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Coated Abrasives

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<strong>Coated</strong><strong>Abrasives</strong>Cloth, Paper & Soft RollsP64EALUMINIUM OXIDE HEAVY PAPER ROLLSP64E(aluminium oxide heavy paper)• Abrasive: High performancealuminium oxide• Backing material: Heavy paper• Ideal for sanding flat wood,or metal surfacesDimensionsW x L95mm x25M115mm x25MGrit Quantity Article Number Barcode40 1 63642588303 315762567967260 1 63642588304 315762567968980 1 63642588305 3157625679696100 1 63642588306 3157625680517120 1 63642588307 3157625680524150 1 63642588308 315762568053140 1 63642588309 315762568054860 1 63642588310 315762568055580 1 63642588311 3157625680562100 1 63642588312 3157625680579120 1 63642588313 3157625680586150 1 63642588314 3157625680593P64EALUMINIUM OXIDE HEAVY PAPER ROLLSDimensionsW x L100mm x50M115mm x50M150mm x50MGrit Quantity Article Number Barcode40 1 63642585614 315762558961250 1 63642578948 841398603895060 1 63642585618 315762558962980 1 63642585620 3157625589636120 1 63642585621 3157625589643150 1 63642585623 3157625589667180 1 63642585624 315762558967440 1 63642585625 315762558968160 1 63642585627 315762558969880 1 63642585628 3157625589704120 1 63642585629 3157625589711150 1 63642585630 3157625589728180 1 63642585632 315762558973560 1 63642585637* 315762558975980 1 63642585639 3157625589766120 1 63642585640 3157625589773* Made-to-orderRoll DispenserType Quantity Article Number BarcodeRoll dispenser for widths 95, 100 and 115mm 1 66261194416 315762918858328


Cloth Rolls “with plastic flanges”<strong>Coated</strong><strong>Abrasives</strong>KJ313ALUMINIUM OXIDE LIGHT CLOTH ROLLSDimensionsW x L25mm x 25M38mm x 50M50mm x 50MGrit Quantity Article Number Barcode40 1 63642585262 315762558536250 1 63642585265 315762558537960 1 63642585266 315762558538680 1 63642585267 3157625585393100 1 63642585268 3157625585508120 1 63642585269 3157625585515150 1 63642585270 3157625585522180 1 63642585271 3157625585539220 1 63642585273 3157625585546240 1 63642585275 3157625585553320 1 63642585276 3157625585577400 1 63642585278 315762558558440 1 63642585279 315762558546160 1 63642585283 315762558548580 1 63642585285 3157625585607100 1 63642585287 3157625585621120 1 63642585288 3157625585638150 1 63642585289 3157625585645180 1 63642585290 3157625585591220 1 63642585293 3157625585706240 1 63642585295 3157625585713320 1 63642585297 3157625585737400 1 63642585298 315762558574440 1 63642585299 315762558575150 1 63642585300 315762558576860 1 63642585301 315762558577580 1 63642585302 3157625585782100 1 63642585303 3157625585799120 1 63642585304 3157625585805150 1 63642585305 3157625585812180 1 63642585307 3157625585829220 1 63642585308 3157625585836240 1 63642585309 3157625585843320 1 63642585310 3157625585867400 1 63642585311 3157625585874KJ313(aluminium oxide light cloth)• Abrasive: Aluminium oxide• Backing material: Light cotton• Ideal for hand sandingapplications• FlexibleDimensions Key: W = Width, L = Length29


<strong>Coated</strong><strong>Abrasives</strong>KF271TECHNICAL ALUMINIUM OXIDE FLEXIBLE CLOTH ROLLS “IN-A-BOX”DimensionsW x L50mm x50MGrit Quantity Article Number Barcode80 1 63642591769 8711479427589100 1 63642591770 8711479427596120 1 63642591771 8711479427602150 1 63642591773 8711479427626180 1 63642591774 8711479427633220 1 63642591775 8711479427657240 1 63642591776 8711479427664280 1 63642591777 8711479427671320 1 63642591778 8711479427688400 1 63642591779 8711479427695KF271TECHNICAL ALUMINIUM OXIDE FLEXIBLE CLOTH ROLLSKF271(technical aluminium oxideflexible cloth)• Abrasive: Aluminium oxide• Backing material:Flexible cotton• Dispenser unit allowseasy storage• Flexible• Ideal for sandingprofiled surfaces• For use on wood and metalDimensionsW x L100mm x50MGrit Quantity Article Number Barcode40 1 66261165506 871147913978960 1 66261165517 871147913989580 1 66261165523 8711479139956100 1 66261165529 8711479140020120 1 66261165535 8711479140082150 1 66261165541 8711479140143180 1 66261165549 8711479140204240 1 66261165555 8711479140266320 1 66261165564 8711479140341Dimensions Key: W = Width, L = Length31


<strong>Coated</strong><strong>Abrasives</strong>PREMIERREDCloth, Paper & Soft RollsSoft RollsP37CHEAT TREATED ALUMINNIUM OXIDE REINFORCED LIGHT PAPER SHEETSP37C(heat treated aluminnium oxidereinforced light paper)• Abrasive: Heat treatedaluminium oxide abrasive• Backing: Soft foam interfacelayer allows hand sandingwith uniform pressure• Conforms to all contours andgives the best possible finish• Pre-cut for easy tearingDimensionsW x L115mm x25MGrit Quantity Article Number Barcode150 2 63642535517 3157625676268180 2 63642535520 3157625676299220 2 63642535521 3157625676305240 2 63642535522 3157625676312280 2 63642535523 3157625676329320 2 63642535524 3157625676336400 2 63642535525 3157625676343500 2 63642535526 3157625676367600 2 63642535528 3157625676381800 2 63642535530 31576256763981000 2 63642535531 3157625676404Dimensions Key: W = Width, L = Length32


<strong>Coated</strong><strong>Abrasives</strong>Paper andSoft-TouchDiscs &Cut Sheets33


<strong>Coated</strong><strong>Abrasives</strong>Paper and Soft-Touch DiscsPreparation for UsePaper discs should be used only on machines with a suitable back-up pad. Damaged ormisshapen discs and pads should not be used. Discs and pads must not be modified in any way.Take care to fix the disc securely and centrally to the back-up pad. The diameter of the disc mustbe at least 2mm bigger than the back-up pack but no more than 4mm.Sanding OperationOnly start to sand when the machine is ‘up to speed’, except on pneumatic random orbitalmachines which must be started with light pressure on the disc. The machine should be operatedwith the disc making the smallest possible angle to the workpiece.Use only light pressure at first when grinding with quick release backed discs.Do not allow overheating of the disc to occur. After use the machine should be stored carefully.The face of the abrasive should not be in contact with the floor or work bench.PERSONAL PROTECTIONSafety goggles, ear defenders, safety gloves, dust masks and, if grinding conditions are severe,additional face protection. Leather aprons and safety shoes must be worn.PERSONAL PROTECTIONMouthProtectionWearGlovesEyeProtectionEarProtectionReadInstructionDryWet34


Paper DiscsP37CQUICK RELEASE REINFORCED PAPER DISCS (FESTO)Diameter(mm)125Grit Quantity Article Number Barcode80 100 63642535529 3157625675827120 100 63642535532 3157625675834150 100 63642535533 3157625675841240 100 63642535535 3157625675858320 100 63642535537 3157625675865400 100 63642535538 3157625675872P37CQUICK RELEASE REINFORCED PAPER DISCS (BOSCH)Diameter(mm)125Grit Quantity Article Number Barcode240 100 63642588596 3157625682597320 100 63642588597 3157625682603400 100 66261086406* 3157629154816<strong>Coated</strong><strong>Abrasives</strong>PREMIERREDP37C(heat-treated aluminium oxidereinforced light paper)• Abrasive: Heat treatedaluminium oxide abrasive• Backing: B-weight latexreinforced paper• Special stereate layeranticlogging• Faster cut rate and longer life* Made-to-orderSoft DiscsP37CQUICK RELEASE PERFORATED FOAM DISCS WITH 7 HOLESDiameter(mm)150Colour Grit Quantity Article Number BarcodeRed 220 25 63642535438 3157625675537Pink 320 25 63642535439 3157625675544Yellow 400 25 63642535440 3157625675551Fuchsia 600 25 63642535441 3157625675568Blue 800 25 63642535442 3157625675575White 1000 25 63642535443 3157625675582P37CQUICK RELEASE REINFORCED PAPER DISCS (BOSCH, RUPES)Diameter(mm)150Grit Quantity Article Number Barcode80 100 63642535345 3157625675742120 100 63642535426 3157625675735150 100 63642535428 3157625675414180 100 63642535429 3157625675421220 100 63642535430 3157625675438240 100 63642535431 3157625675445280 100 63642535432 3157625675452320 100 63642535433 3157625675469400 100 63642535434 3157625675476500 100 63642535435 3157625675483600 100 63642535436 3157625675506800 100 63642535437 3157625675513PREMIERREDP37C Soft Discs(quick release)• Abrasive: Heat treatedaluminium oxide• Backing: Soft-foam interfacelayer between the abrasiveand the self-grip• Conforms to all contours andgives the best possible finish• Colour coded for easyrecognition of grit sizes35


<strong>Coated</strong><strong>Abrasives</strong>PREMIERREDPaper and Soft-Touch DiscsPaper DiscsP37CQUICK RELEASE REINFORCED PAPER DISCS (FESTO)P37C(heat-treated aluminium oxidereinforced light paper)• Abrasive: Heat treatedaluminium oxide abrasive• Backing: B-weight latexreinforced paper• Special stereate layeranticlogging• Faster cut rate and longer lifeDiameter(mm)150Grit Quantity Article Number Barcode80 100 63642535444 3157625675599120 100 63642535445 3157625675605150 100 63642535446 3157625675612180 100 63642535447 3157625675629220 100 63642535448 3157625675636240 100 63642535449 3157625675643280 100 63642535450 3157625675667320 100 63642535451 3157625675674400 100 63642535452 3157625675681500 100 63642535453 3157625675698600 100 63642535454 3157625675704800 100 63642535455 3157625675711P37CQUICK RELEASE REINFORCED PAPER DISCS (DP 14 E 14212)Diameter(mm)150Grit Quantity Article Number Barcode80 100 66254405888 3157629209738120 100 66254405884 3157629209592150 100 66254405886* 3157629209615180 100 66254405889 3157629209745220 100 66254405890* 3157629209752240 100 66254405902 3157629209899320 100 66254405887 3157629209721400 100 66254405904 3157629209912500 100 66254405905 3157629209929600 100 66254405906 3157629209936800 100 66254405907 3157629209943* Made-to-orderP37CQUICK RELEASE REINFORCED PAPER DISCS WITH NO HOLESDiameter(mm)150Grit Quantity Article Number Barcode80 100 66261020455 3157625814882120 100 66261020456 3157625814899150 100 66261020457 3157625815001180 100 66261020458 3157625815018220 100 66261020459 3157625815025240 100 66261020460 3157625815032280 100 66261020462 3157625815049400 100 66261020464 3157625815063500 100 66261020465* 3157625815087600 100 66261020466 3157625815094800 100 66261020467 3157625815117* Made-to-order36


