Agricultural, Construction and Utility Machinery New Products - Hella

6Module 60 Work LampDesign IDesign II• Compact dimensions with only 60 mm lightaperture allow easy integration in customizeddesign solutions• Despite the minimal overall size, it producesexcellent light output and homogenous lightdistribution• Low weight• Protective rating: IP5K4K• Version with HB3 or H9 bulb available(version with H11 bulb on request)• Built-in version, mounting with 3 screws• Low beam module and high beam moduleavailable as well1GL 998 570-06112V HB3 bulb 60 W,close range, design I1GL 998 570-07112V H9 bulb, 65 W,close range, design IIModule 90 Work Lamp110• Compact work lamp with stylish FF-refl ectorfor a homogenous close range light distribution• Light aperture 90 mm• Clear lens for a brilliant appearance• With H9 12V/65W bulb with 2100 lumens• Protective rating: IP5K4K splash waterproof• Refl ector made of diecast aluminiumlens made of hardened glass• Built-in version for mounting with 4 screws(not included)• Module 90 work lamp is also available asXenon version with X-powerpack external ballast unitC220 Head Lamp Flasher UnitFor surface mounting10390851GO 996 163-08712V H9 bulb, 65 W85centre mountbottomtommount• With H7 dipped beam optimized as headlamp for agricultural and construction machines• With H3 bulb for a homogenous, wide andfarreaching illumination of the vision areawithout dazzle• With fl asher pointing toward front and rear• ECE approval• Mounting base can be adjusted 15° to all sides• Version for vertical or horizontal mounting,centremount or bottom-mount available.• EE = right hand traffi c, LE = left hand traffi c• All available versions are with position lampand with DEUTSCH plug –other plug versions on request• High pressure waterproof - protective rating: IP5K9K1EE 996 174-05112 V, bottom mount, left1EE 996 174-06112 V, bottom mount, right1LE 996 174-11112 V, bottom mount, left1LE 996 174-12112 V, bottom mount, right1EE 996 174-13712V, vertical, centre mountcentre mount versions on requestrear r side withasher

7Built-in work lamp 6182• Compact work lamp with stylishFF-refl ector for a homogenous light distribution• Clear lens for a brilliant appearance• H9 12V/65W bulb with 2100 lumens• Protective rating: IP67• Refl ector made of diecast aluminiumlens made of hardened glass•Built-in version for mounting with 4 screws(notincluded)•Available as H11 version as well,partnumber on requestPicadorBuilt-in work lamp• Compact work lamp with stylish FF-refl ector fora homogenous close range light distribution• Clear lens version available on request• Refl ector made of polyphenylene sulfi de,lens made of hardened glass• Protection rating: IP5K4K• Built-in version, mounting with 4 screws• Black rim versions on request• 24V version on request1GA 996 182-001mid range illumination, H91GA 996 082-09712V, white rim, structured lensstructured lens versionclear lens versionlong range illuminatonpart number on requestEco 21• Low-cost work lamp for close-range application• Incl. 21 W bulb, 12 V or 24 V• Bulb socket accessible from outside,including connection cable 500 mm long• FF refl ector in the housing welded with clear lens• Projecting housing edge – to protect the plastic lens• Surface-mounted version for upright mounting• Protective rating: IP5K9K• Light aperture 88 x 88 mm• 24W 12V (BA15s) or 37,5 W (GE 893)12V versions on request• Plastic lens and glass lens versions available1GA 996 179-02112 V, plastic lens, P21W1GA 996 179-00124 V, plastic lens, P21W1GA 996 179-01124 V, glass lens, P21W1GA 996 179-03724 V, amber plastic lens, P21WGE VersionGE versions on request

