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Brochure VIT VTS/VCS Stress Screening (E).pdf - Vötsch ...

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<strong>VTS</strong>³ and <strong>VCS</strong>³ <strong>Stress</strong> <strong>Screening</strong> Systems<br />

More Power for Maximum Quality Assurance


2<br />

Tailor-made for your product:<br />

Our proven testing methods<br />

Thermal and climatic conditions can affect the production, storage and use of your products and therefore negatively<br />

influence their functioning, properties or service life. It is essential for the support of your product development and quality<br />

assurance to test products for possible early failure.<br />

Real test conditions<br />

Environmental stress screening (ESS) refers to a method<br />

in which test specimens are exposed to climatic, thermal<br />

or mechanical stresses in order to provoke early failures.<br />

To cite just one example, this can uncover weaknesses in<br />

design, material or production of electronic modules.<br />

ESS makes it possible to sort out unreliable systems already<br />

during production testing. It has become established<br />

as a standard method for improving quality and contributes<br />

crucially to the extension of the functional lifetime of products.<br />

The longer flaws are ignored in the life cycle of a product,<br />

the more expensive the follow­up costs for rectifying them<br />

become.<br />

Life time graph of electronic components<br />

A<br />

F<br />

1 2 3<br />

Moves failures of operational lifetime to factory:<br />

The ESS method<br />

Advantages of ESS<br />

• Higher quality, greater reliability and longer service life<br />

of the products<br />

• Minimization of risk (even for new products)<br />

• Fast feedback in­house rather than from customers<br />

• Cost reduction because customers do not experience<br />

product failures during the warranty period<br />

• Increased customer satisfaction<br />

• Reduction of follow­up costs<br />

t<br />

A: ESS moves these failures<br />

from field to factory<br />

F: Failures<br />

t: Time<br />

1: Premature failures<br />

2: Operational lifetime<br />

3: Wear out phase


<strong>VTS</strong>³ and <strong>VCS</strong>³ <strong>Stress</strong> <strong>Screening</strong> Systems:<br />

Impressive Technology<br />

More power<br />

The <strong>VTS</strong>³ and <strong>VCS</strong>³ temperature and climatic testing systems<br />

fill the gap between our proven temperature and<br />

climatic testing systems in the VT³ and VC³ range and our<br />

shock test systems.<br />

With test space sizes from 190 to 1540 litres and a temperature<br />

range from ­72 °C to +180 °C, we are able to<br />

meet nearly all customer requirements. The <strong>VCS</strong>³ model<br />

series implements common climatic testing standards.<br />

Preferred rates of change are 5 K/min, 10 K/min and<br />

15 K/min. For special applications, we offer test systems<br />

up to 30 K/min.<br />

Whether in production, research, development or quality<br />

assurance – do not leave the functionality of your products<br />

to chance, entrust it to us.<br />

3


4<br />

Thought through:<br />

Equipment that unites function and design<br />

Test space door<br />

The high­quality insulated test space door allows<br />

access to the entire cross­section of the test<br />

space. Special circumferential profiled seals and<br />

the self­tightening one­hand door lock guarantee<br />

optimal sealing of the door.<br />

Test space<br />

The corrosion­resistant test space is produced<br />

from high­quality stainless steel and welded<br />

vapour­ tight. Smooth surfaces, rounded corners<br />

and embossed side walls to accommodate<br />

shelves guarantee easy cleaning of the test<br />

space.<br />

Water reservoir<br />

The <strong>VCS</strong>³ climatic test system is equipped with<br />

an integrated and easily accessible water supply<br />

tank. The water level is reliably detected by<br />

means of two sensors. If refilling is required, the<br />

user is informed via the colour touchpanel.


