12.07.2015 Views

Industrial Product Catalog - MTS Sensors

Industrial Product Catalog - MTS Sensors

Industrial Product Catalog - MTS Sensors

SHOW MORE
SHOW LESS
  • No tags were found...

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

Temposonics ®Linear-Position <strong>Sensors</strong>With Temposonics ® TechnologySENSORS®551075 C<strong>Industrial</strong> <strong>Product</strong> <strong>Catalog</strong>Serving the Americas, Canada, Asia, Australia and New Zealand


CONTENTSTable of ContentsR-Series Model RF - Flex Housing Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Sensor installation and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43G-Series Models GP and GH <strong>Sensors</strong> - Analog and Digital Pulse Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Advanced communication and programmability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 48Enhanced monitoring and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Model GH rod-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Model GP profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 52G-Series Models GT2 and GT3 Redundant <strong>Sensors</strong> - Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53G-Series Redundant sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Advanced communication and programmability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56Mounting and Magnets - Sensor Models RP, RH GP, GH and GT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Rod-style sensor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Cylinder installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Position magnet selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Profile-style sensor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58E-Series Model EP - Analog and Start/Stop Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Model EP Profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61Model EP profile-style mounting configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62E-Series Model ER sensor - Analog and Digital-Pulse Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Model ER rod-and-cylinder sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63E-Series profile-style sensor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Sensor mounting configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66E-Series Model EP2 - Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68E-Series model EP2 sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Mounting configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69E-Series Model EP2 - Digital-Pulse Output (Start/Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71, 72Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72E-Series EP2 - Dimensions and mounting configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 Cii<strong>MTS</strong> <strong>Sensors</strong>


CONTENTSAccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75Extension Cable Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Cable length limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75G-Series Analog (Voltage or Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75G-Series digital (PWM or Start/Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75G-Series Neuter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75R-Series CANbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75R-Series DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75R-Series Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75R-Series SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Table of ContentsExtension Cable Options - How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766-pin connector type (D63) used with R-Series Profibus <strong>Sensors</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . 76Standard 6-pin connector type (D60) used with R-Series G-Series and E-Series <strong>Sensors</strong> . . . . . . . 76Standard 7-pin DIN connector type (D70) used with R-Series SSI <strong>Sensors</strong> . . . . . . . . . . . . . . . . . . 7710-pin MS connector type (MS0) used with R-Series SSI and G-Series <strong>Sensors</strong> . . . . . . . . . . . . . . 77Adapter Cable Options - Retired Sensor Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78L-Series sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79Temposonics I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79Temposonics II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79Connectors - Current <strong>Product</strong>ion <strong>Sensors</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 796-pin style connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807-pin style connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804-pin style connectors and cord sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815-pin style connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 82Connectors (for retired sensor models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Magnets and Floats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84, 85Profile-style sensor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Rod-style sensor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Magnets, Floats and Pressure Housing - Compatibility Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86How to order - pressure housing for sensor models GH and RH . . . . . . . . . . . . . . . . . . . . . . . . . . 86Mounting feet and T-Slot Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Mechanical End Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88R-Series Model RP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88G-Series Model GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88E-Series Model EP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88E-Series Model ER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88Optional Extension Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88E-Series EP with Captive-Sliding Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88G-Series Model GP with Captive-Sliding Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88R-Series Model RP with Captive Sliding Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88Miscellaneous Installation Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Sensor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Sensor Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90, 91Field Setup Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91<strong>MTS</strong> <strong>Sensors</strong>iii Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


CONTENTSTable of ContentsHigh-Pressure Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94NEMA Type 4X Housing - Sensor Models GH and RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95NEMA 4X housing dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 Civ<strong>MTS</strong> <strong>Sensors</strong>


MAGNETOSTRICTIVE PRINCIPLETechnology at its bestThe best linear-position sensors provide absolute position measurementgiving higher productivity and greater safety for machine andautomation devices. <strong>MTS</strong> linear-position sensors outperform thecompetition, deliver accuracy and reliability under the most difficultconditions, providing excellent value for our customers. Our successis a result of 30 years of technology leadership, vertically integratedmanufacturing processes and unsurpassed levels of customer support.<strong>MTS</strong> <strong>Sensors</strong> was the first to realize the promising advantages forlinear-position measurement contained in the magnetostrictivemeasuring principle developed by J. Tellermann. Tellerman’s originaldesign was used to develop Temposonics brand sensors: the firstmagnetostrictive position sensors, a technology that guarantees precisionand reliability without equal.Magnetostriction - how it worksThe heart of <strong>MTS</strong> sensors is the ferromagnetic measuring element,also known as the waveguide, and a movable position magnet thatgenerates a direct-axis magnetic field in the waveguide.When a current or interrogation pulse passes through the waveguide,a second magnetic field is created radially around the waveguide.The interaction between the magnetic field in the waveguideand the magnetic field produced by the position magnet generates astrain pulse which travels at a constant ultrasonic speed from itspoint of generation, the measurement point, to the end of the waveguidewhere it is detected by the sensor electronics. The positionof the magnet is determined with high precision and speed by accuratelymeasuring the time elapsed between the application of theinterrogation pulse and the arrival of the resulting strain pulse witha high speed counter. Using the elapsed time to determine positionof the permanent magnet provides an absolute position reading thatnever needs recalibration or re-homing after a power loss. Noncontactsensing eliminates wear, and guarantees the best durabilityand output repeatability.With our extensive know-how of ferromagnetic materials, magneticeffects and ultrasonic processes, <strong>MTS</strong> remains unrivaled in performancestandards for non-contacting position measurement of thehighest precision.<strong>MTS</strong> <strong>Sensors</strong>1 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


TEMPOSONICS SENSORS: POSITIONED TO GIVE YOU THE MOSTWhether you call them position transducers, linear-displacementsensors, distance or linear-position sensors, <strong>MTS</strong> <strong>Sensors</strong> providesthe most reliable and accurate magnetostrictive position sensors inthe world. Temposonics sensors are ideal for monitoring andmeasurement systems, for machine control involving hydraulic,pneumatic, electromechanical or even manual positioning inindustrial or commercial applications.Our sensors out-perform, out-measure and out-last thecompetition, and help your applications work smarter and harder foryou. Our full line of standard and custom linear position sensorscan fit virtually every type of industrial and commercialapplication imaginable.Profile sensor housing formounting onto machinesTemposonics sensors provide unmatched flexibility with a varietyof mounting options. Outputs and configurations and can be easilyinstalled in a cylinder or externally mounted to your machine.Temposonics sensors are a cost-effective, high-performance, highqualityalternative to linear pots or linear encoders. When you addaffordable cost to reliable, repeatable performance and zero maintenance,the choice is obvious - Temposonics.Rod style sensor forhydraulic/pneumatic cylindersEconomical rod and cylinderstyle sensor with versatilemounting optionsR-SeriesSmart sensors for fast,high precision, andsynchronized positioncontrol applications.Available outputs includeSSI, DeviceNet, CANbus,Profibus, EtherCAT ® anddual output (position andvelocity) analog.G-SeriesProgrammable sensorswith built-in diagnosticsfor applications thatrequire analog, start/stop,or PWM outputs.E-Series<strong>Sensors</strong> designed forapplications that requiresimple and economicalposition feedback.Analog and start/stopoutputs.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C2<strong>MTS</strong> <strong>Sensors</strong>


Temposonics ® TechnologySuperior PerformanceMARKETSHigh performance machines require high performancesensing solutions, andTemposonics technology has been the leaderin precision magnetostrictive-based linearposition sensing for more than 30 years.Continuous investment in R&D has enabled<strong>MTS</strong> to produce the world’s highest resolutionmagnetostrictive sensors, with the fastestupdate rates for high speed motion control,the tightest non-linearity specifications, andthe latest in high performance fieldbus compatibleoutputs. The wide range ofTemposonics high performance sensors allowyou to design, manufacture, and deliver theworld’s most productive manufacturingmachines, and your customers to deliver highquality and cost optimized products. In aglobally competitive environment, superiorperformance enables high quality, high productivitysolutions. Don’t settle for less,choose <strong>MTS</strong> Temposonics Technology!Plastics & RubberManufacturingLower Cost, HigherPerformanceMarkets<strong>MTS</strong> <strong>Sensors</strong> 3The world’s highest performance injectionmolding machines, blow molding machines,tire presses, and extrusion filtration systemsutilize Temposonics technology to deliver highspeed, high quality results. High speed industrialnetworks combined with precisionTemposonics sensors, help these machinesproduce highly precise products while deliveringworld-class productivity. Multi-positionsensing optimizes costs by controlling twomotion axes with a single sensor. Resolutionsto 1um enable precision clamp and moldpositioning. Legendary Temposonics reliabilitymeans that your machine is up and running.High quality and world class productivity –Temposonics Technology delivers.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MarketsPrimary and SecondaryWoodworkingOptimizing<strong>Product</strong>ivity<strong>MTS</strong> Temposonics sensors are designed andbuilt to withstand the rigors of sawmillapplications and have been that industry’sstandard for more than 30 years. Recentadvances in high speed serial interfaces,enhanced shock and vibration resistance,and the availability of a precision velocitysignal (simultaneous with position signal)have enabled new machine control algorithmsthat increase speed and improve yields. Thisadds up to increasing productivity and moreprofitable mill operations. <strong>MTS</strong> has led theway for more than 30 years, and our newestgeneration of sensors carries the traditionforward.Fluid Power; Hydraulic &Pneumatic CylindersOperational EfficiencyPlus High PerformanceHigh performance, durability and value havemade <strong>MTS</strong>’ Temposonics sensor technologythe standard for in-cylinder applications in thehydraulics industry for more than 30 years. Inaddition to superior features like linearitycompensation, resistance to shock andvibration and EMI immunity, our innovativemodular design allows for easy replacementof the sensing element and electronicswithout breaking the cylinder's high-pressureseal, thus significantly reducing maintenancecosts and downtime. This means yourmachines are up and your operations arerunning at peak efficiency.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C4<strong>MTS</strong> <strong>Sensors</strong>


Metal FormingSuperior Speed andAccuracyOur high-speed R-Series SSI position sensors continueto get faster and more accurate making theman ideal choice for a wide range of machine toolapplications. Our SSI sensor also comes with ahost of housing and installation options such asthe NEMA Type 4X housing and high shock andvibration mechanics to improve immunity andoperation in the harshest production environments.Markets- Resolution down to 1µm (0.00004 in.)- Accuracy as good as ± 10µm (± 0.0004 in.)- Cycle times as low as 250µsec.Motion SimulationEntertainmentIndustryFor coordination with video display, positionfeedback of audience seat movement is agrowing need in the entertainment industry.Temposonics sensors deliver:- Superior response and accuracy; achieveshigher simulated motion fidelity- Replaceable sensing element eliminates need todrop hydraulic pressure or break hydraulic seal- Embedded or detached electronics available forshort installation envelopes- Simultaneous position and velocity outputsenable high performance servohydraulicpositioning<strong>MTS</strong> <strong>Sensors</strong>5Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MarketsProcess IndustriesQuality ManufacturingBy optimizing machine performance and productflow control, Temposonics sensors offer:- Superior accuracy with higher consistencybetween changeovers and reduced setup time- Precise and repeatable positioning for smoother,more controlled motion- Improved efficiency, yield, and throughput whilemaintaining qualityOther Applications<strong>MTS</strong> Temposonics<strong>Sensors</strong> Fill ThePrescriptionWhere ever demanding performance isrequired, Temposonics sensor's provide thetrusted solution. A wide range of industriesand automation processes that rely onTemposonics state-of-the-art technology iscontinuously increasing.- Assembly automation- Paper and textiles- Robotics- Food and beverage- Material handling andpackaging- Medical equipment- Primary metalproduction- Glass cutting- Adhesive dispensing- Test & measurement- Wind turbines- Power generation-Control systemsTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C6<strong>MTS</strong> <strong>Sensors</strong>


R-Series Models RP and RH <strong>Sensors</strong> - Analog OutputPosition, Speed, Speed with DirectionSingle or Dual-Magnet PositionsR-SERIES MODELS RP/RH - ANALOGR-Series Analog■ Rugged industrial sensor■ Linear, absolute measurement■ LEDs for sensor diagnostics■ Non-contact sensing technology■ Non-linearity less than 0.01%■ Repeatability within 0.001%■ Direct Analog output, displacement + speed■ Dual magnet position measurement■ 100% field adjustable Null and Span setpointsParametersSpecificationsMeasured variables: Displacement, speed (magnitude), or velocity (withdirection) for single or dual magnetsResolution: Position measurement: 16 bit; 0.0015% (minimum 1 µm)Speed measurement: 0.1 mm/sNon-linearity: < ± 0.01% full stroke (minimum ± 50 µm)Repeatability: < ± 0.001% full stroke (minimum ± 2.5 µm)Hysteresis: < 4 µmOutputs:Voltage: 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc(minimum controller load >5k ohms)Current: 4(0) to 20 mA, 20 to 4(0) mA,(min./max. load 0/500 ohms)Stroke length: Profile style: 50 mm (2 in.) to 5080 mm (200 in.)(Position MeasurementRod style: 50 mm (2 in.) to 7620 mm (300 in.)Range)Update time: 0.5 ms up to 1200 mm, 1.0 ms up to2400 mm, 2.0 ms up to 4800 mm, 5.0 ms up to7620 mm stroke length.Speed measurement: Range: 0.025 - 10 m/s (1.0 - 400.0 in./s)Deviation:


R-SERIES ANALOG SENSOR OUTPUT OPTIONSOutputsR-Series Models RP and RH analog sensors provide single or dualmagnet sensor options along with one or two channel outputs.The R-Series analog sensor can be ordered for a single-positionmagnet providing one displacement output, and/or one velocityoutput over the active stroke length.ADVANCED COMMUNICATION AND PROGRAMMABILITYSensor field programmingR-Series Model RP and RH Analog sensors are preconfigured at thefactory by model number designation. For many applications, noadjustments are required for normal sensor installation and operation.If, however, sensor parameter changes are needed while in thefield, the R-Series Analog sensor is easily programmed externally.There is no need to open the sensor’s electronic housing.The sensor can also be ordered for dual-position magnets providingtwo displacement outputs, or two velocity outputs, or one of each.R-Series AnalogSingle magnet sensorDual magnet sensor0 VdcEnhanced monitoring and diagnosticsSensor status and diagnostic displayM1 Active stroke length(Position measuring range)Position / SpeedM1a76 mm min.(3 in.)M1 M2 M1a M2a10 Vdc0 Vdc10 VdcPosition 1 / Position 20% 100%When using dual magnets, the minimum allowed distance betweenthe magnets is 3.0 in. (76 mm) to maintain proper sensor output.Integrated LEDs (green/red) provide basic visual feedback fornormal sensor operation and troubleshooting.R-Series Analog PC Programming kit, part no. 253309For single or dual magnet sensorsThis programming kit includes a wall adapter style power supply,serial converter box, two connection cables (wired for the LIN protocol),and the software CD-ROM. The serial converter box and one ofthe cables are required to communicate between a Windows PC andthe sensor. When running the R-Series Analog PC Setup softwaremany customized settings are possible for:• Setpoint 1 (Null) and Setpoint 2 (Span) for single or dualmagnets. (See the description for setpoints under the section,“R-Series Analog Handheld Programmer”.)• Output range settings for speed, or for speed with direction.• Assign position or velocity output functions for the single or dualmagnets, and for the one or two output channels. (Outputfunction assignments are limited to the manufacturing build typeof the sensor, see below.)• Error output values when the magnet moves beyond theprogrammed setpoints.LED’sField programming is available to adjust the output values for anysetting needed, within the selected output range. Each sensor’s outputrange is selected from the available options when ordering aparticular sensor model number, (see pages 7 and 8).There are 6 different manufacturing build types used to provide forthe various output ranges. These are:Green Red DescriptionON OFF Normal function (operation mode)ON Flashing Magnet out of setup rangeON ON Magnet not detected or wrong quantity of magnetsFlashing ON Programming modeSingle Channel Output for either position or speed1) Voltage output between 0 and +10 volts2) Voltage output between -10 and +10 volts3) Current output between 0 (or 4) and 20 mATwo Channel Outputs for position and/or speed4) Voltage outputs between 0 and +10 volts5) Voltage outputs between -10 and +10 volts6) Current outputs between 0 (or 4) and 20 mANote:Field programming allows for numerous custom sensor configurations,however, please note that field programming can not be used to change theR-Series Analog sensor from one manufacturing build type to another.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C8<strong>MTS</strong> <strong>Sensors</strong>


ADVANCED COMMUNICATION AND PROGRAMMABILITYCONNECTIONS AND WIRINGSensor field programmingR-Series Analog handheld programmer (for single magnet sensors)The R-Series Analog handheld programmer (part number 253124)can be used to program the magnet positions for the start of output,(0% = 0 Vdc, -10 Vdc, 4 mA, or 0 mA), and the end of output,(100% = 10 Vdc or 20 mA), for the single magnet version of theR-Series Analog sensor.SensorHandheld programmer, part no. 25312424 VdcStandard factory settings place the setpoint 1 (Null) and setpoint 2(Span) at the limits of the sensor’s active stroke length. For example,a sensor ordered with 4 - 20 mA output will be factory set for 4 mAoutput at the bottom limit of the stroke length at the “Null” position.Likewise, the 20 mA output will be factory set at the top limit of thestroke range at the start of the “dead zone”.Sensor integral connector (D60 Male)Male Integral D6 connector pin-out as viewed from the endof the sensorCable connectors (Field installed 6-pin D6 female)Mates with sensor’s Integral connector5 46 31 2Pin no. Wire color FunctionAnalog outputs1 Gray Output 1/Position #1:0 to 10, 10 to 0, -10 to +10, +10 to -10Vdc4 to 20, 20 to 4, 0 to 20, 20 to 0 mA2 Pink Return for pin 13 Yellow Output 2/Position #2 or Speed:0 to 10, 10 to 0, -10 to +10, +10 to -10Vdc4 to 20, 20 to 4, 0 to 20, 20 to 0 mA4 Green Return for pin 35 Red or Brown +24 Vdc (-15 / +20%)6 White DC Ground (for supply)Note:When using the single channel output (pins 1 and 2), the unused pins foroutput 2 (pins 3 and 4) should be left floating (unconnected), unlesssensor programming is being used.R-Series AnalogOutputValueforwardreverseD6 straight-exitconnectorpart no. 56070018 mm(0.7 in.)54 mm (2.1 in.)37 mm (1.5 in)ElectronicsHousing1 Magnet SensorPositionDeadZoneD6 90° connectorpart no. 56077854 mm(2.1 in.)Setpoint 1(Null)Setpoint 2(Span)Setpoint 1 and setpoint 2 can be re-positioned for the actualmeasuring range needed anywhere within the active stroke length.(Note: The minimum distance allowed between setpoint 1 and setpoint2 is 25 mm (0.98 in.)). These adjustments are easily performed,even when the sensor is not directly accessible, by connectingthe analog handheld programmer to the sensor’s integral cableor extension cable.<strong>MTS</strong> <strong>Sensors</strong> Analog Field Setup user interface<strong>MTS</strong> <strong>Sensors</strong>9 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MODEL RP PROFILE-STYLE SENSORThe profile-style (model RP) sensor offers modular construction, flexible mounting configurations and easy installation.Captive-sliding magnetD60 connector option49 mm(1.92 in.)12 mm (0.47 in.)Beginning of stroke - Null positionCaptive-sliding magnetNote:See page 58 for installed magnet dimensions.9.5mm(0.37 in.)45 mm(1.77 in.)Sensor headR-Series Analog35.6 mm(1.4 in.)50 mm (1.96 in.)68 mm (2.67 in.)5.5 mm (0.21 in.) dia.for M5 or #10 ScrewOpen-ring magnetR05 integral cable option2 mm.(0.07 in.)12 mm(0.47 in.)75 mm(2.95 in.)28 mm(1.1 in.)28 mm(1.1 in.)Mounting footStroke lengthBeginning of stroke - Null PositionOpen ring magnet14.5mm(0.57 in.)Mounting support (non-ferrous material)Dead zone66 mm(2.6 in.)28 mm(1.1 in.)Sensor head22 mm(0.86 in.)MODEL RH ROD-STYLE SENSORThe rod-style (model RH) sensor offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting inapplications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The Model RP sensor may also bemounted externally in many applications.LED windowIntegralconnectorBeginning of stroke (Null position)68 mm (2.7 in.) 51 mm(2 in.)Null zoneElectronics housingO-RingStroke length10 mm (0.39 in.) dia.End of strokeDead zoneStroke dependentrefer to chart below44 mm(1.7 in.)76 mm (3 in.)Grounding lugMating connector(6-pin DIN style)M4 x 59 mmButton-headhex screws (2X)Flat-faced flangeBeginning of stroke (Null position)51 mm68 mm (2.7 in.)(2 in.)Null zoneO-RingA25 mm(0.98 in.)ASensor rodBNote:See page 59 for mounting and magnet details.Stroke-dependent Dead ZonesStroke lengthDead zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)Raised-face flange25 mm (1 in.)25 mm(0.98 in.)2.5 mm (0.1 in.)CHousing styleFlange typeDescriptionAFlange threadsBDimensionsCDimensionsT US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)S US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C10<strong>MTS</strong> <strong>Sensors</strong>