<strong>Coated</strong><strong>Abrasives</strong>P37CQUICK RELEASE REINFORCED PAPER DISCS WITH 8 HOLESDiameter(mm)203Grit Quantity Article Number Barcode80 100 63642535456* 3157625675728120 100 63642535479* 3157625675766150 100 63642535481* 3157625675773180 100 63642535482* 3157625675797240 100 63642535483* 3157625675803* Made-to-orderP64EQUICK RELEASE PERFORATED PAPER DISCS WITH NO HOLESDiameter(mm)115125150Grit Quantity Article Number Barcode40 50 63642588504 315762568205460 50 63642588505 315762568206180 50 63642588506 3157625682078100 50 63642588507 3157625682085120 50 63642588508 3157625682092180 50 63642588509 315762568210840 50 63642588510 315762568211560 50 63642588511 315762568212280 50 63642588512 3157625682139100 50 63642588513 3157625682146120 50 63642588514 3157625682153150 50 63642588515* 3157625682177180 50 63642588516 315762568218440 50 63642535364 315762567671860 50 63642535366 315762567672580 50 63642535367 3157625676732100 50 63642588517 3157625682191120 50 63642588518 3157625682207150 50 63642588519 3157625682214180 50 63642588520 3157625682221* Made-to-orderP64E(quick release, perforated)• Abrasive: High performance• Aluminium oxide• Backing: Heavy paper• Ideal for sanding flat wood,or metal surfacesP64EQUICK RELEASE PERFORATED PAPER DISCS WITH 8 HOLESDiameter(mm)125Grit Quantity Article Number Barcode40 50 63642585764 315762559180660 50 63642585770 315762559184480 50 63642585772 3157625591851100 50 63642585773 3157625591868120 50 63642585775 3157625591882150 50 63642585777 3157625591899180 50 63642585778 315762559190537


<strong>Coated</strong><strong>Abrasives</strong>Paper and Soft-Touch DiscsP64EQUICK RELEASE PERFORATED PAPER DISCS WITH 7 HOLESP64E(quick release, perforated)• Abrasive: High performance• Aluminium oxide• Backing: Heavy paper• Ideal for sanding flat wood,or metal surfacesDiameter(mm)150Grit Quantity Article Number Barcode40 50 63642585780 315762559191260 50 63642585786 315762559193680 50 63642585787 3157625591974100 50 63642585790 3157625591998120 50 63642585791 3157625592001150 50 63642585793 3157625592407180 50 63642585816 3157625592414P64EQUICK RELEASE PERFORATED PAPER DISCS WITH 9 HOLESDiameter(mm)150Grit Quantity Article Number Barcode40 50 63642585827 315762559250660 50 63642585829 315762559251380 50 63642585830 3157625592537100 50 63642585832 3157625592544120 50 63642585833 3157625592551150 50 63642585834 3157625592568180 50 63642585835 3157625592575P64EQUICK RELEASE PERFORATED PAPER DISCS WITH 14 HOLESDiameter(mm)150Grit Quantity Article Number Barcode40 50 63642585817* 315762559242160 50 63642585819* 315762559243880 50 63642585821* 3157625592445100 50 63642585822* 3157625592452120 50 63642585823* 3157625592469150 50 63642585825* 3157625592476180 50 63642585826* 3157625592483* Made-to-order38


AccessoriesM8 + 5/16QUICK RELEASE MEDIUM DENSITY BACK-UP PADS• Suitable for use with paper discsDiameter (mm) Quantity Article Number Barcode125 1 69957384732 3157625644113M8 + 5/16QUICK RELEASE MEDIUM DENSITY BACK-UP PADS• Suitable for use with paper discsDiameter (mm) Quantity Article Number Barcode150 1 63642584837 3157625581968<strong>Coated</strong><strong>Abrasives</strong>Back-up pads• Foam back-up pads for Flexovitquick-release discs.• Industrial design• High qualityM8 + 5/16QUICK RELEASE MEDIUM DENSITY BACK-UP PADS• Suitable for use with paper discs • UniversalDiameter (mm) Quantity Article Number Barcode150 1 63642584843 31576255819828 SCREWQUICK RELEASE MEDIUM DENSITY BACK-UP PADS• Suitable for use with paper discsDiameter (mm) Quantity Article Number Barcode200 1 69957371442 3157620738398M14QUICK RELEASE MEDIUM DENSITY BACK-UP PADS• Suitable for use with paper discsDiameter (mm) Quantity Article Number Barcode115 1 07660707234 8711479202445125 1 07660707235 8711479202476150 1 63642584846 315762558199939


<strong>Coated</strong><strong>Abrasives</strong>Cut SheetsP64EALUMINIUM OXIDE HEAVY PAPERDimensions(mm) W x LGrit Quantity Article Number Barcode70 x 125 60 50 63642588545* 3157625682443P64E(aluminium oxide, heavy paper)• Abrasive: High performancealuminium oxide• Backing material: Heavy paper• Ideal for sanding flat wood,or metal surfacesP64EALUMINIUM OXIDE HEAVY PAPERDimensions(mm) W x L80 x 133Grit Quantity Article Number Barcode* Made-to-order40 50 63642588488* 315762568170560 50 63642588489 315762568171280 50 63642588490 3157625681729100 50 63642588491 3157625681736120 50 63642588492 3157625681743150 50 63642588493* 3157625681767180 50 63642588494 3157625681774240 50 63642588495* 3157625681781* Made-to-orderP64EALUMINIUM OXIDE HEAVY PAPERDimensions(mm) W x L100 x 150Grit Quantity Article Number Barcode60 50 63642588500 315762568183580 50 63642588501 3157625681842120 50 63642588502 3157625681859180 50 63642588503 3157625681866P64EALUMINIUM OXIDE HEAVY PAPERDimensions(mm) W x L94 x 94 x 94Grit Quantity Article Number Barcode60 100 63642588522 315762568225280 100 63642588523 3157625682269120 100 63642588524 3157625682276180 100 63642588525* 3157625682283* Made-to-orderDimensions Key: W = Width, L = Length40


P37CHEAT-TREATED ALUMINIUM OXIDE REINFORCED LIGHT PAPER SHEETSDimensions(mm) W x L70 x 125P37CHEAT-TREATED ALUMINIUM OXIDE REINFORCED LIGHT PAPER SHEETSDimensions(mm) W x L80 x 133Grit Quantity Article Number Barcode80 100 63642535505 3157625676121120 100 63642535504 3157625676114150 100 63642535503 3157625676107180 100 63642535502 3157625675292220 100 63642535501* 3157625675285240 100 63642535500* 3157625675278Grit Quantity Article Number Barcode* Made-to-order80 100 66261082259* 3157629065334120 100 66261082265* 3157629065341150 100 66261035075* 3157629154922180 100 66261082266* 3157629065358220 100 66261082268* 3157629065365240 100 66261082269* 3157629065372* Made-to-order<strong>Coated</strong><strong>Abrasives</strong>PREMIERREDP37C(heat-treated aluminium oxidereinforced light paper)• Abrasive: Heat treatedaluminium oxide abrasive• Backing: B-weight latexreinforced paper• Special stereate layeranticlogging• Faster cut rate and longer lifeP37CHEAT-TREATED ALUMINIUM OXIDE REINFORCED LIGHT PAPER SHEETSDimensions(mm) W x L93 x 180Grit Quantity Article Number Barcode80 100 66261082286* 3157629065679120 100 66261082288* 3157629065686150 100 66261082289* 3157629065693180 100 66261082290* 3157629065709220 100 66261082291* 3157629065716240 100 66261082293* 3157629065723* Made-to-orderP37CHEAT-TREATED ALUMINIUM OXIDE REINFORCED LIGHT PAPER SHEETSDimensions(mm) W x L115 x 230Grit Quantity Article Number Barcode80 100 63642535457 3157625675308120 100 63642535467 3157625675315150 100 63642535469* 3157625675322180 100 63642535470 3157625675339220 100 63642535472 3157625675346240 100 63642535473 3157625675353280 100 63642535475* 3157625675377320 100 63642535476 3157625675384400 100 63642535478 3157625675391* Made-to-orderP37CHEAT-TREATED ALUMINIUM OXIDE REINFORCED LIGHT PAPER SHEETSDimensions(mm) W x L70 x 420Grit Quantity Article Number Barcode80 100 63642535499 3157625675261120 100 63642535498 3157625675254150 100 63642535497* 3157625675247180 100 63642535496 3157625675223220 100 63642535495 3157625675216* Made-to-order41


<strong>Coated</strong><strong>Abrasives</strong>PREMIERREDP37C(heat-treated aluminium oxidereinforced light paper)• Abrasive: Heat treatedaluminium oxide abrasive• Backing: B-weight,latex reinforced paper• Special stereate layeranticlogging• Faster cut rate and longer lifeCut SheetsP37CHEAT-TREATED ALUMINIUM OXIDE REINFORCED LIGHT PAPER SHEETSDimensions(mm) W x L100 x 150P37CHEAT-TREATED ALUMINIUM OXIDE REINFORCED LIGHT PAPER SHEETSDimensions(mm)94 x 94 x 94Grit Quantity Article Number Barcode80 100 66261082458 3157629065471120 100 66261082459* 3157629065488150 100 66261082461* 3157629065495180 100 66261082463* 3157629065501220 100 66261082464* 3157629065518240 100 66261082466* 3157629065525Grit Quantity Article Number Barcode* Made-to-order80 100 66261082243* 3157629065259120 100 66261082246* 3157629065266150 100 66261082247* 3157629065273180 100 66261082248* 3157629065297220 100 66261082249* 3157629065303240 100 66261082250* 3157629065327* Made-to-orderP37CHEAT-TREATED ALUMINIUM OXIDE REINFORCED LIGHT PAPER SHEETSDimensions(mm)95 x 95 x 95Grit Quantity Article Number Barcode80 100 66261082235* 3157629065198120 100 66261082236* 3157629065204150 100 66261082238* 3157629065211180 100 66261082239* 3157629065228240 100 66261082241* 3157629065242* Made-to-orderDimensions Key: W = Width, L = Length42


<strong>Coated</strong><strong>Abrasives</strong>FibreDiscs43


<strong>Coated</strong><strong>Abrasives</strong>Fibre DiscsPreparation for UseFibre discs must be used with the correct sized back-up pad. Do not use other fibre discsas a back-up pad. The diameter of the disc must be at least 3mm but not more than 15mmgreater than the diameter of the back-up pad. Do not use a fibre disc which is damagedin any way. Always check visually for damage before use. Make certain that both the disc and theback-up pad are fitted correctly to the machine spindle. The maximum peripheral operating speedof a fibre disc is 80m/s. This is shown on the box label by way of a red stripe, which is a FEPAStandard indicating a recommended operating speed of 80m/s. In no circumstances shouldthis speed be exceeded. The spindle speed of the machine must never exceed the maximumoperating speed of the disc: spindle speeds in rpm corresponding to 80m/s for different discdiameters are given below.MAXIMUM OPERATING SPEEDDisc Diameter80m/sMax rpm100mm 15300115mm 13300125mm 12300150mm 10200180mm 8600Grinding OperationThe fibre disc should only be brought into contact with the workpiece when the machine isrunning at its operational speed. The disc should be applied to the workpiece at the shallowestangle possible – about 10 degrees is recommended. Grind ‘off’ an edge rather than ‘into’ it whengrinding rough welds or metal edges. Do not attempt to use a fibre disc for slot grinding, cuttingoff or wet grinding. After use the angle grinder should be stored with care. The face of the discmust not be in contact with bench or floor.Personal ProtectionSafety goggles, ear defenders, safety gloves, dust masks and, if grinding conditions are severe,additional face protection. Leather aprons and safety shoes must be worn.PERSONAL PROTECTIONMouthProtectionWearGlovesEyeProtectionEarProtectionReadInstructionDryWetStorageFibre discs should be stored at a temperature of 18 – 22°C and 45% – 60% relative humidity.44


