1756-RM001B-EN-P, Using ControlLogix in SIL2 ... - Tuv-fs.com
1756-RM001B-EN-P, Using ControlLogix in SIL2 ... - Tuv-fs.com 1756-RM001B-EN-P, Using ControlLogix in SIL2 ... - Tuv-fs.com
6-12 ControlLogix I/O ModulesApplication logic must be written to generate a fault in the event of amiscompare between the requested state of an output (echo) and theactual output state monitored by an input channel.Figure 6.9Application LogicOutput FaultActuatorData EchoData EchoMonitoring InputMonitoring InputTimerTimer must be presetin milliseconds toaccommodatecommunication timesof echo signal andfilter time of input.Timer doneFaultFaultAlarm to OperatorThe control, diagnostics and alarming functions must be performed insequence. For more information on faults, see Chapter 7, Faults in theControlLogix System.Users can also wire two isolated standard outputs in series to criticalactuators. In the event that a failure is detected, the output from bothoutput modules must be set to OFF to guarantee the Output Loadsde-energize. Figure 6.10 shows how to wire two isolated standardoutputs in series to critical actuators.Figure 6.10 ControlLogix Standard Output Module Wiring With Two ModulesStandard IsolatedOutput Module #1Standard IsolatedOutput Module #2Standard IsolatedInput ModuleV-/L2V+/L1V+/L1V+/L1Wire output pointto input point toverify the correctstate of the outputInputOutputOutputActuatorV-/L243364Publication 1756-RM001B-EN-P - October 2003
ControlLogix I/O Modules 6-13Using Analog InputModulesThree ControlLogix analog input modules are certified for use SIL2applications. Table 6.4 lists the modules.Table 6.4 ControlLogix Analog Input Modules Suitable for SIL2 ApplicationsCatalog Number:1756-IF81756-IR6I1756-IT6IDescription:Single-ended analog input moduleIsolated RTD analog input moduleThermocouple/mV analog input moduleGeneral Considerations when using Any ControlLogix AnalogInput ModuleThere are a number of general application considerations that youmust follow when applying these modules in a SIL2 application:• Proof Tests - Periodically (for example, once every severalyears) a System Validation test must be performed. Manually, orautomatically, test inputs to make sure that all inputs areoperational. Field signal levels should be varied over the fulloperating range to make sure that the corresponding channeldata varies accordingly. For additional information on ProofTests, see page 1-5 and Figure 9.1 on page 9-5.• Calibrate Inputs Periodically, As Necessary: ControlLogixI/O modules ship from the factory with a highly accurate levelof calibration. However, because each application is different,users are responsible for making sure their ControlLogix I/Omodules are properly calibrated for their specific application.Users can employ tests in application program logic todetermine when a module requires recalibration. For example,to determine whether an input module needs to be recalibrated,a user can determine a tolerance band of accuracy for a specificapplication. The user can then measure input values on multiplechannels and compare those values to acceptable values withinthe tolerance band. Based on the differences in the comparison,the user could then determine whether recalibration isnecessary.Calibration (and subsequent recalibration) is not a safety issue.However, we recommend that each analog input be calibrated atleast every 3 years to verify the accuracy of the input signal andavoid nuisance application shutdowns.Publication 1756-RM001B-EN-P - October 2003
- Page 8 and 9: Table of Contents 2ControlLogix Com
- Page 10 and 11: Table of Contents 4Additional Infor
- Page 12 and 13: 1-2 SIL PolicyThe TUV Rheinland has
- Page 14 and 15: 1-4 SIL PolicySIL2 CertificationFig
- Page 16 and 17: 1-6 SIL PolicySIL2-Certified Contro
- Page 18 and 19: 1-8 SIL PolicyHardware Designs andF
- Page 20 and 21: 1-10 SIL PolicyCatalogNumberDescrip
- Page 22 and 23: 1-12 SIL PolicyCatalogNumberDescrip
- Page 24 and 25: 1-14 SIL PolicySIL ComplianceDistri
- Page 26 and 27: 1-16 SIL PolicyProgram Watchdog Tim
- Page 28 and 29: 2-2 The ControlLogix SystemIf an an
- Page 30 and 31: 2-4 The ControlLogix SystemData Ech
- Page 32 and 33: 2-6 The ControlLogix SystemSoftware
- Page 34 and 35: 2-8 The ControlLogix SystemNotes:Pu
- Page 36 and 37: 3-2 ControlLogix System HardwareCon
- Page 38 and 39: 3-4 ControlLogix System HardwareRec
- Page 40 and 41: 3-6 ControlLogix System HardwareNot
- Page 42 and 43: 4-2 ControlLogix ControllerRecommen
