TN-S/P Performance Curves - barmex
TN-S/P Performance Curves - barmex
TN-S/P Performance Curves - barmex
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• Precision Linear Actuators<br />
• Linear Slide Tables / Systems<br />
• Rodless Linear Actuators<br />
• Industrial Linear Actuators
Mechanical and Electro-Mechanical<br />
Product Solutions by Danaher Motion<br />
Danaher Motion engineers, manufactures and markets a select<br />
combination of the world’s top brands of mechanical and<br />
electro-mechanical products. Our principle brands and products<br />
include:<br />
• THOMSON industrial, precision and rodless actuators, linear<br />
slide tables and systems, ball and lead screws, linear bearings<br />
and guides, precision balls, molded products, shafting and<br />
integrated solutions<br />
• THOMSON BSA lead screws and precision miniature<br />
ball screws<br />
• MICRON gearheads<br />
• DELTRAN PT electromagnetic friction and wrap spring<br />
clutches and brakes<br />
• SUPERIOR ELECTRIC stepper and servo motors and controls<br />
• SECO AC and DC variable speed drives<br />
Designed to help increase productivity and improve performance,<br />
our products are incorporated into new equipment designs as<br />
well as machines already in service. From semiconductor<br />
assembly, packaging, robotics and industrial automation to<br />
medical, fitness and mobile off-highway equipment, our<br />
mechanical and electro-mechanical products bring flexibility,<br />
precision, efficiency, and reliability to a wide variety of industries.<br />
Beyond our world-class product designs, one of our greatest<br />
strengths is our commitment to the Danaher Business System<br />
(DBS), which is comprised of a unique set of robust, repeatable<br />
processes that help us constantly improve the operational<br />
efficiency of our factories. Based upon the time-tested methods<br />
of Kaizen, the DBS is a team-based mindset that continuously<br />
and aggressively eliminates waste in every facet of our business<br />
operations. Furthermore, the DBS focuses the entire organization<br />
on breakthrough objectives that culminate in maintainable,<br />
results-oriented business processes, which, in turn, create<br />
advantages for our customers in the areas of quality, delivery<br />
and performance.<br />
At Danaher Motion, we bring together best-in-class products,<br />
unsurpassed customization expertise, and innovative solutions to<br />
significantly improve and revolutionize the way things move. We<br />
are the experts in motion control. In short, Danaher Motion offers<br />
more choices, more application expertise and more integrated<br />
solutions than anyone else in the market.<br />
Website: www.DanaherLinear.com
*<br />
ACTUATORS<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
1
Table of Contents<br />
Precision Linear Actuators<br />
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2<br />
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3<br />
Application Analysis Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6<br />
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9<br />
Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10<br />
Cross Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11<br />
<strong>TN</strong> Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13<br />
TC2 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43<br />
TC3 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-71<br />
TC4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-99<br />
TC5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-117<br />
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-139<br />
Linear Actuator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-153<br />
Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-165<br />
Linear Slide Tables/Systems<br />
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2<br />
Application Analysis Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6<br />
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7<br />
How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8<br />
Custom Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11<br />
Ball Screw and Lead Screw Driven Linear Slide Tables . . . . . . . . . . .B-13<br />
Microstage* MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14<br />
SuperSlide* 2RB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16<br />
AccuSlide* 2HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18<br />
SuperSlide* 2DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-20<br />
SuperSlide* 2EB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-22<br />
Belt Driven Linear Slide Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-25<br />
SuperSlide* 2RE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26<br />
AccuSlide* 2HE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28<br />
Linear Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-31<br />
End Support 1BA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-32<br />
End Support 1NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-34<br />
Continuous Support 1CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36<br />
Continuous Support 1PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38<br />
FluoroNyliner 1VA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40<br />
Side Mounted 1DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42<br />
Dual Shaft Rail* 2DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44<br />
Twin Shaft Web* 2CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46<br />
Ball Screw Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48<br />
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51<br />
Motor Reference/Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . B-66<br />
Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-67<br />
2<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Rodless Actuators<br />
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2<br />
Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4<br />
Application Analysis Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6<br />
Rapidtrak Rodless Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8<br />
Turbo Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-35<br />
Movopart CB, Movo Z, ZB, Movo Z, Z2 . . . . . . . . . . . . . . . . . . . . . .C-41<br />
LoadMaster 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-54<br />
Motor Reference/Control Options . . . . . . . . . . . . . . . . . . . . . . . . . .C-59<br />
Industrial Linear Actuators<br />
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2<br />
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3<br />
Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4<br />
Application Analysis Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-6<br />
Electrak E050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8<br />
Electrak Q050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-10<br />
Electrak E150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12<br />
Electrak 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14<br />
Electrak 1 Long Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16<br />
Electrak 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-18<br />
Electrak 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-20<br />
Electrak 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-22<br />
Electrak 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-24<br />
Electrak 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-26<br />
<strong>Performance</strong> Pak Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-29<br />
Repair Parts/Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-40<br />
T90 Special Purpose Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-41<br />
T130 Special Purpose Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . .D-42<br />
Movoact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-43<br />
Rotary Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-45<br />
Actuator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-47<br />
Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-56<br />
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-58<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
T Series<br />
Microstage*<br />
Rapidtrak*<br />
Electrak 10<br />
PRECISION LINEAR ACTUATORS ($1000 - $5000)<br />
Simpler, cleaner, more precise, more controllable, cost-effective alternative to<br />
hydraulic and pneumatic positioning technology. Market applications include<br />
general industrial, semiconductor, packaging, scientific, printing and converting.<br />
Complete systems including actuator, motors, and controls are available.<br />
LINEAR SLIDE TABLES / SYSTEMS ($600 - $6000)<br />
Pre-assembled, ready to install stages providing low friction, smooth, accurate<br />
motion for a wide range of moment or normal loading configurations. Market<br />
applications include factory automation, medical, packaging, machine tool,<br />
semiconductor, printing, automotive assembly, aerospace and food processing.<br />
Slide tables are available as customizable linear guides to multiaxis, turnkey<br />
systems complete with motors, drives, controls and electromechanical accessories.<br />
RODLESS ACTUATORS ($800 - $12,500)<br />
Long travel, high speed, and high moment loading differentiates our rodless<br />
actuators from other mechanical transmissions. Market applications include X-Y<br />
tables, packaging, factory automation, scientific, and printing and converting.<br />
Complete systems including actuator ,motors, and controls can be provided.<br />
INDUSTRIAL LINEAR ACTUATORS ($110 - $900)<br />
Simpler, cleaner, more cost-effective alternative to hydraulic and pneumatic<br />
positioning technology. Market applications include agriculture, lawn & turf, marine,<br />
patient handling, ergonomic workstations, recreational vehicles, commercial floor<br />
machines, driveway and farm swing gates. Available in DC for battery operation, or<br />
115 & 220 AC for internal AC applications.<br />
*<br />
Product Overview<br />
The actuators included in this catalog represent the standard sizes and basic performance characteristics. Some of the options available include longer stroke lengths, higher loads, different mounting<br />
styles, CE or Marine duty ratings, anti-rotation of the extension tube, no cover tube, manual override and different voltage motors. If you don’t find the actuator to meet your needs in the catalog, call an<br />
applications engineer at 1-800-554-8466.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Key Features<br />
• Applications-range from extend/retract to<br />
high precision<br />
• Available with servo/stepper motor &<br />
drive packages for precise positioning or<br />
brush DC motor & drive packages for<br />
extend/retract course positioning<br />
• Max thrust to 5620 lb<br />
• Strokes to 60”<br />
• Speeds up to 51”/sec<br />
• IP 65 rating<br />
• Repeatability to 0.0005”<br />
• Clevis, trunnion, foot, and flange mounting<br />
Key Features<br />
• Applications-typically on factory machinery<br />
where accurate, smooth linear positioning is<br />
required<br />
• Available with servo/stepper motor & drive<br />
packages<br />
• Max thrust to 3100 lb<br />
• Strokes to 120”<br />
• Loads from 5 - 2000 lb<br />
• Repeatability to 0.0002”<br />
Key Features<br />
• Applications-where long travel and high speed<br />
are required<br />
• Available with servo/stepper motor & drive<br />
packages for precise positioning or brush DC<br />
motor & drive packages for course positioning<br />
• Max thrust to 1100 lb<br />
• Speeds up to 200”/sec<br />
• Loads from 6000 lb<br />
• Repeatability to 0.004”<br />
Key Features<br />
• Applications-extend/retract actuation<br />
(electro-mechanical replacement of hydraulic<br />
or pneumatic cylinder applications)<br />
• Available with AC or DC motor & drive<br />
packages for course positioning using<br />
available limit switch or clutch options<br />
• Max thrust to 1500 lb<br />
• Strokes to 36”<br />
• Speeds up to 2”/sec<br />
• Weatherproof (DC) - oily, damp, dirty (AC)<br />
• Clevis to clevis and trunnion mounting<br />
3<br />
LINEAR ACTUATORS TABLES/ SYSTEMS LINEAR ACTUATORS LINEAR ACTUATORS
Notes<br />
4<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
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* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
*
*<br />
Precision Linear Actuators<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-1
Overview<br />
A Precision Linear Actuator is preferred when:<br />
• Positioning an externally guided and supported load<br />
• Moving a load that pivots<br />
• There is a high concentration of airborne contaminants<br />
(rodless actuators are inherently less well protected)<br />
• Replacing a hydraulic or pneumatic cylinder with an<br />
electro-mechanical solution<br />
Danaher Motion offers two high performance Precision Linear<br />
Actuator Series:<br />
<strong>TN</strong> - The <strong>TN</strong> proven design has found its way into thousands of<br />
applications throughout the world. Regardless of the<br />
environment or requirement, we have likely solved your<br />
application with a standard or modified <strong>TN</strong> actuator.<br />
The <strong>TN</strong> combines durability and ease-of use to the largest<br />
selection of factory engineered options available today.<br />
TC - The TC series is our highest performance line of precision<br />
linear actuators. Designed for the most demanding applications,<br />
the TC series is ideal when the maximum available performance<br />
and longest cycle life are required. Precision rolled ball screws<br />
provide smooth motion, accurate positioning, and quiet<br />
operation.<br />
A-2<br />
Features & Benefits:<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC Series<br />
• Highest <strong>Performance</strong><br />
• Precision rolled ball screws for smoothness and accuracy<br />
• Robust: designed for the highest loads and longest life possible<br />
• Environmentally sealed (IP54/optional IP65)<br />
• Metric dimensions ISO6431<br />
• Acme screw versions available<br />
<strong>TN</strong> Series<br />
• Smallest package<br />
• Most flexible: largest selection of factory-engineered options in the industry<br />
• English NFPA dimensions<br />
• Improved durability<br />
• Acme screw versions available<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Quick Reference Guide<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Product Selection<br />
Nom Lead Screw Dia. 0.625" 0.625" 16mm 16mm 20mm 20mm 25mm 32mm<br />
Type of Screw Acme Ball Acme Ball Acme Ball Ball Ball<br />
Dimension Std. English Metric Metric Metric Metric<br />
NFPA Std. ISO6431 Std. ISO6431 Std. ISO6431 Std. ISO6431 Std.<br />
Motor Options 24VDC 24VDC<br />
Stepper Stepper Stepper Stepper Stepper<br />
Servo Servo Servo Servo Servo<br />
Max. Thrust (w/ Servo) 2670 N 3600 N 7200 N 12000 N 25000 N<br />
(note dimension std) (600 lbs) (810 lbs) (1620 lbs) (2700 lbs) (5620 lbs)<br />
Std. Stroke Lengths 2,4,6,8,10,12,16.5 in. 50,100,150,200,250 50,100,150,200,250 50,100,150,200,250 50,100,150,200,250<br />
300,450,600,750mm 300,450,600,750,1000mm 300,450,600,750 300,450,600,750<br />
1000,1250,1500mm 1000,1250,1500mm<br />
Max. Velocity (w/ Servo) .30 m/s .76 m/s .20 m/s 1.28 m/s .20 m/s 1.28 m/s 1.33 m/s 1.33 m/s<br />
(12 in/s) (30 in/s) (8 in/s) (50.5 in/s) (8 in/s) (50.5 in/s) (52.5 in/s) (52.5 in/s)<br />
Repeatability +/- .013 mm +/- .013 mm +/- .013 mm +/- .013 mm +/- .013 mm<br />
(+/- .0005 in) (+/- .0005 in) (+/- .0005 in) (+/- .0005 in) (+/- .0005 in)<br />
Backlash .400 mm .380mm .400 mm .250 mm .400 mm .250 mm .250 mm .300 mm<br />
(.016 in) (.015 in) (.016 in) (.010 in) (.016 in) (.010 in) (.010 in) (.012 in)<br />
Max. Rated Duty Cycle 100% 100% 100% 100% 100%<br />
(load, speed dependent)<br />
Limit Switches optional optional optional optional optional<br />
Std. Operating 32 to 140F -30 to +70C -30 to +70C -30 to +70C -30 to +70C<br />
Temperature Range (0 to 60C) (-22 to 158F) (-22 to 158F) (-22 to 158F) (-22 to 158F)<br />
Moisture/ Contaminants Humid, but Not IP54 Std. IP54 Std. IP54 Std. IP54 Std.<br />
Direct Contact IP65 Opt. IP65 Opt. IP65 Opt. IP65 Opt.<br />
Std. Control DC D2403 D2403<br />
Opt. Control DC D2502B D2502B<br />
<strong>TN</strong> TC2 TC3<br />
TC4<br />
TC5<br />
Std. Control Stepper SmartStep SmartStep SmartStep SmartStep SmartStep<br />
Std. Control Servo, single axis B8961 B8961 B8961 B8961 B896<br />
Std. Control Servo, dual axis B8962 B8962 B8962 B8962 B8962<br />
Catalog Page No. A-13 A-43 A-71 A-99 A-116<br />
A-3
Product Selection<br />
Precision Linear Actuator Selection Checklist<br />
A-4<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The following details the recommended step-by-step process of selecting an electric cylinder model which best matches your application requirements.<br />
1) Complete Application Analysis Worksheet<br />
(see page A-6)<br />
Effort and accuracy invested here can be<br />
directly proportional to the success of your<br />
applications. We encourage you to invest<br />
heavily in this critical and early phase of<br />
your applications development.<br />
2) Maximum Thrust Required<br />
Determine thrust requirement for your application, then adjust with safety factor for selected motor technology. (See Engineering Section)<br />
Formula: Max Thrust = F applied + F gravity + F accel + F friction<br />
Sample Calculation:<br />
50 + 30 + 1 + 5 = 86 lbs thrust (required by application)<br />
Product Selection Worksheet<br />
For selection assistance, fax to your local Danaher Motion Distributor<br />
Prepared By Prepared For<br />
Name<br />
Name<br />
Company<br />
Company<br />
Phone<br />
Phone<br />
Fax<br />
Fax<br />
E-Mail<br />
E-Mail<br />
Address<br />
Address<br />
User’s primary business<br />
Type of machine product to be used on<br />
Current user? Yes No<br />
Project Time Frame<br />
Volume Requirements<br />
Proposal Next 12 months:<br />
Build prototype Year 2:<br />
In production Year 3:<br />
1<br />
Action Required<br />
Demo<br />
Price quotation<br />
Recommend product Call me to discuss<br />
Please include drawings, comments or<br />
additional information on separate pages.<br />
Adjust the required thrust to ensure appropriate safety margin. Multiply by the appropriate safety factor, from the table shown:<br />
Thrust Safety Factor<br />
Motor Type Safety Factor<br />
Brushed DC Servo Motor 1.20 (20%)<br />
Step Motors 1.30 (30%)<br />
Brushless Servo Motors 1.20 (20%)<br />
Sample Calculation:<br />
86 x 1.20 = 103.2 lbs thrust (required for selection of brushless servo)<br />
3) Duty Cycle<br />
Determine the operating Duty Cycle, over a maximum ten-minute time interval. The thrust available from a given actuator is higher when<br />
thrust duration is less than continuous. (See Engineering Section)<br />
Formula: Duty Cycle = ON time ÷ TOTAL time<br />
Sample Calculation:<br />
REPEATED MOTION: 30 seconds ON, 15 seconds DWELL, then repeat.<br />
DUTY CYCLE = 30 seconds ON ÷ 45 seconds TOTAL CYCLE TIME = 66% Duty Cycle<br />
4) Peak Speed Requirement (see Engineering Section)<br />
Calculate the peak speed required to complete the desired motion profile.<br />
Formula: Trapezoidal Move Profile (peak speed = 1.5 times average speed)<br />
Sample Calculation:<br />
Desired Motion: Move 10 inches in 2.0 seconds.<br />
Peak Speed Requirement: 10 inches ÷ 2.0 seconds x 1.5 = 7.5 inches per second<br />
5) Select Cylinder Family and Motor/Drive Technology<br />
Review the introductory section of the specific cylinder family (<strong>TN</strong>, TC2, TC3, TC4, TC5.). You will find that each family of<br />
actuators is subdivided by motor technology (e.g. TC2-D (DC Motor), TC2-S (Step Motor), TC2-B (Servo)). Refer to the chart at the bottom<br />
of pages A-14.<br />
(rails, etc)<br />
Motion Profile<br />
Motor Type Preferred<br />
Graph your most demanding cycle, include accel/decel, velocity and dwell times.<br />
Servo Stepper<br />
You may also want to indicate load variations and I/O changes during the cycle.<br />
Label axes with proper scale and units.<br />
Other<br />
Speed ( )<br />
Axes of Motion<br />
Single Multiple #<br />
Synchronized<br />
Interface<br />
Host PLC Computer<br />
Analog I/O RS232<br />
Digital I/ O Control<br />
Other<br />
Operator<br />
( )<br />
Time<br />
Keypad/ LCD Display<br />
or<br />
Pushbuttons<br />
Distance<br />
Potentiometer /Joystick<br />
Thumbwheels<br />
Supply Voltage<br />
110 AC 220 AC<br />
Other<br />
Control Method<br />
Feedback Required<br />
Programmable External Control Signal<br />
Encoder Linear Potentiometer<br />
Manual Jog<br />
Digital (Step & Direction)<br />
Analog Velocity<br />
Other<br />
Analog Torque<br />
Analog Position<br />
Limit Switches<br />
Input Functions<br />
Description of Application<br />
Output Functions<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Precision Linear Actuator Selection Checklist<br />
6) Select Speed-Thrust Curve<br />
Search through the performance curves to select an actuator which can<br />
provide both the speed and thrust calculated above.<br />
You might want to narrow your search using one of the following criteria:<br />
Control Features • Price Range • Motor Technology<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Product Selection<br />
7) Stroke Length<br />
Select the stroke length required for your application. Add extra travel at each end for placement of end-of-travel position sensors.<br />
The following formula can be used as a guideline for determining the appropriate added distance.<br />
a) Operating Stroke Distance<br />
Start with the required operating stroke distance. If you need to move 18 inches back and forth in a repeated cycle, then this distance<br />
is 18 inches.<br />
b) Increase Stroke Length for End-of-travel Position Sensors<br />
Include a short ‘over-travel distance’ to prevent hard-stopping when an end-of-travel sensor is triggered.<br />
Use this formula to calculate how much additional stroke is required in your application:<br />
1. Stopping Distance: X = m v2 ÷ (2F)<br />
Where: X = deceleration distance (inches)<br />
m = mass of payload (lbf/386)<br />
v = velocity before deceleration (inches per second)<br />
F = force available to decelerate, from performance curve (lbf)<br />
2. Add twice the X value to your required motion distance.<br />
High Speed Example: You require 18” actual travel. Payload = 100 lb. Max Speed = 30 in/sec. The actuator model you have selected<br />
shows 80 lb peak thrust capacity. The equation above predicts stopping distance (X) is 1.46 inches. This safety area is needed at each<br />
end-of-travel, ~3 inches (two times 1.46 inches) is added to 18”, so you need to order an actuator with a stroke of 21” or greater.<br />
NOTE: When utilizing a pivot mounting option (MP2 or MT4) in conjunction with a pivot rod end (FS2 or FC2) it is recommended that<br />
the cylinder be extended to only 90-95% of its fully extended length. This increases the system’s rigidity and extends the life of the guide<br />
bearings and rod seal.<br />
8) Critical Speed, Column Loading Limits<br />
Verify that the speed and thrust performance are not limited by the stroke length of your actuator. Compare the Critical Speed and<br />
Column Loading limits shown on the chart at the bottom of the page where you found your performance curve. Many shorter stroke<br />
actuators are not limited, which makes the entire performance curve available. See the Engineering Section for more information.<br />
9) Proceed to How To Order Section<br />
The motor, transmission ratio, and stroke have now been selected. Next, continue with the selection of mounting and other required<br />
options as directed in the Ordering section for your selected motor type (see chart below).<br />
Precision Linear Actuator Type Catalog Page No.<br />
<strong>TN</strong> A-13<br />
TC2 A-43<br />
TC3 A-71<br />
TC4 A-99<br />
TC5 A-117<br />
Speed<br />
mm/s in/s<br />
381 15<br />
305 12<br />
229 9<br />
152 6<br />
76 3<br />
0<br />
0<br />
X<br />
70<br />
311<br />
100% 60% 30%<br />
140<br />
623<br />
Thrust<br />
210<br />
934<br />
280<br />
1245<br />
350 lbs<br />
1557 N<br />
A-5
Application Analysis Worksheet<br />
Prepared By Prepared For<br />
Name<br />
Company<br />
Phone<br />
Fax<br />
E-Mail<br />
Address<br />
User’s primary business<br />
Type of machine product to be used on<br />
Current user? Yes No<br />
Project Time Frame<br />
A-6<br />
Name<br />
Company<br />
Phone<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Fax<br />
Address<br />
Proposal Next 12 months:<br />
Build prototype Year 2:<br />
In production Year 3:<br />
Action Required<br />
Demo<br />
Recommend product<br />
Price quotation<br />
Call me to discuss<br />
Please include drawings, comments or<br />
additional information on separate pages.<br />
Volume Requirements<br />
1<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
For selection assistance, fax fax to your to your local local Danaher Danaher Motion Motion Distributor Distributor or Danaher Motion at 1-800-445-0329<br />
E-Mail<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Precision Linear Actuators Selection Data<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Application Analysis Worksheet<br />
(rails, etc)<br />
A-7
Application Analysis Worksheet<br />
Motion Control Data<br />
Graph your most demanding cycle, include accel/decel, velocity and dwell times.<br />
You may also want to indicate load variations and I/O changes during the cycle.<br />
Label axes with proper scale and units.<br />
Speed ( )<br />
Control Method<br />
Programmable<br />
Manual Jog<br />
Limit Switches<br />
Description of Application<br />
A-8<br />
External Control Signal<br />
Digital (Step & Direction)<br />
Analog Torque<br />
( )<br />
Time<br />
or<br />
Distance<br />
Analog Velocity<br />
Analog Position<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Axes of Motion<br />
Single Multiple #<br />
Synchronized<br />
Interface<br />
Host<br />
Servo<br />
Other<br />
Operator<br />
PLC Computer<br />
Analog I/O RS232<br />
Digital I/ O Control<br />
Other<br />
Keypad/ LCD Display<br />
Pushbuttons<br />
Potentiometer /Joystick<br />
Thumbwheels<br />
Supply Voltage<br />
110 AC<br />
Other<br />
Feedback Required<br />
Encoder Linear Potentiometer<br />
Other<br />
Input Functions<br />
Output Functions<br />
Stepper<br />
220 AC<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Precision Linear Actuators<br />
To learn more about applying Precision Linear Actuators, refer to the Engineering section<br />
beginning on page A-165. There you will find more detail on topics like: Move Profile<br />
Calculations, Loading Limitations, Defining Precision, Environmental Consideration and much<br />
more including a glossary of common terms.<br />
Valve Control<br />
Backstop Adjust<br />
*<br />
Two-Axis Unloading<br />
Edge Guide Control<br />
Applications<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Welding Head Control<br />
A B8961 Smart Drive (controller and servo drive in one), with application<br />
specific software features, is combined with an TC Precision Linear Actuator<br />
in welding applications. The Thomson solution provides total control over the<br />
amount and duration of applied force.<br />
A-9
Design Considerations<br />
A-10<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Actuators are direct descendants of hydraulic and pneumatic cylinders. Possessing many of the same unique design characteristics that made hydraulic<br />
and pneumatic cylinders popular, actuators benefit from a cleaner and simpler power transmission. Decades of electric cylinder research and<br />
development has provided machine designers with a flexible, simple and unique approach to solving rigid or pivoting linear motion applications.<br />
Fig. 1<br />
Non-Intrusive:<br />
Thrust rod can clear out of the way.<br />
Mounting Ideas: Have you seen it done this way?<br />
As in most aspects of design, a little creativity goes a long way when attaching a cylinder to a<br />
machine. Two general types of mounting styles are available, rigid and pivoting. Rigid mounting<br />
options (Figure 3 & 4) include side-tapped holes, front and rear flanges, side lugs and side angle<br />
brackets. These typically restrict motion to straight-line travel paths. Pivoting mounts (figure 5<br />
through 8) such as the clevis or trunnion allow the cylinder to move as a link in a dynamic<br />
assembly. There are many applications for this “arc-motion” – conveyor diverter gates, pivoting<br />
rollers, lid lifters for chemical chambers, “scissors clamps” and so on.<br />
Rigid Mounting<br />
Fig. 3a<br />
Fig. 3b Fig. 4<br />
Fig. 9<br />
Electrically Powered, Maintenance Free<br />
Fig. 2<br />
A primary advantage of all three<br />
technologies is the capability to extend into a work area during an<br />
operation and then retract to clear the area for subsequent operations<br />
(Figures 1 and 2). Rodless actuators, precision tables or linear motors do<br />
not share this ability. Another benefit of the rod-type design is that the motor and main body<br />
of the electric cylinder can be isolated from the work area. This is very useful when dealing<br />
with such hostile environments as vacuum, high temperature, or wash down applications.<br />
Pivoting Mounting<br />
Straight-Line Thrust Transmission<br />
Use all available Power<br />
Fig. 5 Fig. 6<br />
Fig. 7 Fig. 8<br />
When high thrust is required, rod type cylinders have the advantage over rodless<br />
actuators and tables since all the thrust-transmitting components are in-line.<br />
This provides the simplest and most efficient means of transmitting thrust to the<br />
load (Figure 10). In rodless cylinders the load is offset from the leadscrew or<br />
piston (Figure 9). Many designs are limited to less<br />
than 50% of the available thrust due to the<br />
Fig. 10<br />
mechanical limitations of the components between<br />
the load and the screw or piston.<br />
Today nearly all machines incorporate panel switches, sensors, lights, displays, PLCs or even complete PCs. Electric power is nearly always available on the machine.<br />
Compressed air or hydraulic pumps are not always available or desirable. Actuators are available with DC, stepper or brushless servo motors, so why not simplify the<br />
machine by using the same control for all the axes of motion? A multi-axis programmable motor control can give you command of both rotary and linear motion.<br />
Lastly, the maintenance-free design provides another strong reason to consider actuators in your next application.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Operation of an actuator is pretty basic. An electric motor – through either a timing<br />
belt, a gear drive or via in-line direct coupling – rotates a ball screw or acme screw,<br />
which translates the torque into force through the thrust tube.<br />
While the concept is straight forward, as illustrated by the cylinder cutaways on<br />
these pages, significant expertise and development has been invested in the<br />
specification and design of each component.<br />
Standard motor mounting<br />
configurations include<br />
parallel (as shown), and inline.<br />
Several NFPA style mounting<br />
configurations available,<br />
thus the actuator can be<br />
configured to adapt to a<br />
wide variety of mounting<br />
requirements. English<br />
and Metric.<br />
Aluminum extruded<br />
square body offers<br />
exceptional stiffness<br />
and strength.<br />
*<br />
Lubricated polyacetal acme drive<br />
nut provides low-friction, smooth<br />
operation and high resistance to<br />
shock loads.<br />
Alloy steel, heat treated ball nut<br />
on ball screw models.<br />
Improved, more durable<br />
metal guide bearing prevents<br />
thrust tube rotation, provides<br />
screw support and holds<br />
sensing magnets which trip<br />
actuator mounted switches.<br />
Cross Section<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Long life bearing guides<br />
thrust tube.<br />
Improved, more durable<br />
metal guide bearing prevents<br />
thrust tube rotation, provides<br />
screw support and holds<br />
sensing magnets which trip<br />
actuator mounted switches.<br />
Internally-guided output tube<br />
cannot rotate: eliminates all<br />
torque onto the load.<br />
Mechanical non-jamming<br />
end-of-stroke cushion<br />
provides over-stroke<br />
protection. In conjunction<br />
with Thomson Controls,<br />
actuator power is<br />
automatically shut off.<br />
A-11
Worksheet<br />
NOTES:<br />
A-12<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
*<br />
<strong>TN</strong> Series<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-13
<strong>TN</strong> Series<br />
Life<br />
Acme Screw Life: Usable life for an acme screw is defined as the length of<br />
travel completed before backlash (of leadscrew/nut) exceeds 0.020 inches<br />
[0.5 mm]. A travel life of 1 million inches under the maximum rated load can<br />
be used as a general approximation, however, since wear is directly<br />
dependent on application conditions (load, duty cycle, move profiles and<br />
environment) it is difficult to quantify an accurate travel life.<br />
A-14<br />
Overview<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong> Series actuators are available with three motor types to meet a<br />
variety of application requirements.<br />
• The <strong>TN</strong>-D family features a cost effective 24 VDC motor. When<br />
combined with D2400 control, the complete system provides<br />
simple extend–retract motion, positioning to pre-determined<br />
stopping locations, or positioning to an analog voltage command;<br />
all at the lowest installed cost.<br />
• The <strong>TN</strong>-S/P family is a step motor based linear actuator. These<br />
systems are selected for applications that require high load and<br />
duty cycle, in-position holding, open loop operation, repeatable<br />
positioning to 0.0005 inches [0.013 mm] and maintenance-free<br />
operation.<br />
• The <strong>TN</strong>-B Series actuators offer very high acceleration and duty<br />
cycle for the most demanding automated motion applications. The<br />
B8961 Servo Drive is designed to optimize the performance of the<br />
brushless servo motor.<br />
All <strong>TN</strong> Series actuators are available with several time-proven<br />
options to enhance operation in the industrial environment.<br />
Options include holding brakes, linear potentiometers or encoders<br />
for position feedback, dual rod-end bearings to increase side load<br />
and more. See the end of this section for more information.<br />
<strong>TN</strong>-D Series <strong>TN</strong>-S/P Series <strong>TN</strong>-B Series<br />
Motor Type 24 VDC Permanent Magnet 1.8˚ Hybrid Stepper Rare Earth Magnet Brushless Servo<br />
<strong>Performance</strong> <strong>Curves</strong> Page A-16 Page A-20 Page A-26<br />
Load Capacity lbs [N] 600 [2,670] 600 [2,670] 600 [2,670]<br />
No Load Speed in/s [mm/s] 24 [610] 25 [635] 30 [760]<br />
Repeatability in [mm] ±0.005 [.127] ± 0.0005 [.0127] ± 0.001 [.025]<br />
Compatible Controls Offered D2403, D2502B <br />
B8961, B8962<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
General Specifications<br />
System Backlash<br />
Thrust Tube<br />
0.015 inches [0.38 mm]<br />
Side Load Moment Consult factory.<br />
Rotation Does not rotate.<br />
Standard Travel Lengths 2, 4, 6, 8, 10, 12, and 16.5 (18–DB); custom stroke lengths available<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>TN</strong> Series<br />
Construction Materials<br />
Bearing Housings Type 380 die cast aluminum, epoxy coated<br />
Cylinder Housing 6063 T-6 aluminum, hard-coated anodized and Teflon impregnated<br />
Thrust Tube 300 Series stainless steel, 1/8 hard, ground<br />
Wiper Seal<br />
Lead Screw<br />
Polyurethaneß<br />
Pitch Choices 2, 5 Ball; 5, 8 Acme<br />
Support Bearings Ball bearings<br />
Acme Screw; drive nut 0.625 inch diameter, carbon steel screw; lubricated polyacetal plastic (<strong>TN</strong>-D, <strong>TN</strong>-P) or bronze (<strong>TN</strong>-S, <strong>TN</strong>-B) nut<br />
Ball Screw; drive nut 0.625 inch diameter, carbon steel screw; alloy steel, heat-treated ball nut<br />
Weight (approximate, 2 inch stroke unit without options. Add 0.25 lbs [0.11 kg] per additional inch of stroke)<br />
<strong>TN</strong>-D Series<br />
<strong>TN</strong>-S/P Series<br />
7 lbs [3.2 kg]<br />
<strong>TN</strong>-P22 6 lbs [2.7 kg]<br />
<strong>TN</strong>-S32 9 lbs [4.1 kg]<br />
<strong>TN</strong>-B Series 6 lbs [2.7 kg]<br />
Environmental Operation (See the Options and Accessories section, page A-139.)<br />
Temperature Range 32° to 140°F, [0° to 60°C]<br />
-H high temperature option allows 32° to 160°F [0° to 70°C]<br />
-F sub-freezing temperature option allows –20° to 105°F [-29° to 40°C]<br />
Moisture Humid, but not direct moisture contact<br />
-W water resistant option allows some direct moisture contact<br />
Contaminants Non-corrosive, non-abrasive<br />
-PB protective boot option prevents moisture and dry contaminants<br />
from entering the cylinder through the wiper ring on the rod<br />
A-15
<strong>TN</strong>-D <strong>Performance</strong> <strong>Curves</strong><br />
High-Speed Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
610 24<br />
508 20<br />
406 16<br />
305 12<br />
203<br />
102<br />
<strong>Performance</strong> using D2400 Series Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability achievable with D2400 control. Reduce cylinder speed<br />
prior to final positioning.<br />
A-16<br />
8<br />
4<br />
mm/s in/s<br />
508 20<br />
406<br />
305<br />
203<br />
102<br />
60% 30%<br />
0<br />
0 10 20 30 40 50 lbs<br />
45 89 133<br />
Thrust<br />
178 222 N<br />
16<br />
12<br />
8<br />
4<br />
0<br />
0<br />
mm/s in/s<br />
356 14<br />
305 12<br />
254 10<br />
203<br />
152<br />
102<br />
51<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
60% 30%<br />
<strong>TN</strong>-D-10-2B<br />
<strong>TN</strong>-D-10L-2B<br />
20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
Thrust<br />
80<br />
356<br />
100<br />
445<br />
120 lbs<br />
534 N<br />
60% 30%<br />
<strong>TN</strong>-D-15-2B<br />
<strong>TN</strong>-D-20-2B<br />
20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
Thrust<br />
80<br />
356<br />
100<br />
445<br />
120 lbs<br />
534 N<br />
2 thru 18-DB<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2B<br />
30.0<br />
n/a<br />
Critical Speed (in/sec)<br />
Stroke (in)<br />
Column Load Limit (lb)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong>-D-10-2B: 1:1 Timing Belt, 2 rev/inch Ball screw<br />
<strong>TN</strong>-D-10L-2B: Inline Coupling, 2 rev/inch Ball screw<br />
Min. Backdrive Load 10 lbs 45 N<br />
Max. No-Load Accel. 180 in/s2 4572 mm/s2<br />
Repeatability ±0.010 in ±0.254 mm<br />
<strong>TN</strong>-D-15-2B: 1.5:1 Timing Belt, 2 rev/inch Ball screw<br />
Min. Backdrive Load 10 lbs 45 N<br />
Max. No-Load Accel. 150 in/s2 3810 mm/s2<br />
Repeatability ±0.010 in ±0.254 mm<br />
<strong>TN</strong>-D-20-2B: 2:1 Timing Belt, 2 rev/inch Ball screw<br />
Min. Backdrive Load 10 lbs 45 N<br />
Max. No-Load Accel. 150 in/s2 3810 mm/s2<br />
Repeatability ±0.010 in ±0.254 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
305 12<br />
254 10<br />
203 8<br />
152 6<br />
102 4<br />
51 2<br />
0<br />
0<br />
100% 60% 30%<br />
20<br />
89<br />
40 60<br />
178 267<br />
Thrust<br />
mm/s in/s<br />
203 8<br />
178 7<br />
152 6<br />
127 5<br />
102<br />
76<br />
4<br />
100%<br />
3<br />
60% 30%<br />
51 2<br />
25 1<br />
0<br />
0 20 40 60 80 100<br />
89 178 267 356<br />
Thrust<br />
445<br />
mm/s in/s<br />
152 6<br />
127<br />
102<br />
76<br />
51<br />
25<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
100% 60%<br />
30%<br />
25<br />
111<br />
50<br />
222<br />
75 100 125<br />
334 445<br />
Thrust<br />
556<br />
mm/s in/s<br />
102 4.0<br />
89 3.5<br />
76 3.0<br />
64<br />
51<br />
2.5<br />
2.0<br />
100% 60%<br />
30%<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0 50 100 150 200<br />
222 445 667<br />
Thrust<br />
890<br />
0<br />
0<br />
300 400<br />
1335 1779<br />
Thrust<br />
*<br />
80<br />
356<br />
120<br />
534<br />
150<br />
667<br />
140<br />
623<br />
175<br />
778<br />
250<br />
1112<br />
mm/s in/s<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
100% 60%<br />
30%<br />
10 0.4<br />
5 0.2<br />
100<br />
445<br />
200<br />
890<br />
500<br />
2224<br />
600<br />
2669<br />
100 lbs<br />
445 N<br />
160 lbs<br />
712 N<br />
200 lbs<br />
890 N<br />
300 lbs<br />
1334 N<br />
700<br />
3114<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
2 thru 18-DB<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
lbs<br />
N<br />
5B<br />
15.0<br />
n/a<br />
Critical Speed (in/sec)<br />
Stroke (in)<br />
<strong>TN</strong>-D <strong>Performance</strong> <strong>Curves</strong><br />
<strong>TN</strong>-D-10-5B<br />
<strong>TN</strong>-D-10L-5B <strong>TN</strong>-D-10-5B: 1:1 Timing Belt, 5 rev/inch Ball screw<br />
<strong>TN</strong>-D-10L-5B: Inline Coupling, 5 rev/inch Ball screw<br />
<strong>TN</strong>-D-15-5B<br />
<strong>TN</strong>-D-20-5B<br />
<strong>TN</strong>-D-31-5B<br />
<strong>TN</strong>-D-120-5B<br />
<strong>Performance</strong> using D2400 Series Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability achievable with D2400 control. Reduce cylinder speed<br />
prior to final positioning.<br />
Min. Backdrive Load 10 lbs 45 N<br />
Max. No-Load Accel. 180 in/s2 4572 mm/s2<br />
Repeatability ±0.010 in ±0.254 mm<br />
<strong>TN</strong>-D-15-5B: 1.5:1 Timing Belt, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel. 80 in/s2 2032 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-20-5B: 2:1 Timing Belt, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel. 70 in/s2 1778 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-31-5B: 3.1:1 Helical Gear, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel. 40 in/s2 1016 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-120-5B: 12:1 Helical Gear, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel. 13 in/s2 330 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
Column Load Limit (lb)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-17
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
<strong>TN</strong>-D <strong>Performance</strong> <strong>Curves</strong><br />
Acme Screw Models<br />
mm/s in/s<br />
305 12<br />
254<br />
203<br />
152<br />
102<br />
51<br />
A-18<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
178 7<br />
152<br />
127<br />
102<br />
76<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
178 7<br />
152<br />
127<br />
102<br />
76<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
60% 30%<br />
10<br />
45<br />
20<br />
89<br />
30<br />
133<br />
40<br />
178<br />
Thrust<br />
50<br />
222<br />
60<br />
267<br />
70<br />
311<br />
80 lbs<br />
356 N<br />
60% 30%<br />
20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
Thrust<br />
80<br />
356<br />
100<br />
445<br />
120 lbs<br />
534 N<br />
60% 30%<br />
20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
Thrust<br />
80<br />
356<br />
100<br />
445<br />
120 lbs<br />
534 N<br />
mm/s in/s<br />
102 4.0<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51<br />
38<br />
2.0<br />
1.5<br />
60% 30%<br />
25 1.0<br />
13 0.5<br />
0<br />
0 20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
80<br />
356<br />
Thrust<br />
100<br />
445<br />
120<br />
534<br />
140<br />
623<br />
160 lbs<br />
712 N<br />
mm/s in/s<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
<strong>TN</strong>-D-10-5A and <strong>TN</strong>-D-10L-5A<br />
<strong>TN</strong>-D-15-5A<br />
<strong>TN</strong>-D-20-5A<br />
<strong>TN</strong>-D-31-5A<br />
<strong>TN</strong>-D-120-5A<br />
60% 30%<br />
150<br />
667<br />
300<br />
1335<br />
450<br />
2002<br />
600<br />
2669<br />
750 lbs<br />
3336 N<br />
Thrust<br />
<strong>Performance</strong> using D2400 Series Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability achievable with D2400 control. Reduce cylinder speed<br />
prior to final positioning.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong>-D-10-5A: 1:1 Timing Belt, 5 rev/inch Acme Screw<br />
<strong>TN</strong>-D-10L-5A: 1:1 Inline Coupling, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Max. No-Load Accel. 100 in/s2 2540 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-15-5A: 1.5:1 Timing Belt, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Max. No-Load Accel. 80 in/s2 2032 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-20-5A: 2:1 Timing Belt, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Max. No-Load Accel. 70 in/s2 1778 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-31-5A: 3.1:1 Helical Gear, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Max. No-Load Accel. 40 in/s2 1016 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-120-5A: 12:1 Helical Gear, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Max. No-Load Accel. 13 in/s2 330 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
5A<br />
15.0<br />
2 thru 12<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
n/a<br />
13.8 Critical Speed (in/sec)<br />
18-DB<br />
n/a<br />
Stroke (in)<br />
Column Load Limit (lb)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Acme Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
254 10.0<br />
203<br />
152<br />
102<br />
51<br />
8.0<br />
6.0<br />
4.0<br />
2.0<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
127 5<br />
102<br />
76<br />
51<br />
25<br />
0<br />
0<br />
mm/s in/s<br />
127 5<br />
102<br />
76<br />
51<br />
25<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
Speed<br />
0<br />
mm/s in/s<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
<strong>TN</strong>-D-10-8A and <strong>TN</strong>-D-10L-8A<br />
60% 30%<br />
10<br />
45<br />
20<br />
89<br />
30<br />
133<br />
Thrust<br />
40<br />
178<br />
50 lbs<br />
222 N<br />
60% 30%<br />
20 40 60 80 100 120 lbs<br />
89 178 267<br />
Thrust<br />
356 445 534 N<br />
60% 30%<br />
50 100 150 200 250 lbs<br />
222 445 667 890 1112 N<br />
Thrust<br />
50<br />
222<br />
<strong>TN</strong>-D-15-8A<br />
<strong>TN</strong>-D-20-8A<br />
<strong>TN</strong>-D-31-8A<br />
60% 30%<br />
100 150<br />
445 667<br />
Thrust<br />
<strong>TN</strong>-D-120-8A<br />
60% 30%<br />
*<br />
200<br />
890<br />
250 lbs<br />
1112 N<br />
0<br />
0 75<br />
334<br />
150<br />
667<br />
225<br />
1001<br />
300 375<br />
1335 1669<br />
450 525<br />
2002 2336<br />
600 lbs<br />
2669 N<br />
Thrust<br />
<strong>Performance</strong> using D2400 Series Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability achievable with D2400 control. Reduce cylinder speed<br />
prior to final positioning.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>TN</strong>-D-10-8A: 1:1 Timing Belt, 8 rev/inch Acme Screw<br />
<strong>TN</strong>-D-10L-8A: 1:1 Inline Coupling, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2669 N<br />
Max. No-Load Accel. 60 in/s2 1524 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-15-8A: 1.5:1 Timing Belt, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2669 N<br />
Max. No-Load Accel. 50 in/s2 1270 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-20-8A: 2:1 Timing Belt, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2669 N<br />
Max. No-Load Accel. 40 in/s2 1016 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-31-8A: 3.1:1 Helical Gear, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2669 N<br />
Max. No-Load Accel. 25 in/s2 635 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
<strong>TN</strong>-D-120-8A: 12:1 Helical Gear, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2669 N<br />
Max. No-Load Accel. 8 in/s2 203 mm/s2<br />
Repeatability ±0.005 in ±0.127 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
8A<br />
9.4<br />
2 thru 18-DB<br />
n/a<br />
Critical Speed (in/sec)<br />
Stroke (in)<br />
<strong>TN</strong>-D <strong>Performance</strong> <strong>Curves</strong><br />
Column Load Limit (lb)<br />
A-19
Speed<br />
Speed<br />
Speed<br />
<strong>TN</strong>-S/P <strong>Performance</strong> <strong>Curves</strong><br />
Ball Screw Models<br />
Speed<br />
Speed<br />
mm/s in/s<br />
762 30<br />
635 25<br />
508 20<br />
381 15<br />
254 10<br />
127 5<br />
A-20<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 20 40 60 80 100 120<br />
89 178 267<br />
Thrust<br />
356 445 534<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
lbs<br />
N<br />
mm/s in/s<br />
457 18<br />
0<br />
0 180<br />
801<br />
Thrust<br />
lbs<br />
406 16<br />
356 14<br />
305 12<br />
254<br />
203<br />
10<br />
8<br />
V (120)<br />
T (240)<br />
152<br />
102<br />
6<br />
4<br />
100%<br />
51 2<br />
20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
80<br />
356<br />
100<br />
445<br />
120<br />
534<br />
140<br />
623<br />
160<br />
712 N<br />
mm/s in/s<br />
356 14<br />
305 12<br />
254 10<br />
203 8<br />
152 6<br />
102 4<br />
51 2<br />
mm/s in/s<br />
635 25<br />
508<br />
381<br />
254<br />
127<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250 lbs<br />
1112 N<br />
Thrust<br />
20<br />
15<br />
10<br />
5<br />
mm/s in/s<br />
762 30<br />
635 25<br />
508 20<br />
381 15<br />
254 10<br />
127 5<br />
<strong>TN</strong>-P22(T/V)-10-2B<br />
<strong>TN</strong>-P22(T/V)-10L-2B<br />
<strong>TN</strong>-P22(T/V)-15-2B<br />
<strong>TN</strong>-P22(T/V)-20-2B<br />
<strong>TN</strong>-S32(T/V)-10-2B<br />
<strong>TN</strong>-S32(T/V)-10L-2B<br />
60%<br />
100%<br />
0<br />
0 20 40 60 80 100<br />
89 178 267 356<br />
Thrust<br />
445<br />
V<br />
T<br />
120<br />
534<br />
<strong>TN</strong>-S32(T/V)-15-2B<br />
100%<br />
V (120)<br />
T (240)<br />
140<br />
623<br />
24"<br />
160 lbs<br />
712 N<br />
0<br />
0 20 40 60 80 100 120<br />
89 178 267<br />
Thrust<br />
356 445 534<br />
<strong>Performance</strong> using SmartStep TM Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
lbs<br />
N<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong>-P22(T/V)-10-2B: 1:1 Timing Belt, 2 rev/inch Ball screw<br />
<strong>TN</strong>-P22(V/T)-10L-2B: 1:1 Inline Coupling, 2 rev/inch Ball screw<br />
Min. Backdrive Load 10 lbs 45 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-15-2B: 1.5:1 Timing Belt, 2 rev/inch Ball screw<br />
Min. Backdrive Load 10 lbs 45 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-20-2B: 2:1 Timing Belt, 2 rev/inch Ball screw<br />
Min. Backdrive Load 10 lbs 45 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-S32(T/V)-10-2B: 1:1 Timing Belt, 2 rev/inch Ball screw<br />
<strong>TN</strong>-S32(T/V)-10L-2B: 1:1 Inline Coupling, 2 rev/inch Ball screw<br />
Min. Backdrive Load 10 lbs 45 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-S32(T/V)-15-2B: 1.5:1 Timing Belt, 5 rev/inch Ball screw<br />
Min. Backdrive Load 10 lbs 45 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
2B<br />
30.0<br />
2 thru 18-DB<br />
n/a<br />
Critical Speed (in/sec)<br />
Stroke (in)<br />
Column Load Limit (lb)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Ball Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
254 10<br />
203<br />
152<br />
102<br />
51<br />
8<br />
6<br />
4<br />
2<br />
mm/s in/s<br />
178 7<br />
152 6<br />
127 5<br />
102 4<br />
76 3<br />
51 2<br />
25 1<br />
mm/s in/s<br />
127 5<br />
102<br />
76<br />
51<br />
25<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0<br />
Thrust<br />
300<br />
1334 lbs<br />
50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250<br />
1112 N<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 450<br />
2002<br />
Thrust<br />
lbs<br />
50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200 250 300 350 400<br />
890 1112 1334 1557 1779 N<br />
4<br />
3<br />
2<br />
1<br />
mm/s in/s<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
<strong>TN</strong>-P22(T/V)-10-5B<br />
<strong>TN</strong>-P22(T/V)-10L-5B<br />
<strong>TN</strong>-P22(T/V)-15-5B<br />
<strong>TN</strong>-P22(T/V)-20-5B<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0<br />
Thrust<br />
600<br />
2669 lbs<br />
100<br />
445<br />
200<br />
890<br />
300<br />
1334<br />
400<br />
1779<br />
500<br />
2224 N<br />
<strong>TN</strong>-P22(T/V)-31-5B<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 100<br />
445<br />
200<br />
890<br />
300<br />
1335<br />
400<br />
1779<br />
500<br />
2224<br />
600<br />
2669<br />
700 lbs<br />
3114 N<br />
Thrust<br />
<strong>TN</strong>-P22(T/V)-120-5B<br />
mm/s in/s<br />
23 0.9<br />
20<br />
18<br />
0.8<br />
0.7<br />
V (120)<br />
T (240)<br />
15 0.6<br />
13 0.5<br />
10<br />
8<br />
0.4<br />
0.3<br />
100%<br />
5 0.2<br />
3 0.1<br />
0<br />
0 100<br />
445<br />
200<br />
890<br />
300<br />
1335<br />
400<br />
1779<br />
500<br />
2224<br />
600<br />
2669<br />
700 lbs<br />
3114 N<br />
Thrust<br />
<strong>Performance</strong> using SmartStep TM Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
*<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>TN</strong>-S/P <strong>Performance</strong> <strong>Curves</strong><br />
<strong>TN</strong>-P22(T/V)-10-5B: 1:1 Timing Belt, 5 rev/inch Ball screw<br />
<strong>TN</strong>-P22(T/V)-10L-5B: 1:1 Inline Coupling, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-15-5B: 1.5:1 Timing Belt, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-20-5B: 2:1 Timing Belt, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-31-5B: 3.1:1 Helical Gear, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-120-5B: 12:1 Helical Gear, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
5B<br />
15.0<br />
2 thru 18-DB<br />
n/a<br />
Critical Speed (in/sec)<br />
Stroke (in)<br />
Column Load Limit (lb)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-21
<strong>TN</strong>-S/P <strong>Performance</strong> <strong>Curves</strong><br />
Ball Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
254 10.0<br />
203<br />
152<br />
102<br />
51<br />
A-22<br />
8.0<br />
6.0<br />
4.0<br />
2.0<br />
0<br />
0<br />
mm/s in/s<br />
178 7.0<br />
152<br />
127<br />
102<br />
76<br />
51<br />
25<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
2.0<br />
1.0<br />
50<br />
222<br />
<strong>TN</strong>-S32(T/V)-10-5B<br />
<strong>TN</strong>-S32(T/V)-10L-5B<br />
100<br />
445<br />
0<br />
0 100 200<br />
445 890<br />
60%<br />
100%<br />
V<br />
T<br />
150<br />
667<br />
200<br />
890<br />
250<br />
1112 300<br />
1334 350<br />
1557 400<br />
Thrust<br />
lbs<br />
1779 N<br />
<strong>TN</strong>-S32(T/V)-15-5B<br />
60%<br />
100%<br />
300<br />
1334<br />
Thrust<br />
T<br />
V<br />
400<br />
1779<br />
<strong>TN</strong>-S32(T/V)-25-5B<br />
500<br />
2224<br />
600 lbs<br />
2669 N<br />
mm/s in/s<br />
114 4.5<br />
102 4.0<br />
89<br />
76<br />
3.5<br />
3.0<br />
60%<br />
V<br />
64 2.5<br />
51<br />
38<br />
2.0<br />
1.5<br />
100%<br />
T<br />
25 1.0<br />
13 0.5<br />
0<br />
0 100<br />
445<br />
200<br />
890<br />
300<br />
1335<br />
400<br />
1779<br />
500<br />
2224<br />
600<br />
2669<br />
700 lbs<br />
3114 N<br />
Thrust<br />
<strong>Performance</strong> using SmartStep TM Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong>-S32(T/V)-10-5B: 1:1 Timing Belt, 5 rev/inch Ball screw<br />
<strong>TN</strong>-S32(V/T)-10L-5B: 1:1 Inline Coupling, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-S32(T/V)-15-5B: 1.5:1 Timing Belt, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-S32(T/V)-25-5B: 2.5:1 Helical Gear, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
5B<br />
15.0<br />
2 thru 18-DB<br />
n/a<br />
Critical Speed (in/sec)<br />
Stroke (in)<br />
Column Load Limit (lb)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Acme Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
254 10<br />
203<br />
152<br />
102<br />
51<br />
8<br />
6<br />
4<br />
2<br />
60%<br />
V (120)<br />
T (240)<br />
0<br />
0 140<br />
623<br />
Thrust<br />
lbs<br />
20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
80<br />
356<br />
100<br />
445<br />
120<br />
534 N<br />
mm/s in/s<br />
178 7<br />
152 6<br />
127 5<br />
102 4<br />
V (120)<br />
76 3<br />
T (240)<br />
51<br />
25<br />
2<br />
1<br />
60%<br />
0<br />
0 50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250 lbs<br />
1112 N<br />
Thrust<br />
mm/s in/s<br />
127 5<br />
102<br />
76<br />
51<br />
25<br />
4<br />
3<br />
2<br />
1<br />
<strong>TN</strong>-P22(T/V)-10-5A<br />
<strong>TN</strong>-P22(T/V)-10L-5A<br />
<strong>TN</strong>-P22(T/V)-15-5A<br />
<strong>TN</strong>-P22(T/V)-20-5A<br />
60%<br />
V (120)<br />
T (240)<br />
0<br />
Thrust<br />
300<br />
1334 lbs<br />
0<br />
50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250<br />
1112 N<br />
<strong>TN</strong>-P22(T/V)-31-5A<br />
0 350<br />
1557<br />
Thrust<br />
lbs<br />
mm/s in/s<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51<br />
38<br />
25<br />
2.0<br />
1.5<br />
1.0<br />
60%<br />
V (120)<br />
T (240)<br />
13 0.5<br />
0<br />
50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250<br />
1112<br />
300<br />
1334 N<br />
<strong>TN</strong>-P22(T/V)-120-5A<br />
mm/s in/s<br />
23 0.9<br />
20 0.8<br />
18 0.7<br />
15<br />
13<br />
0.6<br />
0.5<br />
V (120)<br />
T (240)<br />
10<br />
8<br />
0.4<br />
0.3<br />
60%<br />
5 0.2<br />
3 0.1<br />
0<br />
0 100<br />
445<br />
200<br />
890<br />
300<br />
1335<br />
400<br />
1779<br />
500<br />
2224<br />
600<br />
2669<br />
700 lbs<br />
3114 N<br />
Thrust<br />
<strong>Performance</strong> using SmartStep TM Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
*<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>TN</strong>-S/P <strong>Performance</strong> <strong>Curves</strong><br />
<strong>TN</strong>-P22(T/V)-10-5A: 1:1 Timing Belt, 5 rev/inch Acme Screw<br />
<strong>TN</strong>-P22(T/V)-10L-5A: 1:1 Inline Coupling, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-15-5A: 1.5:1 Timing Belt, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-20-5A: 2:1 Timing Belt, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
N2-P22(T/V)-31-5A: 3.1:1 Helical Gear, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
N2-P22(T/V)-120-5A: 12:1 Helical Gear, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 100 lbs 445 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
5A<br />
15.0<br />
2 thru 12<br />
n/a<br />
13.8 Critical Speed (in/sec)<br />
18-DB<br />
n/a<br />
Stroke (in)<br />
Column Load Limit (lb)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-23
<strong>TN</strong>-S/P <strong>Performance</strong> <strong>Curves</strong><br />
Acme Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
254 10.0<br />
203 8.0<br />
152 6.0<br />
102 4.0<br />
51 2.0<br />
A-24<br />
0<br />
0<br />
mm/s in/s<br />
178 7.0<br />
152<br />
127<br />
102<br />
76<br />
51<br />
25<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
2.0<br />
1.0<br />
0<br />
0<br />
20<br />
89<br />
<strong>TN</strong>-S32(T/V)-10-5A<br />
<strong>TN</strong>-S32(T/V)-10L-5A<br />
50<br />
222<br />
40<br />
178<br />
60%<br />
60%<br />
60<br />
267<br />
100<br />
445<br />
80<br />
356 100<br />
445 120<br />
534 140<br />
623 160<br />
712 180 lbs<br />
801 N<br />
Thrust<br />
<strong>TN</strong>-S32(T/V)-15-5A<br />
150<br />
667<br />
Thrust<br />
200<br />
890<br />
<strong>TN</strong>-S32(T/V)-25-5A<br />
V<br />
T<br />
V<br />
T<br />
250<br />
1112<br />
300 lbs<br />
1334 N<br />
mm/s in/s<br />
102 4.0<br />
89 3.5<br />
76 3.0<br />
64<br />
51<br />
2.5<br />
2.0<br />
V<br />
38<br />
25<br />
1.5<br />
1.0<br />
60%<br />
T<br />
13 0.5<br />
0<br />
0<br />
0<br />
50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250 300 350 400 lbs<br />
1112 1334 1557 1779 N<br />
Thrust<br />
<strong>Performance</strong> using SmartStep TM Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
— 100% Duty Cycle —50% Duty Cycle<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong>-S32(T/V)-10-5A: 1:1 Timing Belt, 5 rev/inch Acme Screw<br />
<strong>TN</strong>-S32(T/V)-10L-5A: 1:1 Inline Coupling, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 400 lbs 1779 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-S32(T/V)-15-5A: 1.5:1 Timing Belt, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 400 lbs 1779 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-S32(T/V)-25-5A: 2.5:1 Helical Gear, 5 rev/inch Acme Screw<br />
Min. Backdrive Load 400 lbs 1779 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
5A<br />
15.0<br />
2 thru 12<br />
n/a<br />
13.8 Critical Speed (in/sec)<br />
18-DB<br />
n/a<br />
Stroke (in)<br />
Column Load Limit (lb)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Acme Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
178 7<br />
152 6<br />
127 5<br />
102 4<br />
76 3<br />
51 2<br />
25 1<br />
<strong>TN</strong>-P22(T/V)-10-8A<br />
<strong>TN</strong>-P22(T/V)-10L-8A<br />
60%<br />
V (120)<br />
T (240)<br />
0<br />
0 50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250 lbs<br />
1112 N<br />
Thrust<br />
<strong>TN</strong>-P22(T/V)-15-8A<br />
mm/s in/s<br />
114 4.5<br />
102 4.0<br />
89 3.5<br />
76 3.0<br />
64<br />
51<br />
2.5<br />
2.0<br />
38<br />
25<br />
1.5<br />
1.0<br />
13 0.5<br />
0<br />
0 350<br />
1557<br />
Thrust<br />
lbs<br />
V (120)<br />
T (240)<br />
60%<br />
50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250<br />
1112<br />
300<br />
1334 N<br />
<strong>TN</strong>-P22(T/V)-20-8A<br />
0 400<br />
1779<br />
Thrust<br />
lbs<br />
mm/s in/s<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
V (120)<br />
38<br />
25<br />
1.5<br />
1.0<br />
60%<br />
T (240)<br />
13 0.5<br />
0<br />
50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250<br />
1112<br />
300<br />
1334<br />
350<br />
1557 N<br />
mm/s in/s<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
mm/s in/s<br />
15.2 0.6<br />
12.7 0.5<br />
10.2 0.4<br />
7.6 0.3<br />
5.1 0.2<br />
2.5 0.1<br />
0<br />
0<br />
60%<br />
V (120)<br />
T (240)<br />
0<br />
0<br />
Thrust<br />
600<br />
2669 lbs<br />
100<br />
445<br />
200<br />
890<br />
300<br />
1334<br />
400<br />
1779<br />
500<br />
2224 N<br />
100<br />
445<br />
<strong>TN</strong>-P22(T/V)-31-8A<br />
<strong>TN</strong>-P22(T/V)-120-8A<br />
200<br />
890<br />
60%<br />
300<br />
1334<br />
Thrust<br />
400<br />
1779<br />
<strong>Performance</strong> using SmartStep TM Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
*<br />
V (120)<br />
T (240)<br />
500<br />
2224<br />
600 lbs<br />
2669 N<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>TN</strong>-S/P <strong>Performance</strong> <strong>Curves</strong><br />
<strong>TN</strong>-P22(T/V)-10-8A: 1:1 Timing Belt, 8 rev/inch Acme Screw<br />
<strong>TN</strong>-P22(T/V)-10L-8A: 1:1 Inline Coupling, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2670 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-15-8A: 1.5:1 Timing Belt, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2670 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-20-8A: 2:1 Timing Belt, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2670 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-31-8A: 3.1:1 Helical Gear, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2670 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
<strong>TN</strong>-P22(T/V)-120-8A: 12:1 Helical Gear, 8 rev/inch Acme Screw<br />
Min. Backdrive Load 600 lbs 2670 N<br />
Repeatability ±0.0005 in ±0.0127 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
8A<br />
9.4<br />
2 thru 18-DB<br />
n/a<br />
Critical Speed (in/sec)<br />
Stroke (in)<br />
Column Load Limit (lb)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-25
<strong>TN</strong>-B <strong>Performance</strong> <strong>Curves</strong><br />
Ball Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
762 30<br />
635<br />
508<br />
381<br />
254<br />
127<br />
A-26<br />
25<br />
20<br />
15<br />
10<br />
5<br />
mm/s in/s<br />
508 20<br />
406<br />
305<br />
203<br />
102<br />
100%<br />
0<br />
0 50 100<br />
222 445<br />
16<br />
12<br />
8<br />
4<br />
100%<br />
0<br />
0 50 100 150<br />
222 445 667<br />
mm/s in/s<br />
406 16<br />
356 14<br />
305 12<br />
254 10<br />
203 8<br />
152<br />
102<br />
6<br />
4<br />
100%<br />
51 2<br />
0<br />
0 100<br />
445<br />
<strong>TN</strong>-B23-10-2B and<br />
<strong>TN</strong>-B23-10L-2B<br />
230 VAC<br />
115 VAC<br />
150<br />
667<br />
Thrust<br />
200<br />
445<br />
250<br />
1112<br />
Thrust<br />
200<br />
890<br />
<strong>TN</strong>-B23-15-2B<br />
200<br />
890<br />
230 VAC<br />
115 VAC<br />
300<br />
1335<br />
Thrust<br />
300<br />
1334<br />
<strong>TN</strong>-B23-20-2B<br />
230 VAC<br />
115 VAC<br />
400<br />
1779<br />
250<br />
1112<br />
350<br />
1557<br />
300 lbs<br />
1335 N<br />
400 450 lbs<br />
1779 2002 N<br />
500<br />
2224<br />
600 lbs<br />
2669 N<br />
<strong>Performance</strong> using B8961 Series Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
2 thru 18-DB<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2B<br />
— 100% Duty Cycle —Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Ball Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
356 14<br />
305 12<br />
254 10<br />
203<br />
152<br />
102<br />
51<br />
8<br />
6<br />
4<br />
2<br />
100%<br />
<strong>TN</strong>-B23-10-5B and<br />
<strong>TN</strong>-B23-10L-5B<br />
230 VAC<br />
115 VAC<br />
0<br />
0 100 200 300 400<br />
445 890 1334<br />
Thrust<br />
1779<br />
mm/s in/s<br />
203 8<br />
178 7<br />
152 6<br />
127 5<br />
102<br />
76<br />
4<br />
3<br />
100%<br />
51 2<br />
25 1<br />
0<br />
0 100 200 300<br />
445 890 1334<br />
Thrust<br />
mm/s in/s<br />
178 7<br />
152<br />
127<br />
102<br />
76<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
mm/s in/s<br />
127 5<br />
102<br />
76<br />
51<br />
25<br />
100%<br />
0<br />
0 100 200 300<br />
445 890 1334<br />
Thrust<br />
4<br />
3<br />
2<br />
1<br />
0<br />
100%<br />
0 100 200<br />
445 890<br />
<strong>TN</strong>-B23-15-5B<br />
300<br />
1334<br />
Thrust<br />
400<br />
1779<br />
<strong>TN</strong>-B23-20-5B<br />
400<br />
1779<br />
400<br />
1779<br />
*<br />
230 VAC<br />
115 VAC<br />
230 VAC<br />
115 VAC<br />
<strong>TN</strong>-B23-25-5B<br />
mm/s in/s<br />
102 4.0<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51<br />
38<br />
2.0<br />
1.5<br />
100%<br />
25 1.0<br />
13 0.5<br />
0<br />
0 100 200 300<br />
445 890 1334<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
<strong>TN</strong>-B23-31-5B<br />
400<br />
1780<br />
500<br />
2224<br />
500<br />
2224<br />
500<br />
2224<br />
500<br />
2224<br />
500<br />
2224<br />
230 VAC<br />
115 VAC<br />
600 lbs<br />
2669 N<br />
600 lbs<br />
2669 N<br />
600 lbs<br />
2669 N<br />
600 lbs<br />
2669 N<br />
600 lbs<br />
2670 N<br />
<strong>Performance</strong> using B8961 Series Controls.<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>TN</strong>-B <strong>Performance</strong> <strong>Curves</strong><br />
<strong>TN</strong>-B23-10-5B: 1:1 Timing Belt, 5 rev/inch Ball screw<br />
<strong>TN</strong>-B23-10L-5B: 1:1 Inline Coupling, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel 303 in/s2 7.7 m/s2<br />
Repeatability ±0.001 in ±0.025 mm<br />
<strong>TN</strong>-B23-15-5B: 1.5:1 Timing Belt, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel 340 in/s2 7.7 m/s2<br />
Repeatability ±0.001 in ±0.025 mm<br />
<strong>TN</strong>-B23-20-5B: 2:1 Timing Belt, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel 320 in/s2 8.1 m/s2<br />
Repeatability ±0.001 in ±0.025 mm<br />
<strong>TN</strong>-B23-25-5B: 2.5:1 Helical Gears, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel 295 in/s2 7.5 m/s2<br />
Repeatability ±0.001 in ±0.025 mm<br />
<strong>TN</strong>-B23-31-5B: 3.1:1 Helical Gears, 5 rev/inch Ball screw<br />
Min. Backdrive Load 20 lbs 89 N<br />
Max. No-Load Accel 260 in/s2 6.7 m/s2<br />
Repeatability ±0.001 in ±0.025 mm<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
5B<br />
— 100% Duty Cycle —Intermittent (
<strong>TN</strong>-B <strong>Performance</strong> <strong>Curves</strong><br />
Acme Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
356 14<br />
305<br />
254<br />
203<br />
152<br />
102<br />
51<br />
<strong>Performance</strong> using B8961 Series Controls (not B8501).<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
A-28<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
mm/s in/s<br />
229 9<br />
178<br />
127<br />
76<br />
25<br />
50%<br />
0<br />
0 50 100<br />
222 445<br />
7<br />
5<br />
3<br />
1<br />
0<br />
mm/s in/s<br />
178 7.0<br />
152 6.0<br />
127 5.0<br />
102 4.0<br />
76 3.0<br />
51 2.0<br />
25<br />
1.0<br />
0<br />
0<br />
mm/s in/s<br />
203 8<br />
178<br />
152<br />
127<br />
102<br />
76<br />
51<br />
25<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
50%<br />
50%<br />
<strong>TN</strong>-B23-10-5A and<br />
<strong>TN</strong>-B23-10L-5A<br />
100<br />
445<br />
100<br />
445<br />
50%<br />
100<br />
445<br />
150 200<br />
667 890<br />
Thrust<br />
200 300<br />
890 1335<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
115 VAC<br />
250<br />
1112<br />
<strong>TN</strong>-B23-15-5A<br />
200<br />
890<br />
115 VAC<br />
230 VAC<br />
300<br />
1335<br />
Thrust<br />
230 VAC<br />
<strong>TN</strong>-B23-20-5A<br />
200<br />
890<br />
Thrust<br />
400<br />
1779<br />
300<br />
1335<br />
115 VAC<br />
300<br />
1335<br />
400<br />
1779<br />
500<br />
2224<br />
400<br />
1779<br />
350<br />
1557<br />
Consider leadscrew critical speed and column load limits when specifying longer lengths.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
lbs<br />
N<br />
500 lbs<br />
2224 N<br />
600 lbs<br />
2669 N<br />
500 lbs<br />
2224 N<br />
— 50% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Acme Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
203 8<br />
178<br />
152<br />
127<br />
102<br />
76<br />
51<br />
25<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
mm/s in/s<br />
356 14<br />
305<br />
254<br />
203<br />
152<br />
102<br />
51<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
mm/s in/s<br />
229 9<br />
178<br />
127<br />
76<br />
25<br />
50%<br />
50%<br />
100<br />
445<br />
0<br />
0 50 100<br />
222 445<br />
7<br />
5<br />
3<br />
1<br />
0<br />
mm/s in/s<br />
178 7.0<br />
152 6.0<br />
127 5.0<br />
102 4.0<br />
76 3.0<br />
51 2.0<br />
25<br />
1.0<br />
0<br />
0<br />
50%<br />
50%<br />
200<br />
890<br />
Thrust<br />
300<br />
1335<br />
115 VAC<br />
*<br />
400<br />
1779<br />
500 lbs<br />
2224 N<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>TN</strong>-B <strong>Performance</strong> <strong>Curves</strong><br />
<strong>TN</strong>-B23-10-8A and<br />
<strong>TN</strong>-B23-10L-8A <strong>TN</strong>-B23-10-8A: 1:1 Timing Belt, 8 rev/inch Acme Screw<br />
<strong>TN</strong>-B23-10L-8A: 1:1 Inline Coupling, 8 rev/inch Acme Screw<br />
230 VAC<br />
Min. Backdrive Load 600 lbs 2670 N<br />
Max. No-Load Accel 190 in/s2 4.8 m/s2<br />
Repeatability ±0.001 in ±0.025 mm<br />
100<br />
445<br />
100<br />
445<br />
<strong>TN</strong>-B23-15-8A<br />
150 200<br />
667 890<br />
Thrust<br />
200 300<br />
890 1335<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
115 VAC<br />
250<br />
1112<br />
<strong>TN</strong>-B23-20-8A<br />
200<br />
890<br />
300<br />
1335<br />
Thrust<br />
230 VAC<br />
<strong>TN</strong>-B23-31-8A<br />
115 VAC<br />
230 VAC<br />
400<br />
1779<br />
300<br />
1335<br />
400<br />
1779<br />
500<br />
2224<br />
350<br />
1557<br />
lbs<br />
N<br />
500 lbs<br />
2224 N<br />
600 lbs<br />
2669 N<br />
<strong>Performance</strong> using B8961 Series Controls (not B8501).<br />
Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
— 50% Duty Cycle —Intermittent (
<strong>TN</strong> Dimensions<br />
MF1 Front Flange<br />
Parallel<br />
1/2 - 14 NPS<br />
Wire Entry<br />
3.20 [81.3]<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 5.37 (136.4)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 2.56 (65.0)<br />
6.00 (152.4) 18.00(457.2)<br />
MF2 Rear Flange<br />
Parallel<br />
A-30<br />
2.60 [66.0]<br />
Max<br />
0.50 [12.7]<br />
0.35 [8.9]<br />
1.00 [25.4]<br />
1/2 - 14 NPS<br />
Wire Entry<br />
3.20 [81.3]<br />
2.60 [66.0]<br />
MAX<br />
0.41 [10.5]<br />
1.38 [34.9]<br />
1.00 [25.4]<br />
0.41 [10.5]<br />
1.38 [34.9]<br />
0.50 [12.7]<br />
0.38 [9.5]<br />
1.81 [46.0]<br />
1.81 [46.0]<br />
B<br />
TOP<br />
RIGHT<br />
C<br />
C<br />
B<br />
TOP<br />
RIGHT<br />
0.75 [19.1]<br />
0.75 [19.1]<br />
0.38 [9.5]<br />
0.31 [7.9]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A<br />
0.69 [17.5]<br />
2.00 [50.8]<br />
E<br />
A<br />
2.00 [50.8]<br />
E<br />
R<br />
F<br />
R<br />
F<br />
1.06 [27.0]<br />
T<br />
D<br />
T<br />
3.38 [85.7]<br />
1.06 [27.0]<br />
2.00 [50.8]<br />
D<br />
3.38 [85.7]<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
L<br />
L<br />
• For AutoCAD ® DXF<br />
drawings, go to our website,<br />
or call the factory for a<br />
diskette<br />
• For motor dimensions,<br />
go to pages A-37 to A-40<br />
• For rod-end dimensions,<br />
go to page A-36<br />
English Metric<br />
Option Option<br />
MF2 MF2M<br />
(inches) (mm)<br />
D 2.75 72*<br />
E 0.34 9*<br />
F 1.43 36*<br />
* Meets ISO 40mm<br />
bore standard<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 5.75 (146.1)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 5.06 (128.5)<br />
6.00 (152.4) 18.00(457.2)<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
English<br />
Option<br />
MF1 MF1M<br />
(inches) (mm)<br />
E 5.00 126*<br />
F 0.53 12*<br />
G 2.75 63*<br />
* Meets ISO 40mm<br />
bore standard<br />
Metric<br />
Option<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MF3 Both Front and Rear Flanges<br />
Parallel<br />
3.20 [81.3]<br />
1/2 - 14 NPS<br />
Wire Entry<br />
2.60 [66.0]<br />
Max<br />
1.00 [25.4]<br />
0.41 [10.5]<br />
0.50 [12.7]<br />
1.38 [34.9]<br />
0.38 [9.5]<br />
MP2 Clevis Mount / MP3 Clevis Mount with Base<br />
Parallel<br />
*<br />
B<br />
TOP<br />
RIGHT<br />
1.81 [46.0] 0.75 [19.1]<br />
C<br />
0.38 [9.5]<br />
0.31 [7.9]<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>TN</strong> Dimensions<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 5.75 (146.1)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 5.44 (138.2)<br />
6.00 (152.4) 18.00(457.2)<br />
0.47 [11.9]<br />
0.77 [19.5]<br />
0.47 [11.9]<br />
R0.58 [14.7]<br />
1/2 - 14 NPS<br />
Wire Entry<br />
3.20 [81.3]<br />
2.60 [66.0]<br />
Max<br />
0.50 [12.7] DIA<br />
0.50 [12.7]<br />
2.97 [75.4]<br />
0.50 [12.7]<br />
1.59 [40.5]<br />
B<br />
TOP<br />
0.41 [10.5]<br />
1.38 [35.1]<br />
RIGHT<br />
1.81 [46.0] 0.75 [19.1]<br />
0.69 [17.5]<br />
2.00 [50.8]<br />
E<br />
A<br />
F<br />
R<br />
A<br />
R<br />
1.00 [25.4]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
T<br />
1.06 [27.0]<br />
D<br />
3.38 [85.7]<br />
1.06 [27.0]<br />
T<br />
2.00 [50.8]<br />
L<br />
1.42 [36.1]<br />
1.42 [36.1]<br />
2.00 [50.8]<br />
Square<br />
2.00 [50.8]<br />
Pivot Base<br />
(MP3 only)<br />
L<br />
1.07 [27.3]<br />
• For AutoCAD ® DXF<br />
drawings, go to our website,<br />
or call the factory for a<br />
diskette<br />
• For motor dimensions,<br />
go to pages A-37 to A-40<br />
• For rod-end dimensions,<br />
go to page A-36<br />
0.31 [7.9]<br />
MF3<br />
(inches)<br />
D 2.75<br />
E 0.34<br />
F 1.43<br />
Meets ISO 40mm<br />
bore standard<br />
¿.27 [6.9] - 4 Places<br />
Pivot Radius<br />
1.07 [27.3]<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 6.47 (164.3)<br />
4.00 (101.6) 12.00(304.8)<br />
6.00 (152.4) 18.00(457.2)<br />
*<br />
English<br />
Option Metric<br />
Option<br />
MF3M<br />
(mm)<br />
72*<br />
9*<br />
36*<br />
A-31<br />
LINEAR ACTUATORS
<strong>TN</strong> Dimensions<br />
MS1 Side End Angles<br />
Parallel<br />
0.13 [3.2]<br />
2.00 [50.8]<br />
1/2 - 14 NPS<br />
Wire Entry<br />
3.20 [81.3]<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 6.75 (171.5)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 6.69 (169.9)<br />
6.00 (152.4) 18.00(457.2)<br />
MS2 Side Lugs<br />
Parallel<br />
A-32<br />
1.25<br />
[31.8]<br />
1.00 [25.4]<br />
1.38 [34.9]<br />
2.60 [66.0]<br />
Max<br />
1.38 [34.9]<br />
0.50 [12.7]<br />
0.34 [8.6]<br />
Nom<br />
0.41 [10.5]<br />
B<br />
TOP<br />
RIGHT<br />
0.69 [17.5]<br />
0.18 [4.7]<br />
1.81 [46.0] 0.75 [19.1]<br />
0.38 [9.5] C<br />
0.43 [10.9]<br />
0.44 [11.1] DIA<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
1.18 [30.1]<br />
A<br />
0.38 [9.5]<br />
R<br />
1.00 [25.4]<br />
1.06<br />
[27.0]<br />
T<br />
2.00 [50.8]<br />
2.00 [50.8]<br />
L<br />
• For AutoCAD ® DXF<br />
drawings, go to our website,<br />
or call the factory for a<br />
diskette<br />
• For motor dimensions,<br />
go to pages A-37 to A-40<br />
• For rod-end dimensions,<br />
go to page A-36<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 5.37 (136.4)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 2.56 (65.0)<br />
6.00 (152.4) 18.00(457.2)<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MS6 Side Tapped Holes<br />
Parallel<br />
MS1 Side End Angles<br />
Inline<br />
<strong>TN</strong> Dimensions<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
• For AutoCAD ® DXF<br />
drawings, go to our website,<br />
or call the factory for a<br />
diskette<br />
• For motor dimensions,<br />
go to pages A-37 to A-40<br />
• For rod-end dimensions,<br />
go to page A-36<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 5.37 (136.4)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 2.56 (65.0)<br />
6.00 (152.4) 18.00(457.2)<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 6.12 (155.4)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 4.06 (103.1)<br />
6.00 (152.4) 18.00(457.2) D Overall stroke + 6.43 (163.2)<br />
*<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-33<br />
LINEAR ACTUATORS
<strong>TN</strong> Dimensions<br />
MF1 Front Flange<br />
Inline<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 6.12 (155.4)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 3.44 (87.4)<br />
6.00 (152.4) 18.00(457.2) D Overall stroke + 5.81 (147.5)<br />
MS6 Side Tapped Holes<br />
Inline<br />
A-34<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
• For AutoCAD ® DXF<br />
drawings, go to our website,<br />
or call the factory for a<br />
diskette<br />
• For motor dimensions,<br />
go to pages A-37 to A-40<br />
• For rod-end dimensions,<br />
go to page A-36<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 6.12 (155.4)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 2.56 (65.0)<br />
6.00 (152.4) 18.00(457.2) D Overall stroke + 5.43 (137.8)<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MT4 Trunnion Mounting<br />
Inline<br />
MS2 Side Foot<br />
Inline<br />
<strong>TN</strong> Dimensions<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
• For AutoCAD ® DXF<br />
drawings, go to our website,<br />
or call the factory for a<br />
diskette<br />
• For motor dimensions,<br />
go to pages A-37 to A-40<br />
• For rod-end dimensions,<br />
go to page A-36<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 6.12 (155.4)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 3.47 (88.1)<br />
6.00 (152.4) 18.00(457.2) D Overall stroke + 5.43 (137.8)<br />
A Strokes 2.00 (50.8) 8.00 (203.2) 24.00 (609.6) B Retract stroke + 6.12 (155.4)<br />
4.00 (101.6) 12.00(304.8) C Mounting stroke + 2.56 (65.0)<br />
6.00 (152.4) 18.00(457.2) D Overall stroke + 5.43 (137.9)<br />
*<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-35<br />
LINEAR ACTUATORS
<strong>TN</strong> Rod End Dimensions<br />
A-36<br />
Dimensions in [mm]<br />
FT1 Female Threads<br />
MT1 Male Threads<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.44<br />
[11.18]<br />
FC2 Clevis with Pin<br />
FS2 Spherical Joint<br />
FE2 Female Eye<br />
1.13<br />
[28.7]<br />
MT1 Rod End Jam Nut/Washer<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
0.55<br />
[13.97]<br />
1.96<br />
1.00<br />
[25.4]<br />
Hex<br />
0.75<br />
[19.05]<br />
0.44<br />
[11.18] 7/16-20 UNF2A<br />
[49.78]<br />
2.35 [59.69]<br />
(2.55 [64.77] Max Extension)<br />
FT1 Rod End Jam Nut/Washer<br />
1.42<br />
[36.1]<br />
2.17 [55.12]<br />
(2.25 [57.15] Max Extension)<br />
FT1 Rod End Jam Nut/Washer<br />
Ø1.06<br />
[26.92]<br />
5/8-18 UNF2B x 0.38 [9.65] DP<br />
1.50<br />
[38.1]<br />
2.00 [50.8]<br />
(2.21 [56.13] Max Extension)<br />
A<br />
B<br />
Ø1.06<br />
[26.92]<br />
1.00<br />
[25.4]<br />
Hex<br />
Ø 0.373 [0.947]<br />
0.368 [9.347] Pin<br />
0.75<br />
[19.05]<br />
0.38<br />
[9.65]<br />
+ 0.0025<br />
Ø0.625<br />
- 0.0005<br />
Bore<br />
+ 0.0635]<br />
[15.88<br />
- 0.0127]<br />
1.50<br />
[38.1]<br />
0.50<br />
[12.7]<br />
+ 0.002<br />
Ø0.50<br />
- 0.000 Bore<br />
+ 0.051]<br />
[12.7<br />
- 0.000]<br />
Bronze<br />
Bushing<br />
1.06<br />
[26.92]<br />
English<br />
Option<br />
FT1<br />
(inches)<br />
5/8-18 UNF<br />
0.94<br />
0.75<br />
[19.05]<br />
1.23<br />
[31.24]<br />
Metric<br />
Option<br />
M12 x 1.25<br />
24<br />
0.75<br />
[19.05]<br />
FT1M<br />
(mm)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
<strong>TN</strong> Motor Specifications<br />
<strong>TN</strong>-D Series Permanent magnet 2-pole, 24 volt DC motor<br />
Winding Data D Motor<br />
Inductance 1.8 mH<br />
Resistance 1.0 Ω<br />
Torque Constant 8.8 oz-in/Amp<br />
Voltage Constant<br />
Torque<br />
6.5 V/krpm<br />
Continuous 39.6 oz-in (4.5 Amps)<br />
Peak 88 oz-in (10 Amps)<br />
Rotor Inertia 0.018 oz-in-sec2<br />
Connections 2 leads, 6 inch [150 mm] length<br />
-Q Quick Disconnect option: 3 contact receptacle in anodized or painted aluminum shell, includes 12 ft [3.7 m] cable<br />
with molded plug.<br />
Temperature 180°F [82°C] maximum allowable motor case temperature<br />
Actual motor case temperature is ambient, duty cycle, speed and load dependent. Refer to speed vs. thrust curves for<br />
system duty ratings.<br />
D Motor Dimensions<br />
Parallel<br />
Inline<br />
.2500<br />
.2494<br />
0.73 [18.5]<br />
+<br />
- 0.02 [0.51]<br />
4.70 [119.4]<br />
4.26 [108.2] NOM<br />
RIGHT<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.75 [69.9]<br />
RIGHT<br />
2.00 [50.8]<br />
2.89 [73.4] REF<br />
T<br />
R L<br />
2.00 [50.8]<br />
1.00 [25.4]<br />
R<br />
5.00 [127.0] REF<br />
T<br />
2.00 [50.8]<br />
2.25 [57.2]<br />
2.00 [50.8]<br />
2.25 [57.2]<br />
L<br />
A-37
<strong>TN</strong> Motor Specifications<br />
A-38<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong>-P22 Series 1.8° Permanent magnet hybrid step motor<br />
P22 Motor<br />
Inductance 63.2 mH in Series (P22T), 15.8 mH in Parallel (P22V)<br />
Motor Current 0.7 Amps in Series (P22T), 1.5 Amps in Parallel (P22V)<br />
Hipot Breakdown 500 VAC/1800 VDC (phase-to-phase, phase-to-ground)<br />
Connections P22N: 8 leads, each 12" long<br />
P22T/P22V: quick disconnect receptacle on actuator timing belt housing;<br />
includes 12 ft [3.7 m] cable with molded plug<br />
User Cabling Less than 100 feet (20 AWG), 100–200 ft (18 AWG)<br />
Temperature 212°F (100°C) maximum allowable case temperature<br />
Actual motor case temperature is dependent on ambient temperature, duty cycle, speed and load. Refer to<br />
speed vs. thrust performance curves for system duty ratings.<br />
P22 Motor Dimensions<br />
Parallel<br />
Inline<br />
0.2500 [6.350] DIA<br />
0.2495 [6.337] DIA<br />
2.22 [56.4] SQ<br />
Shaft Cover*<br />
0.75 [19.1]<br />
3.09 [78.5] 0.75 [19.1]<br />
3.09 [78.5]<br />
0.31 [7.9]<br />
0.23 [5.8] DIA Ref<br />
0.2500 [6.350] DIA<br />
0.2495 [6.337] DIA<br />
2.22 [56.4] SQ<br />
Shaft Cover*<br />
2X 4–40 UNC-2B X 0.10 DP<br />
EQ SP as shown<br />
on a 1.812 DBC<br />
2.00 [50.8]<br />
R<br />
2.87 [72.9] Ref<br />
T<br />
2.00 [50.8]<br />
4.83 [122.7] Ref<br />
* Rear shaft cover provided on motors without encoders<br />
R<br />
L<br />
T<br />
2.25 [57.2]<br />
Sq<br />
L<br />
2.00 [50.8] Sq<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
<strong>TN</strong> Motor Specifications<br />
<strong>TN</strong>-S Series 1.8° Permanent Magnet Hybrid Step Motor<br />
Inductance NS32T 10 mH; NS32V 2.5 mH<br />
Hipot breakdown 750 VAC<br />
Static Torque 300 oz-in [2.1 N-m] max<br />
<strong>TN</strong>-S32N: 8 leads, 8 inch length (except inline models with 12 ft [3.7 m] cable)<br />
Connections <strong>TN</strong>-S32T, <strong>TN</strong>-S32V: 5 contact quick disconnect receptacle in anodized aluminum shell, includes 12 ft [3.7 m] cable with<br />
molded plug<br />
Temperature 212°F [100°C] maximum allowable motor case temperature<br />
Actual motor case temperature is ambient, duty cycle and speed dependent. Refer to speed vs. thrust performance<br />
curves for system duty ratings.<br />
S32 Motor Dimensions<br />
4-40UNF-2B Thru (2)<br />
1.812<br />
[46.02]<br />
Ø3.40<br />
[86.36]<br />
Max<br />
1/2-14NPS<br />
Ø0.2500/0.2494<br />
[6.35/6.33]<br />
0.73 +<br />
- 0.03<br />
[18.54 +<br />
- 0.76]<br />
5.01<br />
[127.25]<br />
1.22/1.16<br />
[30.99/29.46]<br />
1.00 [25.4]<br />
Full Depth<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.06<br />
[1.52]<br />
Ø2.877/2.873<br />
[73.08 / 72.97]<br />
Ø0.23/0.21<br />
[5.84/5.33]<br />
Thru (4) on a<br />
Ø3.875 [98.425] B.C.<br />
Ø0.317/0.307<br />
[8.052/7.798]<br />
Ø0.3750/0.3745<br />
[9.53/9.51]<br />
2.74 [69.59]<br />
0.19<br />
Sq Ref<br />
[4.83] 3.27 [83.06]<br />
Sq Max<br />
A-39
<strong>TN</strong> Motor Specifications<br />
A-40<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong>-B Series<br />
Winding Data<br />
Rare Earth Magnet Brushless Servo Motor with 2,000 Line Encoder and Commutation Sensors<br />
Inductance 16 mH<br />
Resistance 10.6 Ohms<br />
Torque Constant (KT)<br />
Torque<br />
3.6 in-lbs/Amp<br />
Continuous 6 in-lbs [0.68 N-m]<br />
Peak 30 in-lbs [3.4 N-m]<br />
Rotor Inertia 0.00012 in-lb-sec2 [0.135 kg-cm2]<br />
Connections MS-type connectors for motor winding and encoder, and 12 ft [3.7 m] cables with mating connectors<br />
Temperature 212°F [100°C] max allowed case temperature<br />
Environmental Rugged IP65 dust and waterproof construction<br />
B23 Motor Dimensions<br />
Parallel<br />
Inline<br />
0.2500 [6.350] DIA<br />
0.2495 [6.337] DIA<br />
2.22 [56.4] SQ<br />
Shaft Cover*<br />
0.75 [19.1]<br />
3.09 [78.5] 0.75 [19.1]<br />
3.09 [78.5]<br />
0.31 [7.9]<br />
0.23 [5.8] DIA Ref<br />
0.2500 [6.350] DIA<br />
0.2495 [6.337] DIA<br />
2.22 [56.4] SQ<br />
Shaft Cover*<br />
2X 4–40 UNC-2B X 0.10 DP<br />
EQ SP as shown<br />
on a 1.812 DBC<br />
2.00 [50.8]<br />
R<br />
2.87 [72.9] Ref<br />
T<br />
2.00 [50.8]<br />
4.83 [122.7] Ref<br />
* Rear shaft cover provided on motors without encoders<br />
R<br />
L<br />
T<br />
2.25 [57.2]<br />
Sq<br />
L<br />
2.00 [50.8] Sq<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Steps To Ordering A Complete <strong>TN</strong> System<br />
You are ready to specify an <strong>TN</strong> actuator model<br />
number after you have:<br />
a. completed and verified all necessary<br />
information on a Thomson Application Analysis<br />
Worksheet on A-6 to A-8.<br />
b. completed the steps in the <strong>TN</strong> Product<br />
Selection Guidelines<br />
c. selected a control that is compatible with<br />
the motor.<br />
Your local Thomson Distributor and our<br />
Applications Engineering Department are<br />
available to help with your selection process.<br />
*<br />
1. Base Model Number<br />
Select the <strong>TN</strong> model which provides sufficient<br />
thrust and speed for the application, with a<br />
comfortable margin of safety. Refer to the <strong>TN</strong><br />
Speed vs. Thrust curves in this section. Be sure<br />
to consider duty cycle, side loading, back<br />
driving, and the other design considerations<br />
from the Thomson Application Data Form.<br />
<strong>TN</strong> actuators with gear or timing belt drive<br />
reductions have the motor mounted parallel to<br />
the lead screw. With in-line units, the motor is<br />
always coupled directly to the screw shaft, with<br />
no reduction.<br />
Parallel Models<br />
Inline Models<br />
How To Order<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2. Stroke Length<br />
Seven standard travel lengths are available from<br />
2 to 16.5 inches. Longer lengths and custom<br />
in-between lengths are also available. Consult<br />
your Thomson distributor or the factory for<br />
details.<br />
To maximize actuator life, the thrust tube should<br />
not impact either physical end-of-stroke during<br />
normal operation. Extra travel length is needed<br />
to decelerate the load to a stop when an endof-travel<br />
limit switch is encountered. This extra<br />
travel distance depends on load and speed.<br />
Dual Rod End Bearing (-DB) is<br />
• required above 12 inch stroke<br />
• optional with 12 inches and below<br />
The -DB option reduces actual travel by 1.5<br />
inches (e.g., <strong>TN</strong>-18-DB has 16.5 in travel).<br />
3. Actuator Mounting<br />
Specify any one of these actuator mounting<br />
options. Dimensional drawings start on<br />
page A-30.<br />
Actuator base mount options -MP2, -MP3,<br />
-MF2, and -MF3 cannot be ordered with in-line<br />
models.<br />
1 2 3 4 5<br />
Stroke Cylinder<br />
Base Model Length Mounting Rod End Options<br />
Drive Screw<br />
Actuator Motor Ratio Pitch, Type (inches)<br />
<strong>TN</strong><br />
Parallel Models<br />
Ball Screw Acme Screw<br />
<strong>TN</strong>-B23-10-2B- <strong>TN</strong>-P22x-10-2B- <strong>TN</strong>-B23-10-5A- <strong>TN</strong>-P22x-10-5A-<br />
<strong>TN</strong>-B23-15-2B- <strong>TN</strong>-P22x-15-2B- <strong>TN</strong>-B23-15-5A- <strong>TN</strong>-P22x-15-5A-<br />
<strong>TN</strong>-B23-20-2B- <strong>TN</strong>-P22x-20-2B- <strong>TN</strong>-B23-20-5A- <strong>TN</strong>-P22x-20-5A-<br />
<strong>TN</strong>-B23-31-5A- <strong>TN</strong>-P22x-31-5A-<br />
<strong>TN</strong>-B23-10-5B- <strong>TN</strong>-S32x-10-2B- <strong>TN</strong>-P22x-120-5A-<br />
<strong>TN</strong>-B23-15-5B- <strong>TN</strong>-S32x-15-2B- <strong>TN</strong>-B23-10-8A-<br />
<strong>TN</strong>-B23-20-5B- <strong>TN</strong>-B23-15-8A-<br />
<strong>TN</strong>-B23-25-5B- <strong>TN</strong>-P22x-10-5B- <strong>TN</strong>-B23-20-8A- <strong>TN</strong>-S32x-10-5A-<br />
<strong>TN</strong>-B23-31-5B- <strong>TN</strong>-P22x-15-5B- <strong>TN</strong>-B23-31-8A- <strong>TN</strong>-S32x-15-5A-<br />
<strong>TN</strong>-P22x-20-5B- <strong>TN</strong>-S32x-25-5A-<br />
<strong>TN</strong>-D-10-2B- <strong>TN</strong>-P22x-31-5B- <strong>TN</strong>-D-10-5A-<br />
<strong>TN</strong>-D-15-2B- <strong>TN</strong>-P22x-120-5B- <strong>TN</strong>-D-15-5A- <strong>TN</strong>-P22x-10-8A-<br />
<strong>TN</strong>-D-20-2B- <strong>TN</strong>-D-20-5A- <strong>TN</strong>-P22x-15-8A-<br />
<strong>TN</strong>-D-10-5B- <strong>TN</strong>-S32x-10-5B- <strong>TN</strong>-D-31-5A- <strong>TN</strong>-P22x-20-8A-<br />
<strong>TN</strong>-D-15-5B- <strong>TN</strong>-S32x-15-5B- <strong>TN</strong>-D-120-5A- <strong>TN</strong>-P22x-31-8A-<br />
<strong>TN</strong>-D-20-5B- <strong>TN</strong>-S32x-25-5B- <strong>TN</strong>-P22x-120-8A-<br />
<strong>TN</strong>-D-31-5B- <strong>TN</strong>-D-10-8A-<br />
<strong>TN</strong>-D-120-5B- <strong>TN</strong>-D-15-8A-<br />
The "x" in the motor code is replaced with N, T, or V, where:<br />
N = 8 leads, can be field wired in series or parallel.<br />
T = series winding with factory-wired quick disconnect<br />
V = parallel winding with factory-wired quick disconnect<br />
<strong>TN</strong>-D-20-8A-<br />
<strong>TN</strong>-D-31-8A-<br />
<strong>TN</strong>-D-120-8A-<br />
Inline Models<br />
<strong>TN</strong>-B23-10L-2B <strong>TN</strong>-D-10L-2B <strong>TN</strong>-P22x-10L-2B <strong>TN</strong>-B23-10L-5A<br />
<strong>TN</strong>-B23-10L-5B <strong>TN</strong>-D-10L-5B <strong>TN</strong>-P22x-10L-5B <strong>TN</strong>-B23-10L-5A<br />
<strong>TN</strong>-B23-10L-5A <strong>TN</strong>-D-10L-5A <strong>TN</strong>-P22x-10L-5A <strong>TN</strong>-B23-10L-5A<br />
<strong>TN</strong>-B23-10L-8A <strong>TN</strong>-D-10L-8A <strong>TN</strong>-P22x-10L-8A <strong>TN</strong>-B23-10L-5A<br />
<strong>TN</strong>-S32x-10L-5A <strong>TN</strong>-S32x-10L-2B <strong>TN</strong>-S32x-10L-5B<br />
2<br />
4<br />
6<br />
8<br />
10<br />
12<br />
18<br />
1) 16.5 inches<br />
actual stroke<br />
with required-<br />
DB dual rod<br />
end bearing<br />
installed<br />
1) 16.5 inches in actual travel<br />
No Charge<br />
-MF1* -MS1 -FE2 -DB<br />
-MF2* -MS6* -FT1*<br />
-MF3* -MT4 -MT1*<br />
-MP2* -MS2<br />
Additional Charge<br />
-MP3 -FC2 -BS<br />
-EMK<br />
-F<br />
-H<br />
-L<br />
-PB<br />
-W<br />
* Available in metric; add M after designation.<br />
Example: MF1 becomes MF1M<br />
A-41
How To Order<br />
3. Actuator Mounting (continued)<br />
MF1 Front Flange (Metric MF1M)<br />
MF2 Rear Flange (Metric MF2M)<br />
MF3 Both Flanges (Metric MF3M)<br />
MP3 Rear Clevis (MP2 omits pivot base)<br />
MS1 Side End Angles<br />
MS2 Side Lugs<br />
MS6 Side Tapped Holes (Metric MS6M)<br />
MT4 Trunnion (Inline Models Only)<br />
A-42<br />
Pivot Mount Caution:<br />
When utilizing a pivot mounting option (MP2 or<br />
MT4) in conjunction with a pivot rod end (FS2<br />
or FC2), it is recommended that the actuator be<br />
extended only to 90–95% of its full stroke. This<br />
increases the system’s rigidity and extends the<br />
life of the guide bearings and rod seal.<br />
4. Rod Ends<br />
Thomson offers 5 rod end options for <strong>TN</strong> Series<br />
actuators.<br />
-FT1 Female Thread<br />
-MT1 Male Thread<br />
-FS2 Spherical Joint<br />
-FC2 Clevis<br />
-FE2 Female Eye<br />
5. Options<br />
See the Options and Accessories section for<br />
complete specifications.<br />
-BS Holding Brake<br />
20 in-lb holding brake mounted on the rear lead<br />
screw shaft extension. Not available on inline<br />
models or with actuator base mount options<br />
(-MF2, -MF3, -MS1, -MP2, -MP3).<br />
-DB Dual Rod End Bearing<br />
Increases side load rating. Reduces actual stroke<br />
length by 1.5 inches.<br />
-EMK Encoder<br />
1000 line incremental encoder mounted on the<br />
rear shaft of the motor.<br />
-F Sub-Freezing Environment<br />
For operation to -20°F. Increases system backlash<br />
to 0.025 inches max.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
-H High Temperature<br />
Increases maximum actuator operating<br />
temperature to 180°F. Note: -F and -H are<br />
not compatible.<br />
-L Linear Potentiometer Output<br />
Linear potentiometer mounted inside the <strong>TN</strong>-B<br />
actuator.<br />
-PB Protective Boot<br />
Protects the thrust tube from solid contaminants<br />
and prevents liquids from entering the actuator<br />
through the rod end bearing. Includes the<br />
-W option. (Not available with –MS1.)<br />
-W Water Resistant Option<br />
Provides protection from light moisture contact<br />
with actuator.<br />
6. Accessories<br />
Magnetic Position Sensors<br />
Position sensors are available for triggering stop,<br />
speed/direction change, or end-of-travel.<br />
To maximize actuator life, Thomson recommends<br />
the use of end-of-travel limit switches with all<br />
actuators.<br />
Either Reed or Hall Effect (NPN transistor)<br />
switches are compatible with Thomson controls.<br />
3m 4m<br />
Reed Leads Quick<br />
Normally open PSR-1 PSR-1Q<br />
Normally closed PSR-2 PSR-2Q<br />
Hall Effect<br />
Normally open, NPN PSN-1 PSN-1Q<br />
Normally closed, NPN PSN-2 PSN-2Q<br />
See page A-149 for more limit switch options,<br />
including quick-disconnect versions.<br />
*
*<br />
TC2 Series<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-43
TC2 Series<br />
A-44<br />
Overview<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
The TC2 series is a low cost linear motion package for light to<br />
moderate thrust loads ranging up to 3600 N [810 lb] and travel up<br />
to 750 mm [29.5 in]. Precision rolled ballscrews are standard,<br />
yielding quiet operation, low backlash and high accuracy.<br />
(See the following pages for detailed specifications).<br />
TC2 Linear actuators are available with 24Vdc, stepper or brushless<br />
servo for compatibility with every motion control environment.<br />
Both ballscrew and acme screw models provide a variety of speed<br />
and thrust capabilities. Ballscrew models are used in applications<br />
that require higher speed and duty cycles. Acme screw models<br />
generally perform best in low duty cycle applications, and where<br />
load holding is required without a brake or in the case of electrical<br />
power loss. The life expectancy of a ballscrew is generally better<br />
than an acme screw. Standard ballscrews are 5 mm and 16 mm<br />
lead, and acme screws are available in 4 mm lead.<br />
TC2 timing belt or gear reductions between the motor and<br />
lead screw allow selection of the best match between motor power<br />
and your linear speed and thrust range.<br />
Metric Series Advantages<br />
• meets the needs of customers who manufacture for the<br />
international marketplace<br />
• both English and Metric versions of threaded mounting options<br />
are standard<br />
Options<br />
Options include rotary encoders or linear potentiometers for<br />
position feedback, load-holding brakes, protective boots, and<br />
quick-disconnect cables.<br />
TC2-D Series TC2-S/P Series TC2-B Series<br />
Motor Type 24 volt DC Servo 1.8° Hybrid Stepper Brushless Servo<br />
Max Thrust Load Capacity 3230 N [740 lbs] 3600 N [810 lbs] 3600 N [810 lbs]<br />
Max No Load Speed 840 mm/sec [33 in/sec] 800 mm/sec [31.5 in/sec] 1280 mm/sec [50.5 in/sec]<br />
Repeatability 0.13mm [±0.005in] 0.013mm [±0.0005in] 0.013mm [±0.0005in]<br />
Compatible Controls Offered D2403, D2502B <br />
B8961, B8962<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
TC2 Series<br />
Travel Lengths 50, 100, 150, 200, 250, 300, 450, 600, 750 mm.<br />
Custom strokes available in increments of 1 mm.<br />
Construction Materials<br />
Bearing & Drive Housing 6063-T6 aluminum, anodized<br />
Actuator Body 6063-T6 aluminum, hard anodized with PTFE impregnation<br />
Mounting Plates 6061-T6 aluminum and cast aluminum plate, anodized<br />
Thrust Tube 300 Series Stainless Steel, 1/8 hard, ground<br />
Speed Reducer Options<br />
Belt/Pulley AT-5, polyurethane with steel tensile cords<br />
Gears Alloy steel, case hardened<br />
Transport Screw Options<br />
Ballscrew/Ballnut Lead: 16 mm [0.630 in], or 5 mm [0.197 in]<br />
Heat treated carbon steel alloy<br />
Acme Screw/Nut Lead: 4 mm [0.157 in]<br />
Carbon steel alloy acme screw; bronze acme drive nut<br />
Thrust Bearings Angular contact, high thrust ball bearings<br />
Weight (Approximate, without options)<br />
TC2-D kg = 4.28 + 0.006 x [mm stroke]; lb = 9.4 + 0.33 x [inches stroke]<br />
TC2-P22 kg = 4.04 + 0.006 x [mm stroke]; lb = 8.9 + 0.33 x [inches stroke]<br />
TC2-S32 kg = 5.94 + 0.006 x [mm stroke]; lb = 13.1 + 0.33 x [inches stroke]<br />
TC2-B23 kg = 4.63 + 0.006 x [mm stroke]; lb = 10.2 + 0.33 x [inches stroke]<br />
Motor<br />
Specifications/Dimensions See pages A-66 to A-68.<br />
Environmental Operation<br />
Temperature -30° to 70°C [-22° to 158°F]<br />
When operating below 2°C [35°F], vent tubing fitting must be installed. Consult the factory for more information.<br />
Moisture/Contaminants IP 54 rated: Polyurethane thrust tube wiper seal. Mating surfaces gasket sealed. Protected against dust and splashing<br />
water (non-corrosive, non-abrasive). Limited ingress permitted.<br />
Vent Tube Fitting: A vent tube fitting is included, which can be installed to permit the actuator to breathe from a<br />
non-contaminated area, or receive a positive pressure continuous purge (14-20kPa [2-3 psi]).<br />
PB Protective Boot (IP65) Option: An optional thrust tube boot prevents moisture and dry contaminants from bypassing<br />
the thrust tube wiper seal, providing IP65 protection when used with included vent tube fitting. The boot also prevents<br />
contaminant buildup on the thrust tube.<br />
Clean Room & Vacuum Applications: Thomson has designed special actuators for clean room and vacuum applications.<br />
Please consult the factory if your application requires special environmental compatibility.<br />
Maintenance The TC2 Series actuator design eliminates the need for most routine maintenance. Re-lubrication is required<br />
in high cycle applications. Acme screw models include a lube port and adapter for a standard grease gun.<br />
See the TC Series Operator’s Manual for replacement parts.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-45
TC2 General Specifications<br />
Ballscrew<br />
Ballscrew life is rated in inches of travel at a given load. The values in the chart to<br />
the right indicate the travel life where 90% of all units in a sample will continue to<br />
work, while 10% have failed. This is similar to the B10 rating of a ball bearing<br />
mechanism. Be sure to consider acceleration loads as well as thrust, gravity and<br />
friction loads.<br />
Acme Screw<br />
Usable life for an acme screw is defined as the length of travel completed before<br />
backlash (of lead screw/nut) exceeds 0.020" [0.5 mm].<br />
A travel life of 25km [1 million inches] under the maximum rated load can be used<br />
as a general approximation. However, since life is directly dependent on application<br />
conditions (load, duty cycle, move profiles, and environment), it is difficult to<br />
predict a statistical travel life.<br />
Thrust Tube Capacity<br />
Thrust Tube Torque Capacity<br />
Thrust tube does not rotate during operation. Maximum allowable torque during<br />
operation and installation is 5.0 N-m [45 lb-in]<br />
Thrust Tube Side Load Capacity<br />
Side Load<br />
A-46<br />
lb kg<br />
44 20<br />
33 15<br />
22 10<br />
11<br />
5<br />
0<br />
0<br />
TC2 Side Load Capacity vs. Extension<br />
50<br />
100 mm<br />
150 mm<br />
100<br />
3.9<br />
200 mm<br />
300 mm 450 mm<br />
200 300 400 500 600 750 mm<br />
7.9 11.8 15.7 19.7<br />
Thrust Tube Extension<br />
23.6 39.5 in<br />
TC2 Series Actuator Inertia<br />
Equations - Rotary Inertia (Reflected to Motor) = A + B* (Stroke, in) + C* (Load, lb)<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0<br />
1<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
600 mm<br />
750 mm<br />
TC2 Ballscrew Life<br />
Model Ratio Screw A (lb-in-s 2 ) B (lb-in-s 2 /in) C (lb-in-s 2 /lb)<br />
TC2-...-10-16B 1:1 16 x 16 3.184 E-04 1.072 E-05 2.604 E-05<br />
TC2-...-15-16B 1.5:1 1.541 E-04 4.958 E-06 1.204 E-05<br />
TC2-...-20-16B 2:1 1.005 E-04 2.680 E-06 6.510 E-06<br />
TC2-...-50-16B 5:1 5.368 E-05 4.252 E-07 1.033 E-06<br />
TC2-...-100-16B 10:1 4.595 E-05 1.071 E-07 2.601 E-07<br />
TC2-...-10-05B 1:1 16 x 5 2.895 E-04 8.296 E-06 2.543 E-06<br />
TC2-...-15-05B 1.5:1 1.408 E-04 3.836 E-06 1.176 E-06<br />
TC2-...-20-05B 2:1 9.332 E-05 2.074 E-06 6.357 E-07<br />
TC2-...-50-05B 5:1 5.254 E-05 3.290 E-07 1.008 E-07<br />
TC2-...-100-05B 10:1 4.566 E-05 8.287 E-08 2.540 E-08<br />
TC2-...-10-04A 1:1 16 x 4 ACME 2.894 E-04 8.202 E-06 1.627 E-06<br />
TC2-...-15-04A 1.5:1 1.407 E-04 3.792 E-06 7.525 E-07<br />
TC2-...-20-04A 2:1 9.328 E-05 2.050 E-06 4.069 E-07<br />
TC2-...-50-04A 5:1 5.253 E-05 3.252 E-07 6.454 E-08<br />
TC2-...-100-04A 10:1 4.566 E-05 8.1928 E-08 1.6257 E-08<br />
Load (lbs)<br />
EC2-05B TC3-05B<br />
Ballscrew<br />
EC2-16B TC3-16B<br />
Ballscrew<br />
10 100<br />
Life (x 10^6 inches)<br />
Side Load Moment<br />
(in-lbs)<br />
Top or Side of<br />
Cylinder Housing<br />
Extend Distance<br />
(inches)<br />
Side Load (lbs)<br />
Sideplay<br />
Motor Inertia (lb-in-s 2 )<br />
D 1.125 E-03<br />
P22 3.813 E-04<br />
S32 1.063 E-03<br />
B23 1.188 E-04<br />
1000<br />
Metric Conversions:<br />
1 mm = 0.03937 in<br />
1 kg = 2.205 lb<br />
1 lb-in-s 2 = 1129 kg-cm 2 = 1.152 kg-cm-s 2<br />
*
16mm Lead Ballscrew Models<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
890 35<br />
760 30<br />
635 25<br />
510 20<br />
380 15<br />
225 10<br />
125<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
635 25<br />
510 20<br />
380 15<br />
255 10<br />
125<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
635 25<br />
510 20<br />
380 15<br />
255 10<br />
125<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
Speed<br />
150<br />
125<br />
100<br />
76<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
100 4<br />
Speed<br />
76<br />
51<br />
25<br />
3<br />
2<br />
1<br />
0<br />
0<br />
100% 60%<br />
30%<br />
5<br />
22<br />
10 15<br />
44 67<br />
Thrust<br />
100% 60%<br />
30%<br />
10<br />
44<br />
20 30<br />
89 139<br />
Thrust<br />
20 30<br />
89 139<br />
Thrust<br />
*<br />
20 25 lbs<br />
89 110 N<br />
40 50 lbs<br />
180 220N<br />
100% 60%<br />
30%<br />
10<br />
44<br />
100% 60% 30%<br />
50<br />
220<br />
100 150<br />
440 670<br />
Thrust<br />
100% 60%<br />
30%<br />
50<br />
220<br />
100 150<br />
440 670<br />
Thrust<br />
40 50 lbs<br />
180 220 N<br />
200 250 lbs<br />
890 1110N<br />
200 250 lbs<br />
890 1110N<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
16mm lead ballscrew<br />
1280 1280 1280 993<br />
50 thru 100<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
TC2-D <strong>Performance</strong> <strong>Curves</strong><br />
— 100% Duty Cycle — 60% Duty Cycle — 30% Duty Cycle<br />
TC2-D-10-16B<br />
TC2-D-10L-16B TC2-D-10-16B: 1:1 Timing Belt, 16 mm/rev Ballscrew<br />
TC2-D-10L-16B: 1:1 Inline Coupling, 16 mm/rev Ballscrew<br />
Max. No-Load Accel. 176 in/sTC2 [4.46 m/s2]<br />
Repeatability ±0.25 mm [±0.010 in]<br />
TC2-D-15-16B<br />
TC2-D-20-16B<br />
TC2-D-50-16B<br />
TC2-D-100-16B<br />
• <strong>Performance</strong> using D2400 Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
• Repeatability achievable with D2400 control. Reduce actuator<br />
speed prior to final positioning.<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-D-15-16B: 1.5:1 Timing Belt, 16 mm/rev Ballscrew<br />
Max. No-Load Accel. 3.49 m/s2 [137 in/s2]<br />
Repeatability ±0.25 mm [±0.010 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-D-20-16B: 2.0:1 Timing Belt, 16 mm/rev Ballscrew<br />
Max. No-Load Accel. 2.7 m/s2 [110 in/s2]<br />
Repeatability ±0.25 mm [±0.010 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-D-50-16B: 5:1 Gears, 16 mm/rev Ballscrew<br />
Max. No-Load Accel. 1.18 m/s2 [47 in/s2]<br />
Repeatability ±0.25 mm [±0.010 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-D-100-16B: 10:1 Gears, 16 mm/rev Ballscrew<br />
Max. No-Load Accel. 0.60 m/s2 [24 in/s2]<br />
Repeatability ±0.25 mm [±0.010 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
200<br />
n/a<br />
300<br />
n/a<br />
550<br />
450<br />
n/a<br />
331<br />
600<br />
n/a<br />
230 Critical Speed (mm/sec)<br />
750<br />
n/a<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-47
TC2-D <strong>Performance</strong> <strong>Curves</strong><br />
5mm Lead Ballscrew Models<br />
Speed<br />
Speed<br />
mm/s in/s<br />
305 12<br />
255 10<br />
205<br />
150<br />
100<br />
51<br />
150<br />
125<br />
100<br />
76<br />
8<br />
6<br />
4<br />
2<br />
A-48<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
Speed<br />
150<br />
125<br />
100<br />
76<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
Speed<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
30 1.2<br />
Speed<br />
23 0.9<br />
15 0.6<br />
8 0.3<br />
0<br />
0<br />
10<br />
44<br />
20<br />
89<br />
20<br />
89<br />
50<br />
220<br />
100<br />
440<br />
— 100% Duty Cycle — 60% Duty Cycle — 30% Duty Cycle<br />
TC2-D-10-05B<br />
TC2-D-10L-05B TC2-D-10-05B: 1:1 Timing Belt, 5 mm/rev Ballscrew<br />
TC2-D-10L-05B: 1:1 Inline Coupling, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 1.45 m/s2 [57 in/s2]<br />
100% 60%<br />
30%<br />
20<br />
89<br />
30 40 50<br />
135 180<br />
Thrust<br />
220<br />
100% 60%<br />
30%<br />
40<br />
180<br />
60 80 100<br />
265 355<br />
Thrust<br />
440<br />
60<br />
265<br />
120<br />
530<br />
100% 60%<br />
30%<br />
40<br />
180<br />
60 80 100<br />
265 355<br />
Thrust<br />
440<br />
120<br />
530<br />
100% 60%<br />
30%<br />
100<br />
440<br />
150 200 250 300<br />
670 890 1110 1330<br />
Thrust<br />
100% 60%<br />
30%<br />
200<br />
890<br />
TC2-D-15-05B<br />
TC2-D-20-05B<br />
TC2-D-50-05B<br />
TC2-D-100-05B<br />
300 400 500 600<br />
1330 1780 2224 2669<br />
Thrust<br />
70 80 lbs<br />
310 355 N<br />
140 160 lbs<br />
620 710 N<br />
140 160 lbs<br />
620 710 N<br />
350 400 lbs<br />
1560 1780N<br />
700 800 lbs<br />
3114 3559 N<br />
• <strong>Performance</strong> using D2400 Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
• Repeatability achievable with D2400 control. Reduce actuator<br />
speed prior to final positioning.<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
5mm lead ballscrew<br />
414 414 414<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-D-15-05B: 1.5:1 Timing Belt, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 1.11 m/s2 [44 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-D-20-05B: 2:1 Timing Belt, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 0.88 m/s2 [35 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-D-50-05B: 5:1 Gears, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 0.37 m/s2 [15 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-D-100-05B: 10:1 Gears, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 0.19 m/s2 [7 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
310<br />
300<br />
n/a<br />
172<br />
450<br />
n/a<br />
103<br />
600<br />
n/a<br />
71 Critical Speed (mm/sec)<br />
750<br />
n/a<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
*
4mm Lead Acme Screw Models<br />
mm/s in/s<br />
255 10<br />
Speed<br />
Speed<br />
205<br />
150<br />
100<br />
51<br />
125<br />
100<br />
76<br />
51<br />
25<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
150 6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
150 6<br />
Speed<br />
125<br />
100<br />
76<br />
51<br />
25<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
46 1.8<br />
Speed<br />
38 1.5<br />
30 1.2<br />
23 0.9<br />
15 0.6<br />
13 0.3<br />
0<br />
0<br />
mm/s in/s<br />
25 1.0<br />
Speed<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
5<br />
22<br />
10<br />
44<br />
10<br />
44<br />
20<br />
89<br />
50<br />
220<br />
10<br />
44<br />
20<br />
89<br />
20<br />
89<br />
40<br />
180<br />
50%<br />
15 20<br />
67 89<br />
Thrust<br />
30 40<br />
135 180<br />
Thrust<br />
50%<br />
30 40<br />
135 180<br />
Thrust<br />
50%<br />
30%<br />
60 80 100<br />
265 355<br />
Thrust<br />
440<br />
150 200<br />
670 890<br />
Thrust<br />
25<br />
110<br />
50<br />
220<br />
50<br />
220<br />
120<br />
530<br />
*<br />
30<br />
135<br />
60<br />
265<br />
30%<br />
60<br />
265<br />
30%<br />
140<br />
620<br />
35 lbs<br />
155N<br />
70 lbs<br />
310N<br />
70 lbs<br />
310N<br />
160lbs<br />
710N<br />
4mm lead acme screw<br />
233 233 233<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
TC2-D <strong>Performance</strong> <strong>Curves</strong><br />
— 50% Duty Cycle — 30% Duty Cycle<br />
TC2-D-10-04A<br />
TC2-D-10L-04A TC2-D-10-04A: 1:1 Timing Belt, 4 mm/rev Acme Screw<br />
TC2-D-10L-04A: 1:1 Inline Coupling, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 1.16 m/s2 [46 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
50%<br />
30%<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-D-15-04A<br />
100<br />
440<br />
TC2-D-20-04A<br />
TC2-D-50-04A<br />
TC2-D-100-04A<br />
50%<br />
250<br />
1110<br />
30%<br />
300<br />
1330<br />
350 lbs<br />
1560N<br />
• <strong>Performance</strong> using D2400 Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
• Repeatability achievable with D2400 control. Reduce actuator<br />
speed prior to final positioning.<br />
TC2-D-15-04A: 1.5:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 0.89 m/s2 [35 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-D-20-04A: 2:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 0.70 m/s2 [28 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-D-50-04A: 5:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 0.30 m/s2 [12 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-D-10-04A: 10:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 0.15 m/s2 [6 in/s2]<br />
Repeatability ±0.13 mm [±0.005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
200<br />
n/a<br />
219<br />
300<br />
n/a<br />
119<br />
450<br />
n/a<br />
72<br />
600<br />
n/a<br />
48 Critical Speed (mm/sec)<br />
750<br />
2500<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
A-49
TC2-S/P <strong>Performance</strong> <strong>Curves</strong><br />
16mm Lead Ballscrew Models<br />
Speed<br />
Speed<br />
mm/s in/s<br />
305 12<br />
255 10<br />
205<br />
150<br />
100<br />
51<br />
150<br />
125<br />
100<br />
76<br />
• <strong>Performance</strong> using SmartStep Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
A-50<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
Speed<br />
150<br />
125<br />
100<br />
76<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
Speed<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
30 1.2<br />
Speed<br />
23 0.9<br />
15 0.6<br />
8 0.3<br />
0<br />
0<br />
10<br />
44<br />
20<br />
89<br />
20<br />
89<br />
50<br />
220<br />
100<br />
440<br />
TC2-S32(T/V)-10-16B<br />
TC2-S32(T/V)-10L-16B<br />
100% 60%<br />
30%<br />
20<br />
89<br />
30 40 50<br />
135 180<br />
Thrust<br />
220<br />
100% 60%<br />
30%<br />
40<br />
180<br />
60 80 100<br />
265 355<br />
Thrust<br />
440<br />
60<br />
265<br />
TC2-S32(T/V)-15-16B<br />
120<br />
530<br />
TC2-S32(T/V)-20-16B<br />
100% 60%<br />
30%<br />
40<br />
180<br />
60 80 100<br />
265 355<br />
Thrust<br />
440<br />
120<br />
530<br />
TC2-S32(T/V)-50-16B<br />
100% 60%<br />
30%<br />
100<br />
440<br />
150 200 250 300<br />
670 890 1110 1330<br />
Thrust<br />
TC2-S32(T/V)-100-16B<br />
100% 60%<br />
30%<br />
200<br />
890<br />
300 400 500 600<br />
1330 1780 2224 2669<br />
Thrust<br />
70 80 lbs<br />
310 355 N<br />
140 160 lbs<br />
620 710 N<br />
140 160 lbs<br />
620 710 N<br />
350 400 lbs<br />
1560 1780N<br />
700 800 lbs<br />
3114 3559 N<br />
— 100% Duty Cycle — 50% Duty Cycle<br />
TC2-S32(T/V)-10-16B: 1:1 Timing Belt, 16 mm/rev Ball Screw<br />
TC2-S32(T/V)-10L-16B: 1:1 Inline Coupling, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 31.7 m/s 2 [1247 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-S32(T/V)-15-16B: 1.5:1 Timing Belt, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 25.0 m/s 2 [983 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-S32(T/V)-20-16B: 2.0:1 Timing Belt, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 20.0 m/s 2 [787 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-S32(T/V)-50-16B: 5:1 Timing Belt, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 8.52 m/s 2 [335 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-S32(T/V)-100-16B: 10:1 Timing Belt, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 4.30 m/s 2 [169 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
