27.11.2012 Views

Clean Oil - Bright Ideas, Company Profile - Cjc.dk

Clean Oil - Bright Ideas, Company Profile - Cjc.dk

Clean Oil - Bright Ideas, Company Profile - Cjc.dk

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

<strong>Clean</strong> <strong>Oil</strong><br />

<strong>Bright</strong> <strong>Ideas</strong>


<strong>Clean</strong> <strong>Oil</strong>, <strong>Bright</strong> <strong>Ideas</strong><br />

An introduction to the company C.C. Jensen A/S<br />

It is important that our customers know what C.C.Jensen A/S<br />

stands for; how the company started; how it has developed and<br />

not least: what they can expect of us in the future.<br />

In brief that has been our incentive to write and publish the book:<br />

as information to our esteemed customers.<br />

Yours sincerely<br />

Ulrich Ritsing<br />

Director, Sales & Marketing<br />

Filter Division<br />

C.C.Jensen A/S<br />

Published by: C.C.Jensen A/S, Løvholmen 13, 5700 Svendborg<br />

© C.C.Jensen A/S, 2003, 2006<br />

Idea: Ulrich Ritsing<br />

Text: MA. Erik Møller Nielsen & Torben S. Madsen<br />

Translation: TSMadsen<br />

Layout and printing: Tryk Team A/S, Svendborg


The short story<br />

The company C.C.Jensen<br />

1953- 2003<br />

C.C.Jensen A/S - a Danish industrial<br />

The growth layer of Danish industry largely consists of small and medium sized<br />

companies. Most of them family-owned like C.C.Jensen A/S.<br />

There are several obvious advantages to family companies: a short line of command<br />

and quick adjustment to changing conditions. More often that not the<br />

family company is characterized by a strong sense of responsibility: they care for<br />

their employees and customers, almost as were they family members. That was<br />

true for C.C.Jensen in 1953, just as it is for C.C.Jensen A/S today.<br />

The CCJ spirit<br />

The financial policy is a cornerstone of the company’s sense of responsibility.<br />

The principle of economical responsibility was also founded in the years after<br />

1953 when Mrs. Karen Jensen managed both the company’s bookkeeping and<br />

the household accounts. In the beginning the two sets of accounts were virtually<br />

the same. Invoices from the growing filter production, bills concerning purchase<br />

of clothes for the children, bills from the groceries store and many other private<br />

expenses were meticulously archived in cardboard boxes with handwritten titles.<br />

It is in these boxes we find the beginning of the story of C.C.Jensen.


