Compact Vision System SBOC-Q/SBOI-Q - Festo

Compact Vision System SBOC-Q/SBOI-Q

Greater flexibility in quality inspectionIncreased system availability using a vision system. The intelligent CompactVision System SBOC-Q/SBOI-Q from Festo ensures 100% quality inspection,even where there is an enormous variety of part types. Whether it’s used fororientation detection of small parts, the measurement of turned parts, theprecision positioning of drives or the location of objects for the control ofhandling equipment, the intelligent vision system provides reliable inspectionresults for a broad range of applications.More compact Zero error rate Even with unstable workpiecesMade-to-measure diagnosisCompact design and low weight makethis vision system an ideal tool forquality inspection. It is impressivelyuncomplicated to integrate into existingsystems and very easy to commissionby means of parameterisation.The system’s ability to learn up to256 workpieces means maximumflexibility when it comes toconversion.All-inclusiveThesensorsystemforimagedataacquisition as well as the completeelectronic evaluation unit and theinterfaces for communication withmaster controllers (PLCs) are alreadyintegrated in the system.2 Internet: www.festo.com/catalogue/...Subject to change – 2008/10

Spotlight on technology• Sensor resolutions 640 x 480,752 x 480 or 1,280 x 1,024 pixels(monochrome and colour)• Standard software interfaces forEthernet, CAN and integrated24 V I/Os• Very short exposure times: Thevision system can be used evenwhen the workpiece is travelling athigh speed or the camera or workpieceis vibrating• Compact dimensions, low weight• IP65, IP67Overview of applications• Detection of position and rotaryorientation of workpieces• Fine positioning of axes• 2-D quality inspections• Type identificationInclusive: integrated sortingfunction2008/10 – Subject to change Internet: www.festo.com/catalogue/...3

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QKey featuresMode of operationThesensorsystemforimagedataacquisition as well as the completeelectronic evaluation unit and theinterfaces for communication withmaster controllers are already integratedin the Compact Vision System.The camera can be set up, configuredand commissioned using the softwaretools CheckKon and CheckOpti; afterthat, it operates automatically.The process for creating a testprogram is very straightforward. Theuser creates reference images via thecamera by presenting different sampleparts and then defines the desiredinspection criteria, including distance,angle or area measurements. Thepresented sample parts are used todefinethetolerancerangeforeachinspection characteristic, wherebyeach part that falls within the range isidentified as good. Up to 64 characteristicscan be combined in a singleprogram and up to 256 test programscanbestoredonthecamera.The camera can also be used to carryout sorting functions, as it is capableof storing and distinguishing betweenup to 16 different part types.The characteristics calculated by thecamera are not dependent on therotary orientation and position of theinspection part, as they are determinedrelative to the condition of theinspection part; any tilting and/ormovement of the inspection part inthe field of vision is thereforeirrelevant for the inspection process.Thebehaviourofthecameraduringinspection is determined by the evaluationmode. There are four differentmodes.Evaluation modesMode Function ApplicationTriggeredFrame capture and inspection witheach valid triggering signal. Thetriggering signal is generated by amaster controller or a sensor as soonas the inspection part is in front of thecamera. The inspection results areoutput following the inspection, andthe camera then waits for the nextvalid triggering signal.Inspection of single parts when thereis a triggering signal for imagecapture.Idle run with image triggerwith Compact Vision SystemSBO…-Q-R…BImage capture is performed continuously,image evaluation only if there isan inspection part in front of thecamera, i.e. if the trigger conditionhas been satisfied in a freely definedimagearea(e.g.aspecificbrightnessis exceeded/fallen below). The inspectionresults are output following theinspection. The camera then waits forthe next image-based trigger.Inspection of single parts at a mediumto fast rate without an external sensor.Idle run without image triggerImage capture and inspection (withoutfixed frame rate) are performedcontinuously. The triggering signal ispermanently present, irrespective ofwhetherornotthereisaninspectionpart in front of the camera. Thecamera acts like a basic sensor. Theinspection results are output followingthe inspection, and the camera thenstarts the next inspectionimmediately.Inspection of single or continuousparts at a medium to fast (continuous)rate.Fixed frame ratewith Compact Vision SystemsSBO…-Q-R1 and SBO…-Q-R2Image capture and inspection areperformed continuously at a definedframe rate. The triggering signal ispermanently present. The inspectionresults are output following theinspection. The camera starts the nextinspection in accordance with thedefined frame rate.Inspection of continuous parts at aconstant speed.4 Internet: www.festo.com/catalogue/...Subject to change – 2008/10

