The Corium Cladding System - Interra-facades.com

The CoriumCladdingSystemCorium is the brick cladding system brand of Wienerberger UK

Corium,a trueinnovation.ContentsThe benefits ofusing Corium 3Limitless possibilities 4Colourful additions 6The finishing touch 7Easy to use.Simple to install 8Corium.Quality and creativity 10Technical information 18Building for the future 23What is Corium?Corium is the unique brick cladding system from Wienerberger Ltdthat combines the natural beauty of genuine brick with cost-effectivefast-track installation. It offers a facing brick finish for projects where acladding system is required rather than traditional masonry.The revolutionary Corium system comprises genuine brick tiles,specially designed to fix mechanically to an HPS200 galvanised steelbacking section. These profiled sections are mounted in rows onto thebacking structure and the brick tiles are clipped into place.This mechanical ‘clipping’ feature is unique to Corium and ensuresa high strength façade whilst enabling some adjustment of tile positionduring installation.An innovative and versatile solution,Corium brings exciting new colourand texture combinations to theconstruction industry.Patented in the UK andWorldwide; and fully industrytested and approved, you canbe assured of a strong, qualityfinish to your buildingproject that will lastmany years.Corium has UK and worldwide technical andpatent approvals. GB Patent number 23317702

The Benefits of Using CoriumStrong and DurableCorium is strong, with an HPS200 galvanised steel or Grade 304 stainlesssteel backing section (stainless steel below the DPC), and using frost resistant bricktiles, the system has an anticipated design life of 60 years in most applications.Fast and SimpleBuilding with Corium can be up to three times faster than with traditionalbrickwork, and is quick and easy to install.Versatile and AestheticAvailable in bespoke colours and textures, Corium is designed to blendwith or complement any new build or refurbishment project.With a variety of sizes and a range of specials, Corium enables bespokebonding patterns without compromising performance or build time.Corium may be mounted at any angle to achieve more dynamic fi nishes, oreven overhead to create soffi ts and ceilings. Mosaic and decorative patterns areeasily achieved, adding an extra dimension to any project.Cost Effective and AssuredCorium is suitable for use with a wide range of sub-structures, includingconcrete, timber-frame, structural steel, lightweight steel frames and masonry.Corium-clad buildings may also benefi t from simpler, lower cost foundations.BRE certifi ed and industry tested, Corium is provided as a supply and fi xsolution through Approved Installers who quality check each installation beforeand after pointing to ensure customer satisfaction.Key Features• Unique, innovativesystem• Real brick aesthetics• Saves time and money• Flexible, functionaland imaginative• Limitless colour range• Extensive texture range• Industry tested andBRE certifiedCertificate 082/01Designing with Corium can help tosignificantly reduce construction time3

Limitlesspossibilities.22013 23500 742103390163000 13010 74110 73310941809211029270 9290575010 130029388012264140901227471010 122441419315653 29110 101009377014191101401220023511 74010 73210 33201Note: 1. Please use the reference numbers for initial sample selection2. To ensure excellent size consistency and a secure fi t onto the rails,Corium tiles are produced with a red body. Extremely durable coloursor glazes are fi xed into the surface during fi ring at over 1000ºC4

1228441022012937009280025600937901356013001133622905086305The unique Corium manufacturing process offers versatility and fl exibility inconstruction design.With bespoke colour and texture matching capabilities, from traditionalbrick fi nishes to precision look glazed options, Corium satisfi es any aestheticrequirement. Creating ‘high-tech’ modern facades on new, prestigious buildingsand blending with existing brickwork on renovation projects.Corium also allows you to produce innovative, complex and precisebond patterns allowing stunning brickwork elevations to be brought to lifequickly and easily.*Granville Light Hand BlendedSmooth Blue (92100)Smooth Red (12000)*Granville Dark Hand Blended*Factory hand blended options in any colourvariation are available to order, depending onminimum quantity required5

Colourfuladditions.Glazed TilesGold GlazedBlack GlazedWhite GlazedTerracotta GlazedCopper GlazedDark Green GlazedGreen GlazedLime Glazed Gunmetal Glazed Dark Blue GlazedBlue Glazed Silver Glazed Yellow GlazedGlazed Tile OptionsWe can offer a huge range of both matt and gloss glazed fi nishes.Please indicate the RAL Number when considering sample requests.Large FormatThe recent development and introduction of large format Corium tilesprovides an attractive alternative to a brick façade.Sizes up to 327 x 215mm can be manufactured for mortared applicationsand are available to order.6