4<br />

One of the first drawings of<br />

a CJC Fine Filter. The<br />

dawing is dated 1942,<br />

11 years before C.C.Jensen<br />

founded his own company.<br />

Note that the CJC<br />

triangle logo was is use<br />

already then.<br />

The good story<br />

One day, towards the end of the<br />

1930's, onboard m/v Marchen<br />

Maersk travelling from America<br />

to Japan, the first assistant<br />

engineer made his rounds in the<br />

engine room. For some time he<br />

had kept a watchful eye on oil<br />

drops leaking from a pipe connection<br />

in the engine’s lube-oil<br />

system. On this particular day<br />

he observed them very closely<br />

and incidentally a drop fell on<br />

his hand. Looking at the drop<br />

he could not help noticing how<br />

clear is was. Intriguing, because<br />

he knew that the oil flowing in<br />

the pipes was pitch dark from<br />

soot and blow-bys. He took a<br />

closer look and saw that the<br />

drop had been pressed out<br />

Chapter I<br />

The History<br />

through the gasket in the flangeassembly<br />

of the pipes. His<br />

immediate thought was that the<br />

gasket material had acted as - a<br />

filter!<br />

Roughly so, we imagine, were<br />

the circumstances inspiring<br />

marine engineer C.C.Jensen to<br />

develop a filter for the lubrication<br />

oil in the ship’s diesel engine.<br />

The facts are that he sailed on<br />

five different Maersk vessels<br />

from 1930 to 1937 and that his<br />

idea saw the light of day during<br />

this period. He did not himself<br />

make a note of that particular<br />

incident, but he must have told<br />

it to someone, because the<br />

story is still told in the company,<br />

and very often in more dramatic<br />

versions with the oil drop hitting<br />

him right on his nose and<br />

making him an inventor in that<br />

very moment. And maybe that<br />

was what happened - who<br />

knows?<br />

Before we in the following begin<br />

the ascertainable story of the<br />

company of C.C.Jensen, we<br />

must remember that at the time<br />

great inventions were often the<br />

work of a single man - and not<br />

like today, where inventions<br />

more often than not are the<br />

result of intense teamwork.<br />

The true story<br />

The inventor of the CJC Fine<br />

Filter and the founder of the<br />

company C.C.Jensen, Carl


Christian Jensen, was born in<br />

1906. Already at the age of 13<br />

he took lessons in mechanical<br />

drawing and in 1921 he started<br />

as an engineering apprentice.<br />

He and his family now lived in<br />

Svendborg and the largest and<br />

most complex factory in town<br />

became his workplace, namely<br />

Svendborg Steel Shipyard. His<br />

future course had been charted.<br />

The Marine Engineer<br />

The shipyard, established in<br />

1907, had in 1919 undergone<br />

an extensive modernisation and<br />

was now a modern, industrial<br />

company which, as customary<br />

at the time, comprised virtually<br />

all trades and professions. In<br />

other words: a well of knowledge<br />

to the inquisitive. That he<br />

would later return to the shipyard<br />

in another position and the<br />

yard would play an important<br />

role during the start of his own<br />

company, he did not know<br />

then.<br />

After six years’ apprenticeship<br />

he finished as a trained machine<br />

room operator in 1927 and was<br />

able to sign up for a ship. He<br />

had already been in contact<br />

with the shipping company<br />

A.P.Moeller so that same year<br />

he was hired for the first in a<br />

row of Maersk vessels. His first<br />

vessel was a steamer, s/s Hans<br />

Maersk (1916), which he signed<br />

on to in Naples.<br />

The sailor and the diesel<br />

engine<br />

1930 saw the beginning of the<br />

most important part of his sailing<br />

career. That was when he<br />

signed on to his first motor ship,<br />

the m/v Marie Maersk, as third<br />

assistant engineer. From his letters<br />

home we learn that this<br />

ship meant a considerable<br />

improvement to his working<br />

conditions - and it must have<br />

meant the world to him that he<br />

now worked with diesel engines<br />

- an almost virgin technology in<br />

seagoing vessels at the time.<br />

This was just 18 years after the<br />

first ocean going diesel-propelled<br />

vessel, m/s Selandia had<br />

returned to Denmark after her<br />

maiden voyage.<br />

M/v Marchen Maersk,<br />

one of the five Maersk vessels<br />

C.C.Jensen was signed on to.<br />

Carl Christian Jensen,<br />

founder of the company<br />

C.C.Jensen.<br />

Chapter I - The History 5


6<br />

Chapter II<br />

The Present<br />