Fibre Discs<strong>Coated</strong><strong>Abrasives</strong>FX375FIBRE DISC WITH 0.8MM FIBRE BACKINGDimensions(mm) D x B115 x 22125 x 22180 x 22Grit Quantity Article Number Barcode16 25 69957391860 315762572825724 25 69957391857 315762572821936 25 69957391858* 315762572822640 25 69957391859 315762572823316 25 69957391925 315762572831824 25 69957391922 315762572829536 25 69957391918 315762572827140 25 69957391924 315762572830116 25 69957391917 315762572826424 25 69957391849 315762572818936 25 69957391855 315762572819640 25 69957391856 3157625728202* Made-to-orderFX375• Abrasive: Premiumaluminium oxide• Backing: High quality0.8mm fiber• Open coat• Fast grinding• Ideal for generalpurpose applicationsFX370 / FJ370FIBRE DISC WITH 0.8MM / 0.6MM FIBRE BACKINGDimensions(mm) D x B100 x 16115 x 22125 x 22Grit Quantity Article Number Barcode24 25 63642532395 871147920258236 25 69957389586 315762566838650 25 69957389589 315762566860760 25 69957389590 315762566861480 25 69957389591 315762566862116 25 66261166168 871147914374824 25 63642585505 315762558827136 25 63642585509 315762558829540 25 63642585513 315762558831850 25 63642585514 315762558832560 25 63642585516 315762558834980 25 63642585518 3157625588356100 25 63642585520 3157625588363120 25 63642585550 315762558858524 25 63642585522 315762558838736 25 63642585523 315762558839440 25 63642585529 315762558637650 25 63642585531 315762558638360 25 63642585532 315762558841780 25 63642585534 3157625588431100 25 63642585535 3157625588455120 25 63642585553 3157625588608150 25 63642588359 3157625680609180 25 63642588360 3157625680616FX370• Abrasive: Aluminium oxide• Backing material: 0.8mm fibre• Ideal for deburring and weldblending on metal surfacesFJ370 (120 grit)• Abrasive: Aluminium oxide• Backing material: 0.6mmflexible fibre• Ideal for general finishingapplications on metalDimensions Key: D = Diameter, B = Bore45


<strong>Coated</strong><strong>Abrasives</strong>FX370 (120 grit)• Abrasive: Aluminium oxide• Backing material: 0.8mm fibre• Ideal for deburring and weldblending on metal surfacesFJ370• Abrasive: Aluminium oxide• Backing material: 0.6mmflexible fibre• Ideal for general finishingapplications on metalFX377• Abrasive: Premiumaluminium oxide• Backing material:0.8mm high quality backing• Supersized• Cool cutting• General PurposeFibre DiscsDimensions(mm) D x B180 x 22Dimensions(mm) D x B115 x 22125 x 22180 x 22Fx370 / FJ370FIBRE DISC WITH HIGH QUALITY 0.8MM / 0.6MM FIBRE BACKINGGrit Quantity Article Number Barcode24 25 63642585537 315762558847936 25 63642585539 315762558848640 25 63642585540 315762558849350 25 63642585542 315762558850960 25 63642585544 315762558852380 25 63642585547 3157625588547100 25 63642585548 3157625588554120 25 63642585556 3157625588615150 25 63642585557 3157625588639180 25 63642585559 3157625588646FX377FIBRE DISC WITH HIGH QUALITY 0.8MM FIBRE BACKINGGrit Quantity Article Number Barcode36 25 63642588363 315762568062360 25 63642588365 315762568065480 25 63642588366 3157625680661120 25 63642588367 315762568067836 25 63642588368 315762568068560 25 63642588369 315762568069280 25 63642588371 3157625680715120 25 63642588372 315762568072236 25 63642588373* 315762568073960 25 63642588375* 315762568075380 25 63642588376* 3157625680777120 25 63642588377* 3157625680692* Made-to-orderFX672FIBRE DISC WITH HIGH QUALITY 0.8MM FIBRE BACKINGFX672• Abrasive: Zirconia alumina• Backing material:High quality 0.8mm fibre• Extremely sharp grain• Ideal for achieving high stockremoval on stainless steelsurfacessDimensions(mm) D x B115 x 22125 x 22Grit Quantity Article Number Barcode24 25 63642585560 315762558867736 25 63642585564 315762558868440 25 63642585565 315762558869150 25 63642585567 315762558871460 25 63642585569 315762558873880 25 63642585570 3157625588745100 25 63642585571 3157625588752120 25 63642585572 315762558877624 25 63642585574 315762558880636 25 63642585575 315762558881340 25 63642585577 315762558884450 25 63642585581 315762558888260 25 63642585582 315762558889980 25 63642585583 3157625588905100 25 63642585584 3157625588929120 25 63642585585 3157625588936Dimensions Key: D = Diameter, B = Bore46


Dimensions(mm) D x B180 x 22FX672FIBRE DISC WITH HIGH QUALITY 0.8MM FIBRE BACKINGGrit Quantity Article Number Barcode24 25 63642585586 315762558894336 25 63642585587 315762558896740 25 63642585588 315762558897450 25 63642585589 315762558898160 25 63642585590 315762558899880 25 63642585591 3157625589001100 25 63642585592 3157625589018120 25 63642585594 3157625589025FX777FIBRE DISC WITH HIGH QUALITY 0.8MM FIBRE BACKING<strong>Coated</strong><strong>Abrasives</strong>FX672• Abrasive: Zirconia alumina• Backing material: High quality0.8mm fibre• Extremely sharp grain• Ideal for achieving high stockremoval on stainless steelsurfacesDimensions(mm) D x B115 x 22125 x 22180 x 22Grit Quantity Article Number Barcode36 25 66254493915 315762932566750 25 66254493916 315762932567460 25 66254493917 315762932568180 25 66254493918 315762932569836 25 66254493919 315762932570450 25 66254493920 315762932571160 25 66254493921 315762932762380 25 66254493922 315762932764736 25 66254493923 315762932765450 25 66254493924 315762932766160 25 66254493925 315762932767880 25 66254493926 3157629327685FX777• Abrasive: SG Hi-Pal ceramic• Backing material: 0.8mmhigh quality fibre• Extremely sharp grain• Extra long life• Third layer supersize reducesthe heat generation• Ideal for heat sensitivematerials such asstainless steel47


<strong>Coated</strong><strong>Abrasives</strong>Fibre DiscsAccessoriesBACK-UP PADS (M14 ATTACHMENT)FOR FIBRE DISCSNylon• Medium density suitablefor medium/fine applications• Hard density suitable for coarseapplicationsAir cool rubber• Hard density suitable for toughapplicationsDiameter(mm)115125180ProductMaterial TypeDensity Quantity Article Number BarcodeNylon Medium 5 69957382815 3157625620667Nylon Hard 1 69957382818 3157625620698Air cool rubber Hard 1 69957382821 3157625620728Nylon Medium 5 69957382816 3157625620674Nylon Hard 1 69957382819 3157625620704Air cool rubber Hard 1 69957382823 3157625620735Nylon Medium 5 69957382817 3157625620681Nylon Hard 1 69957382820 3157625620711Air cool rubber Hard 1 69957382824 3157625620742Storage HoldersDiameter(mm)Type Quantity Article Number Barcode130 Holder 1 66261039464 3157625919242180 Holder 1 66261039470 315762591925948


<strong>Coated</strong><strong>Abrasives</strong>FibreflexDiscs49


<strong>Coated</strong><strong>Abrasives</strong>Aluminium oxide• For stainless steel, weldings,large surfaces derusting,aluminium and most metalapplicationsFibreflex DiscsFibreflex semi-flexible discs are made by coating heavy duty fibre with multiple layers of a specialresin bonded abrasive. The amount of abrasive used combined with the unique disc pattern meansthe semi-flexible disc has a longer life as it resists loading and it allows grinding to be carried outat cooler temperatures.They are suitable for use in a wide range of applications. Semi-flexible discs can be used insteadof depressed centre grinding wheels and sanding discs. The flexibility of the product leadsto improved performance as it easily works around contours, requiring limited pressureto be applied making it easy to use.Flexovit fibreflex discs should be used with a suitable back-up pad on an angle grinder.All fibreflex discs have a maximum operating speed of 80m/s.Aluminium Oxide – AIdeal for use on stainless steel, welds, derusting large surfaces, aluminium,and most other metal applications.Silicon Carbide – CIdeal for use on marble, granite, terrazzo, concrete, fibreglass and cast iron.Excellent for cleaning the hulls of ships and boats. Can also be used for cleaning the hooves of cows.Fibreflex DiscsALUMINIUM OXIDE - FLAT SHAPEDimensions(mm) D x T x B115 x 5 x 22.2125 x 5 x 22.2Description Quantity Article Number BarcodeA 24 FIBREFLEX 25 66261168698 8711479163425A 36 FIBREFLEX 25 66261168678 8711479163135A 24 FIBREFLEX 25 66261168701* 8711479163463A 36 FIBREFLEX 25 66261168694 8711479163234ALUMINIUM OXIDE - CURVED SHAPEDimensions(mm) D x T x B125 x 5 x 22.2180 x 5 x 22.2Description Quantity Article Number BarcodeA 24 FIBREFLEX 25 07660718342* 3564653672153A 36 FIBREFLEX 25 07660718343 3564653672160A 60 FIBREFLEX 25 07660718344* 3564653672184A 24 FIBREFLEX 8 DH 25 66261168704 8711479163494A 36 FIBREFLEX 8 DH 25 66261162955 8711479163159A 60 FIBREFLEX 8 DH 25 07660717832 3157625622814A 80 FIBREFLEX 8 DH 25 66261168705* 8711479163500* Made-to-order50


SILICON CARBIDE - FLAT SHAPE<strong>Coated</strong><strong>Abrasives</strong>Dimensions(mm) D x T x B115 x 5 x 22.2125 x 5 x 22.2180 x 5 x 22.2230 x 5 x 22.2Description Quantity Article Number BarcodeC 16 FIBREFLEX 25 66261168675 8711479163104C 24 FIBREFLEX 25 69957336400 8711479163517C 36 FIBREFLEX 25 69957336397 8711479103896C 60 FIBREFLEX 25 69957336394 8711479163203C 80 FIBREFLEX 25 69957336391 8711479163524C 120 FIBREFLEX 25 66261168757 8711479164002C 16 FIBREFLEX 25 66261168709 8711479163531C 24 FIBREFLEX 25 69957336399 8711479163548C 36 FIBREFLEX 25 69957336396 8711479163555C 60 FIBREFLEX 25 69957336393 8711479163562C 80 FIBREFLEX 25 66261168713 8711479163579C 120 FIBREFLEX 25 66261168714* 8711479346569C 16 FIBREFLEX 25 69957336401 8711479163128C 24 FIBREFLEX 25 69957336398 8711479163142C 36 FIBREFLEX 25 69957336395 8711479163166C 60 FIBREFLEX 25 69957336392 8711479163586C 80 FIBREFLEX 25 66261162956 8711479163593C 120 FIBREFLEX 25 66261168758* 8711479355905C 16 FIBREFLEX 25 66261168690* 8711479346576C 24 FIBREFLEX 25 66261168691 8711479346583C 36 FIBREFLEX 25 66261168692* 8711479346590C 60 FIBREFLEX 25 66261168693 8711479346606* Made-to-orderSilicon carbide• For marble, granite, terrazo,concrete, fibre glass bodies,cast iron, cleaning of shiphulls and cleaning hoofsof cows.SILICON CARBIDE - CURVED SHAPEDimensions(mm) D x T x B125 x 5 x 22.2180 x 5 x 22.2Description Quantity Article Number BarcodeC 16 FIBREFLEX 25 07660718145 3564654678352C 24 FIBREFLEX 25 07660718146 3564654678376C 36 FIBREFLEX 25 07660718147 3564654678383C 16 FIBREFLEX 25 07660718149 3564654678413C 24 FIBREFLEX 25 07660718150 3564654678437C 36 FIBREFLEX 25 07660718151 3564654678444AccessoriesBACK-UP PADS (M14 ATTACHMENT)FOR FIBREFLEX DISCSDiameter(mm)ProductMaterial TypeDensity Quantity Article Number Barcode115 Nylon Hard 1 69957382818 3157625620698125 Nylon Hard 1 69957382819 3157625620704180 Nylon Hard 1 69957382820 3157625620711Dimensions Key: D = Diameter, T = Thickness, B = Bore51


