CSI 2125-IS Machinery Health Analyzer Overview - Askalon AB
CSI 2125-IS Machinery Health Analyzer Overview - Askalon AB
CSI 2125-IS Machinery Health Analyzer Overview - Askalon AB
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<strong>Machinery</strong> <strong>Health</strong> ManagementProduct Data SheetSeptember2012<strong>CSI</strong> <strong>2125</strong>-<strong>IS</strong> <strong>Machinery</strong> <strong>Health</strong> <strong>Analyzer</strong>nIntrinsicallysafeATEXZone0andIECExcertifiedformonitoringthehealthofmachinesinhazardousarealocationsnEmerson’sPeakVuetechnologyallowsforearlierdetectionofbearingandgeardefectsnIntegrationwithAMSSuite:<strong>Machinery</strong><strong>Health</strong>ManagerkeepsthedataforallyourassetsinasingledatabasenThecombinationtouchscreenLCDanddual-entrykeysisaconvenientapproachtofacilitatingleftandright-handoperationnTheintuitiveuserinterfacerequireslesstraining,fasterimplementationThe <strong>CSI</strong> <strong>2125</strong>-<strong>IS</strong> <strong>Machinery</strong> <strong>Health</strong> <strong>Analyzer</strong> complements yourexisting route-based maintenance program by allowing machinerymonitoring in intrinsically safe areas.<strong>Overview</strong>Aportablevibrationanalyzeristhecornerstoneofatypicalpredictivemaintenanceprogram.Butinsomecasesthehazardousnatureoftheplantenvironmentrequiresintrinsicallysafetechnologyinordertomeetroute-basedmonitoringneeds.Theabilitytoquicklyandaccuratelyidentifydevelopingfaultsdoesnothavetobesacrificedtokeeppersonnelandproductionsafe.Theintrinsicallysafe<strong>CSI</strong><strong>2125</strong>-<strong>IS</strong><strong>Machinery</strong><strong>Health</strong><strong>Analyzer</strong>meetsindustrystandardsforuseinhazardousenvironments.Userscancollectimportantinformationonrotatingequipmentwithoutacquiringhotworkpermitsorputtingthemselvesandothersinunnecessarydanger.Industriessuchasoilandgas,chemical,mining,grainprocessing,andwatertreatmentoftenhaveintrinsicsafetyregulationsthatrequiretheuseofcertifiedinstrumentsfordatacollection.Easy OperationUsersinteractwiththe<strong>CSI</strong><strong>2125</strong>-<strong>IS</strong>usingeitherthetouchscreenmenusorthefunctionkeyslocatedonthefaceplate.Ineithercase,intuitivemenusguidetheusertoselectrouteoroff-routedatacollectionmodules,reviewdata,oredittheanalyzer’sglobalsettings.Leftandrightenterbuttonsmakeinitiatingdatacollectioneasyforallusers.At1.5lbs,theergonomicdesignofthe<strong>CSI</strong><strong>2125</strong>-<strong>IS</strong>iseasilyportableforall-daydatacollection.Theruggedimpactresistantconstructiondeliversreliableoperationinharshindustrialenvironments.IntheRoutemodulethe<strong>CSI</strong><strong>2125</strong>-<strong>IS</strong>cancollectthevibrationspectrum,waveformandoveralldata.