8Here’s how to create optimum visibility conditions.From July 2006, the legislature permitted a total of four reversing spotlights.• Two additional reversing spotlights at the rear for commercial vehicles,buses and trailers with a length of more than 6 m.• In addition, one reversing spotlight on each side for commercial vehicles,buses and trailers with a length of more than 6 m.A maximum of 4 operable reversing spotlights may befi tted per commercial vehicle/trailer.Variant A:two additional reversing spotlights at the rearVariant B:one additional reversing spotlight per sideVariant C:two additional reversing spotlights at the rear, plus oneadditional reversing spotlight on each sideEco 21 reversing spotlight• With special type-approval approval E4 23 262• Incl. 21 W bulb, 24 V• 12 V version available on request• Bulb socket accessible from outside,including connection cable 500 mm long• FF refl ector in the housing welded withpattern-free lens• Projecting housing edge – to protect theplastic lens• Protective rating: IP5K9K2ZR 996 179-70124 VUltra Beam reversing spotlightwith clear lens• Different light distribution compared to thework lamp• With special type-approval (approval numberpending)• Including AMP plug• For pendant and upright mounting• Protective rating: IP6K9K• GGVS/ADR approvedOnly reversing spotlights with a correspondingtype-approval symbol are approved for additionalmounting to the commercial vehicle and trailer.2ZR 996 506-50124 VFor further information- refer available brochure (9Z2 999 123-574) or the poster with all available reversing spotlights

9OVAL 100 with 1+1 electronics• Toguarantee increased safety and reducedmachine downtime the 1+1 switch-over systemfordouble beam versions is available on request.• A special circuit allows to confi gure double beamwork lamps in the way that as soon as one fi lamentfails the second bulb takes over immediately.The LED readout shows the current status of the bulb.part numbers on request6.4X-powerpack ballast unit• EMCclass 5 according to CISPR25 for absolutelydisturbance free radio and wireless• High-pressure waterproof system (IP6K7-6K9K)• Usable for D1s or D2s Xenon (HID) burners• Usable in combination with different work lamps –refer pages 16 and 175.41295510356125141part numbers on request29Time Delay Relay for Interior lamps• Time delay for 7 sec. and dimming• Connection: Pin1=Door contact, Pin2=Interior lamp,Pin3=+ Ub, Pin4=GND• With CE approval• Voltage 12 V (9 – 16 V), 24 V on request• Max. Load: 50 W• Dimensions: 30 mm x 62 mm• Connector pin: AMP Faston 6,3 x 0,8• Other time delay durations on request.5HE 010 313-00112V for interior lamps with bulbs or LEDsISO/NASO Flasher Unit• Modularity between US and Europe fl asherunits – same connector type• Operational reliability and friendliness• “Simple” usability as hazard warn switch• IP67• Voltage range 9 – 16 V• Sealed electronic inside the housing• e1 approval for ISO4 DN 009 508-007ISO4DN 009 508-017NASOLED oval combination rear lamp• Rear lamp is equipped with a total of 24 LEDs andhas a clear lens cover• The indicator function has patented electronics forthe indicator failure check.• Horizontally and vertically mounting possible.• The multi-voltage light can be turned through180 degrees and can be used on both the rightand the left side.• 2 body fastening screws and 100 mm harnessare included• ECE and SAE type-approved versions2SD 344 390-017 ECE2SD 344 390-027 SAEstop-, tail and fl asher light2SB 344 390-097 ECE2SB 344 390-097 SAEstop-, taillight2BA 343 390-077 ECE2BA 343 390-087 SAEfl asher2SA 343 390-037 ECE2BA 343 390-047 SAEstoplight2DA 343 390-057 ECE2DA 343 390-067 SAEtaillight