HOW TO ORDERRP =RH =RF =SENSOR MODELProfile styleHydraulic rod-styleFlexible styleR13 to 7 digit code depending on output selected1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19HOUSING STYLEModel RP profile-style sensor only (magnet included):S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)T =S =U =H =M =V =B =Model RH rod-style sensor only (magnet must be ordered separately):US customary threads, raised-faced flange and pressure tube,standardUS customary threads, flat-faced flange and pressure tube,standardSame as option “T”, except uses fluoroelastomer seals for theelectronics housingSame as option “S”, except uses fluoroelastomer seals for theelectronics housingMetric threads, flat-faced flange and pressure tube, standardSame as option “M”, except uses fluoroelastomer seals for theelectronics housingSensor cartridge only (no flange and pressure tube, stroke length< 1830 mm (72 in.))R-Series AnalogS =M =Model RF flex sensor only, (reference page 41 for flex housing style)magnet must be ordered separately:US customary threads, flat-faced flangeMetric threads, flat-faced flangeSTROKE LENGTH— — — — M = Millimeters (Encode in 5 mm increments)— — — . — U = Inches and tenths (Encode in 0.1 in. increments)CONNECTION TYPEIntegral connector:D60 = 6-pin DIN (M16), male, standardIntegral cables:R — — = Integral cable, PVC jacket, pigtail termination, standardF — — = Integral cable, black polyurethane jacket with pigtail terminationCable length:— — = 1 (01) to 99 (99) ft. or 1 (01) to 30 (30) meters.Encode in feet if using US customary stroke length,encode in meters if using metric stroke lengthINPUT VOLTAGE1 = +24 Vdc (+20% - 15%)A = Same as option “1” except includes the High Vibration-Resistant (HVR) optionModel RH only, stroke range = 50 mm (2 in.) - 2000 mm (78.7 in.), see note belowStroke length notes:1. Profile-style sensor (model RP) stroke length = 50 mm (2 in.) - 5080 mm. (200 in.)2. Rod-style sensor (model RH) stroke length = 50 (2 in.) - 7620 mm (300 in.)Cable length note:<strong>MTS</strong> recommends the maximum integral cable length to be 10 meters (33ft.). Cables greater than 10 meters (33 ft.) in length are available, however,proper care must be taken during handling and installation.OUTPUT (13 - 19) 3 to 7 digit code depending on output selected (Please note that selections below are continued on page 12)1 output channel with 1 magnet (3 digit code)Output #1 = magnet positionV01 = 0 to +10 VdcA01 = 4 to 20 mAV11 = +10 to 0 VdcA11 = 20 to 4 mAV21 = -10 to +10 Vdc A21 = 0 to 20 mAV31 = +10 to -10 Vdc A31 = 20 to 0 mANote:The High Vibration-Resistant (HVR) option provides the model RH rod-style sensors withincreased resistance to shock and vibration for use in heavy duty machinery. Refer to“G-Series and R-Series <strong>Sensors</strong> for High Shock and Vibration Applications”, part no.551073 for more information.2 output channels with 2 magnets * (3 digit code)Output #1 = magnet #1 positionOutput #2 = magnet #2 positionV02 = 0 to +10 Vdc0 to +10 VdcV12 = +10 to 0 Vdc+10 to 0 VdcV22 = -10 to +10 Vdc-10 to +10 VdcV32 = +10 to -10 Vdc+10 to -10 VdcA02 = 4 to 20 mA4 to 20 mAA12 = 20 to 4 mA20 to 4 mAA22 = 0 to 20 mA0 to 20 mAA32 = 20 to 0 mA20 to 0 mA* Standard factory settings for the setpoint values are the same for both magnets,i.e. both magnets have setpoint 1 at the null position, and setpoint 2 atthe start of the dead zone. If needed, the setpoint values for each magnet canbe reprogrammed in the field to best fit the application, (see page 8 for moreinformation). For proper sensor output, the minimum allowed distance betweenthe magnets is 3 in. (76 mm).<strong>MTS</strong> <strong>Sensors</strong>11 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


HOW TO ORDER (CONTINUED)3 to 7 digit code depending on output selected13 14 15 16 17 18 19OUTPUT (13 - 19) 3 to 7 digit code depending on output selected (Please note that selections below are continued from the previous page)R-Series Analog2 output channels with 1 magnet (7 digit code, fill in the blanks with the desired maximum speed value as described below)Output #1 = magnet positionOutput #2 = speed magnitudeV01 — — — — = 0 to +10 Vdc +10 (towards head) 0 (at rest) +10 (towards tip) VdcV11 — — — — = +10 to 0 Vdc +10 (towards head) 0 (at rest) +10 (towards tip) VdcA01 — — — — = 4 to 20 mA 20 (towards head) 4 (at rest) 20 (towards tip) mAA11 — — — — = 20 to 4 mA 20 (towards head) 4 (at rest) 20 (towards tip) mAOutput #1 = magnet positionOutput #2 = Velocity (speed with direction)V41 — — — — = 0 to +10 Vdc 0 (towards head) 5 (at rest) +10 (towards tip) VdcV51 — — — — = +10 to 0 Vdc +10 (towards head) 5 (at rest) 0 (towards tip) VdcV61 — — — — = 0 to +10 Vdc -10 (towards head) 0 (at rest) +10 (towards tip) VdcV71 — — — — = +10 to 0 Vdc +10 (towards head) 0 (at rest) -10 (towards tip) VdcV81 — — — — = -10 to +10 Vdc -10 (towards head) 0 (at rest) +10 (towards tip) VdcV91 — — — — = +10 to -10 Vdc +10 (towards head) 0 (at rest) -10 (towards tip) VdcA41 — — — — = 4 to 20 mA 4 (towards head) 12 (at rest) 20 (towards tip) mAA51 — — — — = 20 to 4 mA 20 (towards head) 12 (at rest) 4 (towards tip) mAOutput #1 = magnet position (forward-acting)V03 = 0 to +10 Vdc (3 digit code)Output #2 = magnet position (reverse-acting)+10 to 0 VdcFor sensor models with speed output, fill in the blanks for the desired maximum speed value as shown below.For US customary stroke lengths, encode speed for in./s as follows:— — — — = Speed output max. (fill in remaining 4 blanks with desired max. speed value)Available range for US customary stroke lengths is 1.0 to 400.0 in./s, (0010 … 4000)Example: For max. speed of 12.0 in./s, and output produced =[-10(towards head) … 0(at rest) … +10(towards tip) Volts] Encode: V 6 1 0 1 2 0 or V 8 1 0 1 2 0— — — — — — — —For metric stroke lengths, encode speed for m/s (range 1) or mm/s (range 2) as follows:Speed range #1, (—0— — . —)0 = Speed output max. (fill in the remaining 3 blanks with desired max. speed value)— — — . —Speed range 1 for metric stroke lengths is 0.1 to 10.0 m/s, (0001 … 0100)Example: For max. speed of 5.5 m/s, and output produced =[+10(towards head) … 0(at rest) … +10(towards tip) Volts], Encode: V 0 1—0—0—5—5Speed range #2, ( 1 )— — — —1 = Speed output max. (fill in remaining 3 blanks with desired max. speed value)— — — —Speed range 2 for metric stroke lengths is 25 to 90 mm/s, (1025 … 1090)Example: For max. speed of 50 mm/s, and output produced =[4(towards head) … 12(at rest) … 20(towards tip) mA], Encode: A 4 1 1 0 5 0— — — —Field programming notes:1) Sensor models ordered with one output channel can not be reprogrammed in the field to provide a second output channel.2) Sensor models ordered with positive only output voltages can not be reprogrammed in the field to include negative output voltages.3) Sensor models ordered with both positive and negative output voltages can be reprogrammed in the field for positive only voltages, or negative onlyvoltages, however, output resolution is then reduced.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C12<strong>MTS</strong> <strong>Sensors</strong>


R-SERIES MODELS RP/RH - SSIR-Series Models RP and RH <strong>Sensors</strong>Synchronous Serial Interface (SSI) Output■ Rugged industrial sensor■ Linear, absolute measurement■ LEDs for sensor diagnostics■ Non-contact sensing technology■ Superior accuracy: Resolution down to 1 µm■ Non-linearity less than 0.01%■ Repeatability within 0.001%■ Direct 24/25/26 Bit SSI output, gray/binary■ Synchronous measurement for real-time sensingR-Series linear-position sensors• R-Series model RH and RP sensors are extremely robust and areideal for continuous operation under harsh industrial conditions.• Two standard sensor housings are available. The rod housing iscapable of withstanding high pressures such as those found inhydraulic cylinders. The profile extrusion housing providesconvenient mounting options and sliding magnets.• The sensor head contains active signal conditioning and acomplete integrated electronics interface. Double shielding is usedto ensure EMI protection for unsurpassed reliability and operatingsafety.Parameters SpecificationsMeasured variables: Displacement, displacement difference between 2magnets, velocityResolution: Displacement: 1 µm, 2 µm, 5 µm, 10 µm, 20 µm, 50 µm,100 µm.Update time: Measuring length: 300 750 1000 2000 5000 mmMeasurements/sec. 3.7 3.0 2.3 1.2 0.5 kHzNon-linearity: < ± 0.01% F.S. (minimum ± 40 µm)Repeatability: < ± 0.001% F.S. (minimum ± 2.5 µm)Hysteresis: < 4 µm typical 2 µmOutputs: Interface: Synchronous Serial Interface (SSI) orDifferential signal in SSI standard.Data format: Binary or gray, optional parity and error bitData length: 8 to 32 bitData speed: 70 kBd to 1 MBd, depending on cable length:Length:


ENHANCED MONITORING AND DIAGNOSTICSSensor status and diagnostic displayIntegrated LEDs (green/red) provide basic visual feedback fornormal sensor operation and troubleshooting.LED’sGreen Red DescriptionON OFF Normal functionON ON Magnet not detectedONFlashing ONSynchronous Serial Interface (SSI)Flashing Sensor not synchronous*Programming mode*for synchronous operation mode only.ADVANCED COMMUNICATION AND PROGRAMMABILITYSensor field programmingR-Series Models RP and RH sensors are preconfigured at the factoryby model code designation. If needed, <strong>MTS</strong> offers a programmingkit for modifying the sensor parameters. There is no need to openthe sensor’s electronics housing.R-Series SSI PC programming kitThis programming kit includes a wall adapter style power supply,serial converter box, two connection cables (wired for RS-422 protocol),and the software CD-ROM. The SSI parameters that are fieldprogrammable are as follows:• Data length• Data format• Resolution• Measuring direction• Synchronous / asynchronous measurement• Offset, start of the measurement length• Alarm value (magnet outside stroke length)• Measurement filter• Differential measurement: Distance between two magnets• Speed measurement instead of positionR-Series - SSIThe sensors fulfill all requirements of the SSI standard for anabsolute encoder. The displacement value is encoded in a 24/25/26code format and is transmitted at high speed in SSI standard formatto the control device. The main feature of the SSI interface is thesynchronized data transfer. Synchronization in a closed-loop controlsystem is made simple. A clock pulse-train from a controller is usedto gate out sensor data: one bit of position data is transmitted to thecontroller per one clock pulse received by the sensor. The absoluteposition data is continually updated by the sensor and converted bythe shift-register into serial information.Sensor inputOptocoupler91 ohms 7 mAClock (+)2 VdcLED100 ohms1 nFProgramming Kit, part no. 253310(Serial converter, Power supply, Cable, Software)91 ohms100 ohmsClock (-)<strong>MTS</strong> R-Series utility software user interfaceTiming diagramClock (+)Clock intervalmin. 16 usData (+)Logic diagramMSBLSBClock (+)ASIC for absolute position dataMicroprocessor systemposition value = 24/25/26 BitBinary or Gray codeShift registerParallel-serial converterOptocouplerDriverData (+)Data (-)Clock (-)+24 Vdc0 VdcTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C14<strong>MTS</strong> <strong>Sensors</strong>


MODEL RP PROFILE-STYLE SENSORThe profile-style (model RP) sensor offers modular construction, flexible mounting configurations and easy installation.Captive-sliding magnet49 mm1.92 in.)12 mm (0.47 in.)Beginning of stroke - Null PositionCaptive-sliding magnetNote:See page 58 for installed magnet dimensions.9.5 mm(0.37 in.)45 mm(1.77 in.)Sensor head5.5 mm (0.21 in.) dia.for M5 or #10 screw35.6 mm1.40 in.)50 mm (1.96 in.)68 mm (2.67 in.)D70 connector2 mm(0.07 in.)12 mm(0.47 in.)75 mm(2.95 in.)28 mm(1.10 in.)Mounting foot, moveableStroke length14.5 mm(0.57 in.)Dead zone66 mm(2.6 in.)Open-ring magnetP05 integral cable option28 mm(1.1 in.)Beginning of stroke - Null PositionOpen ring magnetMounting support (non-ferrous material)28 mm(1.1 in.)Sensor headMODEL RH ROD-STYLE SENSOR22 mm(0.86 in.)The rod-style (Model RH) sensor offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting inapplications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The Model RH sensor may also bemounted externally in many applications.R-Series - SSILED windowIntegralconnectorBeginning of stroke (Null position)68 mm (2.7in.) 51 mm(2 in.)Null zoneElectronics housingO-RingStroke length10 mm (0.39 in.) dia.End of strokeDead zoneStroke dependentrefer to chart below44 mm(1.7 in.)M4 x 59 mmButton-headhex screws (2X)76 mm (3 in.)Grounding lugMating connector(7-pin DIN style)Flat-faced flange68 mm (2.7 in.)25 mm(0.98 in.)Beginning of stroke (Null position)A51 mm(2 in.)Null zoneO-RingASensor rodNote:See page 57 for mounting and magnet details.Stroke-dependent Dead ZonesStroke LengthDead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)BRaised-face flange25 mm(0.98 in.)2.5 mm (0.10 in.)25.4 mm (1 in.)CHousing styleFlange typeDescriptionAFlange threadsBDimensionsCDimensionsT US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)S US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)<strong>MTS</strong> <strong>Sensors</strong>15 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


CONNECTIONS AND WIRINGSensor connectionsWiring Pin No. Cable Color Function1 Gray Data (-)72 Pink Data (+)33 Yellow Clock (+)4 5 2 4 Green Clock (-)5 Brown +24 Vdc6 White 0 Vdc (GND)7 n.c. -61Integral D70 connectoras viewed fromend of sensorCable connector (recommended, order separately)18 mm(0.7 in.)7-pin D7 straight-exit connectorpart no. 56070154 mm (2.1 in.)37 mm (1.5 in.)R-Series - SSIWiringAHBGK J CFE DIntegral MS0connector asviewed from endof sensor(see Notes 1 & 2)Pin No.WireColorFunctionA White DC Ground (for supply)B n.c -C Gray Data (-)D Pink Data (+)E Red 24 Vdc (-15/+20)F n.c -G Yellow Clock (+)H Green Clock (-)I n.c. -J n.c. -K n.c. -7-pin D7 90° connectorpart no. 56077954 mm(2.1 in.)Notes:1. The MS0 connector option does not provide the sensor status anddiagnostics LED’s (as shown on page 14), for sensor status.2. MS style cable connector, part no. 370013, (field installed) mates withthe Integral MS0 connector.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C16<strong>MTS</strong> <strong>Sensors</strong>


HOW TO ORDER1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 191SRP =RH =RF =SENSOR MODELProfile styleHydraulic rod-styleFlexible styleHOUSING STYLEModel RP profile-style sensor (magnet included):S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)T =S =U =H =M =V =B =S =M =Model RH rod-style sensor only (magnet must be ordered separately):US customary threads, raised-faced flange and pressure tube,standardUS customary threads, flat-faced flange and pressure tube,standardSame as option “T”, except uses fluoroelastomer seals for electronicshousingSame as option “S”, except uses fluoroelastomer seals for electronicshousingMetric threads, flat-faced flange and pressure tube, standardSame as option “M”, except uses fluoroelastomer seals forelectronics housingSensor cartridge only, no flange and pressure tube, strokelength < 1830 mm (72 in.)Model RF flex sensor only, (reference page 41 for flex housing style):magnet must be ordered separately:US customary threads, flat-faced flangeMetric threads, flat-faced flangeR-Series - SSISTROKE LENGTH____M = Millimeters (Encode in 5 mm increments)___. _ U = Inches and tenths (Encode in 0.1 in. increments)CONNECTION TYPEIntegral connector:D70 = 7-pin DIN (M16), male, standardMS0 = 10-pin MS style, maleIntegral cables:P_ _= Integral high-performance cable (orange jacket) with pigtail terminationE_ _= Integral standard cable, with pigtail terminationF_ _ = Integral cable, black polyurethane jacket with pigtail terminationCable length:__= 1 (01) to 30 (30) meters or 1 (01) to 99 (99) ft.Encode in meters if using metric stroke length,encode in feet if using US customary stroke lengthINPUT VOLTAGE1 = +24 Vdc (+20%, -15%)A = Same as option “1”, except includes the High Vibration-Resistant (HVR) optionModel RH sensor only, stroke length = 50 mm (2 in.) - 2000 mm (78.7 in.) see noteOUTPUTS_ _ _ _ _ _ = SSI output (fill in the six blanks with the following codes):a b c d e fa) Data length1 = 25 bits2 = 24 bits3 = 26 bitsb) Output FormatB = BinaryG = Grey codec) Resolution1 = 0.005 mm (0.0002 in.)2 = 0.01 mm (0.0004 in.)3 = 0.05 mm (0.002 in.)4 = 0.1 mm (0.004 in.)5 = 0.02 mm (0.0008 in.)6 = 0.002 mm (0.00008 in.)8 = 0.001 mm (0.00004 in.)Stroke length notes:1. Profile-style sensor (model RP) stroke length = 50 mm (2 in.) - 5080 mm (200 in.)2. Rod-style sensor (model RH) stroke length = 50 mm (2 in.) - 7620 mm (300 in.)Cable length note:<strong>MTS</strong> recommends the maximum integral cable length to be 10meters (33 ft.). Cables greater than 10 meters (33 ft.) in length areavailable, however, proper care must be taken during handling andinstallation.d) Performance1 = Standard2 = Skip filter (2 times)4 = Skip filter (4 times)8 = Skip filter ( 8 times)Note:The High Vibration-Resistant (HVR) option provides the modelRH rod-style sensors with increased resistance to shock andvibration for use in heavy duty machinery. Refer to “G-Seriesand R-Series <strong>Sensors</strong> for High Shock and VibrationApplications”, part no. 551073 for more information.e, f) Scale Orientation00 = Forward-acting measurement01 = Reverse-acting measurement02 = Forward-acting, synchronized measurement05 = Forward-acting measurement, Bit 25 = Alarm,Bit 26 = Parity even12 = Differential measurement, synchronized(2 magnets)13 = Velocity, asynchronous<strong>MTS</strong> <strong>Sensors</strong>17 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


R-Series - SSITemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C18<strong>MTS</strong> <strong>Sensors</strong>


R-Series Models RP and RH <strong>Sensors</strong>CANbus Output(CANopen and CANbasic)R-SERIES MODELS RP/RH - CANbus■ Rugged industrial sensor■ Linear, absolute measurement■ LEDs for sensor diagnostics■ Non-contact sensing technology■ Superior accuracy, resolution down to 2 µm■ Non-linearity less than 0.01%■ Repeatability within 0.001%■ Direct CAN output, displacement + speed■ Multi-magnet position measurement(up to 15 positions per sensor)ParametersMeasured variable:Resolution:Non-linearity:Repeatability:SpecificationsDisplacement, speed / optional: multi-magnet measurements(up to 15 magnet positions simultaneous)CANopen:DisplacementSpeed5 µm 0.5 mm/s2 µm 0.2 mm/sCANbasic:DisplacementSpeed5 µm 1.0 mm/s2 µm 0.1 mm/s< ± 0.01% full scale (minimum ± 40 µm)< ± 0.001% full scale (minimum ± 2.5 µm)Hysteresis < 4 µmParametersOperating temperature:EMC test:Shock rating:Vibration rating:Update time:Specifications (continued)-40 °C (-40 °F) to 75 °C (167 °F)Relative humidity: 90% no condensationTemperature coefficient


ENHANCED MONITORING AND DIAGNOSTICSSensor status and diagnostic displayIntegrated LEDs (green/red) provide basic visual feedback fornormal sensor operation and troubleshooting.TEMPOSONICS CANbus VARIATIONSCANopenCANopen corresponds to encoder profile DS-406 V3.1 (CIA standardDS-301 V4.02). The CANopen functionality is described by thefollowing three communication objects.LED’sGreen Red DescriptionON OFF Normal functionON Flashing Magnet out of setup rangeON ON Magnet not detectedFlashing ON Programming mode• Service data object (SDO):The SDO is mainly used for sensor configuration. Selectableparameters are:- Resolution for position + speed- 4 set points- Preset of the operation range and the null position for fourmagnetsR-Series - CANbusCANbus interfaceCANbus outputsR-Series models RP and RH linear-position sensors, as slavedevices, fulfill all requirements of the CANbus (ISO 11898) protocol.The sensor’s electronics convert the displacement measurementsinto bus oriented outputs and transfer this data directly to the controller.The bus interface is appropriate for serial data transfer up to1Mbps. Sensor integrated software supports bus profiles CANopen,CANbasic and DeviceNet for a comprehensive customized configurationof the sensor-bus system. (Reference separate <strong>MTS</strong> documentfor DeviceNet output.)Operation modesCANbus sensors provide the following single or multi-magnetmeasurements:• Standard measurement:- CANbasic; Displacement + speed (using one magnet)- CANopen; Displacement + speed (using one to four magnets)• Multi-magnet measurement:- CANbasic; Positions for each of two to fifteen magnetssimultaneouslySingle magnet sensorMulti-magnet sensorM1Active stroke length(Measuring range)Position / Speed76 mm min.(3 in.)M1aM0 M1 M2 M3 M4Position• Process data object (PDO):The PDO provides real-time data transfer of sensor measurementsin up to 8-byte data blocks. The sensor uses PDOs torelay information about magnet position, speed, limit status, camcontrol and operation range for up to four magnets.Data formats are: 32-bits for position, 16-bits for speed,and 8-bits for value limit.• PDO transmission type:Asynchronous (cycle time of 1 to 65.535 ms) or synchronous.- Synchronization Object (SYNC)- Emergency Object- Nodeguard Object• CANopen ConfigurationA software file is used as an Electronic Data Sheet (EDS) forsensor configuration. The EDS file is available on the mini CD thatis included with the sensor, as well as, on the <strong>MTS</strong> website,at www.mtssensors.com.Note:Conformance Test Certificate No. CiA199902-301V30/I-004 isgiven by the CANbus user organization CiA (CAN in Automation)for <strong>MTS</strong> CANopen sensors.CANbasic (<strong>MTS</strong>)CANbasic allows a simple, flexible adaptation to customized profileswith short bus access. The CANbasic protocol complies with CAN2.0A standard and includes applications data for single-magnetmeasurement (position, speed, sensor status and five setpoints).CANbasic (multi-magnet measurement)CANbasic provides position measurement on a single sensor using amaximum of fifteen magnets. Setup and operation are accomplishedthrough the on-site control system.CANopen address programmer accessoryThe CANopen address programmer is used to setup the Node-Address for sensors with the CANopen interface. This setup is usuallycompleted by the bus’ LMT/LSS-Service. If the master systemor customer controller does not support this service, connecting thethe CANopen Address Programmer to the sensor will bypass theservice and allow direct setup. A 24 Vdc power supply connected tothe sensor (customer supplied) is required in order to use the programmer.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C20<strong>MTS</strong> <strong>Sensors</strong>