Temperature monitoring<br />

An independent, adjustable t min /t max temperature<br />

limiter protects the test specimens against thermal<br />

overload (in conformity with EN 60519­2,<br />

2006). A safety temperature limiter is additionally<br />

installed to ensure that the test system does not<br />

become overheated.<br />

Stainless steel entry ports<br />

Models of all sizes are equipped as standard with<br />

two stainless steel entry ports (approx. 50 mm<br />

on the left and approx. 125 mm on the right) for<br />

introducing measurement and supply connections<br />

or additional equipment. The stainless steel<br />

construction prevents intrusion of moisture into<br />

the insulation – even under extreme climatic conditions<br />

of 98% RH.<br />

Psychrometric humidity measurement<br />

(<strong>VCS</strong>³ only)<br />

The humidity measurement system is based on<br />

the psychrometric measurement principle and<br />

works with a continuously wetted, easily accessible<br />

wet temperature sensor. This type of wetting<br />

leads to self­cleaning of the sensor and thus to<br />

a tremendous extension of service life. Other humidity<br />

measuring systems are optionally available.<br />

5


6<br />

Convenient accessories:<br />

Lighten your work<br />

Facilitates loading:<br />

The notch port on the door frame<br />

Reliable drying:<br />

The space­saving compressed air dryer<br />

Intelligently modified:<br />

Telescopic extension drawers<br />

Because of our long experience with stress screening<br />

systems, we can offer you a large selection of options,<br />

modifications and special accessories. Our goal is to satisfy<br />

the customer‘s requests with tailor­made, flexible solutions<br />

of the highest quality.<br />

Here is a selection of our optional special equipment:<br />

Notch port<br />

The door frame can be optionally provided with a notch<br />

port. This facilitates the introduction of measurement and<br />

control elements and makes it possible to load the test<br />

space with already connected test specimens.<br />

Compressed­air dryer<br />

The compressed­air dryer supports the dehumidification<br />

process in the test system. It enables generation of extremely<br />

dry air, thus reliably avoiding condensation in the<br />

test space. The optional compressed­air dryer is included<br />

in the equipment attachment for units up to 5 K/min.<br />

Telescopic extension drawers<br />

The test space can be optionally equipped with telescopic<br />

extension drawers. The drawers are completely made<br />

of stainless steel and can each support test specimens<br />

up to 30 kg. The telescopic extension drawers can be<br />

pulled out up to 80% of their length. The insert shelves<br />

included as standard equipment are not needed with this<br />

modification.


Colour touchpanel and S!MPATI*:<br />

Communication with a system<br />

More control in a shorter time<br />

With its menu­driven user interface, the removable 8“ colour<br />

touchpanel coordinates and monitors the tasks of the<br />

individual service components.<br />

Process sequences, system conditions and other process<br />

images are presented as graphical, self­explanatory<br />

pictograms. This makes use even more intuitive.<br />

Up to 100 testing programs can be easily and securely<br />

created, stored and reactivated. The desired functions<br />

are initiated with one touch.<br />

The system is compatible with the S!MPATI* simulation<br />

management software.<br />

S!MPATI* – sophisticated simplicity<br />

The S!MPATI* computer­assisted simulation management<br />

software is the optimal system for using and<br />

controlling testing and production systems. Your data is<br />

seamlessly documented and graphically evaluated.<br />

With S!MPATI* you can:<br />

• control test and process flows more easily<br />

• store and evaluate measurement and process data<br />

with clearly presented graphics<br />

• easily create convenient test programs with a graphical<br />

editor<br />

• link up to 99 systems to one another<br />

• optimally utilize lab capacity with an easily understood<br />

time management system<br />

The standard:<br />

The 8“ colour touchpanel<br />

Easy operation:<br />

The 3.5“ colour touchpanel (option)<br />

Comfortable control:<br />

S!MPATI* (option)<br />

7


D1<br />

5<br />

8<br />

Perfection in detail:<br />

Components for secure testing conditions<br />

1<br />

R1 R4<br />

R1 R4<br />

5<br />

Components at a 7glance:<br />

1. Main switch panel<br />

2. Control unit colour touchpanelL5<br />

L2<br />

3. CONTROLPAD*<br />

4. Test space door, optional with L4 window L1<br />

5. Supply connections<br />

6. Lead­through pad or notch port (option)<br />

7. Entry port<br />

R1: approx. 125 mm Ø<br />

L1: approx. 50 mm Ø<br />

R2 …… additional installation position r. h. side<br />

(option)<br />

L2 ….... additional installation position l. h. side<br />

(option)<br />

7<br />

5<br />

5 D1<br />

D1<br />

1R3<br />

R3<br />

R6<br />

R6<br />

7 4<br />

5<br />

1<br />

3<br />

4<br />

5<br />

7<br />

3<br />

L6<br />

D1<br />

L3<br />

5<br />

7<br />

2<br />

6<br />

R2<br />

R2<br />

R5<br />

R5<br />

2<br />

2<br />

L5 L2<br />

2<br />

2<br />

4<br />

2<br />

7<br />

5<br />

D1<br />

D1<br />

3<br />

5<br />

5<br />

5<br />

L6<br />

L3<br />

5<br />

D1<br />

L4 L1<br />

2


Individual solutions:<br />

Select from our spectrum<br />

Basic equipment<br />

<strong>VTS</strong>³ Temperature <strong>Stress</strong> <strong>Screening</strong> System<br />