52Notes


<strong>Coated</strong><strong>Abrasives</strong>FlapDiscs53


<strong>Coated</strong><strong>Abrasives</strong>Flap DiscsFlexovit flap discs are available in a variety of specifications to cover the different needs andapplications of the market. The range offers aluminium oxide, zirconia alumina and ceramicproducts, with either a fibreglass or a plastic backing plate. The discs are available in twodesigns, flat and conical (convex) shape. The flat form is mainly used for face and plane surfacegrinding. The conical shape is used for applications on curved and more difficult to access areasas well as for face and surface grinding.Flatfor grinding and finishing at asmall angle (up to 15°)Conicalfor grinding at an angleof 15-25°The positioning of the flaps provide high flexibility and a constant surface finish, as well as faststock removal, and a very balanced all round performance. As a result of the operating speed,flap discs are particularly suitable for rough grinding and intermediate grinding, blending andfinishing. The cloth flaps are designed and positioned to wear evenly so that new grits areexposed helping to maintain a uniform result over a long period of time. The abrasive flapsstay sharp until the disc is completely worn out, meaning the full life of the product canbe used in each application.The wide range of available grits and grain types mean Flexovit offers a flap disc range suitablefor a variety of applications. Coarser grits are ideally suited for applications where fast andhigh rates of stock removal are needed. Finer grits offer a good balance between effective stockremoval and a good surface finish.Low set-up times, reduced noise level, comfortable and cool grinding, anti-clogging technologyand the fact that no backing-pad is required ensures excellent performance.Preparation for UseDamaged, misshapen or modified flap discs and back-up pads, should not be used. Alwaysensure that the flap disc and the support pad are safely and centrally fixed to the machinespindle. Do not use a flap disc with an oversize or undersize bore. The maximum peripheraloperation speed and the maximum rpm of a flap disc should not be exceeded. The spindle speedof the machine in rpm must be equal to or less than the maximum operating speed shown onthe flap disc. This follows the E13743 maximum speed guidelines which is indicated by a colourstripe on the label.Yellow = 63m/sRed = 80m/sMAXIMUM OPERATING SPEED/RPMDiameter (mm) Max. Operating Speed Max. RPM110 x 22 63m/s 11000 rpm115 x 22 80m/s 13300 rpm125 x 22 80m/s 12200 rpm180 x 22 80m/s 8500 rpm54


Personal Protection<strong>Coated</strong><strong>Abrasives</strong>Safety goggles, ear defenders, safety gloves, dust masks and, if grinding conditions are severe,additional face protection. Leather aprons and safety shoes must be worn.PERSONAL PROTECTIONMouthProtectionWearGlovesEyeProtectionEarProtectionReadInstructionDryWetGRINDING OPERATIONThe flap disc should only be brought into contact with the work, when the machine is runningat its operational speed. Apply the flap disc to the work at the shallowest angle possible.About 10 degrees is recommended. Grind ‘off’ an edge rather than ‘into’ it when grinding roughwelds or metal edges. Do not attempt to use a flap disc for slot grinding, cutting-off or wetgrinding. After use the angle grinder should be stored with care and the face of the flap discmust not be in contact with bench or floor.55


<strong>Coated</strong><strong>Abrasives</strong>Flap DiscsSG LONGLIFEFIBREGLASS BACKING - CONICALDimensions(mm) D x B125 x 22Grit Quantity Article Number Barcode40 10 66261086960 315762912121460 10 66261086961 3157629121238MEGA-LINE SG LONGLIFE• Next generation SG ®ceramic abrasive grain• Heavy polyester cloth• Cool and fast cut for highermetal removal and longerproduct life• Ideal for stainless steel,inconels, chromium cobalt,titanium or otherhard-to-grind materialMEGA-LINE TWIN POWER• Premium SG ® ceramicaluminium oxide and zirconiaalumina abrasive blend• Heavy cotton cloth• Special double-flapconstruction• Achieves a much longer lifedue to the high density of flaps• Aggresive stock removalwith less presure, givinga cooler cutDimensions(mm) D x B115 x 22Dimensions(mm) D x B115 x 22125 x 22Dimensions(mm) D x B115 x 22125 x 22TWIN POWER ZIRCONIA ALUMINA/CERAMICWITH PLASTIC BACKING - FLATGrit Quantity Article Number Barcode40 10 63642507393 356465435234460 10 63642508545 3564654723854TWIN POWER ZIRCONIA ALUMINA/CERAMICWITH FIBREGLASS BACKING - CONICALGrit Quantity Article Number Barcode40 10 66261162861 871147934533360 10 66261168553 871147934534080 10 66261168554 871147934535740 10 66261162862 871147934538860 10 66261086953 315762911866580 10 66261086954 3157629118672BLUE LONGLIFE ZIRCONIA ALUMINAWITH FIBRE BACKING - CONICALGrit Quantity Article Number Barcode40 10 66261099926 315762935525160 10 66623300320 315762935526880 10 66623300350 3157629355275120 10 66623302749* 315762936025540 10 66623300355 315762935528260 10 66623300357 315762935529980 10 66623300358 3157629355305120 10 66623302750 3157629360262* Made-to-orderMEGA-LINE BLUE• Premium zirconia abrasive• Longlife policotton backing• Ideal for heavy duty operations• Very effective on steeland stainless steel56


HEAVY DUTY ZIRCONIA ALUMINAWITH FIBREGLASS BACKING - FLAT<strong>Coated</strong><strong>Abrasives</strong>Dimensions(mm) D x B115 x 22Grit Quantity Article Number Barcode40 10 66261168632 871147924355460 10 66261168633 8711479243547125 x 2240 10 66261168620 871147925305860 10 66261168622 871147925306580 10 66261168623 8711479253072180 x 22 40 10 66261168625 8711479253096Dimensions(mm) D x B115 x 22HEAVY DUTY ZIRCONIA ALUMINAWITH FIBREGLASS BACKING - CONICALGrit Quantity Article Number Barcode40 10 66261162940 871147924350960 10 66261162941 8711479243516Flexovit Zirconia Alumina(heavy duty)• Fibreglass backing• Flat or conical shape• Extra long life• For tough grinding• Application: Stainless steel,aluminium and grindingof weld seams125 x 2240 10 66261162944 871147925318860 10 66261168639 871147925319580 10 66261168640 8711479253201ZIRCONIAALUMINA WITH PLASTIC BACKING - FLATDimensions(mm) D x B115 x 22Grit Quantity Article Number Barcode40 10 63642564451 871147933701760 10 63642564452 871147933703180 10 66261168538 8711479337055Flexovit Zirconia Alumina• Fibreglass backing• Flat or conical shape• Extra long life• Application: Stainless steeland aluminiumDimensions Key: D = Diameter, B = Bore57


<strong>Coated</strong><strong>Abrasives</strong>Flap DiscsZIRCONIA ALUMINAWITH FIBREGLASS BACKING - FLATFlexovit Zirconia Alumina• Fibreglass backing• Flat or conical shape• Extra long life• Application: Stainless steeland aluminiumDimensions(mm) D x B115 x 22125 x 22180 x 22Grit Quantity Article Number Barcode36 10 66261168570* 871147916181040 10 63642517987 356465005363460 10 63642517988 356465005364180 10 63642517989 3564650053658120 10 63642517990 356465005366540 10 63642517991 356465006932160 10 63642517992 356465006194380 10 63642517993 3564650071225120 10 66261168591 871147931672236 10 66261168602* 871147918473440 10 66261168580 871147924559660 10 66261168610 871147916210780 10 66261168611 8711479162114* Made-to-orderZIRCONIA ALUMINA INSERTED FLAPSWITH FIBREGLASS BACKING - CONICALDimensions(mm) D x B115 x 22125 x 22180 x 22Grit Quantity Article Number Barcode36 10 66261162886 871147916187240 10 63642534630 356465000972360 10 63642517978 356465000973080 10 63642517979 3564650009747120 10 63642517980 356465000975436 10 66261168592 871147916193340 10 63642517981 356465000980860 10 63642519304 356465000981580 10 63642517982 3564650009822120 10 63642517983 356465000983936 10 66261168603* 871147916205340 10 63642517984 356465000988460 10 63642519305 356465000989180 10 63642517985 3564650009907120 10 63642517986 3564650009914* Made-to-orderZIRCONIA ALUMINA INSERTED FLAPWITH PLASTIC BACKING - FLAT (MOS 63M/S)Zirconia Alumina• Plastic Backing• High stock removalat low pressure• Inserted flap discsconstruction for maximum life• Max. speed 63m/sDimensions(mm) D x B110 x 22Grit Quantity Article Number Barcode40 20 66261164140 871147916109460 20 66261164141 871147916112480 20 66261164142 8711479161155120 20 66261164154 871147916133958


Dimensions(mm) D x B115 x 22Dimensions(mm) D x B115 x 22125 x 22180 x 22ALUMINIUM OXIDEWITH FIBREGLASS BACKING - FLATGrit Quantity Article Number Barcode36 10 66261168565 871147916176640 10 63642521046 356465005367260 10 63642521047 356465005368980 10 63642521048 3564650053696120 10 66261162876 8711479161803ALUMINIUM OXIDEWITH FIBREGLASS BACKING - CONICALGrit Quantity Article Number Barcode36 10 66261168575* 871147916186540 10 63642521034 356465000968660 10 63642521035 356465000969380 10 63642521036 3564650009709120 10 63642521037 356465000971636 10 66261168586 871147916188940 10 63642521038 356465000976160 10 63642521039 356465000977880 10 63642521040 3564650009785120 10 63642521041 356465000979240 10 63642521042 356465000984660 10 63642521043 356465000985380 10 63642521044 3564650009860* Made-to-order<strong>Coated</strong><strong>Abrasives</strong>Aluminium oxide• Fibreglass backing• Flat or conical shape• Extra long life• Application: Various steels,non-ferrous metals and woodALUMINIUM OXIDE INSERTED FLAPSWITH PLASTIC BACKING - FLATDimensions(mm) D x B110 x 22Grit Quantity Article Number Barcode40 20 66261164139 871147916108760 20 66261164138 871147916111780 20 66261164175 8711479161148120 20 66261168527 8711479161216220 20 66261162859* 8711479161223* Made-to-orderAluminium oxide• Plastic Backing• High stock removalat low pressure• Inserted flap constructionfor a maximum life• Max speed 63m/sDimensions Key: D = Diameter, B = Bore59