TEMPOSONICS CANbus VARIATIONSCANopen address programmer installationTo install and use the CANopen handheld programmer, follow thesteps below:1. Disconnect the bus wiring and power supply.2. Connect the handheld programmer to the sensor.3. Connect the power supply to the sensor. The node-addressdisplays.4. Select a new node-address and apply the new setting bypressing the button.5. Disconnect the power and programmer.6. Displaying and programming must be completed in hexadecimalvalues. Programming is limited to the legal values from 01 to 7F(1 to 127). The factory default is 7F (127).CANbus handheld programmer(part no. 252382-D62)CONNECTIONS AND WIRINGSensor integral connector (for single D60 and for dual D62)Male Integral D6 connector pin-out as viewed from end ofthe sensorPin no. Wire color Function1 Gray CAN (-)2 Pink CAN (+)3 Yellow n.c.4 Green n.c.5 Red or Brown +24 Vdc (-15 / + 20%)6 White DC Ground (for supply)Cable connectors (field installed 6-pin D6 female)5 46 31 2D6 straight-exit connector(PG9 size strain relief for 8 mm max. cable dia.)part no. 37042354 mm (2.1 in.)CANbus programmer connections18 mm(0.7 in.)Female cable connectorWiring see belowHandheld ProgrammerD6 90° connectorpart no. 56077838 mm (1.5 in.)Sensor head, Connector outlet D62Sensor Integral connector (male)pin-out as viewed from the endof the sensor.Pin Function1 n.c.2 n.c3 n.c.4 n.c.5 +24 Vdc6 DC Ground54 mm(2.1 in.)R-Series - CANbus<strong>MTS</strong> <strong>Sensors</strong>21 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MODEL RP PROFILE-STYLE SENSORCaptive-sliding magnet9.5 mm(0.37 in.)49 mm1.92 in.)45 mm(1.77 in.)12 mm (0.47 in.)Sensor headBeginning of stroke - Null positionCaptive-sliding magnetNote:See page 58 for installed magnet dimensions.D60 connector35.6 mm(1.4 in.)50 mm (1.96 in.)68 mm (2.67 in.)5.5 mm (0.21 in.) dia.for M5 or #10 screw2 mm(0.07 in.)13 mm(0.51 in.)76 mm(3 in.)28 mm(1.1 in.)Mounting footStroke length14.5 mm(0.57 in.)Dead zone66 mm(2.6 in.)Open-ring magnetP05 Integral cable option28 mm(1.1 in.)Beginning of stroke - Null PositionOpen-ring magnetMounting support (non-ferrous material)28 mm(1.1 in.)Sensor head22 mm(0.86 in.)MODEL RH ROD-STYLE SENSORThe rod-style (Model RH) sensor offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting inapplications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The Model RH sensor may also bemounted externally in many applications.R-Series - CANbusNote:See page 57 for mounting and magnet details.D62ConnectorOptionD60ConnectorOption13 mm(0.51 in.)Raised-facedflange81 mm(3.2 in.)Electronics HousingFlat-faced flange25 mm(0.98 in.)51 mm (2 in.)Null zoneO-RingAO-Ring51 mm(2 in.)Null ZoneABeginning of stroke (Null Position)Stroke lengthStroke dependent Dead ZonesStroke lengthRod 10 mm (0.39 in.) dia.End of strokeDead zoneStroke dependentRefer to chart belowDead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)BPO5 Integral cable option22 mm(0.87 in.)2.5 mm(0.1 in.)25 mm(0.98 in.)25 mm(1 in.)Beginning of stroke (Null position)CHousing style Flange type Description A Flange threads B Dimensions C DimensionsT US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)S US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C22<strong>MTS</strong> <strong>Sensors</strong>


HOW TO ORDERRP =RH =RF =R1 CZ1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22SENSOR MODELProfile styleHydraulic rod-styleFlexible styleHOUSING STYLEModel RP profile-style sensor only (magnet included):S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)T =S =U =H =M =V =B =S =M =Model RH rod-style sensor only (magnet must be ordered separately):US customary threads, raised-faced flange and pressuretube, standardUS customary threads, flat-faced flange and pressuretube, standardSame as option “T”, except uses fluoroelastomer seals forthe electronics housingSame as option “S”, except uses fluoroelastomer seals forthe electronics housingMetric threads, flat-faced flange and pressure tube,standardSame as option “M”, except uses fluoroelastomer seals forelectronics housingSensor cartridge only, no flange and pressure tube, strokelength < 1830 mm (72 in.)Model RF flex sensor only, (reference page 41 for flex housing style):magnet must be ordered separately:US customary threads, flat-faced flangeMetric threads, flat-faced flangeSTROKE LENGTH____M = Millimeters (Encode in 5 mm increments)___._ U= Inches and tenths (Encode in 0.1 in. increments)CONNECTION TYPEIntegral connector:D60 = Single 6-pin DIN (M16), male, standardD62 = Dual 6-pin DIN (M16), maleIntegral cable:P_ _ = PUR Integral cable with pigtail termination, standard.Stroke length notes:1. Profile-style sensor (model RP) stroke length = 50 mm (2 in.) - 5080 mm (200 in.)2. Rod-style sensor (model RH) stroke length = 50 mm (2 in.) - 7620 mm (300 in.)Cable length note:<strong>MTS</strong> recommends the maximum integral cable length to be 10meters (33 ft.). Cables greater than 10 meters (33 ft.) in length areavailable, however, proper care must be taken during handling andinstallation.R-Series - CANbusCable length:__= 1 (01) to 30 (30) meters or 1 (01) to 99 (99) ft.Encode in meters if using metric stroke length,encode in feet if using US customary stroke lengthINPUT VOLTAGE1 = +24 Vdc (+20%, -15%)A = Same as option “1”, except includes the High Vibration-Resistant (HVR) optionModel RH sensor only, stroke length = 50 mm (2 in.) - 2000 mm (78.7 in.)see noteOUTPUTC_ _ _ _ _ _ = CANbus output (fill in the six blanks with the following codes):a b c d e fNote:The High Vibration-Resistant (HVR) option provides the modelRH rod-style sensors with increased resistance to shock andvibration for use in heavy duty machinery. Refer to “G-Seriesand R-Series <strong>Sensors</strong> for High Shock and VibrationApplications”, part no. 551073 for more information.a, b, c = CANbus hardware and protocol code: d = Baud rate: e = Resolution: f = Cycle time:101 = Single magnet - CANbasic (<strong>MTS</strong>) 1 = 1000 kBit/s 1 = 0.005 mm (0.0002 in.) 1 = Standard207 = Multi-magnet 2 = 500 kBit/s 2 = 0.002 mm (0.00008 in.)304 = CANopen 3 = 250 kBit/s4 = 125 kBit/sNUMBER OF MAGNETS(for multi-position measurement only)Z_ _ = Number of magnets for output C207 (range 02 to 15).Order additional magnets separately for multi-position measurements. More than 15 magnets requires application engineering approvalCANbus EDS files are available on the Temposonics website at www.mtssensors.com.<strong>MTS</strong> <strong>Sensors</strong>23 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


R-Series - CANbusTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C24<strong>MTS</strong> <strong>Sensors</strong>


R-Series Models RP and RH <strong>Sensors</strong>DeviceNet OutputR-SERIES MODELS RP/RH - DeviceNet■ Rugged industrial sensor■ Linear, absolute measurement■ LEDs for sensor diagnostics■ Non-contact sensing technology■ Superior accuracy, resolution down to 2 µm■ Non-linearity less than 0.01%■ Repeatability within 0.001%■ Direct DeviceNet outputController Area Network (CAN) is a standard for device level communicationsand the foundation of fieldbus systems like DeviceNet,CANopen and CANbus.These fieldbus systems can provide highspeed transmission appropriate for position indication and formotion control in industrial applications.DeviceNet allows users to interface up to 64 devices using a singlecable, thus eliminating the need for conventional methods of multiplewire runs. DeviceNet provides a way to define how, and in whichpriority, data will be transmitted over the network. The result is alower complexity, cost-effective communications network linkingindustrial measurement and control devices. Together, the openDeviceNet protocol and the <strong>MTS</strong> “smart” R-Series sensors offer aneffective, high-precision data transfer system that is well suited forindustrial automation.ParametersSpecificationsMeasured variable: DisplacementResolution: 2 µm or 5 µmNon-linearity: < ± 0.01% full scale (minimum ± 40 µm)Repeatability: < ± 0.001% full scale (minimum ± 2.5 µm)Hysteresis < 4 µmOutput: Interface: CAN-Fieldbus system ISO 11898Data protocol: DeviceNet release 2.0Baud rate, kBit/s: 500 250 125Cable length, m:


DEVICENET OUTPUTCONNECTIONS AND WIRINGDeviceNet protocolR-Series models RP and RH linear-position sensors as slave devicesfulfill all requirements of the CANbus (ISO 11898) standard. Thesensors electronics and integrated software implement theDeviceNet protocol to convert the displacement measurements intobus oriented outputs and transfer this data directly to thecontroller.The DeviceNet protocol is appropriate for serial datatransfer up to 500 kBit/sec.When using the DeviceNet protocol with R-series models RP andsensors, functionality always includes but is not limited to thefollowing:• Position• Error Detection• Polling & bit-strobe communications modesPlug and playR-Series sensors with DeviceNet output can be directly connected toa DeviceNet network. The plug and play design makes installationquick and easy. The sensor acts as a “slave” device that transmitsits position and status data upon request to the “master” devicesuch as a PLC or IPC. After initial system configuration, the user isnot required to have extensive knowledge concerning network timingand sensor technology to execute operations within DeviceNet environment.Sensor-specific parameters are installed into the networkusing the Electronic Data Sheet (EDS). To obtain the EDS, go towww.mtssensors.com.Cable connectors (field-installed female micro DeviceNet)41 mm(1.6 in.)20 mm(0.8 in.)Micro 90˚ connectorpart no. 370376Micro straight-exit connectorpart no. 370375Notes:1. Appropriate grounding of cable shield is required at the controller end.2. Molded extension cables are available from third-party vendors.Sensor integral connector 5-pin (D51) male37 mm (1.5 in)55 mm (2.2 in.)There are only two programmable parameters, which are, the nodeidentifier and the baud rate. If desired, a PC programming tool,such as DeviceNet Manager offered by Allen Bradley, can be used tochange their values. The node identifier is factory set at node 63.Enhanced monitoring and diagnosticsBi-color LEDs in the cover of the sensor head provide visual feedbackfor normal sensor operation and for DeviceNet communications.Wiring23514Male D51 connectorpin-out as viewedfrom the end of thesensor.Pin no.12345FunctionShield+24 Vdc (+20% / -15%)DC Ground (for supply)CAN (+)CAN (-)Network Status LEDR-Series - DeviceNetModule Status LEDNetwork Status LEDGreenNormal functionGreen flashing Waiting for instructions from DeviceNet master.RedInitialing errorRed flashing No answer from DeviceNet masterModule Status LEDgreenRedNormal functionMagnet not detectedTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C26<strong>MTS</strong> <strong>Sensors</strong>


MODEL RP PROFILE-STYLE SENSORCaptive-sliding magnet9.5 mm(0.37 in.)49 mm(1.9 in.)45 mm(1.77 in.)63 mm(2.5 in.)12 mm (0.47 in.)Sensor headBeginning of stroke - Null positionNote:See page 58 for installed magnet dimensions.Metal connector35.6 mm(1.4 in.)50 mm (1.96 in.)68 mm (2.67 in.)2 mm(0.07 in.)5.5 mm (0.21 in.)for M5 or #10 screw18 mm(0.7 in.)81 mm(3.2 in.)28 mm(1.1 in.)Mounting footStroke length14.5 mm(0.57 in.)Dead zone66 mm(2.6 in.)Open-ring magnetBeginning of stroke - Null position28 mm(1.1 in.)Mounting support (non-ferrous material)28 mm(1.1 in.)Sensor headMODEL RH ROD-STYLE SENSORThe rod-style (Model RH) sensor offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting inapplications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The Model RH sensor may also bemounted externally in many applications.49 mm(1.9 in.)44 mm(1.7 in.)63 mm(2.5 in.)ElectronicshousingNull51 mm (2 in.)O-RingStroke length10 mm(0.394 in.) dia.Dead zone(Stroke dependent)refer to chart belowMetal connectorNote:See page 57 for mounting and magnet details.18 mm(0.7 in.)86 mm(3.4 in.)Electronicshousing25 mm(0.98 in.)Null51 mm (2 in.)25.4 mm(1 in.)Beginning of strokeA (Null position)Flat-faced flangeEnd of strokeStroke dependent Dead ZonesStroke lengthDead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)BR-Series - DeviceNetRaised-face flange 25 mm(0.98 in.)2.5 mm (0.10 in.)Beginning of stroke - Null positionAO-RingCHousing style Flange type Description A Flange threads B Dimensions C DimensionsT US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)S US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)<strong>MTS</strong> <strong>Sensors</strong>27 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


HOW TO ORDERRP =RH =RF =SENSOR MODELProfile styleHydraulic rod-styleFlexible styleRD 5 1 1 C 2 0 2 11 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19HOUSING STYLEModel RP profile-style sensor only (magnet included):S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)T =S =U =H =M =V =B =S =M =Model RH rod-style sensor only (magnet must be ordered separately):US customary threads, raised-faced flange and pressure tube,standardUS customary threads, flat-faced flange and pressure tube,standardSame as option “T”, except uses fluoroelastomer seals forelectronics housingSame as option “S”, except uses fluoroelastomer seals forelectronics housingMetric threads, flat-faced flange and pressure tube, standardSame as option “M”, except uses fluoroelastomer seals forelectronics housingSensor cartridge only (no flange and pressure tube,stroke length < 1830 mm (72 in.)Model RF flex sensor only, (reference page 41 for flex housing style):magnet must be ordered separately:US customary threads, flat-faced flangeMetric threads, flat-faced flangeR-Series - DeviceNetSTROKE LENGTH____M = Millimeters (Encode in 5 mm increments)___._ U= Inches and tenths (Encode in 0.1 in. increments)CONNECTION TYPEIntegral connector:D51 = 5-pin Micro DeviceNet, male, standardINPUT VOLTAGE1 = +24 Vdc (+20% - 15%)A = Same as option “1”, except includes the High Vibration-Resistant (HVR) optionModel RH sensor only, stroke length = 50 mm (2 in.) - 2000 mm (78.7 in.) see noteOUTPUTC _ _ _ _ _ _ = CANbus output w/DeviceNet Protocol (Fill in the six blanks with the following codes:a b c d e fa) Hardware b,c) DeviceNet Protocol code d) Baud rate e) Resolution f) Cycle time2 = Standard 02 = DeviceNet 2 = 500 kBits/s 1 = 5 µm (0.0002 in.) 1 = Standard3 = 250 kBits/s 2 = 2 µm (0.00008 in.)4 = 125 kBits/sDeviceNet EDS files are available on the Temposonics website at www.mtssensors.comStroke length notes:1. Profile-style sensor (model RP) stroke length = 50 mm (2 in.) - 5080 mm (200 in.)2. Rod-style sensor (model RH) stroke length = 50 mm (2 in.) - 7620 mm (300 in.)Note:The High Vibration-Resistant (HVR) option provides the modelRH rod-style sensors with increased resistance to shock andvibration for use in heavy duty machinery. Refer to “G-Seriesand R-Series <strong>Sensors</strong> for High Shock and VibrationApplications”, part no. 551073 for more information.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C28<strong>MTS</strong> <strong>Sensors</strong>


R-SERIES MODELS RP/RH SENSORS - EtherCAT ®R-Series Models RP and RH <strong>Sensors</strong>EtherCAT ® <strong>Industrial</strong> Ethernet Interface■ Rugged industrial sensor■ Linear, absolute measurement■ LEDs for sensor diagnostics■ Non-contact sensing technology■ Superior accuracy, resolution down to 1 µm■ 100 µsec update rate■ Non-linearity less than 0.01%■ Repeatability within 0.001%■ Direct EtherCAT interface, displacement + speed■ Multi-magnet position measurement(up to 20 positions per sensor)ParametersMeasured variable:Resolution:Update time:Non-linearity:Repeatability:Outputs:SpecificationsDisplacement / Velocity 1-5 measurementoption 1-20 magnet measurementDisplacement: 1 to 1000 µm selectableSpeed: 1µm/s (Quality rating) adjustable according tovelocity and measuring length10 KHz (Overstampling is active while the scanningcycle is shorter than the measuring cycle


HIGH-SPEED NETWORKED SENSORS WITH ENHANCED MONITORING AND DIAGNOSTICSEtherCAT interfaceTemposonics R-Series EtherCAT sensors represent <strong>MTS</strong> <strong>Sensors</strong>’latest development in high-speed networked position feedback.EtherCAT (Ethernet for Control Automation Technology)* is a uniqueinterface for industrial Ethernet that provides the fastest, mostdeterministic industrial networking solution possible using the baseEthernet physical layer. This format, coupled with our high speednetworked sensing capability, enables machine builders and automationengineers to overcome bandwidth and nodelimitation issues of other commercially available industrial networks.* Developed by Beckhoff Automation and supported by the EtherCAT Technology Group (ETG)EtherCAT operation modesThere are two versions available:• E101 Fast update position and velocity- Designed for high speed motion control- Up to 5 simultaneous magnet measurements- 100 µsec update rate, (independent of stroke length)• E102 Multi-magnet position and velocity- Designed for gauging systems having many magnet positions- Up to 20 simultaneous magnet measurements- Standard update rates, (stroke-length dependent)R-Series EtherCAT ®Sensor status and diagnostic displayIntegrated LEDs (green/red) provide basic visual feedback fornormal sensor operation and troubleshooting including missing orout of range magnet and network status and activity.Green(“Power”)Red(“Error”)Description1 - 5 MagnetMeasurementActive stroke length( Measuring range )Min. 75 mmON OFF Power appliedONONMissing or incorrectnumber of magnetsM1 M2 M3 M4 M5Flashing OFF Ethernet communicationsFlashingONEthernet communication+ magnet error (above)Displacement / VelocityLED’s1 - 20 MagnetMeasurementMin. 75 mmM1 M2 M3 ................................ M19 M20DisplacementTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C36<strong>MTS</strong> <strong>Sensors</strong>


SENSOR CONNECTIONS AND WIRINGD56 connector option for “daisy chain” topologiesA separate cable is used for the bus and for the supply voltage.Unused connectors should be covered by a protective cap.OUTBUS24 VdcINBUS In / Out2314Female FemaleIntegral D56 connectorsas viewed from end ofsensor2314Pin1234CableyellowwhiteorangeblueFunctionTx+Rx+Tx-Rx-Input voltage1243MaleIntegral powerconnector asviewed fromend of sensorPin1234CablebrownwhiteblueblackSupply Voltage+24 Vdc (-15/+20)%do not connect0 Vdc (GND)do not connectR-Series EtherCAT ®5 m industrial Ethernet cable(Cat 5e ES) w/2 4 pin M12connectors (D-coded)PUR jacket, greenPart no. 530064CableMale M12connector47 mm(1.85 in.)16 mm(0.63 in.) dia.5 m industrial Ethernet cable(Cat 5e ES) w/RJ45 connectorand M12 connector (D-coded)PUR jacket, greenPart no. 53006516 mm(0.63 in.) dia.M12x147 mm(1.81 in.)4-pin M12connectorCable55 mm(2.17 in.)RJ45M12 connector(male, D-coded)w/IDC technologyPart no. 37052317 mm(0.67 in.) dia.M 1253 mm(2.09 in) max.1423Shielded PUR cable w/M8 connector (female)and pigtail for 24 Vdc input,Wire gauge: 4 x 0.25 mm2 shielded, 5m lengthPart no. 53006610 mm(0.39 in.)dia.M8 x 132.5 mm(1.28 in.)<strong>MTS</strong> <strong>Sensors</strong>37Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MODEL RP PROFILE-STYLE SENSORCaptive-sliding magnetNote:See page 58 forinstalled magnetdimensions.LED window49 mm(1.9 in.)19 mm(0.7 in.)Beginning of stroke (Null position)100 mm(3.9 in.)Electronics housing12 mm(0.47 in.)Stroke lengthCaptive-sliding magnetEnd of stroke82 mm (3.2 in.)Dead zoneD56 connector45 mm(1.77 in.)2 mm(0.08 in.)35.6 mm(1.40 in.)50 mm(1.96 in.)68 mm(2.67 in.)Mounting foot5.5 mm (0.21 in.) dia.for M5 or #10 screw14.5 mm(0.57 in.)Profile-stylealuminum extrusionMounting footR-Series EtherCAT ®Open-ring magnetD56 connector28 mm(1.1 in.)NullzoneStroke lengthNon-ferrous mountingsupport and screws66 mmDead zone28 mm(1.1 in.)19 mm(0.75 in.)100 mm(3.9 in.)Open-ring magnetStyle MBeginning of stroke End of stroke(Null position)MODEL RH ROD-STYLE SENSORThe rod-style sensor (model RH) offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting inapplications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The model RH sensor may also bemounted externally in many applications.Note:See page 58 forinstalled magnetdimensions.25 mm(0.98 in.)Beginning of stroke (Null position)Ring magnetRod 10 mm (0.39 in.) dia.End of strokeElectronicsHousing19 mm(0.7 in.)Flat-faced flangeO-ring105 mm(4.1 in.)51 mm(2 in.)Null zoneStroke lengthDead zoneStroke dependent(refer to chart below)49 mm(1.9 in.)105 mm(4.1 in.)Null51 mm (2 in.)25 mm(1 in.)Stroke-dependent Dead ZonesStroke lengthDead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)44 mm(1.7 in.)ElectronicshousingD56 Connector19 mm(0.7 in.)Raised-face flange2.5 mm (0.1 in.)25 mm(0.98 in.)Beginning of stroke (Null position)O-RingHousing styleFlange typeDescriptionAFlange threadsBDimensionsCDimensionsT US customary threads with raised-face flange 3/4” - 16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)S US customary threads with flat-faced flange 3/4” - 16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C38<strong>MTS</strong> <strong>Sensors</strong>


