OFFSHORE RIGID PIPELINES ENGINEERING PETROBRAS - Iploca
OFFSHORE RIGID PIPELINES ENGINEERING PETROBRAS - Iploca
OFFSHORE RIGID PIPELINES ENGINEERING PETROBRAS - Iploca
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<strong>PETROBRAS</strong> - IPLOCA<strong>OFFSHORE</strong> <strong>RIGID</strong> <strong>PIPELINES</strong> <strong>ENGINEERING</strong><strong>PETROBRAS</strong>
AGENDA<strong>OFFSHORE</strong> PIPELINE <strong>ENGINEERING</strong> AT <strong>PETROBRAS</strong> ORGANOGRAMINTRODUCTIONPIPELINE DESIGN DESCRIPTONNEW CHALLENGES AT OIL & GAS PRODUCTIONFUTURE PIPELINE PROJECTSCONCLUSION
<strong>PETROBRAS</strong> ORGANOGRAM
EEPTMEEPTM<strong>PETROBRAS</strong> ORGANOGRAM - <strong>ENGINEERING</strong>
<strong>PETROBRAS</strong> <strong>ENGINEERING</strong>EDIDesign of Submarine PipelinesSystems and SubmarineInstallations, Structures andEquipments.
<strong>PETROBRAS</strong> <strong>ENGINEERING</strong>Mission and Vision 2020“Provide services and Engineering Solutions, with socialand environmental responsibility, that meet clients’ needsand that contribute to the development of Brazil and thecountries in which it operates”.“We will be one of the five largest integrated energycompanies in the world and the preferred choice amongour stakeholders”.
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>IntroductionScenarios full of Challenges to be overcomeHigh Quality products in accordance with InternationalStandards and Petrobras Technical SpecificationsChallenging pipeline projects – Ultra-Deep WaterResearch and Development as practical SolutionFast track projectsSpecial requirements at each projectStrictly environmental requirements
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>Pipeline Design Description
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>Pipeline Design Description
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>Pipeline Design Description - RequirementsThe 3 stages of offshore pipelines Design: Conceptual engineering,Issues of technical feasibility and constraints on the system designand construction are addressed Showing all Potential difficultiesand providing required information for the forthcoming pipelineDesign and Construction. Basic engineering,Definition of system concept (pipeline size and grade), providesufficient detail to define the technical input for all procurement andconstruction activities.A complete pipeline design includes pipeline sizing (diameter andwall thickness) and material grade selection based on analyses ofstress, hydrodynamic stability, span, thermal insulation, corrosionand stability coating, and riser specification. Detail engineering.Engineering , Procurement Construction and Installationsummarize all activities.
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> - INSTALLATION METHODSJ-LAY CONFIGURATION
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> - INSTALLATION METHODSREEL LAY CONFIGURATION
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>New Challenges at Oil & Gas ProductionFloating Production Units• Mooring in water depths of 2,200m• Interaction with the riser’s system• Scenario for platforms with access to the wells (SPAR, FPDSO)Subsea engineering• Qualification of risers for water depth of 2,200m, consideringCO2 and high pressure.• Scenario for riser towers, SCRs with lazy wave and othertechnologies.• Qualification of thermal insulated flowlines for water depths of2,200m.• Flowlines for high pressure gas injection.
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>New Challenges at Oil & Gas ProductionHigh strength and low alloy steel linepipe – API 5L X70 and API 5LX80Ultra deep water and HTHP PipelinesHigh efficient insulation materialsOverall Heat Transfer Coefficient (U value) (from flow assurancestudies)Cool Down Time requirementsTechnical solutions for insulated Field Joint Coating, CoatingBends (internal and external)Pipe-in-Pipe Systems
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>FUTURE PIPELINE PROJECTSBrazil Offshore Pipelines2013 – 2020
