Fiber Optic Safety Interlock Switches

Fiber Optic Safety Interlock Switches Fiber Optic Safety Interlock Switches

11.07.2015 Views

2 0 0 3MACHINESAFETYPRODUCTS®

2 0 0 3MACHINESAFETYPRODUCTS®


wherecan youinstantly accessthe largest library ofsensinginformation in theworld?More InformationonlineMore safety & sensingsolutions onlineMoresupportInstantly download catalogs, brochures,data sheets and more in PDF format.There’s extensive technical referencedata, along with tutorials, tables,glossaries and hundreds of useful links.Our online product selector matches your needs with the rightproduct. Get detailed information on more than 10,000 sensingsolutions including machine safety systems and photoelectricsensors, plus measurement and inspection products.Get online application engineering supportand a global distributor locator. Buy Bannerproducts 24/7 with overnight delivery ofmost items. Browse through our extensivelibrary of illustrated product applications.view & downloadliteratureApplications, tutorials &online traininginstant access toautoCAD filespurchase online 24/7overnight deliveryCatalogs, brochures, data sheetsand application files are availablein multiple languages and can bedownloaded immediately orconveniently emailed to you inPDF format.Each product line includes a technicalinformation section with glossaries,tutorials, tables, and a FAQ (frequentlyasked questions) section. Informativeanimated tutorials help users comprehendcomplex sensing technologies.bannerengineering.com detailsthe entire Banner line, completewith downloadable technical data,application drawings, and AutoCADfiles in DXF format.buybanneronline.comAllows immediate purchase of morethan 10,000 products. It is connectedto an automated fulfillment system,allowing in-stock orders to shipwith overnight delivery.bannerengineering.com


Table of ContentsIntroductionAbout Banner Engineering . . . . . . . . . . . . . . . 4Extension & Interface Modules . . . . . . . . . 207Muting Module . . . . . . . . . . . . . . . . 217New!OSHAWhat’s New . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Machine Safeguarding Standards &Regulations . . . . . . . . . . . . . . . . . . . . . 12<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Hinge Style <strong>Switches</strong> . . . . . . . . . . . 229New!Interfacing of Satety Systems. . . . . . . . . . . . 22Flat Pack Style <strong>Switches</strong> . . . . . . . . . . . . . . 235<strong>Optic</strong>al <strong>Safety</strong> SystemsPICO-GUARD . . . . . . . . . . . . . . . . . . 43New!EZ-SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . 53MICRO-SCREEN ® . . . . . . . . . . . . . . . . 71MINI-SCREEN ® . . . . . . . . . . . . . . . . . 103Limit Style <strong>Switches</strong> . . . . . . . . . . . 243Locking Style <strong>Switches</strong> . . . . . . . . . 261Magnet Style <strong>Switches</strong> . . . . . . . . . . . . . . . . 273Emergency Stop DevicesEmergency Stop Rope Pull <strong>Switches</strong> . . . . . 279New!MACHINE-GUARD ® & PERIMETER-GUARD ® . . . 141Emergency Stop Push Buttons . . . . 293New!<strong>Safety</strong> ModulesTwo-Hand-Control Modules . . . . . . . 165Emergency Stop <strong>Safety</strong> Modules . . . 181AppendicesA: <strong>Optic</strong>al <strong>Safety</strong> Systems . . . . . . . . . . . . . . . . . . . . .298B: <strong>Safety</strong> Modules . . . . . . . . . . . . . . . . . . . . . . . . . .346C: <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong> . . . . . . . . . . . . . . . . . . .388D: Emergency Stop Devices . . . . . . . . . . . . . . . . . . . .389<strong>Safety</strong> Gate Monitoring Modules . . 197<strong>Safety</strong> Mat Monitoring Modules . .203New!Supplemental InformationGlossary of Machine <strong>Safety</strong> Terms . . . . . . . . . . . . . . .392Data Reference Tables . . . . . . . . . . . . . . . . . . . . . . .398International Sales Representatives . . . . . . . . . . . . . .404Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . .409Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.31643


About Banner EngineeringIntroductionMore MachineSafeguardingSolutions• Industry’s most complete line ofsafety light screens• Broad selection of safety modules• Extensive family of safety interlockswitches• More than 2,000 field sales engineers• Global support in more than 100countriesAdvanced Manufacturing• Automated cellular manufacturing• 100% functional testing• Fast fulfillment of modified and special product requests• Five ultra-efficient manufacturing plants accommodate any volumerequirement• 95% of orders ship within 3 days, most within hoursMore Sensing SolutionsBanner manufactures the industry’s most complete line of photoelectric andspecial-purpose sensors – a sensing product for every application.• More than 15,000 sensor models- Photoelectrics - Lasers - Machine vision- Ultrasonics - <strong>Fiber</strong> optics• Models for all sensing environments• Measurement and inspection sensorsMore Machine Safeguarding Knowledge• Factory-trained sales force• Dedicated Factory <strong>Safety</strong> Application Engineers offer support to our salesforce and to you• All products comply with global design standards• Regional Business Centers offer localized customer support4 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


About Banner EngineeringFacilities That Assure Quality and High Volume Capacity.IntroductionBanner HeadquartersMinneapolis, MNBanner Manufacturing PlantMinneapolis, MNBanner Manufacturing PlantHuron, SDBanner Manufacturing PlantAberdeen, SDBanner Manufacturing PlantFergus Falls, MNDedicated R&D Design CenterThis state-of-the-art facility houses more than 100 engineers, the largest engineeringstaff of its kind, to research and apply the latest optical and safety technologies,including advanced capabilities in circuit design and software development.Superior Applications EngineersBanner provides the very best applications engineering; technical experts whounderstand how to apply sensing and safety technology better than anyone.The Best Team in the FieldBanner’s sales and distribution network is widely acknowledged as the best in ourindustry. Wherever you are located, you are close to highly trained professionals whowill help you find the best sensing and safety solutions.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.31645


What’s NewIntroductionPICO-GUARD Makes Installation ofComplete <strong>Safety</strong> Systems Incredibly EasyPICO-GUARD is the newest and easiest way tosafeguard hazardous machines. This opticallysynchronized, microcontroller-based and controlreliablephotoelectric system is designed to be usedwith plastic fiber optic cable and quick-connect opticalcomponents specially designed for reliable noncontactdetection.This revolutionary new safety system is incrediblyversatile, efficient and easy to install. It combinesvarious plug-on, snap-lock PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong> and plastic fiber opticcable to monitor door, gate, and hard guards. Andsoon, a line of pre-cabled, cut-to-length single-beampoint and multiple-beam grid array products will alsobecome available.Safeguarding applications include:• Monitoring machine access doors and gates• Entry/exit guarding• Short-range perimeter guarding• Multiple fiber optic beam solutions for customguarding applicationsSee page 43Revolutionary<strong>Fiber</strong> <strong>Optic</strong><strong>Safety</strong> SystemNon-Contact <strong>Fiber</strong> <strong>Optic</strong>The PICO-GUARD system is a unique combination of controlreliablephotoelectric and fiber optic technologies. Thecontroller has four independent optical channels, each with apair of quick-connect (plug-in, snap-lock) fiber interface ports.• <strong>Fiber</strong> optic detection• <strong>Optic</strong>al elements (<strong>Interlock</strong> <strong>Switches</strong>, Grids and Points) aretough and sealed• No electrical energy is used at the detection points – allelectronics are located in the controller• Plastic fiber optic cable is available with three types of jacketing,depending on environmental requirementsCategory 4, Type 4 DesignPICO-GUARD is designed to meet ISO 13849-1 (EN954-1)Category 4 and IEC 61496-1 Type 4 requirements 1 . The heartof the system is a patent-pending, diverse-redundant selfcheckingphotoelectric engine, designed specifically for use withplastic fiber optic cable. The controller’s hardware and firmwarehave been extensively tested via rigorous Failure Modes andEffects Analysis (FMEA) techniques.1Approvals Pending6 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


What’s NewDesigned for Efficient SafeguardingThis compact, sleek controller is designed for fast installation. Ituses plug-on wiring terminals and easy-to-access DIP switches.Each of the four optical channels can monitor one or more doorsor gates. The big news here is that a single switch point per door willmeet <strong>Safety</strong> Category 4 applications per ISO 13849 (EN 954-1)(approvals pending). The controller uses redundant solid-state outputsto switch 24V dc loads and will immediately send a stop signal to themachine control whenever the receiver circuit of any optical channeldetects the absence of its signal, or a safety device sends a stop signalto the USSI interface.IntroductionOther Advanced Features• Selectable External Device Monitoring (EDM)• Selectable Trip or Latch output functions• Selectable 1- to 4-channel operation• Quick-connect fiber optic cable interface• Redundant solid-state safety outputs for 24V dc loads• Optional positive-guided contactors and interface modules available• Fast response time: 13 milliseconds• Three non-safety signal outputs: Auxiliary, Weak Signal and Fault• RS-232 connection for system status and diagnostic information• Optional Remote DisplaySolving a Variety of ApplicationsPICO-GUARD optics are available in a variety of configurations toallow easy installation and proper operation on a variety of doorsand other safety guarding applications. <strong>Fiber</strong> optic safety interlockswitches, points and grids provide multiple guarding solutions.• <strong>Fiber</strong> optic safety interlock switches are available in severalconfigurations to allow easy installation and proper operation on avariety of doors and other hard guarding applications• Coming soon: <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> Points – single beams in both 12 mmand 30 mm barrel format. These rugged components are sealed, withcut-to-length plastic fiber optic cable pre-installed. These elements aresuitable for custom beam configurations and supplemental guardingsituations.USSI (Patent Pending) for Connecting Controllersand other <strong>Safety</strong> DevicesBanner’s unique Universal <strong>Safety</strong> Stop Interface (USSI) allowstwo or more PICO-GUARD controllers to be connected tocontrol a single machine when required. In addition, this novelinterface permits connections to other safety devices, such as lightscreens, E-stop buttons and rope pulls, making it easy to integratemany safety functions into one controller. Each controller has twoUSSI input connections – one with latching output logic and theother with trip output logic.• Coming soon: <strong>Fiber</strong><strong>Optic</strong> <strong>Safety</strong> Grids –2-, 3-, and 4-beamarrays in rugged,sealed, aluminumenclosures with cut-tolengthplastic fiberoptic cable. Theseelements are suited fortorso detection andhave pre-set beamspacing, based onboth IEC and ANSI/RIAand B11 standards.<strong>Fiber</strong> <strong>Optic</strong><strong>Safety</strong> GridRugged 30 mm stainless steel <strong>Fiber</strong> <strong>Optic</strong><strong>Safety</strong> PointStraight <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Active/Passive <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Right-Angle <strong>Safety</strong> <strong>Interlock</strong><strong>Switches</strong>Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.31647


What’s NewIntroductionMuting ModuleThe MM-TA-12B Muting Module monitors inputs fromsensors to determine when a car body, pallet or otherwork piece needs to pass through an access pointand into a guarded work cell, without causing themachinery to stop. This function is necessary for certainproduction processes to run smoothly.• Diverse-redundant microcontroller-based logic module• Designed to control when a system can safely mutesafety light screen outputs• Combines with the short-rangeEZ-SCREEN Grid to provide a completepackage for guarding entry/exit pointsanywhere work-in-process needs to flowfreely into and out of hazardous work cellsor areas• Uses inputs from sensors and switchesdetermine if the light screen obstruction is awork piece or a person• Rugged IP65 construction allows easy installation in or near the guarded area without an enclosure• All connections made via standard quick-disconnect cablesSee page 2174MINI-SCREEN ® HD Heavy-DutyLight ScreensNew rugged-duty MINI-SCREEN ® HD seriesemitters and receivers include a heavy dutyhousing and new flexible mounting options. Inthis enclosure, the MINI-SCREEN can now guard a full6' (1829 mm) defined area.• Defined areas from 24" to 72" (610 mm to 1829 mm)• Rectangular design with swivel bracket at each end• Mounting channel on each side of housing foradditional mounting flexibility• Rugged, long-range solution operates at up to18 m (60')• 38 mm (1.5") minimum object size sensitivity• Highly immune to ambient lightSee pages 109 and 110Latch/Trip Output Selectable ControllerNew MINI-SCREEN controllers allow users to easily select between a latch output,requiring manual reset, and a trip output that automatically resets the systemwhen the object is removed.• Models with or without External Device Monitor input for back-checking MPCEs• Easily configured for Floating Blanking (two-beam) and Auto Power-UpSee page 1128 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


What’s NewTough Enclosures for EZ-SCREEN Light Screensand MirrorsThese rugged, floor-standing enclosures houseEZ-SCREEN Point and Grid light screens or mirrors forguarding single-plane and multi-sided applications.• Tough, powder-coated extruded aluminum body andanodized aluminum top and base plates• 12 models available: 5 with corner mirrors, 2 with return45° mirrors for access guarding applicatons; 5 to houseEZ-SCREEN Point and Grid sensors• Mirrors are independently adjustable• Rear-surface glass mirrors are rated at 85% efficiency,allowing 2-, 3-, or 4-sided guarding• Leveling screws and bubble-level make installation easySee page 65IntroductionWashdown-Safe Light Screen Enclosures and Corner MirrorsNew water-tight enclosures constructed of FDA-grade polycarbonatewithstand high-pressure washdown applications in all FDAenvironments. Stainless steel mirrors allow FDA-compliant multi-sidedguarding.• Washdown-safe enclosures for MINI-SCREEN light screens• Rated NEMA 4X, IP66• Includes stainless steel mounting components• 12 models for guarding defined areas from 114 mm to 1219 mm (4.5" to 48")• Minimum object detection size from 28 mm to 33 mm (1.1" to 1.3"),depending on model• Polished stainless steel mirrors provide reflectivity which is similar toglass mirrorsSee page 134AC DUO-TOUCH ® Two-Hand ControlsNew AC two-hand logic modules are now available forplants and applications requiring 115V ac or 220V acpower. They function with Banner’s existing STB selfcheckingtouch buttons (or other similar devices) to create acomplete, ergonomic two-hand-control system.• Diverse-redundant microcontroller circuit and tworedundant, force-guided (positive-guided) output contacts• Anti-tiedown logic requires both touch buttons to beactivated within one-half second of each other• <strong>Safety</strong> Category 4 per ISO 13849-1(EN 954-1), and is afunctional Type IIIC two-hand-control per EN 574 (pending)• STB touch buttons are a major ergonomic improvementover mechanical and difficult-to-activate capacitive buttons• Versions with muting function available soonSee pages 166 and 168Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.31649