HOW TO ORDERR1 E1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19RP =RH =SENSOR MODELProfile styleHydraulic rod-styleHOUSING STYLEModel RP profile-style sensor only (magnet included):S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)T =S =U =H =M =V =B =S =M =Model RH rod-style sensor only (magnet must be ordered separately):US customary threads, raised-faced flange and pressuretube, standardUS customary threads, flat-faced flange and pressuretube, standardSame as option “T”, except uses fluoroelastomer seals forelectronics housingSame as option “S”, except uses fluoroelastomer seals forelectronics housingMetric threads, flat-faced flange and pressure tube,standardSame as option “M”, except uses fluoroelastomer seals forelectronics housingSensor cartridge only, no flange and pressure tube. Strokelength < 1830 mm (72 in.)Model RF flex sensor only, (reference page 41 for flex housing style):magnet must be ordered separately:US customary threads, flat-faced flangeMetric threads, flat-faced flangeR-Series EtherCAT ®STROKE LENGTH____M= Millimeters (Encode in 5 mm increments)___._ U= Inches and tenths (Encode in 0.1 in. increments)Stroke length notes:1. RH stroke length = 50 mm (2 in.) - 7620 mm (300 in.)2. RP stroke length = 50 mm (2 in.) - 5080 mm (200 in.)CONNECTION TYPED56 = 2 x 4 pin, female (M12-D), plus 4-pin male (M8).INPUT VOLTAGE1 = +24 Vdc (+20%, -15%)OUTPUTE101 = EtherCAT, position and velocity, maximum 5 magnetsE102 = EtherCAT, position and velocity, maximum 20 magnetsNUMBER OF MAGNETS(For multi-position measurement only)Z _ _ = Number of magnets for output E101 (range 02 to 05), or for output E102 (range 02 to 20).Order additional magnets separately for multi-position measurement<strong>MTS</strong> <strong>Sensors</strong>39 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


R-Series EtherCAT ®Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C40<strong>MTS</strong> <strong>Sensors</strong>


Flex Sensor Housing StyleFor the R-Series Model RF SensorR-SERIES MODEL RF FLEX HOUSING STYLE■ Hydraulic cylinder applications with limited installation space■ Absolute sensor for linear measurement along an arc■ Full range of outputs including voltage, current, SSI, CANbus,DeviceNet, Profibus and EtherCAT■ Non-contact sensing technology■ Non-linearity less than 0.02%■ Repeatability within 0.001%■ Measuring range: 255 mm (10 in.) to 10,060 mm (396 in.)**ParametersSpecificationsMeasured variable: Displacement and/or velocity*Multi-position measurement up to 15 positionssimultaneously (CANbus and Profibus) *Non-linearity:< ± 0.02% full scale (minimum ± 100 µm)Repeatability:< ± 0.001% full scale (minimum ± 2.5 µm)Hysteresis: < 4 µm typical 2 µmOutputs:Voltage, current, SSI, CANbus, DeviceNet, Profibus andEtherCAT *Stroke length: 255 mm (10 in.) to 10,060 mm (396 in.) **Operating voltage: +24 Vdc nominal: -15 or +20%Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: 100 mA typicalDielectric withstand voltage: 500 Vdc(DC ground to machine ground)Operating conditions: Sensor mounting position: Any orientationPosition magnet speed: AnyTemperature: - 40 °C (-40 °F) to 75 °C (167 °F)Relative humidity: 90%, no condensationSealing: IP 30 (IP 67 rating when installed inside the<strong>MTS</strong> half-inch O.D. pressure housing pipe).EMC test:Emissions IEC/EN 50081-1, Immunity IEC/EN 50082-2, IEC/EN61000-4-2/3/4/6, level 3/4 criterium A, CE qualifiedShock rating:100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 5 g/10-2000 Hz/IEC standard 68-2-6Connection type: Connector or cable outlet (output dependent) *Housing:Sensor head: Aluminum diecasting housingSensor stroke: Flexible stainless steel pipe (Teflon ®coated), minimum bend radius 200 mm (8 in.).Magnet type:Ring magnet, open-ring magnet or block magnet* Consult individual sensor data sheets for more product specifications and sensorordering codes.** Consult factory for longer measuring stroke lengths possible.R-Series Model RF Flex<strong>MTS</strong> <strong>Sensors</strong>41Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong><strong>Catalog</strong> 551075 C


SENSOR INSTALLATION AND DIMENSIONSTemposonics model RF sensor is very flexible - when space is a problem. <strong>MTS</strong> adds flexible sensor models to its family of highly accurate,linear-position sensors. The flexible sensor provides proven non-contact and trouble-free performance for very long stroke lengths and linearmeasurements on an arc. The flexible sensor is available with all R-Series outputs including analog, serial digital and bus interfaces.Standard stroke lengths for the sensor are up to 7.6 meters (300 in.) and for special applications, longer lengths are available by consultingthe factory.Flexible sensors incorporate the Temposonics SE (Sensing Element) technology that is the same building block all <strong>MTS</strong> sensor models use.The SE is housed in a Teflon coated stainless steel housing that is flexible and can be bent in an arc to an 8 inch minimum bend radius.Sensor specifications are measured with a flexible sensor element at a 0˚ bend radius. Most operating parameters are identical to its rigidcousin. Model RF sensors are recommended for long-length applications because they are simply coiled inside a 40-inch diameter box forshipping, which simplifies logistics and handling.10 mm (0.38 in.)Face sealO-RingA97 mm (3.8 in.)Heat shrink sleeve25 mm (0.98 in.)13 mm(0.51 in.) dia.6 mm (0.25 in.) 7 mm (0.29 in.)96 mm (3.8 in.) Rigid pipe 94 mm (3.70 in.)Dead zone51 mm (2 in.)NullANotes:1. Total sensor length tolerances are:+ 8 mm (0.3 in.) / - 5 mm (0.2 in.) up to7600 mm (300 in.) stroke lengths and+ 15 mm (0.6 in.) / - 5 mm (0.2 in.) over7600 mm (300 in.) stroke lengths.2. Tolerances of total length have no influencefor the measuring stroke length.R-Series Model RF FlexRed grommetSealSensor InstallationThread 3/4 - 16 UNF - 3Aor M18 x 1.5Position magnetThe model RF sensor is provided with a flat-faced or raisedfaceflange (see table below), with either U.S. customarythreads, (3/4 - 16 UNF inches), or metric threads, (M18 x1.5). The flange is secured to the sensor head by 2 metricscrews, (M4 x 59 mm, 2.5 mm hex socket head). Theflange can be used, or removed, to best accommodate theinstallation requirements. If the sensor is mounted withoutthe flange, the red grommet seal can be cut off to provide aflush mounting surface for the sensor’s face seal O-Ring,(See Figure A).SECTION A-A Figure AExample, straight measurementsPosition magnetGuide pipe, 8.5 mm (0.334 in.) minimum inner diameter,non-ferrous materialPositionmagnetMost applications require that the RF flex sensor besupported, such as, placed inside a guide pipe made ofnon-ferrous material, straight or bent to the desired shape.When installed inside the <strong>MTS</strong> half-inch O.D. pressurehousing pipe, the RF flex sensor is suitable for use inhydraulic cylinders, and can simplify installation wherespace is limited, (see Figure B).flangeMounting without the hex flangeSensor rodGuide pipeExample, curvilinear measurements500 mm (19.5 in.) recommended300 mm (12 in.)MinimumMagnet200 mm (8 in.) minimum10 mmHalf-inch O.D.pressure housing pipeand flange200 mm (8 in.) MinimumFigure BNote:The model RF sensor requires supports or anchoring to maintain properalignment between the flexible rod and the magnet, otherwise the sensorperformance may be compromised.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C42<strong>MTS</strong> <strong>Sensors</strong>


HOW TO ORDERRF1 2 3 4 5 6 7 8To complete the sensor model number, consult thespecific “How to Order” page for the R-Series model youneed.RF =SENSOR MODELFlexible styleHOUSING STYLEMagnet must be ordered separately:M = Metric threads, flat-faced flangeS = US customary threads, flat-faced flangeSTROKE LENGTH____M = Millimeters (Encode in 5 mm increments)___._ U= Inches and tenths (Encode in 0.1 in. increments)Stroke length notes:1. RF stroke length = 255 mm (10 in.) - 10,060 mm (396 in.)2. Consult factory for longer lengths.HALF INCH O.D. PRESSURE HOUSING PIPE AND FLANGE FOR RF FLEX SENSORThe half inch O.D. pressure housing pipe with flange is designed specifically for the RF flex sensor. It provides protection from high pressures, as found inhydraulic cylinders, up to 5,000 psi static, 10,000 psi spike. For large cylinders, using the half-inch O.D. pressure pipe requires a larger gun-drilled bore in thepiston head/rod assembly. Typically, a 0.75 inch bore is used to match the large ring magnet, 201554, (see page 80).10 mm (0.38 in.)Null zone51 mm (2.00 in.)AStroke lengthPositionmagnet107 mm(4.2 in.)*Dead zonePressure housing pipe, style “HL” shown, (flat-faced flange withU.S. customary threads).*4.2 in. Dead zone = 3.7 in. dead zone of RF sensor + 0.5 in. gap.10 mm(0.38 in)Raised-faceflangeFlat-faced flange51 mm(2 in.)Null zoneO-RingA25 mm (1 in.)25 mm(0.98 in.)2.5 mm (0.1 in.)C13 mm (0.50 in.) O.D.8.5 mm (0.334 in.) I.D.BPressure housing pipe, style “HP” shown, (raised-faced flange withU.S. customary threads).R-Series Model RF FlexFlange typeDescriptionAFlange threadsBDimensionsCDimensionsHP US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)HL US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)HD Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)HOW TO ORDER - HALF INCH O.D. PRESSURE HOUSING PIPE AND FLANGE FOR RF FLEX SENSORH1 2 3 4 5 6 7HL =HP =HD =PRESSURE PIPE AND FLANGE STYLE1/2 inch O.D. pressure housing pipe with flat-faced flange, US customary threads1/2 inch O.D. pressure housing pipe with raised-faced flange, US customary threads1/2 inch O.D. pressure housing pipe with flat-faced flange, metric threadsSTROKE LENGTH____M = Millimeters (Encode in 5 mm increments) or___._ U= Inches and tenths (Encode in 0.1 in. increments)Stroke length note:Stroke length range = 255 mm (10 in.) to 7620 mm(300 in.)(Examples)HL0120U =HD1000M =1/2 inch O.D. pressure housing pipe with flat-faced flange, US customary threads, for a 12.0 inch stroke length1/2 inch O.D. pressure housing pipe with flat-faced flange, metric threads, for a 1000 mm stroke length<strong>MTS</strong> <strong>Sensors</strong>43 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


R-Series Model RF FlexTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C44<strong>MTS</strong> <strong>Sensors</strong>


G-Series Models GP and GH <strong>Sensors</strong>Analog and Digital-Pulse OutputsG-SERIES MODELS GP/GH - ANALOGG-Series Model GP■ Advanced sensor communication via serial RS-422, RS-485 or Infraredinterfaces■ Enhanced diagnostics and programming capability using serialcommunications and visual LEDs■ Designed for backwards compatibility with legacy Temposonics products<strong>MTS</strong> <strong>Sensors</strong>, the inventors of magnetostrictive position sensing and makersof Temposonics sensors, is proud to introduce our new G-Series linear positionsensors utilizing our next generation technology platform. G-Seriesposition sensors feature a microprocessor-based design with enhanced diagnosticsand programmability to maximize backwards compatibility.Backwards compatibility is one of the primary benefits of the new G-Seriesposition sensor. G-Series position sensors provide the same functionality asTempo II and L-Series sensors making them an ideal direct replacement forthese products.In addition to providing advanced programming and diagnostic capabilities ina rugged package, G-Series position sensors also include the following features:● Electronics housing small enough to allow for drop in replacements oflegacy Temposonics products.● Standard 24 Vdc and extended input power supply options forcompatibility with older controller interfaces.● Fully adjustable voltage and current outputs within:-10 to +10 Vdc or +10 to -10 Vdc0 to 20 mA or 20 to 0 mA● Up to 15 magnet positions simultaneously using the Start/Stop outputoption.● Integral connector replacement options including:Hanging (inline) connectorsAdapter cablesField-installed connector kitsParametersMeasured variable:Resolution:Non-linearity:Repeatability:Outputs:SpecificationDisplacementAnalog: InfiniteDigital: 1 ÷ [gradient x crystal freq. (MHz) x circulation]± 0.02% or ± 0.05 mm (± 0.002 in.), whichever is greater± 0.001% of full stroke or ± 0.0001 in. (± 0.0025 mm), whicheveris greater.Analog: Voltage or currentDigital: Start/Stop or PWMParametersG-Series Model GHSpecificationsStroke length: Rod-style sensor:Analog: 50 mm (2 in.) to 2540 mm (100 in.)*Digital: 50 mm (2 in.) to 7620 mm (300 in.)Profile-style sensor:Analog: 50 mm (2 in.) to 2540 mm (100 in.)*Digital: 50 mm (2 in.) to 5080 mm (200 in.)Operating voltage: +24 Vdc nominal: 20.4 - 28.8 Vdc standard+9 to +28.8 Vdc optionalOperating temperature: -40 °C (-40 °F) to 80 °C (176 °F), 85 °C (185 °F **) max.EMC test:Emissions IEC/EN 61000-6-3, Immunity IEC/EN 61000-6-2, IEC/EN61000-4-2/3/4/5/6/8, level 3/4 criterium A, CE qualifiedShock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 15 g, (30 g with HVR option) / 10-2000 Hz / IEC standard 68-2-6Adjustability: Field adjustable Null and Span(for analog sensors only)Update time: Analog: < 1 ms (typical)Digital (external interrogate): Minimum = (2.5 + null + stroke) x10.0 µs/in. x (number of recirculations)PROFILE STYLE (MODEL GP) SENSORElectronic head: Aluminum housingDiagnostic display (LED’s located beside connector/cable exit)Sealing: IP 65Sensor extrusion: AluminumMounting: Adjustable mounting feet or T-slot M5 nut in base channelMagnet type: Captive-sliding magnet or open-ring magnetROD STYLE (MODEL GH) SENSORElectronic head: Aluminum housingDiagnostic display (LED’s located beside connector/cable exit)Sealing: IP 67Sensor rod: 304L Stainless steelOperating pressure: 350 bar static, 690 bar spike (5000 psi static, 10,000 psi spike)Mounting: Threaded flange M18 x 1.5 or 3/4-16 UNF-3ATypical mountingtorque:45 N-m (33 ft. - lbs.)Magnet type: Ring magnet, open-ring magnet or magnet float* Stroke lengths longer than 2540 mm (100 in.) for analog output are available on a custombasis.** Consult factory for high temperature applications.The above specifications for analog output sensors are based on the assumption that output ripple isaveraged by the measuring device as with any typical analog device.G-Series - Analog/Digital-Pulse<strong>MTS</strong> <strong>Sensors</strong>45 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


OUTPUTSADVANCED COMMUNICATION AND PROGRAMMABILITYG-Series - Analog/Digital-PulseDigital-pulse outputsTemposonics G-Series position sensors provide direct Start/Stopand PWM signals. Standard resolution is 0.004 in. with digital-pulseoutputs (when using a 28 MHz counter). Higher resolutions arepossible with increased circulations or with the use of higherresolution counters.Analog outputPW MSTART/STOPPulse width is proportionalto magnet positionStart PulseStart Pulse“reflection” ”MagnetTime between Start and Stoppulses is proportionalto magnet position+ Gate To controller, meter- Gate or other deviceInput+ Start signals- Start tosensorStopPulse Output+ Stop signals- Stop fromsensorTemposonics G-Series position sensors with analog output providedirect signals, including voltage (0 to 10 Vdc or -10 to +10 Vdc, forwardor reverse acting) and current (4 to 20 mA, or 0 to 20 mA, forwardor reverse acting). Both voltage and current outputs allow fulladjustments of null and span setpoints, (minimum 2 in. betweensetpoints). Since the outputs are direct, no signal-conditioning electronicsare needed when interfacing with controllers or meters.Temposonics G-Series sensors are preconfigured at the factory bymodel code designation. For many applications no adjustments arerequired for normal sensor installation and operation. If, however,sensor parameter changes are desired while in the field, the G-Seriessensor is easily programmed.Using external communication for monitoring and programming,there is no need to open the sensor’s electronics housing. This cansimplify installation and commissioning, saving valuable time.Keeping the sensor electronics isolated ensures that seal integrityand the highest product reliability are maintained.The platform technology inside the G-Series position sensor enables:● Built-in serial interfaces for robust hard-wired serialcommunication, (RS-422 for digital-pulse outputs and RS-485for analog outputs).● Remote programmability for operational modes and sensorparameters.● Enhanced monitoring and diagnostic capabilities (see below).Programmable modes and sensor parameters for G-Series positionsensors include:For Digital-Pulse outputs● Start/Stop or PWM output mode● Internal or external interrogation mode for PWM mode● Number of recirculations (1 to 20) for PWM modeFor Analog outputs● Voltage or Current output mode● Voltage or Current output range● Full adjustment for Null and Span setpointsSensorOuputActive stroke length(Measuring range)G-Series PC configuration and diagnostics software user interfaceG-Series sensor information windowNull(Setpoint 1)Span(Setpoint 2)0 to 10 Vdc10 to 0 Vdc-10 to +10 Vdc+10 to -10 Vdc4 to 20 mA20 to 4 mA0 to 20 mA20 to 0 mATo controller, meter or other deviceG-Series output setupTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C 46<strong>MTS</strong> <strong>Sensors</strong>


ENHANCED MONITORING AND DIAGNOSTICSThe G-Series simple visual user interface helps resolve the majorityof customer installation and troubleshooting issues. IntegratedLEDs indicate (refer to LED indicator table):● Normal operating conditions● Error conditions, power and sensor/control interface issues● Programming modes (IR or hard wired)Hard-wired G-Series serial communication enables diagnostic feedbackat a convenient remote location. Access to internal sensorconditions minimizes troubleshooting efforts and enables the developmentof more sophisticated controller diagnostic routines. All ofthese features will simplify sensor installation and maximize operationalproductivity.G-Series LED indicator tableGreen Red DescriptionOFF OFF No power to sensorOFF ON Self-diagnostic errorOFF FLASHING IR programming modeON OFF Normal sensor functionON ON Magnet not detectedON FLASHING Missing (external) interrogationFLASHING OFF Serial programming modeFLASHING ON Magnet signal weakFLASHING FLASHING Power out of range (high or low)G-Series electronics housing with built-in LEDsSENSOR CONNECTIONS AND WIRINGSensor integral connector (D60 Male), standardPinout/wire color code (integral or extension cable)Pin no. Wire color Function FunctionDigital-pulse outputs Analog outputs1 Gray (-) Gate for PWM 0 to 10, -10 to +10 Vdc or(-) Stop for Start/Stop or 4 to 20 mA, 0 to 20 mAProgramming (RS-422 TX-) or reverse acting:10 to 0, 10 to -10 Vdc or20 to 4 mA, 20 to 0 mA2 Pink (+) Gate for PWM Return for pin 1(+) Stop for Start/Stop orProgramming for (RS-422 TX+)3 Yellow (+) Interrogation for PWM Programming (RS-485+)(+) Start for Start/Stop orProgramming (RS-422 RX+)4 Green (-) Interrogation for PWM Programming (RS-485-)(-) Start for Start/Stop orProgramming (RS-422 RX-)5 Red or Brown Supply voltage (+Vdc) Supply voltage (+Vdc)6 White DC Ground (for supply) DC Ground (for supply)Integral 6-pin male D6 connector as viewed from end of sensor45 36 21Notes:1. A grounding lug on the end of the sensor is provided for convenientconnection to earth ground.2. Appropriate grounding of cable shield is required at the controller end.G-Series - Analog/Digital-PulseCable connectors (field-installed 6-pin D6 female)mates with sensor’s integral connector6-pin D6 Straight-exit connectorPart no. 56070054 mm(2.1 in.)G-Series IR Setpoint Programmer(for Analog output sensors)Part no. 380078IR SignalG-Series Analog HandheldProgrammerPart no. 25329418 mm(0.7 in.)D6 90°connectorPart no. 56077837 mm(1.5 in)54 mm(2.1 in.)<strong>MTS</strong> <strong>Sensors</strong>47 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


SENSOR CONNECTIONS AND WIRINGRetrofit connectionsG-Series - Analog/Digital-PulseA variety of retrofit/replacement connection options are available toprovide direct backwards compatibility for your applicationAnalog output connections (voltage or current)In-lineconnectorRB_ pin no.4 DIn-lineconnectorFM_ pin no. Function (Note 1)0 to 10, -10 to +10 Vdc, or4 to 20 mA, 0 to 20 mAor reverse acting (note 2):10 to 0, +10 to -10 Vdc, or20 to 4 mA, 20 to 0 mA3 C Return for pin 17 G Programming (RS-485 +)8 H Programming (RS-485 -)5 E Supply voltage (+Vdc)1 A DC ground (for supply)2 B No connection6 F No connection9 J No connection10 K No connection1098715 3642In-line RB connectorOption RB _Notes:1. The format used to show the voltageand current output range is: [Value atNull (Setpoint 1)] to [Value at Span(Setpoint 2)]. Not all of the availableoutputs ranges for voltage are shown.2. If the G-Series sensor is replacing aL-Series sensor where the reverseacting outputs are being used thenthe wire connections must be changedat the controller. Refer to G-SeriesCross Reference, part no. 550967 fordetails.FGHKEMS connectorIn-line: Option FM _Integral: Option MS0(digital-pulse output only)AJDCBDigital pulse output connections (Start/Stop or PWM)In-lineconnectorRB_ pin no.In-lineconnectorFM_ pin no.IntegralconnectorMSO_ pin no.Function3 C C (-) Gate for PWM(-) Stop for Start/Stop, orProgramming (RS-422 TX -)Note:When using PWM output with internalinterrogation both of the interrogationinput signals are not used, and can beleft unconnected or connected to ground.4(and 8)D D (+) Gate for PWM(+) Stop for Start/Stop, orProgramming (RS-422 TX +)9 G G (+) Interrogation for PWM (see note)(+) Start for Start/Stop, orProgramming (RS-422 RX +)10 H H (-) Interrogation for PWM (see note)(-) Start for Start/Stop, orProgramming (RS-422 RX -)5 E E Supply voltage (+Vdc)1 A A DC ground (for supply)2 B B No connection6 F F No connection7 J J No connection--- K K No connectionSquare wave neuter outputThe G-Series sensor can provide a square wave neuter output forbackwards compatibility to replace Temposonics I, Temposonics II,and L-Series sensors that produced a neuter output signal. Theneuter output option was used for connection to the Analog OutputModule (AOM), Digital Interface Box (DIB), and to some custominterface/controllers. Reference the “G-Series Cross Reference”,part no. 550967, for neuter output connection information, includingadapter cables and field-installed connections.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C48<strong>MTS</strong> <strong>Sensors</strong>


