MINUTES OF2ND RECONSTITUTED EXPERT APPRAISAL ...

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y M/s K. P. R. Industries (India) Ltd. (Formerly Known as M/s K.P.R.Chemicals Ltd.) - (TOR to EC).The project authorities and their consultant (Pioneer Enviro Laboratories &Consultants Pvt. Ltd)gave a detailed presentation on the salient features of the projectand proposed environmental protection measures to be undertaken as per Draft Termsof References (TORs) awarded during the 23 rd Meeting of the Expert AppraisalCommittee (Industry) held during 30 th – 31 st May, 2011 for preparation of EIA/EMP.All theMembrane, cell based Caustic Soda & Caustic Potash plants (>300 TPD) are listed atS.N. 4(d) under Category ‘A’ and appraised at the Central level. Project proponentinformed that proposed activities have been transferred in the name of M/s K. P. R.Industries (India) Ltd. registered under corporate ID: U24233AP2011PLC076877 fromM/s K.P.R. Chemicals Ltd.M/s K. P. R. Industries (India) Ltd.have proposed for setting up of MembraneCell base Caustic Soda (400 TPD) and Membrane Cell based Caustic Potash Plant (100TPD) at Sy. No. 1-4, 7-8 & 11, Village Balabhadrapauram, Mandal Bikkavolu, DistrictEast Godavari, Andhra Pradesh. Total acquired land is 178.35 acres. No nationalpark/wildlife sanctuary/reserve forest is located within 10 Km. No rehabilitation andresettlement is involved. Total cost of the project is Rs. 600.00 Crores. Rs 600 lakhs andRs. 300.00 Lakhs are earmarked towards capital cost and recurring cost per annum forpollution control measures. Following products will be manufactured:S.N. Products Capacity (TPD) Annual Capacity (TPA)1. Caustic Soda Lye (100%) 400 1,32,0002. Caustic Soda Flakes 120 40,0003 Caustic Potash Lye (100%) 100 33,0004 Caustic Potash Flakes 60 20,0005 Hydrogen Gas (Filled) 2 6606 Liquid Chlorine 200 66,0007 Hydrochloric Acid (32%) 600 2,00,0008 Sodium Hypochlorite (15% 120 40,000Cl 2 )9 Calcium Hypochlorite (65 % 30 10,000Cl 2 )10 Chlorinated Paraffin Wax 30 10,00011 Mono Chloro Acetic Acid 20 6,60012 Poly Aluminum Chloride 90 30,00013 Stable Bleaching Powder 50 16,50014 Hydrogen Peroxide (100%) 30 10,000Additionally, PAs informed the Committee that ambient air quality monitoring was carriedout at 9 locations during September, 2011 – November 2011 and submitted dataindicates PM 10 (26.1-37.2ug/m 3 ),PM 2.5 (14.3-18.9 ug/m 3 ), SO 2 (7.8-11.9 ug/m 3 ), NO x(9.2- 13.5 ug/m 3 ),Cl 2 (BDL), VOC (BDL) and HC (BDL).Incremental concentration due toproposed project was estimated to be PM 10 (1.2 ug/m 3 ), SO 2 (2.5 ug/m 3 ) and NOx (2.3ug/m 3 ).Bag filters alongwith stack height (50 m) will be provided to rice husk/coal firedboilers to control particulate emission within 50 mg/m 3 . Scrubbers with NaOH (18%) willbe provided to control Cl 2 emissions less than 15 mg/Nm 3 . Scrubbers will be provided tocontrol HCl emissions less than 35 mg/Nm 3 . Online Chlorine analyser alongwith alarmindicator will be installed in the chlorine stack with a minimum reading of 1 ppm and willbe connected to the DCS control room. Fresh water requirement will be 3800 m 3 /day,
which will be sourced from Godavari River. Industrial effluent generation will be 620m 3 /day and treated in ETP. Treated effluent after ensuring compliance with norms ofAPPCB/CPCB will be used for dust suppression, ash conditioning & for greenbeltdevelopment. Sewage will be treated in STP. No effluent will be discharged outside theplant premises and zero discharge concepts will be followed. Process sludge will bedisposed off through secured landfill. ETP sludge will be sent to TSDF. The Committeeadvised the project proponent to follow site selection criteria for captive landfill siteprescribed by the CPCB/MoEF and prior necessary permission shall be obtained fromAPPCB/CPCB. A copy of membership certificate no CWMP/EGD/KPR/129 issued byM/s Coastal Waste Management Project for managing hazardous waste to TSDF issubmitted. Green belt will be developed in 60 acres of land out of total land 178.35acres.The Committee deliberated upon the issues raised during the Public Hearing /Public Consultation meeting conducted by the AP Pollution Control Board on 15 thFebruary, 2011. The issues raised were employment, anticipated pollution problems,pollution control measures, budget for greenbelt, and socio-economic developmentprogramme under CSR. In response, project proponent confirmed that installation of bagfilter will bring down the particulate emission less than 50 mg/m 3 . Greenbelt will bedeveloped in 60 acres of land and 0.6 crore is earmarked exclusively for greenbelt. NOCobtained from Balabhadrapuram gram panchayat for the setting up of