, the valve opens mechanicallyand discharges water. The valve remains open until the pressure inside the appliancedrops below the set point.If the temperature in the interior of the vestibule enclosure exceeds the fixed set point, thecontacts of the switch open and power is interrupted to the control circuit, which preventsthe water heater from operating. Power is interrupted until the switch is replaced.If the gas pressure reaches a point below the adjustable set point, or above the adjustableset point, the contacts of the switch open and power is interrupted to the control circuit,which prevents the water heater from operating. Power is interrupted until gas pressure isbetween the high and low set points and the control is manually reset by moving the switchto the reset position. The switches will not reset until the gas pressure is within the setpoint parameters.If the differential air pressure drops below the fixed set point, the contacts of the switchopen and power is interrupted to the control circuit, which prevents the water heater fromoperating. Power is interrupted until air flow increases so that the contacts close.Refer to the manual supplied with the water heater.The Thermal Solutions Water heater Control (TSBC) is a complete water heatermonitoring and automation system. It provides advanced water heater modulation control,operating control, diagnostics, multiple water heater lead lag and auxiliary device control.Refer to the TSBC manual shipped with the water heater to learn more about these featuresand functions.45
- Page 1 and 2: INSTALLATION, OPERATING ANDSERVICE
- Page 3 and 4: WARNINGThis water heater requires r
- Page 5 and 6: WaterheaterModelNumberINPUT(MBH)GRO
- Page 7 and 8: 5. For water heater located in an u
- Page 9 and 10: B. General Guidelines1. Vent system
- Page 12 and 13: 12Figure 4: Recommended Separate Ho
- Page 14 and 15: E. Optional Separate Horizontal Ven
- Page 16 and 17: SEE TABLE 0Figure 8: Separate Horiz
- Page 18 and 19: 18Figure 9: Vertical Vent Installat
- Page 20 and 21: IV. Water Piping and Trim1. WATER T
- Page 22 and 23: escape of air trapped in the water
- Page 24 and 25: 24Figure 13: Safety & Drain Valve I
- Page 26 and 27: Table 5: Maximum Capacity of Schedu
- Page 28 and 29: SolarisLadder DiagramNOTES:1. IF LO
- Page 30 and 31: VII. Modular InstallationA. General
- Page 32 and 33: Figure 17: Modular Water heater Con
- Page 34 and 35: VIII. System Start-upA. Safe operat
- Page 36 and 37: FOR YOUR SAFETY READ BEFORE OPERATI
- Page 38 and 39: Figure 22: SOL500-1500 Pilot Valve1
- Page 40 and 41: Secondsfor OneRevolutionTable 7:
- Page 42 and 43: A. General Guidelines1. A thorough
- Page 46 and 47: C. Trouble Shooting GuideAlarm Mess
- Page 48 and 49: X. Thermal Solutions Water heater C
- Page 50 and 51: Label 101175-04RJ-11(6 pin)Boiler P
- Page 52 and 53: D. SETUP MENUDisplayWWSDLL StartTri
- Page 54 and 55: E. Boiler Configuration MenuDisplay
- Page 56 and 57: G. Setpoints MenuDisplayOperational
- Page 58 and 59: XI. Repair PartsAll Solaris ® Seri
- Page 60 and 61: 63159847311SIDE VIEW OFGAS VALVE102
- Page 62 and 63: 12KeyNo.Manifold Orifice AssemblyDe
- Page 64 and 65: 6 59738412Key No. Description Quant
- Page 66 and 67: SERVICE RECORDDateService Performed
- Page 68: LIMITED WARRANTYSubject to the term
I. Check Combustion and Safety Controls:A. Check flame failure detection system withsystem operating.1. Pilota. Refer to the flame safeguard instructionmanual.b. <strong>Manual</strong>ly close pilot fuel supply andverify lock out of primary control.2. Main Flamea. Refer to the flame safeguard instruction.b. Close manual main fuel shut off valveand verify lockout of primary control.J. Check Operations:A. Follow steps from Section VIII for systemstartup.WIRE BRUSHSOFT BRISTLE BRUSHFigure 24: Cleaning <strong>Water</strong> heater Flue Passages44