16mm lead ballscrew<br />
1280 1280 1280 866 530 318 216 127 Critical Speed (mm/sec)<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
300<br />
n/a<br />
450<br />
n/a<br />
600 750 1000 Stroke (mm)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
n/a 4900 2780 Column Load Limit (N)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
16mm Lead Ballscrew Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
889 35<br />
762 30<br />
635 25<br />
508 20<br />
381 15<br />
254 10<br />
127 5<br />
0<br />
0<br />
mm/s in/s<br />
635 25<br />
508<br />
381<br />
254<br />
127<br />
20<br />
15<br />
10<br />
5<br />
10<br />
44<br />
100%<br />
20<br />
89<br />
100%<br />
30<br />
133<br />
V (120)<br />
T (240)<br />
40 50<br />
178 222<br />
Thrust<br />
V (120)<br />
T (240)<br />
60<br />
267<br />
• <strong>Performance</strong> using SmartStep Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
*<br />
70<br />
311<br />
80<br />
356<br />
90 lbs<br />
400 N<br />
0<br />
0 20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
80<br />
356<br />
100<br />
445<br />
120<br />
534<br />
140 lbs<br />
623 N<br />
Thrust<br />
mm/s in/s<br />
406 16<br />
356 14<br />
305 12<br />
254<br />
203<br />
152<br />
10<br />
8<br />
6<br />
100%<br />
V (120)<br />
T (240)<br />
102 4<br />
51 2<br />
0<br />
0 20<br />
89<br />
40<br />
178<br />
60<br />
267<br />
80<br />
356<br />
100<br />
445<br />
120<br />
534<br />
140<br />
623<br />
160<br />
712<br />
180 lbs<br />
801 N<br />
Thrust<br />
mm/s in/s<br />
178 7<br />
152 6<br />
127 5<br />
102<br />
76<br />
4<br />
3<br />
100%<br />
V (120)<br />
T (240)<br />
51 2<br />
25 1<br />
0<br />
0 50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200 250 300 350 400 450 lbs<br />
890 1112 1334 1557 1779 2002 N<br />
Thrust<br />
mm/s in/s<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
TC2-P22(T/V)-10-16B<br />
TC2-P22(T/V)-10L-16B<br />
TC2-P22(T/V)-15-16B<br />
TC2-P22(T/V)-20-16B<br />
TC2-P22(T/V)-50-16B<br />
TC2-P22(T/V)-100-16B<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 100<br />
445<br />
200 300 400 500 600 700 800 900 lbs<br />
890 1334 1779 2224 2669 3114 3559 4003 N<br />
Thrust<br />
TC2-S/P <strong>Performance</strong> <strong>Curves</strong><br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
16mm lead ballscrew<br />
1280 1280 1280 866 530 318 216 127 Critical Speed (mm/sec)<br />
50 thru 100<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
300<br />
n/a<br />
450<br />
n/a<br />
600 750 1000 Stroke (mm)<br />
n/a 4900 2780 Column Load Limit (N)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
— 100% Duty Cycle — 50% Duty Cycle<br />
TC2-P22(T/V)-10-16B: 1:1 Timing Belt, 16 mm/rev Ball Screw<br />
TC2-P22(T/V)-10L-16B: 1:1 Inline Coupling, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 28.4 m/s2 [1119 in/s2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-P22(T/V)-15-16B: 1.5:1 Timing Belt, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 27.4 m/s 2 [1078 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-P22(T/V)-20-16B: 2.0:1 Timing Belt, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 24.3 m/s 2 [955 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-P22(T/V)-50-16B: 5:1 Timing Belt, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 11.6 m/s 2 [458 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-P22(T/V)-100-16B: 10:1 Timing Belt, 16 mm/rev Ball Screw<br />
Max. No-Load Accel. 6.0 m/s 2 [236 in/s 2 ]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
A-51
TC2-S/P <strong>Performance</strong> <strong>Curves</strong><br />
5mm Lead Ballscrew Models<br />
Speed<br />
mm/s in/s<br />
255 10<br />
Speed<br />
Speed<br />
Speed<br />
205<br />
150<br />
100<br />
51<br />
51<br />
A-52<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
255 10<br />
205<br />
150<br />
100<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
125 5<br />
100<br />
76<br />
51<br />
25<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
51 2.0<br />
41 1.6<br />
30 1.2<br />
20 0.8<br />
10 0.4<br />
0<br />
0<br />
TC2-S32(T/V)-10-05B<br />
TC2-S32(T/V)-10L-05B<br />
100%<br />
100<br />
440<br />
100<br />
440<br />
100%<br />
100<br />
440<br />
50%<br />
T (120)<br />
T (120)<br />
200<br />
890<br />
200<br />
890<br />
100%<br />
V (120)<br />
T (240)<br />
300 400<br />
1330 1780<br />
Thrust<br />
50%<br />
300 400<br />
1330 1780<br />
Thrust<br />
T(120)<br />
500<br />
2224<br />
TC2-S32(T/V)-15-05B<br />
100<br />
440<br />
500<br />
2224<br />
V (120)<br />
T (240)<br />
600 lbs<br />
2669 N<br />
600 lbs<br />
2669 N<br />
TC2-S32(T/V)-20-05B<br />
25km/1M’’ Life<br />
50% V(120)<br />
T(240)<br />
200 300 400 500 600 700<br />
890 1330 1780 2224 2669<br />
Thrust<br />
3114<br />
TC2-S32(T/V)-50-05B<br />
100%<br />
25km/1M’’ Life<br />
T(120)<br />
50%<br />
V(120)<br />
T(240)<br />
200 300 400 500 600 700<br />
890 1330 1780 2224 2669<br />
Thrust<br />
3114<br />
800 lbs<br />
3559 N<br />
800 lbs<br />
3559 N<br />
• <strong>Performance</strong> using SmartStep Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
— 100% Duty Cycle — 50% Duty Cycle<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
5mm lead ballscrew<br />
414 414 414<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC2-S32(T/V)-10-05B: 1:1 Timing Belt, 5 mm/rev Ballscrew<br />
TC2-S32(T/V)-10L-05B: 1:1 Inline Coupling, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 10.3 m/s2 [405 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-S32(T/V)-15-05B: 1.5:1 Timing Belt, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 8.00 m/s2 [314 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-S32(T/V)-20-05B: 2:1 Timing Belt, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 6.32 m/s2 [249 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-S32(T/V)-50-05B: 5:1 Gears, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 2.67 m/s2 [105 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
310<br />
300<br />
n/a<br />
172<br />
450<br />
n/a<br />
103<br />
600<br />
n/a<br />
71 Critical Speed (mm/sec)<br />
750<br />
n/a<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
*
5mm Lead Ballscrew Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
254 10<br />
203<br />
152<br />
102<br />
51<br />
8<br />
6<br />
4<br />
2<br />
mm/s in/s<br />
178 7<br />
152 6<br />
127 5<br />
102 4<br />
76 3<br />
51 2<br />
25 1<br />
mm/s in/s<br />
127 5<br />
102<br />
76<br />
51<br />
25<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
Thrust<br />
200<br />
890<br />
250<br />
1112<br />
300 lbs<br />
1334 N<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200 250 300 350 400 450 lbs<br />
890 1112 1334 1557 1779 2002 N<br />
Thrust<br />
4<br />
3<br />
2<br />
1<br />
mm/s in/s<br />
51 2.0<br />
41 1.6<br />
30 1.2<br />
20 0.8<br />
10 0.4<br />
mm/s in/s<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 100<br />
445<br />
200<br />
890<br />
300<br />
1334<br />
Thrust<br />
400<br />
1779<br />
500<br />
2224<br />
600 lbs<br />
2669 N<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 100<br />
445<br />
200 300 400 500 600 700 800 900 lbs<br />
890 1334 1779 2224 2669 3114 3559 4003 N<br />
Thrust<br />
*<br />
25km/1M" Life<br />
5 0.2<br />
0<br />
0 100<br />
445<br />
200 300 400 500 600 700 800 900 lbs<br />
890 1334 1779 2224 2669 3114 3559 4003 N<br />
Thrust<br />
5mm lead ballscrew<br />
414 414 414<br />
50 thru 100<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
TC2-S/P <strong>Performance</strong> <strong>Curves</strong><br />
TC2-P22(T/V)-10-05B<br />
TC2-P22(T/V)-10L-05B TC2-P22(T/V)-10-05B: 1:1 Timing Belt, 5 mm/rev Ballscrew<br />
TC2-P22(T/V)-10L-05B: 1:1 Inline Coupling, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 9.62 m/s2 — 100% Duty Cycle — 50% Duty Cycle<br />
[379 in/s2]<br />
TC2-P22(T/V)-15-05B<br />
TC2-P22(T/V)-20-05B<br />
TC2-P22(T/V)-50-05B<br />
TC2-P22(T/V)-100-05B<br />
100%<br />
25km/1M" Life<br />
V (120)<br />
T (240)<br />
• <strong>Performance</strong> using SmartStep Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-P22(T/V)-15-05B: 1.5:1 Timing Belt, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 9.01 m/s 2 [355 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-P22(T/V)-20-05B: 2:1 Timing Belt, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 7.84 m/s 2 [308 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-P22(T/V)-50-05B: 5:1 Gears, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 3.66 m/s 2 [144 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC2-P22(T/V)-100-05B: 10:1 Gears, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 1.88 m/s 2 [74 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
150<br />
n/a<br />
200<br />
n/a<br />
310<br />
300<br />
n/a<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
172<br />
450<br />
n/a<br />
103<br />
600<br />
n/a<br />
71 Critical Speed (mm/sec)<br />
750<br />
n/a<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
A-53
TC2-S/P <strong>Performance</strong> <strong>Curves</strong><br />
4mm Lead Acme Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
205 8<br />
180<br />
150<br />
125<br />
100<br />
76<br />
51<br />
25<br />
A-54<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
205 8<br />
180 7<br />
150 6<br />
125 5<br />
100 4<br />
76 3<br />
51 2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
100 4.0<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
23 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
41 1.6<br />
36 1.4<br />
30 1.2<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
mm/s in/s<br />
20 0.8<br />
18 0.7<br />
15 0.6<br />
13 0.5<br />
10 0.4<br />
8 0.3<br />
5 0.2<br />
3 0.1<br />
0<br />
0<br />
TC2-S32(T/V)-10-04A<br />
TC2-S32(T/V)-10L-04A TC2-S32(T/V)-10-04A: 1:1 Timing Belt, 4 mm/rev Acme Screw<br />
TC2-S32(T/V)-10L-04A: 1:1 Inline Coupling, 4 mm/rev Acme Screw<br />
50%<br />
V(120)<br />
T(240)<br />
Max. No-Load Accel. 8.24 m/s<br />
30%<br />
T(120)<br />
2 — 50% Duty Cycle — 30% Duty Cycle<br />
[324 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash<br />
Lead Accuracy<br />
0.40 mm<br />
±0.10 mm/300 mm<br />
[0.016 in]<br />
[±0.004 in/ft]<br />
50<br />
220<br />
50<br />
220<br />
50<br />
220<br />
100<br />
440<br />
100<br />
440<br />
T(120)<br />
100<br />
440<br />
200<br />
890<br />
100 150<br />
440 670<br />
Thrust<br />
50%<br />
100 150<br />
440 670<br />
Thrust<br />
T(120)<br />
150 200<br />
670 890<br />
Thrust<br />
T(120)<br />
50%<br />
50%<br />
200<br />
890<br />
TC2-S32(T/V)-15-04A<br />
V(120)<br />
T(240)<br />
200<br />
890<br />
TC2-S32(T/V)-20-04A<br />
30%<br />
250<br />
1110<br />
30%<br />
V(120)<br />
T(240)<br />
300<br />
1330<br />
TC2-S32(T/V)-50-04A<br />
30%<br />
250 lbs<br />
1110N<br />
250 lbs<br />
1110N<br />
350 lbs<br />
1560N<br />
V(120)<br />
T(240)<br />
300 400 500 600 700 800 lbs<br />
1330 1780 2224 2669 3114 3559N<br />
Thrust<br />
TC2-S32(T/V)-100-04A<br />
200<br />
890<br />
T(120)<br />
50%<br />
V(120)<br />
T(240)<br />
300 400 500 600 700 800 lbs<br />
1330 1780 2224 2669 3114 3559N<br />
Thrust<br />
• <strong>Performance</strong> using SmartStep Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
4mm lead acme screw<br />
233 233 233<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC2-S32(T/V)-15-04A: 1.5:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 6.38 m/s 2 [251 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-S32(T/V)-20-04A: 2:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 5.06 m/s 2 [199 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-S32(T/V)-50-04A: 5:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 2.13 m/s 2 [84 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-S32(T/V)-100-04A: 10:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 1.08 m/s 2 [42 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
219<br />
300<br />
n/a<br />
119<br />
450<br />
n/a<br />
72<br />
600<br />
n/a<br />
48 Critical Speed (mm/sec)<br />
750<br />
2500<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
*
4mm Lead Acme Screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
152 6<br />
127 5<br />
102 4<br />
V (120)<br />
T (240)<br />
76 3<br />
50%<br />
51 2<br />
25 1<br />
0<br />
0 50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250 lbs<br />
1112 N<br />
Thrust<br />
mm/s in/s<br />
102 4.0<br />
89 3.5<br />
76<br />
64<br />
3.0<br />
2.5<br />
V (120)<br />
T (240)<br />
51 2.0<br />
50%<br />
38 1.5<br />
25 1.0<br />
0<br />
0 50<br />
222<br />
100<br />
445<br />
150<br />
667<br />
200<br />
890<br />
250<br />
1112<br />
300<br />
1334<br />
350 lbs<br />
1557 N<br />
Thrust<br />
mm/s in/s<br />
41 1.6<br />
36 1.4<br />
30<br />
25<br />
1.2<br />
1.0<br />
V (120)<br />
T (240)<br />
20<br />
15<br />
0.8<br />
0.6<br />
50%<br />
10 0.4<br />
5 0.2<br />
0<br />
0 100<br />
445<br />
200<br />
890<br />
300<br />
1334<br />
400<br />
1779<br />
500<br />
2224<br />
600<br />
2669<br />
700<br />
3114<br />
800 lbs<br />
3559 N<br />
Thrust<br />
mm/s in/s<br />
20 0.8<br />
18 0.7<br />
15 0.6<br />
V (120)<br />
T (240)<br />
13<br />
10<br />
0.5<br />
0.4<br />
50%<br />
8 0.3<br />
5 0.2<br />
3 0.1<br />
0<br />
0 100<br />
445<br />
200 300 400 500 600 700 800 900 lbs<br />
890 1334 1779 2224 2669 3114 3559 4003 N<br />
Thrust<br />
*<br />
4mm lead acme screw<br />
233 233 233<br />
50 thru 100<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
TC2-S/P <strong>Performance</strong> <strong>Curves</strong><br />
mm/s in/s<br />
20 0.8<br />
18 0.7<br />
TC2-P22(T/V)-10-04A<br />
TC2-P22(T/V)-10L-04A TC2-P22(T/V)-10-04A: 1:1 Timing Belt, 4 mm/rev Acme Screw<br />
TC2-P22(T/V)-10L-04A: 1:1 Inline Coupling, 4 mm/rev Acme Screw<br />
15<br />
13<br />
10<br />
0.6<br />
0.5<br />
0.4<br />
50%<br />
V (120)<br />
T (240)<br />
Max. No-Load Accel. 7.71 m/s<br />
8 0.3<br />
5<br />
3<br />
0.2<br />
0.1<br />
0<br />
0 100<br />
445<br />
200 300 400 500 600 700 800 900 lbs<br />
890 1334 1779 2224 2669 3114 3559 4003 N<br />
Thrust<br />
2 — 50% Duty Cycle — 30% Duty Cycle<br />
Repeatability ±0.013 mm<br />
[303 in/s2]<br />
[±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-P22(T/V)-15-04A<br />
TC2-P22(T/V)-20-04A<br />
TC2-P22(T/V)-50-04A<br />
TC2-P22(T/V)-100-04A<br />
• <strong>Performance</strong> using SmartStep Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
TC2-P22(T/V)-15-04A: 1.5:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 7.22 m/s 2 [284 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-P22(T/V)-20-04A: 2:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 6.27 m/s 2 [247 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-P22(T/V)-50-04A: 5:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 2.93 m/s 2 [115 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-P22(T/V)-100-04A: 10:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 1.50 m/s 2 59<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
150<br />
n/a<br />
200<br />
n/a<br />
219<br />
300<br />
n/a<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
119<br />
450<br />
n/a<br />
72<br />
600<br />
n/a<br />
48 Critical Speed (mm/sec)<br />
750<br />
2500<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
A-55
TC2-B <strong>Performance</strong> <strong>Curves</strong><br />
16mm Lead Ballscrew Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1780 70<br />
1520 60<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
255 10<br />
0<br />
0<br />
mm/s in/s<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
100%<br />
255 10<br />
0<br />
0<br />
mm/s in/s<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
0<br />
0<br />
A-56<br />
100%<br />
50<br />
220<br />
100%<br />
255 10<br />
mm/s in/s<br />
205 8<br />
180 7<br />
150 6<br />
125<br />
100<br />
5<br />
100%<br />
4<br />
76 3<br />
51 2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
100 4.0<br />
89 3.5<br />
76 3.0<br />
Speed<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
50<br />
220<br />
100<br />
440<br />
100<br />
440<br />
40<br />
180<br />
100<br />
440<br />
100<br />
440<br />
80<br />
335<br />
230 VAC<br />
120<br />
530<br />
Thrust<br />
115 VAC<br />
150 200<br />
670 890<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
150 200<br />
670 890<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
160<br />
710<br />
250<br />
1110<br />
250<br />
1110<br />
200 240 lbs<br />
890 1070 N<br />
300<br />
1330<br />
300<br />
1330<br />
200 300 400 500 600 700<br />
890 1330 1780 2224 2669<br />
Thrust<br />
3114<br />
100%<br />
TC2-B23-10-16B<br />
TC2-B23-10L-16B TC2-B23-10-16B: 1:1 Timing Belt, 16 mm/rev Ballscrew<br />
TC2-B23-10L-16B: 1:1 Inline Coupling, 16 mm/rev Ballscrew<br />
230 VAC<br />
Max. No-Load Accel. 85.0 m/s<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
5mm Lead Ballscrew Screw Models<br />
mm/s in/s<br />
510 20<br />
Speed<br />
Speed<br />
405 16<br />
305 12<br />
205 8<br />
100%<br />
100 4<br />
305<br />
0<br />
0<br />
mm/s in/s<br />
380 15<br />
9<br />
230 12<br />
0<br />
0<br />
100<br />
440<br />
150 6<br />
100%<br />
76 3<br />
mm/s in/s<br />
380 15<br />
Speed<br />
305 12<br />
230<br />
150<br />
76<br />
9<br />
6<br />
3<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
Speed<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
100<br />
440<br />
100<br />
440<br />
115 VAC<br />
200 300 400 500 600 700<br />
890 1330 1780 2224 2669<br />
Thrust<br />
3114<br />
230 VAC<br />
115 VAC<br />
25km/1M'' Life<br />
200 300 400 500 600 700<br />
890 1330 1780 2224 2669<br />
Thrust<br />
3114<br />
100%<br />
100<br />
440<br />
230 VAC<br />
115 VAC<br />
25km/1M'' Life<br />
200 300 400 500 600 700<br />
890 1330 1780 2224 2669<br />
Thrust<br />
3114<br />
*<br />
800 lbs<br />
3559 N<br />
800 lbs<br />
3559 N<br />
800 lbs<br />
3559 N<br />
5mm lead ballscrew<br />
414 414 414<br />
50 thru 100<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
TC2-B <strong>Performance</strong> <strong>Curves</strong><br />
TC2-B23-10-05B<br />
TC2-B23-10L-05B TC2-B23-10-05B: 1:1 Timing Belt, 5 mm/rev Ballscrew<br />
TC2-B23-10L-05B: 1:1 Inline Coupling, 5 mm/rev Ballscrew<br />
Max. No-Load Accel. 29.5 m/s<br />
230 VAC<br />
2 — 100% Duty Cycle — Intermittent (
Speed<br />
TC2-B <strong>Performance</strong> <strong>Curves</strong><br />
4mm Lead Acme Screw Models<br />
mm/s in/s<br />
205 8<br />
180<br />
150<br />
7<br />
6<br />
50%<br />
Speed<br />
125 5<br />
100 4<br />
76 3<br />
51 2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
Speed<br />
150<br />
125<br />
100<br />
76<br />
51<br />
25<br />
150<br />
125<br />
100<br />
76<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
Speed<br />
41 1.6<br />
10 0.4<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
A-58<br />
0<br />
0<br />
mm/s in/s<br />
51 2.0<br />
0<br />
0<br />
50%<br />
30 1.2<br />
50%<br />
20 0.8<br />
mm/s in/s<br />
25 1.0<br />
Speed<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
50%<br />
100<br />
440<br />
50<br />
220<br />
100<br />
440<br />
100<br />
440<br />
100<br />
440<br />
TC2-B23-10-04A<br />
TC2-B23-10L-04A<br />
30%<br />
30%<br />
100<br />
440<br />
230 VAC<br />
115 VAC<br />
150<br />
670<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
200 300<br />
890 1330<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
200 300<br />
890 1330<br />
Thrust<br />
30%<br />
200<br />
890<br />
TC2-B23-15-04A<br />
TC2-B23-20-04A<br />
TC2-B23-50-04A<br />
250 300 lbs<br />
1110 1330 N<br />
400<br />
1780<br />
400<br />
1780<br />
230 VAC<br />
115 VAC<br />
500 lbs<br />
2224N<br />
500 lbs<br />
2224N<br />
200 300 400 500 600 700 800 lbs<br />
890 1330 1780 2224 2669<br />
Thrust<br />
3114 3559 N<br />
50%<br />
TC2-B23-100-04A<br />
230 VAC<br />
115 VAC<br />
30%<br />
200 300 400 500 600 700 800 lbs<br />
890 1330 1780 2224 2669<br />
Thrust<br />
3114 3559 N<br />
• <strong>Performance</strong> using B8961 Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC2-B23-10-04A: 1:1 Timing Belt, 4 mm/rev Acme Screw<br />
TC2-B23-10L-04A: 1:1 Inline Coupling, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 23.6 m/s 2 [930 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-B23-15-04A: 1.5:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 26.2 m/s 2 [1030 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-B23-20-04A: 2:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 25.3 m/s 2 [995 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-B23-50-04A: 5:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 13.6 m/s 2 [540 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC2-B23-100-04A: 10:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 7.1 m/s 2 [280 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
4mm lead acme screw<br />
233 233 233<br />
50 thru 100<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
219<br />
300<br />
n/a<br />
119<br />
450<br />
n/a<br />
72<br />
600<br />
n/a<br />
48 Critical Speed (mm/sec)<br />
750<br />
2500<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
*
MF1 Front Flange<br />
Parallel<br />
5.67<br />
[144.0]<br />
2.94<br />
[74.7]<br />
1.64<br />
[41.7]<br />
3.49<br />
[88.6]<br />
MF2 Rear Flange<br />
Parallel<br />
5.80<br />
[147.3] 2.94<br />
[74.7]<br />
3.87<br />
[98.3]<br />
0.38<br />
[9.5]<br />
1.64<br />
[41.7]<br />
RIGHT<br />
BOTTOM<br />
RIGHT<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
*<br />
"A"<br />
"B"<br />
1.37<br />
[34.8]<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
BOTTOM<br />
"A"<br />
"B"<br />
1.37<br />
[34.8]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.24<br />
[56.9]<br />
SQ<br />
0.98<br />
[25.0]<br />
0.38<br />
[9.5]<br />
1.36<br />
[34.5]<br />
2.24 [56.9] SQ<br />
1.25<br />
[31.8]<br />
Stroke<br />
Stroke<br />
FLANGE DIMENSIONS IN ACCORDANCE WITH ISO 6431 FOR 50mm BORE SIZE<br />
Ø0.35<br />
[9.0]<br />
4x<br />
1.10<br />
[28.0]<br />
1.10<br />
[28.0]<br />
5.67<br />
[144.0]<br />
Ø0.35<br />
[9.0]<br />
4x<br />
5.80<br />
[147.3]<br />
3.14<br />
[79.8]<br />
T<br />
3.54<br />
[90.0]<br />
4.50<br />
[114.3]<br />
A<br />
B<br />
R<br />
R L<br />
TC2 Dimensions<br />
FLANGE DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 50mm BORE SIZE<br />
A<br />
B<br />
DIMENSION<br />
3.14<br />
[79.8]<br />
T<br />
3.54<br />
[90.0]<br />
4.50<br />
[114.3]<br />
1.77<br />
[45.0]<br />
2.50<br />
[63.5]<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
L<br />
DIMENSION<br />
1.77 2.50<br />
[45.0] [63.5]<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
1.25<br />
[31.8]<br />
LENGTH<br />
8.60 [218.5] + STROKE<br />
9.96 [253.0] + STROKE<br />
LENGTH<br />
8.60 [218.5] + STROKE<br />
9.58 [243.4] + STROKE<br />
A-59
TC2 Dimensions<br />
MF3 Both Front and Rear Flanges<br />
Parallel<br />
5.80<br />
[147.3]<br />
2.94<br />
[74.7]<br />
A-60<br />
3.87<br />
[98.3]<br />
0.38<br />
[9.5]<br />
1.64<br />
[41.7]<br />
RIGHT<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
BOTTOM<br />
"A"<br />
"B"<br />
1.37<br />
[34.8]<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.98<br />
[25.0]<br />
2.24<br />
[56.9]<br />
SQ<br />
0.38<br />
[9.5]<br />
1.25<br />
[31.8]<br />
Stroke<br />
1.10<br />
[28.0]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
Ø0.35<br />
[9.0]<br />
4x<br />
R<br />
FLANGE DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 50mm BORE SIZE<br />
A<br />
B<br />
3.14<br />
[79.8]<br />
T<br />
3.54<br />
[90.0]<br />
4.50<br />
[114.3]<br />
DIMENSION<br />
L<br />
1.77<br />
[45.0]<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MP2 Clevis Mount / MP3 Clevis Mount with Pivot Base and Pin<br />
Parallel<br />
2.73**<br />
[69.3]<br />
+ 0.024<br />
1.575<br />
- 0.000<br />
+ 0.62]<br />
[40.0<br />
- 0.00]<br />
1.94<br />
[49.3]<br />
0.60<br />
[15.2]<br />
Ø0.6280/0.6295<br />
[15.951/15.989]<br />
4.09<br />
[103.9]<br />
0.86<br />
[21.8]<br />
"B"<br />
"A"<br />
RIGHT<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
1.48<br />
[37.7]<br />
Stroke<br />
1.37<br />
[34.8]<br />
3.45/3.53*<br />
[87.6/89.7]<br />
Note:<br />
• Order MP3 to specify complete mounting kit, including actuator clevis, pin and pivot base<br />
• Order MP2 to omit the pivot base<br />
TOP<br />
1.38<br />
[35.0]<br />
1.62<br />
[41.1]<br />
PIVOT BASE (MP3 only)<br />
Ø0.26 [6.5] Thru<br />
on a Ø2.99 [76.0] B.C.<br />
3.76<br />
[95.5]<br />
T<br />
R L<br />
2.74<br />
[69.6]<br />
SQ<br />
2.73<br />
[69.3]<br />
1.24<br />
SQ 0.38<br />
[31.5]<br />
[9.5]<br />
6.68<br />
[169.7]<br />
2.50<br />
[63.5]<br />
LENGTH<br />
8.98 [228.1] + STROKE<br />
9.96 [253.0] + STROKE<br />
CLEVIS DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 63mm BORE SIZE EXCEPT AS INDICATED<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
DIMENSION NOT ISO 6431 FOR 63mm BORE SIZE<br />
**<br />
A<br />
B<br />
80° MAX<br />
Pivot Angle<br />
DIMENSION<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the factory<br />
for a diskette<br />
• For motor dimensions,<br />
go to pages A-66 to A-68<br />
• For rod-end dimensions,<br />
go to page A-65<br />
LENGTH<br />
9.55 [242.7] + STROKE<br />
11.91 [302.6] + STROKE<br />
*
MS1 Side End Angles Mounting<br />
Parallel<br />
7.18<br />
[182.4]<br />
1.77<br />
[45.0]<br />
2x<br />
3.45/3.53*<br />
[87.6/89.7]<br />
0.50<br />
[12.7]<br />
0.55<br />
[14.0]<br />
MS2 Side Lugs Mounting<br />
Parallel<br />
5.67<br />
[144.0]<br />
2.36<br />
[60.0]<br />
2x<br />
2.94<br />
[74.7]<br />
3.49<br />
[88.6]<br />
Ø0.43<br />
[11.0]<br />
4x<br />
1.94<br />
[49.3]<br />
4.09<br />
[103.9]<br />
1.64<br />
[41.7]<br />
RIGHT 1.36<br />
[34.5]<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
0.87<br />
[22.1]<br />
"A"<br />
BOTTOM<br />
*<br />
"B"<br />
"A"<br />
TOP<br />
RIGHT<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"B"<br />
1.37<br />
[34.8]<br />
"C"<br />
Ø0.35<br />
[9.0]<br />
4x<br />
0.43<br />
[11.0]<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.74<br />
[69.6]<br />
SQ<br />
0.36<br />
[9.1]<br />
8x<br />
1.10<br />
[28.0]<br />
0.38<br />
[9.7]<br />
0.87<br />
[22.1]<br />
Stroke<br />
3.24<br />
[82.3]<br />
0.55<br />
[14.0]<br />
1.50<br />
[38.1]<br />
0.38<br />
[9.7]<br />
Stroke<br />
1.38<br />
[35.0]<br />
1.87<br />
[47.5]<br />
1.62<br />
[41.1]<br />
R<br />
2.24<br />
[56.9]<br />
SQ 3.35<br />
[85.0]<br />
1.10<br />
[28.0]<br />
TC2 Dimensions<br />
DIMENSION<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
8.22 [208.8] + STROKE<br />
9.58 [243.4] + STROKE<br />
5.70 [144.8] + STROKE<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
0.38<br />
[9.5]<br />
3.76<br />
[95.5]<br />
T<br />
2.74<br />
[69.6]<br />
R L<br />
A<br />
B<br />
C<br />
L<br />
3.14<br />
[79.8]<br />
T<br />
4.50<br />
[114.3]<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
DIMENSION<br />
LENGTH<br />
A MOUNTING LENGTH 12.81 [325.4] + STROKE<br />
B RETRACT LENGTH 12.48 [317.1] + STROKE<br />
LENGTH<br />
A-61
MS6 Side Tapped Holes Mounting<br />
Parallel<br />
5.67<br />
[144.0]<br />
2.94<br />
[74.7]<br />
3.49<br />
[88.6]<br />
0.98<br />
[25.0]<br />
TC2 Dimensions<br />
1.64<br />
[41.7]<br />
0.87<br />
[22.1]<br />
RIGHT<br />
BOTTOM<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"A"<br />
"B"<br />
1.37<br />
[34.8]<br />
"C"<br />
0.87<br />
[22.1]<br />
MT4 Trunnion Mounting<br />
Parallel<br />
A-62<br />
5.67<br />
[144.0]<br />
2.94<br />
[74.7]<br />
3.49<br />
[88.6]<br />
2.95<br />
[75.0]<br />
4.21<br />
[106.9]<br />
1.64<br />
[41.7]<br />
RIGHT<br />
BOTTOM<br />
1.36<br />
[34.5]<br />
"D"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"A"<br />
Ø0.75<br />
[19.1]<br />
Ø0.6270/0.6287<br />
[15.925/15.968]<br />
"C"<br />
"B"<br />
1.37<br />
[34.8]<br />
0.43<br />
[11.0]<br />
1.12<br />
[28.5]<br />
Stroke<br />
1.10<br />
[28.0]<br />
3.14<br />
[79.8]<br />
T<br />
R L<br />
DIMENSION<br />
2.24<br />
[56.9]<br />
SQ<br />
A CYLINDER LENGTH<br />
B RETRACT LENGTH<br />
C MOUNTING LENGTH<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
1.36<br />
[34.5]<br />
1.12<br />
[28.5]<br />
Stroke<br />
1.10<br />
[28.0]<br />
R<br />
LENGTH<br />
8.22 [208.8] + STROKE<br />
9.58 [243.4] + STROKE<br />
5.70 [144.8] + STROKE<br />
3.14<br />
[79.8]<br />
T<br />
2.24<br />
[56.9]<br />
SQ<br />
1.12<br />
[28.5]<br />
DIM<br />
D<br />
OPTION CODE<br />
MS6E<br />
MS6M<br />
TRUNNION DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 50mm BORE SIZE<br />
A<br />
B<br />
C<br />
L<br />
DIMENSION<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the factory<br />
for a diskette<br />
• For motor dimensions,<br />
go to pages A-66 to A-68<br />
• For rod-end dimensions,<br />
go to page A-65<br />
LENGTH<br />
8.22 [208.8] + STROKE<br />
9.58 [243.4] + STROKE<br />
6.13 [155.8] + STROKE<br />
SIZE<br />
5/16-18 UNC-2B x 0.33 Dp<br />
M8 x 1.25-6H x 8.4mm Dp<br />
*
MF1 Front Flange<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
3.97<br />
[100.7]<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
MS2 Side Lugs Mounting<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
3.97<br />
[100.7]<br />
0.87<br />
[22.1]<br />
"A"<br />
"B"<br />
1.37<br />
[34.8]<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
*<br />
"A"<br />
"B"<br />
1.37<br />
[34.8]<br />
"C"<br />
0.98<br />
[25.0]<br />
0.38<br />
[9.5]<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.87<br />
[22.1]<br />
1.36<br />
34.5]<br />
2.24<br />
[56.9]<br />
SQ<br />
Ø0.35<br />
[9.0]<br />
4x<br />
0.43<br />
[11.0]<br />
Stroke<br />
Stroke<br />
R<br />
2.24<br />
[56.9]<br />
SQ<br />
3.35<br />
[85.0]<br />
1.10<br />
[28.0]<br />
Ø0.35<br />
[9.0]<br />
4x<br />
1.10<br />
[28.0]<br />
T<br />
3.54<br />
[90.0]<br />
4.50<br />
[114.3]<br />
4.50<br />
[114.3]<br />
FLANGE DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 50mm BORE SIZE<br />
A<br />
TC2 Dimensions<br />
1.77<br />
[45.0]<br />
L<br />
2.50<br />
[63.5]<br />
DIMENSION<br />
CYLINDER LENGTH<br />
LENGTH<br />
9.08 [230.5] + STROKE<br />
B RETRACT LENGTH 10.06 [255.5] + STROKE<br />
T<br />
R L<br />
1.50<br />
[38.1]<br />
0.38<br />
[9.5]<br />
DIMENSION<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
8.70 [220.9] + STROKE<br />
10.06 [255.5] + STROKE<br />
5.70 [144.8] + STROKE<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A<br />
B<br />
C<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the factory<br />
for a diskette<br />
• For motor dimensions,<br />
go to pages A-66 to A-68<br />
• For rod-end dimensions,<br />
go to page A-65<br />
LENGTH<br />
A-63
TC2 Dimensions<br />
MS6 Side Tapped Holes<br />
Inline<br />
MT4 Trunnion<br />
Inline<br />
A-64<br />
RIGHT<br />
2.95<br />
[75.0]<br />
BOTTOM<br />
4.21<br />
[106.9]<br />
A<br />
B<br />
C<br />
RIGHT<br />
BOTTOM<br />
3.97<br />
[100.7]<br />
DIMENSION<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
Ø0.75<br />
[19.1]<br />
"A"<br />
Ø0.6270/0.6287<br />
[15.925/15.968]<br />
3.97<br />
[100.7]<br />
0.98<br />
[25.0]<br />
"B"<br />
0.87<br />
[22.1]<br />
LENGTH<br />
8.70 [220.9] + STROKE<br />
10.06 [255.5] + STROKE<br />
5.70 [144.8] + STROKE<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"A"<br />
"B"<br />
1.37<br />
[34.8]<br />
"C"<br />
DIMENSION<br />
D<br />
0.87<br />
[22.1]<br />
"D"<br />
OPTION CODE<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
"C"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
1.37<br />
[34.8]<br />
1.36<br />
[34.5]<br />
1.12<br />
[28.5]<br />
Stroke<br />
MS6E<br />
MS6M<br />
1.36<br />
[34.5]<br />
1.10<br />
[28.0]<br />
0.43<br />
[11.0]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
1.12<br />
[28.5]<br />
Stroke<br />
1.10<br />
[28.0]<br />
SIZE<br />
5/16-18 UNC-2B x 0.33 Dp<br />
M8 x 1.25-6H x 8.4mm Dp<br />
R L<br />
TRUNNION DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 50mm BORE SIZE<br />
DIMENSION<br />
LENGTH<br />
A<br />
B<br />
C<br />
T<br />
2.24<br />
[56.9]<br />
SQ<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
• For AutoCAD<br />
T<br />
R L<br />
2.24<br />
[56.9]<br />
SQ<br />
® DXF<br />
drawings, go to our<br />
website, or call the factory<br />
for a diskette<br />
• For motor dimensions,<br />
go to pages A-66 to A-68<br />
• For rod-end dimensions,<br />
go to page A-65<br />
8.70 [220.9] + STROKE<br />
10.06 [255.5] + STROKE<br />
6.13 [155.8] + STROKE<br />
*
*<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC2 Rod End Dimensions<br />
Dimensions in [mm]<br />
FT1 Female Threads<br />
MT1 Male Threads<br />
0.68<br />
[17.2]<br />
FS2 Spherical<br />
FC2 Clevis with Pin<br />
1.25<br />
[31.75]<br />
HEX<br />
MT1 M M16x2.0<br />
MT1 E 5/8-18 UNF<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
0.47<br />
[12]<br />
1.00<br />
[25.4] FT1M M16x2.0 19 MM<br />
HEX FT1E 5/8-18 UNF 0.75<br />
1.26<br />
[32]<br />
Jam Nut/Washer<br />
1.00[25.4] HEX<br />
(MT1M Rod End)<br />
Jam Nut/Washer<br />
1.00 [25.4] HEX<br />
(MT1M Rod End)<br />
3.63 [92.2]<br />
(4.13 [10.5] MAX Extension)<br />
2.88<br />
[73.2]<br />
3.63 [92.2]<br />
(4.13 [10.5] MAX Extension)<br />
2.88<br />
[73.2]<br />
1.26<br />
[32]<br />
1.26<br />
[32]<br />
Ø1.38<br />
[35]<br />
Ø1.10<br />
[28]<br />
Ø0.6325/0-.6294 Bore<br />
[16.065/15.988]<br />
Ø0.630/0.625 PIN<br />
[16.00/15.89]<br />
1.50<br />
[38]<br />
1.26<br />
[32]<br />
0.63<br />
[16]<br />
0.83<br />
[21]<br />
A-65
TC2 Motor Specifications<br />
TC2-D Series Permanent magnet 2-pole, 24 volt DC motor<br />
Winding Data D motor<br />
Inductance 1.8 mH<br />
Resistance 1.0 Ω<br />
Torque Constant 8.8 oz-in/Amp<br />
Voltage Constant<br />
Torque<br />
6.5 V/krpm<br />
Continuous 39.6 oz-in (4.5 Amps)<br />
Peak 88 oz-in (10 Amps)<br />
Rotor Inertia 0.018 oz-in-sec2 Connections Inline Models – 2 leads, 6 inch [150 mm] length<br />
Parallel Models – Quick Disconnect: 3 contact receptacle in anodized or painted aluminum shell, includes 12 ft. [3.7 m]<br />
cable with molded plug. (Not available on inline models).<br />
Temperature 180°F [82°C] maximum allowable motor case temperature<br />
Actual motor case temperature is ambient, duty cycle, speed and load dependent. Refer to speed vs. thrust curves for<br />
system duty ratings.<br />
D Motor<br />
Parallel<br />
Inline<br />
A-66<br />
0.2500/0.2494<br />
[6.350/6.335]<br />
Shaft Cover*<br />
1.00<br />
[25.4]<br />
0.68<br />
[17.3]<br />
RIGHT<br />
4.77<br />
[121.2]<br />
4.26<br />
[108.2]<br />
* REAR SHAFT COVER PROVIDED<br />
ON MOTORS WITHOUT ENCODERS<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
RIGHT<br />
0.27<br />
[6.7]<br />
2.75<br />
[69.9]<br />
R<br />
3.14<br />
[79.8]<br />
2.24<br />
[56.9]<br />
SQ<br />
R<br />
T<br />
T<br />
L<br />
2.25<br />
[57.2]<br />
SQ<br />
5.67<br />
[144.0]<br />
L<br />
*
*<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC2 Motor Specifications<br />
TC2-S/P Series 1.8° Permanent Magnet Hybrid Step Motor<br />
Winding Data P22T and P22V S32T and S32V<br />
Inductance Series (T),63mH; Parallel (V), 16mH Series (T), 6.2mH; Parallel (V), 1.5mH<br />
Resistance Series (T), 14.8 Ω; Parallel (V), 3.7 Ω Series (T), 1.03 Ω; Parallel (V), 0.26 Ω<br />
Current Settings Parallel (V) at 120 VAC, 1.5 Amps Series (T) at 120 VAC, 2.8 Amps<br />
Series (T) at 240 VAC, 0.7 Amps Parallel (V) at 120 VAC or<br />
Series (T) at 240 VAC, 5.6 Amps<br />
Static Torque 200 oz-in max 300 oz-in max<br />
Rotor Inertia 3.81 x 10-4 oz-in-sec2 0.017 oz-in-sec 2<br />
Connections TC2-P22N: 8 leads, 12 ft. sheathed cable for inline mount.<br />
Temperature<br />
TC2-S32T, TC2-S32V, TC2-P22T, and TC2-P22V: 5 contact quick disconnect receptacle in<br />
anodized or painted aluminum shell, includes 12 ft [3.7 m] cable with molded plug.<br />
212°F [100°C] maximum allowable motor case temperature.<br />
Actual motor case temperature is ambient, duty cycle, speed and load dependent. Refer to speed vs. thrust curves for<br />
system duty ratings.<br />
P22/S32 Motor<br />
Parallel<br />
Inline<br />
Ø 3.40 [86.4]<br />
Max<br />
(S32)<br />
0.39 [9.9]<br />
(P22)<br />
0.85 [21.6]<br />
Ø 0.2500 [6.350]<br />
Ø 0.2494 [6.335]<br />
Ø 0.2500 [6.350]<br />
Ø 0.2495 [6.337]<br />
2.22 [56.4] Sq<br />
0.73 [18.5]<br />
Shaft Cover*<br />
(S32)<br />
5.40 [137.2]<br />
(P22)<br />
0.75 [19.1]<br />
3.10 [78.7]<br />
Ø 0.2500 [6.350]<br />
Ø 0.2495 [6.337]<br />
(S32)<br />
5.02 [127.5]<br />
0.75 [19.1] 3.09 [78.5]<br />
(P22)<br />
0.31 [7.9]<br />
Ø 0.23 [5.8]<br />
Ref<br />
0.27 [6.7]<br />
0.14 [3.6]<br />
S32 spacer<br />
2.22 [56.4] Sq<br />
0.73 [18.5]<br />
Ø 0.2500 [6.350]<br />
Ø 0.2494 [6.335]<br />
Ø3.40 [86.4]<br />
Max<br />
2X 4-40 UNC-2B X 0.10 DP<br />
Eq spaced as shown<br />
on a 1.812 DBC<br />
Shaft Cover*<br />
2.25 [57.2] Sq<br />
* Rear shaft cover provided on motors without encoders<br />
3.14 [79.8]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
T<br />
P22<br />
2.25 [57.2] Sq<br />
T and V versions<br />
1/2 - 14 NPS<br />
2.25 [57.2] Sq<br />
3.78 [96.0]<br />
2.25 [57.2] Sq<br />
3.40 [86.4]<br />
Max<br />
T<br />
R L<br />
R L<br />
5.67 [144.0] 6.14 [155.8]<br />
6.76 [171.7]<br />
5.76 [146.3]<br />
T<br />
R L<br />
T and V versions<br />
1/2 - 14 NPS<br />
S32<br />
3.40 [86.4]<br />
Max<br />
T<br />
P22 S32<br />
4.40 [111.8]<br />
R L<br />
A-67
TC2 Motor Specifications<br />
A-68<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC2-B Series Rare Earth Magnet Brushless Servo Motor with 2,000 Line Encoder and Commutation Sensors<br />
Winding Data B23<br />
Inductance 16 mH<br />
Resistance 10.6 Ω<br />
Torque Constant 57.6 oz-in/Amp<br />
Voltage Constant<br />
Torque<br />
45.5 V/krpm<br />
Continuous 144 oz-in (2.5 Amps)<br />
Peak 414 oz-in (7.2 Amps)<br />
Rotor Inertia 0.0019 oz-in-sec2 Connections MS-type connectors for motor winding and encoder on motor.<br />
Includes 12 ft. [3.7 m] cable with mating connector.<br />
Temperature 212°F [100°C] maximum allowed case temperature.<br />
Environmental IP65 Rating<br />
B23 Motor<br />
Parallel<br />
Inline<br />
2.00<br />
[50.8]<br />
7.05<br />
[179.1]<br />
MAX<br />
PT02E16-23P<br />
Mating Connector<br />
PT06E-16-23S(SR)<br />
7.95 [201.9] MAX<br />
(With Brake)<br />
7.95 [201.9] MAX<br />
(With Brake)<br />
7.05 [179.1]<br />
MAX<br />
PT02E16-23P<br />
Mating Connector<br />
PT06E-16-23S(SR)<br />
0.27<br />
[6.7]<br />
2.00<br />
[50.8]<br />
R<br />
R<br />
2.25<br />
[57.2]<br />
SQ<br />
3.14<br />
[79.8]<br />
T<br />
2.24<br />
[56.9]<br />
SQ<br />
T<br />
2.25<br />
[57.2]<br />
SQ<br />
L<br />
L<br />
6.06<br />
[153.9]<br />
*
Steps To Ordering A Complete TC2 System<br />
You are ready to specify a TC2 actuator model<br />
number after you have:<br />
a. completed and verified all necessary<br />
information on a Thomson Application Analysis<br />
Worksheet on A-6 to A-8.<br />
b. completed the steps in the TC Product<br />
Selection Guidelines<br />
c. select a control that is compatible with the<br />
motor.<br />
Your local Thomson Distributor and our<br />
Applications Engineering Department are<br />
available to help with your selection process.<br />
*<br />
1. Base Model Number<br />
Choose the model with sufficient speed and<br />
thrust with a comfortable safety margin.<br />
Refer to the TC2-D Speed vs. Thrust curves in<br />
this section.<br />
TC2-D actuators with gear or timing belt drive<br />
reductions have the motor mounted parallel<br />
to the lead screw. Inline models have the motor<br />
coupled directly to the lead screw with no<br />
reduction.<br />
Parallel Models<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
How To Order<br />
2. Stroke Length<br />
Nine standard lengths are available from 50 to<br />
750 mm. Custom lengths are also available.<br />
Consult your Thomson distributor or the factory<br />
for details.<br />
To maximize actuator life, the thrust tube should<br />
not impact the physical end-of-travel on either<br />
end. Extra travel length is necessary to decelerate<br />
the load to a stop when an end-of-travel<br />
limit switch is encountered. This extra travel<br />
distance depends on load and speed. For further<br />
information on this refer to the TC Selection<br />
Guidelines or the Engineering Section.<br />
3. Actuator Mounting<br />
Specify any one of these actuator mounting<br />
options. Dimensional drawings start on page<br />
A-59.<br />
Actuator base mount options -MS1,<br />
-MP2, -MP3, -MF2, and -MF3 cannot be ordered<br />
with inline models.<br />
1 2 3 4 5<br />
Stroke Actuator<br />
Base Model Length Mounting Rod End Options<br />
Electric Drive Screw<br />
Actuator Motor Ratio Pitch, Type (mm)<br />
TC2<br />
Parallel Models<br />
Ball Screw Acme Screw<br />
TC2-S32x-10-16B- TC2-P22x-10-16B- TC2-S32x-10-4A- TC2-P22x-10-4A-<br />
TC2-S32x-15-16B- TC2-P22x-15-16B- TC2-S32x-15-4A- TC2-P22x-15-4A-<br />
TC2-S32x-20-16B- TC2-P22x-20-16B- TC2-S32x-20-4A- TC2-P22x-20-4A-<br />
TC2-S32x-50-16B- TC2-P22x-50-16B- TC2-S32x-50-4A- TC2-P22x-50-4A-<br />
TC2-S32x-100-16B- TC2-P22x-100-16B- TC2-S32x-100-4A- TC2-P22x-100-4A-<br />
TC2-S32x-10-05B- TC2-P22x-10-05B- TC2-D-10-04A- TC2-B23-10-04A-<br />
TC2-S32x-15-05B- TC2-P22x-15-05B- TC2-D-15-04A- TC2-B23-15-04A-<br />
TC2-S32x-20-05B- TC2-P22x-20-05B- TC2-D-20-04A- TC2-B23-20-04A-<br />
TC2-S32x-50-05B- TC2-P22x-50-05B- TC2-D-50-04A- TC2-B23-50-04A-<br />
TC2-S32x-100-05B- TC2-P22x-100-05B- TC2-D-100-04A- TC2-B23-100-04A-<br />
TC2-D-10-16B- TC2-D-10-05B-<br />
TC2-D-15-16B- TC2-D-15-05B-<br />
TC2-D-20-16B- TC2-D-20-05B-<br />
TC2-D-50-16B- TC2-D-50-05B-<br />
TC2-D-100-16B- TC2-D-100-05B-<br />
TC2-B23-10-16B- TC2-B23-10-05B-<br />
TC2-B23-15-16B- TC2-B23-15-05B-<br />
TC2-B23-20-16B- TC2-B23-20-05B-<br />
TC2-B23-50-16B- TC2-B23-50-05B-<br />
TC2-B23-100-16B- TC2-B23-100-05B-<br />
Inline Models (Direct Drive)<br />
TC2-B23-10L-16B- TC2-P22x-10L-16B- TC2-P22x-10L-04A-<br />
TC2-B23-10L-05B- TC2-S32x-10L-05B- TC2-D-10L-16B-<br />
TC2-B23-10L-04A- TC2-P22x-10L-05B- TC2-D-10L-05B-<br />
TC2-S32x-10L-16B- TC2-S32x-10L-04A- TC2-D-10L-04A-<br />
x = T (Series) or V (Parallel) 50<br />
x = T (Series) or V (Parallel)<br />
Inline Models<br />
100<br />
150<br />
200<br />
250<br />
300<br />
450<br />
600<br />
750<br />
Custom<br />
Lengths<br />
Available<br />
No Charge<br />
-MF1 -MP2 -FT1M<br />
-MF2 -MS6M -FT1E<br />
-MF3 -MS6E -MT1M<br />
-MS1<br />
-MS2<br />
-MT4 -MT1E<br />
Additional Charge<br />
-MP3 -FC2 -BS<br />
-FS2 -EMK<br />
-L<br />
-LR<br />
-PB<br />
-BM<br />
* Available in metric; add M after designation.<br />
Example: MF1 becomes MF1M<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-69
How To Order<br />
3. Actuator Mounting (continued)<br />
MF1 Front Flange (Metric MF1M)<br />
MF2 Rear Flange (Metric MF2M)<br />
MF3 Both Flanges (Metric MF3M)<br />
MS1 Side End Angles<br />
MS2 Side Lugs<br />
MP2 Rear Clevis<br />
MS6M and MS6E Side Tapped Holes<br />
MT4 Trunnion<br />
A-70<br />
Pivot Mount Caution:<br />
When utilizing a pivot mounting option (MP2 or<br />
MT4) in conjunction with a pivot rod end (FS2<br />
or FC2), it is recommended that the actuator be<br />
extended only to 90–95% of its full stroke. This<br />
increases the system’s rigidity and extends the<br />
life of the guide bearings and rod seal.<br />
4. Rod Ends<br />
Thomson offers 4 rod end options for TC2 Series<br />
actuators.<br />
-FT1M or -FT1E Female Thread<br />
-MT1M or -MT1E Male Thread<br />
-FS2 Spherical Joint<br />
-FC2 Clevis<br />
5. Other Options<br />
See the Options and Accessories section for<br />
complete specifications.<br />
-BM Motor Holding Brake<br />
10 in-lb holding brake mounted on the B23<br />
motor<br />
-BS Holding Brake<br />
20 in-lb holding brake mounted on the rear lead<br />
screw shaft extension. Not available on inline<br />
models or with actuator base mount options<br />
(-MF2, -MF3, -MS1, -MP2, -MP3).<br />
-DB Dual Rod End Bearing<br />
Increases side load rating. Reduces actual stroke<br />
length by 1.5 inches.<br />
-EMK Encoder<br />
1000 line incremental encoder mounted on the<br />
rear shaft of the motor.<br />
-F Sub-Freezing Environment<br />
For operation to -20°F. Increases system<br />
backlash to 0.025 inches max.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
-H High Temperature<br />
Increases maximum actuator operating<br />
temperature to 180°F. Note: -F and -H are not<br />
compatible.<br />
-L Linear Potentiometer Output<br />
Linear potentiometer mounted inside the TC2<br />
actuator.<br />
-PB Protective Boot<br />
Protects the thrust tube from solid contaminants<br />
and prevents liquids from entering the actuator<br />
through the rod end bearing. Includes the -W<br />
option. (Not available with –MS1.)<br />
-W Water Resistant Option<br />
Provides protection from light moisture contact<br />
with actuator.<br />
6. Accessories<br />
Magnetic Position Sensors<br />
Position sensors are available for triggering stop,<br />
speed/direction change, or end-of-travel.<br />
To maximize actuator life, Thomson<br />
recommends the use of end-of-travel limit<br />
switches with all actuators.<br />
Either Reed or Hall Effect (NPN transistor)<br />
switches are compatible with Thomson controls.<br />
3m 4m<br />
Reed Leads Quick<br />
Normally open PSR-1 PSR-1Q<br />
Normally closed PSR-2 PSR-2Q<br />
Hall Effect<br />
Normally open, NPN PSN-1 PSN-1Q<br />
Normally closed, NPN PSN-2 PSN-2Q<br />
See page A-149 for more limit switch options,<br />
including quick-disconnect versions.<br />
*
*<br />
TC3 Series<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-71
TC3 Series<br />
A-72<br />
Overview<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The TC3 series is a robust linear motion package for moderate to<br />
heavy thrust loads ranging up to 7200 N [1620 lb] and travel up<br />
to 1000 mm [39.4 in]. Precision rolled ball screws are standard,<br />
yielding quiet operation, low backlash and high accuracy.<br />
(See the following pages for detailed specifications).<br />
TC3 Series electric actuators are available with brushless servo<br />
or step motors for compatibility with every motion control<br />
environment.<br />
Both ball screw and acme screw models provide a variety of speed<br />
and thrust capabilities. Ball screw models are used in applications<br />
that require higher speed and duty cycles. Acme screw models<br />
generally perform best in low duty cycle applications, and where<br />
load holding is required without a brake or in the case of electrical<br />
power loss. The life expectancy of a ball screw is generally better<br />
than an acme screw. Standard ball screws are 5 mm, 10 mm and 16<br />
mm lead, and acme screws are available in 4 mm lead.<br />
TC3 timing belt or gear reductions between the motor and lead<br />
screw allow selection of the best match between motor power and<br />
your linear speed and thrust range.<br />
Options<br />
Options include rotary encoders or linear potentiometers for<br />
position feedback, load-holding brakes, protective boots, and<br />
quick-disconnect cables. Thomson will also discuss unique<br />
modifications at your request.<br />
TC3-P Series TC3-B Series<br />
Motor Type 1.8° Hybrid Stepper Brushless Servo<br />
Thrust Load Capacity 7200 N [1620 lbs] 7200 N [1620 lbs]<br />
No Load Speed 800 mm/sec [31.5 in/sec] 1280 mm/sec [50.5 in/sec]<br />
Repeatability 0.013mm [±0.0005] 0.013mm [±0.0005]<br />
Compatible Controls Offered<br />
<br />
B8961, B8962<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Travel Lengths 50, 100, 150, 200, 250, 300, 450, 600, 750, 1000 mm.<br />
Custom strokes available in increments of 1 mm.<br />
Construction Materials<br />
Bearing & Drive Housing 6063 T6 aluminum, anodized<br />
Cylinder Body 6063 T6 aluminum, hard anodized with PTFE impregnation<br />
Mounting Plates 6061 T6 aluminum and cast aluminum plate, anodized<br />
Thrust Tube 300 Series Stainless Steel, 1/8 hard and ground<br />
Speed Reducer Options<br />
Belt/Pulley AT-5, polyurethane with steel tensile cords<br />
Gears Alloy steel, case hardened<br />
Transport Screw Options<br />
Ball screw/Ballnut Lead: 16 mm [0.630 in], 10 mm [0.394 in], or 5 mm [0.197 in]<br />
Heat treated carbon steel alloy<br />
Acme Screw/Nut Lead: 4 mm [0.157 in]<br />
Bronze acme drive nut; carbon steel alloy acme screw<br />
Thrust Bearings Angular contact, high thrust ball bearings<br />
Weight (approximate, without options)<br />
TC3-P32 kg = 8.5 + 0.008 x [mm stroke]; lb = 18.7 + 0.46 x [inches stroke]<br />
TC3-B23 kg = 6.2 + 0.008 x [mm stroke]; lb = 13.6 + 0.46 x [inches stroke]<br />
TC3-B32 kg = 8.7 + 0.008 x [mm stroke]; lb = 19.2 + 0.46 x [inches stroke]<br />
Motor<br />
Specifications/Dimensions See pages A-94 to A-97.<br />
*<br />
TC3 General Specifications<br />
Environmental Operation<br />
Temperature -30° to 70°C [-22° to 158°F]<br />
When operating below 2°C [35°F], vent tubing fitting must be installed. Consult the factory for more<br />
information.<br />
Moisture/Contaminants IP 54 rated: Polyurethane thrust tube wiper seal. Mating surfaces gasket sealed. Protected against dust and splashing<br />
water (non-corrosive, non-abrasive). Limited ingress permitted.<br />
Vent Tube Fitting: A vent tube fitting is included, which can be installed to permit the actuator to breathe from a<br />
non-contaminated area, or receive a positive pressure continuous purge (14-20kPa [2-3 psi]).<br />
PB Protective Boot (IP65) Option: An optional thrust tube boot prevents moisture and dry contaminants from bypassing<br />
the thrust tube wiper seal, providing IP65 protection when used with included vent tube fitting. The boot also prevents<br />
contaminant buildup on the thrust tube.<br />
Clean Room & Vacuum Applications: Thomson has designed special actuators for clean room and vacuum<br />
applications. Please consult the factory if your application requires special environmental compatibility.<br />
Maintenance The TC3 Series actuator design eliminates the need for most routine maintenance. Re-lubrication is required in high<br />
cycle applications. Acme screw models include a lube port and adapter for a standard grease gun. See the TC Series<br />
Operator’s Manual for replacement parts.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-73
TC3 General Specifications<br />
Ball screw<br />
Ball screw life is rated in inches of travel at a given load. The values in the chart to<br />
the right indicate the travel life where 90% of all units in a sample will continue to<br />
work, while 10% have failed. This is similar to the B10 rating of a roller bearing<br />
mechanism. Be sure to consider acceleration loads as well as thrust, gravity and<br />
friction loads.<br />
Acme Screw<br />
Usable life for an acme screw is defined as the length of travel completed before<br />
backlash (of lead screw/nut) exceeds 0.020" [0.5 mm].<br />
A travel life of 25km [1 million inches] under the maximum rated load can be used<br />
as a general approximation. However, since directly dependent on application<br />
conditions (load, duty cycle, move profiles, and environment), it is difficult to<br />
predict a statistical travel life.<br />
Thrust Tube Capacity<br />
Thrust Tube Torque Capacity<br />
Thrust tube does not rotate during operation. Maximum allowable torque during<br />
operation and installation is 7.5 N-m [67 lb-in]<br />
Thrust Tube Side Load Capacity<br />
Side Load (kg)<br />
30<br />
20<br />
10<br />
A-74<br />
0<br />
0<br />
50 mm<br />
100 mm<br />
TC3 Side Load Capacity vs. Extension<br />
200 mm<br />
300 mm<br />
450 mm<br />
600 mm<br />
200 400 600 800 1000<br />
Thrust Tube Extension [mm]<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0<br />
1<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
750 mm<br />
1000 mm<br />
TC3 Series Actuator Inertia<br />
Equations - Rotary Inertia (reflected to motor) = A + B* (stroke, in.) + C* (load, lb)<br />
TC3 Ball screw Life<br />
Load (lbs)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
EC2-05B TC3-05B<br />
Ballscrew<br />
EC2-16B TC3-16B<br />
Ballscrew<br />
Side Load Moment<br />
(in-lbs)<br />
Top or Side of<br />
Cylinder Housing<br />
Model Ratio Screw A (lb-in-s 2 ) B (lb-in-s 2 /in) C (lb-in-s 2 /lb)<br />
TC3-...-10-16B 1:1 16 x 16 1.188 E-03 1.176 E-05 2.604 E-05<br />
TC3-...-15-16B 1.5:1 7.435 E-04 5.228 E-06 1.157 E-05<br />
TC3-...-20-16B 2:1 4.779 E-04 2.765 E-06 6.121 E-06<br />
TC3-...-50-16B 5:1 2.280 E-04 4.635 E-07 1.026 E-06<br />
TC3-...-70-16B 7:1 1.975 E-04 2.401 E-07 5.314 E-07<br />
TC3-...-10-10B 1:1 20 x 10 1.199 E-03 1.874 E-05 1.017 E-05<br />
TC3-...-15-10B 1.5:1 7.487 E-04 8.328 E-06 4.521 E-06<br />
TC3-...-20-10B 2:1 4.806 E-04 4.405 E-06 2.391 E-06<br />
TC3-...-50-10B 5:1 2.285 E-04 7.384 E-07 4.008 E-07<br />
TC3-...-70-10B 7:1 1.977 E-04 3.824 E-07 2.076 E-07<br />
TC3-...-10-05B 1:1 20 x 5 1.199 E-03 1.874 E-05 1.017 E-05<br />
TC3-...-15-05B 1.5:1 7.487 E-04 8.328 E-06 4.521 E-06<br />
TC3-...-20-05B 2:1 4.806 E-04 4.405 E-06 2.391 E-06<br />
TC3-...-50-05B 5:1 2.278 E-04 6.953 E-07 1.002 E-07<br />
TC3-...-70-05B 7:1 1.973 E-04 3.601 E-07 5.189 E-08<br />
10 100<br />
Life (x 10^6 inches)<br />
Extend Distance<br />
(inches)<br />
Side Load (lbs)<br />
Sideplay<br />
Motor Inertia (lb-in-s 2 )<br />
P32 2.375 E-03<br />
B23 1.188 E-04<br />
B32 1.000 E-03<br />
1000<br />
Metric Conversions:<br />
1 mm = 0.03937 in<br />
1 kg = 2.205 lb<br />
1 lb-in-s 2 = 1129 kg-cm 2 = 1.152 kg-cm-s 2<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
16mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
889 35<br />
762 30<br />
635 25<br />
508 20<br />
381 15<br />
254 10<br />
127 5<br />
0<br />
0<br />
mm/s in/s<br />
635 25<br />
508<br />
381<br />
254<br />
127<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
178 7<br />
152 6<br />
127 5<br />
102 4<br />
76 3<br />
51 2<br />
25 1<br />
50<br />
222<br />
100<br />
445<br />
100%<br />
100%<br />
100<br />
890<br />
V (120)<br />
T (240)<br />
100%<br />
200<br />
890<br />
V (120)<br />
T (240)<br />
150 200 250<br />
667 890 1112<br />
Thrust<br />
V (120)<br />
T (240)<br />
300 400<br />
1334 1779<br />
Thrust<br />
*<br />
300<br />
1334<br />
500<br />
2224<br />
25km/1M" Life<br />
350<br />
1557<br />
600<br />
2669<br />
400 lbs<br />
1779 N<br />
700<br />
3114<br />
16mm lead ballscrew<br />
1280 1280 1280 866 530 318 216 127 Critical Speed (mm/sec)<br />
50 thru 100<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
lbs<br />
N<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
mm/s in/s<br />
114<br />
102<br />
4.5<br />
4.0<br />
25km/1M" Life<br />
89 3.5<br />
76<br />
64<br />
3.0<br />
2.5<br />
V (120)<br />
T (240)<br />
51 2.0<br />
38<br />
25<br />
1.5<br />
1.0<br />
100%<br />
13 0.5<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
n/a<br />
150<br />
n/a<br />
TC3-P <strong>Performance</strong> <strong>Curves</strong><br />
TC3-P32(T/V)-10-16B<br />
TC3-P32(T/V)-10L-16B TC3-P32(T/V)-10-16B: 1:1 Timing Belt, 16 mm/rev Ball screw<br />
TC3-H-10L-16B: 1:1 Inline Coupling, 16 mm/rev Ball screw<br />
Max. No-Load Accel. 3.92 m/s2 — 100% Duty Cycle — 60% Duty Cycle — 30% Duty Cycle<br />
[154 in/s2]<br />
TC3-P32(T/V)-15-16B<br />
TC3-P32(T/V)-50-16B<br />
TC3-P32(T/V)-70-16B<br />
• <strong>Performance</strong> using SmartStep TM Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability ±0.025 mm [±0.001 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-P32(T/V)-15-16B: 1.5:1 Timing Belt, 16 mm/rev Ball screw<br />
Max. No-Load Accel. 2.96 m/s 2 [117 in/s2]<br />
Repeatability ±0.025 mm [±0.001 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-P32(T/V)-50-16B: 5:1 Gears, 16 mm/rev Ball screw<br />
Max. No-Load Accel. 1.04 m/s 2 [41 in/s2]<br />
Repeatability ±0.025 mm [±0.001 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-P32(T/V)-70-16B: 7:1 Gears, 16 mm/rev Ball screw<br />
Max. No-Load Accel. 0.75 m/s 2 [30 in/s2]<br />
Repeatability ±0.25 mm [±0.001 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
200<br />
n/a<br />
300<br />
n/a<br />
450<br />
n/a<br />
600 750 1000 Stroke (mm)<br />
n/a 4900 2780 Column Load Limit (N)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-75
TC3-P <strong>Performance</strong> <strong>Curves</strong><br />
10mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
508 20<br />
406<br />
305<br />
203<br />
102<br />
A-76<br />
16<br />
12<br />
8<br />
4<br />
100%<br />
V (120)<br />
T (240)<br />
0<br />
0 100<br />
445<br />
200<br />
890<br />
300<br />
1334<br />
400<br />
1779<br />
500<br />
2224<br />
600<br />
2669<br />
700 lbs<br />
3114 N<br />
Thrust<br />
mm/s in/s<br />
356 14<br />
305 12<br />
254 10<br />
203 8<br />
152 6<br />
102<br />
51<br />
4<br />
2<br />
0<br />
0<br />
100%<br />
200<br />
890<br />
V (120)<br />
T (240)<br />
400 600<br />
1779 2669<br />
Thrust<br />
800<br />
3559<br />
1000 lbs<br />
4448 N<br />
mm/s in/s<br />
102 4.0<br />
89 3.5<br />
76 3.0<br />
64<br />
51<br />
2.5<br />
2.0<br />
V (120)<br />
T (240)<br />
38<br />
25<br />
1.5<br />
1.0<br />
100%<br />
13 0.5<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
mm/s in/s<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
10mm lead ballscrew<br />
533 533 533 533 398 239 212 96 Critical Speed (mm/sec)<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
300<br />
n/a<br />
450<br />
n/a<br />
600<br />
n/a<br />
750 1000 Stroke (mm)<br />
n/a 5340 Column Load Limit (N)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC3-P32(T/V)-10-10B<br />
TC3-P32(T/V)-10L-10B TC3-H-10-10B: 1:1 Timing Belt, 10 mm/rev Ball screw<br />
TC3-H-10L-10B: 1:1 Inline Coupling, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 2.40 m/s2 — 100% Duty Cycle —50% Duty Cycle<br />
[94 in/s2]<br />
TC3-P32(T/V)-15-10B<br />
TC3-P32(T/V)-50-10B<br />
TC3-P32(T/V)-70-10B<br />
100%<br />
V (120)<br />
T (240)<br />
• <strong>Performance</strong> using SmartStep TM Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability ±0.025 mm [±0.001 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-H-15-10B: 1.5:1 Timing Belt, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 1.83 m/s 2 [72 in/s2]<br />
Repeatability ±0.025 mm [±0.001 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-H-50-10B: 5:1 Gears, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 0.65 m/s 2 [26 in/s2]<br />
Repeatability ±0.025 mm [±0.001 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-H-70-10B: 7:1 Gears, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 0.47 m/s 2 [19 in/s2]<br />
Repeatability ±0.25 mm [±0.001 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
5mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
254 10<br />
203<br />
152<br />
102<br />
51<br />
8<br />
6<br />
4<br />
2<br />
100%<br />
TC3-P32(T/V)-10-05B<br />
TC3-P32(T/V)-10L-05B<br />
V (120)<br />
T (240)<br />
25km/1M" Life<br />
0<br />
0 200<br />
890<br />
400<br />
1779<br />
600<br />
2669<br />
800<br />
3559<br />
1000<br />
4448<br />
1200<br />
5338<br />
1400 lbs<br />
6227 N<br />
Thrust<br />
TC3-P32(T/V)-15-05B<br />
mm/s in/s<br />
178<br />
152<br />
7<br />
6<br />
25km/1M" Life<br />
127 5<br />
102 4<br />
76 3<br />
V (120)<br />
T (240)<br />
51<br />
25<br />
2<br />
1<br />
100%<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
TC3-P32(T/V)-50-05B<br />
mm/s in/s<br />
51 2.0<br />
41 1.6<br />
V (120)<br />
T (240)<br />
25km/1M" Life<br />
31 1.2<br />
20 0.8<br />
100%<br />
10 0.4<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
TC3-P32(T/V)-70-05B<br />
mm/s in/s<br />
41<br />
36<br />
1.6<br />
1.4<br />
25km/1M" Life<br />
31 1.2<br />
25<br />
20<br />
1.0<br />
0.8<br />
V (120)<br />
T (240)<br />
15<br />
10<br />
0.6<br />
0.4<br />
100%<br />
5 0.2<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
• <strong>Performance</strong> using SmartStep TM Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
*<br />
5mm lead ballscrew<br />
414 414 414<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
TC3-P <strong>Performance</strong> <strong>Curves</strong><br />
— 100% Duty Cycle —50% Duty Cycle<br />
TC3-P32(T/V)-10-05B: 1:1 Timing Belt, 5 mm/rev Ball screw<br />
TC3-P32(T/V)-10L-05B: 1:1 Inline Coupling, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 6.85 m/s 2 [270 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-P32(T/V)-15-05B: 1.5:1 Timing Belt, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 5.46 m/s 2 [215 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-P32(T/V)-50-05B: 5:1 Gears, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 2.11 m/s 2 [83 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-P32(T/V)-70-05B: 7:1 Gears, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 1.5 m/s 2 [59 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
200<br />
n/a<br />
310<br />
300<br />
n/a<br />
172<br />
450<br />
n/a<br />
103<br />
600<br />
n/a<br />
71 Critical Speed (mm/sec)<br />
750<br />
n/a<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
A-77
TC3-P <strong>Performance</strong> <strong>Curves</strong><br />
4mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
203 8<br />
178 7<br />
152 6<br />
127 5<br />
102 4<br />
76<br />
51<br />
3<br />
2<br />
50%<br />
25 1<br />
0<br />
0<br />
A-78<br />
100<br />
445<br />
V (120)<br />
T (240)<br />
200<br />
890<br />
300<br />
1334<br />
Thrust<br />
400<br />
1779<br />
500<br />
2224<br />
600 lbs<br />
2669 N<br />
mm/s in/s<br />
152 6<br />
127 5<br />
102 4<br />
76 3<br />
V (120)<br />
51 2<br />
T (240)<br />
50%<br />
25 1<br />
0<br />
0 100<br />
445<br />
200 300 400 500 600 700 800 900 lbs<br />
890 1334 1779 2224 2669 3114 3559 4003 N<br />
Thrust<br />
mm/s in/s<br />
41 1.6<br />
36 1.4<br />
31 1.2<br />
25<br />
20<br />
1.0<br />
0.8<br />
V (120)<br />
T (240)<br />
15<br />
10<br />
0.6<br />
0.4<br />
50%<br />
5 0.2<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
mm/s in/s<br />
30 1.2<br />
25 1.0<br />
20 0.8<br />
V (120)<br />
15 0.6<br />
T (240)<br />
10 0.4<br />
50%<br />
5 0.2<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 1800 lbs<br />
890 1779 2669 3559 4448 5338 6227 7117 8007 N<br />
Thrust<br />
4mm lead acme screw<br />
200 200 200 200 144<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
300<br />
n/a<br />
450<br />
n/a<br />
89<br />
n/a<br />
4650<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC3-P32(T/V)-10-04A<br />
TC3-P32(T/V)-10L-04A TC3-P32(T/V)-10-04A: 1:1 Timing Belt, 4 mm/rev Acme Screw<br />
TC3-P32(T/V)-10L-04A: 1:1 Inline Coupling, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 5.23 m/s2 — 50% Duty Cycle —30% Duty Cycle<br />
[206 in/s2]<br />
TC3-P32(T/V)-15-04A<br />
TC3-P32(T/V)-50-04A<br />
TC3-P32(T/V)-70-04A<br />
• <strong>Performance</strong> using SmartStep TM Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC3-P32(T/V)-15-04A: 1.5:1 Timing Belt, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 4.26 m/s 2 [168 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC3-P32(T/V)-50-04A: 5:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 1.68 m/s 2 [66 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
TC3-P32(T/V)-70-04A: 7:1 Gears, 4 mm/rev Acme Screw<br />
Max. No-Load Accel. 1.22 m/s 2 [48 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.40 mm [0.016 in]<br />
Lead Accuracy ±0.10 mm/300 mm [±0.004 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
61 33 Critical Speed (mm/sec)<br />
600 750 1000 Stroke (mm)<br />
n/a<br />
Column Load Limit (N)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
16mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1780 70<br />
1520 60<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
255 10<br />
0<br />
0<br />
mm/s in/s<br />
1270 50<br />
1020 40<br />
100%<br />
760 30<br />
510 20<br />
255 10<br />
255 10<br />
0<br />
0<br />
mm/s in/s<br />
1270 50<br />
1020 40<br />
760 30<br />
100%<br />
510 20<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
150<br />
125<br />
25<br />
6<br />
5<br />
1<br />
0<br />
0<br />
40<br />
180<br />
50<br />
220<br />
50<br />
220<br />
100<br />
76<br />
4<br />
3<br />
100%<br />
51 2<br />
mm/s in/s<br />
180 7<br />
150<br />
125<br />
25<br />
6<br />
5<br />
100 4<br />
76 3<br />
51 2<br />
1<br />
0<br />
0<br />
200<br />
890<br />
100<br />
440<br />
100<br />
440<br />
80<br />
335<br />
120<br />
530<br />
Thrust<br />
115 VAC<br />
230 VAC<br />
160<br />
710<br />
150 200 250 300<br />
670 890 1110 1330<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
150 200 250 300<br />
670 890 1110 1330<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
400<br />
1780<br />
600<br />
2669<br />
Thrust<br />
600<br />
2669<br />
Thrust<br />
800<br />
3559<br />
*<br />
200 240 lbs<br />
890 1070 N<br />
350 400 lbs<br />
1560 1780 N<br />
350 400 lbs<br />
1560 1780 N<br />
1000 1200 lbs<br />
4450 5340 N<br />
50 thru 100<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
TC3-B23(T/V)-10-16B<br />
TC3-B23(T/V)-10L-16B TC3-B23-10-16B: 1:1 Timing Belt, 16 mm/rev Ball screw<br />
TC3-B23-10L-16B: 1:1 Inline Coupling, 16 mm/rev Ball screw<br />
100%<br />
230 VAC<br />
Max. No-Load Accel. 33.03 m/s<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
16mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
255 10<br />
125<br />
A-80<br />
0<br />
0<br />
mm/s in/s<br />
760 30<br />
635 25<br />
510 20<br />
380 15<br />
255 10<br />
125<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
760 30<br />
635 25<br />
510 20<br />
380 15<br />
255 10<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
150 6<br />
125<br />
100<br />
76<br />
51<br />
25<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
150 6<br />
125<br />
100<br />
76<br />
51<br />
25<br />
5<br />
4<br />
3<br />
2<br />
1<br />
50<br />
220<br />
100<br />
440<br />
100<br />
440<br />
100<br />
440<br />
100%<br />
100%<br />
200<br />
890<br />
200<br />
890<br />
100%<br />
150 200<br />
670 890<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
230 VAC<br />
115 VAC<br />
300<br />
1330<br />
Thrust<br />
300<br />
1330<br />
Thrust<br />
250<br />
1110<br />
400<br />
1780<br />
400<br />
1780<br />
25km/1M’’LIFE<br />
230 VAC<br />
115 VAC<br />
200 400 600 800 1000 1200<br />
890 1780 2669 3559 4450 5340<br />
Thrust<br />
100%<br />
25km/1M’’LIFE<br />
230 VAC<br />
115 VAC<br />
300 350 lbs<br />
1330 1560N<br />
500 600 lbs<br />
2224 2669N<br />
500 600 lbs<br />
2224 2669N<br />
1400 1600lbs<br />
6230 7120N<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600lbs<br />
890 1780 2669 3559 4450 5340<br />
Thrust<br />
6230 7120N<br />
• <strong>Performance</strong> using B8961 Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
16mm lead ballscrew<br />
1280 1280 1280 866 530 318 216 127 Critical Speed (mm/sec)<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
300<br />
n/a<br />
450<br />
n/a<br />
600 750 1000 Stroke (mm)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC3-B32-10-16B<br />
TC3-B32-10L-16B TC3-B32-10-16B: 1:1 Timing Belt, 16 mm/rev Ball screw<br />
TC3-B32-10L-16B: 1:1 Inline Coupling, 16 mm/rev Ball screw<br />
Max. No-Load Accel. 27.36 m/s<br />
100%<br />
230 VAC<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
10mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1270 50<br />
1020 40<br />
760 30<br />
100%<br />
510 20<br />
255 10<br />
125<br />
0<br />
0<br />
mm/s in/s<br />
760 30<br />
635 25<br />
510 20<br />
100%<br />
380 15<br />
255 10<br />
125<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
760 30<br />
635 25<br />
510 20<br />
100%<br />
380 15<br />
255 10<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
125 5<br />
100<br />
76<br />
51<br />
25<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
125 5<br />
100<br />
76<br />
51<br />
25<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
50<br />
220<br />
100<br />
440<br />
100<br />
440<br />
200<br />
890<br />
200<br />
890<br />
100%<br />
100<br />
440<br />
230 VAC<br />
200<br />
890<br />
200<br />
890<br />
115 VAC<br />
150 200<br />
670 890<br />
Thrust<br />
115 VAC<br />
300 400<br />
1330 1780<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
300 400<br />
1330 1780<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
250<br />
1110<br />
500<br />
2224<br />
500<br />
2224<br />
*<br />
300 350 lbs<br />
1330 1560 N<br />
600 700 lbs<br />
2669 3144 N<br />
600 700 lbs<br />
2669 3144 N<br />
400 600 800 1000 1200 1400 1600 lbs<br />
1780 2669 3559 4450<br />
Thrust<br />
5340 6230 7120 N<br />
100%<br />
230 VAC<br />
115 VAC<br />
400 600 800 1000 1200 1400 1600 lbs<br />
1780 2669 3559 4450<br />
Thrust<br />
5340 6230 7120 N<br />
50 thru 100<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
TC3-B23-10-10B<br />
TC3-B23-10L-10B TC3-B23-10-10B: 1:1 Timing Belt, 10 mm/rev Ball screw<br />
TC3-B23-10L-10B: 1:1 Inline Coupling, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 19.39 m/s<br />
230 VAC<br />
2 — 100% Duty Cycle — Intermittent (
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
10mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
535 21<br />
455 18<br />
380 15<br />
305 12<br />
230<br />
150<br />
76<br />
230<br />
150<br />
76<br />
A-82<br />
9<br />
6<br />
3<br />
0<br />
0<br />
mm/s in/s<br />
455 18<br />
380 15<br />
305 12<br />
230<br />
150<br />
76<br />
9<br />
6<br />
3<br />
0<br />
0<br />
mm/s in/s<br />
455 18<br />
380 15<br />
305 12<br />
9<br />
6<br />
3<br />
0<br />
0<br />
mm/s in/s<br />
100 4.0<br />
89 3.5<br />
76 3.0<br />
Speed<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
100 4.0<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
100<br />
440<br />
200<br />
890<br />
200<br />
890<br />
TC3-B32-10-10B<br />
TC3-B32-10L-10B<br />
200<br />
890<br />
200<br />
890<br />
100%<br />
200<br />
890<br />
100%<br />
230 VAC<br />
100%<br />
115 VAC<br />
230 VAC<br />
115 VAC<br />
300<br />
1330<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
400 600<br />
1780 2669<br />
Thrust<br />
400 600<br />
1780 2669<br />
Thrust<br />
230 VAC<br />
100%<br />
115 VAC<br />
400<br />
1780<br />
TC3-B32-15-10B<br />
TC3-B32-20-10B<br />
TC3-B32-50-10B<br />
500 600 lbs<br />
2224 2664 N<br />
800 1000 lbs<br />
3559 4450 N<br />
800 1000 lbs<br />
3559 4450 N<br />
400 600 800 1000 1200 1400 1600 lbs<br />
1780 2669 3559 4450<br />
Thrust<br />
5340 6230 7120 N<br />
TC3-B32-70-10B<br />
230 VAC<br />
115 VAC<br />
100%<br />
400 600 800 1000 1200 1400 1600 lbs<br />
1780 2669 3559 4450<br />
Thrust<br />
5340 6230 7120 N<br />
• <strong>Performance</strong> using B8961 Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
— 100% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
5mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
610 24<br />
510 20<br />
405 16<br />
100%<br />
305 12<br />
205<br />
100<br />
230<br />
150<br />
76<br />
8<br />
4<br />
0<br />
0<br />
mm/s in/s<br />
380 15<br />
9<br />
6<br />
3<br />
0<br />
0<br />
100<br />
440<br />
305 12<br />
100%<br />
mm/s in/s<br />
380 15<br />
305 12<br />
230<br />
150<br />
76<br />
9<br />
6<br />
3<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
100%<br />
200<br />
890<br />
200<br />
890<br />
200<br />
890<br />
200<br />
890<br />
200<br />
890<br />
400<br />
1780<br />
400<br />
1780<br />
100%<br />
300 400<br />
1330 1780<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
700 800<br />
2669 3559<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
600 800<br />
2669 3559<br />
Thrust<br />
500<br />
2224<br />
1000<br />
4450<br />
25km/1M’’ Life<br />
1000<br />
4450<br />
25km/1M’’ Life<br />
*<br />
115 VAC<br />
600 700 lbs<br />
2669 3114 N<br />
1200 1400 lbs<br />
5340 6230 N<br />
1200 1400 lbs<br />
5340 6230 N<br />
230 VAC<br />
400 600 800 1000 1200 1400 1600 lbs<br />
1780 2669 3559 4450<br />
Thrust<br />
5340 3230 7120 N<br />
5mm lead ballscrew<br />
414 414 414<br />
50 thru 100<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
TC3-B23-10-05B<br />
TC3-B23-10L-05B TC3-B23-10-05B: 1:1 Timing Belt, 5 mm/rev Ball screw<br />
TC3-B23-10L-05B: 1:1 Inline Coupling, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 10.90 m/s<br />
230 VAC<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
Speed<br />
Speed<br />
Speed<br />
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
5mm Lead Ball screw Models<br />
Speed<br />
mm/s in/s<br />
305 12<br />
255 10<br />
205<br />
150<br />
100<br />
51<br />
A-84<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
230 9<br />
205 8<br />
180 7<br />
150 6<br />
125 5<br />
100 4<br />
76 3<br />
51 2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
230 9<br />
205 8<br />
180 7<br />
150 6<br />
125 5<br />
100 4<br />
76 3<br />
51 2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
51 2.0<br />
41 1.6<br />
30 1.2<br />
20 0.8<br />
10 0.4<br />
0<br />
0<br />
200<br />
890<br />
200<br />
890<br />
200<br />
890<br />
200<br />
890<br />
TC3-B32-10-05B<br />
TC3-B32-10L-05B<br />
100%<br />
100%<br />
400<br />
1780<br />
400<br />
1780<br />
400<br />
1780<br />
230 VAC<br />
115 VAC<br />
600<br />
2669<br />
Thrust<br />
230 VAC<br />
800<br />
3559<br />
TC3-B32-15-05B<br />
400<br />
1780<br />
25km/1M'' Life<br />
600 800 1000<br />
2669 3559 4450<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
600 800 1000<br />
2669 3559 4450<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
115 VAC<br />
1200<br />
5340<br />
TC3-B32-20-05B<br />
25km/1M'' Life<br />
100%<br />
600 800 1000<br />
2669 3559 4450<br />
Thrust<br />
1200<br />
5340<br />
TC3-B32-50-05B<br />
25km/1M'' Life<br />
25km/1M'' Life<br />
1000 1200 lbs<br />
4450 5340 N<br />
100%<br />
1200<br />
5340<br />
1400 1600 lbs<br />
6230 7126 N<br />
1400 1600 lbs<br />
6230 7126 N<br />
1400 1600 lbs<br />
6230 7126 N<br />
• <strong>Performance</strong> using B8961 Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC3-B32-10-05B: 1:1 Timing Belt, 5 mm/rev Ball screw<br />
TC3-B32-10L-05B: 1:1 Inline Coupling, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 8.84 m/s 2 [348 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-B32-15-05B: 1.5:1 Timing Belt, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 7.49 m/s 2 [295 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-B32-20-05B: 2:1 Timing Belt, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 6.66 m/s 2 [262 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC3-B32-50-05B: 5:1 Gears, 5 mm/rev Ball screw<br />
Max. No-Load Accel. 3.23 m/s 2 [127 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.25 mm [0.010 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
5mm lead ballscrew<br />
414 414 414<br />
50 thru 100<br />
n/a<br />
— 100% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
4mm Lead Acme Screw Models<br />
mm/s in/s<br />
205 8<br />
180<br />
150<br />
7<br />
6<br />
50%<br />
Speed<br />
Speed<br />
Speed<br />
125 5<br />
100 4<br />
76 3<br />
51 2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
150 6<br />
125<br />
100<br />
76<br />
51<br />
25<br />
125<br />
100<br />
76<br />
51<br />
25<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
150 6<br />
Speed<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
50%<br />
50%<br />
mm/s in/s<br />
41 1.6<br />
36 1.4<br />
30 1.2<br />
25 1.0<br />
50%<br />
20 0.8<br />
mm/s in/s<br />
41 1.6<br />
36 1.4<br />
30 1.2<br />
25 1.0<br />
20 0.8<br />
50%<br />
15 0.6<br />
Speed<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
TC3-B23-10-04A<br />
TC3-B23-10L-04A<br />
50<br />
220<br />
100<br />
440<br />
100<br />
440<br />
100<br />
440<br />
200<br />
890<br />
200<br />
890<br />
230 VAC<br />
115 VAC<br />
230 VAC<br />
115 VAC<br />
230 VAC<br />
115 VAC<br />
230 VAC<br />
115 VAC<br />
150<br />
670<br />
Thrust<br />
300<br />
1330<br />
Thrust<br />
300<br />
1330<br />
Thrust<br />
200<br />
890<br />
TC3-B23-15-04A<br />
400<br />
1780<br />
TC3-B23-20-04A<br />
400<br />
1780<br />
TC3-B23-50-04A<br />
200 400 600 800 1000 1200<br />
890 1780 2669 3559 4450 5340<br />
Thrust<br />
TC3-B23-70-04A<br />
115 VAC<br />
230 VAC<br />
200 400 600 800 1000 1200<br />
890 1780 2669 3559 4450 5340<br />
Thrust<br />
*<br />
250 300 lbs<br />
1110 1330 N<br />
500 600 lbs<br />
2224 2669 N<br />
500 600 lbs<br />
2224 2669 N<br />
1400 1600 lbs<br />
6230 7120 N<br />
1400 1600 lbs<br />
6230 7120 N<br />
• <strong>Performance</strong> using B8961 Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
— 50% Duty Cycle — 30% Duty Cycle —10% Duty Cycle — Intermittent (
Speed<br />
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
4mm Lead Acme Screw Models<br />
mm/s in/s<br />
205 8<br />
180 7<br />
150 6<br />
125 5<br />
Speed<br />
Speed<br />
Speed<br />
100 4<br />
76 3<br />
51 2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
150 6<br />
125<br />
100<br />
76<br />
51<br />
25 1<br />
0<br />
0<br />
125<br />
100<br />
76<br />
51<br />
A-86<br />
5<br />
4<br />
3<br />
2<br />
mm/s in/s<br />
150 6<br />
5<br />
4<br />
3<br />
2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
41 1.6<br />
50%<br />
10%<br />
30%<br />
230 VAC<br />
115 VAC<br />
50 100 150 200 250 300 350 400 450 500 lbs<br />
220 440 670 890 11101330156017802000<br />
2224 N<br />
Thrust<br />
50%<br />
230 VAC<br />
115 VAC<br />
200<br />
890<br />
50%<br />
200<br />
890<br />
230 VAC<br />
TC3-B32-10-04A<br />
TC3-B32-10L-04A<br />
TC3-B32-15-04A<br />
10%<br />
30%<br />
230 VAC<br />
115 VAC<br />
400 600<br />
1780 2669<br />
Thrust<br />
TC3-B32-20-04A<br />
10%<br />
30%<br />
400 600<br />
1780 2669<br />
Thrust<br />
TC3-B32-50-04A<br />
10%<br />
800 1000 lbs<br />
3559 4450 N<br />
800 1000 lbs<br />
3559 4450 N<br />
36 1.4<br />
30 1.2<br />
30%<br />
25 1.0<br />
20 0.8<br />
115 VAC<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
50%<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 lbs<br />
890 1780 2669 3559 4450 5340<br />
Thrust<br />
6230 7120 N<br />
Speed<br />
mm/s in/s<br />
41 1.6<br />
36 1.4<br />
30 1.2<br />
25 1.0<br />
230 VAC<br />
TC3-B32-70-04A<br />
30% 10%<br />
20 0.8<br />
15 0.6 115 VAC<br />
10 0.4<br />
5 0.2<br />
50%<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 lbs<br />
890 1780 2669 3559 4450 5340<br />
Thrust<br />
6230 7120 N<br />
• <strong>Performance</strong> using B8961 Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
— 50% Duty Cycle — 30% Duty Cycle —10% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MF1 Front Flange<br />
Parallel<br />
6.68<br />
[169.7]<br />
1.37<br />
[34.8]<br />
3.45/3.53*<br />
[87.6/89.7]<br />
1.62<br />
[41.1]<br />
1.94<br />
[49.3]<br />
3.71<br />
[94.2]<br />
MF2 Rear Flange<br />
Parallel<br />
6.68<br />
[169.7]<br />
3.45/3.53*<br />
[87.6/89.7]<br />
1.62<br />
[41.1]<br />
1.94<br />
[49.3]<br />
4.21<br />
[106.9]<br />
0.50<br />
[12.7]<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"A"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
*<br />
RIGHT<br />
"B"<br />
RIGHT<br />
"A"<br />
BOTTOM<br />
"B" Stroke<br />
BOTTOM<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.74<br />
[69.6]<br />
SQ<br />
2.74<br />
[69.6]<br />
SQ<br />
0.50<br />
[12.7]<br />
0.98<br />
[25.0]<br />
1.48<br />
[37.7]<br />
1.37<br />
[34.8]<br />
Stroke<br />
1.38<br />
[35.0]<br />
Ø0.35<br />
[9.0]<br />
4x<br />
1.38<br />
[35.0]<br />
R<br />
3.76<br />
[95.5]<br />
T<br />
R L<br />
3.76<br />
[95.5]<br />
T<br />
3.94<br />
[100.0]<br />
5.00<br />
[127.0]<br />
3.94<br />
[100.0]<br />
5.00<br />
[127.0]<br />
TC3 Dimensions<br />
1.97<br />
[50.0]<br />
2.72<br />
[69.1]<br />
FLANGE DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 63mm BORE SIZE<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 9.70 [246.3] + STROKE<br />
B RETRACT LENGTH 10.67 [271.1] + STROKE<br />
1.97<br />
[50.0]<br />
2.72<br />
[69.1]<br />
FLANGE DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 63mm BORE SIZE<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 9.70 [246.3] + STROKE<br />
B RETRACT LENGTH 11.19 [284.3] + STROKE<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
L<br />
Ø0.35<br />
[9.0]<br />
4x<br />
A-87<br />
LINEAR ACTUATORS
TC3 Dimensions<br />
MF3 Both Front and Rear Flange<br />
Parallel<br />
5.80<br />
[147.3]<br />
2.94<br />
[74.7]<br />
A-88<br />
3.87<br />
[98.3]<br />
0.38<br />
[9.5]<br />
1.64<br />
[41.7]<br />
RIGHT<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
BOTTOM<br />
"A"<br />
"B"<br />
1.37<br />
[34.8]<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.98<br />
[25.0]<br />
2.24<br />
[56.9]<br />
SQ<br />
0.38<br />
[9.5]<br />
1.25<br />
[31.8]<br />
Stroke<br />
1.10<br />
[28.0]<br />
Ø0.35<br />
[9.0]<br />
4x<br />
R<br />
FLANGE DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 50mm BORE SIZE<br />
A<br />
B<br />
3.14<br />
[79.8]<br />
T<br />
3.54<br />
[90.0]<br />
4.50<br />
[114.3]<br />
DIMENSION<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
L<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1.77<br />
[45.0]<br />
2.50<br />
[63.5]<br />
LENGTH<br />
8.98 [228.1] + STROKE<br />
9.96 [253.0] + STROKE<br />
MP2 Clevis Mount / MP3 Clevis Mount with Pivot Base and Pin<br />
Parallel<br />
2.73**<br />
[69.3]<br />
+ 0.024<br />
1.575<br />
- 0.000<br />
+ 0.62]<br />
[40.0<br />
- 0.00]<br />
1.94<br />
[49.3]<br />
0.60<br />
[15.2]<br />
Ø0.6280/0.6295<br />
[15.951/15.989]<br />
4.09<br />
[103.9]<br />
0.86<br />
[21.8]<br />
"B"<br />
"A"<br />
TOP<br />
RIGHT<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
1.48<br />
[37.7]<br />
1.37<br />
[34.8]<br />
3.45/3.53*<br />
[87.6/89.7]<br />
1.62<br />
[41.1]<br />
PIVOT BASE (MP3 only)<br />
3.76<br />
[95.5]<br />
T<br />
R L<br />
NOTE:<br />
• Order MP3 to specify complete mounting kit, including actuator clevis, pin and pivot base<br />
• Order MP2 to omit the pivot base<br />
Stroke<br />
1.38<br />
[35.0]<br />
Ø0.26 [6.5] Thru<br />
on a Ø2.99 [76.0] B.C.<br />
2.74<br />
[69.6]<br />
SQ<br />
2.73<br />
[69.3]<br />
1.24<br />
SQ 0.38<br />
[31.5]<br />
[9.5]<br />
6.68<br />
[169.7]<br />
CLEVIS DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 63mm BORE SIZE EXCEPT AS INDICATED<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
DIMENSION NOT ISO 6431 FOR 63mm BORE SIZE<br />
**<br />
A<br />
B<br />
80° MAX<br />
Pivot Angle<br />
DIMENSION<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the<br />
factory for a diskette<br />
• For motor dimensions,<br />
go to pages A-95 to A-97<br />
• For rod-end dimensions,<br />
go to page A93<br />
LENGTH<br />
9.55 [242.7] + STROKE<br />
11.91 [302.6] + STROKE<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MS1 Side End Angles<br />
Parallel<br />
7.18<br />
[182.4]<br />
1.77<br />
[45.0]<br />
2x<br />
3.45/3.53*<br />
[87.6/89.7]<br />
0.50<br />
[12.7]<br />
0.55<br />
[14.0]<br />
2.36<br />
[60.0]<br />
2x<br />
MS2 Side Lugs<br />
Parallel<br />
6.68<br />
[169.7]<br />
1.62<br />
[41.1]<br />
Ø0.43<br />
[11.0]<br />
4x<br />
1.94<br />
[49.3]<br />
3.45/3.53<br />
[87.6/89.7] *<br />
4.09<br />
[103.9]<br />
1.94<br />
[49.3]<br />
3.71<br />
[94.2]<br />
*<br />
"B"<br />
"A"<br />
0.98<br />
[25.0]<br />
TOP<br />
RIGHT<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"A"<br />
RIGHT<br />
"B"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
BOTTOM<br />
"C"<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.74<br />
[69.6]<br />
SQ<br />
0.36<br />
[9.1]<br />
8x<br />
1.10<br />
[28.0]<br />
0.38<br />
[9.7]<br />
0.98<br />
[25.0]<br />
1.48<br />
[37.7]<br />
Stroke<br />
3.24<br />
[82.3]<br />
0.55<br />
[14.0]<br />
0.49<br />
[12.5]<br />
Ø0.43<br />
[11.0]<br />
4x<br />
0.38<br />
[9.7]<br />
Stroke<br />
1.38<br />
[35.0]<br />
1.87<br />
[47.5]<br />
1.62<br />
[41.1]<br />
0.50<br />
[12.7]<br />
R<br />
2.74<br />
[69.6]<br />
SQ<br />
1.38<br />
[35.0]<br />
1.87<br />
[47.5]<br />
3.76<br />
[95.5]<br />
T<br />
2.74<br />
[69.6]<br />
3.76<br />
[95.5]<br />
T<br />
TC3 Dimensions<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
R<br />
A<br />
B<br />
C<br />
L<br />
3.94<br />
[100.0]<br />
5.00<br />
[127.0]<br />
DIMENSION<br />
L<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
DIMENSION<br />
LENGTH<br />
A MOUNTING LENGTH 12.81 [325.4] + STROKE<br />
B RETRACT LENGTH 12.48 [317.1] + STROKE<br />
* Actual Distance Determined by Drive Ratio<br />
LENGTH<br />
9.19 [233.4] + STROKE<br />
10.67 [271.1] + STROKE<br />
6.25 [158.8] + STROKE<br />
A-89<br />
LINEAR ACTUATORS
TC3 Dimensions<br />
MS6 Side Tapped Holes<br />
Parallel<br />
6.68<br />
[169.7]<br />
3.45/3.53*<br />
[87.6/89.7]<br />
1.18<br />
[30.0]<br />
1.62<br />
[41.1]<br />
MT4 Trunnion<br />
Parallel<br />
A-90<br />
6.68<br />
[169.7]<br />
3.45/3.53*<br />
[87.6/89.7]<br />
5.10<br />
[129.6]<br />
3.54<br />
[90.0]<br />
3.71<br />
[94.2]<br />
1.94<br />
[49.3]<br />
0.99<br />
[25.1]<br />
"A"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
RIGHT<br />
"B"<br />
BOTTOM<br />
"C"<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
DIMENSION<br />
LENGTH<br />
0.98<br />
[25.0]<br />
DIMENSION<br />
1.48<br />
[37.7]<br />
0.49<br />
[12.5]<br />
1.37<br />
[34.8]<br />
Stroke<br />
OPTION CODE<br />
1.38<br />
[35.0]<br />
A<br />
B<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
9.19 [233.4] + STROKE<br />
10.67 [271.1] + STROKE<br />
D<br />
MS6E<br />
MS6M<br />
3/8-16 UNC-2B x 0.40 Dp<br />
M10 x 1.5-6H x 10.2mm Dp<br />
C MOUNTING LENGTH 6.25 [158.8] + STROKE<br />
1.94<br />
[49.3]<br />
3.71<br />
[94.2]<br />
"A"<br />
Ø0.984<br />
[25.0]<br />
Ø0.7838/0.7858<br />
[19.91/19.96]<br />
RIGHT<br />
"B"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"C"<br />
BOTTOM<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
1.62<br />
[41.1]<br />
1.48<br />
[37.7]<br />
"D"<br />
1.37<br />
[34.8]<br />
Stroke<br />
1.38<br />
[35.0]<br />
1.52<br />
[38.6]<br />
R<br />
SIZE<br />
R<br />
3.76<br />
[95.5]<br />
T<br />
2.74<br />
[69.6]<br />
SQ<br />
3.76<br />
[95.5]<br />
T<br />
2.74<br />
[69.6]<br />
SQ<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
L<br />
L<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the<br />
factory for a diskette<br />
• For motor dimensions,<br />
go to pages A-95 to A-97<br />
• For rod-end dimensions,<br />
go to page A93<br />
TRUNNION DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 63mm BORE SIZE<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 9.19 [233.4] + STROKE<br />
B RETRACT LENGTH 10.67 [271.1] + STROKE<br />
C MOUNTING LENGTH 6.74 [171.2] + STROKE<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MF1 Front Flange<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
MS2 Side Lugs<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
4.78<br />
[121.3]<br />
4.78<br />
[121.3]<br />
*<br />
"A"<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
"B"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
0.98<br />
[25.0]<br />
"A"<br />
"B"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"C"<br />
0.98<br />
[25.0]<br />
0.50<br />
[12.7]<br />
1.62 [41.1]<br />
2.74<br />
[69.6]<br />
SQ<br />
1.62<br />
[41.1]<br />
0.98<br />
[25.0]<br />
1.37<br />
[34.8]<br />
Stroke<br />
1.48<br />
[37.7]<br />
Ø0.43<br />
[11.0]<br />
4x<br />
0.49<br />
[12.5]<br />
1.38<br />
[35.0]<br />
Stroke<br />
0.50<br />
[12.7]<br />
1.87<br />
[47.5]<br />
1.38<br />
[35.0]<br />
Ø0.35<br />
[9.0]<br />
4x<br />
T<br />
R L<br />
3.94<br />
[100.0]<br />
5.00<br />
[127.0]<br />
2.74<br />
[69.6]<br />
SQ<br />
T<br />
R L<br />
3.94<br />
[100.0]<br />
5.00<br />
[127.0]<br />
TC3 Dimensions<br />
1.97<br />
[50.0]<br />
FLANGE DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 63mm BORE SIZE<br />
DIMENSION LENGTH<br />
A CYLINDER LENGTH<br />
B RETRACT LENGTH<br />
2.72<br />
[69.1]<br />
DIMENSION<br />
A CYLINDER LENGTH<br />
B RETRACT LENGTH<br />
C MOUNTING LENGTH<br />
10.76 [273.4] + STROKE<br />
11.74 [298.3] + STROKE<br />
LENGTH<br />
10.25 [260.5] + STROKE<br />
11.74 [298.1] + STROKE<br />
6.25 [158.8] + STROKE<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-91<br />
LINEAR ACTUATORS
TC3 Dimensions<br />
MS6 Side Tapped Holes<br />
Inline<br />
MT4 Trunnion<br />
Inline<br />
A-92<br />
RIGHT<br />
BOTTOM<br />
RIGHT<br />
BOTTOM<br />
5.10<br />
[129.6]<br />
3.54<br />
[90.0]<br />
4.78<br />
[121.3]<br />
4.78<br />
[121.3]<br />
1.18<br />
[30.0]<br />
Ø0.984<br />
[25.0]<br />
Ø0.7838/0.7858<br />
[19.91/19.96]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
"A"<br />
"B"<br />
"C"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
0.99<br />
[25.1]<br />
DIMENSION<br />
LENGTH DIMENSION OPTION CODE<br />
A<br />
B<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
10.25 [260.5] + STROKE<br />
11.74 [298.1] + STROKE<br />
D<br />
MS6E<br />
MS6M<br />
C MOUNTING LENGTH 6.25 [158.8] + STROKE<br />
"A"<br />
"B"<br />
Breather 1/8 NPT<br />
0.44 [11.1] HEX<br />
"C"<br />
1.62<br />
[41.1]<br />
0.98<br />
[25.0]<br />
1.62<br />
[41.1]<br />
1.48<br />
[37.7]<br />
1.48<br />
[37.7]<br />
1.37<br />
[34.8]<br />
"D"<br />
Stroke<br />
0.49<br />
[12.5]<br />
1.37<br />
[34.8]<br />
Stroke<br />
1.38<br />
[35.0]<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1.38<br />
[35.0]<br />
SIZE<br />
3/8-16 UNC-2B x 0.40 Dp<br />
M10 x 1.5-6H x 10.2mm Dp<br />
R L<br />
2.74<br />
[69.6]<br />
SQ<br />
TRUNNION DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 63mm BORE SIZE<br />
A<br />
T<br />
B<br />
C<br />
R<br />
DIMENSION<br />
T<br />
2.74<br />
[69.6]<br />
SQ<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
L<br />
LENGTH<br />
10.25 [260.5] + STROKE<br />
11.74 [298.1] + STROKE<br />
6.74 [171.2] + STROKE<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
Dimensions in [mm]<br />
FT1 Female Threads<br />
MT1 Male Threads<br />
0.68<br />
[17.2]<br />
FS2 Spherical<br />
FC2 Clevis with Pin<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC3 Rod Dimensions<br />
1.25<br />
[31.75]<br />
HEX<br />
MT1 M M16x2.0<br />
MT1 E 5/8-18 UNF<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
0.47<br />
[12]<br />
1.00<br />
[25.4] FT1M M16x2.0 19 MM<br />
HEX FT1E 5/8-18 UNF 0.75<br />
1.26<br />
[32]<br />
Jam Nut/Washer<br />
1.00[25.4] HEX<br />
(MT1M Rod End)<br />
Jam Nut/Washer<br />
1.00 [25.4] HEX<br />
(MT1M Rod End)<br />
3.63 [92.2]<br />
(4.13 [10.5] MAX Extension)<br />
2.88<br />
[73.2]<br />
3.63 [92.2]<br />
(4.13 [10.5] MAX Extension)<br />
2.88<br />
[73.2]<br />
1.26<br />
[32]<br />
1.26<br />
[32]<br />
Ø1.38<br />
[35]<br />
Ø0.630/0.625 PIN<br />
[16.00/15.89]<br />
Ø1.10<br />
[28]<br />
Ø0.6325/0-.6294 Bore<br />
[16.065/15.988]<br />
1.50<br />
[38]<br />
1.26<br />
[32]<br />
0.63<br />
[16]<br />
0.83<br />
[21]<br />
A-93<br />
LINEAR ACTUATORS
TC3 Motor Specifications<br />
A-94<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC3-P32 Series 1.8° Permanent Magnet Hybrid Step Motor<br />
Winding Data P32T and P32V<br />
Inductance Series (T), 120mH; Parallel (V), 30mH<br />
Resistance Series (T), 8.4 Ω; Parallel (V), 1.8 Ω<br />
Current Settings Parallel (V) at 120 VAC, 3.3 Amps<br />
Series (T) at 240 VAC, 1.6 Amps<br />
Static Torque 900 oz-in max<br />
Rotor Inertia 0.038 oz-in-sec2<br />
Connections TC3-P32T, TC3-P32V: 5 contact quick disconnect receptacle in anodized or painted aluminum shell, includes 12 ft<br />
[3.7 m] cable with molded plug.<br />
Temperature 212°F [100°C] maximum allowable motor case temperature.<br />
Actual motor case temperature is ambient, duty cycle, speed and load dependent. Refer to speed vs. thrust curves for<br />
system duty ratings.<br />
P32 Motor<br />
Parallel<br />
Inline<br />
4.28<br />
[108.7]<br />
MAX<br />
P32:<br />
5.98 [151.9]<br />
MAX<br />
0.50<br />
[12.7]<br />
P32:<br />
5.98 [151.9]<br />
MAX<br />
"T" & "V" Versions<br />
1/2-14 NPS<br />
"T" & "V" Versions<br />
1/2-14 NPS<br />
P32<br />
T<br />
R L<br />
R<br />
3.63<br />
[92.2]<br />
SQ<br />
P32<br />
T<br />
4.25<br />
[108.0]<br />
SQ 3.63<br />
[92.2]<br />
SQ<br />
8.70<br />
[221.0]<br />
4.70<br />
L [119.6]<br />
MAX<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC3 Motor Specifications<br />
TC3-B23 Series Rare Earth Magnet Brushless Servo Motor with 2,000 Line Encoder and Commutation Sensors<br />
Winding Data B23<br />
Inductance 16 mH<br />
Resistance 10.6 Ω<br />
Torque Constant 57.6 oz-in/Amp<br />
Voltage Constant<br />
Torque<br />
45.5 V/krpm<br />
Continuous 144 oz-in (2.5 Amps)<br />
Peak 414 oz-in (7.2 Amps)<br />
Rotor Inertia 0.0019 oz-in-sec2<br />
Connections MS-type connectors for motor winding and encoder on motor.<br />
Includes 12 ft. [3.7 m] cable with mating connector.<br />
Temperature 212°F [100°C] maximum allowed case temperature.<br />
Environmental IP65 Rating<br />
B23 Motor<br />
Parallel<br />
Inline<br />
2.00<br />
[50.8]<br />
MAX<br />
7.05<br />
[179.1]<br />
MAX<br />
PT02E16-23P<br />
Mating Connector<br />
PT06E-16-23S(SR)<br />
7.95<br />
[201.9]<br />
Max (With Brake)<br />
7.95 [201.9]<br />
MAX (With Brake)<br />
7.05<br />
[179.1]<br />
MAX<br />
PT02E16-23P<br />
Mating Connector<br />
PT06E-16-23S(SR)<br />
0.27<br />
[6.7]<br />
2.00<br />
[50.8]<br />
MAX<br />
2.25<br />
57.2]<br />
SQ<br />
3.76<br />
[95.5]<br />
Ref<br />
2.74<br />
[69.6]<br />
SQ<br />
T<br />
R L<br />
6.90<br />
[175.3]<br />
MAX<br />
T<br />
R L<br />
2.74<br />
[69.6]<br />
SQ<br />
3.37<br />
[85.6]<br />
Max<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
Page A-95
TC3 Motor Specifications<br />
A-96<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC3-B32 Series Rare Earth Magnet Brushless Servo Motor with 2,000 Line Encoder and Commutation Sensors<br />
Winding Data B32<br />
Inductance 9.8 mH<br />
Resistance 3.4<br />
Torque Constant 99.2 oz-in/Amp<br />
Voltage Constant<br />
Torque<br />
45.5 V/krpm<br />
Continuous 476 oz-in (2.5 Amps)<br />
Peak 992 oz-in (7.2 Amps)<br />
Rotor Inertia 0.016 oz-in-sec2<br />
Connections MS-type connectors for motor winding and encoder on motor.<br />
Includes 12 ft. [3.7 m] cable with mating connector.<br />
Temperature 212°F [100°C] maximum allowed case temperature.<br />
Environmental IP65 Rating<br />
B32 Motor<br />
Parallel<br />
Inline<br />
PT02E14-18P<br />
Mating Connector<br />
PT06E-14-18S(SR)<br />
PT02E14-18P<br />
Mating Connector<br />
PT06E-14-18S(SR)<br />
10.24 [260.0] MAX<br />
(With Brake)<br />
8.74<br />
[222.0] MAX<br />
0.15/0.28*<br />
[3.7/7.1]<br />
0.41<br />
[10.4]<br />
10.24 [260.0] MAX<br />
(with Brake)<br />
8.74<br />
PT02E14-5P [222.0] MAX<br />
Mating Connector<br />
PT06E-14-5S(SR)<br />
0.15<br />
[3.7]<br />
(Spacer)<br />
PT02E14-18P<br />
Mating Connector<br />
PT06E-14-18S(SR)<br />
* ACTUAL DISTANCE DETERMINED BY DRIVE RATIO<br />
2.74<br />
[69.6]<br />
SQ<br />
3.40<br />
[86.4]<br />
SQ<br />
R<br />
3.76<br />
[95.5]<br />
T<br />
R L<br />
T<br />
2.74<br />
[69.6]<br />
SQ<br />
7.40<br />
[188.0]<br />
MAX<br />
L<br />
4.20<br />
[106.7]<br />
MAX<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Steps To Ordering A Complete TC3 System<br />
You are ready to specify a TC3 actuator model<br />
number after you have:<br />
a. completed and verified all necessary<br />
information on a Thomson Application Analysis<br />
Worksheet on A-6 to A-8.<br />
b. completed the steps in the TC Product<br />
Selection Guidelines.<br />
c. select a control that is compatible with the<br />
motor.<br />
Your local Thomson Distributor and our<br />
Applications Engineering Department are<br />
available to help with your selection process.<br />
*<br />
1. Base Model Number<br />
Choose the model with sufficient speed and<br />
thrust with a comfortable safety margin.<br />
Refer to the TC3 Speed vs. Thrust curves<br />
in this section.<br />
TC3 actuators with gear or timing belt drive<br />
reductions have the motor mounted parallel<br />
to the lead screw. Inline models have the motor<br />
coupled directly to the lead screw with no<br />
reduction.<br />
How To Order<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2. Stroke Length<br />
Ten standard lengths are available from 50<br />
to 750 mm. Custom lengths are also available.<br />
Consult your Thomson distributor or the factory<br />
for details.<br />
To maximize actuator life, the thrust tube should<br />
not impact the physical end-of-travel on either<br />
end. Extra travel length is necessary to<br />
decelerate the load to a stop when an end-oftravel<br />
limit switch is encountered. This extra<br />
travel distance depends on load and speed.<br />
For further information on this refer to the TC<br />
Selection Guidelines or the Engineering Section.<br />
3. Actuators Mounting<br />
Specify any one of these actuator mounting<br />
options. Dimensional drawings start on<br />
page A-87.<br />
Actuator base mount options -MS1,<br />
-MP2, -MP3, -MF2, and -MF3 cannot be ordered<br />
with inline models.<br />
1 2 3 4 5<br />
Stroke Actuators<br />
Base Model Length Mounting Rod End Options<br />
Drive Screw<br />
Actuators Motor Ratio Pitch, Type (mm)<br />
TC3<br />
Parallel Models<br />
Ball Screw Acme Screw<br />
TC3-B32-10-16B- TC3-B32-10-10B- TC3-B32-10-04A- TC3-P32x-10-04A-<br />
TC3-B32-15-16B- TC3-B32-15-10B- TC3-B32-15-04A- TC3-P32x-15-04A-<br />
TC3-B32-20-16B- TC3-B32-20-10B- TC3-B32-20-04A- TC3-P32x-20-04A-<br />
TC3-B32-50-16B- TC3-B32-50-10B- TC3-B32-50-04A- TC3-P32x-50-04A-<br />
TC3-B32-70-16B- TC3-B32-70-10B- TC3-B32-70-04A- TC3-P32x-70-04A-<br />
TC3-B32-10-05B- TC3-B23-10-10B- TC3-B23-10-04A-<br />
TC3-B32-15-05B- TC3-B23-15-10B- TC3-B23-15-04A-<br />
TC3-B32-20-05B- TC3-B23-20-10B- TC3-B23-20-04A-<br />
TC3-B32-50-05B- TC3-B23-50-10B- TC3-B23-50-04A-<br />
TC3-B32-70-05B- TC3-B23-70-10B- TC3-B23-70-04A-<br />
TC3-B23-10-16B- TC3-P32x-10-16B-<br />
TC3-B23-15-16B- TC3-P32x-15-16B-<br />
TC3-B23-20-16B- TC3-P32x-50-16B-<br />
TC3-B23-50-16B- TC3-P32x-70-16B-<br />
TC3-B23-70-16B-<br />
TC3-B23-10-05B- TC3-P32x-10-05B- TC3-P32x-10-10B-<br />
TC3-B23-15-05B- TC3-P32x-15-05B- TC3-P32x-15-10B-<br />
TC3-B23-20-05B- TC3-P32x-50-05B- TC3-P32x-50-10B-<br />
TC3-B23-50-05B- TC3-P32x-70-05B- TC3-P32x-70-10B-<br />
TC3-B23-70-05B-<br />
Inline Models (Direct Drive)<br />
T (Series) or V (Parallel)<br />
TC3-P32x-10L-16B- TC3-B32-10L-10B- TC3-P32x-10L-04A- TC3-B32-10L-04A-<br />
TC3-P32x-10L-10B TC3-B32-10L-05B- TC3-B23-10L-04A-<br />
TC3-P32x-10L-05B TC3-B23-10L-16B-<br />
TC3-B32-10L-16B- TC3-B23-10L-10B-<br />
TC3-B32-10L-05B-<br />
Parallel Models<br />
Inline Models<br />
T (Series) or V (Parallel) 50<br />
100<br />
150<br />
200<br />
250<br />
300<br />
450<br />
600<br />
750<br />
1000<br />
Custom<br />
Lengths<br />
Available<br />
No Charge<br />
-MF1 -MP2 -FT1M<br />
-MF2 -MS6M -FT1E<br />
-MF3 -MS6E -MT1M<br />
-MS1<br />
-MS2<br />
-MT4 -MT1E<br />
Additional Charge<br />
-MP3 -FC2 -BS<br />
-FS2 -EMK<br />
-L<br />
-LR<br />
-PB<br />
-BM<br />
* Available in metric; add M after designation.<br />
Example: MF1 becomes MF1M<br />
A-97
How To Order<br />
3. Actuators Mounting (continued)<br />
MF1 Front Flange (Metric MF1M)<br />
MF2 Rear Flange (Metric MF2M)<br />
MF3 Both Flanges (Metric MF3M)<br />
MS1 Side End Angles<br />
MS2 Side Lugs<br />
MP3 Rear Clevis (MP2 omits pivot base)<br />
MS6M and MS6E Side Tapped Holes<br />
MT4 Trunnion<br />
A-98<br />
Pivot Mount Caution:<br />
When utilizing a pivot mounting option (MP2 or<br />
MT4) in conjunction with a pivot rod end (FS2<br />
or FC2), it is recommended that the actuator be<br />
extended only to 90–95% of its full stroke. This<br />
increases the system’s rigidity and extends the<br />
life of the guide bearings and rod seal.<br />
4. Rod Ends<br />
Thomson offers 4 rod end options for TC3 Series<br />
actuators.<br />
-FT1M or -FT1E Female Thread<br />
-MT1M or -MT1E Male Thread<br />
-FS2 Spherical Joint<br />
-FC2 Clevis<br />
5. Other Options<br />
See the Options and Accessories section for<br />
complete specifications.<br />
-BM Motor Holding Brake<br />
10 in-lb holding brake mounted on the<br />
B23 motor.<br />
-BS Holding Brake<br />
20 in-lb holding brake mounted on the rear lead<br />
screw shaft extension. Not available on inline<br />
models or with actuators base mount options<br />
(-MF2, -MF3, -MS1, -MP2, -MP3).<br />
-DB Dual Rod End Bearing<br />
Increases side load rating. Reduces actual stroke<br />
length by 1.5 inches.<br />
-EMK Encoder<br />
1000 line incremental encoder mounted on the<br />
rear shaft of the motor.<br />
-F Sub-Freezing Environment<br />
For operation to -20°F. Increases system<br />
backlash to 0.025 inches max.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
-H High Temperature<br />
Increases maximum actuators operating<br />
temperature to 180°F. Note: -F and -H are<br />
not compatible.<br />
-L Linear Potentiometer Output<br />
Linear potentiometer mounted inside the<br />
TC3 actuator.<br />
-PB Protective Boot<br />
Protects the thrust tube from solid contaminants<br />
and prevents liquids from entering the actuator<br />
through the rod end bearing. Includes the<br />
-W option. (Not available with –MS1.)<br />
-W Water Resistant Option<br />
Provides protection from light moisture contact<br />
with actuator.<br />
6. Accessories<br />
Magnetic Position Sensors<br />
Position sensors are available for triggering stop,<br />
speed/direction change, or end-of-travel.<br />
To maximize actuator life, Thomson recommends<br />
the use of end-of-travel limit switches with all<br />
actuators.<br />
Either Reed or Hall Effect (NPN transistor)<br />
switches are compatible with Thomson controls.<br />
3m 4m<br />
Reed Leads Quick<br />
Normally open PSR-1 PSR-1Q<br />
Normally closed PSR-2 PSR-2Q<br />
Hall Effect<br />
Normally open, NPN PSN-1 PSN-1Q<br />
Normally closed, NPN PSN-2 PSN-2Q<br />
See page A-149 for more limit switch options,<br />
including quick-disconnect versions.<br />
*
*<br />
TC4 Series<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-99
TC4 Series<br />
A-100<br />
Overview<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The TC4 series is a heavy-duty actuator, for thrust loads ranging up<br />
to 12000 N [2700 lb] and travel up to 1500 mm [59.1 in]. Precision<br />
rolled ball screws are standard, yielding quiet operation, low<br />
backlash and high accuracy. (See the following pages for detailed<br />
specifications).<br />
TC4 Series electric actuators are available with brushless servo<br />
or step motors for compatibility with every motion control<br />
environment.<br />
Both ball screw models provide a variety of speed and thrust<br />
capabilities. Ball screw models are used in applications that require<br />
high speed and duty cycles. Standard ball screws are 10 mm and<br />
25 mm lead.<br />
TC4 timing belt or gear reductions between the motor and<br />
lead screw allow selection of the best match between motor<br />
power and your linear speed and thrust range.<br />
Options<br />
Options include rotary encoders or linear potentiometers for<br />
position feedback, load-holding brakes, protective boots, and<br />
quick-disconnect cables.<br />
TC4-P Series TC4-B Series<br />
Motor Type 1.8° Hybrid Stepper Brushless Servo<br />
Thrust Load Capacity 12000 N [2700 lbs] 12000 N [2700 lbs]<br />
No Load Speed 1330 mm/sec [52.5 in/sec] 1330 mm/sec [52.5 in/sec]<br />
Repeatability ±0.013 mm [±0.0005 in] ±0.013 mm [±0.0005 in]<br />
Compatible Controls Offered<br />
<br />
B8961, B8962<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Travel Lengths 50, 100, 150, 200, 250, 300, 450, 600, 750, 1000, 1250, 1500 mm.<br />
Custom strokes available in increments of 1mm.<br />
Construction Materials<br />
Bearing & Drive Housing 6063-T6 aluminum, anodized<br />
Actuator Body 6063-T6 aluminum, hard anodized with PTFE impregnation<br />
Mounting Plates 6061-T6 aluminum and cast aluminum plate, anodized<br />
Thrust Tube 300 Series Stainless Steel, 1/8 hard and ground<br />
Speed Reducer Options<br />
Belt/Pulley AT-5, polyurethane with steel tensile cords<br />
Gears Alloy steel, case hardened<br />
Transport Screw Options<br />
Ball screw/Ballnut Lead: 25 mm [0.984 in], or 10 mm [0.394 in]<br />
Heat treated carbon steel alloy<br />
Thrust Bearings Angular contact, high thrust ball bearings<br />
Weight (Approximate, without options)<br />
TC4-P32 kg = 16.3 + 0.0188 x [mm stroke]; lb = 35.8 + 1.05 x [inches stroke]<br />
TC4-B32 kg = 16.7 + 0.0188 x [mm stroke]; lb = 36.7 + 1.05 x [inches stroke]<br />
Motor<br />
Specifications/Dimensions See pages A-113 to A-114.<br />
*<br />
TC4 General Specifications<br />
Environmental Operation<br />
Temperature -30° to 70°C [-22° to 158°F]<br />
When operating below 2°C [35°F], vent tubing fitting must be installed. Consult the factory for more<br />
information.<br />
Moisture/Contaminants IP 54 rated: Polyurethane thrust tube wiper seal. Mating surfaces gasket sealed. Protected against dust and<br />
splashing water (non-corrosive, non-abrasive). Limited ingress permitted.<br />
Vent Tube Fitting: A vent tube fitting is included, which can be installed to permit the actuator to breathe<br />
from a non-contaminated area, or receive a positive pressure continuous purge (14-20kPa [2-3 psi]).<br />
PB Protective Boot (IP65) Option: An optional thrust tube boot prevents moisture and dry contaminants<br />
from bypassing the thrust tube wiper seal, providing IP65 protection when used with included vent tube<br />
fitting. The boot also prevents contaminant buildup on the thrust tube.<br />
Clean Room & Vacuum Applications: Thomson has designed special actuators for clean room and vacuum<br />
applications. Please consult the factory if your application requires special environmental compatibility.<br />
Maintenance The TC4 Series actuator design eliminates the need for most routine maintenance. Re-lubrication is required<br />
in high cycle applications. All TC4 models include a lube port and adapter for a standard grease gun.<br />
See the TC Series Operator’s Manual for replacement parts.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-101
TC4 General Specifications<br />
Ball screw<br />
Ball screw life is rated in inches of travel at a given load. The values in the chart<br />
to the right indicate the travel life where 90% of all units in a sample will continue<br />
to work, while 10% have failed. This is similar to the B10 rating of a roller bearing<br />
mechanism. Be sure to consider acceleration loads as well as thrust, gravity and<br />
friction loads.<br />
Thrust Tube Capacity<br />
Thrust Tube Torque Capacity<br />
Thrust tube does not rotate during operation. Maximum allowable torque during<br />
operation and installation is 10 N-m [90 lb-in]<br />
Thrust Tube Side Load Capacity<br />
Side Load (kg)<br />
A-102<br />
30<br />
20<br />
10<br />
0<br />
0<br />
TC4 Side Load Capacity vs. Extension<br />
50 mm<br />
100 mm<br />
200 mm<br />
300 mm<br />
450 mm<br />
600 mm<br />
200 400 600 800 1000<br />
Thrust Tube Extension [mm]<br />
500<br />
0<br />
0.1<br />
2.54<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
750 mm<br />
1000 mm<br />
TC4 Series Actuator Inertia<br />
Equations - Rotary Inertia (reflected to motor) = A + B* (stroke, in) + C* (load, lb)<br />
TC4 Ball screw Life<br />
Load<br />
N lbs<br />
13300 3000<br />
11100 2500<br />
8900 2000<br />
6670 1500<br />
4450 1000<br />
2220<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1<br />
25.4<br />
TC4-10B<br />
Ballscrew<br />
TC4-25B<br />
Ballscrew<br />
10<br />
254<br />
Life<br />
Side Load Moment<br />
(in-lbs)<br />
Top or Side of<br />
Cylinder Housing<br />
Model Ratio Screw A (lb-in-s 2 ) B (lb-in-s 2 /in) C (lb-in-s 2 /lb)<br />
TC4-...-10-25B 1:1 25 x 25 4.908 E-03 7.014 E-05 6.357 E-05<br />
TC4-...-15-25B 1.5:1 2.800 E-03 3.117 E-05 2.825 E-05<br />
TC4-...-20-25B 2:1 2.711 E-03 1.753 E-05 1.589 E-05<br />
TC4-...-50-25B 5:1 6.267 E-04 2.686 E-06 2.434 E-06<br />
TC4-...-100-25B 10:1 3.473 E-04 7.004 E-07 6.348 E-07<br />
TC4-...-10-10B 1:1 25 x 10 4.682 E-03 5.543 E-05 1.017 E-05<br />
TC4-...-15-10B 1.5:1 2.699 E-03 2.463 E-05 4.521 E-06<br />
TC4-...-20-10B 2:1 2.654 E-03 1.386 E-05 2.543 E-06<br />
TC4-...-50-10B 5:1 6.180 E-04 2.122 E-06 3.895 E-07<br />
TC4-...-100-10B 10:1 3.451 E-04 5.534 E-07 1.016 E-07<br />
100<br />
2540<br />
Extend Distance<br />
(inches)<br />
Side Load (lbs)<br />
1000<br />
25400<br />
Sideplay<br />
Motor Inertia (lb-in-s 2 )<br />
P32 2.375 E-03<br />
B32 1.000 E-03<br />
in x 10 6<br />
kilometers<br />
Metric Conversions:<br />
1 mm = 0.03937 in<br />
1 kg = 2.205 lb<br />
1 lb-in-s 2 = 1129 kg-cm 2 = 1.152 kg-cm-s 2<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
25mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1270 50<br />
1016<br />
762<br />
508<br />
254<br />
40<br />
30<br />
20<br />
10<br />
0<br />
0<br />
mm/s in/s<br />
889 35<br />
762 30<br />
635 25<br />
508 20<br />
381 15<br />
254 10<br />
127 5<br />
0<br />
0<br />
mm/s in/s<br />
635 25<br />
508<br />
381<br />
254<br />
127<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
152 6.0<br />
127 5.0<br />
102 4.0<br />
76 3.0<br />
51 2.0<br />
25 1.0<br />
0<br />
0<br />
mm/s in/s<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
50<br />
222<br />
100%<br />
50<br />
222<br />
100%<br />
100<br />
445<br />
200<br />
890<br />
100%<br />
100%<br />
100<br />
445<br />
100%<br />
500<br />
2224<br />
100 150<br />
445 667<br />
Thrust<br />
V (120)<br />
T (240)<br />
400<br />
1779<br />
150 200<br />
667 890<br />
Thrust<br />
200 300<br />
890 1334<br />
Thrust<br />
V (120)<br />
T (240)<br />
600<br />
2669<br />
Thrust<br />
1000 1500<br />
4448 6672<br />
Thrust<br />
V (120)<br />
T (240)<br />
250<br />
1112<br />
V (120)<br />
T (240)<br />
800<br />
3559<br />
V (120)<br />
T (240)<br />
*<br />
200<br />
890<br />
300<br />
1334<br />
400<br />
1779<br />
1000<br />
4448<br />
2000<br />
8896<br />
250 lbs<br />
1112 N<br />
350 lbs<br />
1557 N<br />
500 lbs<br />
2224 N<br />
1200 lbs<br />
5338 N<br />
2500 lbs<br />
11120 N<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
25mm lead ballscrew<br />
1333 1333 1333 1333 1059 657<br />
50 thru 100 150 200 300 450 600 750 1000 1250 1500 Stroke (mm)<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
n/a<br />
TC4-P <strong>Performance</strong> <strong>Curves</strong><br />
TC4-P32(T/V)-10-25B<br />
TC4-P32(T/V)-10L-25B TC4-P32(T/V)-10-25B: 1:1 Timing Belt, 25 mm/rev Ball screw<br />
TC4-P32(T/V)-10L-25B: 1:1 Inline Coupling, 25 mm/rev Ball screw<br />
Max. No-Load Accel. 27.59 m/s 2 [1086 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
TC4-P32(T/V)-15-25B<br />
TC4-P32(T/V)-20-25B<br />
TC4-P32(T/V)-50-25B<br />
TC4-P32(T/V)-100-25B<br />
• <strong>Performance</strong> using SmartStep TM Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC4-P32(T/V)-15-25B: 1.5:1 Timing Belt, 25 mm/rev Ball screw<br />
Max. No-Load Accel. 26.92 m/s 2 [1060 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC4-P32(T/V)-20-25B: 2:1 Timing Belt, 25 mm/rev Ball screw<br />
Max. No-Load Accel. 21.14 m/s 2 [832 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC4-P32(T/V)-50-25B: 5:1 Gears, 25 mm/rev Ball screw<br />
Max. No-Load Accel. 14.76 m/s 2 [581 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC4-P32(T/V)-100-25B: 10:1 Gears, 25 mm/rev Ball screw<br />
Max. No-Load Accel. 8.20 m/s 2 [323 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
462<br />
n/a<br />
298<br />
n/a<br />
171 131 Critical Speed (mm/sec)<br />
n/a<br />
8600<br />
Column Load Limit (N)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-103
TC4-P <strong>Performance</strong> <strong>Curves</strong><br />
10mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
405 16<br />
355 14<br />
305 12<br />
255 10<br />
205 8<br />
100%<br />
150 6<br />
100 4<br />
51 2<br />
0<br />
0 100<br />
440<br />
mm/s in/s<br />
355 14<br />
305 12<br />
255 10<br />
100%<br />
205 8<br />
150<br />
100<br />
51<br />
205<br />
150<br />
100<br />
51<br />
6<br />
4<br />
2<br />
A-104<br />
0<br />
0<br />
mm/s in/s<br />
355 14<br />
305 12<br />
255 10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
Speed<br />
51 2.0<br />
100%<br />
38 1.5<br />
100%<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
30 1.2<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
200<br />
890<br />
200<br />
890<br />
500<br />
2224<br />
500<br />
2224<br />
200<br />
890<br />
400<br />
1780<br />
400<br />
1780<br />
1000<br />
4450<br />
V(120)<br />
T(240)<br />
1000<br />
4448<br />
V(120)<br />
T(240)<br />
V(120)<br />
T(240)<br />
300<br />
1330<br />
Thrust<br />
600<br />
2669<br />
Thrust<br />
600<br />
2669<br />
Thrust<br />
V(120)<br />
T(240)<br />
1500<br />
6670<br />
Thrust<br />
1500<br />
6672<br />
Thrust<br />
400<br />
1780<br />
800<br />
3559<br />
800<br />
3559<br />
2000<br />
8900<br />
2000<br />
8896<br />
500 600 lbs<br />
2224 2669N<br />
1000 1200lbs<br />
4450 5340N<br />
1000 1200lbs<br />
4450 5340N<br />
2500 3000 lbs<br />
11100 13300N<br />
2500<br />
11120<br />
3000 lbs<br />
13345 N<br />
10mm lead ballscrew<br />
533 533 533 533 398 239 212 96 Critical Speed (mm/sec)<br />
50 thru 100<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
150<br />
n/a<br />
200<br />
n/a<br />
300<br />
n/a<br />
450<br />
n/a<br />
600<br />
n/a<br />
750 1000 Stroke (mm)<br />
n/a 5340 Column Load Limit (N)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC4-P32(T/V)-10-10B<br />
TC4-P32(T/V)-10L-10B TC4-P32(T/V)-10-10B: 1:1 Timing Belt, 10 mm/rev Ball screw<br />
TC4-P32(T/V)-10L-10B: 1:1 Inline Coupling, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 9.73 m/s 2 [383 in/s2]<br />
TC4-P32(T/V)-15-10B<br />
TC4-P32(T/V)-20-10B<br />
TC4-P32(T/V)-50-10B<br />
TC4-P32(T/V)-100-10B<br />
100%<br />
V (120)<br />
T (240)<br />
• <strong>Performance</strong> using SmartStep TM Series Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC4-P32(T/V)-15-10B: 1.5:1 Timing Belt, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 9.90 m/s 2 [390 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC4-P32(T/V)-20-10B: 2.0:1 Timing Belt, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 8.04 m/s 2 [317 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC4-P32(T/V)-50-10B: 5:1 Gears, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 5.82 m/s 2 [229 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC4-P32(T/V)-100-10B: 10:1 Gears, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 3.27 m/s 2 [129 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
25mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1524 60<br />
1270 50<br />
1016 40<br />
762 30<br />
508 20<br />
254 10<br />
0<br />
0<br />
mm/s in/s<br />
1270 50<br />
1016<br />
762<br />
508<br />
254<br />
40<br />
30<br />
20<br />
10<br />
0<br />
0<br />
mm/s in/s<br />
889 35<br />
762 30<br />
635 25<br />
508 20<br />
381 15<br />
254 10<br />
127 5<br />
0<br />
0<br />
mm/s in/s<br />
152 6.0<br />
127 5.0<br />
102 4.0<br />
76 3.0<br />
51 2.0<br />
25 1.0<br />
0<br />
0<br />
mm/s in/s<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
50<br />
222<br />
50<br />
222<br />
100%<br />
100<br />
445<br />
200<br />
890<br />
TC4-B32-10-25B<br />
TC4-B32-10L-25B<br />
100%<br />
100<br />
445<br />
100%<br />
100%<br />
100%<br />