The fi nishingtouch.CM.1A Site bonded - External return brick-tile (LH or RH)CM.2A Stop end brick-tile (LH or RH)CM.3 Soldier brick-tileCM.4 Air brick-tileSpecial shapesWe offer an extensive range of special shapes to add the perfect fi nish toyour walls, and are pleased to develop purpose-made return units if required.ArchesBlue Arch Set (also available in Red)Flat arches are well within the scope of Corium. Our support team arehappy to discuss your specifi c requirements.Corium has UK and worldwide technical andpatent approvals7

Easy to use.Simpleto install.Use and InstallationCorium is installed by a nationwide network of Approved Installers whocan fi x Corium from mobile platforms, scissor lifts, mast climbers or traditionalscaffolding.Corium is also available as part of pre-fabricated solutions where manufactureunder quality controlled, factory, conditions allows construction without delaysdue to adverse weather, reduced materials wastage and dramatically reducedsite construction time. These panels are either lightweight steel frame or unitisedaluminium systems and are available for larger scale projects where overallproject cost savings can be realised.8

SuitabilityCorium is suitable for use with a wide variety of sub-structures includingconcrete, timber-frame, structural steel, lightweight steel frames and masonry.See pages 18-22 for technical information.InstallationOn a suitable structure, with vertical support at 600mm max centres, theCorium installer fi xes the support rails, clips in the tiles and fi nishes the joints withpumped mortar.CorifixThe Corifix range ofadvanced high specificationmortars is especiallyformulated by TECROCProducts Ltd for CoriumCFX01 NaturalStrengthRows of profi led steel sections are fi xed to the backing structure. Sectionsare designed to interlock vertically.SpeedCorium brick-tiles are simply clipped into place. The clipping processensures that consistent horizontal joints are achieved, whilst vertical joint spacingcan be adjusted to suit design requirements.SimplicityOnce all brick-tiles are installed and the quality approved, mortar is applied.The mortar is typically 1:1:6, cement:lime:sand mix applied using a pump system.Pre-bagged Corifi x and Easipoint mortar is preferred as it has been developedspecifi cally for the system and suits the characteristics of the tiles. The preferredjoint profi le is bucket-handle.Design and Technical SupportWe offer a comprehensive CAD backed design advisory service to helpensure your vision becomes reality.The Corium team offer detailed technical, product and design advice onthe use of the system and it’s applications, and are always pleased to observeand comment on the Project Design Team’s proposals.CFX02 SandstoneCFX03 BuffCFX04 Light BrownCFX05 Mid BrownCFX06 Dark BrownCFX07 RedCFX08 Dark RedFor further information on our approved list of mortar suppliers pleasecontact us.CFX09 GreyCFX10 BlackThe installation process eliminates the needfor bricklayers on site9

Corium.Quality andcreativity.BUPA Hospital, SalisburyClient: PKL HealthcareDesigner: PKL HealthcareContractor: PKL HealthcareCorium was specifi ed for its light weightand colour matching ability. A fast trackproject, to add additional wards, themodules were factory built and fullycompleted off site. Once assembled onsite, they were clad in Corium to blendwith the existing architecture and tosatisfy planning requirements.10

Finborough Road, LondonClient: St James Group Ltd forNotting Hill Housing TrustDesigner: Charter Consultant ArchitectsContractor: Gilmac Building ServicesCorium was specifi ed by the engineerfor this timber framed project, for itslight weight and ability to move with theshrinking timber frame. Movement Jointsare provided at every fl oor.11

Corium.Quality andcreativity.Irwell Quays, ManchesterClient: Country andMetropolitan Homes PLCDesigner: Browne Smith BakerContractor: Laing O’Rourke Northern LtdThe tallest Corium installation to datein the UK at 21 storeys high, requiredtwo brick fi nish elevations to satisfyplanning requirements. Chosen for easeof procurement, installation and projectmanagement, the Corium system wasinstalled and combined with othermaterials by one approved installer tocreate these multi-material façades.12

Paddington Academy, LondonClient: United Learning TrustDesigner: Feilden CleggBradley ArchitectsContractor: Gleeson BuildingThis unique and innovative double skinfaçade required a brick fi nish for planningapproval and Corium’s light weight andspeed of installation was ideal. Thefaçade stands 600mm from the innerskin, creating a service zone within.13

Corium.Quality andcreativity.Salisbury District Hospital,WiltshireClient: North Dorset NHSPrimary Care TrustDesigner: Chapman TaylorContractor: M J GleesonCorium’s fi rst PFI project. Initially specifi edto cover a new rooftop extension withcolours specially developed to blend withthe existing building, the client extendedthe project to include the adjacentmulti-storey extension.14