What’s NewIntroductionHinge-Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>These unique safety switches are integrated andencapsulated into a load-bearing hinge to providea high degree of protection from tampering. Allswitch components are concealed inside the hinge toprovide exceptional protection from mechanical impact.• Superior performance to actuator-activated safetyswitches, rated IEC IP67• Positive-opening safety contacts (IEC 60947-5-1)no springs to break• Identical in appearance to non-safety hinge• Achieve Category 1 (one hinge) or Category 4 (twohinges) when used with appropriate controller• 180° travel with guard-closed position adjustableover full range• Use for hinged machine covers, doors, fences, etc.See page 229Heavy-Duty Rope-Pull E-Stop <strong>Switches</strong>New heavy-duty models allow workers to shutdown machinery along spans up to a 75 m (245')span saving critical time and product loss inemergency situations.• 42 mm housing design with positive-opening safetycontacts per IEC 60947-5-1• Not dependent on springs; contacts latch open whenrope is pulled, requiring manual reset• IP67 and NEMA 4 rated, heavy-duty diecast metalhousing for demanding industrial applications• Two styles: standard eyebolt, or model with integralturnbuckle and clamp for easy rope tensioning• Extra contacts allow monitoring or a dual-channelinput to a safety device• Rated to one million mechanical operationsSee page 279E-Stop Push ButtonsNew 22 mm push-to-stop, twist-to-releasemechanical push buttons.• Latching design, ISO 13850 (EN418) compliant• Available components include stationenclosures, contact elements and disk labelsSee page 29310 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


What’s NewEmergency Stop <strong>Safety</strong> ModulesBanner offers a full line of readily-availableemergency stop safety modules. New upgradedmodels ES-UA-5A and ES-VA-5A add additionalfeatures to existing ES-GA-5A and ES-HA-5A models.• Auxiliary normally closed contact with 6 ampcapability (K1 and K2 contacts in parallel)• 12-24V dc/115V ac or 12-24V dc/230V ac powersupply• New housing with Banner’s convenient pluggableterminal blocks• High repeatability and reliability when used with tripoutputsafety light screensIntroductionSee page 186Adjustable Delay <strong>Safety</strong> ModulesBanner has upgraded existing ES-TN-1H.. safety modules with additional contacts and a smaller housing thancompetitive designs.• ES-TN-14H5 features adjustable delay of 0-20 seconds, 4 N/O-immediate and 4 N/O-delayedchannels• ES-TN-14H6 features adjustable delay of 0-200 seconds, 4 N/C-immediate and 4 N/C-delayedchannels• Contacts rated at 4A• Removable terminal blocks• All other functionality is the same as the ES-TN-1H.. modelsSee page 190<strong>Safety</strong> Mat Monitor ModuleThese new monitor modules can be used with anystandard, 4-wire safety mat or safety edge that isbased on contact plates or strips that short tocause activation (not for fiber optic mats).• Diverse-redundant, microprocessor-based designmeets <strong>Safety</strong> Category 4 per ISO 13849-1 (EN 954-1)plus UL991 and ISO 13850 (EN 418)• Four redundant, forced-guided (positive-guided)output contacts rated at 6A• Can monitor multiple mats connected in series• Selectable Auto Reset or Monitored Manual Reset• Normally-closed output for status monitoring• Auxiliary solid-state outputs indicate state of internalrelays and power supply• DIN-rail-mountable 45 mm-wide housingSee page 203Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316411


Machine Safeguarding Standards and RegulationsIntroductionA Practical Guide to Machine SafeguardingIntroductionMachine safeguarding refers to therequirements, equipment and methods usedto protect people who operate or come in contactwith dangerous machines.Machine safeguarding is a critical part of anysafety program and benefits workers,manufacturers and employers at several levels:• It reduces lost work days due to injury(resulting in higher productivity),• It minimizes liability for the employer, and• It can demonstrate an employer’scompliance with safety standards to theappropriate regulatory agencies.• OEMs who incorporate safeguarding intotheir machines enjoy a ready market fortheir easy-to-use, pre-integrated machines,coupled with reduced liability, because theycan control safety system integration.While the benefits of safeguarding are obvious,developing a machine safeguarding strategy canbe daunting. Given the variety of machine designs,coupled with varying levels of operator andmaintenance personnel interaction andcompounded by the many standards andregulations to reference, machine safetyimplementation can easily overwhelm thoseinvolved in the process.12 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Machine Safeguarding Standards and RegulationsNational, Regional and International Standards Systems<strong>Safety</strong> standards come under the heading ofinternational, regional and national standardssystems. The combination of standards andregulations that apply in each case will depend onthe goals of those responsible for machinesafeguarding. For instance, an OEM shippingmachinery to several countries may need toconsider international, national and regionalrequirements, while an employer safeguarding themachinery in a single plant may be moreconcerned with corporate specifications and localrequirements.There are two main types of standards that dealwith machine safeguarding:• Application standards, which deal withapplying safety devices to machinery, and• Product-specific standards, which definehow safety devices themselves mustperform.While the basic structure and principles of thestandards systems may be similar, they willusually have some important differences. Manystandards agencies are working toward uniformity,and some standards systems already have beenharmonized with one another.Harmonization of StandardsIn all areas of standardization – including machinesafety – standards systems continue to movetoward harmonization. Emerging nations embraceexisting international standards rather thandeveloping their own. Industrialized nationscontinue to align with or adopt standards from theinternational system. In the United States, ANSIencourages its members to evaluate equivalentinternational standards prior to drafting new ANSIstandards, and significant adoption andharmonization has taken place betweenorganizations such as UL, IEC and NFPA.Additionally, nationally recognized testinglaboratories (such as UL) have establishedreciprocal arrangements with other labs andstandards bodies throughout the world in order tosimplify the process of product certification forinternational markets. The result has been that ENstandards are accepted (often with little change) andrepublished as IEC standards. (One example is theprogression of EN50100 into IEC 1496 and finallyinto IEC61496-1, <strong>Safety</strong> of Machinery – Electro-Sensitive Protective Equipment.)A major key to understanding the world of internationalstandards is to first understand the players.The countries in the European Union (EU) havebeen developing standards for a number of years;the process was already in high gear well beforethe EU was a reality. As a result of their early andthorough coverage of the subject, Europeanstandards have had significant influence oninternational machine safety standards. In effect,when national systems and certificationorganizations harmonize with international safetystandards, they also are harmonizing with Europe.The advantage is that users may now obtain safetyequipment from a variety of international sourcesthat are designed and certified to strict standards.But while much harmonization has already takenplace around the globe, it is important toremember that the “law of the land” in any nationmay well be different than the EN or IECstandards. Individual government requirementsmay cause confusion for those who install safetyproducts designed for an international market.IntroductionBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316413


Machine Safeguarding Standards and RegulationsIntroductionUnited States Standards System StructureFormal relationships between OSHA and ANSI (viaa Memorandum of Understanding) and UL(through accreditation) create the primary machinesafety structure for the US.In the US, standards regarding the use and designof personnel safety devices are regulated by theOccupational <strong>Safety</strong> and Health Administration(OSHA). Founded in 1970,OSHAthis governmental bodydefines and enforcesrequirements for maintaining a safe workplaceenvironment. Prior to the existence of OSHA,industry relied upon voluntary industry consensusstandards developed by organizations such as theAmerican National Standards Institute(ANSI) and Underwriters Laboratories(UL). OSHA recognizes the voluntaryRconsensus standards developed by USindustry through coordination withANSI, and grants accreditation to test laboratories,including UL. OSHA also encourages the use ofcertain standards developed by consensusstandards bodies and recognized test labs. Forinstance, OSHA requires “appropriate” guards tobe installed on a machine, but it does not developguard design or machine design standards. OSHAdoes not certify equipment, devices or installationsfor compliance.ANSI (a private, non-profitorganization founded in1918) gave the US its firststandard relating specificallyto machine safety in the workplace. ANSI B11.1-1926, Mechanical Power Presses – <strong>Safety</strong>Requirements for Construction Care and Use, isthe US precursor to all machine safety standardsdeveloped since. ANSI does not developstandards; it oversees standards development byvoluntary consensus bodies, such as theAssociation for Manufacturing Technology (AMT),the Robotic Industries Association (RIA) and theNational Fire Protection Association (NFPA). Whena standard meets ANSI requirements for industryconsensus and content, ANSI adopts andpublishes it. Designing to comply with ANSI is acommon method of demonstrating productconformity, but is not mandatory. As is the casewith OSHA, third-party certification to ANSImachine tool standards is, for all practicalpurposes, non-existent.While most United States machine safety andrelated standards are associated with OSHA andANSI, independently operated NationallyRecognized Test Laboratories(NRTL) also develop supportstandards. NRTLs are recognizedand accredited by OSHA for theirability to adequately test and certify products.Underwriters Laboratories (UL) has been mostactive in the development and adoption ofpertinent standards for safety device certification.UL is a private, not-for-profit organization foundedin 1894 to test devices, systems and materials forhazards to life and property. UL developsstandards specific to types of devices. Thus,where ANSI is concerned with applications at themachine level, UL usually takes a narrower view,toward issues related to the manufacturer of aspecific item or device.Each organization plays a specific role insupporting machine safety, and formallyrecognizes standards from the others. State andlocal codes in effect for the machine’s installationlocation must also be considered.Unlike other national and regional standardssystems, the United States does not have anapproved entity that can certify fully integrated andinstalled systems for safety compliance. Theresponsibility of ensuring compliance falls to theemployer, installer and/or OEM.The lines can appear to blur between OSHA (agovernment agency) and ANSI or UL (industryconsensus organizations). To simplify the roleeach organization plays today:14 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Machine Safeguarding Standards and Regulations• OSHA is the enforcement agency that requiresemployers to provide a safe work environment.OSHA regulations direct employers to usemachine-level and device-level standards fromappropriate standards bodies.• ANSI facilitates the development ofstandards that give guidance for applyingsafety at the machine level. The ANSI B11series standards cover a variety of machinetools types, including its first machinesafety standard, B11.1 Mechanical PowerPresses, originally drafted in 1922.• UL develops and adopts standards relatingto performance and testing requirements ofsafeguarding devices.Performance requirements for safeguardingdevices are distinctly different from those for otherindustrial electrical apparatus. Specifically, OSHAand ANSI historically have required safety systemsand devices to arrest hazardous motion even inthe event of a failure within the safety system ordevice. The most common method used toachieve this high level of performance is to designredundancy and self-checking functions into thesafety system or device.United States StandardsThe concept of control reliabilityis the very essence of personnelsafeguarding in the United States.OSHA 1910, section 212 requires machineoperators and other employees in the area to beguarded from the hazardous action of machinery;further discussion in section 217 clarifies that this isthe employers’ responsibility. ANSI B11 standardsalso highlight the responsibility of the employer toprovide redundant, self-checking protection forthose who work around hazardous machinery.Currently, the US has only a few specific designstandards in place for safety systems. UL is the onlyagency currently publishing safety product designstandards, most of which were developed in thepast few years. Most useful to manufacturers areUL 991 Tests for <strong>Safety</strong>-Related Controls EmployingSolid-State Devices, UL 61496-1 Standard forElectro-Sensitive Protective Equipment, Part 1:General Requirements, UL 61496-2 Standard forElectro-Sensitive Protective Equipment, Part 2:Particular Requirements for Equipment Using ActiveOpto-Electronic Protective Devices (AOPDs), and UL1998 Standard for <strong>Safety</strong>-Related Software. Inaddition, basic standard UL 508 Industrial ControlEquipment ensures that the device is electricallysafe from shock or fire hazard.State and Federal Regulation – OSHANationally, two OSHA regulations for machinesafeguarding (Title 29, Part 1910, sections 212and 217) recently appeared in a top-ten list ofmost-frequently-cited violations. Section 212addresses the general requirements for allmachines, while section 217 focuses on themechanical power press. Beyond this “law of theland,” a number of standards cover the applicationof safety equipment on specific types of machines.Voluntary Consensus Standards – ANSI, NFPAANSI B11 standards provide the greatest depth ofinformation on the widest variety of machinery,with machine-specific safety standards (such asANSI B11.1, Mechanical Power Presses) to guidethe machine designer in establishing a safetystrategy. They are the best first source ofinformation about a point-of-operation applicationfor an employer.One key standard for the application of safeguardingdevices is ANSI B11.19 Safeguarding whenReferenced by the Other Machine Tool Standards.ANSI B11.19 is a general guide to safeguarding andshould be considered a supplement to the specificmachine tool standards described above.The Robotic Industries Association (RIA), togetherwith ANSI, developed ANSI/RIA R15.06, whichoutlines safety requirements for industrial robotsand robot systems. The standard is invaluable inproviding information in robotics applications.The National Fire Protection Association (NFPA)has issued a general Electrical Standard forIndustrial Machinery (NFPA79), which alsoIntroductionBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316415