Right now…<br />

When looking back in time as<br />

we have just done, it becomes<br />

clear how the C.C.Jensen A/S<br />

of today is the inevitable result<br />

of its history and the people in<br />

it. One may claim that everything<br />

is a result of its history, but<br />

in the present decade, where<br />

“branding” is the stated strategic<br />

objective of many companies,<br />

it is comforting to see that<br />

the values represented by the<br />

CJC brand are the result of a<br />

natural development of the<br />

company.<br />

Branding is not only a question<br />

of getting your name and trademark<br />

known. If the existing<br />

customers are to remain custo-<br />

mers - and if a company wants<br />

to win new customers - its<br />

products and trademark must<br />

not only be known, but renown.<br />

It is all about consistent quality<br />

and confidence; confidence in<br />

the products as well as in the<br />

organisation behind. Confidence<br />

is something you earn - and<br />

usually over a long period of<br />

time. When the C.C.Jensen<br />

sales people and representatives<br />

move in the fast-running<br />

world of today to sell the company’s<br />

products to new markets,<br />

new customers or new<br />

applications, they obviously do<br />

not have long time to earn the<br />

confidence. Consequently, it<br />

becomes very important that<br />

their self-confidence is impecca-<br />

ble - and there is no better<br />

basis for self-confidence than a<br />

solid foundation in company<br />

history.<br />

SALES & APPLICATIONS<br />

To illustrate both the diversity of<br />

the CJC products and the challenges<br />

presented to CCJ sales<br />

people, we will take a closer<br />

look at some of the important<br />

CCJ customer segments and filtration<br />

applications.<br />

Mining<br />

Although C.C.Jensen has supplied<br />

filtration equipment to<br />

mining machinery (crushers,<br />

excavators, etc.) the real breakthrough<br />

came not too long ago<br />

in Chile as the result of a very


dedicated effort by CCJ’s young<br />

subsidiary in that country. They<br />

had targeted the big Chilean<br />

copper mines as potential CJC<br />

customers, starting out with<br />

small off-line filter units for various<br />

mobile machinery. However,<br />

the big tractors, trucks, excavators<br />

etc. are not owned by the<br />

mine, but leased from the<br />

manufacturer, the large<br />

American company Caterpillar,<br />

who is also responsible for all<br />

maintenance. The oil for the<br />

equipment was to be supplied<br />

by the mine, who had made an<br />

arrangement with Esso Chile,<br />

who had established large oil<br />

storage facilities at the mine.<br />

Three parties with each their<br />

particular interest.<br />

It took some work and quite<br />

some time to convince the three<br />

parties that they had a mutual<br />

interest in improving the oil cleanliness<br />

of the oil for the machines,<br />

but in the end CJC Filters<br />

were installed on the large storage<br />

tanks and mobile filter units<br />

are used whenever the big mobile<br />

machines are serviced - and<br />

most of the stationary machines<br />

have been equipped with CJC<br />

Filters as well. It goes without<br />

saying that in a harsh environment<br />

as mining with heavy duty<br />

use, loads of dust and extreme<br />

temperatures, a stringent and<br />

continuous control of oil cleanliness<br />

is of utmost importance. As<br />

such, the mining industry constitutes<br />

an application sector very<br />

interesting to CCJ; the fine filtration,<br />

the water separation, the<br />

huge dirt holding capacity, the<br />

modular build and customized<br />

designs, and not least the deep<br />

knowledge of oil maintenance -<br />

all the CJC virtues are called for<br />

in the mining industry.<br />

As a spin-off, the Chilean project<br />

lead to the introduction of<br />

higher oil cleanliness standards<br />

within the entire mining area and<br />

CCJ is now cooperating with<br />

Caterpillar, the oil companies,<br />

the storage designer and the<br />

mines to improve the oil storage<br />

plants. And other CJC distributors<br />

around the world are already<br />

benefitting from the experience<br />

gathered in Chile.<br />

The Chilean CCJ crew inspects<br />

the oil filled rear differential<br />

of a gigantic 600<br />

tons mining truck<br />

Chapter II - The Present 7


8<br />

In Canada - also a major<br />

paper manufacturing country<br />

- the CJC distributor<br />

Klassen Speciality<br />

Hydraulics has successfully<br />

sold and serviced many<br />

CJC products to a variety of<br />