10Mini Oval LED• With four white LEDs and a red or blue LED whichare arranged behind a brilliant, clear lens.• Ambient lighting with colour LED (blue or red,as desired) can be switched additionally• Protective rating: IP69• Current consumption 12 V approx. 1.46 A at 6 WOval interior Lamp• Flush mounting• Broad illumination, warm white light• Available with / without reading spotlight (narrowillumination)• Transparent lens, black housing• Electrical connection through blade connector• Choice of screw type or snap-type fasteningpossible• Protective rating: IP3Interior lamp 4916• Functions: on / off / door• Housing and lens made of plastic• Installation dept 23 mm• Available with clear and black housing• Mounting either with 2 screws or with snapfastening• Including bulb (C10W, 12V), wire harness (150 mm)and AMP plug (3 tabs 6.3)2JB 343 570-011with frame and switch2JB 343 570-011without frame2JA 009 294-00112V without spot lamp2JA 009 294-01112V with spot lamp and amber LED lamp2JA 009 294-02112V with spot lamp2JA 009 294-24124V without spot lamp2JA 009 294-25124V with spot lamp and amber LED lamp2JA 009 294-26124V with spot lamp821302 JA 964 916-007grey housing2 JA 964 916-017black housing70501532Reading lamp 4074• With adjustable spot• Including on / off switch• Housing and lens made of impact resistantplastic• Installation depth 44 mm• Mounting with snap fastening• Including bulb (WY5W, 12V), wire harness(150 mm) and AMP plug2AB 004 074-057black housing, amber bulb2AB 004 074-077grey housing, amber bulb46

11Disc Horn – High Tone• 12V, 5 amp• ECE approved• Frequency: 400 Hz• Sound level: 113 dB• Single bolt mounting• With fl at plug connectors 6.3 or Deutsch plugDeutsch plug3AL 996 156-00712V3AL 996 156-02712V, with Deutsch plug3AL 996 156-03724V, with Deutsch plugElectronic Accelerator Pedalfor agricultural and construction equipment vehicles• Combinesthe trusted Hella sensor technology (APS – angular position sensor)with the simple mechanical concept• Highly accurate and contact less position measurement through CIPOS technology(Contact less inductive position sensor)• Individual sensor programming• Customer specifi c “Pedal Plate “ for the pedal lever possible (not part of delivery)• Customer specifi c pedal lever setting also possible• No temperature infl uence and corrosion resistantHeavy Duty Accelerator Pedalfor medium and heavy commercial vehiclespart numbers on request• Combines the trusted Hella sensor technology (APS – angular position sensor)• Highly accurate and contact less position measurement through CIPOS technology(Contact less inductive position sensor)• Signal behaviour: Two output signals „half scale“• Individually sensor programming• Robust against mechanical tolerances (no calibration of pedal to engine ECU at vehicleproduction line necessary)• High resolution• Robust against magnetic and electromagnetic fi eldspart numbers on requestElectronic Floor MountedAccelerator Pedalfor trucks, buses and construction machines• Combines the trusted Hella sensor technology (APS – angular position sensor)• Highly accurate and contact less position measurement through CIPOS technology(Contact less inductive position sensor)• Signal behaviour: Two output signals „half scale“• Individually sensor programming• Robust against mechanical tolerances (no calibration of pedal to engine ECU at vehicleproduction line necessary)• High resolution• Robust against magnetic and electromagnetic fi elds• Kick down function availablepart numbers on request

13Material Handling specific productsOval 100 FL• Unique work lamp especially developed for forklifts• With 2 different light distributions that can beswitched separately or simultaneously accordingto the needs of the customer. – lower refl ectoroffers a homogenous broad ground illumination,upper refl ector illuminates the high rise rack• The Free-Form (FF) prism refl ector provides a verybroad an homogenous close range illumination withan optic free lens• Connection with grommet and wire harness(440 mm), other versions on request• Pendant mounting possible by rotating the lampinsert 180° (disconnection of the harness groupnecessary)• For 2x H3 12 V 55 W or 2x 24 V 70 W bulbs• With hardened glass lens and refl ector made ofaluminium diecast• Protective rate: IP 6K9K1GN 996 361-46112 V, grommet with wiring harness1GN 996 361-65124 V, grommet with wiring harnessHead lamp for fork lifts• Compact head lamp with hardened glass lens• Low beam (H7) including fl asher lamp (PY21W)and position lamp (W5W)• Optic free lens for a brilliant appearance• Special bracket for mounting on vertical surfaces• Mounting with 2 M6 screws• Vertical swivelling +4° - +21°• Connection with DEUTSCH plug• Protective rating: IP 6K5K1BR 996 171-10712 V1BR 996 171-11724VLower reector provides a broad and homogeneous ground illuminationUpper reector offers a concentrated illumination of the high rise rack

