I&O Manual - Solaris Water Heaters - Categories On Thermal ...

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Table of ContentsI. Pre-Installation............................................................6II. Unpack Water heater...................................................7III. Venting/Air Intake Piping...........................................8A. Vent Guidelines Due to Removal of anExisting Water heater...........................................8B. General Guidelines...............................................9C. Supplemental Vent Terminal LocationInstructions.........................................................10D. Separate Horizontal VentingSystem................................................................11E. Optional Separate Horizontal VentTerminal Mounting............................................14F. Conventional Venting.........................................15G. Air Intake Piping................................................15H. Separate Vertical Venting System......................17IV. Water Treatment, Piping and Trim............................20V. Gas Piping.................................................................25VI. Electrical ..................................................................27VII. Modular Installation..................................................30VIII. System Start-up.........................................................34IX. Service and Maintenance..........................................41A. Periodic Maintenance ..............................................42B. Safety & Operating Controls................................45C. Trouble Shooting Guide.......................................46X. Thermal Solutions Boiler Control TM (TSBC TM )...........48A. Introduction........................................................48B. Front Panel Display...........................................49C. Security Menu....................................................51D. Setup Menu........................................................52E. Boiler Configuration Menu................................54F. System Configuration Menu..............................55G. Setpoints Menu..................................................56H. Communication Menu.......................................57I. Manual Mode Menu...........................................57XI. Repair Parts...............................................................58XII. Service Record..........................................................66XIII. Refractory Ceramic Fiber.........................................67XIV. Warranty...................................................................68Minimum Clearance to Combustible MaterialsLeft Side Right Side Front Rear Top Flue Connector1” 1” 24” 3” 1” 6”Recommended Clearance for ServiceModelLeft Side or Right Front Rear TopSideSOL-500 24” 24” 36” 16”Note: Verify clearance with jurisdiction having authority and local codes.4
WaterheaterModelNumberINPUT(MBH)GROSSOUTPUT(MBH)WATERVOLUME(Gallons)DRYWEIGHT(lbs.)WETWEIGHT(lbs.)CAPACITIESELECTRICALSUPPLY(Voltz/Hertz/Phase)RATEDMOTORHORSEPOWER(HP)RATEDBLOWERAMPDRAW(Amps)SOL-500 500 400 1.3 316.0 326.8 120/60/1 3/4 8.51. See notes concerning Net AHRI Ratings on page 4.L(TYP.)KL(TYP.)AG INLET GASCBDF OULETWATERJEF INLETWATER13.00M VENTOUTLETTOP VIEWM VENTINLET2.71REAR VIEWHSIDE VIEWFigure 1: DimensionsWaterHeaterModelDimensions (inches)‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’ ‘G’ ‘H’ ‘J’ ‘K’ ‘L’ ‘M’SOL-500 42.6 32.6 28.1 28.0 15.0 2.0 1.00 7.2 27.8 17.0 4.1 6.05
Page 1 and 2: INSTALLATION, OPERATING ANDSERVICE
Page 3: WARNINGThis water heater requires r
Page 7 and 8: 5. For water heater located in an u
Page 9 and 10: B. General Guidelines1. Vent system
Page 12 and 13: 12Figure 4: Recommended Separate Ho
Page 14 and 15: E. Optional Separate Horizontal Ven
Page 16 and 17: SEE TABLE 0Figure 8: Separate Horiz
Page 18 and 19: 18Figure 9: Vertical Vent Installat
Page 20 and 21: IV. Water Piping and Trim1. WATER T
Page 22 and 23: escape of air trapped in the water
Page 24 and 25: 24Figure 13: Safety & Drain Valve I
Page 26 and 27: Table 5: Maximum Capacity of Schedu
Page 28 and 29: SolarisLadder DiagramNOTES:1. IF LO
Page 30 and 31: VII. Modular InstallationA. General
Page 32 and 33: Figure 17: Modular Water heater Con
Page 34 and 35: VIII. System Start-upA. Safe operat
Page 36 and 37: FOR YOUR SAFETY READ BEFORE OPERATI
Page 38 and 39: Figure 22: SOL500-1500 Pilot Valve1
Page 40 and 41: Secondsfor OneRevolutionTable 7:
Page 42 and 43: A. General Guidelines1. A thorough
Page 44 and 45: I. Check Combustion and Safety Cont
Page 46 and 47: C. Trouble Shooting GuideAlarm Mess
Page 48 and 49: X. Thermal Solutions Water heater C
Page 50 and 51: Label 101175-04RJ-11(6 pin)Boiler P
Page 52 and 53: D. SETUP MENUDisplayWWSDLL StartTri
Page 54 and 55:
E. Boiler Configuration MenuDisplay
Page 56 and 57:
G. Setpoints MenuDisplayOperational
Page 58 and 59:
XI. Repair PartsAll Solaris ® Seri
Page 60 and 61:
63159847311SIDE VIEW OFGAS VALVE102
Page 62 and 63:
12KeyNo.Manifold Orifice AssemblyDe
Page 64 and 65:
6 59738412Key No. Description Quant
Page 66 and 67:
SERVICE RECORDDateService Performed
Page 68:
LIMITED WARRANTYSubject to the term
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