MODEL GH ROD-STYLE SENSORThe G-Series rod-style (model GH) sensor offers modular construction, flexible mounting configurations, and easy installation. It isdesigned for internal mounting in applications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such ashydraulic cylinders. The Model GH sensor may also be mounted externally in many applications.LED windowIntegralconnectorBeginning of stroke (Null position)68 mm (2.7 in.) 51 mm(2 in.)Null zoneElectronics housingO-RingStroke length10 mm (0.39 in.) dia.End of strokeDead zoneStroke dependentrefer to chart below44 mm(1.7 in.)M4 x 59 mmButton-headhex screws (2X)76 mm (3 in.)Grounding lugMating connector(6-pin DIN style)Flat-faced flange25 mm(0.98 in.)Beginning of stroke (Null position)51 mm68 mm (2.7 in.)(2 in.)Null zoneO-RingAASensor rodNote:See page 57 for mounting and magnet details.Stroke-dependent Dead ZonesStroke LengthDead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)G-Series - Analog/Digital-PulseBRaised-face flange25 mm (1 in.)25 mm(0.98 in.)2.5 mm (0.1 in.)CHousing styleFlange typeDescriptionAFlange threadsBDimensionsCDimensionsT US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)S US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)<strong>MTS</strong> <strong>Sensors</strong>49 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MODEL GP PROFILE-STYLE SENSORThe G-series profile-style (model GP) sensor offers modular construction, flexible mounting configurations, two magnet configurations tochoose from, and easy installation. Magnet configuration choices for the profile housing are the captive-sliding magnet or open-ring magnet.shown below.Captive-sliding magnetG-Series - Analog/Digital-PulseLED window44 mm(1.7 in.)45 mm(1.8 in.)2 mm(0.07 in.)Beginning of stroke (Null position)64 mm (2.5 in.)Grounding lugElectronics housingIntegralconnector76 mm (3 in.)Mating connector(6-pin DIN style)Mounting footM5 screw (2X)or #10 screw (2X)Stroke length12 mm (0.47 in.)Null zone12 mm (0.47 in.)Null zone14.5 mm(0.57 in.)Profile-stylealuminum extrusionEnd of stroke82 mm (3.2 in.)Dead zoneMounting feet (2X)Note:See page 58 for installed magnet dimensions.Vertical: 18°Horizontal: 18°36 mm(1.4 in.)Vertical: 18 °Horizontal 360°45 mm(1.8 in.)Captive-sliding magnetStyle VCaptive-sliding magnetStyle SOpen-ring magnetNote:See page 58 for installed magnet dimensions.43 mm(1.7 in.)28 mm(1.1 in.)NullzoneStroke lengthNon-ferrous mountingsupport and screwsDead zone66 mm(2.6 in.)IntegralcableBeginning of stroke(Null position)End of strokeOpen-ring magnetStyle MTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C50<strong>MTS</strong> <strong>Sensors</strong>


HOW TO ORDERSENSOR MODELGH = Hydraulic rod-styleGP = Profile styleHOUSING STYLEModel GP profile-style sensor (magnet included):S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)T =S =U =H =M =V =B =Model GH rod-style sensor only (magnet must be ordered separately):US customary threads, raised-faced flange and pressure tube,standardUS customary threads, flat-faced flange and pressure tube,standardSame as option “T”, except uses fluoroelastomer seals for electronicshousingSame as option “S”, except uses fluoroelastomer seals for electronicshousingMetric threads, flat-faced flange and pressure tube, standardSame as option “M”, except uses fluoroelastomer seals forelectronics housingSensor cartridge only, no flange and pressure tube strokelength < 1830 mm (72 in.)STROKE LENGTH__ __ __ __ M = Millimeters (Encode in 5 mm increments)__ __ __ . __ U = Inches and tenths (Encode in 0.1 in. increments)CONNECTION TYPEIntegral connector:D60 = 6-pin DIN (M16), male, standardMS0 = 10-pin MS style, male (digital-pulse output only)Integral cables:R __ __ = Integral cable, PVC jacket, pigtail termination.F__ __ = Integral cable, black polyurethane jacket with pigtail termination (see Note 1 on page 52)Cable length:__ __ = 1 (01) to 30 (30) meters or 1 (01) to 99 (99) ft.Encode in meters if using metric stroke length,encode in feet if using US customary stroke lengthIntegral cables with in-line connectors:RB1 = 1 ft. integral cable, PVC jacket, with male in-line RB connector (see Note 2 on page 52)RB2 = 5 ft. integral cable, PVC jacket, with male in-line RB connector (see Note 2 on page 52)FM1 = 1 ft. integral cable, PUR jacket, with male in-line 10-pin MS connector (see Notes 1 and 3, page 52)FM2 = 5 ft. integral cable, PUR jacket, with male in-line 10-pin MS connector (see Notes 1 and 3, page 52)FD1 = 1 ft. integral cable, PUR jacket, with male in-line 6-pin DIN (M16) connector (see Note 1 on page 52)FD2 = 5 ft. integral cable, PUR jacket, with male in-line 6-pin DIN (M16) connector (see Note 1 on page 52)INPUT VOLTAGE1 = + 24 Vdc (+20%, - 15%), standard2 = +9 to +28.8 Vdc (see Note 4 on page 52)G2 or 3 digit codedepending onoutput selected1 2 3 4 5 6 7 8 9 10 11 12 13 14 15Retrofit documents:1. Refer to G-Series CrossReference part numbers550967 and 550956 forinformation about backwardscompatible replacementoptions, including integralcables with in-lineconnectors, adapter cables,and field-installed connectorkits. Contact the factory forspecial offers.2. Refer to the G-Series User’sManual, part no. 550966 forinitial setup information.3. Refer to G-Series installationdrawings, part no’s. 550953and 550955 for installationinformation.Stroke length notes:1. GH Voltage or Current = 50 mm (2 in.) to 2540 mm (100 in.)(see Note 6 on page 52).2. GH Digital Pulse = 50 mm (2 in.) to 7620 mm (300 in.)3. GP Voltage or Current = 50 mm (2 in.) to 2540 mm (100 in.)(see Note 6 on page 52).4. GP Digital Pulse = 50 mm (2 in.) to 5080 mm (200 in.)Cable length notes:1. <strong>MTS</strong> recommends the maximum integral cable length to be 10 meters or33 ft.2. Cables greater than 10 meters in length are available, however, proper caremust be taken during handling and installation.L-Series retrofit notes:1. For stroke lengths< or = to 1525 mm (60 in.),either + 15 volts or +24 volts could be used forL-Series. Therefore, choose the appropriateG-Series option based on the power supplyused. Choose option “2” if not certain.2. For stroke lengths > 1525 mm (60 in.), chooseG-Series option “1”.G-Series - Analog/Digital-PulseA =B =Same as option “1” except includes the High Vibration-Resistant (HVR) option, model GH only,Stroke length: 50 mm (2 in.) to 2000 mm (78.7 in.) (see Note 8 on page 52)Same as option “2” except includes the High Vibration-Resistant (HVR) option, model GH only,Stroke length: 50 mm (2 in.) to 2000 mm (78.7 in.) (see Note 8 on page 52)OUTPUT (Selections are continued on page 52)<strong>MTS</strong> <strong>Sensors</strong>51Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


HOW TO ORDER (Continued)(Selections below are continued from the previous page)13 14 15G-Series - Analog/Digital-PulseOUTPUT (2 or 3 digit code depending on output selected)Voltage (format below is:”Voltage [value at Null (Setpoint 1)] to [value at Span (Setpoint 2)]”:V0 = 0 Vdc to +10 VdcV1 = +10 Vdc to 0 VdcV2 = -10 Vdc to +10 VdcV3 = +10 Vdc to -10 VdcV4 = 0 Vdc to +5 VdcV5 = +5 Vdc to -5 VdcV6 = -10 Vdc to 0 VdcV7 = 0 Vdc to -10 VdcV8 = -5 Vdc to +5 VdcV9 = +5 Vdc to 0 VdcCurrent (format below is:”Current [value at Null (Setpoint 1)] to [value at Span (Setpoint 2)]”:A0 = 4 mA to 20 mAA1 = 20 mA to 4 mAA2 = 0 mA to 20 mAA3 = 20 mA to 0 mADigital pulseRO X = Start/Stop. If more than one magnet, the X denotes the number of magnets in hexadecimal (2 to F).RF X = Start/Stop with Closed-Error Signal Utility, (see Note 7). If more than one magnet, the X denotes the number of magnets in hexadecimal (2 to F).DI X = PWM, internal interrogation, the X denotes the number of circulations in hexadecimal (1 to F), and G = 16 to K = 20 circulations.FI X = PWM, internal interrogation with Closed Error Signal Utility (See Note 7).The X denotes the number of circulations in hexadecimal (1 to F),and G = 16 to K = 20 circulations.DE X = PWM, external interrogation, the X denotes the number of circulations in hexadecimal (1 to F), and G = 16 to K = 20 circulations.FE X = PWM, external interrogation with Closed Error Signal Utility (See Note 7).The X denotes the number of circulations in hexadecimal (1 to F),and G = 16 to K = 20 circulations.NO X = Start/Stop output wired for square wave neuter, (“+ Stop” used for neuter output pulse). If more than one magnet, the X denotes the number ofmagnets in hexadecimal (2 to F), (see Note 5).Notes:1. Polyurethane jacketed cable for use where higher resistance to moisture, oil, and other environmentalconditions are required.2. Wired for analog, digital-pulse, or neuter, depending on output selected. For Temposonics II and modelLH replacements/retrofits only. Refer to G-Series Cross Reference part numbers 550967 and 550956 formore information.3. Wired for analog and digital-pulse depending on output selected. Use for model LH replacements orretrofits. Refer to the G-Series Cross Reference document, part number 550956 for more information.4. Selected when retrofitting sensors with +/- 15 Vdc input voltages.5. For Temposonics I, Temposonics II, and model LH neutered output sensor retrofits only. Refer to theG-Series Cross Reference documents, part numbers 550956 and 550967 for more information.6. Stroke lengths longer than 2540 mm (100 in.) for analog outputs are available on a custom basis.7. When shock and vibration events exceed the sensor specification rating, the Closed Error Signal Utility(option “F”) will provide either PWM or Start/Stop outputs, which are backwards compatible to interfacecards/controllers designed for the legacy Temposonics II and L-Series sensor models. For moreinformation about the Closed Error Signal Utility (option “F”), refer to Application Note, part number550983.8. The High Vibration-Resistant (HVR) option provides the model GH rod-style sensors with increasedresistance to shock and vibration for use in heavy duty machinery. Refer to “G-Series and R-Series<strong>Sensors</strong> for High Shock and Vibration Applications”, part no. 551073 for more information.Table C:Decimal: 1 2 3 4 5 6 7Hexadecimal: 1 2 3 4 5 6 7Decimal: 8 9 10 11 12 13 14 15Hexadecimal: 8 9 A B C D E FTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C52<strong>MTS</strong> <strong>Sensors</strong>


G-SERIES MODELS GT2/GT3 REDUNDANT - ANALOGG-Series Redundant Linear-Position SensorAnalog OutputsTemposonics Models GT2 and GT3Redundancy for enhanced safetyParametersSpecifications■ Up to 3 totally separated, independent measuring systems in1 housing■ Linear absolute measurement■ Non-contact sensing technology■ Superior accuracy, linearity better than 0.02%■ Repeatability 0.001%■ Direct analog output■ compact design with a 10 mm (0.39 in.) O.D. measuring rod andstandard mountingMeasured variable:Resolution:Update time:Linearity:Repeatability:Outputs:Stroke length:PositionInfinite


OUTPUTSTemposonics G-Series RedundantThe G-Series Redundant sensor is designed for applications with high safetyrequirements. Two or three measuring systems, which work totally independent,are installed inside the compact sensor housing. Each measuringsystem contains its own channel with sensor element, evaluation electronics,output signal, separated power supply, connector and cable.All sensor elements are integrated in one pressure proofed, high-grade steelrod. Rod and housing style feature the approved standard dimensions with10 mm (0.39 in.) diameter rod and 3/4-16UNF or M18 x 1.5 threaded hexflanges. That qualifies the redundant sensor for measuring linear movementsof control valves, linear drives, fluid cylinders and machines.Applications with safety relevant functions benefit from a redundant positionmeasurement, such as:• Valves and drives at power plants.• Pitch settings at water or wind turbines or for marine propellers.• Ship control systems.• Floodgate control.Analog outputTemposonics G-Series position sensors with analog output provide directsignals, including voltage (0 to 10 Vdc or -10 to +10 Vdc, forward or reverseacting) and current (4 to 20 mA, or 0 to 20 mA, forward or reverse acting).Both voltage and current outputs allow full adjustments of null and span setpoints,(minimum 2 in. between setpoints). Since the outputs are direct, nosignal-conditioning electronics are needed when interfacing with controllersor meters.SensorOuputActive stroke length(Measuring range)ADVANCED COMMUNICATION AND PROGRAMMABILITYG-Series sensors are preconfigured at the factory by model code designation.For many applications no adjustments are required for normal sensor installationand operation. If, however, sensor parameter changes are desiredwhile in the field, the G-Series sensor is easily programmed.Using external communication for monitoring and programming, there is noneed to open the sensor’s electronics housing. This can simplify installationand commissioning, saving valuable time. Keeping the sensor electronicsisolated ensures that seal integrity and the highest product reliability aremaintained.The new platform technology inside the G-Series position sensor enables:● Built-in serial interfaces for robust hard-wired serialcommunication, RS-485.● Remote programmability for operational modes and sensorparameters.● Enhanced monitoring and diagnostic capabilities (see below).Programmable modes and sensor parameters for G-Series position sensorsinclude:● Voltage or Current output mode● Voltage or Current output range● Full adjustment for null and span setpointsG-Series PC configuration and diagnostics software user interfaceG-Series sensor informationNull(Setpoint 1)Span(Setpoint 2)0 to 10 Vdc10 to 0 Vdc-10 to +10 Vdc+10 to -10 Vdc4 to 20 mA20 to 4 mA0 to 20 mA20 to 0 mATo controller, meter or other deviceG-Series output setupG-Series Redundant - AnalogTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C54<strong>MTS</strong> <strong>Sensors</strong>


CONNECTIONS AND WIRINGRaised-face flange36 mm (1.42 in.) dia.0.5 mm (0.02 in.) height3/4-16UNCorM18x1.5Connector outlet D6013 mm(0.5 in.)80 mm(3.2 in.) 51 mm(2 in.)Active strokeDead zone63.5 mm(2.5 in.)70 mm (2.76 in.)across hex flatsRaised-face flange36 mm (1.42 in.) dia.0.5 mm (0.02 in.) height3/4-16UNCorM18x1.5Cable outlet F_ _27 mm(1.06 in.)80 mm(3.2 in.) 51 mm(2 in.)Active strokeDead zone63.5 mm(2.5 in.)70mm (2.76 in.)across wrench flats< 8 mm(0.31 in.)45 N-m(33 ft-lbs.)Note:See page 58 for installed magnet dimensions.When mounting the sensor a basic tool with a maximum 8 mm (0.31 in.)thickness has to be used to ensure tightening torque is only applied to thehex flange and not to the electronics housing.Sensor integral connectors (D60 Male) or integral cablesPinout/wire color code (integral or extension cable)Pin no. Wire color FunctionAnalog outputs1 Gray 0 to 10, -10 to +10 Vdc4 to 20 mA, 0 to 20 mAor reverse acting:10 to 0, 10 to -10 Vdc or20 to 4 mA, 20 to 0 mA2 Pink Return for pin 13 Yellow Programming (RS-485+)4 Green Programming (RS-485-)5 Red or Brown Supply voltage (+Vdc)6 White DC Ground (for supply)Integral D6 connector (male) as viewed from end of sensor45 36 21Note:Appropriate grounding of cable shield is required at the controller end.Cable connectors (field-installed D6 female)Mates with sensor’s integral connector18 mm(0.7 in.)54 mm(2.1 in.)D6 Straight-exit connectorpart no. 56070054 mm(2.1 in.)D6 90º connectorpart no. 56077837 mm(1.5 in)G-Series Redundant - Analog<strong>MTS</strong> <strong>Sensors</strong>55 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


HOW TO ORDERGT1 2 3 4 5 6 7 8 9 10 11 12 13 14 15NUMBER OF CHANNELSGT3 = Triple redundant sensorGT2 = Double redundant sensorS =M =HOUSING FLANGE STYLEModel GT rod-style sensor (magnet must be ordered separately):US customary thread, 3/4 16 UNF, flat-faced flange, rod 10 mm (0.394 in.) O.D.Metric thread, M18 x 1.5, flat-faced flange, rod 10 mm (0.394 in. ) 0.D.STROKE LENGTH__ __ __ __ M = Millimeters (Encode in 5 mm increments), stroke length range = 50 to 1525 mm.__ __ __ . __ U = Inches and tenths (Encode in 0.1 in. increments) , stroke length range = 2 to 60 in.CONNECTION TYPEConnectors:D60 = 6-pin DIN (M16), integral, standard connector (3x or 2x)Cables:F __ __ = Integral cable, (3x or 2x), black polyurethane jacket with pigtail termination.INPUT VOLTAGE1 = + 24 Vdc (+20%, - 15%), standardV0 =V1 =V2 =V3 =OUTPUTVoltage:0 to +10 Vdc+10 to 0 Vdc-10 to +10 Vdc+10 to -10 VdcCurrent:A0 = 4 to 20 mAA1 = 20 to 4 mAA2 = 0 to 20 mAA3 = 20 to 0 mANote:Standard factory settings configure the outputs to be all the same per the output option selected(when configuring the model number). If needed, the outputs can be individually reprogrammedin the field to best fit the application, (see page 54 for more information).G-Series Redundant - AnalogTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C56<strong>MTS</strong> <strong>Sensors</strong>


MOUNTING AND MAGNETS (FOR SENSOR MODELS RH, GH AND GT)Rod-style sensor mounting (Models RH, GH and GT)The position magnet requiresminimum distances away fromferrous metals to allow propersensor output. The minimumdistance from the front of themagnet to the cylinder end capis 15 mm (0.6 in.). The minimumdistance from the back ofthe magnet to the piston headis provided by the non-ferrousspacer, i.e. 3.2 mm (0.125 in.).> 15 mm(0.6 in.)Min. 3 mm(0.125 in.)Ring magnetNon ferrousspacerCylinder installationWhen used for direct stroke measurement in fluid cylinders, the sensor'sstainless steel rod installs into a bore in the piston head/rodassembly as illustrated. This method guarantees a long life and trouble-freeoperation.The sensor cartridge can be removed from the flange and rod housingwhile still installed in the cylinder. This procedure allows quickand easy sensor cartridge replacement, without the loss of hydraulicpressure.Sensor hydraulic housingflange with tube becomes apermanent part of the cylinderRing magnetSensor cartridgeelectronic head + sensor element,easy to replace in field with screws,(M4 thread, 2.5 mm hex socket head)Selection of position magnets (must order separately)Magnets must be ordered separatelywith model RH position sensors.The standard ring magnet (partnumber 201542-2) is suitable formost applications.Magnet float (level sensing applications)part no. 25144753 mm(2.09 in.)CL14 mm (0.55 in.)Min. ID51 mm (2.0 in.)Spherical O. D.3 mm (0.134 in.)Specific Gravity: 0.70 max.Pressure: 870 psi max.(Float for use with rod-style sensors in hydraulic fluidor fresh water applications only)14 mm(0.57 in.)Standard-ring magnetpart no. 201542-2I.D.: 13.5 mm (0.53 in.)O.D.: 33 mm (1.29 in.)Thickness: 8 mm (0.31 in.)4 Holeseach 4 mm (0.17 in.) dia.90 o apart on 24 mm(0.94 in.) dia.Floating (open ring) magnet, style Mpart no. 251416-260°2 Holeseach 4 mm (0.17 in.) dia.on 24 mm (0.94 in.) dia.25 mm(0.97 in.)21 mm(0.81 in.)I.D.: 13.5 mm (0.53 in.)O.D.: 33 mm (1.29 in.)Thickness: 8 mm (0.312 in.)Ring magnetpart no. 400533I.D.: 13.5 mm (0.53 in.)O.D.: 25 mm (1.0 in.)Thickness: 8 mm (0.312 in.)Magnet spacer(non-ferrous spacer for use withstandard ring magnet)part no. 400633I.D.: 14 mm (0.56 in.)O.D.: 32 mm (1.25 in.)Thickness: 3 mm (0.125 in.)4 Holeseach 4 mm (0.15 in.) O.D.90 o apart on 24 mm (0.94 in.) O.D.R and G-Series - Mounting and Magnets<strong>MTS</strong> <strong>Sensors</strong>57 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MOUNTING AND MAGNETSProfile-style sensor mounting (Models RP and GP)Flexible installation in any positionTemposonics model RP profile-style sensors offer two basic mounting methods; side groves for use with mounting feet or a bottom grovethat accepts special T-slot nuts. Both the mounting feet and T-slot nuts can be positioned along the sensor extrusion to best secure thesensor for each particular application.Mounting foot and screwsNote:Model RP and GP sensors include two mounting feet, (part no.400802), for sensor stroke lengths up to 1250 mm (50 in.). Oneadditional mounting foot is included for stroke lengths over 1250mm (50 in.) and for each additional 500 mm (20 in.), thereafter.5 mm (0.20 in.)T-Slot nut, M5 thread(optional, soldseparately)M5 Threadedstud and nut0.21 in. dia.through 4 holes2 mm(0.08 in.)Width = 14.5 mm (0.57 in.)Mounting foot, Standardpart no. 40080228 mm(1.1 in.)50 mm (1.97 in.)68 mm(2.68 in.)9 mm(0.36 in.)9 mm(0.36 in.)304 SSTWhen fastening the mounting feet, 10-32 cap screws are recommendedat a maximum torque of (44 in. lbs.)Selection of position magnets (included with sensor)R and G-Series - Mounting and MagnetsA choice of two magnet mounting configurations areavailable with the profile-style sensor; the captiveslidingmagnet or the floating (open ring) magnet.Captive-sliding magnets utilize slide bearings ofspecial material that reduce friction, and if required,help mitigate dirt build up. The slide bearings aredesigned to operate dry, requiring no externallubrication or maintenance.The floating magnet (open ring) mounts on themoving machine part and travels just above thesensor’s profile extrusion. The open ring magnet(style M) requires a minimum distance away fromferrous metals to allow proper sensor output. Itmust be mounted using non-ferrous screws and anon-ferrous support bracket, or utilize a non-ferrousspacer of at least 5 mm (0.2 in.) thickness.14 mm(0.57 in.)14 mm(0.55 in.)Rotation:Vertical: 18°Horizontal: 360°Ball-jointed arm,M5 thread14 mm(0.55 in.)18° rotationBall-jointed arm,M5 thread9 mm(0.35 in.)60°Captive-sliding magnet, style Spart no. 25218225 mm(0.97 in.)43 mm(1.69 in.)40 mm(1.58 in.)Captive-sliding magnet, style Vpart no. 25218457 mm(2.24 in.)40 mm(1.58 in.)20 mm(0.79 in.)24 mm(0.95 in.)Floating (open ring) magnet, style Mpart no. 251416-22 Holeseach 4 mm (0.17 in.) dia.on 24 mm (0.94 in.) dia.21 mm(0.81 in.)24 mm(0.95 in.)29 mm(1.14 in.)52 mm(2.05 in.)45 mm(1.7736 mm(1.41 in.)20.7 mm(0.81 in.)Max gap3mm ±1mm(0.12 in. ±0.04 in.)I.D.: 13.5 mm (0.53 in.)O.D.: 33 mm (1.29 in.)Thickness: 8 mm (0.312 in.)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C58<strong>MTS</strong> <strong>Sensors</strong>