Machine Safeguarding Standards and RegulationsIntroductionprovides application information. NFPA79 hashistorically been used as the basis for many otherstandards worldwide, and is often used as anormative reference.The European UnionThe European community hascreated a useful harmonizedregional standards system insupport of its unification efforts. In the 1980s, keynations in Europe recognized their erodingposition in the global economy. Among thecontributing factors, goods could not move freelyacross borders within Europe and trade wasshifting to the United States and the Pacific Rim.The creation of the European Union (EU)addressed those concerns by implementing stepsto reduce European trade barriers and by creatinga harmonized standards system among membernations. This harmonized standards systemrequired foreign manufacturers to adapt productdesigns to comply with EU standards anddirectives (in effect, protecting the Europeaneconomy). Because the EU requires adherence totheir standards for machines imported into EUmember nations, a US firm building a piece ofpackaging equipment for European export mustsatisfy not only US requirements, but also theapplicable EN or IEC requirements.Today, it is difficult to find products that are notlabeled with the CE mark, indicating compliance toEuropean requirements.Machine DirectiveNo standard or piece of European legislation hashad more impact on machine safeguarding thanthe Machine Directive (98/37/EEC). In effect, theMachine Directive (MD) requires machines andsafeguarding devices shipped to EU countries tomeet essential health and safety requirements.support designers in their effort to comply. Aproduct is proved to be in compliance with theappropriate directives after it has been tested tospecific standards.European StandardsFor machine safety, the EU has developed acomprehensive system of standards that specifysafety principles and requirements. Under contractby the EU, two organizations, the Committee forStandardization (CEN) and the EuropeanCommittee for Electrotechnical Standardization(CENELEC), have been chiefly responsible forcoordinating the development of machine safetystandards. Four basic types of standards are usedto implement machine safety:• Type A - Basic principles for all machines• Type B1 - Specific procedural or safety aspect• Type B2 - Specific safety device design• Type C - Specific machine requirementsA machine manufacturer may need all four typesof standards to implement safety into its design.For instance, a press manufacturer may use:• EN 693 Hydraulic Presses as a machine (C)standard,• EN 1050 Risk Assessment as a basic (A)standard,• EN 954-1 <strong>Safety</strong> Related Parts of theControl System as a safety aspect (B1)standard, and• EN 574 Two-Hand Control as a safetydevice (B2) standard.Because the European machine safety standardsare so thorough, they have been routinely adoptedat international, national and corporate levels. Bothindustrialized and emerging nations have embracedIn many cases, the machine or safeguardingdevice must be third-party tested for complianceby an EU-approved entity (a “Notified Body”).European Directives are laws that establish generalrequirements; they are not specific standards that16 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Machine Safeguarding Standards and Regulationsharmonization with European standards to promoteworld trade and reduce duplication of effort.(The prefix “pr” designates that a European Normis in its preliminary form.)European Certification and DocumentationProduct manufacturers shipping to the EU mustundergo a prescribed conformity assessmentprocess before affixing the CE mark. Thisconformity assessment may entail:• Designing to satisfy a particular Directiveand a specific set of EU standards,• Self-testing the product to ensurecompliance, and• Assembling a Technical File withdocumentation that proves compliance.The Technical File typically includes instructions,drawings, test data, certifications and procedures;the manufacturer or its authorized representativemust maintain it for review, should authorities everquestion product conformity. A nonconformingproduct can result in fines and/or forcedwithdrawal from the market.Some products may require third-partycertification. Third-party certification requires, atminimum, an EU-approved Notified Body tovalidate the manufacturer’s Technical File. In somecases, the Notified Body will perform specifictesting before providing an EC-type examinationcertificate or certificate of adequacy. The MachineDirective requires many types of machinery andcomplex safety devices to be Notified Bodyapproved,and also requires a document (a“Declaration of Conformity”) to accompany all CEmarkedproducts. (In the case of personnel safetydevices, such as safety light screens and safetymodules, mandatory certification is required.) TheDeclaration of Conformity lists the product’s make,type, standards applied and the manufacturer’sname and address.The CE mark is a mandatoryadministrative mark that assures freemovement of products within membernations of the EU. Basically a “ticket ofadmission,” this mark is a sign from themanufacturer that the requirements of relevantdirectives have been met, and that the requiredconformity assessment procedures have beencarried out.International StandardsThe topic of international safety standards isconfusing, because each country has its ownsafety guidelines.Harmonized international standards benefitmanufacturers by allowing access to manymarkets with one design, while users enjoycompetitive products that meet uniform qualityand functional requirements – regardless of wherethey are made. Two international entities, theInternational Electrotechnical Committee (IEC) andthe International Standardization Organization(ISO), play a significant role in machine safety.Regional and national systems in eachparticipating market can influence internationalstandards development through formalrelationships. In the United States, thisinvolvement is coordinated by ANSI through itsTechnical Advisory Group (TAG), supervised bythe United States National Committee (USNC) andInternational Advisory Committee (IAC). Similarly,CEN and CENELEC coordinate European Unionparticipation at the international level.IntroductionBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316417


Machine Safeguarding Standards and RegulationsIntroduction<strong>Safety</strong> System PerformanceThe performance integrity requirements forsafety system controls are different from thoseused in production and quality system controls. Inmany cases, the safety control system (includingcomponents such as safety devices, relays,actuators and the wiring between them) mustdefault to a safe state in the event of failure(s)within the safety control system.<strong>Safety</strong> Circuit Integrity Levels<strong>Safety</strong> control circuits have been segmented intocategories, depending on their ability to maintaintheir integrity in the event of failure(s). The mostrecognized standard detailing machine safety systemdesign integrity levels is ISO 13849-1 (EN 954-1)<strong>Safety</strong> Related Parts of Control Systems, whichestablishes five levels: the lowest, <strong>Safety</strong> Category Bto the highest, <strong>Safety</strong> Category 4.To accomplish the high integrity requirements ofsafety system design, redundancy and self-checkingfunctions are incorporated for back-up and to detectcomponent failures that may occur. Failures mayinclude shorted or open wiring circuits, welded orshorted circuit components, power failures,electrical or magnetic disturbances, or stuck valves.Depending on the level of risk associated with themachine or operation, an appropriate level of safetycontrol circuit performance must be incorporatedinto the design. Standards that detail safety systemperformance levels include ANSI/RIA R15.06 -1999, <strong>Safety</strong> Requirements for Industrial Robotsand Robot Systems and EN 954-1 <strong>Safety</strong> RelatedParts of Control Systems.In the United States, only one well-defined level ofsafety system integrity has been defined: controlreliability. Typically, both ANSI and OSHA haveassociated control reliability requirements with thepoint of operation of machines, where operatorsfeed and remove parts. Control reliability typicallyincorporates redundant control and self-checkingcircuitry to maintain a safe working environment.Redundancy ensures that a single failure cannotprevent the safe stopping of the machine, and selfcheckingensures that a safety critical fault thatdoes occur is detected so the safety system canreact properly.Because a <strong>Safety</strong> Category 4 application typicallyrequires the use of both redundancy and selfchecking,it is often equated to the US standard ofcontrol reliability. One major difference must benoted, however: in a <strong>Safety</strong> Category 4 application,the requirement is to detect a fault at – or before –the next demand on the system. Control reliabilityallows the fault detection during the next demandon the system, as long as the system can stillsafely stop the hazardous motion. Thus, a <strong>Safety</strong>Category 4 application will always meet therequirements of control reliability, but the reverse isnot necessarily true.If an application meets the guidelines for a lowerlevel of safety by EN definitions, those devices maynot meet legal requirements in the United States.Recently, however, ANSI/RIA R15.06 - 1999, <strong>Safety</strong>Requirements for Industrial Robots and RobotSystems has detailed both risk assessment andmultiple levels of safety system integrity, the lowestreferred to as a Simple system and the highest acontrol reliable system.18 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Machine Safeguarding Standards and RegulationsThe following general descriptions of safety circuitintegrity levels are not specific to any standard. Thegeneral rule: with increased risk of injury comes ahigher demand on safety system integrity.Basic: May use non-safety-rated componentsdesigned to withstand the environment in which theywill be placed and integrated in accordance withrelevant standards. Provision for redundancy is notrequired; the system may fail to danger in the eventof a single fault within the system.SIMPLEDEVICESingle Channel: <strong>Safety</strong>-rated components are usedin conjunction with proven safety principles anddesigns. Provision for redundancy is not required;the system may fail to danger in the event of a singlefault within the system.SAFE-GUARDINGDEVICEStopCommand<strong>Safety</strong> StopCommandMACHINESTOPMACHINESTOPSingle Channel with Monitoring: <strong>Safety</strong>-ratedcomponents are used in conjunction with a periodiccheck of the system at suitable intervals. Theperiodic check may be automatically or manuallyperformed during normal operation and at start-up.Normal operation is allowed if faults remainundetected. If a single unsafe fault is detected, thesystem will either default to a safe state or indicatethat an unsafe condition exists.be practical, due to limitations in the technology orcomponents. If a critical fault goes undetected, asecond unrelated fault and its resultant loss of safetyfunction could still occur.SAFE-GUARDINGDEVICETo further increase the safety of a dual-channelsafety system, diverse redundancy is employed. In adiverse-redundant system, the second independentchannel is different from the first (for example,normally open switches in the first channel, normallyclosed in the second).Dual Channel with Monitoring: Redundancy andfully integrated checking functions, used together,provide this high level of safety system designintegrity. No single failure can cause the loss of thesafety function and any fault is detected immediatelyor at the next demand on the system. Once a safetycriticalfault is detected within the system, a safestate is maintained until the failure is corrected.Because the single fault is detected and a safe stateis achieved quickly, the likelihood of multipleunrelated faults in both channels causing a failure todanger is statistically remote.SAFE-GUARDINGDEVICERedundant<strong>Safety</strong> StopCommandsRedundant<strong>Safety</strong> StopCommandsMonitoringSignalMACHINESTOPMACHINESTOPIntroductionSAFE-GUARDINGDEVICE<strong>Safety</strong> StopCommandMonitoringSignalMACHINESTOPDual Channel: This redundant system does not failto danger if a single fault occurs, because thesecond independent channel maintains the ability toarrest dangerous motion. While it is always good fora system to detect failures immediately, this may notThe method for monitoring safety systems oftendepends on the components used within the system.For example, because some mechanical devices,such as relays or safety interlock switches, can notbe actively monitored for unsafe faults duringmachine operation, a deliberate testing or checkingprocedure must be executed to verify appropriateresponse.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316419


Machine Safeguarding Standards and RegulationsIntroductionRisk AssessmentThe rule of thumb in the U.S. for determiningthe required level of safeguarding hashistorically been to provide the highest possiblelevel, wherever an identified hazard exists. InEurope and other markets, a risk assessmentprocess is used to determine the level of safetyprotection needed for a given application.Risk assessment is an established process withmany uses, including the evaluation of machineryhazards. Specific procedures include Fault TreeAnalysis (FTA) and Failure Mode and Effect Analysis(FMEA). For machine safety, risk assessment isused to identify, document and eliminate or reducehazards in a particular machine or process.Standards that detail risk assessment includeANSI/RIA R15.06 - 1999, <strong>Safety</strong> Requirements forIndustrial Robots and Robot Systems, ANSI B11:TR3 Risk Assessment and Risk Reduction, and ISO14121 (EN 1050), Principles of Risk Assessment.EN 1050 and EN 954-1 standards outline theprocess of risk assessment and specify categoriesof safety equipment.Risk estimation weighs such factors as theanticipated tasks performed by all personnel; theirknowledge, training and experience; and thepossibility that they can defeat safety measures orignore safety procedures. Once problem areas areidentified and safety measures (procedures,safeguards, training and warnings) are proposed,the solution must be evaluated to determine if therisk has been eliminated or reduced to anacceptable level. Depending on the hazard’s risklevel, the reliability and performance integrity ofthe safety system and all its components (devices,wiring and actuators) may be evaluated.ConclusionDetermining how to address the safeguardingrequirements for any particular machinedesign will depend on several factors. Thesefactors may include:• What modes of operation the machine willbe used in,• How operators and other personnel willinteract with the machine,• How the machine controls function, and• The level of severity a particular hazardrepresents.!To decide the required level of safety, a riskassessment considers such factors as the severityof possible injury, the frequency with whichexposure to that injury can take place, and thepossibility of the worker avoiding the injury.Once problem areas and machinelimitations are identified, the selection ofappropriate guarding techniques can becontemplated. Because of increaseduniformity among systems of safetystandards around the globe, the decision-makingprocess continues to become easier to understand.And because of increased understanding ofsafety principles and requirements, the world maybecome a safer place in which to work.SEVERITYDegree of possible harmFrequency and duration of exposurePROBABILITYProbability that a hazardous event will occurPossibility of avoiding or minimizing harm20 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Machine Safeguarding Standards and RegulationsSOURCESANSI B11 DocumentsAmerican National StandardsInstitute11 West 42nd StreetNew York, NY 10036Telephone: (212) 642-4900-or-<strong>Safety</strong> DirectorAMT – The Association forManufacturing Technology7901 Westpark DriveMcLean, VA 22102Telephone: (703) 893-2900ANSI/RIA DocumentsObtain from ANSI (above) or:Robotics Industries Association900 Victors Way, P.O. Box 3724Ann Arbor, MI 48106Telephone: (734) 994-6088NFPA DocumentsNational Fire Protection Association1 Batterymarch ParkP.O. Box 9101Quincy, MA 02269-9101Telephone: (800) 344-3555OSHA DocumentsSuperintendent of DocumentsGovernment Printing OfficeP.O. Box 371954Pittsburgh, PA 15250-7954Telephone: (202) 512-1800EN and IEC StandardsGlobal Engineering Documents15 Inverness Way EastEnglewood, CO 80112-5704Phone: (800) 854-7179Fax: (303) 397-2740BS DocumentsBritish Standards Association2 Park StreetLondon W1A 2BSEnglandTelephone: 011-44-908-1166U.S. Application StandardsANSI B11.1 Mechanical Power PressesANSI B11.2 Hydraulic Power PressesANSI B11.3 Power Press BrakesANSI B11.4 ShearsANSI B11.5 Iron WorkersANSI B11.6 LathesANSI B11.7 Cold Headers and ColdFormersANSI B11.8 Drilling, Milling, and BoringMachinesANSI B11.9 Grinding MachinesANSI B11.10 Metal Sawing MachinesANSI B11.11 Gear Cutting MachinesANSI B11.12 Roll Forming and RollBending MachinesANSI B11.13 Single- and Multiple-SpindleAutomatic Bar and Chucking MachinesANSI B11.14 Coil Slitting Machines/SystemsOSHA RegulationsOSHA Documents listed are part of:Code of Federal Regulations Title 29, Parts1900 to 1910OSHA 29 CFR 1910.212 GeneralRequirements for (Guarding of) All MachinesEuropean StandardsISO/TR 12100-1 & -2 (EN 292-1 & -2)<strong>Safety</strong> of Machinery – Basic Concepts,General Principles for DesignISO 13852 (EN 294) <strong>Safety</strong> Distances. . . Upper LimbsISO 13850 (EN 418) Emergency StopDevices, Functional Aspects – Principles forDesignISO/DIS 13851 (EN 574) Two-HandControl Devices – Functional Aspects– Principles for DesignISO 13853 (prEN 811) <strong>Safety</strong> Distances. . . Lower LimbsISO 13849 (EN 954-1) <strong>Safety</strong>-RelatedParts of Control SystemsISO/DIS 13855 (EN 999) The Positioningof Protective Equipment in Respect toApproach Speeds of Parts of the Human BodyANSI B11.15 Pipe, Tube, and ShapeBending MachinesANSI B11.16 Metal Powder CompactingPressesANSI B11.17 Horizontal Extrusion PressesANSI B11.18 Machinery and MachineSystems for the Processing of Coiled Strip,Sheet, and PlateANSI B11.19 Performance Criteria forSafeguardingANSI B11.20 Manufacturing Systems/CellsANSI B11.21 Machine Tools Using LasersANSI B11.22 Numerically ControlledTurning MachinesANSI B11.23 Machining CentersANSI B11.24 Transfer MachinesANSI/RIA R15.06 <strong>Safety</strong> Requirements forIndustrial Robots and Robot SystemsNFPA 79 Electrical Standard for IndustrialMachineryOSHA 29 CFR 1910.147 The Control ofHazardous Energy (lockout/tagout)OSHA 29 CFR 1910.217 (Guarding of)Mechanical Power PressesISO 14121 (EN 1050) Principles of RiskAssessmentISO 14119 (EN 1088) <strong>Interlock</strong>ing DevicesAssociated with Guards – Principles forDesign and SelectionIEC/EN 60204-1 Electrical Equipment ofMachines Part 1: General RequirementsIEC/EN 61496 Electro-sensitive ProtectionEquipmentIEC 60529 Degrees of Protection Providedby EnclosuresIEC/EN 60947-5-1 Low Voltage Switchgear– Electromechanical Control Circuit DevicesIEC/EN 60947-1 Low Voltage Switchgear– General RulesIntroductionBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316421