<strong>Coated</strong><strong>Abrasives</strong>Flap DiscsZIRCONIA ALUMINAWITH PLASTIC BACKING - CONICALSPEEDOFLEX ZIRCONIA• Long life• Application: Stainlesssteel and aluminiumDimensions(mm) D x B115 x 22125 x 22Grit Quantity Article Number Barcode40 10 66261168542 871147933713060 10 66261168543 871147933715480 10 66261168544* 871147933717840 10 63642564527 871147933719260 10 63642564528 871147933721580 10 63642564529 8711479337239* Made-to-orderZIRCONIA ALUMINAWITH PLASTIC BACKING - FLATDimensions(mm) D x B115 x 22125 x 22Grit Quantity Article Number Barcode36 10 66261039422 832610180040340 10 66261039428 832610180041050 10 66261039436 832610180042760 10 66261039446 832610180043480 10 66261039454 8326101800441100 10 66261039461 8326101800458120 10 66261039508 832610180046540 10 63642564454 871147933707960 10 63642564455 871147933709380 10 63642564456 8711479337116ZIRCONIA ALUMINAWITH FIBREGLASS BACKING - FLATDimensions(mm) D x B125 x 22Grit Quantity Article Number Barcode40 10 63642518579 315762559716760 10 63642518580 315762559117480 10 63642518581 3157625597181ZIRCONIA ALUMINAWITH FIBREGLASS BACKING - CONICALDimensions(mm) D x B115 x 22125 x 22Grit Quantity Article Number Barcode40 10 63642517997 871147918840460 10 63642517998 871147918841180 10 63642517999 8711479188428120 10 66261168618 871147934710840 10 63642518000 871147933572360 10 63642518001 871147933574780 10 63642518002 871147933576160


Dimensions(mm) D x B125 x 22ALUMINIUM OXIDEWITH FIBREGLASS BACKING - CONICALGrit Quantity Article Number Barcode40 10 69957384757 315762564428160 10 69957384758 315762564430480 10 69957384760 3157625644311<strong>Coated</strong><strong>Abrasives</strong>SPEEDOFLEX ALOX• Long life• Application: various steels,non-ferro and woodFLEXI-DISCS ZIRCONIUMFIBREGLASS BACKING - FLATDimensions(mm) D x B115 x 22125 x 22Grit Quantity Article Number Barcode40 10 66261177336* 871147934782560 10 66261177337* 871147934783280 10 66261177338* 871147934784940 10 66261177412* 871147939758560 10 66261177413* 871147939759280 10 66261177414* 8711479397608* Made-to-orderFLEXOVIT FLEXI-DISCS• Zirconia abrasive• Special flap construction• For belending and finishing• Speciale suitedfor sanding contours• Long life & cool grinding• Application: Stainless steeland aluminiumAccessoriesM14 NUT FOR USE WITH PLASTIC BACKED FLAP DISCSAttachment Quantity Article Number BarcodeM14 1 66261175131* 8711479162558* Made-to-orderDimensions Key: D = Diameter, B = Bore61


62Notes


<strong>Coated</strong><strong>Abrasives</strong>FlapWheels63


<strong>Coated</strong><strong>Abrasives</strong>Flap WheelsManufactured with abrasive cloth edges radially arranged about a core, flap wheels are oneof the most commonly used abrasive tools. They are particularly suited to roughing, smoothing,and polishing operations on materials such as iron, brass, wood, and synthetic materials, theycan be mounted on electrical and pneumatic portable machines or on fixed machines such asgrinders, polishers.The wheels may also be used for specialised wet machining applications and may be shapedfor special workpieces.Flange Mounted Flap WheelsPREPARATION BEFORE USEFlange mounted flap wheels must only be used on machines specifically manufactured for thispurpose. Always use the mounting flanges supplied by the wheel manufacturer. Ensure that thewheels are mounted strictly in accordance with the manufacturer’s instructions. Ensure that thewheel is centrally and securely mounted on the machine and that it runs in the same directionas the arrow marked on it. Check that the maximum operating speed of the wheel, givenin RPM, is higher than or equal to the spindle speed of the machine. Never exceed themaximum operating speed recommended by the manufacturer.PERSONAL PROTECTIONSafety goggles, ear defenders, safety gloves, dust masks and, if grinding conditions are severe,additional face protection, leather aprons and safety shoes must be worn.PERSONAL PROTECTIONMouthProtectionWearGlovesEyeProtectionEarProtectionReadInstructionDryWetSTORAGEFlap wheels should be stored in accordance with the recommendations given and shouldbe stored flat or hung on their spindles to avoid permanent deformation.BborediameterDwidth WMAXIMUM OPERATING SPEEDDiameter (mm) Max rpm100 8000150 5800165 5500200 4500250 3500300 2800350 2500400 220064


Spindle Mounted Flap Wheels<strong>Coated</strong><strong>Abrasives</strong>Particularly appropriate where grinding or polishing work has to be carried out in limited space.They are made of edges in abrasive cloth arranged radially about a resin core which incorporatesa shaft. They are generally mounted on electrical and pneumatic portable machines or Flexibleshaft machines, and operate with a high rotary speed. Spindle mounted flap wheels are madein accordance with EN 13743:2001 Standards.DdiameterWwidthS6mmDimension(mm) D x W x SRECOMMENDED OPERATING SPEEDRecommendedMinimum RPMRecommendedOptimum RPMRecommendedMaximum RPM30 x 15 x 6 12000 16500 2550030 x 20 x 6 12000 16500 2550040 x 20 x 6 9600 12500 1910050 x 20 x 6 7000 10000 1530050 x 30 x 6 7000 10000 1530060 x 15 x 6 6300 8300 1270060 x 30 x 6 6300 8300 1270060 x 40 x 6 6300 8300 1270080 x 50 x 6 4800 6200 9600Dimensions Key: D = Diameter, W = Width, S = Spindle65


<strong>Coated</strong><strong>Abrasives</strong>Flap WheelsKX300ALUMINIUM OXIDE FLAP WHEELS WITH FLANGESDimensions(mm) D x W x B150 x 25 x 25Grit Quantity Article Number Barcode80 1 63642522337* 8711479160431120 1 66261162845 8711479160455150 x 50 x 25 80 1 66261168474 8711479160486Flap wheels with flanges• Cotton backing• Comfortable, stable grinding• Finishing• Suited for curved surfaces,profiles and pipes• For handheld and fixedmachines• Aluminium oxide abrasivesuitable for use on steels,nonferrous metals and wood165 x 25 x 30165 x 30 x 30165 x 50 x 3060 1 66261168480 8711479160530120 1 63642524155* 871147916056140 1 63642585405* 315762558686460 1 63642585411 315762558691880 1 63642585413 3157625586925100 1 63642585414* 3157625586932120 1 63642585415 3157625586949150 1 66261168492* 871147916065340 1 63642585416 315762558695660 1 63642585417 315762558696380 1 63642585418 3157625586987100 1 63642585419 3157625586994120 1 63642585420 3157625587007240 1 66261168502* 871147916075260 1 63642585421 3157625587014200 x 50 x 3080 1 63642585423* 3157625587021100 1 63642585425* 3157625587038120 1 63642585426* 3157625587045* Made-to-orderSee Accessories page for Reduction bushings66


KX300ALUMINIUM OXIDE SPINDLE MOUNTED FLAP WHEELS<strong>Coated</strong><strong>Abrasives</strong>Dimensions(mm) D x W x S20 x 10 x 6Grit Quantity Article Number Barcode60 10 66261162828 871147936327680 10 66261168437 8711479158742120 10 66261168442 871147918694320 x 15 x 6 80 10 66261168445 871147925028620 x 20 x 6 40 10 66261168440 871147915889630 x 5 x 6 120 10 66261168438 871147915877340 10 66261168405* 871147915817960 10 66261168370 871147915764630 x 10 x 680 10 66261168358 8711479157455120 10 66261168398 8711479158063150 10 66261168410* 8711479158216240 10 66261168411 8711479158223Spindle mounted flap wheels• Cotton backing• Comfortable, stable grinding• Suitable for use on difficultto access areas, such aspipes and moulds/matrixes• Aluminium oxide abrasivefor use on various steels,non-ferrous metals and wood30 x 15 x 630 x 20 x 640 10 63642585429 315762558720560 10 63642585432 315762558736680 10 63642585434 3157625587373120 10 63642585435 3157625587397150 10 63642585436 3157625587403240 10 66261168394 8711479158025320 10 66261168406 871147915819340 10 63642523264 871147915725760 10 63642523265 871147915788280 10 63642520055 8711479157318100 10 66261162614* 8711479190575120 10 66261168387 8711479157950150 10 63642585437 3157625587434240 10 66261168375 871147915774540 x 10 x 6 120 10 66261168424* 871147915837740 x 15 x 640 x 20 x 640 10 63642564831 871147915784460 10 66261168293 871147915675580 10 63642564832 8711479156885120 10 66261168318 8711479157042150 10 66261168331 8711479157172240 10 66261168378 8711479157776320 10 66261168416* 871147915827840 10 63642585439 315762558744160 10 63642585441 315762558745880 10 63642585443 3157625587472100 10 66261162816* 8711479156984120 10 63642585444 3157625587489150 10 63642585445 3157625587496180 10 66261162635* 8711479190797240 10 66261168366 8711479157585320 10 66261162637* 8711479190810* Made-to-orderDimensions Key: D = Diameter, W = Width, S = Spindle, B = Bore67


<strong>Coated</strong><strong>Abrasives</strong>Spindle mounted flap wheels• Cotton backing• Comfortable, stable grinding• Suitable for use on difficultto access areas, such aspipes and moulds/matrixes• Aluminium oxide abrasivefor use on various steels,non-ferrous metals and woodFlap WheelsKX300ALUMINIUM OXIDE SPINDLE MOUNTED FLAP WHEELSDimensions(mm) D x W x SGrit Quantity Article Number Barcode50 x 10 x 6 120 10 66261168426* 871147915844550 x 15 x 650 x 20 x 650 x 30 x 660 x 15 x 660 x 20 x 660 x 30 x 660 x 40 x 660 x 50 x 680 x 30 x 680 x 50 x 680 10 66261168362 8711479157554120 10 66261168363 871147915756140 10 63642543478 871147915667060 10 63642585447 315762558751980 10 63642585449 3157625587526100 10 63642532515* 8711479190940120 10 63642585451 3157625587533150 10 63642523267* 8711479157769240 10 66261168395* 871147915803240 10 63642585452 315762558755760 10 63642585453 315762558756480 10 63642585455 3157625587588120 10 63642585456 3157625587595150 10 66261168371* 871147915768440 10 66261168383* 871147915785160 10 63642585457 315762558761880 10 63642585460 3157625587632120 10 63642585462 315762558764940 10 63642522336* 871147915786860 10 63642564836* 871147915680980 10 66261168310* 8711479156922120 10 66261168323* 8711479157097150 10 66261168334* 871147915720240 10 63642585463 315762558765660 10 63642585464 315762558768780 10 63642585465 3157625587717120 10 63642585466 3157625587724150 10 66261168335 8711479157219240 10 66261168356 871147915743140 10 63642585467 315762558773160 10 63642585469 315762558775580 10 63642585470 3157625587762120 10 63642585471 315762558777940 10 63642524153* 871147915671760 10 63642564838* 871147915683080 10 66261168313* 8711479156953120 10 66261168326* 8711479157127150 10 66261162819* 8711479157981240 10 66261168368* 871147915760840 10 66261168290 871147915672460 10 66261168303 871147915685480 10 66261168314 8711479156960120 10 66261168328 871147915714140 10 63642585474 315762558778660 10 63642585476 315762558781680 10 63642585478 3157625587823120 10 63642585480 3157625587854* Made-to-orderDimensions Key: D = Diameter, W = Width, S = Spindle68