• Highly efficient 32 bit control and monitoring system<br />

S!MPAC*<br />

• 8’’ Colour touchpanel<br />

• CONTROLPAD* in the door<br />

• Potential­free contact for switching­off of test specimens<br />

• USB and Ethernet interface<br />

• 4 digital outputs (max. 24 V­DC)<br />

• 4 digital inputs (max. 24 V­DC)<br />

• Adjustable software temperature limiter min./max.<br />

• Safety device for test specimens with independent, adjustable<br />

temperature limiter tmin/tmax<br />

• Entry ports made of stainless steel 1 x approx. 50 mm Ø,<br />

1 x approx.125 mm Ø with slotted foam­silicone sealing<br />

plug and complete silicone sealing plug<br />

• 1 shelf made of stainless steel<br />

• Refrigeration unit water­cooled<br />

• WKD­Calibration of 2 temperature values in middle of<br />

test space<br />

<strong>VCS</strong>³ Climatic <strong>Stress</strong> <strong>Screening</strong> System<br />

additionally<br />

• Psychrometric humidity measurement, continuously<br />

wetted, self­cleaning<br />

• Water supply tank for humidification water<br />

• Connection for automatic water replenishment<br />

• Cleaning device for compliance of quality of humidifying<br />

water<br />

• WKD­Calibration of 2 climate values in middle of test<br />

space<br />

Further options/special accessories, tailor-made<br />

for your special requirements, on request.<br />

Options<br />

<strong>VTS</strong>³ Temperature <strong>Stress</strong> <strong>Screening</strong> Test System<br />

• 3.5’’ colour touchpanel with S!MPAC* program tool<br />

(without CONTROLPAD*)<br />

• Software S!MPAC*<br />

• Interface RS 232 and others on request<br />

• Interface converter from RS 232 – IEEE 488/GPIB/<br />

IEC625<br />

• Additional digital I/O<br />

• Analogue transducer card I/O (4 Pt100 inputs and<br />

5 outputs)<br />

• Temperature measurement on the test specimen<br />

• Adjustable circulating air quantity (adjustable fan speed)<br />

• Equipment for purging the test space with GN2 / Compressed<br />

air connection<br />

• Door with large observation window and test space<br />

lighting<br />

• Door with window and two hand holes<br />

• Compressed air dryer<br />

• Mobile design (to 480 l)<br />

• Additional sensors<br />

• WKD or DKD calibration of measuring points<br />

• Additional entry ports approx. 50, 80 and 125 mm Ø<br />

(possible positions see page 8)<br />

• Additional shelves<br />

• Telescopic extension drawers<br />

• Lead­through pad or notch port<br />

• Air­cooled refrigeration unit, external<br />

• Special voltages<br />

• Spatial WKD or DKD calibration<br />

• Extension for special test specifications<br />

<strong>VCS</strong>³ Climatic <strong>Stress</strong> <strong>Screening</strong> Test System<br />

additionally<br />

• Independent sensor for temperature and humidity measurement<br />

• Humidity control via capacitive humidity measuring system<br />

• Deep dehumidification for negative dew points<br />

• Demineralization unit<br />

9


10<br />

Data and Facts<br />

<strong>VTS</strong>³ and <strong>VCS</strong>³ <strong>Stress</strong> <strong>Screening</strong> Systems<br />

<strong>Stress</strong> <strong>Screening</strong> Systems <strong>VTS</strong>³ & <strong>VCS</strong>³ 5 K/min<br />

Type <strong>VTS</strong>³/<strong>VCS</strong>³ 4018­5 7018­5 4034­5 7034­5 4060­5 7060­5 4100­5 7100­5 4150­5 7150­5<br />