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QKey featuresInterfacesConnection and display components543121 Fieldbus connection for CompactVision Systems SBO…-Q-R1 andSBO…-Q-R22 Ethernet connection3 Operating voltage supply andinputs/outputs4 Adjusting screw for focus5 Status LEDs:A ReadystatusB Ethernet trafficC ActivityD OutputInputs:• Camera trigger• Error acknowledgmentOutputs (can be parameterised):• Ready status• Good part correctly oriented• Good part incorrectly oriented• Reject part• Error• Warning• External lightingEthernet – TCP/IPEthernet – TCP/IP, EasyIP, TelnetCommissioning and diagnostics:– PC for configuration and for diagnosticswith TCP/IP– Integration of the camera in a corporatenetwork (integrated web server)– Visualisation of the camera imagesand inspection results via SBO…-QWebViewerAll parameters can be modified andall inspection results and characteristicvalues can be read via the processinterface with EasyIP and Telnet.–FrontEndDisplayFED,e.g.forteach-in, status signals, type selectionor parameter modification– Robot controllers and programmablelogic controllers, e.g. CECXfor reading characteristic values(e.g. coordinates and rotation angleof parts)2008/10 – Subject to change Internet: www.festo.com/catalogue/...5

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QKey featuresInterfaces (continued)CAN – Vision system as CPI moduleFor Compact Vision Systems SBO…-Q-R1 and SBO…-Q-R2CAN – I/O expansionFor Compact Vision Systems SBO…-Q-R1 and SBO…-Q-R2– The Compact Vision System SBO…-Qcan be integrated into a Festo CPInetwork. In this case it functionslike a binary module with 16 inputsand outputs.– In combination with a CPX-CPI moduleand a CPX fieldbus node,for example, the camera can be accessedvia Profibus DP, Interbus,DeviceNet, CANopen and CC-Link.An input and output module can beconnected to the camera via thecamera’s CAN interface.– Input module CP-E08-M12-CLfor binary preselection of the testprogram–OutputmoduleCP-A04-M12-CL for binary signallingof part typesSoftwareCheckKonUsing the CheckKon software, allprocesses within the camera – fromimage capture to the input and outputparameters – can be displayed,logged and modified.This includes:– Selection of the evaluation mode– Display and editing of system parameters– Display and analysis of last inspectedparts– Display and logging of inspectionpart images and the characteristicsderived from the images– Transfer of new test programs– System documentation6 Internet: www.festo.com/catalogue/...Subject to change – 2008/10

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QKey featuresCheckOptiCheckOpti is used for the configurationof test programs. Following thepresentation of sample parts, the userdefines the characteristics to beinspectedwiththeaidofthesoftware.This is done by selecting thecharacteristics from a list and thendragging and dropping them to thearea of the sample part to beinspected. A total of 64 performancecharacteristics can thus be definedand optimised within the frameworkof a test program by presentinginspection parts. The test programcanthenbeuploadedtooneofthecamera’s 256 memory locations.Examples of inspectioncharacteristics:– Vertical length measurement– Horizontal length measurement– Angle measurement– Counting of events– Measurements on the inspectionpart contour– Area definition– Calculation of grey tone or colourdifferencesApplication examplesQuality inspection of tube with union nutThe inspection takes place with backlighting;calculated characteristics:– Length of nut– Threaded coupling distances–Diameteroftube– Thread outside diameter– Angle measurement on the flange– Circumference of the screw– Area of the screwScrew type differentiationThe inspection takes place withreflected light; calculatedcharacteristics:– Centre of gravity coordinates x, y– Average grey tone of area– Angle of screw drive to horizontal2008/10 – Subject to change Internet: www.festo.com/catalogue/...7

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QPeripherals overview4132567Accessories Brief description Page/InternetCompact Vision System1 SBOC-Q-… ForstandardlenseswithCmountorCSmount 1) connection 102 SBOI-Q-… With integrated lens and lightPlug socket with cable3 SIM-M12-8GD-…-PU For supplying the operating voltage 14Cable4 SBOA-K30E-M12S Ethernet diagnostic cable 14– SBOA-K20CP-WS For integration in a CPI system– SBOA-K20CP-SUP For I/O expansionLens– SBOL-12 Focal length 12 mm 14– SBOL-25 Focal length 25 mmMounting attachments5 Adapter kit SBOA-HMSV-39 With screw-on adapter plate 136 Adapter kit SBOA-HMSV-40 Without screw-on adapter plate7 Adapter kit SBOA-HMSV-41 With female thread G¼ for mounting on commercially available tripods– Adapter SBOL-C-5 5 mm spacer ring (CS mount to C mount) 141) CS mount without protective tube.8 Internet: www.festo.com/catalogue/...Subject to change – 2008/10

