MINUTES OF2ND RECONSTITUTED EXPERT APPRAISAL ...

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The revised draft EIA/EMP report shall be submitted to the Assam State PollutionControl Board for public hearing. The issues emerged and response to the issues shallbe incorporated in the EIA report. The final EIA report shall be submitted to the Ministryfor obtaining environmental clearance. Since the validity of original TORs dated16.8.2010 had expired on 15.8.2012, the committee recommended to extend the validityby one year for submission of the final EIA/EMP report after public consultation.2.2.3. Expansion of Aluminum alloy ingots production capacity from 9,900 TPA to24,750 TPA and Aluminum extrusions from 2,310 TPA to 10,230 TPA at villageDevarapally, Mandal Hindupur, District Ananthapur, Andhra Pradesh by M/sVakkal Impex Pvt. Ltd. regarding EC.The project authorities and their consultant, M/s Pragathi Labs and ConsultantsPvt. Ltd., Secunderabad gave a detailed presentation on the salient features of theproject and proposed environmental protection measures to be undertaken as per Termsof Reference (TORs) awarded during the 14 th Meeting of the Expert Appraisal Committee(Industry-1) held during 23.9.2010 to 25.9.2010 for preparation of EIA/EMP report. Theproject falls under secondary metallurgical industry in category ‘B’ of the Schedule of EIANotification, 2006 and its amendment dated 1.12.2009. Due to the location of interstateboundary within 10 km of the project site and applicability of General Condition, theproposal is appraised by the Expert Appraisal Committee (Industry) of MoEF.M/s. Vakkal Impex Pvt. Ltd. have proposed to expand Aluminium alloy ingotsproduction capacity from 9,900 TPA to 24,750 TPA and Aluminium extrusions from2,310 TPA to 10,230 TPA at Sy. No. 78, Adjacent to IDA, APIIC, Devarapally village,Hindupur Mandal, Ananthapur District, Andhra Pradesh. Total project area is 16.95acres and greenbelt of 5.57 acres will be developed. No National park/wildlife sanctuaryis located within 10 km radius of the project. The nearest human habitation isDevarapally village which is at a distance of 1.2 km. River Penna and Jaimangal flow ata distance of 1.2 km and 5.8 km respectively from the project site. The capital cost andrunning cost of the proposed expansion project would be Rs. 19.13 Crores and 22.2Crores/annum respectively. The capital cost of pollution control measures is around36.85 Lakhs with a running cost of 52.0 Lakhs/annum.It was informed that the existing unit was accorded CTE in 2005 and did notrequire EC. Compliance to the conditions stipulated in the CTO, which was valid till30.9.2012 is submitted and found by the Committee to be satisfactory. Aluminium alloyingots and aluminium extrusions are manufactured by oil fired reverberatory furnace formelting of the aluminium scrap and silicon powder, fluxes & other alloying material andcasting in CI moulds. The aluminium extrusions are manufactured by heating thealuminium scrap to molten state and cast into billets. Aluminium scrap, fluxes and siliconpowder are the raw materials that are used. The total power requirement is 0.875 MVAand drawn from APTRANSCO. DG set of 500 KVA will be installed. The furnace oilrequirement for melting the aluminium scrap in reverberatory furnace is about 8.54 m 3 /d.Air pollution control will be by fume extraction through hood by induced draft fanand treated in packed bed scrubbers and finally treated gas will be discharged into theatmosphere through a stack. The scrubbed water will be treated by lime coagulationboth for pH correction and precipitation of metallic constituents. The sludge generated ishazardous in nature and is stored after solar dried in plastic bags and sent to TSDF at
Hyderabad. Fugitive emissions will be controlled by sprinkling water at loading andunloading and provision of non-leaking of pipe connections, valves, fan, compressor etc.Base line data of ambient air quality monitored at eight locations indicates thatconcentrations of RSPM, SO 2 and NO x are varying from 35 µg/m 3 to 62 µg/m 3 , 8 µg/m 3to 15.2 µg/m 3 and 10 µg/m 3 to 18 µg/m 3 respectively. AAQ modeling study indicates thatthe maximum incremental GLCs after the proposed expansion would be 1.2 µg/m 3 , 6µg/m 3 and 10 µg/m 3 with respect to RSPM, SO 2 and NO x respectively. The resultantconcentrations are within the NAAQS.The total quality of water required is 0.065 MLD for process (cooling andscrubbing water for pollution control), drinking and sanitation purpose. The water isdrawn from the bore well located within the plant premises. The cooling water andscrubber water are recycled and blow downs are utilized for dust suppression andgreenbelt development. Sewage is treated by septic tank and finally discharged into thesoak pit. No effluent will be discharged outside the factory premises. The dross isleached