<strong>Coated</strong><strong>Abrasives</strong>Belts69


<strong>Coated</strong><strong>Abrasives</strong>BeltsThe results achieved when sanding with belts depends on several factors including:• The machine condition and available horsepower• The belt speed• The grinding pressure• The contact wheel• The choice of the belt in relation to the shape of the part and material type• The use of coolant (when machine and belt allows)Belt SpeedThe speed of the belt has a direct relationship with its cut rate, as well as the amount of heatgenerated, the surface finish achieved, and the stress on abrasive grain. Some abrasives likezirconia alumina and ceramic, support much higher stresses because they have a better resistanceto uncontrolled fracture. Some materials are more sensitive to heat generation: The chart belowgives the recommended speed range according to material.RECOMMENDED GRINDING BELT SPEEDHeat sensitive materials,Stainless steel, high-speed5-15m/splastics, etc.steel and tool steel20-30m/sSintered metals and carbides 8-15m/s Grey cast iron and cast steel 30-40m/sTitanium and similar alloys 8-15m/s Carbon steel 30-40m/sGlass, porcelain and specialBrass, copper, zinc, bronze8-15m/ssteeland tin25-35m/sHeat-resistant plastics 20-30m/s Aluminium and light metal 20-35m/sWood 15-30m/s Varnish 10-15m/sGrinding PressureThe amount of grinding pressure depends on:• The force used• The size of the contact area between the belt and the workpiece• The backing on which the belt runs (generally a contact wheel)Higher pressure increases the cut rate and the amount of heat generated increases the stresson the individual abrasive grain (a minimum stress is necessary to achieve a controlled fractureof the abrasive grain), and generally generates a rougher finish.70


Contact Wheels<strong>Coated</strong><strong>Abrasives</strong>Many machines use contact wheels as a backing for belts. Contact wheels are generally coveredwith rubber, polyurethane, steel, rubber foam, felt, or compressed canvas, and are classified fromsoft to hard, with or without serrations. Using a different type of contact wheel has a direct effecton the end results.• Harder contact wheels provide a higher cut rate, a rougher surface finish and generate a muchmore uniform surface than softer contact wheels. They are used with stiff belts for a faster cut• Softer contact wheels provide lower cut rates, a better surface finish and follow the contoursof the part. They are generally used for finishing contoured parts or for generating slightlyrounded surfaces. They are much less hard wearing on the belt and its joint.The design of the contact wheel will also have an effect on the contact area, which in turn affectsgrinding pressure.• Contact wheels with a larger diameter act softer and should generally be used on larger surfaces• Serrated contact wheels act harder but should generally be used on smaller surfacesCONTACT WHEEL TYPESHard SoftAggressiveness increases as angle increasesLS90 o 45 o 15 oContact surface decreases as lands decrease giving a more aggressive, harder wheel.S=LLS90 o 45 o 15 oJointsBelts are made with a standard joint design best adapted to the product and itsmain application:JOINT TYPESbutt joint with tapeoverlap joint withno topskiveoverlap joint withextra topskive71


<strong>Coated</strong><strong>Abrasives</strong>BeltsFile BeltsMX240ALUMINIUM OXIDE CLOTH FILE BELTSMX240(aluminium oxide)• Abrasive: Aluminium oxide• Backing material: Polycotton• Semi-open coatresists clogging• Specially designedfor belt applicationson wood and metalDimensions(mm) W x L10 x 33013 x 45413 x 45713 x 61020 x 48020 x 52040 x 305Grit Quantity Article Number Barcode40 100 63642585988 315762559391660 100 63642585992 315762559392380 100 63642585993 3157625593947120 100 63642585994 3157625593954180 100 63642585996* 315762559396140 100 63642586006 315762559402960 100 63642586008 315762559403680 100 63642586009 3157625594043120 100 63642586012 3157625594067180 100 63642586015* 315762559407440 100 66254481845 315762929776660 100 66254481846 315762929777380 100 66254481847 3157629297797120 100 66254481848 315762929780340 100 63642586017 315762559408160 100 63642586018 315762559409880 100 63642586019 3157625594104120 100 63642586021 315762559411140 100 63642586033* 315762559368860 100 63642586035 315762559420380 100 63642586036 3157625594227120 100 63642586037 315762559423440 100 63642590752 315762569683960 100 63642590768 315762569684680 100 63642590771 315762569685360 10 63642588526 315762568243680 10 63642588527 3157625682306120 10 63642588528 3157625682313* Made-to-orderSX673(zirconium)• Abrasive: Zirconium• Backing material:Heavy polyester• Extremely sharp abrasive• Ideal for use on all typesof steelSX673ZIRCONIA ALUMINA POLYESTER FILE BELTSDimensions(mm) W x L10 x 330Grit Quantity Article Number Barcode40 50 63642535420 315762567503260 50 63642535421 315762567504980 50 63642535422 315762567505620 x 52040 100 63642588434 315762568166860 100 63642588435 315762568167580 100 63642588439 315762568168272


Portable Belts<strong>Coated</strong><strong>Abrasives</strong>T33XALUMINIUM OXIDE CLOTH BELTS TAPE JOINTDimensions(mm) W x L30 x 53360 x 40065 x 41075 x 45775 x 48075 x 53375 x 610Grit Quantity Article Number Barcode40 10 63642585902 315762559307760 10 63642585905 315762559308480 10 63642585906 3157625593091120 10 63642585907 315762559310740 10 63642585852 315762559268160 10 63642585860 315762559239180 10 63642585866 3157625592704100 10 63642585867 3157625592711120 10 63642585871 315762559272840 10 63642585875 315762559273560 10 63642585876 315762559274280 10 63642585878 3157625592759100 10 63642585879 3157625592766120 10 63642585880 315762559277340 10 63642585881 315762559290250 10 63642585882 315762559291960 10 63642585883 315762559292680 10 63642585885 3157625592933100 10 63642585886 3157625592957120 10 63642585887 315762559296440 10 63642588529 315762568233760 10 63642588530 315762568234480 10 63642588531 3157625682351100 10 63642588532 3157625682368120 10 63642588533 315762568237540 10 63642585889 315762559298850 10 63642585893 315762559299560 10 63642585896 315762559300880 10 63642585897 3157625593015100 10 63642585898 3157625593022120 10 63642585900 3157625593039150 10 63642585901 315762559305340 10 63642588534 315762568238260 10 63642588539 315762568239980 10 63642588540 3157625682405100 10 63642588541 3157625682412120 10 63642588542 3157625682429T33X(aluminium oxide)• Abrasive: Aluminium oxide• Backing material:Heavy cotton• Specially designedfor belt applications• Good performanceat low speeds• Ideal for floor andfurniture applicationsDimensions Key: W = Width, L = Length73


<strong>Coated</strong><strong>Abrasives</strong>BeltsPortable BeltsT33XALUMINIUM OXIDE CLOTH BELTS TAPE JOINTT33X(aluminium oxide)• Abrasive: Aluminium oxide• Backing material:Heavy cotton• Specially designedfor belt applications• Good performanceat low speeds• Ideal for floor andfurniture applicationsDimensions(mm) W x L100 x 560100 x 610100 x 620110 x 620Grit Quantity Article Number Barcode40 10 63642585922 315762559316950 10 63642585925 315762559317660 10 63642585926 315762559318380 10 63642585927 3157625593329100 10 63642585929 3157625593336120 10 63642585934 315762559334340 10 63642585937 315762559337450 10 63642585939 315762559338160 10 63642585941 315762559339880 10 63642585942 3157625593404100 10 63642585943 3157625593411120 10 63642585944 3157625593428150 10 63642585945 315762559343540 10 63642585947 315762559344260 10 63642585949 315762559346680 10 63642585950 3157625593497100 10 63642585952 3157625593503120 10 63642585953 315762559352740 10 63642585956 315762559355860 10 63642585957 315762559356580 10 63642585958 3157625593572100 10 63642585959 3157625593589120 10 63642585960 315762559359674


Narrow Belts<strong>Coated</strong><strong>Abrasives</strong>SX373ALUMINIUM OXIDE POLYESTER SANDING BELTSDimensions(mm) W x L100 x 91550 x 200075 x 200075 x 2500Grit Quantity Article Number Barcode40 10 63642585978 315762559386260 10 63642585979 315762559387980 10 63642585980 3157625593886100 10 63642585984 3157625593893120 10 63642585986 315762559390936 10 63642586039* 315762559425840 10 63642586044 315762559426560 10 63642586046 315762559427280 10 63642586048 3157625594289120 10 63642586049 315762559429636 10 63642586052 315762559430240 10 63642586053 315762559431960 10 63642586056 315762559432680 10 63642586059 3157625594333120 10 63642586060 3157625594357180 10 63642586062 315762559436436 10 63642586082 315762559452460 10 63642586084 315762559453180 10 63642586085 3157625594548SX373(aluminium oxide)• Abrasive: Aluminium oxide• Backing material: Heavypolyester• Ideal for use on metaland hard wood150 x 2000 60 10 63642588378 3157625680791* Made-to-orderDimensions Key: W = Width, L = Length75


<strong>Coated</strong><strong>Abrasives</strong>BeltsSX673ZIRCONIA ALUMINA POLYESTER SANDING BELTSSX673(zirconia alumina)• Abrasive: Zirconia alumina• Backing material: Heavypolyester• Extremely sharp abrasive• Ideal for use on all typesof steelDimensions(mm) W x L50 x 200075 x 2000Grit Quantity Article Number Barcode40 10 63642586063 315762559437160 10 63642586065 315762559438880 10 63642586067 3157625594395120 10 63642586068 315762559440136 10 63642586069 315762559441840 10 63642586070 315762559442550 10 63642588414 315762568152160 10 63642586071 315762559443280 10 63642586073 3157625594449120 10 63642586074 315762559445640 10 63642588415 315762568153875 x 2250 60 10 63642588416 315762568154580 10 63642588417 315762568155275 x 2500100 x 2000150 x 200036 10 63642586076 315762559446340 10 63642588418 315762568156960 10 63642586078 315762559448780 10 63642586079 3157625594494120 10 63642586081 315762559451740 10 63642588419 315762568157660 10 63642588420 315762568158380 10 63642588421 3157625681606120 10 63642588422 315762568161340 10 63642588385 315762568080760 10 63642588386 3157625680814SY698ZIRCONIA ALUMINA HEAVY POLYESTER SANDING BELTSSY698(zirconia alumina)• Abrasive: Zirconia alumina• Backing material: Heavypolyester• Contain active cooling agents• Extremely sharp grain• Ideal for quick metal removalof heat sensitive castingsor forged partsDimensions(mm) W x L75 x 2000Grit Quantity Article Number Barcode24 10 63642585656 315762558999536 10 63642585659 315762559000740 10 63642585661 3157625590014Dimensions Key: W = Width, L = Length76


<strong>Coated</strong><strong>Abrasives</strong>Spirabands77


<strong>Coated</strong><strong>Abrasives</strong>SpirabandsSpirabands are made of Abrasive Cloth which is rolled and glued onto a cotton backing.Spirabands can be used on metals, leather, glass, plastic and wood. They are ideal for paintstripping, surface cleaning and grinder applications. They can be used on electric or pneumaticpower tools and must be fitted on the correct size serrated rubber holder.MAXIMUM OPERATING SPEEDSize (mm)MAX RPMZSB 10 x 20 36000ZSB 12 x 25 36000ZSB 15 x 30 36000ZSB 19 x 25 30000ZSB 22 x 20 26000ZSB 25 x 25 24000ZSB 30 x 20 19100ZSB 30 x 30 19100ZSB 38 x 25 15000ZSB 45 x 30 12700ZSB 51 x 25 11200ZSB 60 x 30 9500BENEFITS• Easy to fit• Good access to curves / bends• Excellent blending & deburring tool• Strong construction gives an aggressive cut however rubber holder gives a forgiving finish• Cuts down time on operation• Leaves a great preparation surface• Band locks on rubber expanding holder – no tools required78