500<br />
2224<br />
400<br />
1779<br />
230 VAC<br />
100 150<br />
445 667<br />
Thrust<br />
150 200<br />
667 890<br />
Thrust<br />
115 VAC<br />
TC4-B32-15-25B<br />
230<br />
VAC<br />
115<br />
VAC<br />
200 300<br />
890 1334<br />
Thrust<br />
600<br />
2669<br />
Thrust<br />
1000 1500<br />
4448 6672<br />
Thrust<br />
250<br />
1112<br />
TC4-B32-20-25B<br />
800<br />
3559<br />
*<br />
200<br />
890<br />
230<br />
VAC<br />
115<br />
VAC<br />
TC4-B32-50-25B<br />
115 or 230 VAC<br />
TC4-B32-100-25B<br />
115 or 230 VAC<br />
300<br />
1334<br />
400<br />
1779<br />
1000<br />
4448<br />
2000<br />
8896<br />
250 lbs<br />
1112 N<br />
350 lbs<br />
1557 N<br />
500 lbs<br />
2224 N<br />
1200 lbs<br />
5338 N<br />
2500 lbs<br />
11120 N<br />
• <strong>Performance</strong> using B8961 Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC4-B <strong>Performance</strong> <strong>Curves</strong><br />
— 100% Duty Cycle — Intermittent (
TC4-B <strong>Performance</strong> <strong>Curves</strong><br />
10mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
405 16<br />
355 14<br />
305 12<br />
255 10<br />
205 8<br />
150 6<br />
100 4<br />
51 2<br />
0<br />
0<br />
mm/s in/s<br />
405 16<br />
355 14<br />
305 12<br />
255 10<br />
205 8<br />
150 6<br />
100 4<br />
51 2<br />
0<br />
0<br />
mm/s in/s<br />
405 16<br />
355 14<br />
305 12<br />
255 10<br />
205 8<br />
150 6<br />
100 4<br />
51 2<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
A-106<br />
0<br />
0<br />
mm/s in/s<br />
30 1.2<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
100<br />
440<br />
200<br />
890<br />
200<br />
890<br />
100%<br />
100%<br />
200<br />
890<br />
400<br />
1780<br />
400<br />
1780<br />
115 or 230 VAC<br />
500<br />
2224<br />
500<br />
2224<br />
100%<br />
1000<br />
4450<br />
300<br />
1330<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
600<br />
2669<br />
Thrust<br />
115 VAC<br />
600<br />
2669<br />
Thrust<br />
1500<br />
6670<br />
Thrust<br />
400<br />
1780<br />
800<br />
3559<br />
800<br />
3559<br />
2000<br />
8900<br />
230 VAC<br />
500 600 lbs<br />
2224 2669 N<br />
100 1200 lbs<br />
4450 5340 N<br />
100 1200 lbs<br />
4450 5340 N<br />
2500 3000 lbs<br />
11100 13300N<br />
10mm lead ballscrew<br />
388 388 388 388 388 350<br />
50 thru 100 150 200 300 450 600 750 1000 1250 1500 Stroke (mm)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
254<br />
n/a<br />
156<br />
n/a<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC4-B32-10-10B<br />
TC4-B32-10L-10B TC4-B32-10-10B: 1:1 Timing Belt, 10 mm/rev Ball screw<br />
230 VAC<br />
TC4-B32-10L-10B: 1:1 Inline Coupling, 10 mm/rev Ball screw<br />
100%<br />
Max. No-Load Accel. 5.08 m/s<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MF1 Front Flange<br />
Parallel<br />
8.70<br />
[221.0]<br />
1.82<br />
[46.1]<br />
4.38<br />
[111.1]<br />
2.83<br />
[71.9]<br />
5.94<br />
[150.9]<br />
MF2 Rear Flange<br />
Parallel<br />
8.70<br />
[221.0]<br />
4.38<br />
[111.1]<br />
2.83<br />
[71.9]<br />
6.69<br />
[169.9]<br />
0.75<br />
[19.1]<br />
*<br />
"A"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
RIGHT<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] HEX<br />
BOTTOM<br />
RIGHT<br />
BOTTOM<br />
"B"<br />
2.08<br />
[52.8]<br />
3.63<br />
[92.2] SQ<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
3.63<br />
[92.2]<br />
SQ<br />
2.08<br />
[52.8]<br />
0.50<br />
[12.7]<br />
2.13<br />
[54.0]<br />
1.82<br />
[46.1]<br />
Stroke<br />
1.63<br />
[41.4]<br />
Stroke<br />
Ø.550/0.565<br />
[13.9/14.4]<br />
1.97<br />
[50.0]<br />
1.97<br />
[50.0]<br />
TC4 Dimensions<br />
DIMENSION<br />
A CYLINDER LENGTH 14.40 [365.8] + STROKE<br />
B RETRACT LENGTH 16.02 [406.9] + STROKE<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
F<br />
R<br />
5.00<br />
[127.0]<br />
T<br />
E<br />
6.00<br />
[152.4]<br />
FLANGE DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 100mm BORE SIZE<br />
DIMENSION<br />
LENGTH<br />
A<br />
B<br />
5.00<br />
[127.0]<br />
T<br />
R L<br />
5.91<br />
[150.0]<br />
7.36<br />
[186.9]<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
L<br />
2.95<br />
[75.0]<br />
4.50<br />
[114.3]<br />
G<br />
14.40 [365.8] + STROKE<br />
16.52 [419.6] + STROKE<br />
3.79<br />
[96.3]<br />
* FLANGE DIMENSIONS<br />
* IN ACCORDANCE WITH<br />
* ISO 6431 FOR 80mm<br />
* BORE SIZE<br />
LENGTH<br />
MF1E MF1M<br />
E 5.00 126*<br />
F 0.53 12*<br />
G 2.75 63*<br />
A-107
TC4 Dimensions<br />
MF3 Front and Rear Flanges<br />
Parallel<br />
8.70<br />
[221.0]<br />
4.38<br />
[111.1]<br />
MP2 Clevis Mount / MP3 Clevis Mount with Pivot Base and Pin<br />
Parallel<br />
3.60*<br />
[91.4]<br />
2.362/2.382<br />
[60.00/60.50]<br />
A-108<br />
2.83<br />
[71.9]<br />
6.69<br />
[169.9]<br />
0.75<br />
[19.1]<br />
0.77<br />
[19.6] 1.13<br />
[28.7]<br />
Ø0.7854/0.7869<br />
[19.949/19.987]<br />
2.83<br />
[71.9]<br />
6.56<br />
[166.6]<br />
RIGHT<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
BOTTOM<br />
"A"<br />
2.08<br />
[52.8]<br />
"B"<br />
TOP<br />
RIGHT<br />
3.63<br />
[92.2] SQ<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.75<br />
[19.1]<br />
1.38<br />
[35.1]<br />
Stroke<br />
2.13<br />
[54.0]<br />
Ø.550/Ø.565<br />
[13.9/14.4]<br />
1.97<br />
[50.0]<br />
Stroke<br />
1.82<br />
[46.1]<br />
1.97<br />
[50.0]<br />
R<br />
4.38<br />
[111.1]<br />
2.08<br />
[52.8]<br />
5.00<br />
[127.0]<br />
T<br />
R L<br />
5.91<br />
[150.0]<br />
7.36<br />
[186.9]<br />
PIVOT BASE<br />
(MP3 only)<br />
Ø0.437 [11.1] Thru<br />
on a 3.89 [98.8] B.C.<br />
3.60<br />
[91.4]<br />
SQ<br />
5.00<br />
[127.0]<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
L<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
2.95<br />
[75.0]<br />
* FLANGE DIMENSIONS IN ACCORDANCE WITH<br />
* ISO 6431 FOR 100mm BORE SIZE<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 14.90 [378.5] + STROKE<br />
B RETRACT LENGTH 16.52 [419.6] + STROKE<br />
8.70<br />
[221.0]<br />
4.50<br />
[114.3]<br />
CLEVIS DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 100mm BORE SIZE<br />
EXCEPT AS INDICATED<br />
* DIMENSION NOT ISO 6431 FOR 100mm BORE SIZE<br />
DIMENSION<br />
LENGTH<br />
A<br />
B<br />
80° MAX<br />
Pivot Angle<br />
1.75<br />
[44.4]<br />
0.62<br />
[15.7]<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
14.50 [368.3] + STROKE<br />
17.77 [451.4] + STROKE<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MS1 Side End Angles<br />
Parallel<br />
MS2 Side Lugs<br />
Parallel<br />
8.70<br />
[221.0]<br />
4.38<br />
[111.1]<br />
0.13 [3.2]<br />
2.00 [50.8]<br />
1/2 - 14 NPS<br />
Wire Entry<br />
3.20 [81.3]<br />
2.83<br />
[71.9]<br />
5.94<br />
[150.9]<br />
1.25<br />
[31.8]<br />
1.00 [25.4]<br />
1.38 [34.9]<br />
2.60 [66.0]<br />
Max<br />
1.38 [34.9]<br />
0.50 [12.7]<br />
0.34 [8.6]<br />
Nom<br />
1.50<br />
[38.1]<br />
*<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] HEX<br />
RIGHT 2.13<br />
[54.0]<br />
BOTTOM<br />
"C"<br />
Ø0.71<br />
[18.0]<br />
4x<br />
0.75<br />
[19.1]<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.08<br />
[52.8]<br />
0.41 [10.5]<br />
1.50<br />
[38.1]<br />
B<br />
TOP<br />
RIGHT<br />
2.57<br />
[65.3]<br />
0.69 [17.5]<br />
0.18 [4.7]<br />
1.81 [46.0] 0.75 [19.1]<br />
0.38 [9.5] C<br />
Stroke<br />
1.97<br />
[50.0]<br />
3.63<br />
[92.2]<br />
SQ<br />
0.43 [10.9]<br />
0.75<br />
[19.1]<br />
TC4 Dimensions<br />
5.00<br />
[127.0]<br />
T<br />
5.51<br />
[140.0]<br />
7.13<br />
[181.1]<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 13.90 [353.1] + STROKE<br />
B RETRACT LENGTH 16.02 [406.9] + STROKE<br />
C MOUNTING LENGTH 9.55 [242.6] + STROKE<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
1.18 [30.1]<br />
R<br />
A<br />
0.38 [9.5]<br />
0.44 [11.1] DIA<br />
R<br />
1.00 [25.4]<br />
1.06<br />
[27.0]<br />
L<br />
T<br />
2.00 [50.8]<br />
2.00 [50.8]<br />
L<br />
A-109
TC4 Dimensions<br />
MS6 Side Tapped Holes<br />
Parallel<br />
8.70<br />
[221.0]<br />
4.38<br />
[111.1]<br />
1.60<br />
[40.6]<br />
MT4 Trunnion<br />
Parallel<br />
7.16<br />
[181.6]<br />
5.19<br />
[131.8]<br />
A-110<br />
2.83<br />
[71.9]<br />
8.70<br />
[221.0]<br />
5.94<br />
[150.9]<br />
4.37<br />
[111.1]<br />
2.83<br />
[71.9]<br />
1.58<br />
[40.0]<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] HEX<br />
5.94<br />
[150.9]<br />
BOTTOM<br />
RIGHT 2.13<br />
[54.0]<br />
"A"<br />
"C"<br />
2.08<br />
[52.8]<br />
RIGHT<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
BOTTOM<br />
1.58<br />
[40.0]<br />
"C"<br />
Ø1.25<br />
[31.8] Ø0.9806/0.9826<br />
[24.907/24.958]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.08<br />
[52.8]<br />
"D"<br />
0.75<br />
[19.1]<br />
1.82<br />
[46.1]<br />
Stroke<br />
2.13<br />
[54.0]<br />
1.97<br />
[50.0]<br />
1.82<br />
[46.1]<br />
Stroke<br />
R<br />
1.97<br />
[50.0]<br />
5.00<br />
[127.0]<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 13.90 [353.1] + STROKE<br />
B RETRACT LENGTH 16.02 [406.9] + STROKE<br />
C MOUNTING LENGTH 9.55 [242.6] + STROKE<br />
1.89<br />
[48.0]<br />
R<br />
L<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TRUNNION DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 100mm BORE SIZE<br />
A<br />
B<br />
C<br />
5.00<br />
[127.0]<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
DIMENSION<br />
L<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
DIM<br />
D<br />
OPTION CODE<br />
MS6E<br />
MS6M<br />
LENGTH<br />
13.90 [353.1] + STROKE<br />
16.02 [406.9] + STROKE<br />
10.30 [261.6] + STROKE<br />
SIZE<br />
5/8-18 UNF-2B x 0.55 Dp<br />
M16 x 2-6H x 14mm Dp<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MF1 Front Flange<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
MS6 Side Tapped Holes<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
6.66<br />
[169.2]<br />
6.66<br />
[169.2]<br />
1.60<br />
[40.6]<br />
*<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
1.58<br />
[40.0]<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
MT4 Trunnion Mounting<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
7.16<br />
[181.8]<br />
5.19<br />
[131.8]<br />
6.66<br />
[169.2]<br />
DIMENSION<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
"C"<br />
2.08<br />
[52.8]<br />
"A"<br />
3.63<br />
[92.2]<br />
SQ<br />
1.58<br />
[40.0]<br />
2.08<br />
[52.8]<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
Ø1.25<br />
[31.8]<br />
Ø0.9806/0.9826<br />
[24.907/24.958]<br />
0.50<br />
[12.7]<br />
"C"<br />
2.08<br />
[52.8]<br />
2.13<br />
[54.0]<br />
"D"<br />
0.75<br />
[19.1]<br />
1.63<br />
[41.1]<br />
1.82<br />
[46.1]<br />
Stroke<br />
Stroke<br />
A<br />
B<br />
F (4x)<br />
1.97<br />
[50.0]<br />
1.97<br />
[50.0]<br />
R<br />
* FLANGE DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 80mm BORE SIZE<br />
R<br />
3.63<br />
[92.2]<br />
SQ<br />
C MOUNTING LENGTH 9.55 [242.6] + STROKE<br />
2.13<br />
[54.0]<br />
1.82<br />
[46.1]<br />
Stroke<br />
TC4 Dimensions<br />
A CYLINDER LENGTH 15.37 [390.3] + STROKE<br />
B RETRACT LENGTH 16.74 [425.3] + STROKE<br />
LENGTH<br />
DIM OPTION CODE<br />
SIZE<br />
14.62 [371.3] + STROKE<br />
16.74 [425.3] + STROKE<br />
D<br />
MS6E<br />
MS6M<br />
5/8-18 UNF-2B x 0.55 Dp<br />
M16 x 2-6H x 14mm Dp<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
T<br />
1.97<br />
[50.0]<br />
T<br />
E<br />
6.00<br />
[152.4]<br />
DIMENSION<br />
L<br />
R<br />
L<br />
G<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
3.79<br />
[96.3]<br />
LENGTH<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the factory<br />
for a diskette<br />
• For motor dimensions,<br />
go to pages A-113 to A-114<br />
• For rod-end dimensions,<br />
go to page A-112<br />
TRUNNION DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 100mm BORE SIZE<br />
DIMENSION<br />
L<br />
LENGTH<br />
A CYLINDER LENGTH 14.62 [371.3] + STROKE<br />
B RETRACT LENGTH 16.74 [425.3] + STROKE<br />
C MOUNTING LENGTH 10.30 [261.6] + STROKE<br />
A-111
TC4 Rod End Dimensions<br />
A-112<br />
Dimensions in [mm]<br />
FT1 Female Threads<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.79<br />
[20]<br />
MT1 Male Threads<br />
FS2 Spherical<br />
0.79<br />
[20]<br />
FC2 Clevis with Pin<br />
1.88<br />
[47.6]<br />
HEX<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1.58<br />
[40]<br />
1.88<br />
[47.6]<br />
HEX<br />
Jam Nut/Washer<br />
1.88 [47.6] HEX<br />
(MT1M Rod End)<br />
Jam Nut/Washer<br />
1.88[47.6] HEX<br />
(MT1M Rod End)<br />
FT1M M20 x 1.5<br />
FT1E 1-14 UNSf 31 MM<br />
1.25<br />
MT1M M20 x 1.5<br />
MT1E 3/4-16 UNF<br />
5.45 [138.5]<br />
(5.71 [14.5] MAX Extension)<br />
4.27<br />
[108.5]<br />
4.57 [116.0]<br />
(4.86 [123.5] Max Extension)<br />
3.58<br />
[91.0]<br />
1.57<br />
[40]<br />
Ø1.97<br />
[50]<br />
Ø1.97<br />
[50]<br />
Ø0.9868/0.9838<br />
[25.065/24.988]<br />
1.57<br />
[40]<br />
Ø0.787/0.782 PIN<br />
[20.00/19.87]<br />
2.36<br />
[60]<br />
1.57<br />
[40]<br />
1.22<br />
[31]<br />
0.79<br />
[20]<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC4-P Series 1.8° Permanent Magnet Hybrid Step Motor<br />
Winding Data P32T and P32V<br />
Inductance Series (T), 120mH; Parallel (V), 32mH<br />
Resistance Series (T), 6.5 Ω; Parallel (V), 1.8 Ω<br />
Current Settings Parallel (V) at 120 VAC, 1.6 Amps<br />
Series (T) at 240 VAC, 3.3 Amps<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC4 Motor Specifications<br />
Static Torque 920 oz-in max<br />
Rotor Inertia 0.038 oz-in-sec2<br />
Connections TC4-P32T, TC4-P32V: 5 contact quick disconnect receptacle in anodized or painted aluminum shell, includes<br />
12 ft [3.7 m] cable with molded plug.<br />
Temperature 212°F [100°C] maximum allowable motor case temperature.<br />
Actual motor case temperature is ambient, duty cycle, speed and load dependent. Refer to speed vs. thrust curves<br />
for system duty ratings.<br />
P32 Motor<br />
Parallel<br />
Inline<br />
P32:<br />
5.98 [151.9]<br />
MAX<br />
0.50<br />
[12.7]<br />
P32:<br />
5.98 [151.9]<br />
MAX<br />
"T" & "V" Versions<br />
1/2-14 NPS<br />
"T" & "V" Versions<br />
1/2-14 NPS<br />
P32<br />
T<br />
R L<br />
R<br />
3.63<br />
[92.2]<br />
SQ<br />
P32<br />
T<br />
4.25<br />
[108.0]<br />
SQ 3.63<br />
[92.2]<br />
SQ<br />
8.70<br />
[221.0]<br />
4.70<br />
L [119.6]<br />
MAX<br />
A-113
TC4 Motor Specifications<br />
A-114<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC4-B23 Series Rare Earth Magnet Brushless Servo Motor with 2,000 Line Encoder and Commutation Sensors<br />
Winding Data B23<br />
Inductance 16 mH<br />
Resistance 10.6 Ω<br />
Torque Constant 57.6 oz-in/Amp<br />
Voltage Constant<br />
Torque<br />
45.5 V/krpm<br />
Continuous 144 oz-in (2.5 Amps)<br />
Peak 414 oz-in (7.2 Amps)<br />
Rotor Inertia 0.0019 oz-in-sec2<br />
Connections MS-type connectors for motor winding and encoder on motor.<br />
Includes 12 ft. [3.7 m] cable with mating connector.<br />
Temperature 212°F [100°C] maximum allowed case temperature.<br />
Environmental IP65 Rating<br />
B23 Motor<br />
Parallel<br />
Inline<br />
2.00<br />
[50.8]<br />
MAX<br />
7.05<br />
[179.1]<br />
MAX<br />
PT02E16-23P<br />
Mating Connector<br />
PT06E-16-23S(SR)<br />
7.95<br />
[201.9]<br />
Max (With Brake)<br />
7.95 [201.9]<br />
MAX (With Brake)<br />
7.05<br />
[179.1]<br />
MAX<br />
PT02E16-23P<br />
Mating Connector<br />
PT06E-16-23S(SR)<br />
0.27<br />
[6.7]<br />
2.00<br />
[50.8]<br />
MAX<br />
2.25<br />
57.2]<br />
SQ<br />
3.76<br />
[95.5]<br />
Ref<br />
2.74<br />
[69.6]<br />
SQ<br />
T<br />
R L<br />
6.90<br />
[175.3]<br />
MAX<br />
T<br />
R L<br />
2.74<br />
[69.6]<br />
SQ<br />
3.37<br />
[85.6]<br />
Max<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Steps To Ordering A Complete TC4 System<br />
You are ready to specify a TC4 actuator model<br />
number after you have:<br />
a. completed and verified all necessary<br />
information on an Thomson Product Selection<br />
Worksheet on A-6 to A-8.<br />
b. completed the steps in the TC Product<br />
Selection Guidelines.<br />
c. select a control that is compatible with the<br />
motor.<br />
Your local Thomson Distributor and our<br />
Applications Engineering Department are<br />
available to help with your selection process.<br />
*<br />
1. Base Model Number<br />
Choose the model with sufficient speed and<br />
thrust with a comfortable safety margin.<br />
Refer to the TC4 Speed vs. Thrust curves in this<br />
section.<br />
TC4 actuators with gear or timing belt drive<br />
reductions have the motor mounted parallel<br />
to the lead screw. Inline models have the motor<br />
coupled directly to the lead screw with no<br />
reduction.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
How To Order<br />
2. Stroke Length<br />
Twelve standard lengths are available from 50<br />
to 1500 mm. Custom lengths are also available.<br />
Consult your Thomson distributor or the factory<br />
for details.<br />
To maximize actuator life, the thrust tube should<br />
not impact the physical end-of-travel on either<br />
end. Extra travel length is necessary to decelerate<br />
the load to a stop when an end-of-travel<br />
limit switch is encountered. This extra travel<br />
distance depends on load and speed. For further<br />
information on this refer to the TC Selection<br />
Guidelines or the Engineering Section.<br />
3. Actuator Mounting<br />
Specify any one of these actuator mounting<br />
options. Dimensional drawings start on page<br />
A-107.<br />
Actuator base mount options -MS1,<br />
-MP2, -MP3, -MF2, and -MF3 cannot be ordered<br />
with inline models.<br />
1 2 3 4 5<br />
Stroke Actuator<br />
Base Model Length Mounting Rod End Options<br />
Drive Screw<br />
Actuator Motor Ratio Pitch, Type (mm)<br />
TC4<br />
Parallel Models<br />
Ball Screw<br />
TC4-B32-10-25B- TC4-B32-10-10B-<br />
TC4-B32-15-25B- TC4-B32-15-10B-<br />
TC4-B32-20-25B- TC4-B32-20-10B-<br />
TC4-B32-50-25B- TC4-B32-50-10B-<br />
TC4-B32-100-25B- TC4-B32-100-10B-<br />
TC4-P32x-10-25B- TC4-P32x-10-10B-<br />
TC4-P32x-15-25B- TC4-P32x-15-10B-<br />
TC4-P32x-20-25B- TC4-P32x-20-10B-<br />
TC4-P32x-50-25B- TC4-P32x-50-10B-<br />
TC4-P32x-100-25B- TC4-P32x-100-10B-<br />
x = T (Series) or V (Parallel)<br />
Inline Models (Direct Drive)<br />
TC4-B32-10L-25B- TC4-B32-10L-10B- TC4-P32-10L-25B- TC4-P32-10L-10B-<br />
x = T (Series) or V (Parallel)<br />
Parallel Models<br />
Inline Models<br />
50<br />
100<br />
150<br />
200<br />
250<br />
300<br />
450<br />
600<br />
750<br />
1000<br />
1250<br />
1500<br />
Custom<br />
Lengths<br />
Available<br />
No Charge<br />
-MF1 -MP2 -MT1M<br />
-MF2 -MS6M -MT1E<br />
-MF3 -MS6E -FT1M<br />
-MS2 -MT4 -FT1E<br />
-FC2<br />
-FS2<br />
Additional Charge<br />
-MP3 -FC2 -BS<br />
-FS2 -BM<br />
-L<br />
-PB<br />
-EMK<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-115
How To Order<br />
3. Actuator Mounting (continued)<br />
MF1 Front Flange (Metric MF1M)<br />
MF2 Rear Flange (Metric MF2M)<br />
MF3 Both Flanges (Metric MF3M)<br />
MS1 Side End Angles<br />
MS2 Side Lugs<br />
MP3 Rear Clevis (MP2 omits pivot base)<br />
MS6M and MS6E Side Tapped Holes<br />
MT4 Trunnion<br />
A-116<br />
Pivot Mount Caution:<br />
When utilizing a pivot mounting option (MP2 or<br />
MT4) in conjunction with a pivot rod end (FS2<br />
or FC2), it is recommended that the actuator be<br />
extended only to 90–95% of its full stroke. This<br />
increases the system’s rigidity and extends the<br />
life of the guide bearings and rod seal.<br />
4. Rod Ends<br />
Thomson offers 4 rod end options for TC4 Series<br />
actuators.<br />
-FT1M or -FT1E Female Thread<br />
-MT1M or -MT1E Male Thread<br />
-FS2 Spherical Joint<br />
-FC2 Clevis<br />
5. Other Options<br />
See the Options and Accessories section for<br />
complete specifications.<br />
-BM Motor Holding Brake<br />
10 in-lb holding brake mounted on the<br />
B23 motor<br />
-BS Holding Brake<br />
20 in-lb holding brake mounted on the rear lead<br />
screw shaft extension. Not available on inline<br />
models or with actuator base mount options<br />
(-MF2, -MF3, -MS1, -MP2, -MP3).<br />
-DB Dual Rod End Bearing<br />
Increases side load rating. Reduces actual stroke<br />
length by 1.5 inches.<br />
-EMK Encoder<br />
1000 line incremental encoder mounted on the<br />
rear shaft of the motor.<br />
-F Sub-Freezing Environment<br />
For operation to -20°F. Increases system<br />
backlash to 0.025 inches max.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
-H High Temperature<br />
Increases maximum actuator operating<br />
temperature to 180°F. Note: -F and -H are not<br />
compatible.<br />
-L Linear Potentiometer Output<br />
Linear potentiometer mounted inside the<br />
TC4 actuator.<br />
-PB Protective Boot<br />
Protects the thrust tube from solid contaminants<br />
and prevents liquids from entering the actuator<br />
through the rod end bearing. Includes the -W<br />
option. (Not available with –MS1.)<br />
-W Water Resistant Option<br />
Provides protection from light moisture contact<br />
with actuator.<br />
6. Accessories<br />
Magnetic Position Sensors<br />
Position sensors are available for triggering stop,<br />
speed/direction change, or end-of-travel.<br />
To maximize actuator life, Thomson<br />
recommends the use of end-of-travel limit<br />
switches with all actuators.<br />
Either Reed or Hall Effect (NPN transistor)<br />
switches are compatible with Thomson controls.<br />
3m 4m<br />
Reed Leads Quick<br />
Home (N.O.) PSR-1 PSR-1Q<br />
End-of-Travel (N.C.) PSR-2 PSR-2Q<br />
Hall Effect<br />
Home (N.O./NPN) PSN-1 PSN-1Q<br />
End-of-Travel (N.C./NPN) PSN-2 PSN-2Q<br />
See page A-149 for more limit switch options,<br />
including quick-disconnect versions.<br />
*
*<br />
TC5 Series<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-117
TC5 Series<br />
A-118<br />
Overview<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The TC5 series is our highest thrust actuator, for heavy thrust<br />
loads ranging up to 25000 N [5620 lb] and travel up to 1500 mm<br />
[59.1 in]. Precision rolled ball screws are standard, yielding quiet<br />
operation, low backlash and high accuracy. (See the following<br />
pages for detailed specifications).<br />
TC5 Series electric cylinders are available with brushless servo<br />
or step motors for compatibility with every motion control<br />
environment.<br />
Ball screw models are used in applications that require high speed<br />
and duty cycles. Standard ball screws are 10 mm and 32 mm lead.<br />
TC5 timing belt or gear reductions between the motor and lead<br />
screw allow selection of the best match between motor power and<br />
your linear speed and thrust range.<br />
Options<br />
Options include rotary encoders or linear potentiometers for<br />
position feedback, load-holding brakes, protective boots, and<br />
quick-disconnect cables. Danaher Motion will also discuss unique<br />
modifications at your request.<br />
TC5-S Series TC5-B Series<br />
Motor Type 1.8° Hybrid Stepper Brushless Servo<br />
Thrust Load Capacity 25,000 N [5620 lbs] 25,000 N [5620 lbs]<br />
No Load Speed 1330 mm/sec [52.5 in/sec] 1330 mm/sec [52.5 in/sec]<br />
Repeatability ±0.013 mm [±0.0005 in] ±0.013 mm [±0.0005 in]<br />
Compatible Controls Offered<br />
<br />
B8961, B8962<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
TC5 General Specifications<br />
Travel Lengths 50, 100, 150, 200, 250, 300, 450, 600, 750, 1000, 1250, 1500 mm.<br />
Custom strokes available in increments of 1mm.<br />
Construction Materials<br />
Bearing & Drive Housing 6063-T6 aluminum, anodized<br />
Actuator Body 6063-T6 aluminum, hard anodized with PTFE impregnation<br />
Mounting Plates 6061-T6 aluminum and cast aluminum plate, anodized<br />
Thrust Tube 300 Series Stainless Steel, 1/8 hard and ground<br />
Speed Reducer Options<br />
Belt/Pulley AT-5, polyurethane with steel tensile cords<br />
Gears Alloy steel, case hardened<br />
Transport Screw Options<br />
Ball screw/Ballnut Lead: 32 mm [0.630 in], or 10 mm [0.394 in]<br />
Heat treated carbon steel alloy<br />
Thrust Bearings Angular contact, high thrust ball bearings<br />
Weight (approximate, without options)<br />
TC5-S42 kg = 21.0 + 0.0188 x [mm stroke]; lb = 46.4 + 1.05 x [inches stroke]<br />
TC5-B32 kg = 16.7 + 0.0188 x [mm stroke]; lb = 36.7 + 1.05 x [inches stroke]<br />
TC5-B41 kg = 20.4 + 0.0188 x [mm stroke]; lb = 44.9 + 1.05 x [inches stroke]<br />
Motor<br />
Specifications/Dimensions See pages A-134 to A-135.<br />
Environmental Operation<br />
Temperature -30° to 70°C [-22° to 158°F]<br />
When operating below 2°C [35°F], vent tubing fitting must be installed. Consult the factory for<br />
more information.<br />
Moisture/Contaminants IP 54 rated: Polyurethane thrust tube wiper seal. Mating surfaces gasket sealed. Protected against dust and<br />
splashing water (non-corrosive, non-abrasive). Limited ingress permitted.<br />
Vent Tube Fitting: A vent tube fitting is included, which can be installed to permit the actuator to breathe<br />
from a non-contaminated area, or receive a positive pressure continuous purge (14-20kPa [2-3 psi]).<br />
PB Protective Boot (IP65) Option: An optional thrust tube boot prevents moisture and dry contaminants<br />
from bypassing the thrust tube wiper seal, providing IP65 protection when used with included vent tube<br />
fitting. The boot also prevents contaminant buildup on the thrust tube.<br />
Clean Room & Vacuum Applications: Thomson has designed special actuators for clean room and vacuum<br />
applications. Please consult the factory if your application requires special environmental compatibility.<br />
Maintenance The TC5 Series actuator design eliminates the need for most routine maintenance. Re-lubrication is required<br />
in high cycle applications. See the TC Series Operator’s Manual for replacement parts.<br />
Lube Port All TC5 models include a lube port and adapter for a standard grease gun.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-119
TC5 General Specifications<br />
Ball screw<br />
Ball screw life is rated in inches of travel at a given load. The values in the chart to<br />
the right indicate the travel life where 90% of all units in a sample will continue to<br />
work, while 10% have failed. This is similar to the B10 rating of a roller bearing<br />
mechanism. Be sure to consider acceleration loads as well as thrust, gravity and<br />
friction loads.<br />
Thrust Tube Capacity<br />
Thrust Tube Torque Capacity<br />
Thrust tube does not rotate during operation. Maximum allowable torque during<br />
operation and installation is 10 N-m [90 lb-in]<br />
Thrust Tube Side Load Capacity<br />
Side Load<br />
A-120<br />
N lbs<br />
590 132<br />
490 110<br />
390<br />
295<br />
195<br />
100<br />
0<br />
88<br />
66<br />
44<br />
22<br />
0<br />
0<br />
50/100/<br />
150 mm<br />
200 mm<br />
300 mm<br />
600 mm<br />
450 mm<br />
750 mm<br />
1000 mm<br />
12 24 35 47<br />
300 600 900 1200<br />
Thrust Tube Extension<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
1500 mm<br />
1250 mm<br />
59 in<br />
1500 mm<br />
TC5 Series Actuator Inertia<br />
Equations - Rotary Inertia (Reflected to Motor) = A + B* (stroke, in) + C* (load, lb)<br />
TC5 Ball screw Life<br />
Load<br />
N lbs<br />
26700 6000<br />
22200<br />
17800<br />
13300<br />
8900<br />
4450<br />
5000<br />
4000<br />
3000<br />
2000<br />
1000<br />
0<br />
0.1<br />
2.54<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC5-32B<br />
Ballscrew<br />
1<br />
25.4<br />
TC5-10B<br />
Ballscrew<br />
10<br />
254<br />
Life<br />
Side Load Moment<br />
(in-lbs)<br />
Top or Side of<br />
Cylinder Housing<br />
Model Ratio Screw A (lb-in-s 2 ) B (lb-in-s 2 /in) C (lb-in-s 2 /lb)<br />
TC5-...-10-32B 1:1 32 x 32 5.627 E-03 1.666 E-04 1.042 E-04<br />
TC5-...-15-32B 1.5:1 3.119 E-03 7.406 E-05 4.629 E-05<br />
TC5-...-20-32B 2:1 2.890 E-03 4.166 E-05 2.604 E-05<br />
TC5-...-50-32B 5:1 6.541 E-04 6.380 E-06 3.988 E-06<br />
TC5-...-100-32B 10:1 3.545 E-04 1.664 E-06 1.040 E-06<br />
TC5-...-10-10B 1:1 32 x 10 5.164 E-03 1.407 E-04 1.017 E-05<br />
TC5-...-15-10B 1.5:1 2.914 E-03 6.255 E-05 4.521 E-06<br />
TC5-...-20-10B 2:1 2.775 E-03 3.518 E-05 2.543 E-06<br />
TC5-...-50-10B 5:1 6.365 E-04 5.389 E-06 3.895 E-07<br />
TC5-...-100-10B 10:1 3.499 E-04 1.405 E-06 1.016 E-07<br />
Extend Distance<br />
(inches)<br />
100<br />
2540<br />
Side Load (lbs)<br />
Sideplay<br />
1000<br />
25400<br />
in x 10 6<br />
kilometers<br />
Motor Inertia (lb-in-s 2 )<br />
S42 7.13 E-03<br />
B32 1.00 E-03<br />
B41 2.63 E-03<br />
Metric Conversions:<br />
1 mm = 0.03937 in<br />
1 kg = 2.205 lb<br />
1 lb-in-s 2 = 1129 kg-cm 2 = 1.152 kg-cm-s 2<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
32mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1520 60<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
255 10<br />
0<br />
0<br />
100%<br />
40<br />
180<br />
50%<br />
T(120)<br />
80<br />
355<br />
V(120)<br />
T(240)<br />
120<br />
530<br />
Thrust<br />
160<br />
712<br />
*<br />
200 240 lbs<br />
890 1070N<br />
mm/s in/s<br />
1140 45<br />
1020 40<br />
890 35<br />
760 30<br />
635 25<br />
100%<br />
510 20<br />
380 15<br />
50%<br />
V(120)<br />
T(240)<br />
255 10<br />
125 5<br />
T(120)<br />
0<br />
0 50 100 150 200 250 300 350 400 450 lbs<br />
220 440 670 890 1110 1330 1560 1780 2000N<br />
Thrust<br />
mm/s in/s<br />
1140 45<br />
1020 40<br />
890 35<br />
760 30<br />
635 25<br />
100%<br />
510 20<br />
380 15<br />
50%<br />
255 10<br />
125 5<br />
T(120)<br />
0<br />
0 50 100 150<br />
220 440 670<br />
Speed<br />
Speed<br />
mm/s in/s<br />
180 7<br />
150<br />
125<br />
6<br />
5<br />
100 4<br />
76 3<br />
51 2<br />
25 1<br />
0<br />
0<br />
mm/s in/s<br />
100 3.5<br />
76 3.0<br />
76 2.5<br />
51 2.0<br />
51 1.5<br />
25 1.0<br />
25 0.5<br />
0<br />
0<br />
100%<br />
100%<br />
200<br />
890<br />
400<br />
1780<br />
T(120)<br />
T(120)<br />
V(120)<br />
T(240)<br />
200 250 300 350 400 450 lbs<br />
890 1110 1330 1560 1780 2000N<br />
Thrust<br />
50%<br />
400 600<br />
1780 2669<br />
Thrust<br />
50%<br />
800 1200<br />
3559 5340<br />
Thrust<br />
V(120)<br />
T(240)<br />
V(120)<br />
T(240)<br />
800 1000lbs<br />
3559 4450N<br />
1600 2000lbs<br />
7120 8900N<br />
32mm lead ballscrew<br />
1333 1333 1333 1333 1333 1120 814<br />
50 thru 100 150 200 300 450 600 750 1000 1250 1500 Stroke (mm)<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
n/a<br />
n/a<br />
TC5-S <strong>Performance</strong> <strong>Curves</strong><br />
— 100% Duty Cycle — 50% Duty Cycle<br />
TC5-S42(T/V)-10-32B<br />
TC5-S42(T/V)-10L-32B TC5-S42(T/V)-10-32B: 1:1 Timing Belt, 32 mm/rev Ball screw<br />
TC5-S42(T/V)-10L-32B: 1:1 Inline Coupling, 32 mm/rev Ball screw<br />
TC5-S42(T/V)-15-32B<br />
TC5-S42(T/V)-20-32B<br />
TC5-S42(T/V)-50-32B<br />
TC5-S42(T/V)-100-32B<br />
• <strong>Performance</strong> using SmartStep TM Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
Max. No-Load Accel. 21.62 m/s 2 [851 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC5-S42(T/V)-15-32B: 1.5:1 Timing Belt, 32 mm/rev Ball screw<br />
Max. No-Load Accel. 19.08 m/s 2 [751 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC5-S42(T/V)-20-32B: 2.0:1 Timing Belt, 32 mm/rev Ball screw<br />
Max. No-Load Accel. 15.15 m/s 2 [596 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC5-S42(T/V)-50-32B: 5:1 Gears, 32 mm/rev Ball screw<br />
Max. No-Load Accel. 8.11 m/s 2 [319 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC5-S42(T/V)-100-32B: 10:1 Gears, 32 mm/rev Ball screw<br />
Max. No-Load Accel. 4.24 m/s 2 [167 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
499<br />
n/a<br />
316 229 Critical Speed (mm/sec)<br />
n/a<br />
n/a<br />
Column Load Limit (N)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-121
TC5-S <strong>Performance</strong> <strong>Curves</strong><br />
10mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
405 16<br />
355 14<br />
305 12<br />
255 10<br />
100% 50%<br />
205 8<br />
150 6<br />
100 4<br />
51 2<br />
0<br />
0<br />
mm/s in/s<br />
355 14<br />
305 12<br />
255 10<br />
100%<br />
205 8<br />
150<br />
100<br />
51<br />
51<br />
6<br />
4<br />
2<br />
A-122<br />
0<br />
0<br />
mm/s in/s<br />
355 14<br />
305 12<br />
255 10<br />
205<br />
150<br />
100<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
30 1.2<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
100%<br />
100%<br />
100<br />
440<br />
200<br />
890<br />
200<br />
890<br />
500<br />
2224<br />
100%<br />
200<br />
890<br />
50%<br />
T(120)<br />
T(120)<br />
1000<br />
4450<br />
400<br />
1780<br />
50%<br />
400<br />
1780<br />
1000<br />
4450<br />
50%<br />
2000<br />
8900<br />
300 400<br />
1330 1780<br />
Thrust<br />
V(120)<br />
T(240)<br />
600 800<br />
2669 3559<br />
Thrust<br />
V(120)<br />
T(240)<br />
600 800<br />
2669 3559<br />
Thrust<br />
1500 2000<br />
6670 8900<br />
Thrust<br />
50%<br />
T(120)<br />
500<br />
2224<br />
1000<br />
4450<br />
1000<br />
4450<br />
V(120)<br />
T(240)<br />
T(120)<br />
600 700 lbs<br />
2669 3114N<br />
1200 1400lbs<br />
5340 6230N<br />
1200 1400lbs<br />
5340 6230N<br />
2500 3000 3500 lbs<br />
11100 13300 15600N<br />
25km/1M'' Life<br />
V(120)<br />
T(240)<br />
5000 6000 lbs<br />
22200 26700N<br />
10mm lead ballscrew<br />
388 388 388 388 388 350<br />
50 thru 100 150 200 300 450 600 750 1000 1250 1500 Stroke (mm)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
254<br />
n/a<br />
156<br />
n/a<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC5-S42(T/V)-10-10B<br />
TC5-S42(T/V)-10L-10B TC5-S42(T/V)-10-10B: 1:1 Timing Belt, 10 mm/rev Ball screw<br />
TC5-S42(T/V)-10L-10B: 1:1 Inline Coupling, 10 mm/rev Ball screw<br />
V(120)<br />
T(240)<br />
Max. No-Load Accel. 7.13 m/s<br />
T(120)<br />
2 — 100% Duty Cycle — 50% Duty Cycle<br />
[281 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC5-S42(T/V)-15-10B<br />
TC5-S42(T/V)-20-10B<br />
TC5-S42(T/V)-50-10B<br />
TC5-S42(T/V)-100-10B<br />
3000 4000<br />
13300<br />
Thrust<br />
17800<br />
• <strong>Performance</strong> using SmartStep TM Controls.<br />
• Duty Cycle is percentage of actuator “on time” or movement over<br />
10 minute interval.<br />
TC5-S42(T/V)-15-10B: 1.5:1 Timing Belt, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 6.15 m/s 2 [242 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC5-S42(T/V)-20-10B: 2.0:1 Timing Belt, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 4.82 m/s 2 [190 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC5-S42(T/V)-50-10B: 5:1 Gears, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 2.54 m/s 2 [100 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
TC5-S42(T/V)-100-10B: 10:1 Gears, 10 mm/rev Ball screw<br />
Max. No-Load Accel. 1.33 m/s 2 [52 in/s2]<br />
Repeatability ±0.013 mm [±0.0005 in]<br />
Backlash 0.30 mm [0.012 in]<br />
Lead Accuracy ±0.05 mm/300 mm [±0.002 in/ft]<br />
• Consider lead screw critical speed and column load limits when specifying longer lengths.<br />
99 72 Critical Speed (mm/sec)<br />
n/a<br />
n/a<br />
Column Load Limit (N)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
32mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1520 60<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
255 10<br />
0<br />
0<br />
mm/s in/s<br />
1520 60<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
255 10<br />
mm/s in/s<br />
1520 60<br />
1270 50<br />
1020 40<br />
760 30<br />
510 20<br />
255 10<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
150<br />
125<br />
100<br />
76<br />
51<br />
25<br />
40<br />
180<br />
100%<br />
80 120<br />
355 530<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
0<br />
0 50 100 150 200 250<br />
220 440 670<br />
Thrust<br />
890 1110<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
50<br />
220<br />
100<br />
440<br />
115 or 230 VAC<br />
200<br />
890<br />
100%<br />
100%<br />
230 VAC<br />
115 VAC<br />
150 200<br />
670 890<br />
Thrust<br />
400 600<br />
1780 2669<br />
Thrust<br />
900<br />
4003<br />
Thrust<br />
250<br />
1110<br />
1200<br />
5340<br />
*<br />
160 200 lbs<br />
710 890 N<br />
300 lbs<br />
1330 N<br />
300 350 lbs<br />
1330 1560N<br />
800 1000lbs<br />
3559 4450 N<br />
1500<br />
6670<br />
1800 lbs<br />
8010 N<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
n/a<br />
TC5-B <strong>Performance</strong> <strong>Curves</strong><br />
TC5-B32-10-32B<br />
TC5-B32-10L-32B TC5-B32-10-32B: 1:1 Timing Belt, 32 mm/rev Ball screw<br />
TC5-B32-10L-32B: 1:1 Inline Coupling, 32 mm/rev Ball screw<br />
100% 230 VAC<br />
Max. No-Load Accel. 14.81 m/s<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
TC5-B <strong>Performance</strong> <strong>Curves</strong><br />
32mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
1140 45<br />
1020 40<br />
890 35<br />
760 30<br />
635 25<br />
510 20<br />
380 15<br />
255 10<br />
125 5<br />
0<br />
0<br />
mm/s in/s<br />
760 30<br />
635 25<br />
510 20<br />
380 15<br />
255 10<br />
125<br />
125<br />
A-124<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
760 30<br />
635 25<br />
510 20<br />
380 15<br />
255 10<br />
5<br />
0<br />
0<br />
mm/s in/s<br />
180 7<br />
150<br />
125<br />
100<br />
76<br />
51<br />
25<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
mm/s in/s<br />
89 3.5<br />
76 3.0<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
50<br />
220<br />
100<br />
440<br />
100<br />
440<br />
200<br />
890<br />
100%<br />
500<br />
2224<br />
100<br />
440<br />
200<br />
890<br />
200<br />
890<br />
100%<br />
100%<br />
150 200<br />
670 890<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
300 400<br />
1330 1780<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
300 400<br />
1330 1780<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
250<br />
1110<br />
500<br />
2224<br />
500<br />
2224<br />
300 350 lbs<br />
1330 1560N<br />
600 700 lbs<br />
2669 3114N<br />
600 700 lbs<br />
2669 3114N<br />
400 600 800 1000 1200 1400 1600lbs<br />
1780 2669 3559 4450 5340 6230 7120N<br />
Thrust<br />
100%<br />
1500<br />
6670<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
2500 3000 lbs<br />
11100 13300N<br />
32mm lead ballscrew<br />
1333 1333 1333 1333 1333 1120 814<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC5-B41-10-32B<br />
TC5-B41-10L-32B TC5-B41-10-32B: 1:1 Timing Belt, 32 mm/rev Ball screw<br />
TC5-B41-10L-32B: 1:1 Inline Coupling, 32 mm/rev Ball screw<br />
100%<br />
230 VAC<br />
Max. No-Load Accel. 24.98 m/s<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
10mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
405 16<br />
355 14<br />
305 12<br />
255 10<br />
205 8<br />
150 6<br />
100 4<br />
51 2<br />
0<br />
0<br />
mm/s in/s<br />
405 16<br />
355 14<br />
305 12<br />
255 10<br />
205 8<br />
150 6<br />
100 4<br />
51 2<br />
0<br />
0<br />
mm/s in/s<br />
405 16<br />
355 14<br />
305 12<br />
255 10<br />
205 8<br />
150 6<br />
100 4<br />
51 2<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
30 1.2<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
100<br />
440<br />
200<br />
890<br />
200<br />
890<br />
100%<br />
100%<br />
200<br />
890<br />
400<br />
1780<br />
400<br />
1780<br />
115 or 230 VAC<br />
500<br />
2224<br />
100%<br />
1000<br />
4450<br />
115 or 230 VAC<br />
1000<br />
4450<br />
300<br />
1330<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
600<br />
2669<br />
Thrust<br />
115 VAC<br />
600<br />
2669<br />
Thrust<br />
1500<br />
6670<br />
Thrust<br />
400<br />
1780<br />
800<br />
3559<br />
800<br />
3559<br />
2000<br />
8900<br />
*<br />
230 VAC<br />
500 600 lbs<br />
2224 2669 N<br />
100 1200 lbs<br />
4450 5340 N<br />
100 1200 lbs<br />
4450 5340 N<br />
2500 3000 lbs<br />
11100 13300N<br />
10mm lead ballscrew<br />
388 388 388 388 388 350<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
n/a<br />
TC5-B <strong>Performance</strong> <strong>Curves</strong><br />
TC5-B32-10-10B<br />
TC5-B32-10L-10B TC5-B32-10-10B: 1:1 Timing Belt, 10 mm/rev Ball screw<br />
230 VAC<br />
TC5-B32-10L-10B: 1:1 Inline Coupling, 10 mm/rev Ball screw<br />
100%<br />
Max. No-Load Accel. 5.08 m/s<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
TC5-B <strong>Performance</strong> <strong>Curves</strong><br />
10mm Lead Ball screw Models<br />
Speed<br />
Speed<br />
Speed<br />
Speed<br />
mm/s in/s<br />
355 14<br />
305 12<br />
255 10<br />
205<br />
150<br />
100<br />
51<br />
205<br />
150<br />
100<br />
51<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
255 10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
255 10<br />
205<br />
150<br />
100<br />
51<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
mm/s in/s<br />
64 2.5<br />
Speed<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
0<br />
0<br />
mm/s in/s<br />
30 1.2<br />
25 1.0<br />
20 0.8<br />
15 0.6<br />
10 0.4<br />
5 0.2<br />
0<br />
0<br />
A-126<br />
100%<br />
100%<br />
100%<br />
100%<br />
200<br />
890<br />
400<br />
1780<br />
400<br />
1780<br />
1000<br />
4450<br />
1000<br />
4450<br />
2000<br />
8900<br />
400 600<br />
1780 2669<br />
Thrust<br />
230 VAC<br />
115 VAC<br />
800 1200<br />
3559 5340<br />
Thrust<br />
800 1200<br />
3559 5340<br />
Thrust<br />
2000<br />
8900<br />
230 VAC<br />
115 VAC<br />
230 VAC<br />
115 VAC<br />
3000 4000<br />
13300<br />
Thrust<br />
17800<br />
230 VAC<br />
115 VAC<br />
800 1000lbs<br />
3559 4450N<br />
1600 2000lbs<br />
7120 8900N<br />
1600 2000lbs<br />
7120 8900N<br />
5000 6000 lbs<br />
22200 26700N<br />
25km/1M'' Life<br />
5000 6000 lbs<br />
22200 26700N<br />
10mm lead ballscrew<br />
388 388 388 388 388 350<br />
50 thru 100 150 200 300 450 600 750 1000 1250 1500 Stroke (mm)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
n/a<br />
254<br />
n/a<br />
156<br />
n/a<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC5-B41-10-10B<br />
TC5-B41-10L-10B TC5-B41-10-10B: 1:1 Timing Belt, 10 mm/rev Ball screw<br />
TC5-B41-10L-10B: 1:1 Inline Coupling, 10 mm/rev Ball screw<br />
230 VAC<br />
Max. No-Load Accel. 8.44 m/s<br />
115 VAC<br />
2 — 100% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MF1 Front Flange<br />
Parallel<br />
8.70<br />
[221.0]<br />
1.82<br />
[46.1]<br />
4.38<br />
[111.1]<br />
2.83<br />
[71.9]<br />
5.94<br />
[150.9]<br />
MF2 Rear Flange<br />
Parallel<br />
8.70<br />
[221.0]<br />
4.38<br />
[111.1]<br />
2.83<br />
[71.9]<br />
6.69<br />
[169.9]<br />
0.75<br />
[19.1]<br />
"A"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
*<br />
RIGHT<br />
BOTTOM<br />
"B"<br />
RIGHT<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] HEX<br />
BOTTOM<br />
2.08<br />
[52.8]<br />
3.63<br />
[92.2] SQ<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.08<br />
[52.8]<br />
0.50<br />
[12.7]<br />
3.63<br />
[92.2]<br />
SQ<br />
2.13<br />
[54.0]<br />
1.63<br />
[41.4]<br />
Stroke<br />
1.82<br />
[46.1]<br />
Stroke<br />
F<br />
1.97<br />
[50.0]<br />
Ø.550/0.565<br />
[13.9/14.4]<br />
1.97<br />
[50.0]<br />
R<br />
TC5 Dimensions<br />
5.00<br />
[127.0]<br />
T<br />
E<br />
6.00<br />
[152.4]<br />
DIMENSION<br />
L<br />
3.79<br />
[96.3]<br />
* FLANGE DIMENSIONS<br />
* IN ACCORDANCE WITH<br />
* ISO 6431 FOR 80mm<br />
* BORE SIZE<br />
LENGTH<br />
MF1E MF1M<br />
E 5.00 126*<br />
F 0.53 12*<br />
G 2.75 63*<br />
A CYLINDER LENGTH 14.40 [365.8] + STROKE<br />
B RETRACT LENGTH 16.02 [406.9] + STROKE<br />
FLANGE DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 100mm BORE SIZE<br />
DIMENSION<br />
LENGTH<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A<br />
B<br />
5.00<br />
[127.0]<br />
T<br />
R L<br />
5.91<br />
[150.0]<br />
7.36<br />
[186.9]<br />
G<br />
2.95<br />
[75.0]<br />
4.50<br />
[114.3]<br />
14.40 [365.8] + STROKE<br />
16.52 [419.6] + STROKE<br />
A-127
TC5 Dimensions<br />
MF3 Front and Rear Flange<br />
Parallel<br />
MP2 Clevis Mount / MP3 Clevis Mount with Pivot Base and Pin<br />
Parallel<br />
3.60*<br />
[91.4]<br />
2.362/2.382<br />
[60.00/60.50]<br />
A-128<br />
8.70<br />
[221.0]<br />
4.38<br />
[111.1]<br />
0.77<br />
[19.6] 1.13<br />
[28.7]<br />
Ø0.7854/0.7869<br />
[19.949/19.987]<br />
2.83<br />
[71.9]<br />
2.83<br />
[71.9]<br />
6.56<br />
[166.6]<br />
6.69<br />
[169.9]<br />
0.75<br />
[19.1]<br />
"A"<br />
"B"<br />
RIGHT<br />
"A"<br />
TOP<br />
RIGHT<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
BOTTOM<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.08<br />
[52.8]<br />
3.63<br />
[92.2] SQ<br />
0.75<br />
[19.1]<br />
2.13<br />
[54.0]<br />
Stroke<br />
1.82<br />
[46.1]<br />
1.38<br />
[35.1]<br />
Stroke<br />
Ø.550/Ø.565<br />
[13.9/14.4]<br />
1.97<br />
[50.0]<br />
1.97<br />
[50.0]<br />
R<br />
4.38<br />
[111.1]<br />
2.08<br />
[52.8]<br />
PIVOT BASE<br />
(MP3 only)<br />
Ø0.437 [11.1] Thru<br />
on a 3.89 [98.8] B.C.<br />
3.60<br />
[91.4]<br />
SQ<br />
5.00<br />
[127.0]<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
L<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
* FLANGE DIMENSIONS IN ACCORDANCE WITH<br />
* ISO 6431 FOR 100mm BORE SIZE<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 14.90 [378.5] + STROKE<br />
B RETRACT LENGTH 16.52 [419.6] + STROKE<br />
8.70<br />
[221.0]<br />
5.00<br />
[127.0]<br />
T<br />
R L<br />
5.91<br />
[150.0]<br />
7.36<br />
[186.9]<br />
CLEVIS DIMENSIONS IN ACCORDANCE<br />
WITH ISO 6431 FOR 100mm BORE SIZE<br />
EXCEPT AS INDICATED<br />
* DIMENSION NOT ISO 6431 FOR 100mm BORE SIZE<br />
DIMENSION<br />
LENGTH<br />
A<br />
B<br />
2.95<br />
[75.0]<br />
4.50<br />
[114.3]<br />
80° MAX<br />
Pivot Angle<br />
1.75<br />
[44.4]<br />
0.62<br />
[15.7]<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
14.50 [368.3] + STROKE<br />
17.77 [451.4] + STROKE<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MS2 Side Lugs<br />
Parallel<br />
8.70<br />
[221.0]<br />
4.38<br />
[111.1]<br />
2.83<br />
[71.9]<br />
5.94<br />
[150.9]<br />
1.50<br />
[38.1]<br />
*<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] HEX<br />
RIGHT 2.13<br />
[54.0]<br />
BOTTOM<br />
MS6 Side Tapped Holes<br />
Parallel<br />
8.70<br />
[221.0]<br />
4.38<br />
[111.1]<br />
1.60<br />
[40.6]<br />
2.83<br />
[71.9]<br />
5.94<br />
[150.9]<br />
1.58<br />
[40.0]<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] HEX<br />
BOTTOM<br />
"C"<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.08<br />
[52.8]<br />
1.50<br />
[38.1]<br />
RIGHT 2.13<br />
[54.0]<br />
"A"<br />
2.08<br />
[52.8]<br />
1.58<br />
[40.0]<br />
"D"<br />
0.75<br />
[19.1]<br />
1.82<br />
[46.1]<br />
Stroke<br />
Ø0.71<br />
[18.0]<br />
4x<br />
2.57<br />
[65.3]<br />
Stroke<br />
1.97<br />
[50.0]<br />
1.97<br />
[50.0]<br />
R<br />
3.63<br />
[92.2]<br />
SQ<br />
0.75<br />
[19.1]<br />
5.00<br />
[127.0]<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
5.00<br />
[127.0]<br />
T<br />
TC5 Dimensions<br />
5.51<br />
[140.0]<br />
7.13<br />
[181.1]<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 13.90 [353.1] + STROKE<br />
B RETRACT LENGTH 16.02 [406.9] + STROKE<br />
C MOUNTING LENGTH 9.55 [242.6] + STROKE<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
R<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 13.90 [353.1] + STROKE<br />
B RETRACT LENGTH 16.02 [406.9] + STROKE<br />
C MOUNTING LENGTH 9.55 [242.6] + STROKE<br />
L<br />
L<br />
DIM<br />
D<br />
OPTION CODE<br />
MS6E<br />
MS6M<br />
SIZE<br />
5/8-18 UNF-2B x 0.55 Dp<br />
M16 x 2-6H x 14mm Dp<br />
A-129
TC5 Dimensions<br />
MT4 Trunnion<br />
Parallel<br />
8.70<br />
[221.0]<br />
4.37<br />
[111.1]<br />
7.16<br />
[181.6]<br />
5.19<br />
[131.8]<br />
2.83<br />
[71.9]<br />
5.94<br />
[150.9]<br />
MF1 Front Flange<br />
Inline<br />
A-130<br />
RIGHT<br />
BOTTOM<br />
RIGHT<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
BOTTOM<br />
"C"<br />
Ø1.25<br />
[31.8] Ø0.9806/0.9826<br />
[24.907/24.958]<br />
6.66<br />
[169.2]<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.08<br />
[52.8]<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
2.08<br />
[52.8]<br />
2.13<br />
[54.0]<br />
3.63<br />
[92.2]<br />
SQ<br />
1.82<br />
[46.1]<br />
0.50<br />
[12.7]<br />
Stroke<br />
1.97<br />
[50.0]<br />
1.63<br />
[41.1]<br />
1.89<br />
[48.0]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
Stroke<br />
R<br />
F (4x)<br />
TRUNNION DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 100mm BORE SIZE<br />
1.97<br />
[50.0]<br />
A<br />
B<br />
C<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
5.00<br />
[127.0]<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
DIMENSION<br />
L<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
MOUNTING LENGTH<br />
R<br />
T<br />
E<br />
6.00<br />
[152.4]<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the factory<br />
for a diskette<br />
• For motor dimensions,<br />
go to pages A-134 to A-135<br />
• For rod-end dimensions,<br />
go to page A-133<br />
LENGTH<br />
13.90 [353.1] + STROKE<br />
16.02 [406.9] + STROKE<br />
10.30 [261.6] + STROKE<br />
3.79<br />
[96.3]<br />
DIMENSION<br />
LENGTH<br />
A CYLINDER LENGTH 15.37 [390.3] + STROKE<br />
B RETRACT LENGTH 16.74 [425.3] + STROKE<br />
L<br />
G<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MS2 Side Lugs<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
6.66<br />
[169.2]<br />
1.50<br />
[38.1]<br />
MS6 Side Tapped Holes<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
6.66<br />
[169.2]<br />
1.60<br />
[40.6]<br />
1.58<br />
[40.0]<br />
*<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
"A"<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
"C"<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
"C"<br />
2.08<br />
[52.8]<br />
1.58<br />
[40.0]<br />
2.08<br />
[52.8]<br />
1.50<br />
[38.1]<br />
2.13<br />
[54.0]<br />
"D"<br />
0.75<br />
[19.1]<br />
2.13<br />
[54.0]<br />
1.82<br />
[46.1]<br />
Ø0.71<br />
[18.0]<br />
4x<br />
0.75<br />
[19.1]<br />
Stroke<br />
A<br />
B<br />
2.57<br />
[65.3]<br />
Stroke<br />
1.97<br />
[50.0]<br />
DIMENSION<br />
1.97<br />
[50.0]<br />
R<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
C MOUNTING LENGTH<br />
0.75<br />
[19.1]<br />
3.63<br />
[92.2]<br />
SQ<br />
R<br />
A<br />
B<br />
3.63<br />
[92.2]<br />
SQ<br />
T<br />
5.51<br />
[140.0]<br />
7.13<br />
[181.1]<br />
DIMENSION<br />
CYLINDER LENGTH<br />
RETRACT LENGTH<br />
C MOUNTING LENGTH<br />
9.55 [242.6] + STROKE<br />
L<br />
LENGTH<br />
14.62 [371.3] + STROKE<br />
16.74 [425.3] + STROKE<br />
9.55 [242.6] + STROKE<br />
LENGTH<br />
DIM OPTION CODE<br />
SIZE<br />
14.62 [371.3] + STROKE<br />
16.74 [425.3] + STROKE<br />
D<br />
MS6E<br />
MS6M<br />
5/8-18 UNF-2B x 0.55 Dp<br />
M16 x 2-6H x 14mm Dp<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
T<br />
L<br />
TC5 Dimensions<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the factory<br />
for a diskette<br />
• For motor dimensions,<br />
go to pages A-134 to A-135<br />
• For rod-end dimensions,<br />
go to page A-133<br />
A-131<br />
LINEAR ACTUATORS
TC5 Dimensions<br />
MT4 Trunnion<br />
Inline<br />
RIGHT<br />
BOTTOM<br />
A-132<br />
7.16<br />
[181.8]<br />
5.19<br />
[131.8]<br />
6.66<br />
[169.2]<br />
"A"<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
"B"<br />
Breather 1/4 NPT<br />
0.55 [14.0] Hex<br />
Ø1.25<br />
[31.8]<br />
Ø0.9806/0.9826<br />
[24.907/24.958]<br />
"C"<br />
2.08<br />
[52.8]<br />
2.13<br />
[54.0]<br />
1.82<br />
[46.1]<br />
Stroke<br />
1.97<br />
[50.0]<br />
R<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
TRUNNION DIMENSIONS IN ACCORDANCE WITH<br />
ISO 6431 FOR 100mm BORE SIZE<br />
DIMENSION<br />
L<br />
• For AutoCAD ® DXF<br />
drawings, go to our<br />
website, or call the factory<br />
for a diskette<br />
• For motor dimensions,<br />
go to pages A-134 to A-135<br />
• For rod-end dimensions,<br />
go to page A-133<br />
LENGTH<br />
A CYLINDER LENGTH 14.62 [371.3] + STROKE<br />
B RETRACT LENGTH 16.74 [425.3] + STROKE<br />
C MOUNTING LENGTH 10.30 [261.6] + STROKE<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC5 Rod End Dimensions<br />
Dimensions in [mm]<br />
FT1 Female Threads<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
0.79<br />
[20]<br />
MT1 Male Threads<br />
FS2 Spherical<br />
0.79<br />
[20]<br />
FC2 Clevis with Pin<br />
1.88<br />
[47.6]<br />
HEX<br />
1.58<br />
[40]<br />
1.88<br />
[47.6]<br />
HEX<br />
Jam Nut/Washer<br />
1.88 [47.6] HEX<br />
(MT1M Rod End)<br />
Jam Nut/Washer<br />
1.88[47.6] HEX<br />
(MT1M Rod End)<br />
MT1M M24x2.0<br />
MT1E 1-12 UNF<br />
5.45 [138.5]<br />
(5.71 [14.5] MAX Extension)<br />
4.27<br />
[108.5]<br />
5.73 [145.5]<br />
(5.99 [15.2] Max Extension)<br />
4.47<br />
[113.5]<br />
1.97<br />
[50]<br />
FT1M M24x2.0 31 MM<br />
FT1E 1-12 UNF 1.25<br />
Ø1.97<br />
[50]<br />
Ø1.97<br />
[50]<br />
Ø0.9868/0.9838<br />
[25.065/24.988]<br />
1.97<br />
[50]<br />
Ø0.984/0.979 PIN<br />
[25.00/24.87]<br />
2.36<br />
[60]<br />
1.97<br />
[50]<br />
0.98<br />
[25]<br />
1.22<br />
[31]<br />
A-133<br />
LINEAR ACTUATORS
TC5 Motor Specifications<br />
A-134<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC5-S Series 1.8° Permanent Magnet Hybrid Step Motor<br />
Winding Data S42T and S42V<br />
Inductance Series (T), 8mH; Parallel (V), 2mH<br />
Resistance Series (T), 4.4 Ω; Parallel (V), 1.1 Ω<br />
Current Settings Series (T) at 120 VAC, 6.0 Amps<br />
Parallel (V) at 120 VAC or<br />
Series (T) at 240 VAC, 7.9 Amps<br />
Static Torque Series (T) 1000 oz-in, Parallel (V) 725 oz-in<br />
Rotor Inertia 0.114 oz-in-sec2<br />
Connections 5 contact quick disconnect receptacle in anodized or painted aluminum shell, includes 12 ft [3.7 m]<br />
cable with molded plug.<br />
Temperature 212°F [100°C] maximum allowable motor case temperature.<br />
Actual motor case temperature is ambient, duty cycle, speed and load dependent. Refer to speed vs. thrust curves for<br />
system duty ratings.<br />
S42 Motor<br />
Parallel<br />
Inline<br />
4.28<br />
[108.7]<br />
MAX<br />
S42:<br />
7.84 [199.1]<br />
MAX<br />
0.50<br />
[12.7]<br />
S42:<br />
7.84 [199.1]<br />
MAX<br />
4.28<br />
[108.7]<br />
MAX<br />
"T" & "V" Versions<br />
1/2-14 NPS<br />
"T" & "V" Versions<br />
1/2-14 NPS<br />
S42<br />
5.00<br />
[127.0]<br />
T<br />
R L<br />
3.63<br />
[92.2]<br />
SQ<br />
S42<br />
T<br />
R L<br />
4.25<br />
[108.0]<br />
SQ 3.63<br />
[92.2]<br />
SQ<br />
8.70<br />
[221.0]<br />
9.05<br />
[229.9]<br />
4.91<br />
[124.7]<br />
MAX<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
TC5 Motor Specifications<br />
TC5-B Series Rare Earth Magnet Brushless Servo Motor with 2,000 Line Encoder and Commutation Sensors<br />
Winding Data B32<br />
Inductance 9.8 mH<br />
Resistance 3.4 Ω<br />
Torque Constant 99.2 oz-in/Amp<br />
Voltage Constant<br />
Torque<br />
45.5 V/krpm<br />
Continuous 476 oz-in (4.8 Amps)<br />
Peak 992 oz-in (10.0 Amps)<br />
Rotor Inertia 0.016 oz-in-sec2<br />
Connections MS-type connectors for motor winding and encoder on motor.<br />
Includes 12 ft. [3.7 m] cable with mating connector.<br />
Temperature 212°F [100°C] maximum allowed case temperature.<br />
Environmental IP65 Rating<br />
B32 Motor<br />
Parallel<br />
Inline<br />
Encoder Connector<br />
PT02E14-18P<br />
Motor Connector<br />
PT02E14-5P<br />
8.76 [222.5]<br />
MAX<br />
10.26 [260.6] MAX<br />
(With Brake)<br />
0.50<br />
[12.7]<br />
10.26 [260.6] MAX<br />
(With Brake)<br />
8.76 [222.5]<br />
MAX<br />
Motor Connector<br />
PT02E14-5P<br />
Encoder Connector<br />
PT02E14-18P<br />
3.63<br />
[92.2]<br />
SQ<br />
5.00<br />
[127.0]<br />
T<br />
R L<br />
3.63<br />
[92.2]<br />
SQ<br />
4.25<br />
[108.0]<br />
SQ<br />
8.70<br />
[221.0]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
R<br />
T<br />
L<br />
4.63<br />
[117.5]<br />
MAX<br />
A-135<br />
LINEAR ACTUATORS
TC5 Motor Specifications<br />
A-136<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TC5-B Series Rare Earth Magnet Brushless Servo Motor with 2,000 Line Encoder and Commutation Sensors<br />
Winding Data B41<br />
Inductance 24.0 mH<br />
Resistance 3.6 Ω<br />
Torque Constant 187 oz-in/Amp<br />
Voltage Constant<br />
Torque<br />
148 V/krpm<br />
Continuous 935 oz-in (4.8 Amps)<br />
Peak 1870 oz-in (10.0 Amps)<br />
Rotor Inertia 0.0416 oz-in-sec2<br />
Connections MS-type connectors for motor winding and encoder on motor.<br />
Includes 12 ft. [3.7 m] cable with mating connector.<br />
Temperature 212°F [100°C] maximum allowed case temperature.<br />
Environmental IP65 Rating<br />
B41 Motor<br />
Parallel<br />
Inline<br />
10.63 [270.0] MAX<br />
(With Brake)<br />
8.63<br />
[219.2]<br />
MAX<br />
0.50<br />
[12.7]<br />
10.63 [270.0] MAX<br />
(With Brake)<br />
8.63<br />
[219.2]<br />
MAX<br />
Motor Connector<br />
PT02E-14-5P<br />
Encoder Connector<br />
PT02E-14-18P<br />
3.63<br />
[92.2]<br />
SQ<br />
R<br />
R<br />
5.00<br />
[127.0]<br />
T<br />
3.63<br />
[92.2]<br />
SQ<br />
T<br />
5.00<br />
[127.0]<br />
SQ<br />
L<br />
9.06<br />
[230.1]<br />
MAX<br />
5.30<br />
L [134.6]<br />
MAX<br />
Encoder Connector<br />
PT02E-14-18P<br />
Motor Connector<br />
PT02E-14-5P<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Steps To Ordering A Complete TC5 System<br />
You are ready to specify a TC5 actuator model<br />
number after you have:<br />
a. completed and verified all necessary<br />
information on a Thomson Application Analysis<br />
Worksheet on A-6 to A-8.<br />
b. completed the steps in the TC Product<br />
Selection Guidelines.<br />
c. select a control that is compatible with the<br />
motor.<br />
Your local Thomson Distributor and our<br />
Applications Engineering Department are<br />
available to help with your selection process.<br />
*<br />
1. Base Model Number<br />
Choose the model with sufficient speed and<br />
thrust with a comfortable safety margin.<br />
Refer to the TC5 Speed vs. Thrust curves in this<br />
section.<br />
TC5 cylinders with gear or timing belt drive<br />
reductions have the motor mounted parallel to<br />
the lead screw. Inline models have the motor<br />
coupled directly to the lead screw with no<br />
reduction.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
How To Order<br />
2. Stroke Length<br />
Twelve standard lengths are available from 50<br />
to 1500 mm. Custom lengths are also available.<br />
Consult your Thomson distributor or the factory<br />
for details.<br />
To maximize actuator life, the thrust tube should<br />
not impact the physical end-of-travel on either<br />
end. Extra travel length is necessary to decelerate<br />
the load to a stop when an end-of-travel<br />
limit switch is encountered. This extra travel<br />
distance depends on load and speed. For further<br />
information on this refer to the TC Selection<br />
Guidelines or the Engineering Section.<br />
3. Actuator Mounting<br />
Specify any one of these actuator mounting<br />
options. Dimensional drawings start on page<br />
A-127.<br />
Actuator base mount options -MS1,<br />
-MP2, -MP3, -MF2, and -MF3 cannot be ordered<br />
with inline models.<br />
1 2 3 4 5<br />
Stroke Actuator<br />
Base Model Length Mounting Rod End Options<br />
Electric Drive Screw<br />
Actuator Motor Ratio Pitch, Type (mm)<br />
TC5<br />
Parallel Models<br />
Ball Screw<br />
TC5-B41-10-32B- TC5-B32-10-32B-<br />
TC5-B41-15-32B- TC5-B32-15-32B-<br />
TC5-B41-20-32B- TC5-B32-20-32B-<br />
TC5-B41-50-32B- TC5-B32-50-32B-<br />
TC5-B41-100-32B- TC5-B32-100-32B-<br />
TC5-B41-10-10B- TC5-B32-10-10B-<br />
TC5-B41-15-10B- TC5-B32-15-10B-<br />
TC5-B41-20-10B- TC5-B32-20-10B-<br />
TC5-B41-50-10B- TC5-B32-50-10B-<br />
TC5-B41-100-10B- TC5-B32-100-10B-<br />
TC5-S42x-10-32B- TC5-S42x-10-10B-<br />
TC5-S42x-15-32B- TC5-S42x-15-10B-<br />
TC5-S42x-20-32B- TC5-S42x-20-10B-<br />
TC5-S42x-50-32B- TC5-S42x-50-10B-<br />
TC5-S42x-100-32B- TC5-S42x-100-10B-<br />
x = T (Series) or V (Parallel)<br />
Inline Models (Direct Drive)<br />
TC5-S42x-10L-32B- TC5-S42x-10L-10B- TC5-B32-10L-32B- TC5-B41-10L-32B-<br />
TC5-B32-10L-10B- TC5-B41-10L-10B-<br />
x = T (Series) or V (Parallel)<br />
Parallel Models<br />
Inline Models<br />
50<br />
100<br />
150<br />
200<br />
250<br />
300<br />
450<br />
600<br />
750<br />
1000<br />
1250<br />
1500<br />
Custom<br />
Lengths<br />
Available<br />
in 1mm<br />
increments<br />
No Charge<br />
-MF1 -MP2 -MT1M<br />
-MF2 -MS6M -MT1E<br />
-MF3 -MS6E -FT1M<br />
-MS2 -MT4 -FT1E<br />
-FC2<br />
-FS2<br />
Additional Charge<br />
-MP3 -FC2 -BS<br />
-FS2 -BM<br />
-L<br />
-PB<br />
-EMK<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A-137<br />
LINEAR ACTUATORS
How To Order<br />
3. Actuator Mounting (continued)<br />
MF1 Front Flange (Metric MF1M)<br />
MF2 Rear Flange (Metric MF2M)<br />
MF3 Both Flanges (Metric MF3M)<br />
MS1 Side End Angles<br />
MS2 Side Lugs<br />
MP3 Rear Clevis (MP2 omits pivot base)<br />
MS6M and MS6E Side Tapped Holes<br />
MT4 Trunnion<br />
A-138<br />
Pivot Mount Caution:<br />
When utilizing a pivot mounting option (MP2 or<br />
MT4) in conjunction with a pivot rod end (FS2<br />
or FC2), it is recommended that the actuator be<br />
extended only to 90–95% of its full stroke. This<br />
increases the system’s rigidity and extends the<br />
life of the guide bearings and rod seal.<br />
4. Rod Ends<br />
Thomson offers 4 rod end options for TC5 Series<br />
actuators.<br />
-FT1M or -FT1E Female Thread<br />
-MT1M or -MT1E Male Thread<br />
-FS2 Spherical Joint<br />
-FC2 Clevis<br />
5. Other Options<br />
See the Options and Accessories section for<br />
complete specifications.<br />
-BM Motor Holding Brake<br />
10 in-lb holding brake mounted on the B23<br />
motor<br />
-BS Holding Brake<br />
20 in-lb holding brake mounted on the rear lead<br />
screw shaft extension. Not available on inline<br />
models or with actuator base mount options<br />
(-MF2, -MF3, -MS1, -MP2, -MP3).<br />
-DB Dual Rod End Bearing<br />
Increases side load rating. Reduces actual stroke<br />
length by 1.5 inches.<br />
-EMK Encoder<br />
1000 line incremental encoder mounted on the<br />
rear shaft of the motor.<br />
-F Sub-Freezing Environment<br />
For operation to -20°F. Increases system<br />
backlash to 0.025 inches max.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
-H High Temperature<br />
Increases maximum actuator operating<br />
temperature to 180°F. Note: -F and -H are not<br />
compatible.<br />
-L Linear Potentiometer Output<br />
Linear potentiometer mounted inside the TC5<br />
actuator.<br />
-PB Protective Boot<br />
Protects the thrust tube from solid contaminants<br />
and prevents liquids from entering the actuator<br />
through the rod end bearing. Includes the -W<br />
option. (Not available with –MS1.)<br />
-W Water Resistant Option<br />
Provides protection from light moisture contact<br />
with actuator.<br />
6. Accessories<br />
Magnetic Position Sensors<br />
Position sensors are available for triggering stop,<br />
speed/direction change, or end-of-travel.<br />
To maximize actuator life, Thomson<br />
recommends the use of end-of-travel limit<br />
switches with all cylinders.<br />
Either Reed or Hall Effect (NPN transistor)<br />
switches are compatible with Danaher controls.<br />
3m 4m<br />
Reed Leads Quick<br />
Home (N.O.) PSR-1 PSR-1Q<br />
End-of-Travel (N.C.) PSR-2 PSR-2Q<br />
Hall Effect<br />
Home (N.O./NPN) PSN-1 PSN-1Q<br />
End-of-Travel (N.C./NPN) PSN-2 PSN-2Q<br />
See page A-149 for more limit switch options,<br />
including quick-disconnect versions.<br />
*
*<br />
Options and Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-139
Options and Accessories<br />
The -BS and -BM brake options are typically<br />
used with electric actuators employing ball<br />
screw drive assemblies. The electrically released,<br />
spring set brake prevents backdriving when the<br />
unit is at rest, or in case of a power failure.<br />
When power is applied, the brake releases and<br />
the actuator is free to move. When power is off,<br />
springs engage the brake to hold the load in<br />
position.<br />
The -BS brake is mounted directly to the<br />
leadscrew to provide holding torque, without<br />
relying on the rest of the drive train.<br />
The -BM brake is mounted to the motor shaft.<br />
This is advantageous because the brake torque<br />
is multiplied by the belt or gear reduction, and<br />
does not interfere with certain rear mounting<br />
options. But if the belt fails, the brake will be<br />
inoperative.<br />
-BS is not available with:<br />
• Inline motor orientation<br />
• Rear mounting options: -MP2, -MP3, -MS1,<br />
-MF2, -MF3 -BM is only available with:<br />
• TC2-B<br />
• TC3-B, TC4-B<br />
• TC5-B<br />
• <strong>TN</strong>-B<br />
Connections<br />
Brake<br />
Coil<br />
Dimensions [in mm]<br />
-BS Option<br />
A-140<br />
H<br />
AC<br />
+<br />
Rectifier<br />
–<br />
AC<br />
0.57<br />
[14.5]<br />
D<br />
115 VAC<br />
3.55 [90.2]<br />
W/MIN Bend Radius<br />
1.50 [38.1]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
-BS Leadscrew Brake Option<br />
Mounting Location Leadscrew (see dimensions)<br />
Voltage Options 115 VAC (-BS115), 24 VDC (-BS24), 230 VAC (-BS230)<br />
Cable Type/Length TC2/3/4/5 – 3.7 m [12 ft] with quick disconnect<br />
<strong>TN</strong> – 3.7 m [12 ft] flying leads (no quick disconnect)<br />
Holding Torque TC2 – 3.9 N-m [35 in-lb], 12.5 W electrical power<br />
TC3 – 6.7 N-m [60 in-lb], 17 W electrical power<br />
TC4/5 – 39.2 N-m [350 in-lb], 15 W electrical power<br />
<strong>TN</strong> – 3.4 N-m [30 in-lb], 13 W electrical power<br />
Holding Force With -BS Option Without -BS Option<br />
TC2 -16B Ball 1550 N [350 lb] —<br />
-05B Ball 3600 N [810 lb] —<br />
-04A Acme 3600 N [810 lb] 3600 N [810 lb]<br />
TC3 -16B Ball 2660 N [600 lb] —<br />
-10B Ball 4260 N [960 lb] —<br />
-05B Ball 7200 N [1620 lb] —<br />
-04A Acme 7200 N [1620 lb] 7200 N [1620 lb]<br />
TC4 -25B Ball 9940 N [2230 lb] —<br />
-10B Ball 12000 N [2700 lb] —<br />
TC5 -32B Ball 7770 N [1750 lb] —<br />
-10B Ball 24800 N [5590 lb] —<br />
<strong>TN</strong> -2B Ball 1100 N [240 lb] —<br />
-5B Ball 2670 N [600 lb] —<br />
-5A Acme (<strong>TN</strong>-D/P) 2670N [600 lb] 445 [100]<br />
-5A Acme (<strong>TN</strong>-other) 2670 N [600 lb] 1780 N [400 lb]<br />
-8A Acme 2670 N [600 lb]<br />
-BM Motor Brake Option (additional lead time may apply. Consult factory for current lead time.)<br />
Mounting Location Rear motor shaft<br />
Voltage Options B23/32/41 – 24 VDC (-BM24)<br />
24VDC (-BM24);<br />
230 VAC (-BM230)<br />
Cable Type/Length 3.7 m [12 ft] flying leads (no quick disconnect)<br />
Holding Torque Consult factory<br />
Notes:<br />
• High vibration in a machine may cause an acme screw to backdrive at lower values than<br />
indicated above. In such applications, a brake may be necessary.<br />
• The -BS and -BM brakes should only be used to hold static (already stopped) leads.<br />
They are not designed for repeated use as dynamic brakes.<br />
L<br />
¿0.23<br />
[5.8]<br />
Brake Cover<br />
Note:<br />
Quick-disconnect cable provided only on TC models. <strong>TN</strong><br />
includes flying leads cable from grommet on brake can.<br />
Model Dim "D" Dim "H"<br />
TC2 Series 3.08 [78.2] 6.10 [155.1]<br />
TC3 Series 3.83 [97.3] 7.22 [183.3]<br />
TC4/TC5 Series 5.58 [141.7] 9.64 [245.0]<br />
Dim "L"<br />
2.73 [69.3]<br />
3.32 [84.3]<br />
3.94 [99.9]<br />
<strong>TN</strong> Series 3.08 [78.2] 5.34 [135.6] 2.73 [69.3]<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
-DB Dual Rod-End Bearing<br />
Our standard <strong>TN</strong> Series electric actuator contains a single rod-end<br />
bearing. The dual rod-end bearing (-DB) option increases thrust tube side<br />
load capacity and reduces undesirable thrust tube runout, while reducing<br />
the stroke by 1.5 inches. (All TC Series actuators are equipped with a dual<br />
rod-end bearing automatically, so this option does not apply to them.)<br />
-DB available with:<br />
• <strong>TN</strong> Series 12 inch stroke and below<br />
-DB required with:<br />
• <strong>TN</strong> Series above 12 inch stroke<br />
Notes:<br />
• The -DB option reduces stroke by 1.5 inches (e.g. 18” with -DB yields<br />
only 16.5” actual stroke.)<br />
Side Load<br />
All Thomson electric actuators are designed to withstand a limited<br />
amount of side load on the thrust tube. The thrust tube in a standard<br />
<strong>TN</strong> Series actuator is supported by a single rod-end bearing and by a<br />
patented internal guide assembly. This bearing system has a limited<br />
capacity to handle side loads, shown in the curve below.<br />
When increased side load capacity or stiffness is required, or when<br />
moving a load that is not externally supported, the dual rod-end bearing<br />
(-DB) option is recommended. This option adds a second thrust tube<br />
rod-end bearing for additional support, while subtracting 1.5 inches<br />
from the available stroke. <strong>TN</strong> models above 12 inches stroke require the<br />
-DB option.<br />
Another means of increasing side load capacity is to use the higher<br />
capacity TC series, which includes the dual rod-end bearing in its<br />
standard configuration.<br />
<strong>TN</strong> Series — Side Load Capacity vs. Extended Length<br />
Side Load<br />
N Lbs<br />
359 80<br />
337<br />
311<br />
289<br />
267<br />
245<br />
222<br />
200<br />
178<br />
156<br />
133<br />
111<br />
89<br />
75<br />
70<br />
65<br />
60<br />
55<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
67 15<br />
44 10<br />
22 5<br />
0 0<br />
0<br />
0<br />
-DB MAX<br />
2.5<br />
64<br />
STANDARD MAX<br />
5<br />
127<br />
6, 4, 2<br />
Standard <strong>TN</strong> Actuator (Single Bearing)<br />
8<br />
7.5 10 12.5<br />
191 254 318<br />
Extended Length<br />
*<br />
12 -DB<br />
8 -DB<br />
6 -DB<br />
4 -DB<br />
12 18 -DB<br />
Options and Accessories<br />
-DB Option (Dual Bearings)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
15<br />
381<br />
17.5<br />
445<br />
20 in<br />
508 mm<br />
Runout<br />
The -DB option reduces thrust tube runout by lengthening the thrust<br />
tube support bearing in the rod-end housing.<br />
Thomson recommends the -DB option to reduce runout whenever the<br />
thrust tube is the only means of guiding the load. <strong>Performance</strong><br />
improvement is most observable for actuators with stroke length above<br />
12 inches, or whenever runout is critical as the thrust tube approaches<br />
full extension. For the least amount of runout possible for a standard<br />
product, specify the -DB option and also increase the stroke of the<br />
actuator while “short-stroking” the unit. If the load is guided externally<br />
by linear bearings, the standard bearing is preferred since it allows<br />
greater mounting misalignment and minimal friction.<br />
Top or Side of<br />
Cylinder Housing<br />
Actual Travel Reduced<br />
by 1.5 Inches<br />
Side Load Moment<br />
(in-lbs)<br />
Extend Distance<br />
(inches)<br />
Selection Criteria<br />
-DB Option Standard<br />
• When using clevis • When rigidly<br />
or trunnion mount mounted<br />
• >12 inches •
Options and Accessories<br />
-EMK/-EM Encoder Option<br />
The -EMK/-EM encoder option provides an incremental rotary encoder<br />
coupled to the rear shaft of the motor.<br />
-EMK is an industry-standard, 1000-line version, while<br />
-EM is a reverse-compatible 500-line version<br />
Step Motor Models (TCx-S, TCx-P, <strong>TN</strong>-S, <strong>TN</strong>-P)<br />
An encoder is typically used to improve system accuracy, and provide stall<br />
detection.<br />
DC Motor Models (TCx-D, <strong>TN</strong>-D)<br />
While encoders are not required for Danaher Motion DC motor controls,<br />
some applications use them to provide precise position feedback when<br />
using external control or monitoring devices.<br />
Brushless Servo Models (TCx-B, <strong>TN</strong>-B)<br />
All brushless servo motors are by default equipped with an encoder.<br />
Therefore, the -EMK/-EM encoder option is not required.<br />
-EMK/-EM available with:<br />
• TC2-D/S/P<br />
• TC3-P<br />
• TC4-P<br />
• TC5-S<br />
• <strong>TN</strong>-D/S/P<br />
Electrical Specifications<br />
A-142<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Dimensions in [mm]<br />
S32, S33, and S42 Motors: Encoder is enclosed within the standard<br />
housing. No dimensional changes occur when the -EMK or -EM option<br />
is specified.<br />
D/P22 Motor (<strong>TN</strong>/TC2)<br />
Motor Model D/P22/S32/S33/S42 P32/P33 B23/B32/B41<br />
Pulses per Revolution -EMK 1000 line (4000 post-quad) -EMK 1000 line (4000 post-quad) Std: 2000 line (8000 post-quad)<br />
-EM 500 line (2000 post-quad) -EM 500 line(2000 post-quad)<br />
Output Pulse Format Incremental, Dual Square Wave Quadrature, with Index Pulse<br />
Cable Length/Type m[ft] 3.7 [12]/Leads 3.7 [12]/LeadsSee Note 1 3.7 [12]/MS Connector<br />
Voltage 5 VDC ±5% 5 VDC ±5% 5 VDC ±5%<br />
Current mA 120 135 200<br />
Max. Speed rpm 6000 6000 6000<br />
Weight kg [oz] 0.17 [6.0] 0.057 [2.0] 0.25 [8.8]<br />
Inertia kg-m2 [oz-in-sec2 ] 5.1 x 10-9 [7.3 x 10-7] 3.1 x 10-7 [4.4 x 10-5] 1.0 x 10-6 [1.4 x 10-4]<br />
Operating Temperature °C [°F] -10 to +70 [+14 to +158] -10 to +100 [+14 to +212] -20 to +100 [-4 to +212]<br />
Storage Temperature °C [°F] -20 to +80 [-4 to +176] -30 to +110 [-22 to +230] -25 to +100 [-13 to +212]<br />
Note: 1Quick disconnect encoder fitting and extension cable is included when ordered as -EQ instead of -EM.<br />
Wiring Color Codes for -EMK/EM Encoders<br />
(applies to D, P22, S32, S33 and S42 motors).<br />
+5 VDC White<br />
Ground Black<br />
Ch A+ Red<br />
Ch A- Pink or Purple<br />
Ch B+ Green<br />
Ch B- Blue<br />
Index Ch Z+ Yellow<br />
Index Ch Z- Orange<br />
2.13<br />
[54.1]<br />
1.00<br />
[25.4]<br />
Encoder Cover<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
-L Linear Potentiometer Option<br />
The -L linear potentiometer option is required for operation with our<br />
Analog Position Controls, and is used in applications where analog<br />
position feedback Voltage signal is needed.<br />
The linear potentiometer resides within the actuator housing and is<br />
energized by an external DC voltage source. The potentiometer wiper arm<br />
is attached to the drive nut/guide flange assembly, and moves the same<br />
distance as the thrust tube. The signal from the linear potentiometer is an<br />
absolute voltage, proportional to linear displacement of the actuator.<br />
-L available with:<br />
• All TC, <strong>TN</strong> and actuators<br />
Connections<br />
Brown<br />
Black<br />
Blue<br />
Pot +V<br />
Wiper<br />
Feedback<br />
GND<br />
Shield<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Options and Accessories<br />
Dimensions in (mm)<br />
Specifications<br />
Operating Temperature -28° to +70°C [-20° to +160°F]<br />
Power Rating 1.0 Watt max. (11 mA at 24V; 6mA at 12V; 3mA at 5V)<br />
Resistance see table below<br />
Linearity see table below<br />
Stroke Available in the lengths shown below. Consult factory for lengths.<br />
B<br />
LP Location<br />
TC Series<br />
A<br />
1.18<br />
[30.0]<br />
LP Location<br />
<strong>TN</strong><br />
0.50<br />
[12.7]<br />
Dimensions<br />
Actuator Dim. A Dim. B<br />
Model in [mm] in [mm]<br />
TC2 1.47 [37.3] 1.12 [28.5]<br />
TC3 1.72 [43.7] 1.37 [34.8]<br />
TC4 2.15 [54.5] 1.82 [46.1]<br />
TC5 1.38 [35.1] 1.82 [46.1]<br />
<strong>TN</strong> 1.38 [35.1] 1.01 [25.7]<br />
Actuator Model Stroke Resistance (±30%) Linearity<br />
TC2, TC3, TC4, TC5 50 mm [1.97 in]* 3000 Ω<br />
100 mm [3.94 in] 6000 Ω<br />
150 mm [5.91 in] 9000 Ω<br />
200 mm [7.87 in] 9000 Ω ±1% of full stroke<br />
250 mm [9.84 in] 9000 Ω<br />
300 mm [11.81 in] 7000 Ω<br />
450 mm [17.72 in] 7000 Ω<br />
600 mm [23.62 in] 7000 Ω<br />
<strong>TN</strong> 50.8mm [2.00 in] 3000 Ω<br />
101.6 mm [4.00 in] 6000 Ω<br />
152.4 mm [6.00 in] 9000 Ω ±1% of full stroke<br />
203.2 mm [8.00 in] 9000 Ω<br />
254.0 mm [10.00 in] 9000 Ω<br />
304.8 mm [12.00 in] 7000 Ω<br />
419.1 mm [16.50 in] 7000 Ω<br />
Cable<br />
0.17 [4.3]<br />
R 0.51 [13.0]<br />
Minimum Bend Radius<br />
A-143
Options and Accessories<br />
-LR Linear Rod Bearing Option<br />
The -LR linear rod bearing option is used in<br />
applications where side loads are present, or when<br />
the load is not externally supported.<br />
Reasons for using the -LR Linear Rod Bearing are:<br />
• Increased side load capacity<br />
• Anti-rotation–reduces any rotational motion of the<br />
moving load<br />
• Higher actuator efficiency when side loads are present<br />
• Lower thrust tube runout<br />
-LR available with:<br />
• TC2<br />
-LR not available with:<br />
• MF1, MF3, MS1, MS2 mounting options<br />
Weight calculation:<br />
Weight (lbf) = 0.0147 stroke (mm) + 7.6 lbf<br />
Applied Side Load<br />
Twisting Moment, Mt<br />
N lbs<br />
600 135<br />
500 112<br />
400 90<br />
300 67<br />
200 45<br />
100 22<br />
A-144<br />
0<br />
0<br />
0.008<br />
[0.2]<br />
0.004<br />
[0.1]<br />
N-m lb-in<br />
35 313<br />
0.05¡<br />
30 268<br />
25 223<br />
20 179<br />
0.02¡<br />
15 134<br />
10 89<br />
5 45<br />
0<br />
0<br />
3.9<br />
100<br />
3.9<br />
100<br />
0.02<br />
[0.5]<br />
0.12¡<br />
0.04<br />
[1.0]<br />
0.06<br />
[1.5]<br />
0.08<br />
[2.0]<br />
7.9 11.8 15.7<br />
200 300<br />
Extension<br />
400<br />
0.25¡<br />
7.9 11.8 15.7<br />
200 300<br />
Extension<br />
400<br />
0.10<br />
[2.5]<br />
19.7<br />
500<br />
19.7<br />
500<br />
23.6 in<br />
600 mm<br />
Dimensions in (mm)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.12<br />
[3.0]<br />
To order the Linear Rod Bearing as a separate component:<br />
Linear Rod Bearing Part Number<br />
Example: LR-TC2-0200-A<br />
0.4¡<br />
0.5¡<br />
0.6¡<br />
0.8¡<br />
23.6 in<br />
600 mm<br />
ø.787<br />
[20.0]<br />
3.82<br />
[97.0]<br />
Stroke + 1.77 [45.0]<br />
6.811<br />
[173.0]<br />
2.44<br />
[62.0]<br />
0.45<br />
[11.4]<br />
2.91<br />
[74.0]<br />
0.886<br />
[22.5]<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
4.53<br />
[115.0]<br />
2.480<br />
[63.0]<br />
2.17<br />
[55.0]<br />
Drilled Through and C'Bored for<br />
M12 Socket Head Cap Screws<br />
2 Places<br />
2.559<br />
[65.0]<br />
1.18<br />
[30.0]<br />
6.73<br />
[171.0]<br />
2.36<br />
[60.0]<br />
Adjustable Gap<br />
0 to 0.50 [12.7] at<br />
full retract<br />
6.063<br />
[154.0]<br />
M10 x 1.5<br />
0.75 [19.0]<br />
deep 4 places<br />
LR TC2 0200 A<br />
LR TC2 Stroke in mm Revision<br />
1.417<br />
[36.0]<br />
2.283<br />
[58.0]<br />
M10 x 1.5 thru<br />
from this Side and<br />
C'Bored for M8 SHCS<br />
from the other side.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Protective Boot Option<br />
-PB Protective Boot Option<br />
With the -PB option, a durable polyurethane boot protects the thrust<br />
tube area from solid contaminants (dust, wood and metal shavings),<br />
and splashed liquids, etc.<br />
TC Series actuators equipped with the -PB are protected to the IP65<br />
standard. Note that some Thomson motor options are not<br />
protected to this level.<br />
Consult the factory for assistance when special environmental protection<br />
is required.<br />
We also have special options for clean room applications, where<br />
outgassing and contamination by the actuator are a concern.<br />
-PB available with:<br />
• All actuators<br />
Actuator Model Dimensions<br />
Dim. L<br />
Add’l Length Boot Diameter<br />
Series Stroke Length in [mm] in [mm]<br />
TC2 0-149mm 1.16 [29.5] 2.50 [63.5]<br />
150-299 1.83 [46.5]<br />
300-449 2.54 [64.5]<br />
450-600 3.21 [81.5]<br />
601-750 3.75 [95.3]<br />
TC3 0-199mm 1.46 [37.1] 3.00 [76.2]<br />
200-399 2.13 [54.0]<br />
400-599 2.83 [71.9]<br />
600-800 3.54 [89.9]<br />
801-1000 4.06 [103.1]<br />
TC4 0-249mm 1.60 [40.6] 3.75 [95.3]<br />
250-499 2.47 [62.7]<br />
500-749 3.35 [85.1]<br />
750-999 4.17 [105.9]<br />
1000-1249 5.05 [128.3]<br />
1250-1500 5.93 [150.6]<br />
TC5 0-249mm 1.60 [40.6] 3.75 [95.3]<br />
250-499 2.47 [62.7]<br />
500-749 3.35 [85.1]<br />
750-999 4.17 [105.9]<br />
1000-1249 5.05 [128.3]<br />
1250-1500 5.93 [150.6]<br />
<strong>TN</strong> 0-2.57 in 0.75 [19.1] 2.50 [63.5]<br />
2.58-5.08 1.00 [25.4]<br />
5.09-7.59 1.30 [33.0]<br />
7.60-10.11 1.40 [35.6]<br />
10.12-15.19 1.90 [48.3]<br />
15.20-16.50 2.80 [71.1]<br />
*<br />
Options and Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Dimensions in (mm)<br />
When fully retracted, the boot gathers on an extra length of thrust tube.<br />
The extra thrust tube length is tabulated below.<br />
L<br />
Additional<br />
Overall<br />
Length<br />
∅D<br />
A-145
Options and Accessories<br />
Quick Disconnect Option<br />
The optional -Q quick disconnect option gives the machine builder or user<br />
a convenient method of connecting the motor to the control. A male<br />
quick disconnect receptacle is installed in the actuator drive housing, or<br />
in some cases, the motor. The -Q option includes a 3.7m [12 ft] motor<br />
power cable, with mating molded quick disconnect plug.<br />
-Q available with:<br />
• <strong>TN</strong>-D, -S*, -P*<br />
* included when ordered as a T (series) or V (parallel)<br />
-Q Included with:<br />
(-Q does not need to be in model number):<br />
• All B Series actuators<br />
• All TC Series actuators<br />
B Series brushless servo actuators (TCx-B, <strong>TN</strong>-B) include an MS-style quick<br />
disconnect fitting(s) and cable(s), with the standard actuator. The -Q<br />
option is not required for these models.<br />
All TC models include quick disconnect fitting(s) where applicable, with<br />
the standard actuator. The -Q option is not required for these models.<br />
A-146<br />
Dimensions in [mm]<br />
TC Series<br />
<strong>TN</strong> Series Parallel Model<br />
<strong>TN</strong>-S32<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
1.02<br />
[25.8]<br />
0.59<br />
[15.0] 1.00<br />
[25.4]<br />
∅0.41 [10.4] D/H Motors<br />
∅0.50 [12.7] S Motors<br />
Bearing<br />
Housing<br />
2.20 [55.8]<br />
1.00 [25.4]<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
2.53 [64.2] D/H<br />
2.20 [55.8] S2<br />
0.60 [15.2]<br />
1.00 [25.4]<br />
-Q Receptacle<br />
and Cable<br />
0.75 [19.01]<br />
4.3 [109]<br />
W/Minimum Bend<br />
Radius 1.50 [38.1]<br />
0.85 [21.6]<br />
(Receptacle Only)<br />
Features<br />
• D motors: 3 conductor cable (2 motor and chassis ground)<br />
• S & P motors: 5 conductor shielded cable (4 motor, shield)<br />
• Keyed to prevent mis-wiring.<br />
• Forms a contaminant resistant seal to protect the conductors from the<br />
environment.<br />
• A 3.7m [12 ft] cable is supplied with the -Q option.<br />
Notes:<br />
• Inline Models with D and P22 motors: The -Q option is not available<br />
with “-10L” inline models when D or P22 motors are used.<br />
• Contact the factory when custom quick disconnect mounting locations<br />
are required.<br />
-QC<br />
2.06 [52.4]<br />
1.03 [26.2] D/H<br />
1.00 (25.4) S2<br />
Cable: 0.29 [7.4]<br />
1.50R [38.1R]<br />
Minimum Bend<br />
Radius<br />
R L<br />
B<br />
Cable:Dia 0.29 [7.4]<br />
1.50R (38.1R)<br />
Min Bend Radius<br />
T<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
<strong>TN</strong> Environmental Options<br />
Temperature Ranges (<strong>TN</strong> Series)<br />
Operating Storage<br />
Standard <strong>TN</strong> 32° to 140°F -40 to 185°F<br />
[0° to 60°C] [-40° to 85°C]<br />
-F Freezing -20° to 105°F -40° to 185°F<br />
[-29° to 41°C] [-40° to 85°C]<br />
-H High Temp 32° to 160°F -40° to 185°F<br />
[0° to 70°C] [-40° to 85°C]<br />
Note: -F and -H can not be ordered on the same actuator.<br />
-H High Temperature<br />
The -H high temperature option allows operation in high temperature<br />
environments (to 160°F [70°C]) by changing certain plastic parts within<br />
the actuator to bronze.<br />
-H available with:<br />
• All <strong>TN</strong> Series<br />
Notes:<br />
• Consideration must be given to the operating temperature ranges of<br />
the motor, encoder, and limit switches.<br />
-F Sub-Freezing Environment<br />
In extremely cold conditions the lubricating grease in the actuator<br />
thickens, rubber parts (belts and stops) stiffen, and mechanical clearances<br />
tighten. This option includes two alterations:<br />
1. Bearing grease is replaced with a less viscous lubricant.<br />
2. Acme drive nut tolerances are increased. Both thread clearance<br />
and pitch length are increased to allow for the varying coefficients<br />
of expansion between the steel leadscrew and polyacetal or bronze<br />
drive nut.<br />
The result is a device which can operate at these low temperatures, but<br />
with reduced life (due to the pre-worn acme nut surfaces).<br />
Contact Thomson for more details. No change is necessary in ball nut<br />
models since there is steel to steel contact (same coefficient of thermal<br />
expansion).<br />
*<br />
Options and Accessories<br />
-F available with:<br />
• All <strong>TN</strong> Series<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Notes:<br />
• This option increases system backlash to 0.025 inches (0.64mm) max.<br />
for acme screw units.<br />
• Should a -F sub-freezing option acme screw unit be operated at<br />
room temperature or above, noisy operation and increased backlash<br />
are normal.<br />
-W Water Resistant Option<br />
The water resistant option (-W) is recommended in applications where<br />
the actuator is exposed to light mist or<br />
occasional splashing with water or<br />
non-corrosive liquids. In addition to a<br />
sealant on all mating surfaces, a 10<br />
foot (3m) breather tube and fitting is<br />
provided to allow the unit to breathe<br />
from a non-contaminated dry area.<br />
Or, the customer may choose to apply<br />
positive, low pressure (2-3 psi [14-20<br />
kPa]) dry air to the actuator through<br />
this fitting.<br />
-W available with:<br />
• All <strong>TN</strong> Series<br />
Notes:<br />
• The -W option does not provide a waterproof actuator. The actuator<br />
cannot be submerged or immersed repeatedly in water.<br />
-W Breather Dimensions<br />
<strong>TN</strong> Series Actuators<br />
Back<br />
1/8 NPT Barbed Fitting<br />
3/8" OD Vinyl<br />
Tubing<br />
2.38 [60.5]<br />
Minimum<br />
0.59 [15.0]<br />
2.62 [66.5]<br />
Right<br />
A-147
Options and Accessories<br />
Accessories<br />
Magnetic Position Sensors<br />
Actuators are equipped with position indicating magnets installed<br />
internally on both sides of the guide actuator. Six non-contacting position<br />
sensors are available to sense the magnet as it passes by.<br />
All six position sensors mount directly to standard TC, and <strong>TN</strong> Series<br />
actuators. Three sensors, PSR-1, PSN-1 and PSP-1 are normally open<br />
switches. Three PSR-2, PSN-2 and PSP-2 are normally closed switches.<br />
Type PSR sensors consist of a reed switch, and type PSN and PSP<br />
sensors use a Hall-effect sensing element and a simple solid state<br />
electrical circuit.<br />
End-of-Travel Limits<br />
To maximize actuator life,Thomson recommends the use of<br />
end-of-travel “limit switches” (position sensors) with all actuators.<br />
The purpose of an end-of-travel sensor is to signal the controller that the<br />
actuator is about to travel beyond its normal safe operating region, and is<br />
nearing its physical end of stroke. The controller brings the actuator to a<br />
A-148<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
stop to prevent physical contact, and to avoid damage to the actuator,<br />
the load, or the machine. The sensors must be located such that an<br />
adequate stopping distance is provided between the sensing position<br />
and the physical end of stroke. Normally closed switches are generally<br />
used for end-of-travel sensing. Normally closed switches are considered<br />
“fail safe” because when a cable becomes accidentally severed or<br />
disconnected, motion is prevented.<br />
Position Sensing<br />
Limit Switch controls use position sensors as inputs for extend and<br />
retract position indication, or for reversing direction. The D2400 also<br />
uses position sensors for changing speed during a move, usually to<br />
reduce actuator speed before reaching the final stopping position for<br />
greater repeatability.<br />
Programmable position controls use position sensors for two purposes.<br />
A normally open switch is generally used to establish a home, or zero<br />
reference position. Normally closed switches are used for extend and<br />
retract end-of-travel limits.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Position Sensors<br />
Position Sensor Specifications<br />
*<br />
Options and Accessories<br />
PSR-1 PSR-2 PSN-1 PSN-2 PSP-1 PSP-2<br />
Connection Norm. open Norm. closed Norm. open Norm. closed Norm. open Norm. closed<br />
Led Color Green Red Green Red Yellow Red<br />
Switch Type Mechanical Reed Hall-effect Hall-effect<br />
Output Type Contact closure Open collector, sinking output (NPN) Sourcing (PNP)<br />
Number of Leads<br />
Supply<br />
2 + Shield 3 + Shield 3 + Shield<br />
Voltage 4–120 V AC or DC 10–24 VDC 10–24 VDC<br />
Current n/a 7 mA @ 12 VDC; 13 mA @ 24 VDC 7 mA @ 12 VDC; 13 mA @ 24 VDC<br />
Power<br />
Output<br />
n/a 0.24 W 0.24 W<br />
DC Voltage max 120VDC 24VDC 24VDC<br />
AC Voltage max 120VAC AC not allowed AC not allowed<br />
Current max 50mA 100mA 100mA<br />
Power max 6W 3W 3W<br />
Operating Temperature -4° to 158°F [-20° to 70°C]<br />
Storage Temperature -4° to 176°F [-20° to 80°C]<br />
Protection Rating IP67<br />
Approved Yes<br />
Wiring for PSR-1 and PSR-2 Wiring for PSN-1 and PSN-2<br />
Comparison of Hall-Effect and Reed Wiring for PSP-1 and PSP-2<br />
Switches<br />
PSR Reed Switch<br />
• More noise immune (EMI)<br />
• Does not require a power supply<br />
• Slightly lower cost<br />
• Does not work with inductive loads<br />
• Switches AC voltages<br />
PSN & PSP Hall-Effect Switch<br />
• Higher tolerance to vibration<br />
• Greater durability and reliability (no moving parts)<br />
• Requires external DC power. Available on Danaher Motion controls.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-149
Options and Accessories<br />
Position Sensor Mounting<br />
The diagrams below show sensor mounting location when actuator<br />
magnet and sensor are physically aligned.<br />
This location is recommended as a starting point when setting up a<br />
actuator for the first time. Depending on the speed and payload of the<br />
application, switches may need to be moved inward to prevent hard-stop<br />
crash when the load travels at full speed past a limit switch.<br />
Notes:<br />
• Position sensors can be mounted along either side of a actuator.<br />
• Recommended minimum distance between switches is 0.65 inches.<br />
• D2400 series controls use only Normally Open (N.O.), Reed or NPN<br />
position sensors (PSR-1, PSN-1)<br />
• Using position sensors for end-of-travel protection reduces effective<br />
travel distance. Consult the factory.<br />
A-150<br />
Ordering Information<br />
Position Sensors<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Notes: 1 Long length 30 ft [9m] quick-disconnect cables are available,<br />
specify by adding –C9M to part number<br />
(example: PSN-1Q-C9M).<br />
2 PNP Hall Effect Switches are not compatible with Thomson<br />
controls. These versions are offered for compatibility with<br />
devices which require PNP style sensors.<br />
Spare Quick Disconnect Cables<br />
Dimensions in (mm)<br />
<strong>TN</strong> Actuator Position Sensor Mounting TC Actuator Position Sensor Mounting<br />
0.44<br />
[11.2]<br />
A 0.39<br />
[9.9]<br />
1.16<br />
[29.5]<br />
B<br />
Phillips Head Screw<br />
NOTE: Dimensions "A" and "B"<br />
are Approximate End of Stroke<br />
Locations for the Position Sensors.<br />
Model Dim "A" Dim "B"<br />
<strong>TN</strong> Acme 1.00 [25.4] 0.70 [17.8]<br />
<strong>TN</strong> Ball 1.40 [35.6] 0.30 [7.6]<br />
Model Number Description Led<br />
Wire Quick<br />
Leads Disconnect<br />
10 ft [3 m] 13 ft [4 m1]<br />
PSR-1 PSR-1Q N.O. (Normally Open) Reed Green<br />
PSR-2 PSR-2Q N.C. (Normally Closed) Reed Red<br />
PSN-1 PSN-1Q N.O. NPN Hall Effect Green<br />
PSN-2 PSN-2Q N.C. NPN Hall Effect Red<br />
PSP-12 PSP-1Q2 N.O. PNP Hall Effect Yellow<br />
PSP-22 PSP-2Q2 N.C. PNP Hall Effect Red<br />
Model Number Description<br />
QPS-4M 13 ft [4 m] extension cable<br />
QPS-9M 30 ft [9 m] extension cable<br />
A<br />
0.44<br />
[11.2]<br />
1.16<br />
[29.5]<br />
0.39<br />
[9.9]<br />
B<br />
Phillips Head Screw<br />
NOTE: Dimensions "A" and "B"<br />
are Approximate End of Stroke<br />
Locations for the Position Sensors.<br />
Model Dim "A" Dim "B"<br />
TC2 Series 2.90 [73.7] 1.90 [48.3]<br />
TC3 Series 3.03 [77.0] 2.23 [56.6]<br />
TC4 Series 5.39 [137.0] 2.48 [63.0]<br />
TC5 Series 5.39 [137.0] 2.48 [63.0]<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
More Solutions...<br />
For over 50 years, Danaher Motion has designed and manufactured<br />
custom products to fit the unique requirements of our customers.<br />
We welcome and encourage requests for specialized products, regardless<br />
of quantity or frequency of order. Our custom products range from<br />
one-time-only units to high quantity requirements.<br />
• Designs that fit your specific application requirements.<br />
• No minimum quantities are required.<br />
• Most quotes are processed within three working days.<br />
• All units receive a custom products number when ordered. This number,<br />
along with all specifications, is kept on permanent record at Danaher<br />
Motion for future reference and re-orders.<br />
Our applications engineers will help you specify these options and<br />
modifications, or they will work with you to create entirely new ones<br />
which will improve your machine’s performance, and lower your cost.<br />
Please think of us as your partner in solving your linear motion problems!<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Options and Accessories<br />
Additional Actuator Options<br />
If one of our more than 150,000 standard catalog configurations isn’t just<br />
right, one of these options or modifications may be the answer. If not, call<br />
Danaher Motion for more solutions . . . we’re flexible and fast to respond.<br />
• Preloaded Ballnut (-05P, -10P) — for lowest actuator backlash<br />
• Precision Ground Ball screw & Ballnut (-05G, -10G) — for the highest<br />
lead accuracy<br />
• Preloaded Acme Nut (-PN) — for low actuator backlash with quick<br />
delivery<br />
Also Available:<br />
• Actuators can be prepared for special environments such as clean<br />
rooms, vacuum, washdown, etc.<br />
• Custom Actuator Mounting – help to retrofit an existing actuator,<br />
or reduce your cost to install.<br />
• Custom lead screws.<br />
• Custom drive ratios.<br />
• Custom cabling; quick disconnects, etc.<br />
• X Series Actuators– lets you specify your motor with an actuator.<br />
• Gear motors for very low speed applications available.<br />
A-151
Worksheet<br />
NOTES:<br />
A-152<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
*<br />
Linear Actuator Controls<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-153
Linear Actuator Controls<br />
DC Controls – for <strong>TN</strong>-D, TC2-D<br />
Part Number Description<br />
D2403 24 volt DC control<br />
D2502B 24 volt DC control with analog input, for <strong>TN</strong>-D, TC2-D with "-L" option<br />
Servo Controls – for <strong>TN</strong>-B and TC2, TC3, TC4, TC5-B<br />
Part Number Description<br />
B8961 Servo drive/control with programming keypad, single axis<br />
B8962 Servo drive/control with programming keypad, two axis<br />
Options (Add as suffix to part number)<br />
-30K Memory expansion<br />
-CL Torque control hardware<br />
-FK1 120 volt fan kit<br />
-FK2<br />
Accessories<br />
240 volt fan kit<br />
FP220 Front panel/keypad (Included with B8961, B8962)<br />
PCS-4852 Screw terminal to 9-pin D RS232 cable<br />
RPACK1 External regeneration module, 120 volt<br />
RPACK2 External regeneration module, 240 volt<br />
EMC-B8-1 EMC compatibility kit for B8961<br />
EMC-B8-2 EMC compatibility kit for B8962<br />
OPTO22 modules Consult factory<br />
Stepper Controls – for <strong>TN</strong>-S/P and TC2, TC3, TC4, TC5-S/P<br />
Part Number Description<br />
SmartStep Stepper drive/control, single axis, 120 volt<br />
SmartStep-240 Stepper drive/control, single axis, 240 volt<br />
Options (Add as suffix to part number)<br />
-RS485 RS 485 communications interface<br />
-MD Minimum depth mounting (factory installed only)<br />
-FP Programming Keypad/Operator Interface Display<br />
-DB25<br />
Accessories<br />
Breakout Board to convert DB25 I/O connector to terminals<br />
FP220 Optional Programming Keypad/Operator Interface Display<br />
OPTO44 I/O Module rack for up to 8 "OPTO22" modules, 4 input/4 output<br />
OPTO88 I/O Module rack for up to 16 "OPTO22" modules, 8 input/8 output<br />
DB25BO Breakout Board to convert DB25 I/O connector to terminals<br />
SS-IO I/O cable to connect SmartStep to PLC or other devices, 2 ft.<br />
SS-IO-6 I/O cable to connect SmartStep to PLC or other devices, 6 ft.<br />
SS-RS232 Serial cable to connect SmartStep to 9-pin comm. port on PC<br />
SS-PNP-BO Breakout Board to convert sinking outputs to sourcing outputs<br />
EMC-S6-1 EMC compatibility kit<br />
A-154<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Ordering Information<br />
Danaher Motion also offers motor and control packages for rodless actuators, linear slide tables, and systems. Please contact application<br />
engineering at (704) 588-5693 for more details, e-mail sales2@danahermotion.com or visit our website www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
NOTES:<br />
*<br />
Worksheet<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-155
DC Controls - Extend / Retract<br />
DC Controls for <strong>TN</strong>-D and TC2-D Actuators<br />
Part Number D2403<br />
The D2403 is designed for positioning applications requiring simple linear extend and retract<br />
motion, which require variable speed control. The D2403 commands linear move profiles based on<br />
input activation. Six optically-coupled inputs and four open-collector outputs allow for a simple<br />
interface to external devices such as PLCs, I/O Cards, simple pushbutton operator stations, and<br />
"Normally Open" position sensors. I/O Programmability via DIP switches adds increased versatility<br />
and auto function capabilities.<br />
Power Requirements<br />
105-125 VAC; 50/60 Hz (from factory) @ 2 Amps max or 208-245VAC; 50/60 Hz @ 1 Amp max<br />
Motor Output<br />
0-28 VDC @ 10 Amps max (adjustable current trip: 0-10 Amps). Note: Motor rated for 4.5 Amps<br />
continuous; 10 Amps peak.<br />
Operator Devices: Extend, Stop, Retract push-buttons<br />
Inputs<br />
Stop, EXT, RET, LS1, LS2, SP2 Sinking Inputs (1K Pull-up to 12 VDC)<br />
High Level (Off) 10.5 - 12.25 VDC (open circuit high)<br />
Low Level (Activated) 0-0.8 VDC (sinking to ground) @ 12 mA max<br />
Outputs<br />
EXT COMP, RTR COMP, Open Collector Sinking Output (1K pull-up COM<br />
EXT-EN, COM RTR-EN to 12 VDC)<br />
High Level (OFF) 10.5–12 VDC (open circuit high)<br />
Low Level (On) 0–0.5 VDC capable of sinking 100 mA<br />
Operational<br />
Variable Speed Range 15:1<br />
PWM Frequency 2000 Hz<br />
Environmental<br />
Operating Temperature 32° to 122°F [0° to 50°C]<br />
Storage Temperature -40° to 185°F [-40° to 85°C]<br />
Timer Function<br />
• 0 to 20 sec. adjustable time delay allows control of dwell time between<br />
cycles. DIP switches allow configuration of the time delay to begin<br />
when:<br />
– LS1 Limit Switch triggered<br />
– LS2 Limit Switch triggered<br />
– Motor Current Limit (Extend)<br />
– Motor Current Limit (Retract)<br />
Options<br />
MOD300 Remote Speed Pots – 6 ft. ribbon cable with remote connections<br />
for on board speed potentiometers; E1, R1, E2, and R2. MOD300 is<br />
supplied with two 10K Ohm, 0.25 W potentiometers for E1 and R1<br />
connections.<br />
A-156<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Red (White w/QF Cable)<br />
Black<br />
Power<br />
Supply<br />
Input<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TYPICAL CONNECTIONS<br />
B1<br />
10 LS2<br />
9 LS1<br />
8 STOP<br />
7 EXT<br />
6 RTR<br />
5 COM<br />
4 M+<br />
3 M-<br />
2 +24 VDC<br />
1 GND<br />
DIP SWITCHES<br />
E1<br />
R1<br />
E2<br />
R2<br />
IR<br />
TB2<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Terminal Functions<br />
TB1 10 Pin Terminal Strip<br />
1. GND External Supply Input: DC Ground<br />
2. +24 V External Supply Input: +24 VDC<br />
3. M- Motor Negative Terminal<br />
4. M+ Motor Positive Terminal<br />
5. COM DC Ground<br />
6. RTR Retract Input<br />
7. EXT Extend Input<br />
8. Stop Stop Input<br />
9. LS1 Limit Switch Input #1<br />
10. LS2 Limit Switch Input #2<br />
TB2 6 Terminal Connector<br />
11. SP2 Speed Change<br />
12. COM EXT-EN Common – extend enable<br />
13. COM RTR-EN Common – retract enable<br />
14. EXTCOMP Extend Complete Output<br />
15. RTRCOMP Retract Complete Output<br />
DIP switch Functions<br />
1. On One-shot retract triggered by LS1<br />
Off One-shot stop triggered by LS1<br />
2. On One-shot extend triggered by LS1<br />
Off One-shot stop triggered by LS1<br />
3. On One-shot retract triggered by LS2 (Term 10)<br />
Off One-shot stop triggered by LS2<br />
4. On One-shot extend triggered by LS2<br />
Off One-shot stop triggered by LS2<br />
5. Extend complete output Terminal 14 triggered by:<br />
On Current overload<br />
Off LS1 (Term 9)<br />
6. Retract complete output Terminal 15 triggered by:<br />
On Current overload<br />
Off LS1 (Term 9)<br />
7. On After current sensing overload auto retract<br />
Off After current sensing overload stop<br />
8. On After current sensing overload auto extend<br />
Off After current sensing overload stop<br />
*<br />
DC Controls - Extend / Retract<br />
10.0<br />
[254.6]<br />
1.5<br />
[38.1]<br />
7.0<br />
[177.8 ]<br />
1.5<br />
[38.1]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
DIMENSIONS<br />
6.20<br />
[157.5]<br />
5.6<br />
[142.2]<br />
Top View<br />
Depth D2403 – 3.6 in. [91.44]<br />
Fuse<br />
0.30<br />
[7.62]<br />
0.2 [5.08]<br />
dia. 4 hole<br />
A-157
DC Controls - Analog Position<br />
DC Controls for <strong>TN</strong>-D and TC2-D Actuators<br />
Part Number D2502B<br />
The D2502B is an analog position control which accepts an analog voltage or current command input and translates<br />
the signal into a proportional linear displacement. The control is used with electric cylinders containing a linear potentiometer<br />
(–L) option. Feedback from the linear potentiometer is proportional to distance. The control compares this<br />
feedback to the scaled command input, providing a closed loop linear positioning system.<br />
• Closed Loop Absolute Linear Positioning System.<br />
• Accepts three types of remote analog command signals: 0 to 5 VDC, 0 to 10 VDC, and 4-20 mA.<br />
• Joystick Slide Pot – provided to give a 0-5 VDC command signal for initial testing and setup.<br />
• 2 Inputs prevent cylinder motion – Stop and Disable.<br />
• Dedicated Outputs – Stall Output, when motor current exceeds current sensing threshold.<br />
• LED Indicators to monitor system operation. Stall Detect, In Position, and Current Sense.<br />
• Tuning Potentiometers optimize system response and performance.<br />
• Compatible with <strong>TN</strong>-D and TC2-D precision linear actuators with –L option.<br />
Power Requirements<br />
105-125 VAC; 50/60 Hz (from factory) @ 2 Amps max or 208-245 VAC; 50/60 Hz @ 1 Amp max (Jumper Selectable)<br />
Motor Output 0-28 VDC, 5 Amps max (adjustable clamp: 0–5 Amps). Note: Motor rated for 4.5 Amps continuous;<br />
10 Amps peak<br />
Inputs<br />
Stop – Sinking Input (1K Pull-up to 12 VDC)<br />
High Level (OFF) 10.5–12 VDC (open circuit high)<br />
Low Level (On) 0–0.5 VDC capable of sinking 100mA<br />
Disable – Optically-Isolated, Sinking or Sourcing Input 10-30 VDC at<br />
20 mA max<br />
Position Command – 0-5 VDC, 0-10 VDC, or 4-20 mA<br />
Outputs<br />
Stall, IN POS – Open Collector (1K pull-up to 12 VDC) High Level<br />
(OFF) 10.5-12 VDC (open circuit high)<br />
Low Level (ON) 0-5 VDC capable of sinking 100 mA<br />
Operational<br />
Variable Speed Range 15:1<br />
PWM Frequency 2000 Hz<br />
Environmental<br />
Operating Temperature 32° to 122°F [0° to 50°C]<br />
Storage Temperature -40° to 185°F [-40° to 85°C]<br />
A-158<br />
TYPICAL CONNECTIONS<br />
Red<br />
(White<br />
w/QF Cable)<br />
Black<br />
Power<br />
Supply<br />
Input<br />
D2500B Control Boards<br />
TB1<br />
10<br />
9<br />
8 STOP<br />
7<br />
6<br />
5 COM<br />
4 M+<br />
3 M-<br />
2 24 VDC<br />
1 GND<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
21<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
TB2<br />
+5 VDC<br />
LPO-1<br />
GND<br />
GND<br />
White<br />
or Brown<br />
Red<br />
Black<br />
See<br />
Figures A & B<br />
A<br />
Stall Out<br />
In POS Out<br />
Disable +<br />
Disable - DC Supply<br />
Actuator<br />
with -L Option<br />
B<br />
15<br />
16<br />
17<br />
18<br />
15<br />
16<br />
17<br />
18<br />
Linear<br />
Feedback<br />
Command Signal<br />
Ref Input +<br />
0–5 VDC<br />
GND<br />
0–10 VDC<br />
-<br />
4–20mA<br />
Reference Input<br />
Slide Potentiometer<br />
+5 VDC<br />
Joystick Input<br />
GND<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Terminal Connections<br />
TB1 10 Pin Terminal Strip<br />
1. (GND) External Supply Input: DC Ground<br />
2. (+24V) External Supply Input: +24 VDC<br />
3. (M–) Motor Negative Terminal<br />
4. (M+) Motor Positive Terminal<br />
5. (COM) DC Ground<br />
8. (STOP) Stop Input<br />
TB2 12 Pin Terminal Connector<br />
11. (+5V) Linear Pot: +5 VDC Power Supply<br />
12. (LPO-1) Linear Pot: Wiper Input<br />
Potentiometer Functions<br />
Ten potentiometers are available to optimize system response and<br />
performance.<br />
1. Current Sense: Sets the current draw to the motor, dictating the<br />
cylinder’s thrust potential and stall threshold<br />
2. High: Sets the main move velocity<br />
3. Low: Sets the final creep speed prior to stopping (prevents overshoot).<br />
4. IR: Sets the current regulation of the motor when the cylinder is<br />
traveling at low speeds with heavy loads.<br />
5. Sens: Sets the system bandwidth, determining how close the feedback<br />
signal must be to the commanded signal before the cylinder is<br />
considered IN POSITION.<br />
6. Decel: Sets the distance for the target position at which the cylinder<br />
decelerates to the final move speed.<br />
7. EX-L: Sets the limit of travel in the Extend Direction.<br />
8. RT-L: Sets the limit of travel in the Retract Direction.<br />
9. Scale: Scales the Command Signal on the Reference Input down to<br />
5 VDC (internally). Used with 0-10 VDC, 4-20 mA.<br />
10. Offset: Adjusts 4 mA command signal to be equal to 0% cylinder<br />
extension.<br />
*<br />
DC Controls - Analog Position<br />
13. (GND) Linear Pot: DC Ground<br />
14. (GND) DC ground<br />
15. (+5 V) +5 VDC Power Supply<br />
16. (REF INP) External Reference Input<br />
17. (Joystick INP) External Joystick Input<br />
18. (GND) DC Ground<br />
19. (Stall Out) Stall Output<br />
20. (IN POS Out) In Position Output<br />
21. (Disable+) Disable Input +<br />
22. (Disable–) Disable Input –<br />
10.0<br />
[254.6]<br />
1.5<br />
[38.1]<br />
7.0<br />
[177.8 ]<br />
1.5<br />
[38.1]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
DIMENSIONS<br />
6.20<br />
[157.5]<br />
5.6<br />
[142.2]<br />
Top View<br />
Depth D2502B – 2.9 in. [73.66]<br />
Fuse<br />
0.30<br />
[7.62]<br />
0.2 [5.08]<br />
dia. 4 holes<br />
A-159
Brushless Servo Controls<br />
Servo Controls for <strong>TN</strong>-B and TC2, TC3, TC4, TC5-B Actuators,<br />
Part Numbers B8961 and B8962<br />
The B8961 and B8962 Brushless Servo Smart Drives are user friendly systems that offer you many compelling features<br />
and benefits. B8961 is a single axis control, while B8962 handles two axes in a single, cost-effective package. Consider<br />
these controls when your motion control application requires:<br />
• A well integrated motion controller, digital servo drive, operator interface, power supply, 30 I/O,<br />
and built-in OPTO I/O rack<br />
• A sophisticated servo controller capable of controlling position, velocity, and force/torque simultaneously.<br />
This capability makes the B8961/2 an ideal solution for clamping, pressing, drilling, and automated<br />
fastening applications.<br />
• A simple Machine Controller<br />
• Interrupts<br />
• Configurable I/O<br />
• Linear Interpolation, and Registration<br />
• Coordinated motion between two axis<br />
• Go Immediate Mode. This mode of operation allows the controller to multitask between motion control and I/O operations.<br />
Immediate Mode also allows each axis to move completely independently of the other axis.<br />
• 1–99 axes of immediate control via host RS-232C communication<br />
• Optional analog I/O for:<br />
– Reading an analog input proportional to temperature, distance, pressure, or force<br />
– Setting an analog output to control position of another axis of motion<br />
Motion Control<br />
• 6K memory for up to 199 user programs (30K, 400 programs optional)<br />
• User scaling of position, velocity, and acceleration<br />
• Descriptive variables, math and conditional branching<br />
• High Speed interrupt driven inputs–registration<br />
• B8962–linear interpolated vector moves<br />
• Application Developer software included.<br />
Opto Compatible I/O<br />
• Accepts OPTO–22 (G4) digital modules and Grayhill (G5) analog and temperature modules<br />
• 100% solid state, Opto–isolation to 4000 volts<br />
• 8 positions, all bidirectional<br />
• Specify (intermix) Opto I/O modules: for AC, DC, analog, and temperature signals<br />
A-160<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
Input Power 90-240 VAC single phase, 50/60 Hz, 1150 VA Max @115 VAC, 2300 VA max @230 VAC. (Double the current and power for B8962)<br />
Motor Output<br />
Current Capability 5A continuous, 10 A peak<br />
Protection Protected against phase-to-phase shorts and shorts to ground. Fused.<br />
Encoder Input<br />
Type Differential quadrature incremental encoder, with or without index<br />
Maximum Rate 2 MHz (post-quadrature)<br />
Power +5V @ 200 mA power encoder<br />
Diagnostic Output<br />
Format 0 to 5 V analog signal (centered at 2.5 V)<br />
Variables Configurable as actual, and commanded velocity; position error; velocity error; actual, and commanded torque –<br />
programmable scaling<br />
Serial Interface RS-232C, 3-wire implementation (Tx, Rx, & Com), 9600 Baud, 8 data bits, 1 stop bit, no parity.<br />
Environmental<br />
Operating Temp. Shutdown occurs if heat-sink exceeds 55°C (131°). This temperature is a function of motor current, regen and ambient<br />
temperature. Some applications may require FK fan kit.<br />
Humidity 0% to 90% non-condensing<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Additional B8961 Specifications<br />
*<br />
Brushless Servo Controls<br />
Motion<br />
Position Range ±0-2,147,483,647 steps. Absolute and incremental.<br />
Acceleration Range 0.01 to 999.99 rev/sec/sec<br />
System Resolution 8,000 counts per revolution (With Danaher supplied motors)<br />
OPTO-compatible I/O 8 Positions support OPTO-22 (G4) digital, Grayhill (G5) analog and temperature modules<br />
Analog Opto Module Resolution - 12 bits, Bandwidth - 62.5 Hz<br />
Inputs<br />
Digital 8 programmable, Limits, home - Optically isolated, 24 VDC compatible (via pull up terminal – disconnect jumper<br />
to 12 VDC), 12 mA sinking current required.<br />
Incremental Encoder Optically isolated, differential 5 VDC, 2 MHz max (post-quadrature). 5VDC, 200 mA power available.<br />
Outputs<br />
Digital 8 Programmable Open collector, sink current 100 mA max. (Total of 350 mA for all I/O.)<br />
Front Panel/Keypad (Included w/B8961/B8962)<br />
• Both a programming and an operator interface<br />
• Menu-driven setup, Tuning, Help Function, Diagnostic Screens,<br />
Trace Mode-easy set up, troubleshooting and program debugging<br />
• Easy-to-read 40-character display<br />
• Keypad is protected to NEMA 4 (IP65) when panel mounted<br />
Options<br />
30K – Memory expansion<br />
CL – Torque control hardware<br />
FK1 – 120 volt fan kit<br />
FK2 – 240 volt fan kit<br />
FP220 – Front panel/keypad<br />
PCS-4852 – Screw terminal to 9-pin<br />
D RS232 cable<br />
RPACK1 – External regen module, 120 volt<br />
RPACK2 – External regen module, 240 volt<br />
2.57<br />
[65.3]<br />
0.73<br />
[18.5]<br />
1.09 [27.7]<br />
9.04<br />
[229.6]<br />
1.03<br />
[26.2]<br />
DIMENSIONS<br />
2.955<br />
[75.1]<br />
5.909<br />
[150.1]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.265<br />
[6.7]<br />
typ<br />
0.21 [5.3]<br />
10.08<br />
[256.0]<br />
10.50<br />
[266.7]<br />
A-161
Stepper Controls<br />
Stepper Controls for <strong>TN</strong>-S/P and TC2, TC3, TC4, TC5-S/P Actuators,<br />
Part Number SmartStep<br />
The SmartStep is a complete, packaged microstepping drive/control that provides a user friendly<br />
system, as well as many compelling features and benefits. Consider a SmartStep when your<br />
application requires:<br />
• High Throughput. The SmartStep has outstanding dynamic performance and incorporates<br />
the latest in Anti–Resonance technology to maximize the torque, and optimize the<br />
performance of step motors.<br />
• Ease of Integration. The SmartStep uses IDeal programming language, and Application<br />
Developer software package which simplifies system set–up and integration. Or, with the<br />
optional Front Panel, program the SmartStep WITHOUT the use of a PC!<br />
• Small Panel Space. The SmartStep has an internal heatsink and fan which keeps the<br />
panel space required for each unit small, and allows multiple units to be stacked together<br />
in multi–axis applications.<br />
• Smoother performance across the entire motion profile.<br />
• Up to 8 Amps of motor current. The SmartStep is compatible with both standard and<br />
enhanced 17 frame to 42 frame step motors.<br />
Additional SmartStep Features<br />
• CE rated<br />
• Flash memory allows the SmartStep to be completely reconfigured from a file obtained<br />
via the Internet for easy upgrades of both hardware and firmware<br />
• 60K memory, up to 400 programs standard<br />
• RS–232 communications standard, RS–485 optional<br />
• Operates from 120 VAC standard, or 240 VAC optional<br />
• All system configuration and drive settings are software configurable, which means<br />
there are no switches to set<br />
• High Speed Registration input<br />
• Faster microprocessor and data bus improves the SmartStep’s computational horsepower<br />
• Go Immediate Mode. This mode of operation allows the controller to multitask between<br />
motion control and I/O operations<br />
• User scaling of position, velocity, and acceleration<br />
• Descriptive variables, math and conditional branching<br />