St Mary MagdeleneAcademy, LondonClient: St Mary Magdelene AcademyDesigner: Feilden CleggBradley ArchitectsContractor: Mace PlusHaving used Corium with great effectat Paddington Academy, the architectspecifi ed Corium again for this impressive,stack bonded project. On this projectCorium was used both inside and out.15

Granville New Homes, LondonCorium.Quality andcreativity.Client: Brent CouncilDesigner: Levitt Bernstein ArchitectsContractor: D J HigginsThe architect required two elevationaltreatments for this development of awardwinning homes and found Corium’s colourversatility to be ideal for this project.Bespoke light blend and dark blendcolours ranging from cream through greyto blue, created a stunning fi nish to theseresidential homes.Teeside UniversitySports CentreClient: University of TeessideDesigner: DewjocContractor: Allenbuild Northern LtdCorium’s versatility of installation wasperfect for this project, where scaffoldingcould not be used. The precise stackbond pattern of the façades was achievedquickly and easily from scissor lifts.16

Woodfield Infant &Junior School, WiganClient: Wigan MetropolitanBorough CouncilDesigner: NPS North West LtdContractor: F. Parkinson LtdHaving used Corium previously, thedesigner chose it again for this project,the fi rst in the UK to use three Coriumcolours within the same façade.Southgate Development,GlasgowClient: Westpoint Homes / BeechwoodDesigner: Rosswood ArchitectsContractor: Westpoint HomesCorium was specifi ed for ease of applicationalongside other materials to create theseimpressive multi-material façades.17

Technical InformationSupply and FixCorium Approved Installers provide nationwidecoverage. On a suitable structure which hassupport at a maximum of 600mm centres, theCorium installer will fi x the support rails, clip in thetiles and fi nish the joints with a pumped mortar.Prices are based on the initial budget estimate,which would be confi rmed by our installer with themain contractor before the start on site. Althoughthe budget estimate is often co-ordinated byCorium, the fi nal contract negotiations would takeplace between the main contractor and the installerto simplify the procurement process.PROPERTYNominal weight of system including mortarResistance to wind loadingand wind driven rain (BS 6375)Fire performance (Building Regulationsperformance classifi cation)Impact resistance(UEAtc MOAT 43: hard and soft bodies)Water vapour transmission resistanceFrost resistance of brick clay tiles(EN:771)Racking defl ectionNominal tile face dimensionTile size toleranceRESULT68 kg/m²Exposure Class 2000Class 0 surfacesClass E3 (performance)Class E2 (safety)8.5 MNs/gF.2System retains high integritywith structure defl ections of h/300215 x 65mmMean of 10 between 213 and 217mmCorium is suitable for use with a wide variety of sub-structures including concrete, timber-frame, structural steel,lightweight steel frames and masonry. Extensive research has been undertaken to establish a range of stainless steelfi xings suitable for different sub-structures. The exact type of fi xing will be specifi ed by the Corium Approved Installer onreceipt of individual project information. Contact details for Approved Installers are available on our website or from oursupport team.NB: Corium tiles and rails are manufactured to the highest standards as detailed in the BRE Certifi cate and the Approved Installers Information Pack - held by allApproved Installers. Design and installation matters are handled by the project design team with the assistance of the main contractor and installers. Therefore, the followingtypical Corium drawings are for information only and should not be used directly for any specifi c project.Steel Frame Foundation SectionSELF DRILLING SCREWS TO SUIT STUDAND INSULATION SPECIFICATIONCORIUM TILECAVITY FORMED USING 50 X 15MMGALVANISED STEEL ‘TOP HAT’ OR ‘Z’ SECTIONRIGID INSULATION BOARD WITH TAPEDJOINTS (PROVIDES VAPOUR BARRIER)INSULATED STEEL FRAMECORIUM CLIP ABOVE DPCOPTIONAL DPC IN CORIUMSTAINLESS STEEL CORIUM CLIPAND FIXINGS BELOW DPCG.L.CONCRETE SLABDAMP PROOF COATING TOUNDERSIDE OF INSULATIONSUB-BASEINSULATING BLOCKWORKFOUNDATION18

Steel Frame Vertical Movement Joint PlanCORIUM CLIPCORIUM TILECOMPRIBAND VSA TYPE FILLER /SEALER OR FLEXIBLE FILLLERWITH MASTIC SEALANTMETAL PLATE TO SUPPORTFILLER FIXED TO CLIP ONONE SIDE OF JOINT ONLYCAVITY FORMED USING PREFORMEDALUMINIUM ‘Z’ SECTIONVAPOUR BARRIERINSULATIONINSULATED STEEL FRAMETimber Frame Horizontal Movement Joint SectionBREATHER MEMBRANEINSULATIONCORIUM RAIL MODIFIED TOALLOW GAP FOR MOVEMENTVAPOUR BARRIERMASTIC SEALANT WITHAEORFIL OR SIMILAR FILLERINTERNAL FINISHCAVITY FORMED USING50 x 15mm TIMBER BATTEN19