14Material Handling specific productsLED rear lamp• LEDrear / stop /indicator lampwithbrilliant styling• Multivoltage 9-32 Volts• Verylow power consumption• Active thermal control• ECE approved• Pre-wired with 500 mm or 200 mm of cable• Watertight and vibration resistant• Only on version for horizontal / vertical,left / right, 12V / 24 V• Lean surface mounting, easy to fi x ,only 3 holes needed• Led rear / stop / indicator / reverse lampwithout ECE approval separate available2SD 343 910-001With 500m cable open end2SD 343 910-017With 200mm cable+ AMP-super seal connector4 function lampwithout ECE approvalpart number on requestRotating beacon KLX1with Hella Xenon technology• Compact, handy design (just 10 cm in height),and low weight• Symmetrical and homogenous light distributionon account of special Fresnel optics• Multi-voltage system (10-80 V) for variedapplications• Operating safety with inverse polarity protection• Easy replacement of the plug-type fl ash tubes•TTwo versions: permanent surface-mounting withthree-point fi xing (in accordance with DIN or USstandard) or magnetic fi xing with plug for cigarettelighter.• Shock-resistant polycarbonate domes in amber,red, clear or green fi nishes.• Sturdy bayonet fi xing system with additionalsafety screw.• Easy replacement of the plug-in type fl ash tubes,fl ash rate 70 +- 15 fl ashes/min• Multi-voltage system: For all vehicles with 12 Vor24 V system.• Very low current consumption (0.1 – 0.3 A)• Rated power 4 W• Insensitive to vibration.The KLX 1 is particularly suited to special applicationssuch as internal transport, construction and industrialplants, airports and other areas which are not part ofpublic road traffi c.The product is not approved for public road traffi cwithin the area of the European Union.2XD 009 224-001amber dome,permanent surface mounting2XD 009 224-011red permanent surface mounting2XD 009 224-101amber dome, magnetic fi xing2XD 009 224-111red dome, magnetic fi xing

15Material Handling specific productsK-LED beacon• K-LED beacons can withstand even the toughestof weather conditions.• System made of circular LED discs with60 high-performance LEDs each combined withhigh-sheen refl ectors• Intensive, homogenous light image with unique360° warning effectiveness• Alloyed aluminium housing with smooth,easy-clean light dome• Integrated MulitFLASH system enablesprogramming of 10 different fl ash sequences• Multivoltage: 9 –32 V• LED colour amber• Modular system in an innovative design withtransparent light domes.• Robust and reliable system of highpower LEDs.• Sturdy aluminium housing in various colours: orange,silver-coloured and black.• Socket and cover are alloyed, providing optimumcorrosion protection.• Transparent, clear light dome made of PMMA. It isstraightforward to replace.• Reliable locking through bayonet system.• Protective rating: IP 5K4K 9K• Beacons have a self-diagnosis function for theelectronics which helps prevent incorrect handling.Protection from voltage peaks and inverse polarity.2XD 009 386-011amber housing2XD 009 386-111housing silver2XD 009 386-411housing black“Rota Compact” FL beacon and“Rota Compact” R beacon• Both beacons with an amber dome and a blackbase available• Equipped with pipe socket attachment inaccordance with DIN 14620 Form A;• KL Rota Compact FL is equipped with fl exibleattachment and rubber housing• KL Rota Compact R is equipped with fi xed pipesocket attachment and ABS plastic base.• Interference suppression conducted Class 3(CISPR25)• Number of revolutions 180 RPM• Power consumption bulb 12 V 55 W or24 V 70 W• Approvals: ECE-R65, SAE J575, SAE J595,SAE J845• Protective rating: IP 5K4K, IP 9K(resistant to high-pressure jet cleaner)2RL 009 506-0012RL 009 506-00712 V, fl exible base2RL 009 506-1012RL 009 506-10712V, fi xed pipe socket2RL 009 506-0112RL 009 506-01724 V, fl exible base