• Accepts encoder feedback for Stall Detection, Closed Loop Operation, and Position Maintenance<br />
• 1–99 Axis of immediate control via host RS–232C communication<br />
• Compatible Application Developer Software<br />
• Sixteen configurable I/O (8 inputs, 8 outputs) 1 dedicated home and 2 dedicated end of<br />
travel inputs<br />
• Optically isolated I/O, 12/24 VDC compatible<br />
• A handful of accessories simplify integration.<br />
A-162<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SPECIFICATIONS<br />
SmartStep SmartStep–240<br />
AC Power Input 90-120 VAC Single Phase 100-240 VAC Single Phase,<br />
50/60 Hz, 500 VA max 50/60 Hz, 500 VA max,<br />
@ 7.9 Amp setting @ 3.9 Amp setting<br />
Motor Current 0-7.9 Amps, 0.1 Amp increments 0-3.9 Amps, 0.1 Amp increments<br />
Bus Voltage 160 VDC nominal 320 VDC nominal<br />
System Resolution 36,000 steps/motor rev<br />
Motor Compatibility<br />
Type 2-phase, hybrid permanent magnet; 0.9°, 1.8° or 7.2° full step<br />
Inductance 2-60 mH 8-240 mH<br />
Amplifier<br />
Switching Frequency 20 kHz 20 kHz<br />
*<br />
Stepper Controls<br />
Protection<br />
Short Circuit Amp disabled if phase to phase, or phase to ground short detected<br />
Brownout (Under Voltage) Amp disabled if supply drops below 90 VAC (100 VAC for -240 version)<br />
Over Temperature Amp disabled if heat sink exceeds 70° C<br />
Interlock Amp disabled if interlock connection is broken on motor connector<br />
Regen/Over Voltage Amp disabled if regen condition causes bus voltage to exceed 220 VDC for<br />
120 VAC input voltage, or 440 VDC for 240 VAC input voltage<br />
Current Settings<br />
Rest Software selectable. If selected, will reduce motor current to 1 Amp after no motion has occurred for 20 minutes.<br />
Full current level will resume upon receipt of next motion command. Reduces drive and motor temperature<br />
Idle Software selectable. If selected will reduce current to 75% of drive setting if no motion is commanded for<br />
10 ms. Full current level will resume when motion is commanded. Reduces drive and motor temperature.<br />
Waveform Software selectable. Configures the shape of the current waveform. Default is pure sinusoid. Selecting On changes<br />
waveform to -4% 3rd harmonic. Optimizes smoothness and step-to-step accuracy.<br />
I/O and Diagnostics<br />
Inputs 12 VDC or 24 VDC compatible, optically isolated, as little as 3.0 mA sinking current required. 8 Programmable,<br />
Limits, Home<br />
Incremental Encoder Optically isolated, differential line driven 5 VDC signal, 2 mHz max frequency (post quadrature); 5 VDC, 200 mA<br />
available on SmartStep to power encoder<br />
Outputs Open collector, 12 VDC or 24 VDC compatible, optically isolated, 100 mA max 8 Programmable sink current per<br />
output. 350 mA total sink current<br />
LED Indications Green – functioning normally; Red – Fault; Amber – FLASH fault<br />
Environment<br />
Operating Ambient Temp. Max. ambient temperature of 50°C (122°F) @ 6 Amps current setting<br />
Storage Temperature -40°C to 80°C (-40°F to 176°F)<br />
Humidity 0% to 90% non-condensing<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-163
Stepper Controls<br />
Control Options<br />
OPTO44 Board – OPTO44<br />
OPTO rack that accepts up to 8 OPTO modules (up to 4 OPTO inputs and 4<br />
OPTO outputs). OPTO I/O is useful when your application needs to switch on<br />
and off large voltages or currents (i.e., turning on a solenoid, switching on and<br />
off a 230 VAC brake, etc.). OPTO44 racks parallel all 16 I/O points to a second<br />
set of screw terminals so unconditioned I/O may still be used.<br />
OPTO88 Board – OPTO88<br />
OPTO rack that accepts up to 16 OPTO modules (up to 8 OPTO inputs and 8<br />
OPTO outputs). OPTO I/O is useful when your application needs to switch on<br />
and off large voltages or currents (i.e., turning on a solenoid, switching on and<br />
off a 230 VAC brake, etc.). OPTO44 racks parallel all 16 I/O points to a second<br />
set of screw terminals so unconditioned I/O may still be used.<br />
Other Options<br />
Breakout Board – DB25BO<br />
This accessory converts the DB25 I/O connector on the SmartStep to screw<br />
terminals.<br />
SS-IO and SS-IO-6 Cables<br />
I/O cables that connect SmartStep to other devices or PLC. SS-IO cable<br />
is 2 ft. SS-IO-6 cable is 6 ft.<br />
SS-RS232 Cable<br />
Cable for connecting SmartStep to PC (9-pin comm. port).<br />
SS-PNP-BO Breakout Board<br />
Screw terminal breakout board that converts the SmartStep’s sinking<br />
outputs to sourcing outputs.<br />
PCS-5004 Cable<br />
PC-keypad cable for copying programs between keypad and PC<br />
(5 VDC power supply not included).<br />
Keypad – FP220<br />
• Both a programming tool and an operator interface<br />
• Menu-driven set up, On line help function, diagnostic<br />
screens, and trace mode provide straightforward setup,<br />
troubleshooting, and program debugging<br />
• Easy to read back–lit 40 character display<br />
• Connects to control or mounts remotely<br />
• Scratch proof, large keys<br />
• Displays current position and I/O status<br />
• Keypad is protected to NEMA 4 (IP65) when panel<br />
mounted<br />
A-164<br />
6.00<br />
[152.4]<br />
1.27<br />
[32.3]<br />
2.54<br />
[64.5]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
DIMENSIONS<br />
Ø0.02 [0.51] typ.<br />
will accomodate up<br />
to #10-32 cap screw<br />
6.30<br />
[160.0]<br />
5.44<br />
[138.2]<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
5.92<br />
[150.4]<br />
*
*<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-165
Engineering<br />
Rotary to Linear Conversion<br />
Linear motion systems driven by rotating electric motors commonly<br />
employ one of three rotary-to-linear conversion systems: ball screw, belt<br />
drive, or Acme screw.<br />
Ball screw<br />
The majority of linear motion applications convert motor torque to linear<br />
thrust using ball screws due to their ability to convert more than 90% of<br />
the motor’s torque to thrust. As seen below the ballnut uses one or more<br />
circuits of recirculating steel balls which roll between the nut and ball<br />
screw threads. Ball screws provide an effective solution when the application<br />
requires:<br />
• High efficiency - low friction<br />
• High duty cycle (> 50%)<br />
• Long life - low wear<br />
Acme Screw<br />
The Acme Screw uses a plastic or bronze solid nut that slides along the<br />
threads of the screw, much like an ordinary nut and bolt. Since there are<br />
no rolling elements between the nut and the leadscrew, Acme screws<br />
yield only 30-50% of the motor’s energy to driving the load. The remaining<br />
energy is lost to friction and dissipated as heat. This heat generation<br />
limits the duty cycle to less than 50%. A great benefit of the Acme screw<br />
is its ability to hold a vertical load in a power-off situation (refer to the<br />
Backdrive specifications for acme screw actuators). The Acme screw is a<br />
good choice for applications requiring:<br />
• Low speeds<br />
• Low duty cycles (50%)<br />
• The ability to hold position while motor power is off<br />
A-166<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Leadscrews<br />
Screw-drive mechanisms, whether Acme screw or ball screw provide high<br />
thrust (to thousands of pounds), but are often limited by critical speed,<br />
maximum recirculation speed of ball nut circuits, or sliding friction of<br />
Acme nut systems.<br />
Ball screw<br />
Acme Screw<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Mechanical Drive Comparison<br />
The following chart will help pinpoint which linear drive mechanism is<br />
right for your application. Danaher Motion offers many Thomson actuator<br />
options, such as brakes, encoders, lubrication ports, preloaded nuts, and<br />
precision ground screws, that may help you meet your specification. If<br />
these standard options do not meet your requirements, please contact the<br />
factory for information regarding custom solutions.<br />
Considerations Acme Screw Ball screw<br />
Noise Quiet Noisy<br />
Back Driving Self Easily<br />
locking backdrives<br />
Backlash Increases with wear Constant throughout<br />
screw life<br />
Repeatability +/-0.005" to 0.0005" +/-0.005" to 0.0005"<br />
Duty Cycle Moderate High<br />
max. 60% max. 100%<br />
Mechanical Efficiency Low High - 90%<br />
Plastic Nut - 50%<br />
Bronze Nut - 40%<br />
Life and Mechanical Shorter life due to Longer<br />
Wear high friction<br />
Shock loads Higher Lower<br />
Smoothness Smooth operation Smooth operation<br />
at lower speeds at all speeds<br />
Speeds Low High<br />
Cost $$ Lowest $$$ Moderate<br />
*<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A-167
Engineering<br />
Mechanical Drive Comparison<br />
For many applications, hydraulic or pneumatic linear actuators are a<br />
better choice than their electromechanical alternatives. For example,<br />
when extremely heavy loads (>25,000 N [5,620 lb]) must be moved,<br />
hydraulic actuators are usually the best solution.<br />
A-168<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Or, when very light loads must be moved rapidly and repeatedly from one<br />
fixed location to another fixed location, pneumatic actuators may be the<br />
most economical solution.<br />
Precision Linear Hydraulic Pneumatic<br />
Actuators Actuators Actuators<br />
Installation All electric operation requires Requires expensive plumbing, Requires expensive plumbing,<br />
simple wiring; directly filtering, pumps, etc. Must pay filtering, pumps, etc.<br />
compatible with other close attention to compatibility<br />
electronic controls. of components.<br />
Precise Cost-effective, repeatable (to Requires expensive position Most difficult to achieve.<br />
Positioning ±0.013mm [±0.0005in]), rigid sensing and precise electro- Requires expensive position<br />
multi-stop capabilities. hydraulic valving to implement; sensing and precise valving to<br />
has tendency to creep. implement; has tendency to creep.<br />
Control Solid-state microprocessor- Requires electronic/fluid Inherently non-linear,<br />
based controls allow automatic interfaces and sometimes compressible power source<br />
operation of complex motion exotic valve designs. severely complicates servo<br />
Hysteresis, dead zone, supply control. Compressibility can be<br />
pressure and temperature an advantage in open loop operation.<br />
changes complicate control.<br />
Speed Smooth, variable speed Difficult to control accurately. More susceptible to stick slip<br />
capabilities from 0.5 to 1330 Varies with temperature and and varying load. Well-suited<br />
mm/sec [0.02 to 52.5 in/sec]. wear. Stick slip can be a problem. for high speed applications to 5 m/sec<br />
[200 in/sec].<br />
Reliability Repeatable, reproducible Very contamination sensitive. Very contamination sensitive.<br />
performance throughout useful Fluid sources require Air sources require proper<br />
life of product; little maintenance. Seals are prone filtration. Good reliability, but<br />
maintenance required. to leak. Good reliability with usually many system<br />
diligent maintenance. components are involved.<br />
Power Up to 25,000 N [5620 lb], 3kW [4 HP]. Virtually unlimited force. Most powerful. Up to 5,000 lbs. Typically used below 1 HP.<br />
Cycle Life Up to millions of cycles at rated Dependent on design and seal Dependent on seal wear,<br />
load. Easy to predict. wear; usually good. usually good.<br />
Environment Standard models rated for -20° Temperature extremes can be Temperature extremes can be<br />
to 160° F. Inherently clean and a major problem. Seals are a major problem. Seals prone<br />
energy efficient. prone to leak. Waste disposal to leak. Air-borne oil can be a problem.<br />
is increasingly problematic.<br />
Safe Load Acme screw units are self- Complex back-up safety Complex back-up safety<br />
Holding locking if power fails. Fail-safe devices must be used. devices must be used.<br />
brakes available for ball screw models.<br />
Cost Moderate initial cost; very low Components often cost less, Components often cost less,<br />
operating cost. but installation and but installation and<br />
maintenance are increased. maintenance are increased.<br />
Hydraulic power unit cost is Most cost-effective for low<br />
high if not pre-existing. Most power, simple point-to-point<br />
economical above 10 HP. applications.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Electric Actuators vs. Hydraulics and Pneumatics<br />
But when simplicity, flexibility, programmability, accuracy and reliability are important and loads are within the<br />
capacity of the technology, electromechanical solutions often are the most desirable.<br />
Further, electromechanical systems are inherently more compatible with today’s automation controls.<br />
Move Profile<br />
Rotary and linear actuator selection begins with the calculation of speed,<br />
thrust and torque requirements. In order to determine the torque<br />
required, the acceleration of the mass being moved must be calculated. A<br />
“move profile”, or a plot of load velocity vs. time, is sketched in order to<br />
simplify the peak acceleration and peak velocity calculations.<br />
Typical Machine Cycle<br />
Velocity<br />
V+<br />
V-<br />
Typical Cycle Time T<br />
t1 t2 t3 t4 t5<br />
(1) Total distance,<br />
d = v tot MAX<br />
d tot<br />
The figure above is an example of a typical machine cycle, and is made up<br />
of two Move Profiles; the first is an example of a trapezoidal profile, while<br />
the second is a triangular profile. The horizontal axis represents time and<br />
the vertical axis represents velocity (linear or rotary). The load accelerates<br />
for a time (t 1 ), has a constant velocity or slew section (t 2 ), and decelerates<br />
to a stop (t 3 ). There it dwells for a time, accelerates in the negative direction<br />
(t 4 ), and decelerates back to a stop (t 5 ) without a slew region. The<br />
equations needed to calculate Peak Velocity and Acceleration for a general<br />
trapezoidal profile are shown in the figure. A triangular profile can be<br />
thought of as a trapezoidal profile where t2 = 0.<br />
The Move Profile sketch contains some important information:<br />
• Peak acceleration is the steepest slope on the curve, in this case during<br />
t4 or t5.<br />
• Maximum velocity is at the highest or lowest point over the entire<br />
curve, here at the peak between t 4 and t 5 .<br />
*<br />
Next Cycle<br />
Time<br />
t2 + t + t 2<br />
1 2 3<br />
2 2<br />
(2) Max velocity,<br />
v = t + t + t MAX 1 3 2 ( ) 2<br />
(3) Acceleration,<br />
v<br />
a = MAX<br />
tACCEL [<br />
]<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
• Distance is equal to the area under the curve. Area above the time axis<br />
represents distance covered in the positive direction, while negative<br />
distance falls below this axis. The distance equation (1) is just a sum of<br />
the areas of two triangles and a rectangle.<br />
Trapezoidal and Triangular Profiles<br />
A couple of assumptions can greatly simplify the general equations. For<br />
the Trapezoidal profile we assume t 1 =t 2 =t 3 , and for the Triangular we<br />
assume t 3 =t 4 . Substituting these assumptions into equations (2) and (3)<br />
yields the equations shown in the figure below.<br />
For a given distance (or area), a triangular profile requires lower<br />
acceleration than the trapezoidal profile. This results in a lower thrust<br />
requirement, and in turn, a smaller motor. On the other hand, the<br />
triangular profile’s peak speed is greater than the trapezoidal, so for<br />
applications where the motor speed is a limiting factor, a trapezoidal<br />
profile is usually a better choice.<br />
Trapezoidal Move Profile<br />
vmax<br />
v avg<br />
Velocity<br />
(in/sec)<br />
a<br />
t1<br />
t2<br />
T (time in sec)<br />
Triangular Move Profile<br />
Vmax<br />
Vavg<br />
Velocity<br />
(in/sec)<br />
a<br />
t1<br />
T (time in sec)<br />
t3<br />
t3<br />
dtot<br />
dtot<br />
v AVE = d tot<br />
v AVE =<br />
t tot<br />
\<br />
t = t = t = 1 2 3 ttot 3<br />
v = 1.5<br />
dtot = 1.5<br />
MAX v<br />
ttot t 1 = t 3 = t tot<br />
2<br />
v MAX = 2d tot<br />
t tot<br />
a = 4d tot<br />
(t tot ) 2<br />
d tot<br />
(t ) tot 2<br />
a = 4.5<br />
d tot<br />
t tot<br />
=<br />
t 2 = 0<br />
= 2 v AVE<br />
2v MAX<br />
t tot<br />
AVE<br />
A-169
Engineering<br />
Move Profile<br />
Example 1<br />
Calculate the peak acceleration and velocity for an object that needs to<br />
move 30 inches in 2.5 seconds. Assume a Trapezoidal Profile.<br />
Solution<br />
Example 2<br />
Calculate, in radians/sec, the peak acceleration and velocity for an<br />
actuator that needs to move 5 revolutions in 0.4 seconds. Assume a<br />
Triangular Profile.<br />
Solution<br />
A-170<br />
v max<br />
v max<br />
2.5 sec.<br />
v =<br />
30 in<br />
= 12 in/sec<br />
AVE 2.5 sec<br />
dtot ttot v MAX = 1.5 = 18 in/sec<br />
dtot (t ) tot 2<br />
a = 4.5 = 21.6 in/sec2 0.4 sec.<br />
d = 5 revs x 2π rad<br />
tot<br />
rev<br />
v = AVE<br />
31.42 rad in<br />
0.4 sec<br />
= 78.55<br />
v = 2 v = 157.1 MAX AVE rad<br />
sec<br />
a = 4<br />
dtot T<br />
= 785.5<br />
2<br />
rad<br />
sec2 = 31.42 rad<br />
rad<br />
sec<br />
d = 30 in.<br />
tot<br />
5 revs<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Example 3<br />
This is an example of a case when triangular and trapezoidal move<br />
profiles are not adequate approximations. Assume a maximum actuator<br />
speed is 6 inches/sec. Sketch a move profile that will complete a 10 inch<br />
move in 2 seconds. What is the minimum allowable acceleration rate in<br />
inches/sec 2 ?<br />
Solution<br />
v<br />
Triangular<br />
Trapezoidal<br />
Required Profile<br />
Triangular<br />
v =<br />
10 in<br />
= 5 in/sec<br />
AVE 2 sec<br />
Trapezoidal<br />
Actual<br />
Required<br />
Move<br />
v MAX = 2 × v AVE = 10 in/sec (v MAX > 6 in/sec – too fast)<br />
v = 1.5 × v = 7.5 in/sec (v > 6 in/sec – too fast)<br />
MAX AVE MAX<br />
These are too fast, so we need to find t as follows:<br />
1<br />
d tot = v MAX<br />
(<br />
(t + t ) 1 3 + t2 2<br />
solving for t , 2<br />
t<br />
t = - tot × 2= 10 in – 2 ( ) ( 2 6 in/sec<br />
2 sec<br />
× 2<br />
2 )<br />
d substitute (t + t ) = t - t 1 3 tot 2<br />
d =<br />
vMAX (t - t ) tot 2 ( + t = 2<br />
2 ) ttot 2<br />
+ t2 2<br />
tot<br />
vMAX t 2 = 1.33 sec<br />
Now assume t 1 = t 3 , so<br />
t 1 = (t tot - t 2 )/2 = 0.33 sec.<br />
Finally, calculate acceleration<br />
a =<br />
vMAX t1 =<br />
6 in/sec<br />
0.33 sec<br />
= 18<br />
)<br />
t<br />
in<br />
sec 2<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Thrust Calculation<br />
Thrust Calculation<br />
The thrust required to move a mass a given distance within a given time<br />
may be calculated by summing all of the forces that act on the mass.<br />
These forces generally fall within the following four categories:<br />
• Gravity is important when something is being raised or lowered in a<br />
system. Lifting a mass vertically is one example, as is sliding something<br />
on an incline.<br />
• Friction forces exist in almost all systems and must be considered.<br />
• Applied forces come from springs, other actuators, magnets, etc., and<br />
are the forces that act on the mass other than friction, gravity, and the<br />
actuator’s thrust. The spring shown in the figure below is an example<br />
of an Applied force.<br />
• Actuator thrust is the required actuator force, and is what we need to<br />
determine.<br />
Factuator<br />
WL<br />
Fgravity<br />
The figure above shows a general case where the force required by an<br />
actuator must be determined. All of the above forces are included, and it<br />
is important to note that all of these forces can change over time, so the<br />
thrust must be calculated for each section of the move profile. The worst<br />
case thrust and speed required should be used to pick the appropriate<br />
actuator. All of these forces added up (S) must be equal to mass x<br />
acceleration, or:<br />
*<br />
Fapplied<br />
Ffriction<br />
Σ F = m × a , or, (1)<br />
F actuator - F applied - F friction - F gravity = ma = a (2)<br />
(<br />
W t<br />
F actuator = a + F applied + F friction + F gravity (3)<br />
g )<br />
where W= W + W t load actuator<br />
F = µW cosθ, and<br />
friction L<br />
F = W sinθ<br />
gravity L<br />
Wt (<br />
g )<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
(4)<br />
W actuator becomes important when the acceleration force, (Wt/g)a, is a<br />
significant part of the thrust calculation. For simplicity, start by neglecting<br />
this weight, and calculate the required thrust without it. After selecting an<br />
actuator, add its mass to the mass of the load and recalculate. To make<br />
these equations clear, lets begin with an example.<br />
Example 1<br />
We would like to move a 200 lb weight a distance of 10 inches in 2<br />
seconds. The mass slides up and incline with a friction coefficient of 0.1<br />
at an angle of 45°. There is a spring that will be in contact with the mass<br />
during the last 0.5 inch of travel and has a spring rate of 100 lb/in. What<br />
is the maximum thrust and velocity?<br />
Solution<br />
We need to look at the thrust requirement during each part of the move,<br />
and find the points of maximum thrust and maximum speed. Choosing a<br />
trapezoidal profile we calculate that vmax is 7.5 in/sec and the peak<br />
acceleration is 11.25 in/sec 2 (see Move Profile Section).<br />
Acceleration Section:<br />
Ma = 200 lb/386 in/sec2 x 11.25 in/sec2<br />
= 5.83 lb<br />
Fapplied = 0 lb<br />
Ffriction = [200 lb x cos (45)] x 0.1 = 14.14 lb<br />
Fgravity = 200 lb x sin (45) = 141.4 lb<br />
= 161 lb<br />
F total<br />
Slew Section:<br />
Ma = 0 lb (since a=0)<br />
Fapplied = 0 lb<br />
Ffriction = [200 lb x cos (45)] x 0.1 = 14.14 lb<br />
Fgravity = 200 lb x sin (45) = 141.4 lb<br />
= 156 lb<br />
F total<br />
Deceleration Section:<br />
Ma = 200 lb/386 in/sec2 x -11.25 in/sec2 = -5.83 lb<br />
Fapplied = K x x = 0.5 in x 100 lb/in = 50 lb<br />
(worst case)<br />
Ffriction = [200 lb x cos (45)] x 0.1 = 14.14 lb<br />
Fgravity = 200 lb x sin (45) = 141.4 lb<br />
= 200 lb<br />
F total<br />
So the worst case required thrust is 200 lb. And the worst case velocity is<br />
7.5 in/sec.<br />
A-171
Engineering<br />
Thrust Calculation<br />
Actuator Mass<br />
In applications where the acceleration force, (Wt/g)a, is a significant part<br />
of the required thrust, the actuator mass must be considered in the thrust<br />
calculation. After an actuator is chosen, the actuator weight (linear<br />
inertia), W actuator , is added to the weight of the load. W actuator can be<br />
determined using the tables and equation in the actuator data section.<br />
To illustrate, we will use the previous example.<br />
1. The first step is to pick an actuator with the above thrust and speed<br />
capability. One such actuator is an TC3-B32-20-16B-12. This is an TC3<br />
actuator with a B32 motor, a 2:1 gear reduction, a 16mm lead<br />
ball screw, and a 12 inch stroke.<br />
2. The next step is to look up the effective Actuator Linear Inertia in the<br />
tables located in the particular actuator section (do not include the<br />
“load” term in the equation). An entry from this table can be seen in<br />
the table below. The B32 motor inertia is 1.00 x 10-3 in-lb-sTC2. The<br />
effective actuator weight, calculated from the table is 247 lb.<br />
3. The final step is to add this weight to the weight of the load, WL, and<br />
recalculate the peak thrust required for each section of the move profile<br />
(do not add this weight to the gravity or friction terms):<br />
Acceleration Section:<br />
Ma = 447 lb/386 in/sec2 x 11.25 in/sec2 = 13.03 lb<br />
Ftotal = 169 lb<br />
Slew Section:<br />
Ma = 0 lb (since a=0)<br />
Deceleration Section:<br />
Ma = 447 lb/386 in/sec2 x -11.25 in/sec2 = -13.03 lb<br />
)<br />
Ftotal = 193 lb<br />
We can see from this calculation that the addition of this extra<br />
“acceleration weight” increases the thrust required during acceleration,<br />
but reduces the peak thrust required during deceleration.<br />
The TC3-B32-20-16B-12 will work in the application.<br />
TC3 Actuator Actuator Linear Inertia = [A + B*(stroke, in) + D]/C<br />
Leadscrew Ratio A (lb-in-s2) B (lb-in-s2/in) C (lb-in-s2/lb)<br />
16x16 1:1 1.1909E-03 1.1760E-05 2.6039E-05<br />
1.5:1 7.4495E-04 5.2280E-06 1.1573E-05<br />
2:1 4.7866E-04 2.7650E-06 6.1212E-06<br />
A-172<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Vertical and Horizontal Cases<br />
In a vertical system, θ is 90˚, sin90 = 1, and F gravity is equal to W L . Since<br />
cos90 = θ,F friction = θ.<br />
W L<br />
In a horizontal system, sinθ = 0, so gravity would play no part<br />
(F gravity = 0), and cosθ =1, so F friction would be equal to µW L , or 50 lb.<br />
F actuator<br />
F actuator<br />
Factuator Factuator = (W t /g)a + F applied + F friction<br />
= (W t /g)a + F applied + µW L<br />
RMS Thrust<br />
For all Servo Motor applications, the RMS Thrust needs to be calculated.<br />
This thrust must fall within the continuous duty region of the actuator.<br />
Use the following equation when calculating RMS Thrust:<br />
Motor Inertia (in-lb-sec 2 )<br />
D (lb-in-s2)<br />
B32 1.00 E-03<br />
= (Wt/g)a + Fapplied + Fgravity = (Wt/g)a + Fapplied + WL W L<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Duty Cycle<br />
Duty Cycle is the ratio of motor-on time to total cycle time and is used to<br />
determine the acceptable level of running time so that the thermal limits<br />
of the motor or actuator components are not exceeded. Inefficiencies<br />
cause a temperature rise in a system, and when the temperature reaches<br />
a critical point, components fail. Letting the system to rest idle during the<br />
cycle allows these system components to cool. Duty cycle is limited by<br />
Acme screw and motor thermal limits. Use the following equation and<br />
example to determine Duty cycle:<br />
Duty = ON TIME x 100<br />
Cycle ON TIME + OFF TIME<br />
Leadscrew Limitations<br />
Actuators with Acme screws have sliding friction surfaces and are limited<br />
to a maximum 60% duty cycle regardless of motor capability. The friction<br />
in the Acme screw causes rapid heating, and continuous operation is likely<br />
to end in a ruined nut or screw. For actuators with ball screws the<br />
motor is the only duty-cycle limitation when used within the listed speed<br />
vs. thrust curves in the catalog.<br />
Acme screw limitations are shown in the catalog speed thrust curves as<br />
a set of percentages. An example of a curve is below. If we wanted to run<br />
this actuator at 6 in/sec and 25 lb thrust, it would be limited to 60% Duty<br />
Cycle over any 10 minute period (1). If we wanted to increase the thrust to<br />
60 lb, this would drop the duty cycle rating to 30% (2).<br />
Acme screw duty cycle is a function of Pressure and Velocity, so operation<br />
at very low speeds or thrusts may allow duty cycles above 60%. If an<br />
Acme screw is required and Duty Cycle requirements exceed 60%, please<br />
call the factory for a custom evaluation. If power-off position holding is<br />
required, consider using a brake on a ball screw or on a motor.<br />
Speed<br />
mm/s in/s<br />
381 15<br />
305<br />
229<br />
152<br />
76<br />
12<br />
9<br />
6<br />
3<br />
0<br />
(1) (2)<br />
• •<br />
60%<br />
15 30 45 60 75 90 105 120 135 150 lbs<br />
67 133 200 267 334<br />
Thrust<br />
400 467 534 601 667 N<br />
*<br />
30%<br />
Example<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
10%<br />
Duty Cycle = 3 sec x 100<br />
3 + 1 sec<br />
= 75%<br />
Motor Type<br />
Electric motors incur heat losses via a number of paths, namely, friction,<br />
ohmic (I 2 R) losses in copper windings, hysteresis and eddy current<br />
induction in magnetic core materials, and proximity and/or skin effect<br />
in windings. As a result duty cycle can be limited by the motor winding<br />
temperature limitations.<br />
Step Motors<br />
Series wound motors (S23T, S32T, S42T, etc.) are rated for 100% duty<br />
cycle, while the parallel wound motors (S23V, S32V, S42V, etc.) are limited<br />
to 50% above 5 RPS. Duty Cycle percentages for Stepper motor actuators<br />
are listed as percentages on the speed thrust curve.<br />
Servo Motors<br />
Actuators using D and B Series motors must have their peak (F peak ) and<br />
continuous (FRMS) thrust requirements determined to establish their safe<br />
operation within an application. FRMS can be determined using the RMS<br />
Thrust equation in the Thrust Calculation section. Plotting FRMS on the<br />
actuator Speed vs. Thrust curve indicates the allowable Duty Cycle. For<br />
ball screw actuators, FRMS must fall within the continuous duty region,<br />
while for Acme screws it must fall in the 60% duty region. F peak must fall<br />
within remaining operating envelope. The speed vs. thrust curve below is<br />
an example of proper servo actuator sizing.<br />
Speed<br />
mm/s in/s<br />
305 12<br />
254 10<br />
203<br />
152<br />
102<br />
51<br />
8<br />
6<br />
4<br />
2<br />
0<br />
115VAC<br />
230VAC<br />
100 200 300 400 500 600 700 800 lbs<br />
445 890 1335 1779 2224 2669 3114 3559N<br />
Thrust<br />
A-173
Engineering<br />
Actuator Precision<br />
Parameter<br />
Absolute Accuracy<br />
Repeatability<br />
Resolution<br />
Backlash<br />
Accuracy and Repeatability<br />
Assume three linear positioning systems each<br />
attempt five moves from an absolute zero position<br />
to absolute position “A”. The individual end<br />
positions of each move are charted on a linear<br />
scale below to demonstrate their accuracy and<br />
repeatability by displaying their proximities to<br />
the expected position.<br />
System 1<br />
Move 1<br />
Move 2<br />
Move 3<br />
Move 4<br />
Move 5<br />
System 2<br />
Move 1<br />
Move 2<br />
Move 3<br />
Move 4<br />
Move 5<br />
System 3<br />
Move 1<br />
Move 2<br />
Move 3<br />
Move 4<br />
Move 5<br />
A-174<br />
Start Position Expected Position<br />
Definition<br />
The maximum error between expected and<br />
actual position.<br />
The ability of a positioning system to return to<br />
a location during operation when approaching<br />
from the same direction,<br />
at the same speed and deceleration rate.<br />
The smallest positioning increment achievable.<br />
In digital control systems, resolution is the<br />
smallest specifiable position increment.<br />
The amount of play (lost motion) between a set<br />
of moveable parts.<br />
Ideal System<br />
Start<br />
Position<br />
Motion<br />
Expected Position<br />
A<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
No<br />
Error<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Dominating Factors<br />
• Accuracy of the motor/drive system<br />
• Lead screw pitch error (lead accuracy)<br />
• System backlash (drive train, lead screw an<br />
nut assembly)<br />
• Angular repeatability of the motor/drive<br />
system<br />
• System friction<br />
• Changes in load, speed, and deceleration<br />
• Angular resolution of the motor/drive system<br />
• Drive Train Reduction<br />
• Lead screw Pitch<br />
• Lead screw wear (acme)<br />
• Drive train wear<br />
• Spaces between moving parts<br />
Degree of Degree of<br />
Accuracy Repeatability Comment<br />
High High System 1 is both accurate and repeatable,<br />
the end positions are tightly grouped together<br />
and are close to the expected position<br />
Low High System 2 is inaccurate but repeatable,<br />
the end positions are tightly grouped around<br />
a point but are not close to the expected position.<br />
Low Low System 3 is neither accurate nor repeatable, the<br />
end positions are not tightly grouped and are not<br />
close to the expected position.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Actuator Precision<br />
Backlash<br />
The clearance between elements in a drive train or leadscrew assembly<br />
which produces a mechanical “dead band” or “dead space” when<br />
changing directions, is known as the backlash in a system.<br />
In most mechanical systems, some degree of backlash is necessary to<br />
reduce friction and wear. In an Danaher Motion Actuator System, system<br />
backlash will typically be 0.010 – 0.015 inches. Usually 0.006 – 0.008" is<br />
attributed to the leadscrew/nut assembly. For ball screws this will remain<br />
constant throughout the life of a actuator, while for acme screws it will<br />
increase with wear.<br />
Reducing the Effects of Backlash<br />
1. Approach a stop position from the same direction.<br />
2. Apply a constant linear force on the actuator thrust tube or carriage.<br />
This is done automatically for actuators used in vertical orientations<br />
with a backdriving load.<br />
3. For programmable positioning devices it is possible to program out<br />
backlash by specifying a small incremental move (enough to take out<br />
the backlash) prior to making your normal moves in a particular<br />
direction.<br />
4. Use a preloaded nut on a lead screw to counteract the backlash.<br />
Contact Danaher Motion about the precision ground screw option<br />
which reduces backlash in the drive nut.<br />
5. An inline actuator with the motor directly coupled to the lead screw<br />
has less backlash than parallel or reverse parallel units which utilize a<br />
gear train or drive belt/pulley.<br />
*<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
1. Drive Nut/Leadscrew Assembly<br />
Ballnut<br />
Backlash<br />
Backlash<br />
Backlash<br />
Backlash<br />
2. Drive Train (Gears, Timing Belt/Pulley)<br />
3. Timing Belt/Pulley<br />
4. Coupling<br />
A-175
Engineering<br />
Critical Speed and Column Loading<br />
Critical Speed<br />
All lead screw systems have a rotational speed<br />
limit where harmonic vibrations occur. In<br />
Precision Linear actuators, this limit is a<br />
function of unsupported lead screw length.<br />
Operation beyond this critical speed will cause<br />
the lead screw to vibrate (whip violently)<br />
eventually bending or warping the screw.<br />
Column Strength<br />
All lead screws have a maximum column<br />
loading limit which causes the screw to<br />
compress as load increases. In Danaher Motion<br />
actuators this limit is a function of unsupported<br />
lead screw length. Exceeding this limit will<br />
cause the lead screw to buckle and become<br />
permanently damaged.<br />
Determining the Limits<br />
Critical Speed and Column Loading information<br />
for each screw type (i.e. 2B, 5A, 8A, 5B …) can<br />
be found at the bottom of each “<strong>Performance</strong>”<br />
page in the particular actuator’s section.<br />
Example<br />
Find the Column Load and Critical Speed limits<br />
for a TC3-B, 1000 mm stroke actuator. The<br />
actuator data can be found in the TC3-B<br />
Section. Reading off the chart at the bottom of<br />
page, the limits are 6530 N and 48 mm/sec.<br />
The usable speed/thrust is restricted to less<br />
than these values as seen in the modified speed<br />
vs. thrust curve.<br />
5mm lead ballscrew<br />
414 414 414<br />
50 thru 100<br />
n/a<br />
A-176<br />
150<br />
n/a<br />
200<br />
n/a<br />
310<br />
300<br />
n/a<br />
172<br />
450<br />
n/a<br />
103<br />
600<br />
n/a<br />
300 400<br />
1330 1780<br />
Thrust<br />
Compression (column) Load<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Speed<br />
mm/s in/s<br />
610 24<br />
510 20<br />
405 16<br />
100%<br />
305 12<br />
205<br />
71 Critical Speed (mm/sec)<br />
750<br />
n/a<br />
Stroke (mm)<br />
Column Load Limit (N)<br />
8<br />
100 4<br />
0<br />
0<br />
100<br />
440<br />
TC3-B23-10-05B<br />
TC3-B23-10L-05B<br />
200<br />
890<br />
230 VAC<br />
115 VAC<br />
500<br />
2224<br />
L<br />
600 700 lbs<br />
2669 3114 N<br />
5mm Lead Ballscrew Models<br />
mm/s in/s<br />
610 24<br />
510 20<br />
405 16<br />
100%<br />
305 12<br />
Speed<br />
205 8<br />
100 4<br />
0<br />
0 100 200 300 400 500 600 700 lbs<br />
440 890 1330 1780 2224 2669 3114 N<br />
Thrust<br />
mm/s in/s TC3-B23-15-05B<br />
380 15<br />
305 12<br />
Speed<br />
230 9<br />
150 6<br />
100%<br />
230 VAC<br />
76 3<br />
115 VAC<br />
0<br />
0 200 400 700 800 1000 1200 1400 lbs<br />
890 1780 2669 3559 4450 5340 6230 N<br />
Thrust<br />
mm/s in/s<br />
380 15<br />
305 12<br />
Speed<br />
230 9<br />
100%<br />
150 6<br />
TC3-B23-20-05B<br />
25km/1M'' Life<br />
230 VAC<br />
76 3<br />
115 VAC<br />
0<br />
0 200 400 600 800 1000 1200 1400 lbs<br />
890 1780 2669 3559 4450 5340 6230 N<br />
Thrust<br />
mm/s in/s<br />
64 2.5<br />
Speed<br />
Speed<br />
51 2.0<br />
38 1.5<br />
25 1.0<br />
13 0.5<br />
TC3-B23-50-05B<br />
25km/1M'' Life<br />
100%<br />
115 VAC<br />
0<br />
0 200 400 600 800 1000 1200 1400 1600 lbs<br />
890 1780 2669 3559 4450 5340 3230 7120 N<br />
Thrust<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
230 VAC<br />
Thrust<br />
Load<br />
TC3-B <strong>Performance</strong> <strong>Curves</strong><br />
— 100% Duty Cycle — Intermittent (
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Environment<br />
Environmental conditions are an important design consideration when<br />
selecting a Precision Linear actuator. Thomson units are self-contained<br />
systems which are protected from “direct contact” with harsh<br />
environments by an aluminum housing with a durable anodized and<br />
epoxy coated surface finish. However, extreme conditions can have an<br />
adverse effect on actuator operation and life. Factors such as extreme<br />
temperature, liquids or abrasive contaminants (gaining internal access)<br />
can impede performance and cause premature wear of mechanical parts.<br />
Review the information below when sizing your application to choose<br />
appropriate options or protective measures.<br />
Rod Type<br />
Temperature<br />
• <strong>TN</strong> actuators are rated for use between 0 and 60°C (32 to 140°F).<br />
• TC actuators are rated for use between -30 and 70°C (-22 to 158°F)<br />
Particle and Liquid Contaminants<br />
• <strong>TN</strong> series actuators are protected against dust but are not protected<br />
against direct water (or any liquid) contact. Liquid or moisture can gain<br />
access into the housing, eventually corroding internal components.<br />
• TC actuators are sealed and gasketed and are rated to IP 54. They are<br />
protected against dust and light water sprays and splashing.<br />
Protective Boot Option<br />
The -PB option is available for all actuators and increases the actuator’s<br />
resistance to liquids. The diagram to the right shows a typical installation<br />
of an TC with the -PB option. This option protects the actuator to IP65.<br />
Note that some Thomson motors are not protected to this level.<br />
Custom Environment Options<br />
Danaher Motion has over 50 years experience designing custom actuators.<br />
We have designed fully encapsulated actuators for corrosive, food<br />
processing, and washdown environments, and have experience designing<br />
cleanroom compatible actuators. Call Danaher Motion for more<br />
information regarding Custom environmental options.<br />
*<br />
TC Actuator<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Primary Environmental Factors<br />
• Temperature<br />
• Liquid contaminants<br />
• Particle contaminats<br />
Thrust Tube Protective Boot<br />
A-177
Engineering<br />
Introduction to Motion Control Technology<br />
Many different components are used in a variety of combinations to<br />
create a complete motion control or positioning system. Danaher Motion<br />
offers the broadest range of products spanning the complete spectrum<br />
from mechanical actuators to microstepping and brushless servo drives to<br />
programmable motion controllers. A successful application depends on<br />
A-178<br />
PC<br />
or<br />
PLC<br />
Host Computer<br />
Programmable<br />
Controller<br />
Motion<br />
Control<br />
Programmable<br />
Motion<br />
Controller<br />
Drive Motor<br />
Limit Switch Control<br />
Microstepping Drive<br />
Brushless Servo Drive<br />
Smart Drive<br />
Programmable Drive Control<br />
Introduction to Motor Technologies<br />
DC Motor Systems<br />
DC motors are used with Thomson DC motor controls to control velocity<br />
and position. With these simple controls, limit switches attached to the<br />
actuator or the customer’s load provide position feedback.<br />
DC motors are also used with analog position controls and a linear<br />
potentiometer for position feedback. The result is an absolute positioning<br />
system. They can also be used in closed loop servo systems with an<br />
incremental encoder for position feedback.<br />
DC motors have windings on the rotor of the motor. To supply current<br />
to the rotor, a set of brushes ride on a segmented commutator, which<br />
supplies current to the appropriate internal windings depending on the<br />
position of the rotor. Brushes may need to be replaced periodically,<br />
depending on the load, speed and duty cycle. The commutation method<br />
limits the top speed that can be reached before arcing over the<br />
commutator segments occurs. The heat generated in the windings must<br />
travel across the air gap and the through stator to be dissipated. This long<br />
thermal path results in a motor that is less thermally efficient and is<br />
therefore larger than a brushless motor with an equivalent power rating.<br />
The windings also add inertia to the rotor, which results in lower peak<br />
acceleration rates than a similar brushless motor.<br />
DC Motor<br />
Brushless Servo<br />
Step Motor<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
choosing the right combination of actuator, motor, drive, and control<br />
technology. More than one technology may meet the requirements of<br />
your application. In this case, factors such as performance, cost,<br />
flexibility, and simplicity may determine your selection.<br />
Stator Magnets<br />
Brushes<br />
Feedback<br />
Device<br />
Encoder<br />
Linear Potentiometer<br />
Common Applications<br />
• Short, rapid moves<br />
• Accurate positioning systems<br />
Advantages<br />
• Lower cost than brushless<br />
• Simple controls<br />
Disadvantages<br />
• High maintenance (brushes).<br />
• Larger motor<br />
• Less responsive<br />
Mechanical<br />
System<br />
Linear Actuator<br />
Linear Positioning Table<br />
Rotary Table<br />
Gearhead<br />
Rotor<br />
Windings<br />
Commutator<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Introduction to Motion Control Technology<br />
Step Motor Systems<br />
Step motors have the inherent ability to divide a revolution into discrete<br />
steps and to hold position at rest without the need for a feedback device.<br />
Electromagnets in the stator are energized and cause teeth in the rotor to<br />
line up with teeth in the stator. Sequencing the current in the windings<br />
causes motion. The rotor will “follow” the stator as if attached by a<br />
spring, as long as the available torque from the motor is not exceeded.<br />
A typical “full-step” system will achieve 200 steps per revolution with a<br />
50-tooth hybrid step motor by following a simple four-state sequence of<br />
positive and negative winding currents. After each four steps an adjacent<br />
rotor tooth will be lined up with a given stator tooth. Fifty cycles through<br />
the sequence results in a complete revolution, with the original rotor and<br />
stator teeth lined up. The direction you proceed through the sequence<br />
determines the motor direction.<br />
Microstepping is a technique that increases resolution by controlling both<br />
the direction and amplitude of current in each winding. Instead of a<br />
square wave with four steps, we sequence through what looks like a sine<br />
and cosine waveform. The cycle is divided into as many as 1000 steps.<br />
The result is a positioning resolution of 50,000 steps or more per<br />
revolution. Microstepping improves low speed smoothness and minimizes<br />
the low speed resonance effects common in full step systems. Danaher<br />
microstepping drives employ unique anti-resonance circuitry which damps<br />
oscillations and improves performance and throughput.<br />
Step motors can operate open loop in most applications and provide<br />
excellent repeatability (±5 arc sec, ± 0.0005" with actuators, submicron<br />
with precision tables). An encoder can be used if closed loop operation is<br />
desired. This may be important when a jam or stall condition must be<br />
detected. An encoder attached directly to the load can improve the overall<br />
accuracy of the system as well.<br />
*<br />
Phase A<br />
Full Stepping<br />
Phase B<br />
Phase A<br />
Microstepping<br />
Phase B<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Stator Rotor<br />
1 2 3 4<br />
1 cycle<br />
4 full steps<br />
1/50 rev.<br />
Common Applications<br />
• Short, rapid moves<br />
• Accurate positioning systems<br />
Advantages<br />
• High acceleration, duty cycle<br />
• Excellent repeatability<br />
• No maintenance (brushless)<br />
• High torque at rest, moderate speeds<br />
• Mechanically stiff with no vibration at rest<br />
• Lower cost than brushless servo<br />
Disadvantages<br />
• Inefficient at high speeds<br />
• Excessive loads can stall motor<br />
A-179
Engineering<br />
Introduction to Motion Control Technology<br />
Brushless Servo Systems<br />
Danaher Motion brushless servo systems use a three-phase brushless<br />
servo motor with an incremental encoder for position feedback.<br />
Brushless servo motors are constructed with the windings in the stator or<br />
outer portion of the motor and have permanent magnets attached to the<br />
rotor. The location of the windings next to the finned surface of the motor<br />
provides a shorter path for heat generated in the windings to escape.<br />
This improved thermal efficiency when compared to a dc motor results in<br />
higher power ratings for a similar sized motor. Less rotor inertia and no<br />
mechanical commutator limits result in higher speed and acceleration<br />
capabilities.<br />
The servo controller and drive use the encoder feedback signal to<br />
continuously adjust the motor torque so that the desired position is<br />
maintained. This is referred to as a closed loop servo system. The<br />
electronics required to operate a brushless motor and “close the loop”<br />
are therefore more complex and expensive than microstepping or<br />
dc motor controls.<br />
Unlike DC motors, which use a mechanical commutator to deliver current<br />
to the appropriate torque producing windings, the brushless motor<br />
requires a feedback device to sense the position of the permanent magnet<br />
rotor in relation to the motor’s windings. The servo drive must maintain<br />
the correct relationship between the magnetic vector created by the<br />
windings and the rotor position to produce torque.<br />
Danaher Motion brushless servo drives employ proprietary vector torque<br />
control and advanced servo algorithms to provide unmatched closed loop<br />
servo performance.<br />
A-180<br />
Common Applications<br />
• Higher speeds and accelerations<br />
• Changing loads<br />
• Clamping, pressing<br />
Advantages<br />
• Closed loop control<br />
• Highest torque at high speeds<br />
• No maintenance (brushless)<br />
• Efficient operation<br />
Disadvantages<br />
• Higher cost<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
N<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
S<br />
S<br />
N<br />
Magnets<br />
Windings<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Introduction to Motion Control Technology<br />
Brushless Servo Systems<br />
Incremental encoder<br />
Optical encoders generate an output signal as the encoder disk rotates.<br />
The disk passes between a light source and photo detectors. The number<br />
of lines on the disk determines the number of on-off cycles of each output<br />
during a revolution. The detectors are arranged such that the two output<br />
signals are in “quadrature” (shifted in phase 90°). A once per revolution<br />
index channel is usually provided for establishing a home or zero position<br />
upon power up.<br />
Electronic circuitry in the motion controller counts the pulses from the<br />
encoder to determine the position of the motor. The quadrature signal<br />
allows the controller to count up when rotating in one direction and down<br />
in the other, thus always remembering the absolute position of the system<br />
as long as power is applied. There are four unique transitions per cycle<br />
and controllers will generally count each transition. The number of counts<br />
per revolution is often referred to as the “post quadrature” resolution. For<br />
example, an encoder with 1000 lines will generate 4000 counts per revolution<br />
“post quadrature”.<br />
Incremental encoder with commutation channels<br />
The process of steering current through the appropriate motor windings in<br />
order to produce output torque is called commutation. In brush motors,<br />
commutation is performed electro-mechanically via brushes and the<br />
commutator. In brushless motors, commutation is performed by<br />
electronically steering the current to the appropriate winding. To do this,<br />
the rotor position must be determined. A circuit board containing the Hall<br />
devices is aligned with a magnet on the rotor, so that the relationship<br />
shown between the Hall outputs and the motor back EMF can be<br />
established. When a brushless motor is used in a servo application<br />
requiring position feedback, room must be made for both the<br />
commutation circuit board as well as the encoder. This generally adds<br />
both cost and complexity to the motor package. Encoders are now<br />
available with integrated commutation outputs equivalent to those<br />
produced by Hall devices. The result is a more compact system,<br />
reduced alignment time and superior switching accuracy, due to the<br />
much lower hysteresis of the encoder when compared to a Hall device.<br />
Adding additional data tracks to the encoder disk provides the<br />
commutation outputs.<br />
*<br />
Channel A<br />
Channel B<br />
Index<br />
Motor<br />
Back EMF<br />
Hall<br />
Devices<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Vab Vbc Vca<br />
Hab<br />
Hbc<br />
Hca<br />
0 60 120 180 240 300 360 60<br />
Degrees<br />
A-181
Engineering<br />
Introduction to Motion Control Technology<br />
How Anti-Resonance Increases Step Motor<br />
<strong>Performance</strong> and Throughputs<br />
The goal in step motor/drive selection is to identify the most economical<br />
motor/drive package that will reliably perform all the moves required in a<br />
given application. This can be a challenging task, since using conventional<br />
step motor systems is not always a straightforward procedure. Step<br />
motors can lose synchronization (stall), which causes a loss of positional<br />
accuracy resulting in an unsuccessful move. Step motor systems will stall<br />
when the torque demand for the move being executed, plus the torque<br />
lost in overcoming vibration, exceeds the available torque from the<br />
motor. One of the major causes of step motor stalling is a phenomenon<br />
called Resonance.<br />
In conventional step motor systems, the increased torque demand on the<br />
motor due to Resonance decreases the performance of the motor<br />
throughout the motor’s speed range due to a reduction in useable torque<br />
Step Motor Dynamics<br />
Motor torque is delivered to the step motor’s rotor when the rotor lags<br />
behind or leads the commanded position (see Figure 4). The maximum<br />
amount of torque the motor will exert on the rotor occurs when the rotor<br />
is displaced 1.8° from the commanded position (Torque equals Tm). Any<br />
deflection past 1.8° from the commanded position will cause a reduction<br />
in applied motor torque from the max torque Tm (see Figure 4). When the<br />
rotor is deflected from the commanded position, a restoring torque acts<br />
on the rotor to move it back to the commanded position (equilibrium)<br />
much like a spring. The torque seen by the rotor at any time is a<br />
sinusoidal function of its displacement from the commanded position.<br />
In Figure 4 a 1.8° full step (dashed line) is applied to a rotor which is<br />
located at the previous commanded position. The instantaneous torque<br />
seen by the rotor when the full step is applied is Tm. Since the torque<br />
seen by the rotor is a function of position, the 1.8° step command has<br />
caused a step change in applied torque to the rotor that will cause the<br />
motor to ring about the new commanded position (See Figure 6).<br />
Resonance<br />
Resonance is troublesome to step motor users due to the increased<br />
torque demand caused by motor vibration. This vibration causes the<br />
difference between the commanded and actual position of the rotor to<br />
vary in an undesirable manner. The difference between the commanded<br />
and actual position is called the position error. It is this position error<br />
that dictates the amount of torque that is applied to the load. Resonant<br />
behavior in a poorly damped step motor system increases the likelihood<br />
of the position error exceeding 1.8° (point of maximum motor torque).<br />
Once the rotor has slipped past 1.8° there is a decrease in torque applied<br />
to the load which can quickly lead to a motor stall if the required move<br />
needs the motor torque that was lost. This torque loss due to shaft<br />
vibration is why we look to increase the amount of damping present in<br />
the system. Minimizing shaft vibration leads to optimal torque utilization.<br />
A-182<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
to accelerate the load. This reduction in useable torque can either<br />
severely limit the system’s performance, leading to reduced throughput,<br />
or prevent the stepper system from working at all. In Microstepping<br />
systems, Resonance is especially troublesome in the motor’s speed range<br />
of 10-15 rps where it is commonly called Mid Range Instability.<br />
Thomson’s microstepping drives eliminate the problem of Resonance via<br />
proprietary Anti-Resonance circuitry, and thereby give the user the<br />
maximum amount of torque possible throughout the motor’s speed<br />
range. To illustrate the negative impact of resonance on conventional step<br />
motor performance, and to show how much better the same system will<br />
work with an Danaher Motion microstepping drive, a look at the causes<br />
and effects of resonance on underdamped microstepping systems is in<br />
order.the commutation outputs.<br />
Response<br />
100.0<br />
10.0<br />
+<br />
Torque<br />
1.0<br />
0.1<br />
-<br />
Tm<br />
1.8°<br />
7.2°<br />
New<br />
Commanded<br />
Position<br />
ƒS ƒS<br />
Previous<br />
Commanded<br />
Position<br />
0.70<br />
0.01<br />
0.10<br />
0.20<br />
0.40<br />
Shaft Position<br />
s<br />
Figure 4. Operating detent of a step motor<br />
0<br />
0.1 1<br />
Frequency (fn)<br />
10<br />
Figure 5. Frequency response of step motor system.<br />
Higher Values of ζ lead to reduced shaft vibration<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The amount of damping in a system can be described by the system’s<br />
damping ratio z (Zeta). The higher the value of z the more the system is<br />
damped. A typical value of z for a conventional underdamped step motor<br />
system is 0.02. A step motor system with the optimal amount of damping<br />
has a z value of approximately 0.7. The effect of increasing the damping<br />
ratio is shown in Figure 5. A typical underdamped step motor system<br />
magnifies disturbances (vibration) around its natural frequency by a<br />
factor of 50. It is this vibration magnification which often causes step<br />
motors to stall. An optimally damped step motor system (like the ) with a<br />
damping ratio of 0.7 shows no such vibration amplification. This well<br />
behaved system can fully utilize a motor’s torque to do real work in your<br />
application, hence higher acceleration rates are possible and greater<br />
headroom is provided for varying loads.<br />
To illustrate how increasing the damping of a step motor system reduces<br />
ringing and improves settling time, it is useful to look at the response of<br />
a step motor to a unit step input for different values of z. This is shown<br />
in Figure 6. A system with a damping ratio (z) of 0.7 settles to the<br />
commanded position promptly, while a conventional step motor system<br />
with a damping ratio of 0.02 rings far off to the right of the graph.<br />
Reducing a system’s settling time increases your system’s throughput,<br />
allowing a user to make more parts per minute.<br />
A step motor system that lacks adequate damping not only has ringing<br />
when a position step is applied, but also has significant ringing when the<br />
motor is commanded to follow a given velocity profile. A popular velocity<br />
profile used in most applications is the trapezoidal velocity profile<br />
(accel-slew-decel). A typical step motor system’s response to a trapezoidal<br />
velocity profile is shown in Figure 7. Notice the ringing in the motor’s<br />
velocity both at the higher speed and after the ramp. Compare this to the<br />
velocity tracking found in an optimally damped system like the (Figure 8).<br />
The superb velocity tracking and quick settling found in the Thomson<br />
microstepping drives allows a user to make very aggressive moves<br />
without having excessive ringing at speed.<br />
*<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Response<br />
Velocity (rps)<br />
Velocity (rps)<br />
2.0<br />
1.5<br />
1.0<br />
0.5<br />
0.2<br />
0.4<br />
0.7<br />
0.02<br />
0.1<br />
0<br />
0 5 10<br />
Time<br />
20<br />
30<br />
14.0<br />
12.0<br />
10.0<br />
8.0<br />
6.0<br />
4.0<br />
2.0<br />
0<br />
14.0<br />
12.0<br />
10.0<br />
8.0<br />
6.0<br />
4.0<br />
2.0<br />
Figure 6. Ringing transients following a unit step.<br />
Increasing ζ results in more rapid settling.<br />
Commanded<br />
Motor Response<br />
0 10 20 30 40 50 60 70 80 90 100<br />
Time (msec)<br />
Figure 7. Typical step motor system's response to a trapezoidal<br />
velocity profile. Lack of damping leads to vibration at the top and<br />
bottom of the profile.<br />
Commanded<br />
Motor Response<br />
0<br />
0 10 20 30 40 50 60 70 80 90 100<br />
Time (msec)<br />
Figure 8. NextStep TM system response to a trapezoidal velocity profile.<br />
Increasing the damping leads to better velocity tacking and smoother<br />
overall motion.<br />
A-183
Engineering<br />
Danaher Motion controls are designed to provide the optimum<br />
combination of cost and performance for a variety of applications.<br />
All of our controls are designed for use with Thomson actuators,<br />
providing the fastest implementation time in the industry.<br />
Drives<br />
Danaher Motion drives provide the power to the motor and control it’s<br />
torque, velocity or position output. They are designed to accept industry<br />
standard signals from motion controllers.<br />
Microstepping systems control the position of a step motor and provide<br />
resolutions up to 50,400 steps per revolution. These drives accept a digital<br />
step and direction signal and move the motor one microstep for each<br />
pulse received. Varying the frequency of incoming pulses controls velocity.<br />
Brushless servo drives are available to control torque, velocity or position<br />
of a brushless servomotor. These drives accept digital step and direction<br />
or analog command signals.<br />
When to use: Use drives when your application cannot be solved with<br />
one of Danaher Motion packaged motion controllers.<br />
Limit Switch Controls<br />
Limit switch controls combine the functionality of a DC variable speed<br />
drive with a very simple position control that uses limit switches to<br />
provide position feedback.<br />
Manually adjustable (actuator or load mounted) limit switches sense the<br />
load position and signal the control to reverse direction, change speed or<br />
stop the motor. Inputs are also provided for jog or run modes. Limit<br />
switch controls often interface with PLCs or industrial PCs and are our<br />
most cost effective solution for applications requiring simple position<br />
control.<br />
When to use: Use limit switch controls when your positioning requirements<br />
can be met with limit switches and when positions, loads and<br />
speeds don’t change frequently.<br />
Edge Guide Controls<br />
Danaher Motion edge guide controls are a special purpose type of limit<br />
switch control used to maintain the position of the edge of a moving web<br />
of material.<br />
The control uses feedback from sensors that can detect the edge of the<br />
material and move an actuator when adjustment is required. Two<br />
different correction speeds can be defined based on the amount of error.<br />
When to use: When you want to control a web edge based on input<br />
from simple on-off sensors.<br />
A-184<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Analog Position Controls<br />
Analog position controls combine our drive electronics with an analog<br />
absolute position controller. They control the absolute position of an<br />
actuator in direct proportion to an analog input signal. A Thomson<br />
actuator equipped with a linear potentiometer provides position feedback<br />
to the controller.<br />
Analog position commands often come from a PLC, industrial computer,<br />
sensor, data acquisition system, or a manually operated joystick. Typical<br />
applications include controlling flow or mixing of materials, web edge<br />
guiding, and remote manual positioning.<br />
When to use: Use analog position controls when you need to control<br />
absolute position relative to an analog command signal, when you<br />
cannot home the system or when you need to know the position at<br />
power up.<br />
Programmable Motion Controls<br />
Thomson’s Smart Drives combining one or more of our drive<br />
products packaged together with a powerful programmable<br />
positioning control.<br />
A single package combines a one or two axis motion controller, drive(s),<br />
an AC input power supply, support for OPTO22 modules, an optional<br />
detachable front panel and RS232 communications interface.<br />
They use Thomson’s powerful and intuitive programming language. This<br />
language has been called “simply sophisticated” by some due to its<br />
combination of advanced capabilities in an easy to understand format.<br />
You’ll have your system up in running in a minimum amount of time.<br />
When to use: Use programmable Smart Drives when you need a flexible,<br />
powerful and easy to use motion control system.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
One of the most important considerations when selecting a linear motion<br />
system is how it will interface to your PLC, your machine, your operators<br />
and the rest of your plant. In many applications more than one type of<br />
interface is employed. For example, you could use RS-232C for<br />
programming, dedicated “program select” inputs for program execution,<br />
digital I/O for sensors, and a keypad/display for entering run-time<br />
operation variables. The following examples show common interface<br />
techniques using Thomson controls.<br />
PLC<br />
*<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Axis 1<br />
H3301B<br />
Axis 2<br />
H4301<br />
Stop Extend<br />
Ground<br />
Stop Retract<br />
Remote Program Control – PLC,<br />
Using Binary or BCD Inputs<br />
Thomson controls have the capability of remote program execution.<br />
A program is selected using binary (or BCD) coded digital inputs with a<br />
PLC, computer, or simple switches (thumbwheels or rotary).<br />
PLC<br />
0 0<br />
1<br />
0<br />
2 3 4 5<br />
6<br />
7<br />
Stop Extend<br />
Ground<br />
Stop Retract<br />
Stand-Alone Machine Control<br />
A Thomson keypad control can function as a basic control system for your<br />
machine. Our IDEAL motion programming language includes<br />
functions for I/O control, time delays, variable input, conditional<br />
branching, and interrupts. With 24<br />
Operator<br />
Interface<br />
Pipe<br />
Feed<br />
Limit Switch Control – PLC,<br />
Using Discrete I/O<br />
D2400 Series Controls allow simple positioning control using extend,<br />
retract, and stop inputs. Limit switches (reed or hall effect) can be<br />
mounted to the actuator sides and wired back to the control to signal a<br />
stop position, change in speed or direction, or to activate an output.<br />
Inputs<br />
Program<br />
Number 3 2<br />
0<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
1<br />
1<br />
1<br />
1<br />
0<br />
0<br />
0<br />
0<br />
1<br />
1<br />
0<br />
0<br />
1<br />
1<br />
0<br />
0<br />
optically isolated I/O, and a built in operator interface with programmable<br />
function keys, a Thomson keypad control can replace a small PLC in many<br />
cases. To further increase the interfacing possibilities, 8 I/O ports are<br />
OPTO 22 compatible. By selecting the appropriate OPTO 22 modules the<br />
user can output or input AC, DC or analog signals.<br />
Clamp<br />
Saw Control<br />
Sensor<br />
Saw<br />
Blade<br />
Rodless Cylinder<br />
1<br />
1<br />
0<br />
1<br />
0<br />
1<br />
0<br />
1<br />
0<br />
Saw<br />
Travel<br />
A-185
Glossary<br />
Absolute Move<br />
A move referenced from a fixed absolute zero position.<br />
Acceleration<br />
The change in velocity as a function of time, going from a<br />
lower speed to a higher speed.<br />
Accuracy<br />
An absolute measurement defining the difference<br />
between expected and actual position.<br />
Acme Screw<br />
A lead screw which uses a threaded screw design with<br />
sliding surfaces between the screw and nut.<br />
Actuator (Electric Actuator)<br />
A self contained lead screw system which converts rotary<br />
motion (from a motor) to linear motion.<br />
ASCII (American Standard Code for Information<br />
Interchange)<br />
A code which assigns a number to each numeral and<br />
letter of the alphabet. This allows information to be<br />
transmitted between machines as a series of binary<br />
numbers.<br />
Backdrive<br />
Tendency of a actuator to creep out of its set position due<br />
to an applied load or force.<br />
Backlash<br />
The amount of play (lost motion) between a set of<br />
moveable parts when changing the direction of travel.<br />
Typically seen in drive trains, lead screws, & bearings.<br />
Ball Screw<br />
A lead screw which uses a ball nut which houses one or<br />
more circuits of recirculating steel balls which roll<br />
between the nut and screw.<br />
Baud Rate<br />
The number of binary bits transmitted per second on a<br />
serial communication link such as RS232C.<br />
BCD (Binary Coded Decimal)<br />
A binary numbering system in which the decimal digits 0<br />
to 9 are represented by a 4 bit binary number.<br />
Binary<br />
Numbering system in which the base is two, each number<br />
being expressed in the powers of two, by 0 or 1.<br />
Bearing<br />
A support device which allows a smooth, low friction<br />
motion between two surfaces loaded against each other.<br />
Bushing<br />
A cylindrical metal sleeve inserted into a machine part to<br />
reduce friction between moving parts.<br />
Closed Loop<br />
A positioning system which employs feedback<br />
information to regulate the output response.<br />
Cogging<br />
Motor torque variations which occur at low speeds due to<br />
a weak magnetic field.<br />
Critical Speed<br />
Rotational speed of a lead screw at which vibrations<br />
(whipping) will occur.<br />
Current<br />
The flow of charge through a conductor.<br />
Cycle<br />
One complete extension and retraction of a actuator.<br />
Deceleration<br />
The change in velocity as a function of time, going from a<br />
higher speed to a lower speed.<br />
Drive Ratio<br />
The ratio of motor revolutions per lead screw revolution.<br />
Drive Train<br />
The arrangement by which the motor is coupled to the<br />
lead screw. Typically provided by gears, timing belt/pulley<br />
or direct coupling.<br />
Duty Cycle<br />
The ratio of Motor on time and total cycle time within a<br />
given cycle of operation.<br />
A-186<br />
Dwell Time<br />
Time within a move cycle where no motion occurs<br />
EEPROM (Electrically Erasable Programmable Read Only<br />
Memory)<br />
Non-volatile data storage chip.<br />
Efficiency<br />
Ratio of output power vs. input power.<br />
EMI (Electromagnetic Interference)<br />
Electrical disturbances which interfere with proper<br />
transmission of electrical signals, also known as<br />
”Electrical noise”.<br />
Encoder<br />
An electromechanical device which produces discrete<br />
electrical pulses directly related to the angular position of<br />
the input shaft, providing high resolution feedback data<br />
on position, velocity, and direction.<br />
Force<br />
The action of one body on another which tends to change<br />
the state of motion of that body. Typically described in<br />
terms of magnitude, direction, and point of application.<br />
Friction<br />
The resistance to motion of two surfaces that touch.<br />
Helical Gear<br />
Gears with teeth that spiral around the gear.<br />
Incremental Move<br />
A move referenced from the current set position.<br />
Inertia<br />
Property of an object that resists a change in motion. It is<br />
dependent on the mass and shape of the object. The<br />
greater an object’s mass, the greater its inertia, and the<br />
more force is necessary to accelerate and decelerate.<br />
Lead<br />
The linear distance a nut on a lead screw will travel with<br />
one revolution of the lead screw.<br />
Lead screw<br />
Device which converts rotary motion to linear motion.<br />
Mass<br />
The quantity of matter that an object contains.<br />
Microprocessor<br />
A device that incorporates many or all functions of a<br />
computer in a single integrated circuit. Used to perform<br />
calculations and logic required to do motion or process<br />
control.<br />
Moment (Load)<br />
Rotational forces applied to a linear axis, typically<br />
expressed as yaw, pitch, and roll.<br />
Motion Profile<br />
A method of describing a move operation in terms of<br />
time, position, and velocity. Typically velocity is characterized<br />
as a function of time or distance which results in a<br />
triangular or trapezoidal profile.<br />
Motor<br />
A device which converts electrical energy into mechanical<br />
energy.<br />
Non-Volatile Memory<br />
Memory that does not lose information on loss of power.<br />
Open Collector (NPN)<br />
An output signal which is provided by a transistor where<br />
the “open collector output” acts like a switch closure to<br />
ground when activated.<br />
Open Loop<br />
A positioning system which does not employ feedback<br />
information.<br />
Optically Coupled<br />
An interface circuit that transmits a signal with no direct<br />
electrical connection except for the logic ground.<br />
Optical Isolation<br />
An interface circuit that transmits a signal with no direct<br />
electrical connection.<br />
Overshoot<br />
The amount by which a parameter being controlled<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
exceeds the desired value. Typically referring to velocity or<br />
position in servo systems.<br />
PID (Proportional, Integral, and Derivative)<br />
Refers to a group of gain parameters used for tuning or<br />
optimizing the response of a closed loop positioning<br />
system.<br />
Pitch<br />
The number of revolutions a lead screw must turn for the<br />
nut to travel one inch (single start only).<br />
PLC (Programmable Logic Controller)<br />
A programmable device which utilizes “ladder” logic to<br />
control a bank of inputs and outputs which are interfaced<br />
to external devices.<br />
Power<br />
How much work is done in a specific amount of time.<br />
PWM (Pulse Width Modulation)<br />
A type of adjustable frequency drive output where the<br />
drive’s output voltage is always a constant amplitude and<br />
by “chopping” (pulse width modulating) the average<br />
output power is controlled.<br />
RAM (Random Access Memory)<br />
A memory chip that can be read from and written to.<br />
Used as a medium for temporary information storage.<br />
Data is lost after power loss.<br />
Repeatability<br />
The ability of a positioning system to return to an exact<br />
location during operation (from the same direction with<br />
the same load and speed).<br />
Resistance<br />
The opposition to the flow of charge through a conductor.<br />
Resolution<br />
The smallest positioning increment achievable. In digitally<br />
programmed systems it is the smallest specifiable<br />
positioning increment.<br />
Resonance<br />
Oscillatory behavior in a mechanical body when operated<br />
or subjected to a periodic force occurring at its natural<br />
frequency.<br />
ROM (Read Only Memory)<br />
A memory chip that can be read but not altered.<br />
RS232C<br />
A method of Serial Communication where data is<br />
encoded and transmitted on a single line in a sequential<br />
time format.<br />
Servo Motor<br />
A motor which is used in closed loop systems where<br />
feedback is used to control motor velocity, position, or<br />
torque.<br />
Spur Gear<br />
Gears with teeth straight and parallel to the axis of<br />
rotation.<br />
Stepper Motor<br />
Motor which translates electrical pulses into precise<br />
mechanical movements. Through appropriate drive<br />
circuitry, controlling the rate and quantity of pulses will<br />
control the motor’s velocity and position.<br />
Thrust<br />
The measurement of linear force.<br />
Torque<br />
A measure of angular force which produces rotational<br />
motion.<br />
TTL (Transistor-Transistor-Logic)<br />
Refers to a family of integrated circuit devices used for<br />
control. Typically use voltage levels from 5-12 VDC.<br />
Velocity (Speed)<br />
The change in position as a function of time.<br />
Voltage<br />
Difference in electrical potential between two points.<br />
Weight<br />
Force of gravity acting on a body. Determined by<br />
multiplying the mass of the object by the acceleration<br />
due to gravity.<br />
*
*<br />
Linear Slide Tables / Systems<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-1
Product Selection<br />
Quick Reference Guide<br />
B-2<br />
Microstage* MS SuperSlide* 2RB AccuSlide* 2HB<br />
Size 25 33 12 16 10 20<br />
Dimension Std. Metric Metric Metric Metric Metric Metric<br />
Drive Type lead screw lead screw ball screw ball screw ball screw ball screw<br />
Guide Type segmented ball bushing segmented ball bushing ball bushing ball bushing profile rail profile rail<br />
Max. Load Fy (N) 100 150 550 1500 2000 8500<br />
Max. Thrust Fa (N)* 44 89 2000 2500 2000 4500<br />
Max. Roll Moment Mx (N-m) 1 2.25 20.6 75 70 616<br />
Max. Pitch/Yaw Ma (N-m) 1.12 2.38 30.3 107 60 510<br />
Max. Speed (mm/sec)* 102 102 467 700 467 750<br />
Max. Stroke Length (mm) 660 909 1951 2815 1375 2760<br />
Repeatability (mm) +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Accuracy (mm/300mm) 0.2 0.2 0.025 0.025 0.025 0.025<br />
Attributes Compact/Low Cost Compact/Low Cost All Purpose All Purpose Heavy Load/<br />
High Rigidity<br />
Heavy Load/<br />
High Rigidity<br />
Catalog Page B-14 B-14 B-16 B-16 B-18 B-18<br />
* Maximum value based on shortest standard length. Value decreases as screw length increases due to critical speed restrictions.<br />
SuperSlide* 2DB SuperSlide* 2EB<br />
Size 08 12 16 08 12 16 24<br />
Dimension Std. English English English English English English English<br />
Drive Type lead screw ball screw ball screw ball screw ball screw ball screw ball screw<br />
Guide Type ball bushing ball bushing ball bushing ball bushing ball bushing ball bushing ball bushing<br />
Max. Load Fy (lbs) 100 650 1000 100 650 1000 2100<br />
Max. Thrust Fa (lbs)* 20 180 350 180 350 750 3200<br />
Max. Roll Moment Mx (lbf-in) 150 1300 2500 163 1463 2750 8400<br />
Max. Pitch/Yaw Ma (lbf-in) 140 1281 2345 191 1768 3095 9450<br />
Max. Speed (in/sec)* 4 11.7 7 29.2 35 30 34.4<br />
Max. Stroke Length (in) 41 63 84.5 63.5 84.5 130.6 157.<br />
Repeatability (in) +/- 0.0002 +/- 0.0002 +/- 0.0002 +/- 0.0002 +/- 0.0002 +/- 0.0002 +/- 0.0002<br />
Accuracy (in/ft) 0.008 0.002 0.002 0.002 0.002 0.002 0.002<br />
Attributes Low Profile Low Profile Low Profile High Speed/<br />
Heavy Payload<br />
High Speed/<br />
Heavy Payload<br />
High Speed/<br />
Heavy Payload<br />
High Speed/<br />
Heavy Payload<br />
Catalog Page B-20 B-20 B-20 B-22 B-22 B-22 B-22<br />
* Maximum value based on shortest standard length. Value decreases as screw length increases due to critical speed restrictions.<br />
Note: Linear Guides are also available as 'building blocks' for Linear Slide Tables / Systems (found on p. B-31 thru B-47). When combined with stand-alone Ballscrew Assemblies<br />
(found on p. B-48 thru B-49), they offer the flexibility to customize for envelope considerations (i.e. space constraints) and / or performance considerations<br />
(i.e. increased moment capacity through increased bearing separation).<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Quick Reference Guide<br />
SuperSlide* 2RE AccuSlide* 2HE<br />
Size 12 16 10 20<br />
Dimension Std. Metric Metric Metric Metric<br />
Drive Type belt belt belt belt<br />
Guide Type ball bushing ball bushing profile rail profile rail<br />
Max. Load Fy (N) 550 1500 2000 8500<br />
Max. Thrust Fa (N)* 225 780 225 1260<br />
Max. Roll Moment Mx (N-m) 20.6 75 70 616<br />
Max. Pitch/Yaw Ma (N-m) 30.3 107 60 510<br />
Max. Speed (mm/sec)* 3000 3000 3000 3000<br />
Max. Stroke Length (mm) 660 909 1951 2815<br />
Accuracy (mm/300mm) 1951 2815 1375 2760<br />
Attributes All Purpose All Purpose Heavy Load/ Heavy Load/<br />
High Rigidity High Rigidity<br />
Catalog Page B-26 B-26 B-28 B-28<br />
*Maximum value based on belt pretension<br />
Note: Linear Guides are also available as 'building blocks' for Linear Slide Tables / Systems (found on p. B-31 thru B-47).<br />
When combined with stand-alone Ballscrew Assemblies (found on p. B-47 thru B-49), they offer the flexibility to customize for<br />
envelope considerations (i.e. space constraints) and / or performance considerations (i.e. increased moment capacity through<br />
increased bearing separation).<br />
Ball Screw and Belt Driven Selection Criteria<br />
In order to determine the Ball Screw or Belt Actuated SuperSlide System that meets the needs of<br />
your application, it is first necessary to evaluate the following detail design criteria:<br />
• System support requirements • Required travel life<br />
• System stroke length • Force on the most heavily loaded bearing<br />
• Maximum allowable shaft deflection • Load correction factor<br />
A detailed explanation of the procedure for selecting a Belt Actuated Linear Motion System is given on page B-67 in the Engineering Support Section.<br />
• For Accessories, see page B-51<br />
• For Motor Reference Table, See page B-66<br />
• For Engineering Support, See page B-67<br />
*<br />
Product Selection<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-3
Product Selection<br />
Linear Guides are the non-driven building blocks for linear slide tables. They offer the end user flexiblity to fit specific envelopes by allowing<br />
customized separations between shafts and between bearings on shafts to produce higher moment capacity. When combined with ballscrew<br />
assemblies, they become a driven slide table.<br />
Because Linear Guides are offered in a wide range of sizes, bearing types, and mounting configurations, they are typically selected by the qualitative<br />
attributes that are most appropriate for a given application (i.e. environmental considerations, mounting footprint). For this reason, we are providing<br />
the following selection chart and selection criteria for consideration:<br />
Linear Guide Quick Reference Guide<br />
Application Criteria<br />
High Loads<br />
Equivalent Loads in All Directions<br />
Ultra Compactness<br />
Extreme Smoothness<br />
End Supported<br />
Single Rail<br />
Harsh Environment<br />
Low Cost Installation (multiple rail)<br />
Complete Axis Solution<br />
Available Sizes: Inch<br />
Metric<br />
Page No.<br />
Linear Guide Selection Criteria:<br />
• Load/Life<br />
• Travel Accuracy<br />
• Rigidity<br />
B-4<br />
• Smoothness of Travel<br />
• Speed & Acceleration<br />
• Envelope<br />
• Environment<br />
End Support<br />
Continuous Support<br />
• Cost of Product<br />
• Cost of Installation<br />
• Cost of Replacement<br />
FluoroNyliner*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1BA / 1NA 1CA / 1PA 1VA<br />
1DA<br />
2DA 2CA<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
04 thru 24<br />
08 thru 40<br />
B-32<br />
x<br />
x<br />
08 thru 24<br />
12 thru 40<br />
B-36<br />
x<br />
x<br />
08 thru 24<br />
B-40<br />
Side Mounted<br />
x<br />
x<br />
x<br />
08 thru 16<br />
B-42<br />
Dual Shaft Rail<br />
x<br />
x<br />
08 thru 16<br />
B-44<br />
Twin Shaft Web<br />
x<br />
x<br />
x<br />
x<br />
x<br />
08 thru 16<br />
B-46<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Generating Multi-Axis Systems<br />
X-Y Configuration<br />
MS33 MS33 MSXZB33-33 12.70mm +/-0.08 Light Duty<br />
2DB12 2DB08 2DBXZB12-08 0.750in +/-0.003 Moderate Duty - Low Profile<br />
2RBM16 or 2REM16 2RBM12 or 2REM12 2RXZB16-12 12.7mm +/-0.08 Moderate Duty<br />
2HBM20 or 2HEM20 2HBM10 or 2HEM10 2HXZB20-10 22mm +/-0.08 Heavy Duty<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Product Selection<br />
Primary Axis Secondary Axis XY Adapter Plate<br />
Prefix Prefix Part Number Plate Thickness Typical Usage<br />
MS33 MS33 MSXYP33-33 12.70mm +/-0.08 Light Duty<br />
2DB12 2DB08 2DBXYP12-08 0.750in +/-0.003 Moderate Duty - Low Profile<br />
2RBM16 or 2REM16 2RBM12 or 2REM12 2RXYP16-12 12.70mm +/-0.08 Moderate Duty<br />
2HBM20 or 2HEM20 2HBM10 or 2HEM10 2HXYP20-10 22.00mm +/-0.08 Heavy Duty<br />
Plate Specifications<br />
• Flatness 0.025mm<br />
• Surface parallelism 0.025mm<br />
• Mounting hole locations centralized<br />
Ordering Information<br />
1. Specify Primary Axis P/N, Secondary Axis P/N and Adaptor Bracket P/N as separate items on an inquiry or order.<br />
2. Orders will be shipped unassembled due to shipping complications unless formally quoted in mounted configuration.<br />
3. Inquiries for mounted configurations must include: Perpendicularity requirement and Position requirement for Secondary Axis with respect to Primary Axis<br />
(dictates ‘Y’ dimensions for Secondary Axis).<br />
X-Z Configuration<br />
Primary Axis Secondary Axis XZ Bracket Bracket Thickness<br />
Prefix Prefix Part Number (both legs) Typical Usage<br />
Bracket Specifications<br />
• Flatness (both legs) 0.025mm<br />
• Surface perpendicularity 0.127mm<br />
• Mounting hole locations centralized<br />
Ordering Information<br />
1. Specify Primary Axis P/N, Secondary Axis P/N and Adaptor Bracket P/N as separate items on an inquiry or order.<br />
2. Orders will be shipped unassembled due to shipping complications unless formally quoted in mounted configuration.<br />
3. Inquiries for mounted configurations must include: Perpendicularity requirement and Position requirement for Secondary Axis with respect to Primary Axis<br />
(dictates ‘Y’ dimensions for Secondary Axis).<br />
B-5
Application Analysis Worksheet<br />
B-6<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Determining the system which best meets the demands of your application and provides optimum performance requires the evaluation of a number of<br />
variables. The accompanying form establishes basic criteria to initiate the analysis of your application. In addition, the Engineering Support Appendix has<br />
been designed with pertinent data and formulas used to specify the proper system for your application. If you have questions or<br />
special needs a Danaher Motion systems engineer can assist you in evaluating your application and recommending a system solution.<br />
Simply call 1-800-554-8466 or fax this completed form to 1-631-467-9814.<br />
Application Description: � Horizontal � Vertical<br />
System Part Number:<br />
Quantity Required<br />
Weight of Load (N):<br />
Space Requirements (LxHxW):<br />
Stroke Length Requirements (mm):<br />
Support Requirements: � End Supported � Full Support<br />
Maximum Velocity Requirements (m/s):<br />
Maximum Acceleration Requirements (m/s 2 ):<br />
Required Straightness of Travel Accuracy (mm/m):<br />
Required Positioning Accuracy (mm):<br />
Required Repeatability (mm):<br />
Life Requirement (km):<br />
Cycle (km/yr):<br />
Environmental Considerations:<br />
Other Design Criteria:<br />
Production Time Frame:<br />
Company:<br />
Name:<br />
Title:<br />
Address:<br />
City: State: Zip:<br />
Telephone: Fax:<br />
E-mail:<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
Applications / Design Ideas<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-7<br />
TABLES/ SYSTEMS
Ordering<br />
Single Rail Part Numbering<br />
Example: 1 P A M 20 M W O L600<br />
System<br />
single rail 1<br />
Guide Type<br />
Inch - Unsupported<br />
Inch - End supported<br />
Inch - Fully supported<br />
Inch - Side supported<br />
Metric - Unsupported<br />
Metric - End supported<br />
Metric - Fully supported<br />
Inch-FluoroNyliner<br />
B-8<br />
A BC<br />
D<br />
M NPV<br />
Level of Guide Integration<br />
Single Rail A<br />
Version<br />
Inch<br />
Metric<br />
Shaft Size<br />
Inch<br />
1/4 inch diameter<br />
3/8 inch diameter<br />
1/2 inch diameter<br />
5/8 inch diameter<br />
3/4 inch diameter<br />
1 inch diameter<br />
1 1/4 inch diameter<br />
1 1/2 inch diameter<br />
Metric<br />
8 mm diameter<br />
12 mm diameter<br />
16 mm diameter<br />
20 mm diameter<br />
25 mm diameter<br />
30 mm diameter<br />
40 mm diameter<br />
Type of Bearing Block<br />
Inch Closed Single Pillow Block (includes Fluoro)<br />
Inch Closed Twin Pillow Block (includes Fluoro)<br />
Inch Open Single Pillow Block<br />
Inch Open Twin Pillow Block<br />
Inch Side Mounted Open Single Pillow Block<br />
Inch Side Mounted Open Twin Pillow Block<br />
Metric Open Single Pillow Block<br />
Metric Open Twin Pillow Block<br />
Metric Closed Single Pillow Block<br />
Metric Closed Twin Pillow Block<br />
Type of Support<br />
Continuous support - Inch - Aluminum (SRA)<br />
End supported - Inch - Aluminum (ASB)<br />
End supported - Inch - Steel (SB)<br />
Low Continuous support - Metric - Aluminum (LSRM)<br />
End supported - Metric - Aluminum (ASBM)<br />
End supported - Metric - Steel (SBM)<br />
Unsupported (exception - 1DA/1DB/1DC)<br />
Continuous support - Metric - Aluminum (SRAM)<br />
(blank)<br />
M<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
04<br />
06<br />
08<br />
10<br />
12<br />
16<br />
20<br />
24<br />
08<br />
12<br />
16<br />
20<br />
25<br />
30<br />
40<br />
Carriage<br />
No top plate O<br />
Length<br />
Inch - Inches (where XX is a numerical value)<br />
Special modifications - Inch<br />
Metric - Millimeters<br />
Special modifications - Metric<br />
A<br />
D<br />
G JL<br />
M NOPQ<br />
LXX<br />
-SLXX<br />
LXXX<br />
-SLXXX<br />
See individual product specifications sections for more details on standard product offering.<br />
Having Trouble Specifying a Slide Table?<br />
Fill out an application analysis form on page B-6 and fax it to our Application Engineering Group.<br />
Have a Custom Requirement?<br />
See our custom capabilities section for ideas or contact our Application Engineering Group with your specific needs.<br />
A<br />
H JL<br />
M NO<br />
W<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Dual Rail Part Numbering<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Ordering<br />
Example: 2 H B M 20 O Y P N L805<br />
System<br />
Integrated Dual Rail 2<br />
Guide Type<br />
Dual Shaft Rail - Full support D<br />
Double continuous support E<br />
TurboModule - Square Rail G<br />
Accuslide - Square Rail<br />
HR<br />
Metric Double Contin Support<br />
Driving Type<br />
Non-Driven<br />
Ball screw<br />
Belt<br />
Version<br />
Inch<br />
Metric<br />
European (mfr’d in Kristianstad, Sweden-Tollo)<br />
Size<br />
INCH (SHAFT)<br />
1/2 inch diameter<br />
3/4 inch diameter<br />
1 inch diameter<br />
1 1/2 inch diameter<br />
METRIC (SHAFT)<br />
12 mm diameter<br />
16 mm diameter<br />
METRIC (SQUARE RAIL)<br />
10 mm<br />
20 mm<br />
Type of Bearing Block<br />
All configurations<br />
Type of Support<br />
Double Continuous Support-Metric (2RB)<br />
Double Continuous Support-Metric (2RE)<br />
Vertical End Support-Inch (2CA)<br />
Horizontal End Support-Inch (2CA)<br />
Fully Supported Inch (2DA)<br />
Square Rail Continuous Support-Metric (2GE)<br />
Dual Shaft Rail support - Inch/Metric (2DB)<br />
Square Rail Continuous support - Metric (2HB)<br />
Square Rail Continuous support - Metric (2HE)<br />
Carriage<br />
Short top plate - Inch (All)<br />
Square top plate - Inch (All) &<br />
Compact extruded - Inch (2C<br />
Square extruded - Metric (2RB/2RE)<br />
Elongated extruded - Metric (2GE)<br />
No top plate (used for single rail Linear Guides)<br />
Square extruded - Metric (2HB/2HE)<br />
Square extruded, long version (2RB/2RE)<br />
Square extruded, long version (2HB/2HE))<br />
Square extruded double (2RB/2RE)<br />
Square extruded double (2HB/2HE)<br />
A BE<br />
(blank)<br />
M E<br />
08<br />
12<br />
16<br />
24<br />
12<br />
16<br />
10<br />
20<br />
O<br />
D EK<br />
M OQUYZ<br />
A BE<br />
M NOPQRST<br />
Ball Screw Driven. Screw Size:<br />
.375x.1 P Leadscrew<br />
.375x.25 P Leadscrew<br />
.375x.5 P Leadscrew<br />
.375x.75 P Leadscrew<br />
.375x1 P Leadscrew<br />
12x5 NP<br />
16x5 NP<br />
20x5 NP<br />
.5x.2 NP<br />
16x5 P or .75x.2 NP<br />
16x10 P or 1x.25 P<br />
20x5 P or 1.5x.25 P<br />
20x10 P or 1.5x1 P<br />
20x20 P<br />
25x5 P or .631x1 P<br />
25x10 P<br />
25x25 P<br />
.5x.5 P<br />
.75x.5 P<br />
1x1 P<br />
20x20 NP<br />
.5x.2 P<br />
.75x.2 P<br />
1.5x1.875 P<br />
Belt Driven - Gear box Size<br />
and Ratio<br />
Micron Gear NEMA 23, ratio:<br />
1:1<br />
3:1<br />
5:1<br />
10:1<br />
Micron Gear NEMA 34, ratio:<br />
1:1<br />
3:1<br />
5:1<br />
10:1<br />
Micron Gear AT14, ratio:<br />
1:1<br />
6:1<br />
10:1<br />
EU std interface, without<br />
gearhead<br />
Non-Driven<br />
AA<br />
AB<br />
AC<br />
AD<br />
AE<br />
B<br />
C EF<br />
G HIJKL<br />
M PQSTUV<br />
W Z<br />
A BC<br />
D<br />
E<br />
F<br />
G H<br />
N<br />
P<br />
Q<br />
U<br />
W<br />
Saddle Option<br />
Used on “European Manufactured”<br />
models only<br />
Actuation options<br />
Used on “European Manufactured”<br />
models only<br />
See individual product specifications sections for more details on standard product offering.<br />
Cover options<br />
Used on “European Manufactured”<br />
models onlySpecial hole pattern for X-Y-tables -<br />
Length<br />
Inch - Inches (where XX is a numerical value)<br />
Special modifications - Inch<br />
Metric - Millimeters<br />
Special modifications - Metric<br />
Having Trouble Specifying a Slide Table?<br />
Fill out an application analysis form on page B-6 and fax it to our Application Engineering Group.<br />
Have a Custom Requirement?<br />
See our custom capabilities section for ideas or contact our Application Engineering Group with your specific needs.<br />
B-9<br />
LXX<br />
-SLXX<br />
LXXX<br />
-SLXXX<br />
TABLES/ SYSTEMS
Ordering<br />
Microstage and Ball Screw Assembly Part Numbering<br />
Example: MS 25 L B B L120<br />
System<br />
Ball Screw Assembly<br />
MicroStage<br />
Version<br />
Inch (MS or BSA)<br />
Metric (BSA only)<br />
B-10<br />
BSA<br />
MS<br />
Size<br />
Inch (BSA)<br />
1/2 inch diameter<br />
3/4 inch diameter<br />
1 inch diameter<br />
1 1/2 inch diameter<br />
Metric (BSA)<br />
12 mm diameter<br />
20 mm diameter<br />
Metric (MS)<br />
25 mm (based on carriage height)<br />
33 mm (based on carriage height)<br />
Actuator Type<br />
All BSAs<br />
All MicroStages<br />
(blank)<br />
M<br />
Screw Size (MS=Leadscrew, BSA=Ballscrew)<br />
1/4x.025 P (MS25) & 3/8x.0625 P (MS33)<br />
1/4x.05 P (MS25) & 3/8x.1 P (MS33)<br />
12x5 mm NP (BSAM)<br />
1/4x.0625 P (MS25) & 3/8x.125 P (MS33)<br />
1/4x.2 P (MS25) & 3/8x.2 P (MS33)<br />
20x5 mm NP (BSAM)<br />
1/4x.25 P (MS25) & 3/8x.25 P (MS33)<br />
1/4x.5 P (MS25) & 3/8x.375 P (MS33)<br />
.5x.2 NP (BSA)<br />
1/4x1 P (MS25) & 3/8x.5 P (MS33)<br />
.75x.2 NP (BSA)<br />
1/4x1.5mm P (MS25) & 3/8x1 P (MS33)<br />
1x.25 P (BSA)<br />
1/4x2 mm P (MS25) & 3/8x1.2" P (MS33)<br />
1.5x.25 P (BSA)<br />
1/4x3 mm P (MS25) & 3/8x2 mm P (MS33)<br />
1.5 x 1 P (BSA)<br />
.631x1 P (BSA)<br />
.5x.5 P (BSA)<br />
1x1 P (BSA)<br />
1.5x1.875 P (BSA)<br />
08<br />
12<br />
16<br />
24<br />
12<br />
20<br />
25<br />
33<br />
(blank)<br />
L<br />
Coupling & Motor Adaptor Combination<br />
All BSAs<br />
22mm Round frame (MS25) & NEMA 17 Square frame (MS33)<br />
NEMA 17 Square Stepper (MS25) & NEMA 23 Square (MS33)<br />
NEMA 17 Square Servo (MS25)<br />
Length<br />
Inch - Inches (BSA only) (where XX is a numerical value)<br />
Special modifications - Inch<br />
Metric - Millimeters (MS or BSA)<br />
Special modifications - Metric<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A BBC<br />
D<br />
D EFF<br />
G<br />
G HHIIJJLQTZ<br />
(blank)<br />
A BC<br />
LXX<br />
-SLXX<br />
LXXX<br />
-SLXXX<br />
See individual product specifications sections for more details on standard product offering.<br />
Having Trouble Specifying a Slide Table?<br />
Fill out an application analysis form on page B-6 and fax it to our Application Engineering Group.<br />
Have a Custom Requirement?<br />
See our custom capabilities section for ideas or contact our Application Engineering Group with your specific needs.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Extreme application requirements which exceed the<br />
performance specifications of the standard product can be<br />
satisfied by the broad range of capabilities for customization<br />
provided by Danaher Motion.<br />
The following special options are proposed for consideration when<br />
such application extremes exist:<br />
Extreme Temperature / Humidity Requirements<br />
• Shafting: S/S, chrome plate, Armoloy* plate, nickel plate<br />
• Bearings: Chrome-plated bearing-plates and S/S balls<br />
(-CR option)<br />
• Square rails: Chrome-plated screw, Armoloy* plated screw<br />
Extreme Travel Lengths<br />
• Shafting: Butt joints<br />
• Square Rail: Butt joints<br />
• Base: Butt joints, welded joints<br />
Heavy or Special Contamination Conditions<br />
• Bearings: Double seals, polymer sleeve<br />
• Actuation: Leadscrew & leadnut<br />
• Accessories: Bellows, Shroud<br />
• Lubricants: Oils, Dry lubricants, Clean room compatible greases<br />
Extreme Positional Accuracy Requirements<br />
• Actuation: Ground ballscrew and ballnut, special end mounting<br />
for ball screws<br />
• Accessories: Rotary Encoder, resolver, potentiometer, proximity<br />
switches, linear encoder<br />
Extreme Deflection Requirements<br />
• Square Rails/Bearings: Heavy preloaded bearings<br />
• Accessories: Rotary Encoder, resolver, potentiometer, proximity<br />
switches, linear encoder<br />
•Carriage/Base: Steel carriage top plate, steel base plate<br />
Extreme Smoothness Requirements<br />
• Bearings: Polymer sleeve<br />
• Actuators: Leadscrew and leadnut, ground ball screw and<br />
ballnut<br />
Special Non-Backdriving Requirements for vertical/inclined<br />
configurations<br />
• Actuation: High-pitch leadscrew and leadnut<br />
• Accessories: Electric brake<br />
*<br />
Custom Capabilities<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-11
Worksheet<br />
NOTES:<br />
B-12<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
*<br />
Linear Slide Tables<br />
Ball Screw and Lead Screw Driven<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-13
Thomson Microstage* MS<br />
Features:<br />
• Compact, lightweight channel extrusion<br />
• Pre-aligned and pre-assembled for immediate installation and use<br />
• Designed for light loads<br />
Components:<br />
• 4 segmented-technology Super Ball Bushing bearings<br />
• 1 double LinearRace* rail assembly<br />
• 1 Integrated lead screw assembly<br />
• 1 Aircraft-grade aluminum base extrusion<br />
Dimensions (Metric)<br />
MS25<br />
MS33<br />
B-14<br />
B1<br />
B1<br />
End View of<br />
Adaptor Block<br />
∅D5<br />
∅D5<br />
H1<br />
End View of<br />
L5<br />
Adaptor Block L7 L6<br />
H1<br />
L3<br />
L7<br />
L3<br />
L5<br />
L6<br />
H2<br />
Y X<br />
H2<br />
H3<br />
H3<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
A<br />
A<br />
M<br />
M1<br />
T1<br />
Y X N<br />
L4<br />
A<br />
A<br />
N1<br />
N1<br />
T1<br />
L<br />
M1<br />
M<br />
L<br />
T1<br />
N<br />
T1<br />
F G<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Thomson Microstage* MS<br />
Actuated Linear Motion System<br />
Metric<br />
Specifying a Thomson Linear Motion System:<br />
1. Determine the proper system for your load and life requirements.<br />
2. Select the part number.<br />
3. Place your order with your local authorized Thomson distributor.<br />
Part Numbering System<br />
MS33-LFB-L400<br />
H<br />
System Designation Overall Length<br />
Actuator Type Coupling and Motor<br />
Screw Lead Adaptor Combination<br />
F<br />
K<br />
G<br />
H<br />
B<br />
H4<br />
K B<br />
H4<br />
End View<br />
End View<br />
Maximum Stroke Length<br />
is determined by subtracting the<br />
carriage length (T1) and 2x the end block length<br />
(L3) from the total Linear Guide length (L).<br />
D4<br />
Maximum Stroke Length is determined<br />
by subtracting the carriage length (T1),<br />
2x the end block length (L3) and the<br />
nut extension (L4) from the total<br />
System length (L).<br />
T-slots<br />
D2<br />
D1<br />
D3<br />
Cross Section<br />
A – A<br />
Cross Section<br />
A – A<br />
H5<br />
H5<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Thomson Microstage* MS<br />
MicroStage MS25 Lead Screw Actuated Linear Motion System (Dimensions in mm)<br />
Part<br />
Number<br />
B B1 D5 F G H H1 H2 H3 H4 H5 K L3<br />
MS25-LXA-LXXX 50 32,0 3,0 M3 x 0,5 M3 Screw 25 22,0 3,25 0,45 18,6 6 42 12<br />
MS25-LXB-LXXX 50 39,9 6,35 M3 x 0,5 M3 Screw 25 39,9 5,7† 9,4 18,6 6 42 12<br />
MS25-LXC-LXXX 50 39,9 5 M3 x 0,5 M3 Screw 25 39,9 0 9,4 18,6 6 42 12<br />
MicroStage MS25 Lead Screw Actuated Linear Motion System (Dimensions in mm)<br />
Part L4 L5 L6 L7 N N1 M M1 T1 Base Mounting Hole Load<br />
Number X Y Capacity<br />
MS25-LXA-LXXX 12 27,75 18,75 3,0 42 4 42 4 52,5 42 39 100N<br />
MS25-LXB-LXXX 12 43,25 19,25 18,0 42 4 42 4 52,5 42 39 100N<br />
MS25-LXC-LXXX 12 35,0 20,0 9,0 42 4 42 4 52,5 42 39 100N<br />
MicroStage MS25 System<br />
Part Length Stroke Weight<br />
Number (L) (mm) (mm) (kg)<br />
MS25-LXA-L120 120 31,5 0,42<br />
MS25-LXA-L204 204 115,5 0,56<br />
MS25-LXA-L288 288 199,5 0,71<br />
MS25-LXA-L372 372 283,5 0,86<br />
MS25-LXB-L120 120 31,5 0,45<br />
MS25-LXB-L204 204 115,5 0,60<br />
MS25-LXB-L288 288 199,5 0,75<br />
MS25-LXB-L372 372 283,5 0,89<br />
MS25-LXC-L120 120 31,5 0,42<br />
MS25-LXC-L204 204 115,5 0,56<br />
MS25-LXC-L288 288 194,5 0,71<br />
MS25-LXC-L372 372 283,5 0,86<br />
Custom Lengths<br />
Custom lengths are available. For special requirements, please contact the<br />
Thomson Systems Application Engineering Department.<br />
MicroStage MS33 System<br />
Part Length Stroke Weight<br />
Number (L) (mm) (mm) (kg)<br />
MS33-LXA-L200 200 100 0,95<br />
MS33-LXA-L300 300 200 1,25<br />
MS33-LXA-L400 400 300 1,56<br />
MS33-LXB-L200 200 100 1,07<br />
MS33-LXB-L300 300 200 1,37<br />
MS33-LXB-L400 400 300 1,68<br />
MicroStage MS25 System<br />
Part Screw Screw<br />
Number Lead Diameter<br />
MS25-LAX-LXXX 0,025" 0,250"<br />
MS25-LBX-LXXX 0,050" 0,250"<br />
MS25-LCX-LXXX 0,062" 0,250"<br />
MS25-LDX-LXXX 0,200" 0,250"<br />
MS25-LEX-LXXX 0,250" 0,250"<br />
MS25-LFX-LXXX 0,500" 0,250"<br />
MS25-LGX-LXXX 1,000" 0,250"<br />
MS25-LHX-LXXX 1,5mm 0,250"<br />
MS25-LIX-LXXX 2mm 0,250"<br />
MS25-LJX-LXXX 3mm 0,250"<br />
† Adaptor Block extends below the mounting surface of<br />
the System Rail Assembly.<br />
Motor Adaptor block and Coupling dimensions are<br />
shown on page B-57.<br />
MS33-LXA-LXXX 60 39,9 8,0 4,2 2,75 2 6,35 M5 x 0,8 M5 Screw 33 39,9 1,05 8,45 25,5 7<br />
MS33-LXB-LXXX 60 57,66 8,0 4,2 2,75 2 6,35 M5 x 0,8 M5 Screw 33 57,66 7,83 † MicroStage MS33 Lead Screw Actuated Linear Motion System (Dimensions in mm)<br />
Part<br />
Number<br />
B B1 D1 D2 D3 D4 D5 F G H H1 H2 H3 H4 H5<br />
17,33 25,5 7<br />
MicroStage MS33 Lead Screw Actuated Linear Motion System (Dimensions in mm)<br />
Part K L3 L5 L6 L7 N N1 M M1 T1 Base Mounting HoleLoad<br />
Number X Y Capacity<br />
MS33-LXA-LXXX 30 13 43,25 19,25 18,0 30 15 30 15 65 100 50 150N<br />
MS33-LXB-LXXX 30 13 39,75 17,75 14,0 30 15 30 15 65 100 50 150N<br />
Custom Lengths and Delivery Information<br />
Custom lengths are available. For special requirements, please contact the<br />
Thomson Systems Application Engineering Department.<br />
MicroStage MS33 System<br />
Part Screw Screw<br />
Number Lead Diameter<br />
MS33-LAX-LXXX 0,0625" 0,375"<br />
MS33-LBX-LXXX 0,100" 0,375"<br />
MS33-LCX-LXXX 0,125" 0,375"<br />
MS33-LDX-LXXX 0,200" 0,375"<br />
MS33-LEX-LXXX 0,250" 0,375"<br />
MS33-LFX-LXXX 0,375" 0,375"<br />
MS33-LGX-LXXX 0,500" 0,375"<br />
MS33-LHX-LXXX 1,000" 0,375"<br />
MS33-LIX-LXXX 1,200" 0,375"<br />
MS33-LJX-LXXX 2mm 0,375"<br />
† Adaptor Block extends below the mounting<br />
surface of the System Rail Assembly.<br />
B-15
SuperSlide* 2RB<br />
Features<br />
• Used in continuously supported applications when moderate stiffness<br />
and rigidity is required<br />
• Single part number is all that is required<br />
• T-Slot in carriage provides quick and easy mounting and removal<br />
of the workpiece<br />
Components<br />
• 1 double LinearRace* rail assembly with T-Slots for mounting ease<br />
• 1 T-Slot integrated carriage with 4 open type Super Smart Ball<br />
Bushing* bearing<br />
• 1 Ball screw assembly<br />
Dimensions (Metric)<br />
B-16<br />
H2<br />
H1<br />
T4 T-Slots<br />
E1<br />
E2<br />
E4<br />
E3<br />
C3<br />
B2<br />
B<br />
T8 T-Slots<br />
D4<br />
D2<br />
D1<br />
D3<br />
C3<br />
H2 H4<br />
T7 T-Slots<br />
D7<br />
D8<br />
D6<br />
D5<br />
B3<br />
L4<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
T8<br />
H1<br />
T8<br />
H9<br />
L3<br />
Y X<br />
T<br />
B5 B4<br />
B7<br />
T4<br />
C2<br />
C1<br />
B6<br />
T7<br />
L<br />
Carriage X-Section<br />
T7<br />
T1<br />
T4<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide* 2RB<br />
Continuously Supported System<br />
with Integral Ball Screw Assembly<br />
and T-Slot Carriage<br />
Metric<br />
Specifying this Thomson System:<br />
1. Determine the proper system for your load and life requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in millimeters,<br />
as a suffix to the part number (choosing a standard length will<br />
reduce costs and speed delivery).<br />
4. Place your order with your local authorized Danaher Motion<br />
distributor.<br />
Part Numbering System<br />
H7<br />
H6<br />
2RB-M16-ODM-I L600<br />
System System<br />
Designation Length<br />
Nominal Diameter Type of Ball Screw<br />
Type of Carriage<br />
Type of Support<br />
T8<br />
H<br />
T8<br />
H<br />
G<br />
L3<br />
B3 K<br />
L5<br />
H4<br />
Maximum Stroke Length<br />
is determined by subtracting<br />
the carriage length (T1) and<br />
2x end block length (L3) from the<br />
total system length.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
SuperSlide* 2RB<br />
SuperSlide 2RB System with Integral Ball Screw Assembly and T-Slot Carriage (Dimensions in mm)<br />
Part Nominal Ball Accuracy Repeatability B B2 B3 C3 G H1<br />
Number Dia. Screw mm/300 mm<br />
(Dia. x Lead)<br />
2RB-M12-ODM-G 12 16x 5 P 0,025 ± 0,005 130 75 60 47,15 M4 40<br />
2RB-M12-ODM-H 12 16x 10 P 0,025 ± 0,005 130 75 60 47,15 M4 40<br />
2RB-M16-ODM-I 16 20 x 5 P 0,025 ± 0,005 160 95 60 47,15 M5 48<br />
2RB-M16-ODM-J 16 20 x 10 P 0,025 ± 0,005 160 95 60 47,15 M4 48<br />
2RB-M16-ODM-K 16 20 x 20 P 0,025 ± 0,005 160 95 60 47,15 M4` 48<br />
SuperSlide 2RB System with Integral Ball Screw Assembly and T-Slot Carriage (Dimensions in mm)<br />
Part Nominal B4 B5 B6 B7 D1 D2 D3 D4 D5 D6<br />
Number Diameter<br />
2RB-M12-ODM 12 75 27,5 65 32,5 8,0 4,2 2,75 2 8,0 4,2<br />
2RB-M16-ODM 16 100 30 80 40 10,5 6 3,5 2,5 10,5 6<br />
SuperSlide 2RB System with Integral Ball Screw Assembly and T-Slot Carriage (Dimensions in mm)<br />
Part<br />
Number<br />
D7 D8 E1 E2 E3 E4 H H1 H6 H7 H9 T<br />
2RB-M12-ODM 2,75 2 7,5 13 4 3 65 40 35 7 14 130<br />
2RB-M16-ODM 3,5 2,5 8,1 16,5 6,8 3 80 48 41,5 10 20 160<br />
SuperSlide 2RB System with Integral Ball Screw Assembly and T-Slot Carriage (Dimensions in mm)<br />
Part<br />
Number<br />
H2 H4 K L3 L4 L5 T1<br />
Base Mounting Holes<br />
Max.<br />
Stroke<br />
X Y Length<br />
2RB-M12-ODM 75 60 110 9,5 70 26,5 130 75 75 L-149<br />
2RB-M16-ODM 79 60 135 12,5 75 31,5 160 100 100 L-185<br />
System 2RB Standard Lengths (Lengths in mm)<br />
System 300 375 400 450 500 525 600 675 700 750 800 825 900 975 1000 1050 1100 1125 1200 1275 1300 1350 1400 1425 1500 X MAX<br />
2RB-M12 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 75 2100<br />
2RB-M16 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 100 3000<br />
For Motor Coupling specifications, see page B-56.<br />
For Bellows Way Covers, see page B-52.<br />
For Limit Switch Packages, see pages B-65.<br />
For Radial Mount Ball Screw Shaft Extenders, see page B-58.<br />
For Spring Set electric brakes, see page B-62.<br />
For <strong>TN</strong>UT mounting hardware, see page B-59.<br />
Custom Lengths<br />
Custom length systems are also available. Lengths exceeding MAX length will require butt joints. For special<br />
requirements, please contact the Danaher Motion Systems application engineering department.<br />
Rotational Speed (rev/min)<br />
Maximum Acceptable<br />
Travel Rate✝<br />
5000<br />
1000<br />
500<br />
16 x 5 P, 16 x 10P, 16 x 16P<br />
20 x 5 P, 20 x 10 P, 20 x 20 P<br />
25 x 5 P, 25 x 10 P, 25 x 25 P<br />
100<br />
400 1000 2000 3000<br />
System Length (mm)<br />
✝80% of Critical Speed<br />
Compressive Load on Screw (N)<br />
10000<br />
1000<br />
500<br />
100<br />
10<br />
Compressive Load<br />
Acceleration (m/s2)<br />
30 20 10<br />
8<br />
6<br />
5<br />
4<br />
3<br />
100<br />
1000<br />
Mass on Carriage (kg)<br />
2<br />
1<br />
2000<br />
25 x 10 P<br />
25 x 5 P<br />
25 x 25 P<br />
20 x 5 P<br />
20 x 20 P<br />
20 x 10 P<br />
16 x 5 P<br />
16 x 10 P<br />
16 x 16 P<br />
Maximum Allowable<br />
Compressive Load<br />
10000<br />
1000<br />
500<br />
100 1000<br />
100<br />
2000 3000<br />
System Length (mm)<br />
Load on most heavily loaded bearing (N)<br />
Load/Life Graph<br />
Lines indicate limiting load for given shaft size<br />
10 000<br />
1 000<br />
100<br />
10<br />
10<br />
Maximum Allowable Compressive Load (N)<br />
100 1 000 10 000<br />
Required Travel Life (km)<br />
100 000<br />
2RB-M16<br />
2RB-M12<br />
The SuperSlide has a pre-designed Maximum<br />
Acceptable Travel Rate. Calculate maximum<br />
rotational speed (rpm) by dividing your requiredmaximum<br />
linear speed (m/s) by the corresponding<br />
system ball screw lead (m/rev). Enter the chart with<br />
the required system length and your maximum<br />
rotational speed. Select the system with a maximum<br />
acceptable travel rate curve above the plotted line.<br />
Compressive load on the ball screw is a key factor<br />
in selecting the proper System. Using maximum load<br />
and acceleration requirements, plot compressive<br />
load on the left side of the chart.Using System<br />
length and compressive load. plot the maximum<br />
allowable compressive force on the right chart.<br />
Select the System with a rated maximum<br />
compressive force above your plotted point.<br />
If you have questions concerning your system<br />
requirements, contact the Thomson Systems<br />
application engineering department.<br />
Note: Ball screw should never exceed recommended<br />
critical speed.<br />
B-17
AccuSlide* 2HB<br />
Features<br />
• Used in continuously supported applications that require<br />
high stiffness and rigidity<br />
• Single part number is all that is required<br />
• Equipped with high load and moment capacity AccuGlide* ProfileRail* System<br />
• Protective shroud available with no reduction of stroke length<br />
Components<br />
• 1 double ProfileRail Assembly with T-Slots for mounting ease<br />
• 1 carriage with 4 mounting holes<br />
• 1 Integral Ball Screw Assembly<br />
Dimensions (Metric)<br />
B-18<br />
H1<br />
C3<br />
B9<br />
B<br />
D8<br />
D6<br />
D7<br />
C3<br />
D5<br />
H2 H4<br />
L4<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
L3<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
AccuSlide* 2HB<br />
Continuously Supported ProfileRail*System,<br />
with Carriage and Integral Ball Screw Assembly<br />
Metric<br />
L<br />
T1<br />
Specifying this Thomson System:<br />
1. Determine the proper system for your load and life requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in millimeters,<br />
as a suffix to the part number (choosing a standard length will<br />
reduce costs and speed delivery).<br />
4. Place your order with your local authorized Danaher Motion<br />
distributor.<br />
Part Numbering System<br />
2HB-M20-OYP L L685<br />
System System<br />
Designation Length<br />
Nominal Diameter Type of Ball Screw<br />
Type of Carriage<br />
Type of Support<br />
B3 M K<br />
B1 B2<br />
T-Slots<br />
H1<br />
B7<br />
Y<br />
X<br />
N1<br />
M1 F G<br />
Image depicts optional shroud cover.<br />
B6<br />
Image depicts optional shroud cover.<br />
T<br />
N<br />
H9<br />
H6<br />
H<br />
H<br />
L3<br />
H4<br />
L5<br />
Maximum Stroke Length<br />
is determined by subtracting<br />
the carriage length<br />
(T1) and 2 times the end block<br />
length (L3) from the total<br />
system length (L).<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
2HB-M10 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
2HB-M20 ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
AccuSlide* 2HB<br />
Metric AccuSlide 2HB ProfileRail System with Integral Ball Screw Assembly and Carriage (Dimensions in mm)<br />
Part Ball Accuracy Repeatability B B1 B2 B3 B9 C3 F G H H1<br />
Number Screw mm/300mm<br />
(Dia. x Lead)<br />
2HBM10OYPG 16 x 5 P 0,025 ± 0,005 100 60 70 60 105 47,15 M5 M5 60 31<br />
2HBM10OYPH 16 x 10 P 0,025 ± 0,005 100 60 70 60 105 47,15 M5 M5 60 31<br />
2HBM20OYPL 25 x 5 P 0,025 ± 0,005 200 88 145 88 205 69,6 M10 M8 90 45<br />
2HBM20OYPM 25x10 P 0,025 ± 0,005 200 88 145 88 205 69,6 M10 M8 90 45<br />
2HBM20OYPN 25x 25 P 0,025 ± 0,005 200 88 145 88 205 69,6 M10 M8 90 45<br />
Metric AccuSlide 2HB ProfileRail System with Integral Ball Screw Assembly and Carriage (Dimensions in mm)<br />
Part Nominal D5 D6 D7 D8 B6 B7 H H1 H6 H9 T<br />
NumberDiameter<br />
2HB-M10 10 10,5 6 3 2,5 70 15 60 31 15 13 100<br />
2HB-M20 20 16,5 8,1 6 4 155 22,5 90 45 22,5 20 200<br />
Appropriate mounting holes can be added for mounting the base of one system to the carriage of another for x–y configurations.<br />
Metric AccuSlide 2HB ProfileRail System with Integral Ball Screw Assembly and Carriage (Dimensions in mm)<br />
Part H2 H4 K M M1 N N1 L3 L4 L5 T1 X Y Max. Stroke<br />
Number Central Length Without<br />
Bellows<br />
2HB-M10 61 60 35 70 15 70 15 12,5 70 26,5 100 75 37,5 L-125<br />
2HB-M20 89 88 85 145 27,5 145 27,5 20 105 40 200 120 42,5 L-240<br />
Metric System 2HB Standard Lengths (Lengths in mm)<br />
System 300 325 375 450 445 525 565 600 675 685 750 825 805 900 925 975 1045 1165 1285 1405 X MAX<br />
For Motion Control Options refer to the Motion Control Section on page B-66.<br />
For Motor Coupling specifications, see page B-56.<br />
For Bellows Way Covers, see page B-52.<br />
For Limit Switch Packages, see pages B-63.<br />
For Radial Mount Ball Screw Shaft Extenders, see page B-58.<br />
For Spring Set electric brakes, see page B-62.<br />
For <strong>TN</strong>UT mounting hardware, see page B-59.<br />
Custom Lengths<br />
Custom length systems are available. Lengths exceeding MAX length will require butt joints. For special requirements,<br />
please contact the Danaher Motion Systems application engineering department.<br />
Rotational Speed (rev/min)<br />
Maximum Acceptable<br />
Travel Rate✝<br />
5000<br />
1000<br />
500<br />
16 x 5 P, 16 x 10P, 16 x 16P<br />
20 x 5 P, 20 x 10 P, 20 x 20 P<br />
25 x 5 P, 25 x 10 P, 25 x 25 P<br />
100<br />
400 1000 2000 3000<br />
System Length (mm)<br />
✝80% of Critical Speed<br />
Compressive Load on Screw (N)<br />
10000<br />
1000<br />
500<br />
100<br />
10<br />
Compressive Load<br />
Acceleration (m/s2)<br />
30 20 10<br />
8<br />
6<br />
5<br />
4<br />
3<br />
100<br />
1000<br />
Mass on Carriage (kg)<br />
2<br />
1<br />
2000<br />
25 x 10 P<br />
25 x 5 P<br />
25 x 25 P<br />
20 x 5 P<br />
20 x 20 P<br />
20 x 10 P<br />
16 x 5 P<br />
16 x 10 P<br />
16 x 16 P<br />
Maximum Allowable<br />
Compressive Load<br />
10000<br />
1000<br />
500<br />
100 1000<br />
100<br />
2000 3000<br />
System Length (mm)<br />
Load on most heavily loaded bearing (N)<br />
Maximum Allowable Compressive Load (N)<br />
75 1500<br />
■ 120 3000<br />
Load/Life Graph<br />
Lines indicate limiting load for given shaft size<br />
100 000<br />
10 000<br />
1 000<br />
100<br />
10 100 1 000 10 000 100 000<br />
Required Travel Life (km)<br />
The AccuSlide has a pre-designed Maximum<br />
Acceptable Travel Rate. Calculate maximum<br />
rotational speed (rpm) by dividing your<br />
required maximum linear speed (m/s) by the<br />
corresponding system ball screw lead (m/rev).<br />
Enter the chart with the required system length<br />
and your maximum rotational speed. Select the<br />
system with a maximum acceptable travel rate<br />
curve above the plotted line.<br />
Compressive load on the ball screw is a key<br />
factor in selecting the proper System. Using<br />
maximum load and acceleration requirements,<br />
plot compressive load on the left side of the<br />
chart.Using System length and compressive<br />
load. plot the maximum allowable compressive<br />
force on the right chart. Select the System with<br />
a rated maximum compressive force above<br />
your plotted point.If you have questions<br />
concerning your system requirements, contact<br />
the Thomson Systems application engineering<br />
department.<br />
Note: Ball screw should never exceed<br />
recommended critical speed.<br />
B-19<br />
2HB-M20<br />
2HB-M10
SuperSlide* 2DB<br />
Features<br />