by alkali - additions to recover aluminium. The treated dross is stored after drainin plastic bags and sent to TSDF at Hyderabad. Waste oil and used batteries will be soldto authorized recyclers/reprocessers.The Committee deliberated on the issues raised during the Public Hearing / PublicConsultation meeting conducted by the Andhra Pradesh Pollution Control Board on 20 thSeptember,2011. The issues raised in the public hearing were regarding more jobopportunities in the expansion project, to clarify the budget allocation for the socioeconomic development like education, medical, infrastructure, to increase the workerssalary etc. which were addressed in the EIA/EMP report.After detailed deliberations, the Committee found the EIA/EMP report adequateand suggested to stipulate following specific conditions along with other environmentalconditions while considering for accord of environmental clearance subject tosubmission of the CTE of the existing unit:i. The company shall install wet scrubber and bag filters etc. to control theparticulate emissions below 50 mg/Nm 3 .ii.iii.iv.The National Ambient Air Quality Standards issued by the Ministry vide G.S.R.No. 826(E) dated 16 th November, 2009 should be followed.Gaseous emission levels including secondary fugitive emissions from all thesources shall be controlled within the latest permissible limits issued by theMinistry vide G.S.R. 414(E) dated 30 th May, 2008 and regularly monitored.Guidelines / Code of Practice issued by the CPCB should be followed.Efforts shall be made to make use of rain water harvested. If needed, capacity ofthe reservoir should be enhanced to meet the maximum water requirement. Onlybalance water requirement shall be met from other sources.v. The total water requirement shall not exceed 0.065 MLD. No effluent shall bedischarged and ‘zero’ discharge shall be adopted.
Page 1: MINUTES OF2 ND RECONSTITUTED EXPERT
Page 4 and 5: 5. Regular monitoring of influent a
Page 8 and 9: vi.vii.viii.ix.Risk and Disaster Ma
Page 10 and 11: 4. Secondary fugitive emissions fro
Page 12 and 13: µg/m 3 , 6 µg/m 3 to 21.3 µg/m 3
Page 14 and 15: permission for drawl of 16 MGD of w
Page 16 and 17: Ministry’s Regional Office at Ban
Page 18 and 19: iv.Secondary fugitive emissions sha
Page 20 and 21: EIA/EMP. Leather/skin/hide processi
Page 22 and 23: By-products1 HCl 0 16.95 16.952 Amm
Page 24 and 25: y M/s K. P. R. Industries (India) L
Page 26 and 27: chlorine storage area shall be prov
Page 28 and 29: ii.Bag filter alongwith stack of ad
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Page 32 and 33: authorization or membership of TSDF
Page 34 and 35: proposed expansion is Rs.1, 663 Cro
Page 36 and 37: These analysis should include trace
Page 38 and 39: 49. A note on the impact of drawl o
Page 40 and 41: a language other than English, an E
Page 42 and 43: eserved forests, wildlife sanctuari
Page 44 and 45: 37. Impact of the transport of the
Page 46 and 47: 66. Impact of the project on local
Page 48 and 49: project will be 56.51 MW, which wil
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Page 52 and 53: 59. All stock piles will have to be
Page 54 and 55: Grain size analysis of quartziteRev
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1. Measures shall be taken to mitig
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On 17.6.2010, application was submi
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6. Regular monitoring of influent a
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2. Bag filter alongwith stack of ad
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vii) All the solvent storage tanks
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v) Total fresh water requirement fr
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5. Cathodic protection shall be pro
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SEIAA, Karnataka on 5.7.2011 after
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35. Ground water monitoring minimum
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2.4.8. Proposed Integrated Cement P
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vii) As proposed, Industrial efflue
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After detailed deliberations, the C
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Solvent red 135Solvent red168Solven
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556, 560, 561/1, Village Dudhwada,
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22 nd March, 2012 for Anand distric
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xviii. In case the commercial viabi
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SPM (0.0308ug/m 3 ), HC (8.87ug/m 3
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eneficial purposes. Domestic efflue
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Distillery Units are listed at S.N.