Technical InformationSteel Frame Window Section - Trimmed RevealCAVITY FORMED USING 50 x 15mmGALVANISED STEEL‘TOP HAT’ SECTIONSOLDIER UNIT CM.3 (OR 3COURSES OF STANDARD TILE)CORIUM LINTEL TRIMMETAL REVEAL TRIMVARIESBREATHER MEMBRANE FIXED TOUNDERSIDE OF WINDOW FRAMECORIUM CLIPCORIUM TILERIGID INSULATION BOARD WITH TAPEDJOINTS (PROVIDES VAPOUR BARRIER)PLASTERBOARDINSULATED STEEL FRAMESteel Frame Window Plan - Tiled RevealCUT CM.1 EXTERNAL RETURN(SUPPLIED 102mm AS STANDARD)CORIUM CLIPCORIUM TILEINSULATIONVARIESCAVITY FORMEDUSING ALUMINIUMOR GALVANISEDSTEEL ‘Z’ OR ‘TOPHAT’ SECTIONPLASTERBOARDVAPOUR BARRIERINSULATED STEEL FRAMEINSULATING DPC20

Technical InformationEurofox Helping Hand System (Aluminium)ISO FOX BRACKETVERTICAL PROFILEISOLATION PADFIXING APPROPRIATEFOR STRUCTUREV = BRACKET SIZE FROM 40MM - 210MMNB: Corium rails are fi xed to the vertical profi le.21

Technical InformationKingspan Offsite Façade System - Typical DetailKINGSPAN KOOLTHERMK15 ZERO ODPRAINSCREEN PHENOLICINSULATION WITH FOILFACING ON BOTH SIDESACOUSTIC SEALANTHILTI CP672 FIRE STOPJOINT SYSTEM INCLUDINGMINERAL WOOLCAVITY BARRIER FORMEDCONTINUOUS HORIZONTALGALVANISED ZED WITHINTUMESCENT FIRE STRIPAFS SUPPORT PLATE (AT1200mm CENTRES TYPICALLY)SITE APPLIED GROUTSOFT JOINT FORMEDUSING POLYETHYLENEBACKING ROD WITHPOLYSULPHIDE SEALANTPROPRIETARY SCREEDSITE APPLIED BREATHERTAPE REF: ILLBRUCK E50.SEE INSTALLATIONGUIDE FOR DETAILCONCRETE STRUCTURETO SPECIALIST DESIGNMINERAL WOOLFIRE STOPKINGFRAME NONLOADBEARINGSTUDS AT 600mmCENTRES MAXCAVITY FORMEDUSING 50mm VERTICALGALVANISED STEEL ZEDPROFILE AA MGP 000038mm CEMENTFIBRE BOARDNON FIRE RATEDSUSPENDED CEILINGSELF DRILLINGSCREWS INTOVERTICAL ZED PROFILE.SEE INSTALLATION GUIDEFOR DETAILSLINING BOARD. SEEINSTALLATION GUIDE FOR FIREAND PERFORMANCE DETAILSNB: Detailed information regarding this specialist solution is available via the Corium Support Team22

Corium.Building forthe future.Corium is a very exciting and proven product which is capable offurther enhancement. The tile production method is fl exible allowing a widevariety of sizes, tile texturing, bespoke colouring and bonding patterns.Complimentary cladding materials can be incorporated and are presentlybeing developed.Panels are able to be pre-fabricated by specialists off site, ready for speedyassembly on site, saving time and money.Innovative ideas are always welcomed by the Corium team. Please contactus if you have a specifi c project concept in mind.Parry Bowen Ltd - Hurst Street,Liverpool, unitised aluminiumframed panels manufacturedto +_ 1mm toleranceThird Party ApprovedBRE Certificate 082/01covers Corium’s performance,airtightness and weatherresistance along with thermal,acoustic, fire and impactresistance characteristics. Pleasecontact us for your copy.Kingspan - Mid Kent College, pre-fabricated light steel framed panels23

Wienerberger LtdWienerberger HouseBrooks DriveCheadle Royal Business ParkCheadle, CheshireSK8 3SA0161 491 8200Customer Service CentreT 0845 303 2524F 0844 555 5770office@wienerberger.co.ukwww.brick.co.ukUniclassL513:P33CI/SfB(41) Xg2EPICE239:X32