E-SERIES MODEL EP - ANALOGE-Series Model EPAnalog or Start/Stop Outputs■ Linear, absolute measurementParameters Specifications■ Non-contact sensing technologyMeasured variable: Displacement■ Rugged industrial sensor, EMC shielded and CE certifiedResolution: Analog: Infinite■ Non-linearity less than 0.02%Digital: 1 ÷ [gradient x crystal freq. (MHz) xcirculations]; controller dependent.■ Repeatability within 0.001%Non-linearity: 1.5 kHzStart/Stop: Controller dependentStroke length: 50mm (2 in.) to 1525 mm (60 in.)Operating conditions: Temperature: - 40 °C (-40 °F) to 75 °C (167 °F)Relative humidity: 90% no condensation.Ingress protection: IP65 if mating cableconnector is correctly fitted.Shock test: 100 g (single hit) IEC-Standard68-2-27Vibration rating: 10 g/10 - 2000 HzIEC-Standard 68-2-6EMC test: Electromagnetic emission EN 50081-1Electromagnetic immunity EN 50082-2EN 61000-4-2/3/4/6, Level 3/4, Criteria A,CE qualifiedOperating voltage: +24 Vdc nominal: -15 or +20%Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: Analog: 50 - 140 mAStart/Stop: 50 - 100 mA(stroke length dependent)Dielectric withstand voltage: 500 Vdc,(DC ground to machine ground)Connection type: 6-pin male D60 connectorElectronic head: Aluminum housingSensor extrusion: Aluminum (Temposonics profile style)Mounting:Adjustable mounting feet or T-slot nut(M5 threads) in base channel.Magnet type: Captive-sliding magnets, open-ring magnet, orblock magnet<strong>MTS</strong> <strong>Sensors</strong>59 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 CE-Series EP - Analog & Stop/Start


E-Series EP - Analog & Stop/StartE-SERIES PROFILE-STYLE SENSOR PARAMETERSTemposonics E-Series model EP sensors are available with analogoutput or digital-pulse output. The analog outputs include voltage,(0 to 10 Vdc, forward and reverse acting), and current, (4 to 20 mA,forward or reverse acting). Since the outputs are direct, no signalconditioning electronics are needed when interfacing with controllersor meters.Active sensor strokeMeasuring rangeforward actingPosition magnetreserve actingThe available digital-pulse output is Start/Stop. Here the sensorrequires a start signal from a controller or interface card toinitiate the measurement cycle. The sensor generates a stopsignal at the end of the measurement cycle that is used to stopthe controller’s counter clock. The elapsed time between theStart and Stop signals is directly proportional to the magnet’sposition along the active stroke length. The controller can calculatethe absolute position of the magnet from the time value andthe sensor’s unique gradient value, (inverse of the speed for theultrasonic pulse traveling in the sensor’s waveguide).START/STOPStart Pulse+ Start- StartInputsignalstosensorWIRING AND CONNECTIONSWiring and connectorsSensor integral connector (D60 Male)Pinout/wire color code (extension cable)Pin no. Wire color Function FunctionDigital-pulse outputsAnalog outputs1 Gray (-) Stop for Start/Stop 0 to10 Vdcor 4 to 20 mA2 Pink (+) Stop for Start/Stop Return for pin 13 Yellow (+) Start for Start/Stop 10 to 0 Vdcor 20 to 4 mA4 Green (-) Start for Start/Stop Return for pin 35 Red or Brown +24 Vdc (+20%, -15%) +24 Vdc (+20%, -15%)6 White DC Ground (for supply) DC Ground (for supply)Integral D6 connector (male) as viewed from end of sensor4 3 265 1Note:Appropriate grounding of cable shield is required at the controller end.Attention:A grounding lug is provided near the connectorend of the sensor for a convenientconnection to earth ground. Since the EPsensor’s aluminum housing has an anodiccoating the sensor mounting feet, (part no.400802), do not provide proper grounding.A ground wire connection to the groundinglug is required.Cable connectors (field-installed D6 female)Mates with sensor’s integral connector(1)Start Pulse“reflection”Time betweenStart and Stop pulsesis proportional to magnet positionStopPulse+ Stop- StopFor applications using smart sensor interfaces the Start/Stop output,(option R3), can provide a sensor parameter upload ability. The followingsensor parameters are available for upload:- Measuring range- Offset- Gradient (Inverse speed of sensing pulse)- Status- Manufacturer numberOutputsignalsfromsensorThe sensor also features over-voltage protection to 36 Vdc andreverse polarity protection to 30 Vdc on input voltage connections.All outputs are absolute rather than incremental so that power-downsituations do not require re-homing.18 mm(0.7 in.)54 mm(2.1 in.)D6 Straight-exit connectorpart no. 56070054 mm (2.1 in.)D6 90º connectorpart no. 56077837 mm (1.5 in.)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C60<strong>MTS</strong> <strong>Sensors</strong>


E-SERIES PROFILE-STYLE MOUNTING CONFIGURATIONSThe Temposonics model EP sensor offers modular construction, flexible mounting configurations and easy installation. Position measurementsare non-contact via a permanent magnet that is moved along the profile extrusion housing.EP sensor with style “S” captive-sliding magnet54 mm(2.1 in.)39 mm(1.5 in.)19 mm(0.75 in.)Sensorhead8 mm(0.3 in.)46 mm(1.8 in.)Beginning of stroke - Null positionBall-jointed arm (M5 thread, vertical 18˚ / horizontal 360˚)Null35 mm(1.4 in.)Mounting footEP sensor with style “V” captive-sliding magnet58 mm (2.3 in.)19 mm(0.75 in.)57 mm (2.2 in.)Stroke lengthBeginning of stroke -Null positionBall jointed arm (M5 thread, 18˚ Rotation)48.5 mm (1.91 in.)14.5 mm(0.57 in.)Dead zone68 mm(2.7 in.)40 mm(1.6 in.)9.5 mm (.37 in.)57 mm (2.2 in.)2 mm (0.08 in.)48.5 mm(1.91 in.)35.6 mm(1.4 in.)50 mm(1.97 in.)68 mm (2.7 in.)50 mm(1.97 in.)63.5 mm(2.5 in.)54.5 mm(2.1 in.)E-Series EP - Analog & Stop/Start5.5 mm (0.21 in.) dia.for M5 or #10 screwEP sensor with style “M” open ring magnet35 mm(1.4 in.)Beginning of stroke - Null positionMounting support, screw(non-ferrous material)20.7 mm(0.81 in.)Maximum gap3 mm ± 1 mm)(0.12 in. ± .04 in.)41 mm(1.6 in.)EP sensor with style “L” block magnetBeginning of stroke - Null position32.5 mm(1.28 in.) Mounting supportMagnet4.3 mm dia.(0.17 in.)31 mm(1.22 in.)19.5 mm(0.77 in.)6 mm(0.24 in.)20 mm(0.79 in.)Maximum gap3 mm ± 2 mm)(0.12 in. ± .08 in.)<strong>MTS</strong> <strong>Sensors</strong>61 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


HOW TO ORDERE-Series EP - Analog & Stop/StartWhen placing an order, buildthe model number using themodel number guide (to theright). A wide range ofE-Series position sensorconfigurations are available tomeet the demands of yourparticular application.If you have any questionsabout how to apply E-Seriesposition sensors, contact<strong>MTS</strong> Applications Engineeringor your local <strong>MTS</strong> distributor.Both of these resources areavailable to assist you indesigning an effectiveposition sensing system to fityour application.Note:Model EP <strong>Sensors</strong> includetwo mounting feet, (partnumber 400802), forstroke lengths up to 1250mm (50 in.). One additionalmounting foot is includedfor longer strokelengths.EP =SENSOR MODELProfile styleEHOUSING STYLEMagnets included with all EP sensors:S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)L = Block magnet (part no. 252887)STROKE LENGTH____M = Millimeters (Encode in 5 mm increments)___. _ U = Inches and tenths (Encode in 0.1 in. increments)CONNECTION TYPEConnectorD60 = 6-pin DIN connector, integral, standardINPUT VOLTAGE1 = +24 Vdc (+20%, -15%)VO =OUTPUTPAnalog - voltage0 to +10 Vdc and +10 to 0 VdcAnalog - currentAO = 4 to 20 mAA1 = 20 to 4 mADigital - pulseD 6 01 2 3 4 5 6 7 8 9 10 11 12 13 141Stroke length note:Profile-style sensor (model EP) stroke length = 50 mm(2 in.) - 1525 mm (60 in.)R0 =R3 =Start/StopStart/Stop with sensor parameters upload functionTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C62<strong>MTS</strong> <strong>Sensors</strong>


E-SERIES MODEL EP2 ANALOGE-Series Model EP2Analog OutputModel EP2 Profile-Style Positionsingle-position measurement■ Linear, absolute measurement■ Non-contact sensing technology■ Non-linearity less than 0.02%■ Repeatability within 0.001%■ Direct position output: Analog 0-10 V■ EMI shielded & CE certified■ Measuring range from 4 to 60 inches■ One year warrantyAnalog outputTemposonics E-Series Model EP2 analog output sensors come withintegrated analog conditioning electronics. The sensor can be connectedto a control system or indicator directly without the need foran additional interface. The built-in microelectronics produce a continuousvoltage output that is proportional to the magnet position.The active measurement stroke range is factory set as shown onpage 62.0-10VTo controller,meter, etc.10 VSensorOuput0 VPosition magnetActive stroke length(Measuring range)Sensing elementParameterMeasured variable:SpecificationDisplacementResolution: Infinite, restricted by output rippleNon-linearity: < ± 0.03% full scale , minimum ± 90 µmRepeatability: < ± 0.005% full scaleOutputs:0 - 10 Vdc Controller inputresistance RL >5 kOhmUpdate frequency: > 1.5 kHzStroke lengths: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54, 60 in.Operating conditions: Temperature: - 40 °C (- 40 °F) to 75 °C (167 °F)Relative humidity: 90% no condensationIngress protection: IP67Shock test: 50 g (single hit) IEC-Standard 68-2-27Vibration rating: 5 g/10 - 2000 HzIEC-Standard 68-2-6EMC test: Electromagnetic emission: EN 50081-1Electromagnetic immunity: EN 50082-2EN 61000-4-2/3/4/6 Criteria A, CE qualifiedOperating voltage: + 24 Vdc nominal (-15% or +20%)Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: 50 - 140 mA(stroke length dependent)Dielectric withstand voltage: 500 Vdc(DC ground to machine ground)Connection type: Integral cableSensor extrusion: AluminumMounting:Adjustable mounting feetMagnet type: Block magnet with stamped metal carrierE-Series EP2 - Analog<strong>MTS</strong> <strong>Sensors</strong>67 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


EP2 LINEAR-POSITION SENSOR DIMENSIONS, CONNECTIONS AND MOUNTINGDimensions11 mm(0.43 in.)M4 nutNull positionMounting platePosition magnet14 mm (0.55 in.)Mountingscrew / nut25 mm(0.98 in.)PVC Cable5 m (16.4 ft.)Mounting feet14.5 mm(0.57 in.)19 mm(0.7 in.)Null Zone72.5 mm (2.85 in.)Measurement stroke lengthDead zone72.5 mm (2.85 in.)Max. gap3 mm (± 2 mm)(0.12 ± 0.08 in.)3 mm(0.12 in.)27 mm(1.06 in.)36 mm(1.42 in.)Throughmountingholes (X2)Measurement stroke lengths: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54, 60 in. (only)ConnectionsE-Series EP2 - AnalogPVC cable, 5 mm dia.Sensor mountingGreen wireBrown wireWhite wireThe sensor is fixed onto a flat straight surface of the machine with moveable mounting feet. Apair (2) of mounting feet are provided with each sensor. Additional mounting feet are providedfor measurement stroke ranges greater than 48 inches. These mounting feet slide onto thesensor via channels in the extrusion and should be evenly distributed along its length.When fastening the mounting feet, 10-32 cap screws are recommended at a maximum torqueof (44 in. lbs.).ShieldWiring diagramWire color SignalGreen 0 - 10 VdcBrown +24V Vdc (-15% / +20%)White DC Ground (0 Vdc)Shield Connected to sensor housing(Appropriate grounding of cable shield is required.)0.21 in. dia.through 4 holes2 mm(0.08 in.)Width = 14.5 mm (0.57 in.)Mounting foot, standardpart no. 40080228 mm(1.1 in.)50 mm (1.97 in.)68 mm(2.68 in.)9 mm(0.36 in.)9 mm(0.36 in.)304 SSTPosition magnetThe floating magnet (block style L) mounts on the moving machine part and travels justabove the sensor’s extrusion. It can be mounted using ferrous metal screws and supportbracket. However, the support bracket can not extend beyond 11 mm (0.43 in.)from thetop of the magnet, unless it is made of non-ferrous material.The magnet should be installed with a perpendicular orientation relative to the top surfaceof the sensor extrusion as shown on page 45. Optimal performance is achieved when thisorientation remains consistent throughout the full measurement stroke range.Block magnet, style Lpart no. 25288719.5 mm(0.77 in.)11 mm (0.43 in.)4.3 mm(0.17 in.) dia.31 mm(1.22 in.)6 mm (0.24 in.)20 mm (0.79 in.)13.5 mm(0.53 in.)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C68<strong>MTS</strong> <strong>Sensors</strong>


HOW TO ORDERThe EP2 sensor modelWith an integral cable, analog output (voltage)EP2A - _ _ _Measuring stroke length (inches)004 / 006 / 009 / 012 / 015 / 018 / 021 / 024 / 030 / 036 / 042 / 048 / 054 / 060Notes:Model EP2 sensors include one magnet (part no.252887), and two mounting feet (part number 400802)for sensors up to 1219 mm (48 in.) of stroke length.Additional mounting feet are included for strokelengths over 1219 mm (48 in.).E-Series EP2 - Analog<strong>MTS</strong> <strong>Sensors</strong>69 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


E-Series EP2 - AnalogTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C70<strong>MTS</strong> <strong>Sensors</strong>


E-SERIES MODEL EP2 - DIGITAL PULSEE-Series Model EP2Digital Pulse Output (Start/Stop)Model EP2 Profile-Style <strong>Sensors</strong>ingle-position measurementModel EP2 Profile-Style Sensormulti-position measurement■ Linear, absolute measurement■ Non-contact sensing technology■ Non-linearity less than 0.02%■ Repeatability within 0.001%■ Digital position output: Start/Stop pulse■ Simple sensor parameter upload■ Simultaneous multi-position measurement■ EMI shielded and CE certified■ Measuring range from 4 to 60 inches■ One year warrantyParameter sMeasured variable:SpecificationDisplacement, single-position measurement ormulti-position measurementResolution: 0.1, 0.01, 0.005 mm (controller dependent)Non-linearity: < ± 0.02% full scale , minimum ± 60 µmRepeatability: < ± 0.001% full scaleOutputs:Start/Stop: RS-422 differential signal (serialparameter upload available for: measuring range,offset, gradient and status)Update frequency: Controller dependentMeasuring ranges: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54, 60 in.Operating conditions: Temperature: - 40 °C (-40 °F) to 75 °C (167 °F)Relative humidity: 90% no condensationIngress protection: IP67 if mating cable connector iscorrectly fitted.Shock test: 50 g (single hit) IEC-Standard 68-2-27Vibration rating: 5 g/10 - 2000 HzIEC-Standard 68-2-6EMC test: Electromagnetic emission: EN 50081-1Electromagnetic immunity: EN 50082-2EN 61000-4-2/3/4/6 Criteria A, CE qualifiedOperating voltage: + 24 Vdc nominal: -15% or +20%Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: Start/Stop, 50 - 100 mA(stroke length dependent)Dielectric withstand voltage: 500 Vdc(DC ground to machine ground)Connection type: 6-pin male D60 connectorSensor extrusion: AluminumMounting:Adjustable mounting feetMagnet type: Block magnet with stamped metal carrierE-Series EP2 - Digital<strong>MTS</strong> <strong>Sensors</strong>71 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MODEL EP2 LINEAR-POSITION SENSOR PARAMETERSOutputDigital-pulse output for the EP2 sensor is Start/Stop. Here thesensor requires a start signal from a controller or interface cardto initiate the measurement cycle. The sensor generates a stopsignal at the end of the measurement cycle that is used to stopthe controller’s counter clock. The elapsed time between theStart and Stop signals is directly proportional to the magnet’sposition along the active stroke length. The controller can calculatethe absolute position of the magnet from the time value andthe sensor’s unique gradient value, (inverse of the speed for theultrasonic pulse traveling in the sensor’s waveguide).WIRING AND CONNECTIONSSensor integral connector (D60 Male)Pinout/wire color code (for extension cable)Pin no. Wire color FunctionDigital-pulse outputs1 Gray (-) Stop2 Pink (+) Stop3 Yellow (+) Start4 Green (-) Start5 Red or Brown +24 Vdc (+20%, -15%)6 White DC Ground (for supply)Integral D6 connector (male) as viewed from end of sensorE-Series EP2 - DigitalSTART/STOPStart PulseStart Pulse“reflection”Time betweenStart and Stop pulsesis proportional to magnet positionStopPulse+ Start- Start+ Stop- StopSensor parameter uploadFor applications using smart sensor interfaces, the Model EP2digital-pulse output sensor can provide a sensor parameter uploadability. This feature can replace the manual task of entering sensordata for system start-up, or for system maintenance work, savingtime and preventing possible entry errors.The following sensor parameters are available for upload:InputsignalstosensorOutputsignalsfromsensor4 3 265 1Note:Appropriate grounding of cable shield is required at the controllerend.Attention:A grounding lug is provided near the connectorend of the sensor for a convenientconnection to earth ground. Since the EP2sensor’s aluminum housing has an anodiccoating the sensor mounting feet, (part no.400802), do not provide proper grounding.A ground wire connection to the groundinglug is required.Cable connectors (field-installed D6 female)Mates with sensor’s integral connector- Measuring range- Offset- Gradient (Inverse speed of sensing pulse)- StatusThese sensor specific parameters can be retrieved by thecontroller/interface card at any time, via the sensor’s Start/Stopsignal lines.The sensor parameter upload feature requires a RS-485/422interface, The data format is serial, 4800 Baud, 8-bit data length.(Please consult factory for further details on parameter uploadprotocol.)18 mm(0.7 in.)D6 Straight-exit connectorPart no. 560700D6 90º connectorPart no. 56077854 mm (2.1 in.)37 mm (1.5 in.)Multi-position measurementsThe Model EP2 digital-pulse output sensor can provide multi-positionmeasurements when used with more than one position magnet,and an appropriate controller/interface card. The minimum alloweddistance between magnets is 3.0 in. (76 mm) to maintain propersensor output. The total number of magnets is limited by the EP2stroke length, and the particular interface card/controller that isused.54 mm(2.1 in.)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C72<strong>MTS</strong> <strong>Sensors</strong>


MODEL EP2 LINEAR-POSITION SENSOR DIMENSIONS AND MOUNTINGDimensionsBeginning of stroke - Null position6 pin DIN connector11 mm (0.43 in.)M4 or #8 ScrewMounting plateMagnet14 mm (0.55 in.)25 mm(0.98 in.)Max gap3 mm ( + 2 mm)(0.12 + .08 in.)3 mm(0.12 in.)31 mm(1.22 in.)19.5 mm(0.77 in.)58 mm(2.3 in.)Null72.5 mm(2.85 in.)Stroke length14.5 mm(0.57 in.)Dead zone72.5 mm(2.85 in.)2 mm(0.08 in.)5 mm(0.21 in.)36 mm(1.42 in.)27 mm(1.1 in.)Measurement stroke lengths: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54, 60 in. (only)Sensor mountingThe sensor is fixed onto a flat straight surface of the machine with moveable mounting feet.A pair (2) mounting feet are provided with each sensor. Additional mounting feet are providedfor measurement stroke ranges greater than 48 inches. These mounting feet slide onto thesensor via channels in the extrusion and should be evenly distributed along its length. Referto the drawing above.When fastening the mounting feet, 10-32 cap screws are recommended at a maximum torqueof (44 in. lbs.).Position magnetThe block magnet (style L) mounts on the moving machine part and travels just above thesensor’s extrusion. It can be mounted using ferrous metal screws and support bracket.However, the support bracket can not extend beyond 11 mm (0.43 in.) from the top of themagnet, unless it is made of non-ferrous material.The magnet should be installed with a perpendicular orientation relative to the top surface ofthe sensor extrusion as shown above. Optimal performance is achieved when this orientationremains consistent throughout the full measurement stroke range.0.21 in. dia.through 4 holes2 mm(0.08 in.)Width = 14.5 mm (0.57 in.)Block magnet, style LPart no. 25288719.5 mm(0.77 in.)11 mm (0.43 in.)4.3 mm(0.17 in.) dia.Mounting footStandard mounting footPart no. 40080228 mm(1.1 in.)50 mm (1.97 in.)68 mm(2.68 in.)31 mm(1.22 in.)9 mm(0.36 in.)9 mm(0.36 in.)304 SST6 mm (0.24 in.)20 mm (0.79 in.)13.5 mm(0.53 in.)E-Series EP2 - Digital<strong>MTS</strong> <strong>Sensors</strong>73 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