<strong>Machinery</strong> <strong>Health</strong> ManagementSeptember2012Theanalyzercancollectthespectrumandupto12narrowbandparametersthatcanbetrendedandtriggeralarmsinAMS<strong>Machinery</strong>Managerwhenpresetthresholdsarecrossed.TheOverallreadingindicatesthepreviouslevelascomparedtothecurrentlevel.Red,amber,andgreenLEDindicatorsindicatethestatusofthedatacollectionandwhetherornottheunitdetectedaproblem.Cover all the important assets of the plantUsinganintrinsicallysafeanalyzerfordatacollectioneliminatestheneedtoacquirehotworkpermitsortoexcludeassetsinsafetyratedareasfromtheroute.Whenthe<strong>CSI</strong><strong>2125</strong>-<strong>IS</strong>isusedinconjunctionwiththeindustry-leading<strong>CSI</strong>2130<strong>Machinery</strong><strong>Health</strong><strong>Analyzer</strong>tomonitorassetsinnon-intrinsicallysafeareas,youareassuredthatallrotatingassetsintheplantaremonitoredsafelyandaccurately.Detect the Earliest Sign of Bearing and GearWearEmerson'sPeakVue capabilityappliesdigitaltechnologytodetectstresswaves,whicharetheearliestindicationofbearingandgearwear.Demodulationandotheraccelerationenvelopingtechnologiestypicallycannotdetectsuchfaultsuntilmuchlater,afterthemachineisalreadydamaged.PeakVuetechnologyalsoprovidesanindicationoffaultseverity.Measurementsarerepeatable,creatingreliabletrendsfordeterminingtheoptimaltimingformaintenance.WithPeakVuethewaveformiscriticalindeterminingthefaultdiagnosisandseverity,providingmoreinsighttothemachineryhealththantraditionalspectrumanalysis.Integrated with AMS Suite: <strong>Machinery</strong><strong>Health</strong> ManagerLikethe<strong>CSI</strong>2130,the<strong>CSI</strong><strong>2125</strong>-<strong>IS</strong>communicateswiththeAMS<strong>Machinery</strong>Managersoftwareusingthesamedatatransferapplicationtoloadandunloadroutes.Likewisethesameanalysisapplicationsareusedtoanalyzethevibrationdata,reducingtheneedtolearnandusemultipleapplications.ThisdatacanbeintegratedwiththemanyothersupportedtechnologiesinAMS<strong>Machinery</strong>Managersuchasoilandinfrareddatatoprovideacomprehensiveviewofthemachineryhealth.Itisthiscomprehensiveviewofmachineryhealththatallowsyoutoplanandprioritizemaintenanceactionwhenitismosteconomical.Data Transfer incorporates route communications for the<strong>CSI</strong> <strong>2125</strong>-<strong>IS</strong>.Flexible Analysis InterfaceWithAMS<strong>Machinery</strong>Manager,youcanviewdatamoreefficientlybecauseyoudon’tneedtoconstantlyswitchscreens.Allplotscanbedisplayedasfullscreenorseveralplotscanbecombinedinasinglewindow.Withmultiplemonitorsupport,separateplotscanbedisplayedonuptothreemonitors.Commonapplicationsofthispowerfulflexibilityinclude:n Lookingatthreedirections:theX,Y,andZplotinasinglescreen.n Viewingthecompletemachinecomponent:allmeasurementpointsonamotorinasinglescreen.n Viewingacompletemachine.n Viewingsimilarmachinesfrommorethanonedatabase.n Selectinghowmanyandwhattypesofplotswillappearinyourview.n Identifyingchangesindatafrommonthtomonth.Navigate through the route to select a point for data collection. Theanalyzer will display the overall measurement and waveform duringcollection before returning to the route navigation menu.2 www.assetweb.com