Interfacing of <strong>Safety</strong> SystemsIntroductionA Practical Guide to Interfacing of <strong>Safety</strong> Systems<strong>Safety</strong> System MonitoringAn essential factor in interfacing any safetydevice (such as a safety light screen, a safetyinterlock, or an E-stop button) into a machinecontrol system is the electrical circuitry. Theinterface circuitry should be redundant ormonitored, or a combination of both. The requiredmonitoring methods depend on the type andcomplexity of the safety device.It is critical not only to monitor the safety devicesthemselves for proper operation, but also to verifythe normal functioning of the control elementsbetween the machine and each safety device (suchas contactors or valves) that are directlyresponsible for arresting hazardous motion. Acommon method of accomplishing this is byadding a monitoring input to the safeguardingsystem. This monitoring feedback function iscommonly called Machine Primary ControlElement (MPCE) monitoring or External DeviceMonitoring (EDM).safety systems: a second “backup” controlelement will generate a stop signal if the firstcontrol element becomes welded.Forced-guided design is illustrated in the followingdrawing. Depending on the safety designrequirements and machine type in a specificapplication, the final control element (a valve,servomotor, or clutch/brake system) also mayneed to be monitored for proper function.For this monitoring to be reliable, the system mustinclude a normally closed feedback contact thatcan accurately reflect the status of the safetycontrol element. The monitored relays orcontactors must have a forced-guided(mechanically linked) design; their normally opensafety contacts, used for controlling hazardousmotion, must have a positive relationship withtheir normally closed monitoring contacts.The forced-guided design assures that if thenormally open safety contact welds closed (losingits ability to control hazardous motion), thenormally closed monitor contact will not return toa closed state when the relay coil de-energizes.This open monitor contact immediately signals afault within the safety system. (This is not alwaysthe case with standard “ice cube” or IEC relays;because they cannot be monitored, they shouldnot be used in a safety circuit.) Redundancy isadded to boost the reliability of high-integrityThe following electrical interfacing guidelines aretrue for a variety of safeguarding devices availablefrom Banner. This information is general in nature;refer to the appropriate appendix in the back ofthis catalog for product-specific hookupinformation.22 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Interfacing of <strong>Safety</strong> SystemsSingle-Channel MonitoringSingle-channel monitoring is common in basicsafety systems that have discrete componentdesign, such as two-hand-control, E-stop and gatemonitoring safety modules. Normally closedcontacts from each safety control element are fedback to the safeguarding device monitoring inputin series. The safeguarding device supplies areturn path for current flow through a secondterminal; the input must close after each stopcommand before another run cycle can begin.With more sophisticated microprocessors, such assafety light screens, timing may be checked toverify that not only does the monitor input close,but that it closes within a specified period of timebefore another run cycle can begin.MonitorContactsfromMachineControlElementsL1L (V ac)or+ (V dc)CE1MachineControlCircuitsCE2<strong>Safety</strong> DeviceSupply VoltageN (V ac)orcommon (V dc)MonitoringMachine<strong>Safety</strong>InterfaceCircuitsPower InputSafetguardingDevice Input<strong>Safety</strong> DeviceEarthGroundGate switchesE-stop switchesTwo-hand controls<strong>Optic</strong>al safety systemCE1MachineControl ElementsCE2L2IntroductionMachine Control VoltageCE1CE2CE1CE2<strong>Safety</strong> Stop CircuitsSometimes, usually when the number ofterminals is limited, both the system reset andexternal device monitoring are connected to oneinput. Such a system must be latched after eachstop signal. The latch holds the safety output openuntil a reset button is pressed and released.L (V ac)or+ (V dc)<strong>Safety</strong> DeviceSupply VoltageN (V ac)orcommon (V dc)<strong>Safety</strong> DeviceMonitorContactsfromMachineControlElementsL1CE1ResetCE2MonitoringPower InputSafetguardingDevice InputEarthGroundGate switchesE-stop switchesL2MachineControlCircuitsMachine<strong>Safety</strong>InterfaceCircuitsCE1MachineControl ElementsCE2Machine Control VoltageCE1CE2CE1CE2<strong>Safety</strong> Stop CircuitsBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316423


Interfacing of <strong>Safety</strong> SystemsIntroductionAnother variation of single-channel monitoring, used in DC supply systems with solid-state safety outputs,uses only one input terminal of the safeguarding device (see figure below, left). This simplifies theinstallation and minimizes the number of required terminals. The normally closed contacts of the safety controlelements are connected in series from the DC supply to the monitoring input.The figure on the right shows a safety device with selectable monitoring that is configured for single-channelmonitoring. Here the monitored signal is provided by the safety device.+ (V dc) common (V dc)<strong>Safety</strong> DeviceL (V ac)or+ (V dc)N (V ac)orcommon (V dc)<strong>Safety</strong> Device<strong>Safety</strong> DeviceSupply Voltage<strong>Safety</strong> DeviceSupply VoltageMonitorContactsfromMachineControlElementsCE1CE2MonitoringPower InputSafetguardingDevice InputEarthGround<strong>Optic</strong>alsafety systemMonitorContactsfromMachineControlElementsL1CE1CE2MonitoringPower InputSafetguardingDevice InputEarthGroundGate switchesE-stop switchesL2Machine<strong>Safety</strong>InterfaceCircuitsPNPPNPCE1MachineControl ElementsCE2MachineControlCircuitsMachine<strong>Safety</strong>InterfaceCircuitsCE1MachineControl ElementsCE2MachineControlCircuitsCE1 CE2CE1 CE2<strong>Safety</strong> Stop CircuitsMachine Control VoltageCE1 CE2CE1 CE2<strong>Safety</strong> Stop Circuits24 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Interfacing of <strong>Safety</strong> SystemsDual-Channel MonitoringDual-channel monitoring is becoming thestandard for many safety applications and isincluded in many new Banner products. Onebenefit of monitoring each safety control elementseparately is the ability, through diagnostics, todetect and report which specific element hasfailed. The defective component then can beidentified and replaced quickly, increasing theproductivity of the machine.Just as with single-channel DC systems withsolid-state safety outputs, the number ofrequired terminals can be reduced and installationsimplified by connecting one side of the normallyclosed control element contact to the DC supply(see figure below, right).IntroductionL (V ac)or+ (V dc)<strong>Safety</strong> DeviceSupply VoltageN (V ac)orcommon (V dc)<strong>Safety</strong> Device+ (V dc) common (V dc)<strong>Safety</strong> DeviceSupply Voltage<strong>Safety</strong> DeviceMonitorContactsfromMachineControlElementsL1CE1CE2MonitoringPower InputSafetguardingDevice InputEarthGroundGate switchesE-stop switches<strong>Optic</strong>al safety systemMonitorContactsfromMachineControlElementsCE1CE2MonitoringPower InputSafetguardingDevice InputEarthGround<strong>Optic</strong>alsafety systemMachineControlCircuitsMachine<strong>Safety</strong>InterfaceCircuitsCE1MachineControl ElementsCE2L2PNPMachine<strong>Safety</strong>InterfaceCircuits PNPCE1MachineControl ElementsCE2Machine Control VoltageCE1 CE2CE1 CE2MachineControlCircuitsCE1 CE2CE1 CE2<strong>Safety</strong> Stop Circuits<strong>Safety</strong> Stop CircuitsBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316425


Interfacing of <strong>Safety</strong> SystemsIntroductionPower MonitoringTraditionally, safety-related control elementmonitoring often was accomplished throughthe safeguarding device power supply feed. Onenormally closed and one normally open feedbackcontact from each of the control elements werearranged in a series-parallel monitoring circuit(see drawing) for comparison. If either controlelement should experience an unsafe failure (suchas a welded normally open safety contact in thesafety stop circuit), disagreement in the powermonitoring circuit would remove power from thesafety light screen. The power supply for thesafety light screen was designed to withstandnormal transitions of the control elements as theychange states.As technology evolves, the methods used toprovide the integrity of safety system performancewill become more sophisticated and easier toimplement.L (V ac)or+ (V dc)N (V ac)orcommon (V dc)<strong>Safety</strong> DeviceCE1CE2<strong>Safety</strong> DeviceSupply VoltageMonitorContactsfromMachineControlElementsL1CE1CE2Power InputSafetguardingDevice InputEarthGround<strong>Optic</strong>alsafety systemL2MachineControlCircuitsMachine<strong>Safety</strong>InterfaceCircuitsCE1MachineControl ElementsCE2Machine Control VoltageCE1CE2CE1CE2<strong>Safety</strong> Stop Circuits26 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> SystemsSelection and Application of <strong>Optic</strong>al <strong>Safety</strong> Systems . . . . . 28Selection Chart for <strong>Optic</strong>al <strong>Safety</strong> Systems . . . . . . . . . . . 40New!PICO-GUARD Systems . . . . . . . . . . . . . . . . . . . . . . . . 43EZ-SCREEN Systems. . . . . . . . . . . . . . . . . . . . . . . . . . 53MICRO-SCREEN ® Systems. . . . . . . . . . . . . . . . . . . . . . . 71MINI-SCREEN ® Systems . . . . . . . . . . . . . . . . . . . . . . . 103MACHINE- and PERIMETER-GUARD Systems. . . . . . . . . 141Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316427


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> SystemsIntroduction to <strong>Optic</strong>al <strong>Safety</strong> Systemshazardous motion before the person can reach thehazard. The optical sensing field must be placedbetween the machine hazard and all personnel, inaccordance with requirements specified byaccepted standards.<strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al safety systems may be used only inapplications where the hazardous machine motioncan be stopped relatively quickly. Applicationswhose hazards include high heat or machines thatcannot be stopped quickly are not goodcandidates for optical safety system protection.Because of the importance an optical safetysystem plays in the safety of personnel, itscircuitry typically requires the highest possibledegree of integrity. In the US, this is defined as“control reliability,” and necessitates severalstringent system design requirements. (Refer tothe article A Practical Guide to MachineSafeguarding, page 12, for further information.)Since the infrared light emitting diode (LED) andthe phototransistor came into common use forgeneral industrial application, optical technologyhas become an important part of many machinesafety applications. The most common opticalsafety system used today for machinesafeguarding is the safety light screen (or safetylight curtain). While safety light screens comprisea relatively closely spaced array of light beams,similar safety light grids and single-point systemsalso are available to protect some areas.The optical sensing field detects the intrusion of aperson or a hand by means of an array of LEDs(the emitter) and a corresponding array ofphotodetectors (the receiver). If all thephotodetectors are receiving light from theircorresponding LEDs, the light screen is“complete” or “made,” and the machine control isallowed to continue operation. If an opaque object(such as a hand or an entire person) interruptsany light beams, a stop signal is sent to thesafety-related parts of the machine controlsystem, which react immediately to stop theOne such requirement is that the system musthave redundant or dual channel control and selfcheckingcircuitry. Even if a system componentshould fail, the system will not fail to dangerbecause the circuit will be capable of performingthe safety function.Banner optical safety systems all use diverseredundantcircuitry, which means that the twoindependent circuits are of different designs. Thisfurther increases the level of safety provided, bydecreasing the likelihood that both circuits couldfail simultaneously.28 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> System Selection and ApplicationThe application requirements for optical safetysystems are well defined within severalstandards, including ISO 13855 (EN 999) ThePositioning of Protective Equipment in Respect ofApproach Speeds of Parts of the Human Body,ANSI/RIA R15.06-1999 <strong>Safety</strong> Requirements forIndustrial Robots and Robot Systems, and ANSIB11 Machine Tool Standards. The specificrequirements for each application will depend on theparticular standards the designer chooses to followfor guidance in that application.Several factors must always be evaluated whenselecting or installing an optical safety system:• Suitability of the machine: Can the machinebe reliably guarded by an optical safetysystem?• Separation distance: Calculate theminimum safe distance from the nearesthazard.• <strong>Optic</strong>al safety system resolution: Whatsensing capability is required (finger/hand,torso, etc.)?• Required detection area: What is theappropriate length and range of the emitterand receiver?• Application cautions: Some applicationspresent special challenges.- Pass-through hazards (requiressupplemental guarding)- Multiple hazards• <strong>Optic</strong>al safety system functions: Choosingthe correct combination of optionsmaximizes the effectiveness of the safetysystem.- Output mode (trip or latch)- Auto or manual power-up- Beam blanking (fixed or floating)- Muting• Electrical machine interface: The safetysystem must be interfaced correctly withelements of the guarded machine.- Final switching devices (FSDs)- Secondary switching device (SSD)- External device monitoring (EDM)<strong>Optic</strong>al <strong>Safety</strong> SystemsMachine Suitability<strong>Optic</strong>al safety systems may only be used inapplications where the hazard can be stoppedwithin a measurable time; in addition, the stoppingmust take place due to the removal of power.Applications whose hazards include flying parts, highheat or machines that cannot be stopped efficientlyare not good candidates for optical safety systemprotection.Separation Distance (<strong>Safety</strong> Distance)The physical placement of the optical safetysystem’s sensing plane is a critical aspect of itsinstallation. The optical safety system must beinstalled not only to reliably detect the intrusion ofpersonnel into the hazardous area, but also so thatthe machine can remove the hazard beforepersonnel can reach it. To provide this level of safety,an adequate separation distance (from the sensingbeams to the hazard) must be determined. Thespecific factors used to calculate the separationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316429