- Page 44 and 45: 5-2 ControlLogix Communications Mod
- Page 46 and 47: 5-4 ControlLogix Communications Mod
- Page 48 and 49: 6-2 ControlLogix I/O ModulesFigure
- Page 50 and 51: 6-4 ControlLogix I/O ModulesModule
- Page 52 and 53: 6-6 ControlLogix I/O ModulesWiring
- Page 54 and 55: 6-8 ControlLogix I/O ModulesGeneral
- Page 56 and 57: 6-10 ControlLogix I/O ModulesWiring
- Page 60 and 61: 6-14 ControlLogix I/O Modules• Ch
- Page 62 and 63: 6-16 ControlLogix I/O ModulesWiring
- Page 64 and 65: 6-18 ControlLogix I/O ModulesWiring
- Page 66 and 67: 6-20 ControlLogix I/O ModulesUsing
- Page 68 and 69: 6-22 ControlLogix I/O ModulesFigure
- Page 70 and 71: 6-24 ControlLogix I/O ModulesWiring
- Page 72 and 73: 6-26 ControlLogix I/O ModulesCheckl
- Page 74 and 75: 7-2 Faults in the ControlLogix Syst
- Page 76 and 77: 7-4 Faults in the ControlLogix Syst
- Page 78 and 79: 8-2 General Requirements for Applic
- Page 80 and 81: 8-4 General Requirements for Applic
- Page 82 and 83: 8-6 General Requirements for Applic
- Page 84 and 85: 9-2 Technical SIL2 Requirements for
- Page 86 and 87: 9-4 Technical SIL2 Requirements for
- Page 88 and 89: 9-6 Technical SIL2 Requirements for
- Page 90 and 91: 9-8 Technical SIL2 Requirements for
- Page 92 and 93: 10-2 Use and Application of Human t
- Page 94 and 95: 10-4 Use and Application of Human t
- Page 96 and 97: A-2 Response Times in ControlLogixE
- Page 98 and 99: A-4 Response Times in ControlLogixR
- Page 100 and 101: B-2 System Self-Testing and User-Pr
- Page 102 and 103: C-2 Additional Information on Handl
- Page 104 and 105: D-2 Spurious Failure EstimatesNotes
- Page 106 and 107: E-2 Sample Probability of Failure o
<strong>ControlLogix</strong> I/O Modules 6-13<strong>Us<strong>in</strong>g</strong> Analog InputModulesThree <strong>ControlLogix</strong> analog <strong>in</strong>put modules are certified for use <strong>SIL2</strong>applications. Table 6.4 lists the modules.Table 6.4 <strong>ControlLogix</strong> Analog Input Modules Suitable for <strong>SIL2</strong> ApplicationsCatalog Number:<strong>1756</strong>-IF8<strong>1756</strong>-IR6I<strong>1756</strong>-IT6IDescription:S<strong>in</strong>gle-ended analog <strong>in</strong>put moduleIsolated RTD analog <strong>in</strong>put moduleThermocouple/mV analog <strong>in</strong>put moduleGeneral Considerations when us<strong>in</strong>g Any <strong>ControlLogix</strong> AnalogInput ModuleThere are a number of general application considerations that youmust follow when apply<strong>in</strong>g these modules <strong>in</strong> a <strong>SIL2</strong> application:• Proof Tests - Periodically (for example, once every severalyears) a System Validation test must be performed. Manually, orautomatically, test <strong>in</strong>puts to make sure that all <strong>in</strong>puts areoperational. Field signal levels should be varied over the fulloperat<strong>in</strong>g range to make sure that the correspond<strong>in</strong>g channeldata varies accord<strong>in</strong>gly. For additional <strong>in</strong>formation on ProofTests, see page 1-5 and Figure 9.1 on page 9-5.• Calibrate Inputs Periodically, As Necessary: <strong>ControlLogix</strong>I/O modules ship from the factory with a highly accurate levelof calibration. However, because each application is different,users are responsible for mak<strong>in</strong>g sure their <strong>ControlLogix</strong> I/Omodules are properly calibrated for their specific application.Users can employ tests <strong>in</strong> application program logic todeterm<strong>in</strong>e when a module requires recalibration. For example,to determ<strong>in</strong>e whether an <strong>in</strong>put module needs to be recalibrated,a user can determ<strong>in</strong>e a tolerance band of accuracy for a specificapplication. The user can then measure <strong>in</strong>put values on multiplechannels and <strong>com</strong>pare those values to acceptable values with<strong>in</strong>the tolerance band. Based on the differences <strong>in</strong> the <strong>com</strong>parison,the user could then determ<strong>in</strong>e whether recalibration isnecessary.Calibration (and subsequent recalibration) is not a safety issue.However, we re<strong>com</strong>mend that each analog <strong>in</strong>put be calibrated atleast every 3 years to verify the accuracy of the <strong>in</strong>put signal andavoid nuisance application shutdowns.Publication <strong>1756</strong>-<strong>RM001B</strong>-<strong>EN</strong>-P - October 2003