Caustic soda andother plants as per their resolution no. 1/2012 dated 13.01.2012. Wastewater will betreated in the ETP and no effluent will be discharge outside the factory premisesandhave satisfactorily been responded by the project proponent and incorporated in thefinal EIA/EMP report.After detailed deliberations, the Committee found the final EIA/EMP reportadequate and suggested to stipulate following specific conditions along with otherenvironmental conditions while considering for accord of environmental clearance:i) Bag filter alongwith adequate stack should be provided to rice husk/coal fired boilersboiler to control particulate emissions within 50 mg/Nm 3 . The waste gasses shall bedischarged into atmosphere through stack of adequate height as per CPCB/APPCBguidelines.ii)iii)As proposed adequate scrubbing system shall be provided to control Cl 2 emissionsless than 15 mg/Nm 3 and control HCl emissions less than 35 mg/Nm 3 respectively.Online Chlorine analyser alongwith alarm indicator shall be installed in the chlorinestack with a minimum reading of 1 ppm and will be connected to the DCS controlroom. The scrubbing media shall be sent to effluent treatment plant (ETP) fortreatment. Efficiency of scrubber shall be monitored regularly and maintainedproperly. At no time, the emission levels shall go beyond the prescribed standards.The gaseous emissions (SO 2 , NOx, Cl 2 , HCl) and particulate matter from boiler andprocess stack shall conform to the norms prescribed by the CPCB/ APPCB fromtime to time. At no time, the emission levels shall go beyond the prescribedstandards. In the event of failure of any pollution control system adopted by the unit,the respective unit shall not be restarted until the control measures are rectified toachieve the desired efficiency. Stack emissions shall be monitored regularly.iv) Proper hood alongwith suction facility and scrubbing arrangement should beprovided in the chlorine storage area. Alarm for chlorine leakage if any in the liquid
Page 1: MINUTES OF2 ND RECONSTITUTED EXPERT
Page 4 and 5: 5. Regular monitoring of influent a
Page 6 and 7: The revised draft EIA/EMP report sh
Page 8 and 9: vi.vii.viii.ix.Risk and Disaster Ma
Page 10 and 11: 4. Secondary fugitive emissions fro
Page 12 and 13: µg/m 3 , 6 µg/m 3 to 21.3 µg/m 3
Page 14 and 15: permission for drawl of 16 MGD of w
Page 16 and 17: Ministry’s Regional Office at Ban
Page 18 and 19: iv.Secondary fugitive emissions sha
Page 20 and 21: EIA/EMP. Leather/skin/hide processi
Page 22 and 23: By-products1 HCl 0 16.95 16.952 Amm
Page 26 and 27: chlorine storage area shall be prov
Page 28 and 29: ii.Bag filter alongwith stack of ad
Page 30 and 31: Points Latitude LongitudeA 23 o 12
Page 32 and 33: authorization or membership of TSDF
Page 34 and 35: proposed expansion is Rs.1, 663 Cro
Page 36 and 37: These analysis should include trace
Page 38 and 39: 49. A note on the impact of drawl o
Page 40 and 41: a language other than English, an E
Page 42 and 43: eserved forests, wildlife sanctuari
Page 44 and 45: 37. Impact of the transport of the
Page 46 and 47: 66. Impact of the project on local
Page 48 and 49: project will be 56.51 MW, which wil
Page 50 and 51: 31. Sources of secondary emissions,
Page 52 and 53: 59. All stock piles will have to be
Page 54 and 55: Grain size analysis of quartziteRev
Page 56 and 57: 1. Measures shall be taken to mitig
Page 58 and 59: On 17.6.2010, application was submi
Page 60 and 61: 6. Regular monitoring of influent a
Page 62 and 63: 2. Bag filter alongwith stack of ad
Page 64 and 65: vii) All the solvent storage tanks
Page 66 and 67: v) Total fresh water requirement fr
Page 68 and 69: 5. Cathodic protection shall be pro
Page 70 and 71: SEIAA, Karnataka on 5.7.2011 after
Page 72 and 73: 35. Ground water monitoring minimum
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2.4.8. Proposed Integrated Cement P
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vii) As proposed, Industrial efflue
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After detailed deliberations, the C
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Solvent red 135Solvent red168Solven
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556, 560, 561/1, Village Dudhwada,
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22 nd March, 2012 for Anand distric
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xviii. In case the commercial viabi
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SPM (0.0308ug/m 3 ), HC (8.87ug/m 3
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eneficial purposes. Domestic efflue
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Distillery Units are listed at S.N.