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> SystemsHazardAreaSeparationDistance(D s)distance vary, depending on the standards beingfollowed for the application, but are in general:• Hand/body speed,• Machine and optical safety systemresponse time, and• <strong>Optic</strong>al safety system sensing capability.SensingBeamsThe following example calculation, fromANSI B11.19 - 2002, assumes the use of a BannerMINI-SCREEN system.Depending on the standard being followed, hand andwalking speeds are typically between 1.6 and 2.0meters/second (63" to 79"/second). Selection ofnumber should ensure that access time will begreater than stopping time. Once the application’sseparation distance is determined, other factors(such as the possibility to reach over, around orunder the optical safety system) must be considered,as well as the issues of passing through andcrawling under.<strong>Optic</strong>al <strong>Safety</strong> System Resolution and OrientationSensing capability is a specification that definesthe object size reliably detected by the opticalsafety system, also called “minimum objectsensitivity” or “object detection capability.” <strong>Optic</strong>alsafety system sensing capability is determined bybeam diameter and the spacing between adjacentbeams, and can be organized into three groups:• High-Resolution Detection Capability –can detect a finger or hand• Medium-Resolution Detection Capability –can detect an ankle (horizontal orientation)• Low-Resolution Detection Capability –can detect a torso (vertical orientation)where:D s = the separation distanceD s = K x (T s + T r ) + D pfK = the OSHA-recommended hand speed constant (63"/sec)T s = the overall stop time of the machine, measured from the applicationof the “stop” signal to the final ceasing of all hazardous motion(includes the stop times of all relevant control elements, andmeasured at maximum machine velocity)T r = the response time of the MINI-SCREEN System:4.5" to 16" emitter/receiver: .048 sec.20" to 32" emitter/receiver: .060 sec.36" to 48" emitter/receiver: .072 sec.D pf = the added distance due to depth penetration factor, asprescribed in OSHA 1910.217 and ANSI B11 standards.In this example 24" sensors have 9 m (30') range; 2-beam floatingblanking is on:K = 63"/secT s = .250 secondsT r = .060 secD pf = 5"*20% safety factorD s = 63 x (.250 x 1.2* + .060) + 5D s = 28"HighResolutionMediumResolutionLowResolutionThe standards being followed will dictate theapplication’s requirements for resolution, approachspeeds, and physical position.The optical safety system resolution will determinean additional distance to be included in theseparation distance calculation. In the United Statesthis distance is called “depth penetration factor”(Dpf). As the sensing capability becomes smaller(that is, as resolution increases), this added distancebecomes smaller.30Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-GUARD GridBA NER ENGIN ERING CORP., USA8.373.6767EDMT 1SCANCODE1L 2ON12 3 4123STATUSRESET BEAMSTATUSSelection and Application of <strong>Optic</strong>al <strong>Safety</strong> SystemsHigh-Resolution Detection Capability: <strong>Optic</strong>al safetysystems are often positioned vertically to detect thepresence of a hand at the point of operation (thepoint where the machine performs its work). Themachine operator may be hand-feeding andremoving stock from stamping, punching, shearing,or assembly operations, so a safety light screento effectivelyprevent personnelfrom reaching over,stepping over orcrawling under thesensing plane.Depending on thestandard followed,the maximumheight of ahorizontal sensingplane is typicallybetween 900 mmand 1000 mm (35" to 39"), with approximately1200 mm (48") as the depth penetration factorincluded in the separation distance calculation.Additionally, the optical safety system componentsmust be positioned so that they do not present aphysical tripping hazard.<strong>Optic</strong>al <strong>Safety</strong> Systemsplaced close to the point of operation, reducing thedistance the operator must move in and out of thearea, is an advantage. In such a case, high resolutionis needed to minimize depth penetration factor andthe resulting separation distance. <strong>Optic</strong>al safetysystems used to detect the presence of a finger orhand typically require a sensing capability of 14 mmto 63 mm (0.5" to 2.5"), depending on the standardbeing followed.Medium-Resolution Detection Capability: Whenoptical safety systems are oriented horizontally forarea guarding, the ability to detect an ankle, leg ortorso becomes the critical factor. The minimumdetection capability requirement for ankles is 50 mm.As the horizontal sensing plane’s height increases, itssensing capability requirements can change (basedon the human profile). An optical safety systemmounted 150 mm above the floor may need to detecta relatively small ankle; however, when mounted500 mm above the floor, a lower-resolution systemmay reliably detect a comparatively larger leg.Area guarding with horizontally oriented arraysystems can be very effective. However, the opticalsensing plane must be large enough and positionedLow-Resolution Detection Capability: When it isnot necessary to detect a hand or an arm in closeproximity to the identified hazard, a low-resolutionoptical safety system (a “multiple-beam” or “grid”system) may be practical. Multiple-beam systemsare positioned vertically to detect a torso or anentire body. Sensing capability for low-resolutionguarding usually requires a minimum of two tofour beams.Because low-resolution opticalsafety systems cannotreliably detect theintrusion of afinger or hand,an appropriatedistance [Dpfequating to thelength of the arm,normally 850 to 1200 mm(34" to 48") including the possiblelean-over factor] must be included in the separationdistance calculation.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316431


EZ-GUARD GridBA NER ENGIN ERING CORP., USA8.373.6767EDMT 1SCANCODE1L 2ON12 3 4BEAMSTATUSRESETEZ-GUARD GridBA NER ENGIN ERING CORP., USA8.373.6767EDMT 1SCANCODE1L 2ON12 3 4BEAMSTATUSRESETSelection and Application of <strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> SystemsSingle-Beam Systems: A single-beam opticalsafety system does not provide adequate guardingcapability for most applications, due to thepotential for easily crawling under or over a singlebeam. However, these systems may be used inmultiple pairs to provide an alternative solution forlow-resolution safeguarding. Beam spacingrequirements are essentially the same as for theequivalent multiple-beam system.A single-beam may be used as supplementalsafeguarding behind or in conjunction with aprimary safeguard so as to provide additionaldetection capabilities.A single-beam system must never be used forfinger or hand detection in a point-of-operationinstallation.resolution), and the physical height and width ofthe guarded area (and the resulting necessaryemitter/receiver length and working range).Point-of-OperationApplications: <strong>Safety</strong>light screens positionedto protect the pointwhere the machineperforms its work,require high resolution.The tightly spaced smallbeams of a highresolution safety lightscreen are designed todetect fingers or handsbefore they have achance to get very close to the hazardous motion.Configuring the System to Cover the Entry PointsCritical to the effectiveness of any safety systemis limiting access to all hazards. Any machinehazard must be accessible only through thesensing plane(s) of the optical safety system. Tolimit access, two aspects of the application designmust be taken into account:• The optical safety system itself mustproperly span the access opening,preventing any gaps through which anyonecould gain access to the hazard, and• Hard guarding (mechanical barriers such asscreens or bars) must be installed at anyplace where unauthorized access could bepossible.Other factors to be considered include proximity tothe hazard (and the resulting necessaryDual Light Screens for Two-Sided Installations:Some machines require access from multiplepoints or have multiple hazardous areas.Controllers capable of running two emitter/receiverpairs are commonly used toguard multiple accesspoints, close to thepoint ofoperation orother hazard.An alternateuse for a duallight screen is toprotect both avertical and ahorizontalplane near the samehazard.32 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-GUARD GridBA A NER ENGIN ERING CORP CORP., ., USA8.373.6767EDM2T 1SCANCODE1L 2ON12 3 4123 STATUSRESET BEAMSTATUSEZ-GUARD GridBA A NER ENGIN ERING CORP CORP., ., USA8.373.6767EDM2T 1SCANCODE1L 2ON12 3 4123 STATUSRESET BEAMSTATUSSelection and Application of <strong>Optic</strong>al <strong>Safety</strong> SystemsPerimeter and Access-Guarding Applications: Perimeter and access guarding are typically used to guard anaccess point to automated equipment, such as a robot or a palletizer where accessibility or visibility aredesired. Because the distance from the guarded perimeter to theidentified hazard is relatively far away, compared with pointof-operationapplications, a low-resolution sensingcapability may be considered.ReceiverPerimeter Guarding with Vertical Mirrors: When itis necessary to guard multiple sides of amachine, vertical mirrors can be used todeflect the light beams around one or morecorners to guard two or more adjacent sideswith one optical safety system. Eachmirror used in an application reduces theoverall range capability of theemitter/receiver pair. Using mirrors in thisCornerMirrorway also requires more critical mechanical and opticalalignment between the emitter and the receiver.CornerMirrorEmitter<strong>Optic</strong>al <strong>Safety</strong> SystemsAngled and “L” Configurations (Area Guarding):When the sensing plane is far from the hazard,potentially allowing personnel to pass completelythrough the vertical optical safety system andexposing them to a hazard (a “pass-through”hazard), a second horizontal sensingplane may be added for areaguarding. Area guardingmay be accomplishedusing a second,separate system, orusing a dual-lightscreencontroller andtwo pairs of sensorsconfigured in an “L” formation. It may also be apractical solution to install one optical safetysystem at an angle to prevent a person frompassing completely through the sensing field andstanding – undetected – next to the machine.Single-Beam Access Using Angled Mirrors: For low-resolutionaccess guarding, one single-beam emitter/receiver pair may bepositioned on one side of an access point and two mirrors (at 45°angles) on the opposite side to complete the optical circuit, ineffect creating a two-beam system. This arrangement simplifiesthe electrical installation (requiring power to only one side) andcan reduce system costs.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316433


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> System Application ConsiderationsWhen designing a machine safety applicationusing an optical safety system, a fewconditions should be avoided. One such conditionis described below; applicable standards and thedocumentation included with the optical safetysystem provide more specific information.Pass-through hazards: Exists when the opticalsafety system is relatively far from the machine(as in a perimeter-guarding application, forexample), so that a person can cross the lightplane and walk inside the guarded perimeter. Thedanger arises when the machine restarts with anundetected person within the guarded perimeter.Applications must be designed to avoid “passthrough”hazards, using one or a combination ofstrategies.• The optical safety system may have alatching output. This requires a consciousreset of the system in order to restart themachine, preventing the machine fromautomatically restarting after the person hascompletely entered the area. The guardedarea must be completely visible to anyoneoperating the restart switch.• A supplemental safeguard, such as ahorizontally mounted light grid or a safetymat, may be employed within the guardedarea to detect the presence of personneland prevent the restart of the machine untilthe guarded area is clear.• Other measures, including rigorous opticalsafety system reset routines, may alsobe used.<strong>Optic</strong>al <strong>Safety</strong> System FunctionsCertain functions may be combined to tailor anoptical safety system to fit the needs of eachapplication.Output Mode: Depending on the application, itmay be desirable for the optical safety system’soutput to either trip (resulting in the automaticreset of the output after the sensing field iscleared) or latch (requiring a manual reset aftereach interruption of the sensing field). Outputmode selection is commonly determined byfactors such as the ability of personnel to passthrough the sensing plane with the potential ofmachine start-up while personnel are within thehazardous area (a pass-through hazard).Auto or Manual Power-up: Depending on theapplication, it may be desirable for the opticalsafety system to power up into RUN mode eithermanually or automatically following a power failureor interruption. In Auto Power-Up, the system willpower up directly into RUN mode when power isapplied. If any beams are blocked, the systemoutputs will remain in the safe or off state. If thereare no beams blocked, the system outputs willswitch to their run or on state.In Manual Power-Up, the system requires a resetprocedure before going into RUN mode. ManualPower-Up is usually the desired response, and isrequired by some design standards. Auto Power-Up can be a time-saver in some applicationswhere the machine control circuits are used topower up a series of machines.34 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> SystemsFloating Blanking: Floating blanking allows ahigh-resolution safety light screen to ignoreobjects of a predetermined maximum size tointerrupt a programmed number of beams withoutgenerating a stop signal, while maintaining itsability to detect personnel. Floating blanking canbe beneficial when material such as long sheetstock is hand-fed into a press for bending or forautomated processes, such as a roll-fed stampingoperation. Because floating blanking decreases thesafety light screen’s sensing capability, theseparation distance will increase.Floating Blankingis seen as thepackage breaks orinterrupts thebeams withoutgenerating a stopsignal.Fixed Blanking is seen as the conveyor (thefixed object) is continuously present withinthe light screen.Fixed Blanking: Fixed blanking is helpful for machines that require a fixed object, such as a feed table orconveyor, to be continuously present within the light screen. Typically, the safety light screen is configured toignore the object’s specific profile. If the object is removed for a different machine setup, the safety light screenshould detect this event and prevent machine operation until the light screen is reconfigured. Separationdistance may not be affected due to fixed blanking use if the object acts as a physical barrier, preventing accessto the hazard (and extending from the object to the light screen emitter and receiver).<strong>Optic</strong>al <strong>Safety</strong> SystemsMuting: The muting function is used to suspend safety system operationduring a safe portion of a machine cycle, or to allow material to flow intoa machine or process. Common muting applications include manualunload and load operation during the safe portion of the machine cycle,as well as automatic material flow processes into and out of work cells.The safety light screen allows the material to pass through the beamswithout generating a stop signal, while maintaining the ability to guardpersonnel from the hazard.The muting feature has become more popular, with the increased use ofautomated production machinery, such as robotic welders and palletizers.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316435