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QType codesSBO C – Q – R3 B – WBFunctionSBOCompact Vision SystemDesignCIForstandardlenseswithCmountorCSmount 1) connectionIntegrated lensEquipmentQField-based camera for quality inspectionSensor resolutionR1R3R2640 x 480 pixels, VGA resolution752 x 480 pixels, Wide VGA resolution1,280 x 1,024 pixels, SXGA resolutionSensor typeBCMonochromeColourFieldbus interfaceWBCAN interfaceWithout fieldbus interface1) CS mount without protective tube.2008/10 – Subject to change Internet: www.festo.com/catalogue/...9

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QTechnical data-P- Voltage24 V DC-Q- Temperature range–10…+50°CGeneral technical dataType SBOC-Q-R1… SBOI-Q-R1… SBOC-Q-R3… SBOI-Q-R3… SBOC-Q-R2BSensor resolution [pixels] 640 x 480 752 x 480 1,280 x 1,024Exposure time [ms] 0.039 … 1,000 0.018 … 200 0.008 … 1,000Frame rate (full image) [fps] 150 60 27Sensor type Monochrome Monochrome MonochromeColour Colour ColourLens mounting Cmount Integrated lens Cmount Integrated lens CmountCS mount 1)CS mount 1)CS mount 1)Operating distance [mm] Dependenton the lens selectedField of vision [mm] Dependenton the lens selected22 … 1,000 Dependenton the lens selected14x10 … 520x390 Dependenton the lens selected20 … 550 Dependenton the lens selected7.9x5.5 … 195x125 Dependenton the lens selectedMax. no. of test programs 256 256 256Max. no. of orientations 8 per part type 8perparttype 8perparttypeSorting function Up to 16 types per test program – Up to 16 types pertest program1) Without protective tube.Electrical dataType SBOC-Q SBOI-QNominal operating voltage [V DC] 24Permissible voltage [%] ±10fluctuationsCurrent consumption [mA] 120with load-free outputsMax. residual current [A] 1.5 at the 24 V outputsInput 1Trigger signalInput 2Apply inputsOutput 1Ready for operationOutput 2Can be parameterised:– Good part– Reject part– Correctly oriented– Incorrectly oriented– External lightingOutput 3Can be parameterised:– Good part– Reject part– Correctly oriented– Incorrectly oriented– External lightingProtection class IP65, IP67 1) IP65, IP671) Only in combination with protective tube (included in scope of delivery).10 Internet: www.festo.com/catalogue/...Subject to change – 2008/10

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QTechnical dataElectrical dataType SBO…-Q-R1 SBO…-Q-R3 SBO…-Q-R2Sensor resolution [pixels] 640 x 480 752 x 480 1,280 x 1,024Ethernet interfaceBus interfaceIEEE802.3U (100BaseT)Connection technologyPlug M12Transmission speed [Mbps] 100Supported protocolsTCP/IPEasyIPTelnetFieldbus interfaceType CAN – CANConnection technology Plug M12 Plug M12Supported protocols CP field bus CP field busOperating and environmental conditionsAmbient temperature [°C] –10 … +50Storage temperature [°C] –10 … +60Ambient conditionsScreened from extreme external light sourcesCleanest possible ambient airMaterialsHousingCapNote on materialsAnodised aluminiumAcrylic butadiene styrene, glass fibre reinforcedFree of copper and PTFEWeight [g]Lens mounting C mount/CS mount 1) Integrated lensType SBOC-Q-R1 SBOC-Q-R3 SBOC-Q-R2 SBOI-Q-R1 SBOI-Q-R3Compact Vision System 182 172 182 184 1741) CS mount without protective tube.2008/10 – Subject to change Internet: www.festo.com/catalogue/...11

-V- NewSBO…-Q-R3…-WBCompact Vision System SBOC-Q/SBOI-QTechnical dataDimensionsC mount/CS mount 1) SBOC-Q-R1/-R21 Power supply and inputs/outputs2 Ethernet connection3 Bus connection4 Protective tubeIntegrated lens SBOI-Q-R11 Power supply and inputs/outputs2 Ethernet connection3 Bus connectionIntegrated lens SBOI-Q-R31 Power supply and inputs/outputs2 Ethernet connectionOrdering dataSensor type Part No. Type640 x 480 pixels, VGA resolutionFor standard lenses with C mount or CS mount 1) connection Monochrome 541399 SBOC-Q-R1BColour 548317 SBOC-Q-R1CIntegrated lens Monochrome 541396 SBOI-Q-R1BColour 548316 SBOI-Q-R1C752 x 480 pixels, Wide VGA resolutionFor standard lenses with C mount or CS mount 1) connection Monochrome 555841 SBOC-Q-R3B-WBColour 555842 SBOC-Q-R3C-WBIntegrated lens Monochrome 555839 SBOI-Q-R3B-WBColour 555840 SBOI-Q-R3C-WB1,280 x 1,024 pixels, SXGA resolutionFor standard lenses with C mount or CS mount 1) connection Monochrome 551021 SBOC-Q-R2BColour 551022 SBOC-Q-R2C1) CS mount without protective tube.12 Internet: www.festo.com/catalogue/...Subject to change – 2008/10