Hella Modular Systems - Xenon (HID3 rd generationballast unit4 th generationballast unitUltra Beamsurface mountUltra Beamflush mountMega Beamsurface mountMega Beamflush mountOval 100surface mountOval 100flush mountModule 70surface mountModule 70flush mountModule 90flush mount1GA 998 534-001 1GA 998 534-2211GA 998 534-501 1GA 998 534-5411GM 996 135-001 1GM 996 135-1411GM 996 135-5011GA 996 161-5211 GA 996 161-501 1GA 996 461-151page 31G0 996 176-1011011G0 996 163-021

) Work Lamps4 th generationballast unit X-powerpack X-powerpackintegral integral externalpage 21GA 998 534-581page 2page 5page 2page 2partnumbers on request

Requirements and tests according to Hella standard N67001Requirement class 3Degree of protection IP5KX-DIN 40050-9 and acc. toSAE J575 2 resp.Protection against penetrationof solid foreign objectsincluding dustRequirement class 4Degree of protection IP5KX-DIN 40050-9 and acc. toSAE J575 2 resp.Requirement class 9DIN 40050-90 degree ofprotection IP5KX and acc. toSAE J575 2 resp.Requirement class 10DIN 40050-90 degree ofprotection IP5KX and acc. toSAE J575 2 resp.Protection against waterSplash water test acc. to HN67007-03High-pressure cleaner testacc. to DIN 40050-9 (IPX9K)and possibly acc. to HN67007-02 Leak test withliquids containing tensidesacc. to HN 67007-06Splash water test acc. to HN67007-01High-pressure cleaner testacc. to DIN 40050-9 (IPX9K)and possibly acc. to HN67007-02 Leak test withliquids containing tensidesacc. to HN 67007-06.Mud deposit test acc. to HN67007-05.High-pressure cleaner testacc. to DIN 40050-9 (IPX9K)and possibly acc. to HN67007-02 Leak test withliquids containing tensidesacc. to HN 67007-06.Mud deposit test acc. to HN67007-05.High-pressure cleaner testacc. to DIN 40050-9 (IPX9K)and possibly acc. to HN67007-02 Leak test withliquids containing tensidesacc. to HN 67007-06.Mud deposit test acc. to HN67007-05.Resistance to Test acc. to HN 67017-02foggingHeat resistance inoperating condition1 h bei 50°C; headlamps inaddition 48 h at + 23° in stillair. For KSS 5 in addition 1hwith 80% dirty diffusing lens.Test acc. to HN 67009-02and acc. to SAE J575 resp.test acc. to HN 67009-06 2Test acc. to HN 67017-021 h at 50°C; headlamps inaddition 48h at +23°C in stillair. For KSS 5 in addition 1hwith 80% dirty diffusion lens.Test acc. to HN 67007-02and acc. to SAE J575 resp.test acc. to HN 67009-06 2 .Test acc. to HN 67017-02possibly rain track test acc.to HN 67007-07.1 h at 50°C; headlamps inaddition 48h at +23°C in stillair. For KSS in addition 1hwith 80% dirty diffusion lens.Test acc. to HN 67009-02and acc. to SAE J575 resp.test acc. to HN 67009-06 2 .Test acc. to HN 67017-02possibly rain track test acc.to HN 67007-07.1 h at 50°C; headlamps inaddition 48h at +23°C in stillair. For KSS in addition 1hwith 80% dirty diffusion lens.Test acc. to HN 67009-02and acc. to SAE J575 resp.test acc. to HN 67009-06 2 .High and low temperatureresistance, appliance not inoperationResistance to temperatureshockResistance to –mechanical shockWithout reflectors 2h at 80° C+2 h at 40°C;with reflex reflectors 48 h+65°C + 2h –40°C;headlamps 2h 90°C + 2h.