Vacuum handling systems Vacuum tube lifter JumboFlex - Ferret

Ergonomic Handling SolutionsNew!Vacuum handling systemsVacuum tube lifter JumboFlex

Vacuum tube lifter JumboFlexFlexible and efficient workpiece handlingJumboFlex, maximum load 35 kg, with double suction pads for handling cardboard boxesVersatile lifting and moving, ergonomic handling and increased productivityVacuum handling solutions from Schmalz rationalise and humanise production processes by facilitating easy andefficient workpiece handling. They feature functionality, safety and ergonomic operation.The new JumboFlex vacuum tube lifter is ideal for frequently and very rapidly moving light goods with a weightof up to 35 kg. The extensive range of grippers enables you to safely and securely handle a wide variety ofworkpieces, such as cardboard boxes, barrels, cans, buckets, sacks, solar panels, rolls of film and foil, etc. Loads aregripped and lifted using a single medium: vacuum. The JumboFlex is the ideal lifting device for logistical processesin the areas of packaging, order picking, and shipping.Used together with the company’s easy-to-move slewing cranes and crane systems with aluminium crane rails, thisSchmalz product, with its ergonomic and simple single-hand operation, is the perfect handling solution.The JumboFlex vacuum tube lifter is a fundamental asset to the customer:Frequency of handlingHandling with the JumboFlex vacuum tube lifterManual handling• Quick, efficient handling• Ergonomic, single-hand operation• Impressive flexibility• Increased productivity• Handles workpieces without damaging them• Ideal for rooms with low ceilings• Lightweight, compact design• Always ready for use because of its reliable systemDuration of handling per shift2Schematic diagram comparing manual handling with the JumboFlex vacuum tube lifter

Innovation in DetailDesign, functions and features of the JumboFlexFunction• Loads are gripped and lifted using a single medium:vacuum• Because of its modular principle, you can easily combinethe basic components of this device in many differentways, adjusting it to suit your individual needs.Safety• Constructive observation of active safety• The quick-acting non-return valve and the large suctionpad surface prevent the load from being droppedinadvertently – even if the power fails• The design complies with accident preventionregulations in accordance with BGR/BGV 500Ergonomics• Designed according to the latest ergonomic findings,this device allows you to work without risk of injuryReliability• All JumboFlex vacuum tube lifters come with a 2-yearwarranty for single-shift operationEconomy• Immediately increases productivityLong-lasting vacuum generatorChoice of various vacuum generators:JumboFlex, maximum load 35 kg, with double suction pads for handling cardboardboxes in the shipping areaVacuum pumps EVE 25/40• Electrically operated vacuumgeneratorEjector SEM 100• Pneumatically operated vacuumgeneratorTechnical data for the JumboFlex vacuum tube lifterTypeJumboFlex 20JumboFlex 35Capacity[kg]2035Vacuum generatorVacuum pump/ejectorVacuum pump/ejectorLifting height[mm]1500/18001500/1800Stand dimensions[mm]700/800700/800Height[mm]2650/30002650/3000Lift speed[m/min]40504

Filter• Tool-free installation andremoval of the filter forcleaning and/or replacementIntegrated one-finger controllerSetting the suspension• It is easy to set the suspensionheight of the vacuum tube lifterwith no loadPrecision single-hand operation• Integrated one-finger control• Equally easy to use for righthandedand left-handed users• Sensitive control of lift speed• Single controller for activation/deactivation and load releaseSetting the suspensionErgonomic lever shape• Ergonomic design of operatinglevers with soft-touch elementFlexible load pick-up• Suction pads can be swivelled90° to pick up workpieces fromthe side• After workpieces are picked up,they are automatically swivelledinto a horizontal positionFlexible pick-up and suspension of theloadRotation without limits• The JumboFlex vacuum tubelifter can be rotated withoutlimits• Workpieces that have been pickedup can also be rotated withoutlimits below the controller;locking in 90° intervalsReplaceable suction pads• Features quick-change functionas standard componentRotation without limits5

Flexible and PowerfulThe right gripper solution for every applicationQuick-change mechanism• Integrated as a standard component in the JumboFlexvacuum tube lifter and all grippers• Permits grippers to be changed in seconds withoutthe need for toolsRound suction pad RG• For glued cardboard boxes,barrels, cans, furniture bodies,rolls of film and foil, bucketsetc.• Maximum load of 35 kgBox gripper• For transportation and storageboxes from all commercialmanufacturers• Maximum load of 35 kgDouble suction pads DG• For clamped, glued, strappedor open cardboard boxes,furniture bodies etc.• Both suction pads are mountedto the crossbeam in either afixed or an adjustable position• Maximum load of 35 kgSingle-hook head• For buckets, cans etc.• For mechanically hangingvarious workpieces• Maximum load of 35 kgSack suction pad SG• For plastic sacks, weldedpackages etc.• Maximum load of 25 kg6

Complete systems from SchmalzThe perfect crane solution for the JumboFlex vacuum tube lifterUsed together with the JumboFlex vacuum tube lifter, these innovative crane solutions from Schmalz provideflexible workpiece handling in many differing industries.Our comprehensive services in the areas of consulting, project planning, inspection and maintenance guaranteethat you are always in safe hands.Aluminium crane system SRA• Highest standard of ergonomic handling due toexcellent ease of movement and low mass inertia• A large working area and numerous possiblecombinations ensure maximum flexibility• Its intelligent and well-planned modular systemallows for easy integration with an existing steelstructure or a custom superstructure• Modern, attractive design built using high qualitycomponents, innovative section geometry and amodular structureAluminium crane system with one beam, 85 kg or 150 kg load, 2x6 m or 4x6 mColumn-mounted slewing crane SKwith aluminium crane rail• Extremely easy to move as a result of the specialbushings at the pivot bearing and the use of aluminiumcrane rails• Large working area achieved by a swivel angle of 270°• Adjustable travel through use of variable end stops• Very safe as the crane’s main switch is integrated intothe column• Maximum flexibility through individually adjustablecolumn and jib lengths• Easy to install as all crane columns are fitted with anchorsand do not require additional intermediate platesSlewing column crane with aluminium crane rail, maximum load 65 kg, 5 m jib lengthwith base plateWall-mounted slewing crane WKwith aluminium crane rail• Extremely easy to move as a result of the specialbushings at the pivot bearing and the use of aluminiumcrane rails• Easy to install because of the special new wall consolesfor securing the wall-mounted slewing crane• Complete utilisation of the existing work surfaceachieved by a swivel angle of at least 180°• Adjustable travel through use of variable end stopsAttached to a concrete column, maximum load 140 kg, 4.5 m jib length7