• Used in continuously supported applications when rigidity is required<br />
• Pre-aligned and preassembled for immediate installation and use<br />
• Designed for medium to heavy loads<br />
• Integrated ball screw assembly with standard NEMA motor mounting<br />
Components<br />
• 1 Dual LinearRace* Rail Assembly<br />
• 1 modular carriage with 4 open type Super Smart Ball Bushing* Pillow blocks<br />
• 1 integrated ball screw or lead screw assembly<br />
Dimensions (Inch)<br />
B-20<br />
H4<br />
H1<br />
T<br />
B4<br />
H2 H<br />
Y X F<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
H3<br />
L3<br />
J<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide* 2DB<br />
Continuously Supported System<br />
with Carriage and Integral Ball Screw Assembly<br />
Inch<br />
N<br />
T1<br />
L<br />
T1<br />
Specifying a Thomson System:<br />
1. Determine the proper system for your load and life requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches, as a<br />
suffix to the part number (choosing a standard length will reduce<br />
costs and speed delivery).<br />
4. Place your order with your local authorized Thomson distributor.<br />
Part Numbering System<br />
2DB-12-OUB-F L24<br />
System System Length<br />
Designation Ball Screw<br />
Nominal Diameter Type of Carriage<br />
Type of Bearing Block Type of Support<br />
R B<br />
D3<br />
P<br />
E<br />
B2<br />
A<br />
D1<br />
M<br />
N1<br />
M1<br />
A<br />
C2<br />
G<br />
Z<br />
Maximum Stroke Length (without<br />
Bellows) is determined by subtracting the<br />
carriage length (T1) and 2x the end support<br />
length (L3) from the total<br />
system length.<br />
Ball Screw<br />
D3<br />
Angular Contact<br />
Bearing<br />
Bearing<br />
Locking Ring<br />
K<br />
(for motor<br />
attachment)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide System 2DB Standard Lengths (Lengths in inches)<br />
System 12 16 18 20 24 28 30 32 36 40 42 44 48 54 60 72 X MAX<br />
2DB-08 � � � � � � � � � � 4 48<br />
2DB-12 � � � � � � 6 72<br />
2DB-16 � � � � � � � � � 6<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
SuperSlide* 2DB<br />
SuperSlide 2DB with Carriage and Integral Ball Screw Assembly (Dimensions in inches)<br />
Part Nominal Ball or Lead Accuracy Repeatability T1 L3 H H1 H2 H3 H4 B R T<br />
Number Diameter Screw<br />
(Dia. x Lead)<br />
in/ft in<br />
2DB-08-OUB-AA .50 L .375 x .10 P
SuperSlide* 2EB<br />
Features<br />
• Used in continuously supported applications when rigidity is required<br />
• Pre-aligned and preassembled for immediate installation and use<br />
• Designed for medium to heavy loads<br />
• Integrated ball screw assembly with standard NEMA motor mounting<br />
Components<br />
• 4 open type Super Smart Ball Bushing* pillow blocks<br />
• 2 60 Case* LinearRace* Assemblies<br />
• 2 integrated double end supports<br />
• 1 mounting carriage top<br />
• 1 integrated ball screw assembly<br />
Dimensions (Inch)<br />
B-22<br />
B1<br />
T<br />
B4<br />
B2<br />
B<br />
H<br />
H1<br />
Y<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
X<br />
N1<br />
L3 L1<br />
N<br />
L<br />
T1<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide* 2EB<br />
Double Continuously Supported System<br />
with Carriage and Integral Ball Screw Assembly<br />
Inch<br />
M<br />
M1<br />
F<br />
Specifying a Thomson System:<br />
1. Determine the proper system for your load and life requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches, as a<br />
suffix to the part number (choosing a standard length will reduce<br />
costs and speed delivery).<br />
4. Place your order with your local authorized Thomson distributor.<br />
Part Numbering System<br />
2EB-12-FTB-G L24<br />
System System Length<br />
Designation Ball Screw<br />
Nominal Diameter Type of Carriage<br />
Type of Bearing Block Type of Support<br />
G<br />
K<br />
H3<br />
Maximum Stroke Length<br />
is determined by subtracting the<br />
carriage length (T1) and 2x the<br />
end support length (L3) from the total<br />
system length.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
SuperSlide* 2EB<br />
SuperSlide 2EB with Carriage and Integral Ball Screw Assembly (Dimensions in inches)<br />
Part Nom. Ball Screw AccuracyRepeatability L1 L3 T1 K H H1 H3 H6 H7 H9<br />
Number Dia. in /ft<br />
2EB-08-FTB-B .50 12mm x 5mm NP
Worksheet<br />
NOTES:<br />
B-24<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
*<br />
Linear Slide Tables<br />
Belt Driven<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-25
SuperSlide* 2RE<br />
Features<br />
• Used in continuously supported applications when moderate rigidity<br />
is required<br />
• High speed and acceleration<br />
• T-Slot in carriage provides quick and easy mounting and removal<br />
of the workpiece<br />
Components<br />
• 1 double LinearRace* Rail Assembly with T-Slots for mounting ease<br />
• 1 T-Slot integrated carriage with 4 open type Super Smart Ball<br />
Bushing* bearings<br />
• 1 Integral Belt Actuated Assembly<br />
• 1 integral NemaTRUE* Planetary* Precision gearhead<br />
Dimensions (Metric)<br />
B-26<br />
B2<br />
B<br />
L8<br />
C3<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
L<br />
T1<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide* 2RE<br />
Continuously Supported System<br />
with Integral Belt Drive Assembly<br />
and T-Slot Carriage<br />
Metric<br />
Specifying this Thomson System:<br />
1. Determine the proper system for your load and life requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in millimeters,<br />
as a suffix to the part number (choosing a standard length will<br />
reduce costs and speed delivery).<br />
4. Place your order with your local authorized Danaher Motion<br />
distributor.<br />
Part Numbering System<br />
2RE-M16-OEM-A-L600<br />
System System<br />
Designation Length<br />
Nominal Diameter Type of Gearbox<br />
Type of Carriage<br />
Type of Support<br />
H2 H4 C3<br />
H<br />
H4<br />
(T4) T-slots<br />
E1<br />
E2<br />
T4<br />
E4<br />
E3<br />
B8<br />
B3<br />
L7<br />
L4<br />
(T8) T-slots<br />
D4<br />
D2<br />
T8<br />
D1<br />
D3<br />
L3<br />
Y X<br />
(T7) T-slots<br />
D7<br />
D8<br />
T7<br />
D6<br />
D5<br />
H9<br />
T8<br />
T8<br />
H1<br />
B5<br />
B7<br />
G<br />
T4<br />
L3<br />
T<br />
B4<br />
B6<br />
T7<br />
L5<br />
(T9) T-slots<br />
B3 K<br />
T4<br />
T7<br />
Maximum Stroke Length<br />
is determined by subtracting<br />
the carriage length (T1) and<br />
2X end block length (L3) from the<br />
total system length.<br />
H7<br />
T8<br />
H6<br />
H<br />
T8<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
SuperSlide* 2RE<br />
SuperSlide 2RE System with Integral Belt Actuated Assembly and T-Slot Carriage (Dimensions in mm)<br />
Part Nominal B B2 B3 C3 G H H2 H4 K<br />
Number Dia.<br />
2RE-M12-OEM 12 130 75 65 47,15 M4 65 75 60 110<br />
2RE-M16-OEM 16 160 95 65 47,15 M5 80 79 60 135<br />
SuperSlide 2RE System with Integral Belt Actuated Assembly and T-Slot Carriage (Dimensions in mm)<br />
Part Nominal B4 B5 B6 B7 D1 D2 D3 D4 D5 D6<br />
Number Diameter<br />
2RE-M12-OEM 12 75 27,5 65 32,5 8,0 4,2 2,75 2 8,0 4,2<br />
2RE-M16-OEM 16 100 30 80 40 10,5 6 3,5 2,5 10,5 6<br />
SuperSlide 2RE System with Integral Belt Actuated Assembly and T-Slot Carriage (Dimensions in mm)<br />
Part<br />
Number<br />
D7 D8 E1 E2 E3 E4 H H1 H6 H7 H9 T<br />
2RE-M12-OEM 2,75 2 7,5 13 4 3 65 40 35 7 14 130<br />
2RE-M16-OEM 3,5 2,5 8,1 16,5 6,8 3 80 48 41,5 10 20 160<br />
SuperSlide 2RE System with Integral Belt Actuated Assembly and T-Slot Carriage (Dimensions in mm)<br />
Part<br />
Number<br />
L3 L4 L5 L7 T1 Base Mounting Hole<br />
Max.<br />
Stroke<br />
X Y<br />
Length<br />
2RE-M12-OEM 9,5 61,5 61,5 71,6 130 75 75 L-149<br />
2RE-M16-OEM 12,5 61,5 61,5 71,6 160 100 100 L-185<br />
System 2RE Standard Lengths (Lengths in mm)<br />
System 300 375 400 450 500 525 600 675 700 750 800 825 900 975 1000 1050 1100 1125 1200 1275 1300 1350 1400 1425 1500 X MAX<br />
2RE-M12 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 75 3000<br />
2RE-M16 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 100 3000<br />
For Bellows Way Covers, see page B-52.<br />
For Limit Switch Packages, see pages B-65.<br />
For Radial Mount Ball Screw Shaft Extenders, see page B-58.<br />
For Spring Set electric brakes, see page B-62.<br />
For <strong>TN</strong>UT mounting hardware, see page B-59.<br />
Custom Lengths<br />
SuperSlide 2RE Belt Actuated System<br />
System Gear Motor Gearbox<br />
Part Number Ratio Frame Size Part Number<br />
2RE-M12-OEM-A 1:1 NEMA23 NT-23-1<br />
2RE-M12-OEM-B 3:1 NEMA23 NT-23-3<br />
2RE-M12-OEM-C 5:1 NEMA23 NT-23-5<br />
2RE-M12-OEM-D 10:1 NEMA23 NT-23-10<br />
2RE-M16-OEM-A 1:1 NEMA23 NT-23-1<br />
2RE-M16-OEM-B 3:1 NEMA23 NT-23-3<br />
2RE-M16-OEM-C 5:1 NEMA23 NT-23-5<br />
2RE-M16-OEM-D 10:1 NEMA23 NT-23-10<br />
Custom length systems are available. Lengths exceeding MAX length will require butt joints. For special requirements, please<br />
contact the Danaher Motion Systems application engineering department.<br />
Load on most heavily loaded bearing (N)<br />
Load/Life Graph<br />
Lines indicate limiting load for given shaft size<br />
10 000<br />
1 000<br />
100<br />
10<br />
10<br />
100 1 000 10 000<br />
Required Travel Life (km)<br />
100 000<br />
2RE-M16<br />
2RE-M12<br />
B-27
AccuSlide* 2HE<br />
Features<br />
• Used in continuously supported applications that require high rigidity<br />
• Single part number is all that is required<br />
• Equipped with high load and moment capacity AccuGlide* ProfileRail* System<br />
• Protective shroud available with no reduction of stroke length<br />
Components<br />
• 1 double ProfileRail System Assembly<br />
• 1 carriage with 4 mounting holes<br />
• 1 Integral Belt Actuated Assembly<br />
• 1 integral NemaTRUE* Planetary* Precision gearhead<br />
Dimensions (Metric)<br />
B-28<br />
B9<br />
B<br />
L8<br />
H2 H4 C3<br />
D8<br />
D6<br />
B8<br />
B3<br />
L7<br />
D7<br />
C3<br />
L4<br />
D5<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
H1<br />
Y<br />
L3<br />
T-Slots<br />
X<br />
H1<br />
N1<br />
M1<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
AccuSlide* 2HE<br />
Continuously Supported ProfileRail* System<br />
with Integral Belt Drive Assembly and Carriage<br />
Metric<br />
L<br />
T1<br />
H<br />
Specifying this Thomson System:<br />
1. Determine the proper system for your load and life requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in millimeters,<br />
as a suffix to the part number (choosing a standard length will<br />
reduce costs and speed delivery).<br />
4. Place your order with your local authorized Danaher Motion<br />
distributor.<br />
Part Numbering System<br />
2HE-M20-OZP-E L600<br />
System System<br />
Designation Length<br />
Nominal Diameter Type of Gearbox<br />
Type of Carriage<br />
Type of Support<br />
M K<br />
B3 B2 B<br />
N<br />
F G<br />
Image depicts optional shroud cover<br />
B7<br />
T<br />
B6<br />
Image depicts optional shroud cover<br />
H9<br />
H6<br />
H<br />
L3<br />
L5<br />
H4<br />
Maximum Stroke Length<br />
is determined by subtracting<br />
the carriage length (T1) and<br />
2X end block length (L3)<br />
from the total system length (L).<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
System 300 325 375 450 445 525 565 600 675 685 750 825 805 900 925<br />
2HE-M10 ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
2HE-M20 ■ ■ ■ ■ ■ ■<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
AccuSlide* 2HE<br />
Metric AccuSlide 2HE ProfileRail System with Integral Belt Actuated Assembly and Carriage (Dimensions in mm)<br />
Part Nominal B B2 B3 B8 B9 C3 F G H H1 H2 H4<br />
Number Size<br />
2HE-M10-OZP 10 100 70 65 6,6 105 47,15 M5 M5 60 31 61 60<br />
2HE-M20-OZP 20 200 145 95 10 205 69,6 M10 M8 90 45 89 88<br />
Metric AccuSlide 2HE ProfileRail System with Integral Belt Actuated Assembly and Carriage (Dimensions in mm)<br />
Part Nominal K L3 L4 L5 L7 L8 M M1 N N1 T1 X Y<br />
Number Size Central<br />
2HE-M10-OZP 10 35 12,5 61,5 61,5 71,6 54,1 70 15 70 15 100 75 37,5<br />
2HE-M20-OZP 20 85 20 101,5 101,5 95 42,5 145 27,5 145 27,5 200 120 42,5<br />
Metric AccuSlide 2HE ProfileRail System with Integral Belt Actuated Assembly and Carriage (Dimensions in mm)<br />
Part Nominal B6 B7 D5 D6 D7 D8 H H1 H6 H9 T<br />
Number Diameter<br />
2HE-M10-OZP 10 70 15 10,5 6 3,0 2,5 60 31 15 13 100<br />
2HE-M20-OZP 20 155 22,5 16,5 8,1 6 4 90 45 22,5 20 200<br />
Appropriate mounting holes can be added for mounting the base of one system to the carriage of another for x–y configurations.<br />
Metric System 2HE Standard Lengths (Lengths in mm)<br />
For Bellows Way Covers, see page B-52.<br />
For Limit Switch Packages, see pages B-64.<br />
For Radial Mount Ball Screw Shaft Extenders, see page B-58.<br />
For Spring Set electric brakes, see page B-62.<br />
For <strong>TN</strong>UT mounting hardware, see page B-59.<br />
Custom Lengths<br />
Metric AccuSlide 2HE Belt Actuated System<br />
System Gear Motor Gearbox<br />
Part Number Ratio Frame Size Part Number<br />
2HE-M10-OZP-A 1:1 NEMA23 NT-23-1<br />
2HE-M10-OZP-B 3:1 NEMA23 NT-23-3<br />
2HE-M10-OZP-C 5:1 NEMA23 NT-23-5<br />
2HE-M10-OZP-D 10:1 NEMA23 NT-23-10<br />
2HE-M20-OZP-E 1:1 NEMA34 NT-34-1<br />
2HE-M20-OZP-F 3:1 NEMA34 NT-34-3<br />
2HE-M20-OZP-G 5:1 NEMA34 NT-34-5<br />
2HE-M20-OZP-H 10:1 NEMA34 NT-34-10<br />
975 1045 1165 1285 1405 X MAX<br />
■ 75 1500<br />
■ ■ ■ ■ 120 3000<br />
Custom length systems are available. Lengths exceeding MAX length will require butt joints. For special requirements, please<br />
contact the Danaher Motion application engineering department.<br />
Load on most heavily loaded bearing (N)<br />
Load/Life Graph<br />
Lines indicate limiting load for given shaft size<br />
100 000<br />
10 000<br />
1 000<br />
100<br />
10 100 1 000 10 000 100 000<br />
Required Travel Life (km)<br />
2HE-M20<br />
2HE-M10<br />
B-29
Worksheet<br />
NOTES:<br />
B-30<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
*<br />
Linear Guides<br />
Undriven Building Blocks for Customized Applications<br />
&<br />
Ball Screw Assemblies for Actuation of Linear Guides in Custom Applications<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-31
End Support 1BA<br />
Features<br />
• Requires only one part number to specify entire linear guide.<br />
• Available with 60 Case* LinearRace* Shaft end support blocks in either<br />
light weight aluminum or rigid iron materials<br />
• Used to provide increased stability or torque resistance in linear system<br />
applications<br />
Components<br />
• 2 Super Smart Ball Bushing* pillow blocks or 1 Super Smart Ball<br />
Bushing twin pillow block.<br />
• 1 60 Case* LinearRace* shaft<br />
• 2 shaft end support blocks<br />
Dimensions (Inch)<br />
B-32<br />
H<br />
HS<br />
Type ASB<br />
End Support Block<br />
B9<br />
B<br />
Bb<br />
Type SB<br />
End Support Block<br />
Type SSUPB Super Smart Ball Bushing Pillow Block<br />
Type SPB Super Ball Bushing Pillow Block<br />
L1<br />
B9<br />
J1<br />
J<br />
H8<br />
H9<br />
H5<br />
Access for<br />
†<br />
Lubrication<br />
B7<br />
A-A<br />
F<br />
Type SSUTWN Super Smart Ball Bushing<br />
Twin Pillow Block<br />
Type TWN Super Ball Bushing Twin Pillow Block<br />
L2<br />
B9<br />
J3<br />
J<br />
H8<br />
H9<br />
H5<br />
Access for<br />
Lubrication<br />
‡<br />
B7<br />
F<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
L1<br />
L<br />
L<br />
L2<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
End Support 1BA<br />
End Supported,<br />
Industry Standard Dimension<br />
Inch<br />
Specifying this Thomson Linear Guide:<br />
1. Determine the proper Linear Guide for your load and life<br />
requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches,<br />
as a suffix to the part number.<br />
Part Numbering System<br />
1BA-12-AHO L24<br />
Linear Guide Linear Guide<br />
Designation Length<br />
Nominal Diameter<br />
Type of Bearing Block Type of Support<br />
Single End Supported Linear Guide with 2 Pillow Blocks<br />
Single End Supported Linear Guide with 1 Twin Pillow Block<br />
ALUMINUM<br />
Type ASB LinearRace Shaft<br />
End Support Block<br />
L3<br />
G G<br />
H3 Hh<br />
H1 Hc<br />
B3<br />
B<br />
‡ Sizes .250, .375 and .500 have oil lubricant fitting.<br />
Sizes .625 and above have 1 ⁄4-28 access for lubrication.<br />
STEEL<br />
Type SB LinearRace Shaft<br />
End Support Block<br />
B3<br />
Bb<br />
L3<br />
L3<br />
Type SPB Super Ball Bushing<br />
Pillow Block<br />
Mounting Hole Position for<br />
Sizes .250 and .375<br />
View A-A<br />
J<br />
J1<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
End Support 1BA<br />
End Support Linear Guide 1BA with 2 Pillow Blocks (Dimensions in inches)<br />
Part Number Nominal L1 L3 H HS B Bb B9 Pillow Shaft Support<br />
W/ Type ASB W/ Type SB Diameter Block Type Type<br />
Shaft Shaft ASB or SB<br />
Supports Supports<br />
1BA-04-AHO – .250 1.19 .50 .937 – 1.50 – 1.63 SPB-4-XS ASB-4-XS –<br />
1BA-06-AHO – .375 1.31 .56 1.062 – 1.63 – 1.75 SPB-6-XS ASB-6-XS –<br />
1BA-08-AHO 1BA-08-AJO .500 1.69 .63 1.562 1.687 2.00 2.00 2.00 SSUPB-8-XS ASB-8-XS SB-8-XS<br />
1BA-12-AHO 1BA-12-AJO .750 2.06 .75 2.062 2.187 2.50 2.75 2.75 SSUPB-12-XS ASB-12-XS SB-12-XS<br />
1BA-16-AHO 1BA-16-AJO 1.000 2.81 1.00 2.562 2.687 3.25 3.25 3.25 SSUPB-16-XS ASB-16-XS SB-16-XS<br />
– 1BA-20-AJO 1.250 3.63 1.13 – 3.250 – – 4.00 SSUPB-20-XS – SB-20-XS<br />
1BA-24-AHO 1BA-24-AJO 1.500 4.00 1.25 3.750 3.750 4.75 4.75 4.75 SSUPB-24-XS ASB-24-XS SB-24-XS<br />
End Support Linear Guide 1BA with 1 Twin Pillow Block (Dimensions in inches)<br />
Part Number Nom. L2 L3 H HS B Bb B9 Max. Pillow Shaft Support<br />
W/ Type ASB W/ Type SB Dia. Stroke Block Type Type<br />
Shaft Shaft Length ASB SB<br />
Supports Supports<br />
1BA-04-BHO – .250 2.50 .50 .937 – 1.50 – 1.63 L-(3.50) TWN-4-XS ASB-4-XS –<br />
1BA-06-BHO – .375 2.75 .56 1.062 – 1.63 – 1.75 L-(3.88) TWN-6-XS ASB-6-XS –<br />
1BA-08-BHO 1BA-08-BJO .500 3.50 .63 1.562 1.687 2.00 2.00 2.00 L-(4.75) SSUTWN-8-XS ASB-8-XS SB-8-XS<br />
1BA-12-BHO 1BA-12-BJO .750 4.50 .75 2.062 2.187 2.50 2.75 2.50 L-(6.00) SSUTWN-12-XS ASB-12-XS SB-12-XS<br />
1BA-16-BHO 1BA-16-BJO 1.000 6.00 1.00 2.562 2.687 3.25 3.25 3.25 L-(8.00) SSUTWN-16-XS ASB-16-XS SB-16-XS<br />
– 1BA-20-BJO 1.250 7.50 1.13 – 3.250 – 4.00 4.00 L-(9.75) SSUTWN-20-XS – SB-20-XS<br />
1BA-24-BHO 1BA-24-BJO 1.500 9.00 1.25 3.750 3.750 4.75 4.75 4.75 L-(11.50) SSUTWN-24-XS ASB-24-XS SB-24-XS<br />
Shaft Deflection Note: Load limit may be below the dynamic load rating due to shaft deflection. Bearings can accommodate up to 1/2º deflection.<br />
See Engineering Section (pg B-67) for Deflection calculations.<br />
Dynamic Load Capacity Matrix (4 million inches travel) Dynamic Load Capacity Matrix (4 million inches travel)<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly Capacity (lb f ) Part No. Dynamic Load<br />
Part No. (Even Distribution) Capacity (lb f )<br />
1BA-04-AHO – 100 SPB-4-XS 50<br />
1BA-06-AHO – 160 SPB-6-XS 80<br />
1BA-08-AHO 1BA-08-AJO 800 SSUPB-8-XS 400<br />
1BA-12-AHO 1BA-12-AJO 1800 SSUPB-12-XS 900<br />
1BA-16-AHO 1BA-16-AJO 3000 SPSUB-16-XS 1500<br />
– 1BA-20-AJO 3730 SSUPB-20-XS 1865<br />
1BA-24-AHO 1BA-24-AJO 6160 SSUPB-24-XS 3080<br />
† Super Ball Bushing* bearings are used in .250 and .375 inch size pillow blocks.<br />
Replacement Component Dimensions<br />
Type SPB and SSUPB Pillow Blocks (Dimensions in Inches)<br />
Part Nom. L1 H9 H8 H5 B9 B7 J J1 F Wt.<br />
Number Dia. Bolt Hole lb<br />
SPB-4-XS .250 1.19 .81 .437 .19 1.63 1.00 1.31 .75 (2) #6 .16 .10<br />
SPB-6-XS .375 1.31 .94 .500 .19 1.75 1.12 1.44 .88<br />
SSUPB-8-XS .500 1.69 1.25 .687 .25 2.00 1.38 1.69 1.00 #6 .16 .20<br />
SSUPB-16-XS 1.000 2.81 2.19 1.187 .38 3.25 2.38 2.88 1.75 #10 .22 1.24<br />
SSUPB-24-XS 1.500 4.00 3.25 1.750 .50 4.75 3.50 4.12 2.50 1<br />
⁄4 .28 3.94<br />
(2) #6 .16 .13<br />
SSUPB-12-XS .750 2.06 1.75 .937 .31 2.75 1.88 2.38 1.25 #8 .19 .62<br />
SSUPB-20-XS 1.250 3.63 2.81 1.500 .43 4.00 3.00 3.50 2.00 #10 .22 2.57<br />
Housing Material: Aluminum Alloy Black Anodized (2)Two mounting holes as shown in view A-A for sizes .250 and .375<br />
Top plates are sold separately. Please refer to page B-60 under Accessories for P/N and dimensions.<br />
ASB-04-XS .250 .50 .88 .500 1.50 1.12 #6 .16 .06<br />
ASB-06-XS .375 .56 1.00 .562 1.62 1.25 #6 .16 .08<br />
ASB-08-XS .500 .63 1.48 .875 2.00 1.50 #8 .19 .11<br />
ASB-12-XS .750 .75 1.95 1.125 2.50 2.00 #10 .22 .22<br />
ASB-16-XS 1.000 1.00 2.48 1.375 3.25 2.50 1 ⁄4 .28 .44<br />
ASB-24-XS 1.500 1.250 3.50 2.000 4.75 3.50 5 ⁄16 .34 1.16<br />
End Support Material: Aluminum Alloy Black Anodized<br />
1BA-04-BHO – 100 TWN-4-XS 100<br />
1BA-06-BHO – 160 TWN-6-XS 160<br />
1BA-08-BHO 1BA-08-BJO 800 SSUTWN-8-XS 800<br />
1BA-12-BHO 1BA-12-BJO 1800 SSUTWN-12-XS 1800<br />
1BA-16-BHO 1BA-16-BJO 3000 SPSTWN-16-XS 3020<br />
– 1BA-20-BJO 3730 SSUTWN-20-XS 1865<br />
1BA-24-BHO 1BA-24-BJO 6160 SSUTWN-24-XS 6160<br />
Type TWN and SSUTWN Pillow Blocks<br />
Part Nom. L2 J3 Wt.<br />
Number Dia. lb<br />
TWN-4-XS .250 2.50 2.00 .19<br />
TWN-6-XS .375 2.75 2.25 .25<br />
SSUTWN-8-XS .500 3.50 2.50 .40<br />
SSUTWN-12-XS .750 4.50 3.50 1.24<br />
SSUTWN-16-XS 1.000 6.00 4.50 2.48<br />
SSUTWN-20-XS 1.250 7.50 5.50 5.14<br />
SSUTWN-24-XS 1.500 9.00 6.50 8.08<br />
Housing Material: Aluminum Alloy Black Anodized<br />
Type ASB LinearRace Shaft End Support Block Type SB LinearRace Shaft End Support Block<br />
Part Nom. L3 H3 H1 B B3 G Wt.<br />
Number Dia. Bolt Hole lb<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly Capacity (lb f ) Part No. Dynamic Load<br />
Part No. (Even Distribution) Capacity (lb f )<br />
Part Nom. L3 Hh Hc Bb B3 G Wt.<br />
Number Dia. Bolt Hole lb<br />
SB-8-XS .500 .63 1.62 1.000 2.00 1.50 #8 .19 .3<br />
SB-12-XS .750 .75 2.12 1.250 2.75 2.00 #10 .22 .5<br />
SB-16-XS 1.000 1.00 2.56 1.500 3.25 2.50 1<br />
⁄4 .28 1.0<br />
SB-20-XS 1.250 1.13 3.00 1.750 4.00 3.00 5<br />
⁄16 .34 2.0<br />
SB-24-XS<br />
Material: Iron<br />
1.500 1.25 3.50 2.000 4.75 3.50 5<br />
⁄16 .34 2.6<br />
B-33
End Support 1NA<br />
Features<br />
• Requires only one part number to specify entire linear guide.<br />
• Available with 60 Case* LinearRace* Shaft end support blocks in either<br />
light weight aluminum or rigid iron materials<br />
• Used to provide increased stability or torque resistance in linear system<br />
applications<br />
Components<br />
• 2 Super Smart Ball Bushing* pillow blocks or 1 Super Smart Ball<br />
Bushing twin pillow block.<br />
• 1 60 Case* LinearRace* shaft<br />
• 2 shaft end support blocks<br />
Dimensions (Metric)<br />
B-34<br />
Type ASB<br />
End Support Block<br />
H H1<br />
H<br />
B9<br />
B3<br />
B L3<br />
B4<br />
Bb<br />
H1<br />
L4<br />
Type SB<br />
End Support Block<br />
Type SPPB Super Plus Ball Bushing Pillow Block<br />
Type SSEPB Super Smart Ball Bushing Pillow Block<br />
J6<br />
J6<br />
L1<br />
J1<br />
J7<br />
J8<br />
Access for<br />
Lubrication<br />
M6 x 1<br />
L2<br />
J3<br />
J9<br />
B1<br />
H9<br />
Type SPTWN Super Plus Ball Bushing Twin Pillow Block Type SSETWN Super Smart<br />
Ball Bushing Twin Pillow Block<br />
J8<br />
Access for<br />
Lubrication<br />
M6 x 1 (2 Plcs.)<br />
B9<br />
J<br />
B1<br />
H9<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
N<br />
B9<br />
J<br />
N2<br />
H8<br />
L3<br />
N<br />
N2<br />
H8<br />
Supported Linear Guide with<br />
2 Pillow Blocks<br />
L1<br />
L<br />
Supported Linear Guide with<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
End Support 1NA<br />
End Supported,<br />
Industry Standard Dimension<br />
Metric<br />
Specifying this Thomson Linear Guide:<br />
1. Determine the proper Linear Guide for your load and life<br />
requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches,<br />
as a suffix to the part number.<br />
Part Numbering System<br />
1NA-M12-NMO L600<br />
Linear Guide Linear Guide<br />
Designation Length<br />
Nominal Diameter<br />
Type of Bearing Block Type of Support<br />
1 Twin Pillow Block Maximum Stroke Length<br />
L<br />
is determined by subtracting<br />
pillow block length (L2) and<br />
2x support block length (L3)<br />
or (L4) from total Linear Guide<br />
L2<br />
length (L).<br />
ALUMINUM<br />
Type ASB LinearRace Shaft End<br />
Support Block<br />
N3<br />
H3 H<br />
H1<br />
B3<br />
B<br />
A1<br />
L3<br />
N4<br />
STEEL<br />
Type SB LinearRace Shaft End<br />
Support Block<br />
H4<br />
H2<br />
B4<br />
Bb<br />
A2<br />
L4<br />
N5 H1<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
End Support 1NA<br />
End Support Linear Guide 1NA with 2 Pillow Blocks (Dimensions in mm)<br />
Part Number Nom. L1 L3 L4 H H1 B Bb B9 Pillow Shaft Support<br />
W/ Type ASB W/ Type SB Dia. Block Type Type<br />
Shaft Shaft ASB SB<br />
Supports Supports<br />
1NA-M08-NMO 1NA-M08-NNO 8 32 18 10 30 15 32 32 35 SPPB-M08-XS ASB-M08-XS SB-M08-XS<br />
1NA-M12-NMO 1NA-M12-NNO 12 39 20 12 38 20 43 42 43 SSEPB-M12-XS ASB-M12-XS SB-M12-XS<br />
1NA-M16-NMO 1NA-M16-NNO 16 43 24 16 47 25 53 50 53 SSEPB-M16-XS ASB-M16-XS SB-M16-XS<br />
1NA-M20-NMO 1NA-M20-NNO 20 54 30 20 55 30 60 60 60 SSEPB-M20-XS ASB-M20-XS SB-M20-XS<br />
1NA-M25-NMO 1NA-M25-NNO 25 67 38 25 65 35 78 74 78 SSEPB-M25-XS ASB-M25-XS SB-M25-XS<br />
1NA-M30-NMO 1NA-M30-NNO 30 79 40 28 75 40 87 84 87 SSEPB-M30-XS ASB-M30-XS SB-M30-XS<br />
1NA-M40-NMO 1NA-M40-NNO 40 91 48 32 95 50 108 108 108 SSEPB-M40-XS ASB-M40-XS SB-M40-XS<br />
End Support Linear Guide 1NA with 1 Twin Pillow Block (Dimensions in mm)<br />
Part Number Nom. L2 L3 L4 H H1 B Bb B9 Pillow Shaft Support<br />
W/ Type ASB W/ Type SB Dia. Block Type Type<br />
Shaft Shaft ASB SB<br />
Supports Supports<br />
1NA-M08-PMO 1NA-M08-PNO 8 62 18 10 30 15 32 32 35 SPTWN-M08-XS ASB-M08-XS SB-M08-XS<br />
1NA-M12-PMO 1NA-M12-PNO 12 76 20 12 38 20 43 42 43 SSETWN-M12-XS ASB-M12-XS SB-M12-XS<br />
1NA-M16-PMO 1NA-M16-PNO 16 84 24 16 47 25 53 50 53 SSETWN-M16-XS ASB-M16-XS SB-M16-XS<br />
1NA-M20-PMO 1NA-M20-PNO 20 104 30 20 55 30 60 60 60 SSETWN-M20-XS ASB-M20-XS SB-M20-XS<br />
1NA-M25-PMO 1NA-M25-PNO 25 130 38 25 65 35 78 74 78 SSETWN-M25-XS ASB-M25-XS SB-M25-XS<br />
1NA-M30-PMO 1NA-M30-PNO 30 152 40 28 75 40 87 84 87 SSETWN-M30-XS ASB-M30-XS SB-M30-XS<br />
1NA-M40-PMO 1NA-M40-PNO 40 176 48 32 95 50 108 108 108 SSETWN-M40-XS ASB-M40-XS SB-M40-XS<br />
Shaft Deflection Note: Load limit may be below the dynamic load rating due to shaft deflection. Bearings can accommodate up to 1/2º deflection.<br />
See Engineering Section (pg B-67) for Deflection calculations.<br />
Dynamic Load Capacity Matrix (100 km travel)<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly Capacity (N) Part No. Dynamic Load<br />
Part No. (Even Distribution) Capacity (N)<br />
Dynamic Load Capacity Matrix (100 km travel)<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly Capacity (N) Part No. Dynamic Load<br />
Part No. (Even Distribution) Capacity (N)<br />
1NA-M08-NMO 1NA-M08-NNO 620 SPPB-M08-XS 310 1NA-M08-PMO 1NA-M08-PNO 500 SPTWN-M08-XS 500<br />
1NA-M12-NMO 1NA-M12-NNO 1300 SSEPB-M12-XS 650 1NA-M12-PMO 1NA-M12-PNO 1060 SSETWN-M12-XS 1060<br />
1NA-M16-NMO 1NA-M16-NNO 4400 SSEPB-M16-XS 2200 1NA-M16-PMO 1NA-M16-PNO 4400 SSETWN-M16-XS 4400<br />
1NA-M20-NMO 1NA-M20-NNO 8000 SSEPB-M20-XS 4000 1NA-M20-PMO 1NA-M20-PNO 8000 SSETWN-M20-XS 8000<br />
1NA-M25-NMO 1NA-M25-NNO 13400 SSEPB-M25-XS 6700 1NA-M25-PMO 1NA-M25-PNO 13400 SSETWN-M25-XS 13400<br />
1NA-M30-NMO 1NA-M30-NNO 16600 SSEPB-M30-XS 8300 1NA-M30-PMO 1NA-M30-PNO 16600 SSETWN-M30-XS 16600<br />
1NA-M40-NMO 1NA-M40-NNO 27400 SSEPB-M40-XS 13700 1NA-M40-PMO 1NA-M40-PNO 27400 SSETWN-M40-XS 27400<br />
† Super Plus Ball Bushing* bearings are used in 8 mm size pillow blocks.<br />
Replacement Component Dimensions<br />
Type SPPB and SSEPB Pillow Blocks (Dimensions in mm) Type SPTWN and SSETWN Pillow Blocks<br />
Part Nom. L1 H8 H9 B1 B9 J J1 J6 J7 N N2 Mass<br />
Number Dia. Dia. kg<br />
SPPB-M08-XS 8 32 15 28 17,5 35 25 20 15 19,5 3,3 M4 0,07<br />
SSEPB-M12-XS 12 39 18 35 21,5 43 32 23 18 23,0 4,3 M5 0,13<br />
SSEPB-M16-XS 16 43 22 42 26,5 53 40 26 22 25,0 5,3 M6 0,20<br />
SSEPB-M20-XS 20 54 25 50 30,0 60 45 32 25 30,5 6,6 M8 0,35<br />
SSEPB-M25-XS 25 67 30 60 39,0 78 60 40 30 37,0 8,4 M10 0,66<br />
SSEPB-M30-XS 30 79 35 70 43,5 87 68 45 35 43,0 8,4 M10 0,99<br />
SSEPB-M40-XS 40 91 45 90 54,0 108 86 58 45 49,0 10,5 M12 1,83<br />
Housing Material: Aluminum Alloy Grey Anodized. Top plates are sold separately. Please refer to page B-60 under Accessories<br />
for P/N and dimensions.<br />
ASB-M08-XS 8 16,0 32 22 15 28 18 3,5 M4 0,04<br />
ASB-M12-XS 12 21,5 43 30 20 36 20 5,3 M6 0,10<br />
ASB-M16-XS 16 26,5 53 38 25 43 24 6,6 M8 0,15<br />
ASB-M20-XS 20 30,0 60 42 30 51 30 8,4 M10 0,23<br />
ASB-M25-XS 25 39,0 78 56 35 61 38 10,5 M12 0,41<br />
ASB-M30-XS 30 43,5 87 64 40 71 40 10,5 M12 0,53<br />
ASB-M40-XS 40 54,0 108 82 50 88 48 13,5 M16 0,99<br />
End Support Material: Aluminum Alloy Grey Anodized End Support Material: Iron<br />
Part Nom. L2 J3 J8 J9 Mass<br />
Number Dia. kg<br />
SPTWN-M08-XS 8 62 50 19,5 25 0,15<br />
SSETWN-M12-XS 12 76 56 23,0 28 0,27<br />
SSETWN-M16-XS 16 84 64 25,0 32 0,41<br />
SSETWN-M20-XS 20 104 76 30,5 38 0,73<br />
SSETWN-M25-XS 25 130 94 37,0 47 1,37<br />
SSETWN-M30-XS 30 152 106 43,0 53 2,04<br />
SSETWN-M40-XS 40 176 124 49,0 62 3,73<br />
Housing Material: Aluminum Alloy Grey Anodized<br />
Type ASB LinearRace Shaft End Support Block Type SB LinearRace Shaft End Support Block<br />
Part Nom. A1 B B3 H1 H3 L3 N3 N4 Mass Part Nom. A2 B4 Bb H1 H2 H4 L4 N5 Mass<br />
Number Dia. Dia. kg Number Dia. Dia. kg<br />
SB-M08-XS 8 16 25 32 15 5,2 27 10 4,5 0,03<br />
SB-M12-XS 12 21 32 42 20 5,5 35 12 5,5 0,06<br />
SB-M16-XS 16 25 40 50 25 6,5 42 16 5,5 0,11<br />
SB-M20-XS 20 30 45 60 30 8,0 50 20 5,5 0,21<br />
SB-M25-XS 25 37 60 74 35 9,0 58 25 6,6 0,35<br />
SB-M30-XS 30 42 68 84 40 10,0 68 28 9,0 0,52<br />
SB-M40-XS 40 54 86 108 50 12,0 86 32 11,0 0,92<br />
B-35
Continuous Support 1CA<br />
Features<br />
• Requires only one part number to specify the entire linear guide<br />
• Used as a load support, transport, and guidance solution<br />
• Used in continuously supported applications when rigidity is required<br />
Components<br />
• 2 Super Smart Ball Bushing* opentype pillow blocks or 1 Super Smart<br />
Ball Bushing open twin pillow blocks<br />
• 1 60 Case* LinearRace* shaft support rail assembly<br />
Dimensions (Inch)<br />
H<br />
B-36<br />
B9<br />
Br<br />
Single Continuously Supported Linear Guide with 2 Pillow<br />
Blocks<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
L1<br />
L<br />
L<br />
Single Continuously Supported Linear Guide with 1 Twin Pillow<br />
Block<br />
Type SSUPBO Open Type Super Smart Ball Bushing Pillow Block<br />
Type SPB-OPN Open Type Ball Bushing Pillow Block<br />
L1<br />
B9<br />
J1 J<br />
L2<br />
J3<br />
Access for<br />
Lubrication †<br />
H8<br />
H9<br />
B8 B6<br />
Type SSUTWN Open Type Super Smart Ball Bushing Twin Pillow Block<br />
Type TWN-OPN Open Type Ball Bushing Twin Pillow Block<br />
Access for<br />
Lubrication ‡<br />
H8<br />
H9<br />
H5<br />
F<br />
B9<br />
J<br />
B8 B6<br />
H5<br />
F<br />
H1<br />
L2<br />
Br<br />
G<br />
H7<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Continuous Support 1CA<br />
Fully Supported, Highest <strong>Performance</strong><br />
Industry Standard Dimensions<br />
Inch<br />
Specifying this Thomson Linear Guide:<br />
1. Determine the proper Linear Guide for your load and life<br />
requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches,<br />
as a suffix to the part number.<br />
Part Numbering System<br />
1CA-12-FAO L24<br />
Linear Guide Linear Guide<br />
Designation Length<br />
Nominal Diameter<br />
Type of Bearing Block Type of Support<br />
Y X<br />
F c<br />
F t<br />
F s<br />
F s<br />
Load Rating and<br />
Limit by Direction<br />
F c<br />
Dynamic<br />
Load Rating<br />
C<br />
0.5C<br />
C<br />
F t<br />
Load Limit<br />
C<br />
0.5C<br />
0.5C<br />
Dynamic Load Rating<br />
Load value used in life calculation.<br />
Load Limit<br />
Maximum allowable load applied to bearing.<br />
Type SRA LinearRace Shaft Support Rail Assembly<br />
‡ Size .500 inch has oil lubricant fitting.<br />
Sizes .625 and above have 1 ⁄4-28 access for lubrication.<br />
L<br />
K<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Continuous Support 1CA<br />
Continuously Supported Linear Guide 1CA Single with 2 Pillow Blocks (Dimensions in inches)<br />
Part Nominal L1 H Br B9 Pillow Shaft<br />
Number Diameter Block Support<br />
Rail<br />
Assembly<br />
1CA-08-FAO .50 1.50 1.812 1.50 2.00 SPB-8-OPN-XS SRA-8-XS<br />
1CA-12-FAO .75 1.88 2.437 1.75 2.75 SSUPBO-12-XS SRA-12-XS<br />
1CA-16-FAO 1.00 2.63 2.937 2.13 3.25 SSUPBO-16-XS SRA-16-XS<br />
1CA-20-FAO 1.25 3.38 3.625 2.50 4.00 SSUPBO-20-XS SRA-20-XS<br />
1CA-24-FAO 1.50 3.75 4.250 3.00 4.75 SSUPBO-24-XS SRA-24-XS<br />
Continuously Supported Linear Guide 1CA Single with 1 Twin Pillow Block (Dimensions in inches)<br />
Part Nominal L2 H Br B9 Maximum Pillow Shaft<br />
Number Diameter Stroke Block Support<br />
Length Rail<br />
Assembly<br />
1CA-08-HAO .50 3.5 1.812 1.50 2.00 L-(3.5) TWN-8-OPN-XS SRA-8-XS<br />
1CA-12-HAO .75 4.5 2.437 1.75 2.75 L-(4.5) SSUTWNO-12-XS SRA-12-XS<br />
1CA-16-HAO 1.00 6.0 2.937 2.13 3.25 L-(6.0) SSUTWNO-16-XS SRA-16-XS<br />
1CA-20-HAO 1.25 7.5 3.625 2.50 4.00 L-(7.5) SSUTWNO-20-XS SRA-20-XS<br />
1CA-24-HAO 1.50 9.0 4.250 3.00 4.75 L-(9.0) SSUTWNO-24-XS SRA-24-XS<br />
Dynamic Load Rating (C) Matrix (4 million inches travel)<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly Rating, C (lbf) Part No. Dynamic Load<br />
Part No. (Even Distribution) Rating, C (lbf)<br />
1CA-08-FAO 290 SPB-8-OPN-XS 145<br />
1CA-12-FAO 1800 SSUPBO-12-XS 900<br />
1CA-16-FAO 3000 SSUPBO-16-XS 1500<br />
1CA-20-FAO 3730 SSUPBO-20-XS 1865<br />
1CA-24-FAO 6160 SSUPBO-24-XS 3080<br />
† Super Ball Bushing* bearings are used in .500 inch size pillow blocks.<br />
Replacement Component Dimensions<br />
Type SPB-OPN and SSUPBO Pillow Blocks (Dimensions in Inches)<br />
Part Nom. L1 H9 H8 H5 B9 B8 B6 J J1 F Wt.<br />
Number Dia. Bolt Hole lb<br />
SPB-8-OPN-XS .50 1.50 1.12 .687 .25 2.00 .75 .69 1.69<br />
SSUPBO-12-XS .75 1.88 1.56 .937 .31 2.75 1.00 .94 2.38 1.25 #8 .19 .51<br />
SSUPBO-16-XS 1.00 2.63 2.00 1.187 .38 3.25 1.25 1.19 2.88 1.75 #10 .22 1.03<br />
SSUPBO-20-XS 1.25 3.38 2.56 1.500 .43 4.00 1.63 1.50 3.50 2.00 #10 .22 2.15<br />
SSUPBO-24-XS 1.50 3.75 2.94 1.750 .50 4.75 1.88 1.75 4.12 2.50 1⁄4 .28 3.29<br />
Top plates are sold separately. Please refer to page B-60 under Accessories for P/N and dimensions.<br />
1CA-08-HAO 290 TWN-8-OPN-XS 290<br />
1CA-12-HAO 1800 SSUTWNO-12-XS 1800<br />
1CA-16-HAO 3000 SSUTWNO-16-XS 3000<br />
1CA-20-HAO 3730 SSUTWNO-20-XS 3730<br />
1CA-24-HAO 6160 SSUTWNO-24-XS 6160<br />
Type TWN-OPN and SSUTWNO Pillow Blocks<br />
Part Nom. L2 J3 Wt.<br />
Number Dia. lb<br />
TWN-8-OPN-XS .50 3.5 2.5 .40<br />
SSUTWNO-12-XS .75 4.5 3.5 1.02<br />
SSUTWNO-16-XS 1.00 6.0 4.5 2.06<br />
SSUTWNO-20-XS 1.25 7.5 5.5 4.30<br />
SSUTWNO-24-XS 1.50 9.0 6.5 6.88<br />
Housing Material: Aluminum Alloy Black Anodized<br />
Type SRA LinearRace Shaft Support Rail Assembly (Dimensions in Inches)<br />
Part Nom. H1 H7 Br K X Y G Wt.<br />
Number Dia. Bolt Hole lb/ft<br />
SRA-8-XS .50 1.125 .19 1.50 1.00 4 2 #6 .17 1.26<br />
SRA-12-XS .75 1.500 .25 1.75 1.25 6 3 #10 .22 2.50<br />
SRA-16-XS 1.00 1.750 .25 2.13 1.50 6 3 1⁄4 .28 4.06<br />
SRA-20-XS 1.25 2.125 .31 2.50 1.88 6 3 5⁄16 .34 6.30<br />
SRA-24-XS 1.50 2.500 .38 3.00 2.25 8 4 5⁄16 .34 8.60<br />
LinearRace Shaft Support Rail Material:<br />
Aluminum Alloy Black Anodized<br />
Dynamic Load Rating (C) Matrix (4 million inches travel)<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly Rating, C (lbf) Part No. Dynamic Load<br />
Part No. (Even Distribution) Rating, C (lbf)<br />
Support rails are supplied in 24 inch lengths unless quoted otherwise.<br />
Maximum length of LinearRace Shaft Support Rail is 72 inches. If longer continuous one-piece LinearRace Shaft Support Rails are<br />
required, contact the Thomson Linear Guides Application Engineering department.<br />
B-37
J6<br />
J6<br />
Continuous Support 1PA<br />
Features<br />
• Requires only one part number to specify the entire linear guide<br />
• Used as a load support, transport, and guidance solution<br />
• Used in continuously supported applications when rigidity is required<br />
Components<br />
• 2 Super Smart Ball Bushing* opentype pillow blocks or 1 Super Smart<br />
Ball Bushing open twin pillow blocks<br />
• 1 60 Case* LinearRace* shaft support rail assembly<br />
Dimensions (Metric)<br />
L1<br />
J1<br />
J7<br />
J8<br />
B-38<br />
H H1<br />
L2<br />
J3<br />
J9<br />
B9<br />
B1<br />
A1<br />
A<br />
J8<br />
Access for<br />
Lubrication<br />
M6 x 1 (2 Plcs.)<br />
B1<br />
B9<br />
J<br />
α<br />
Single Continuously Supported Linear Guide<br />
with 2 Pillow Blocks<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
L1<br />
L<br />
Single Continuously Supported Linear Guide<br />
with 1 Twin Pillow Block<br />
N2<br />
H8<br />
N<br />
H9<br />
L2<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Continuous Support 1PA<br />
Fully Supported, Highest <strong>Performance</strong><br />
Industry Standard Dimensions<br />
Metric<br />
Specifying this Thomson Linear Guide:<br />
1. Determine the proper Linear Guide for your load and life<br />
requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches,<br />
as a suffix to the part number.<br />
Part Numbering System<br />
B9<br />
J N2<br />
B1<br />
H8<br />
N3 H1<br />
H9<br />
Access for<br />
H7<br />
Lubrication<br />
N<br />
A1<br />
M6 x 1 α<br />
Y X<br />
A<br />
1PA-M12-LWO L600<br />
Linear Guide Linear Guide<br />
Designation Length<br />
Nominal Diameter<br />
Type of Bearing Block Type of Support<br />
F c<br />
F t<br />
F s<br />
F s<br />
Load Rating and<br />
Limit by Direction<br />
F c<br />
Dynamic<br />
Load Rating<br />
C<br />
0.5C<br />
C<br />
F t<br />
Load Limit<br />
C<br />
0.5C<br />
0.5C<br />
Dynamic Load Rating<br />
Load value used in life calculation.<br />
Load Limit<br />
Maximum allowable load applied to bearing.<br />
Type SSEPBO Open Type Super Smart Ball Bushing Pillow Block Type SRA LinearRace Shaft Support Rail Assembly<br />
Type SSETWNO Open Type Super Smart Ball Bushing Twin Pillow Block<br />
E<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Continuous Support 1PA<br />
Continuously Supported Linear Guide 1PA Single with 2 Pillow Blocks (Dimensions in mm)<br />
Part Nominal L1 H H1 A A1 B1 B9<br />
Includes<br />
Number Diameter Shaft Support<br />
Pillow Rail<br />
Block Assembly<br />
1PA-M12-LWO 12 39 46 28 43 21,5 21,5 43 SPPBO-M12-XS +<br />
SRA-M12-XS<br />
1PA-M16-LWO 16 43 52 30 48 24,0 26,5 53 SSEPBO-M16-XS SRA-M16-XS<br />
1PA-M20-LWO 20 54 63 38 56 28,0 30,0 60 SSEPBO-M20-XS SRA-M20-XS<br />
1PA-M25-LWO 25 67 72 42 60 30,0 39,0 78 SSEPBO-M25-XS SRA-M25-XS<br />
1PA-M30-LWO 30 79 88 53 74 37,0 43,5 87 SSEPBO-M30-XS SRA-M30-XS<br />
1PA-M40-LWO 40 91 105 60 78 39,0 54,0 108 SSEPBO-M40-XS SRA-M40-XS<br />
Continuously Supported Linear Guide 1PA Single with 1 Twin Pillow Block (Dimensions in mm)<br />
Part Nominal L2 H H1 A A1 B1 B9 Maximum<br />
Includes<br />
Number Diameter Stroke Shaft Support<br />
Length Pillow Rail<br />
Block Assembly<br />
1PA-M12-MWO 12 76 46 28 43 21,5 21,5 43 L-(76) SPTWNO-M12-XS +<br />
SRA-M12-XS<br />
1PA-M16-MWO 16 84 52 30 48 24,0 26,5 53 L-(84) SSETWNO-M16-XS SRA-M16-XS<br />
1PA-M20-MWO 20 104 63 38 56 28,0 30,0 60 L-(104) SSETWNO-M20-XS SRA-M20-XS<br />
1PA-M25-MWO 25 130 72 42 60 30,0 39,0 78 L-(130) SSETWNO-M25-XS SRA-M25-XS<br />
1PA-M30-MWO 30 152 88 53 74 37,0 43,5 87 L-(152) SSETWNO-M30-XS SRA-M30-XS<br />
1PA-M40-MWO 40 176 105 60 78 39,0 54,0 108 L-(176) SSETWNO-M40-XS SRA-M40-XS<br />
Dynamic Load Rating (C) Matrix (100 km travel)<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly Rating, C (N) Part No. Dynamic Load<br />
Part No. (Even Distribution) Rating, C (N)<br />
1PA-M12-LWO 1500 SPPBO-M12-XS 750<br />
1PA-M16-LWO 4400 SSEPBO-M16-XS 2200<br />
1PA-M20-LWO 8000 SSEPBO-M20-XS 4000<br />
1PA-M25-LWO 13400 SSEPBO-M25-XS 6700<br />
1PA-M30-LWO 16600 SSEPBO-M30-XS 8300<br />
1PA-M40-LWO 27400 SSEPBO-M40-XS 13700<br />
† Super Plus Ball Bushing* bearings are used in 12 mm size pillow blocks.<br />
Replacement Component Dimensions<br />
Type SSEPBO Pillow Blocks (Dimensions in mm)<br />
Part Nom. L1 H8 H9 B1 B9 J6 J7 J J1 N N2 a Mass<br />
Number Dia. Dia. Deg kg<br />
SPPBO-M12-XS 12 39 18 28 21,5 43 16,7 19,5 32 23 4,3 M5 66 0,11<br />
SSEPBO-M16-XS 16 43 22 35 26,5 53 22,0 21,5 40 26 5,3 M6 66 0,17<br />
SSEPBO-M20-XS 20 54 25 41 30,0 60 25,0 27,0 45 32 6,6 M8 60 0,30<br />
SSEPBO-M25-XS 25 67 30 50 39,0 78 31,5 33,5 60 40 8,4 M10 60 0,57<br />
SSEPBO-M30-XS 30 79 35 60 43,5 87 33,0 39,5 68 45 8,4 M10 60 0,87<br />
SSEPBO-M40-XS 40 91 45 77 54,0 108 43,5 45,5 86 58 10,5 M12 60 1,62<br />
1PA-M12-MWO 1220 SPTWNO-M12-XS 1500<br />
1PA-M16-MWO 4400 SSETWNO-M16-XS 4400<br />
1PA-M20-MWO 8000 SSETWNO-M20-XS 8000<br />
1PA-M25-MWO 13400 SSETWNO-M25-XS 13400<br />
1PA-M30-MWO 16600 SSETWNO-M30-XS 16600<br />
1PA-M40-MWO 27400 SSETWNO-M40-XS 27400<br />
SPTWNO-M12-XS 12 76 56 19,5 28 0,22<br />
SSETWNO-M16-XS 16 84 64 21,5 32 0,34<br />
SSETWNO-M20-XS 20 104 76 27,0 38 0,63<br />
SSETWNO-M25-XS 25 130 94 33,6 47 1,18<br />
SSETWNO-M30-XS 30 152 106 39,5 53 1,70<br />
SSETWNO-M40-XS 40 176 124 45,5 62 3,18<br />
Type SRA LinearRace Shaft Support Rail Assembly (Dimensions in mm)<br />
Part Nom. H1 H7 A A1 E X Y N3 Mass<br />
Number Dia. Dia. kg/m<br />
SRA-M12-XS 12 28 5 43 21,5 29 75 37,5 4,5 4,1<br />
SRA-M16-XS 16 30 5 48 24,0 33 100 50 5,5 6,2<br />
SRA-M20-XS 20 38 6 56 28,0 37 100 50 6,6 9,5<br />
SRA-M25-XS 25 42 6 60 30,0 42 120 60 6,6 13,7<br />
SRA-M30-XS 30 53 8 74 37,0 51 150 75 8,6 20,0<br />
SRA-M40-XS 40 60 8 78 39,0 55 200 100 8,6 32,5<br />
LinearRace Shaft Support Rail Material:<br />
Aluminum Alloy Grey Anodized<br />
Dynamic Load Rating (C) Matrix (100 km travel)<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly Rating, C (N) Part No. Dynamic Load<br />
Part No. (Even Distribution) Rating, C (N)<br />
Type SSETWNO Pillow Blocks<br />
Part Nom. L2 J3 J8 J9 Mass<br />
Number Dia. kg<br />
Housing Material: Aluminum Alloy Grey Anodized Housing Material: Aluminum Alloy Grey Anodized<br />
Top plates are sold separately. Please refer to page B-60 under Accessories for P/N and dimensions.<br />
Support rails are supplied in 600mm lengths unless quoted otherwise.<br />
Maximum length of LinearRace Shaft Support Rail is 600mm. If longer continuous one-piece LinearRace Shaft Support Rails are<br />
required, contact the Thomson Linear Guides Application Engineering department.<br />
B-39
FluoroNyliner 1VA<br />
Features<br />
• Requires only one part number to specify the entire linear guide<br />
• Used as a load support, transport, and guidance solution<br />
• Used in continuously supported applications when rigidity is required<br />
Components<br />
• 2 self-aligning FluoroNyliner* Bushing bearing open pillow blocks or<br />
1 self-aligning FluoroNyliner Bushing bearing open twin pillow block<br />
• 1 stainless steel 60 Case* LinearRace* shaft support rail assembly<br />
H<br />
Dimensions (Inch)<br />
B-40<br />
B9<br />
Br<br />
L1<br />
B9<br />
J1 J<br />
L2<br />
J3<br />
H8<br />
H9<br />
Single Continuously Supported Linear Guide<br />
with 2 Pillow Blocks<br />
L<br />
H8<br />
H9<br />
L1<br />
Single Continuously Supported System<br />
with 1 Twin Pillow Block<br />
L<br />
H5<br />
F<br />
B9<br />
J<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
H5<br />
L2<br />
H1<br />
Br<br />
H7<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
FluoroNyliner 1VA<br />
Corrosive/Contaminated Environments<br />
Inch<br />
Specifying this Thomson Linear Guide:<br />
1. Determine the proper Linear Guide for your load and life<br />
requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches,<br />
as a suffix to the part number.<br />
Part Numbering System<br />
1VA-12-FAO L24<br />
Linear Guide Linear Guide<br />
Designation Length<br />
Nominal Diameter<br />
Type of Bearing Block Type of Support<br />
F c<br />
F t<br />
F s<br />
F s<br />
Load Rating and<br />
Limit by Direction<br />
F c<br />
Dynamic<br />
Load Rating<br />
PV<br />
0.3PV<br />
0.6PV<br />
F t<br />
Load Limit<br />
PV<br />
0.3PV<br />
0.6PV<br />
Dynamic Load Rating<br />
PV value used in life calculation.<br />
Load Limit<br />
Maximum allowable PV applied to bearing.<br />
FluoroNyliner Linear Guide Pillow Block Dimensions Type SRA LinearRace Shaft Support Rail Assembly<br />
Access for<br />
Lubrication †<br />
B8 B6<br />
FluoroNyliner Linear Guide Twin Pillow Block Dimensions<br />
Access for<br />
Lubrication ‡<br />
B8 B6<br />
F<br />
G<br />
Y X<br />
L<br />
K<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
FluoroNyliner* Product Description Linear Guide 1VA Single Continuously Supported with 2 Pillow Blocks (Dimensions in inches)<br />
Part Nominal L1 H Br B9 Pillow Shaft<br />
Number Diameter Block Support<br />
Rail<br />
Assembly<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
FluoroNyliner 1VA<br />
1VA-08-FAO .50 1.50 1.812 1.50 2.00 FNYBUPBO08A-XS SRA-8-XS-SS<br />
1VA-12-FAO .75 1.88 2.437 1.75 2.75 FNYBUPBO12A-XS SRA-12-XS-SS<br />
1VA-16-FAO 1.00 2.63 2.937 2.13 3.25 FNYBUPBO16A-XS SRA-16-XS-SS<br />
1VA-20-FAO 1.25 3.38 3.625 2.50 4.00 FNYBUPBO20A-XS SRA-20-XS-SS<br />
1VA-24-FAO 1.50 3.75 4.250 3.00 4.75 FNYBUPBO24A-XS SRA-24-XS-SS<br />
FluoroNyliner Linear Guide 1VA Single Continuously Supported with 1 Twin Pillow Block (Dimensions in inches)<br />
Part Nominal L2 H Br B9 Maximum Pillow Shaft<br />
Number Diameter Stroke Block Support<br />
Length Rail<br />
Assembly<br />
1VA-08-HAO .50 3.5 1.812 1.50 2.00 L-(3.5) FNYBUTWNO08A-XS SRA-8-XS-SS<br />
1VA-12-HAO .75 4.5 2.437 1.75 2.75 L-(4.5) FNYBUTWNO10A-XS SRA-12-XS-SS<br />
1VA-16-HAO 1.00 6.0 2.937 2.13 3.25 L-(6.0) FNYBUTWNO16A-XS SRA-16-XS-SS<br />
1VA-20-HAO 1.25 7.5 3.625 2.50 4.00 L-(7.5) FNYBUTWNO20A-XS SRA-20-XS-SS<br />
1VA-24-HAO 1.50 9.0 4.250 3.00 4.75 L-(9.0) FNYBUTWNO24A-XS SRA-24-XS-SS<br />
Replacement Component Dimensions<br />
Self-Aligning Twin Pillow Blocks<br />
Part Nom. L2 J3 Wt.<br />
Number Dia. lb.<br />
FNYBUTWNO08A-XS .500 3.50 2.50 .40<br />
FNYBUTWNO12A-XS .750 4.50 3.50 1.02<br />
FNYBUTWNO16A-XS 1.00 6.00 4.50 2.06<br />
FNYBUTWNO20A-XS 1.25 7.50 5.50 4.30<br />
FNYBUTWNO24A-XS 1.50 9.00 6.50 6.88<br />
Maximum Operating Parameters per Bearing<br />
Characteristic Limit<br />
Liner Temperature Range<br />
Velocity, dry<br />
Velocity, dry<br />
Velocity, lubricated<br />
Pressure<br />
PV<br />
-240˚ C to 288˚ C<br />
(-400˚ F to 550˚ F)<br />
42.7 m/min. Continuous<br />
122 m/min. Intermittent<br />
122 m/min. Continuous<br />
10.35 MPa<br />
21 MPa/m/min<br />
Self-Aligning Pillow Blocks (Dimensions in inches)<br />
Part Nom. L1 H9 H8 H5 B9 B8 B7 J J1 F Wt.<br />
Number Dia. Bolt Hole lb<br />
FNYBUPBO08A-XS .50 1.50 1.12 .687 .25 2.00 .75 .69 1.69 1.00 #6 .16 .20<br />
FNYBUPBO12A-XS .75 1.88 1.56 .937 .31 2.75 1.00 .94 2.38 1.25 #8 .19 .51<br />
FNYBUPBO16A-XS 1.00 2.63 2.00 1.187 .38 3.25 1.25 1.19 2.88 1.75 #10 .22 1.03<br />
FNYBUPBO20A-XS 1.25 3.38 2.56 1.500 .43 4.00 1.63 1.50 3.50 2.00 #10 .22 2.15<br />
FNYBUPBO24A-XS 1.50 3.75 2.94 1.750 .50 4.75 1.88 1.75 4.12 2.50 1⁄4 .28 3.29<br />
Housing Material: Aluminum Alloy Black Anodized<br />
Housing Material: Aluminum Alloy Black Anodized<br />
Type SRA LinearRace Shaft Support Rail Assembly<br />
(Dimensions in Inches)<br />
Part Nom. H1 H7 Br K X Y G Wt.<br />
Number Dia. Bolt Hole lb/ft<br />
SRA-8-XS-SS .50 1.125 .19 1.50 1.00 4 2 #6 .17 1.26<br />
SRA-12-XS-SS .75 1.500 .25 1.75 1.25 6 3 #10 .22 2.50<br />
SRA-16-XS-SS 1.00 1.750 .25 2.13 1.50 6 3 1⁄4 .28 4.06<br />
SRA-20-XS-SS 1.25 2.125 .31 2.50 1.88 6 3 5⁄16 .34 6.30<br />
SRA-24-XS-SS 1.50 2.500 .38 3.00 2.25 8 4 5⁄16 .34 8.60<br />
LinearRace Support Rail Material: Aluminum Alloy Black Anodized<br />
<strong>Performance</strong> Note: For detailed explanations of FluoroNyliner Linear Guide Dynamic and Static Load<br />
Capacities, Frictional Characteristics, Wear Rates, Speeds, and Life Expectancy please contact the<br />
Danaher Motion Linear Guides Applications Engineering department.<br />
Product Note: FluoroNyliner linear guides are shipped free of all lubricants. It is the responsibility of<br />
the product user to determine lubricant compatibility with the FluoroNyliner bearing material.<br />
Product Options: FluoroNyliner linear guides are available with variousinner race materials and<br />
platings to accommodate different environments.<br />
Top plates are sold separately. Please refer to p. B-60 under accessories for P/N and dimensions.<br />
Support rails are supplied in 24 inch lengths unless quoted otherwise.<br />
Maximum length of LinearRace Shaft Support Rail is 72 inches. If longer continuous one-piece LinearRace Shaft Support Rails are required, contact the<br />
Danaher Motion Linear Guide Application Engineering department.<br />
B-41
Side Mounted 1DA<br />
Features<br />
• Continuously supported design increases rigidity and provides for<br />
unlimited linear guide travel lengths<br />
• Versatile Side Support Rail Assembly geometry for optimizing<br />
mounting ability<br />
• Side mounted design provides an increase in pull-off load capacity<br />
Components<br />
• 2 Super Smart Ball Bushing* modified open type pillow blocks or 1<br />
Super Smart Ball Bushing modified open type twin pillow block.<br />
• 1 60 Case* LinearRace* shaft side mounted support rail assembly<br />
Dimensions (Inch)<br />
B-42<br />
H<br />
B1<br />
B<br />
Type SSUPBO-MOD Open Type<br />
Pillow Block<br />
Type SPB-OPN-MOD Open Type<br />
Pillow Block<br />
H8<br />
H9<br />
F<br />
J<br />
J1 L1<br />
Single Side Mounted Linear Guide with<br />
2 Pillow Blocks<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
L1<br />
B9 B9<br />
A<br />
L<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Side Mounted 1DA<br />
Side Mounted for Low Profile<br />
Inch<br />
Specifying this Thomson Linear Guide:<br />
1. Determine the proper Linear Guide for your load and life<br />
requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches,<br />
as a suffix to the part number.<br />
Part Numbering System<br />
Single Side Mounted Linear Guide with<br />
1 Twin Pillow Block Fc L<br />
Ft L2<br />
Fs Type SSUTWNO-MOD<br />
Pillow Block<br />
Type TWN-OPN-MOD<br />
Pillow Block<br />
H8<br />
H9<br />
F<br />
J<br />
J2 L2<br />
A<br />
B<br />
R<br />
E<br />
H1<br />
D<br />
G<br />
1DA-12-JOO L24<br />
Linear Guide Linear Guide<br />
Designation Length<br />
Nominal Diameter<br />
Type of Bearing Block Type of Support<br />
C<br />
Y CX<br />
F s<br />
Load Rating and<br />
Limit by Direction<br />
Dynamic<br />
Load Rating<br />
C<br />
0.5C<br />
C<br />
F c<br />
F t<br />
Load Limit<br />
0.5C<br />
0.5C<br />
C<br />
Dynamic Load Rating<br />
Load value used in life calculation.<br />
Load Limit<br />
Maximum allowable load applied to bearing.<br />
Type SSRA Side Mounted LinearRace Shaft<br />
Support Rail Assembly<br />
L<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Side Mounted 1DA<br />
Side Mounted Linear Guide 1DA Single Side Mounted with 2 Pillow Blocks (Dimensions in inches)<br />
Part Nominal H B B1 L1 Pillow Shaft<br />
Number Diameter Block Support<br />
Rail<br />
Assembly<br />
1DA-08-JOO .50 1.562 1.44 2.61 1.50 SPB-8-OPN-MOD SSRA-8<br />
1DA-12-JOO .75 2.062 1.94 3.55 1.88 SSUPBO-12-MOD SSRA-12<br />
1DA-16-JOO 1.00 2.562 2.44 4.49 2.63 SSUPBO-16-MOD SSRA-16<br />
Side Mounted Linear Guide 1DA Single Side Mounted with 1 Twin Pillow Block (Dimensions in inches)<br />
Part Nominal H B B1 L2 Maximum Pillow Shaft<br />
Number Diameter Stroke Block Support<br />
Length Rail<br />
Assembly<br />
1DA-08-KOO .50 1.562 1.44 2.61 3.5 L-(3.5) TWN-8-OPN-MOD SSRA-8<br />
1DA-12-KOO .75 2.062 1.94 3.55 4.5 L-(4.5) SSUTWNO-12-MOD SSRA-12<br />
1DA-16-KOO 1.00 2.562 2.44 4.49 6.0 L-(6.0) SSUTWNO-16-MOD SSRA-16<br />
Mounting Configurations<br />
The following mounting configurations depict ideas for<br />
combining the Side Mounted Continuously Supported Linear<br />
Guides into your linear motion application. If you need further<br />
information, contact the Danaher Motion Application Engineering<br />
Department.<br />
1<br />
3<br />
2<br />
**<br />
4<br />
**<br />
**Pillow blocks shown are the standard SSUPBO or SPB-OPN style. To order System 1DA<br />
with standard pillow blocks, order the Side Mounted Shaft Rail Assembly (SSRA) and the<br />
SSUPBO or SPB-OPN separately.<br />
Replacement Component Dimensions<br />
Dynamic Load Rating (C) Matrix (4 million inches travel)<br />
Linear Guide Dynamic Load Pillow Block Pillow Block<br />
Assembly<br />
Part No.<br />
Rating, C (lbf)<br />
(Even Distribution)<br />
Part No. Dynamic Load<br />
Rating, C (lbf)<br />
1DA-08-JOO 240 SPB-8-OPN-MOD 120<br />
1DA-12-JOO 1600 SSUPBO-12-MOD 800<br />
1DA-16-JOO 2700 SSUPBO-16-MOD 1350<br />
1DA-08-KOO 240 TWN-8-OPN-MOD 240<br />
1DA-12-KOO 1600 SSUTWNO-12-MOD 1600<br />
1DA-16-KOO 2700 SSUTWNO-16-MOD 2700<br />
Type SPB-OPN-MOD and SSUPBO-MOD Pillow Block (Dimensions in inches) Type TWN-OPN-MOD and SSUTWNO-MOD Pillow Blocks<br />
Part Nom. H8 H9 A B9 L1 J J1 F Wt. Part Nom. L2 J2 Wt.<br />
Number Dia. lb Number Dia. lb<br />
SPB-08-OPN-MOD .50 .687 1.44 .67 1.12 1.50 .812 1.250 #8-32 .18 TWN-8-OPN-MOD .50 3.5 3.00 .39<br />
SSUPBO-12-MOD .75 .937 1.94 .92 1.56 1.88 1.187 1.562 #10-32 .45 SSUTWNO-12-MOD .75 4.5 4.00 1.00<br />
SSUPBO-16-MOD 1.00 1.187 2.44 1.17 2.00 2.63 1.438 2.250 1/4-20 .98 SSUTWNO-16-MOD 1.00 6.0 5.25 2.11<br />
Housing Material: Aluminum Alloy Black Anodized<br />
Top plates are sold separately. Please refer to p. B-51 under accessories for P/N and dimensions.<br />
Housing Material: Aluminum Alloy Black Anodized<br />
Type SSRA Side Mounted LinearRace Shaft Support Rail Assembly (Dimensions in Inches)<br />
Part Nom. H1 B R E D C X Y (1) G Wt.<br />
Number Dia. Bolt Hole lb/ft<br />
SSRA-08 .500 .875 1.44 .500 1.00 .49 1.06 4 2 1 ⁄4 .28 2.05<br />
SSRA-12 .750 1.125 1.94 .688 1.31 .75 1.44 6 3 5 ⁄16 .34 4.00<br />
SSRA-16 1.000 1.375 2.44 .875 1.63 .88 1.81 6 3 3 ⁄8 .41 6.25<br />
(1) For standard lengths<br />
LinearRace Shaft Support Rail Material: Aluminum Black Anodized<br />
† Super Ball Bushing* bearings are used in .500 inch size pillow blocks.<br />
Support rails are supplied in 24 inch lengths unless quoted otherwise.<br />
Maximum length of LinearRace Shaft Support Rail is 72 inches. If longer continuous one-piece LinearRace Shaft Support<br />
Rails are required, contact the Danaher Motion Linear Guides Application Engineering department.<br />
B-43
Dual Shaft Rail* 2DA<br />
Features<br />
• Used in continuously supported applications when rigidity is required<br />
• Adaptable to any drive system<br />
• Pre-aligned and preassembled for immediate installation and use<br />
• Designed for medium to heavy loads<br />
Components<br />
• 1 Dual LinearRace* shaft rail assembly<br />
• 1 integrated carriage with 4 open type Super Smart Ball Bushing*<br />
bearings<br />
Dimensions (Inch)<br />
B-44<br />
2DA XX 00B<br />
C1<br />
C<br />
Rail Cross Section<br />
2DA XX 00A<br />
C1<br />
C<br />
Rail Cross Section<br />
B1<br />
B2<br />
H2 H<br />
H1<br />
R<br />
B1<br />
B2<br />
H2 H<br />
H1<br />
R<br />
B<br />
B<br />
S<br />
S<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
F<br />
T1<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Dual Shaft Rail* 2DA<br />
with Integrated Carriage<br />
Unpack and Install<br />
Inch<br />
Specifying this Thomson Linear Guide:<br />
1. Determine the proper Linear Guide for your load and life<br />
requirements.<br />
2. Select the part number.<br />
3. Add the letter “L” followed by the overall length in inches,<br />
as a suffix to the part number.<br />
Part Numbering System<br />
Dual Shaft Rail Linear Guide with Integrated full length Carriage<br />
M1<br />
M<br />
N N1<br />
L<br />
2DA-12-OOB L24<br />
Linear Guide Linear Guide Length<br />
Designation<br />
Nominal Diameter Type of Carriage<br />
X Y<br />
Dual Shaft Rail Linear Guide with Integrated short length Carriage<br />
F<br />
T2<br />
L<br />
M1<br />
M<br />
N2 N1<br />
X Y<br />
G<br />
Z<br />
G<br />
Z<br />
F c<br />
F t<br />
F s<br />
F s<br />
Load Rating and<br />
Limit by Direction<br />
Dynamic<br />
Load Rating<br />
C<br />
C<br />
0.5C<br />
F c<br />
Load Limit<br />
0.5C<br />
0.5C<br />
0.5C<br />
F t<br />
Dynamic Load Rating<br />
Load value used in life calculation.<br />
Load Limit<br />
Maximum allowable load applied to bearing.<br />
F c<br />
F t<br />
F s<br />
F s<br />
Load Rating and<br />
Limit by Direction<br />
Dynamic<br />
Load Rating<br />
C<br />
C<br />
0.5C<br />
F c<br />
F t<br />
Load Limit<br />
0.5C<br />
0.5C<br />
0.5C<br />
Dynamic Load Rating<br />
Load value used in life calculation.<br />
Load Limit<br />
Maximum allowable load applied to bearing.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Dual Shaft Rail* 2DA<br />
Dual Shaft Rail Linear Guide 2DA with Integrated Carriage (Dimensions in inches)<br />
Part Nominal T1 H H1 H2 B R B1 B2 C C1<br />
Number Diameter<br />
2DA-08-OOB .50 4.5 1.625 .875 1.43 2.00 .500 4.6 3.0 .64 1.25<br />
2DA-12-OOB .75 6.0 2.125 1.125 1.93 2.63 .688 6.1 4.0 .75 1.62<br />
2DA-16-OOB 1.00 7.5 2.625 1.375 2.44 3.25 .875 7.6 5.0 .99 2.00<br />
Dual Shaft Rail Linear Guide 2DA with Integrated Carriage (Dimensions in inches)<br />
Part N N1 M M1 X Y Z S F G Max.<br />
Includes<br />
Number As Bolt Hole Stroke Carriage Dual Shaft Rail<br />
Extruded Length Part Number Asmbly. Part No.<br />
2DA-08-OOB 4.00 .25 4.00 .30 4.0 2.0 .75 .50 #10-32 1 /4 .28 L-(4.5) DSRC-08-SB DSRA-08<br />
2DA-12-OOB 5.25 .37 5.25 .42 6.0 3.0 1.00 .70 1 /4-20 5 /16 .34 L-(6.0) DSRC-12-SB DSRA-12<br />
2DA-16-OOB 6.75 .37 6.75 .42 6.0 3.0 1.25 .90 5/16-18 3/8 .41 L-(7.5) DSRC-16-SB DSRA-16<br />
Support rails are supplied in 24 inch lengths unless quoted otherwise.<br />
Dual Shaft Rail Support Material: Black Anodized Aluminum Alloy<br />
Maximum continuous length of support rails is 72”. If longer continuous shaft support rails are required, please contact the Danaher Motion Linear Guides Application Engineering department.<br />
Dynamic Load Rating (C) Matrix (4 million inches travel)<br />
Linear Guide Dynamic Load Dynamic<br />
Assembly Rating, C (lbf) Roll Moment<br />
Part No. (Even Distribution) Rating, C (in - lbf)<br />
2DA-08-OOB 480 720<br />
2DA-12-OOB 3200 6400<br />
2DA-16-OOB 5400 13500<br />
Note: Above load ratings used for life calculations. Load limit of assembly 50%.<br />
Dual Shaft Rail Linear Guide 2DA with Integrated Carriage (Dimensions in inches)<br />
Part Nominal T2 H H1 H2 B R B1 B2 C C1<br />
Number Diameter<br />
2DA-08-OOA .500 3.5 1.625 .875 1.43 2.00 .500 4.60 3.0 .64 1.25<br />
2DA-12-OOA .750 4.5 2.125 1.125 1.93 2.63 .688 6.10 4.0 .75 1.62<br />
2DA-16-OOA 1.000 6.0 2.625 1.375 2.44 3.25 .875 7.60 5.0 .99 2.00<br />
Dual Shaft Rail Linear Guide 2DA with Integrated Carriage (Dimensions in inches)<br />
Part N N2 M M1 X Y Z S F G Max.<br />
Includes<br />
Number As Bolt Hole Stroke Carriage Dual Shaft Rail<br />
Extruded Length Part Number Asmbly. Part No.<br />
2DA-08-OOA .25 3.00 4.00 .30 4.0 2.0 .75 .50 #10-32 1 /4 .28 L-(3.5) DSRC-08-SA DSRA-08<br />
2DA-12-OOA .37 3.75 5.25 .42 6.0 3.0 1.00 .70 1 /4-20 5 /16 .34 L-(4.5) DSRC-12-SA DSRA-12<br />
2DA-16-OOA .37 5.25 6.75 .42 6.0 3.0 1.25 .90 5 /16-18 3 /8 .41 L-(6.0) DSRC-16-SA DSRA-16<br />
Support rails are supplied in 24 inch lengths unless quoted otherwise.<br />
Dual Shaft Rail Support Material: Black Anodized Aluminum Alloy Maximum continuous length of support rails is 72”. If longer continuous shaft<br />
support rails are required, please contact the Danaher Motion Linear Guides Application Engineering department.<br />
Dynamic Load Rating (C) Matrix (4 million inches travel)<br />
Linear Guide Dynamic Load Dynamic<br />
Assembly Rating, C (lbf) Roll Moment<br />
Part No. (Even Distribution) Rating, C (in - lbf)<br />
2DA-08-OOA 480 720<br />
2DA-12-OOA 3200 6400<br />
2DA-16-OOA 5400 13500<br />
Note: Above load ratings used for life calculations. Load limit of assembly 50%.<br />
† Super Ball Bushing* bearings are used in<br />
500 inch size carriages<br />
B-45
Twin Shaft Web* 2CA<br />
Features<br />
• Used when spanning or bridging a gap<br />
• Double LinearRace* shaft and welded integral web design maximizes<br />
torque and dramatically improves deflection characteristics<br />
• Pre-aligned for quick and easy installation<br />
• Designed to move medium loads with virtually frictionless travel<br />
Components<br />
• Universal integrated, carriage with 4 open type Super Smart<br />
Ball Bushing* bearings<br />
• Twin welded 60 Case* LinearRace shafts with integral web<br />
• 2 vertical or horizontal double end supports<br />
Dimensions (Inch)<br />
B-46<br />
H<br />
H<br />
H7<br />
B2<br />
B<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B4<br />
R<br />
B<br />
R<br />
B2<br />
H1<br />
L3<br />
M2<br />
N1<br />
F<br />
N2<br />
L<br />
T1<br />
N<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Twin Shaft Web* 2CA<br />
with Universal Carriage<br />
Unpack and Install<br />
Inch<br />
Specifying this Thomson Linear Guide:<br />
1. Determine the proper Linear Guide for your load and life<br />
requirements.<br />
2. Select the part number.<br />
N3<br />
3. Add the letter “L” followed by the overall length in inches, as<br />
a suffix to the part number.<br />
Part Numbering System<br />
Twin Shaft Web Linear Guide with Universal Carriage<br />
(Vertical Configuration)<br />
Twin Shaft Web Linear Guide with Universal Carriage<br />
(Horizontal Configuration)<br />
H1<br />
L3<br />
N1 N<br />
M3<br />
M<br />
2CA-12-OME L24<br />
Linear Guide<br />
Designation Linear Guide Length<br />
Nominal Diameter Type of Carriage<br />
Type of Support<br />
M1<br />
F G<br />
L<br />
L2<br />
N2<br />
N3<br />
M<br />
M1<br />
M2<br />
M3<br />
F<br />
F<br />
B3<br />
B6<br />
H3<br />
G<br />
B3<br />
H3<br />
B6<br />
H2<br />
B1<br />
B1<br />
H2<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
2CA-08-OKE WC-08 WSB-08-V<br />
2CA-12-OKE WC-12 WSB-12-V<br />
2CA-16-OKE WC-16 WSB-16-V<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Twin Shaft Web* 2CA<br />
Twin Shaft Web Linear Guide End Supported 2CA (Vertical Configuration) (Dimensions in inches)<br />
Part Nominal L3 H H1 H3 H7 B R B2 B3 B4 B6 T1 N<br />
Number Diameter<br />
2CA-08-OKE .50 .63 2.750 .875 2.56 .38 2.25 1.125 1.13 1.63 1.12 .31 3.5 3.00<br />
2CA-12-OKE .75 .75 3.625 1.125 3.44 .56 3.00 1.500 1.50 2.25 1.63 .38 4.5 4.00<br />
2CA-16-OKE 1.00 1.00 4.625 1.375 4.50 .75 4.00 2.000 2.00 3.00 2.25 .50 6.0 5.25<br />
Twin Shaft Web Linear Guide End Supported 2CA (Vertical Configuration) (Dimensions in inches)<br />
Part N1 N2 N3 H2 B1 M M1 M2 M3 F G Max. Twin Shaft<br />
Number Bolt Hole Stroke Web<br />
Length Part Number<br />
2CA-08-OKE .25 2.5 .50 1.5 2.62 2.00 .31 .88 .31 #10-32 #10 .22 L-(4.75) TSW-08<br />
2CA-12-OKE .25 3.5 .50 2.0 3.50 2.87 .31 1.38 .31 1/4-20 1/4 .28 L-(6.00) TSW-12<br />
2CA-16-OKE .38 4.5 .75 2.5 4.50 3.62 .44 1.62 .44 5/16-18 5/16 .34 L-(8.00) TSW-16<br />
2CA (Vertical Configuration) Carriage and End Support Part No.<br />
Linear Guide Carriage End Support<br />
Part Number Part Number Part Number<br />
Dynamic Load Capacity Matrix (4 million inches travel)<br />
Linear Guide Dynamic Load Dynamic<br />
Assembly Capacity (lbf) Roll Moment<br />
Part No. (Even Distribution) Capacity (in - lbf)<br />
2CA-08-OKE 290 165<br />
2CA-12-OKE 1800 1350<br />
2CA-16-OKE 3000 3000<br />
† Super Ball Bushing* bearings are used in .500 inch size carriages.<br />
2CA-08-OME WC-08 WSB-08-H<br />
2CA-12-OME WC-12 WSB-12-H<br />
2CA-16-OME WC-16 WSB-16-H<br />
Maximum Length is 72 inches.<br />
Shaft Deflection Note:<br />
Load limit may be below the dynamic load rating due to shaft deflection.<br />
Bearings can accommodate up to 1/2º deflection.<br />
See Engineering Section (pg B-67) for Deflection calculations.<br />
Twin Shaft Web Linear Guide End Supported 2CA (Horizontal Configuration) (Dimensions in inches)<br />
Part Nominal L3 H H1 H3 B R B2 B3 B6 T1 N<br />
Number Diameter<br />
2CA-08-OME .50 .63 1.625 .875 1.5 2.62 .750 1.13 2.00 .31 3.5 3.00<br />
2CA-12-OME .75 .75 2.125 1.125 2.0 3.50 1.000 1.50 2.75 .37 4.5 4.00<br />
2CA-16-OME 1.00 1.00 2.625 1.375 2.5 4.50 1.250 2.00 3.62 .50 6.0 5.25<br />
Twin Shaft Web Linear Guide End Supported 2CA (Horizontal Configuration) (Dimensions in inches)<br />
Part N1 N2 N3 H2 B1 M M1 M2 M3 F G Max. Twin Shaft<br />
Number Bolt Hole Stroke Web<br />
Length Part Number<br />
2CA-08-OME .25 2.5 .50 1.5 2.62 2.00 .31 .88 .31 #10-32 #10 .22 L-(4.75) TSW-08<br />
2CA-12-OME .25 3.5 .50 2.0 3.50 2.87 .31 1.38 .31 1 /4-20 1 /4 .28 L-(6.00) TSW-12<br />
2CA-16-OME .38 4.5 .75 2.5 4.50 3.62 .44 1.62 .44 5 /16-18 5 /16 .34 L-(8.00) TSW-16<br />
2CA (Horizontal Configuration) Carriage and End Support Part No.<br />
Linear Guide Carriage End Support<br />
Part Number Part Number Part Number<br />
Dynamic Load Capacity Matrix (4 million inches travel)<br />
Linear Guide Dynamic Load Dynamic<br />
Assembly Capacity (lbf) Roll Moment<br />
Part No. (Even Distribution) Capacity (in - lbf)<br />
2CA-08-OME 290 165<br />
2CA-12-OME 1800 1350<br />
2CA-16-OME 3000 3000<br />
† Super Ball Bushing* bearings are used in .500 inch size carriages.<br />
Maximum Length is 72 inches.<br />
Shaft Deflection Note:<br />
Load limit may be below the dynamic load rating due to shaft deflection.<br />
Bearings can accommodate up to 1/2º deflection.<br />
See Engineering Section (pg B-67) for Deflection calculations.<br />
B-47
Features<br />
Ball Screw Assemblies<br />
• Integrated ball screw and supports with motor-ready mounting<br />
• Designed to fit appropriately sized linear guides<br />
for custom configurations<br />
• Pre-engineered to meet your system needs<br />
Components<br />
• 1 Ball Screw Assembly with Ball Nut Mounting Surface<br />
(Preloaded or Non-Loaded)<br />
• 2 Integrated End Supports with Angular Contact Bearings<br />
• 1 Motor and Controller with integrated indexer (optional)<br />
Dimensions (Inch)<br />
Ball Screw Assembly<br />
Preloaded<br />
Ball Screw Assembly<br />
Non-Preloaded<br />
B-48<br />
Ball Screw Nut<br />
Mounting Block<br />
Cross-Section<br />
Ball Screw Nut<br />
Mounting Block<br />
Cross-Section<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Ball Screw Assemblies<br />
Inch and Metric<br />
Specifying a Ball Screw Assembly:<br />
1. Determine your drive requirements (torque, speed, acceleration, etc.)<br />
2. Select the part number of the ball screw you have chosen.<br />
3. Place your order with your local authorized distributor.<br />
Part Numbering System<br />
Type of Assembly<br />
BSA-12-B L24<br />
Length<br />
Ball Screw<br />
System Size<br />
Preloaded Ball Screw Assemblies are<br />
predesigned to match the base to pillow block<br />
height of 1BA, 1CA and 1VA linear guides.<br />
To utilize Ball Screw Assemblies with other linear<br />
guides contact the Thomson Systems application<br />
engineering department.<br />
Non-Preloaded Ball Screw Assemblies are<br />
predesigned to match the base to pillow block<br />
height of 1BA, 1CA and 1VA linear guides.<br />
To utilize Ball Screw Assemblies with other linear<br />
guides contact the Thomson Systems application<br />
engineering department.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Ball Screw Assembly Standard Lengths (Lengths in inches)<br />
Part No. 18 24 30 32 36 40 42 48 54 60 64 66 72 80 84 88 96<br />
BSA-08-Q ■ ■ ■ ■ ■ ■<br />
BSA-12-L ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
BSA-16-H ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
BSA-16-T ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
BSA-24-I ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
BSA-24-J ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
BSA-24-Z ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Ball Screw Assemblies<br />
Ball Screw Assemblies - (Preloaded) (Dimensions in inches)<br />
Part Ball Screw L3 L5 L6 L8 H H3 H1 B B3 B4 R G<br />
Number Dia. x Lead<br />
BSA-08-Q .500 x .500 1.50 0.75 0.38 2.25 1.812 2.35 1.200 3.80 3.20 2.50 1.900 0.19<br />
BSA-12-L .631 x 1.00 2.00 1.00 0.50 – 2.437 2.70 1.500 3.80 3.20 2.50 1.900 0.22<br />
BSA-16-H 1.00 x .250 2.20 1.20 0.50 2.40 2.937 3.45 1.750 5.00 4.20 3.50 2.500 0.28<br />
BSA-16-T 1.00 x 1.00<br />
BSA-24-I 1.50 x .250<br />
BSA-24-J 1.50 x 1.00 2.80 1.50 0.65 2.82 4.250 5.000 2.500 7.25 6.20 5.00 3.625 0.34<br />
BSA-24-Z 1.50 x 1.875<br />
Ball Screw Assemblies - (Preloaded) (Dimensions in inches)<br />
Part Ball Screw Y V1 W W1 F3 L9 A A1 A5 A7 Motor<br />
Number Dia. x Lead Frame Size<br />
BSA-08-Q .500 x .500 1.00 0.25 0.95 0.14 #6-32 4.50 1.23 1.20 0.23 0.76 NEMA 23<br />
BSA-12-L .631 x 1.00 1.93 0.25 1.33 0.18 #8-32 3.44 1.69 1.80 - - NEMA 23<br />
BSA-16-H 1.00 x .250 1.90 0.25 1.63 0.26 #10-32 4.85 2.15 2.03 0.44 2.12 NEMA 34<br />
BSA-16-T 1.00 x 1.00 5.70 NEMA 34<br />
BSA-24-I 1.50 x .250 6.38 NEMA 42<br />
BSA-24-J 1.50 x 1.00 2.00 0.41 2.00 0.37 1/4-20 7.34 2.75 3.25 0.63 2.25 NEMA 42<br />
BSA-24-Z 1.50 x 1.875 10.63 NEMA 42<br />
Ball Screw Assemblies (Non-Preloaded) (Dimension in inches)<br />
Part Ball Screw L3 L5 L6 L9 H H3 H1 B B3 B4 R G<br />
Number Dia. x Lead<br />
BSA-08-F .500 x .200 1.50 0.75 0.38 2.25 1.812 2.35 1.200 3.80 3.20 2.50 1.90 0.19<br />
BSA-12-G .750 x .200 2.00 1.00 0.50 1.80 2.437 2.70 1.500 3.80 3.20 2.50 1.90 0.22<br />
BSA-M12-B 12mm x 5mm 1.50 0.75 0.38 2.25 1.812 2.35 1.200 3.80 3.20 2.50 1.90 0.19<br />
BSA-M20-D 20mm x 5mm 2.00 1.00 0.50 2.46 2.437 2.70 1.500 3.80 3.20 2.50 1.90 0.22<br />
Ball Screw Assemblies (Non-Preloaded) (Dimension in inches)<br />
Part Ball Screw A2 A3 A8 V2 V3 W2 W3 W4 F3<br />
Number Dia. x Lead<br />
BSA-08-F .500 x .200 1.19 1.23 0.48 1.00 0.25 0.95 0.12 1.19 #6-32<br />
BSA-12-G .750 x .200 1.69 1.80 0.72 1.93 0.25 1.33 0.18 1.69 #8-32<br />
BSA-M12-B 12mm x 5mm 1.19 1.23 0.48 1.00 0.25 0.95 0.12 1.19 #6-32<br />
BSA-M20-D 20mm x 5mm 1.69 1.80 0.72 1.93 0.25 1.33 0.18 1.69 #8-32<br />
Rotational Speed (rpm)<br />
Maximum AcceptableTravel Rate*<br />
5000<br />
2000<br />
1000<br />
500<br />
200<br />
100<br />
10 20 30 40 60 100<br />
System Length (in)<br />
*80% of Critical Speed<br />
12 x 5 NP<br />
.5 x .2 P/NP<br />
.5 X .5 P<br />
.75 x .2 P/NP<br />
20 x 5 NP<br />
1 x .25 P<br />
1 x 1 P<br />
1.5 x 1 P<br />
1.5 x 1.875 P<br />
Compressive Load on Screw (lbf)<br />
10000<br />
6000<br />
4000<br />
3000<br />
2000<br />
1000<br />
600<br />
400<br />
300<br />
200<br />
Custom Lengths<br />
100<br />
80<br />
100<br />
80<br />
200 10 100 1000 10000 100000 12 18 24 30 36 42 48 54 60 66 72<br />
Load on Carriage (lbf)<br />
Acceleration (ft/s2) 100 60 40 30 10 6 4<br />
12 x 5 NP<br />
.5 X .5 P<br />
.5 x .2 P/NP<br />
System Length (in)<br />
Custom lengths are also available. For special<br />
requirements, please contact the Danaher Motion<br />
application engineering department.<br />
For Motion Control Options, see page B-66. To determine system Torque<br />
Requirements of Ball Screw travel life refer to the Engineering Support<br />
Appendix, page B-67. For Motor Adaptor and Motor Coupling information,<br />
see page B-55.<br />
20 x 5 NP<br />
1.5 x 1 P<br />
1.5 x 1.875 P<br />
1 x 1 P<br />
1 x .25 P<br />
.75 x .2 P/NP<br />
10000<br />
6000<br />
4000<br />
3000<br />
2000<br />
1000<br />
600<br />
400<br />
200<br />
The SuperSlide has a pre-designed Maximum<br />
Acceptable Travel Rate. Calculate maximum rotational<br />
speed (rpm) by dividing your required maximum<br />
linear speed (in/min) by the corresponding system<br />
ball screw lead (in/rev.). Enter the chartwith the<br />
required system length and your maximum rotational<br />
speed. Select the system with a maximum acceptable<br />
travel rate curve above the plotted line.<br />
Compressive load on the ball screw is a key factor<br />
in selecting the proper System. Using maximum load<br />
and acceleration requirements, plot compressive load<br />
on the left side of the chart. Using System length<br />
and compressive load. plot the maximum allowable<br />
compressive force on the right chart. Select the<br />
System with a rated maximum compressive force<br />
above your plotted point.<br />
If you have questions concerning your system<br />
requirements, contact the Thomson Systems<br />
application engineering department.<br />
Note: Ball screw should never exceed<br />
recommended critical speed.<br />
B-49
Worksheet<br />
NOTES:<br />
B-50<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
*<br />
Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-51<br />
TABLES/ SYSTEMS
Accessories<br />
Collapsable Bellows<br />
Bellows will reduce available stroke length of slide by approximately 28%.<br />
Bellows P/N should be succeeded by a length when ordering<br />
BEL-1B †<br />
For Systems 1AA, 1AB, 1AC, 1BA,<br />
1BB, 1BC, 2AA, 2AB<br />
BEL-1B Moveable Protective Bellows<br />
Part Nom. Dimension (in.)<br />
Number Shaft Dia. H H1 B<br />
BEL-1B-04 1/4 1.187 .906 1.812<br />
BEL-1B-06 3/8 1.312 .968 1.937<br />
BEL-1B-08 1/2 1.687 1.156 2.062<br />
BEL-1B-12 3/4 2.000 1.156 2.312<br />
BEL-1B-16 1 2.375 1.281 2.625<br />
BEL-1B-24 11/2 3.062 1.531 3.125<br />
† Each moveable bellows comes with 1 section of bellows and 2 pairs of Velcro ® Fasteners.<br />
BEL-1C †<br />
For Systems 1CA, 1CB, 1CC,<br />
2EA, 2EB<br />
BEL-1C Moveable Protective Bellows<br />
Part Nom. Dimension (in.)<br />
Number Shaft Dia. H H1 B<br />
B-52<br />
B1<br />
B<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
H1<br />
H<br />
CR<br />
.163<br />
.108<br />
.163<br />
.108<br />
.163<br />
.108<br />
BEL-1C-08 1/2 1.375 .968 2.062 .088<br />
BEL-1C-12 3/4 1.812 1.062 2.312 .120<br />
BEL-1C-16 1 2.375 1.218 2.625 .088<br />
BEL-1C-24 11/2 3.125 1.531 3.125 .088<br />
† Each moveable bellows comes with 1 section of bellows and 2 pairs of Velcro® Fasteners.<br />
BEL-2AE<br />
For QuickSlide* Systems 2AA, 2EA<br />
and SuperSlide* Systems 2AB, 2EB<br />
BEL-2AE Moveable Protective Bellows<br />
Part Nom. Dimension (in.)<br />
Number Shaft Dia. H H1 B<br />
BEL-2AE-08 1/2 1.4 1.24 5.25<br />
BEL-2AE-12 3/4 2.1 1.35 6.85<br />
BEL-2AE-16 1 2.8 1.68 8.10<br />
BEL-2AE-24 11/2 4.2 2.44 11.18<br />
Each moveable bellows comes with 1 section of bellows and<br />
2 pairs of Velcro ® fasteners.<br />
B1<br />
B<br />
H1<br />
H<br />
CR<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
BEL-2D<br />
For Dual Shaft Rail QuickSlide System 2DA † and<br />
SuperSlide System 2DB<br />
BEL-2D Dual Shaft Rail Bellows<br />
Part Nom. Dimension (in.)<br />
Number Shaft Dia. H H1 B<br />
BEL-2DA-08 1 /2 1.50 0.85 4.60<br />
BEL-2DB-08 1 /2 1.89 1.34 5.13<br />
BEL-2D-12 3 /4 2.406 1.437 6.000<br />
BEL-2D-16 1 2.875 1.687 7.500<br />
Each moveable bellows comes with 1 section of bellows and 2 mounting brackets<br />
and mounting screws.<br />
†<br />
Appropriate arrangements for afixing the Bellows at each end of the QuickSlide 2DA<br />
System are required.<br />
BEL-2H<br />
For SuperSlide Systems 2HB, 2HE<br />
BEL-2H Moveable Protective Bellows<br />
H<br />
Part Nom. Dimension (mm)<br />
Number Sys. size B B2 H H1 H2 H4<br />
BEL-2H-10 10 103 81 26 11 10 0<br />
BEL-2H-20 20 199 167 48 30 15 5<br />
Each moveable bellows comes with 1 section of bellows and 2 mounting brackets and mounting screws.<br />
BEL-2R<br />
For SuperSlide Systems 2RB, 2RE<br />
H1 H2<br />
BEL-2R Moveable Protective Bellows<br />
Part Nom. Dimension (mm)<br />
Number Shaft Dia. B B2 H H1 H2 H3 H4<br />
BEL-2R-12 12 128 75 48 37 29 15 12<br />
BEL-2R-16 16 158 95 52 426 30 150 10<br />
B<br />
Bellows Materials:<br />
• Polyester Cover<br />
• PVC Stiffeners<br />
B<br />
B2<br />
B2<br />
H1<br />
H4<br />
H3 B<br />
H4<br />
H<br />
H2 H1<br />
Each moveable bellows comes with 1 section of bellows and 2 mounting brackets and mounting screws.<br />
H<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Collapsable Bellows<br />
Bellows will reduce available stroke length of slide by approimately 28%.<br />
BEL-2C-H<br />
For Horizontal Twin Shaft Web<br />
Quickslide* System 2CA<br />
BEL-2C-H Moveable Protective Bellows<br />
Part Nom. Dimension (in.)<br />
Number Shaft Dia. H H1 B<br />
BEL-2C-08-H 1/2 1.688 1.031 3.250 .108<br />
BEL-2C-12-H 3/4 2.062 1.156 3.812 .108<br />
BEL-2C-16-H 1 2.437 1.281 4.62 .108<br />
Each moveable bellows comes with 1 section of bellows and 2 pairs of Velcro ® Fasteners.<br />
BEL-2C-V<br />
For Vertical Twin Shaft Web<br />
Quickslide System 2CA<br />
BEL-2C-V Moveable Protective Bellows<br />
Part Nom. Dimension (in.)<br />
Number Shaft Dia. H H1 B<br />
BEL-2C-08-V 1/2 2.750 1.000 2.125 .163<br />
BEL-2C-12-V 3/4 3.750 1.125 2.375 .163<br />
BEL-2C-16-V 1 4.375 1.250 2.625 .108<br />
Each moveable bellows comes with 1 section of bellows and 2 pairs of Velcro ® Fasteners.<br />
*<br />
B1<br />
B1<br />
Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B<br />
B<br />
H1<br />
H1<br />
H<br />
H<br />
CR<br />
CR<br />
B-53<br />
TABLES/ SYSTEMS
Accessories<br />
Shroud Covers for AccuSlide*<br />
B-54<br />
4<br />
7<br />
6<br />
Part No. ASC2HM20 x (length in mm)<br />
includes the following components:<br />
Item<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
2<br />
as req’d<br />
1<br />
2<br />
4<br />
8<br />
4<br />
4<br />
as req’d<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The AccuSlide Shroud Cover is designed to protect the AccuSlide system from contaminants and particulate matter with a minimal reduction in system<br />
stroke length. The shroud cover is a three-piece design, consisting of two side shrouds and one top shroud, each made of grey anodized aluminum.<br />
The AccuSlide system carriage top is designed with pedestal mounts so as to allow the passage of the carriage assembly without interference with the<br />
cover. This arrangement leaves two uncovered slots that run the length of the stroke. Bellows way covers are also available for full coverage of the<br />
AccuSlide system (see page B-52).<br />
Item<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
3<br />
6<br />
2<br />
as req’d<br />
1<br />
2<br />
4<br />
8<br />
4<br />
4<br />
as req’d<br />
2HBM10 and 2HEM10 2HBM20 and 2HEM20<br />
Part No. ASC2HM10 x (length in mm)<br />
includes the following components:<br />
Quantity Description<br />
Side Shroud<br />
<strong>TN</strong>UT02-M4<br />
Top Shroud<br />
Top Shroud Bracket<br />
Set Screw M3<br />
Flat Head Screw M2<br />
Washer<br />
Hexagonal Nut M3<br />
Button Head Cap Screw M4<br />
Each shroud cover for the 2HBM10 and 2HEM10 AccuSlide systems<br />
is provided with all of the necessary hardware to mount the covers.<br />
On the top shroud this includes an end mounting bracket at each<br />
end of the system with set-screws and associated nuts and washers.<br />
These set screws pull the brackets outboard in the axial direction,<br />
thus tensioning the top shroud and removing most of the sag in the<br />
cover on long axis systems. The side shrouds are attached to the<br />
system via tee nuts and button head cap screws. The screw/nut<br />
assemblies on the side shrouds are spaced every 75 mm.<br />
8<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
4<br />
1<br />
5<br />
7<br />
2<br />
9<br />
Quantity Description<br />
8<br />
Side Shroud<br />
<strong>TN</strong>UT04-M6<br />
Top Shroud<br />
Top Shroud Bracket<br />
Set Screw M4<br />
Flat Head Screw M3<br />
Washer<br />
Hexagonal Nut M4<br />
Button Head Cap Screw M6<br />
Each shroud cover for the 2HBM20 and 2HEM20 AccuSlide systems<br />
is provided with all of the necessary hardware to mount the covers.<br />
On the top shroud this includes an end mounting bracket at each<br />
end of the system with set-screws and associated nuts and washers.<br />
These set screws pull the brackets outboard in the axial direction,<br />
thus tensioning the top shroud and removing most of the sag in the<br />
cover on long axis systems. The side shrouds are attached to the<br />
system via tee nuts and button head cap screws. The screw/nut<br />
assemblies on the side shrouds are spaced every 120 mm.<br />
2<br />
3<br />
5<br />
1<br />
9<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Couplings and Motor Adaptor Blocks - Inch<br />
Motor Couplings for Mounting NEMA frame size motors to Inch Size Systems<br />
D4 D8 D5<br />
D5 D4<br />
L1<br />
L1<br />
L9<br />
disc<br />
L2<br />
L2<br />
L9<br />
D8<br />
Aluminum Oldham Type with Clamp Attachment (Acetal Disc)<br />
*<br />
Accessories<br />
Part Motor Dimensions (in.) Maximum<br />
Number Size D5 D4 D8 L1 L2 L9 Torque (lbf-in)<br />
MC-OLD-12-23 NEMA 23 1.00 .250 .250 .46 .36 1.28 30.1<br />
MC-OLD-16-23 NEMA 23 1.00 .250 .375 .46 .36 1.28 30.1<br />
MC-OLD-16-34 NEMA 34 1.31 .375 .375 .59 .71 1.89 79.6<br />
MC-OLD-16-34 AE NEMA 34 1.31 .375 .500 .59 .71 1.89 79.6<br />
MC-OLD-24-42 NEMA 42 1.63 .625 .625 .70 .60 2.00 159.3<br />
Stainless Steel Bellows Type with Clamp Attachment<br />
Part Motor Dimensions (in.) Maximum<br />
Number Size D5 D4 D8 L1 L2 L9 Torque (lbf-in)<br />
MC-BEL-12-23 NEMA 23 .98 .250 .250 .51 .24 1.26 17.7<br />
MC-BEL-16-23 NEMA 23 .98 .250 .375 .51 .24 1.26 17.7<br />
MC-BEL-16-34 NEMA 34 1.57 .375 .375 .67 .51 1.85 88.5<br />
MC-BEL-16-34 AE NEMA 34 1.57 .375 .500 .67 .51 1.85 88.5<br />
MC-BEL-24-42 NEMA 42 1.77 .625 .625 .47 1.54 2.48 159.3<br />
Motor Mounting Dimensions<br />
Dimensional Information for mounting motors to Inch size Ball Screw Actuated SuperSlide* Systems.<br />
SuperSlide End Block End View Section A-A<br />
Ball Screw Actuated SuperSlide<br />
Part Number Motor Size Dimensions (in.)<br />
Prefix Size C1 C2 D1 D3 E J K P<br />
2DB08† NEMA 23 1.75 1.25 1.50 .188 .30 .275 10-32 .05<br />
2DB12, 2EB08 NEMA 23 1.86 1.86 2.15 .250 .34 .300 10-32 .05<br />
2EB12 NEMA 23 1.86 1.86 2.15 .375 .56 0 10-32 .05<br />
2DB16 NEMA 34 2.74 2.74 2.88 .375 .56 .425 10-32 .05<br />
2EB16 NEMA 34 2.74 2.74 2.88 .500 .42 0 10-32 .05<br />
2EB24 NEMA 42 3.50 3.50 4.10 .625 .59 0 1 /4-20 .05<br />
† Dimensions for the 2DB08 SuperSlide system are for lead screw actuation only.<br />
Ball Screw<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
P<br />
E<br />
D1<br />
D3<br />
Angular Contact<br />
Bearing<br />
Bearing<br />
Locking Ring<br />
K<br />
(for motor<br />
attachment)<br />
B-55<br />
TABLES/ SYSTEMS
Couplings and Motor Adaptor Blocks - Metric<br />
Motor Couplings for Mounting NEMA frame size motors to Metric Size Systems<br />
D4 D8 D5<br />
D5 D4<br />
Accessories<br />
Motor Mounting Dimensions<br />
Ball Screw Actuated SuperSlide<br />
MCM-OLD-08-23 NEMA 23 25,4 6,35 8 11,6 9,2 32,4 3,4<br />
MCM-OLD-10-23 NEMA 23 25,4 6,35 10 11,6 9,2 32,4 3,4<br />
MCM-OLD-14-34 NEMA 34 41,3 9,53 14 15,0 18,0 48,0 9,0<br />
MCM-BEL-08-23 NEMA 23 25 6,35 8 13 6 32 2,0<br />
MCM-BEL-10-23 NEMA 23 25 6,35 10 13 6 32 2,0<br />
MCM-BEL-14-34 NEMA 34 40 9,53 14 17 13 47 10,0<br />
Dimensional Information for mounting of NEMA frame size motors to Metric size Ball Screw Actuated<br />
SuperSlide* Systems<br />
B-56<br />
L1<br />
L1<br />
L9<br />
disc<br />
L2<br />
L2<br />
L9<br />
D8<br />
B3<br />
Aluminum Oldham Type with Clamp Attachment (Acetal Disc)<br />
C3<br />
H4<br />
C3<br />
Part Motor Dimension (mm)<br />
Number Size B3 C3 H4 D1 D3 E P<br />
2RB M12 NEMA 23 60,0 47,15 60,0 38,2 8,0 42,0 34,0<br />
2RB M16 NEMA 23 60,0 47,15 60,0 38,2 10,0 42,5 32,5<br />
2HB M10 NEMA 23 60,0 47,15 60,0 38,2 8,0 42,0 34,0<br />
2HB M20 NEMA 34 88,9 69,6 88,9 73,10† 14,0 66,0 52,0<br />
† ∅ DI is for the first 5mm only; remainder is ∅ 50.8mm<br />
Part Motor Dimension (mm) Maximum<br />
Number Size D5 D4 D8 L1 L2 L9 Torque (N • m)<br />
Stainless Steel Bellows Type with Clamp Attachment<br />
Part Motor Dimension (mm) Maximum<br />
Number Size D5 D4 D8 L1 L2 L9 Torque (N • m)<br />
D1 D3<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
P<br />
E<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Motor Adaptor Blocks and Couplings – Microstage*<br />
Motor Mount Block with Four Bolt Hole Pattern<br />
ØD6<br />
H5<br />
ØD7<br />
B2<br />
B1<br />
B4<br />
Motor Mount Block with Two Bolt Hole Pattern<br />
H5<br />
ØD6<br />
ØD7<br />
Motor Couplings<br />
B2<br />
B3<br />
Motor Couplings (Dimensions in mm)<br />
*<br />
H6<br />
S2<br />
H7<br />
Accessories<br />
Part Number ØD9 ØD10 ØD11 L9 Used w/System Used w/Motor Adaptor Block<br />
MCMS25-22 M5 3,0 12 19 MS25-LXA-LXXX MMBMS25-22<br />
MCMS25-17 M5 6,35 15 22 MS25-LXB-LXXX MMBMS25-17<br />
MCMS25-17 (Stepper) 5m 5m 12.7 19 MS25-LXCLXXX MMBMS25-17 (Stepper)<br />
MCMS33-17 M5 6,35 15 22 MS33-LXA-LXXX MMBMS33-17<br />
MCMS33-23 M5 6,35 15 22 MS33-LXB-LXXX MMBMS33-23<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
H1<br />
L8<br />
L7<br />
For Motor Blocks<br />
Part Number MMBMS25-17, MMBMS33-17, MMBMS25-17 (Stepper), MMBMS33-23<br />
B1<br />
Motor Mount Blocks (Dimensions in mm)<br />
ØD9<br />
L9<br />
ØD11<br />
ØD10<br />
Outboard End Side Inboard End<br />
Outboard End Side Inboard End<br />
B3<br />
B4<br />
H1<br />
S2<br />
Part Number B1 B2 B3 B4 B5 B6 ØD6 ØD7 ØD8 H1 H5 H6 H7 H8 L5 L6 L7 L8 S1 S2<br />
MMBMS25-22 32 16 5 10 11,38 22,75 6,02 4,0 14,5 22 11 – – 18,75 27,75 18,75 3,0 1,7 4,60 2,40<br />
MMBMS25-17 39,9 19,95 15,5 31 11,38 22,75 22,03 8,5 16,4 39,9 19,95 15,5 31 29 43,25 19,25 18,0 2,75 4,60 M4<br />
MMBMS25-17 (Stepper) 39,9 19.95 15.5 31 11.33 22,75 22 7 14 39,4 19,95 15,5 31 29 35 20 9 2,75 4,60 3,45<br />
MMBMS33-17 39,9 19,95 15,5 31 11,15 22,3 22,03 8,5 16,4 39,9 19,95 15,5 31 29 43,25 19,25 18,0 2,75 M4 M4<br />
MMBMS33-23 57,7 28,83 23,57 47,14 11,15 22,3 38,18 8,5 16,4 57,7 28,83 23,57 47,14 38 39,75 17,75 14,0 4,0 M4 M4<br />
L7<br />
L8<br />
L5<br />
L6<br />
L5<br />
L6<br />
H8<br />
H8<br />
S1<br />
ØD8<br />
S1<br />
ØD8<br />
B5<br />
B5<br />
B6<br />
B6<br />
Used w/System Used w/Coupling<br />
MS25-LXA-LXXX MCMS25-22<br />
MS25-LXB-LXXX MCMS25-17<br />
MS25-LXC-LXXX MCMS25-17 (Stepper)<br />
MS33-LXA-LXXX MCMS33-17<br />
MS33-LXB-LXXX MCMS33-23<br />
B-57<br />
TABLES/ SYSTEMS
Accessories<br />
Radial Mount<br />
Ball Screw Shaft Extenders for SuperSlide* Systems<br />
• Allows for the mounting of actuating devices that will impart<br />
a cantilever load to the ball screw shaft extension<br />
• May be used with:<br />
– Pulley and Belt Drives<br />
– Hand Cranks<br />
– Pinion Gears<br />
• Radial Mount* couplings provide attachment of ball screw<br />
and extender shafts without the need for painstaking alignment<br />
procedures<br />
• The heavy duty cantilever torque capacity of the Radial Mount shaft extender<br />
resists ball screw stub shaft fatigue and failure<br />
X<br />
F<br />
B<br />
Q<br />
3/16<br />
Square<br />
Keyway<br />
J<br />
B A flD C V1 V2 H<br />
F<br />
E<br />
S<br />
E<br />
A<br />
X<br />
Output shaft is a non-hardened steel.<br />
Radial Mount* Shaft Extender Technical Information<br />
P<br />
M<br />
L<br />
K<br />
G<br />
N<br />
Section X-X<br />
F R<br />
FR †<br />
Part Max. J Frame<br />
Dimensions (in.)<br />
Number (lbf.) (in.) Size A B C D E F G H K L M N P S V1 V2 Q<br />
RADMO-23A ††† 120 .5 NEMA-23 2.24 1.86 1.75 2.15 1.12 .93 3.625 2.15 .25 .16 1.15 .62 .22 1.26 .626 .626 .43<br />
RADMO-23B 120 .5 NEMA-23 2.24 1.86 1.75 2.15 1.12 .93 3.625 2.15 .25 .16 1.15 .62 .22 1.26 .626 .626 .43<br />
RADMO-23C 120 .5 NEMA-23 2.24 1.86 1.75 2.15 1.12 .93 3.625 2.15 .25 .16 1.15 .62 .22 1.26 .626 .626 .43<br />
RADMO-23D 120 .5 NEMA-23 2.24 1.86 1.75 1.50 1.12 .93 3.625 2.15 .25 .16 1.15 .62 .22 1.26 .375 .626 .43<br />
RADMO-23E 120 .5 NEMA-23 2.24 1.86 1.75 1.50 1.12 .93 3.625 2.15 .25 .16 1.15 .62 .22 1.26 .375 .626 .43<br />
RADMO-34A 120 .5 NEMA-34 3.26 2.74 1.75 2.88 1.63 1.37 3.625 3.0 .25 .16 1.2 .50 .22 1.26 .626 .626 .48<br />
RADMO-34B 120 .5 NEMA-34 3.26 2.74 1.75 2.88 1.63 1.37 3.625 3.0 .25 .16 1.2 .50 .22 1.26 .626 .626 .48<br />
RADMO-34C 120 .5 NEMA-34 3.26 2.74 1.75 2.88 1.63 1.37 3.625 3.0 .25 .16 1.2 .50 .22 1.26 .626 .626 .48<br />
RADMO-42A 210 1.0 NEMA-42 4.19 3.50 2.37 4.10 2.09 1.75 4.225 3.5 .38 .16 1.43 .50 .27 2.19 .747 .747 .68<br />
† Based on a bearing life of 2 x 108 revolutions.<br />
††Radial Mount shaft extenders are supplied with their corresponding Radial Mount Coupling.<br />
L1<br />
disc<br />
Radial Mount Couplings<br />
Couples the SuperSlide Ball Screw shaft to the Smart Mount Shaft Extender<br />
Radial Mount Coupling Technical Information<br />
††† The RADMO-23A shaft extender is supplied with an adaptor block part number MB08-23.<br />
D1<br />
D3<br />
Dimensions (in.) Supplied<br />
Max. Used with<br />
Part Torque with Smart Mount<br />
Number in-lbf. L1 D1 D2 D3 System Extender<br />
RMC-23A ††† 80 1.89 .188 .626 1.31 2DB08 RADMO-23A<br />
RMC-23B 80 1.89 .250 .626 1.31 2DB12, 2EB08, BSA08, BSAM12 RADMO-23B<br />
RMC-23C 80 1.89 .375 .626 1.31 2EB12, BSA12, BSAM20 RADMO-23C<br />
RMC-23D 80 1.89 .394 .375 1.31 2RBM16 RADMO-23D<br />
RMC-23E 80 1.89 .315 .375 1.31 2RBM12, 2HBM10 RADMO-23E<br />
RMC-34A 80 1.89 .375 .626 1.31 2DB16 RADMO-34A<br />
RMC-34B 160 2.00 .500 .626 1.63 2EB16, BSA16 RADMO-34B<br />
RMC-34C 160 2.00 .551 .626 1.63 2HBM20 RADMO-34C<br />
RMC-42A 230 2.35 .625 .748 1.97 2EB24, BSA24 RADMO-42A<br />
B-58<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
D2<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Handwheels for Manual Actuation of SuperSlide* Systems<br />
T-Nuts for Mounting<br />
E<br />
Part No. O.D. Thru Hole Handle<br />
HW4R-188<br />
HW4R-250<br />
HW4R-375<br />
HW4R-500<br />
HW4R-625<br />
HW4R-M8<br />
HW4R-M10<br />
HW4R-M14<br />
HW4R-747<br />
45 o<br />
B<br />
A<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
F<br />
D<br />
*<br />
0.188 in<br />
0.250 in<br />
0.375 in<br />
0.500 in<br />
0.625 in<br />
8 mm<br />
10 mm<br />
14 mm<br />
0.747 in<br />
C<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Part No. O.D. Thru Hole Handle<br />
HW4F-188<br />
HW4F-250<br />
HW4F-375<br />
HW4F-500<br />
HW4F-625<br />
HW4F-M8<br />
HW4F-M10<br />
HW4F-M14<br />
HW4F-747<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
4.0 inch<br />
0.188 in<br />
0.250 in<br />
0.375 in<br />
0.500 in<br />
0.625 in<br />
8 mm<br />
10 mm<br />
14 mm<br />
0.747 in<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
OD<br />
TAPPED HOLE FOR<br />
SET SCREW<br />
R = REVOLVING<br />
F = FOLDING<br />
THRU HOLE SIZE<br />
Part No. O.D. Thru Hole Handle<br />
HW5R-188<br />
HW5R-250<br />
HW5R-375<br />
HW5R-500<br />
HW5R-625<br />
HW5R-M8<br />
HW5R-M10<br />
HW5R-M14<br />
HW5R-747<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
0.188 in<br />
0.250 in<br />
0.375 in<br />
0.500 in<br />
0.625 in<br />
8 mm<br />
10 mm<br />
14 mm<br />
0.747 in<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Revolving<br />
Part No. O.D. Thru Hole Handle<br />
HW5F-188<br />
HW5F-250<br />
HW5F-375<br />
HW5F-500<br />
HW5F-625<br />
HW5F-M8<br />
HW5F-M10<br />
HW5F-M14<br />
HW5F-747<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
5.0 inch<br />
0.188 in<br />
0.250 in<br />
0.375 in<br />
0.500 in<br />
0.625 in<br />
8 mm<br />
10 mm<br />
14 mm<br />
0.747 in<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Folding<br />
Standard T-Nut Dimensions (Dimensions in mm)<br />
Part Number<br />
A B<br />
Dimensions<br />
C D E F<br />
Used in conjunction with Systems<br />
<strong>TN</strong>UT-01-M3 7 4 1,75 1,25 3 M3 2RxM12, 2HxM10, 2HxM20<br />
<strong>TN</strong>UT-02-M4 9,5 5,5 2,25 1,75 4 M4 2RxM16, 2HxM10<br />
<strong>TN</strong>UT-03-M4 12 7 2,5 2,5 5 M4 2RxM12<br />
<strong>TN</strong>UT-03-M5 12 7 2,5 2,5 5 M5 2RxM12<br />
<strong>TN</strong>UT-04-M4 16,5 7,9 4,8 1,2 6 M4 2RxM16, 2HxM20<br />
<strong>TN</strong>UT-04-M5<br />
M5<br />
<strong>TN</strong>UT-04-M6<br />
M6<br />
<strong>TN</strong>UT-05-M4 19,5 9,8 5,8 2,8 8,6 M4 2GEM35<br />
<strong>TN</strong>UT-05-M5<br />
M5<br />
<strong>TN</strong>UT-05-M6<br />
M6<br />
<strong>TN</strong>UT-05-M8<br />
M8<br />
B-59<br />
TABLES/ SYSTEMS
Accessories<br />
Table Tops<br />
Carriage Top plates for Linear Guides<br />
B-60<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1BA Mounting Table Top (Dimensions in inches)<br />
Nominal All Table Tops Table Top Size B Table Top Size A<br />
Diameter T M J H6 F5 T1 J1 J4 J5 N T2 J3 J4 J5 N1<br />
.250 4.0 2.25 1.31 .250 #8-32 4.0 .75(2) .22 .22 3.50 2.50 2.00 .25 .22 2.0<br />
.375 4.5 2.50 1.44 .250 #10-32 4.5 .88(2) .22 .28 3.75 2.75 2.25 .25 .28 2.0<br />
.500 5.5 3.25 1.69 .375 1/4-20 5.5 1.00 .34 .28 4.50 3.50 2.50 .50 .31 2.5<br />
.750 7.5 4.50 2.38 .500 5/16-18 7.5 1.25 .41 .31 6.00 4.50 3.50 .50 .31 3.0<br />
1.000 9.0 5.50 2.88 .500 3/8-16 9.0 1.75 .53 .31 7.00 6.00 4.50 .75 .31 4.0<br />
1.250 11.0 6.75 3.50 .750 1/2-13 11.0 2.00 .82 .38 8.50 7.50 5.50 1.00 .38 5.0<br />
1.500 13.0 8.00 4.12 .750 1/2-13 13.0 2.50 .75 .44 10.00 9.00 6.50 1.25 .44 6.0<br />
Carriage Material: Aluminum Alloy Black Anodized (2)Two mounting holes as shown in view A-A for sizes .250 and .375<br />
1NA Mounting Table Top (Dimensions in mm)<br />
Nominal All Table Tops Table Top Size B Table Top Size A<br />
Diameter T M J H6 F5 T1 J1 J4 J5 N T2 J3 J4 J5 J9 M2<br />
1NC-M08 85 50 25 10 M6 85 20 6,0 5,0 50 62 50 6 5,0 25 35<br />
1NC-M12 100 55 32 10 M6 100 23 8,0 6,5 55 76 56 10 6,5 28 40<br />
1NC-M16 125 70 40 13 M6 125 26 10,0 7,5 70 84 64 10 7,5 32 45<br />
1NC-M20 175 110 45 16 M8 175 32 11,0 10,0 110 104 76 14 10,0 38 55<br />
1NC-M25 225 140 60 20 M8 225 40 13,5 12,5 140 130 94 18 12,5 47 65<br />
1NC-M30 275 180 68 20 M8 275 45 17,0 13,5 180 152 106 23 13,5 53 75<br />
1NC-M40 325 210 86 25 M10 325 58 16,5 14,5 210 176 124 26 14,5 62 85<br />
Carriage Material: Aluminum Alloy Grey Anodized (2)Custom Mounting Hole<br />
1CA Mounting Table Top (Dimensions in inches)<br />
Nominal All Table Tops Table Top Size B Table Top Size A<br />
Diameter T M J H6 F5 T1 J1 J4 J5 N T2 J3 J4 J5 N1<br />
50 5.5 3.25 1.69 .375 1/4-20 5.5 1.00 .34 .28 4.5 3.5 2.5 .50 .31 2.5<br />
.75 7.5 4.50 2.38 .500 5/16-18 7.5 1.25 .41 .31 6.0 4.5 3.5 .50 .31 3.0<br />
1.00 9.0 5.50 2.88 .500 3/8-16 9.0 1.75 .53 .31 7.0 6.0 4.5 .75 .31 4.0<br />
1.25 11.0 6.75 3.50 .750 1/2-13 11.0 2.00 .82 .38 8.5 7.5 5.5 1.00 .38 5.0<br />
1.50 13.0 8.00 4.12 .750 1/2-13 13.0 2.50 .75 .44 10.0 9.0 6.5 1.25 .44 6.0<br />
Material: Aluminum Alloy Black Anodized<br />
1PA Mounting Table Top (Dimensions in mm)<br />
Nominal All Table Tops Table Top Size B Table Top Size A<br />
Diameter T M J H6 F5 T1 J1 J4 J5 N T2 J3 J4 J5 J9 N1<br />
PC-M12 100 55 32 10 M6 100 23 8,0 6,5 55 76 56 10 6,5 28 40<br />
1PC-M16 125 70 40 13 M6 125 26 10,0 7,5 70 84 64 10 7,5 32 45<br />
1PC-M20 175 110 45 16 M8 175 32 11,0 10,0 110 104 76 14 10,0 38 55<br />
1PC-M25 225 140 60 20 M8 225 40 13,5 12,5 140 130 94 18 12,5 47 65<br />
1PC-M30 275 180 68 20 M8 275 45 17,0 13,5 180 152 106 23 13,5 53 75<br />
1PC-M40 325 210 86 25 M10 325 58 16,5 14,5 210 176 124 26 14,5 62 85<br />
Material: Aluminum Alloy Grey Anodized<br />
1VA Mounting Table Top (Dimensions in inches)<br />
Nominal All Table Tops Table Top Size B Table Top Size A<br />
Diameter T M J H6 F5 T1 J1 J4 J5 N T2 J3 J4 J5 N1<br />
.375 4.5 2.50 1.44 .250 #10-32 4.5 .88(2) .22 .28 3.75 2.75 2.25 .25 .28 2.0<br />
.500 5.5 3.25 1.69 .375 1/4-20 5.5 1.00 .34 .28 4.50 3.50 2.50 .50 .31 2.5<br />
.625 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A<br />
.750 7.5 4.50 2.38 .500 5/16-18 7.5 1.25 .41 .31 6.00 4.50 3.50 .50 .31 3.0<br />
1.000 9.0 5.50 2.88 .500 3/8-16 9.0 1.75 .53 .31 7.00 6.00 4.50 .75 .31 4.0<br />
1.250 11.0 6.75 3.50 .750 1/2-13 11.0 2.00 .82 .38 8.50 7.50 5.50 1.00 .38 5.0<br />
1.500 13.0 8.00 4.12 .750 1/2-13 13.0 2.50 .75 .44 10.00 9.00 6.50 1.25 .44 6.0<br />
Carriage Material: Aluminum Alloy Black Anodized (2)Two mounting holes as shown in view A-A for size .375<br />
1DA Mounting Table Top (Dimensions in inches)<br />
Nominal All Table Tops Table Top Size D Table Top Size C<br />
Diameter T M J H6 F5 T1 J1 J4 J5 N T2 J3 J4 J5 N1<br />
.50 7.25 4.0 .81 .50 1/4-20 5.5 1.25 .25 .28 2.63 3.5 3.00 .25 .28 .75<br />
.75 9.75 6.0 1.19 .50 5/16-18 7.5 1.56 .25 .38 3.50 4.5 4.00 .25 .38 1.00<br />
1.00 12.00 6.0 1.44 .50 3/8-16 9.0 2.25 .34 .40 4.38 6.0 5.25 .38 .40 1.25<br />
(2)<br />
(2) Mounting hole spacing facilitates attachment of Dual Shaft Rail 2DA Linear Guide in an X-Y orientation.<br />
Mounting Table Top<br />
J5<br />
M<br />
J4<br />
T1, T2<br />
N, N1<br />
J3<br />
J1<br />
J<br />
H6<br />
T<br />
F5<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
2DA QuickSlide System with Brake<br />
A manual locking mechanism for the Dual Shaft Rail System<br />
*<br />
2DA QuickSlide* System with Brake<br />
offers:<br />
• A manual locking mechanism with infinite<br />
positioning capability.<br />
• No carriage mounting surface deflection when<br />
the locking mechanism is activated.<br />
• Immediate off-the-shelf availability in 1/2, 3/4<br />
and 1 inch sizes.<br />
Dual Shaft Rail Fully Supported<br />
System with Integrated Carriage<br />
2DA-08-OOM 1 ⁄2 3.50 3.00 L-(5.13) DSRC-08-SM<br />
2DA-12-OOM 3 ⁄4 4.50 3.75 L-(6.13) DSRC-12-SM<br />
2DA-16-OOM 1 6.00 5.25 L-(7.63) DSRC-16-SM<br />
System 8” 12” 16” 18” 20” 24” 28” 30” 32” 36” 40” 42” 44” 48”<br />
2DA-08 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
2DA-12 ■ ■ ■ ■ ■ ■ ■<br />
Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
J1<br />
J2<br />
• A locking mechanism that, when activated,<br />
will not apply an increase in load on the system’s<br />
Ball Bushing* bearing.<br />
• Zero axial movement during the activation<br />
of the locking mechanism.<br />
• A fully supported Dual Shaft assembly for<br />
maximum rigidity and unlimited travel.<br />
• High load capacity in any direction.<br />
2DA-08-OOL 1 ⁄2 600 150 4.50 1.625 0.875 1.43 2.00 0.500 4.60 3.00 0.64 1.25<br />
2DA-12-OOL 3 ⁄4 1880 470 6.00 2.125 1.125 1.93 2.63 0.688 6.10 4.00 0.75 1.62<br />
2DA-16-OOL 1 3120 780 7.50 2.625 1.375 2.44 3.25 0.875 7.60 5.00 0.99 2.00<br />
2DA-08-OOL 4.00 0.25 4.00 0.30 4.00 2.00 0.75 1.63 1.19 0.88 #10-23 1 ⁄4 0.28 L-(6.13) DSRC-08-SL<br />
2DA-12-OOL 5.25 0.37 5.25 0.42 6.00 3.00 1.00 1.63 1.19 1.00 1 ⁄4-20 5 ⁄16 0.34 L-(7.63) DSRC-12-SL<br />
2DA-16-OOL 6.75 0.37 6.75 0.42 6.00 3.00 1.25 1.63 1.19 1.00 5 ⁄16-18 3 ⁄8 0.41 L-(9.13) DSRC-16-SL<br />
F<br />
T1<br />
M1<br />
M<br />
N N1<br />
Dual Shaft Rail Fully Supported System with Integrated Carriage (Long Style) (Dimensions in inches)<br />
Part Nom. Max.Load Max.Load on T1 H H1 H2 B R B1 B2 C C1<br />
Number Shaft on System (1) One Bearing (1)<br />
Dia. (lbf) (lbf)<br />
L<br />
X Y<br />
(1) For rated travel life of 2 million inches.<br />
Note: Manual Brake can be adjusted in order to position handle to any radial location.<br />
Dual Shaft Rail Support Material: Aluminum Alloy Black Anodized. Standard length of one-piece Aluminum Dual Shaft Rails is 72”.<br />
Dual Shaft Rail Fully Supported System with Integrated Carriage (Long Style) (Dimensions in inches)<br />
Part N N1 M M1 X Y Z J1 J2 J3 F G Max. Carriage<br />
Number Bolt Hole Stroke Part<br />
Length No.<br />
Dual Shaft Rail Fully Supported System with Integrated Carriage (Short Style)<br />
Part Nom. T2 N2 Max. Carriage<br />
Number Shaft Stroke Part<br />
Dia. Length No.<br />
System 2DA Standard Lengths (Lengths in inches)<br />
G<br />
Z<br />
C1<br />
Dual Shaft Rail Supported Cross-Section<br />
Maximum Stroke Length<br />
is determined by subtracting the<br />
carriage length (T1 or T2) plus the brake handle<br />
length (J1) from the total system length.<br />
QuickSlide Brake Holding Force<br />
System Axial Holding Force (lbf.)<br />
2DA-08 125<br />
2DA-12 130<br />
2DA-16 140<br />
C<br />
B1<br />
B2<br />
H2 H<br />
H1<br />
Custom Lengths and Delivery Information<br />
Custom length systems are available. For special requirements, please<br />
contact the Thomson Systems application engineering department.<br />
R<br />
B<br />
J3<br />
S<br />
B-61<br />
TABLES/ SYSTEMS
.625<br />
HEX<br />
Accessories<br />
Spring Set Electric Brakes<br />
12 ± 1 ⁄2<br />
*All brakes require 24 VDC<br />
Spring Set Brake Data<br />
Electric Brake<br />
Part No.<br />
TEB23A<br />
TEB23B<br />
TEB23C<br />
TEB23D<br />
TEB23E<br />
TEB23F<br />
TEB34A<br />
TEB34B<br />
TEB34C<br />
TEB34D<br />
TEB42A<br />
B-62<br />
A<br />
C<br />
Ø F<br />
G<br />
MAX.<br />
Ø B E<br />
Brake Hub Data<br />
Brake Hub<br />
Part No.<br />
HEXHUB23A<br />
HEXHUB23B<br />
HEXHUB23C<br />
HEXHUB23D<br />
HEXHUB23E<br />
HEXHUB23F<br />
HEXHUB34A<br />
HEXHUB34B<br />
HEXHUB34C<br />
HEXHUB34D<br />
SPLHUB42A<br />
Frame<br />
Size<br />
NEMA 23<br />
NEMA 23<br />
NEMA 23<br />
NEMA 23<br />
NEMA 23<br />
NEMA 23<br />
NEMA 34<br />
NEMA 34<br />
NEMA 34<br />
NEMA 34<br />
NEMA 42<br />
H<br />
4X Ø K EQ. SP.<br />
ON A Ø L B.C.<br />
Hex-Hubs for all NEMA 23 and 34 Size Brakes<br />
A<br />
1.53 in.<br />
1.31 in.<br />
1.67 in.<br />
20 mm<br />
20 mm<br />
15.6 mm<br />
1.67 in.<br />
0.82 in.<br />
32 mm<br />
22 mm<br />
1.66 in.<br />
Static Torque<br />
(lbf-in.)<br />
NEMA 23<br />
NEMA 23<br />
NEMA 23<br />
NEMA 23<br />
NEMA 23<br />
NEMA 23<br />
NEMA 34<br />
NEMA 34<br />
NEMA 34<br />
NEMA 34<br />
NEMA 42<br />
3/16 in.<br />
1/4 in.<br />
3/8 in.<br />
8 mm<br />
10 mm<br />
12 mm<br />
3/8 in.<br />
1/2 in.<br />
14 mm<br />
15 mm<br />
5/8 in.<br />
F<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
4.19<br />
G H J<br />
1.10<br />
1.10<br />
1.10<br />
1.10<br />
1.10<br />
1.10<br />
1.10<br />
1.31<br />
1.31<br />
1.31<br />
2.38<br />
Dimensions<br />
B C D (1)<br />
0.15 in.<br />
0.26 in.<br />
0.44 in.<br />
5 mm<br />
5 mm<br />
10.8 mm<br />
0.44 in.<br />
0.21 in.<br />
6 mm<br />
6 mm<br />
0.50 in.<br />
0.11<br />
0.11<br />
0.11<br />
0.11<br />
0.11<br />
0.11<br />
0.11<br />
0.11<br />
0.11<br />
0.11<br />
0.36<br />
Dimensions (in.)<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
2.25<br />
3.25<br />
3.25<br />
3.25<br />
3.25<br />
4.25<br />
#10-32<br />
#10-32<br />
#10-32.<br />
M4<br />
M4<br />
M4<br />
#10-32<br />
#10-32<br />
M5<br />
M5<br />
1/4 20<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
J (SQ.)<br />
D<br />
5/8 in.<br />
5/8 in.<br />
5/8 in.<br />
5/8 in.<br />
5/8 in.<br />
7/8 in.<br />
5/8 in.<br />
7/8 in.<br />
7/8 in.<br />
7/8 in.<br />
-<br />
120º<br />
NOTE 1: Suggested torque for hub set screws are 36 in-lb for #10-32, M4, M5, and 87 in-lb for 1/4-20.<br />
Additionally, it is suggested a serviceable thread locking compound be used.<br />
Electric Brake:<br />
• Mounts to support end of all SuperSlide*,<br />
and Ball Screw assembly systems<br />
• Engages upon loss of a 24-VDC Power Supply<br />
• Provides resistance to back drive rotation of<br />
ball screws due to gravitational force when<br />
power is interrupted to the brake unit<br />
K<br />
0.22<br />
0.22<br />
0.22<br />
0.22<br />
0.22<br />
0.22<br />
0.22<br />
0.22<br />
0.22<br />
0.22<br />
0.27<br />
L<br />
2.625<br />
2.625<br />
2.625<br />
2.625<br />
2.625<br />
2.625<br />
3.875<br />
3.875<br />
3.875<br />
3.875<br />
4.950<br />
E<br />
D<br />
HEX<br />
5/8<br />
5/8<br />
5/8<br />
5/8<br />
5/8<br />
7/8<br />
5/8<br />
7/8<br />
7/8<br />
7/8<br />
Splined<br />
Brake Hub<br />
Part No<br />
HEXHUB23A<br />
HEXHUB23B<br />
HEXHUB23C<br />
HEXHUB23D<br />
HEXHUB23E<br />
HEXHUB23F<br />
HEXHUB34A<br />
HEXHUB34B<br />
HEXHUB34C<br />
HEXHUB34D<br />
SPLHUB42A<br />
Brake Adaptor<br />
Part No<br />
MB08-23<br />
None Required<br />
None Required<br />
None Required<br />
None Required<br />
EBA23F<br />
None Required<br />
None Required<br />
None Required<br />
EBA34D<br />
None Required<br />
Used with System<br />
Part Number<br />
2DB08<br />
2DB12, 2EB08, BSA08, BSDAM12<br />
2EB12, BSA12, BSAM20<br />
2HBM10, 2RBM12<br />
2RBM16<br />
2HEM10, 2REM12, 2REM16<br />
2DB16<br />
2EB16, BSA16<br />
2HBM20<br />
2HEM20<br />
2EB24, BSA24<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
• Pre-burnished for maximum torque capacity<br />
• Standard NEMA 23, 34 and 42 mounting<br />
patterns for easy field retrofit<br />
• Compact size minimizes change to overall<br />
system envelope<br />
Used with System<br />
Part Number<br />
2DB08<br />
2DB12, 2EB08, BSA08, BSAM12<br />
2EB12, BSA12, BSAM20<br />
2HBM10, 2RBM12<br />
2RBM16<br />
2HEM10, 2REM12, 2REM16<br />
2DB16<br />
2EB16, BSA16<br />
2HBM20<br />
2HEM20<br />
2EB24, BSA24<br />
Splined Hub Part No. SPLHUB42A<br />
For Brake Part No. TEB-42A<br />
D<br />
90º<br />
D<br />
Used with<br />
Spring Set Brake<br />
TEB23A<br />
TEB23B<br />
TEB23C<br />
TEB23D<br />
TEB23E<br />
TEB23F<br />
TEB34A<br />
TEB34B<br />
TEB34C<br />
TEB34D<br />
TEB42A<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Limit Switch/Sensor Package for AccuSlide* 2HBM10<br />
An inductive proximity sensorfor end of travel limit and home<br />
position sensing. Standard part numbers are packages for either<br />
home positioning, end of travel limits or both home and end of<br />
travel limit sensing together. Options include NPN or PNP output<br />
types, normally closed or normally open output operations, and<br />
standard or varied frequencies. All sensors include 12-24 VDC<br />
supply voltages and 5 meter length cables.<br />
5<br />
2<br />
3<br />
1<br />
4<br />
Dimension “A”<br />
(mm)<br />
up to 8.15<br />
8.16-8.65<br />
8.66-9.15<br />
9.16-9.65<br />
*<br />
Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
’A’<br />
Each 2HBM10 and AccuSlide system is provided with access holes on each side of each end plate for passage of the sensor cable. Normal orientation of the sensor package<br />
will detract approximately 30mm from the effective stroke of the system at each end. Orientation of the sensor can be reversed so as to retain full system stroke.<br />
When Limit and Home Sensor Packages are ordered together with their respective Linear Motion System, the package is assembled to the system with their appropriate<br />
shim packs at no extra charge. When the End of Travel Limit Sensors are ordered in conjunction with the Home Position Sensor (the -3 option) the Home Sensor will be<br />
located between the Limit Sensors on the Linear Motion System.<br />
Limit Switch/Sensor Package for AccuSlide* 2HBM20<br />
An inductive proximity sensor for end of travel limit and home<br />
position sensing. Standard part numbers are packages for either<br />
home positioning, end of travel limits or both home and end of<br />
travel limit sensing together. Options include NPN or PNP output<br />
types, normally closed or normally open output operations, and<br />
standard or varied frequencies. All sensors include 12-24 VDC<br />
supply voltages and 5 meter length cables.<br />
5<br />
1<br />
4<br />
End Plates not shown for clarity<br />
3<br />
2<br />
Part Number<br />
LSP2HBM10-N-1<br />
LSP2HBM10-P-1<br />
LSP2HBM10-N-2<br />
LSP2HBM10-P-2<br />
LSP2HBM10-N-3<br />
LSP2HBM10-P-3<br />
Each 2HBM20 AccuSlide system is provided with access holes on each side of each endplate<br />
for passage of the sensor cable. Normal orientation of the sensor package will detract<br />
approximately 30mm from the effective strokeof the system at each end. Orientation of the<br />
sensor can be reversed so as to retain full system stroke. When Limit and Home Sensor/<br />
Packages are ordered together with their respective Linear Motion System, the package is<br />
assembled to the system with theirappropriate shim packs at no extra charge. When the End of<br />
Travel Limit Sensors are ordered in conjunction with the Home Position Sensor (the -3 option)<br />
the Home Sensor willbe located between the Limit Sensors on the Linear Motion System.<br />
’A ’<br />
Dimension “A”<br />
(in.)<br />
up to .320<br />
.321-.340<br />
.341-.360<br />
.361-.380<br />
End Plates not shown for clarity<br />
Shim<br />
Part No.<br />
none<br />
22723A-02<br />
22723A-04<br />
22723A-02+<br />
22723A-04<br />
Part Number<br />
LSP2HBM20-N-1<br />
LSP2HBM20-P-1<br />
LSP2HBM20-N-2<br />
LSP2HBM20-P-2<br />
LSP2HBM20-N-3<br />
LSP2HBM20-P-3<br />
Output Type Output Operation Frequency<br />
(1) NPN<br />
(1) PNP<br />
Home Sensor<br />
(1) Normally Open<br />
(1) Normally Open<br />
End of Travel Sensors<br />
(2) NPN (1) Normally Closed<br />
(2) PNP (1) Normally Closed<br />
Home Sensor & End of Travel Sensors<br />
(3) NPN (1) N.O., (2) N.C.<br />
(3) PNP (1) N.O., (2) N.C.<br />
Shim<br />
Thickness<br />
0<br />
.51mm (0.20”)<br />
1.02mm (0.40”)<br />
1.52mm (0.60”)<br />
(1) NPN<br />
(1) PNP<br />
Item<br />
1<br />
2<br />
3<br />
4<br />
5<br />
1<br />
1<br />
2<br />
1<br />
1<br />
(1) Varied<br />
(1) Varied<br />
(1) Standard<br />
(1) Standard<br />
(1) Var. (2) Std<br />
(1) Var. (2) Std<br />
Quantity Description<br />
(1) Normally Open<br />
(1) Normally Open<br />
End of Travel Sensors<br />
(2) NPN (1) Normally Closed<br />
(2) PNP (1) Normally Closed<br />
Home Sensor & End of Travel Sensors<br />
(3) NPN (1) N.O., (2) N.C.<br />
(3) PNP (1) N.O., (2) N.C.<br />
Proximity Sensor<br />
Sensor Bracket<br />
Tee Nut (<strong>TN</strong>UT01-M3)<br />
Button Head Cap Screw<br />
Shim Kit<br />
Output Type Output Operation Frequency<br />
Home Sensor<br />
Item<br />
1<br />
2<br />
3<br />
4<br />
5<br />
Quantity Description<br />
1<br />
1<br />
2<br />
2<br />
2<br />
(1) Varied<br />
(1) Varied<br />
(1) Standard<br />
(1) Standard<br />
(1) Var. (2) Std<br />
(1) Var. (2) Std<br />
Proximity Sensor<br />
Sensor Mounting Plate<br />
Tee Nut (<strong>TN</strong>UT01-M3)<br />
Button Head Cap Screw (M3)<br />
Button Head Cap Screw (M3)<br />
B-63<br />
TABLES/ SYSTEMS
Accessories<br />
Limit Switch/Sensor Package for AccuSlide* 2HEM10<br />
An inductive proximity sensor for end of travel limit and<br />
home position sensing. Standard part numbers are<br />
packages for either home positioning,end of travel limits<br />
or both home and end of travel limit sensing together.<br />
Options include NPN or PNP output types, normally closed<br />
or normally open output operations,and standard or varied<br />
frequencies. All sensors include 12-24 VDC supply voltages<br />
and 5 meter length cables.<br />
5<br />
2<br />
3<br />
Each 2HEM10 AccuSlide system is provided with access holes on each side of each end plate for<br />
passage of the sensor cable. Normal orientation of the sensor package will detract approximately<br />
30mm from the effective stroke of the system at each end. Orientation of the sensor can be<br />
reversed so as to retain full system stroke. When Limit and Home Sensor Packages are ordered<br />
together withtheir respective Linear Motion System, the package is assembled to the system at<br />
no extra charge. When the End of Travel Limit Sensors are ordered in conjunction with the Home<br />
Position Sensor (the -3 option) the Home Sensorwill be located between the Limit Sensors on the<br />
Linear Motion System<br />
Limit Switch/Sensor Package for AccuSlide* 2HEM20<br />
An inductive proximity sensor for end of travel limit and home<br />
position sensing. Standard part numbers are packages for either<br />
home positioning, end of travel limits or both home and end of<br />
travel limit sensing together. Options include NPN or PNP output<br />
types, normally closed or normally open output operations, and<br />
standard or varied frequencies. All sensors include 12-24 VDC<br />
supply voltages and 5 meter length cables.<br />
Each 2HEM20 AccuSlide system is provided with access holes on each side of each endplate<br />
for passage of the sensor cable. Normal orientation of the sensor package will detract<br />
approximately 30mm from the effective strokeof the system at each end. Orientation of the<br />
sensor can be reversed so as to retain full system stroke. When Limit and Home Sensor\<br />
Packages are ordered together with their respective Linear Motion System, the package is<br />
assembled to the system with theirappropriate shim packs at no extra charge. When the End of<br />
Travel Limit Sensors are ordered in conjunction with the Home Position Sensor (the -3 option)<br />
the Home Sensor willbe located between the Limit Sensors on the Linear Motion System.<br />
B-64<br />
1<br />
5<br />
4<br />
1<br />
4<br />
3<br />
2<br />
’A ’<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
’A’<br />
End Plates not shown for clarity<br />
End Plates not shown for clarity<br />
Part Number<br />
LSP2HEM10-N-1<br />
LSP2HEM10-P-1<br />
LSP2HEM10-N-2<br />
LSP2HEM10-P-2<br />
LSP2HEM10-N-3<br />
LSP2HEM10-P-3<br />
Part Number<br />
LSP2HEM20-N-1<br />
LSP2HEM20-P-1<br />
LSP2HEM20-N-2<br />
LSP2HEM20-P-2<br />
LSP2HEM20-N-3<br />
LSP2HEM20-P-3<br />
(1) NPN<br />
(1) PNP<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Output Type Output Operation Frequency<br />
Home Sensor<br />
(1) Normally Open<br />
(1) Normally Open<br />
End of Travel Sensors<br />
(2) NPN (1) Normally Closed<br />
(2) PNP (1) Normally Closed<br />
Home Sensor & End of Travel Sensors<br />
(3) NPN (1) N.O., (2) N.C.<br />
(3) PNP (1) N.O., (2) N.C.<br />
(1) NPN<br />
(1) PNP<br />
Item<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
1<br />
1<br />
2<br />
1<br />
1<br />
1<br />
2<br />
(1) Varied<br />
(1) Varied<br />
(1) Standard<br />
(1) Standard<br />
(1) Var. (2) Std<br />
(1) Var. (2) Std<br />
Quantity Description<br />
(1) Normally Open<br />
(1) Normally Open<br />
End of Travel Sensors<br />
(2) NPN (1) Normally Closed<br />
(2) PNP (1) Normally Closed<br />
Home Sensor & End of Travel Sensors<br />
(3) NPN (1) N.O., (2) N.C.<br />
(3) PNP (1) N.O., (2) N.C.<br />
Proximity Sensor<br />
Sensor Bracket<br />
Tee Nut (<strong>TN</strong>UT01-M3)<br />
Button Head Cap Screw<br />
Sensor Flag<br />
Sensor Flag Nutplate<br />
Low Head Cap Screw (M5)<br />
Output Type Output Operation Frequency<br />
Home Sensor<br />
Item<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
Quantity Description<br />
1<br />
1<br />
2<br />
2<br />
2<br />
1<br />
2<br />
2<br />
(1) Varied<br />
(1) Varied<br />
(1) Standard<br />
(1) Standard<br />
(1) Var. (2) Std<br />
(1) Var. (2) Std<br />
Proximity Sensor<br />
Sensor Mounting Plate<br />
Tee Nut (<strong>TN</strong>UT01-M3)<br />
Button Head Cap Screw (M3)<br />
Button Head Cap Screw (M3)<br />
Sensor Flag<br />
Hat Washer<br />
Low Head Cap Screw (M4)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Limit Switch/Sensor Package for SuperSlide* 2RBM12 and 2REM12<br />
An inductive proximity sensor for end of travel limit and home<br />
position sensing. Standard part numbers are packages for either<br />
home positioning, end of travel limits or both home and end of<br />
travel limit sensing together. Options include NPN or PNP output<br />
types, normally closed or normally open output operations,<br />
and standard or varied frequencies. All sensors include 12-24<br />
VDC supply voltages and 5 meter length cables.<br />
2<br />
3<br />
End Plates not shown for clarity<br />
2<br />
1<br />
3<br />