Spirabands<strong>Coated</strong><strong>Abrasives</strong>ZIRCONIA ALUMINADimensions(mm) D x W10 x 2012 x 2515 x 3019 x 2522 x 20Grit Quantity Article Number Barcode36 50 63642584999* 315762558245350 50 63642585001 315762558247760 50 63642585002 315762558248480 50 63642585004 3157625582491120 50 63642585009 315762558280450 50 63642585023 315762558289780 50 63642585024 3157625582927120 50 63642585025 3157625582941150 50 63642584981* 3157625582606180 50 63642584983* 3157625582613240 50 63642584984* 315762558263736 50 63642585076 315762558334450 50 63642585080 315762558336860 50 63642585081 315762558337580 50 63642585083 3157625583382120 50 63642585086 3157625583405150 50 66261168258 871147934809936 50 63642585026 315762558295850 50 63642585027 315762558297280 50 63642585028 3157625582989120 50 63642585030 315762558300936 50 63642585012 315762558281150 50 63642585017 315762558282860 50 63642585018 315762558283580 50 63642585019 3157625582859120 50 63642585021 3157625582866240 50 63642584980* 3157625582583* Made-to-orderZirconia aluminia• Quicker removal• Longer life for use on highalloyed metals, stainlesssteel, carbon steel andnon-ferrous metalsDimensions Key: D = Diameter, W = Width79


<strong>Coated</strong><strong>Abrasives</strong>SpirabandsZIRCONIA ALUMINAZirconia aluminia• Quicker removal• Longer life for use on highalloyed metals, stainlesssteel, carbon steel andnon-ferrous metalsDimensions(mm) D x W25 x 25Grit Quantity Article Number Barcode36 50 63642585032 315762558302350 50 63642585033 315762558304780 50 63642585035 3157625583054120 50 63642585036 315762558307830 x 20 120 50 63642585022* 315762558287330 x 3036 50 63642585088 315762558342950 50 63642585090 315762558344360 50 63642585093 315762558346780 50 63642585095 3157625583474120 50 63642585097 315762558349838 x 2545 x 3051 x 2560 x 3036 50 63642585039 315762558308550 50 63642585040 315762558310880 50 63642585041 3157625583115120 50 63642585043 315762558312236 50 63642585100 315762558350450 50 63642585101 315762558351160 50 63642585102 315762558352880 50 63642585103 3157625583535120 50 63642585104 315762558354236 50 63642585044 315762558313950 50 63642585046 315762558314680 50 63642585047 3157625583177120 50 63642585048 315762558318436 50 63642585105 315762558355950 50 63642585107 315762558357380 50 63642585108 3157625583597120 50 63642585109 3157625583603240 50 63642584996* 315762558271275 x 30 50 50 66261168251 8711479155956* Made-to-order80


<strong>Coated</strong><strong>Abrasives</strong>ALUMINIUM OXIDEDimensions(mm) D x W10 x 1010 x 2015 x 3019 x 2522 x 2025 x 2530 x 3045 x 3060 x 3075 x 30100 x 40Grit Quantity Article Number Barcode80 50 66261168229* 8711479155734150 50 66261168225* 871147915568050 50 66261168235* 871147915579680 50 66261168192* 8711479155383150 50 66261168217* 871147915562850 50 63642564259 871147915529180 50 63642565237 8711479155406150 50 63642565242 871147915549950 50 66261168184 871147915530780 50 66261168195 8711479155413150 50 66261168204 871147915550550 50 66261168185 871147915531480 50 66261168196 8711479155420150 50 63642584977 315762558256950 50 66261168226 871147915569780 50 63642569344 8711479155604150 50 66261168227 871147915571050 50 66261162797 871147915533880 50 63642565251 8711479155444150 50 63642584985 3157625582644240 50 63642584991* 315762558266850 50 66261162798 871147915534580 50 66261168199 8711479155451150 50 63642584992 3157625582682240 50 63642584993* 315762558269950 50 66261162799 871147915535280 50 66261168200 8711479155468150 50 63642584995 315762558270550 50 66261168190 871147915536980 50 66261168201 8711479155475150 50 66261168210 871147915556750 50 66261168191 871147915537680 50 66261168211 8711479155574150 50 66261168212 8711479155581* Made-to-orderAluminium oxide• Application: All types of ironand steel• Backing material: CottonDimensions Key: D = Diameter, W = Width, S = Spindle81


<strong>Coated</strong><strong>Abrasives</strong>SpirabandsAccessoriesSPIRABAND MANDRELSRubber mandrels• Flexible due to rubberexpanding mandrel• Mandrel diameter 6mmDimensions(mm) D x W x SQuantity Article Number Barcode10 x 10 x 6 5 07660739758 871147915641010 x 20 x 6 5 63642562526 315762559771612 x 25 x 6 5 63642562528 315762559781515 x 30 x 6 5 63642562530 315762559782219 x 25 x 6 5 63642562531 315762559783922 x 20 x 6 5 63642562532 315762559784625 x 25 x 6 5 63642562533 315762559785330 x 20 x 6 5 63642562534 315762559787730 x 30 x 6 5 63642562535 315762559788438 x 25 x 6 5 63642562536 315762559789145 x 30 x 6 5 63642562537 315762559790751 x 25 x 6 5 63642562538 315762559791460 x 30 x 6 5 63642562539 315762559792175 x 30 x 8 5 07660739762 8711479156540100 x 40 x 8 5 07660739763 8711479156557Dimensions Key: D = Diameter, W = Width, S = Spindle82


<strong>Coated</strong><strong>Abrasives</strong>QuickChangeDiscs83


<strong>Coated</strong><strong>Abrasives</strong>Quick Change DiscsThe need for small finishing abrasive discs has increased to achieve the high standard of finishrequired in a modern world. One of the major reasons for the success and growth of these discsis the quick-change ability. Major abrasive users recognise that if a saving of 3 or 4 seconds perdisc change can be achieved, the overall daily or weekly reduction in downtime can be enormous.Quick Change Discs are a range of small abrasive discs ranging in sizes 19mm, 25mm, 38mm,50mm, 75mm and 100mm. Grits 36-50 are ideal for stock (weld) removal, and grits 60-120 aremore suited to the removal of imperfections and blending work. An outstanding quick changesanding disc range for general use applications, including blending light welds, breaking edgesand removing parting lines and machine marks. These versatile discs can be used for workingmild contours as well as flat surfaces and are most effective when used with pneumatic tools.Features• Quick change fastener• Twist on and twist off in 2-1/2 turns• 25mm-75mm SL2 discs – all-metal fasteners• 25mm-75mm SL3 discs – rubberthreaded hubs• Small disc sizesBenefits• Quick, tool-free disc changes allow for more grinding time• Disc locks securely to back-up pad, but is easily removed• Mount to the appropriate Flexovit Quick Change back-up pad• Discs can access restricted corners and contoursOPTIMUM TOOL SPEEDDiameter Stainless Aluminium Mild Steel Titanium Glass Composites38mm 20000 20000 30000 9000 9000 1500050mm 15000 15000 20000 7000 7000 1000075mm 10000 10000 15000 4500 4500 8000Attachments/Back-up PadsType 2 – SL2Type 3 – SL3Turn on/turn off systemusing a metal to metal fixingRoll-on/roll-off systemusing a nylon threaded male buttonApplication Tip: For greater flexibility in contoured applications use a holder one size smallerthan the diameter of the disc, e.g. use a 38mm holder with a 50mm disc.Also use 75mm discs with a 75mm Blue Holder for cost efficient, versatile Quick Changemaintenance product on a 115mm angle grinder with an M14 thread.Other sizes, grain types and grits are available on request to make a wider range of choicefor all your Quick Change Disc needs.84


Abrasive TypesALUMINIUM OXIDE A/O – ZMD ALOXMost popular for general applications, mild steel, low carbon steel and other ferrous metals.Good performance and economical. Fast Cutting and long life. Available in Lantuck (edge wearresistance) and X-Cloth (flexibility) lamination. Can be used on flat or contoured surfaces.<strong>Coated</strong><strong>Abrasives</strong>ALUMINIUM OXIDE A/O PLUS – ZMD ALOX PLUSEconomic product for use on steel and alloys, aluminium and heat-sensitive metals.Supersized coating with grinding aids running cooler and more efficiently.ZIRCONIA – ZMD ZIRHigh stock removal on coarse grits, performs well on stainless steel. Zirconia’s inherentfeature of cooler cutting when grinding makes it a much more durable and hard wearinggrain than aluminium oxide and less likely to discolour stainless steel. Use heavy pressurefor optimum performance.ZIRCONIA PLUS – ZMD ZIR PLUSHigh stock removal with cool action on stainless steel, titanium and nimonics. Supersizedcoating with grinding aids running cooler and more efficiently. High pressure required to getoptimum performance.CERAMIC – ZMD CERAMICMicron size particles break off during grinding producing many, new, self sharpening cuttingpoints. Very high and fast stock removal on exotic and hard alloys, stainless steel and titanium.Outlasts A/O and Zirconia in many applications. Runs cooler than conventional A/O and Zirconia.CERAMIC FIBRE – ZMD FIBRE CERAMICThe fibre backing makes this product a tough performing disc resisting tearing which allows theproduct to perform to its optimum. Ceramic is perfect for those applications that require a firmaggressive disc and rapid stock removal. High pressure required for optimum performance.FLEXBRITE (NON WOVEN) – ZMD SCMA non-woven synthetic fibre mesh, impregnated with abrasives and bound with resins – forsurface preparation applications such as de-burring, blending, cleaning and corrosion removal.This versatile disc can blend weld seams, remove imperfections on metal surfaces and is idealfor creating decorative finishes. Designed for use where stock removal is not required.There are three colour coded grades available:• Brown – Coarse (K46-K60)• Maroon – Medium (K80-K120)• Blue – Fine (K180-K240)For these types see FLEXBRITE section.UNITIZED DISCSConstructed from compressed non woven web, specialised resin and grain to produce highperformance finishing products. Excellent for light deburring of flashing and threads, blendingalloys, polishing & finishing. Unitized discs are used widely in the preparation of metal surfaces.Unitized discs hold their shape well and do not undercut or gouge which limits accidentaldamage to the component.For these types see FLEXBRITE section.STRIPPA DISCS – ZMD STRIPPA DISCSNylon webbing construction provides a unique combination of aggressive performance,long life and improved finish. Ideal for surface refinishing, cleaning and blending andis a cost effective and safer alternative to a wire wheel. Excellent for rust, paint, scale& coatings removal on a variety of substrates including metal, stone, wood & plastics.Essential maintenance tool in shipyards, heavy plant engineering, steelworks and construction.Particularly efficient in Automotive After Market for removal of fillers and paint stripping.Also use with 75mm Blue Holder for cost efficient, versatile Quick Change maintenance producton a 115mm angle grinder with an M14 thread. For these types see FLEXBRITE section.For these types see FLEXBRITE section.85