<strong>Machinery</strong> <strong>Health</strong> ManagementSeptember2012Quickly Determine Machine StatusUsetheAMS<strong>Machinery</strong>ManagerParameterStatusProfiletoquicklyviewparameteralarmstatusofamachinewithasimple,configurablecolorselection(likegreen,yellow,andred).Thiscapabilityhelpsyoutodeterminewhereadditionalattentionisneeded.Fine Tune AlarmsDuringyouranalysisorafteryouhavehadtimetoacquireseveralmonthsofdata,youmayneedtoadjustyouroriginalalarmsetups.TheAutomatedStatisticalLimitCalculationmodulecantakedatafromvibrationpatternsandconstructnarrowbandalarms.Envelopealarmscanalsobemanuallydefinedandcreatedfromareferencespectrum.Intrinsic Safety CertificationsThe<strong>CSI</strong><strong>2125</strong>-<strong>IS</strong><strong>Machinery</strong><strong>Health</strong><strong>Analyzer</strong>hasoneofthehighestlevelsofintrinsicsafetyavailableforaportablevibrationhandheldinstrument.ItisratedGroupI(Mining)andGroupII(Petrochemical)forbothATEXandIECExfromtheEuropeanregulatoryagencySIRA.nATEXandIECExII 1GI M1nnnGaExiaIICT4(Ta–20to+50°C)MaExiaI(Ta0to+50°C)CompletesystemincludesATEXapprovedsensor3 www.assetweb.com
<strong>Machinery</strong> <strong>Health</strong> ManagementSeptember2012The analyzer displays the overall measurement showing theprevious and current overall readings.The analyzer also displays the spectrum during data collection.Navigate through the route to select a point for data collection.4 www.assetweb.com
<strong>Machinery</strong> <strong>Health</strong> ManagementSeptember2012SpecificationsINPUT SOURCESPOWERnnInputSignalTypes:ICP Accelerometers,VelocityTransducers,DisplacementProbes,andPhotoOpticalPick-UpsSignalInput:ICP (20Vat3.5mA),ACSignal,Tachometer(triggerinput–photooptical,etc.)PowerInput–BatteryChargenBatterySize:CustomRechargeableNiMH1800mAhrremovablebatterypackNolossofdataduringbatterychargesBatterychargesinthecollectorPHYSICAL DATAINPUT PARAMETERSnnnnnnnInputSignalRange:•ICP:0–20V•NonICP:±12V,or0–24VforDisplacementSignal:RMS/Peak/Peak-to-Peak/TruePeakTransducerCheck:BiasVoltageIntegrity(ICP)AutoRange:YesDynamicRange:>85dB(20bitADCsigma-delta)AmplitudeAccuracy:5%InputConnectors:•Signal:4-PinFischer,102Type•PowerIn/BatteryCharge:2-PinFischer,102Type•Trigger:3-PinFischer,102TypeMEASUREMENT PROCESSINGn MeasurementParameters:Acceleration,Velocity,Displacement,Voltagen MeasurementTypes:Overall,PeakVue,Spectrum,TimeWaveform,OrderNormalizedn Range(RouteandOffRoute):3Hzto40Hzn FrequencyRange:DCto40kHzMaximumn IntegratedMeasurements:5%Accurate>10Hzn BearingCondition:PeakVuen FFTResolution:100–6,400Lines(Route),100–12,800(Non-Route)n Averaging:Spectral,PeakHoldn Alarms:OverallandSpectrumn NoteCodes:100NoteCodes(selectupto6from100)n MeasurementWindows:Hanning,andRectangularn Keyboard:Sealedchemicalresistantelastomericsilicon,tactiletouch,alpha-numericn DedicatedKeys:Up,down,rightandlefttwoenterkeysforrightandlefthandoperationn LCDScreen:1/4VGAMonochromeTouchScreen,240pixelsx320pixels(57mmx76mm)Viewablen Size:•186mmx93mm(7.44”x3.72”)narrowestpoint•186mmx134mm(7.44”x5.36”)widestpointn Weight:700grams(1.51lb)ENVIRONMENTALn ATEX:II1GEExiaIICT4(Ta-20°Cto+50°C)n CERatedn IPRating:IP65(DustandWaterproof)n TemperatureRangeStorage:-20°Cto+60°C(-4°Fto+140°F)n TemperatureRangeOperating:-10°Cto+50°C(+14°Fto+122°F)n Humidity:0-80%relativehumidity,non-condensingn EMC:•EN61000-6-4(Emission)•EN61000-6-2(Susceptibility)n DropTest:1Meter(3.3Feet),toATEXSpecCOMMUNICATIONSnCommunication:RS-232HOST SOFTWAREn AMSSuite:<strong>Machinery</strong><strong>Health</strong>Managerv5.51andhigherDATA PROCESSING AND STORAGEnnnnnMicroprocessor:MIPSMemory:OS16MBFlashDisk(Userdata)8MBFlashDATAD<strong>IS</strong>PLAYSSpectrum,Time,OverallUpto12bandsdownloadablefromhostsoftware5 www.assetweb.com