–40°Following 30 minutes ofoperating in moving air,immersion in water having atemperature of +20°CWithout reflectors 2h at 80°C+ 2h at –40°C;with reflex reflectors 48h+65°C + 2h –40°C;headlamps 2h 90°C +2h–40°CFollowing 15 minutes ofoperating in still air,immersion in water having atemperature of +20°CA peak acceleration of 40 gmust be survived withoutdamage(50 shocks each in all 3 axeshalf-sine form, duration 6 ms)Without reflectors 1h +80°C+ 2h –40°C – test acc. to HN67011-02; with reflexreflectors: 48h +65°C +2h –40°C; headlamps 2h +90°C+2h –40°C – test acc. to HN67011-03Following 30 minutes of operationin moving air, immersion in waterhaving a temperature of 20°C.Test acc. to HN 67012-02–Without reflectors 1h +80°C+ 2h –40°C – test acc. to HN67011-02; with reflexreflectors: 48h +65°C +2h –40°C; headlamps 2h +90°C+2h –40°C – test acc. to HN67011-03Following 30 minutes of operationin moving air, immersion in waterhaving a temperature of 20°C.Test acc. to HN 67012-02Test acc. to HN 67013-09(40g, 50 shocks eachin all 3 axes, half shine formduration 6 ms)Resistance tofree fallResistance tomechanical impactVibration resistanceResistance to fuelHeadlamp must withstand adropping test from a height of30 cm on 6 sides without anyhidden damagesExternally mountes headlampmust withstand penduiumimpact from the side with 5joules without damageWide band random 0,1g 2 /HzTest acc. to SAE J575 2 )Test acc. to HELLA-NormN 67016-01Headlamp must withstand adropping test from a height of30 cm on 6 sides without anyhidden damagesExternally mounted headlampmust withstand penduiumimpact from the side with 10joules without damageTest acc. to SAE J575 2extended test duration 4hTest acc. to HELLA-NormN 67016-01DIN EN 60068-2-32 andSAE J1211 2 resp.–HN 67013-12Vertical: 5,8g / 16 h -horizontal: 3,8g / 16 hwith T-cycls 2–DIN EN 60068-2-32 andSAE J1211 2 resp.–HN 67013-12Vertical und horizontal:9,6g / 7 h with T-cycle 2 andHN 67013-07–Adhesive strenght of the Test acc to DIN EN ISO 2409 Test acc. to DIN 50017 – 48hcoating requirement: Gt 1 bis 2 requirement; Gt 1 to 2Corrosion resistance salt Test 144 h SS - DIN 50021 Test 144 h SS - DIN 50021spray fog test (SS)Condensation water constant Test acc. to DIN 50017 – Test acc. to DIN 50017 –atmosphere (KK) device in operation 48 h – KK48 h – KKModified Corrodite Test acc. to DIN EN ISO 4541 Test acc. to DIN EN ISO 4541test1 cycle (only in case of 1 cycle (only in case ofsurfaces chromium-plated for surfaces chromium-plated fordecorative purposes) decorative purposes)Test acc. to DIN 50017 – 48hrequirement; Gt 1 to 2Test 144 h SS - DIN 50021(extended test)Test acc. to DIN 50017 –48 h – KKTest acc. to DIN EN ISO 45411 cycle (only in case ofsurfaces chromium-plated fordecorative purposes)After the tests the function of the devices must still be guaranteed (except evaluations of electrolytic reactions and burning behaviour).2) Applies only to U.S. devicesTest acc. to DIN 50017 – 48hrequirement; Gt 1 to 2Test 144 h SS - DIN 50021(extended test)Test acc. to DIN 50017 –48 h – KKTest acc. to DIN EN ISO 45411 cycle (only in case ofsurfaces chromium-plated fordecorative purposes)Hella Fahrzeugteile Austria GmbHTarget Group Agricultural, Construction and Utility MachineryA-1100 Vienna, Hebbelplatz 5Tel.: +43(1)606 89 20, Fax: +43(1)606 88 50Internet: www.hellaagro.com, E-Mail: info-ag-ce@hella.at