Test space volume litres 190 190 335 335 600 600 990 990 1540 1540<br />

Performance for temperature tests<br />

Temperature range °C<br />

Temperature deviation in time 1) K ±0.1 to ±0.5<br />

Temperature homogeneity in space 2) K ±0.5 to ±2.0<br />

Temperature rate of change<br />

in accordance with IEC 60068­3­5<br />

Heat compensation<br />

­42<br />

+180<br />

­72<br />

+180<br />

­42<br />

+180<br />

­72<br />

+180<br />

Cooling K/min 8.0 7.5 6.8 6.7 6.5 6.0 6.7 6.0 6.3 5.0<br />

Heating K/min 7.0 7.5 6.5 6.8 6.0 6.0 6.1 6.1 6.0 6.0<br />

at +20 °C W 4000 3000 4000 3000 5000 5000 5000 5000 5000 5000<br />

at ­ 20 °C W 1500 3000 1500 3000 2000 5000 2000 5000 2000 5000<br />

Temperature calibration values +23 °C and +80 °C<br />

Performance for climatic tests only <strong>VCS</strong>³<br />

Temperature range °C +10 to +95<br />

Temperature deviation in time 1) K ±0.1 to ±0.3<br />

Temperature homogeneity in space 3) K ±0.5 to ±1.0<br />

Humidity range % 10 to 98<br />

Humidity deviation in time 1) % ±1 to ±3<br />

Dew point temperature range °C +4 to 94 °C (to ­3 °C) 8)<br />

Heat compensation 4) W 400 400 400 400 500 500 500 500 500 500<br />

Climatic calibration values +23 °C / 50 % RH and +95 °C / 50 % RH<br />

Test space dimensions<br />

Overall dimensions<br />

Width mm 580 580 580 580 800 800 1100 1100 1100 1100<br />

Depth mm 450 450 765 765 800 800 950 950 1475 1475<br />

Height mm 750 750 750 750 950 950 950 950 950 950<br />

Width 5)<br />

875 875 875 875 1095 1095 1395 1395 1395 1395<br />

mm<br />

Width 780 780 780 780 1000 1000 1300 1300 1300 1300<br />

Depth 5)<br />

1545 1545 1860 1860 1910 1910 2085 2085 2610 2610<br />

mm<br />

Depth 1385 1385 1700 1700 1750 1750 1925 1925 2450 2450<br />

Height mm 1805 1805 1805 1805 2005 2005 2005 2005 2005 2005<br />

Electrical connection 3/N/PE AC, 400 V ±10 %. 50 Hz<br />

Rated power kW 8 9 8 9 11 13 23 27 23 27<br />

Noise level 6) dB(A) 56 57 56 57 59 60 68 69 68 69<br />

Cooling water consumption max. 7) m³/h 1.6 2.0 1.6 2.0 2.4 2.8 3.6 4.4 3.6 4.4<br />

The performance values refer to +25 °C ambient temperature.<br />

1) in centre of test space, 2) relative to the set value in temperature range tmin to +150 °C, 3) relative to the set value for humidity values > 20 % RH, 4) in the range of +25 °C to +95 °C and to max. 90 % RH, 5) can be reduced by dismounting of<br />

components, 6) measured in 1 m distance from the front and in 1.6 m height at free field measurement acc. to EN ISO 11201, 7) Cooling water consumption max. (m³/h) (at 28/32 °C cooling water temperature), 8) discontinuous operation<br />

Humidity diagram<br />

A °C<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

1<br />

2<br />

3<br />

4<br />

0 10 20 30 40 50 60 70 80 90 100<br />

B %<br />

­42<br />

+180<br />

­72<br />

+180<br />

­42<br />

+180<br />

­72<br />

+180<br />

­42<br />

+180<br />

­72<br />

+180<br />

A Test space temperature in °C<br />

B Relative humidity in % RH<br />

1 Standard humidity range<br />

2 Range with intermittent operation (dew point +4 °C to ­3 °C)<br />

3 Extended humidity range with optional accessory compressed<br />

air dryer, dew point down to ­12 °C controlled<br />

4 Extended humidity range with additional equipment compressed<br />

air dryer (optional accessory) and capacitive humidity<br />

measuring system (optional accessory), dew point down to approx.<br />

­20 °C controlled.


<strong>VTS</strong>³ & <strong>VCS</strong>³ 10 K/min <strong>VTS</strong>³ & <strong>VCS</strong>³ 15 K/min<br />

4027­10 7027­10 4048­10 7048­10 4080­10 7080­10 4130­10 7130­10 4027­15 7027­15 4048­15 7048­15 4080­15 7080­15 4130­15 7130­15<br />

270 270 480 480 800 800 1300 1300 270 270 480 480 800 800 1300 1300<br />

­42<br />

+180<br />

­72<br />

+180<br />

­42<br />

+180<br />

­72<br />

+180<br />

­42<br />

+180<br />

­72<br />

+180<br />

­42<br />

+180<br />

­72<br />

+180<br />

­42<br />

+180<br />

­72<br />

+180<br />

­42<br />

+180<br />

­72<br />

+180<br />

±0.1 to ±0.5 ±0.1 to ±0.5<br />

±0.5 to ±2.0 ±0.5 to ±2.0<br />

12.5 14.5 12.5 11.0 12.0 12.0 11.5 10.5 16.0 18.0 18.0 15.0 18.0 15.5 17.0 14.5<br />

10.0 10.0 10.0 10.0 12.0 12.0 12.0 11.0 16.0 17.0 16.0 17.0 16.0 16.0 16.0 16.0<br />