End Plates not shown for clarity<br />
5<br />
5<br />
1<br />
4<br />
Each 2RBM12 and 2REM12 SuperSlide system is provided<br />
with access holes on each side of eachend plate for<br />
passage of the sensor cable. Normal orientation of the<br />
sensor package will detract approximately 35mm from the<br />
effective stroke of the system at each end. Orientation of<br />
the sensor can be reversed so as to retain full system<br />
stroke. When Limit and Home Sensor Packages are<br />
End Plates not shown for clarity<br />
ordered together with their respective Linear Motion System,<br />
the package is assembled to the system at no extra charge.<br />
When the End of Travel Limit Sensors are ordered in conjunction with the Home Position<br />
Sensor (the -3 option) the Home Sensor will be located between the Limit Sensors on the<br />
Linear Motion System.<br />
Limit Switch/Sensor Package for SuperSlide* 2RBM16 and 2REM16<br />
An inductive proximity sensor for end of travel limit and home<br />
position sensing. Standard part numbers are packages for either<br />
home positioning, end of travel limits or both home and end of<br />
travel limit sensing together. Options include NPN or PNP output<br />
types, normally closed or normally open output operations, and<br />
standard or varied frequencies. All sensors include 12-24 VDC<br />
supply voltages and 5 meter length cables.<br />
4<br />
*<br />
Part Number<br />
LSP2RM12-N-1<br />
LSP2RM12-P-1<br />
LSP2RM12-N-2<br />
LSP2RM12-P-2<br />
LSP2RM12-N-3<br />
LSP2RM12-P-3<br />
Part Number<br />
LSP2RM16-N-1<br />
LSP2RM16-P-1<br />
LSP2RM16-N-2<br />
LSP2RM16-P-2<br />
LSP2RM16-N-3<br />
LSP2RM16-P-3<br />
Each 2RBM16 and 2REM16 SuperSlide system is provided<br />
with access holes on each side of each end plate for<br />
passageof the sensor cable. Normal orientation of the<br />
sensor package will detract approximately 35mm from the<br />
effective stroke of the system at each end. Orientation of the<br />
sensor can be reversed so as to retain full system stroke.<br />
When Limit and Home Sensor Packages are ordered together with their respective<br />
Linear Motion System, the package is assembled to the system at no extra charge.<br />
When the End of Travel Limit Sensors are ordered in conjunction with the Home Position<br />
Sensor (the -3 option) the Home Sensor will be located between the Limit Sensors on the<br />
Linear Motion System.<br />
(1) NPN<br />
(1) PNP<br />
(2) NPN<br />
(2) PNP<br />
(3) NPN<br />
(3) PNP<br />
Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Output Type Output Operation Frequency<br />
Output Type Output Operation Frequency<br />
Home Sensor<br />
End of Travel Sensors<br />
(1) Normally Open<br />
(1) Normally Open<br />
(1) Normally Closed<br />
(1) Normally Closed<br />
Home Sensor & End of Travel Sensors<br />
Item<br />
1<br />
2<br />
3<br />
4<br />
5<br />
(1) NPN<br />
(1) PNP<br />
(2) NPN<br />
(2) PNP<br />
(3) NPN<br />
(3) PNP<br />
Home Sensor<br />
End of Travel Sensors<br />
1<br />
1<br />
2<br />
2<br />
2<br />
(1) Normally Open<br />
(1) Normally Open<br />
(1) Normally Closed<br />
(1) Normally Closed<br />
Home Sensor & End of Travel Sensors<br />
Item<br />
1<br />
2<br />
3<br />
4<br />
5<br />
(1) N.O., (2) N.C.<br />
(1) N.O., (2) N.C.<br />
Quantity Description<br />
1<br />
1<br />
2<br />
2<br />
2<br />
(1) N.O., (2) N.C.<br />
(1) N.O., (2) N.C.<br />
Quantity Description<br />
(1) Varied<br />
(1) Varied<br />
(1) Standard<br />
(1) Standard<br />
(1) Var. (2) Std<br />
(1) Var. (2) Std<br />
Proximity Sensor<br />
Sensor Mounting Plate<br />
Tee Nut (<strong>TN</strong>UT01-M3)<br />
Button Head Cap Screw (M3)<br />
Button Head Cap Screw (M3)<br />
(1) Varied<br />
(1) Varied<br />
(1) Standard<br />
(1) Standard<br />
(1) Var. (2) Std<br />
(1) Var. (2) Std<br />
Proximity Sensor<br />
Sensor Mounting Plate<br />
Tee Nut (<strong>TN</strong>UT01-M3)<br />
Button Head Cap Screw (M3)<br />
Button Head Cap Screw (M3)<br />
B-65<br />
TABLES/ SYSTEMS
Motor Reference/Control Options<br />
B-66<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Typical motor/control packages for the different systems are listed below. Contact Application Engineering with your load and speed data for assistance in selecting a<br />
motor/drive package. Telephone (704) 588-5693, fax (704) 588-5695, e-mail sales2@danahermotion.com<br />
Series Style Motor/Drive Type Motor Brand Motor Type Control Brand Control Type Package<br />
SCREW DRIVEN<br />
Superslide 2DB Stepper Superior NEMA 23, 34 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 23, 34 Superior B8961 EMP-B8961<br />
Superslide 2EB Stepper Superior NEMA 23, 34, 42 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 23, 34, 42 Superior B8961 EMP-B8961<br />
BSA BSA Stepper Superior NEMA 23, 34, 42 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 23, 34, 42 Superior B8961 EMP-B8961<br />
MicroStage MS Stepper Superior NEMA 17, 23 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 17, 23 Superior B8961 EMP-B8961<br />
AccuSlide 2HB Stepper Superior NEMA 23, 34 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 23, 34 Superior B8961 EMP-B8961<br />
SuperSlide 2RB Stepper Superior NEMA 23, 34 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 23, 34 Superior B8961 EMP-B8961<br />
BELT DRIVEN<br />
MicroStage MS Stepper Superior NEMA 17, 23 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 17, 23 Superior B8961 EMP-B8961<br />
AccuSlide 2HE Stepper Superior NEMA 23, 34 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 23, 34 Superior B8961 EMP-B8961<br />
SuperSlide 2RE Stepper Superior NEMA 23 Superior SmartStep EMP-SmartStep<br />
Servo Superior NEMA 23 Superior B8961 EMP-B8961<br />
Contact Application Engineering with your load and speed data for assistance in selecting a motor/drive package.<br />
Control options for Linear Slide Table / Systems<br />
Stepper Motor driven<br />
The SmartStep is a complete, packaged, micro-stepping drive/control that provides a user-friendly system. Optional keypad front-panel (FP) allows<br />
programming of the drive without the use of a laptop computer, and also functions as an operator interface/readout. Also available as Engineered<br />
Motion Package in industrial enclosure for stand-alone applications.<br />
Power requirement – 90 – 120 VAC (SmartStep) or 100 – 240 VAC (SmartStep-240), 50/60 Hz.<br />
Motor output – 0-7.9 amps max, adjustable in 0.1 amp increments<br />
System resolution – 36,000 steps/motor revolution<br />
Inputs – 8 programmable, limits, home<br />
Outputs – 8 programmable<br />
Memory – 60k for up to 400 user programs.<br />
Options – FP keypad, OPTO44 I/O expansion board, OPTO88 I/O expansion board, OPTO22 modules, DB25 external wiring card, programming cables.<br />
Consult website for complete specifications and wiring diagrams.<br />
Servo Motor driven<br />
The B8961 is a value oriented integrated servo amplifier, controller, and power supply with optional keypad front panel that allows programming<br />
without the use of a laptop computer, and functions as an operator interface/readout. Provides maximum performance for velocity, position, or force control applications.<br />
Power requirement – 90 – 240 VAC, 50/60 Hz.<br />
Motor output – 5 amps continuous, 10 amps peak<br />
System resolution – 8000 counts/motor revolution<br />
Inputs – 8 programmable, limits, home (optional analog input)<br />
Outputs – 8 programmable (optional analog output)<br />
Additional I/O – accepts up to 8 OPTO22 modules on-board<br />
Memory – 6k for up to 199 user programs.<br />
Options – OPTO22 modules, fan kit, expansion memory – 30k, regen module, wiring card, programming cables.<br />
For more details on Motor/Drive offerings for Slide Tables, see page A-153.<br />
Consult website for complete specifications and wiring diagrams. “Package” drive provides an easy to install pre-engineered unit, and includes industrial enclosure,<br />
AC line fuse protection, optional operator interface, disconnect, and operator devices. Additional motor/control packages are available. Please consult factory with your<br />
specific requirements. Telephone (704) 588-5693, fax (704) 588-5695, e-mail sales2@danahermotion.com<br />
*
*<br />
Engineering Support<br />
Ball Screw Driven Slide Tables Engineering Support - Page B-68<br />
Belt Driven Slide Tables Engineering Support - Page B-80<br />
Engineering Support Appendix - Page B-94<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-67
Engineering<br />
SuperSlide * Ball Screw Driven Slide Tables<br />
System Selection<br />
B-68<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
To determine the system that fits your SuperSlide Ball Screw Actuated System application requirements the following design criteria needs to be evaluated:<br />
• System Support Requirements • Load/Life Requirements – Ball Screws<br />
• System Stroke Length • Motion (Move) Profile (Velocity, Acceleration)<br />
• Maximum Allowable Shaft Deflection • Maximum Acceptable Travel Rate<br />
• Required Travel Life • Maximum Compressive (Column) Load<br />
• Force on the Most Heavily Loaded Bearing • Torque Calculations<br />
• Load Correction Factor • Size Motor Using Torque/Speed <strong>Curves</strong><br />
• Load/Life Requirements – Linear Bearings<br />
After each criteria is determined, system selection will become quick and easy. The following procedure will guide you through the proper system selection.<br />
Step 1. Based on your application needs determine the mounting support requirements.<br />
System Stroke Length<br />
Step 2. Determine the Stroke Length (LS) required. The maximum Stroke Length (LS) is determined by subtracting the carriage length (T1) and twice<br />
end block lengths (L3) from the total system length (L). The application or required stroke length should not exceed this number.<br />
LS = L - (T1 + 2 L3)<br />
H3<br />
L3<br />
L S/B = L S - (2 x L S x .14)<br />
L<br />
T1<br />
Standard Length and Delivery. For each SuperSlide Ball Screw Actuated System there is a standard length chart and delivery information that also<br />
includes the standard length increment and the maximum system length. Selecting a standard system length will minimize shipment time. Once you<br />
have selected a length that best fits your application requirements, simply determine the maximum stroke length. The required stroke length should not<br />
exceed this number. Refer to the product specification section for the standard length charts not shown.<br />
SuperSlide System 2DB Standard Lengths (Lengths in inches)<br />
System 12 16 18 20 24 28 30 32 36 40 42 44 48 54 60 72 X MAX<br />
2DB-08 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 4 48<br />
2DB-12 ■ ■ ■ ■ ■ ■ 6 72<br />
2DB-16 ■ ■ ■ ■ ■ ■ ■ ■ ■ 6 96<br />
Should your application require the use of bellows way covers,<br />
it is important to recognize that the bellows will detract from the<br />
available stroke of the system. The bellows will retract to<br />
approximately 14% of the available stroke at each end of the<br />
system. The stroke length with bellows (LS/B) is calculated by<br />
subtracting 2 times the stroke (LS) times .14 from the stroke (LS).<br />
Custom Lengths<br />
2RB-M12 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
2RB-M16 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
Custom length systems are available. Lengths exceeding MAX length will<br />
require butt joints. For special requirements, please contact the Thomson<br />
Systems application engineering department.<br />
System 2RB Standard Lengths (Lengths in mm)<br />
System 300 375 400 450 500 525 600 675 700 750 800 825 900 975 1000 1050 1100 1125 1200 1275 1300 1350 1400 1425 1500 X MAX<br />
Travel Life<br />
Step 4. Determine the Required Travel Life (km).<br />
Lt = required travel life (km)<br />
Lt = 2 • s • f • Lh • 60 s = stroke (mm)<br />
f = frequency (cycles/minute)<br />
Lh= service life (hrs)<br />
■ ■ ■ ■ 75 2100<br />
■ ■ ■ 100 3000<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Ball Screw Driven Slide Table<br />
End Supported System<br />
Maximum Allowable Deflection<br />
Step 3. Determine if the system selected meets the Maximum Allowable Deflection criteria.<br />
Travel Life<br />
Step 4. Determine the Required Application Travel Life<br />
(Inch)<br />
Lt = required travel life (in)<br />
Lt= 2 • s • f • Lh • 60 s = stroke (in)<br />
f = frequency (cycles/minute)<br />
Lh = service life (hrs)<br />
System Loading<br />
*<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
(Metric)<br />
Lt = required travel life (km)<br />
Lt = 2 • s • f • Lh • 60 s = stroke (mm)<br />
106 f = frequency (cycles/minute)<br />
Lh = service life (hrs)<br />
L L<br />
d2<br />
d3<br />
F1z F2z<br />
Step 5. Determine the Force on the Most Heavily Loaded Bearing. When selecting<br />
a SuperSlide Ball Screw Driven Slide Table, it is necessary to evaluate the bearing<br />
1 2<br />
forces that are generated based on the position of the load and its movement<br />
F4z F3z<br />
d1<br />
during application. The free body diagram (SBSU 6.1) is an example of the type<br />
of calculations that are required when determining resultant bearing forces. For<br />
other free body diagram examples see Load Considerations in the Engineering<br />
Support Appendix, page B-94. The determination of the force on the most heavily<br />
loaded bearing allows you to enter the load life graph and select the system that<br />
4<br />
d0<br />
2<br />
d0<br />
3<br />
best fits your application needs.<br />
Step 6. Determine the Load Correction Factor (Kµ). The dynamic load capacity of<br />
SuperSlide Ball Screw Driven Slide Table is determined by the orientation of the<br />
system and the direction of the resultant bearing load. To determine the load<br />
L d3<br />
F1Y ~ F4Y =(( X<br />
2 d1<br />
F1z = L L d2<br />
F4z<br />
4 ( 2 d0<br />
correction factor, simply enter the polar graph with the applied or resultant load<br />
direction until it intersects the polar curve. If the load correction factor is 1,0 the<br />
resultant force (Presultant) is equal to the Force on the Most Heavily Loaded Bearing (Pmax).<br />
If the direction of the resultant bearing load cannot be determined, then use the minimum Kµ<br />
value (0,7 for closed bearings and 0,5 for open bearings).<br />
X + L d2<br />
F1z F4z = +<br />
F2z F3z<br />
(SBSU 6.1)<br />
=( X<br />
F1Y, F2Y<br />
F3Y, F4Y<br />
L L d2 -<br />
4 2 d0<br />
= = (( X<br />
B-69
Engineering<br />
SuperSlide * Ball Screw Driven Slide Table<br />
Load Correction Factor Polar Charts<br />
SuperSlide 2DB<br />
Size: 08 ( 1 /2 inch)<br />
SuperSlide 2EB<br />
Size: 08 ( 1 /2 inch)<br />
B-70<br />
P<br />
P<br />
K θ<br />
SuperSlide 2DB<br />
Sizes: 12, 16<br />
( 3 /4 and 1 inch)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
P<br />
P<br />
K θ<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
If the Load Correction Factor is less than 1.0 the following formula should be used to determine the Corrected Force on the Most Heavily Loaded Bearing.<br />
P max = P resultant<br />
P<br />
P<br />
K θ<br />
SuperSlide 2EB<br />
Sizes: 12, 16, 24<br />
( 3 /4 , 1, and 1 1 /2 inch)<br />
These Load Correction Factor Polar charts show values of Kµ for load orientations on a single Ball Bushing* bearing. Appropriate load orientation<br />
should be considered for the most heavily loaded Ball Bushing bearing.<br />
Pmax = Force on the Most Heavily Loaded Bearing (N) or (lb)<br />
Presultant = Resultant of Externally Applied loads (N) or (lb)<br />
K � K � = Load Correction Factor<br />
P<br />
P<br />
K θ<br />
SuperSlide 2RB P<br />
NOTE: AccuSlide* 2HB has a load correction factor in all directions of 1.0<br />
P<br />
K θ<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Ball Screw Driven Slide Table<br />
System Loading (continued)<br />
Step 7. Select the system that meets the application load and life requirements.<br />
Load on most heavily loaded bearing (lb f )<br />
10,000<br />
1,000<br />
100<br />
10<br />
1<br />
Ball Screw Load/Life<br />
Load/Life Graph<br />
Lines indicate limiting load for given shaft size<br />
10 100 1,000<br />
2DB-08<br />
10,000<br />
Required Travel Life (million of inches)<br />
*<br />
(SBSU 9.1)<br />
2DB-16<br />
2DB-12<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
For each SuperSlide Ball screw Driven Slide Table there is a graph<br />
(e.g. graph SBSU 9.1) that allows for system selection based on the<br />
Required Travel Life and the Force on the Most Heavily Loaded<br />
Bearing. To determine the system which best meets your application<br />
requirements, simply enter the graph with your Required Travel Life<br />
from step 4 and the Corrected Force on the Most Heavily Loaded<br />
Bearing from step 6. Select a system characteristic curve that is<br />
above or to the right of the plotted point.<br />
Note: Use Corrected Force on the Most Heavily Loaded Bearing if<br />
load correction factor is less than 1.0.<br />
Step 8. Confirm that the Ball Screw in the SuperSlide selected will achieve Load and Life requirements. Once the SuperSlide Ball Screw Driven Slide<br />
Table is selected refer to the Ball Screw Compatibility charts on the next two pages and select a ball screw that meets your application needs. With the<br />
ball screw axial load and the required travel life enter the graph (SBSU 9.2) below.<br />
Axial Load on Ball Screw (lb f )<br />
5000<br />
1000<br />
100<br />
10 6<br />
10<br />
Load/Life Graph<br />
Ball Screw Travel Life vs. Load<br />
10 7<br />
10 8<br />
Required Travel Life (inches)<br />
(SBSU 9.2)<br />
10 9<br />
1.50 x 1.00P<br />
1.50 x 1.875P<br />
1.50 x .25P<br />
.75 x .5P<br />
20 x .20NP<br />
1.00 x 1.00P<br />
1.00 x .25P<br />
20 x 5NP<br />
12 x 5NP<br />
.5 x .5P<br />
.75 x .2P/NP<br />
.631 x 1.0P<br />
.5 x .2P/NP<br />
To use the Ball Screw Load/Life graph (e.g. graph SBSU<br />
9.2), simply enter the graph with the axial load on the<br />
ball screw and the required travel life. Select a<br />
SuperSlide Slide Table characteristic curve to the right or<br />
above of where the two lines intersect.<br />
B-71
Engineering<br />
SuperSlide * Ball Screw Driven Slide Table<br />
Ball Screw and System Compatibility (To see the avialability of Ball screw diameters and leads for each SuperSlide Slide Table,<br />
see the Ball screw compatability charts below.<br />
SuperSlide 2DB<br />
Continuously Supported System<br />
P-Preload<br />
NP- Non-Preload<br />
SuperSlide 2DB Ball Screw Compatibility Chart<br />
Part Number Ball Screw Diameter and Lead<br />
12 x 5 12 x10 16 x 5 16 x10 20 x 5 20 x 10 20 x 20 25 x 5 25 x10 25 x 25<br />
Preload NP P P P NP P P P P P<br />
2DB-12 ■<br />
2DB-16 ■<br />
AccuSlide* 2HB<br />
Continuously Supported System<br />
P-Preload<br />
NP- Non-Preload<br />
AccuSlide 2HB Ball Screw Compatibility Chart<br />
Part Number Ball Screw Diameter and Lead<br />
12 x 5 12 x10 16 x 5 16 x10 20 x 5 20 x 10 20 x 20 25 x 5 25 x10 25 x 25<br />
Preload P P P P P P P P P P<br />
2HB-M10 ■ ■<br />
2HB-M20 ■ ■ ■<br />
B-72<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Motion Profile<br />
A typical linear ball screw actuated application normally consists of a series of motion profiles. The drive torque required to move the system should<br />
be evaluated for each motion profile. There are two basic motion profile types. The first and most simple move is a triangular motion profile which<br />
consists of two legs. The first leg is for acceleration and the second is for deceleration. The second motion profile type is trapezoidal which consists of<br />
an acceleration leg; a leg of constant velocity and a deceleration leg.<br />
Step 9. Determine the Motion Profile that fits your application requirements. Calculate V max and a.<br />
Vmax<br />
Velocity<br />
Triangular Motion Profile Trapezoidal Motion Profile<br />
t a<br />
Accelerate<br />
(Time in seconds)<br />
t d<br />
Decelerate<br />
(Time in seconds)<br />
Vmax<br />
Velocity<br />
t a<br />
Accelerate<br />
(Time in seconds)<br />
SuperSlide 2RB<br />
Continuously Supported System<br />
P-Preload<br />
NP- Non-Preload<br />
SuperSlide 2RB Ball Screw Compatibility Chart<br />
Part Number Ball Screw Diameter and Lead<br />
12 x 5 12 x10 16 x 5 16 x10 20 x 5 20 x 10 20 x 20 25 x 5 25 x10 25 x 25<br />
Preload P P P P P P P P P P<br />
2RB-M12 ■ ■<br />
2RB-M16 ■ ■ ■<br />
t c<br />
Constant Velocity<br />
(Time in seconds)<br />
t d<br />
Decelerate<br />
(Time in seconds)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Ball Screw Driven Slide Table<br />
Ball Screw and System Compatibility<br />
Maximum Acceptable Travel Rate<br />
Step 11. Confirm the system application Ball Screw Rotational Speed is below the Maximum Acceptable Travel Rate.<br />
Rotational Speed (rpm)<br />
Maximum AcceptableTravel Rate*<br />
5000<br />
2000<br />
1000<br />
500<br />
200<br />
100<br />
10 20 30 40 60 100<br />
System Length (in)<br />
*80% of Critical Speed<br />
12 x 5 NP<br />
.5x .2 P/NP<br />
.75 x 2 P/NP<br />
20 x 5 NP<br />
200<br />
*<br />
Engineering<br />
Step 10. Determine the Ball Screw and Motor Rotational Speed required to move at Vmax for the selected SuperSlide Ball Screw Actuated system.<br />
SuperSlide Ball Screw Driven Slide Tables are equipped with a ball screw assembly already mounted. In Some SuperSlide sizes there are multiple ball<br />
screw leads available. To determine the availability of ball screw leads for each Superslide system see the Ball Screw Compatibility charts on this page.<br />
To calculate the rotational speed (rpm) required to achieve Vmax, simply divide the linear speed (in/s) by the corresponding ball screw lead (in/rev).<br />
RPM = ( V max)<br />
RPM = ( Vmax )<br />
P<br />
x 60 sec/min P = Ball Screw Lead (in/rev)<br />
P Vmax = Maximum Linear Speed (in/s)<br />
x 1000 mm/m x 60 sec/min P = Ball Screw Lead (mm/rev)<br />
Each SuperSlide Ball Screw Driven Slide Table has a Maximum Acceptable Travel Rate based on the natural frequency of the whirling vibration of<br />
the ball screw. To determine the SuperSlidesystem that is capable of achieving the applications speeds, simply enter the graph with the Maximum Ball<br />
Screw Rotational Speed from step 10 and the required system length. Select the SuperSlide system characteristic curve to the right or above the<br />
plotted point.<br />
Maximum Acceptable<br />
Travel Rate✝<br />
5000<br />
Maximum Compressive Load<br />
Step 12. Determine if the application loads on the SuperSlide exceed the maximum compressive load limits of the ball screw. Determine the Actual<br />
Compressive Load and the Maximum Allowable Compressive Load.<br />
Graph SBSU 13.1 is used to determine the Actual Compressive Load<br />
on the system ball screw caused by the load on the carriage and the<br />
system acceleration. To determine the Actual Compressive Load, enter<br />
the graph with the load on the carriage and intersect this line with the<br />
system acceleration and locate the compressive load on the ball screw.<br />
Graph SBSM13.2 is used to determine the Maximum Allowable<br />
Compressive Load for each Superslide Ball Screw Driven Slide Table. To<br />
determine the Maximum Allowable Compressive Load, enter the graph<br />
with the actual compressive load from (Graph 13.1) and intersect this<br />
line with the system length. Select a system with a rated maximum<br />
compressive load characteristic curve above or to the right of your<br />
plotted point.<br />
Rotational Speed (rev/min)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
1000<br />
500<br />
16 x 5 P, 16 x 10P, 16 x 16P<br />
20 x 5 P, 20 x 10 P, 20 x 20 P<br />
25 x 5 P, 25 x 10 P, 25 x 25 P<br />
100<br />
400 1000 2000 3000<br />
System Length (mm)<br />
✝80% of Critical Speed<br />
Compressive Load on Screw (N)<br />
10000<br />
1000<br />
500<br />
100<br />
10<br />
Compressive Load<br />
Acceleration (m/s2)<br />
30 20 10<br />
8<br />
6<br />
5<br />
4<br />
3<br />
100<br />
1000<br />
Mass on Carriage (kg)<br />
2<br />
1<br />
2000<br />
25 x 10 P<br />
25 x 5 P<br />
25 x 25 P<br />
20 x 5 P<br />
20 x 20 P<br />
20 x 10 P<br />
16 x 5 P<br />
16 x 10 P<br />
16 x 16 P<br />
Maximum Allowable<br />
Compressive Load<br />
10000<br />
1000<br />
500<br />
100 1000<br />
100<br />
2000 3000<br />
System Length (mm)<br />
B-73<br />
Maximum Allowable Compressive Load (N)
Engineering<br />
SuperSlide * Ball Screw Driven Slide Table<br />
B-74<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Torque Calculations<br />
Step 13. In order to size a motor for your SuperSlide system it is important to calculate the torque required to meet your application requirements with<br />
all of the parameters in mind. If you are actuating your system with a stepping motor, then a maximum or peak torque (Tpeak) calculation is required.<br />
Peak torque is usually seen at the time of maximum acceleration, however, other factors such as torque due to external forces can affect when peak<br />
torque occurs. It is important to calculate for all torque conditions (Torque due to acceleration (TA), Torque at constant velocity (Tcv), Torque due to<br />
deceleration (TD), and Torque required to hold at rest (TH)), and take that torque with the largest magnitude as the Peak Torque (Tpeak).<br />
INCH<br />
T A = TJ + TF + Tg + Te (oz • in)<br />
T cv = T F + T g + T e (oz • in)<br />
T D = T J - T F - T g - T e (oz • in)<br />
T H = -T F + T g + T e (oz • in)<br />
where: TJ TF Tg =<br />
=<br />
=<br />
Torque due to system inertia (oz • in)<br />
Torque due to friction (oz • in)<br />
Torque due to gravity (oz • in)<br />
Te = Torque due to external forces (oz • in)<br />
Should you be actuating your SuperSlide system with a servo motor<br />
system then it is also necessary to calculate a Root-Mean-Square<br />
Torque (TRMS) or Continuous Torque.<br />
TRMS = ta (TA) 2 + tcv (Tcv ) 2 + td (TD ) 2 +th (TH ) 2 ( oz • in)<br />
ta + tcv + td + th where: ta = time to accelerate (s)<br />
tcv = time at constant velocity (s)<br />
td = time to decelerate (s)<br />
th = time at rest (s)<br />
Step 13a. Calculate Torque due to system inertia (TJ):<br />
TJ = � JL + JB + JM (oz • in)<br />
g•ta �screw where: ω = angular velocity (rad/s)<br />
J L = Load inertia (oz • in 2 )<br />
J B = Ball or Lead Screw inertia (oz • in 2 )<br />
J M = Motor inertia (oz • in 2 ) (1) (1 oz•in 2 = 386 oz • in • s 2 )<br />
t a = Time for acceleration (s) (from step 9)<br />
g = Acceleration due to gravity = 386 in/s 2<br />
�screw = Efficiency of screw (from table on page B-76)<br />
(1) For motor inertia data see the Motion Control Section, page A-153<br />
Calculate Load inertia (JL):<br />
]<br />
]<br />
METRIC<br />
T A = TJ + TF + Tg + Te (N • m)<br />
T cv = T F + T g + T e (N • m)<br />
T D = T J - T F - T g - T e (N • m)<br />
T H = -T F + T g + T e (N • m)<br />
where: TJ TF Tg =<br />
=<br />
=<br />
Torque due to system inertia (N • m)<br />
Torque due to friction (N • m)<br />
Torque due to gravity (N • m)<br />
Te = Torque due to external forces (N • m)<br />
Should you be actuating your SuperSlide system with a servo motor system<br />
then it is also necessary to calculate a Root-Mean-Square Torque (TRMS)<br />
or Continuous Torque.<br />
TRMS = ta (TA) 2 + tcv (Tcv ) 2 + td (TD ) 2 +th (TH ) 2 (N • m)<br />
ta + tcv + td + th where: ta = time to accelerate (s)<br />
tcv = time at constant velocity (s)<br />
td = time to decelerate (s)<br />
th = time at rest (s)<br />
Step 13a. Calculate Torque due to system inertia (TJ):<br />
TJ = � JL + JB + JM (N • m)<br />
g•ta �screw where: ω = angular velocity (rad/s)<br />
J L = Load inertia (oz • in 2 )<br />
J B = Ball or Lead Screw inertia (oz • in 2 )<br />
J M = Motor inertia (oz • in 2 ) (1) (1 oz•in 2 = 386 oz • in • s 2 )<br />
t a = Time for acceleration (s) (from step 9)<br />
g = Acceleration due to gravity = 386 in/s 2<br />
�screw = Efficiency of screw (from table on page B-76)<br />
(1) For motor inertia data see the Motion Control Section, page A-153<br />
Calculate Load inertia (JL):<br />
JL = (Wc + Wp ) P 2<br />
(oz • in2 )<br />
JL = (Wc + Wp ) P<br />
(2�)2<br />
where: Wc = Weight of the Carriage (oz) (from table on next page)<br />
Wp = Weight of Payload (oz) (from Application Data)<br />
P = Lead of Ball or Lead Screw (in/rev) (from table on page B-76)<br />
� = 3.1416<br />
2<br />
(N • m2 )<br />
(2�)2<br />
where: Wc = Weight of the Carriage (oz) (from table on next page)<br />
Wp = Weight of Payload (oz) (from Application Data)<br />
P = Lead of Ball or Lead Screw (in/rev) (from table on page B-76)<br />
� = 3.1416<br />
]<br />
]<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Ball Screw Driven Slide Table<br />
Calculate Ball or Lead Screw inertia (Jb):<br />
INCH<br />
JB<br />
= � L � d4<br />
32<br />
Calculate angular velocity (�):<br />
*<br />
(oz•in 2 )<br />
L = Length of Ball or Lead Screw (in)<br />
� = Density of Ball or Lead Screw = 4.48 oz /in 3<br />
d = Diameter of Ball or Lead Screw (in)<br />
(from table on next page)<br />
� = 2� Vmax ( rad /S)<br />
P<br />
where: Vmax = Maximum Linear Speed (in/s) (from step 9)<br />
P = Lead of Ball or Lead Screw ( in /rev)<br />
(from table on next page)<br />
SuperSlide 2DB<br />
SuperSlide 2DB Ball Screw Driven Slide Table Data<br />
Part Nominal Carriage Coefficient Number Seal<br />
Number Dia. Weight Friction of Drag<br />
(oz) Carriage Seals (oz)<br />
2DB-08-OUB .50 24.5 .002 4 1.6<br />
2DB-12-OUB .75 63.5 .002 4 2.4<br />
2DB-16-OUB 1.0 120.5 .002 4 4.8<br />
AccuSlide 2HB<br />
AccuSlide 2NB Ball Screw Driven Slide Table Data<br />
Part System Carriage Carriage Number Seal<br />
Number Size Weight Friction of Drag<br />
(N) Coefficient Seals (N)<br />
2HB-M10 10 3,9 0,003 4 0,9<br />
2HB-M20 20 26,5 0,003 4 7,0<br />
METRIC<br />
SuperSlide 2EB<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
JB<br />
SuperSlide 2EB Ball Screw Driven Slide Table Data<br />
Part Nominal Carriage Coefficient Number Seal<br />
Number Dia. Weight Friction of Drag<br />
(oz) Carriage Seals (oz)<br />
2EB-08 .50 30.4 .002 8 1.6<br />
2EB-12 .75 76.8 .002 8 2.4<br />
2EB-16 1.0 128.0 .002 8 4.8<br />
2EB-24 1.5 403.2 .002 8 6.4<br />
SuperSlide 2RB<br />
= � L � (d/1000)4<br />
32<br />
Calculate angular velocity (�):<br />
(N• m 2 )<br />
L = Length of Ball or Lead Screw (m)<br />
� = Density of Ball or Lead Screw = 76,4000 N/m 3<br />
d = Diameter of Ball or Lead Screw (in)<br />
(from table on next page)<br />
� = 2� Vmax ( rad /S)<br />
(P/1000)<br />
where: Vmax = Maximum Linear Speed (in/s) (from step 9)<br />
P = Lead of Ball or Lead Screw (mm)<br />
(from table on next page)<br />
SuperSlide 2RB Ball Screw Driven Slide Table Data<br />
Part System Carriage Carriage Number Seal<br />
Number size Weight Friction of Drag<br />
(N) Coefficient Seals (N)<br />
2RB-M12 12 8,8 0,002 8 0,5<br />
2RB-M16 16 16,7 0,002 8 0,7<br />
B-75
Engineering<br />
SuperSlide * Ball Screw Driven Slide<br />
SuperSlide 2DB<br />
SuperSlide 2DB Lead Screw or Ball Screw Act. System Data<br />
Part System Ball Screw Preload Frictional Screw<br />
Number Nom. Dia. x lead Condition Torque Efficiency<br />
Dia. oz-in �screw<br />
T r †<br />
2DB-08-OUB-AA .50 .375 x .1 P 3 to 6 0.53<br />
2DB-08-OUB-AB .50 .375 x .25 P 3 to 6 0.60<br />
2DB-08-OUB-AC .50 .375 x .50 P 3 to 6 0.81<br />
2DB-08-OUB-AD .50 .375 x .75 P 3 to 6 0.84<br />
2DB-08-OUB-AE .50 .375 x 1.0 P 3 to 6 0.84<br />
2DB-12-OUB-B .75 12 mm x 5 mm NP 6.4 0.90<br />
2DB-12-OUB-F .75 .50 x .20 NP 6.4 0.90<br />
2DB-12-OUB-V .75 .50 x .20 P 9.6 0.90<br />
2DB-16-OUB-D 1.0 20 mm x 5 mm NP 9.6 0.90<br />
2DB-16-OUB-G 1.0 .75 x .20 NP 9.6 0.90<br />
2DB-16-OUB-W 1.0 .75 x .20 P 12.4 0.90<br />
With the calculated values of Load inertia (JL), Ball or Lead Screw inertia (JB),<br />
and Angular Velocity (v) you can now calculate Torque due to system inertia (TJ):<br />
B-76<br />
T J = � J L + J B + J M (oz • in)<br />
g•t a<br />
]<br />
� screw<br />
Step 13b. Calculate Torque due to friction (TF)<br />
INCH<br />
TF = P • Pf + Tr 2� �screw (oz • in)<br />
where: P = Lead of Ball or Lead Screw (in/rev)<br />
(from table on previous page)<br />
� = 3.1416<br />
�screw = Efficiency of Ball or Lead Screw<br />
(from table on previous page)<br />
Calculate Friction Force (Pf):<br />
P f = (W c + W p ) • µ sys + n• D s (oz)<br />
where: Wc = Weight of Carriage (oz)<br />
(from table on previous page)<br />
Wp = Weight of Payload (oz)<br />
(from Application Data)<br />
�sys = Coefficient of friction of carriage<br />
(from table on previous page)<br />
n = number of seals<br />
(from table on previous page)<br />
Ds = Seal Drag (oz)<br />
(from table on previous page)<br />
]<br />
METRIC<br />
TF = P/1000 • Pf + Tr (N • m)<br />
2� �screw where: P = Lead of Ball Screw (mm)<br />
(from table on previous page)<br />
� = 3.1416<br />
�screw = Efficiency of Ball Screw = 90%<br />
P f = (W c + W p ) • µ sys + n• D s (N)<br />
where: Wc = Weight of Carriage (N)<br />
(from table on previous page)<br />
Wp = Weight of Payload (N)<br />
(from Application Data)<br />
�sys = Coefficient of friction of carriage<br />
(from table on previous page)<br />
n = number of seals<br />
(from table on previous page)<br />
Ds = Seal Drag (N)<br />
(from table on previous page)<br />
With the calculated value of Frictional Force (PF), locate Frictional Torque (Tr) (oz • in) in the appropriate table on previous<br />
page and calculate Torque due to friction (TF) using the formula, above.<br />
SuperSlide 2EB<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide 2EB Ball Screw Actuated System Data<br />
Part System Ball Screw Preload Frictional Screw<br />
Number Nom. Dia. x lead Condition Torque Efficiency<br />
Dia. oz-in<br />
† Tr �screw<br />
2EB-08-FTB-B .50 12 mm x 5 mm NP 6.4 0.90<br />
2EB-08-FTB-F .50 .50 x .20 NP 6.4 0.90<br />
2EB-08-FTB-Q .50 .50 x .50 P 7.2 0.90<br />
2EB-12-FTB-D .75 20 mm x 5 mm NP 9.6 0.90<br />
2EB-12-FTB-G .75 .75 x .20 NP 9.6 0.90<br />
2EB-12-FTB-L .75 .631 x 1.0 P 7.2 0.90<br />
2EB-12-FTB-U .75 20 mm x 20 mm NP 10.0 0.90<br />
2EB-16-FTB-T 1.0 1.0 x 1.0 P 12.8 0.90<br />
2EB-16-FTB-H 1.0 1.0 x .25 P 16.0 0.90<br />
2EB-24-FTB-J 1.5 1.5 x 1.0 P 19.2 0.90<br />
2EB-24-FTB-I 1.5 1.5 x .25 P 24.0 0.90<br />
2EB-24-FTB-Z 1.5 1.5 x 1.875 P 16.0 0.90<br />
† Values of Tr are provided for calculation purposes. Measured values of Tr will vary with<br />
radial bearing and ball nut preload.<br />
AccuSlide* 2HB<br />
AccuSlide 2HB Ball Screw Act. System Data<br />
Part Nominal Ball Screw Frictional<br />
Number Size Dia.x lead Torque N-m<br />
(mm) Tr †<br />
2HB-M10-OYP-G 10 16 x 5 0,09<br />
2HB-M10-OYP-H 10 16 x 10 0,09<br />
2HB-M20-OYP-L 20 25 x 5 0,1<br />
2HB-M20-OYP-M 20 25 x 10 0,1<br />
2HB-M10-OYP-N 20 25 x 25 0,1<br />
SuperSlide 2RB<br />
SuperSlide 2RB Ball Screw Act. System Data<br />
Part Nominal Ball Screw Frictional<br />
Number Dia. Dia.x lead Torque N-m<br />
(mm) T r †<br />
2RB-M12-ODM-G 12 16 x 5 0,09<br />
2RB-M12-ODM-H 12 16 x 10 0,09<br />
2RB-M16-ODM-I 16 20 x 5 0,1<br />
2RB-M16-ODM-J 16 20 x 10 0,1<br />
2RB-M16-ODM-K 16 20 x 20 0,1<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Ball Screw Driven Slide Table<br />
Step 13c. Calculate Torque due to gravity (Tg):<br />
INCH<br />
Tg = P • Pg (oz • in)<br />
2� �screw<br />
where: P = Lead of Ball or Lead Screw (in/rev)<br />
(from table on previous page)<br />
� = 3.1416<br />
�screw = Efficiency of Ball or Lead Screw<br />
(from table on previous page)<br />
Calculate Gravity Force (Pg):<br />
P g = (W c + W p ) SIN � (oz)<br />
where: W c = Weight of Carriage (oz) (from table on page B-75)<br />
W p = Weight of Payload (oz) (from Application Data)<br />
� = Angle from horizontal (for horizontal � = 0°;<br />
vertical � = 90° for upstroke,<br />
� = 270° for downstroke)<br />
With the calculated value of Gravity Force (Pg), the torque due to gravity (Tg)<br />
can be calculated using the formula, above.<br />
Step 13d. Calculate Torque due to external forces (Te):<br />
Te = P • Pe 2� �screw (oz • in)<br />
where: P = Lead of Ball or Lead Screw (in/rev)<br />
(from table on previous page)<br />
� = 3.1416<br />
�screw = Efficiency of Ball or Lead Screw<br />
(from table on previous page)<br />
The value of external force(s) (Pe) (oz) must be calculated or estimated from the<br />
application specifications. Any outside forces that have a component that acts along<br />
the axis of the Superslide system should be included as an external force (Pe) (oz).<br />
With the calculated or estimated value of external force (Pe) the Torque due to<br />
external forces (Te) can be calculated using the formula, above.<br />
Step 13e. Calculate Peak Torque (Tpeak), the largest of the following:<br />
Torque due to acceleration (TA):<br />
T A = TJ + TF + Tg + Te (oz • in)<br />
where: T J = Torque due to system inertia (oz • in) (from step 13a)<br />
T F = Torque due to friction (oz • in) (from step 13b)<br />
T g = Torque due to gravity (oz • in) (from step 13c)<br />
T e = Torque due to external forces (oz • in) (from step 13d)<br />
Torque at constant velocity (Tcv):<br />
T cv = T F + T g + T e (oz • in)<br />
Torque due to deceleration (TD):<br />
T D = T J - T F - T g - T e (oz • in)<br />
Torque required to hold at rest (TH):<br />
T H = -T F + T g + T e (oz • in)<br />
*<br />
METRIC<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Tg = (P/1000) (N • m)<br />
2� �screw<br />
where: P = Lead of Ball or Lead Screw (in/rev)<br />
(from table on previous page)<br />
� = 3.1416<br />
�screw = Efficiency of Ball screw = 90%<br />
P g = (W c + W p ) SIN � (oz)<br />
where: W c = Weight of Carriage (oz) (from table on page B-75)<br />
W p = Weight of Payload (oz) (from Application Data)<br />
� = Angle from horizontal (for horizontal � = 0°;<br />
vertical � = 90° for upstroke,<br />
� = 270° for downstroke)<br />
Te = ( P/1000) (N • m)<br />
2� �screw where: P = Lead of Ball or Lead Screw (mm/rev)<br />
(from table on previous page)<br />
� = 3.1416<br />
�screw = Efficiency of Ball Screw = 90%<br />
(from table on previous page)<br />
T A = TJ + TF + Tg + Te (N • m)<br />
where: T J = Torque due to system inertia (N • m) (from step 13a)<br />
T F = Torque due to friction (N • m) (from step 13b)<br />
T g = Torque due to gravity (N • m) (from step 13c)<br />
T e = Torque due to external forces (N • m) (from step 13d)<br />
Torque at constant velocity (Tcv):<br />
T cv = T F + T g + T e (N • m)<br />
Torque due to deceleration (TD):<br />
T D = T J - T F - T g - T e (N • m)<br />
Torque required to hold at rest (TH):<br />
T H = -T F + T g + T e (N • m)<br />
B-77
Engineering<br />
SuperSlide * Ball Screw Driven Slide Table<br />
Step 13f. Calculate Root-Mean-Square Torque (Trms) or Continuous Torque:<br />
B-78<br />
T RMS = t a (T A) 2 + t cv (T cv) 2 + t d (T D) 2 + t h (T H) 2 (oz•in)<br />
t a + tcv + td + th<br />
where: T A , T cv , T D , and T H are from step 13e.<br />
t a = time to accelerate (s)<br />
tcv = time at constant velocity (s)<br />
td = time to decelerate (s)<br />
t h = time at rest (s)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Speed vs Torque<br />
Step 14. Determine the proper motor selection. Plot Peak Torque (Tpeak) against the Required Motor Speed from step 10 and enter the Motor Speed<br />
vs. Torque graph (Graph SBSU 19.1). If the plotted point is below the curve for intermittent duty, then you have made a proper selection. Now plot<br />
Continuous Torque (TRMS) against the Required Motor Speed from step 10 and enter the graph again. If the plotted point is below the curve for continuous<br />
duty, then you have made a proper selection. If either of the plotted points fall above their respective curve then either a larger frame motor<br />
or a speed reducing gearhead must be employed. Check mounting flange availability when increasing the motor frame size. See the example at the<br />
bottom of the next page if you choose to employ a speed reducing gearhead.<br />
Motor Speed vs. Torque Curve<br />
Graph SBSU 19.1 is an example of a speed vs. torque curve for a NEMA 23 motor.<br />
Motors are available in standard NEMA frame sizes 23, 34 and 42.<br />
To determine the motor speed vs. torque curve that best suits the application and for a<br />
continuation of features and specifications refer to the Motor Data Table, page B-76.<br />
Speed vs. Torque Curve with Gearhead<br />
There is an increased torque capability when using a gearhead. The use of a gearhead also<br />
requires the motor to run at a higher speed. Gearheads are available in standard NEMA frame<br />
sizes 23, 34 and 42 and in ratios 1:1, 3:1; 5:1 and 10:1 (other ratios are available).<br />
To determine motor speed, use the following formula:<br />
RPM = Vmax • 60 • i<br />
P<br />
where: V max = maximum linear speed (in/s) (from step 9)<br />
P = lead of Ball or Lead screw (in/rev)<br />
i = gearhead ratio<br />
Graph SBSU 19.1<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Ball Screw Driven Slide Tables<br />
Maximum Acceptable Travel Rate<br />
*<br />
Engineering<br />
The SuperSlide 2RB Ball Screw Actuated Systems can be mounted using the T-nuts and T-slots from above with clamping fixtures as shown below. In<br />
addition, SuperSlide Ball Screw Actuated Systems 2RB can be mounted using the bolt down attachment holes found in system support base (System<br />
2RB). For other mounting fixity contact Thomson Systems Application Engineering.<br />
T-Nuts for Mounting<br />
E<br />
45 o<br />
B<br />
A<br />
F<br />
D<br />
SuperSlide 2RB<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
C<br />
Standard T-Nut Dimensions<br />
Figure 1: Mounting from above using T-slots or from above through<br />
mounting holes.<br />
Standard T-Nut Dimensions (Dimensions in mm)<br />
Part Number A B C D E F<br />
<strong>TN</strong>UT-01-M3 7 4 1,75 1,25 3 M3<br />
<strong>TN</strong>UT-02-M4 9,5 5,5 2,25 1,75 4 M4<br />
<strong>TN</strong>UT-03-M4 12 7 2,5 2,5 5 M4<br />
<strong>TN</strong>UT-03-M5 12 7 2,5 2,5 5 M5<br />
<strong>TN</strong>UT-04-M4 16,5 7,9 4,8 1,2 6 M4<br />
<strong>TN</strong>UT-04-M5 M5<br />
<strong>TN</strong>UT-04-M6 M6<br />
<strong>TN</strong>UT-05-M4 19,5 9,8 5,8 2,8 8,6 M4<br />
<strong>TN</strong>UT-05-M5 M5<br />
<strong>TN</strong>UT-05-M6 M6<br />
<strong>TN</strong>UT-05-M8 M8<br />
B-79
Engineering<br />
SuperSlide * Belt Driven Slide Tables<br />
System Travel Lengths<br />
B-80<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
To determine the system that fits your SuperSlide Belt Actuated System application requirements the following design criteria needs to be evaluated:<br />
• System Support Requirements • Load/Life Requirements – Linear Bearings<br />
• System Stroke Length • Motion (Move) Profile (Velocity, Acceleration)<br />
• Maximum Allowable Shaft Deflection • Maximum Belt Tooth Shear Strength<br />
• Required Travel Life • Gear Motor Rotational Speed (Gear Reduction)<br />
• Force on the Most Heavily Loaded Bearing • Torque Calculations<br />
• Load Correction Factor • Size Motor using Torque/Speed <strong>Curves</strong><br />
After the above are determined, the system selection will become quick and easy. The following procedure will guide you through the proper system<br />
selection.<br />
Step 1. Based on your application needs, determine the Mounting Support Requirements. Will the application require end or continuous support?<br />
Step 2. Determine the Stroke Length (Ls). For each SuperSlide Belt Actuated System, the maximum Stroke Length (L s) can easily be determined.<br />
By subtracting the carriage length (T1) and two times end block (L3) from the total system length (L), the maximum stroke length is determined.<br />
C3<br />
L4<br />
L<br />
T1<br />
H4 C3 H2 H<br />
L3<br />
Should your application require the use of bellows way covers, it is important to recognize that the bellows will detract from the available stroke<br />
of the system. The bellows will retract to approximately 14% of the available stroke at each end of the system. The stroke length with bellows (LS/B)<br />
is calculated by subtracting 2 times the stroke (LS) times .14 from the stroke (LS).<br />
L S/B = L S - (2 x L S x .14)<br />
Standard Length and Delivery. For each SuperSlide Belt Driven Slide Tables there is a standard length chart and delivery information that also<br />
includes the standard length increment and the maximum system length. Selecting a standard system length will minimize shipment time. Once you<br />
have selected a length that best fits your application requirements, simply determine the maximum stroke length. The required stroke length should<br />
not exceed this number.<br />
Custom Lengths<br />
Custom length systems are available. Lengths exceeding MAX<br />
length will require butt joints. For special requirements, please<br />
contact the Danaher Motion Systems application engineering<br />
department.<br />
L S = L - (T1 + 2 L3)<br />
System 2RE Standard Lengths (Lengths in mm)<br />
System 300 375 400 450 500 525 600 675 700 750 800 825 900 975 1000 1050 1100 1125 1200<br />
2RE-M12 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
2RE-M16 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
L3<br />
L5<br />
H4<br />
1275 1300 1350 1400 1425 1500 X MAX<br />
■ ■ ■ ■ 75 3000<br />
■ ■ ■ 100 3000<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Belt Driven Slide Tables<br />
System Deflection<br />
Step 3. For end supported systems, determine if the system selected meets the Maximum Allowable Deflection criteria.<br />
Travel Life<br />
Step 4. Determine the Required Travel Life (km).<br />
System Loading<br />
Lt = required travel life (km)<br />
Lt= 2 • s • f • Lh • 60 s = stroke (mm)<br />
10<br />
f = frequency (cycles/minute)<br />
Lh = service life (hrs)<br />
6<br />
Step 5. Determine the Force on the Most Heavily Loaded Bearing. When selecting a<br />
SuperSlide Belt Driven Slide Tables, it is necessary to evaluate the bearing forces that are<br />
generated based on the position of the load and its movement during application. The<br />
free body diagram (SBM 10.1) is an example of the type of calculations that are required<br />
when determining resultant bearing forces. For other free body diagram examples see<br />
Load Considerations in the Engineering Support Appendix, page B-94. The<br />
determination of the force on the most heavily loaded bearing allows you to enter the<br />
load life graph and select the system that best fits your application needs.<br />
Step 6. Determine the Load Correction Factor (Kq). The dynamic load capacity of<br />
SuperSlide Belt Driven Slide Table is determined by the orientation of the system and the<br />
direction of the resultant bearing load.To determine the load correction factor, simply<br />
enter the polar graph with the applied or resultant load direction until it intersects the<br />
polar curve. If the load correction factor is 1,0 the resultant force (Presultant) is equal to<br />
the Force on the Most Heavily Loaded Bearing (Pmax). If the direction of the resultant<br />
bearing load cannot be determined, then use the minimum Kq value (0,7 for closed<br />
bearings and 0,5 for open bearings.)<br />
Superslide 2RE<br />
*<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
P<br />
P<br />
K θ<br />
P<br />
F1Y F4Y<br />
d2<br />
F1z F2z<br />
1 2<br />
F4z<br />
4 3<br />
d0<br />
2<br />
d0<br />
P<br />
2<br />
F3z<br />
∼ =(( X<br />
P<br />
F1z F4z =<br />
4<br />
d3<br />
d1<br />
+(<br />
P<br />
2<br />
= ( X<br />
d2<br />
d0<br />
d1<br />
P<br />
F1Y, F2Y<br />
d3<br />
F3Y, F4Y<br />
F2z = F3z = P P d2 -<br />
4 (( X<br />
2 d0<br />
(SBM 10.1)<br />
These Load Correction Factor Polar charts show<br />
values of Kq for load orientations on a single Ball<br />
Bushing* bearing. Appropriate load orientation<br />
should be considered for the most heavily loaded<br />
Ball Bushing bearing..<br />
B-81
Engineering<br />
SuperSlide * Belt Driven Slide Table<br />
Load and Life Requirements<br />
Step 7. Select the system that meets the application load and life requirements.<br />
Load on most heavily loaded bearing (N)<br />
B-82<br />
10 000<br />
1 000<br />
100<br />
10<br />
10<br />
Load/Life Graph<br />
Lines indicate limiting load for given shaft size<br />
100 1 000 10 000<br />
Required Travel Life (km)<br />
(SBM 11.1)<br />
100 000<br />
2RE-M16<br />
2RE-M12<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
If the Load Correction Factor is less than 1,0 the following formula should be used to determine the Corrected Force on the Most Heavily Loaded Bearing.<br />
Pmax = Presultant K� Note: AccuSlide* 2HE has a load correction factor in all directions of 1,0.<br />
Pmax = Force on the Most Heavily Loaded Bearing (N)<br />
Presultant = Resultant of Externally Applied loads (N)<br />
K� = Load Correction Factor<br />
For each SuperSlide Belt Driven Slide Table there is a graph (SBM<br />
11.1) that allows for system selection based on the Required Travel<br />
Life and the Force on the Most Heavily Loaded Bearing. To determine<br />
the system which best meets your application requirements, simply<br />
enter the graph with your Required Travel Life from step 4 and the<br />
Corrected Force on the Most Heavily Loaded Bearing from step 6.<br />
Select a system characteristic curve that is above or to the right of<br />
the plotted point.<br />
Note: Use Corrected Force on the Most Heavily Loaded Bearing if load correction factor is less<br />
than 1,0.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Belt Driven Slide Table<br />
*<br />
Trapezoidal Motion Profile:<br />
Engineering<br />
A typical linear belt actuated application normally consists of a series of motion profiles. The actuated torque required to move the system should<br />
be evaluated for each motion profile. There are two basic motion profile types. The first and most simple move is a triangular motion profile which<br />
consists of two legs. The first leg is for acceleration and the second is for deceleration. The second motion profile type is trapezoidal which consists of an<br />
acceleration leg, a leg of constant velocity and a deceleration leg.<br />
Step 8. Determine the Motion Profile that fits your application requirements. Calculate V max and a.<br />
V max<br />
Velocity<br />
Triangular Motion Profile Trapezoidal Motion Profile<br />
t a<br />
Accelerate<br />
(Time in seconds)<br />
t d<br />
Decelerate<br />
(Time in seconds)<br />
Triangular Motion Profile:<br />
Assume: ta = td = t/2 and xa = xd = x/2<br />
Then: Vavg = x/t<br />
Vmax =2 • Vavg = 2x/t<br />
a = Vmax /ta = 4 x/t2 Where: a = acceleration (m/s2) d = deceleration (m/s2) x = total Distance (m)<br />
xa = distance to Accelerate (m)<br />
xc = distance at Constant Velocity (m)<br />
xd = distance to Decelerate (m)<br />
Maximum Belt Tooth Shear Strength<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
V max<br />
Velocity<br />
t a<br />
Accelerate<br />
(Time in seconds)<br />
t c<br />
Constant Velocity<br />
(Time in seconds)<br />
Decelerate<br />
(Time in seconds)<br />
Assume: ta = tc = td = t/3 and xa = xd = x/4, xc = x/2<br />
Then: Vavg = x/t<br />
Vmax =1.5 • Vavg<br />
a = -d = Vmax /ta = 4.5x/t2 t = total Move Time (s)<br />
ta = acceleration Time (s)<br />
tc = time at Constant Velocity (s)<br />
td = deceleration Time (s)<br />
Vavg = average Velocity (m/s)<br />
Vmax = maximum Velocity (m/s)<br />
Step 9. Calculate the Total Axial Forces on the system belt and determine whether they are within the limits of the Belt Pre-Tension Force and<br />
Maximum Allowable Tooth Shear of the belt. The Total Axial System Belt Force (Ps) is the summation of External Force (Pe), Acceleration Force (Pa)<br />
and Frictional Force (Pf).<br />
Ps = Pe + Pa + Pf<br />
Step 9a. Determine the External Axial Forces (Pe). External axial forces seen by the Superslide Belt Driven Slide Table can be the result of application<br />
forces such as stretching fabric in a textile application or compressing boxing in a packaging application. In a vertical application, the external force<br />
is the addition of gravity acting on the payload. In those vertical applications the motor must be mounted above the load on the carriage.<br />
t d<br />
B-83
Engineering<br />
SuperSlide * Belt Driven Slide Table<br />
Maximum Belt Tooth Shear Strength<br />
2RE-M12 12 8,8 0,4 0,002 8 0,5 225 485<br />
2RE-M16 16 16,7 1,12 0,002 8 0,7 780 817<br />
2HE-M10 10 3,9 0,4 0,003 4 0,9 225 485<br />
2HE-M20 20 26,5 1,75 0,003 4 7,0 1260 1488<br />
B-84<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Step 9b. Determine the Acceleration force (Pa). To overcome the inertia generated by the payload, the carriage assembly and the belt force due to<br />
acceleration must be evaluated.<br />
SuperSlide 2RE<br />
SuperSlide 2RE Belt Actuated System Data<br />
Pa = a • (Wc + Wp + (Wb • L • 2))<br />
g<br />
a = Vmax /ta = linear acceleration (m/s2 = 4.5 • x<br />
) (from step 8)<br />
t2 Wc = carriage Weight (N) (from table below)<br />
Wp = weight of Payload (N) (from Application Data)<br />
Wb = weight of Belt (N/m) (from table below)<br />
g = acceleration due to gravity = 9,81 m/s2<br />
Part Nominal Carriage Belt Coefficient Number Seal Belt Pre- Maximum<br />
Number Dia. Weight Weight Friction of Seals Drag Tension Axial Force,<br />
(N) (N/m) Carriage (N) Force (N) Belt (N)<br />
AccuSlide* 2HE<br />
AccuSlide 2HE Belt Actuated System Data<br />
Part Nominal Carriage Belt Coefficient Number Seal Belt Pre- Maximum<br />
Number Size Weight Weight Friction of Seals Drag Tension Axial Force,<br />
(N) (N/m) Carriage (N) Force (N) Belt (N)<br />
Vmax = maximum velocity (m/s) (from Step 8)<br />
ta = acceleration time (s)<br />
x a = distance to accelerate (m)<br />
L = overall length of system (m)<br />
x = total distance (m)<br />
t = total move time (s)<br />
Step 9c. Determine the Frictional Force (Pf). The total<br />
Frictional force is the sum of the payload and carriage<br />
weight times the system coefficient of friction plus the<br />
additional seal drag.<br />
Pf = [ � sys• (Wp + Wc) + n • Ds]<br />
Wp = payload weight (N)<br />
W c = carriage weight (N)<br />
(see table at left)<br />
� sys= system coefficient of<br />
friction (see table at left)<br />
DS = seal Drag (N)<br />
(see table at left)<br />
n= number of seals<br />
(see table at left)<br />
In the case of vertical axis orientation, this Pf term<br />
may be omitted.<br />
Step 9d. Calculate Total Axial System Belt Force (Ps):<br />
P s = P e + P a + P f<br />
Step 9e. Compare the calculated Total Axial System Belt Force (PS) with the Belt Pre-Tension Force in the tables on the previous page. If the calculated<br />
value exceeds the Pre-Tension Force in the table then the application parameters or the size of the system should be reconsidered, as the possibility<br />
exists that the belt could go into a slackened condition causing slippage on the pulley. In no case should the Total Axial Belt Force (PS) ever exceed the<br />
Maximum Axial Force for the belt in the tables on the previous page.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Belt Driven Slide Table<br />
Maximum Belt Tooth Shear Capacity<br />
Step 10. It is also important to check that the application parameters are within the limits of the Belt Tooth Shear Capacity.<br />
AccuSlide* 2HE<br />
AccuSlide 2HE Belt Actuated System Data<br />
*<br />
Engineering<br />
Part Nominal Pitch Circle Lead Number of Belt Belt Standard Maximum<br />
Number Size Diameter (mm/rev.) Effective Width Pitch Gear Axial<br />
(mm) Teeth (mm) (mm) Ratios Force (N)<br />
2HE-M10 10 26,74 84 12 20 3 1:1, 3:1, 5:1, 10:1 485<br />
2HE-M20 20 47,75 150 12 50 5 1:1, 3:1, 5:1, 10:1 1488<br />
SuperSlide 2RE<br />
SuperSlide 2RE Belt Actuated System Data<br />
Part Nominal Pitch Circle Lead Number of Belt Belt Standard Maximum<br />
Number Dia. Diameter (mm/rev.) Effective Width Pitch Gear Axial<br />
(mm) Teeth (mm) (mm) Ratios Force (N)<br />
2RE-M12 12 26,74 84 12 20 3 1:1, 3:1, 5:1, 10:1 485<br />
2RE-M16 16 35,01 110 11 32 5 1:1, 3:1, 5:1, 10:1 817<br />
The formula for calculating Belt Tooth Shear Capacity (Cts) is as follows:<br />
C ts = C sp • Z e • W C sp = Specific Axial Force Capacity (N/mm)<br />
Ze = Number of Effective Belt Teeth (from previous page)<br />
W = Belt Width (mm) (from previous page)<br />
Step 10a. The Csp value is taken from the above graphs. Enter the graph for the appropriate Belt Pitch with the Pulley Speed (Np) calculated as follows:<br />
Np = Pulley Speed (RPM)<br />
Np = V max • 60000 = V max • 60000 V max= Maximum Linear Speed (m/s)(from Step 8)<br />
p b � d0 Pb = �d 0 = Lead (mm/rev.) (from previous page)<br />
d0 = Pitch Circle Diameter (mm)(from previous page)<br />
� = 3,1416<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-85
Engineering<br />
SuperSlide * Belt Driven Slide Table<br />
Speed Requirements<br />
4,0<br />
Csp<br />
( N )<br />
mm<br />
3,0<br />
2,0<br />
1,0<br />
0<br />
B-86<br />
Specific Axial Force Capacity<br />
vs. Pulley Speed for 3mm pitch belt<br />
10 100<br />
10 100<br />
Np Pulley Speed (RPM)<br />
1 000 10 000<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
4,0<br />
Csp<br />
( N )<br />
mm<br />
3,0<br />
2,0<br />
1,0<br />
0<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specific Axial Force Capacity<br />
vs. Pulley Speed for 5mm pitch belt<br />
10 100<br />
Np Pulley Speed (RPM)<br />
1 000 10 000<br />
Step 10b. Once Pulley Speed (Np) is calculated, and the Specific Axial Force Capacity (Csp) is determined from the above graph, locate the number of<br />
Effective Belt Teeth (Ze) and the Belt Width (W) from the tables on the previous page and calculate the Belt Tooth Shear Capacity (Cts):<br />
Cts = Csp • Ze • W<br />
Step 10c. Compare the Belt Tooth Shear Force Capacity (Cts) with the calculated Maximum Axial System Belt Force (Ps) from step 9d. If the calculated<br />
value for Ps exceeds the maximum allowable capacity from step 10b, the application parameters or the size of the system must be reconsidered.<br />
2RE-M12 12 26,74 84 NEMA 23 1:1, 3:1, 5:1, 10:1<br />
2RE-M16 16 35,01 110 NEMA 23 1:1, 3:1, 5:1, 10:1<br />
C ts>P s<br />
Step 11. Determine the Motor Rotational Speed required to move at Vmax for all system ratios.<br />
The SuperSlide Belt Actuated System is equipped with a Thomson Micron True Planetary* Precision Gearhead already mounted. Each gearhead ratio<br />
(greater than 1:1) provides an increase in output torque and requires the motor to operate at a higher speed.<br />
SuperSlide 2RE<br />
SuperSlide 2RE Belt Actuated System Data<br />
Part Nominal Pitch Lead Motor Standard<br />
Number Dia. Circle (mm/rev) Frame Gear<br />
Dia. (mm) Size Ratios<br />
AccuSlide* 2HE<br />
AccuSlide 2HE Belt Actuated System Data<br />
Part Nominal Pitch Lead Motor Standard<br />
Number Size Circle (mm/rev) Frame Gear<br />
Dia. (mm) Size Ratios<br />
2HE-M10 10 26,74 84 NEMA 23 1:1, 3:1, 5:1, 10:1<br />
2HE-M20 20 47,75 150 NEMA 34 1:1, 3:1, 5:1, 10:1<br />
Calculate the Maximum Motor Speed (Nmax) at the system Maximum Linear Speed (Vmax) from Step 8 using the following formula:<br />
Vmax = Maximum Linear Speed (m/s)<br />
Nmax = Vmax i i = Gear Ratio<br />
pb<br />
d0 = Pitch Circle Diameter (mm) (from tables above)<br />
pb = �d0 = Lead (mm/rev.) (from tables above)<br />
or with unit conversions and constants: � = 3,1416<br />
Nmax = Vmax • i • (1000mm/m) • (60 sec/min) = Vmax • i • (19 100) (RPM)<br />
�d 0 d0<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Belt Driven Slide Table<br />
Torque Calculations<br />
*<br />
Engineering<br />
Step 12. In order to size a motor for your SuperSlide Belt Driven Slide Table it is important to calculate the torque required to meet your application<br />
requirements with all of the parameters in mind. If you are actuating your system with a stepping motor, then a maximum or peak torque (Tpeak) calculation<br />
is required. Peak torque is usually seen at the time of maximum acceleration, however, other factors such as torque due to external forces can affect<br />
when peak torque occurs. It is important to calculate for all torque conditions (Torque due to acceleration (TA), Torque at constant velocity (Tcv), Torque<br />
due to deceleration (TD), and Torque required to hold at rest (TH)), and take that torque with the largest magnitude as the Peak Torque (Tpeak).<br />
TA = TJ + TF + Tg + Te (N•m)<br />
Tcv = TF + Tg + Te (N•m)<br />
TD = TJ - TF -Tg - Te (N•m)<br />
T H = -T F + T g + T e (N•m)<br />
where: T J = Torque due to system inertia (N • m)<br />
T F = Torque due to friction (N • m)<br />
T g = Torque due to gravity (N • m)<br />
T e = Torque due to external forces (N • m)<br />
Should you be actuating your SuperSlide system with a servo motor system then it is also necessary to calculate a Root-Mean-Square Torque (TRMS)<br />
or Continuous Torque.<br />
T RMS = ta (TA) 2 + tcv (T cv) 2 + t d (T D) 2 +t h (T H ) 2 (N•m)<br />
ta + t cv + t d + t h<br />
where: ta = time to accelerate (s)<br />
t cv = time at constant velocity (s)<br />
t d = time to decelerate (s)<br />
t h = time at rest (s)<br />
Step 12a. Calculate Torque due to system inertia (TJ):<br />
and<br />
TJ = 1000 • 2 • a • Jp + JM • i + Jg • i + TL (N • m)<br />
i2 • �g ]<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
d 0<br />
]<br />
T L= P a • d 0 (N•m)<br />
1000 • 2 • i • � g • � b<br />
]<br />
where: TL = Torque due to payload (N • m)<br />
a = required linear acceleration (m/s2) (from step 8)<br />
d 0 = pulley pitch circle diameter (mm) (from table on next page)<br />
J p = drive pulley inertia (Kg•m 2) (from table on next page)<br />
J M = motor inertia (Kg•m 2) (1) (g • cm 2 = Kg•m 2 x 10 -7)<br />
J g = gearbox inertia (Kg•m 2) (from table on next page)<br />
i = gearbox ratio (from Application Data)<br />
� g = gearbox efficiency = 90%<br />
� b = belt efficiency = 90%<br />
P a = acceleration force (N)<br />
]<br />
B-87
Engineering<br />
SuperSlide * Belt Driven Slide Table<br />
Calculate acceleration force (Pa) (N)<br />
SuperSlide 2RE<br />
B-88<br />
P a = a • (W c + W p + W B • L • 2) (N)<br />
g<br />
Wc = weight of carriage (N) (from table below)<br />
W p= weight of payload (N) (from application data)<br />
W B= weight of belt (N/m) (from table below)<br />
L= overall system length (m)<br />
a= required linear acceleration (m/s 2) (from step 8)<br />
g = acceleration due to gravity = 9,81 m/s 2<br />
Part System Pitch Pulley Carriage Belt<br />
Number Size Circle inertia Weight Weight<br />
Diameter (kg • m2 SuperSlide 2RE Belt Actuated System Data<br />
(mm)<br />
) (N) (N/m)<br />
2RE-M12 12 26,74 7,3 x 10-6 8,8 0,4<br />
2RE-M16 16 35,01 3,02 x 10-5 16,7 1,12<br />
AccuSlide* 2HE<br />
AccuSlide 2HE Belt Actuated System Data<br />
Part System Pitch Pulley Carriage Belt<br />
Number Size Circle inertia Weight Weight<br />
Diameter (kg • m 2 ) (N) (N/m)<br />
(mm)<br />
2HE-M10 10 26,74 7,3 x 10 -6 3,9 0,4<br />
2HE-M20 20 47,75 1,54x 10 -4 26,5 1,75<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide 2RE<br />
System Gear Motor Gearbox Gearbox<br />
Part Number Ratio Frame Size Part Number inertia (Kg•m2 )<br />
2RE-M12-OEM-A 1:1 NEMA23 NT-23-1 8,14 x 10 -4<br />
2RE-M12-OEM-B 3:1 NEMA23 NT-23-3 7,82 x 10 -4<br />
2RE-M12-OEM-C 5:1 NEMA23 NT-23-5 2,58 x 10 -4<br />
2RE-M12-OEM-D 10:1 NEMA23 NT-23-10 1,61 x 10 -4<br />
2RE-M16-OEM-A 1:1 NEMA23 NT-23-1 8,14 x 10 -4<br />
2RE-M16-OEM-B 3:1 NEMA23 NT-23-3 7,82 x 10 -4<br />
2RE-M16-OEM-C 5:1 NEMA23 NT-23-5 2,58 x 10 -4<br />
2RE-M16-OEM-D 10:1 NEMA23 NT-23-10 1,61 x 10 -4<br />
AccuSlide 2HE<br />
System Gear Motor Gearbox Gearbox<br />
Part Number Ratio Frame Size Part Number inertia (Kg•m2) 2HE-M10-OZP-A 1:1 NEMA23 NT-23-1 8,14 x 10 -4<br />
2HE-M10-OZP-B 3:1 NEMA23 NT-23-3 7,82 x 10 -4<br />
2HE-M10-OZP-C 5:1 NEMA23 NT-23-5 2,58 x 10 -4<br />
2HE-M10-OZP-D 10:1 NEMA23 NT-23-10 1,61 x 10 -4<br />
2HE-M20-OZP-E 1:1 NEMA34 NT-34-1 4,9 x 10 -3<br />
2HE-M20-OZP-F 3:1 NEMA34 NT-34-3 4,51 x 10 -3<br />
2HE-M20-OZP-G 5:1 NEMA34 NT-34-5 1,39 x 10 -3<br />
2HE-M20-OZP-H 10:1 NEMA34 NT-34-10 7,56 x 10 -4<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Belt Driven Slide Table<br />
Calculate Torque due to payload (TL):<br />
Calculate Torque due to system inertia (TJ) :<br />
SuperSlide 2RE<br />
SuperSlide 2RE Belt Actuated System Data<br />
TL = Pa • d0 1000 • 2 • i • �g • � b<br />
Part Nominal Carriage Belt Coefficient Number Seal<br />
Number Dia. Weight Weight Friction of Seals Drag<br />
(N) (N/m) Carriage (N)<br />
2RE-M12 12 8,8 0,4 0,002 8 0,5<br />
2RE-M16 16 16,7 1,12 0,002 8 0,7<br />
*<br />
(N•m)<br />
TJ = 1000 • 2 • a • Jp + JM • i + Jg • i + TL (N•m)<br />
d0 i2 • �g ]<br />
Engineering<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
]<br />
]<br />
]<br />
AccuSlide* 2HE<br />
AccuSlide 2HE Belt Actuated System Data<br />
Part Nominal Carriage Belt Coefficient Number Seal<br />
Number Size Weight Weight Friction of Seals Drag<br />
(N) (N/m) Carriage (N)<br />
2HE-M10 10 3,9 0,4 0,003 4 0,9<br />
2HE-M20 20 26,5 1,75 0,003 4 7,0<br />
B-89
Engineering<br />
SuperSlide * Belt Driven Slide Table<br />
Step 12b. Calculate Torque due to Friction (TF) :<br />
TF =<br />
d0 P<br />
• f<br />
1000 • 2 i • �g •� ]<br />
b<br />
and<br />
Pf = (Wp + Wc)• �sys + n • Ds B-90<br />
where: P f = Force due to Friction (N)<br />
W p = Weight of Payload (N) (from Application Data)<br />
W c = Weight of Carriage (N) (from table on previous page)<br />
� sys = Coefficient of friction of carriage (from table on previous page)<br />
n = Number of seals (from table on previous page)<br />
D s = Seal Drag (N) (from table on previous page)<br />
d 0 = Pulley pitch circle diameter (mm) (from table on page B-88)<br />
i = Gearbox ratio (from Application Data)<br />
� g = Gearbox efficiency = 90%<br />
� b = Belt efficiency = 90%<br />
First calculate Force due to friction (Pf) and with this value calculate Torque due to friction (Tf) using the formula, above.<br />
Step 12c. Calculate Torque due to gravity (Tg):<br />
and<br />
Tg = d0 •<br />
Pg (N • m)<br />
1000 • 2 i • �g • �b Pg = (Wp + Wc) SIN� (N)<br />
where: P g = Force due to Gravity (N)<br />
W p = Weight of Payload (N) (from Application Data)<br />
W c = Weight of Carriage (N) (from table on previous page)<br />
� = Angle from horizontal (for horizontal � = 0˚, vertical � = 90˚ for<br />
upstroke � = 270° for downstroke)<br />
d 0 = Pulley pitch circle diameter (mm) (from table on page B-88)<br />
i = Gearbox ratio (from Application Data)<br />
� g = Gearbox efficiency = 90%<br />
� b = Belt efficiency = 90%<br />
First calculate Force due to gravity (Pg) and with this value calculate Torque due to gravity (Tg) using the formula, above.<br />
Step 12d. Calculate Torque due to external forces (Te):<br />
T e =<br />
]<br />
]<br />
]<br />
d 0 •<br />
1000 • 2 i • � g • � b<br />
P e (N • m)<br />
where: d 0 = Pulley pitch circle diameter (mm) (from table on page B-88)<br />
i = Gearbox ratio (from Application Data)<br />
� g = Gearbox efficiency = 90%<br />
� b = Belt efficiency = 90%<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
]<br />
]<br />
]<br />
]<br />
]<br />
]<br />
]<br />
]<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Belt Driven Slide Table<br />
*<br />
Engineering<br />
The value of external force(s) (Pe) (N) must be calculated or estimated from the application specifications. Any outside forces that have a component<br />
that acts along the axis of the Superslide system should be included as an external force (Pe) (N).<br />
With the calculated or estimated value of external force (Pe), the Torque due to external force (Te) can be calculated from the formula on the previous page.<br />
Step 12e. Calculate Peak Torque (Tpeak), the largest of the following:<br />
Torque due to acceleration (TA):<br />
TA = TJ + TF + Tg + Te (N•m)<br />
where: T J = Torque due to system inertia (N • m) (from step 12a)<br />
TF = Torque due to friction (N • m) (from step 12b)<br />
Tg = Torque due to gravity (N • m) (from step 12c)<br />
Te = Torque due to external forces (N • m) (from step 12d)<br />
Torque at constant velocity (Tcv): Tcv = TF + Tg + Te (N•m)<br />
Torque due to deceleration (TD): TD = TJ - TF -Tg- Te (N•m)<br />
Torque required to hold at rest (TH): T H = -TF + Tg + Te (N•m)<br />
Step 12f. Calculate Root-Mean-Square Torque (Trms) or Continuous Torque:<br />
TRMS = ta (TA) 2 + tcv (Tcv) 2 + td (TD) 2 + th (TH) 2 (N•m)<br />
t a + tcv + td + th<br />
where: T A, T cv, T D, and T H are from step 12e.<br />
t a = time to accelerate (s)<br />
tcv = time at constant velocity (s)<br />
td = time to decelerate (s)<br />
th = time at rest (s)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable. However, it is<br />
the responsibility of the product user to determine the suitability of Thomson products for a specific application. While defective products<br />
will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B-91
Engineering<br />
SuperSlide * Belt Driven Slide Table<br />
Speed vs Torque<br />
Motor Speed vs. Torque Curve<br />
Graph SBSM22.1 is an example of a Speed vs. Torque curve for a NEMA 23 motor<br />
from the Motion Control section. To determine the motor speed vs. torque curve that<br />
best suits the application and for a continuation of features and specifications refer to<br />
the Motion Control section, page A-153.<br />
B-92<br />
Motor RPM = V max • 60 • i<br />
(PB/1000)<br />
where: V max = maximum linear speed (m/s) (from step 8)<br />
i = gearhead ratio (from Application Data)<br />
P B = belt lead (mm) (from table in step 10)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Step 13. Determine the proper motor selection. Plot Peak Torque (Tpeak) against the Required Motor Speed from step 11 and enter the Motor Speed<br />
vs. Torque graph. (See the Motion Control Section, A-153). If the plotted point is below the curve for intermittent duty, then you have made a proper<br />
selection. Now plot Continuous Torque (TRMS) against the Required Motor Speed from step 11 and enter the graph again. If the plotted point is<br />
below the curve for continuous duty, then you have made a proper selection. If either of the plotted points fall above their respective curve then<br />
either a larger frame motor or a different gear ratio gearbox must be employed. Check mounting flange availability when increasing the motor frame<br />
size. Use of a system with a gearbox with a different gear ratio entails recalculating steps 11 and 12 with the new gear ratio in mind.<br />
To determine motor speed, use the following formula:<br />
in-lb<br />
16<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
APx-232A-D010-Lxx<br />
0<br />
0 1000 2000 3000 4000 5000 6000<br />
rpm<br />
Graph SBSM22.1<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
SuperSlide * Belt Driven Slide Table<br />
System Mounting<br />
*<br />
Engineering<br />
The SuperSlide Belt Driven Slide Table can be mounted using the T-nuts and T-slots from above with clamping fixtures and below as shown below. In<br />
addition, SuperSlide Belt Actuated System can also be mounted using the bolt down attachment holes found in each end block (System 2NE) or system<br />
support base (System 2RE). For other mounting fixity contact Thomson Systems Application Engineering.<br />
T-Nuts for Mounting<br />
E<br />
45 o<br />
B<br />
A<br />
F<br />
SuperSlide 2RE<br />
Figure 2: Mounting from above using T-slots or from above through<br />
mounting holes.<br />
D<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
C<br />
Standard T-Nut Dimensions (Dimensions in mm)<br />
Part Number A B C D E F<br />
<strong>TN</strong>UT-01-M3 7 4 1,75 1,25 3 M3<br />
<strong>TN</strong>UT-02-M4 9,5 5,5 2,25 1,75 4 M4<br />
<strong>TN</strong>UT-03-M4 12 7 2,5 2,5 5 M4<br />
<strong>TN</strong>UT-03-M5 12 7 2,5 2,5 5 M5<br />
<strong>TN</strong>UT-04-M4 16,5 7,9 4,8 1,2 6 M4<br />
<strong>TN</strong>UT-04-M5 M5<br />
<strong>TN</strong>UT-04-M6 M6<br />
<strong>TN</strong>UT-05-M4 19,5 9,8 5,8 2,8 8,6 M4<br />
<strong>TN</strong>UT-05-M5 M5<br />
<strong>TN</strong>UT-05-M6 M6<br />
<strong>TN</strong>UT-05-M8 M8<br />
B-93
Engineering Support Appendix<br />
Lubrication, Materials and Part Number Specifications<br />
Thomson Linear Motion Systems are<br />
pre-lubricated with a rust preventative oil.<br />
This process is designed to inhibit the<br />
corrosion of the steel components within the<br />
system during transport.<br />
Available upon special request, LinearLube*<br />
lubricant can be applied to the ball tracks of the<br />
Ball Bushing* bearings. This specially<br />
formulated lubricant provides optimum<br />
performance for most applications. LinearLube<br />
is a synthetic lubricant utilizing suspended<br />
Teflon ® in a specially formulated base<br />
compound.<br />
LinearLube provides excellent performance<br />
characteristics in a wide range of applications.<br />
It is FDA listed, non-polluting, non-corrosive.<br />
LinearLube will not stain and adheres tightly<br />
to parts, forming a water resistant barrier and<br />
airtight seal against contaminant’s.<br />
LinearLube reduces overall maintenance and<br />
extends service intervals, which helps decrease<br />
your maintenance costs.<br />
• Maintains properties in operating<br />
temperatures from -65˚F to 450˚F<br />
• U.S.D.A. Rated H1 (Non-Toxic)<br />
• Inhibits wear, rust, and corrosion<br />
• Will not oxidize in use<br />
• 100% water resistant<br />
*LinearLube is an NLGI Grade II class material which contains PTFE (Teflon ® )<br />
particles suspended in a specially compounded base.<br />
All Thomson Ball Bushing bearings require a small amount of grease or oil to<br />
operate. For most applications, lubricant is recommended to prevent wearing<br />
and rusting of the bearing surfaces. When linear speeds are high, a light<br />
oil should be used and the bearing should be prevented from running dry for<br />
a prolonged period of time.<br />
A medium to heavy oil or light grease has<br />
greater adhesion properties that afford longer<br />
bearing protection and minimize sealing<br />
problems. The numerous built-in pockets in the<br />
Ball Bushing bearing retainer allow grease to be<br />
stored for an extended period of time. Though<br />
not generally recommended, in some lightly<br />
loaded, low speed and highly contaminated<br />
applications, Ball Bushing bearings have been<br />
used without lubrication. For these types of<br />
applications contact Thomson application<br />
engineering.<br />
Specifying a Thomson linear motion system.<br />
Thomson linear motion systems are specified<br />
quickly and easily with a single part number.<br />
When you have evaluated your linear motion<br />
requirements and selected a System which best<br />
meets your criteria, review the System part<br />
number, System length, and any special options<br />
to generate a single order number.<br />
Custom lengths or special requirements should<br />
be reviewed with the Thomson<br />
systems application engineering department.<br />
System Replacement Components<br />
Replacement components for systems are<br />
available from Thomson. Assure the accuracy<br />
and repeatability of your system by specifying<br />
a -XS after the component part number.<br />
B-94<br />
Thomson Linear Motion systems are designed<br />
and manufactured through advanced processes<br />
with high grade materials chosen for their<br />
strength, durability, and hardness. The following<br />
is a comprehensive list of the materials<br />
utilized throughout Thomson systems.<br />
System Maintenance and Service<br />
Prior to lubrication, all ball screw assemblies<br />
should run smoothly throughout the entire<br />
stroke. If the torque is not uniform over the<br />
entire stroke:<br />
• Visually inspect the screw shaft for<br />
accumulations of foreign matter.<br />
• Using cleaning fluid or solvent, remove dirt<br />
from the ball grooves. Be sure to flush the ball<br />
nut assembly thoroughly.<br />
• Cycle the ball nut along the screw shaft<br />
several times. Wipe with a dry, lintless cloth and<br />
lubricate immediately.<br />
• If the assembly continues to operate erratically<br />
after cleaning, contact Thomson Industries for<br />
further instructions.<br />
The operating environment primarily determines<br />
the frequency and type of lubrication required<br />
by ball screws. The screw shaft should be<br />
inspected frequently and lubricated as required<br />
by the environmental conditions present.<br />
Lubricants can vary from instrument grade oil<br />
for dirty and heavy-dust environments to good<br />
grade ball bearing grease for protected or clean<br />
environments. For most applications, good<br />
10W30 oil periodically wiped on the screw shaft<br />
with a damp cloth or applied by a drip or mist<br />
lubricator will suffice.<br />
Ball Bushing Bearing<br />
Components Material<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
CAUTION: Where the screw is unprotected<br />
from airborne dirt, dust, etc., do not leave a<br />
heavy film of lubricant on the screw. Keep the<br />
screw shaft barely damp with lubricant. Inspect<br />
at regular intervals to be certain lubricating film<br />
is present. Where the application requires<br />
operation below 0F, instrument grade oil is<br />
recommended. Operating environments from<br />
0F to 180F will require a good grade 10W30 oil.<br />
All Thomson ball-bushing bearings require a<br />
small amount of grease or oil to operate. For<br />
general applications, EP2 (extreme pressure<br />
NLGI grade2) lubricant is recommended to<br />
prevent wearing and rusting of the bearing<br />
surfaces. For food grade applications, Linear<br />
Lube (teflon-based synthetic grease) is<br />
recommended. When linear speeds are high,<br />
light oil should be used and the bearing should<br />
be prevented from running dry for a prolonged<br />
period of time. A medium to heavy oil or light<br />
grease has greater adhesion properties that<br />
afford longer bearing protection and minimize<br />
sealing problems.<br />
All Thomson ball-bushing bearings are shipped<br />
with rust preventative oil. It is recommended<br />
that you lubricate the ball bushing prior to<br />
installation and periodically during operation to<br />
assure that the ball bushing does not run dry.<br />
Bearing lube cycle not to exceed 1 year or<br />
100km of travel (whichever comes first), but<br />
more frequent application may be required<br />
based on duty cycle, usage, environment and<br />
level of contamination.<br />
Super Smart Ball Bushing* bearings<br />
• Sleeve and Retainers Thomson Engineered Plastic††<br />
• Bearing Plates Hardened Bearing Steel<br />
• Balls Chrome Alloy Steel<br />
• Seals Synthetic Rubber<br />
• Pillow Block Housing Aluminum Alloy†<br />
Supports<br />
• Type ASB End Support Aluminum Alloy†<br />
• Type SB End Support Iron<br />
• Type SRA Rail Support Aluminum Alloy†<br />
• Twin Shaft End Support Aluminum Alloy†<br />
• Twin Shaft Web End Support Aluminum Alloy†<br />
• Integrated End Support Aluminum Alloy†<br />
• Dual Shaft Support Rail Aluminum Alloy†<br />
• Inner Race (60 Case Shafting) Case Hardened High Carbon Steel<br />
Carriage<br />
• Universal Carriage Aluminum Alloy†<br />
• Twin Shaft Carriage Aluminum Alloy†<br />
• Twin Shaft Web Carriage Aluminum Alloy†<br />
• Modular Dual Shaft Carriage Aluminum Alloy†<br />
• Integrated Dual Shaft Carriage Aluminum Alloy†<br />
†Custom Black Anodized for inch size systems ††Limited to a Max. Temperature of 185˚F (85˚C)<br />
Custom Grey Anodized for metric size systems<br />
Custom system lengths may require black paint to protect machine cut-off ends on Dual shaft Rail Assemblies and Shaft support Rails.<br />
If a specific surface finish is required contact the Thomson Systems application engineering department.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Coefficient of Friction and Seal Drag<br />
Coefficient of Friction<br />
The coefficient of friction of Thomson Ball Bushing* bearings<br />
ranges from 0.001 to 0.004. There are two components of the<br />
coefficient of friction, the rolling or operating friction and the<br />
static or breakaway friction.<br />
Coefficient of Rolling Friction<br />
The rolling coefficient of friction is measured by the force<br />
required to operate the Ball Bushing at a constant rate of travel.<br />
The formula for determining frictional resistance during operation<br />
is as follows:<br />
Pf = P x fr<br />
where: Pf = Frictional resistance (lbf)<br />
P = Resultant of externally applied loads (lbf)<br />
fr = Coefficient of rolling friction<br />
The following table describes the coefficient of rolling friction of<br />
Ball Bushing bearings operating on Thomson 60 Case*<br />
LinearRace*. These values are grouped according to the number<br />
of ball circuits in each bearing. Friction coefficients are constant<br />
among bearings having three and four ball circuits, but slightly<br />
less for bearings with five or six ball circuits. A dry Ball Bushing<br />
bearing has the lowest coefficient of friction due to the complete<br />
absence of lubricant surface tension effects. Values for grease<br />
lubrication ranges from 100% greater in the smaller sizes to<br />
20% to 50% greater in the larger sizes. Oil lubrication<br />
Ball bushing Bearing coefficients of rolling friction (fr)<br />
Bearing Number Condition Load in % of Rolling Load Rating<br />
I.D. of Ball of (for 2,000,000 inches of travel)<br />
Circuits Lubrication 125% 100% 75% 50% 25%<br />
1 /4”, 3 /8” No Lube .0011 .0011 .0012 .0016 .0025<br />
1 /2”, 5 /8” 3 & 4 Grease Lube .0019 .0021 .0024 .0029 .0044<br />
8 mm Oil Lube .0022 .0023 .0027 .0032 .0045<br />
3 /4”, 1” No Lube .0011 .0011 .0012 .0024 .0033<br />
12, 16 mm 5 Grease Lube .0018 .0019 .0021 .0024 .0033<br />
Oil Lube .0020 .0021 .0023 .0027 .0036<br />
11 /4” No Lube .0011 .0011 .0012 .0014 .0019<br />
thru 4” 6 Grease Lube .0016 .0016 .0017 .0018 .0022<br />
20 thru 40 mm Oil Lube .0011 .0011 .0012 .0013 .0018<br />
5 /8” thru No Lube .0011 .0011 .0012 .0013 .0019<br />
11 /2” 10 Grease Lube .0014 .0014 .0015 .0016 .0019<br />
12 thru 40 mm Oil Lube .0016 .0016 .0017 .0019 .0025<br />
*<br />
Engineering Support Appendix<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
(medium/heavy, viscosity 64 cs @ 100˚F) achieves<br />
frictional values slightly higher than those for grease lubrication.<br />
Coefficient of Static Friction<br />
The coefficient of static or breakaway friction is<br />
measured by the force required to initiate Ball Bushing bearing<br />
movement. The formula used to determine static frictional<br />
resistance is:<br />
Pf = P x fo<br />
where: fo = Coefficient of static friction<br />
Ball bushing Bearing coefficients of static friction (f0)<br />
Load in % of Rolling Load Rating<br />
125% 100% 75% 50% 25%<br />
.0028 .0030 .0033 .0036 .0040<br />
The values for the coefficient of static friction or breakaway<br />
friction are not measurably affected by the number of ball circuits<br />
in the bearing or by the lubrication condition.<br />
Seal Drag<br />
Another variable that affects the frictional resistance in a Ball<br />
Bushing bearing system is seal drag. When seals are used to<br />
retain lubricant or to prevent entry of foreign particles, frictional<br />
resistance must be taken into account for determining total<br />
frictional drag. In applications where contamination is minimal,<br />
the seals can be removed to reduce frictional drag. In highly<br />
contaminated applications, seals, wipers and or scrapers are used<br />
to minimize the ingress of contamination into the bearing. This<br />
protective measure adds to the frictional drag of the bearing<br />
system. There is a fine line between minimizing frictional drag<br />
and maximizing contaminant protection which is controlled by<br />
the addition or removal of seals, wipers or scrapers.<br />
In applications that require low frictional drag in highly<br />
contaminated environments, contact Thomson application<br />
engineering.<br />
B-95
Engineering Support Appendix<br />
Super Smart Ball Bushing Bearing<br />
The new Super Smart Ball Bushing* bearing represents a major<br />
advancement in linear bearing technology worldwide. The Super<br />
Smart Ball Bushing bearing offers twice the load capacity or eight<br />
times the travel life of the industry standard Thomson Super Ball<br />
Bushing bearing. An enormous technological breakthrough,<br />
considering the Super Ball Bushing Bearing already offers three<br />
times the load capacity or twenty-seven times the travel life of<br />
conventional linear bearings.<br />
Technologically Advanced Design<br />
The load carrying component of the Super Smart Ball Bushing<br />
bearing is the combination four hardened and precision ground,<br />
bearing quality steel components (Figures 1 & 2).<br />
The first component is the steel outer ring, which allows the<br />
bearing to maintain its diametrical fit-up even when installed in a<br />
housing that is slightly out-of-round. The unique ring design also<br />
allows for bearing adjustment and the removal of diametrical<br />
clearance. The second component is the precision ground double<br />
track bearing plate that provides twice the load capacity and<br />
features universal self-alignment.<br />
Retainer<br />
B-96<br />
Cross-section of Super Smart<br />
Ball Bushing Bearing<br />
Hardened<br />
Precision Ring<br />
Double Track<br />
Bearing Plate<br />
Figure 1<br />
Double Track<br />
Bearing Plate<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Hardened<br />
Precision Ring<br />
Cut-away view of the Super Smart<br />
Ball Bushing Bearing<br />
Figure 2<br />
The third component is the rolling element. Each Super Smart<br />
Ball Bushing utilizes precision ground balls manufactured to the<br />
highest quality standards for roundness and sphericity. The result<br />
is maximum load capacity, travel life and performance.<br />
The last component is the 60 Case* LinearRace* that acts as the<br />
inner race to the Super Smart Ball Bushing Bearing. Each 60<br />
Case LinearRace is manufactured to the highest quality standards<br />
for roundness, straightness, surface finish and hardness.<br />
Roundness is held under eighty millionths of an inch (2mm);<br />
straightness to .002 inches per foot (0,050mm per 0,3m); surface<br />
finish under twelve microinch and hardness between 60-65 HRC.<br />
The combination of inner and outer race or 60 Case LinearRace<br />
and Super Smart Ball Bushing bearing provides the basis for the<br />
RoundRail Advantage.<br />
The RoundRail Advantage<br />
The RoundRail Advantage is the inherent ability of Super Smart<br />
Ball Bushing bearing system to accommodate torsional misalignment<br />
(caused by inaccuracies in carriage or base machining or by<br />
machine deflection) with little increase in stress to bearing<br />
components. Installation time and cost are minimized and system<br />
performance is maximized.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Super Smart Ball Bushing Bearing<br />
Universal Self-Alignment<br />
The bearing plate of the Super Smart Ball Bushing* Bearing is<br />
designed with many unique and technologically advanced<br />
features. The Universal Self-Alignment feature assures that the<br />
Super Smart Ball Bushing Bearing will achieve maximum<br />
performance regarding load capacity, travel life, smooth<br />
operation and coefficient of friction. The three components that<br />
make up universal self-alignment are Rock, Roll and Yaw.<br />
Hardened Precision Ring<br />
Rock<br />
The bearing plate is designed to rock 0.5˚ about the hardened<br />
precision ground outer ring (Figures 3 & 4). This self-aligning<br />
feature allows the Super Smart Ball Bushing bearing to absorb<br />
misalignment caused by inaccuracies in housing bore alignment<br />
or 60 Case LinearRace deflection.<br />
This rocking capability provides smooth entry and exit of the<br />
precision balls into and out of the load zone assuring a constant<br />
low coefficient of friction. By compensation for misalignment,<br />
each bearing ball in the load carrying area is uniformly loaded<br />
providing maximum load capacity.<br />
Close-up of hardened precision ring, showing<br />
how the bearing plate self-aligns (rocks) about<br />
the curved surface of the ring.<br />
*<br />
Double Lip Wiper<br />
Engineering Support Appendix<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.5 o<br />
Figure 3<br />
Figure 4<br />
LOAD<br />
Close-up of double track bearing plates showing how they<br />
self-align (roll) to evenly distribute<br />
the load on each of their two ball tracks.<br />
Figure 5<br />
Roll<br />
The second key design feature of the Super Smart Ball Bushing<br />
bearing plate is its ability to Roll. The bearing plate is designed<br />
with the radius of its outer surface smaller than the inside radius<br />
of the precision outer ring (Figure 5). This allows the bearing<br />
plate to compensate for torsional misalignment and evenly<br />
distribute the load on each of its two ball tracks. The roll<br />
component assures maximum load capacity and travel life.<br />
Bearing plates rotate about their center to prevent<br />
skewing relative to the 60 Case LinearRace.<br />
Figure 6<br />
Yaw<br />
The shape formed by the Rock and Roll features allows the Super<br />
Smart Ball Bushing bearing plate to rotate about its center<br />
(Figure 6). This allows the Super Smart Ball Bushing bearing to<br />
absorb skew caused by misalignment. The result is a constant<br />
low coefficient of friction and maximum bearing performance.<br />
B-97
Engineering Support Appendix<br />
Load Considerations<br />
When designing a linear motion system, it is necessary to consider the effect the variables of operation<br />
will have on performance.<br />
The following examples demonstrate how the position of the load and the center of gravity can<br />
influence the system selection. When evaluating your application, review each of the forces acting<br />
on your system and determine the System best for your needs.<br />
F1Z = L L d2 L d3 + x - x<br />
4 2 d0 2 d1 F2Z = L L d2 - x - L x d3 4 2 d0 2 d1 F3Z = L L d2 L d3 - x + x<br />
4 2 d0 2 d1 F4Z = L L d2 L d3 + x + x<br />
4 2 d0 2 d1 Horizontal Application I<br />
At the time of movement with uniform velocity<br />
or at the time of stop.<br />
d3<br />
L<br />
(<br />
F1Z = L L d2 + x - L x d3 4 2 d0 2 d1 F2Z = L L d2 - x - L x d3 4 2 d0 2 d1 F3Z = L L d2 L d3 - x + x<br />
4 2 d0 2 d1 F4Z = L L d2 L d3 + x + x<br />
4 2 d0 2 d1 B-98<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
d2<br />
(<br />
(<br />
(<br />
(<br />
1 2<br />
4 3<br />
L<br />
d0<br />
2<br />
d0<br />
F1z F4z F2z F3z<br />
(<br />
(<br />
(<br />
(<br />
Horizontal Application II<br />
At the time of movement with uniform<br />
velocity or at the time of stop.<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
(<br />
d1<br />
2<br />
d1<br />
4 3<br />
1 2<br />
Side Mounted Application<br />
At the time of movement with uniform<br />
velocity or at the time of stop.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
d3<br />
L<br />
d2<br />
d0<br />
2<br />
F1z F4z<br />
d0<br />
L F2z F3z<br />
1 2<br />
4 3<br />
d0<br />
2<br />
d0<br />
d1<br />
2<br />
d1<br />
L L<br />
d2<br />
d3<br />
F1z F2z<br />
F4z<br />
F3z<br />
F1Y ~ F4Y = L d3 2<br />
x<br />
d1 (<br />
F1Z = F4Z = L L d2 + x<br />
4 2 d0 F2Z = F3Z = L L d2 - x<br />
4 2 d0 (<br />
(<br />
(<br />
(<br />
(<br />
d1<br />
F1Y,F2Y<br />
F3Y, F4Y<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Terms<br />
d0 = distance between centerlines<br />
of pillow blocks (in) or (mm)<br />
d1 = distance between centerlines<br />
of shafts (in) or (mm)<br />
d2 = distance from centerline of<br />
carriage to load action point<br />
(in) or (mm)<br />
d3 = distance from centerline of<br />
carriage to load action point<br />
(in) or (mm)<br />
FNX= Force in the X-axis direction<br />
(lbf) or (N)<br />
FNY= Force in the Y-axis direction<br />
(lbf) or (N)<br />
FNZ= Force in the Z-axis direction<br />
(lbf) or (N)<br />
F1Y<br />
d0<br />
F2Y<br />
F1x<br />
F4x<br />
d1 F2x<br />
F 1X ~ F 4X = L x d 2<br />
2 d 0<br />
F 1Y ~ F 4Y = L x d 3<br />
2 d 0<br />
F 1X + F 4X ~ F 2X + F 3X<br />
F 1Y + F 4Y ~ F 2Y + F 3Y<br />
d2<br />
d3<br />
Vertical Application<br />
At the time of movement with uniform<br />
velocity or at the time of stop.<br />
At the time of start and stop, the load varies<br />
because of inertia.<br />
L<br />
Z<br />
X<br />
Y<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
System LinearRace Deflection<br />
When a Linear Motion System is used in an<br />
end supported configuration it is important<br />
to ensure that system deflections at the<br />
bearing locations are kept within performance<br />
limitations.<br />
These equations give the deflection at the<br />
center of an end supported system. Systems<br />
with continuous 60 Case* LinearRace*<br />
support are not subject to the same types of<br />
deflection.<br />
For more detailed information of the<br />
deflection characteristics of Thomson linear<br />
motion products contact application<br />
engineering.<br />
Simply Supported 60 Case LinearRace with One Block<br />
DEFLECTION AT CENTER (D)<br />
1/2 L<br />
Simply Supported 60 Case LinearRace with Two Blocks<br />
LEGEND<br />
D = Deflection (in) or (mm)<br />
W = Load (lbf) or (mm)<br />
L = Length of unsupported 60 Case LinearRace (in) or (mm)<br />
a = Distance to first bearing with carriage at center position (in) or (mm)<br />
S = Unit weight of LinearRace (lbf/in) or (N/mm)<br />
E = Modulus of Elasticity (lbf/in2) or (N/mm2)<br />
I = Moment of inertia of area through diameter of LinearRace (in4) or (mm4)<br />
*<br />
L<br />
W<br />
D = WL3 5SL4 +<br />
48El 384El<br />
L<br />
a a<br />
W 2<br />
W 2<br />
D = Wa(3L2-4a2) 5SL4 +<br />
48El 384El<br />
Engineering Support Appendix<br />
60 Case LinearRace Stiffness and Weights<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Inch Size Metric Size<br />
Diameter (in) EI (lbf • in2 ) Weight (lbf / in) Diameter (mm) EI (N • mm2 ) Weight (N/mm)<br />
1<br />
/4 5.8 x 103 0.014 8 3,83 x 107 0,0038<br />
3<br />
/8 2.9 x 104 0.031 12 1,94 x 108 0,0087<br />
1/2 9.2 x 104 0.055 16 6,12 x 108 0,0154<br />
5/8 2.3 x 105 0.086 20 1,50 x 109 0,0240<br />
3/4 4.7 x 105 0.125 25 3,65 x 109 0,0379<br />
1 1.5 x 106 0.222 30 7,57 x 109 0,0542<br />
11 /4 3.6 x 106 0.348 40 2,39 x 10 10 0,0968<br />
11/2 7.5 x 106 0.500<br />
D<br />
D<br />
Deflection for Twin Shaft<br />
Web System<br />
Since the Twin Shaft Web rail has<br />
different stiffness depending on its<br />
orientation, an appropriate El value<br />
must be used based upon the direction<br />
of loading. Select the orientation of<br />
your load from the figure below and<br />
then use the appropriate El value in<br />
the deflection equation.<br />
Values of El<br />
Shaft El Horizontal El Vertical<br />
Dia. (in) (lbf in2) (lbf in2)<br />
1<br />
/2 1.9 x 105 3.7 x 106 3<br />
/4 9.4 x 105 1.5 x 107 1 3.0 x 106 4.7 x 107 x x<br />
Horizontal<br />
y y<br />
Vertical<br />
B-99
Engineering Support Appendix<br />
60 Case LinearRace Specifications<br />
Thomson 60 Case* LinearRace* provides the inner race for<br />
Thomson Ball bushing bearings. All 60 Case LinearRace is<br />
manufactured to extremely close tolerances for surface finish,<br />
roundness, hardness and straightness to provide long service life<br />
with reduced maintenance.<br />
Specifications:<br />
Hardness: HRC 60-65<br />
Surface Finish: 12Ra microinch (Ra 0,30 mm)<br />
Roundness: 80 millionths of an inch (2mm)<br />
Straightness: Standard–.001 inch per foot<br />
(0,050mm per 0,3m)<br />
(.002 in or 0,050mm TIR)<br />
Special–.0005 inch per foot<br />
(0,025mm per 0,3m)<br />
cumulative (.001 in or 0,025mm TIR)<br />
Length Tolerance Standard +/-.030 (+/-0,75mm) for<br />
diameters up to 1 1/2 inch or 40mm.<br />
Special length tolerances available.<br />
Chamfer: Standard chamfer on diameters up<br />
to 1 inch or 25mm is .030 x 45˚ or<br />
0.8mm x 45˚ and .060 x 45˚ or<br />
1,6mm x 45˚ for diameters larger than<br />
1 inch or 25mm.<br />
Tensile Strength: Case: 335,000 psi, Core: 100,000 psi<br />
2,31 GPa 0,69 GPa<br />
Yield Strength: Case: 250,000 psi, Core: 75,000 psi<br />
1,72 GPa 0,52 GPa<br />
Short Stroke Applications<br />
In applications when the stroke length is short, the life of the<br />
shaft is shorter than that of the Ball Bushing bearing. In short<br />
stroke applications, the required dynamic load capacity must be<br />
multiplied by the factor KC found on Figure ESA 9.1.<br />
B-100<br />
Figure ESA 9.1<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Application Tips<br />
Two Ball Bushing Bearings per 60 Case LinearRace<br />
When using the Super Smart, Super or Precision Steel Ball<br />
Bushing bearing it is recommended that two Ball Bushings<br />
bearings be used on each 60 Case Linear Race. This will assure<br />
system stability as well optimum performance. If envelope<br />
constraints prohibit the use of two Ball Bushing bearings per<br />
60 Case LinearRace contact application engineering.<br />
Ball Bushing Bearing Spacing v. 60 Case LinearRace<br />
Spacing<br />
In parallel 60 Case LinearRace applications, the ratio of 60 Case<br />
LinearRace spacing to Ball Bushing bearing spacing should<br />
always be less than three to one. This will assure a constant<br />
breakaway and operating friction.<br />
60 Case LinearRace Parallelism<br />
In most applications the maximum acceptable out of parallelism<br />
condition is .001 inch (0,025 mm) over the entire full system<br />
length. In applications where preload is present a closer 60 Case<br />
LinearRace parallelism is recommended.<br />
Measuring 60 Case LinearRace Alignment<br />
Methods for establishing or checking 60 Case LinearRace<br />
straightness and parallelism depends on the accuracy required.<br />
Lasers, collimator or alignment telescopes can be used for very<br />
precise applications, while accurate levels, straight edges,<br />
micrometers and indicators will suffice for the majority of<br />
applications which have less stringent accuracy requirements.<br />
Access for Lubrication<br />
Thomson Super Smart and Super Ball Bushing Pillow blocks in<br />
inch sizes are equipped with either an oil lubrication fitting or a<br />
1/4-28 access hole for lubrication. To use the oil fitting simply<br />
insert a lubrication device into the oil nipple by depressing the<br />
spring loaded ball. The 1/4-28 tapped hole is a standard size for<br />
most grease and lubrication fittings. Simply install the lubrication<br />
fitting of your choice and it is ready for immediate use. super<br />
Ball Bushing Pillow blocks in sizes .250 through .500 inch<br />
diameter are equipped with oil lubrication fittings. Super Ball<br />
Bushing pillow blocks in sizes .625 inch and above and all Super<br />
smart Ball Bushing Pillow Blocks are equipped with a 1/4-28<br />
access for lubrication.<br />
Super smart Ball Bushing Bearing pillow blocks in metric sizes<br />
are provided with an M6 x 0,1 access for lubrication. Simply<br />
install the appropriate lubrication fitting and it is ready for<br />
immediate use.<br />
*
*<br />
Rodless Actuators<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
C-1
Overview<br />
Rodless Actuators<br />
C-2<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Danaher Motion has an expanded line of rodless actuators with higher load ranges, longer strokes, higher speeds and systems with motors and<br />
controls included.<br />
The Rapidtrak line of rodless actuators includes four different profile sizes, belt and ball screw drive, prism or linear ball guide support.<br />
The TurboModule is designed for high load or high offset load applications. This belt drive actuator is designed with ball guide supports to provide up<br />
to 12,500 lb load capacity and moment loads up to 5600 flb-ft.<br />
The Movopart CB is designed as a lower cost alternative for high moment load applications. Belt driven with high speed capability and strokes up to<br />
24 feet.<br />
The Movo Z, Z2 is a ball screw driven telescoping design for Z-axis applications. The Z2 has high side load capability, built in end of stroke limit<br />
switches, short retracted length and it can be installed in any direction.<br />
For higher speed Z-axis applications, the Movo Z, ZB is a belt driven actuator that is corrosion free, resistant to shock loads and vibrations, lubricated<br />
for life, and has the motor mounted to the stationary saddle with the profile moving up and down. This reduces the moving mass and allows the use<br />
of a smaller motor.<br />
The Loadmaster 80 is a pre engineered system with motor and optional control with hand held pendant for noise sensitive applications.<br />
The Loadmaster 80 is available in versions for horizontal or vertical mounting.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The diagram shows the maximum forces<br />
allowable on the rodless actuator family.<br />
The Mta is the maximum torque that the<br />
drive shaft can accept. The Frd is the<br />
maximum radial load on the drive shaft.<br />
Fz is the maximum load directly on the<br />
saddle. Mx and My are the maximum<br />
moment loads that the actuator can<br />
resolve. Exceeding any of these load<br />
ratings may damage the unit and will<br />
severely reduce the operating life.<br />
Loadmaster 80<br />
Vertical Models<br />
Horizontal Models<br />
*<br />
M ta<br />
H a<br />
Frd<br />
Ball Screw Drive Belt Drive<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
F y<br />
F x<br />
F rd<br />
M x<br />
H x<br />
M ta<br />
F y<br />
M y<br />
Overview<br />
Rodless Drive Type Guide Type Max Load Fz(lbs) Max Thrust Max Torque My(lbf-in) Max Torque Mta (lbf-in) Frd (lbf) Max Speed Lead distance Max Length Repeatability Resolution<br />
Actuator Fx(lbs) Mx(lbf-in) (in/sec) (in) (in) (in) (in)<br />
C-Saddle<br />
A- Saddle C- Saddle A- Saddle (Lc in inches)<br />
M50 Belt Prism 77 - 88 168 - 44 200 5.11811 236 0.012 0.060<br />
M55 Screw Prism 88 132 440(T7) 220(T9) 203 Lc† x 67 79 106 45 60 ‡ 118 0.004 0.008<br />
Ball 198 297 440(T7) 220(T9) 424 Lc† x 151 44 106 45 60 ‡ 48 0.002 0.008<br />
Belt Prism 88 132 88 203 Lc† x 125 79 62 45 200 4.133858 275 0.008 0.060<br />
Ball 165 242 88 185 Lc† x 67 56 62 45 200 4.133858 48 0.004 0.008<br />
M75 Screw Prism 319 484 550 708 Lc† x 247 398 265 134 40 ‡ 196 0.004 0.008<br />
Ball 440 660 550 1150 Lc† x 337 159 265 134 40 ‡ 196* 0.002 0.008<br />
Belt Prism 319 484 198 708 Lc† x 247 398 265 134 200 5.11811 275 0.008 0.060<br />
Ball 374 572 198 708 Lc† x 280 132 265 134 200 5.11811 275 0.004 0.008<br />
M100 Screw Prism 660 990 1100 2433 Lc† x 505 1062 398 224 50 ‡ 236 0.004 0.008<br />
Ball 1100 1650 1100 3540 Lc† x 843 477 398 224 50 ‡ 236 0.004 0.008<br />
Belt Prism 660 990 275 2389 Lc† x 505 885 398 224 200 6.929134 275 0.012 0.060<br />
Ball 880 1320 275 2478 Lc† x 674 442 398 224 200 6.929134 275 0.008 0.008<br />
Turbomodule Belt Ball 12,500 - 70,000 - 11,200 200 17.32278 155 0.006<br />
Movopart CB Belt Wheel 264 528 245 2030 Lc† x 268 972 300 134 200 7.873992 275 0.004 0.008<br />
Movo Z, Z2 Screw Slide 1650 - - 6195 - 6195 ‡ ‡ 39 ‡ 59 0.004 0.004<br />
Movo Z, ZB Belt Slide 112 - - 6195 - 6195 300 134 118 7.873992 98 0.004 0.008<br />
Loadmaster 80 Screw Wheel 450 - 450 6635 - - - - 4.3 - 59 - -<br />
† Lc min M55=8: M75=10:M100=13.75 (see pages C-18 and C-20 for Lc)<br />
‡ Depends on the screw selected<br />
* Standard screw only - optional screw will be shorter - contact the factory<br />
Movo Z, Z2<br />
Movo Z, ZB<br />
Rapidtrak M50<br />
M55<br />
M75<br />
M 100<br />
Movopart CB<br />
Turbo Module<br />
y<br />
C-3
Product Selection<br />
Quick Reference Guide<br />
Rodless Actuator<br />
C-4<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Rapidtrak M50 Rapidtrak M55 Rapidtrak M75<br />
Drive Type Belt Screw Belt Screw Belt<br />
Guide Type Prism Prism Ball Prism Ball Prism Ball Prism Ball<br />
Max Load Fy (lbs) A-Saddle 77 88 198 88 165 319 440 319 374<br />
C-Saddle — 132 297 132 242 484 660 484 572<br />
Max Thrust Fa (lbs) 88 440 (T7) 440 (T7) 88 88 550 550 198 198<br />
220 (T9) 220 (T9)<br />
Max Torque Ma (lbf-in) A-Saddle<br />
C-Saddle<br />
168 203 424 203 185 708 1150 708 708<br />
(Lc in inches) — Lc † x 67 Lc † x 151 Lc † x 125 Lc † x 67 Lc † x 247 Lc † x 337 Lc † x 247 Lc † x 280<br />
Max Torque Mx (lbf-in) 44 79 44 79 56 398 159 398 132<br />
Max Speed (in/sec) 200 60 60 200 200 40 40 200 200<br />
Max Length (in) 236 118 48 275 48 196 196* 275 275<br />
Repeatability (in) 0.012 0.004 0.002 0.008 0.004 0.004 0.002 0.008 0.004<br />
Resolution (in) 0.060 0.008 0.008 0.060 0.008 0.008 0.008 0.060 0.008<br />
Catalog Page C-20 C-21 C-21 C-21 C-21 C-21 C-21 C-21 C-21<br />
† Lc min M55=8: M75=10: M100=13.75 (see pages C-18 and C-20 for Lc)<br />
ˇ Depends on the screw selected<br />
* Standard screw only - optional screw will be shorter - contact the factory<br />
NOTE: For a more detailed Rapidtrak selection criteria, see page C-14<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Quick Reference Guide<br />
Rapidtrak M100 Turbo Module Movopart CB<br />
*<br />
Product Selection<br />
Screw Belt Belt Belt Screw Belt Screw<br />
Prism Ball Prism Ball Ball Wheel Slide Slide Wheel<br />
660 1100 660 880 12,500 264 1650 112 450<br />
990 1650 990 1320 - 528 - - -<br />
1100 1100 275 275 245 - - 450<br />
2433 3540 2389 2478 70,000 2030 6195 6195 6635<br />
Lc † x 505 Lc † x 843 Lc † x 505 Lc † x 674 - Lc † x 268 - - -<br />
1062 477 885 442 11,200 972 6195 6195 -<br />
50 50 200 200 200 200 39 118 4.3<br />
236 236 275 275 155 275 59 98 59<br />
0.004 0.004 0.012 0.008 0.006 0.004 0.004 0.004 -<br />
0.008 0.008 0.060 0.008 0.008 0.004 0.008 -<br />
C-21 C-21 C-21 C-21 C-35 C-41 C-41 C-41 C-54<br />
M ta<br />
H a<br />
F a<br />
Frd Ball Screw Drive<br />
F x<br />
F rd<br />
M x M a<br />
H x<br />
Belt Drive<br />
M ta<br />
Mx=Hx x Fx<br />
Ma=Ha x Fa<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
F y<br />
Movo Z, Z2 Movo Z, ZB Loadmaster 80<br />
Loadmaster 80<br />
Vertical Models Horizontal Models<br />
Movo Z, Z2<br />
Movo Z, ZB<br />
y<br />
C-5
Application Analysis Worksheet<br />
Horizontal Applications<br />
For selection assistance, fax to your local Danaher Motion distributor or Danaher Motion at 1-800-445-0329.<br />
Date<br />
Company<br />
Address<br />
City<br />
Name<br />
State Zip Code<br />
Title Phone ( )<br />
Fax ( )<br />
Rapidtrak * supporting the load<br />
Use for applications in which the profile is used horizontally<br />
and the load is supported by the profile. Photocopy as needed.<br />
Application Requirements<br />
Determine: Eccentric (moment) loads<br />
Total operating load<br />
Speed of operation<br />
Input torque to size the prime mover<br />
Measurements<br />
1. Load Fz = ____________(lbs.)<br />
2. Speed = _____________(inches per second)<br />
3. Stroke length = ________(ft.)(2,3,4,6,9,12,15,18,21,22')<br />
4. Eccentric load measurements Hy = ___________(ft.)<br />
5. Acceleration = _______(ft./sec 2 )<br />
*acceleration = (max speed ÷ time to speed)<br />
6. Motor RPM = ___________<br />
7. Max distance between mounting feet (Lf) = _________________(ft.)<br />
C-6<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Fx<br />
H a<br />
My = Fx x Ha Fz<br />
Lf<br />
L<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Figure A<br />
Rapidtrak * not supporting the load<br />
For applications in which the profile is used horizontally and the load is not supported by the profile, refer to Figure B. Photocopy as needed.<br />
Application Requirements<br />
Determine: Eccentric (moment) loads<br />
Total operating load<br />
Speed of operation<br />
Input torque to size the prime mover<br />
Measurements<br />
1. Axial force Fx = ____________(lbs.)<br />
2. Speed = _____________(inches per second)<br />
3. Stroke length = ________(ft.)<br />
4. Eccentric load measurements Ha = ___________(in.)<br />
5. Acceleration = _______(in/sec 2 )*<br />
*acceleration = (max speed ÷ time to speed)<br />
6. Motor RPM = ___________<br />
7. Max distance between mounting feet (Lf) = ___________(ft.)<br />
8. Coefficient of friction of external bearings (if used) = _________________<br />
Please include drawings, comments or additional information on separate pages.<br />
M y<br />
Figure B<br />
load<br />
Hy<br />
Fz<br />
Mx<br />
Mx = Fz x Hy<br />
F x<br />
H a<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Vertical Applications<br />
*<br />
Application Analysis Worksheet<br />
For selection assistance, fax to your local Danaher Motion distributor or Danaher Motion at 1-800-445-0329<br />
Date<br />
Company<br />
Address<br />
City<br />
Name<br />
State Zip Code<br />
Title Phone ( )<br />
Fax ( )<br />
Use for applications in which the profile is used vertically (Fig. C)<br />
Photocopy as needed.<br />
Application Requirements<br />
Determine: Eccentric (moment) loads<br />
Total operating load<br />
Speed of operation<br />
Input torque to size the prime mover<br />
Measurements<br />
1. Axial force Fz = ____________(lbs.)<br />
2. Speed = _____________(inches per second)<br />
3. Stroke length = ________(ft.)<br />
4. Eccentric load measurements or Ha = ___________(in.)<br />
5. Acceleration = _______(in/sec 2 )*<br />
*acceleration = (max speed ÷ time to speed)<br />
6. Motor RPM = ___________<br />
7. Max distance between mounting feet (Lf) = ___________(ft.)<br />
8. Coefficient of friction of external bearings (if used) = _________________<br />
Additional Comments about application or sketch:<br />
Please include drawings, comments or additional information on separate pages.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Ha<br />
Fa<br />
load<br />
(_____ft.)<br />
(_____lbs.)<br />
Lc<br />
Ha<br />
Fa<br />
load<br />
(_____ft.)<br />
(_____lbs.)<br />
Ma = Ha x Fa<br />
Single saddle Twin saddles<br />
Figure C<br />
C-7
Rapidtrak * Rodless Acuators<br />
Thomson Rapidtrak * Rodless Actuators<br />
The Rapidtrak ® linear actuator is the newest addition to the Danaher<br />
Motion Linear Products line. This new actuator complements the Electrak ®<br />
line of actuators by providing stroke lengths of 2 feet to 22 feet, speeds<br />
to more than 16 feet per second and carry loads up to 1650 lbs.<br />
These actuators are modular and can accept any NEMA 56-C face motor<br />
or gearbox. Provisions are also available for adding feedback encoders<br />
and custom mounting servo or step motors. Actuators may also easily be<br />
mechanically synchronized for load sharing or simultaneous motion.<br />
The Rapidtrak linear actuator provides guided linear motion using either<br />
a ball screw or belt drive and a saddle that rides along the top of the<br />
actuator to carry the load. The housing protects the ball screw or belt<br />
from contamination and reduces maintenance requirements. These<br />
actuators are ideal for industrial or material handling applications<br />
because of the high speed and long stroke length capabilities. There<br />
are numerous advantages to the Rapidtrak design:<br />
Ball screw actuator with prism support<br />
TG xx K<br />
C-8<br />
Belt drive actuator with prism support<br />
TG xx B<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
• Speed – speeds of over 16 feet per second are achievable depending<br />
on the load, prime mover, and gearbox. These higher speeds greatly<br />
increase the application versatility of the actuator.<br />
• Stroke length – stroke lengths are available up to 22 feet.<br />
Optional limit switch packages allow the length to be set within the<br />
physical limits of the actuator.<br />
• Load support – loads up to 1650 lbs. can ride directly on the carriage.<br />
This eliminates the need for ways or bearings in many cases and provides<br />
a complete, compact package.<br />
• Modular – the actuator uses a mounting flange for the motor which<br />
permits the interchange of NEMA C-faced motors, gearboxes, clutches,<br />
and brakes. This allows the unit to be customized to specific<br />
application requirements.<br />
• Shorter overall length – the extended and retracted lengths are<br />
the same. This permits a smaller envelope for the actuator and allows<br />
it to be applied in more size restricted applications.<br />
Applications include material handling and press line automation.<br />
Ball screw drive actuator with ball guide support<br />
TF xx K<br />
Belt drive actuator with ball guide support<br />
TF xx B<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The ball bearing screw drive provides precise<br />
positioning and high load carrying capability.<br />
It can provide saddle speeds up to 49 inches<br />
per second and drive axial loads up to 1100<br />
lbs. High stiffness and repeatability characterize<br />
the ball screw versions. Stroke lengths to<br />
22 feet are standard.<br />
Magnetic cover strip protects the<br />
belt and ball guides from<br />
contaminants and effectively<br />
seals the profile from the<br />
environment.<br />
High efficiency ball bearing screw<br />
minimizes the torque needed to<br />
drive the load.<br />
Trouble free, reliable motion control<br />
The new M-family of Rapidtrak rodless<br />
actuators provides several solutions for long<br />
trouble-free operation.<br />
• Belt Drive units for operation up to 200<br />
inches per second.<br />
• Ball Screw Drive units for pushing up to<br />
1100 lb and precision positioning.<br />
• Ball Guide units for applications needing<br />
low stick-slip or saddle loads to 1650 lb.<br />
• Prism Guide units for high shock, vibration<br />
or applications needing adjustable<br />
preload.<br />
*<br />
Ball bearing screw drive units provide high<br />
load capability and high precision.<br />
• Speeds up to 49 inches per second.<br />
• Thrust loads up to 1100 lbs.<br />
• Suitable for mounting in any position –<br />
horizontal, vertical, upside down or<br />
on an incline.<br />
Low profile saddle is predrilled to<br />
accept the mounting feet of another<br />
unit mounted at right angles and<br />
provide easy X-Y motion.<br />
Ball guides for higher<br />
loads, lower stick-slip.<br />
Rapidtrak * Rodless Actuators<br />
Tensioning station on cover strip helps<br />
eliminate stretching of the strip to<br />
extend life.<br />
Slots for mounting feet<br />
or limit switches.<br />
Common features of all actuator models<br />
• Ball Guides provide high load capability<br />
and low friction for precise positioning.<br />
• Saddles have a new low profile design with<br />
the bolt pattern set up for mounting<br />
another Rapidtrak in the perpendicular axis.<br />
• New modified slots for easier mounting.<br />
Allows material to be blown or washed out.<br />
• Mounting Feet are modular for ease of<br />
installation.<br />
• Limit Switch Brackets mount to the new<br />
modified slots for easy installation and<br />
adjustment.<br />
• Cover Band protects the ball screw and<br />
ball guide from contaminants and keeps<br />
lubrication inside.<br />
• Cover Band Stretcher extends the<br />