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during rainy season by flowing alon
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i. Distillery unit should be based
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Chemicals Industry (Bulk Drugs & In
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vi)Trade effluent should be segrega
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PM 10 (29 - 141 ug/m 3 ), NO x (10
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xi.xii.xiii.xiv.i. In case the comm
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2.5.14. Setting up of Di-methyl Sul
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concerned Authority and a copy subm
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viii. All the issues raised during
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2.5.17. Manufacture of Phenol Forma
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ix)Green belt should be developed i
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v. The company should make the arra
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xxvi.xxvii.Company should have own
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xi.xii.xiii.xiv.vii.viii.ix.Treated
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Water based drilling fluid will be
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vii.viii.ix.The company should cons
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awarded during the 18 th Meeting of
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iii.iv.Water based drilling mud sho
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‘Operator’ on 30.06.2010. Block
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3 95 O 06’22.74” 10 O 01’46.6
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25. Details of all environment and
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In the NPK mixtures plant, Unit wil
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41. Action plan for rainwater harve
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composted with press mud. Fly ash o
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42. What is the hierarchical system
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12. Present land use based on satel
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IA.II (I) dated 4 th August, 2009,
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14. List of products alongwith the
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iii. Authenticated English translat
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27. Action plan to control ambient
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2.5.30. Expansion of Synthetic Orga
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16. List of products alongwith the
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i. All documents shall be properly
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24. Lagoon capacity for sugar unit
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S.N. Product Capacity (MTPD)1 Urea
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44. Socio-economic development acti
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6. A map indicating location of the
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(a) Does the company have a well la
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13. Present land use based on satel
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52. Any litigation pending against
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12. Project site location alongwith
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51. Public hearing to be conducted
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20. Air pollution control measures
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The Committee decided that the prop
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31. Treatment of phenol in the effl
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located outside the notified indust
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11011/381/2006-IA II (I) dated 11 t
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e ground water. Oily effluent will
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xv.xvi..xvii.xviii.xix.xx.xxi.xxii.
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with a capacity of 4.5 KL/day. No N
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to 90 % and will be sold as cattle
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xiv. Dedicated parking facility for
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vii) As proposed, Industrial efflue
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i) Ambient air quality data should
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Discarded drums and empty bags will
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project is PM (1.775 ug/m 3 ), SO 2
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0.7Crores. No wildlife sanctuary/ r
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The project authorities and their c
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26 Methyl Ethyl ketone 200027 4-Nit
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4. Regulatory framework5. A map ind
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the environmental or forest norms /
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12. Location of National Park/Wild
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45. What is the hierarchical system
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After detailed deliberations, the E
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46. Corporate Environmental Respons
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12. Project site location alongwith
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i. All documents shall be properly
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17. Ambient air quality monitoring
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vi.vii.The final EIA-EMP report sub
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11. Manufacturing process details o
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iv. The letter/application for EC s
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21. The suspended particulate matte
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51. Details of Corporate Social Res
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31. M/s Bhushan Steel Limited p32.
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