<strong>Machinery</strong> <strong>Health</strong> ManagementProduct Data SheetSeptember2012Standard KitThe <strong>CSI</strong> <strong>2125</strong>-<strong>IS</strong> <strong>Machinery</strong> <strong>Health</strong> <strong>Analyzer</strong> standard kitincludes the following:n<strong>CSI</strong>215-<strong>IS</strong><strong>Machinery</strong><strong>Health</strong><strong>Analyzer</strong>withsingle-channelrouteandoff-routemeasurementfirmwarenCD-ROMwith<strong>CSI</strong><strong>2125</strong>-<strong>IS</strong>firmware,usermanual,andfirmwareloaderutilitynA<strong>2125</strong>01-<strong>IS</strong>-Accelerometer,ATEX(100mV/g),topmount,nMHM-91503-Accelerometercable,Fischerfourpin,2m(6.6ft.)coil,totwopinMILnMHM-91504-AC/DCsignalcable,Fischerfourpin,2m(6.6ft.),straight,toBNCnMHM-91505-Tachcable,Fischerthreepin,2m(6.6ft.),straight,toBNCnMHM-91500-Magnetaccelerometerbase(pullstrength,20kg,1/4x28UNFmalethread,35mmtwopole)nMHM-91507-IntrinsicallysafebatterypacknMHM-91508-Poweradapter/chargernMHM-91515-Hardshellcarryingcase,double<strong>AB</strong>Sshell,foaminsertwithcablespocketnMHM-91518-LeatherhandstrapnMHM-91519-LeatherneckstrapnMHM-91517-RubberbootsleevenMHM-91521-TouchscreenstylusnMHM-91502-SerialtoUSBcommunicationsadaptercableAccessory OptionsPart # DescriptionnA<strong>2125</strong>01-<strong>IS</strong>-IntrinsicallySafeGPIIICPAccelerometer(100mV/g)nMHM-91500-MagneticMount,PullStrength20kgnMHM-91501-MagneticMount,PullStrength11kgnMHM-91502-RS232cableCommunicationsCablenMHM-91503-AccelCable(Fischer102type4Pin,2mCoil,to2PinMil)nMHM-91504-InputCable(Fischer102type4Pin,2mCoil,toBNC)nMHM-91505-TriggerCable(Fischer102type3-Pin,1mCoil,toBNC)nMHM-91506-TachcableforCompactInstrumentA2109forusein<strong>IS</strong>areasnMHM-91507-BatteryPackforDC225-<strong>IS</strong>nMHM-91508-PowerAdapter/BatteryChargerforDC225-<strong>IS</strong>nMHM-91509-PowerSupplyCableforAustralianMHM-91510-PowerSupplyCableforEuropenMHM-91511-PowerSupplyCableforS.Africa/IndianMHM-91512-PowerSupplyCableforU.K.nMHM-91513-PowerSupplyCableforUSAnMHM-91514-PowerSupplyCableforBrazilnMHM-91515-ServiceCase,Double<strong>AB</strong>SShell;foaminsertandcablepocket.nMHM-91516-LeatherSoft,CarryingPouchnMHM-91517-RubberBumpSleevenMHM-91518-HandStrapnMHM-91519-LeatherNeck-strapnMHM-91520-LeatherBeltsuitableforMHM-91516softcasenMHM-91521-StylusforDC225-<strong>IS</strong>Emerson Process ManagementAsset Optimization835InnovationDriveKnoxville,TN37932T(865) 675-2400F(865) 218-1401www.assetweb.com©2012,EmersonProcessManagement.Thecontentsofthispublicationarepresentedforinformationalpurposesonly,andwhileeveryefforthasbeenmadetoensuretheiraccuracy,theyarenottobeconstruedaswarrantiesorguarantees,expressorimplied,regardingtheproductsorservicesdescribedhereinortheiruseorapplicability.Allsalesaregovernedbyourtermsandconditions,whichareavailableonrequest.Wereservetherighttomodifyorimprovethedesignsorspecificationsofourproductsatanytimewithoutnotice.Allrightsreserved.AMSand<strong>Machinery</strong><strong>Health</strong>,PlantWeb,andPeakVuearemarksofoneoftheEmersonProcessManagementgroupofcompanies.TheEmersonlogoisatrademarkandservicemarkofEmersonElectricCo.Allothermarksarethepropertyoftheirrespectiveowners.
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