Compact Vision System SBOC-Q/SBOI-QAccessoriesAdapter kitSBOA-HMSV-39with screw-on adapter plateMaterial:Wrought aluminium alloy, anodisedOrdering dataPart No. TypeAdapter kit 541599 SBOA-HMSV-39Adapter kitSBOA-HMSV-40without screw-on adapter plateMaterial:Wrought aluminium alloy, anodisedOrdering dataPart No. TypeAdapter kit 541600 SBOA-HMSV-40Adapter kitSBOA-HMSV-41with female thread G¼ for mountingon commercially available tripodsMaterial:Wrought aluminium alloy, anodisedOrdering dataPart No. TypeAdapter kit 542140 SBOA-HMSV-412008/10 – Subject to change Internet: www.festo.com/catalogue/...13

Compact Vision System SBOC-Q/SBOI-QAccessoriesAdapter SBOL-C-55mmspacerring(CS mount to C mount)Material:Wrought aluminium alloy, anodisedOrdering dataPart No. TypeAdapter 541601 SBOL-C-5Ordering data – LensesDescription Focal length Part No. Type[mm]C mount with fixed focal length 12 549132 SBOL-1225 549133 SBOL-25Ordering dataUse Connection Cable length Part No. Type[m]Plug socket with cableFor supplying the operating voltageStraightsocket,M12x1,8-pinOpen end, 8-pinTechnical data Internet: sim-m122 525616 SIM-M12-8GD-2-PU5 525618 SIM-M12-8GD-5-PUCableEthernet diagnostic cableSocketstraight,M12x1,4-pin,D-codedPlug RJ45Technical data Internet: sboa3 542139 SBOA-K30E-M12SFor integration in a CPI systemStraightsocket,M12x1,5-pinAngled plug, M9x0.5, 5-pin2 548823 SBOA-K20CP-WSFor I/O expansionStraightsocket,M12x1,5-pinStraight socket, M9x0.5, 5-pinStraight plug, M12x1, 4-pin2 548824 SBOA-K20CP-SUPOrdering data – DocumentationDescription Language Part No. TypeDescriptionGerman 548318 P.BE-SBO-Q-DEUser documentation in paperp form is not included in the scope of deliveryfor the Compact Vision System English 548319 P.BE-SBO-Q-ENDocumentation packageUser documentation on CD-ROM is included in the scope of deliveryfor the Compact Vision SystemGerman,English549036 P.BE-SBO-Q-UDOKOrdering data – SoftwareBrief description Language Part No. TypeCheckKon software with manualGerman,English194496 P.SW-CB-KON14 Internet: www.festo.com/catalogue/...Subject to change – 2008/10

What must be observed when using Festo components?Specified limit values for technicaldata and any specific instructionsmust be adhered to by the user inorder to ensure recommended operatingconditions.When pneumatic components areused, the user shall ensure that theyare operated using correctly preparedcompressed air without aggressivemedia.When Festo components are used insafety-oriented applications, the usershall ensure that all applicablenational and local safety laws andregulations, for example the machinedirective, together with the relevantreferences to standards are observed.Unauthorised conversions or modificationsto products and systems fromFesto involve a safety risk and arethus not permissible.Festo does not accept any liability forresulting damages.You should contact Festo’s advisors ifone of the following apply to yourapplication:• The ambient conditions and conditionsof use or the operating mediumdiffer from the specifiedtechnical data.• The product is to perform a safetyfunction.• Ariskorsafetyanalysisisrequired.• You are unsure about the product’ssuitability for use in the plannedapplication.• You are unsure about the product’ssuitability for use in safety-orientedapplications.All technical data applies at the timeof going to print.All texts, representations, illustrationsand drawings included in this catalogueare the intellectual property ofFesto AG & Co. KG, and are protectedby copyright law.All rights reserved, including translationrights. No part of this publicationmay be reproduced or transmitted inanyformorbyanymeans,electronic,mechanical, photocopying or otherwise,without the prior written permissionof Festo AG & Co. KG. Alltechnical data subject to changeaccording to technical update.2008/10 – Subject to change Internet: www.festo.com/catalogue/...15