life of the cover band and eliminates the<br />
need to tension it as it wears.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
• Low torque required to drive the load due to<br />
high efficiency ball bearing drive.<br />
• Linear bearings provide low stick slip for<br />
precise positioning and ease of moving load.<br />
Ball screw support allows<br />
higher speeds with longer<br />
stroke actuators.<br />
• Magnetic Strips hold the cover band in<br />
place during operation to protect<br />
the ball screw and ball guide.<br />
• Drive Flanges are available for servo, step,<br />
AC and DC motors.<br />
• Stroke Lengths are available up to 22 feet.<br />
• Rodless design allows the load to be<br />
mounted directly to the saddle, eliminates<br />
the need for support bearings and reduces<br />
the overall length of the unit.<br />
• Custom Systems are available with the<br />
motor and control mounted and tested at<br />
the factory. Contact your local Thomson<br />
Linear Products salesperson or distributor.<br />
C-9
Rapidtrak * Design Features<br />
The belt drive provides high speed operation<br />
over long stroke lengths with moderate load<br />
carrying capability. Saddle speeds up to 200<br />
inches per second are possible and thrust<br />
loads up to 275 lbs. Stroke lengths of the belt<br />
drive units range from 2 to 22 feet. While ball<br />
screw drive units may be mounted in any<br />
direction, belt drive actuators are not<br />
recommended for vertical applications.<br />
Magnetic cover strip protects<br />
the belt and ball guides from<br />
contaminants and effectively<br />
seals the profile from the<br />
environment.<br />
Drive shaft on belt drive unit is double<br />
ended. This allows driving the unit from<br />
either side, easily connecting two drive<br />
shafts together or connecting an<br />
encoder to the other shaft.<br />
Four sizes of self-supporting<br />
aluminum profiles<br />
C-10<br />
50<br />
55<br />
75<br />
100<br />
Belt drive units provide high speeds at long<br />
stroke lengths.<br />
• Speeds up to 200 inches per second.<br />
• Speed not affected by stroke length.<br />
• Linear bearings provide low stick-slip for<br />
more precise positioning and ease of<br />
moving heavy loads.<br />
Low profile saddle is predrilled to<br />
accept the mounting feet of another<br />
Rapidtrak mounted at right angles.<br />
Provides easy X-Y motion.<br />
100 mm<br />
75<br />
50 55<br />
Rapidtrak is now available in different<br />
profile sizes for different load and envelope<br />
requirements. There are also four different<br />
combinations of ball screw or belt drive,<br />
prism guide or ball guide support.<br />
Ball guides for higher loads,<br />
lower stick-slip.<br />
Belt is steel reinforced polyurethane for light weight,<br />
low stretch and high strength characteristics. It is a<br />
timing belt design to eliminate slip and provide accurate<br />
positioning.<br />
Heavy duty load support<br />
Belt Drive<br />
Ball Screw Drive<br />
Slots for mounting feet<br />
or limit switches.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
• Belt drive units are less affected<br />
by contamination.<br />
• Double shaft design makes it easy<br />
to synchronize two units or to attach<br />
an encoder.<br />
Tensioning station on cover strip helps<br />
eliminate stretching of the<br />
strip to extend life.<br />
Tensioning unit on the<br />
non-driven end of the belt<br />
drive actuator allows<br />
tensioning of the belt.<br />
Prism support Ball guide support<br />
TG xx B TF xx B<br />
Prism support Ball guide support<br />
TG xx K TF xx K<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The new M-family of Rapidtrak rodless<br />
actuators can be used in horizontal, vertical,<br />
inclined or upside down positions. The<br />
versatility is enhanced with the different<br />
profile sizes, the ability to use AC, DC, stepper<br />
or servo motors with ball screw drives or belt<br />
drive models and a choice of either ball<br />
guides for low friction and high loads or<br />
prism guides for high shock or vibration<br />
applications.<br />
Rapidtrak components<br />
may be combined to<br />
create x-y tables<br />
or lifts for<br />
handling large<br />
or bulky items.<br />
Rapidtrak units may be mounted<br />
by the profile and have the saddle<br />
provide the motion or may be<br />
mounted by the saddle and have<br />
the profile provide the motion.<br />
*<br />
Rapidtrak * Applications<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
This application shows that<br />
Rapidtrak actuators may be<br />
combined for a variety of<br />
uses. Two parallel units<br />
support a vertical unit in a<br />
palletizing application.<br />
C-11
Rapidtrak * Applications<br />
Rapidtrak units can also be used as parts feeders. This<br />
illustration shows a unit feeding round bars into a welding<br />
process. The advantage of the Rapidtrak is the easily<br />
controllable rate of feed that may be<br />
achieved with feedback and a variable<br />
speed control on the motor.<br />
C-12<br />
For this welding fixture<br />
the Rapidtrak unit is<br />
mounted upside down and<br />
the fixture plate is fastened to<br />
the bottom of the profile. The arm<br />
that supports the welding head is attached to<br />
the sleigh and bends around the profile. The metal<br />
plates to be welded are placed over the positioning pins<br />
and the welding head is moved along the length.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
The width of an assembly fixture is adjusted by the touch<br />
of a button. When combined with a programmable indexer<br />
several positions can be preset and recalled in any order.<br />
The Rapidtrak units are mechanically synchronized to<br />
maintain the parallel sides of the fixture.<br />
A Rapidtrak is used for slicing products precisely with the<br />
motion controlled by a servo motor and control. This easily<br />
allows changes in the operation for a variety of materials<br />
to be processed.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
How to Select<br />
Rapidtrak is a self-supporting, modular linear motion device that can be<br />
used horizontally, vertically or upside down. It is capable of strokes up to<br />
22 feet and speeds over 16 feet per second. The new M family of<br />
products is available in three different profile sizes with your choice of<br />
ball guide or prism guide for support and either belt drive or ball screw<br />
drive for positioning the load. Ball guides provide low friction and low<br />
stick-slip for applications requiring precise positioning and allow smaller<br />
motors to drive the load. Prism guides have high shock and vibration<br />
tolerance and are relatively unaffected by environmental contaminants.<br />
Ball screw drives are used for high precision, high loads, high efficiency or<br />
vertical applications. Belt drives are used for high speeds (over 16 feet<br />
per second) and are not affected by critical speed as is a ball screw.<br />
The following guide will help you select the correct Rapidtrak for your<br />
application. Worksheets are included on pages C-6 and C-7 for your use.<br />
The measurements required for sizing a Rapidtrak are shown on the<br />
worksheet.<br />
Step 1. Load and Mounting<br />
Horizontal<br />
The maximum customer load (Fz) is determined by the profile selected, the<br />
saddle configuration (A or C), support type (ball guide or prism) and the<br />
number and spacing of the supports or mounting feet (Lf), not by the<br />
overall length of the unit. The deflection of the Rapidtrak mustnot exceed<br />
0.08"/10'. The curves in Fig. D (page C-14) show the relationship between<br />
the spacing of the supports and the load capability of the profiles.<br />
Additional mounting feet may be required to adequately support the load.<br />
Vertical<br />
If the Rapidtrak is in a vertical application or is just pushing a load,<br />
then the maximum load is Fx and is shown in Table A.<br />
Table A<br />
Fx Max My Max Mx Max<br />
Model Description (lbf) (lbf-in) (lbf-in)<br />
TP05 M50 belt drive-prism guide 88 168 44<br />
TG55K M55 prism guide - ball screw drive 220 203 79<br />
TG55B M55 prism guide - belt drive 88 203 79<br />
TF55B M55 ball guide - ball screw drive 220 424 44<br />
TG75K M55 ball guide - belt drive 88 185 56<br />
TG75B M75 prism guide - ball screw drive 550 708 398<br />
TF75K M75 prism guide - belt drive 198 708 398<br />
TF75B M75 ball guide - ball screw drive 550 1150 159<br />
TG100K M75 ball guide - belt drive 198 708 132<br />
TG100B M100 prism guide - ball screw drive 1100 2433 1062<br />
TF100K M100 prism guide - belt drive 275 2389 885<br />
TF100B M100 ball guide - ball screw drive 110 3540 477<br />
TF100B M100 ball guide - belt drive 275 2478 442<br />
Acceleration Formulas and Force Definition<br />
Fx = the axial load or thrust of the Rapidtrak<br />
Fz = the load that is supported by the Rapidtrak profile. The amount of<br />
the load that the Rapidtrak will support is determined by the size<br />
of the profile and the distance between the mounting feet.<br />
Facc = the acceleration forces acting on the load<br />
Acceleration<br />
= (V–Vo)/t or = (V 2 –Vo 2 )/2X<br />
V = top speed<br />
Vo = initial speed (usually zero if starting from rest or the speed before<br />
accelerating or decelerating)<br />
t = time to reach top speed<br />
X = distance travelled to reach top speed<br />
Xo = initial position<br />
Ftot = sum of all forces acting on the actuator – load, friction, and<br />
acceleration. The prime mover must be sized based on the F tot<br />
calculation.<br />
*<br />
Rapidtrak * Selection Guide<br />
Figure B<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
M ta<br />
H a<br />
F rd<br />
Ball Screw Drive<br />
F a<br />
F x<br />
F rd<br />
Step 2. Eccentric Loads<br />
M x M a<br />
H x<br />
Belt Drive<br />
Horizontal<br />
The eccentric loads must be calculated to determine the maximum<br />
resultant forces acting on the system that will deflect or bind the<br />
Rapidtrak. The formulas for calculating the eccentric loads are below and<br />
can be used in conjunction with the Eccentric Load Chart – Table A to<br />
determine if the results fall within the acceptable ranges.<br />
If the load is carried by the saddle, Fz = direct load and is the same value<br />
as in Step 1.<br />
Hy = distance the load is from the centerline of the saddle in feet<br />
Eccentric load calculation Mx<br />
Mx = Fz x Hy _________lbf-ft<br />
If the value for Mx exceeds the capability of all of the profiles, an external<br />
support such as a liner bearing and shafting or non-driven Rapidtrak may<br />
be used to help support the load. The maximum distance between a<br />
driven and non-driven Rapidtrak should not be more than 15 inches.<br />
Vertical<br />
If the load is supported by external bearings, is just pushing the load or is<br />
in a vertical application, then the eccentric loads act along the axis of the<br />
Rapidtrak and you must calculate the value for eccentric load My.<br />
Fz = axial load and is the same value as in Step 1<br />
Ha = distance of the load from the top of the saddle<br />
My = Ha x Fa ________lbf-ft<br />
Fy<br />
Lf<br />
F y<br />
M ta<br />
C-13
Rapidtrak * Selection Guide<br />
Figure D – Maximum Distance between mounting feet (L f )<br />
Distance between Supports (inches)<br />
Distance between Supports (inches)<br />
C-14<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
0<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
M055 Ball Screw Drive<br />
20 40 60 80 100<br />
Load on the Saddle (lb.)<br />
M075 Ball Screw Drive<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
20<br />
0<br />
0<br />
0 100 200 300 400 500<br />
0 100 200 300 400 500 600<br />
Load on the Saddle (lb.)<br />
Load on the Saddle (lb.)<br />
Step 3. Total Force Calculation<br />
All of the friction and acceleration forces acting on the Rapidtrak are<br />
calculated and added to determine the total force needed to move the load.<br />
Ftot Run = Fx + Fµ+ Facc + R<br />
Ftot Start = Fx + Fm + Facc + (R x 2.5)<br />
Fa = 0 for horizontal applications, the same value as in Step 1 in vertical<br />
applications<br />
Fµ = Fz x 0.21 for horizontal applications with the load supported on the<br />
saddle with prism guide<br />
Fµ = Fz x 0.02 for horizontal applications with the load supported on the<br />
saddle with ball guide<br />
Fµ = My x 0.21 for vertical applications with prism guide<br />
Fµ = My x 0.02 for vertical applications with ball guide<br />
Acceleration force<br />
Facc = (load / 32.2ft/sec2 ) x acceleration<br />
Acceleration<br />
= maximum speed / time to speed or<br />
= (maximum speed) 2 / ( 2 x distance to speed)<br />
Distance between Supports (inches)<br />
Distance between Supports (inches)<br />
Distance between Supports (inches)<br />
250<br />
200<br />
150<br />
100<br />
50<br />
0<br />
0<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
M055 Belt Drive<br />
20 40 60 80 100<br />
Load on the Saddle (lb.)<br />
M075 Belt Drive<br />
M100 Ball Screw & Belt Drive<br />
0<br />
0 200 400 600 800 1000<br />
Load on the Saddle (lb.)<br />
Table E<br />
Saddle friction force (R) per saddle (lb)<br />
M55 M75 M100<br />
Ball guided 1.12 4.5 4.5<br />
Prism guided 6.74 9 9<br />
C saddles = 2 ˘ R<br />
Screw supports = 1/2 ˘ R per support<br />
Ex: M75 prism, C saddle, one screw support, R = 22.5 lb.<br />
600<br />
1200<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Screw Speed (RPM)<br />
Screw Speed (RPM)<br />
Screw Speed (RPM)<br />
3500<br />
3000<br />
2500<br />
2000<br />
1500<br />
1000<br />
500<br />
3500<br />
3000<br />
2500<br />
2000<br />
1500<br />
1000<br />
500<br />
3500<br />
3000<br />
2500<br />
2000<br />
1500<br />
1000<br />
500<br />
0<br />
0<br />
0<br />
0<br />
0<br />
0<br />
M055 Ball Screw Drive<br />
2 4 6<br />
Stroke (feet)<br />
8 10<br />
M075 Ball Screw Drive<br />
5 10<br />
Stroke (feet)<br />
Screw Support None Single Double<br />
M100 Ball Screw Drive<br />
5 10 15 20<br />
Stroke (feet)<br />
Screw Support None Single Double<br />
*<br />
Rapidtrak * Selection Guide<br />
Figure F – Critical Speeds Step 4. Speed of Operation<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
12<br />
25<br />
The ball screw maximum speed is dependent on the lead of the screw<br />
and the maximum RPM shown in the speed chart. Internal supports<br />
for the screws will allow higher speeds at longer lengths as shown on<br />
the chart. Belt drive versions are capable of speeds up to 200" per<br />
second but are limited to lower loads and should not be used in<br />
vertical applications (see Fig. F).<br />
Step 5. Prime Mover Selection<br />
The input torque calculations will be required for motor sizing.<br />
Motors can be AC, DC, servo, stepper or synchronous. The formulas<br />
for calculating the input torque for either a ball screw drive or a belt<br />
drive are listed below. You will use the Ftot from the Total Force<br />
Calculations.<br />
Input Torque Calculations (at motor)<br />
Ball screw drive (direct drive)<br />
Running Td = Ftot Run x L/ 60.32 = _____lbf-ft<br />
Starting Tstart = Ftot Start x L / 60.32 = ______lbf-ft<br />
Note: L = screw lead in inches<br />
Belt drive<br />
Running Td = (Ftot Run x .0919 for M100) = ________lbf-ft<br />
= (Ftot Run x .0679 for M75) = ________lbf-ft<br />
= (Ftot Run x .0548 for M55) = ________lbf-ft<br />
Starting Tstart = (Ftot Start x .0919 for M100) = ________lbf-ft<br />
= (Ftot Start x .0679 for M75) = ________lbf-ft<br />
= (Ftot Start x .0548 for M55) = ________lbf-ft<br />
Note: If a reducer is used, divide the above torque values by the<br />
reduction and by .7 (reducer efficiency) to obtain torque at the motor.<br />
This is a good time to calculate the size of the reducer or motor that is<br />
needed to drive the load. You will use the results of the input torque<br />
calculations just completed.<br />
Minimum Horsepower Required<br />
= (Td x Motor RPM ) / 5250 = _______hp<br />
Verify that the motor selected can handle the starting torque (Tstart)<br />
of the application<br />
Reducer Calculation (Optional)<br />
Reduction I = (motor rpm) / (Rapidtrak rpm)<br />
Note: when sizing prime mover special attention should be made<br />
to motor inertia and system requirements. Contact the factory for<br />
added input.<br />
C-15
Rapidtrak * Selection Guide<br />
Step 6. Part Number Selection<br />
T F 10 K 259 – C35 S 256<br />
Version ................T<br />
Ball Guided ......................................F<br />
Prism Guided ..................................G<br />
C-16<br />
Profile Size 100mm ................10<br />
75mm ..................07<br />
55mm ..................06<br />
Belt Drive ............................................B<br />
Ball Screw + Composite Nut<br />
(M55 Only) ......................................C<br />
Non-Driven ..........................................N<br />
Ball Screw + Ball Nut ..........................K<br />
Ball Screw + Preloaded Ball Nut 1<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
“L” dimension in cm..................X X X<br />
No Screw Support ....X<br />
Single Support ....................................S<br />
Double Support ..................................D<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
“A” Saddle ..........Standard Single Saddle..............................................A 0 0<br />
“C” Saddle ..........Lc (c/c distance for 2 saddles in cm)........................C X X 3<br />
M100 (min. distance in cm) ....................................C 3 5 3<br />
M75 (min. distance in cm) ......................................C 2 5 3<br />
M55 (min. distance in cm) ....................................C 2 0 3, 4<br />
Ball Screw Drive2 Lead Tolerance Class Ball Screw Designation<br />
M100............10 mm ....................T9 ..........................................2510 ........................109 (opt) 5<br />
....................25 mm ....................T9 ..........................................2525 ........................259 (std)<br />
M75..............12.7 mm..................T9 ..........................................0702 ........................729 (std)<br />
....................20 mm ....................T7 ..........................................2020 ........................207 (opt) 5<br />
M55..............5.08 mm..................T9 ..........................................0605 ........................659 (std)<br />
....................20 mm ....................T7 ..........................................1620 ........................207 (opt) 5<br />
Belt Drive<br />
....................................Pitch<br />
M100............176 mm/rev ..........................................................................................176<br />
M75..............130 mm/rev ............................................................................................130<br />
M55..............105 mm/rev ..........................................................................................105<br />
Example:<br />
L<br />
TF07B130–A00X241<br />
Ball guided, 75mm profile, belt drive, 130mm belt pitch, “A” saddle,<br />
standard single saddle, no screw support, 241cm profile length<br />
Ball Screw Drive<br />
Step 7. Other Design Considerations<br />
Limit Switches<br />
End of stroke limit switches are mandatory for all Rapidtrak actuators.<br />
The limit switches prevent the saddle from striking the end of the of the<br />
housing which can result in extensive damage to the unit. The stroke<br />
length of each actuator has two inches of overtravel included in each<br />
direction to allow the actuator to coast to a stop after the limit switches<br />
are tripped. A two foot stroke actuator actually has 2'4" of stroke to<br />
allow for the overtravel. Brackets are included for mounting standard<br />
electro-mechanical limit switches to the profile. Limit switches are<br />
customer provided or may be ordered along with the Rapidtrak.<br />
Part numbers for the limit switches are included in the options section.<br />
Load Holding Brake<br />
Due to the high efficiency of the ball screw drive a load holding brake is<br />
required in vertical applications to prevent the load from backdriving the<br />
screw. This can be added to the motor or installed between the motor and<br />
the Rapidtrak unit.<br />
Step Motor Drive<br />
Step motors should not be used in applications in which the load can<br />
backdrive the Rapidtrak. If the motor stalls, the torque falls to zero and<br />
the load may backdrive.<br />
Step 8. Options<br />
The following options can be ordered by part number to<br />
accommodate your specific application.<br />
• Mounting flange for the motor (p. C-25)<br />
• Mounting kits (p. C-33)<br />
• Encoder mounting flange (p. C-28)<br />
• Couplings (p. C-28)<br />
• Limit switch brackets (p. C-29)<br />
• Limit switches (p. C-29)<br />
1 Consult factory if pre-loaded ball nut is required.<br />
2 Consult factory if non-standard lead or tolerance class is required.<br />
3 Represents "Lc " dimension on Saddle/Stroke Length drawings.<br />
4 M55, Belt Drive, ball guide min. distance is 25 cm.<br />
5 Non-standard option; longer lead time required, consult factory.<br />
L<br />
Belt Drive<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
M50<br />
Maximum Allowable Distance Between Supports<br />
Load F Y (pounds)<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
25 50 75 100 125 150<br />
Distance Between Mounting Feet (inches)<br />
Special Considerations<br />
Prism guides are particularly suited for:<br />
• High vibration or shock load applications<br />
• High speed applications<br />
• Applications requiring adjustable or resettable preload<br />
• Applications where contaminants may enter the profile<br />
Ball guides are particularly suited for:<br />
• High load applications<br />
• Low friction applications<br />
• High precision applications<br />
Extremely dirty environments may need 2–3 psi of clean air introduced<br />
into the profile by means of a pneumatic fitting. Higher pressures may<br />
cause the cover band strip to lift from the profile. A hole may be<br />
drilled at the factory or in the field for the installation of the fitting.<br />
Highly corrosive environments may require the use of all stainless steel<br />
fittings and fasteners. Contact the factory for details.<br />
TP 05 B 02<br />
Belt Drive 50mm profile B Saddle Stroke Length<br />
Rapidtrak 02 = 2 ft.<br />
03 = 3 ft.<br />
04 = 4 ft.<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
~<br />
18 = 18 ft.<br />
Rapidtrak * Selection Guide<br />
C-17
Dimensions - Ball Screw Drive<br />
(4) 5/16-18 on a<br />
Ø2.480 (63) B.C.<br />
Dimensions in inches (mm)<br />
Profile Load Dimensions<br />
Size Support A B C D E F G H J K<br />
1.14 1.18 0.35 0.91 1.10 1.93 2.72 2.46 1.14 2.28<br />
M55 Prism (29) (30) (9) (23) (28) (49) (69) (62.5) (29) (58)<br />
1.14 1.18 0.35 0.91 1.26 1.93 2.72 2.46 1.14 2.28<br />
M55 Ball Guide (29) (30) (9) (23) (32) (49) (69) (62.5) (29) (58)<br />
1.26 2.70 0.43 1.07 1.85 2.99 3.64 3.33 1.69 3.39<br />
M75 Prism (32) (68.5) (11) (27.3) (47) (76) (92.5) (84.5) (43) (86)<br />
1.26 2.70 0.43 1.07 1.85 2.99 3.64 3.33 1.69 3.39<br />
M75 Ball Guide (32) (68.5) (11) (27.3) (47) (76) (92.5) (84.5) (43) (86)<br />
1.46 2.50 0.39 1.10 2.52 3.66 4.67 4.31 2.12 4.23<br />
M100 Prism (37) (63.5) (10) (28) (64) (93) (118.5) (109.5) (53.8) (107.5)<br />
1.46 2.50 0.39 1.10 2.52 3.66 4.67 4.31 2.12 4.23<br />
M100 Ball Guide (37) (63.5) (10) (28) (64) (93) (118.5) (109.5) (53.8) (107.5)<br />
*See page C-19 for saddle dimensions.<br />
C-18<br />
J<br />
D<br />
E<br />
F<br />
B<br />
K<br />
(Max)<br />
A<br />
C<br />
(4) 1/4-20 on a<br />
Ø2.480 (63) B.C.<br />
2.520<br />
(64)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
J<br />
F F<br />
K<br />
(Max)<br />
Saddle*<br />
(4) 10-32 on a<br />
Ø1.693 (43) B.C.<br />
1.850<br />
(47)<br />
J<br />
K<br />
(Max)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1.260<br />
(32)<br />
.706<br />
(17.9)<br />
.478<br />
(12.1)<br />
.625<br />
(ø15.9)<br />
M100 End View M75 End View M55 End View Keyway Detail<br />
Size Support Weight Calculation<br />
A Saddle C Saddle<br />
M55 Prism 4.85 lb + L (cm)* 0.97 lb 7.5 lb + L (cm) *0.97 lb<br />
M55 Ball Guide 4.85 lb + L (cm)* 0.9 lb 14.55 lb + L (cm) *0.9 lb<br />
M75 Prism 9.26 lb + L (cm)* 1.81 lb 13.01 lb + L (cm) *1.81 lb<br />
M75 Ball Guide 9.92 lb + L (cm)* 2.32 lb 20.94 lb + L (cm) *2.32 lb<br />
M100 Prism 18.74 lb + L (cm)* 3.13 lb 26.46 lb + L (cm) *3.13 lb<br />
M100 Ball Guide 19.84 lb + L (cm)* 3.79 lb 37.48 lb + L (cm) *3.79 lb<br />
*See page C-19 for saddle dimensions.<br />
A<br />
H<br />
G<br />
.1885<br />
(4.8)<br />
M75<br />
and<br />
M100<br />
.120<br />
(3.0)<br />
M55<br />
.4375<br />
(ø11.1)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Saddles/Stroke Lengths<br />
1575<br />
1350<br />
1125<br />
A Saddle<br />
C Saddle<br />
Maximum allowable distance between supports<br />
Fy (LBS) Fy (LBS)<br />
1800<br />
225<br />
900<br />
675<br />
450<br />
225<br />
2<br />
1<br />
3<br />
4<br />
0<br />
20 40 60<br />
180<br />
135<br />
90<br />
45<br />
Max. Lf<br />
0<br />
(in)<br />
32 40 48 56 64 72 80 88 96<br />
80 100 120 140 160<br />
*<br />
5<br />
6<br />
Driven saddle<br />
Undriven saddle<br />
Max. Lf<br />
(in)<br />
Dimensions - Ball Screw Drive<br />
Critical speed<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
D<br />
D<br />
Screw Minimum Saddle<br />
Ball Screw Drive Supports A C D E Lc G L* Length<br />
0 "C"+19.528 Stroke length 8.031 8.031 13.780 "A"+"Lc" "C"+16.063 12.047<br />
Ball Guide (TF10K) 1 "C"+21.575 Stroke length 9.055 9.055 13.780 "A"+"Lc" "C"+18.110 12.047<br />
2 "C"+25.512 Stroke length 11.024 11.024 13.780 "A"+"Lc" "C"+22.047 12.047<br />
M100 0 "C"+19.134 Stroke length 8.031 8.031 13.780 "A"+"Lc" "C"+16.063 12.047<br />
Prism Guide (TG10K) 1 "C"+20.394 Stroke length 8.662 8.662 13.780 "A"+"Lc" "C"+17.323 12.047<br />
2 "C"+24.331 Stroke length 10.630 10.630 13.780 "A"+"Lc" "C"+21.260 12.047<br />
0 "C"+15.984 Stroke length 6.457 6.457 9.840 "A"+"Lc" "C"+12.913 8.583<br />
Ball Guide (TF07K) 1 "C"+19.449 Stroke length 8.189 8.189 9.840 "A"+"Lc" "C"+16.378 8.583<br />
2 "C"+23.386 Stroke length 10.157 10.157 9.840 "A"+"Lc" "C"+20.315 8.583<br />
M75 0 "C"+15.984 Stroke length 6.457 6.457 9.840 "A"+"Lc" "C"+12.913 8.583<br />
Prism Guide (TG07K) 1 "C"+20.000 Stroke length 8.465 8.465 9.840 "A"+"Lc" "C"+16.929 8.583<br />
2 "C"+24.016 Stroke length 10.472 10.472 9.840 "A"+"Lc" "C"+20.945 8.583<br />
M55 Ball Guide (TF06K) 0 "C"+14.390 Stroke length 5.827 5.827 7.870 "A"+"Lc" "C"+11.654 7.244<br />
Prism Guide (TG06K) 0 "C"+14.390 Stroke length 5.827 5.827 7.870 "A"+"Lc" "C"+11.654 7.244<br />
*For C Saddle (dual) configuration, L = L (A Saddle) + L c<br />
Figure 1: General installation instructions<br />
The curves show max. allowed distance (Lf) between every mounting point for<br />
different loads (Fy) for different units.<br />
1 TF10K 3 TF07K 5 TF06K<br />
2 TG10K 4 TG07K 6 TG06K<br />
L c<br />
A<br />
L<br />
C<br />
G<br />
L<br />
C *<br />
L c<br />
40 80 120 160 200 240<br />
L = in<br />
E<br />
E<br />
C-19
M50<br />
Dimensions - Belt Drive Actuators<br />
C-20<br />
4.625 (117.25) Min.<br />
Limit Switch Actuation Point<br />
2.00 (50) Min.<br />
Coast Allowance<br />
1.968±0.020<br />
0.414 (10.5) Max. (50±0.5)<br />
1.18±0.02<br />
(30±0.5)<br />
0.492±0.009<br />
(12.5±0.2)<br />
Type (2)<br />
0.125<br />
(3.2 .05)<br />
Type (2)<br />
+.000<br />
.002<br />
0.87<br />
(22)<br />
Ref.<br />
4.724±0.020 (120±0.5)<br />
1.968±0.020<br />
(50±0.5)<br />
ł1.26 +0.004 (ł32.00 +0.1 ) Typ. (2)<br />
-0.000 -0<br />
10 - 32 UNF (4) on Equally Spaced<br />
ł1.575 ±0.020 (ł40 ±0.5) B.C. Typ. (2)<br />
1.06<br />
(27)<br />
Ref.<br />
0.10 (2.5) Ref.<br />
0.14 (3.5) Ref.<br />
Saddle/Stroke Lengths<br />
ł0.472–0.020<br />
(12–0.5) Typ. (2)<br />
ł0.437+0.0005<br />
-0.0<br />
(ł11.1k6) Typ. (2)<br />
’L’ = Stroke + 14.56 (369.82)<br />
Stroke<br />
0.134 (3.4) Min.<br />
Type (2)<br />
Adjustment screws<br />
2.461 (62.5) Max.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
L<br />
2.424 (61) Max.<br />
Type (2)<br />
Stroke<br />
2.362±0.020<br />
(60±0.5)<br />
1/4 - 20 Helicoils (3)<br />
0.420 (10.7) DP.<br />
0.984–0.020<br />
(25–0.5)<br />
1.989 (50.5) Max.<br />
1.125–0.020<br />
(28–0.5) Typ (2)<br />
TOT 0.938–.020<br />
(24–.5)<br />
Incl. Rad.<br />
Friction<br />
Component Coefficient<br />
Rolling Element .005<br />
Teflon on Steel .04<br />
Steel on Steel .58<br />
Steel on Steel (lubr.) .15<br />
Aluminum on Steel .45<br />
Copper on Steel .22<br />
Brass on Steel .19<br />
2.323±0.020<br />
(59±0.5)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
5.215 (132.5) Min.<br />
Limit Switch Actuation Point<br />
2.00 (50) Max.<br />
Coast Allowance<br />
1.772 (45) Max.<br />
0.98 (25) Ref.<br />
0.433 (11.5) Max.<br />
1.988 (50.5) Max.<br />
1.989<br />
(50.5)<br />
Min.<br />
0.984±0.020<br />
(25±0.5)<br />
Size Support Weight Calculation<br />
A Saddle<br />
M50 Prism 1.56 lb + L (cm)* 0.55 lb<br />
*See page C-19 for saddle dimensions.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
M55, M75, M100<br />
2.50<br />
(63.5)<br />
Ref<br />
D<br />
∅ .98<br />
(25)<br />
.20 (5)<br />
C<br />
(Max)<br />
B<br />
4.724<br />
(120)<br />
A E<br />
*<br />
1.575<br />
(40)<br />
H<br />
(Overall)<br />
2.50<br />
(63.5)<br />
Ref<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
.20 (5)<br />
B B<br />
4.567<br />
(116)<br />
Saddle*<br />
∅ .59 (15)<br />
M100 End View M75 End View M55 End View<br />
1.142<br />
(29)<br />
1.18<br />
(30)<br />
.08 (2)<br />
M75<br />
.706<br />
and<br />
(17.9)<br />
M100<br />
.625<br />
(ø15.9)<br />
Keyway Detail<br />
Dimensions in inches (mm)<br />
Profile Load Dimensions<br />
Size Support A B C D E F G H<br />
0.94 1.93 2.28 5.75 1.97 2.76 2.46 2.72<br />
M55 Prism (24) (49) (58) (146) (50) (70) (62.5) (69)<br />
0.94 1.93 2.28 5.75 1.97 2.76 2.46 2.72<br />
M55 Ball Guide (24) (49) (58) (146) (50) (70) (62.5) (69)<br />
0.96 2.99 3.39 9.96 2.44 3.39 3.33 3.64<br />
M75 Prism (24.5) (76) (86) (253) (62) (86) (84.5) (92.5)<br />
0.96 2.99 3.39 9.96 2.44 3.39 3.33 3.64<br />
M75 Ball Guide (24.5) (76) (86) (253) (62) (86) (84.5) (92.5)<br />
1.02 3.66 4.23 10.12 2.76 3.39 4.31 4.67<br />
M100 Prism (26) (93) (107.5) (257) (70) (86) (109.5) (118.5)<br />
1.02 3.66 4.23 10.12 2.76 3.39 4.31 4.67<br />
M100 Ball Guide (26) (93) (107.5) (257) (70) (86) (109.5) (118.5)<br />
*See page C-22 for saddle dimensions.<br />
Size Support Weight Calculation<br />
Dimensions - Belt Drive Actuators<br />
A Saddle C Saddle<br />
M55 Prism 6.61 lb + L (cm)* 0.9 lb 9.04 lb + L (cm) *0.9 lb<br />
M55 Ball Guide 6.83 lb + L (cm)* 1.17 lb 9.48 lb + L (cm) *1.17 lb<br />
M75 Prism 9.26 lb + L (cm)* 1.48 lb 12.57 lb + L (cm) *1.48 lb<br />
M75 Ball Guide 10.36 lb + L (cm)* 1.94 lb 14.77 lb + L (cm) *1.94 lb<br />
M100 Prism 13.01 lb + L (cm)* 2.43 lb 18.3 lb + L (cm) *2.43 lb<br />
M100 Ball Guide 12.57 lb + L (cm)* 3.22 lb 17.42 lb + L (cm) *3.22 lb<br />
*See page C-22 for saddle dimensions.<br />
3.386<br />
(86)<br />
.1885<br />
(4.8)<br />
.478<br />
(12.1)<br />
F<br />
.120<br />
(3.0)<br />
M55<br />
.433<br />
(ø11.1)<br />
∅ .59 (11)<br />
.984<br />
(25)<br />
G<br />
A<br />
C-21
Dimensions - Belt Drive Actuators<br />
Saddles/Stroke Lengths<br />
C-22<br />
A Saddle<br />
C Saddle<br />
H<br />
H<br />
Driven saddle<br />
Undriven saddle<br />
1575<br />
1350<br />
1125<br />
D<br />
A<br />
L<br />
C<br />
E<br />
D<br />
Maximum Allowable Distance Between Supports<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Lc<br />
Fy (LBS) Fy (LBS)<br />
1800<br />
225<br />
900<br />
675<br />
450<br />
225<br />
2<br />
1<br />
3<br />
0<br />
20 40 60<br />
180<br />
135<br />
90<br />
45<br />
4<br />
5<br />
G<br />
L*<br />
C<br />
0<br />
32 40 48 56 64 72 80 88 96<br />
Lc<br />
Max. Lf<br />
(in)<br />
Max. Lf<br />
(in)<br />
80 100 120 140 160<br />
Figure 1: General installation instructions<br />
The curves show max. allowed distance (Lf ) between every mounting point<br />
for different loads (Fy ) for different units.<br />
1 TF10B, TG10B 3 TG07B 5 TG06B<br />
2 TF07B 4 TF06B<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Minimum Saddle<br />
Belt Drive A C D E Lc G H J L* Length<br />
M100 Ball Guide (TF10B) "C"+21.929 Stroke length 9.646 10.237 13.780 "A"+"Lc" 2.756 3.386 "C"+13.740 12.047<br />
(557) (245) (260) (350) (70) (86) (349) (306)<br />
M100 Prism Guide (TG10B) "C"+20.748 Stroke length 9.055 9.646 13.780 "A"+"Lc" 2.756 3.386 "C"+12.559 12.047<br />
(527) (230) (245) (350) (70) (86) (319) (306)<br />
M75 Ball Guide (TF07B) "C"+18.268 Stroke length 7.677 8.661 9.843 "A"+"Lc" 2.441 3.386 "C"+10.513 8.583<br />
(464) (195) (220) (250) (62) (86) (267) (218)<br />
M75 Prism Guide (TG07B) "C"+18.268 Stroke length 7.677 8.661 9.843 "A"+"Lc" 2.441 3.386 "C"+10.513 8.583<br />
(464) (195) (220) (250) (62) (86) (267) (218)<br />
M55 Ball Guide (TF06B) "C"+18.425 Stroke length 8.071 8.465 9.843 "A"+"Lc" 1.968 2.756 "C"+11.811 9.213<br />
(468) (205) (215) (250) (50) (70) (300) (234)<br />
M55 Prism Guide (TG06B) "C"+16.063 Stroke length 6.693 7.480 7.870 "A"+"L c" 1.968 2.756 "C"+9.449 7.244<br />
(408) (170) (190) (200) (50) (70) (240) (184)<br />
E<br />
J<br />
J<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
A Saddles<br />
C Saddle uses (2) A Saddles<br />
Dimensions in inches (mm)<br />
A (6) Heli-Coil<br />
D D<br />
H H<br />
E<br />
*<br />
Dimensions - Saddles<br />
Rapidtrak Saddle type A B C D E G H<br />
M100 A 3/8 – 16 3.85 2.362 2.795 12.047 .63 3.90<br />
(97.7) (60) (71) (306) (16) (99)<br />
M75 A 5/16 – 18 3.15 2.362 2.087 8.583 .59 2.835<br />
(80) (60) (53) (218) (15) (72)<br />
M55 A 10 – 32 2.087 1.614 1.496 7.244 .47 2.32<br />
(53) (41) (38) (184) (12) (59)<br />
M55 A 10 – 32 2.087 1.614 1.496 9.212 .47 3.305<br />
Ball Guided, Belt only (TF06B) (53) (41) (38) (234) (12) (84)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
C<br />
B<br />
(Max)<br />
G (Saddle Thickness)<br />
C-23
M50<br />
Rapidtrak Accessories<br />
9600-171-003 (two included)<br />
C-24<br />
1.00±0.010<br />
(25.4±0.3)<br />
M55, M75, M100<br />
3.875±0.020<br />
(98.4±0.5)<br />
1.63<br />
(41) Ref.<br />
1.86<br />
(47) Ref.<br />
0.88<br />
(22) Ref.<br />
0.875<br />
(22.2) Ref.<br />
Bolt 1/4–20<br />
Clamp, Mounting<br />
Base, Mounting<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Includes:<br />
(1) Base, mounting (165-9041)<br />
(2) Clamp, mounting (263-9120)<br />
(4) Bolt -20<br />
(4) Washer 1 1<br />
/4<br />
/4"<br />
Clamp type Part number A B C D E F G H I J<br />
M100 9600-174-005 .866 (22) .787 (20) 3/8 – 16 3.937 (100) 5.591 (142) 7.480 (190) M10 2.362 (60) 3.937 (100) 2.362 (60)<br />
M75 9600-174-011 .591 (15) .591 (15) 5/16 – 18 2.953 (75) 4.193 (106.5) 5.276 (134) M8 2.362 (60) 3.150 (80) 2.362 (60)<br />
M55 9600-174-012 .433 (11) .591 (15) 1/4 – 20 1.73 (44) 2.992 (76) 3.94 (100) M5 1.614 (41) 2.756 (70) 1.732 (44)<br />
Kits for Mounting One Rapidtrak<br />
to the Saddle of Another<br />
M55, M75, M100<br />
A<br />
B<br />
D<br />
Includes: (2) Bolts<br />
(2) Clamps<br />
C<br />
A<br />
B<br />
M100/M75/M55 Top View<br />
D<br />
C<br />
E<br />
F<br />
Mounting Configurations<br />
Clamp type Part number A B C D E<br />
M100 9600-264-002 Ø.413 (10.5) M10 .906 (23) 1.811 (46) 1.043 (26.5) —<br />
M75 9600-264-003 Ø.335 (8.5) M8 .591 (15) 1.181 (30) .689 (17.5) —<br />
M55 9600-264-004 Ø.217 (5.5) M5 .492 (12.5) .984 (25) .602 (15.3) —<br />
G<br />
J<br />
H I<br />
.393"<br />
Max. 10mm<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Mounting Flanges<br />
Standard (included with M100 and M75 units)<br />
(9600-456-004)<br />
.67<br />
(17)<br />
.197 (5)<br />
2.50 (63.5)<br />
.177 (4.5)<br />
.625<br />
(15.88)<br />
Dia.<br />
nom.<br />
5/16-18 UNC<br />
bolt holes (4)<br />
2.54<br />
(65ø)<br />
Dia.<br />
B.C.<br />
For direct drive with NEMA 56C-face motor<br />
(9600-456-003)<br />
4.50<br />
(114.3)<br />
Dia.<br />
.67<br />
(17)<br />
M90 or M140 Actuator<br />
w/Mtg. Flange<br />
(9600-456-004)<br />
4.25 (108)<br />
Access hole<br />
.50 (12.7) Dia.<br />
Drive Coupling<br />
(Order separatelysee<br />
page 23)<br />
For direct drive with NEMA 34 step motor<br />
(9600-456-006)<br />
6.50<br />
(165.1)<br />
Dia.<br />
5.875<br />
(149.23)<br />
Dia.<br />
B.C.<br />
4.50<br />
(114.3)<br />
Dia.<br />
3.687 (93.7)<br />
*<br />
4.50<br />
(114.3)<br />
Dia.<br />
nom. 5.875<br />
(149.2)<br />
Dia.<br />
B.C.<br />
Rapidtrak Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
6.50<br />
(165)<br />
Dia.<br />
.188 (4.78) x 1.68 (19.9) keyway<br />
1.0<br />
(25.4)<br />
.67<br />
(17)<br />
2.878<br />
(73.1)<br />
Dia.<br />
.15 (3.8)<br />
.10 (2.54)<br />
.50 (12.7) .48 (12.2)<br />
3/8-16 UNC bolts (8)<br />
3,75<br />
(95.25)<br />
Dia.<br />
Ref.<br />
3.875<br />
(98.43)<br />
Dia.<br />
B.C.<br />
M140 (-14) Actuator<br />
M90 (-09) Actuator<br />
4.50<br />
(114.3)<br />
Dia.<br />
5.875<br />
(149.2)<br />
Dia.<br />
B.C.<br />
“C” face<br />
Motor<br />
4.625<br />
(117.5)<br />
Dia.<br />
6.50<br />
(165)<br />
Dia.<br />
3/8-16UNC tap (4)<br />
@ 90° each<br />
.517 (13.13)<br />
.406 (10.3) Dia. hole thru<br />
(4) @ 90˚ each (Actuator flange)<br />
(4) @ 45˚ each (Motor flange)<br />
.406 (10.3) Dia. hole thru<br />
(4) @ 90˚ each<br />
#10-32UNF 2B ST1 thread<br />
.50 (12.7) mun deep (4) @ 90 ˚ each<br />
45°<br />
9600-456-004<br />
Includes:<br />
(1) Flange (456-9037)<br />
(4) 5/16-18 bolts<br />
High humidity kit<br />
9600-456-027<br />
45˚<br />
45˚<br />
9600-456-003<br />
Includes:<br />
(1) Flange (456-9038)<br />
(8) 3/8-16 bolts<br />
x 1.00” long<br />
9600-456-006<br />
Includes:<br />
(1) Flange (456-9045)<br />
(4) 3/8-16 bolts x 1.00” long<br />
(4) 10-32 UNF 2A screws<br />
x .500” long<br />
C-25
Rapidtrak Accessories<br />
Mounting Flanges<br />
For PL34 planetary gear box<br />
(9600-456-008)<br />
6.50<br />
(165.1)<br />
Dia.<br />
C-26<br />
5.875<br />
(149.23)<br />
Dia.<br />
B.C.<br />
4.50<br />
(114.3)<br />
Dia.<br />
3.882 (986)<br />
3.732 (94.8)<br />
1.0<br />
(25.4)<br />
3.15<br />
(80)<br />
Dia.<br />
.15 (3.8)<br />
.145 (3.7)<br />
.50 (12.7) .48 (12.2)<br />
For 121mm servo motor frame<br />
(9600-456-009)<br />
6.50<br />
(165.1)<br />
Dia.<br />
5.875<br />
(149.23)<br />
Dia.<br />
B.C. 4.50<br />
(114.3)<br />
Dia.<br />
For PL42 planetary gear box<br />
(9600-456-010)<br />
6.50<br />
(165.1)<br />
Dia.<br />
5.875<br />
(149.23)<br />
Dia.<br />
B.C.<br />
4.50<br />
(114.3)<br />
Dia.<br />
.15 (3.8)<br />
.50 (12.7)<br />
4.98<br />
(126.5)<br />
Dia.<br />
4.40 (111.8)<br />
4.25 (108)<br />
1.4<br />
(35.6)<br />
1/4-20UNC 2B ST1 thread<br />
Heli coil insert (4) @ 90˚ each<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
3.937<br />
(100)<br />
Dia.<br />
B.C.<br />
4.331<br />
(110)<br />
Dia.<br />
.15 (3.8)<br />
.18 (4.6)<br />
.50 (12.7) .63 (16)<br />
4.307 (109.4)<br />
4.157 (105.6)<br />
1.4<br />
(35.6)<br />
5.0 (127)<br />
Dia. max.<br />
4.331<br />
(110)<br />
Dia.<br />
.165 (4.2)<br />
.63 (16)<br />
5.118<br />
(130)<br />
Dia.<br />
B.C.<br />
4.70<br />
(119.4)<br />
Dia.<br />
5.00<br />
(127)<br />
Dia.<br />
B.C.<br />
5.71<br />
(145)<br />
Dia.<br />
5.71<br />
(145)<br />
Dia.<br />
B.C.<br />
.406 (10.3) Dia. hole thru<br />
(4) @ 90˚ each<br />
.406 (10.3) Dia. hole thru<br />
(4) @ 90˚ each<br />
3/8-16UNC 2B ST1 thread<br />
Heli coil insert (4) @ 90˚ each<br />
.406 (10.3) Dia. hole thru<br />
(4) @ 90˚ each<br />
5/16-18UNC 2B ST1 thread<br />
Heli coil insert (4) @ 90˚ each<br />
45˚<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
9600-456-008<br />
Includes:<br />
(1) Flange (456-9049)<br />
(4) 3/8-16 bolts x 1.00” long<br />
(4) 1/4-20 UNC 2A screws x 1.00” long<br />
45˚<br />
45˚<br />
9600-456-009<br />
Includes:<br />
(1) Flange (456-9050)<br />
(8) 3/8-16 bolts x 1.00” long<br />
9600-456-010<br />
Includes:<br />
(1) Flange (456-9051)<br />
(4) 3/8-16 bolts x 1.00” long<br />
(4) 5/16-18 bolts x 1.00” long<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Mounting Flanges<br />
For direct drive with NEMA 42 step motors<br />
(9600-456-005)<br />
9600-456-005<br />
Includes:<br />
(1) Flange (456-9046)<br />
(4) 3/8-16 bolts x 1.00” long<br />
(4) 1/4-20 UNC 2A screws x 1.00” long<br />
For direct drive with NEMA 66 motor<br />
(9600-456-007)<br />
6.50<br />
(165.1)<br />
Dia.<br />
5.875<br />
(149.23)<br />
4.50<br />
(114.3)<br />
6.50<br />
Dia.<br />
(165.1)<br />
Dia. 5.875<br />
(149.23)<br />
Dia.<br />
B.C.<br />
.50 (12.7)<br />
Dia.<br />
B.C. 4.50<br />
(114.3)<br />
Dia.<br />
.15 (3.8)<br />
9600-456-007<br />
Includes:<br />
(1) Flange (456-9048)<br />
(8) 3/8-16 bolts x 1.00” long<br />
*<br />
.15 (3.8)<br />
.50 (12.7)<br />
3.682 (93.52)<br />
4.062 (103.17)<br />
1.0<br />
(25.4)<br />
3.687 (93.7)<br />
.48 (12.2)<br />
Rapidtrak Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
2.752<br />
(69.9)<br />
Dia.<br />
1.0<br />
(25.4)<br />
.175 (4.44)<br />
For M50 and M55 Actuator - For KMT093 Superior Step Motor<br />
(9600-456-013)<br />
Includes:<br />
(1) Flange<br />
(456-9057)<br />
(1) Mounting Base<br />
(165-9042)<br />
(1) Gasket<br />
(495-9078)<br />
(4) Bolts<br />
#10-32 x 3 /4" Long<br />
(4) Nuts #10-32<br />
(4) Screws M4 x 10<br />
(4) Washers #10<br />
Drive Coupling ( order separately)<br />
ø2.875±0.002<br />
(73)±0.05<br />
0.21 (5.3) Max.<br />
0.09 (2) Min.<br />
1.900±0.030<br />
(48.3)±0.8<br />
#10-32 x 0.75 Lg. Bolts<br />
& 10-32 Nuts (4)<br />
5.00<br />
(127)<br />
Dia.<br />
3.170±0.010<br />
(80.5)±0.25<br />
2.189<br />
(55.6)<br />
Dia.<br />
.10 (2.54)<br />
.50 (12.7)<br />
7.512<br />
(190.8)<br />
Dia.<br />
B.C.<br />
4.95<br />
(125.7)<br />
Dia.<br />
B.C. 6.00<br />
(152.4)<br />
Dia.<br />
8.75<br />
(222.3)<br />
Dia.<br />
ø1.99 (50.5) Min.<br />
Access Hole<br />
.406 (10.3) Dia. hole thru<br />
(4) @ 90˚ each<br />
1/4-20UNC 2B ST1 thread<br />
thru (4) @ 90˚ each<br />
3/8-16UNC 2B ST1 thread<br />
Heli coil insert (4) @ 90 ˚ each<br />
M4 x 10 Screws (4)<br />
ø2.52 (64) Max.<br />
M50 Actuator w/ Mounting Flange<br />
0.12 (3.0)<br />
1.00 (25.4)<br />
.406 (10.3) Dia. hole thru<br />
(4) @ 90˚ each<br />
45˚<br />
3.50 (88.9)<br />
2.740±0.010<br />
(69.6±0.03)<br />
45˚<br />
3.50 (88.9)<br />
2.740±0.010<br />
(69.6±0.03)<br />
ø0.200±0.004 (5.1±0.1) Hole Thru (4)<br />
C-27
Rapidtrak Accessories<br />
Encoder Flanges<br />
For ball screw drive actuators<br />
(9600-456-011)<br />
.59 (15)<br />
3 Holes<br />
.177 (4.5) Dia. Eq. Spaced<br />
on 1.89 (48) B.C.<br />
Bore Diameters Keyway on<br />
+0.001/–0.000 (in) input bore Part No.<br />
5/8 x 3/8 1/8" x 1/16” 9600-284-007<br />
5/8 x 1/2 1/8" x 1/16” 9600-284-001<br />
5/8 x 5/8 3/16" x 3/32” 9600-284-002<br />
5/8 x 3/4 3/16” x 3/32” 9600-284-003<br />
5/8 x 7/8 3/16” x 3/32” 9600-284-017<br />
1/2 x 1/2 1/8” x 1/16” 9600-284-033<br />
7/16 x 3/8 1/8" x .052” 9600-284-031<br />
7/16 x 1/2 1/8" x .060” 9600-284-029<br />
7/16 x 5/8 3/16" x .084” 9600-284-022<br />
7/16 x 14mm 5mm x 2.3mm 9600-284-021<br />
7/16 x 20mm 6mm x 2.8mm 9600-284-025<br />
7/16 x 24mm 8mm x 3.3mm 9600-284-030<br />
* Machined to AGMA 9002-A86 (class 1)<br />
C-28<br />
2.74 (69.5) Dia.<br />
.513 (13) Dia. holes (4)<br />
on 2.32 (59) Dia. B.C.<br />
3.35 (85)<br />
C’Bore 1.417 (36) Dia. 2.56 (65) Dia.<br />
x .413 (10.5) Dp.<br />
1.16<br />
(29.5)<br />
Drive Coupling<br />
.96<br />
(24.5)<br />
(order separately) A<br />
Section A-A<br />
Encoder<br />
Drive Couplings<br />
For M50<br />
C<br />
Ø1.570 Ref.<br />
(39.88)<br />
Encoder Couplings<br />
.875<br />
(22.2)<br />
Dia.<br />
Ø1.260 Ref.<br />
(32.00)<br />
.25 (6.35) Dia.<br />
(both ends)<br />
B Ø A<br />
A<br />
.47 (12)<br />
9600-456-011<br />
Includes:<br />
(1) Flange blank<br />
(4) 5/16-18 bolts<br />
(1) Adaptor pin<br />
(1) Shaft<br />
0.20 Ref.<br />
(5.08)<br />
0.57 Ref.<br />
(14.48)<br />
1.06 (27)<br />
Ø0.72<br />
Ref.<br />
(18.29)<br />
2.60 Ref.<br />
(66.04)<br />
.46 (11.6)<br />
1.85<br />
(47)<br />
Dia.<br />
.315<br />
(8)<br />
Dia.<br />
#8-32 S.H.C.S.<br />
Set Screw 2<br />
For belt drive actuators<br />
(9600-456-001)<br />
3 Holes<br />
.177 (4.5) Dia. Eq. Spaced<br />
on 2.165 (55) B.C.<br />
C’Bore 1.417 (36) Dia.<br />
x .413 (10.5) Dp.<br />
Section A-A<br />
Bore Diameters Keyway on<br />
+0.025/–0.000 (mm) input bore (mm)* Part No.<br />
12mm x 5/8 4 x 4 9600-284-008<br />
14mm x 5/8 5 x 5 9600-284-012<br />
15mm x 5/8 5 x 5 9600-284-009<br />
16mm x 5/8 5 x 5 9600-284-013<br />
19mm x 5/8 6 x 6 9600-284-010<br />
20mm x 5/8 6 x 6 9600-284-014<br />
24mm x 5/8 8 x 8 9600-284-011<br />
32mm x 5/8 10 x 10 9600-284-015<br />
20mm x 1/2<br />
* Machined to DIN 6885<br />
6 x 6 9600-284-018<br />
Encoder<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
0.20 Ref.<br />
(5.08)<br />
.120<br />
(typ)<br />
For M55, M75, M100<br />
.625 (15.875) Dia.<br />
2.05 (52.1) Dia.<br />
.59<br />
(15)<br />
2.56 (65) Dia.<br />
Drive Coupling<br />
(order separately)<br />
2.95 (75) Dia.<br />
2.48 (63) Dia. B.C.<br />
.35 (9) Slot (4)<br />
1.76<br />
(44.7)<br />
Dia.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
3.74 (95)<br />
.39 (10)<br />
.94<br />
(24)<br />
.12(3)<br />
Bore Diameters<br />
+0.025/–0.000 (mm) Part No.<br />
20mm x 1/2 9600-284-018<br />
32mm x 5/8 9600-284-015<br />
A<br />
A<br />
.625<br />
(16)<br />
Dia.<br />
9600-456-001<br />
Includes:<br />
(1) Flange blank<br />
(456-9040)<br />
(4) 5/16-18 bolts<br />
1.97<br />
(50)<br />
Dia.<br />
Part Number Input Bore Output Bore<br />
9600-284-004 1/4" (no keyseat) 1/4" (no keyseat)<br />
9600-284-005 5/8' (no keyseat) 1/4" (no keyseat)<br />
1.50 (38.1)<br />
1.02<br />
(25.9)<br />
2.20 (56)<br />
.16 (4)<br />
.120˚<br />
(typ)<br />
1.40<br />
(35.6)<br />
Dia.<br />
3/16 x 3/32<br />
keyway<br />
1/4 - 20 Thd.<br />
.25 (6.35) Dia.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Electromechanical Limit Switches<br />
M50<br />
Limit switch bracket<br />
9600-831-005<br />
(two included)<br />
Includes:<br />
(1) Bracket (174-9614)<br />
(2) Clamps (263-9121)<br />
(2) Nuts 1/4-20<br />
(2) Washers 1/4"<br />
(2) Screws #8-32 x 1.25<br />
(2) Nuts #8-32<br />
(2) Washers #8<br />
M55, M75, M100<br />
Horizontal Brackets<br />
Figure Description Part No.<br />
*A M100 limit switch bracket 9600-831-011<br />
*B M100 limit switch bracket 9600-831-013<br />
C M100 sensor bracket for M18 sensors 9600-841-001<br />
D M100 sensor bracket for M18 sensors 9600-841-003<br />
*A M75 limit switch bracket 9600-831-017<br />
*B M75 limit switch bracket 9600-831-015<br />
C M75 sensor bracket for M18 sensors 9600-841-007<br />
D M75 sensor bracket for M18 sensors 9600-841-005<br />
*E M55 limit switch bracket 9600-831-018<br />
*F M55 limit switch bracket 9600-831-016<br />
G M55 sensor bracket for M12 sensors 9600-841-008<br />
H M55 sensor bracket for M12 sensors 9600-841-006<br />
I Suitable limit switch for M100/M75 (not provided) 608-5185-012<br />
J Suitable inductive M18 sensor for M100/M75 (not provided) 693-2906-004<br />
K Connector to M12 or M18 inductive sensor (not provided) 413-9100-280<br />
L Suitable limit switch for M55 (not provided) 608-6185-034<br />
M Suitable inductive M12 sensor for M55 (not provided) 693-2944-001<br />
N Suitable limit switch for M50 (not provided) 608-8185-022<br />
*P M50 limit switch bracket 9600-831-005<br />
* (2) Provided w/unit<br />
*<br />
M50<br />
(2) Provided w/unit<br />
M100-9600-831-011<br />
M75-9600-831-017<br />
Limit Switch<br />
(order separately)<br />
Ref<br />
1.92<br />
(49)<br />
174–9614<br />
#8–32 x 1.25 Screw,<br />
Washer & Nut<br />
1/4–20 Clamp, Washer & Nut<br />
Rapidtrak Accessories<br />
ø0.270±0.010<br />
(6.9±0.4)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
B*<br />
A * *<br />
E<br />
(2) Provided w/unit<br />
M55-9600-831-018<br />
F *<br />
I L<br />
N<br />
ø0.866±0.002<br />
(22±0.4)<br />
90 0<br />
ø0.250±0.005<br />
Holes Thru (2)<br />
0.125 (Typ.)<br />
1.100±0.010<br />
(27.9±0.4)<br />
2.750±0.015<br />
(6.9±0.4)<br />
1.13 (29) Ref.<br />
0.87 (22) Ref.<br />
C-29
Rapidtrak Accessories<br />
Inductive Proximity Switches<br />
M55, M75, M100<br />
2x<br />
Protective Covers<br />
Includes:<br />
(1) Cover<br />
(2) Bolts<br />
(2) Washers<br />
C-30<br />
D<br />
A<br />
Assemble<br />
bracket to clip<br />
1 2<br />
B<br />
M100-9600-841-001<br />
M75-9600-841-007<br />
M100-9600-841-003<br />
M75-9600-841-005<br />
Protective Cover<br />
Bolt & Washer<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
C<br />
C<br />
D<br />
Horizontal Brackets<br />
Snap into<br />
profile<br />
K<br />
Vertical Brackets<br />
J<br />
J<br />
K<br />
Dimensions<br />
3<br />
M55-9600-841-008<br />
M<br />
G<br />
H<br />
M55-9600-841-006<br />
M<br />
K<br />
K<br />
2x<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
5<br />
4<br />
CLICK!<br />
Tighten set<br />
screw<br />
Model No. Part No. A ±0.030 B ±0.060 C ±0.030 D ref<br />
M50 9600-288-002 1.970 (50) 1.350 (34.3) 0.810 (20.6) 0.060 (1.5)<br />
M55 9600-288-002 1.970 (50) 1.350 (34.3) 0.810 (20.6) 0.060 (1.5)<br />
M75 9600-288-001 3.150 (80) 3.050 (77.5) 1.380 (35.1) 0.060 (1.5)<br />
M100 9600-288-001 3.150 (80) 3.050 (77.5) 1.380 (35.1) 0.060 (1.5)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Speed Reducer Belt Gear Type BGT<br />
The belt gear is installed directly onto the shafts of the motor and<br />
the linear drive unit. No couplings are required. The belt gears are<br />
maintenance free.<br />
How To Order<br />
Example: BGT08- 2 -KK 063 P 07<br />
Gear ratio<br />
1, 04<br />
1, 85<br />
2, 73<br />
1<br />
2<br />
3<br />
Motor size<br />
IEC 63 B14<br />
IEC 71 B14<br />
Servo 80<br />
NEMA 34 Stepmotor*<br />
NEMA 42 Stepmotor*<br />
Linear drive unit<br />
M50, M55<br />
M75<br />
For inline or gear driven speed reducers or other size motors, contact the factory.<br />
*<br />
063<br />
071<br />
S80<br />
034<br />
042<br />
Maximum motor torque,<br />
speed and diameter,<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Maximum Torque (lbf in)<br />
Maximum Speed (RPM)<br />
Maximum Diameter (in)<br />
Rapidtrak Accessories<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
06<br />
07<br />
Motor Constraints (Rapidtrak-Reducer Combinations)<br />
The following chart represents the maximum values for motor torque, speed and<br />
diameter based on the Rapidtrak and reducer combinations. These are never exceed<br />
values. Only the compatible combinations are shown.<br />
Rapidtrak<br />
Screw Belt<br />
Reducer<br />
M100 M75 M55 M50<br />
M55<br />
Lead<br />
(mm)<br />
M75<br />
Lead (mm)<br />
M100<br />
Lead (mm)<br />
20 and<br />
5.08<br />
10 25 12.7 20<br />
Example: BGT40- 2 -KK 080 P -C<br />
Gear ratio<br />
1, 00<br />
2, 14<br />
3, 00<br />
1<br />
2<br />
3<br />
Motor size<br />
IEC 71 B14<br />
IEC 80 B14<br />
Servo 80<br />
Servo 95<br />
56-C<br />
NEMA 34 Stepmotor*<br />
NEMA 42 Stepmotor*<br />
121 mm servo frame*<br />
Linear drive unit<br />
M75<br />
M100<br />
CB<br />
1:1 2:1 3:1<br />
BG08 BG40 BG08 BG40 BG08 BG40<br />
56<br />
2,438<br />
7,402<br />
56<br />
3,019<br />
7,402<br />
56<br />
2,438<br />
7,402<br />
56<br />
4,000<br />
7,090<br />
56<br />
3,170<br />
5,990<br />
56<br />
4,000<br />
5,990<br />
265<br />
2,345<br />
9,550<br />
278<br />
1,732<br />
8,684<br />
265<br />
3,048<br />
8,454<br />
265<br />
4,000<br />
8,454<br />
278<br />
3,048<br />
7,594<br />
278<br />
4,000<br />
7,594<br />
48<br />
2,438<br />
7,402<br />
34<br />
4,000<br />
7,402<br />
56<br />
4,000<br />
7,086<br />
56<br />
4,000<br />
7,090<br />
56<br />
4,000<br />
5,990<br />
56<br />
4,000<br />
5,990<br />
124<br />
4,000<br />
9,550<br />
163<br />
3,708<br />
8,684<br />
124<br />
4,000<br />
8,454<br />
124<br />
4,000<br />
8,454<br />
163<br />
4,000<br />
7,594<br />
163<br />
4,000<br />
7,594<br />
32<br />
2,438<br />
7,402<br />
23<br />
4,000<br />
7,402<br />
46<br />
4,000<br />
7,086<br />
39<br />
4,000<br />
7,090<br />
46<br />
4,000<br />
5,990<br />
46<br />
4,000<br />
5,990<br />
88<br />
4,000<br />
9,550<br />
122<br />
4,000<br />
8,684<br />
88<br />
4,000<br />
8,454<br />
88<br />
4,000<br />
8,454<br />
122<br />
4,000<br />
7,594<br />
163<br />
4,000<br />
7,594<br />
071<br />
080<br />
S80<br />
S95<br />
056<br />
034<br />
042<br />
121<br />
07<br />
10<br />
-C<br />
* For NEMA 34 and 42 step motors and 121mm servo motors, you must provide motor<br />
shaft diameter and length, key size, motor pilot diameter and male/female, mounting<br />
screw size, depth, blind or nut, bolt circle and orientation.<br />
C-31
Rapidtrak * Ordering<br />
Version ................T<br />
Ball Guided ......................................F<br />
Prism Guided ..................................G<br />
C-32<br />
Profile Size 100mm ................10<br />
75mm ..................07<br />
55mm ..................06<br />
Belt Drive ............................................B<br />
Ball Screw + Composite Nut<br />
(M55 Only) ......................................C<br />
Non-Driven ..........................................N<br />
Ball Screw + Ball Nut ..........................K<br />
Ball Screw + Preloaded Ball Nut 1<br />
T F 10 K 259 – C35 S 256<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
“L” dimension in cm..................X X X<br />
No Screw Support ....X<br />
Single Support ....................................S<br />
Double Support ..................................D<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
“A” Saddle ..........Standard Single Saddle..............................................A 0 0<br />
“C” Saddle ..........Lc (c/c distance for 2 saddles in cm)........................C X X 3<br />
M100 (min. distance in cm) ....................................C 3 5 3<br />
M75 (min. distance in cm) ......................................C 2 5 3<br />
M55 (min. distance in cm)....................................C 2 0 3 4<br />
Ball Screw Drive2 Lead Tolerance Class Ball Screw Designation<br />
M100............10 mm ....................T9 ..........................................2510 ........................109 (opt) 5<br />
....................25 mm ....................T9 ..........................................2525 ........................259 (std)<br />
M75..............12.7 mm..................T9 ..........................................0702 ........................729 (std)<br />
....................20 mm ....................T7 ..........................................2020 ........................207 (opt) 5<br />
M55..............5.08 mm..................T9 ..........................................0605 ........................659 (std)<br />
....................20 mm ....................T7 ..........................................1620 ........................207 (opt) 5<br />
Belt Drive<br />
....................Pitch<br />
M100............176 mm/rev ..........................................................................................176<br />
M75..............130 mm/rev ............................................................................................130<br />
M55..............105 mm/rev ..........................................................................................105<br />
Example:<br />
TF07B130–A00X241<br />
Ball guided, 75mm profile, belt drive, 130mm belt pitch, “A” saddle,<br />
standard single saddle, no screw support, 241cm profile length<br />
1 Consult factory if pre-loaded ball nut is required.<br />
2 Consult factory if non-standard lead or tolerance class is required.<br />
3 Represents "Lc " dimension on Saddle/Stroke Length drawings (p. C-19).<br />
4 M55, Belt Drive, ball guide min. distance is 25 cm.<br />
5 Non-standard option; longer lead time required, consult factory.<br />
L<br />
Ball Screw Drive<br />
L<br />
Belt Drive<br />
Options<br />
The following options can be ordered by part number to<br />
accommodate your specific application.<br />
• Mounting flange for the motor (p. C-25)<br />
• Mounting kits (p. C-24)<br />
• Encoder mounting flange (p. C-28)<br />
• Couplings (p. C-28)<br />
• Limit switch brackets (p. C-29)<br />
• Limit switches (p. C-29)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1. Question Are there any mounting restrictions on the<br />
Rapidtrak * actuators?<br />
Answer Ball screw driven units can be mounted in<br />
any plane—vertically horizontally, sideways or upside<br />
down. The ball screw has a load lock built in as a safety<br />
device to prevent it from falling down the screw in the<br />
event that the ball bearings are lost from the nut. The<br />
belt drive units are not recommended in vertical applications<br />
as there is no protection from the load falling if the<br />
belt breaks. Vertical and other applications that can be<br />
backdriven by the load should use a spring set brake to<br />
prevent movement of the load with the power off.<br />
2. Question Can two or more Rapidtrak units be<br />
synchronized?<br />
Answer The units can easily be mechanically<br />
synchronized but the performance depends upon the<br />
stiffness of the system. Variations in the lead of the<br />
screws or the tension of the belt and the diameter of the<br />
pulleys can cause the system to bind if the system is too<br />
stiff. If there is some compliance in the system to allow<br />
for the variations in the components then synchronizing<br />
the units is easy. Belt drive units can be mechanically<br />
linked from the non-driven side of the input shaft to<br />
another belt drive unit. Ball screw units require one<br />
gearbox with a double input shaft to allow mechanically<br />
linking them.<br />
3. Question How do I mechanically synchronize the<br />
units?<br />
Answer This can be accomplished with belts or<br />
shafts. When using belts be sure not to exceed 225 Ibs. of<br />
tension on the shaft of the Rapidtrak. When using shafts<br />
be sure to calculate the critical speed of the connecting<br />
shaft and not exceed it.<br />
4. Question What kind of drives can I use for Rapidtrak<br />
units?<br />
Answer You can use AC, DC, servo, step, pneumatic<br />
or hydraulic motors to drive the actuators. Danaher<br />
Motion can also provide AC, DC, servo or stepper drive<br />
systems as components or as a fully engineered and<br />
tested system. Contact you local Danaher Motion sales<br />
representative for more details.<br />
5. Question When do I need a non-driven unit?<br />
Answer There are several applications that may<br />
require a non-driven unit with a driven one. 1) When the<br />
load is higher than the profile can support but does not<br />
exceed the thrust load of the ball screw drive.<br />
The maximum load of the M75 profile is 440 Ibs.<br />
The maximum thrust of the ball screws for the unit is 550<br />
Ibs. Adding a second non-driven unit will allow a higher<br />
load to be supported without exceeding the drive<br />
capability of the screw.<br />
*<br />
Driven Unit Non-driven Unit<br />
2) When the eccentric loads exceed the capacity of a<br />
single profile. The twisting force Mx created by the load<br />
being located off the center line of the Rapidtrak may be<br />
too high for the profile to accept. Adding a parallel nondriven<br />
unit will significantly reduce the eccentric forces.<br />
If you have an application like this contact an application<br />
engineer at 800-566-5274 for further assistance.<br />
Note: If the distance between the driven and non-driven<br />
units exceeds 1.25 feet, both units must be driven.<br />
6. Question How can a long Rapidtrak unit have the<br />
same load rating as a short unit? Won’t the longer one<br />
have more of a tendency to bend?<br />
Answer The load capacity is a function of the distance<br />
between supports, not the length of the profile. A<br />
long profile and a short profile have the same load rating<br />
as long as they have the same distance between their<br />
supports.<br />
7. Question Where do I place the mounting feet?<br />
Answer The mounting feet are normally placed under<br />
the ends of the stroke length. If more supports are<br />
required due to the load, they should be equally spaced<br />
between the outside mounting feet. Use the Fig. D on<br />
page C-14 to determine the maximum spacing allowable<br />
between the mounting feet based on the load.<br />
8. Question Is it possible for a load to backdrive a<br />
Rapidtrak actuator?<br />
Answer Yes it is possible. That is why we recommend<br />
using either a motor-brake or a spring set brake to hold<br />
the load in power off conditions.<br />
9. Question Why do I need limit switches for end of<br />
stroke protection?<br />
Answer Limit switches are mandatory for operating<br />
this actuator. There is no slip clutch or overload device<br />
included in the actuator. Driving the carriage and sleigh<br />
into the end of the actuator can cause the belt to break<br />
on belt drive units or break the end casting on ball screw<br />
units. The limit switches must be mounted at least 2 inches<br />
from the end of stroke position to allow the load to<br />
stop before striking the end casting. This 2 inches on<br />
each end will not affect the stroke length as it has been<br />
Technical Considerations<br />
Long Profile<br />
Short Profile<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
included in the total travel length. Vertical applications<br />
should use 1 inch at the top and 3 inches or more at the<br />
bottom. In some applications with high inertia and high<br />
speeds more than 2 inches may be required to stop the<br />
load and this will affect the stroke length. Contact an<br />
application engineer at 1-800-554-8466 if this affects<br />
your application.<br />
10. Question If I mount the Rapidtrak along a beam that<br />
provides continuous support along the length of the<br />
profile can I exceed the load ratings in the charts?<br />
Answer Unless the beam is machined to a flat<br />
surface it is better to raise the profile off of the beam<br />
using mounting brackets, and shims. This will reduce<br />
the chance of deflecting the profile by mounting it to an<br />
uneven surface. In any event the load ratings in the<br />
charts should not be exceeded.<br />
11. Question Do I need to lubricate these units?<br />
Answer The sliding bearings (TG) are made of<br />
Robalon and are essentially maintenance free. Long term<br />
lubrication is provided by fitting a felt pad saturated with<br />
synthetic oil between the bearing surfaces to reduce<br />
friction, increase efficiency and lengthen the life of the<br />
unit. These felt pads can be re-saturated by removing the<br />
saddle. On ball guided units (TF), the linear bearing<br />
requires periodic lubrication. Our service manual specifies<br />
Mobil 28 for the lubricant. There are holes in the sides of<br />
the extrusion that allow access to the grease fittings on<br />
the linear bearing. These holes have plugs to keep<br />
contaminants from entering the extrusion. Lubrication<br />
frequency depends on the amount of travel for your<br />
application. The drive screw should be periodically<br />
lubricated with either a lithium based or molybdenum<br />
disulphide grease. Intervals between lubrication depends<br />
on the application and operating conditions. High speed<br />
operation should require frequent attention as the<br />
lubricant may be thrown from the screw.<br />
12. Question What does a screw support do?<br />
Answer The screw support reduces the unsupported<br />
length of the screw in applications using long strokes.<br />
This allows higher rotational speeds than would<br />
normally be possible and therefore faster linear<br />
speeds of the sleigh.<br />
C-33
Glossary<br />
General definitions<br />
Axial Lash/Backlash<br />
The axial free motion between the ball nut and screw<br />
without rotation between the two components; a measure<br />
of system stiffness. (Fig. A)<br />
Backdriving<br />
The load causing the ball screw or belt drive to reverse<br />
direction with no power applied.<br />
Ball bearing screw<br />
A screw that runs on ball bearings, has about 90%<br />
efficiency and low starting torque and can be backdriven.<br />
Carriage<br />
The internal connection between the ball nut or belt and<br />
the outside load. The carriage either contains the<br />
Robalon bearings which ride on the four bearing surfaces<br />
of the profile or is connected to a linear ball guide. The<br />
saddle is the external connection to the carriage. (Fig. B)<br />
Cover strip<br />
A flexible special stainless steel strip magnetically held in<br />
place to cover the carriage track. The strip rides through<br />
the saddle to continuously protect the ball screw or belt<br />
drive from contaminants. (Fig. E)<br />
Critical speed<br />
Rotational speed of ball nut or ball screw shaft that<br />
produces resonant vibrations of the ball screw.<br />
Deflection<br />
Deformation of the cross section of the profile. This can<br />
be caused by high eccentric loads, supports not spaced<br />
close enough together for the load, or rigidly mounting<br />
the profile to an uneven surface. This can result in binding<br />
of the carriage, uneven performance and reduced life of<br />
all components.<br />
Drive torque<br />
The amount of effort, measured in pound-feet, required<br />
to turn the ball screw or belt drive and move the load.<br />
Duty cycle<br />
The amount of “on time” vs. “cooling time.” This is<br />
generally a function of how much heat the motor can<br />
tolerate during starting, stopping, and reversing.<br />
C-34<br />
(Fig. A)<br />
Ball Nut<br />
Ball Screw<br />
Axial Lash (Backlash)<br />
(Fig. B)<br />
Forces<br />
Fa = the axial load or thrust of the Rapidtrak<br />
Fy = the load that is supported by the Rapidtrak *<br />
profile. The amount of load that the Rapidtrak<br />
will support is determined by the size of the<br />
profile and the distance between the mounting<br />
feet.<br />
Facc = the force on the Rapidtrak caused by accelerating<br />
or decelerating the load. The acceleration<br />
forces acting on the load must be produced by<br />
the prime mover.<br />
Facc = V – Vo<br />
t<br />
or<br />
= V2 – Vo2 2X<br />
V = top speed<br />
Vo = initial speed (usually zero)<br />
t = time to reach top speed<br />
X = distance travelled to reach top speed<br />
Xo = initial position<br />
Ftot = sum of all forces acting on the actuator—load,<br />
friction, and acceleration. The prime mover<br />
must be sized based on the Ftot calculation.<br />
Lead<br />
The axial distance the screw travels during one<br />
revolution. (Fig. C)<br />
Saddle<br />
Carriage<br />
Robalon<br />
bearings<br />
Saddle<br />
Carriage<br />
Linear Ball<br />
guide<br />
Lead error<br />
The total inaccuracy through 360° of screw rotation<br />
measured anywhere on the screw. This is normally<br />
±0.005 inch. These variations tend to cancel out over a<br />
longer length of screw stock with the total variation<br />
being ±0.006 inch per foot cumulative for the Rapidtrak<br />
units. A 6 foot length of screw stock would have a total<br />
lead variation of ±0.036 inch over the entire length.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
(Fig. C)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Lead<br />
Limit switch<br />
A switch used to limit motion or travel in a particular<br />
direction. Limit switches are mandatory for end of stroke<br />
protection for this actuator. They must be placed at least<br />
2" from the end of stroke to allow the actuator to stop<br />
before striking the end cover of the profile. (Fig. E)<br />
Pitch<br />
The measurable distance between screw grooves or<br />
threads. (Fig. D)<br />
(Fig. D)<br />
Pitch<br />
Profile<br />
The extruded aluminum housing of the Rapidtrak unit.<br />
(Fig. B)<br />
Saddle<br />
The external point of connection between the ball nut<br />
or belt and the load. The saddle is connected to the<br />
carriage which is the internal connection to the ball nut<br />
or belt. (Fig. B)<br />
Stroke length<br />
The usable travel distance of the saddle.<br />
T-slots<br />
The “T” shaped slots in three sides of the profile. They<br />
can be used for mounting the profile or for mounting<br />
accessories to the profile. (Fig. B)<br />
Thrust load<br />
Loading parallel to the center line of the screw shaft<br />
which acts continuously in one direction.<br />
Turns<br />
The number of revolutions that the nut ball track makes<br />
about the screw axis for one circuit.<br />
!<br />
(Fig. E)<br />
Lf Lf<br />
L<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Belt Driven Rodless Actuators<br />
Many variables influence the selection of a Linear Motion System. The best solution<br />
demands a thorough evaluation of the application, only then can design criteria be<br />
established. Issues such as envelope limitations, system load capacity, actuator load<br />
capacity, speed and acceleration, drive requirements, accuracy and repeatability, and operating<br />
environment are looked at from a broad perspective to determine the type of system,<br />
type of actuator, and whether the system need be built of special materials.<br />
Typically, a belt driven linear motion system is ideal for moderate precision, high load, and<br />
high-speed applications. When compared to a Ball Screw Actuated Linear Motion System,<br />
the Belt Actuated System can attain higher linear speeds in longer stroke applications. A<br />
degree of positioning accuracy, however, is sacrificed, as the belt is not capable of meeting<br />
the accuracy of that of the ball screw. The Turbo Module is designed to act as its own support<br />
structure by virtue of its robust base support member and is thereby suited for applications<br />
that require gantry or overhung loads. Since the Turbo Module belt drive is actuated<br />
through a True Planetary* gearhead, the torque, speed, and system inertia can be matched<br />
by varying the gear ratio. In environments that are corrosive or high temperature special<br />
materials may be required and are available. Contact Application Engineering for details on<br />
special materials.<br />
In order to determine the Turbo Module Belt Actuated SuperSlide* System that meets the<br />
needs of your application, it is first necessary to evaluate the following detail design criteria:<br />
• System support requirements<br />
• System stroke length<br />
• Maximum allowable shaft deflection<br />
• Required travel life<br />
• Force on the most heavily loaded bearing<br />
• Load correction factor<br />
• Load/Life requirements-linear bearings<br />
• Motion (move) profile (velocity, acceleration)<br />
• Maximum belt tooth shear strength<br />
• Gear motor rotational speed (gear reduction)<br />
• Torque considerations<br />
• Size motor using torque/speed curves<br />
*<br />
Turbo Module<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Turbo Module* Belt Actuated Systems offer:<br />
• A structurally rigid design with mounting flexibility,<br />
the Turbo Module System can be used when<br />
spanning or bridging a gap or mounted<br />
continuously when maximum rigidity is required.<br />
• Available with a uniquely designed carriage and<br />
mounting base with integrated T-slots for quick and<br />
easy multi-axis assembly and control.<br />
• High speed and acceleration with positioning<br />
accuracy better than +/- 0,15 mm.<br />
• Integrated AccuGlide* ProfileRail* Systems<br />
providing high rigidity combined with dynamic load<br />
capacities up to 56 kN and moment capacities up to<br />
7900 Nm.<br />
• A single point integrated lubrication system that<br />
maximizes reliability and reduces down time.<br />
• Standard integrated True Planetary* gearhead for<br />
speed reduction and torque multiplication. Gearhead<br />
motor mounting flanges are stocked, awaiting your<br />
motor specifications.<br />
• A single part number system. All that is required to<br />
order is to specify the system size and length.<br />
• Easy adaptation to industry standard servo motor<br />
systems. Refer to the Motion Control Section on<br />
page A-153.<br />
C-35
Turbo Module<br />
Belt Driven Rodless Actuators<br />
AccuGlide* ProfileRail* System<br />
End Block Housing<br />
with Heavy Duty<br />
Pulley and Bearing<br />
Assembly<br />
Drive End Block Housing<br />
Steel Reinforced Belt<br />
True Planetary*<br />
Precision Gearhead<br />
Turbo Module 2GE Belt Actuated System Features:<br />
• Compact and Rigid Aluminum Mounting Base<br />
• Integral Steel Reinforced Belt<br />
• T-Slots in Carriage<br />
• T-Slots in Base Mounting System<br />
• Standard Built-in Gearhead<br />
• Repeatability better than +/- 0,15 mm<br />
• AccuGlide* ProfileRail* System<br />
• Load Capacities up to 56 kN<br />
• Easy to install<br />
• Integral Lubrication System<br />
• Speeds up to 5 m/s<br />
• Standard Motor Mounting<br />
• Single Part Number System<br />
• Simple or Continuous Support Capabilities<br />
C-36<br />
T-Slots in Carriage<br />
Heavy Duty Pulley<br />
and Bearing Assembly<br />
T-Slots in Module Base for Mounting<br />
True Planetary<br />
Precision Gearhead<br />
T-Slots in Module Base<br />
for Mounting<br />
System Material Specifications:<br />
• Belt Material:<br />
White Polyurethane Steel Cable<br />
Reinforced<br />
• Mounting Base Material<br />
High Strength Aluminum Alloy<br />
• ProfileRail Systems<br />
Hardened Bearing Quality Steel Rail<br />
Hardened Bearing Quality Steel<br />
Carriage<br />
Assembly<br />
Hardened and Precision Ground<br />
Bearing<br />
Ball Elements<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
T-Slots in Carriage<br />
System 2GE<br />
Cross Section<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Anodized Aluminum Frame<br />
Steel Reinforced Belt<br />
AccuGlide ProfileRail System<br />
T-Slots in Module Base<br />
for Mounting<br />
• AccuTRUE* True Planetary* Precision<br />
Gearheads<br />
AGMA Stainless Steel Gears<br />
Tapered Roller Bearings<br />
Stainless Steel Output Shaft<br />
Stainless Steel Output Housing<br />
Light Weight Aluminum Housing<br />
• End Support Systems<br />
High Quality Steel Toothed Pulley<br />
Heavy Duty Bearings<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Belt Driven Rodless Actuators<br />
True Planetary* Gearheads<br />
AccuTRUE<br />
True Planetary Gear Reduction Features:<br />
• 6 Arc-minutes Maximum Backlash<br />
• Long Service Life<br />
• True Planetary Gearing<br />
• Compact Design<br />
• Ratios Between 1:1 and 50:1<br />
• Up to 90% Efficient<br />
• High Torque Capacity<br />
• Low Inertia<br />
• High Speed Capacity<br />
• Lifetime Lubrication<br />
• Standard Motor Mounting<br />
*<br />
AccuTRUE<br />
True Planetary Precision Gearhead Materials:<br />
• AGMA Stainless Steel Gears<br />
• Tapered Roller Bearings<br />
• Stainless Steel Output Shaft and Housing<br />
• Light Aluminum Input Housing<br />
Turbo Module<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
AccuTRUE* True Planetary Gearheads<br />
Speed reduction choices.<br />
True Planetary gearheads are available in standard ratios between 1:1 and 10:1<br />
providing maximum application flexibility. Motor torque capacity is multiplied while<br />
output speed is reduced. True Planetary gearheads reduce the inertia reflected from<br />
the system load and allow for higher accelerations. To specify the proper precision<br />
gearhead all that is required is the torque and speed requirements for the belt<br />
actuated system and your selection of a servo motor.<br />
Lightweight<br />
Anodized Aluminum<br />
Housing<br />
Motor Input Flange<br />
AGMA 12 Hardened Stainless<br />
Steel Gears<br />
Heat Resistant Input Seal<br />
Stainless Steel<br />
Output Shaft<br />
Tapered Roller Bearings<br />
Needle Roller Bearings<br />
Balanced Collar Clamp and Pinion<br />
C-37
Turbo Module 2GE<br />
Belt Driven Rodless Actuators<br />
C-38<br />
Turbo Module* Multi-Axis Options<br />
High Speed Multi Axis Positioning<br />
The Turbo Module 2GE system provides the basis for multi-axis motion control.<br />
The built-in flexibility of the T-slots in the base and the carriage allow for quick<br />
and easy x-y, x-z and x-y-z assembly and positioning capability. The illustrations<br />
below provide a sampling of the types of configurations that can be achieved.<br />
In many cases a SuperSlide ball screw actuated system can be used to provide<br />
an additional axis of motion. Adapter plates can be provided for the mounting<br />
of each system. For your next multi-axis application contact Danaher Motion<br />
application engineering.<br />
2GE-2X-Y 2GE-X-Z<br />
2GE-2X-Z<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
2GE-2X-Y-Z<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Belt Driven Rodless Actuators<br />
with T-Slot Integrated Carriage<br />
NEW... AccuGlide* ProfileRail* System...<br />
Now Available in Select Sizes<br />
H3<br />
B B1<br />
System 410 530 610 650 770 890 930 1010 1090 1130 1250 X Max.<br />
2GE-M35 ■ ■ ■ ■ ■ 160 3970<br />
*<br />
L3 L<br />
Turbo Module 2GE<br />
2GE-M35-OQN 35 160 162 190 206 250 400 L+(456) L-(400)<br />
Turbo Module 2GE Belt Actuated System with T-Slot Integrated Carriage Technical Data (Dimensions in mm)<br />
Part Dyn Dynamic Moment Carriage Max Moment of Inertia Weight<br />
Number Load Myaw Mroll Mpitch Mass Length Ix Iy Formula<br />
Cap. (N) (Nm) (Nm) (Nm) (kg) (mm) (cm4) (cm4) (N)<br />
2GE-M35-OQN 56000 7950 1270 7950 12.5 3960 2840 3730 503,0+0,353xL<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
L2<br />
T1<br />
Maximum Stroke Length<br />
is determined by subtracting<br />
the carriage length (T1)<br />
from the system length (L).<br />
(Belt Not Shown for Clarity)<br />
Turbo Module* 2GE Belt Actuated System with T-Slot Integrated Carriage (Dimensions in mm)<br />
Part Nominal B B1 H3 L3 L4 T1 L2 Max.<br />
Number Size Total System Stroke<br />
Length Length<br />
For Motion Control Options refer to the Motion Control Section on page A-153.<br />
System 2GE Standard Lengths (L) (Lengths in mm) Custom Lengths and Delivery Information<br />
L4<br />
Systems ordered in standard lengths and longer lengths in<br />
increments of (X) are typically shipped in two to three weeks.<br />
Custom length systems are available and require three to four<br />
weeks for delivery. For special requirements, please contact the<br />
Danaher Motion Systems application engineering department.<br />
C-39
Turbo Module 2GE<br />
Turbo Module* 2GE Benefits:<br />
• Used in high speed and high<br />
load applications.<br />
• Compact and rigid design<br />
minimizes machine size.<br />
• T-Slot in carriage provides<br />
quick and easy mounting and removal<br />
of the workpiece.<br />
2GE-M35-OQN-N 1:1 AT-14-1 1,99 x 10 -1<br />
2GE-M35-OQN-P 6:1 AT-14-6 3,43 x 10 -3<br />
2GE-M35-OQN-Q 10:1 AT-14-10 2,55 x 10 -3<br />
C-40<br />
(T9) T-slots<br />
D4<br />
D2<br />
D1<br />
D3<br />
Turbo Module 2GE Components:<br />
• 1 Structural Frame Assembly with<br />
standard T-Slots for mounting ease.<br />
• 1 AccuGlide* ProfileRail* System<br />
Carriage assembly.<br />
• 1 steel cable reinforced belt system including<br />
heavy duty pulleys and bearings.<br />
• 1 Integral AccuTRUE* True Planetary* Precision<br />
gearhead.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
T9<br />
B7<br />
B5<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifying a Thomson System:<br />
1. Determine the proper system for your load and life<br />
requirements. 2. Select the part number. 3. Add the letter “L”<br />
followed by the overall length in millimeters,as a suffix to<br />
the part number (choosing a standard length will reduce<br />
costs and speed delivery). 4.Place your order with your local<br />
authorized Thomson distributor.<br />
Part Numbering System<br />
2GE-M35-OQN-N L610<br />
System System Length<br />
Designation Type of Gearbox<br />
Nominal Size Type of Carriage<br />
Type of Support<br />
Turbo Module 2GE Belt Actuated System with T-Slot Integrated Carriage (Dimensions in mm)<br />
Part Nominal B4 B5 B6 B7 B8 D1 D2 D3 D4 H H6 H7 H8 H9 T<br />
Number Size<br />
T<br />
B4<br />
B6<br />
B8<br />
Carriage X-Section<br />
2GE-M35-OQN 35 90 37 110 27,5 165 20,1 10 7 6 195 110 27,5 48 90 163<br />
Turbo Module 2GE Gearbox Data<br />
System Gear Gearbox Gearbox<br />
Part Number Ratio Part Number inertia (Kg•m2)<br />
Load on most heavily loaded bearing (N)<br />
Load/Life Graph<br />
Lines indicate limiting load for given shaft size<br />
100 000<br />
10 000<br />
1 000<br />
100<br />
10<br />
100 1 000 10 000<br />
Required Travel Life (km)<br />
100 000<br />
2GE-35<br />
H9<br />
H6<br />
H8<br />
H7<br />
H<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
Belt drive, wheel guide<br />
• High speed<br />
• High moment capability<br />
• No stick-slip<br />
• Low friction<br />
• Low maintanance level<br />
Movopart CB<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Belt drive, prism guide<br />
• Compact design<br />
• High speed<br />
• Resistant to shock loads and vibrations<br />
• Long life<br />
• Silent<br />
• Corrosion free<br />
• Lubricated for life<br />
• T-slot for magnetic sensors<br />
Screw drive, sliding guide<br />
• Telescopic movement<br />
• Can be installed in any direction<br />
• Built-in end of stroke limit switches<br />
• Short retracted length<br />
• High load<br />
• High side load capacity<br />
• Space-saving<br />
• High torsion strength<br />
Movo Z, ZB<br />
Movo Z, Z2<br />
C-41
Applications<br />
C-42<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
Technical Data<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
CB<br />
Designation MR-CB<br />
Max. stroke [m] 12<br />
Max. speed [m/s] 5<br />
Max. input speed [rpm] 1500<br />
Temperature range [˚C] -20 - +70<br />
Weight [kg]<br />
with A-saddle (L in m) 7,8 + L x 8,2<br />
with C-saddle (L in m) 13,3 + L x 8,2<br />
Saddle weight [kg] 5,5<br />
Max load Fx [N] 1000<br />
Max. load Fy [N]<br />
with A-saddle 1000<br />
with C-saddle 2000<br />
Max. load Fz [N]<br />
with A-saddle 1000<br />
with C-saddle 2000<br />
Max. load torque Mx [N] 110<br />
Max. load torque My [N]<br />
with A-saddle (Lc in m) 230<br />
with C-saddle (Lc in m) Lc x 1200<br />
Max. load torque Mz [N]<br />
with A-saddle 253<br />
with C-saddle Lc x 2100<br />
Max. torque Mta [N] 34<br />
Max. force Frd [N] 600<br />
Move [mm/rev.] 200<br />
Belt weight [kg/m belt] 0,56<br />
Repeatability [± mm] 0,1<br />
Resolution [mm] 0,2<br />
Forces<br />
Dimensions<br />
Torsion<br />
Parameter Definition<br />
Mx [Nm] Torque parallel to profile<br />
α [ ] ˚ Torsion of the profile<br />
Lf [m] Distance between supports<br />
α = Mx x (0,00042 x Lf + 0,001)<br />
C-43
Technical Data<br />
Dimensions<br />
A-saddle<br />
C-saddle<br />
C-44<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
A1 220 C1 111 E2 6 E7 49,5<br />
B1 88 C2 88 E3 Ø20J6 E8 40<br />
B2 110 D1 44 E4 22,5 E9 54<br />
B3 306 D2 3 E5 MB (4X) E10 52<br />
B4 93 E1 25 E6 Ø45H8 E11 36<br />
Ordering length in millimeters<br />
Model Designation Min. saddle c/c distance* Total length Length to order<br />
Lc min L tot L<br />
CB MR-CB•••A(C) 356 L tot = L + 30 L = S max + Lc + 499<br />
*Lc = 0mm for A-saddles<br />
Drive end<br />
Left shaft<br />
Non drive end<br />
Right shaft<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
Technical Data<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
ZB<br />
Designation MF-ZB<br />
Max. stroke [m] 2,5<br />
Max. speed [m/s] 3<br />
Max. input speed [rpm] 900<br />
Temperature range [˚C] -20 - +70<br />
Weight (L in m) [kg] 11,3 + 8,6 x L<br />
Weight lift profile [kg] 8,6 x L<br />
Max. load Fz [N] 500<br />
Max. load torque Mx [N] 700<br />
Max. load torque My [N] 700<br />
Max. load torque Mz [N] 80<br />
Max. torque Mta [N] 34<br />
Max. force Frd [N] 600<br />
Move [mm/rev.] 200<br />
Belt weight [kg/m belt] 0,56<br />
Repeatability [± mm] 0,1<br />
Resolution [mm] 0,2<br />
Forces<br />
Dimensions<br />
Ordering length in millimeters<br />
Model Designation Total length Length to order<br />
L tot L<br />
ZB MF-ZB L tot = L + 30 L = S max + 487<br />
C-45
Technical Data<br />
Designation MGZ2K2510 MGZ2K2525 MGZ2K3220<br />
Max. stroke Smax [m] 1,5 1,5 1,5<br />
Max. length Lmax [mm] 4000 4000 4000<br />
Max. speed [m/s] 0,5 1 1<br />
Max. input speed [rpm] 3000 2400 3000<br />
Temperature range [˚C] -20 - +70 -20 - +70 -20 - +70<br />
Weight [kg] 9,5 + 9,5 + 13 +<br />
(Lmin in cm) 0,25 x Lmin 0,25 x Lmin 0,28 x Lmin<br />
Max. load Fz [N] 5000 5000 7500<br />
Max. load torque Mx [N] 700 700 700<br />
Max. load torque My [N] 700 700 700<br />
Max. load torque Mz [N] 330 330 330<br />
Max. torque Mta [N] 45 45 93<br />
Max. force Frd [N] 1000 1000 1200<br />
Screw diameter [mm] 25 25 32<br />
Screw lead [mm/rev.] 10 25 20<br />
Repeatability [± mm] 0,1 0,1 0,1<br />
Resolution [mm] 0,1 0,1 0,1<br />
Forces<br />
Ordering length in centimeters<br />
C-46<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Z2<br />
Min. retracted length Max. extended length<br />
Z2 MGZ2K L min = S max + 38 + Lx* L max = L min + S max<br />
* Lx = optional extra length which makes the unit longer but does not add to stroke.<br />
**Smax = maximum stroke between the mechanical stops of the unit (theoretical stroke).<br />
Safe stroke is normally 100mm shorter (practical stroke).<br />
Dimensions<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Standard version Elongated version<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
CB Mounting bracket<br />
Z2 mounting frame<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Mounting Kits - unit to surface<br />
CB<br />
D320-003<br />
Z2<br />
D800-250<br />
C-47
Mounting Kits - unit to unit<br />
X/Y bracket kits<br />
Y/Z saddle plate<br />
C-48<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
X CB M75 M100<br />
Y CB CB CB<br />
X D320-004 – –<br />
X – D313-064 D313-294<br />
a – 100 120<br />
h1 222 218 249<br />
h2 111 110,5 110,5<br />
h3 – 15 20<br />
Y CB<br />
Z M55<br />
D313-472<br />
X/Z saddle plates<br />
X 2 x M75 2 x M100<br />
Z ZB ZB<br />
D320-001 D320-002<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
X/Y clamp kits<br />
X/Y bracket kits<br />
h1 180 204 230<br />
h2 69 92,5 1185<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Mounting Kits - unit to unit<br />
X CB CB CB<br />
Y M55 M75 M100<br />
X D313-490 D312-759 D313-290<br />
X D313-491 D312-762 D313-299<br />
a 96 129 182<br />
b 25 30 40<br />
c 60 75 75<br />
X M75 M100<br />
Y CB CB<br />
D313-066 D313-066<br />
C-49
Mounting Kits - unit to unit<br />
X/Z mounting frame<br />
C-50<br />
X M100<br />
Z Z2<br />
D800-251<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Creating a multi axis system is easy due to the comprehensive range of<br />
accessories. A few of all possible configurations are shown here to give<br />
an idea of what can be done.<br />
For more information, please contact your nearest sales office.<br />
A<br />
B<br />
C<br />
*<br />
X Y<br />
1 CB M55<br />
X Z<br />
1 M100 Z2<br />
3 M100 ZB<br />
4 M75 ZB<br />
X Y<br />
1 CB M55<br />
2 CB M75<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
D<br />
E<br />
F<br />
G<br />
Multi-Axis Systems<br />
X Z<br />
1 M100 M100<br />
2 M100 M75<br />
3 M100 CB<br />
4 M75 M100<br />
X Z<br />
5 M75 M75<br />
6 M75 M55<br />
7 M75 CB<br />
8 M55 M55<br />
X Y<br />
1 M100 CB<br />
2 M75 CB<br />
X Y Z<br />
1 M100 CB M55<br />
2 M75 CB M55<br />
X Y Z<br />
1 M100 M100 Z2<br />
4 M100 M75 ZB<br />
5 M75 M100 ZB<br />
C-51
Movopart CB, MovoZ ZB - Belt Driven units<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Designation Example: M F C B 200 A 00 X 450<br />
Unit type<br />
Linear Unit M<br />
Guide type<br />
Ball guide (not possible for CB)<br />
Wheel guide (only possible for CB)<br />
Size<br />
CB<br />
ZB<br />
Ordering<br />
Drive type<br />
Belt drive<br />
Saddle movement per drive shaft revolution<br />
CB=200 mm<br />
ZB=200 mm<br />
Saddle type<br />
Single saddle (A-saddle)<br />
Double saddle (C-saddle), not possible for ZB<br />
Distance in cm between saddles (Lc)<br />
Single saddle (A-saddle)<br />
Double saddles (C-saddles), not possible for ZB<br />
Drive shaft configuration<br />
Shaft on both sides<br />
Shaft on left side<br />
Shaft on right side<br />
F<br />
R<br />
-C<br />
-Z<br />
Ordering length in cm (L) •••<br />
C-52<br />
B<br />
200<br />
200<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A<br />
C<br />
00<br />
••<br />
X<br />
Q<br />
R<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MovoZ Z2<br />
Designation Example: M G Z2 K 25109 250 450<br />
Unit type<br />
Linear Unit M<br />
Guide type<br />
Sliding guide<br />
Size<br />
Z2 Z2<br />
Drive type<br />
Ball screw and ball nut K<br />
Screw diameter / screw lead / tolerance class<br />
25 mm / 10 mm / T9<br />
25 mm / 25 mm / T9<br />
32 mm / 20 mm / T7<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
G<br />
25109<br />
25259<br />
32207<br />
Minimum retracted length in cm (L min.) •••<br />
Maximum extended length in cm (L max.) •••<br />
Ordering<br />
C-53
LoadMaster 80<br />
C-54<br />
Benefits<br />
• Quiet operation suitable for indoor domestic or medical environments<br />
• Easy installation by means of the T-slot running along the entire profile<br />
• Durable, corrosion free, lightweight anodised aluminium extrusion housing<br />
• A variety of drive screws to perfect the perform-ance of the actuator to the application<br />
• Two versions, for vertical or horizontal operation<br />
• Vertical units can withstand high lifting moment load<br />
• Vertical units with built in self-locking mechanism<br />
• Options such as, motor enclosure, vertical version with spline safety function to<br />
disengage drive in case of obstacles, manual override (handwind) in case of power<br />
failure, 6 motor mounting positions<br />
• Accessories such as mounting kit and control box with ELS and hand pendant.<br />
Features<br />
• Quiet operation<br />
• Available with 12 or 24 Vdc motor<br />
• Trapezoidal or ball screw drive<br />
• Safety nut standard on all ball screw units<br />
• CE approval<br />
• Self-locking (vertical versions)<br />
• Stroke up to 1,5 m (longer possible upon request)<br />
• Load up to 2000 N<br />
• Speed up to 110 mm/s.<br />
• Modern self supporting aluminium extrusion design.<br />
LoadMaster 80 is a innovative product designed for a multitude of applications.<br />
LoadMaster fits perfectly into all kinds of medical, handicap or rehabilitation equipment<br />
or anywhere where a load needs to be moved vertically or horizontally.<br />
The modern aluminium profile design allows<br />
LoadMaster to be a visible component within<br />
customers’ equipment eliminating the need of cover<br />
plates or enclosures.<br />
The stable self-supporting profile can also work as a<br />
framework for other fixtures to achieve a cost-effective<br />
design.<br />
LoadMaster 80 consists of an extruded anodised<br />
aluminium profile, which in-corporates a motor and<br />
gearbox assembly providing movement to the carriage<br />
via either a ball or lead screw drive.<br />
The carriage guiding technology offers smooth, quiet,<br />
rigid and maintenance free operation.<br />
LoadMaster 80 comes in two versions for either<br />
vertical or horizontal installations.<br />
The load capacity is defined by the lead and the<br />
diameter of the selected screw.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
LoadMaster 80 Specifications<br />
Model DT••–T68M•••••V(F)• DT••–B61M•••••V(F)• DT••–B62M•••••V(F)• DT••–B65M•••••V(F)•<br />
Mounting position only vertical with motor down<br />
Max. load Fa 650 N 1000 N 450 N 2000 N<br />
Max. load torque Ma 250 Nm 400 Nm 180 Nm 750 Nm<br />
Max. speed 44 mm/s 55 mm/s 110 mm/s 28 mm/s<br />
Min. speed @ 12/24 Vdc 29 mm/s 35 mm/s 37 mm/s 43 mm/s 67 mm/s 83 mm/s 19 mm/s 22 mm/s<br />
Max. current @ 12/24 Vdc 17 A 7 A 17 A 7 A 17 A 7 A 17 A 7 A<br />
Min. current @ 12/24 Vdc 6 A 3 A 6 A 3 A 6 A 3 A 6 A 3 A<br />
Model DT••–T68M•••••H• DT••–B61M•••••H• DT••–B62M•••••H• DT••–B65M•••••H•<br />
Mounting position only horizontal with motor down<br />
Max. load Fb 2000 N 2000 N 2000 N 2000 N<br />
Max. load torque Mb 250 Nm 400 Nm 180 Nm 750 Nm<br />
Max. speed 44 mm/s 55 mm/s 110 mm/s 28 mm/s<br />
Min. speed @ 12/24 Vdc 37 mm/s 37 mm/s 50 mm/s 50 mm/s 73 mm/s 87 mm/s 28 mm/s 28 mm/s<br />
Max. current @ 12/24 Vdc 12 A 5 A 9 A 4 A 15 A 7 A 6 A 3 A<br />
Min. current @ 12/24 Vdc 6 A 3 A 6 A 3 A 6 A 3 A 6 A 3 A<br />
Model All Models<br />
Supply voltages 12, 24 Vdc<br />
Standard Strokes 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150 cm<br />
Weight [kg] L x 5,7 + 2,8<br />
Lubrication for life<br />
Duty cycle 15% @ 20˚ C<br />
Max. on time 120 s<br />
Temperature<br />
Safety Nut<br />
0 – +40˚ C<br />
ball screw models yes<br />
trapezoidal models<br />
Safety Locking<br />
no<br />
vertical models yes<br />
horizontal models<br />
Protection class<br />
no<br />
with motor enclosure IP44<br />
without motor enclosure IP30<br />
End of stroke protection<br />
Connector and cable<br />
spring loaded soft stop for use with ELS (Electronic Limit Switches)<br />
with motor enclosure yes (connector with 2 m PVC cable 2 x 1,5 mm2 )<br />
without motor enclosure<br />
Options<br />
no (cable clips on the motor)<br />
handwind enables manual movement of carriage at power failure<br />
Forces<br />
Vertical Models<br />
Horizontal Models<br />
C-55
LoadMaster 80 <strong>Performance</strong><br />
Vertical Units Horizontal Units<br />
DT••–T68M•••••V(F)•<br />
DT••–B61M•••••V(F)•<br />
DT••–B62M•••••V(F)•<br />
DT••–B65M•••••V(F)•<br />
Note! The diagrams show the nominal values at 20˚ C<br />
C-56<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
DT••–T68M•••••H•<br />
DT••–B61M•••••H•<br />
DT••–B62M•••••H•<br />
DT••–B65M•••••H•<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Dimensions<br />
14<br />
10<br />
80<br />
D<br />
34<br />
25<br />
C<br />
80<br />
51<br />
Motor Positions<br />
21<br />
149<br />
R70<br />
R51<br />
8,5 +0,5<br />
0<br />
A--A<br />
E F<br />
Deflection of Profile<br />
End of Stroke<br />
+<br />
–<br />
+<br />
–<br />
–<br />
+<br />
Lf<br />
F<br />
The end of stroke is indicated by the arrows on the<br />
profile. The motor power must be turned off before the<br />
carriage reach the end of stroke and collides with the<br />
end plates. If a control with ELS (Electronic Limit<br />
Switches) is used, which can detect the end of stroke<br />
by the increased motor current and immediately turn<br />
the power off, the carriage may run into the ends.<br />
Electrical Connections<br />
brown<br />
blue<br />
82<br />
B<br />
A<br />
*<br />
Model "A" "B"<br />
DT••–B65M•••••V• 52,5 97,0<br />
DT••–B62M•••••V• 52,5 120,0<br />
DT••–B61M•••••V• 52,5 120,0<br />
DT••–T68M•••••V• 50,0 88,0<br />
DT••–B65M•••••F• 52,5 126<br />
DT••–B62M•••••F• 52,5 144,0<br />
With motor enclosure Without motor enclosure<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
+<br />
–<br />
red<br />
green<br />
2000<br />
1500<br />
1000<br />
LoadMaster 80 Dimensions<br />
Load [N]<br />
500<br />
0<br />
900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900<br />
Max. Lf [mm]<br />
M<br />
Model "A" "B"<br />
DT••–B61M•••••F• 52,5 144,0<br />
DT••–T68M•••••F• 50,0 92,0<br />
DT••–B65M•••••H• 79,0 77,0<br />
DT••–B62M•••••H• 102,0 77,0<br />
DT••–B61M•••••H• 102,0 77,0<br />
DT••–T68M•••••H• 55,0 76,0<br />
Max. stroke<br />
C-57
LoadMaster 80 Ordering<br />
Ordering Key<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Example: D T 12 – B61 M 080 A C V X<br />
Motor type<br />
dc motor D<br />
Actuator type and size<br />
LoadMaster 80 T<br />
Supply voltage<br />
12 Vdc<br />
24 Vdc<br />
12<br />
24<br />
Hyphen –<br />
Screw type / diameter / lead<br />
trapezoidal / 16 mm / 8 mm<br />
ball screw / 16 mm / 10 mm<br />
ball screw / 16 mm / 20 mm<br />
ball screw / 15,88 mm / 5,08 mm<br />
T68<br />
B61<br />
B62<br />
B65<br />
Metric Stroke M<br />
Stroke<br />
50 cm<br />
60 cm<br />
70 cm<br />
80 cm<br />
90 cm<br />
100 cm<br />
110 cm<br />
120 cm<br />
130 cm<br />
140 cm<br />
150 cm<br />
Stroke<br />
0˚<br />
60˚<br />
120˚<br />
180˚<br />
240˚<br />
300˚<br />
Motor Enclosure<br />
with enclosure<br />
without enclosure<br />
Mounting position<br />
vertical with motor down<br />
vertical with motor down + spline safety function<br />
horizontal<br />
Options<br />
no option<br />
handwind<br />
Accessories<br />
Slot mounting kit p/n D680 507<br />
C-58<br />
M8<br />
050<br />
060<br />
070<br />
080<br />
090<br />
100<br />
110<br />
120<br />
130<br />
140<br />
150<br />
AC150 control box with ELS and hand pendant<br />
AC150 can be used to all LoadMaster 80 models. The built in ELS (Electronic Limit Switches) stops the<br />
motor if the current is too high. The motor rotation direction is controlled by the hand held pendant.<br />
Choose control with one or two motor outputs. Versions with 115 VAC supply available upon request.<br />
• AC150, supply 230 VAC, one 24 VDC motor output, p/n DF24-1F<br />
• AC150, supply 230 VAC, two 24 VDC motor outputs, p/n DF24-F<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
A<br />
B<br />
C<br />
D<br />
E<br />
F<br />
C<br />
U<br />
V<br />
F<br />
H<br />
X<br />
H<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Typical motor/control packages for the different rodless actuators are listed below.<br />
Contact Application Engineering with your load and speed data for assistance in selecting a motor/drive package.<br />
Telephone (704) 588-5693, fax (704) 588-5695, e-mail sales2@danahermotion.com<br />
*<br />
Motor Reference/Control Options<br />
Rodless Motor/<br />
Actuator Model Drive Type Motor Brand Motor Type Control Brand Control Type Package<br />
TP05 Stepper Superior KML/KMT Superior SS2000D6i EMP-D6i<br />
Servo Superior NEMA 34 Superior B8961 EMP-B8961<br />
TG06B, TG06K, TF06B, TF06K Stepper Superior KML/KMT Superior SS2000D6i EMP-D6i<br />
Servo Superior NEMA 34 Superior B8961 EMP-B8961<br />
TG07B, TG07K, TF07B, TF07K DC SECO MO series SECO Q7042-7 Q7042-7<br />
AC SECO MVM series SECO SL3000 SL3000<br />
Stepper Superior KML/KMT Superior SS2000D6i EMP-D6i<br />
Value Servo Superior NEMA 34, 42 Superior B8961 EMP-B8961<br />
Intelligent Servo SECO MVM series Superior FX4000 FX4000<br />
TG10B, TG10K DC SECO MO series SECO Q7042-7 Q7042-7<br />
AC SECO MVM series SECO SL3000 SL3000<br />
Stepper Superior KML/KMT Superior SS2000D6i EMP-D6i<br />
Value Servo Superior NEMA 34, 42 Superior B8961 EMP-B8961<br />
Intelligent Servo SECO MVM series Superior FX4000 FX4000<br />
TF10B, TF10K DC SECO MO series SECO Q7042-7 Q7042-7<br />
AC SECO MVM series SECO SL3000 SL3000<br />
Stepper Superior KML/KMT Superior SS2000D6i EMP-D6i<br />
Value Servo Superior NEMA 34, 42 Superior B8961 EMP-B8961<br />
Intelligent Servo SECO MVM series Superior FX4000 FX4000<br />
LoadMaster 81 Provided with standard motor/drive package per catalog description<br />
Turbo Module Stepper Superior KML/KMT Superior SS2000D6i EMP-D6i<br />
Value Servo Superior NEMA 34, 42 Superior B8961 EMP-B8961<br />
Intelligent Servo SECO MVM series Superior FX4000 FX4000<br />
Note: Intelligent Servo solution for smaller Rapidtraks are available - consult factory. Products above must be ordered with a related actuator. For spare parts availability, consult factory.<br />
Control options for Rodless Actuators<br />
Stepper Motor driven<br />
The SS2000D6i “WarpDrive” is a complete, packaged, micro-stepping drive/control that provides a user-friendly system.<br />
Power requirement – 90 – 132 VAC, 50/60 Hz.<br />
Motor output – 1-6 amps max, adjustable<br />
Inputs – 8 programmable, isolated, 8 programmable, non-isolated (or BCD), Analog 0-10V<br />
Encoder input<br />
Outputs – 4 programmable, isolated, 4 programmable, non-isolated<br />
Memory – 60k for up to 400 user programs.<br />
Options – XWC external wiring card, programming cables.<br />
Servo Motor driven<br />
The B8961 is a value oriented integrated servo amplifier, controller, and power supply with optional keypad front panel that allows programming without the use of a<br />
laptop computer, and functions as an operator interface/readout. Provides maximum performance for velocity, position, or force control applications.<br />
Power requirement – 90 – 240 VAC, 50/60 Hz.<br />
Motor output – 5 amps continuous, 10 amps peak<br />
System resolution – 8000 counts/motor revolution<br />
Inputs – 8 programmable, limits, home (optional analog input)<br />
Outputs – 8 programmable (optional analog output)<br />
Additional I/O – accepts up to 8 OPTO22 modules on-board<br />
Memory – 6k for up to 199 user programs.<br />
Options – OPTO22 modules, fan kit, expansion memory – 30k, regen module, wiring card, programming cables.<br />
The FX4000 Fusion is an intelligent servo package which uses an easily available vector duty AC induction motor with encoder. NEMA 4/12.<br />
Power requirement – 460 VAC, 50/60 Hz.<br />
Motor output – 0-460 VAC<br />
<strong>Performance</strong> – Position control, 50Hz bandwidth, Velocity control 100Hz bandwidth, Torque control, 300Hz bandwidth (DCR control)<br />
Inputs – 3 analog, 12 bit, 12 digital<br />
Outputs – 2 analog, 12 bit, 3 relay, 6 digital<br />
Local Operators – Programmable keypad<br />
Variable speed range – 1000:1<br />
DC Motor driven<br />
The Q7042 is designed for positioning applications requiring simple linear extend and retract motion with variable speed. Linear move profiles are based on input activation.<br />
NEMA 4/12.<br />
Power requirement – 120/240 VAC, 50/60 Hz.<br />
Motor output – 0-90 VDC/0-180 VDC @ 10 amps max, permanent magnet only<br />
Inputs – Start/Stop, EXT, RET, 4 limit switches, Run/Jog, Local/Remote, Motor thermostat<br />
Outputs – 90 VDC brake output, 0-3.9 VDC meter output<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
C-59
Worksheet<br />
NOTES:<br />
C-60<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
*<br />
Industrial Linear Actuators<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
D-1
Overview<br />
D-2<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Thomson Electrak and <strong>Performance</strong> Pak Industrial<br />
Linear Actuators<br />
Danaher Motion pioneered the development of Thomson ball screw actuators for NC machine<br />
tools and jet aircraft landing gears, wing flap control, wing sweeps, thrust reversers….all the<br />
way to the docking platform and manipulator arm on the space shuttle.<br />
The first generation of general purpose actuators were developed for remote push button<br />
control of accessory drives on garden tractors and automated farm equipment.<br />
The Industrial Actuators presented in this catalog represent proven design concepts that you’ll<br />
find in the entire Electrak and PPA series. From light load E-050s to the high performance<br />
Electrak 205, capable of handling loads in excess of 1000 lbs, and 10 times the life of other<br />
available actuators.<br />
We have brought together the combined offering of the clevis to clevis mount Electrak series,<br />
and the trunnion mount PPA units, to represent the most versatile selection of industrial<br />
actuators available.<br />
Thomson Industrial Actuators….rugged, reliable remote linear motion control with the<br />
push of a button.<br />
Features and Benefits:<br />
Easy Wiring<br />
Control leads are safely and easily wired. See specific model descriptions for details.<br />
Compact Design<br />
An Electrak actuator with a four inch stroke length can produce 1500* pounds of force from<br />
a 12" package. Electrak 1 series actuators fit small areas with package lengths as short as<br />
six inches.<br />
Maintenance-free<br />
Since all adjustments and lubrication are made during assembly, no maintenance is required<br />
or recommended. Consistent, repeatable performance is provided for the entire lifetime of<br />
the actuator.<br />
Bidirectional<br />
Electrak and PPA actuators can push and pull loads ranging from one pound to 3/4* of a ton,<br />
and can extend up to 36 inches. With MCS-2000 series controls, you can create the actuator<br />
control system to meet your particular motion control requirements..<br />
Rugged and reliable<br />
Electrak actuators incorporate strong, high quality components to assure trouble-free service.<br />
Rugged spur gearing, aircraft quality lubricants and high performance motors provide the<br />
maximum life and value for the user. Gasketed and sealed throughout for maximum<br />
protection. Stainless steel or aluminum extension tubes prevent corrosion. Cover tube<br />
stiffeners increase load support. Thermal overload switch protects motors.<br />
Versatile<br />
Motors used on Electrak and PPA actuators utilize thermal switches in their windings to shut<br />
the actuator off in case of overheating. Reset is automatic after the motor has cooled.<br />
A standard overload clutch automatically ratchets if the load is too great or at the end of a<br />
stroke. Again, reset is automatic upon load reduction or direction reversal. With their compact<br />
size, Electrak actuators can be located in confined areas, yet will move loads from 25 to 1500*<br />
pounds. Linear actuators will hold their loads with no power draw. Stroke lengths of 1 to 36<br />
inches are available and speeds are as high as two inches per second. Weatherproofing makes<br />
these actuators ideal for use on outdoor equipment. Actuators are easy to apply and easy to<br />
install and offer advantages over mechanical and hydraulic systems in many linear motion<br />
applications. They are self-contained, rugged, and durable, making them ideal for almost any<br />
lift, push, or pull application.<br />
Easy Installation<br />
Actuators are quickly and easily mounted by several methods and require only 2 wires<br />
for operation.<br />
* Consult applications for loads above 1000 lb.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Industrial Linear Actuator Applications<br />
Industrial Linear Actuators provide a wide range of applications...<br />
Transmission shift<br />
Actuators provide “shift by wire” instead of<br />
cumbersome mechanical linkages, binding cables<br />
or messy hydraulics. Feedback, built into the<br />
actuator, can be used to make multiple step points<br />
or shift positions.<br />
Automatic operation of dispensing values are easily accomplished<br />
with reliable, repeatable, electro-mechanical linear actuators.<br />
Sprayer booms and heads<br />
The load limiting clutch prevents damage to the actuator or equipment when extending or<br />
retracting the spray booms. Sprayer nozzles can be precisely positioned.<br />
*<br />
Floor Sweeper/Scrubber<br />
Electrak actuators apply the downforce on the<br />
squeegee to pick up the water during cleaning.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Barrier and Swing gates<br />
Electrak self-contained, weatherproof<br />
actuators improve the<br />
reliability of various gate styles<br />
by replacing complex operating<br />
mechanisms. No separate motor,<br />
gearbox, belt, limit switches,<br />
belts or chains to slip or break.<br />
Overview<br />
Adjusting<br />
A single PPA actuator coupled with linkages will<br />
accommodate all the requires positions of a<br />
motorized hospital bed.<br />
Positioning<br />
The PPA actuator combines all-weather<br />
design and dependability for trouble-free<br />
actuation of residential and commercial<br />
satellite dishes.<br />
D-3
Product Selection<br />
Quick Reference Guide<br />
D-4<br />
Electrak<br />
E050/Q050<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Electrak E150 Electrak 1<br />
Electrak 2<br />
Electrak 5<br />
Input 12, 24, 36 VDC, 12VDC 12VDC 12VDC 12 VDC 115VAC<br />
Voltage 12, 24 VDC 115 VAC 24VDC 24VDC 24VDC 230VAC<br />
Load 25, 110, 25 25 25 500<br />
Capacity (lbs.) 50, 112 225, 450 75 75 75 250 1000, 1500*<br />
Stroke Length 1, 2, 4, 6, 8, 4, 8, 12 4, 8, 12,<br />
(inches) 2, 4, 6, 8 10, 12, 14, 16 2, 4, 6 2, 4, 6 2, 4, 6 18*, 24* 18, 24<br />
Type of Acme Acme Acme Acme Acme Acme Ball<br />
Lead Screw screw screw screw screw screw screw screw<br />
Duty Cycle at Full Load 25% 25% 25% 25% 25% 25% 25%<br />
Load Limiting Clutch Yes No No No No Yes Yes<br />
Limit Fixed end of Optional adjustable Only with<br />
Switches Stroke Standard end of stroke Fixed MCS-2007 control Fixed No No<br />
Feedback Optional Potentiometer Optional Potentiometer No Potentiometer No No No<br />
Motor Overload Protection Yes Yes Yes Yes Yes Yes Yes<br />
Restraining None - None -<br />
Torque (max) internally restrained internally restrained 20 lb. in. 20 lb.in. 20 lb.in 100 lb. in. 100 lb. in.<br />
Environment IP56 IP56 Washdown Washdown Washdown Washdown Oily, damp, dirty<br />
96 hour 96 hour 96 hour 96 hour Outdoors with drip<br />
salt spray salt spray salt spray salt spray shield over motor &<br />
proper grounding<br />
& ground fault<br />
protection<br />
Standard Control DE14-1E DF14-1F MCS-2005 (115VAC) MCS-2007 (115VAC) MCS-2005 (115VAC) 6932-101-054 MCS-2041 (115VAC)<br />
- controls 1 actuator - controls 1 actuator MCS-2006 (230VAC) MCS-2008 (230VAC) MCS-2006 (230VAC) MCS-2042 (230VAC)<br />
Optional Control(s) DE14-2E DF14-2F MCS-2015 Relay Supplied<br />
- controls 2 actuators - controls 2 actuators MCS-2025 by Customer<br />
Catalog Page D-8 D-12 D-14 D-14 D-14 D-18 D-20<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Quick Reference Guide<br />
Electrak 10<br />
Electrak 100<br />
*<br />
Product Selection<br />
12VDC 115VAC 12,24,36,90 VDC 110,220 VAC Dependant on motor/ Dependant on motor/ 12, 24VDC<br />
24VDC 24VDC 230VAC control selected control selected 115, 230VAC<br />
500 500 500 750 500<br />
1000, 1500* 1000, 1500* 1000, 1500* 1500 1500 2250 9000 1000<br />
4, 8, 12, 4, 8, 12, 4, 8, 12 4, 8, 12 4, 8, 12<br />
18*, 24* 18, 24 18, 24 18, 24, 36 18, 24, 36 59 78 4,8,12,18,24<br />
Ball Ball Ball Ball Ball Ball Ball Acme or Ball<br />
screw screw screw screw screw screw screw screw<br />
25% 25% 25% 30% 30% 100% 100% 25%<br />
Yes Yes No Yes Yes No No Yes<br />
No Adjustable Adjustable Optional Optional Optional Optional Optional<br />
No Potentiometer Potentiometer Optional Optional Optional Optional Optional<br />
Yes Yes Yes Yes Yes No No Yes<br />
100 lb. in. 100 lb. in. 100 lb. in. 100 lb. in. 100 lb. in. N/A N/A N/A<br />
Washdown Washdown Oily, damp, dirty.<br />
96 hour 96 hour Outdoors with drip<br />
salt spray _ _ salt spray shield over motor<br />
& proper grounding _ _ Indoor<br />
& ground fault<br />
protection<br />
MCS-2025 MCS-2035 MCS-2051 (115VAC) P/N 7820406<br />
MCS-2052 (230VAC) 110VAC in 90 VDC out<br />
Variable Speed DF14-1F<br />
for 90 VDC Units _ _ _ MCS-2015<br />
Only MCS-2041<br />
MCS-2015 MCS-2015MCS-20<br />
Electrak 205<br />
<strong>Performance</strong> Pak<br />
Actuators (DC)<br />
<strong>Performance</strong> Pak<br />
Actuators (AC)<br />
D-22 D-24 D-26 D-30 D-35 D-41 D-42 D-43<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Special Purpose Actuators<br />
T-90 T-130 MovoAct<br />
D-5
Application Analysis Worksheet<br />
Industrial Linear Actuators Application Analysis Worksheet<br />
For selection assistance, fax to your local Danaher Motion distributor or Danaher Motion at 1-800-445-0329.<br />
D-6<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Date ___________________________________________________________________________________________________<br />
Company ________________________________________________________________________________________________<br />
Address _________________________________________________________________________________________________<br />
City ______________________________________________ State_________________________ ZipCode _________________<br />
Name __________________________________________________________________________________________________<br />
Title _________________________ Phone (___) __________________<br />
Fax (___) ______________________<br />
Basic Application<br />
Load _________ lbs.<br />
Side Load _________ lbs.<br />
Speed _________ inches per second<br />
Duty Cycle _________ % of time running versus time still<br />
Stroke length _________ inches<br />
Life _________ inches or cycles<br />
Environmental � Clean � Damp � Oil splash � Outdoors<br />
Power available _________ VAC<br />
_________ VDC<br />
Quantity _________<br />
Please use the worksheet to the right for drawings and additional information..<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
NOTES:<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Worksheet<br />
D-7
Electrak E050<br />
Compact, low cost plastic housing<br />
The Electrak E050 actuator is the new compact, quiet, low priced actuator<br />
suitable for a variety of markets and applications. This feature packed<br />
actuator has a very short retracted length for applications where space is<br />
a premium:<br />
• It is designed to be quiet for medical or office applications.<br />
• It has built in limit switches for end of stroke protection and a clutch for<br />
mid stroke protection.<br />
• The colors are molded into the plastic to both eliminate the need for paint<br />
and touchup of scratches.<br />
• The actuator has a breather tube in the wiring harness to allow the<br />
actuator to operate without drawing water through the seals on the<br />
cover tube.<br />
• It is available with a control and pendant for one or two actuators.<br />
The entire actuator has been designed for ease of installation, light weight,<br />
quiet operation, no maintenance and low cost.<br />
Dimensions<br />
D-8<br />
Stroke AA<br />
Length AA with potentiometer<br />
2" (50) 5.5 (140) 6.75 (172)<br />
4" (100) 7.5 (191) 8.75 (222)<br />
6" (150) 9.5 (242) 10.75 (273)<br />
8" (200) 11.5 (292)<br />
Dimensions are for standard units<br />
Crossholes shown standard<br />
M3 mount = 90˚ rotated<br />
Controls<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
12 and 24 VDC<br />
30, 60, 112 lb. load capacities<br />
Features<br />
• Short retracted length<br />
• Low cost<br />
• Quiet operation<br />
• IP-56 rated for outdoor use<br />
• Durable, lightweight, corrosion resistant<br />
plastic housing<br />
• Available DC voltages: 12 or 24<br />
• Estimated life at rated load is 40,000<br />
cycles minimum<br />
Typical applications<br />
• Raising and lowering leg supports on<br />
powered wheelchairs<br />
• Boat seat back adjustment<br />
• Squeegee lift on floor cleaner<br />
• Throttle control on salt spreader<br />
• Positioning/hiding stereo speakers in autos<br />
• Air valves/damper controls<br />
• Special effects on commercial video games<br />
• Jet ski trim actuator<br />
DE14 series actuator controls operate Thomson E050 actuators.<br />
Available with one or two 24 VDC outputs, the DE14 has<br />
a handset to manually control bi-directional motion on each of its<br />
