I&O Manual - Solaris Water Heaters - Categories On Thermal ...

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IMPORTANT INFORMATION - READ CAREFULLYNOTE: The equipment shall be installed in accordance with those installation regulations enforced in the area where theinstallation is to be made. These regulations shall be carefully followed in all cases. Authorities having jurisdictionshall be consulted before installations are made.All wiring on water heaters installed in the USA shall be made in accordance with the National Electrical Code and/or local regulations.All wiring on water heaters installed in Canada shall be made in accordance with the Canadian Electrical Code and/or local regulations.The Commonwealth of Massachusetts requires this product to be installed by a licensed Plumber or Gas Fitter.The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels,or to important information concerning product life.DANGERIndicates an imminently hazardous situationwhich, if not avoided, will result in death,serious injury or substantial propertydamage.CAUTIONIndicates a potentially hazardous situationwhich, if not avoided, may result in moderateor minor injury or property damage.WARNINGIndicates a potentially hazardous situationwhich, if not avoided, could result in death,serious injury or substantial propertydamage.NOTICEIndicates specific instructions on installation,operation, or maintenance which areimportant but not related to personal injuryhazards.DANGERDO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or anyother appliance.If you smell gas vapors, DO NOT try to operate any appliance - DO NOT touch any electricalswitch or use any phone in the building. Immediately, call the gas supplier from a remotely locatedphone, Follow the gas supplier’s instructions or if the supplier is unavailable, contact thefire department.Manufacturer’s Contact Information:Thermal Solutions1175 Manheim PikeLancaster, PA 17601717-239-7642www.thermalsolutions.com2
WARNINGThis water heater requires regular maintenance and service to operate safely. Follow the instructionscontained in this manual.Improper installation, adjustment, alteration, service or maintenance can cause property damage,personal injury or loss of life. Read and understand the entire manual before attemptinginstallation, start-up operation, or service. Installation and service must be performed only by anexperienced, skilled, and knowledgeable installer or service agency.This water heater must be properly vented.This water heater needs fresh air for safe operation and must be installed so there are provisionsfor adequate combustion and ventilation air.The interior of the venting system must be inspected and cleaned before the start of the heatingseason and should be inspected periodically throughout the heating season for any obstructions.A clean and unobstructed venting system is necessary to allow noxious fumes that could causeinjury or loss of life to vent safely and will contribute toward maintaining the water heater’sefficiency.Installation is not complete unless a pressure relief valve is installed into the tapping located ontop of appliance. - See the Water Piping and Trim Section of this manual for details.This water heater is supplied with safety devices which may cause the water heater to shutdown and not re-start without service. If damage due to frozen pipes is a possibility, the heatingsystem should not be left unattended in cold weather; or appropriate safeguards and alarmsshould be installed on the heating system to prevent damage if the water heater is inoperative.This water heater contains very hot water under high pressure. Do not unscrew any pipe fittingsnor attempt to disconnect any components of this water heater without positively assuring thewater is cool and has no pressure. Always wear protective clothing and equipment when installing,starting up or servicing this water heater to prevent scald injuries. Do not rely on the pressureand temperature gauges to determine the temperature and pressure of the water heater.This water heater contains components which become very hot when the water heater is operating.Do not touch any components unless they are cool.Water heater materials of construction, products of combustion and the fuel contain alumina,silica, heavy metals, carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or harmfulsubstances which can cause death or serious injury and which are known to the state of Californiato cause cancer, birth defects and other reproductive harm. Always use proper safety clothing,respirators and equipment when servicing or working nearby the appliance.Failure to follow all instructions in the proper order can cause personal injury or death. Read allinstructions, including all those contained in component manufacturers manuals which are providedwith the water heater before installing, starting up, operating, maintaining or servicing.Keep water heater area clear and free from combustible materials, gasoline and other flammablevapors or liquids.All cover plates, enclosures and guards must be in place at all times.This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealthof Massachusetts.NOTICEThis water heater has a limited warranty, a copy of which is printed on the back of this manual. Itis the responsibility of the installing contractor to see that all controls are correctly installed andare operating properly when the installation is complete.3
Page 1: INSTALLATION, OPERATING ANDSERVICE
Page 5 and 6: WaterheaterModelNumberINPUT(MBH)GRO
Page 7 and 8: 5. For water heater located in an u
Page 9 and 10: B. General Guidelines1. Vent system
Page 12 and 13: 12Figure 4: Recommended Separate Ho
Page 14 and 15: E. Optional Separate Horizontal Ven
Page 16 and 17: SEE TABLE 0Figure 8: Separate Horiz
Page 18 and 19: 18Figure 9: Vertical Vent Installat
Page 20 and 21: IV. Water Piping and Trim1. WATER T
Page 22 and 23: escape of air trapped in the water
Page 24 and 25: 24Figure 13: Safety & Drain Valve I
Page 26 and 27: Table 5: Maximum Capacity of Schedu
Page 28 and 29: SolarisLadder DiagramNOTES:1. IF LO
Page 30 and 31: VII. Modular InstallationA. General
Page 32 and 33: Figure 17: Modular Water heater Con
Page 34 and 35: VIII. System Start-upA. Safe operat
Page 36 and 37: FOR YOUR SAFETY READ BEFORE OPERATI
Page 38 and 39: Figure 22: SOL500-1500 Pilot Valve1
Page 40 and 41: Secondsfor OneRevolutionTable 7:
Page 42 and 43: A. General Guidelines1. A thorough
Page 44 and 45: I. Check Combustion and Safety Cont
Page 46 and 47: C. Trouble Shooting GuideAlarm Mess
Page 48 and 49: X. Thermal Solutions Water heater C
Page 50 and 51: Label 101175-04RJ-11(6 pin)Boiler P
Page 52 and 53:
D. SETUP MENUDisplayWWSDLL StartTri
Page 54 and 55:
E. Boiler Configuration MenuDisplay
Page 56 and 57:
G. Setpoints MenuDisplayOperational
Page 58 and 59:
XI. Repair PartsAll Solaris ® Seri
Page 60 and 61:
63159847311SIDE VIEW OFGAS VALVE102
Page 62 and 63:
12KeyNo.Manifold Orifice AssemblyDe
Page 64 and 65:
6 59738412Key No. Description Quant
Page 66 and 67:
SERVICE RECORDDateService Performed
Page 68:
LIMITED WARRANTYSubject to the term
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