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> SystemsAnew generation of safeguarding devices makesuse of photoelectric and fiber optictechnologies. This unique blend of technologiessolves a variety of safeguarding applications moreefficiently, more economically, and more easily thanpast solutions.The safeguarding applications include:• Monitoring access doors and gates via fiber opticsafety switches• Entry/Exit (work cell access) guarding via fiberoptic grid arrays• Multiple fiber optic beam solutions for customguarding applicationsThe PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> System (seepage 43) consists of a solid-state controller, plasticfiber optic cable, and a variety of optical elements,including: optical interlock switches; two-, three-,and four-beam grid arrays; and 12 mm and 30 mmsingle-beam devices. The diverse-redundant,microcontroller-based controller has multipleemitter/receiver pairs designed to couple to plasticfiber optic cable.Like conventional safety light screens, the fiberoptic safety system sends optically synchronizedpulsed light signals through a photoelectricchannel, in this case a fiber optic “loop.” Thischannel is monitored continuously to verify that thelight signal is always detected. If any signaltransmitted through the optical elements and fibersbecomes blocked or is otherwise interrupted (forexample, by the opening of an access gate), thecontroller will detect the absence of the signal andcause the safety outputs to switch to their OFF stateto stop the machine hazard.Single <strong>Fiber</strong> <strong>Optic</strong> Loop for Category 4 ApplicationsA single fiber optic loop and series-connected fiberoptic switches can be used to monitor multipleaccess doors, gates and other hard guards. Theswitches' inherent design, namely the lack ofcontacts or moving parts, makes them extremelyreliable. The system's monitoring technology isdesigned to meet IEC 61496-1 Type 4 and ISO 13849(EN 954-1) Category 4 requirements, using singleswitchpoint monitoring (one switch per door).<strong>Fiber</strong> <strong>Optic</strong> <strong>Interlock</strong> <strong>Switches</strong>These tough, IP65, NEMA 4, 13 switches givemachine designers another approach tosafeguarding and monitoring doors and gates. Theswitches are very small, compared with traditionalinterlocks, and are available with either in-line orright-angle style housings, making them easy toincorporate into many types of machines.<strong>Fiber</strong> <strong>Optic</strong> Grids and PointsThe PICO-GUARD is well suited for applicationsthat require low-resolution sensing, such asperimeter-guarding applications where torsodetection is adequate. This type of applicationincludes entry/exit access and short-rangeperimeter guarding. The <strong>Fiber</strong> <strong>Optic</strong> Grids have 2,3, or 4 beams in an IP65 aluminum enclosure.They connect to the controller via fiber optic cableand are designed to meet ANSI/RIA R15.06, ANSIB11 and ISO 13855 (EN 999) standards for properbeam placement in pass-through guardingapplications. The PICO-GUARD Point opticalelements provide a method for installing acustomized grid or supplemental guarding forsimilar applications.A major difference between this fiber optictechnology and other optical safety systems is thatthe optical elements have no electrical circuitry; allof the electrical circuitry is contained within thecontroller. This approach to machine safetyprovides a number of useful advantages.36 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> System SelectionBecause the requirements of specific domestic, international and regional standards vary, it is possible to giveonly general information concerning optical safety system, mechanical installation, and electrical integrationoptions. It is critical that all responsible individuals (including the machine designer, the safety integrator and theemployer) fully understand the task at hand and select the proper standards for guidance.A partial listing of standards applicable to the design and application of Banner safety products can be found onpage 21.The Selection Chart for <strong>Optic</strong>al <strong>Safety</strong> Systems, found on pages 40 and 41, will aid in locating the Bannerproduct in this catalog suitable for your application.<strong>Optic</strong>al <strong>Safety</strong> SystemsBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316437


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> SystemsNotes<strong>Optic</strong>al <strong>Safety</strong> Systems38 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Selection and Application of <strong>Optic</strong>al <strong>Safety</strong> SystemsNotes<strong>Optic</strong>al <strong>Safety</strong> SystemsBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316439


<strong>Optic</strong>al <strong>Safety</strong> SystemsSelection Chart for <strong>Optic</strong>al <strong>Safety</strong> SystemsNew!Contro<strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> SystemsProductPICO-GUARD EZ-SCREEN TypeComingSoon!Point*ComingSoon!Grid*<strong>Switches</strong>PointGridDescriptionSingle BeamTwo BeamThree BeamFour BeamStraightRight-AngleDual/ActuatorSingle BeamTwo BeamThree BeamFour BeamEmitters & ReceiversDetection CapabilityMinimum Object Detection SizeEmitter/Receiver RangeTorso, BodyN/ATBDTorso, BodyN/ATBDGate, DoorN/AN/ATorso, BodyN/A0.8 m to 20 m(2.6' to 65')15 m to 70 m(49' to 230')Torso, BodyN/A0.8 m to 20 m(2.6' to 65')15 m to 70 m(49' to 230')Protective HeightsN/ASame asEZ-SCREEN GridN/AN/A2 beams – 500 mm (19.7")3 beams – 800 mm (31.5")4 beams – 900 mm (35.4")3 beams – 1066 mm (42")Controller HousingDINIn ReceiverControllersAvailable Control FunctionsSupply VoltageSelectable Trip or LatchUSSIEDM24V dcSelectableTrip or Latch24V dcPage Referencepage 45See page 60 for Optional Interface Module* These products available soon. For more information, contact factory.40 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Optic</strong>al <strong>Safety</strong> Systemsllers<strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ®MINI-SCREEN ®MACHINE- and PERIMETER-GUARD StandardV-SeriesStandardLong-RangeHeavy DutyMachine-GuardPerimeter-GuardScreenScreenScreenScreenScreenScreenScreenFinger, Hand, Ankle Hand, Ankle19 mm (0.75") 32 mm (1.25")Finger, Hand, Ankle19 mm (.75")Hand, Ankle25 mm (1")Hand, Ankle38 mm (1.5")Hand, Ankle38 mm (1.5")Hand, Ankle38 mm (1.5")9 m (30')9 m (30')6 m (20')9 m (30')18 m (60')18 m (60')14 m (45')14 m (45')102 to 1219 mm(4" to 48")610 to 1219 mm(24" to 48")1422 to 1829 mm(56" to 72")114 to 1219 mm(4.5" to 48")114 to 1219 mm(4.5" to 48")610 to 1829 mm(2.4" to 72")152 to 1829 mm(6" to 72")152 to 1829 mm(6" to 72")Metal boxorDINMetal boxorDINMetal boxMetal boxTrip,Blanking,Mute,EDMTrip,Latch,DeviceNet ,EDM, BlankingTrip, Latch,EDM, Dual Trip,Mute,BlankingTrip, Latch, SelectableTrip or Latch,EDM, Dual Trip,Dual Latch,BlankingTrip,BlankingDual TripLatchBlanking115V ac, 230V ac,or 24V dc24V dc115V ac, 230V ac,or 24V dc24V dc115V ac or230V ac115V ac,230V ac, or24V dc115V ac or230V acpages 78 & 82pages 86 & 90pages 112, 116, 118& 122pages 124 & 126pages 146 & 122pages 146 & 122Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316441


<strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Optic</strong>al <strong>Safety</strong> Systems42 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


PICO-GUARD SystemsNew!<strong>Optic</strong>al <strong>Safety</strong> SystemsPICO-GUARD SystemsSystem Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44PICO-GUARD Controller . . . . . . . . . . . . . . . . . . . . . . . . 45PICO-GUARD <strong>Optic</strong>al <strong>Fiber</strong>s . . . . . . . . . . . . . . . . . . . . . 48ComingSoon!PICO-GUARD <strong>Optic</strong>al Elements<strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong> . . . . . . . . . . . . 49<strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> Grids and Points . . . . . . . . . . . . . 51Accessories and Replacement Parts . . . . . . . . . . . . . . . . 52Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316443


PICO-GUARD SystemsOverview• Non-contact <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> System is ideal forguarding dangerous machinery that can stopimmediately after a stop signal is issued.• Controller has four optical channels and redundantOutput Signal Switching Devices (OSSDs).<strong>Optic</strong>al <strong>Safety</strong> SystemsThe PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> System combinesphotoelectric and fiber optic technologies to efficientlysolve a variety of safeguarding applications:• Monitoring machine access doors and gates• Entry/exit (work cell access) guarding• Short-range perimeter guarding• Multiple fiber optic beam solutions for custom guardingapplicationsAt the heart of the system is the controller: a diverseredundant,microcontroller-based photoelectric devicedesigned specifically for use with plastic fiber opticcable.* In addition, the system incorporates a number ofoptical elements, including plug-on, snap-lock fiber opticsafety interlock switches, fiber optic grid arrays, andsingle-point beam devices.• PICO-GUARD <strong>Optic</strong>al Elements – <strong>Interlock</strong> <strong>Switches</strong>,Points and Grids – provide multiple guarding solutionsin one system. They have no electrical connection andfunction either as emitters or receivers, depending ontheir connection to the controller. This minimizes therequired component inventory and simplifiesinstallation.• <strong>Optic</strong>al elements are designed to meet the requirementsfor safeguarding in potentially explosive environments 1(controller must be isolated or located outside of thevolatile area).• Diverse-redundant, self-checking design to achievecontrol reliability and meet IEC 61496-1 type 4 andISO 13849-1 (EN 954-1) Category 4 requirements(approvals pending).• Accessory interface module available for ac or largerdc loads.• Optional remote display module available.Each PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> System requires acontroller, optical fiber and one or more pairs of opticalelements. Controllers include the System manual andcontroller mounting hardware.The controller has four separate optical channels. Eachchannel produces pulsed optical signals that travelthrough the plastic fiber optic cable, through oneor more optical elements, and ultimately back tothe controller. Each of the controller’s receivercircuits monitors its specific signal to verify thatits channel is in the safe state. If a person blocksone of the beams in a grid array or opens a doorbeing monitored by the system, the opticalsignal is “blocked” and does not return to thereceiver. The absence of this signal is detectedand the solid-state safety outputs switch to theiroff state, which stops or otherwise prevents thedangerous motion.* Patents Pending1Approvals Pending44 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


PICO-GUARD SystemsControllerSFCDT-4A1 PICO-GUARD Controller• Two Universal <strong>Safety</strong> Stop Interface (USSI) inputs which can be used tocascade controllers or monitor other safeguarding devices (with eitherBanner OSSDs or relay contact outputs).• Selectable functions:- Selectable Auto/Manual Power-up – Determines whether the System willrequire a manual reset to proceed to Run mode when power is applied.- Selectable Trip/Latch Output – Determines whether the System willrequire a manual reset to turn on the OSSD outputs after an opticalchannel has been blocked.- External Device Monitoring (EDM) – Allows the System to monitor thestatus of external devices, such as MPCEs (One- or Two-ChannelMonitoring, or OFF).- <strong>Optic</strong>al Channel Controls – Individual optical channels can be switched toON or OFF for applications that require fewer than four operating opticalchannels. (At least one channel must be set to ON.)• Two solid-state safety outputs to control 24V dc loads• Fast 13 millisecond output response time for the optical channels and7 millisecond output response time for the USSIs• Removable terminal blocks speed and simplify wiring• Sleek, compact, robust housing• Auxiliary, Weak Signal and Fault outputs for non-safety monitoring• RS-232 status and diagnostic output (diagnostic/system status and excessgain estimation software included)• 35 mm DIN-rail mount• User-friendly status indicators on the controller’s faceNote: For general hookup information, see pages 300-302.<strong>Optic</strong>al <strong>Safety</strong> SystemsRemote DisplayThis DIN-mountable unit provides an additional readout of the controller’sstatus indicators.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316445


31302920 212325 26 27 281 2 3 4 5 7 8 9 10 12 13 14 15 17 18PICO-GUARD SystemsControllerPICO-GUARD Controller Dimensions024SystemRemote InterfaceVdc Vdc Reset Aux Weak FaultV+0 Vdc Tx- Tx+20 21 23 25 26 27 28 29 30 31<strong>Optic</strong>al <strong>Safety</strong> SystemsR1 R2 R3 R4ConfigurationStatus Reset1 2 3 4ABSystemChannelAuto/ManTrip/Latch1/2 EDMSFCDT-4A1 PICO-GUARD ControllerBanner Engineering Corp., USA 763-544-3164 www.bannerengineering.comResetEDM 2USSI 1 USSI 2 EDM 1 OSSDc-d c-d a-b a-b a-b a-b 1 21 Off/On2 Off/On3 Off/On4 Off/OnChannelE1 E2 E3 E4WARNINGCorrect use of this control device is an essential part ofproper machine control. Always follow the instructions in themanual. Failure to follow all instructions or warnings couldlead to serious bodily injury or death.Rated Supply:Response Time:Device Type:Enclosure Rating:Temperature Rating:OSSD Rating:Aux, Weak, Fault Rating:24Vdc, 0.5AChannel 13ms; USSI 7msCat. 4 (ISO 13849 / EN954),Type 4 (IEC 61496-1, -2)IEC IP20, NEMA 10 - 50 C24Vdc, 0.5A24Vdc, 0.25A1 2 3 4 5 7 8 9 10 12 13 14 15 17 18Reseta b c dUSSI 1a b c dUSSI 2a b a bEDM 1 EDM 21 2OSSD66 mm(2.6")35 mm93.8 mm(3.69")112.4 mm(4.43")7 mm(0.27")132 mm(5.2")85.5 mm(3.37")122.6 mm(4.78")46 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


PICO-GUARD SystemsControllerSystem Power RequirementsShort Circuit ProtectionResponse TimePICO-GUARD Controller Specifications24V dc +15%, 10% maximum ripple; 500 mA max., exclusive of output loadAll inputs and outputs are protected from short circuits to +24V dc or dc common<strong>Optic</strong>al Channel: 13 milliseconds max. (Time between the interruption of an optical path and theOSSD safety outputs turning off.)USSI Inputs: 7 milliseconds max. (Time between actuation of the safety stop input device and theOSSD safety outputs turning off.)<strong>Safety</strong> Rating Type 4 per IEC 61496-1, -2; Category 4 per ISO 13849-1 (EN 954-1)EDM InputTwo normally closed contact inputs for external device monitoring (EDM). Each input monitors thestatus of a forced-guided monitor contact of an external safety device or MPCE. The EDM inputsmust be high (10 to 30V dc) when the external device or MPCE is OFF, and must be low (less than 3Vdc) when the external device or MPCE is ON. External devices or MPCEs must meet certain timingrequirements, depending on the configuration settingSystem Reset InputUSSI 1 Reset InputUSSI 1 InputUSSI 2 InputOSSD OutputsNon-<strong>Safety</strong> Outputs(Aux., Weak Signal, Fault)Remote Status InterfaceThe Reset input must be high (10 to 30V dc) for 0.25 to 2 seconds and then low (less than 3V dc) toreset the system from a manual power-up, optical channel latch or system lockout condition.The Reset input must be high (10 to 30V dc) for 0.25 to 2 seconds and then low (less than 3V dc) toreset the system from a manual power-up, optical channel latch or system lockout condition.Dual-channel, redundant inputs for monitoring output contacts or handshake compatible safety solidstateoutputs of other safety stop devices. OFF (stop) signals cause the PICO-GUARD OSSDs to latchOFF (Latch condition).Dual-channel, redundant inputs for monitoring output contacts or handshake-compatible safety solidstateoutputs of other safety stop devices. OFF (stop) signals cause the PICO-GUARD OSSDs to turnOFF (Trip condition).Two diverse-redundant solid state 24V dc, 0.5A max. sourcing OSSD (Output Signal SwitchingDevice) safety outputs.ON-state voltage: > Vin-1.5V dcOFF-state voltage: 1.2V dc max.Max. load resistance: 1,000 ohmsMax. load capacitance: 0.1 µFSolid state 24V dc (> Vin – 1.5V dc), 0.25A max. sourcing non-safety outputsIsolated RS-232 non-safety output for setup or monitoring the system status. Connections providedfor a Remote Display unit (see Accessories on page 52).Controls and Adjustments Redundant switches for Auto/Manual power-up, Trip/Latch output operation and 1- or 2-channel EDMoperation. Redundant switches for ON/OFF of each optical channel. (NOTE: At least one opticalchannel must be ON.)Ambient Light Immunity > 10,000 lux at 5° angle of incidenceStrobe Light Immunity Totally immune to one Federal Signal Corp. "Fireball" model FB2PST strobeEmitter ElementVisible red LED, 660 nm at peak emissionEnclosure Rating IEC IP20, NEMA 1ConnectionsSee pages 300-302 for general hookup information.<strong>Optic</strong>al <strong>Safety</strong> SystemsOperating Conditions Temperature: 0° to 50° C (+32° to 122° F)Relative Humidity: 95% maximum (non-condensing)Status IndicatorsSystem Status (bi-color Red/Green): overall status of the PICO-GUARD systemSystem Reset (bi-color Yellow/Red): status of the System Reset input; indicates system reset neededChannel (4 bi-color Red/Green): each shows the status of one optical channelUSSI (2 bi-color Red/Green): status of the USSI input channels (a-b and c-d)USSI 1 Reset (bi-color Yellow/Red): status of USSI 1 reset input; indicates USSI 1 reset neededEDM (bi-color Red/Green): status of the EDM input channelsOSSD (bi-color Red/Green): status of the OSSD outputsConfig (bi-color Red/Green): status of the system configurationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316447


