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(BAT) Reference Document for the Production of Chlor-alkali ...

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Chapter 2<br />

Electrolysers containing a multitude <strong>of</strong> membrane or diaphragm cells are classified as ei<strong>the</strong>r<br />

monopolar or bipolar. The designation does not refer to <strong>the</strong> electrochemical reactions that take<br />

place, which <strong>of</strong> course require two poles or electrodes <strong>for</strong> all cells, but to <strong>the</strong> electrolyser<br />

construction or assembly. In a bipolar arrangement, <strong>the</strong> elements are connected in series with<br />

resultant low current and high voltage (Kirchh<strong>of</strong>f's circuit laws). The cathode <strong>of</strong> a cell is<br />

connected directly to <strong>the</strong> anode <strong>of</strong> <strong>the</strong> adjacent cell (Figure 2.13). In <strong>the</strong> monopolar<br />

arrangement, all anodes and cathodes are connected in parallel, <strong>for</strong>ming an electrolyser with a<br />

high current and low voltage. The current has to be connected to every single anodic and<br />

cathodic element while in a bipolar electrolyser <strong>the</strong> power supply is connected only to <strong>the</strong> end<br />

part <strong>of</strong> <strong>the</strong> electrolyser. Due to <strong>the</strong> long current path, ohmic losses in monopolar electrolysers<br />

are much higher than in equivalent bipolar electrolysers leading to increased energy<br />

consumption [ 1, Ullmann's 2006 ].<br />

+<br />

Bipolar<br />

electrolyser<br />

Monopolar<br />

electrolyser<br />

Figure 2.13: Simplified scheme <strong>of</strong> monopolar and bipolar electrolysers<br />

Multiple electrolysers are employed in a single direct current circuit (Figure 2.14). Usually<br />

bipolar electrolysers are connected in parallel with a low current and high voltage. Monopolar<br />

electrolysers are <strong>of</strong>ten connected in series, resulting in a high current circuit and low voltage<br />

[ 1, Ullmann's 2006 ]. Table 2.2 shows <strong>the</strong> differences between typical configurations <strong>of</strong> a<br />

monopolar and bipolar membrane cell plant with <strong>the</strong> same production capacity. Monopolar<br />

membrane cell plants are characterised by a larger number <strong>of</strong> electrolysers while <strong>the</strong> number <strong>of</strong><br />

cells per electrolyser is lower than in a bipolar membrane cell plant.<br />

WORKING DRAFT IN PROGRESS<br />

Source: [ 1, Ullmann's 2006 ]<br />

Figure 2.14: Electrolyser architecture<br />

36 December 2011 TB/EIPPCB/CAK_Draft_1<br />

–<br />

+<br />

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