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during rainy season by flowing alon
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i. Distillery unit should be based
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Chemicals Industry (Bulk Drugs & In
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vi)Trade effluent should be segrega
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PM 10 (29 - 141 ug/m 3 ), NO x (10
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xi.xii.xiii.xiv.i. In case the comm
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2.5.14. Setting up of Di-methyl Sul
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concerned Authority and a copy subm
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viii. All the issues raised during
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2.5.17. Manufacture of Phenol Forma
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ix)Green belt should be developed i
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v. The company should make the arra
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xxvi.xxvii.Company should have own
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xi.xii.xiii.xiv.vii.viii.ix.Treated
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Water based drilling fluid will be
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vii.viii.ix.The company should cons
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awarded during the 18 th Meeting of
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iii.iv.Water based drilling mud sho
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‘Operator’ on 30.06.2010. Block
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3 95 O 06’22.74” 10 O 01’46.6
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25. Details of all environment and
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In the NPK mixtures plant, Unit wil
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41. Action plan for rainwater harve
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composted with press mud. Fly ash o
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42. What is the hierarchical system
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12. Present land use based on satel
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IA.II (I) dated 4 th August, 2009,
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14. List of products alongwith the
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iii. Authenticated English translat
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27. Action plan to control ambient
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2.5.30. Expansion of Synthetic Orga
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16. List of products alongwith the
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i. All documents shall be properly
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24. Lagoon capacity for sugar unit
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S.N. Product Capacity (MTPD)1 Urea
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44. Socio-economic development acti
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6. A map indicating location of the
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(a) Does the company have a well la
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13. Present land use based on satel
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52. Any litigation pending against
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12. Project site location alongwith
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51. Public hearing to be conducted
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20. Air pollution control measures
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The Committee decided that the prop
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31. Treatment of phenol in the effl
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located outside the notified indust
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11011/381/2006-IA II (I) dated 11 t
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e ground water. Oily effluent will
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xv.xvi..xvii.xviii.xix.xx.xxi.xxii.
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with a capacity of 4.5 KL/day. No N
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to 90 % and will be sold as cattle
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xiv. Dedicated parking facility for
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vii) As proposed, Industrial efflue
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i) Ambient air quality data should
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Discarded drums and empty bags will
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project is PM (1.775 ug/m 3 ), SO 2
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0.7Crores. No wildlife sanctuary/ r
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The project authorities and their c
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26 Methyl Ethyl ketone 200027 4-Nit
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4. Regulatory framework5. A map ind
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the environmental or forest norms /
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12. Location of National Park/Wild
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45. What is the hierarchical system
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After detailed deliberations, the E
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46. Corporate Environmental Respons
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12. Project site location alongwith
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i. All documents shall be properly
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17. Ambient air quality monitoring
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vi.vii.The final EIA-EMP report sub
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11. Manufacturing process details o
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iv. The letter/application for EC s
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21. The suspended particulate matte
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51. Details of Corporate Social Res
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31. M/s Bhushan Steel Limited p32.
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