applications within the<br />

paper industry. Seeing<br />

Harvey Klassen in front of<br />

the paper machine gives an<br />

excellent impression of how<br />

huge these machines are.<br />

Pulp & paper industry<br />

C.C.Jensen A/S has a long<br />

history of supplying filtration<br />

equipment for paper machines.<br />

Around 1980 when the company<br />

had founded an in-house<br />

sales department, the first<br />

export market to be taken on<br />

was Sweden - a country with a<br />

huge pulp and paper industry.<br />

Virtually all prime processes in<br />

paper manufacture involves<br />

water. Particularly the huge<br />

paper machines where the pulp<br />

(basically cellulose fibres blended<br />

in water) is band pressed<br />

into big lanes of raw-paper, are<br />

prone to have their lubrication oil<br />

polluted with water.<br />

Consequently, the first Swedish<br />

CJC importer and their salesman,<br />

Birger Vesterlund, saw a<br />

huge potential for the CJC Filter<br />

Separator in this segment - and<br />

after a solid and long effort he<br />

succeeded and his work was a<br />

real boost for the use of large<br />

CJC Filter Separators in industrial<br />

applications (the Filter Separator<br />

was originally developed for<br />

the fine filtration and water separation<br />

on marine diesel fuels).<br />

The contact with the Swedish<br />

paper industry also played an<br />

important role in the development<br />

of the CJC Desorber. In<br />

the very large central lubrication<br />

systems of paper machines the<br />

water ingress rate is often so<br />

high that a conventional CJC<br />

Filter Separator would have to<br />

be extensively large to keep<br />

pace. Further, the lube oils used<br />

in paper machines often have a<br />

tendency (inherent or through<br />

wear) to dissolve large amounts<br />

of water. CJC Filter Separators<br />

cannot separate dissolved


water from oil, so a more<br />

“powerful” method had to be<br />

found. The answer C.C.Jensen<br />

came up with was desorption: a<br />

process where water is removed<br />

by blowing cool, dry air<br />

through the warm oil and the air<br />

“absorbs” the water. It would be<br />

wrong to say that the CJC<br />

Desorber was a hit right from<br />

the start, but as so often before<br />

a constructive cooperation between<br />

a customer and<br />

C.C.Jensen resulted in a valuable<br />

and viable solution. CJC<br />

Desorbers now consist of a<br />

range of types and models and<br />

the utilization of the desorption<br />

principle is still somewhat of a<br />

C.C.Jensen speciality.<br />

Today not only CJC Filter<br />

Separators and Desorbers are<br />

sold to the pulp and paper industry.<br />

The CJC products find use<br />

on a variety of applications:<br />

paper machines, defibrators,<br />

slap presses, refiners and bearing<br />

systems a.m.o. - and in<br />

almost all of the important paper<br />

manufacturing countries in the<br />

world.<br />

Steel industry<br />

Heavy industries such as steel<br />

production and milling are ideal<br />

CJC application areas. Tough<br />

operating conditions with heat,<br />

dust, dirt and cooling water<br />

enhances the need for high<br />

quality oil filtration solutions and<br />

the vast dirt holding capacity of<br />

the CJC Filter Inserts is a valuable<br />

sales argument. The history<br />

of CJC products in the steel<br />

industry goes back to the late<br />

1950's when C.C.Jensen’s<br />

German licensees, Karberg &<br />

Hennemann began selling Fine<br />

Although Denmark has only<br />

one actual steel mill,<br />

DanSteel, it has been a<br />

valued C.C.Jensen customer<br />

for many years. CCJ<br />

Sales Engineer Bjorn<br />

Martinsen (right) services<br />

Dansteel on a regular basis,<br />

letting the maintenance<br />

people benefit from CCJ’s<br />

experiences from steel mills<br />

all over the world.<br />

Chapter II - The Present 9


10<br />

Even a remote power transformer<br />

station in Canada<br />

can benefit from a CJC<br />

Vacuum Filter.<br />

Filters to the large, German steel<br />

manufactures. When C.C.Jensen<br />

established its own sales department<br />

the existing leads to the<br />

steel industries were inspiration<br />

to address similar customers in<br />

other countries.<br />

Over the years CCJ have supplied<br />

oil filtration solutions for many<br />

types of mills and machinery within<br />

the steel and related industries,<br />

mainly in European countries<br />

such as Great Britain, Sweden<br />

and Germany. Heavy industries<br />

in general is an important market<br />

segment to C.C.Jensen. As<br />

mentioned in the story of the<br />