HOW TO ORDERThe EP2 sensor modelWith an integral 6-pin connector, digital pulse output (Start/Stop)EP2D - _ _ _Measuring stroke length (inches)004 / 006 / 009 / 012 / 015 / 018 / 021 / 024 / 030 / 036 / 042 / 048 / 054 / 060Notes:Model EP2 sensors include one magnet (part no.252887), and two mounting feet (part number 400802)for sensors up to 1219 mm (48 in.) of stroke length.Additional mounting feet are included for strokelengths over 1219 mm (48 in.).E-Series EP2 - DigitalTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C74<strong>MTS</strong> <strong>Sensors</strong>


ACCESSORIESEXTENSION CABLE OPTIONSCable length limitations (Based on published Bus and Serial Communications Standards)Apply good industry practices for long cable runs - keep cable away from high power AC lines and all motor drive cables.R-Series sensor models Baud rate Maximum cable or bus lengthR-Series SSIR-Series CANbusR-Series DeviceNetR-Series Profibus1.5 MBd400 kBd300 kBd200 kBd100 kBd1.0 MBd500 kBd250 kBd125 kBd500 kBd250 kBd125 kBd12 MBd1.5 MBd500 kBd187.5 kBd≤93.75 kBd10 ft.160 ft.320 ft.650 ft.1300 ft.80 ft.320 ft.820 ft.1640 ft.420 ft.800 ft.1730 ft.330 ft.650 ft.1300 ft.3280 ft.3940 ft.(3 m)(50 m)(100 m)(200 m)(400 m)(25 m)(100 m)(250 m)(500 m)(130 m)(270 m)(530 m)(100 m)(200 m)(400 m)(1000 m)(1200 m)G-Series sensor modelsMaximum cable lengthG-Series Analog (Voltage or Current) 150 ft. (45 m) -G-Series digital (PWM or Start/Stop) 300 ft. (90 m) Note 1G-Series Neuter(Start/Stop output wired for square wave neuter)250 ft. (75 m) Note 2Notes:1. 300 feet maximum using the ± differential pair for the interrogation(Start) and gate (Stop) signals.2. 250 feet maximum using single-ended interrogation (Start) signal.The unused interrogation signal MUST be terminated to ground at thecontrol box.Accessories<strong>MTS</strong> <strong>Sensors</strong>75 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


EXTENSION CABLE OPTIONS - HOW TO ORDERStandard 6-pin connector type (D60) used with R-Series G-Series and E-Series <strong>Sensors</strong>D1 2 3 4 5 6 7 8D6 =DA =DJ =DK =SENSOR CONNECTION TYPE (1-2)Female connector, (straight exit), and standard #530026 Cable (PVC jacket) for sensors with D6 or D60 connectorFemale connector, (90° exit), and standard # 530026 cable (PVC jacket) for sensors with D6 or D60 connector.Female connector, (straight exit) and # 530045 cable, (black polyurethane jacket for higher resistance to moisture and oil), for sensors with D6 or D60 connector.Female connector, (90° exit), and #530045 cable, (black polyurethane jacket for higher resistance to moisture and oil), for sensors with D6 or D60 connector.AccessoriesCABLE LENGTHS* (3-5)For standard length cables up to 100 ft.005 = 5 ft.015 = 15 ft.025 = 25 ft.050 = 50 ft.100 = 100 ft._ _ _ = Cable length (ft)*CABLE TERMINATION (2 or 3 characters depending on option selected) (6-8)Type DJP0 = Pigtail connection, (no connector)D6M = D6 male connector, (Straight exit). Only available with the D6 option above.D6 F = Female connector, (straight exit). Only available with the D6 option above.DAF = Female connector, (90° exit). Only available with the DA option above.* Refer to “Cable Length Limitations” table on page 75 for maximum cable length.Type DK6-pin connector type (D63) used with R-Series Profibus <strong>Sensors</strong>D1 2 3 4 5 6 7 8SENSOR CONNECTION TYPE (1-2)DF =DG =Female connector, (straight exit), and #530040 cable for Profibus sensors with D63 connectorFemale connector, (90° exit), and #530040 cable for Profibus sensors with D63 connectorCABLE LENGTHS* (3-5)Type DGFor standard length cables up to 100 ft.005 = 5 ft.015 = 15 ft.025 = 25 ft.050 = 50 ft.100 = 100 ft._ _ _ =Cable length (ft)*CABLE TERMINATION (2 or 3 characters depending on option selected) (6-8)P0 = Pigtail connection, (no connector)DFM = Male connector, (Straight exit). For daisy-chain connections of Profibus sensors with D63 connector. Only available with the DF option above.DGM = Male connector, (90° exit). For daisy-chain connections of Profibus sensors with D63 connector. Only available with the DG option above.* Refer to “Cable Length Limitations” table on page 75 for maximum cable length.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C76<strong>MTS</strong> <strong>Sensors</strong>


EXTENSION CABLE OPTIONS - HOW TO ORDERStandard 7-pin DIN connector type (D70) used with R-Series SSI <strong>Sensors</strong>DP O1 2 3 4 5 6 7SENSOR CONNECTION TYPE (1-2)D7 =DR =DS =DT =DU =DV =Female connector, (straight exit), and #530029 cable (high performance shielding, orange polyurethane jacket), for SSI sensors with D70 connector.Female connector, (90° exit), and #530029 cable (high performance shielding, orange polyurethane jacket), for SSI sensors with D70 connector.Female connector, (straight exit) and standard #530026 cable, (PVC jacket), for SSI sensors with D70 connector.Female connector, (90° exit), and standard #530026 cable, (PVC jacket), for SSI sensors with D70 connector.Female connector, (straight exit), and #530045 cable, (black polyurethane jacket), for SSI sensors with D70 connector.Female connector, (90° exit), and #530045 cable, (black polyurethane jacket), for SSI sensors with D70 connector.CABLE LENGTHS* (3-5)For standard length cables up to 100 ft.005 = 5 ft.015 = 15 ft.025 = 25 ft.050 = 50 ft.100 = 100 ft._ _ _ = Cable length (ft)*AccessoriesP0 =CABLE TERMINATION (6-7)Pigtail connection, (no connector)Type D7* Maximum cable length is dependent on the baud rate (refer to “Cable Length Limitations” table on page 75)10-pin MS connector type (MS0) used with R-Series SSI and G-Series <strong>Sensors</strong>MF1 2 3 4 5 6 7SENSOR CONNECTION TYPE (1-2)MF = Female connector, (straight exit), and #530045 cable (black polyurethane jacket) for R-Series and G-Series sensors with MS0 connector.CABLE LENGTHS* (3-5)For standard length cables up to 100 ft.005 = 5 ft.015 = 15 ft.025 = 25 ft.050 = 50 ft.100 = 100 ft._ _ _ = Cable length (ft)*CABLE TERMINATION (6-7)POP0 =Pigtail connection, (no connector)* Maximum cable length is dependent on the baud rate (refer to “Cable Length Limitations” table on page 75)<strong>MTS</strong> <strong>Sensors</strong>77 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


ADAPTER CABLE OPTIONS FOR REPLACING RETIRED SENSOR MODELS (Temposonics I, II & L-SERIES)<strong>Product</strong> Dimension ApplicationUsed when replacing Tempo II and model LH sensors that have integral RB connectorsPart no: 253243, -1, -2Female straight exit D6 tomale RB connectionadapter cables-1 1 ft. cable length, standard For G-Series analog output sensors-2 1 ft. cable length, standard For G-Series digital-pulse and neuter output sensorsPart no: 253244, -1, -2Female straight exit D6 to maleRB connection adapter cables-1 5 ft. cable length For G-Series analog output sensorsAccessoriesUsed when replacing Tempo II sensors that have integral RC connectorsPart no: 201612, -1, -2Female straight exit D6 to maleRC connection adapter cables-2 5 ft. cable length For G-Series digital-pulse and neuter output sensors-1 1 ft. cable length, standard For G-Series analog output sensors.-2 1 ft. cable length, standard for G-Series digital-pulse and neuter output sensors.Used when replacing model LH sensors that have integral or in-line 10-pin MS connectorsPart no: 253245, -1, -2Female straight exit D6 to maleMS connection adapter cables-1 1 ft. cable length, standard For G-Series analog output sensors.-2 1 ft. cable length, standard For G-Series digital-pulse and neuter output sensors.Part no: 253246, -1, -2Female straight exit D6 tomale MS connection adaptercables-1 5 ft. cable length For G-Series analog output sensors-2 5 ft. cable length For G-Series digital-pulse and neuter output sensorsUsed when replacing Tempo II and model LH sensors that have in-line MS connectors wired for the R1, R2, or R3 connection typesPart no: 253245-3Female straight exit D6 tomale MS (R1, R2, or R3connection) adapter cables-3 1 ft. cable lengthFor R3 connection using G-series digital-pulse outputsensors.Part no: 253246-3Female straight exit D6 tomale MS (R1, R2, or R3connection) adapter cables -3 5 ft. cable lengthFor R3 connection using G-series digital-pulse outputsensors.Part no: 253302, -1, -2Female straight exit D6 tomale MS (R1, R2, or R3connection) adapter cables-1 5 ft. cable lengthFor R1 (positive interrogation) connection using G-Seriessensors.-2 5 ft. cable lengthFor R2 (negative interrogation) connection using G-Seriessensors.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C78<strong>MTS</strong> <strong>Sensors</strong>


ADAPTER CABLE OPTIONS FOR REPLACING RETIRED SENSOR MODELS (Temposonics I, II & L-SERIES)<strong>Product</strong> Dimension ApplicationUsed when replacing models LH, LP and R-Series sensors that have integral RG connectorsPart no: 253248, -1, -2Female straight exit D6 tomale RG connection adaptercables-1 1 ft. cable length, standard-2 5 ft. cable lengthFor R-Series analog or G-Series analog and digital-pulse outputsensorsFor R-Series analog or G-Series analog and digital-pulse outputsensorsPart no: 253315, -1, -2Female straight exit D7 tomale RG connection adaptercables-1 1 ft. cable length, standard For R-Series SSI output sensors-2 5 ft. cable length For R-Series SSI output sensorsUsed when replacing model LP sensors that have the integral C-style connector or in-line H or J style connectorsPart no: 253247, -1, -2, -3, -4Female straight exit D6 to male AMP connection adapter cables. -1 1 ft. cable length For G-Series analog output sensors-2 1 ft. cable length For G-Series digital-pulse output sensorsAccessories-3 7 ft. cable length For G-Series analog output sensors-4 7 ft. cable length For G-Series digital-pulse output sensors<strong>Product</strong> Dimension ApplicationPart no. 401327Male RC to female RBconnector adapter.6 in. overall lengthFor retrofitting RC connection style Temposonics II or modelLH sensorsCONNECTORS (For current production sensors)5-pin style connectors<strong>Product</strong> Dimension Material ApplicationPart no. 370375D51 Field-installable connector20 mm(0.8 in.)5 5 m (2.2 in.)Female, straight exit, for Model R-Seriessensors with DeviceNet outputPart no. 370376D51 Field-installableconnector41 mm(1.6 in.)3 7 m m 1.5 ( in)Female, 90° exit, for Model R-Seriessensors with DeviceNet output<strong>MTS</strong> <strong>Sensors</strong>79 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


CONNECTORS (for current production sensors)<strong>Product</strong> Dimension Material Application6-pin style connectorsPart no. 560700D6 Field-installableconnectorØ 18 mm(0.71 in.)54 mm(2.13 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG7Female, straight exit, matesto D60 connection type onR-Series, G-Series & E-Seriessensors with six conductorcable (STC09131D)Part no. 370372D6 Field-installableconnectorØ 18 mm(0.71 in.)54 mm(2.13 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG7Male, straight exitAccessoriesPart no. 370423D6 Field-installable connectorPart no. 370427D6 FieldinstallableconnectorØ 18 mm(0.71 in.)Ø 18 mm(0.71 in.)54 mm(2.13 in.)54 mm(2.13 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG9Max. cable dia.: 8mmHousing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG9Max. cable dia.: 8mmFemale, for Profibus sensorsw/PG9 strain relief (D63connection type). Also usedto retrofit 10 conductorTempo II extension cables(STC09131D06PG9)Male, for Profibus sensorsw/PG9 strain relief (D63connection type)(STC09131H06PG9)Part no. 560778D6 Fieldinstallableconnector38 mm(1.5 in.)54 mm(2.13 in.)Ø 19.5 mm(0.77 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG9,M16Max. cable dia.: 8 mmFemale, 90° exit, mates toD60 & Profibus D63connection type on R-Series,G-Series & E-Series sensorswith six conductor cable(STC09131-6)Part no. 370460Profibus D6 Fieldinstallableconnector38 mm(1.5 in.)54 mm(2.13 in.)Ø 19.5 mm(0.77 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG9Max. cable dia.: 8mmMale, 90° exit, for Profibussensors (D63 connectiontype) (STC09131-6P)Part no. 252347*Profibus busterminator* was 370419(STA09131H06)18 mm(0.7 in.)dia.48 mm(1.9 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedFor use with Model RH, RP &RF sensors, Male connectortype7-pin style connectorsPart no. 560701D7 Field-installable connectorØ 18 mm(0.71 in.)54 mm(2.13 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG7Female, Straight exit, matesto D70 connection type onR-Series sensors. Connectorhas PG7 size strain relief forstandard cable.(STC09131D07)Part no. 370516D7 Field-installableconnectorØ 18 mm(0.71 in.)54 mm(2.13 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG9Max. cable dia.: 8mmFemale, straight-exit, matesto D7 connection type onR-Series SSI sensors.Connector has PG9 sizestrain-relief for larger cablesize, (STC09131D07PG9)Part no. 560779D7 Field-installableconnector38 mm(1.5 in.)54 mm(2.13 in.)Ø 19.5 mm(0.77 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG9, M16Max. cable dia.: 8 mmFemale, 90° exit, mates to D70connection type onR-Series sensors(STC09131-7)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C80<strong>MTS</strong> <strong>Sensors</strong>


CONNECTORS (for current production sensors)<strong>Product</strong> Dimension Material Application4-pin style connectors and cord setsPart no. 370523M12 Field-installableconnector53 mm(2.09 in) max.14Housing: Zincnickel platedTermination:Insulation displacementtechnologyMale, for EtherCAT sensor(D56 connectiontype)17 mm(0.67 in.) dia.M 1223Part no. 5300645 meter industrial Ethernetcable (Cat 5e Es) with2 4-pin M12 connectorsCable47 mm(1.85 in.)Cable jacket:Polyurethane2 male M12 connectors(D-coded) for EtherCATsensor (D56 connectiontype)AccessoriesMale M12connector16 mm(0.63 in.) dia.Part no. 5300655 meter industrial Ethernetcable (Cat 5e ES) withRJ45 connector and M124-pin connector16 mm(0.63 in.) dia.M12x147 mm(1.81 in.)4-pin M12connectorCable55 mm(2.17 in.)RJ45Cable jacket:PolyurethaneRJ 45 connector andmale M12 connector (Dcoded)for EtherCAT sensor(D56 connector type)Part no.5300665 meter power cablewith M8 connector10 mm(0.39 in.)dia.M8 x 132.5 mm(1.28 in.)Cable jacket:PolyurethaneFemale M8 connector,cable with pigtail terminationfor EtherCAT sensor24 Vdc input power (D56connector type)<strong>MTS</strong> <strong>Sensors</strong>81 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


CONNECTORS (for current production sensors)5-pin style connectors<strong>Product</strong> Dimension Material ApplicationPart no. 560887M12 T-connector70 mm(2.75 in.)40 mm(1.58 in.)9 mm(0.36 in.)Housing: Zinc nickelplatedT type connection forProfibus sensors (D53 connectiontype)41 mm(1.6 in.)19 mm(0.74 in.) dia.3 mm(1.15 in.)AccessoriesPart no. 560885M12 Field-installable connectorPart no. 560884M12 Field-installable connector20 mm(0.77 in.) dia.20 mm(0.77 in.) dia.57 mm(2.24 in.)62 mm(2.44 in.)Housing: Zinc nickelplatedTermination: SolderContacts: SilverplatedHousing: Zinc nickelplatedTermination: SolderContacts: SilverplatedFemale, straight exit, forProfibus sensors (D53 connectiontype)Male, straight exit, forProfibus sensors (D53 connectiontype)Part no. 560888M12 Profibus bus terminator43 mm(1.69 in.)22 mm(0.87 in)Housing: Zinc nickelplatedContacts: SilverplatedMale, for Profibus sensors(D53 connection type)16 mm(0.64 in.)dia.14 mm(0.55 in.)Part no. 370515M12 Field-installable connector40 mm(1.57 in.)54 mm(1.12 in.)Housing: Zinc nickelplatedTermination: SolderContacts: SilverplatedMale, 90° exit, for Profibussensors (D53 connectiontype)Part no. 370514M12 Field-installable connector38 mm(1.50 in.)54 mm(2.12 in.)Housing: Zinc nickelplatedTermination: SolderContacts: SilverplatedFemale, 90° exit, for Profibussensors (D53 connectiontype)Part no. 560886M8 (4-pin) Field-installable connector12 mm(0.47 in.)dia.28 mm(1.1 in.)12.5 mm(0.49 in.)Housing: Zinc nickelplatedTermination: SolderContacts: SilverplatedFemale, 90° exit, for inputvoltage for Profibus sensors(D53 connection type)Part no. 370504M8 (4-pin) Field-installable connector12 mm(0.58 in.) dia.40 mm(1.58 in.)Housing: Zinc nickelplatedTermination: SolderContacts: SilverplatedFemale, straight exit, for24Vdc input power forProfibus sensors (D53 connectiontype)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C82<strong>MTS</strong> <strong>Sensors</strong>


CONNECTORS (for retired sensor models)<strong>Product</strong> Dimension Material ApplicationPart no. 400755-3RB/RC connector, Field-installable64 mm (2.5 in.)Female field-installable, mateswith sensor fitted with RBconnector or previous RCdesign27 mm(1.1 in.)Part no. 370486RB connector64 mm (2.5 in.)Male, field-installablemates withpart no: 400755-327 mm(1.1 in.)Part no. 401366RG Field-installable connector58 mm(2.28 in.)Female, straight exitmates to RG connection typeon R-Series and L-SeriesAccessories19 mm(0.75 in.)Part no. 370391D8 Field-installable connectorØ 18 mm(0.71 in.)54 mm(2.13 in.)Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG7Female, straight exit, mates toD80 connection type onModel L Series<strong>MTS</strong> <strong>Sensors</strong>83 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MAGNETS AND FLOATS<strong>Product</strong> Dimension Material ApplicationPart no. 201542-2Standard ring magnetPart no. 201553Large open-ringmagnetID: 13.5 mm (0.53 in.)OD: 32.8 mm (1.29 in.)Thickness: 7.9 mm (0.312 in.)4 Holeseach 4.3 mm dia. (0.17 in.)90 º apart on 23.9 mm dia.(0.94 in.)90 C ut-outID: 13.5 mm (0.53 in.)OD: 32.8 mm (1.29 in.)Thickness: 7.9 mm (0.312 in.)1 of 2 Holes4.5 mm dia. (0.177 in.)120º apart on 41.3 mm dia.(1.625 in.)11.2 mm (0.44 in.) openingComposite PA-Ferrite-4 Holes GF20each 4.3 Weight: mm dia. Approx. (0.17 in.) 14g90 º apart Operating on 23.9 mm temperature: dia.(0.94 in.) -40 to +100°CPA 66-GF30Magnet slugs pottedwith epoxyWeight: Approx. 26gOperating temperature:-40 to +75°CFor Model RH, GHFor Model RH, GHAccessoriesPart no. 201554Large ring magnetI.D.: 15.9 mm (0.625 in.)O.D.: 63.25 mm (2.49 in.)Thickness: 9.5 mm (0.375 in.)I.D.: 19.05 mm (0.75 in.)O.D.: 63.25 mm (2.49 in.)Thickness: 9.5 mm (0.375 in.)1 of 4 Holeseach 4.6 mm dia. (0.182 in.)90 ap art on 41.3 mm dia.(1.625 in.)PA 66-GF30Magnet slugs pottedwith epoxyWeight: Approx. 35gOperating temperature:-40 to +75°CFor Model RH, GHPart no. 251298-2Bar magnetPart no. 251416-2Standard open-ringmagnetPart no. 251447Magnet float7.6 mm(0.30 in.)Stainless-steel plate(bonded to magnet,both sides)14 mm(0.57 in.)60°SN13 mm(0.52 in.)28 mm(1.10 in.)19 mm(0.75 in.)60°2 Holeseach 4 mm (0.17 in.) dia.on1424mmmm (0.94 in.) dia.(0.57 in.)25 mm(0.97 in.)21 mm(0.81 in.)I.D.: 13.5 mm (0.53 in.)O.D.: 33 mm (1.29 in.)Thickness: 8 mm (0.312 in.)Operating temperature:14 mm-40 o o(0.55 in.)C to +100 Min. C ID53 mm(2.09 in.)53 mm(2.09 in.)3.4 mm (0.134 in.)20 mm(0.80 in.)2 Holeseach 4 mm (0.17 in.) dia.on 24 mm (0.94 in.) dia.Composite PA-Ferrite-25 mm GF20(0.97 in.) Weight: Approx. 11gOperating temperature:21 mm -40 to +100°C(0.81 in.)I.D.: 13.5 mm (0.53 in.)O.D.: 33 mm (1.29 in.)Thickness: 8 mm (0.312 in.)Operating temperature:14 mm (0.55 in.)-40 o oC to Min. +100 ID C51 mm 316L (2.0 in.) Stainless steelSpherical Density: OD 720 kg/m351 mm (2.0 in.)Max. Pressure: 870 psiSpherical OD3.4 mm (0.134 in.)Weight: 42 ± 3gFor Model RH, RP, GH, GP,EPFor Model RP, RH, GH, GP,EPFor Model RH, GHSpecific Gravity: 0.70 approx.Pressure: 870 psi max.Part no. 252182Captive-sliding magnetPart no. 252183Captive-slidingmagnetSpecific Gravity: 0.70 approx.Pressure: 870 psi max. 43 mm(1.69 in.)14 mm(0.55 in.)Rotation:Vertical: 18°Horizontal: 360°Ball-jointed arm,M5 thread40 mm(1.58 in.)Rotation:Vertical: 18°Horizontal: 360°Ball-jointed arm,M5 thread24 mm(0.94 in.)43 mm(1.69 in.)40 mm(1.58 in.)20 mm(0.79 in.)24 mm(0.95 in.)20 mm(0.79 in.)24 mm(0.95 in.)GFK, Magnet hardferriteWeight: Approx. 30gOperating temperature:-40 to +75°CGFK, magnet hardferriteWeight: Approx. 30gOperating temperature:-40 to 75° CFor Model RP, GP, EPFor Model RP, GP, EPSimilar to (252182) but withextra length on theball-jointed armTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C84<strong>MTS</strong> <strong>Sensors</strong>