BRAZIL SEDIMENTARY BASINSColômbiaVenezuelaColômbiaVenezuelaSolimõesAcre AcreFitzcarraldFitzcarraldIquitos IquitosPeru PeruSEDIMENTARY BASINS BASINSPASSIVE PASSIVE MARGIN MARGIN<strong>OFFSHORE</strong><strong>OFFSHORE</strong>MARGINALMARGINALONSHOREONSHOREMARGINALMARGINALRIFT/INTERIOR SAG SAGCENOZOICCENOZOICMESOZOIC/CENOZOICMESOZOIC/CENOZOICPALEOZOIC/MESOZOICPALEOZOIC/MESOZOICPALEOZOICPALEOZOICPALEOZOIC/PRECAMBRIANPALEOZOIC/PRECAMBRIANPRECAMBRIANPRECAMBRIANREGIONALREGIONALARCHARCHPurus PurusTacutuRio Rio Guaporé GuaporéFrenchSuriname FrenchSuriname Guyana GuyanaGuiana GuianaAmazonasSerra Serra Formosa FormosaGurupá GurupáMarajóTapajósBananalXinguParecisXinguXinguParanáParaguaiParaguaiRio Rio Grande GrandeM. M. Alegre Alegre+ ++ + ++++CaciporéFoz Foz do do AmazonasBragança Bragança Pará-Viseu Viseu MaranhãoSão São Luis LuisTocantinsTocantinsCanastra CanastraGuama GuamaS.FranciscoS.FranciscoFerrer-Urbano Ferrer-UrbanoSantos SantosTaubaté-200m-200m-2000m-2000mSantosFlorianópolisFlorianópolisBarreirinhasCamocimAcarauIcaraíMundauRio Rio do PotiguardoPeixeParnaibaAraripeJatobáTucanoSergipe/AlagoasRecôncavoJacuipeCamamu/AlmadaJequitinhonhaBolíviaCumuruxatibaBolívia PantanalMucuriAssuncionAssuncionArgentina ArgentinaUruguai UruguaiPonta Ponta Grossa GrossaCabo Cabo Frio FrioVitória VitóriaCamposEspirito SantoS O U T H A T L A N T I C O C E A NBRAZILIAN SEDIMENTARYPelotasBASINS500 500 km km
SOUTH EAST BRAZIL <strong>OFFSHORE</strong> BASINS
ACCOMPLISHED PROJECTScomprimento(km)750700650600550500450400350300250200150100500SUPRIMENTOS DE TUBOS DOS PROJETOS IMPLEMENTADOS NA IEDSDISTRIBUIÇÃO ANUAL DE DIÂMETROS EM FUNÇÃO DO COMPRIMENTO DE TUBOS937023216 25186 80 92 97,50DN(IN) - 34" 9DN(IN) - 24" 370DN(IN) - 20" 23DN(IN) - 18" 216 251DN(IN) - 16"REV-28.05.102009 2010 2011 2014DN(IN) - 12" 86 80 92 97,5TOTAL(km)311 724 101 97,5
FUTURE PROJECTSPERSPECTIVAS DE SUPRIMENTOS DE TUBOS ATÉ 2017PROJETOS POTENCIAIS NA IEDS(DISTRIBUIÇÃO ANUAL DE COMPRIMENTO DE TUBOS INSTALADOS EM FUNÇÃO DO DIÂMETRO)REV-28.05.10comprimento (km)880840800760720680640600560520480440400360320280240200160120804008013425040520 0DN - 34" 133DN - 24" 750DN - 22"2011 2012 2014 2015 2016DN - 20" 134DN - 18" 52DN - 12" 250DN - 10" 80 40 0 0TOTAL(km)80 424 52 0 883133750
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>Future Pipeline ProjectsSul-Norte CapixabaIracema – CabiúnasUOTEGuará – Tupi (performing)Qualification Project of high strength and low alloy steellinepipe for ultra deep water application.
GUARÁ – TUPI PROJECT
SUL-NORTE CAPIXABA PROJECT
IRACEMA-CABIÚNAS PROJECT
Estado do Rio de JaneiroIRACEMA-CABIÚNAS PROJECT
UOTE PROJECT2,5 Km 2 KmDP ShuttleTankerFSO (turret)DP ShuttleTankerNavioConvencionalMonobóiaLDA:65 mRiser(Mangote OCIMF)PLEMPLEMPLEMUOTEFlow(Duto Rígido 34” DN)
QUALIFICATION PROJECT OF HIGH STRENGTH LOW ALLOY STEELSThe objective of this qualification project is to develophigh strength low alloy grade steels (API 5L X70 and API5L X80) to be apply in ultra deep water pipelines.Special requirements: sour fluid and ultra deep waterinstallation.7 companies signed Cooperation Agreement with<strong>PETROBRAS</strong> to develop this new material with suchspecial requirements.
QUALIFICATION PROJECT OF HIGH STRENGTH LOW ALLOY STEELSLINEPIPEPRODUCERVM DOBRASILTENARISCONFABNIPPONSTEELSUMITOMOWELSPUNPOSCOJULONG(HUABEI)JFEEUROPIPEAPI 5L STEELGRADESX 70X 80X 70X 80X 70X 70X 70X 80X70X80X 70X 80X70X80X 70X 80PRODUCTIONPROCESSSMLSLWLWLW ANDSMLSLWLWLWLWLWCOUNTRYBRASILBRASILJAPANJAPANINDIAKOREACHINAJAPANALEMANHACOOPERATIONAGREEMENT -STATUSSIGNEDSIGNEDSIGNEDSIGNEDSIGNEDINITIALPHASESIGNEDINITIALPHASESIGNED
<strong>OFFSHORE</strong> <strong>PIPELINES</strong> AT <strong>PETROBRAS</strong>ConclusionsTHE CHALLENGE IS TO DEVELOP AND PRODUCEULTRA DEEP OIL AND GAS FIELDS.FURTHER DEVELOPMENT OF HIGH QUALITYMATERIALS (ANTICORROSIVE AND INSULATIONCOATINGS) AND NATIONAL SUPPLIERS.INDUSTRY EXPERIENCE AND TECNOLOGYDEVELOPMENT TO SOLVE BIG CHALLENGES.
Thanks!Marcelo Teixeiramarcelojbt@petrobras.com.br
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