Chilean mines sales above,<br />

heavy industry applications<br />

often require special solutions,<br />

customized and combined oil<br />

maintenance units. In brief, this<br />

an area where C.C.Jensens vast<br />

knowledge of filtration combined<br />

with the versatility of the entire<br />

range of CJC products have<br />

proved to be very efficient.<br />

Power generation<br />

industry<br />

Some of the biggest CJC Filter<br />

Separator units ever made have<br />

been supplied for maintaining<br />

the main lube oil on large power<br />

generation steam turbines. The<br />

CCJ organisation is in constant<br />

contact with the world’s major<br />

turbine manufacture and have<br />

frequently supplied oil maintenance<br />

equipment for new power<br />

plant projects.<br />

The use of CJC Filters within<br />

power generation dates back to<br />

the very start of the company<br />

C.C.Jensen - yes, even a few<br />

year before the start. As mentioned<br />

earlier in this book some of<br />

the very first CJC Fine Filters<br />

were tested and sold to local<br />

Danish power plants. Back then<br />

the “plants” were not that big<br />

and almost all of them had diesel<br />

powered generators, and the<br />

CJC Filter was used for cleaning<br />

the lube oil on these diesel engines.<br />

The later experiences from<br />

Germany with CJC Fine Filter<br />

units for turbine lube oil and not<br />

least from Sweden, where a<br />

great number of CJC products<br />

have been supplied for a variety<br />

of hydro turbine power genera-


Danish Power Station “Fynsvaerket”,<br />

a typical coal-fired steam<br />

turbine power plant - and a CCJ<br />

customer.<br />

tion related applications, have<br />

given C.C.Jensen a good insight<br />

in power generation technology<br />

and requirements.<br />

The use of isolating oil is a<br />

quite specialized application<br />

within power generation and<br />

distribution. Because of its<br />

electric isolating and coolant<br />

properties of certain types of<br />

oil, large industrial electric<br />

switch gears and transformers<br />

are oil filled. For an number of<br />

years C.C.Jensen has supplied<br />

filtration solutions for switch<br />

gears and on-load tap changers<br />

- even as original equipment<br />

to some manufacturers.<br />

In order to preserve the isolating<br />

and lubricating ability of the


12<br />

Justin Stover of C.C.Jensen<br />

Inc in Seattle, USA, responsible<br />

for CJC sales to the<br />

North American wind energy<br />

market, in good view of<br />

the market. CCJ Inc is<br />

represented in the American<br />

Gear Manufacturers<br />

Association and thus involved<br />

in describing future<br />

standards for gear maintenance.<br />

oil it is in switch gears important<br />

to continuously remove the<br />

many particles deriving from<br />

the hard metal-to-metal contact<br />

and sparking between the<br />

metal surfaces - and also to<br />

keep the humidity (water content)<br />

of the oil very low.<br />

Keeping the oil almost completely<br />

dry is even more important<br />

in power transformers. The presence<br />

of water and oxygen in<br />

the isolating oil may dramatically<br />

reduce the lifetime of a transformer<br />

as they accelerate the<br />

degradation of the oil and, not<br />

least, the paper isolation material<br />

in the transformer.<br />

With an ambition of being a fullscale<br />

filtration provider to the<br />

power industry, it was only natural<br />

when C.C.Jensen a few<br />

years ago started developing a<br />

dedicated transformer oil maintenance<br />

unit. In many ways the<br />

resulting product, the CJC<br />

Vacuum Filter, represents a step<br />

into a new world for CCJ. The<br />

Vacuum Filter combines a well<br />

known filtration method, the<br />

depth filter insert, with a new (to<br />

CCJ) technology: vacuum - the<br />

ideal method to remove even<br />

the slightest (water) humidity<br />

from oil and a fine supplement<br />

to the water removal technologies<br />

already mastered by CCJ,<br />

namely coalescing, absorption<br />

and desorption.<br />

Further, the oil chemistry of<br />

transformers is quite different to<br />

the traditional CJC applications:<br />

lubricating and power transmitting<br />

oils, so for the CCJ organisation<br />

to acquire the necessary<br />

knowledge of transformer technology,<br />

manufactures markets<br />

and customers has been a challenge,<br />

yet a rewarding one. It<br />

has brought the company pro-<br />

duct developments and insight<br />

from which not only the entire<br />

organisation, but also the traditional<br />

CJC products will benefit<br />