<strong>Coated</strong><strong>Abrasives</strong>Quick Change DiscsAttachment - SL2ZMD ALOX SL2ALUMINIUM OXIDE QUICK CHANGE DISCSALOX• General purposeuse on various steels• Good performance,economic use• Long life and goodcutting rate• For use on flatand contoured surfacesDiameter(mm)25385075Grit Quantity Article Number Barcode60 100 63642562673 3157625598973120 100 63642562676 315762559899736 100 63642562678 315762559902460 100 63642562684 3157625599048120 100 63642562689* 315762559906236 100 63642562694 315762559908660 100 63642562699 315762559910980 100 63642562701 3157625599116120 100 63642562707 315762559915436 100 63642562711 315762559917860 100 63642562716 315762559918580 100 63642562774* 3157625599239120 100 63642562722 3157625599222* Made-to-orderZMD ZIR SL2ZIRCONIA QUICK CHANGE DISCSZIR• High stock removalat coarser grits• Aggressive cut,cool cutting, long life• Very good resultson stainless steelDiameter(mm)Grit Quantity Article Number Barcode25 60 100 63642562166 315762559882938507536 100 63642556155* 315762559829460 100 63642556156* 315762559831736 100 63642561989 315762559858460 100 63642561996 315762559860780 100 63642562000 315762559862160 100 63642562009 315762559866980 100 63642562012 3157625598683* Made-to-orderZIR PLUS• As ZIR supersized withactive filler for cool cutting• Excellent for stainlesssteel and titanium• Best results at high pressureZMD ZIR PLUS SL2ZIRCONIA PLUS QUICK CHANGE DISCSDiameter(mm)50Grit Quantity Article Number Barcode36 100 63642562857* 315762559927760 100 63642562859* 315762559929175 60 100 63642556158* 3157625598331* Made-to-order86


<strong>Coated</strong><strong>Abrasives</strong>ZMD CERAMIC SL2CERAMIC QUICK CHANGE DISCSDiameter(mm)385075Grit Quantity Article Number Barcode36 100 63642556159* 315762559834860 100 63642562184* 315762559883636 100 63642556161* 315762559836260 100 63642556162* 315762559837936 100 63642556164* 315762559839360 100 63642556165* 3157625598409* Made-to-orderCERAMIC• Self sharpeningceramic abrasive• Aggressive cut,high stock removal• Very good results onhard alloys, stainless steeland titanium• Cooler cut compared toconventional abrasivesAccessoriesBU SL2BACK-UP PADSDiameter (mm) Quantity Article Number Barcode25 1 63642562235 315762559886738 1 63642562238 315762559888150 1 63642562241 315762559890475 1 63642562246 315762559892887


<strong>Coated</strong><strong>Abrasives</strong>Quick Change DiscsAttachment - SL3ZMD ALOX SL3ALUMINIUM OXIDE QUICK CHANGE DISCSALOX• General purposeuse on various steels• Good performance,economic use• Long life and goodcutting rate• For use on flat andcontoured surfacesDiameter(mm)25385075Grit Quantity Article Number Barcode60 100 63642562672* 3157625598966120 100 63642562677* 315762559901736 100 63642556119* 315762559825660 100 63642562682* 3157625599031120 100 63642562688* 315762559905536 100 63642562693 315762559907960 100 63642562698 315762559909380 100 63642562702 3157625599123120 100 63642562705 315762559914736 100 63642562710 315762559916160 100 63642562718 315762559919280 100 63642562719 3157625599208120 100 63642562721 3157625599215* Made-to-orderALOX PLUS• As ALOX supersized withactive filler for cool cutting• Good performance on steel,steel aloys, heat sensitivemetals and aluminiumZMD ALOX PLUS SL3ALUMINIUM OXIDE PLUS QUICK CHANGE DISCSDiameter(mm)50Grit Quantity Article Number Barcode36 100 63642556153* 315762559826360 100 63642556154* 3157625598287* Made-to-orderZMD ZIR SL3ZIRCONIA QUICK CHANGE DISCSZIR• High stock removalat coarser grits• Aggressive cut,cool cutting, long life• Very good resultson stainless steelDiameter(mm)Grit Quantity Article Number Barcode25 60 100 63642562165* 3157625598812385036 100 63642561979* 315762559855360 100 63642561982* 315762559857736 100 63642561990 315762559859160 100 63642561997 315762559861480 100 63642566811 31576255993387536 100 63642562003 315762559864560 100 63642562008 315762559865280 100 63642562011* 3157625598676* Made-to-orderZIR PLUS• As ZIR supersized withactive filler for cool cutting• Excellent for stainless steeland titanium• Best results at high pressureZMD ZIR PLUS SL3ZIRCONIA PLUS QUICK CHANGE DISCSDiameter(mm)50Grit Quantity Article Number Barcode36 100 63642562858 315762559928460 100 63642556157 315762559832475 60 100 63642562866* 3157625599307* Made-to-order88


<strong>Coated</strong><strong>Abrasives</strong>ZMD CERAMIC SL3CERAMIC QUICK CHANGE DISCSDiameter (mm) Grit Quantity Article Number Barcode3836 100 63642556160* 315762559835560 100 63642562185* 31576255988435036 100 63642556163 315762559838660 100 63642562029 31576255987067536 100 63642562271* 315762559894260 100 63642556166* 3157625598416* Made-to-orderCERAMIC• Self sharpeningceramic abrasive• Aggressive cut,high stock removal• Very good results onhard alloys, stainless steeland titanium• Cooler cut compared toconventional abrasivesQUICK CHANGE CONVERSION KITMAKE YOUR ANGLE GRINDER INTO A MORE VERSATILE TOOLDiameter (mm) Grit Quantity Article Number BarcodeKIT 1 69957348082AccessoriesQUICK CHANGE CONVERSION KIT• Instantly convert a 115mmAngle Grinder intoa multipurpose grinding& blending tool for both onand off-site maintenance workBU SL3BACK-UP PADSDiameter (mm) Quantity Article Number BarcodeBU M14/SL3BACK-UP PADS25 1 63642562236* 315762559887438 1 63642562239 315762559889850 1 63642562244 315762559891175 1 63642562247 3157625598935Diameter (mm) Quantity Article Number Barcode* Made-to-order75 1 63642568065 315762558190689


90Notes


<strong>Coated</strong><strong>Abrasives</strong>CartridgeRolls91


<strong>Coated</strong><strong>Abrasives</strong>Cartridge RollsCartridge Rolls are made up of rolls of Resin Bond Abrasive Cloth which allow a new cutting surfaceto be uncovered as the top layer is worn away. They are available in 2 different shapes and in a widevariety of sizes and grades. Cartridge Rolls are suitable for a range of applications including flashremoval, polishing, edge breaking and removing machine tool marks. They are also especially goodfor reaching into corners. They are available in Aluminium Oxide – with a resin bond and also tospecial order in Silicon Carbide. Many operations use straight cartridge and spiral rolls together.They are more flexible than a bonded mounted point and cause less chatter marks than a spiraband.L = LengthB = BoreBa =BaseAluminium Oxide Straight Cartridge Rolls – ZPE Alox• Straight with no taper. Most popular• Wears to shape required• For sanding and polishing channels, fillets, recesses, side walls and bottoms of dead-end holes• Metal channels• Fillets• Recesses• Contours• Bottoms of dead end holes• Removing parting lines, imperfections and burrs• Deburring stampings and dies• Corners• Tight radii• AnglesAluminium Oxide Tapered Cartridge Rolls – ZSPI Alox• Taper from tip to base• Particularly adaptable to grinding/polishing of channels, fillets, radii and smallcontours of metal parts92


AccessoriesCARTRIDGE ROLL MANDRELS – FOR ZPE/ZSPIPrecision machined from high quality steel featuring sharp course threads which hold rollssecurely in place during operation. They also have a good lead in thread allowing the rollto start easily on the mandrel.<strong>Coated</strong><strong>Abrasives</strong>PilotDiameterPilot LengthShank LengthShank DiameterPilot length should be 6-12mm shorter in length than the Cartridge Roll.The Mandrel Pilot diameter should match the size of the Cartridge Roll Pilot Hole.Always insert glued end first onto Mandrel.RECOMMENDED PILOT LENGTH FOR CARTRIDGE ROLLS19mm Cartridge Roll Length25mm Cartridge Roll Length38mm Cartridge Roll Length50mm Cartridge Roll LengthUse 13mm PilotUse 19mm PilotUse 25mm PilotUse 38mm PilotMAXIMUM RPM’S3mm to 12mm dia16mm to 25mm dia25mm to 38mm dia16000-23000 maximum RPM12000-18000 maximum RPM10000-15000 maximum RPM93


<strong>Coated</strong><strong>Abrasives</strong>Cartridge RollsAluminium Oxide Cartridge Roll Kit – ZPE/ZSPI Alox• Trial kits available to purchase – allow testing of a variable range of shapes, grits and sizesThis 69957383465 kit contains:Type Dimensions (mm) Grit QuantityZPE 10 x 38 x 3 80 6ZPE 10 x 38 x 3 120 6ZPE 13 x 38 x 3 80 4ZPE 13 x 38 x 3 120 4ZPE 6 x 38 x 3 80 12ZPE 6 x 38 x 3 120 12ZPE 6 x 25 x 3 80 8ZPE 6 x 25 x 3 80 8ZPE 6 x 25 x 3 120 8ZPE 6 x 25 x 3 120 8ZPE 10 x 25 x 3 80 6ZPE 10 x 25 x 3 120 6ZPE 10 x 38 x 3 80 6ZPE 10 x 38 x 3 120 6ZPE 13 x 38 x 3 80 4ZPE 13 x 38 x 3 120 4ZSPI 13 x 38 x 3 80 6ZSPI 10 x 38 x 3 80 9CRM 4 3.2 x 19 x 6 Mandrel 1CRM 5 3.2 x 25 x 6 Mandrel 194


ZPEALUMINIUM OXIDE STRAIGHT CARTRIDGE ROLLS<strong>Coated</strong><strong>Abrasives</strong>Dimensions(mm) Ba x L x B6 x 25 x 3.26 x 38 x 3.210 x 25 x 3.210 x 38 x 3.2Grit Mandrel Quantity Article Number Barcode80 CRM4 100 63642562285 3157625599741120 CRM4 100 63642562286 315762559975880 CRM5 100 63642562287 3157625599765120 CRM5 100 63642556508 3157625599697150 CRM5 100 63642562289* 315762559977280 CRM4 100 63642562292 3157625599796120 CRM4 100 63642562293 315762559980260 CRM5 100 63642562294 315762559981980 CRM5 100 63642562295 3157625599826120 CRM5 100 63642562296 315762559983313 x 25 x 3.2 80 CRM4 100 63642566646* 315762560003413 x 38 x 3.280 CRM5 100 63642562299 3157625599864120 CRM5 100 63642562300 315762559987116 x 38 x 4.8 80 CRM7 100 63642562301* 315762559988819 x 25 x 4.8 80 CRM6 100 63642562302* 315762559989519 x 50 x 4.8 80 CRM8 100 63642562305* 3157625599918* Made-to-orderZSPIALUMINIUM OXIDE TAPERED CARTRIDGE ROLLSDimensions(mm) Ba x L x BGrit Mandrel Quantity Article Number Barcode10 x 25 x 3.2 60 CRM4 100 63642562291 315762559978913 x 38 x 3.2 80 CRM5 100 63642562369 315762559992513 x 38 x 3.2 120 CRM5 100 63642562379* 315762559994919 x 25 x 4.8 80 CRM6 100 63642562381* 315762559995619 x 38 x 3.2 80 CRM5 100 63642562383* 3157625599963* Made-to-orderZPE/ZSPIALUMINIUM OXIDE CARTRIDGE ROLL KITDimensions(mm) Ba x L x BFor content seepage oppositeSpecification Quantity Article Number Barcode125 Cartridge roll kitand 2 mandrels1 69957383465 3157625624689AccessoriesMANDRELS ZPE/ZSPIDimensions(mm) Ba x L x BMandrel Quantity Article Number Barcode3.2 x 19 x 6 CRM4 1 63642562516 31576255999873.2 x 25 x 6 CRM5 1 63642562517 31576255999944.8 x 19 x 6 CRM6 1 63642562518 31576256000034.8 x 25 x 6 CRM7 1 63642562519 31576256000274.8 x 38 x 6 CRM8 1 63642556513 3157625599727Dimensions Key: Ba = Base Diameter, L = Length, B = Bore95


96Notes

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