MAGNETS AND FLOATS<strong>Product</strong> Dimension Material ApplicationPart no. 252184Captive-sliding magnet14 mm(0.55 in.)18° rotationBall-jointed arm,M5 thread9 mm(0.35 in.)57 mm(2.24 in.)40 mm(1.58 in.)24 mm(0.95 in.)GFK, magnet hardferriteWeight: Approx. 30gOperating temperature:-40 to 75° CFor Model RP, GP, EPPart no. 252887Block magnet type L19.5 mm(0.77 in.)11 mm (0.43 in.)6 mm (0.24 in.)20 mm (0.79 in.)For Model EP, EP24.3 mm(0.17 in.) dia.31 mm(1.22 in.)13.5 mm(0.53 in.)Part no. 400533Small ring magnetComposite: PA-FerriteWeight: Approx. 10gOperating temperature:-40 to +100° CFor Model RH, GHAccessoriesID: 13.5 mm (0.53 in.)O.D.: 25.4 mm (1.0 in.)Thickness: 7.9 mm (0.312 in.)Part no. 400633Magnet spacer4 Holeseach 3.9 mm O.D. (0.15 in.)90° apart on 23.9 mm O.D. (0.94 in.)I.D. 14.3 mm (0.56 in.)O.D. 31.8 mm (1.25 in.)Thickness: 3.2 mm (0.125 in.)AluminumFor Model RH, GH.Non-ferrous spacer for usewith standard ring magnet(201542-2)Part no. 401032Small ring magnetSurface PA coatedWeight: Approx. 5gOperating temperature:-40 to +100° CFor Model RH, GH.Not for multi-positionmeasurement.ID: 13.5 mm (0.532 in.)O.D.: 17.4 mm (0.685 in.)Thickness: 7.9 mm (0.312 in.)(For use with strokes±1525 mm or 60 in.)Part no. 401467Large ring magnet3.4 mmA(0.13 in.) 30 mm(1.18 in.)Composite: PA-FerriteOperating temperature:-40 to +100° CFor Model RH, GHDue to the thin wall geometryof this magnet, a supportcarrier is recommended ifused inside a hydraulic cylinderor pneumatic cylinder.A24 mm(0.95 in.)Part no. 401468Large ring magnet.11 mm (0.43 in.)AO.D. 38.1 mm(1.5 in.)Composite: PA-FerriteOperating temperature:-40 to +100° CFor Model RH, GHDue to the thin wall geometryof this magnet, a supportcarrier is recommended ifused inside a hydraulic cylinderor pneumatic cylinder.AI.D. 33 mm(1.3 in.)<strong>MTS</strong> <strong>Sensors</strong>85 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MAGNETS, FLOATS, AND PRESSURE HOUSINGCompatibility ChartMagnetPart no.Rod-styleSensor ModelProfile-styleRH GH RP GP EP201542-2 • •201553 • •201554 • •201298-2 • • • • •251416-2 • • • • •Accessories251447 (float) • •252182 • • •252183 • • •252184 • • •400533 • •401032 • •401467 • •401468 • •HOW TO ORDERPressure Housing (for use with Temposonics sensor models GH and RH only)HH1 2 3 4 5 6 7 8HOUSING STYLE (3)T =S =M =US customary threads, raised-faced hexUS customary threads, flat-faced hexMetric threads, flat-faced hexSTROKE LENGTH (4-8)*_ _ _ _ M = Millimeters (Encode in 5 mm increments)or_ _ _ . _ U = Inches and tenths (Encode in 0.1 in. increments)* Limited to 1825 mm (72 in.)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C86<strong>MTS</strong> <strong>Sensors</strong>


MOUNTING FEET AND T-SLOT NUT<strong>Product</strong> Dimension Material ApplicationPart no. 400802Mounting feet,standard0.21 in. dia.through 4 holes2 mm(0.08 in.)Width = 14.5 mm (0.57 in.)28 mm(1.1 in.)50 mm (1.97 in.)68 mm(2.68 in.)9 mm(0.36 in.)9 mm(0.36 in.)304 SST304 Stainless steel For use with Model RP, GP, EPand ER sensors.Part no. 252004Mounting feet,insulated5 mm (0.196 in.) I.D.2 mm(0.08 in.)28 mm(1.1 in.)50 mm (1.97 in.)9 mm(0.36 in.)9 mm(0.36 in.)Stainless steel withnylon washer's andcloth tape on bottomFor use with Model RP, GP,and EP sensors. Provideselectrical and mechanicalisolation.Part no. 401602Base channel T-slot nutWidth = 14.5 mm (0.57 in.)68 mm(2.68 in)5 mm (0.20 in.)T-Slot nut, M5 thread(optional, sold separately)M5 threadNut for mounting RP and GPsensors.AccessoriesMECHANICAL END CONNECTORS (FOR USE WITH TEMPOSONICS SENSOR MODELS RP, GP, EP AND ER)<strong>Product</strong> Dimension Material ApplicationPart no. 401603Joint-rod sleeve(1 in.)27 mm(1.06 in.)For use with captive-slidingmagnetsM5 insidethreadPart no.401913*Ball-jointedarm, straight14 mm(0.55 in.)M5 threads9 mm(0.35 in.)22 mm(0.87 in.)For use with captive-slidingmagnetsRotation: 18˚allowablePart no. 251975Stud end attachment53 mm(2.1 in.)For use with Model ERsensorsThreaded rod(1/4 - 28 UNF)1/4 in. Jam nutMounting Hardware:1/4 in. Hex nuts (2 pcs.)14 mm (0.56 in.) O.D. washerPart no. 402849Thread adapter,10-32 male to M5 female8 mm(0.31 in.)M5 x 0.813 mm(0.5 in.)Lock Washer10-32 UNF - 2A9 mm(0.35 in.)13 mm(0.5 in.)Stainless SteelThis part can beused with Models EP,GP, or RP captive-slidingmagnets whenretrofitting old LPSmodel sensors that havethe old 252052 captiveslidingmagnet (with#10-32 male threads).<strong>MTS</strong> <strong>Sensors</strong>87 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


MECHANICAL END CONNECTORS (FOR USE WITH TEMPOSONICS SENSOR MODELS RP, GP, EP AND ER)<strong>Product</strong> Dimension ApplicationPart no. 253346Rod end kit (English)See Part no. 560444Male 1/4-28 rod ends (2 pieces), plus special wrench foruse with Model ER sensors.Part no. 253347Rod end kit (Metric)See Part no. 561255Male M6 rod ends (2pieces), plus special wrench for usewith Model ER sensors.AccessoriesPart no. 560444Rod end attachment (English)7 mm(0.28 in.)9.5 mm(0.37 in.)16 ° MisalignAngle1/4-28Male 1/4-28 for use with Model ER sensors.6 mm(0.24 in.)25 mm(1 in.)19 mm(0.74 in.)40 mm(1.57 in.)Part no. 561255Rod end attachment (Metric)7 mm(0.28 in.)9 mm(0.35 in.)16 ° MisalignAngleM6Male M6 for use with Model ER sensors.6 mm(0.24 in.)22 mm(0.87 in.)19 mm(0.75 in.)36 mm(1.42 in.)OPTIONAL EXTENSION RODS (FOR USE WITH TEMPOSONICS SENSOR MODELS RP, GP, AND EP WITH CAPTIVE-SLIDING MAGNET ONLY)Extension rod lengths Part no.60.3 mm (2.375 in.) 401768-285.7 mm (3.375 in.) 401768-3111.1 mm (4.375 in.) 401768-4161.9 mm (6.375 in.) 401768-6187.3 mm (7.375 in.) 401768-7212.7 mm (8.375 in.) 401768-8Extension rod lengths Part no.238.1 mm (9.375 in.) 401768-9263.5 mm (10.375 in.) 401768-10314.3 mm (12.375 in.) 401768-12365.1 mm (14.375 in.) 401768-14390.5 mm (15.375 in.) 401768-15466.7 mm (18.375 in.) 401768-18Extension rod lengths Part no.517.5 mm (20.375 in.) 401768-20542.9 mm (21.375 in.) 401768-21619.1 mm (24.375 in.) 401768-24771.5 mm (30.375 in.) 401768-30923.9 mm (36.375 in.) 401768-361076.3 mm (42.375 in.) 401768-421228.7 mm (48.375 in.) 401768-481533.5 mm (60.375 in.) 401768-6015.2 mm(0.60 in.)(both ends)Extension rodPart no. 401768-XX9.5 mm(0.375 in.)M5-0.8 thread bore(both ends)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C88<strong>MTS</strong> <strong>Sensors</strong>


MISCELLANEOUS INSTALLATION HARDWARE<strong>Product</strong> Dimension Material ApplicationPart no. 500015Hex jam-nut3/4-16 in. UNC Stainless steel, nyloninsert3/4-16 UNF Nylon insertlocknut for use with modelRH and GH sensors withstyle “T” or “S” housings.Part no. 500018Hex jam-nutM18 x 1.5 threads Stainless steel M18 x 1.5 nut for use withmodels RH and GH sensorswith style “M” housing.Part no. 560777CollarPart no. 560315O-Ring, for UScustomary flangewith 3/4-16 UNF threads27 mm(1.06 in.) OD27 mm(1.06 in.) OD16 mm ± 0.23 mm(0.644 in. ± 0.009 in.) I.D.10 mm(0.4 in.) ID10 mm5 (0.4 mm in.) ID(0.2 in.)5 mm(0.2 in.)8-32 threads9 mm4 mm8-32 threads(0.34 in.) (0.16 in.)9 mm48mmmm(0.34 in.) (0.16(0.31in.)in.)8 mm(0.31 in.)2 mm ± 0.08 mm(0.087 in. ± 0.003 in.)304 stainless steel For use with GH and RHpressure housings and float251447.Fluoroelastomer 75 ±5 durometerSpare, for use with rod-stylesensor Models RH and GH.With style “T” or “S”housing.AccessoriesPart no. 560357Magnet mountingscrews#6-32x7/8Stainless steelUsed to mount standard ringmagnet part no: 201542-2(4 required) or open ringmagnet part no: 251416-2(2 required).Part no. 402617Electronicshousing screw2.5 mmHex socket60 mm(2.35 in.)Used to install newer sensorcartridges (GHB and RHBmodels) into the old LH orold RH sensor pressurehousings (2 required).8-32 UNC - 2APart no. 4011330-Ring, for metricflange with M18 x 1.5threads.15 mm ± 0.2 mm(0.60 in. ± 0.01 in.) I.D.2 mm ± 0.08 mm(0.09 in. ± 0.003 in.)Fluoroelastomer 75 ±5 durometerSpare, for use with rod-stylesensor Models RH and GHwith style “M’ housing.Part no. 252916Profibus filter boxBusBusDimensions: 80 mm(3.15 in.) long x 75mm (2.95 in.) wide x58 mm (2.28 in.)deep.The box is used for EMCconformalfeeding of 24 Vdcsupply voltage into theProfibus-DP hybrid cable.24 Vdc<strong>MTS</strong> <strong>Sensors</strong>89 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


SENSOR DISPLAY<strong>Product</strong> Dimension ApplicationPart no. 251153Temposonics Display Unit(TDU-200)*7 mm(0.275 in.)48 mm(1.89 in.)109.5 mm(4.31 in.)SIDE45 mm(1.78 in.)FRONT48 mm(1.89 in.)Meter for use with Start/Stop sensorsonly.96 mm(3.78 in.)91 mm(3.6 in.)Note:*<strong>Product</strong> Specification 550178 and User’s Manual 550260.BACK45 mm(1.78 in.)POWER SUPPLYAccessoriesPart no: 380009Sensor power supply<strong>Product</strong> Dimension Application100 mm x 165 mm x 50 mm. Standard power supply (110 Vac to 24Vdc/ 0.5 A) for use with sensors andinterface products.SENSOR PROGRAMMING<strong>Product</strong>ApplicationPart no. 253124R-Series analog hand-held programmerSensor24 VFor adjusting null (setpoint 1) and span (setpoint 2) on R-Series analogsensors, (for single magnet versions only).Part no. 253408R-Series analog cabinet programmerFor adjusting null (setpoint 1) and span (setpoint 2) on R-Series analogsensors, (for single magnet versions only). The programmer is designed forsnap-in mounting on standard 35 mm DIN rail. A “program/run” switchallows the programmer to be permanately wired inside the control cabinet.Part no. 253309R-Series analog PC programming kitInterface converter box, power supply, PC software and cabling.Part no. 253310R-Series SSI PC programming kitInterface converter box, power supply, PC software and cabling.Part no. 252173-D63R-Series Profibus node addressprogrammerFor field address programming of R-Series Profibus output.Part no.252173-D53R-Series Profibus programming accessoriesFor field address programming of R-Series Profibus output.Part no. 252382-D62R-Series CANbus programming accessoriesFor field address programming of R-Series CANopen sensors.Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C90<strong>MTS</strong> <strong>Sensors</strong>


SENSOR PROGRAMMING<strong>Product</strong>ApplicationPart no. 253294G-Series analog hand-held programmerFor adjusting null (setpoint 1) and span (setpoint 2) on G-Series analogsensors.Part no. 380078G-Series infrared setpoint programmerFor adjusting null (setpoint 1) and span (setpoint 2) on G-Series analogsensors.Part no. 253311G-Series analog PC programming kitInterface converter box, power supply, PC software and cabling.AccessoriesPart no. 253312G-Series digital pulse PC programming kitInterface converter box, power supply, PC software and cabling.Part no. 401727Profibus master simulatorCan be used to check the sensors functions and to change the slaveaddress. Allows the magnet positions and diagnostic data to be read.FIELD SETUP SOFTWARE<strong>Product</strong>ApplicationPart no. 551033G-Series documentation and software CDDownload software from www.mtssensors.comIncludes G-Series PC setup software (part no: 625060)* G-Series Palm OSsoftware (part no: 625061)*, G-Series User’s Manual (part no: 550966)and additional documentation.Part no. 551052R-Series documentation and software CDDownload software from www.mtssensors.comIncludes R-Series PC setup software (part no: 625064)*, parameter filesand product documentation.Note:* Download software from our website (www.mtssensors.com)<strong>MTS</strong> <strong>Sensors</strong>91 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


AccessoriesTemposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C92<strong>MTS</strong> <strong>Sensors</strong>


ParametersATEX:UL/cUL:HIGH-PRESSURE HOUSINGSpecifications0539 II 2GEEx d IIC T5Demko 03 ATEX 132128XIn accordance with EN 50018, 2000EEN 50014, 1997E incl. A1 and A2Class 1, Division 1, Groups A, B, C, andD hazardous locations,Temperature code T5As to fire, electrical shock and explosionhazards only UL certificate no. 2PD0.In accordance with UL 1203 standard.This High Pressure Housing is ATEX EEx approved and UL and cULapproved for use in hazardous locations with Temposonics positionsensors.The ATEX, UL and cUL approvals cover flammable gases, vaporsand liquids.Only with ATEX or UL approved cable glandsMaterial: Stainless Steel AISI 316L (1.4404)Cable gland threads: M20 x 1,5 or 1/2” NPTIngress protection code: IP 68 (only with IP 68 approved cable gland)Approved sensors: G-Series Analog + Digital (see page 45)L-Series Start / Stop (www.mtssensors.com)R-Series Analog (see page 7)R-Series Profibus (see page 29)R-Series CANbus (see page 19)R-Series SSI (see page 13)R-Series DeviceNet (see page 25)*Consult individual sensor data sheets for moreproduct specifications and sensor orderinginformation at www.mtssensors.comMounting Flange: M18 x 1,5 or 3/4” - 16UNF - 3APressure rating: 350 Bar continuousPeak pressure: 530 BarMagnet type:Ring magnetsLevel Measurement: Float on requestTop mountedcable glandSide mountedcable glandThis housing is made to fit Temposonics R-Series and G-Seriessensors with analog and digital outputs. Both fixed cable and connectorversions can be used. When using a standard sensor in thishousing you get a cost efficient solution for use in hazardous locationswhich also allows easy sensor replacement.Several design combinations are available to fit your application:M18 or 3/4”UNF Mounting flange thread - M20 or 1/2” NPT Cablegland thread - long or short - top-mounted, side-mounted, or dualside-mounted cable glands. See Combination Chart.All parts are made of 316L Stainless steel. The housing is also availablein non-approved versions ensuring an outstanding protection tothe sensor when used in rugged applications with high humidity andaggressive gases.High-Pressure Housing<strong>MTS</strong> <strong>Sensors</strong>93 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


HIGH PRESSURE HOUSING COMBINATION CHART AND HOW TO ORDERCombination chartTopBottomApproval ATEX only ATEX only ATEX, UL and cUL ATEX only ATEX, Ul and cUL0100 06000900 1000 1300 14000300 08001700 1800 2100 2200TypeStandardSpecial orderin quantitiesStandardSpecial order in quantitiesThe long top is needed for Profibus sensors.How to orderH P H1 2 3 4 5 6 7 8 9 10 11 12Choose a design combination from the chart (4-7)Measuring length (see drawing) (8-11)Approved or Non-approved version (12)High-Pressure HousingExample: Approved short housing with M18 mounting threads and one sidemounted cable gland with M20 threads and a measuring length of 650 mm:HPH-0900-0650-ANote:Accessories see data sheet ”High Pressure Housing”Order separately: Sensor R-Series RH-B... or G-Series RH-B...B = Basic version without hydraulic rod.<strong>MTS</strong> <strong>Sensors</strong>94 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


NEMA TYPE 4X HOUSING (SENSOR MODELS GH AND RH )NEMA Type 4X Housing forG-Series Model GH and R-Series Model RH <strong>Sensors</strong>■ Rugged industrial sensor■ Linear, absolute measurement■ Full range of outputs including Current, Voltage, SSI, CANbus■ Non-contact sensing technology■ Superior accuracy: Resolution down to 1 µm■ Non-linearity less than 0.01%■ Repeatability within 0.001%■ Sealed IP67 / NEMA Type 4X stainless steel housingParametersMeasured variable:Non-linearity:Repeatability:SpecificationsDisplacement and/or velocity*As good as < ± 0.01% F.S. (minimum ± 40 µm)*< ± 0.001% F.S. (minimum ± 2.5 µm)Hysteresis: < 4 µm typical 2 µmAnalog, Start/Stop, PWM, SSI, and CANbus*Rod style: 50 - 7589 mm (2 - 298.8 in.)Outputs:Measuring range:Operating voltage: +24 Vdc nominal: -15 or +20%Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: 100 mA typicalDielectric withstand voltage: 500 Vdc(DC ground to machine ground)Operating conditions: Temperature: - 40 °C (-40 °F) to 75 °C (167 °F)EMC test:Emissions IEC/EN 50081-1, Immunity IEC/EN 50082-2, IEC/EN61000-4-2/3/4/6, level 3/4 criterium A, CE qualifiedShock rating:100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 15 g/10-2000 Hz/IEC standard 68-2-6Connection type:Integral cable, black polyurethane jacket, with pigtailterminationHousing:303/304 Stainless SteelSealing:IP 67/NEMA Type 4XSensor rod:304 Stainless steelOperating pressure: 350 bar, 690 bar peak, (5,000 psi, 10,000 psi peak)Mounting: Any orientation. Threaded flange M18 x 1.5 or 3/4-16UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type:Ring magnet or magnet floatNEMA Type 4X Housing* Consult individual sensor data sheets for more product specificationsand sensor ordering codes<strong>MTS</strong> <strong>Sensors</strong>95 Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C


DIMENSIONS AND HOW TO ORDER INFORMATIONDimensions51 mm(2.00 in.) dia.154 mm (6.07 in.)Wrench flats44.5 mm (1.75 in.)51 mm(2 in.)NullStroke Length63.5 mm(2.5 in.)Dead ZoneMagnetThread style *10 mm(0.39 in.) dia.IntegralCable19 mm(0.75 in.)22 mm(0.88 in.)24.9 mm(0.98 in)* Consult the appropriate data sheet for specific product informationHow to orderOrder the NEMA Type 4X housing accessory and associated sensorcartridge (GHB or RHB) as indicated below.NEMA TYPE 4X HOUSING OPTIONH4 __ __ __ __ __ __HOUSING STYLES =M =US customary threads, flat-faced flangeMetric threads, flat-faced flangeNEMA Type 4X HousingSTROKE LENGTH__ __ __ . __ U = Inches and tenths (0.1 in. increments)or__ __ __ __ M = Millimeters (5 mm increments)andBASE SENSOR (cartridge)RHB __ __ __ __ __ F __ __ 1 __ __ . . . *GHB __ __ __ __ __ F __ __ 1 __ __ . . . *Note: Add 1.2” (30 mm) to the stroke to account for additional Null.or* Consult individual sensor data sheets for more product specifications(see product page reference below) and sensor ordering information atwww.mtssensors.comR-Series Analog Output – (see page 7)R-Series SSI Output – (see page 13)G-Series Analog and Digital Pulse Outputs – (see page 45)R-Series CANbus Output – (see page 19)Temposonics ® Linear-Position <strong>Sensors</strong> <strong>Product</strong> <strong>Catalog</strong> 551075 C96<strong>MTS</strong> <strong>Sensors</strong>


Part Number: 09-07 551075 Revision C<strong>MTS</strong> and Temposonics, and are registered trademarks of <strong>MTS</strong> Systems Corporation.All other trademarks are the property of their respective owners.All Temposonics sensors are covered by US patent number 5,545,984. Additional patents are pending.Printed in USA. Copyright © 2007 <strong>MTS</strong> Systems Corporation. All Rights Reserved in all media.UNITED STATES<strong>MTS</strong> Systems Corporation<strong>Sensors</strong> Division3001 Sheldon DriveCary, NC 27513Tel: (800) 633-7609Fax: (919) 677-0200(800) 498-4442www.mtssensors.comsensorsinfo@mts.comGERMANY<strong>MTS</strong> Sensor TechnologieGmbH & Co. KGAuf dem Schüffel 9D - 58513 LüdenscheidTel: +49 / 23 51 / 95 87-0Fax: +49 / 23 51 / 56 491www.mtssensor.deinfo@mtssensor.deJAPAN<strong>MTS</strong> <strong>Sensors</strong> TechnologyCorporationUshikubo Bldg.737 Aihara-cho, Machida-shiTokyo 194-0211, JapanTel: +81 (42) 775 / 3838Fax: +81 (42) 775 / 5516www.mtssensor.co.jpinfo@mtssensor.co.jp

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!