for years to come.<br />

Wind turbines<br />

Even though wind turbines -<br />

along with other renewable<br />

energy sources - strictly speaking<br />

is part of the power generating<br />

industry, they deserve<br />

specific mentioning in this<br />

account of CJC application<br />

areas. Around the turn of the<br />

century the state of the art wind<br />

turbines had become so large<br />

that the extreme load on their<br />

gearboxes called for improved<br />

oil maintenance. C.C.Jensen<br />

had the good fortune to have<br />

three of worlds major wind turbine<br />

manufactures on the Danish<br />

home market, so it was only<br />

natural for the company to seize<br />

this excellent opportunity to


Knowledge sharing of course<br />

involves the Danish technical<br />

back-up and back office<br />

functions. The support<br />

engineers have all relevant<br />

product information available<br />

on-screen.<br />

combine forces with the turbine<br />

manufactures in developing a<br />

CJC Off-line Fine Filter solution<br />

especially for wind turbine gearboxes.<br />

Obviously, success did<br />

not come overnight - but it<br />

came! Through a dedicated,<br />

serious effort and a continuous<br />

exchange of experience and<br />

knowledge with the manufacturers<br />

CCJ has sold more than<br />

15,000 Fine Filters to wind turbines<br />

worldwide during the last 6<br />

years.<br />

This would not have been possible<br />

without a coordinated<br />

sales and marketing work in the<br />

almost entire CCJ distribution<br />

channel, where both wind turbine<br />

manufactures and the after<br />

market have been targeted. The<br />

wind turbine adventure has<br />

taught the CCJ organisation the<br />

value of world wide knowledge<br />

sharing and joint efforts.


14<br />

PLC based, touch-screen<br />

system control and monitoring<br />

device on a CJC Heavy<br />

Fuel Conditioning Unit.<br />

Chapter III<br />

In their basics CJC filtration product<br />

are not technologically<br />

complex, but already now we<br />

make use of sophisticated electronics<br />

to monitor and control<br />

the operation of CJC filter units,<br />

thus enhancing the values and<br />

benefits of the mere fluid cleaning<br />

process. And this is just<br />

the beginning. In future advanced<br />

touch-screen PLC control<br />

The Future<br />

electronics will be available for<br />

more CJC products - and<br />

C.C.Jensen will allocate considerable<br />

resources to the research<br />

of sensoring and analysis<br />

technologies<br />

The sharing of knowledge and<br />

competent technical back-up<br />

are key elements in<br />

C.C.Jensen’s strategy for the<br />

future. We want CJC sales<br />

people to be the most competent<br />

within their field and we<br />

want our engineers and product<br />

specialist to be on the forefront<br />

of filtration technology development.<br />

The primary tools to<br />

achieve these ambitious objectives<br />

are extensive training and<br />

the utilization of information<br />

technology. Within the frame-


work of the CJC Univers we<br />

arrange practical and theoretical<br />

training lessons, both for the<br />

Danish based C.C.Jensen personnel<br />

and for sales people and<br />

technicians from the sales organisation<br />

worldwide.<br />

With the use of information and<br />

communication technology<br />

C.C.Jensen is able to offer training<br />

sessions as e-learning and<br />

able to share knowledge in virtual<br />

real time - and we will both<br />

broaden and deepen our know-<br />

ledge through networking with<br />

relevant organisations and research<br />

institutes. And we will do<br />

this to continue to be able to<br />

provide our customers with the<br />

best filtration solutions,<br />

In-house training session for<br />

production personnel. The<br />

topic: fault finding in electric<br />

circuits.<br />

The CCJ success on the<br />

wind turbine market meant<br />

a huge challenge to the<br />

Danish filter manufacturing<br />

departments. They had to<br />

increase production of certain<br />

filter models by a factor<br />

of five in very short time -<br />

and they did it! Having<br />

excelled under such pressure<br />

makes one proud and<br />

happy - and ready to take<br />

on future challenges.<br />

Chapter III - The Future 15


C.C.Jensen A/S<br />

– a Danish based international company<br />

Head office:<br />

C.C.JENSEN A/S • Denmark<br />

Løvholmen 13 • DK 5700 Svendborg<br />

Tel.: +45 63 21 20 14 • Fax: +45 62 22 46 15<br />

E-mail: filter@cjc.<strong>dk</strong> • www.cjc.<strong>dk</strong>

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!