1756-RM001B-EN-P, Using ControlLogix in SIL2 ... - Tuv-fs.com

1756-RM001B-EN-P, Using ControlLogix in SIL2 ... - Tuv-fs.com 1756-RM001B-EN-P, Using ControlLogix in SIL2 ... - Tuv-fs.com

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6-12 ControlLogix I/O ModulesApplication logic must be written to generate a fault in the event of amiscompare between the requested state of an output (echo) and theactual output state monitored by an input channel.Figure 6.9Application LogicOutput FaultActuatorData EchoData EchoMonitoring InputMonitoring InputTimerTimer must be presetin milliseconds toaccommodatecommunication timesof echo signal andfilter time of input.Timer doneFaultFaultAlarm to OperatorThe control, diagnostics and alarming functions must be performed insequence. For more information on faults, see Chapter 7, Faults in theControlLogix System.Users can also wire two isolated standard outputs in series to criticalactuators. In the event that a failure is detected, the output from bothoutput modules must be set to OFF to guarantee the Output Loadsde-energize. Figure 6.10 shows how to wire two isolated standardoutputs in series to critical actuators.Figure 6.10 ControlLogix Standard Output Module Wiring With Two ModulesStandard IsolatedOutput Module #1Standard IsolatedOutput Module #2Standard IsolatedInput ModuleV-/L2V+/L1V+/L1V+/L1Wire output pointto input point toverify the correctstate of the outputInputOutputOutputActuatorV-/L243364Publication 1756-RM001B-EN-P - October 2003

ControlLogix I/O Modules 6-13Using Analog InputModulesThree ControlLogix analog input modules are certified for use SIL2applications. Table 6.4 lists the modules.Table 6.4 ControlLogix Analog Input Modules Suitable for SIL2 ApplicationsCatalog Number:1756-IF81756-IR6I1756-IT6IDescription:Single-ended analog input moduleIsolated RTD analog input moduleThermocouple/mV analog input moduleGeneral Considerations when using Any ControlLogix AnalogInput ModuleThere are a number of general application considerations that youmust follow when applying these modules in a SIL2 application:• Proof Tests - Periodically (for example, once every severalyears) a System Validation test must be performed. Manually, orautomatically, test inputs to make sure that all inputs areoperational. Field signal levels should be varied over the fulloperating range to make sure that the corresponding channeldata varies accordingly. For additional information on ProofTests, see page 1-5 and Figure 9.1 on page 9-5.• Calibrate Inputs Periodically, As Necessary: ControlLogixI/O modules ship from the factory with a highly accurate levelof calibration. However, because each application is different,users are responsible for making sure their ControlLogix I/Omodules are properly calibrated for their specific application.Users can employ tests in application program logic todetermine when a module requires recalibration. For example,to determine whether an input module needs to be recalibrated,a user can determine a tolerance band of accuracy for a specificapplication. The user can then measure input values on multiplechannels and compare those values to acceptable values withinthe tolerance band. Based on the differences in the comparison,the user could then determine whether recalibration isnecessary.Calibration (and subsequent recalibration) is not a safety issue.However, we recommend that each analog input be calibrated atleast every 3 years to verify the accuracy of the input signal andavoid nuisance application shutdowns.Publication 1756-RM001B-EN-P - October 2003

<strong>ControlLogix</strong> I/O Modules 6-13<strong>Us<strong>in</strong>g</strong> Analog InputModulesThree <strong>ControlLogix</strong> analog <strong>in</strong>put modules are certified for use <strong>SIL2</strong>applications. Table 6.4 lists the modules.Table 6.4 <strong>ControlLogix</strong> Analog Input Modules Suitable for <strong>SIL2</strong> ApplicationsCatalog Number:<strong>1756</strong>-IF8<strong>1756</strong>-IR6I<strong>1756</strong>-IT6IDescription:S<strong>in</strong>gle-ended analog <strong>in</strong>put moduleIsolated RTD analog <strong>in</strong>put moduleThermocouple/mV analog <strong>in</strong>put moduleGeneral Considerations when us<strong>in</strong>g Any <strong>ControlLogix</strong> AnalogInput ModuleThere are a number of general application considerations that youmust follow when apply<strong>in</strong>g these modules <strong>in</strong> a <strong>SIL2</strong> application:• Proof Tests - Periodically (for example, once every severalyears) a System Validation test must be performed. Manually, orautomatically, test <strong>in</strong>puts to make sure that all <strong>in</strong>puts areoperational. Field signal levels should be varied over the fulloperat<strong>in</strong>g range to make sure that the correspond<strong>in</strong>g channeldata varies accord<strong>in</strong>gly. For additional <strong>in</strong>formation on ProofTests, see page 1-5 and Figure 9.1 on page 9-5.• Calibrate Inputs Periodically, As Necessary: <strong>ControlLogix</strong>I/O modules ship from the factory with a highly accurate levelof calibration. However, because each application is different,users are responsible for mak<strong>in</strong>g sure their <strong>ControlLogix</strong> I/Omodules are properly calibrated for their specific application.Users can employ tests <strong>in</strong> application program logic todeterm<strong>in</strong>e when a module requires recalibration. For example,to determ<strong>in</strong>e whether an <strong>in</strong>put module needs to be recalibrated,a user can determ<strong>in</strong>e a tolerance band of accuracy for a specificapplication. The user can then measure <strong>in</strong>put values on multiplechannels and <strong>com</strong>pare those values to acceptable values with<strong>in</strong>the tolerance band. Based on the differences <strong>in</strong> the <strong>com</strong>parison,the user could then determ<strong>in</strong>e whether recalibration isnecessary.Calibration (and subsequent recalibration) is not a safety issue.However, we re<strong>com</strong>mend that each analog <strong>in</strong>put be calibrated atleast every 3 years to verify the accuracy of the <strong>in</strong>put signal andavoid nuisance application shutdowns.Publication <strong>1756</strong>-<strong>RM001B</strong>-<strong>EN</strong>-P - October 2003

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