control outputs independently. For details see page D-47.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
*<br />
Electrak E050<br />
DE12-17W41-XX DE12-17W42-XX DE12-17W44-XX<br />
Dynamic load 112 lbs. max. 60 lbs. max. 30 lbs. max.<br />
Static Load 224 lbs. max. 120 lbs. max. 60 lbs. max.<br />
Speed .48"/sec @ no load .95"/sec @ no load 1.9"/sec @ no load<br />
.37"/sec @ 112 lbs. .72"/sec @ 60 lbs. 1.45"/sec @ 30 lbs.<br />
End play 0.060" max less clevis 0.060" max less clevis 0.060" max less clevis<br />
Restraining torque Restrained internally<br />
Input voltage 12 or 24 VDC<br />
Amperage (12 VDC) 3.8 amp max. at rated dynamic load<br />
End of stroke Fixed limit switches<br />
Mid stroke protection Load limiting clutch<br />
Thermal protection Internal motor breaker<br />
Lead wires 18 AWG PVC 800<br />
Connectors Packard Electric Pack-Con<br />
Power switch Optional DPDT<br />
Temperature -30˚ to +180˚ F (-34˚ to 82˚ C)<br />
Environment 12 or 24 VDC<br />
Duty cycle 25% @ rated load and @ 70˚ F<br />
Anti-rotation Tube can rotate max. of 7˚<br />
<strong>Performance</strong> <strong>Curves</strong><br />
DE 12 Motor Curve<br />
Input voltage: 10-16 volts<br />
Nominal performance at 12<br />
VDC and 70°F (21°C)<br />
Amperage: 3.8 amps max. at<br />
rated dynamic load and 70°F<br />
(21°C) ambient<br />
DE 24 Motor Curve<br />
Input voltage: 20–28 volts<br />
Nominal performance at 24<br />
VDC and 70°F (21°C)<br />
Amperage: 1.9 amps max. at<br />
rated dynamic load and 70°F<br />
(21°C) ambient<br />
How To Order<br />
Motor Type: D = DC<br />
Actuator Type: E = E050<br />
Motor Voltage: 12 or 24<br />
– =OEM Version; D=Distributor Version<br />
Gear Ratio: 17:1<br />
Screw Type: W = Worm<br />
Screw Diameter: (tenths of an inch)<br />
Screw Lead: (tenths of an inch) 1,2,4<br />
Stroke Length: Inches<br />
DEXX-17W41 DEXX-17W42 DEXX-17W44<br />
DEXX-17W4X-XXXXXXX<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Other Options: N = None, W = White Housing<br />
Front Mounting: H = Crosshole<br />
Rear Mounting: H = Crossholes are shown above,<br />
M = M3, rotated 90°<br />
Feedback: N = None, P = Potentiometer<br />
Limit Switches: F = Fixed Limits<br />
Example: DE12-17W41-04FNHHN<br />
D-9
Electrak Q050<br />
Trouble-free,<br />
reliable motion control<br />
The Electrak Q050 actuator is the new compact, ultra-quiet low priced<br />
actuator specifically designed for office, healthcare or consumer applications.<br />
This feature-packed actuator can be ordered with a hand held pendant<br />
control to make installation and operation plug and play.<br />
• Designed to be quiet for medical or office applications.<br />
• Built in limit switches for end of stroke protection.<br />
• Built in overload clutch for mid-stroke stall protection.<br />
• Short retracted length for applications where space is a premium.<br />
• Color molded into the plastic housing to eliminate the need for paint and<br />
for touch up of scratches.<br />
• Available with control and hand held pendant for one or two actuators.<br />
The entire actuator and control has been designed for ease of installation,<br />
quiet operation, no maintenance and low cost.<br />
Dimensions<br />
Stroke Length “AA” “AA” With Potentiometer<br />
2" 5.5 6.75<br />
4" 7.5 8.75<br />
6" 9.5 10.75<br />
8" 11.5 –<br />
Dimensions are for standard units.<br />
Crossholes shown std.<br />
M3 mount=90˚ rotated<br />
D-10<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
12 and 24 VDC<br />
30, 60, 112 lb. load capacities<br />
Features<br />
• Short retracted length<br />
• Low cost<br />
• Quiet operation<br />
• IP-51 rating standard<br />
• Durable, lightweight, corrosion resistant plastic housing<br />
• Available for 12 or 24 VDC input<br />
• Estimated life at rated load is 40,000 cycles minimum<br />
• Optional IP-56 sealing<br />
Controls<br />
DE14 series actuator controls operate Thomson Q050 actuators.<br />
Available with one or two 24 VDC outputs, the DE14 has a handset<br />
to manually control bi-directional motion on each of its control<br />
outputs independently. See page D-47.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
*<br />
Electrak Q050<br />
DE12Q17W41-XX DE12Q17W42-XX DE12Q17W44-XX<br />
Dynamic load 112 lbs. max. 60 lbs. max. 30 lbs. max.<br />
Static Load 224 lbs. max. 120 lbs. max. 60 lbs. max.<br />
Speed .36"/sec @ no load .70"/sec @ no load 1.5"/sec @ no load<br />
.30"/sec @ 112 lbs. .55"/sec @ 60 lbs. 1.2"/sec @ 30 lbs.<br />
End play 0.060" max less clevis 0.060" max less clevis 0.060" max less clevis<br />
Restraining torque Restrained internally<br />
Input voltage 12 or 24 VDC<br />
Amperage (12 VDC) 2.5 amp max. at rated dynamic load<br />
End of stroke Fixed limit switches<br />
Mid stroke protection Load limiting clutch<br />
Thermal protection Internal motor breaker<br />
Lead wires 18 AWG PVC 800<br />
Connectors Packard Electric Pack-Con<br />
Power switch Optional DPDT<br />
Temperature -30˚ to +180˚ F (-34˚ to 82˚ C)<br />
Environment IP-51 standard<br />
Duty cycle 25% @ rated load and @ 70˚ F<br />
Anti-rotation Tube can rotate max. of 7˚<br />
<strong>Performance</strong> <strong>Curves</strong><br />
DE12Q Motor Curve<br />
Input voltage: 10–16 volts<br />
Nominal performance at<br />
12 VDC and 70°F (21°C)<br />
Amperage: 2.5 amps max. at<br />
rated dynamic load and 70°F (21°C)<br />
ambient<br />
DE24Q Motor Curve<br />
Input voltage: 20–28 volts<br />
Nominal performance at<br />
24 VDC and 70°F (21°C)<br />
Amperage: 1.2 amps max. at<br />
rated dynamic load and 70°F (21°C)<br />
ambient<br />
How To Order<br />
Motor Type: D = DC<br />
Actuator Type: E = 050<br />
Motor Voltage: 12 or 24<br />
Version: Q = Q050<br />
Gear Ratio: 17:1<br />
Screw Type: W = Worm<br />
Screw Diameter (tenths of an inch)<br />
Screw Lead (tenths of an inch) 1,2,4<br />
DEXXQ17W41 DEXXQ17W42 DEXXQ17W44<br />
DEXXQ17W4X-XXXXXXW<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Customer Special**<br />
and Drawing Ref. No.<br />
**If actuator is a customer special then<br />
the 15th and 16th characters are<br />
always numeric (drawing ref.) instead<br />
of alpha. The last 2 characters are<br />
alpha for customer identification.<br />
Example: DE12Q17W41-04FNHHW<br />
Other Options: N = None, W = White Housing<br />
Front Mtg.: H = Crosshole<br />
Rear Mtg.: H = Crossholes are shown above,<br />
M3 = Rotated 90°<br />
Feedback: N = None, P = Potentiometer<br />
Limit Switches: F = Fixed Limits<br />
Stroke Length: Inches<br />
D-11
Electrak E150<br />
Compact, low cost plastic housing<br />
The Electrak 150 is the first of a new series of low priced, quiet actuators<br />
with different load and speed ranges.<br />
There are a number of design features that make this actuator different. The<br />
optional limit switches are designed to operate with fewer parts. The plastic<br />
cover is designed to be recyclable. The actuator has a breather tube in the<br />
wiring harness to allow the actuator to operate without drawing water<br />
through the seals on the cover tube. The colors are molded into the plastic to<br />
both eliminate the need for paint and touchup of scratches. The anodized<br />
aluminum cover tube is corrosion resistant and also hides scratches. The<br />
extension tube is stainless steel and the front and rear adapters are zinc die<br />
castings for corrosion resistance. All of the thrust is resolved through the<br />
screw with the plastic housing providing environmental protection but<br />
carrying no load. The entire actuator has been created for ease of installation,<br />
quiet operation, no maintenance, light weight, and low cost.<br />
Dimensions<br />
Dimensions are for standard units.<br />
D-12<br />
Controls<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
12 and 24 VDC<br />
110, 225, 450 lb. load capacities<br />
Features<br />
• Low cost<br />
• Quiet operation<br />
• Optional adjustable limit switches<br />
• IP-56 rated for outdoor use<br />
• Durable, lightweight, plastic housing<br />
• Available DC voltages: 12 or 24<br />
• Estimated life at rated load is 40,000 cycles minimum<br />
Typical applications<br />
• Automatic security gate positioning<br />
• Raise/lower the deck on riding mowers<br />
• Position ladders, vents, discharge chutes on combines<br />
• Tilt/recline on powered wheelchairs<br />
• Position ergonomic tables, chairs<br />
• Position diverters on conveyors<br />
• Position jigs in flexible assembly operations<br />
DF14 controls operate one or two Electrak 150 actuators. Available<br />
with one or two 24 VDC outputs with a handset to manually control<br />
bi-directional motion on each of the control outputs. Each actuator<br />
can be operated independently and sequentially but not simultaneously.<br />
It has quick disconnect sockets for the handset, cable adapters<br />
for 5, 10 and 15 foot lengths to connect to each actuator.<br />
See page D-47.<br />
AA<br />
Stroke Mechanical retracted length Electrical Pot and Wt.<br />
Length No Feedback (NN) Pot only Limit Limit lbs.<br />
10W51 10W52 (NP) Switches Switches<br />
10W54 (LN) (LP)<br />
1" 7.51 (191) 7.56 (192) 8.51 (216) 9.01 (229) 9.01 (229) 4.79<br />
2" 8.51 (216) 8.56 (217) 9.51 (244) 10.01 (254) 10.01 (254) 4.89<br />
4" 10.51 (267) 10.56 (268) 11.51 (292) 12.01 (305) 12.01 (305) 5.18<br />
6" 12.51 (318) 12.56 (319) 13.51 (343) 14.01 (356) 14.01 (356) 5.46<br />
8" 14.51 (369) 14.56 (370) 15.51 (394) 16.01 (407) 16.01 (407) 5.75<br />
10" 16.51 (419) 16.56 (421) 17.51 (445) 18.01 (458) 18.01 (458) 6.03<br />
12" 18.51 (470) 18.56 (471) 19.51 (496) 20.01 (508) 20.01 (508) 6.32<br />
14" 20.51 (521) 20.56 (522) 21.51 (546) 22.01 (559) 22.01 (559) 6.60<br />
16" 22.51 (572) 22.56 (573) N/A 24.01 (610) N/A 6.88<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
*<br />
Electrak E150<br />
DF12-10W51-XXX DF12-10W52-XXX DF12-10W54-XX<br />
Dynamic load 450 lbs. max. 225 lbs. max. 110 lbs. max.<br />
Static Load 900 lbs. max. 400 lbs. max. 330 lbs. max.<br />
Speed .75"/sec @ no load 1.40"/sec @ no load 2.8"/sec @ no load<br />
.4"/sec @ 112 lbs. .8"/sec @ 60 lbs. 1.6"/sec @ 30 lbs.<br />
End play 0.036" max less clevis 0.036" max less clevis 0.046" max less clevis<br />
Restraining torque Restrained internally<br />
Input voltage 12, 24 VDC (36 VDC*, 115 VAC*)<br />
Amperage (12 VDC) 2.5-13 (50 amp @ stall)<br />
End of stroke Stall, optional limit switches<br />
Thermal protection Internal motor breaker<br />
Lead wires 16 AWG PVC 800<br />
Connectors Packard Electric Pack-Con<br />
Power switch Optional DPDT<br />
Temperature -30˚ to +150˚ F (-34˚ to 66˚ C)<br />
Environment IP-56 outdoor use<br />
Duty cycle 25% @ 70˚ F<br />
Anti-rotation Tube can rotate max. of 7˚<br />
* consult customer service<br />
<strong>Performance</strong> <strong>Curves</strong><br />
DF 12 Motor Curve<br />
Input voltage: 10–16 volts<br />
Nominal performance at<br />
12 VDC and 70°F (21°C)<br />
Amperage: 13 amps max. at<br />
rated dynamic load and 70°F<br />
(21°C) ambient<br />
Max. amp draw at stall:<br />
50 amps<br />
DF 24 Motor Curve<br />
Input voltage: 20–28 volts<br />
Nominal performance at<br />
24 VDC and 70°F (21°C)<br />
Amperage: 6.5 amps max. at<br />
rated dynamic load and 70°F<br />
(21°C) ambient<br />
Max. amp draw at stall:<br />
25 amps<br />
How To Order<br />
Motor Type: D = DC<br />
Actuator Type: F = E150<br />
Motor Voltage: 12, 24, 36<br />
Gear Ratio: 10:1<br />
Screw Type: W = Worm<br />
Screw Diameter: (tenths of an inch)<br />
Screw Lead: (tenths of an inch) 1,2,4<br />
Stroke Length: Inches<br />
DFXX-10W51 DFXX-10W52 DFXX-10W54<br />
DFXX-10W5X-XXXXXXX<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Other Options: N = None<br />
Front Mounting: H = Crosshole<br />
Rear Mounting: H = Crossholes are shown above,<br />
M = Both front and rear rotated 90°<br />
Feedback: N = None, P = Potentiometer<br />
Limit Switches: L = Limits, N = None<br />
Example: DF12-10W51-04LNHHN<br />
D-13
Electrak 1<br />
Compact, light duty DC actuators<br />
Completely self-contained and sealed for indoor and outdoor use, Electrak 1<br />
actuators fit into small areas without sacrificing power or reliability. The<br />
load/ length configurations available cover a diverse range of intermittent<br />
duty applications.<br />
Functionally, Electrak 1 actuators are easily interchanged with comparable<br />
size hydraulic or pneumatic cylinders used on intermittent duty applications.<br />
The actuator provides consistent, repeatable performance, even for<br />
applications with rigorous operating conditions including extreme<br />
temperatures, high humidity, and power input variations. Added advantages<br />
include no need for adjustment or maintenance due to wear. Electrak 1<br />
actuators are designed for intermittent duty applications requiring lifting,<br />
positioning, sorting, opening, clamping and adjusting.<br />
Electrak 1 actuators are available in 2 load ranges, each range offering<br />
stroke lengths of 2, 4, or 6 inches. All models feature 12 or 24 VDC input<br />
with a plug-in connector and clevis style mounting for easy installation.<br />
Dimensions<br />
D-14<br />
Electrak 1 model<br />
with limit switches<br />
Electrak 1 model with<br />
feedback potentiometer<br />
Typical applications<br />
• Light load and duty applications<br />
• Short distance operations<br />
• Low cost installations<br />
• Space limitations<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
12 and 24 VDC<br />
25 and 75 lb. load capacities<br />
Features<br />
• Acme screw drive delivers as much as 75 pounds of force at a<br />
minimum extension speed of .6 in./sec.<br />
• Aluminum/zinc alloy housing resists corrosion and provides<br />
protection from dirt, dust and humidity. Operates in temperatures<br />
from -15° to 150°F<br />
• Clevis style mounting<br />
• 2, 4, or 6 inch stroke lengths standard<br />
• Completely self-contained in a compact housing – 6 inches of<br />
travel from a 10 inch package<br />
• Internal limit switches automatically shut-off unit at the end of<br />
stroke or feedback potentiometer provides position signal<br />
• Thermal overload protection in motor<br />
Controls<br />
The MCS-2005 is specifically designed for use with the Electrak 1<br />
(24 VDC) actuator and the MCS-2007 for the Electrak 1 actuator<br />
with feedback. This actuator can also be operated with the<br />
MCS-2015 or MCS-2025 control. See page D-47.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
Input 12 VDC and 24 VDC<br />
Load capacities 25 or 75 lbs. max.<br />
Stroke lengths 2, 4 or 6 inches<br />
Current draw 3.0 amps maximum at 24 VDC at rated load<br />
5.0 amps maximum at 12 VDC at rated load<br />
Duty cycle Intermittent, 25% “on time” at rated load per cycle (77° F)<br />
Motor protection Automatic reset thermal overload<br />
Limit switches Internal limit switches shutoff on either end of stroke<br />
Thermal Protection Automatic resetting thermal breaker enclosed in motor housing<br />
Temperature range -15° F to 150° F<br />
Drive Acme screw<br />
Connector Supplied<br />
Mounting Clevis mounting only<br />
Restraining Torque Actuator is internally restrained. Extension tube is keyed to cover tube<br />
Static Load 300 lbs. for all strokes<br />
Model Numbers – use when ordering<br />
<strong>Performance</strong> <strong>Curves</strong><br />
How To Order<br />
S = Electrak 1 DC actuator with limit switches<br />
SP = Electrak 1 DC actuator with potentiometer<br />
12 = 12 VDC<br />
24 = 24 VDC<br />
09A84 = 25 lb. rating<br />
17A8 = 75 lb. rating<br />
Stroke length in inches<br />
*<br />
S 12–17A8–02<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Electrak 1<br />
With fixed limit switches With potentiometer<br />
Stroke Load Capacity A B Load Capacity A B Weight<br />
Length Voltage 25 lbs. 75 lbs. ±.020 (.51) ±.065 (1.65) 25 lbs. 75 lbs. ±.065 (1.65) ±.120 (3.05) lbs.<br />
2 12 VDC S12-09A4-02 S12-17A8-02 1.82 6.30 SP12-09A4-02 SP12-17A8-02 2.31 7.79 1.25<br />
24 VDC S24-09A4-02 S24-17A8-02 (46.23) (159.89) SP24-09A4-02 SP24-17A8-02 (58.67) (197.87) 1.25<br />
4 12 VDC S12-09A4-04 S12-17A8-04 3.82 8.30 SP12-09A4-04 SP12-17A8-04 4.53 10.01 1.35<br />
24 VDC S24-09A4-04 S24-17A8-04 (97.03) (210.69) SP24-09A4-04 SP24-17A8-04 (115.06) (254.25) 1.35<br />
6 12 VDC S12-09A4-06 S12-17A8-06 5.82 10.30 SP12-09A4-06 SP12-17A8-06 6.75 12.22 1.45<br />
24 VDC S24-09A4-06 S24-17A8-06 (147.83) (261.49) SP24-09A4-06 SP24-17A8-06 (171.45) (310.39) 1.45<br />
Note: Feedback rate is based on a full range of 4800 ohms, ie: 2" stroke = 2400 ohms per inch, 4" stroke = 1200 ohms per inch, 6" stroke = 800 ohms per inch.<br />
D-15
Electrak 1 Long Life<br />
Extended life, compact DC actuators<br />
This is a long life version of the Electrak 1 actuator with fixed mechanical<br />
limit switches and an 80,000+ cycle capacity – more than double the life of<br />
the standard Electrak 1 actuator. The limit switches control the power to the<br />
motor directly to stop the actuator at the end of stroke and do not require<br />
power switching relays.<br />
The performance of the actuator is identical to the standard Electrak 1. It is<br />
completely self-contained and sealed for indoor and outdoor use and fits<br />
into small areas without sacrificing power or reliability. The load/length<br />
configurations available cover a diverse range of intermittent duty applications<br />
requiring lifting, positioning, sorting, opening, clamping and adjusting.<br />
Physically the only difference is the long life unit is 0.68" taller to accommodate<br />
the fixed limit switches. The long life actuator is available in 12 or 24<br />
VDC version, 25 and 75 lb. load ranges, and with 2, 4 and 6 inch stroke<br />
lengths. 24 volt versions are compatible with the MCS 2005 and 2006<br />
Electrak controls.<br />
Dimensions<br />
D-16<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
12 and 24 VDC<br />
25 and 75 lb. load capacities<br />
Features<br />
• Fixed mechanical limit switches<br />
• 2, 4 and 6 inch stroke lengths<br />
• Completely self-contained in a compact housing – 6 inches of<br />
travel from a 10 inch package<br />
• Acme screw drive delivers as much as 75 pounds of force at a<br />
minimum extension speed of .6 in./sec.<br />
• Aluminum/zinc alloy housing resists corrosion and provides<br />
protection from dirt, dust and humidity. Operates in temperatures<br />
from -15° to 150°F.<br />
• Clevis style mounting<br />
• Thermal overload protection in motor<br />
Typical Applications<br />
Applications that require frequent cycling<br />
• Sweepers, scrubbers<br />
• Mobile off highway equipment<br />
• Agricultural and industrial machinery<br />
Control<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
24 VDC actuators are compatible with MCS-2005 and MCS-2006<br />
control. See page D-47.<br />
*
Specifications<br />
<strong>Performance</strong> <strong>Curves</strong><br />
How To Order<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Electrak 1 Long Life<br />
Input 12 VDC and 24 VDC<br />
Load capacities 25 or 75 lbs. max.<br />
Stroke lengths 2, 4 or 6 inches<br />
Current draw 3.0 amps maximum at 24 VDC at rated load<br />
5.0 amps maximum at 12 VDC at rated load<br />
Duty cycle Intermittent, 25% “on time” at rated load per cycle (77° F)<br />
Motor protection Automatic reset thermal overload<br />
Limit switches Internal limit switches shutoff on either end of stroke<br />
Thermal Protection Automatic resetting thermal breaker enclosed in motor housing<br />
Temperature range -15° F to 150° F<br />
Drive Acme screw<br />
Connector Supplied<br />
Mounting Clevis mounting only<br />
Restraining Torque Actuator is internally restrained. Extension tube is keyed to cover tube<br />
Static Load 300 lbs. for all strokes<br />
Model Numbers – use when ordering<br />
Stroke 25 lb. Capacity 75 lb. Capacity Weight<br />
Length 12 VDC 24 VDC 12 VDC 24 VDC A B lbs.<br />
2 SL12-09A4-02 SL24-09A4-02 SL12-17A8-02 SL24-17A8-02 1.900 (48.26) 6.34 (161.04) 1.70<br />
4 SL12-09A4-04 SL24-09A4-04 SL12-17A8-04 SL24-17A8-04 3.900 (99.06) 8.34 (211.84) 1.90<br />
6 SL12-09A4-06 SL24-09A4-06 SL12-17A8-06 SL24-17A8-06 5.900 (149.86) 10.34 (262.67) 2.10<br />
SL = Electrak 1 DC actuator with<br />
long life limit switches<br />
12 = 12 VDC<br />
24 = 24 VDC<br />
09A4 = 25 lb. rating<br />
17A8 = 75 lb. rating<br />
Stroke length in inches<br />
SL 12–17A8–02<br />
D-17
Electrak 2<br />
Economic, general purpose DC actuator<br />
The Electrak 2 linear actuator is an economical model designed for relatively<br />
light load applications. It incorporates most of the features found in higher<br />
priced models, but utilizes a heavy duty acme screw drive system.<br />
The Acme screw is self-locking and therefore does not need a brake to<br />
prevent backdriving the load.<br />
A built in overload clutch slips when the factory-set load limit is exceeded.<br />
The 12 VDC motor is weather-protected and ideally suited for battery<br />
powered applications such as custom vans, garden tractors, or emergency<br />
power supplies. The motor also has built in thermal switches which prevent<br />
the motor from overheating due to too high a duty cycle.<br />
Dimensions<br />
D-18<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Features<br />
• 250 lb. load capacity<br />
• 4, 8, or 12 inch stroke models<br />
• 12 VDC operation<br />
• Steel spur gears in drive system<br />
• Maintenance free operation<br />
• Clevis mounting<br />
• Stainless steel extension tube<br />
• Self-locking acme screw drive system<br />
• Thermal overload protection in motor<br />
• 25% duty cycle<br />
• Two speed ranges available<br />
Typical applications<br />
• Medium load and duty cycle<br />
• Battery powered applications<br />
Control<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
12 VDC<br />
250 lb. load capacities<br />
6932-101-054<br />
Remote switch in enclosure is suitable for operating<br />
Electrak 1, 2, 5, 10, and 100 actuators. See page D-47.<br />
*
Specifications<br />
Input 12 VDC<br />
Load capacities 250 lbs.<br />
Stroke lengths 4, 8 or 12 inches (also 18 and 24 inches)*<br />
Current draw 20 amps maximum for high speed model,<br />
11 amps maximum for standard model<br />
Duty cycle 25% “on time” at rated load and 77° F<br />
Motor protection Automatic reset, thermal overload<br />
Overload Protection Ball detent overload clutch<br />
Temperature range -15° F to 150° F<br />
Drive Acme screw<br />
Lead Wires 14 gauge<br />
Connector Packard series 56 (included)<br />
Mounting Clevis mounting only<br />
End Play .080 maximum<br />
Static Load 1000 lbs. for all models<br />
Wiring Diagram See page D-59<br />
*Consult customer service<br />
Model Numbers (use when ordering)<br />
<strong>Performance</strong> <strong>Curves</strong><br />
How To Order<br />
D = DC actuator<br />
12 = voltage<br />
20 = gear ratio<br />
A = acme screw<br />
5 = screw lead 1/5” or .200<br />
Stroke length in inches<br />
Distributor model<br />
D 12–20 A 5–04 D<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Electrak 2<br />
Stroke* 250 lb. Load Capacity Weight<br />
Length Voltage Standard High-speed A B lbs.<br />
4 12 VDC D12-20A5-04D D12-10A5-04D 4.00 (101.60) 10.32 (262.13) 10.00<br />
8 12 VDC D12-20A5-08D D12-10A5-08D 8.00 (203.20) 14.32 (363.73) 10.72<br />
12 12 VDC D12-20A5-12D D12-10A5-12D 12.00 (304.80) 18.32 (465.33) 11.44<br />
* For longer stroke lengths – contact the factory.<br />
D-19
General purpose AC actuator<br />
The Electrak 5 is designed for intermittent duty applications and provides<br />
maximum thrust of 500 pounds. or 1000 pounds. Since it is powered by 115<br />
VAC or 230 VAC, the Electrak 5 actuator can be easily wired and can be<br />
controlled by a simple pushbutton switch or relay for remote control of<br />
hard-to-reach operations such as opening or closing an overhead window.<br />
Consisting of an AC motor, gear train and ball bearing screw drive system,<br />
Electrak 5 actuators feature quality construction with a stainless steel<br />
extension tube and slip clutch to protect the unit from overloading.<br />
Rated for 25% duty cycle for in-plant applications, the Electrak 5 must be<br />
clevis mounted. Standard lengths include 4, 8, 12, 18 and 24" strokes. A<br />
capacitor is not included with the actuator.<br />
Control<br />
Electrak 5<br />
The MCS-2041 and MCS-2042 controls were designed specifically to operate<br />
the Electrak 5 actuators. The capacitor is prewired to the terminal strip and a<br />
convenient rocker switch on the cover extends or retracts the actuator.<br />
See page D-43.<br />
Dimensions<br />
*Consult customer service<br />
D-20<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
115 and 230 VAC<br />
500, 1000 and 1500 lb. load capacities<br />
Features<br />
• 500, 1000 and 1500* lb. load capacity models<br />
• New stronger housing<br />
• UL recognized and CSA certified<br />
• Highly efficient ball bearing screw drive system<br />
• 4, 8, 12, 18, or 24 inch stroke models<br />
• Load limiting clutch<br />
• Metal spur gears<br />
• Stainless steel extension tube<br />
• Anti-coast motor brake for accurate positioning<br />
• Heavy duty 115 VAC 60 Hz only or 230 VAC 50/60 Hz single<br />
phase motor<br />
• Thermal overload protects actuator in the event of a stall or an<br />
overload or high duty cycle condition. Resets automatically.<br />
Note: A capacitor must be ordered when not using the MCS-2041 or<br />
MCS-2042 controls.<br />
Note: Maximum life is 50,000 starts and stops assuming that external limit<br />
switches are used for end of stroke direction instead of ratcheting the clutch.<br />
Typical Applications<br />
• Ergonomic lift tables<br />
• Conveyor diverter<br />
• Open and close windows, bins<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
Input 115 VAC 60 Hz or 230 VAC 50/60 Hz<br />
Load capacities 500, 1000 or 1500* lbs. maximum<br />
Stroke lengths 4, 8, 12, 18, or 24 inches<br />
Current draw 2.85 amps maximum at rated load 115 VAC;<br />
1.55 amps maximum at rated load 230 VAC<br />
Duty cycle 25% “on time” at rated load per cycle 77° F (max. on time 45 sec.)<br />
Motor protection Automatic reset thermal overload in motor windings<br />
Overload Protection Ball detent overload clutch<br />
Temperature range -15° F to 150° F<br />
Drive Ball bearing screw<br />
Housing Zinc<br />
Cable 18 ga., 5 conductor cable<br />
Connector Packard series 56 (included)<br />
Capacitor Included in MCS-2041 or MCS-2042 or must be ordered separately<br />
Capacitor 115V = 35 MFD 240 VAC Part No. 9200-448-002<br />
230V = 10 MFD 370 VAC Part No. 9200-448-003<br />
End Play .040 in. max.<br />
Static Load 2500 lbs. for all strokes<br />
Restraining Torque 100 lb. in. max.<br />
Wiring Diagram See page D-59<br />
*Consult customer service<br />
Model Numbers – use when ordering<br />
<strong>Performance</strong> <strong>Curves</strong><br />
How To Order<br />
A = AC actuator<br />
12 = 120 volts<br />
22 = 230 volts<br />
10 = gear ratio<br />
B = ball screw<br />
5 = screw lead 1/5” or .200<br />
Stroke length in inches<br />
Distributor model<br />
A 12–10 B 5 – 04 D<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Electrak 5<br />
Stroke 500 lb. Capacity 1000 lb. Capacity Weight<br />
Length 115VAC 230VAC 115VAC 230VAC A B lbs.<br />
4 A12-05B5-04D A22-05B5-04D A12-10B5-04D A22-10B5-04D 4.00 (101.60) 14.95 (379.73) 14.40<br />
8 A12-05B5-08D A22-05B5-08D A12-10B5-08D A22-10B5-08D 8.00 (203.20) 18.95 (481.33) 15.24<br />
12 A12-05B5-12D A22-05B5-12D A12-10B5-12D A22-10B5-12D 12.00 (304.80) 22.95 (582.93) 16.08<br />
18 A12-05B5-18D A22-05B5-18D A12-10B5-18D A22-10B5-18D 18.00 (457.20) 28.95 (735.33) 17.34<br />
24 A12-05B5-24D A22-05B5-24D A12-10B5-24D A22-10B5-24D 24.00 (609.60) 34.95 (887.73) 18.60<br />
Controls MCS-2041 MCS-2042 MCS-2041 MCS-2042 — — —<br />
*Capacitor 9200-448-002 9200-448-003 9200-448-002 9200-448-003 — — —<br />
* Capacitor must be ordered when not using the MCS-2041 or MCS-2042 controls. Additional models including end of stroke limit switches are available – contact the factory.<br />
D-21
Electrak 10<br />
General purpose DC actuator<br />
Electrak 10 models incorporate a ball bearing screw drive system for<br />
applications requiring maximum load capacity. A specially designed<br />
anti-back driving brake holds tension or compression loads in position when<br />
the actuator is not in use. This holding brake activates automatically when<br />
the actuator is turned off and will continue to hold the load in position<br />
without power consumption, until the actuator is started.<br />
Design features such as strong alloy housing, reinforced end plugs and<br />
rugged spur gearing are standard with the Electrak 10 series.<br />
The Electrak 10 series provides as much as 1500* pounds of force from a<br />
12" long package. Twelve inches of linear travel is available from an overall<br />
package length of just 20 inches.<br />
Dimensions<br />
D-22<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Features<br />
• Clevis mounting<br />
• Protective seal<br />
• Sturdy steel cover tube<br />
• Ball bearing screw drive systems<br />
• Overload clutch<br />
• 4, 8 or 12" stroke lengths<br />
• Stainless steel extension tube<br />
• Rugged spur gearing<br />
• 12 or 24 VDC<br />
• Lifetime lubrication of gears<br />
• Thermal overload protection<br />
Typical Applications<br />
• Heavy duty platform lifts<br />
• Bench clamps<br />
• Door control<br />
• Battery powered applications<br />
Control<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
12 and 24 VDC<br />
500, 1000 and 1500 lb. load capacities<br />
The MCS-2025 control provides 24 VDC output power for use with<br />
the Electrak 10 actuator. Membrane switches, dynamic braking and<br />
other features make the control and actuator an efficient, reliable<br />
system. The MCS-2015 control can also be used to operate this<br />
actuator. See page D-47.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
Input 12 or 24 VDC<br />
Load capacities 500, 1000 or 1500* lbs. maximum, depending on model<br />
Stroke lengths 4, 8, 12 inches (also 18 and 24 inches)*<br />
Current draw 7 amps at 24 VDC – 1000 lb. capacity at full load<br />
14 amps at 12 VDC – 1000 lb. capacity at full load<br />
14 amps at 24 VDC – 500 lb. capacity at full load<br />
28 amps at 12 VDC – 500 lb. capacity at full load<br />
Duty cycle 25% “on time” at rated load per cycle (77° F)<br />
Motor protection Automatic reset thermal overload in motor winding<br />
Overload Protection Ball detent overload clutch<br />
Temperature range -15° F to 150° F<br />
Environment protection 96 hour salt spray tested<br />
Drive Ball bearing screw<br />
Housing Zinc<br />
Lead wires 14 gauge<br />
Mounting Clevis Mounting only<br />
Capacitor Included in MCS-2041 or MCS-2042 or must be ordered separately<br />
Restraining torque 100 in. lb.<br />
End Play .040 in. max.<br />
Static Load 3000 lbs.<br />
Wiring diagram See page D-59<br />
*Consult customer service<br />
Model Numbers – use when ordering<br />
<strong>Performance</strong> <strong>Curves</strong><br />
How To Order<br />
D = DC actuator<br />
12 = 12 volts<br />
24 = 24 volts<br />
10 = gear ratio<br />
B = ball screw<br />
5 = screw lead 1/5” or .200<br />
Stroke length in inches<br />
D 12–10 B 5–04<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Electrak 10<br />
Stroke Load Capacity Weight<br />
Length* Voltage 500 lbs. 1000 lbs. A B lbs.<br />
4 12 VDC D12-05B5-04 D12-20B5-04 4.00 11.89 11.30<br />
24 VDC D24-05B5-04 D24-20B5-04 (101.60) (302.21) 11.30<br />
8 12 VDC D12-05B5-08 D12-20B5-08 8.00 15.89 12.02<br />
24 VDC D24-05B5-08 D24-20B5-08 (203.20) (403.81) 12.02<br />
12 12 VDC D12-05B5-12 D12-20B5-12 12.00 19.89 12.74<br />
24 VDC D24-05B5-12 D24-20B5-12 (304.80) (505.41) 12.74<br />
*For longer stroke versions or models including other options – contact the factory.<br />
D-23
Electrak 100<br />
DC actuator with feedback<br />
The Electrak 100 features a potentiometer for precise positioning feedback<br />
to a MCS-2035 control unit. Multiple step positioning is available when the<br />
Electrak 100 is integrated with a programmable controller system. Integral<br />
adjustable limit switches automatically shut off the actuator within the<br />
operating ranges you set.<br />
Fully gasketed housing and motor safely seals all internal components from<br />
harsh environments. Additional O-ring and wiper seals on the extension tube<br />
make the Electrak 100 equally effective for use indoors or outside.<br />
Electrak 100 actuators are available in 3 load ranges; 500, 1000 or 1500*<br />
pounds. Each range offers stroke lengths of 4, 8, 12, 18 or 24 inches. All<br />
models accept 24 VDC input and include a swivel rod end and adjustable<br />
tube mount for flexible mounting.<br />
Dimensions<br />
D-24<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
24 VDC<br />
500, 1000 and 1500 lb. load capacities<br />
Features<br />
• Wiper and O-ring seals give double protection against dirt, dust<br />
and water contamination<br />
• Cover tube stiffeners provide smooth extension and increase<br />
load support<br />
• Completely gasketed housing and motor safely seals all wires and<br />
internal components for equally effective use indoors or outside<br />
• Permanently lubricated with aircraft quality lubricants – you’ll<br />
never need to add or change lubricant<br />
• Stainless steel extension tube protects against corrosion<br />
• Warner Linear ball bearing screws are used for high efficiency and<br />
positioning accuracy<br />
• Integral holding brake holds position when power is off<br />
• Ball detent overload clutch<br />
• 10,000Ω potentiometer provides accurate, consistent positioning<br />
feedback<br />
• Metal spur gears for strength and durability<br />
• Control leads are safely and easily wired to the terminal strip<br />
through the 1/2" conduit entrance<br />
• Integral limit switches shut off the actuator automatically within<br />
adjustable preset operating ranges<br />
Control<br />
The MCS-2035 was designed exclusively for the Electrak 100<br />
(24 VDC) actuator. The analog meter displays the position of the<br />
extension tube as a percent of full stroke. Other control options are<br />
the MCS-2015 or MCS-2025. See page D-47.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
Input 24 VDC<br />
Load Capacities 500, 1000 or 1500* lbs. maximum, depending on model<br />
Stroke Lengths 4, 8, 12, 18, or 24 inches<br />
Current Draw 9.1 amps at 24 VDC – 500 lb. capacity at full load<br />
4.8 amps at 24 VDC – 1000 lb. capacity at full load<br />
Duty Cycle 25% “on time” at rated load per cycle (77° F)<br />
Motor Protection Automatic reset thermal overload in motor winding<br />
Limit Switches Adjustable limit switch protection for automatic shutoff on either end of stroke<br />
Temperature Range -15° F to 150° F<br />
Drive Ball bearing screw<br />
End Play .035 in. max.<br />
Housing Zinc<br />
Environment Protection 96 hour salt spray tested<br />
Terminal Strip Accept up to #14 AWG<br />
Conduit/Cable Entrance 1/2" NPT<br />
Overload Protection Ball detent overload clutch<br />
Feedback 10KΩ potentiometer, 250Ω/in. change<br />
Mounting Tube mounting – universal mounting clamp included<br />
Restraining Torque 100 in. lbs.<br />
Static Load 2500 lbs.<br />
*Consult customer service<br />
<strong>Performance</strong> <strong>Curves</strong><br />
How To Order<br />
P = Electrak 100 actuator with<br />
potentiometer and limit switches<br />
24 = 24 volts<br />
10 = gear ratio<br />
B = ball screw<br />
5 = screw lead 1/5” or .200<br />
Stroke length in inches<br />
Distributor model<br />
P 24–10 B 5–04 RD<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Electrak 100<br />
Model Numbers – use when ordering<br />
Stroke Load Capacity Weight<br />
Length 500 lbs. 1000 lbs. A B lbs.<br />
4 P24-05B5-04RD P24-20B5-04RD 4.00 (101.60) 16.37 (415.80) 15.60<br />
8 P24-05B5-08RD P24-20B5-08RD 8.00 (203.20) 20.37 (517.40) 16.44<br />
12 P24-05B5-12RD P24-20B5-12RD 12.00 (304.80) 24.37 (619.00) 17.28<br />
18 P24-05B5-18RD P24-20B5-18RD 18.00 (457.20) 30.37 (771.40) 18.54<br />
24 P24-05B5-24RD P24-20B5-24RD 24.00 (609.60) 36.37 (923.80) 19.80<br />
D-25
Electrak 205<br />
Extended life AC actuator with feedback<br />
The Electrak 205 features a 10-turn potentiometer for precise positioning<br />
feedback to an MCS-2051 or MCS-2052 control unit. Multiple step<br />
positioning is available when the Electrak 205 is integrated with a<br />
programmable controller system. Independently adjustable integral limit<br />
switches automatically shut off the actuator within the operating ranges<br />
you set.<br />
Fully gasketed housing and motor safely seals all internal components from<br />
harsh industrial environments. Additional O-ring and wiper seals on the<br />
extension tube make the Electrak 205 effective for use indoors in damp, dirty<br />
or oily environments.<br />
Electrak 205 actuators are available in 3 load ranges: 500, 1000 or 1500*<br />
pounds. Each range offers stroke lengths of 4, 8, 12, 18 or 24 inches. Models<br />
are available for 115 or 230 VAC input and include a swivel rod end and rear<br />
clevis for mounting. A capacitor is not included with the actuator.<br />
Order by model number with the appropriate stroke length and load<br />
capacity. See chart on next page.<br />
Note: Capacitor must be ordered when not using the<br />
MCS-2051 or MCS-2052 controls.<br />
Note: ER Brake must be replaced every 500,000 cycles. Potentiometers must<br />
be replaced every 250,000 to 800,000 cycles depending on stroke length.<br />
Motor must be replaced every 375,000 to 1,000,000 cycles depending on<br />
stroke length.<br />
Control<br />
The MCS-2051 and MCS-2052 controls were designed specifically for the<br />
Electrak 205. Digital position display, membrane switches and prewired<br />
capacitor make the control easy to use and install. See page 47.<br />
Dimensions<br />
D-26<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
115 and 230 VAC<br />
500, 1000 and 1500* lb. load capacities<br />
Features<br />
• Wiper and O-ring seals give double protection against dirt, dust<br />
and water contamination<br />
• Cover tube stiffeners provide smooth extension and increase load<br />
support<br />
• Completely gasketed housing and motor safely seals all wires and<br />
internal components<br />
• Lubricated with aircraft quality lubricants<br />
– grease fitting for easy lubrication of thrust bearings<br />
• Rear clevis for pin to pin mounting<br />
• Tube mounting optional<br />
• Integral limit switches shut off the actuator automatically within<br />
adjustable preset operating ranges<br />
• 10 turn position potentiometer provides accurate, consistent<br />
positioning feedback<br />
• Control leads are safely and easily wired to the terminal strip<br />
through the cable entrances<br />
• Metal spur gears for strength and durability<br />
• Thermal overloads in motor windings to protect the motor<br />
• ER brake limits coast and holds position when power is off<br />
• Warner Linear ball bearing screws are used for high efficiency and<br />
positioning accuracy<br />
• Stainless steel extension tube protects against corrosion<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Specifications<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Electrak 205<br />
Input 115 or 230 VAC<br />
Load Capacities 500, 1000 or 1500* lbs. maximum, depending on model<br />
Stroke Lengths 4, 8, 12, 18, or 24 inches<br />
Current Draw 2.85A amps at 115VAC – 500 lb. capacity at full load<br />
1.55A amps at 230 VAC – 1000 lb. capacity at full load<br />
Duty Cycle 25% “on time” at rated load per cycle (77° F)<br />
Motor Protection Automatic reset thermal overload in motor winding<br />
Limit Switches Adjustable limit switch protection for automatic shutoff on either end of stroke<br />
Temperature Range -15° F to 150° F<br />
Drive Ball bearing screw<br />
End Play .035 in. max.<br />
Housing Zinc<br />
Environment Protection 96 hour salt spray tested<br />
Terminal Strip Accept up to #14 AWG<br />
Conduit/Cable Entrance 1/2" NPT<br />
Overload Protection Ball detent overload clutch<br />
Feedback 10KΩ potentiometer, 250Ω/in. change<br />
Mounting Tube mounting – universal mounting clamp included<br />
Restraining Torque 100 in. lbs.<br />
Static Load Tension loads 4,000 lb, compression load 2500 lbs. for 24" strokes, 4000 lb for all other strokes<br />
*Consult customer service<br />
Model Numbers – use when ordering<br />
Stroke 500 lb. Capacity† 1000 lb. Capacity† Weight<br />
Length 115VAC 230VAC 115VAC 230VAC A B lbs.<br />
4 ALP12-05B5-04D ALP22-05B5-04D ALP12-10B5-04D ALP22-10B5-04D 4.00 (101.60) 22.20 (563.88) 25.50<br />
8 ALP12-05B5-08D ALP22-05B5-08D ALP12-10B5-08D ALP22-10B5-08D 8.00 (203.20) 26.20 (665.48) 27.50<br />
12 ALP12-05B5-12D ALP22-05B5-12D ALP12-10B5-12D ALP22-10B5-12D 12.00 (304.80) 30.20 (767.08) 29.50<br />
18 ALP12-05B5-18D ALP22-05B5-18D ALP12-10B5-18D ALP22-10B5-18D 18.00 (457.20) 36.20 (919.48) 32.50<br />
24 ALP12-05B5-24D ALP22-05B5-24D ALP12-10B5-24D ALP22-10B5-24D 24.00 (609.60) 42.20 (1071.88) 35.50<br />
Controls MCS-2051 MCS-2052 MCS-2051 MCS-2052 — — —<br />
*Capacitor 9200-448-002 9200-448-003 9200-448-002 9200-448-003 — — —<br />
* Capacitor must be ordered when not using the MCS-2051 or MCS-2052 controls. † For higher load applications – contact the factory.<br />
<strong>Performance</strong> <strong>Curves</strong><br />
How To Order<br />
A = AC actuator<br />
L = limit switches, P = potentiometer<br />
12 = 120 volts<br />
22 = 230 volts<br />
10 = gear ratio<br />
B = ball screw<br />
5 = screw lead 1/5” or .200<br />
Stroke length in inches<br />
Distributor model<br />
A LP 12 –10 B 5–04 D<br />
D-27
Worksheet<br />
NOTES:<br />
D-28<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
12, 24 and 36 VDC PPA Actuator for a Wide<br />
Variety of Mobile Applications<br />
Features<br />
• Trunnion to Clevis mounting<br />
• Permanent magnet motor<br />
• Integral brake<br />
• Dynamic motor braking<br />
• 30% rated duty cycle<br />
Applications<br />
These actuators are designed for mobile and control applications where a<br />
12, 24 or 36 VDC power source is available. They are ideal for:<br />
• Antenna dish actuation<br />
• Home and garden tractor accessories<br />
• Remote control security gates<br />
• ATVs; RVs; automotive<br />
• Farm equipment<br />
90 VDC PPA Actuator for Fixed and<br />
Variable Travel Rate Applications<br />
Features<br />
• Operable on 110 VAC power source with<br />
optional rectifier/speed controller<br />
• Constant speed with varying loads<br />
• Variable speed capability<br />
• Heavy-duty motor option available<br />
Applications<br />
Where variable speed is desired and 110 VAC power is available, the solid<br />
state rectifier/speed controller with closed loop feedback (Part Number<br />
7820406) provides speed regulation down to 1/10 of the maximum travel<br />
rate. The feedback system maintains the selected travel rate even though the<br />
load may change.<br />
220 VAC PPA Actuator for Industrial Applications<br />
Features<br />
• Quiet operation<br />
• Single phase 50/60 Hz motor design<br />
• Ready to install<br />
Applications<br />
All industrial applications requiring 220 VAC 50/60 Hz operation<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
<strong>Performance</strong> Pak Actuators (PPA)<br />
110 VAC PPA Actuator for Commercial, Institutional<br />
and Industrial Uses<br />
Features<br />
• Appliance-type applications<br />
• Integral brake<br />
• Permanent split capacitor motor<br />
• Thermal overload protection<br />
Applications<br />
• Home appliances<br />
• Institutional and plant equipment which requires<br />
intermittent-duty cycles<br />
Also available with an optional electric brake, these 110 VAC<br />
actuators are ideal for positioning applications. The electric brake<br />
virtually eliminates coasting. Thus, point-to-point travel along the<br />
stroke can be obtained.<br />
PPA Actuators with Position Sensors or Limit Switches<br />
Features<br />
• Both Hall Effect and potentiometer-type<br />
sensing available<br />
• High accuracy – permits program control<br />
• Limit switches adjust stroke for varying application needs<br />
Applications<br />
Any application where it is necessary or desirable to control actuator<br />
positioning and/or stroke length.<br />
High-Speed PPA Actuators<br />
Features<br />
• Up to 5 times faster than conventional PPA actuators<br />
• Available in all models<br />
Applications<br />
Positioning applications requiring quicker response with lighter loads.<br />
Manual Operation Feature and Patented Anti-Rotate Design<br />
An optional hand crank attachment is available to permit manual<br />
retraction or extension in case of a power failure.<br />
An optional anti-rotate design in the tube assembly is available for<br />
non-rigid clevis attachment applications such as chain or cable.<br />
D-29
<strong>Performance</strong> Pak Actuator<br />
<strong>Performance</strong> <strong>Curves</strong><br />
Speed (in/sec)<br />
2.0<br />
1.5<br />
1.0<br />
0.5<br />
0<br />
0 250 500 750 1000 1250 1500<br />
Load (lb)<br />
D-30<br />
1110 2222 3330 4444 5560 6670<br />
51<br />
12, 24, 36 VDC-750 lb<br />
Load (N)<br />
90 VDC-750 lb 110 VAC-500 lb<br />
220 VAC-500 lb 12, 24, 36 VDC-1500 lb<br />
90 VDC, 110, 220 VAC-1500 lb<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
38<br />
25<br />
13<br />
Speed (mm/sec)<br />
Current Draw (amps)<br />
25<br />
20<br />
15<br />
10<br />
5<br />
12 VDC-750 lb<br />
36 VDC-750 lb<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
24 VDC-750 lb<br />
12 VDC-1500 lb<br />
2.00<br />
1.75<br />
1.50<br />
1.25<br />
1.00<br />
0.75<br />
0.50<br />
0.25<br />
0<br />
0 250 500 750 1000 1250 1500<br />
Load (lb)<br />
110 VAC-750 lb<br />
90 VDC-750 lb<br />
220 VAC-750 lb<br />
36 VDC-1500 lb<br />
110 VAC-1500 lb<br />
90 VDC-1500 lb<br />
220 VAC-1500 lb<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
.562<br />
(14)<br />
.375<br />
(10)<br />
12 VDC <strong>Performance</strong> Pak Actuators<br />
Standard Potentiometer Hall Effect Limit<br />
Unit Position Position Switch<br />
Part Sensor Sensor Part<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
PPA 12 VDC<br />
Number Part Number Part Number Number (in) (mm) A (in) A (mm) B (in) B (mm) A (in) A (mm) lb N in/sec mm/sec<br />
5703605 7821401 7821335 7822837 4 102 13.7 350 8.8 224 15.7 401<br />
7821187 7821402 7821336 7822838 8 203 17.7 456 12.8 326 19.7 502<br />
5703552 7821403 7821337 7822839 12 305 21.7 553 16.8 427 23.7 604 750 3330 22 1.1 28<br />
7821058 7821404 7821338 7822840 18 457 29.7 756 24.8 631 31.7 807<br />
7821188 7821405 7821339 7822841 24 610 35.7 909 30.8 783 37.7 959<br />
7821189 7821406 7821340 7822842 36 914 47.7 1214 42.8 1088 49.7 1264<br />
5704114 7821407 7821345 7822843 4 102 13.7 350 8.8 224 15.7 401<br />
7821190 7821408 7821346 7822844 8 203 17.7 456 12.8 326 19.7 502 1500 6670 15 0.4 10<br />
5704273 7821409 7821347 7822845 12 305 21.7 553 16.8 427 23.7 604<br />
7821059 7821410 7821348 7822846 18 457 29.7 756 24.8 631 31.7 807<br />
7821191 7821411 7821349 7822847 24 610 35.7 909 30.8 783 37.7 959<br />
7821192 7821412 7821350 7822848 36 914 47.7 1214 42.8 1088 49.7 1264<br />
‡ At rated load<br />
1.128<br />
(29)<br />
2.255 REF<br />
(57)<br />
3.125<br />
(79.5)<br />
Dimensions are in inches.<br />
Dimensions in brackets ( ) are in mm.<br />
2.875<br />
(73)<br />
1.562<br />
(40)<br />
.375 (10)<br />
Ø 1.000<br />
(25)<br />
.500<br />
(12)<br />
Ø .5156<br />
(13.10)<br />
.750<br />
(19)<br />
Ø 2.000<br />
(51)<br />
Ø 1.000<br />
(25)<br />
.505 (12.83)<br />
Ø .495 (12.57)<br />
(Retracted Length) B<br />
(Retracted Length) A<br />
Limit Switch/<br />
Sensor Housing<br />
12 VDC <strong>Performance</strong> Pak* Linear Actuator<br />
6.000 MAX<br />
(152)<br />
Ø 2.500<br />
(64)<br />
5.875<br />
(150)<br />
Dim. A<br />
Stroke Dimensions (With Sensor or Rated Amp Travel<br />
Limit Switch) Load Draw‡ Rate‡<br />
2.0<br />
(51)<br />
NOTE: PPA* actuator units with a sensor<br />
or limit switch require an additional 2.0<br />
inches (51 mm) of overall length.<br />
D-31
.562<br />
(14)<br />
.375<br />
(10)<br />
PPA 24 VDC<br />
24 VDC <strong>Performance</strong> Pak Actuators<br />
Standard Potentiometer Hall Effect Limit<br />
Unit Position Position Switch<br />
Part Sensor Sensor Part<br />
D-32<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Number Part Number Part Number Number (in) (mm) A (in) A (mm) B (in) B (mm) A(in) A(mm) lb N in/.sec mm/sec<br />
7828532 7828544 7828556 7828568 4 102 13.7 401 8.8 224 15.7 401<br />
7828533 7828545 7828557 7828569 8 203 17.7 502 12.8 326 19.7 502<br />
7828534 7828546 7828558 7828570 12 305 21.7 604 16.8 427 23.7 604 750 3330 11 1.1 28<br />
7828535 7828547 7828559 7828571 18 457 29.7 807 24.8 631 31.7 807<br />
7828536 7828548 7828560 7828572 24 610 35.7 959 30.8 783 37.7 959<br />
7828537 7828549 7828561 7828573 36 914 47.7 1264 42.8 1088 49.7 1264<br />
7828538 7828550 7828562 7828574 4 102 13.7 401 8.8 224 15.7 401<br />
7828539 7828551 7828563 7828575 8 203 17.7 502 12.8 326 19.7 502<br />
7828540 7828552 7828564 7828576 12 305 21.7 604 16.8 427 23.7 604 1500 6670 11 0.4 10<br />
7828541 7828553 7828565 7828577 18 457 29.7 807 24.8 631 31.7 807<br />
7828542 7828554 7828566 7828578 24 610 35.7 959 30.8 783 37.7 959<br />
7828543 7828555 7828567 7828579 36 914 47.7 1264 42.8 1088 49.7 1264<br />
‡ At rated load<br />
1.128<br />
(29)<br />
2.255 REF<br />
(57)<br />
3.125<br />
(79.5)<br />
Dimensions are in inches.<br />
Dimensions in brackets ( ) are in mm.<br />
2.875<br />
(73)<br />
1.562<br />
(40)<br />
.375 (10)<br />
Ø 1.000<br />
(25)<br />
.500<br />
(12)<br />
Ø .5156<br />
(13.10)<br />
.750<br />
(19)<br />
Ø 2.000<br />
(51)<br />
Ø 1.000<br />
(25)<br />
.505 (12.83)<br />
Ø .495 (12.57)<br />
(Retracted Length) B<br />
(Retracted Length) A<br />
Limit Switch/<br />
Sensor Housing<br />
24 VDC <strong>Performance</strong> Pak Linear Actuator<br />
6.000 MAX<br />
(152)<br />
Ø 2.500<br />
(64)<br />
5.875<br />
(150)<br />
Dim. A<br />
Stroke Dimensions (With Sensor or Rated Amp Travel<br />
Limit Switch) Load Draw‡ Rate‡<br />
2.0<br />
(51)<br />
NOTE: PPA* actuator units with a sensor<br />
or limit switch require an additional 2.0<br />
inches (51 mm) of overall length.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
.562<br />
(14)<br />
.375<br />
(10)<br />
36 VDC <strong>Performance</strong> Pak Actuators<br />
Standard Potentiometer Hall Effect Limit<br />
Unit Position Position Switch<br />
Part Sensor Sensor Part<br />
*<br />
PPA 36 VDC<br />
Number Part Number Part Number Number (in) (mm) A (in) A (mm) B (in) B (mm) A (in) A (mm) lb N in/sec mm/sec<br />
7821213 7821413 7821355 7822849 4 102 13.7 350 8.8 224 15.7 401<br />
7821214 7821414 7821356 7822850 8 203 17.7 456 12.8 326 19.7 502<br />
7821215 7821415 7821357 7822851 12 305 21.7 553 16.8 427 23.7 604 750 3330 8 1.1 28<br />
7821216 7821416 7821358 7822852 18 457 29.7 756 24.8 631 31.7 807<br />
7821217 7821417 7821359 7822853 24 610 35.7 909 30.8 783 37.7 959<br />
7821218 7821418 7821360 7822854 36 914 47.7 1214 42.8 1088 49.7 1264<br />
7821219 7821419 7821361 7822855 4 102 13.7 350 8.8 224 15.7 401<br />
7821220 7821420 7821362 7822856 8 203 17.7 456 12.8 326 19.7 502<br />
7821221 7821421 7821363 7822857 12 305 21.7 553 16.8 427 23.7 604 1500 6670 6 0.4 10<br />
7821222 7821422 7821302 7822858 18 457 29.7 756 24.8 631 31.7 807<br />
7821223 7821423 7821328 7822859 24 610 35.7 909 30.8 783 37.7 959<br />
7821224 7821424 7821364 7822860 36 914 47.7 1214 42.8 1088 49.7 1264<br />
‡ At rated load<br />
1.128<br />
(29)<br />
2.255 REF<br />
(57)<br />
3.125<br />
(79.5)<br />
Dimensions are in inches.<br />
Dimensions in brackets ( ) are in mm.<br />
2.875<br />
(73)<br />
1.562<br />
(40)<br />
.375 (10)<br />
Ø 1.000<br />
(25)<br />
.500<br />
(12)<br />
Ø .5156<br />
(13.10)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
.750<br />
(19)<br />
Ø 2.000<br />
(51)<br />
Ø 1.000<br />
(25)<br />
.505 (12.83)<br />
Ø .495 (12.57)<br />
(Retracted Length) B<br />
(Retracted Length) A<br />
Limit Switch/<br />
Sensor Housing<br />
36 VDC <strong>Performance</strong> Pak Linear Actuator<br />
6.000 MAX<br />
(152)<br />
Ø 2.500<br />
(64)<br />
5.875<br />
(150)<br />
Dim. A<br />
Stroke Dimensions (With Sensor or Rated Amp Travel<br />
Limit Switch) Load Draw‡ Rate‡<br />
2.0<br />
(51)<br />
NOTE: PPA* actuator units with a sensor<br />
or limit switch require an additional 2.0<br />
inches (51 mm) of overall length.<br />
D-33
.562<br />
(14)<br />
.375<br />
(10)<br />
PPA 90 VDC<br />
90 VDC <strong>Performance</strong> Pak Actuators<br />
Standard Potentiometer Hall Effect Limit<br />
Unit Position Position Switch<br />
Part Sensor Sensor Part<br />
D-34<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Number Part Number Part Number Number (in) (mm) A (in) A (mm) B (in) B (mm) A(in) A(mm) lb N in/.sec mm/sec<br />
7820254 7821425 7821365 7822861 4 102 13.7 350 8.8 224 15.7 401<br />
7821241 7821426 7821366 7822862 8 203 17.7 456 12.8 326 19.7 502<br />
7820256 7821427 7821367 7822863 12 305 21.7 553 16.8 427 23.7 604 750 3330 1.4 0.6 15 0.6- 15-<br />
7821064 7821428 7821368 7822864 18 457 29.7 756 24.8 631 31.7 807 .06 1.5<br />
7821242 7821429 7821369 7822865 24 610 35.7 909 30.8 783 37.7 959<br />
7821243 7821430 7821370 7822866 36 914 47.7 1214 42.8 1088 49.7 1264<br />
7820258 7821431 7821371 7822867 4 102 13.7 350 8.8 224 15.7 401<br />
7821244 7821432 7821372 7822868 8 203 17.7 456 12.8 326 19.7 502<br />
7820260 7821433 7821373 7822869 12 305 21.7 553 16.8 427 23.7 604 1500 6670 1 0.2 5 0.2- 5-<br />
7821065 7821143 7821374 7822870 18 457 29.7 756 24.8 631 31.7 807 .02 .5<br />
7821245 7821434 7821375 7822871 24 610 35.7 909 30.8 783 37.7 959<br />
7821246 7821435 7821376 7822872 36 914 47.7 1214 42.8 1088 49.7 1264<br />
‡ At rated load<br />
1.128<br />
(29)<br />
2.255 REF<br />
(57)<br />
3.125<br />
(79.5)<br />
Dimensions are in inches.<br />
Dimensions in brackets ( ) are in mm.<br />
2.875<br />
(73)<br />
1.562<br />
(40)<br />
.375 (10)<br />
Ø 1.000<br />
(25)<br />
.500<br />
(12)<br />
Ø .5156<br />
(13.10)<br />
.750<br />
(19)<br />
Ø 2.000<br />
(51)<br />
90 VDC <strong>Performance</strong> Pak Linear Actuators<br />
for Fixed and Variable Travel Rate Applications<br />
Ø 1.000<br />
(25)<br />
.505 (12.83)<br />
Ø .495 (12.57)<br />
(Retracted Length) B<br />
(Retracted Length) A<br />
Limit Switch/<br />
Sensor Housing<br />
6.000 MAX<br />
(152)<br />
Ø 2.500<br />
(64)<br />
5.875<br />
(150)<br />
Dim. A<br />
Stroke Dimensions (With Sensor or Rated Amp Travel<br />
Limit Switch) Load Draw‡ Rate‡<br />
2.0<br />
(51)<br />
NOTE: PPA* actuator units with a sensor<br />
or limit switch require an additional 2.0<br />
inches (51 mm) of overall length.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1.128<br />
(29)<br />
.375 (10)<br />
1.562<br />
(40)<br />
6.109<br />
(155)<br />
2.875<br />
(73)<br />
110 VAC <strong>Performance</strong> Pak Actuators with integral brake<br />
Standard Potentiometer Hall Effect Limit<br />
Unit Position Position Switch<br />
Part Sensor Sensor Part<br />
*<br />
PPA 110 VAC - Integral Brake<br />
Number Part Number Part Number Number (in) (mm) A (in) A (mm) B (in) B (mm) A(in) A(mm) lb N in/.sec mm/sec<br />
7825368 7825433 7825409 7825445 4 102 13.7 350 8.8 224 15.7 401<br />
7825391 7825434 7825410 7825446 8 203 17.7 456 12.8 326 19.7 502<br />
7825367 7825435 7825411 7825447 12 305 21.7 553 16.8 427 23.7 604<br />
7825382 7825436 7825412 7825448 18 457 29.7 756 24.8 631 31.7 807 500 2220 1.5 0.6 15<br />
7825392 7825437 7825413 7825449 24 610 35.7 909 30.8 783 37.7 959<br />
7825393 7825438 7825414 7825450 36 914 47.7 1214 42.8 1088 49.7 1264<br />
7825375 7825439 7825415 7825451 4 102 13.7 350 8.8 224 15.7 401<br />
7825394 7825440 7825416 7825452 8 203 17.7 456 12.8 326 19.7 502<br />
7825376 7825441 7825417 7825453 12 305 21.7 553 16.8 427 23.7 604 1500 6670 1.5 0.2 5<br />
7825384 7825442 7825418 7825454 18 457 29.7 756 24.8 631 31.7 807<br />
7825395 7825443 7825419 7825455 24 610 35.7 909 30.8 783 37.7 959<br />
7825396 7825444 7825420 7825456 36 914 47.7 1214 42.8 1088 49.7 1264<br />
‡ At rated load<br />
3.125<br />
(79)<br />
2.255 REF<br />
(57)<br />
Dimensions are in inches.<br />
Dimensions in brackets ( ) are in mm.<br />
.562<br />
(14)<br />
.375<br />
(10)<br />
.500<br />
(13)<br />
1.000<br />
(25)<br />
.5156 DIA.<br />
(13.10)<br />
(Retracted Length) B<br />
(Retracted Length) A<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
.750<br />
(19)<br />
2.000<br />
(51)<br />
.505 (13)<br />
.495 (13)<br />
110 VAC <strong>Performance</strong> Pak Linear Actuators<br />
with Integral Brake, Sensing Option<br />
and Limit Switch<br />
1.000 (25)<br />
3.344<br />
(85)<br />
Limit Switch/<br />
Sensor Housing<br />
8.41<br />
(214)<br />
5.875<br />
(149)<br />
Dim. A<br />
Stroke Dimensions (With Sensor or Rated Amp Travel<br />
Limit Switch) Load Draw‡ Rate‡<br />
2.0<br />
(51)<br />
NOTE: PPA* actuator units with a sensor<br />
or limit switch require an additional 2.0<br />
inches (51 mm) of overall length.<br />
D-35
PPA 110 - Electric Brake<br />
Standard 110 VAC <strong>Performance</strong> Pak Actuators with electric brake<br />
Standard Potentiometer Hall Effect Limit<br />
Unit Position Position Switch<br />
Part Sensor Sensor Part<br />
D-36<br />
.375 (10)<br />
1.562<br />
(40)<br />
6.109<br />
(155)<br />
2.875<br />
(73)<br />
Dimensions are in inches.<br />
Dimensions in brackets ( ) are in mm.<br />
P<br />
3.125<br />
(79)<br />
2.255 REF<br />
(57)<br />
1.128<br />
(29)<br />
.562<br />
(14)<br />
.375<br />
(10)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
.500<br />
(13)<br />
1.000<br />
(25)<br />
.5156<br />
(13.10)<br />
.750<br />
(19)<br />
(Retracted Length) B<br />
2.000<br />
(51)<br />
(Retracted Length) A<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
110 VAC <strong>Performance</strong> Pak Linear Actuators<br />
with Electric Brake<br />
.505 (13)<br />
.495 (13)<br />
1.000<br />
(25) 5.875<br />
(149)<br />
Dim. A<br />
Stroke Dimensions (With Sensor or Rated Amp Travel<br />
Limit Switch) Load Draw‡ Rate‡<br />
Number Part Number Part Number Number (in) (mm) A (in) A (mm) B (in) B (mm) A(in) A(mm) lb N in/.sec mm/sec<br />
7825684 7829174 7829162 7829150 4 102 13.7 350 8.8 224 15.7 401<br />
7825685 7829175 7829163 7829151 8 203 17.7 456 12.8 326 19.7 502<br />
7825686 7829176 7829164 7829152 12 305 21.7 553 16.8 427 23.7 604 500 2220 1.5 0.6 15<br />
7825687 7829177 7829165 7829153 18 457 29.7 756 24.8 631 31.7 807<br />
7825688 7829178 7829166 7829154 24 610 35.7 909 30.8 783 37.7 959<br />
7825689 7829179 7829167 7829155 36 914 47.7 1214 42.8 1088 49.7 1264<br />
7825690 7829180 7829168 7829156 4 102 13.7 350 8.8 224 15.7 401<br />
7825691 7829181 7829169 7829157 8 203 17.7 456 12.8 326 19.7 502<br />
7825692 7829182 7829170 7829158 12 305 21.7 553 16.8 427 23.7 604 1500 6670 1.5 0.2 5<br />
7825693 7829183 7829171 7829159 18 457 29.7 756 24.8 631 31.7 807<br />
7825694 7829184 7829172 7829160 24 610 35.7 909 30.8 783 37.7 959<br />
7825695 7829185 7829173 7829161 36 914 47.7 1214 42.8 1088 49.7 1264<br />
1.25<br />
(32)<br />
Limit Switch/<br />
Sensor Housing<br />
3.344<br />
(85)<br />
9.67<br />
(246)<br />
2.0<br />
(51)<br />
NOTE: PPA* actuator units with a sensor<br />
or limit switch require an additional 2.0<br />
inches (51 mm) of overall length.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
1.128<br />
(29)<br />
.375 (10)<br />
1.562<br />
(40)<br />
6.109<br />
(155)<br />
2.875<br />
(73)<br />
Standard 220 VAC <strong>Performance</strong> Pak Actuators<br />
Standard Potentiometer Hall Effect Limit<br />
Unit Position Position Switch<br />
Part Sensor Sensor Part<br />
*<br />
PPA 220 VAC - Integral Brake<br />
Number Part Number Part Number Number (in) (mm) A (in) A (mm) B (in) B (mm) A(in) A(mm) lb N in/.sec mm/sec<br />
7825605 7829210 7829198 7829186 4 102 13.7 350 8.8 224 15.7 401<br />
7825606 7829211 7829199 7829187 8 203 17.7 456 12.8 326 19.7 502<br />
7825607 7829212 7829200 7829188 12 305 21.7 553 16.8 427 23.7 604 500 2220 0.65 0.5 12.7<br />
7825608 7829213 7829201 7829189 18 457 29.7 756 24.8 631 31.7 807<br />
7825609 7829214 7829202 7829190 24 610 35.7 909 30.8 783 37.7 959<br />
7825610 7829215 7829203 7829191 36 914 47.7 1214 42.8 1088 49.7 1264<br />
7825617 7829216 7829204 7829192 4 102 13.7 350 8.8 224 15.7 401<br />
7825618 7829217 7829205 7829193 8 203 17.7 456 12.8 326 19.7 502<br />
7825619 7829218 7829206 7829194 12 305 21.7 553 16.8 427 23.7 604 1500 6670 0.65 0.2 5<br />
7825620 7829219 7829207 7829195 18 457 29.7 756 24.8 631 31.7 807<br />
7825621 7829220 7829208 7829196 24 610 35.7 909 30.8 783 37.7 959<br />
7825277 7829221 7829209 7829197 36 914 47.7 1214 42.8 1088 49.7 1264<br />
‡ At rated load<br />
3.125<br />
(79)<br />
2.255 REF<br />
(57)<br />
Dimensions are in inches.<br />
Dimensions in brackets ( ) are in mm.<br />
.562<br />
(14)<br />
.375<br />
(10)<br />
.500<br />
(13)<br />
1.000<br />
(25)<br />
.5156 DIA.<br />
(13.10)<br />
(Retracted Length) B<br />
(Retracted Length) A<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
.750<br />
(19)<br />
2.000<br />
(51)<br />
.505 (13)<br />
.495 (13)<br />
220 VAC <strong>Performance</strong> Pak Linear Actuators<br />
with Integral Brake, Sensing Option<br />
and Limit Switch<br />
1.000 (25)<br />
3.344<br />
(85)<br />
Limit Switch/<br />
Sensor Housing<br />
8.41<br />
(214)<br />
5.875<br />
(149)<br />
Dim. A<br />
Stroke Dimensions (With Sensor or Rated Amp Travel<br />
Limit Switch) Load Draw‡ Rate‡<br />
2.0<br />
(51)<br />
NOTE: PPA* actuator units with a sensor<br />
or limit switch require an additional 2.0<br />
inches (51 mm) of overall length.<br />
D-37
PPA - Manual<br />
Manual <strong>Performance</strong> Pak Actuators<br />
.438<br />
(11)<br />
Standard Manual <strong>Performance</strong> Pak Actuators<br />
Stroke Dimensions Rated Travel<br />
Part<br />
Number (in) (mm) A (in) A (mm) B (in) B (mm) lb N in mm in/lb kg/m<br />
† Torque‡<br />
Load per Turn Input<br />
7820619 4 102 14.8 378 8.8 224<br />
7821568 8 203 18.8 480 12.8 326<br />
7820620 12 305 22.8 581 16.8 427 1500 6670 .200 5 80 143<br />
7821067 18 457 30.8 785 24.8 631<br />
7821569 24 610 36.8 937 30.8 783<br />
7821570 36 914 48.8 1242 42.8 1088<br />
† To be operated @ 100 rpm max.<br />
‡ At rated load<br />
D-38<br />
1.000<br />
(25)<br />
.375 (10)<br />
Dimensions are in inches.<br />
Dimensions in brackets ( ) are in mm.<br />
1.000 (25) TYP.<br />
2.500<br />
(64)<br />
SQ.<br />
4.828<br />
(123)<br />
.5156<br />
(13.10) DIA.<br />
.562<br />
(14)<br />
.500<br />
(13)<br />
(Retracted Length) B<br />
.505 (12.83)<br />
.495 (12.57) DIA.<br />
.375 (10) REF.<br />
(Retracted Length) A<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
.750<br />
(19)<br />
2.000<br />
(51)<br />
2.255<br />
(57)<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
3.000<br />
(76)<br />
7820621<br />
Adapter<br />
4.750<br />
(1212) REF.<br />
.500<br />
DIA.<br />
(13)<br />
.250<br />
(6) DIA.<br />
1.250<br />
(32) 2.828<br />
(72)<br />
2.578<br />
(65)<br />
5704305 (1:1) Gear Box<br />
.812<br />
(21)<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Synchronizing Ball Screw Actuators<br />
NOTE: 1500 lb motor-gear box recommended for synchronizing manual gear boxes.<br />
*<br />
PPA - Synchronizing Ball Screw<br />
7825740 Drive Tube Kit<br />
1-26" Tube (plated)<br />
2-Couplings<br />
1-Screw, Self-Thd.<br />
1-Lock Washer<br />
Standard Manual<br />
<strong>Performance</strong> Pak*<br />
Linear Actuator<br />
Shaft Supplied<br />
by Customer<br />
5704305 Manual Gear Box<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Motor and Gear Box Assembly<br />
(See Replacement Parts)<br />
DC Motor<br />
AC Motor<br />
7820621 Adapter<br />
D-39
Replacement/Service Parts (PPA)<br />
Part Description Part Number<br />
Actuator Kit – 4 in (101.6 mm) stroke . . . . . . . . . . . . . . . . . . . . . . . . . . .7820146<br />
Actuator Kit – 6 in (152.4 mm) stroke . . . . . . . . . . . . . . . . . . . . . . . . . . .7827142<br />
Actuator Kit – 8 in (203.2 mm) stroke . . . . . . . . . . . . . . . . . . . . . . . . . . .7820950<br />
Actuator Kit – 12 in (304.8 mm) stroke . . . . . . . . . . . . . . . . . . . . . . . . . .7820147<br />
Actuator Kit – 18 in (457.2 mm) stroke . . . . . . . . . . . . . . . . . . . . . . . . . .7821066<br />
Actuator Kit – 24 in (609.6 mm) stroke . . . . . . . . . . . . . . . . . . . . . . . . . .7821193<br />
Actuator Kit – 36 in (914.4 mm) stroke . . . . . . . . . . . . . . . . . . . . . . . . . .7822047<br />
Gear Set – 17:1 Gear Ratio/ Steel (pre-1982) . . . . . . . . . . . . . . . . . . . . . . . . . . . .<br />
Output Gear has 70 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7820695<br />
Gear Set – 55:1 Gear Ratio/ Steel (pre-1982) . . . . . . . . . . . . . . . . . . . . . . . . . . . .<br />
Output Gear has 91 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7820696<br />
Gear Set – 18:1 Gear Ratio/ Delrin Material/Cross Pin . . . . . . . . . . . . . . . . . . . . . .<br />
Output Gear has 52 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821093<br />
Gear Set – 58:1 Gear Ratio/ Delrin Material/Cross Pin . . . . . . . . . . . . . . . . . . . . . .<br />
Output Gear has 68 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821094<br />
Motor–Gear Box 12 VDC, 18:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7820240<br />
Motor-Gear Box 12 VDC, 58:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7820241<br />
Universal Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7824295<br />
Universal Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7827320<br />
Side Mounted Brackets<br />
• Heavy Duty – 1,500 lb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821783<br />
• Light Duty – 2 piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7822520<br />
Motor-Gear Box 24 VDC, 18:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7830934<br />
Motor-Gear Box 24 VDC, 58:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7830935<br />
Motor-Gear Box 36 VDC, 18:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821239<br />
Motor-Gear Box 36 VDC, 58:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821240<br />
Motor-Gear Box 90 VDC, 18:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7820262<br />
Motor-Gear Box 90 VDC, 58:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7820264<br />
Gear Set – 18:1 Gear Ratio/ Delrin Material/Blade . . . . . . . . . . . . . . . . . . . . . . . . .<br />
Output Gear has 52 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7831650<br />
Gear Set – 58:1 Gear Ratio/ Delrin Material/Blade . . . . . . . . . . . . . . . . . . . . . . . . .<br />
Output Gear has 68 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7831655<br />
D-40<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Part Description Part Number<br />
Motor-Gear Box 90 VDC, HP 18:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7825259<br />
Motor-Gear Box 90 VDC, HP 58:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7825260<br />
Motor-Gear Box 110 VAC, 18:1 w/Sol. Brake . . . . . . . . . . . . . . . . . . . . . .7825377<br />
Motor-Gear Box 110 VAC, 58:1 w/Sol. Brake . . . . . . . . . . . . . . . . . . . . . .7825378<br />
Motor-Gear Box 110 VAC, 18:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7825379<br />
Motor-Gear Box 110 VAC, 58:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7825380<br />
Motor-Gear Box 110 VAC, 18:1 w/Elec. Brake . . . . . . . . . . . . . . . . . . . . .7830123<br />
Motor-Gear Box 110 VAC, 58:1 w/Elec. Brake . . . . . . . . . . . . . . . . . . . . .7829838<br />
Motor-Gear Box 220 VAC, 18:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7825811<br />
Motor-Gear Box 220 VAC, 58:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7825812<br />
Motor-Gear Box 220 VAC, 18:1 w/Sol. Brake . . . . . . . . . . . . . . . . . . . . . .7829371<br />
Motor-Gear Box 220 VAC, 58:1 w/Sol. Brake . . . . . . . . . . . . . . . . . . . . . .7829372<br />
Capacitor Kit – 110 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5704687<br />
Capacitor Kit – 110 VAC, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . .7825590<br />
Capacitor Kit – 220 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7825579<br />
Solenoid Brake – 110 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5704199<br />
Solenoid Brake – 220 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7825568<br />
Brush and Spring Kit – 90 VDC HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7820408<br />
Limit Switch Kit – 12 VDC, w/HSG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7823091<br />
Limit Switch Kit – 24 VDC, 36 VDC, 90 VDC,<br />
110 VAC, 220 VAC, w/HSG . . . . . . . . . . . . . . . . . . . . .7822519<br />
Hall Effect Sensor Kit (with housing) . . . . . . . . . . . . . . . . . . . . . . . . . . . .7822048<br />
Hall Effect Sensor Kit (without housing) . . . . . . . . . . . . . . . . . . . . . . . . . .7821764<br />
10K Potentiometer Kit (Ball Screw) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821157<br />
Boot Kit 4", 8", 12" & 18" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821908<br />
Boot Kit 24" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821909<br />
Boot Kit 36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7821910<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Screw drive, sliding guide<br />
• Hard-chromed extension tube<br />
• High load<br />
• High speed<br />
• 100% duty cycle<br />
• Push or pull operation<br />
• High sealing degree<br />
• Extension tube anti rotation mechanism<br />
• Resistant to shock loads and vibrations<br />
• Silent<br />
• Lubricated for life<br />
• T-slot for magnetic sensor<br />
How To Order<br />
T-series<br />
actuator<br />
Size 130 = 13<br />
T 09 =<br />
B 2525 M 075<br />
Ball Screw<br />
Drive<br />
Screw diameter / lead<br />
25mm/10mm = 2510<br />
25mm/25mm = 2525<br />
*<br />
Ordering length<br />
in cm (L)<br />
Metric<br />
dimensioned unit<br />
T90 Special Purpose Actuator<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
T90<br />
Designation T09-B2510 T09-B2525<br />
Max stroke [m] 1,5 1,5<br />
Max. speed [m/s] 0,5 0,5<br />
Max. input speed [rpm] 3000 3000<br />
Temperature range [˚C] -20 – +70 -20 – +70<br />
Weight (L in m) [kg] 4 + 16,2 x L 4 + 16,2 x L<br />
Weight extension tube [kg] 5,5 x L 5,5 x L<br />
Max. load Fx [N] 10000 10000<br />
Max. load Fr [N] 60 60<br />
Max. torque Mta [Nm] 35 35<br />
Max. force Frd [N] 800 800<br />
Screw diameter [mm] 25 25<br />
Screw lead [mm/revolution] 10 25<br />
Repeatability [±mm] 0,05 0,05<br />
Resolution [mm] 0,1 0,1<br />
Ordering length in millimeters<br />
Model Designation Total length Length to order<br />
L tot L<br />
T90 T09-B L tot = L + 52 L = S max + 195<br />
Dimensions (metric)<br />
Tube end Lubrication hole Drive end<br />
D-41
T130 Special Purpose Actuator<br />
Screw drive, sliding guide<br />
• Hard-chromed extension tube<br />
• High load<br />
• High speed<br />
• 100% duty cycle<br />
• Push or pull operation<br />
• High sealing degree<br />
• Extension tube anti rotation<br />
mechanism<br />
• Resistant to shock loads and vibrations<br />
• Silent<br />
• Lubricated for life<br />
• T-slot for magnetic sensor<br />
Ordering length in millimeters<br />
Designation Designation Total length<br />
T13-B••••MS (U)••• L tot = L + 123 L = S max +293<br />
T13-B••••MT (V)••• L tot = L + 89 L = S max +293<br />
Forces<br />
D-42<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
T130 T130 T130<br />
Designation T13-B4010M T13-B4020M T13-B4040M<br />
Max stroke [m] 2 2 2<br />
Max. speed [m/s] 0,4 1 2<br />
Max. input speed [rpm] 2500 3000 3000<br />
Temperature range [˚C] -20 – +70 -20 – +70 -20 – +70<br />
Weight (L in m) [kg] 18,5+ 18,5+ 18,5+<br />
(30 x (L - 0,293)) (30 x (L - 0,293)) (30 x (L - 0,293))<br />
Max dynamic load Fx [N] 40000 35000 15000<br />
Max static load Fx [N] 45000 45000 45000<br />
Max. load Fr [N] 800 800 800<br />
Max. torque Ma [Nm] 300 300 300<br />
Max. torque Mta [Nm] 140 140 140<br />
Max. force Frd [N] 2000 2000 2000<br />
Screw diameter [mm] 40 40 40<br />
Screw lead [mm/revolution] 10 20 40<br />
Repeatability [±mm] 0,05 0,05 0,05<br />
Resolution [mm] 0,1 0,1 0,1<br />
Dimensions (metric)<br />
How To Order<br />
T-series<br />
actuator<br />
Size 130 = 13<br />
T 13 = B 4020 M S 075<br />
Ball Screw<br />
Drive<br />
Screw diameter / lead<br />
40mm/10mm = 4010<br />
40mm/20mm = 4020<br />
40mm/40mm = 4040<br />
Metric<br />
dimensioned<br />
unit<br />
Ordering length<br />
in cm (L)<br />
Rod end adapter type<br />
M27 x 2 outside thread = S<br />
M27 x 2 inside thread = T<br />
M33 x 2 outside thread = U<br />
M33 x 2 inside thread = V<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Dimensions (metric)<br />
20<br />
20<br />
ø11<br />
A-A<br />
240<br />
216<br />
45<br />
188<br />
126<br />
150<br />
5<br />
*<br />
16,5<br />
10,5<br />
A-A<br />
Lmin / Lmax<br />
8,5<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
M10<br />
35<br />
Acme Screw<br />
Ball Screw<br />
T-Bolt<br />
P/N 800041<br />
(bolt + washer)<br />
Movoact<br />
The MOVOACT is a self-supporting, height adjustable column<br />
based on anodized extruded aluminum profiles which slide<br />
into each other. The motion is assured by a built-in linear<br />
Thomson actuator.<br />
The result is a compact, all-in-one package ready for use.<br />
The model and rating of the linear actuator used can be<br />
specified by the customer.<br />
MOVOACT provides a strong, rugged, industrial column<br />
with excellent torque capability for height adjustment of<br />
work-tables, conveyors, loaders/unloaders and many other<br />
applications. This height adjustment especially serves to adjust<br />
the work environment to the specific ergonomic requirements<br />
of different operators.<br />
Stroke Length 0 - 12 in. Stroke Length 13-24 in.<br />
Lmin Lmax Lmin Lmax<br />
Stroke + 9 in. Stroke + Lmin Stroke + 11 in. Stroke + Lmin<br />
Stroke + 10.6 in Stroke + Lmin Stroke + 12.5 in. Stroke + Lmin<br />
D-43
Movoact<br />
<strong>Performance</strong> <strong>Curves</strong><br />
Off Center Loads<br />
Load (lb)<br />
900<br />
675<br />
450<br />
225<br />
AC Ball Screw Actuators<br />
Speed vs. Load (60Hz)<br />
0 4 8 12 16 20 24 28 32 36 40<br />
How To Order<br />
Movoact<br />
A = AC actuator<br />
D = DC actuator<br />
D-44<br />
Axx-05B5<br />
Ball screw<br />
Acme screw<br />
Lever arm (in.)<br />
Load<br />
Lever arm<br />
DM D 12 — 05 B 6 5 — 12<br />
Voltage<br />
12 = 12vdc or 120vac<br />
22 = 230vac<br />
24 = 24vdc<br />
Axx-10B5<br />
Gear ratio<br />
05 = 5:1<br />
10 = 10:1<br />
20 = 20:1<br />
DC Ball Screw Actuators<br />
Speed vs. Load<br />
Dxx-20B5<br />
Screw Dia.<br />
6 = .625"<br />
B = ball screw<br />
A = acme screw<br />
Screw lead<br />
5 = 1/5"<br />
or .200"<br />
Stroke length<br />
in inches<br />
04 = 4"<br />
08 = 8"<br />
12 = 12"<br />
18 = 18"<br />
24 = 24"<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Dxx-05B5<br />
DC Acme Screw Actuators<br />
Speed vs. Load<br />
Dxx-20A5<br />
Dxx-10A5<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Intermittent Duty<br />
Rotary Actuator<br />
New rotary actuators are available for DC applications<br />
with a variety of mounting configuration and<br />
options. These actuators operate both CW and<br />
CCW and have a load limiting clutch to protect the<br />
actuator from overloads.<br />
Typical Applications:<br />
• Snowblower spout rotation control<br />
• Valve control<br />
• Agricultural MOH applications<br />
• HVAC<br />
• Turf and garden equipment<br />
Snow Blower Spout Rotation<br />
*<br />
Rotary Actuators<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
12, 24 and 36 VDC Motors<br />
Intermittent Duty Rotary Actuator<br />
Features:<br />
• Multiple design variations<br />
• Mix and match motor voltage with gear<br />
reductions to yield the combination best<br />
suited for your application.<br />
• 12, 24 and 36 Volt DC Motors<br />
• 5/1, 10/1, 20/1, 30/1 Gear reductions<br />
available<br />
• Overload clutch protection<br />
• Thermal protected DC motor<br />
• Variety of standard output shaft<br />
configurations<br />
• Weatherpak connectors available<br />
• Easy mounting<br />
• IP-56 Sealed<br />
Specifications<br />
Input Voltage 12, 24, 36 VDC<br />
Overload Protection Ball detent clutch set to slip at 85-90 in.lbs.<br />
of torque. Other clutch settings are available.<br />
Thermal Protection Automatic resetting thermal breaker enclosed in motor<br />
housing. External fuse is recommended for additional<br />
protection.<br />
Lead Wires 14 AWG stranded copper with 80°C GPT insulation<br />
per SAE J1128.<br />
Connector Packard Electric 56 Series female body no.<br />
2984883 with (2) male blade terminals no.<br />
2962987. Mating male connector no. 2973781<br />
with (2) female terminals no. 2962573 (provided).<br />
Power Switch Double pole-double throw type with center off<br />
and momentary contacts (not provided). For CW<br />
output, connect red lead to positive and yellow<br />
lead to negative. For CCW output, connect<br />
yellow lead to positive and red lead to negative.<br />
Temperature Operating ambient -15°F to 150°F (-26°C to 66°C)<br />
Environment Actuator is weather protected for outdoor use.<br />
Duty Cycle Duty cycle is time and temperature related and needs to be<br />
evaluated under actual operating conditions.<br />
D-45
Rotary Actuators<br />
Power From Dual Output Shafts<br />
<strong>Performance</strong> <strong>Curves</strong><br />
Nominal performance at<br />
12 VDC and 70°F (21°C)<br />
Manual Override<br />
<strong>Performance</strong> <strong>Curves</strong><br />
Nominal performance at<br />
12 VDC and 70°F (21°C)<br />
Clevis Mount<br />
<strong>Performance</strong> <strong>Curves</strong><br />
Nominal performance at<br />
12 VDC and 70°F (21°C)<br />
How To Order<br />
Consult the factory<br />
D-46<br />
D12-21GB-XXDS<br />
D12-21GB-XXMO<br />
D12-21GB-XXCL<br />
D12-30GB-XXCL<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Dimensions ( ) denotes millimeters<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Whether you plan to operate from a simple pushbutton or a programmable controller, the MCS-2000 series<br />
controls can make your system easy to design and install and simple to operate. Designed to drive Electrak<br />
actuators, MCS-2000 series controls are equipped with easy-to-use terminal strip input and output wiring,<br />
built-in power supply for DC actuators or capacitor for AC models, and three controls have touch sensitive<br />
membrane key pads.<br />
Quick Reference Guide<br />
*<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Actuator Controls<br />
Control Description Input Voltage Actuator Model<br />
Remote Switch The enclosed remote switch is used to directly 12, 24 VDC All actuators<br />
operate any Electrak actuator. AC actuators 115, 230 VAC<br />
must also have the capacitor wired into the circuit.<br />
DE-14 Series Specific control for Electrak 050 actuator. m 115 VAC Electrak 050<br />
115 VAC input. Hand held pendant operator.<br />
DF-14 Series Specific control for Electrak 150 actuator. 115 VAC Electrak 150<br />
115 VAC input. Hand held pendant operator.<br />
MCS-2005/2006 Compact control for one actuator and an 115 VAC Electrak 1<br />
auxiliary device such as a photoscanner. 230 VAC<br />
Extend/Retract switch, 120 VAC input.<br />
MCS-2007/2008 Similar to MCS-2005, but with LCD digital 115 VAC Electrak 1 with<br />
display for position feedback and limit switch 230 VAC feedback<br />
adjustments in the control.<br />
MCS-2015 Basic power supply for on-off and emergency 115 VAC Electrak 1<br />
stop. 115 VAC or 230 VAC input. 230 VAC Electrak 10<br />
Electrak 100<br />
MCS-2025 Intermediate control with power supply for 115 VAC Electrak 1<br />
on-off, emergency stop, jog, run and remote 230 VAC Electrak 10<br />
control functions. Electrak 100<br />
MCS-2035 An advanced control with all the features of 115 VAC Electrak 100<br />
the MCS-2025 plus a readout display for 230 VAC<br />
positional feedback.<br />
MCS-2041/2042 Specific control for Electrak 5. MCS-2041 for 115 VAC Electrak 5<br />
115 VAC input and MCS-2042 for 230 VAC 230 VAC<br />
input. Extend/Retract switch.<br />
MCS-2051/2052 Specific control for the new Electrak 205. 115 VAC Electrak 205<br />
MCS-2051 for 115 VAC input and MCS-2052 230 VAC<br />
for 230 VAC input. All the advanced features of<br />
the MCS-2035 except dynamic braking.<br />
D-47
Actuator Controls<br />
Remote Switch<br />
Use with Electrak 1, 2, 5, 10, 050,<br />
100 and 150<br />
Features<br />
• Double pole, double throw<br />
• 15A rating at 270 VAC<br />
• Center “off”<br />
• Two momentary contacts<br />
• Pigtails with wire nuts supplied<br />
• Wiring diagram on label<br />
• “L” bracket for easy mounting<br />
• 2 versions available<br />
(with or without enclosure)<br />
Remote Switch (830-8004-016)<br />
without enclosure<br />
Actuators require double-pole double-throw<br />
switches. McGill switch no. 0121-004,<br />
Cutler-Hammer switch no. 8835-K4, or<br />
equivalent are recommended and are usually<br />
available locally. The required switch can be<br />
purchased from Danaher Motion under part<br />
number 830-8004-016.<br />
Remote Switch Wiring Connection<br />
Remote Switch (6932-101-054)<br />
with enclosure<br />
The enclosed remote switch is used to directly<br />
operate any Electrak actuator. AC actuators<br />
must also have the capacitor wired into the<br />
circuit. The switch has a mounting bracket and<br />
the wiring diagram is included on the label.<br />
The switch is wired between the power supply<br />
and the actuator and two momentary contacts<br />
are used to extend or retract the actuator.<br />
D-48<br />
Wiring Connections<br />
Electrak 1<br />
Electrak 2, 10, 100<br />
* Note: Red for Electrak 1<br />
White for 12 VDC Electrak 1 with feedback<br />
Black for 24 VDC Electrak 1 with feedback<br />
** Note: Electrak 2 is 12 VDC<br />
Electrak 5 (A12-A22 Series)<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
DE14 series<br />
Use with Electrak E050<br />
DF14 series<br />
Use with Electrak E150<br />
Wiring Connections<br />
E050 Wiring<br />
Electrak actuators should be connected<br />
in accordance with the wiring diagram<br />
shown below.<br />
Make sure the power is off before attempting<br />
to wire the actuator. To extend the actuator,<br />
connect yellow to positive and red to negative.<br />
To retract the actuator, connect red to positive<br />
and yellow to negative.<br />
Metric Version<br />
To extend the actuator, connect black to<br />
positive and red to negative. To retract the<br />
actuator, connect red to positive and black<br />
to negative.<br />
*<br />
DE14 and DF14 series actuator controls operate<br />
Electrak E050 and E150 actuators respectively.<br />
Available with one or two 24 VDC outputs, each<br />
has a handset to manually control bi-directional<br />
motion on each of its control outputs,<br />
independently. It has quick disconnect sockets<br />
and cable adapters in 5, 10, and 15 ft. lengths<br />
to connect to the actuator. Each output has a<br />
circuit breaker that automatically resets<br />
approximately 20 seconds after a short circuit<br />
is removed. DF14 control also has a built in ELS<br />
circuit to protect the Electrak 150 actuator at<br />
end of stroke.<br />
E150 Wiring<br />
Without Limit Switches<br />
To extend actuator, connect red to<br />
positive and yellow to negative.<br />
To retract actuator, connect red to<br />
negative and yellow to positive.<br />
With Limit Switches<br />
To extend actuator, connect red to positive<br />
and yellow to negative. To retract actuator,<br />
connect yellow to negative and blue to<br />
positive.<br />
Potentiometer<br />
Resistance measured across the white and blue leads will<br />
increase as the actuator extends and decrease as the<br />
actuator retracts. Resistance measured across the white and<br />
red leads will decrease as the actuator extends and increase<br />
as the actuator retracts.<br />
Actuator Controls<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Specifications<br />
Input DE14-1E 120 VAC,50/60 Hz<br />
DE14-2E 120 VAC,50/60 Hz<br />
Output<br />
DF14-1F 120 VAC, 50/60 Hz<br />
DF14-2F 120 VAC, 50/60 Hz<br />
DE14-1E 24 VDC,one output,<br />
2.5 amps max.<br />
DE14-2E 24 VDC, two output,<br />
2.5 amps per channel max.,<br />
5.0 amps total<br />
DF14-1F 24 VDC, one output<br />
6.5 amps max.<br />
DF14-2F 24 VDC, two output<br />
6.5 amps per channel max.<br />
6.5 amps total<br />
Ambient Temperature<br />
15˚ to 104ºF (-26º to 40ºC)<br />
Duty Cycle 25% max.<br />
Metric<br />
To extend actuator, connect red to<br />
positive and black to negative. To retract<br />
actuator, connect red to negative and black<br />
to positive.<br />
Metric<br />
To extend actuator, connect red to<br />
positive and black to negative. To retract<br />
actuator, connect black to positive and blue<br />
to negative<br />
D-49
Actuator Controls<br />
MCS-2005/MCS-2006<br />
For Electrak 1 actuators<br />
The MCS-2005 linear actuator control converts<br />
120 VAC input current to 24 VDC output to<br />
operate an Electrak 1 actuator. This compact<br />
control is designed to operate one actuator and<br />
an auxiliary device such as a photoscanner<br />
simultaneously. The control has two outputs, a<br />
24 VDC source controlled by the rocker switch<br />
on the cover and a second 24 VDC source which<br />
is unswitched. The source operated by the<br />
rocker switch is used when operation through<br />
the control is desired. The constant output<br />
source is used when a remote switch is to<br />
control the actuator. An auxiliary device, such<br />
as a photoelectric control which draws up to<br />
200 mA may also be connected to the auxiliary<br />
output.<br />
When the extend side of the rocker switch is<br />
pressed the actuator will begin to extend and<br />
will continue until either the switch is released<br />
or the actuator reaches the end of its stroke and<br />
the limit switch stops it. The actuator may be<br />
stopped by the control anywhere along the<br />
MCS-2007/MCS-2008<br />
For Electrak 1 actuators with<br />
feedback<br />
Compact control displays the feedback position<br />
on a digital LCD meter on the front cover. The<br />
control provides a 4-20 mA signal for a remote<br />
meter.<br />
Extend and retract limit switches are set by<br />
adjusting two trim pots in the control.<br />
D-50<br />
total stroke length but it must not be stalled in<br />
mid-stroke. A fused output protects the motor<br />
against overloads and stalling mid-stroke.<br />
Depressing the retract side of the rocker switch<br />
will cause the actuator to retract as long as the<br />
switch is held or until the actuator reaches the<br />
end of its stroke and the limit switch again<br />
stops it.<br />
Features<br />
• Standard 120 VAC input (MCS-2005)<br />
• Standard 240 VAC input (MCS-2006)<br />
• One 24 VDC actuator output for operation by<br />
front panel rocker switch<br />
• One 24 VDC output for auxiliary device such<br />
as a photoelectric sensor<br />
• Fused ratings – 1 Amp, 250 VAC (within<br />
control) – protects actuator in case of stalling<br />
caused by overload<br />
• Compact size<br />
• “Power On” light illuminates whenever<br />
power applied to the control<br />
• Terminal strip for easy electrical connection<br />
• Output filtered, but unregulated. Varies<br />
from 20-30 VDC, depending on input voltage.<br />
(2.8 amps rated continuous)<br />
Features<br />
• Standard 120 VAC input (MCS-2007)<br />
• Standard 240 VAC input (MCS-2008)<br />
• One 24 VDC actuator output<br />
(2.8 amps rated continuous)<br />
• Extend/retract switch<br />
• Fuse protection<br />
• Compact size<br />
• 4-20 mA current loop for remote meter<br />
• Dynamic braking<br />
• LCD digital readout on front cover displays<br />
position feedback<br />
• Extend/retract limit switches set by adjusting<br />
trim pots in control. Actuator need not be<br />
accessible to set limit switches.<br />
• Accepts switch/inputs<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Wiring Connections<br />
Wiring Connections<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MCS-2015<br />
For Electrak 1, 10, and 100<br />
On-off power supply<br />
The MCS-2015 is a basic power supply<br />
providing on-off and emergency stop functions.<br />
MCS-2025<br />
For Electrak 1, 10, and 100<br />
Combined control and power supply<br />
The MCS-2025 intermediate control and power<br />
supply is equipped with cover mounted<br />
membrane switches and LED indicator lights for<br />
extend, retract, jog, run and remote control.<br />
Additional features of the MCS-2025<br />
• 8 amps output continuous<br />
• Cover mounted membrane switches with<br />
LED indicator lights for extend, retract, jog,<br />
run and remote control<br />
• Internal jumper for automatic return from<br />
end of stroke in run mode<br />
*<br />
Common Features<br />
• 115 VAC or 230 VAC input<br />
• 24 VDC output to Electrak 1, 10 and 100<br />
actuators<br />
• 8 amps output continuous<br />
• Dynamic braking<br />
• Compatible with programmable controllers<br />
and Danaher Motion Photoscanners<br />
Wiring Connections<br />
Terminal Block Codes<br />
Wiring to Electrak 1 Series<br />
Wire Terminal Block 4 as shown. Connect the<br />
yellow lead from the actuator to terminal 4 of<br />
TB-1 and the red lead to terminal 3 of TB-1.<br />
TB-2 can be used for external switch<br />
connections. If limit switches are not used,<br />
terminals 1, 2 and 3 on TB-2 must be jumpered.<br />
Wiring to Electrak 10 Series<br />
Wire Terminal Blocks 1 and 4 as shown, TB-2 can<br />
be used for external limit switch connections. If<br />
limit switches are not used, terminals 1, 2 and 3<br />
on TB-2 must be jumpered.<br />
Actuator Controls<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
• Power on indicator<br />
• Emergency stop/off pushbutton remains in<br />
position when activated<br />
• NEMA 1 enclosure<br />
• Accepts switch/inputs<br />
• Provisions for 2 external limit switches or<br />
integral actuator limit switches<br />
“Run” mode<br />
Inserting jumper “J1” causes the actuator to<br />
reverse automatically upon reachingthe extend<br />
limit switch. The actuator automatically retracts<br />
until reaching the other switch.<br />
Remote control<br />
When used with these controls a programmable<br />
controller, photoscanner or other such remote<br />
control device must have a minimum output<br />
rating of 24 VDC at 15 mA (MCS-2015 requires<br />
48 VDC at 15 mA). The maximum saturation<br />
voltage of the remote control solid state output<br />
is 2 VDC. The maximum allowable leakage<br />
current of the remote control output is 2 mA.<br />
D-51
Actuator Controls<br />
MCS-2035<br />
For Electrak 100 actuators<br />
with feedback<br />
Positioning control and power supply<br />
The MCS-2035 is an advanced control unit<br />
with cover mounted membrane switches for<br />
extend, retract, jog, run and remote control<br />
functions plus a percent of full stroke meter.<br />
Terminal Block Codes<br />
AC Line Voltage Selection<br />
Jumper connections on TB-4 must be set for<br />
line voltage to be used. For 115 VAC, jumper<br />
terminals 1 to 2 and 3 to 4 on TB-4. For 230<br />
VAC jumper terminals 2 to 3 only on TB-4. There<br />
are no external wiring connections to TB-4.<br />
“Run” mode<br />
Inserting jumper “J1” causes the actuator to<br />
reverse automatically upon reaching the extend<br />
limit switch. The actuator automatically retracts<br />
until reaching the other switch.<br />
Remote control<br />
When used with the MCS-2035 control, a<br />
programmable controller, photoscanner or<br />
similar remote control device must have a<br />
minimum output rating of 24 VDC at 15 mA.<br />
The maximum saturation voltage of the remote<br />
control solid state output is 2 VDC. The<br />
maximum allowable leakage current of the<br />
remote control output is 2 mA. The remote<br />
meter output loop is a 0-20 or 4-20 mA signal.<br />
D-52<br />
Features<br />
• 115 VAC or 230 VAC input<br />
• 24 VDC output to Electrak 100 actuators<br />
• 8 amps output continuous<br />
• Dynamic braking<br />
• Compatible with programmable controllers<br />
and photoscanners<br />
• Power on indicator<br />
• Emergency stop/off pushbutton remains in<br />
position when activated<br />
• Cover mounted membrane switches with<br />
LED indicator lights for extend retract, jog,<br />
run and remote control<br />
• NEMA 1 enclosure<br />
Wiring Connections<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
*<br />
Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
• Accepts switch/inputs<br />
• Internal jumper for automatic return from<br />
end of stroke in run mode<br />
• Provisions for 2 external limit switches or<br />
integral actuator limit switches<br />
• Percent of full stroke meter<br />
• Receives potentiometer feedback from<br />
Electrak 100 actuators<br />
• Output current loop (0-20 or 4-20 mA) for<br />
use with a remote meter<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
MCS-2041/2042<br />
For Electrak 5 actuators<br />
The MCS-2041 and 2042 linear actuator<br />
controls are specifically designed to operate<br />
Danaher Motion Electrak 5 linear actuators.<br />
These compact controls switch both the<br />
actuator motor and its anti-coast brake to<br />
provide optimum performance.When the extend<br />
side of the rocker switch is pressed, the<br />
actuator will begin to extend and will continue<br />
until either the switch is released or the<br />
actuator reaches the end of its stroke and the<br />
ball detent clutch slips. Depressing the<br />
retract side of the rocker switch will cause the<br />
MCS-2051/2052<br />
For Electrak 205 actuators<br />
with feedback<br />
An advanced control unit for the new Electrak<br />
205 actuator with a digital LCD meter to<br />
display the feedback position and a 4-20 mA<br />
output signal to operate a remote meter or<br />
provide an input to a programmable<br />
controller. Same membrane function switches<br />
as the MCS-2035.<br />
Features<br />
• 15 amps output continuous<br />
• Compatible with programmable controllers<br />
and photoscanners<br />
• Power on indicator<br />
• Emergency stop/off pushbutton remains in<br />
position when activated<br />
• Cover mounted membrane switches with LED<br />
indicator lights for extend, retract, jog, run<br />
and remote control<br />
*<br />
actuator to retract as long as the switch is held<br />
or until the actuator reaches the other end of its<br />
stroke. The ball detent clutch will also slip on<br />
overloads.<br />
The actuator’s brake engages when the switch is<br />
released or in case of power failure.<br />
Features<br />
• 115 or 230 VAC versions<br />
• 15 amps output continuous<br />
• Rocker switch to control extend and retract<br />
movement<br />
• “Power On” light illuminates whenever power<br />
applied to the control<br />
• Fuse ratings<br />
MCS-2041 10Amps@250V<br />
MCS-2042 5 Amps@250V<br />
• Prewired capacitor<br />
• Terminal strip for easy field connections<br />
• Compact size<br />
• NEMA 1 enclosure<br />
• Accepts switch/inputs<br />
• Internal jumper for automatic return from<br />
end of stroke in run mode<br />
• Provisions for 2 external limit switches or<br />
integral actuator limit switches<br />
Remote control<br />
When used with the MCS-<br />
2051 or MCS-2052 control,<br />
a programmable controller,<br />
photoscanner or similar<br />
remote control device must<br />
have a minimum output<br />
rating of 24 VDC at 15 mA.<br />
The maximum saturation<br />
voltage of the remote<br />
control solid state output is<br />
2 VDC. The maximum<br />
allowable leakage current<br />
of the remote control output<br />
is 2 mA. The remote meter<br />
output loop is a 4-20 mA<br />
signal.<br />
Wiring Connections<br />
Actuator Controls<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Wiring Connections<br />
• LCD display for feedback position<br />
• Receives potentiometer feedback from<br />
Electrak 205 actuators<br />
• Output current loop (4-20mA) for use<br />
with remote meter<br />
D-53
Actuator Control<br />
Remote Switch (6932-101-054)<br />
DE14/DF14<br />
MCS-2005/2006, MCS-2007/2008, MCS-2041/2041<br />
Dimensions in ( ) denotes millimeters<br />
D-54<br />
MCS-2015, MCS-2025, MCS-2035<br />
MCS-2051, MCS-2052<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Available Front Adapters for Electrak 2, 5, 10 Actuators:<br />
• Clevis<br />
• Clevis with flats<br />
• Custom crosshole diameters<br />
• Tapped hole<br />
• Rod end<br />
• Threaded stud<br />
Available Rear Adapters:<br />
• Clevis<br />
• Custom crosshole diameters<br />
• Custom distance crosshole to housing<br />
• Threaded stud<br />
• Tapped hole<br />
• Rod end<br />
Manual Override:<br />
• On the screw<br />
• On the motor (flat or slotted shaft end)<br />
• Integrated into the pinion gear<br />
705 Screw option - Higher loads/Longer length<br />
Special Retracted Length<br />
Special Stroke Lengths - Longer than 24” and odd stroke lengths<br />
Expanded Standard Connectors (Weather pack, Amp, Metripack, etc.)<br />
Clutch Rating option - (250, 500, 700, 1000, 1500, 2000) lb<br />
Higher Load ball screw actuators - 1500 and 2000 pound loads<br />
Acme A5/A8<br />
Higher load acme actuators - 500 pound A5 and 1000 pound A8<br />
Bare screw - No cover tube<br />
Anti-rotation cover tube<br />
Elongated rear housing with potentiometer<br />
Welded trunnions (male and female)<br />
12VDC, 24VDC, 36VDC, 48VDC, 90VDC, 115VAC, 230VAC<br />
Limit switch options<br />
Feedback options - potentiometer, Hall effect, Encoder<br />
UL approval (115, 230VAC)<br />
CE approval (12, 24, 36 and 48VDC, 115 and 230VAC)<br />
UL Marine approval<br />
Packaging and labels per customer requirements<br />
Custom testing of customer application and equipment in Danaher facility<br />
Not all options are available for all models, contact the factory.<br />
*<br />
Additional Actuator Options<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
D-55
Design Considerations<br />
Frequently asked questions about linear actuators . . .<br />
1 Question What is duty cycle and what is<br />
its affect on the use of an<br />
actuator?<br />
Answer<br />
Duty cycle =<br />
on time<br />
on time + off time<br />
Example:<br />
15 seconds on; 45 seconds off<br />
15 sec.<br />
= = 25%<br />
15 sec. + 45 sec.<br />
The duty cycle is a function of load for DC<br />
actuators. The duty cycle charts for each<br />
actuator should be reviewed when lower loads<br />
and higher duty cycles are needed. All actuators<br />
have at least a 25% duty cycle at full rated<br />
load. Ambient temperatures above 77°F may<br />
affect the final rating.<br />
3 Question Can two or more actuators be<br />
synchronized?<br />
Answer No. Motor speed cannot be controlled<br />
with enough precision to ensure that the<br />
actuators will remain<br />
synchronized and a binding effect could take<br />
place.<br />
3 Question What is the maximum<br />
extension speed of an Electrak actuator?<br />
Answer The extension speed of an<br />
actuator is a function of the load. To determine<br />
the speed of an Electrak actuator at a given<br />
load, consult the speed/load charts. If a higher<br />
linear travel rate is required, simple mechanical<br />
linkages can be employed.<br />
4 Question Can actuators operate above<br />
rated load?<br />
Answer No, operation above rated load will<br />
adversely affect life.<br />
D-56<br />
5 Question When should an electric<br />
actuator be used instead of other linear<br />
motion devices?<br />
Answer If the load, duty cycle and speed<br />
requirements are within the performance<br />
parameters of an actuator, an Electrak actuator<br />
is highly recommended. In contrast to other<br />
linear motion devices, an Electrak system has<br />
only two or three components, minimizing<br />
initial installation cost and eliminating<br />
maintenance. Electrak actuators will perform as<br />
new throughout their entire operational<br />
lifetime, will hold a load indefinitely without<br />
power, and can be directly interfaced to a<br />
programmable controller or other electronic<br />
control device.<br />
6 Question Are actuators suitable for<br />
tough environments such as washdown<br />
areas or unheated warehouses?<br />
Answer Yes. Electrak actuators can operate in<br />
temperatures ranging from -15° to 150°F. DC<br />
actuators are suitable for washdown areas and<br />
have passed 96 hour salt spray tests.<br />
(Equivalent to 2 years in a seaside<br />
environment.) AC actuators are TENV<br />
construction and are suitable for damp, dirty<br />
and oily environments. They can also be used<br />
outdoors with a drip shield over the motor and<br />
proper grounding and ground fault protection.<br />
7 Question Can actuators be side loaded?<br />
Answer No. Through proper design practices,<br />
side loading of the actuator should be<br />
eliminated.<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
8 Question What is the typical life of an<br />
Electrak actuator?<br />
Answer Life is a function of load and stroke<br />
length. The specific load/life charts for each<br />
actuator will provide a life estimate for your<br />
particular application.<br />
9 Question Can I extend the life of the<br />
actuator?<br />
Answer Using external limit switches to limit<br />
the stroke length instead of ratcheting the<br />
clutch will extend the life of the actuators<br />
without limit switches. Reducing the load on<br />
the actuator will also increase the life. Refer to<br />
the load/life charts for each actuator for more<br />
details.<br />
10 Question Is it possible for a load to<br />
backdrive an Electrak actuator?<br />
Answer No. Ball bearing screw models<br />
incorporate an anti-back driving holding brake<br />
and acme screw models are self locking due to<br />
friction in the screw mechanism.<br />
11 Question How is a load prevented from<br />
coasting to a stop when the actuator is<br />
switched off?<br />
Answer Electrak 5 and 205 actuators feature<br />
an anti-coast brake and the Electrak 1, 10 and<br />
100 series actuators used in conjunction with<br />
MCS-2000 series controls are braked<br />
dynamically. Electrak 2 actuators may be<br />
dynamically braked by shorting the motor leads<br />
together after power is removed.<br />
12 Question What does the slip clutch do?<br />
Answer The clutch slips when a factory-set load<br />
limit is exceeded. This prevents the actuator<br />
from jamming at the end of stroke or stalling<br />
and overheating due to an overload.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
13 Question How much backlash do<br />
actuators have?<br />
Answer Backlash or endplay values differ among<br />
the models of the Electrak series.<br />
Electrak 1 .036 in.<br />
Electrak 2 .080 in.<br />
Electrak 5 .040 in.<br />
Electrak 10 .040 in.<br />
Electrak 050 .060 in.<br />
Electrak 100 .035 in.<br />
Electrak 150 .046 in.<br />
Electrak 205 .015 in.<br />
14 Question Are our controls<br />
programmable?<br />
Answer Our controls are not programmable but<br />
they will provide input to and accept low<br />
voltage signals from a programmable controller<br />
to operate the actuator. Electrak 2000 controls<br />
are fully programmable. Ask for publication<br />
P-1023 for more details or contact your local<br />
Danaher Motion distributor or sales<br />
representative.<br />
15 Question What special mounting<br />
consideration do actuators require?<br />
Answer Only two – Electrak actuators must be<br />
mounted so they are not subject to side loading.<br />
Also the brackets and associated hardware must<br />
be able to withstand 20 in. lbs. of restraining<br />
torque for Electrak 1 series or 100 in. lbs. for<br />
Electrak 2, 5, 10, 100 and 205 series.<br />
Restraining Torque<br />
16 Question What’s the difference between<br />
a tension and compression load?<br />
Answer A tension load tries to stretch the actuator<br />
and a compression load tries to compress<br />
the actuator.<br />
*<br />
17 Question Are Danaher Motion Linear<br />
Products actuators maintenance-free?<br />
Answer Electrak actuators never require<br />
lubrication, maintenance or adjustments for<br />
wear. The life of the Electrak 205 will be greatly<br />
extended by periodic lubrication using the<br />
grease fitting on the actuator. Lubrication is<br />
recommended for every 25,000 cycles.<br />
18 Question Can actuators perform<br />
complex multi-positional linear motion<br />
functions?<br />
Answer An Electrak actuator and control system,<br />
used in conjunction with a programmable<br />
controller, can be programmed to perform<br />
motion profiles within the limitations of the<br />
actuator’s stroke length and duty cycle. Electrak<br />
2000 controls are fully programmable. Ask for<br />
publication P-1023 for more details or contact<br />
your local Danaher Motion distributor or sales<br />
representative.<br />
19 Question What are the most common<br />
reasons for premature actuator failure?<br />
Answer Side loading due to incorrect mounting,<br />
shock loading, incorrect wiring, and<br />
exceeding the maximum duty cycle are the<br />
most prominent causes for premature failure.<br />
20 Question Why do our DC actuators not<br />
have a UL label?<br />
Answer DC actuators do not need UL approval<br />
because of the low voltage involved.<br />
21 Question What is the Electrak 100 and<br />
Electrak 205 resolution using the potentiometer<br />
and what does backlash do to resolution?<br />
Answer Under an unidirectional load (vertical)<br />
backlash does not affect resolution. Under a<br />
bidirectional load the backlash must be added<br />
to the resolution of the potentiometer.<br />
Resolution Unidirectional<br />
Bidirectional Load<br />
(Resolution & Backlash)<br />
Electrak 100 ± .0035" ± .025" (for 24" stroke)<br />
Electrak 205 ± .0025" ± .010" (for 24" stroke)<br />
Design Considerations<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
22 Question How can I slow the actuator<br />
down?<br />
Answer The DC actuators can be run at<br />
reduced voltage (up to half voltage) to reduce<br />
the speed and still achieve the performance<br />
specs in the catalog.<br />
23 Question Can the actuator’s<br />
positioning capability be improved?<br />
Answer Running the actuator at a<br />
slower speed will allow better control of the<br />
actuator and improve positioning capability.<br />
24 Question Can an MCS-2000 series<br />
control operate more than one actuator?<br />
Answer For the control to operate more than<br />
one actuator simultaneously, the combined<br />
current draw of the actuators must not exceed<br />
the maximum rated current output of the<br />
control. One set of limit switches will limit the<br />
stroke of all actuators connected to the control.<br />
D-57
Technical Data<br />
AC Actuators<br />
Danaher Motion Linear Products<br />
recommends using 16 gauge wire for<br />
applications with distances up to 20 feet<br />
from power source to actuator for AC units.<br />
For distances ranging from 20 to 60 feet,<br />
14 gauge wire is recommended.<br />
Connection<br />
AC actuator motor leads are<br />
pre-stripped for installation convenience.<br />
Mounting<br />
Danaher Motion Linear Products actuators are<br />
quickly and easily mounted by slipping pins<br />
through the holes on each end of the unit and<br />
into brackets on the machine frame and the load.<br />
Electrak 100 units must be mounted by the cover<br />
tube and a swivel rod end. The Electrak 205 can<br />
be mounted by either the rear clevis or by a tube<br />
mount.<br />
Half inch diameter solid pins (1/4" solid pins for<br />
Electrak 1) provide maximum holding strength<br />
and a retaining or cotter pin on each end will<br />
prevent the solid pin from falling out of its<br />
mounting bracket. Roll or spring type mounting<br />
pins should be avoided.<br />
The mounting pins must be parallel to each<br />
other as shown below. Pins which are not<br />
parallel may cause the actuator to bind.<br />
The load should act along the axis of the actuator<br />
since off center loads may cause binding.<br />
The actuator mounting brackets must be able to<br />
withstand the torque which is developed when<br />
the unit extends or retracts. Restraining torque<br />
required varies with the model being used.<br />
D-58<br />
Torque Required<br />
Actuator in. lbs.<br />
Electrak 1 20<br />
All other<br />
Electrak<br />
Actuators 100<br />
Synchronization<br />
Using two or more actuators together to move<br />
the same load is not recommended. Normal<br />
tolerances in motor specifications can cause one<br />
actuator to run faster than the other, causing<br />
binding.<br />
Connectors<br />
Electrak 1<br />
Packard Electric Pack-Con male 8911773 with<br />
terminal 6294511. Mating connector Pack-Con<br />
8911772 with terminal 8911639. (Danaher<br />
Motion part no. for mating connector is<br />
9300-448-001.)<br />
Electrak 2 and 10<br />
Packard Electric connector 56 series no. 2984883<br />
and terminal no. 2962987. Male blade provided<br />
on DC actuators. Mating connectors are Packard<br />
56 series connector body no. 2973781 with<br />
terminal 2962573. (Danaher Motion part no. for<br />
mating connector is 9100-448-001.)<br />
Electrak 050<br />
Packard Electric Pack-Con male 8911773 with<br />
terminal 6294511. Mating connector Pack-Con<br />
8911772 with terminal 12040508<br />
Electrak 150<br />
With limit switches, Packard Electric Pack-Con 56<br />
series male 2984678 with terminal 2962987.<br />
Mating connector Pack-Con 56 series 2984378<br />
with terminal 2962573<br />
Without limit switches, Packard Electric Pack-Con<br />
56 series male 2984883 with terminal 2962987.<br />
Mating connector Pack-Con 56 series 2973781<br />
with terminal 2962573<br />
Duty Cycle<br />
All Electrak actuators are designed for intermittent<br />
operation. Continuous cycling is to be<br />
avoided. All Electrak actuators are capable of<br />
operating at rated load with a duty cycle of 25%<br />
“on” time. Exceeding these recommended duty<br />
cycles will cause the motor thermal<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
protectors to automatically stop the actuator.<br />
After the motor has cooled the thermal<br />
protector will reset automatically. Repeated<br />
overloads will shorten the life of the actuator.<br />
Electrak 1 actuators have no thermal protectors.<br />
Overheating the motor will shorten the useful<br />
life.<br />
Holding Brakes<br />
The Electrak 1, 2, 050 and 150 incorporate an<br />
acme screw which is inherently self-locking<br />
while Electrak 5, 10, 100 and 205 actuators<br />
have a ball bearing screw drive incorporating a<br />
special anti-backdriving brake. In addition, the<br />
Electrak 5 and 205 employ a coast limiting<br />
electromechanical brake which is automatically<br />
operated.<br />
Electrak 1, 2, 5, 10, 050, 100, 150<br />
Remote Switches<br />
Actuators require double-pole<br />
double-throw switches. McGill switch no.<br />
0121-004, Cutler-Hammer switch no. 8835-K4,<br />
or equivalent are recommended and are usually<br />
available locally. The required switch can be<br />
purchased from Danaher Motion under part<br />
number 830-8004-016. Here are required switch<br />
parameters.<br />
• Double-pole, double-throw<br />
• 15 Amp at 270 VAC<br />
• Lever seal to keep out dirt and moisture<br />
• Center “off”<br />
• Two momentary contacts<br />
• 15/32" bushing<br />
• Screw terminals<br />
Temperature Range<br />
All Electrak actuators are operable at<br />
temperatures ranging from -15° to 150° F.<br />
Capacitors<br />
Danaher Motion Electrak 5 and 205 actuators<br />
use permanent split capacitor motors which<br />
require a capacitor for successful operation.<br />
The capacitor is installed across the red/black<br />
(ext/retract) leads.<br />
*
Phone: 1-800-554-8466<br />
Website: www.linearactuators.com<br />
Wire Gauge Selection<br />
DC Actuators<br />
Long lead wires between the power source and<br />
the actuator will result in a voltage drop for DC<br />
units. This voltage drop can be avoided by sizing<br />
the wires in accordance with the following wire<br />
gauge selection chart, which is based on a 24<br />
VDC power source. In order to use the chart, find<br />
the point of intersection of the two known<br />
factors, such as amperage and distance, and<br />
read the required wire gauge from the curves on<br />
the chart. Example: A D24-05B5 actuator draws<br />
14 amps current at rated load. The intersection<br />
of the maximum current and the distance<br />
between the actuator and power source<br />
(44 feet, for example) indicates the wire gauge<br />
required (#12).<br />
Wiring<br />
Electrak actuators should be connected in<br />
accordance with the wiring diagram shown to<br />
the right.<br />
Electrak 1<br />
Electrak 2, 10, 100<br />
*<br />
Electrak 5 (A12-A22 Series)<br />
Electrak 205<br />
Technical Data<br />
©2003 Danaher Motion. Printed in the U.S.A. The specifications in this publication are believed to be accurate and reliable.<br />
However, it is the responsibility of the product user to determine the suitability of Thomson products for a specific application.<br />
While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement.<br />
* Trademark of Danaher Motion. DANAHER MOTION is registered in the U.S. Patent and Trademark Office and in other countries.<br />
MOV 1<br />
ORN<br />
K2<br />
Brake<br />
ORN<br />
K1<br />
Overload Clutch<br />
Electrak 2, 5, 10, 050 and 100 series linear<br />
actuators are protected by a load limiting clutch<br />
which prevents the motor from stalling at either<br />
end of the actuator stroke. It will also slip when<br />
the factory-set load limit is exceeded. The clutch<br />
is a ball detent design, assuring a consistent slip<br />
point and long life.<br />
Limit Switches<br />
Electrak 1, 050, 100, 150 and 205 actuators are<br />
provided with electrical end of stroke shut-off.<br />
Electrak 1 with feedback must be used with the<br />
MCS-2007 control for end of stroke shut-off.<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />
WHT<br />
WHT/ORN<br />
EXT<br />
Light<br />
Fuse<br />
DPDT<br />
Switch<br />
NO NC<br />
C<br />
Extend L.S.<br />
K1<br />
Red<br />
Motor<br />
Black White<br />
K1<br />
AC Power<br />
BLK<br />
NO NC<br />
C<br />
Retract L.S.<br />
K2<br />
K2<br />
RET<br />
Light<br />
Motor Capacitor<br />
Terminal<br />
Strip<br />
BRN<br />
WHT/BRN<br />
WHT/Red<br />
Potentiometer<br />
D-59