6000 6000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000<br />

2000 6000 3000 8000 3000 8000 3000 8000 3000 8000 3000 8000 3000 8000 3000 8000<br />

­42<br />

+180<br />

+23 °C and +80 °C +23 °C and +80 °C<br />

only <strong>VCS</strong>³ only <strong>VCS</strong>³<br />

+10 to +95 +10 to +95<br />

±0.1 to ±0.3 ±0.1 to ±0.3<br />

±0.5 to ±1.0 ±0.5 to ±1.0<br />

10 to 98 10 to 98<br />

±1 to ±3 ±1 to ±3<br />

+4 to 94 °C (to ­3 °C) 8) +4 to 94 °C (to ­3 °C) 8)<br />

400 400 500 500 500 500 500 500 400 400 500 500 500 500 500 500<br />

+23 °C / 50 % RH and +95 °C / 50 % RH +23 °C / 50 % RH and +95 °C / 50 % RH<br />

580 580 800 800 1100 1100 1100 1100 580 580 800 800 1100 1100 1100 1100<br />

615 615 650 650 800 800 1325 1325 615 615 650 650 800 800 1325 1325<br />

750 750 950 950 925 925 925 925 750 750 950 950 925 925 925 925<br />

875 875 1095 1095 1395 1395 1395 1395 875 875 1095 1095 1395 1395 1395 1395<br />

780 780 1025 1025 1335 1335 1335 1335 780 780 1025 1025 1335 1335 1335 1335<br />

2110 2110 2670 2670 2840 2840 3315 3315 2110 2110 2670 2670 2840 2840 3315 3315<br />

2010 2010 2555 2555 2700 2700 3175 3175 2010 2010 2555 2555 2700 2700 3175 3175<br />

1950 1950 2020 2020 2014 2014 2014 2014 1950 1950 2020 2020 2014 2014 2014 2014<br />

3/N/PE AC, 400 V ±10 %. 50 Hz 3/N/PE AC, 400 V ±10 %. 50 Hz<br />

8.0 14 16 17 31 35 31 35 12 16 20 24 36 45 36 45<br />

68 68 72 73 73 73 73 73 68 68 72 73 73 73 73 73<br />

2.4 3.8 3.5 4.2 4.2 5.5 4.2 5.5 3.5 4.2 6.1 6.3 7.0 8.0 7.0 8.0<br />

Heat compensation performance curves<br />

Heat compensation<br />

9000<br />

8000<br />

7000<br />

6000<br />

5000<br />

4000<br />

3000<br />

2000<br />

1000<br />

0<br />

­40 20 100 180<br />

Temperature<br />

1. <strong>VTS</strong>³ 4018­5, <strong>VTS</strong>³ 4034­5<br />

2. <strong>VTS</strong>³ 4060­5, 4100­5, 4150­5<br />

3. <strong>VTS</strong>³ 4027­10<br />

4. <strong>VTS</strong>³ 4027­15, 4048­10, 4048­15, 4080­10, 4080­15, 4130­10, 4130­15<br />

4.<br />

3.<br />

2.<br />

1.<br />

Heat compensation<br />

9000<br />

8000<br />

7000<br />

6000<br />

5000<br />

4000<br />

3000<br />

2000<br />

1000<br />

0<br />

­72<br />

+180<br />

­42<br />

+180<br />

­70 20 100 180<br />

Temperature<br />

1. <strong>VTS</strong>³ 7018­5, 7034­5<br />

2. <strong>VTS</strong>³ 7060­5, 7100­5, 7150­5<br />

3. <strong>VTS</strong>³ 7027­10<br />

4. <strong>VTS</strong>³ 7027­15, 7048­10, 7048­15, 7080­10, 7080­15, 7130­10, 7130­15<br />

4.<br />

3.<br />

2.<br />

1.<br />

­72<br />

+180<br />

11


Practical details:<br />

The <strong>VTS</strong>³ and <strong>VCS</strong>³ stress screening systems are also optionally available with hand holes and castors.<br />

We reserve the right of changes in construction resulting from technical progress.<br />

Some of the illustrated systems contain optional extras.<br />

<strong>Vötsch</strong> Industrietechnik GmbH<br />

Environmental Simulation · Heat Technology<br />

Product Range Environmental Simulation<br />

Beethovenstrasse 34<br />

72336 Balingen­Frommern<br />

Fon +49 7433 303 ­ 0<br />

Fax +49 7433 303 ­ 4112<br />

www.voetsch.info<br />

info@v­it.com<br />

<strong>VIT</strong>­E 5/16 2M 04.12 N­KA

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