PICO-GUARD Systems<strong>Optic</strong>al <strong>Fiber</strong>sPICO-GUARD <strong>Optic</strong>al <strong>Fiber</strong>s<strong>Optic</strong>al <strong>Safety</strong> Systems• Easy-to-use fiber connections between controller and devices• 1 mm Solid-core plastic fiber is available in three types:Polyethylene jacketed – “standard” plastic optical fiber, excellent formost applicationsPolyethylene jacketed with integral PVC sheathing – forapplications that must withstand mechanical abrasion or very harshduty, andPolyethylene jacketed with integral fluoropolymer sheathing – forapplications that must withstand harsh chemicals or gases• Accessory sheathing is also available to provide additional protectionfor the 2.2 mm O.D. fibers (see Accessories, page 52)PICO-GUARD <strong>Optic</strong>al <strong>Fiber</strong> Features and DimensionsStandard - no SheathPVC Sheath*PVC Sheath*5 mm (0.20")Fluoropolymer SheathFluoropolymer Sheath2.2 mm (0.09")Note: PVC sheathing must be stripped back to allowthe 2.2 mm polyethylene jacket to be insertedinto the fiber connection point.<strong>Fiber</strong>1 mm (0.04")Polyethylene Jacket2.2 mm (0.09")<strong>Fiber</strong>1 mm (0.04")Polyethylene Jacket2.2 mm (0.09")<strong>Fiber</strong>1 mm (0.04")Polyethylene Jacket1.8 mm (0.07")ModelPIU430ULength9 m (30')Polyethylene jacketPIU460U 18 m (60') Polyethylene jacketJacket/SheathPIU430UXP 9 m (30') Polyethylene jacket, PVC sheathPIU460UXP 18 m (60') Polyethylene jacket, PVC sheathPIU430UXT 9 m (30') Polyethylene jacket, Fluoropolymer sheathPIU460UXT 18 m (60') Polyethylene jacket, Fluoropolymer sheathLengthPICO-GUARD Plastic <strong>Optic</strong>al <strong>Fiber</strong> (Bulk – Cut to Length)Standard Jacket0.3 m PWS43PPICO-GUARD Plastic <strong>Optic</strong>al <strong>Fiber</strong>(Fixed lengths with optically-polished ends)PVCSheathPWXP43PFluoropolymerSheathPWXT43P0.5 m PWS45P PWXP45P PWXT45P0.7 m PWS47P PWXP47P PWXT47P1.0 m PWS410P PWXP410P PWXT410P1.5 m PWS415P PWXP415P PWXT415P2.0 m PWS420P PWXP420P PWXT420P2.5 m PWS425P PWXP425P PWXT425P3.0 m PWS430P PWXP430P PWXT430P3.5 m PWS435P PWXP435P PWXT435P4.0 m PWS440P PWXP440P PWXT440P4.5 m PWS445P PWXP445P PWXT445P5.0 m PWS450P PWXP450P PWXT450P6.0 m PWS460P PWXP460P PWXT460P7.0 m PWS470P PWXP470P PWXT470P8.0 m PWS480P PWXP480P PWXT480P9.0 m PWS490P PWXP490P PWXT490P10 m PWS4100P PWXP4100P PWXT4100P11 m PWS4110P PWXP4110P PWXT4110P12 m PWS4120P PWXP4120P PWXT4120P13 m PWS4130P PWXP4130P PWXT4130P14 m PWS4140P PWXP4140P PWXT4140P15 m PWS4150P PWXP4150P PWXT4150P20 m PWS4200P PWXP4200P PWXT4200P25 m PWS4250P PWXP4250P PWXT4250P30 m PWS4300P PWXP4300P PWXT4300P48 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


PICO-GUARD Systems<strong>Optic</strong>al Elements<strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>• These components have no electrical connection and function either asemitters or receivers, depending on their connection to the controller. Thisminimizes the required component inventory and simplifies installation.• Available in several configurations for easy installation and properoperation on a variety of doors and other hard-guardingapplications: opposed, right-angle and dual/actuator models.• Adaptor bracket available to retrofit select magneticallycoded safety switches.• Solid-state design and no moving mechanical parts forlong-term reliability when safeguarding frequentlyaccessed areas.• Rated at IEC IP67 and NEMA 6P• Unique single-switch-per-door monitoring technique isdesigned to meet <strong>Safety</strong> Category 4 applications per ISO13849 (EN 954-1) (approvals are pending).• A series connection of multiple <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong> on asingle fiber channel can achieve this same high level of safety, to dramaticallyreduce installation and maintenance costs.PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Model*SFI-S1ROrientation/TypeStraightSize8 mmMountingFlangeRight SideSFI-S1L Straight 8 mm Left SideSFI-R1R Right-angle 8 mm Right SideSFI-R1L Right-angle 8 mm Left SideSFI-D1 Dual 8 mm –SFI-A1 Actuator 8 mm –The <strong>Interlock</strong> <strong>Switches</strong> mount with user-supplied M4 or #10hardware* Note: Select two models to create one switch pair.Models SFI-A1 and SFI-D1 work together (see page 50).<strong>Optic</strong>al <strong>Safety</strong> SystemsOperating DistanceMountingConstructionOperating ConditionsEnvironmental Rating<strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong> Specifications1-50 mm (0.04" - 2") max.Holes for M4 (#10) screw (not included),Polycarbonate plastic housing and windowTemperature: 0° to +70°C (+32° to 158°F)Relative Humidity: 95% (non-condensing)IEC IP67, NEMA 6PBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316449


PICO-GUARD Systems<strong>Optic</strong>al ElementsPICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong> DimensionsSFI-S1LSFI-S1R20.0 mm (0.80")<strong>Optic</strong>al Axis12.5 mm (0.50")5.0 mm (0.20")<strong>Optic</strong>al <strong>Safety</strong> Systems6.0 mm(0.24")6.0 mm(0.24")<strong>Optic</strong>al AxisCenter Pointt25.0 mm(1.00")6.5 mm(0.26")25.0 mm(1.00")12.0 mm(0.47")SFI-R1LSFI-R1R20.0 mm (0.80")12.5 mm (0.50")5.0 mm (0.20")<strong>Optic</strong>alAxis25.0 mm(1.00")6.5 mm(0.26")26.0 mm(1.02")7.5 mm(0.30")6.0 mm(0.24")<strong>Optic</strong>al AxisCenter PointSFI-A1SFI-D115.5 mm(0.61")65.0 mm(2.56")62.0 mm(2.44")7.5 mm(0.30")<strong>Optic</strong>al AxisCenter Pointsnt31.0 mm(1.22")6.0 mm(0.24")<strong>Optic</strong>alAxis3 x ø5.00 mm11.0 mm(0.43")11.0 mm(0.43")50.0 mm(2.00")25(25.0 mm(1.00")13.0 mm(0.51")13.0 mm(0.51")16.0 mm(0.63")6.5 mm(0.25")50 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


PICO-GUARD Systems<strong>Optic</strong>al Elements<strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> Grids *The PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> Grids have 2, 3, or 4beams in an IEC IP65 aluminum enclosure. They connectto the controller via fiber optic cable and are designed tomeet ANSI/RIA R15.06, ANSI B11 and ISO 13855 (EN 999)standards for proper beam placement in pass-throughguarding applications.ComingSoon!<strong>Optic</strong>al <strong>Safety</strong> Systems<strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> Points *PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> Points are single-beam optical elements. They are suitablefor custom beam-spacing applications. They come in 12 mm and 30 mm, IEC IP65 barrelconfigurations with integrated, cut-to-length fiber optic cable.PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> Points and Grids are designed for use in access-guardingand perimeter-guarding applications. They are designed to detect a torso (rather than a handor an arm) as a person enters a hazardous area. In these applications, personnel typicallycan pass through the light grid (which disables or stops the hazard), and then may continueinto the hazardous area after the hazard has been stopped.ComingSoon!* These components have no electrical connection and function either as emitters or receivers, depending on their connection to the controller. Thisminimizes the required component inventory and simplifies installation.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316451


PICO-GUARD SystemsAccessories and Replacement PartsPICO-GUARD AccessoriesModelDescriptionSFA-FASFA-FSSFA-IMB1SFM-IMB2SFA-RDIn-line signal attenuator<strong>Fiber</strong> spliceOptional interlock switch mounting brackets (retrofits SI-MAG1SM)Optional interlock switch mounting brackets (retrofits SI-MAG2SM)Remote display<strong>Optic</strong>al <strong>Safety</strong> SystemsSFA-ATAlignment tool (available soon)PFC-2-25Bag of 25 PFC-2 plastic optical fiber cuttersFS64P100 Black PVC sheathing, 100'MGA-KS0-1 SPST key reset switch, no wires (includes key)IM-T-9A Interface module (3 N/O redundant-output contacts). See page 60.IM-T-11A Interface module (2 N/O redundant-output contacts + 1 N/C auxiliary contact). See page 60.LAT-1BRT-THG-2-100Laser alignment tool50 mm (2") wide reflective tape, 2.5 m (100") longPICO-GUARD Replacement PartsModelDescription69761 † PICO-GUARD Controller manual69763 † PICO-GUARD Application and Design Guide109907 † PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Interlock</strong> Switch models SFI-R1R/-R1L data sheet109908 † PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Interlock</strong> Switch models SFI-D1/-A1 data sheet109909 † PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Interlock</strong> Switch models SFI-S1R/-S1L data sheet109910 † PICO-GUARD models SFA-FA/FS Attenuator/Splice data sheetSFA-CTB1SFA-CTB2SFA-CTB3SFA-CMHSFA-IAGPICO-GUARD controller 4-position terminal blockPICO-GUARD controller 9-position terminal blockPICO-GUARD controller 18-position terminal blockPICO-GUARD controller mounting hardware<strong>Interlock</strong> alignment guide†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.52 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-SCREEN Systems<strong>Optic</strong>al <strong>Safety</strong> SystemsShown with optionalInterface Module, availableon page 60.EZ-SCREEN SystemsSystem Overview and Selection of Components . . . . . . . . 54Emitters & Receivers Model Selection . . . . . . . . . . . . . . 55Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60ACCESS-GUARD Bracket System. . . . . . . . . . . . . . . . . . 62Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316453


EZ-SCREEN SystemsSystem Overview and Component SelectionSYSTEM FEATURES<strong>Optic</strong>al <strong>Safety</strong> Systems• Choose single-beam EZ-SCREEN Point or multiple-beam EZ-SCREEN Gridmodels• Self-contained two-part optical safety system for access- and perimeterguardingapplications. (NOTE: EZ-SCREEN Point and Grid systems are NOTdesigned for point-of-operation guarding.)• Diverse-redundant and self-checking design; type 4 device per IEC 61496• Designed to meet U.S. control reliability requirements• 24V dc operation with two diverse-redundant solid-state OSSD (OutputSignal Switching Device) outputs, each rated for switching 24V dc loads atup to 0.5 amp• Selectable external device monitoring (EDM); selectable trip output with autoreset, or latch output with manual reset• Fast 24 millisecond output response time for all models• Two-position Scan Code setting for applications with multiple systems inclose proximity• Robust aluminum housing with a tough safety yellow finish• Easy-to-use removable terminal blocks speed and simplify wiring• Multiple mounting options are available• Configuration settings are secure (supplied tool is required for access), yetcan be changed without removing sensors from their mountsCOMPONENT SELECTIONAn EZ-SCREEN Point or Grid System include:- An emitter/receiver pair,- No special cables are requiredOptional Components include:- Corner mirrors- Protective enclosures- Muting module- Interface module for ac or larger dc loads (see page 60)EMITTERS AND RECEIVERS• With either single-beam “Point” or 2-, 3-, or 4-beam“Grid” configuration• With short-range (0.8 to 20 m) or long-range(15 to 70 m) emitters• With choice of several “Grid” beamspacing configurations• Emitters and receivers include bracketsfor easy mounting and alignment• No special cables are needed: Usersuppliedwiring is easily connected tothe emitter and receiver, usingremovable terminal blocks.• Quick-disconnect options availableSYSTEM KITSBanner EZ-SCREEN Point and Grid components areavailable for purchase kitted together with choice ofemitter and receiver of equal length and beamconfiguration and remote keyed reset switch.54 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-SCREEN Point and Grid Emitters & Receivers• Two-part system: emitter and corresponding receiver• Single-beam “Point” and 2-, 3-, or 4-beam “Grids”• Emitters have short-range and long-range versions (receiver models are the same for both)EZ-SCREEN SystemsEmitters and ReceiversShort-range (0.8 to 20 m) and Long-range (15 to 70 m) models in 6 configurations• Compact, robust safety-yellow housings• Selectable trip or latch output in each receiver model• User-supplied cabling is hard-wired into the emitter and receiver housings, no special cables required• Easy-to-use removable terminal blocks or quick-disconnect options speed and simplify wiring• Each sensor includes standard brackets that allow ±30° rotation for ease of alignment. Optional swivelmounts and retro-fit brackets are available.• Use with SSM Series corner mirrors and MSA Series stands (see pages 64 and 65) for guarding a multisidedapplication• 25 mm effective beam diameter<strong>Optic</strong>al <strong>Safety</strong> SystemsEZ-SCREEN Point and Grid ModelsComponents may be purchased individually or in kits. Kits (as listed below) include one emitter, one receiver, a keyed reset switch, and standardmounting hardware for both sensors. When purchased separately, the emitter and receiver each include mounting hardware for one sensor and theaccessory spanner wrench.StyleEZ-SCREENPointEZ-SCREENGridDescriptionEmitterReceiverKitEmitterReceiverKitEmitterReceiverKitEmitterReceiverKitEmitterReceiverKitEmitterReceiverKitSPE1SPR1SPP1SGE2-584SGR2-584SGP2-584SGE3-533SGR3-533SGP3-533SGE2-500SGR2-500SGP2-500SGE3-400SGR3-400SGP3-400SGE4-300EZ-SCREEN Point and Grid Models*Short-RangeModels0.8 to 20 mSGR4-300SGP4-300Long-RangeModels15 to 70 mSPXLE1SPR1SPXLP1SGXLE2-584SGR2-584SGXLP2-584SGXLE3-533SGR3-533SGXLP3-533SGXLE2-500SGR2-500SGXLP2-500SGXLE3-400SGR3-400SGXLP3-400SGXLE4-300SGR4-300SGXLP4-300Number ofBeamsProtectedHeightBeamSpacingApplicationStandard*Hard-wired models only listed. Add the following suffixes for quick-disconnect (QD) models: model suffix Q3: 3-pin Mini-style QD emitter, test input jumpered;model suffix Q5: 5-pin Mini-style QD emitter, test input available; and model suffix Q8: 8-pin Mini-style QD receiver. For example, SGR2-584Q8. See page 56, 57, and63 for more information.123234N/A584 mm(23")1066 mm(42")500 mm(19.7")800 mm(31.5")900 mm(35.4")N/A584 mm(23")533 mm(21")500 mm(19.7")400 mm(15.7")300 mm(11.8")N/AANSI/RIAR15.06ANSI B11ANSI/RIAR15.06ANSI B11ISO 13855(EN 999)ISO 13855(EN 999)EN 999ANSI/RIAR15.06ANSI B11Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316455


BANNER ENGINEERING CORP., USA888.373.67671BEAMRESETSTATUS12BEAMSRESETSTATUS1221RESETSTATUSBANNER ENGINEERING CORP., USA888.373.67671BEAMRESETSTATUS2ON11MT 1L1ED2EDMT 12 3 4L2STATUSBEAMRESETEDMEDMSTATUSBEAMBEAM2ON112ON11EDMT 1L1 2 3 42EDMT 1L12EDMT 1L2EDMT 12 3 4L2STATUSSTATUSEZ-SCREEN SystemsEmitters and ReceiversEZ-SCREEN Point Dimensions (standard end-cap brackets shown)EZ-SCREEN Point Bracket Mounting12.5 mm (0.50")Minimum Bend Radius16.7 mm(0.66")See NoteBelowEZ-SCREEN PointEZ-SCREEN Point<strong>Optic</strong>al <strong>Safety</strong> Systems149 mm(5.9")107.0 mm(4.21")26 mm(1.02")25 mm(1.0")182 mm(7.2")52 mm(2.0")55 mm(2.1")124 mm(4.9")EZ-SCREEN PointBANNER ENGINEERING CORP., USA888.373.6767SCANCODERESETSTATUS52 mm(2.0")55 mm(2.1")60.0 mm(2.36")74.2 mm(2.92")NOTE: QD models have identical mounting dimensions.Allow additional height for QD fitting:69 mm (2.7” for emitters (3- or 5-pin)89 mm (3.5”) for receivers (8-pin)EZ-SCREEN GridBANNER ENGINEERING CORP., USA888.373.6767SCANCODERESETSTATUSEZA-MBK-1 standard bracket may be mounted tothe end caps or side of the EZ-SCREEN housingEZ-SCREEN Point FeaturesTrip/Latch and EDMSelect DIP <strong>Switches</strong>EZ-SCREEN PointBANNER ENGINEERING CORP., USA888.373.6767Scan CodeSelect SwitchWiring ChamberEnd CapScan CodeSelect SwitchEZ-SCREEN PointBANNER ENGINEERING CORP., USA888.373.67677-SegmentDiagnostic Display2SCANCODE1STATUSEZ-SCREEN PointBANNER ENGINEERING CORP., USA888.373.6767SCANCODEBEAMSSTATUSConfigurationAccess PortEZ-SCREEN PointBANNER ENGINEERING CORP., USA888.373.6767SCANCODEBEAMRESETSTATUS2 T 1 T 1SCANCODE1 L 2 L 2Reset Indicator –YellowStatus Indicator –Bi-color Red/GreenStatus Indicator –Bi-color Red/Green7-SegmentDiagnostic DisplayEmitterReceiverBeam Status Indicator –Bi-color Red/Green56 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


BANNER ENGINEERING CORP., USA888.373.676712BEAMSRESETSTATUS12BEAMSRESETSTATUS1221RESETSTATUSBANNER ENGINEERING CORP., USA888.373.676712BEAMSRESETSTATUS122ON11MT 1L1ED2EDMT 12 3 4L2STATUS12BEAMSRESETEDMEDMSTATUS12122ON112ON11EDMT 1L1 2 3 42EDMT 1L12EDMT 1L2EDMT 12 3 4L2STATUSSTATUSEZ-SCREEN SystemsEmitters and ReceiversEZ-SCREEN Grid Dimensions (standard end-cap brackets shown)EZ-SCREEN Grid Bracket Mounting12.5 mm (0.50")Minimum Bend Radius16.7 mm(0.66")See Noteon previouspageEZ-SCREEN GridEZ-SCREEN GridL1107.0 mm(4.21")L426 mm(1.02")L252 mm(2.0")55 mm(2.1")L3EZ-GUARD GridBANNER ENGINEERING CORP., USA888.373.6767SCANCODEBEAMSRESETSTATUS<strong>Optic</strong>al <strong>Safety</strong> Systems25 mm(1.0")52 mm(2.0")55 mm(2.1")60.0 mm(2.36")74.2 mm(2.92")EZ-GUARD GridBANNER ENGINEERING CORP., USA888.373.6767SCANCODEBEAMSRESETSTATUSModelBeam SpacingL4SG..2-584 584 mm (23") 768 mm (30.8")HousingLengthDistance BetweenBracketsL1 L2 L3802 mm (31.6") 743 mm (29.3")SG..3-533 533 mm (21") 1251 mm (49.2")SG..2-500 500 mm (19.7") 684 mm (26.9")SG..3-400 400 mm (15.7") 984 mm (38.7")1284 mm (50.6")717 mm (28.2")1017 mm (40.1")1226 mm (48.3")659 mm (25.9")959 mm (37.8")SG..4-300 300 mm (11.8") 1084 mm (42.7") 1117 mm (44") 1059 mm (41.7")EZ-SCREEN Grid FeaturesTrip/Latch and EDMSelect DIP <strong>Switches</strong>EZ-SCREEN GridBANNER ENGINEERING CORP., USA888.373.6767Scan CodeSelect SwitchWiring ChamberEnd CapScan CodeSelect SwitchEZ-SCREEN GridBANNER ENGINEERING CORP., USA888.373.67677-SegmentDiagnostic Display2SCANCODE1STATUSEZ-SCREEN GridBANNER ENGINEERING CORP., USA888.373.6767SCANCODEBEAMSSTATUSConfigurationAccess PortEZ-SCREEN GridBANNER ENGINEERING CORP., USA888.373.6767SCANCODEBEAMSRESETSTATUS2 T 1 T 1SCANCODE1 L 2 L 2Reset Indicator –YellowStatus Indicator –Bi-color Red/GreenStatus Indicator –Bi-color Red/GreenBeam Status Indicators(One for Each Beam) –Bi-color Red/Green7-SegmentDiagnostic DisplayEmitterReceiverBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316457


EZ-SCREEN SystemsEmitters and ReceiversEZA-MBK-1*EZ-SCREEN Mounting Hardware (supplied with each emitter and receiver)4.2 mm(0.17")<strong>Optic</strong>al <strong>Safety</strong> Systems25.0 mm(0.98)2x 30.0°2x 60.0°ø 32.0 mm(1.26")ø 43.0 mm(1.69")74.2 mm(2.92")40 mm(1.57")C L4x 5.8 mm(0.23")60.0 mm(2.36)5.0 mm(0.20") 15.0 mm31.5 mm(1.24")15.8 mm(0.62")(0.60")3x 7.0 mm(0.28")C L* See pages 67, 68 and 69 for additional optional brackets58 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


REZ-SCREEN SystemsSpecificationsSystem Power RequirementsResponse TimeEmitter/ReceiverOperating RangeLess than 24 ms.8 m to 20 m or 15 m to 70 m - see model selection chart, page 55.Range decreases with use of mirrors and/or lens shieldsACCESS-GUARD Kit for Point model only: 0.4 m to 8 m (2.6' to 26')Effective Beam Diameter 25 mm (1")Ambient Light Immunity >10,000 lux at 5° angle of incidenceEmitter ElementsInfrared LEDs, 880 nm peak emissionShock and VibrationStatus IndicatorsEZ-SCREEN Point and Grid System SpecificationsEmitter: 24V dc ±15%, 10% maximum ripple, 100 mA max. (Point), 150 mA max. (Grid)Receiver: 24V dc ±15%, 10% maximum ripple, 500 mA exclusive of loadEZ-SCREEN systems have passed vibration and shock tests according to IEC 61496-1 and -2. Thisincludes vibration (10 cycles) of 10-55 Hz at 0.35 mm (0.014") single amplitude(0.70 mm peak-to-peak) and shock of 10 g for 16 milliseconds (6,000 cycles).Emitter:Bi-color (red/green) Status Indicator indicates power ON, RUN mode, TEST mode, or LOCKOUT mode.7-Segment Display indicates scan code, normal operation, error code, or noise detected.<strong>Optic</strong>al <strong>Safety</strong> SystemsReceiver:Bi-color (red/green) Beam Status Indicators indicate status of each beam (clear, blocked, or weak signal).Yellow Reset LED indicates RUN mode or waiting for reset.Bi-color (red/green) Status Indicator indicates status of outputs (ON/OFF) or LOCKOUT mode.7-Segment Display indicates scan code, normal operation, error code, or noise detected.Controls and Adjustments Emitter and Receiver: Scan code 2-position switch (selects code 1 or 2)Receiver (only): Trip/latch output selection switch; EDM (External Device Monitoring) selectionswitch (selects 1- or 2-channel monitoring)EDM InputOutput Configuration(OSSD1 and OSSD2)EnclosureCablesConnectionsSignals from external devices can be monitored (single-channel, dual-channel, or no monitoring) viaEDM1 and EDM2 terminals of the receiver. Monitored devices must respond within 200 millisecondsof an output change.Two diverse redundant OSSD (Output Signal Switching Device) safety outputs:Solid-state current sourcing outputs for switching 24V dc loads at up to 0.5 A each.Relay interface modules are available for ac or larger dc loads (see page 60).Size: See dimensions on previous pages.Material: Extruded aluminum housing with yellow polyester powder finish; sealed, molded PBT endcaps; acrylic windowRating: IP65; NEMA 4, 13Cables are user-supplied. Wiring terminals accommodate one 22 to 16 ga. wire or two wires up to18 ga.; Pg13.5 wiring chamber access port capacity varies, depending on cable gland or strain relieffitting used. Supplied cable gland is for a cable diameter of 6 to 12 mm (0.236" to 0.472").See page 304 for general hookup information.<strong>Optic</strong>al Performance This system meets the ±2.5° requirements of IEC 61496-2 section 5.2.9 (type 4)Operating ConditionsCertificationsTemperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)Certifications in progress. Contact factory or visitwww.bannerengineering.com for the latest information.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316459


PowerFaultIn 1In 2OutputMachine<strong>Safety</strong>IM-T-9AEZ-SCREEN SystemsInterface ModuleIM-T-..A Interface Modules<strong>Optic</strong>al <strong>Safety</strong> Systems• Interface Modules provide isolated safety output contacts for a Primary <strong>Safety</strong> Device (forexample, an optical safety system or safety control module) which has solid-state or relaycontact outputs and external device monitoring (EDM) capability• Model IM-T-9A features three normally open 6 amp redundant-output channels• Model IM-T-11A features two normally open redundant-output channels and onecomplementary (parallel) normally closed non-safety auxiliary output channel, all rated at6 amps• Independent normally closed outputs for connection to the Primary <strong>Safety</strong> Device’smonitoring input• 24V dc operation• 22.5 mm (0.9") DIN-rail-mountable housing• Convenient plug-in terminal blocksFor EZ-SCREEN hookup information see page 305; for PICO-GUARD hookup information, seepages 300 and 301; for other Primary <strong>Safety</strong> Devices hookup information on pages 380 and 381.ModelsIM-T-..A ModelsSupplyVoltage<strong>Safety</strong>OutputsAuxiliaryOutputsIM-T-9A24V ac/dc3 @ 6 ampsN/AIM-T-11A24V ac/dc2 @ 6 amps1 N.C.@ 6 ampsIM-T-..A Interface Module Dimensions22.5 mm(0.89")118.0 mm(4.65")S21 S11 S13A1 13 23 Y1K1K214 24Y2 14 24 A2S23 S22S2184.0 mm(3.31")60 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-SCREEN SystemsInterface ModuleSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationIM-T-..A Interface Modules Specifications24V dc, +/-15% no polarity, 10% maximum ripple; 50 mA per input channelPower consumption: approximately 2.4 WProtected against transient voltages.IM-T-9A: 3 normally open output channelsIM-T-11A: 2 normally open output channels and 1 normally closed auxiliary output channelEach normally open output channel is a series connection of contacts from two forced-guided(positive-guided) relays, K1-K2.The normally closed contact 31-32 is a parallel connection of contacts from K1-K2.Contacts: AgNi, 5 µm gold-platedLow Current Rating:Caution: The 5 µm gold-plated contacts allow the switching of low current/low voltage. In these lowpowerapplications, multiple contacts can also be switched in series (e.g., “dry switching”).To preserve the gold plating on the contacts, the following max. values should not be exceeded at anytime:Min. voltage: 1V ac/dcMax. voltage: 60VMin. current: 5 mA ac/dcMax. current: 300 mAMin. power: 5 mW (5 mVA)Max. power: 7 W (7 VA)<strong>Optic</strong>al <strong>Safety</strong> SystemsHigh Current Rating:If higher loads are switched through one or more of the contacts, the minimum and maximum valuesof the contact(s) changes to:Min. voltage: 15V ac/dcMax. voltage: 400V ac, 250V dcMin. current: 250 mA ac/dcMax. current: 6 AMin. power: 5 W (5 VA)Max. power: 200 W (1,500 VA)Mechanical life: 50,000,000 operationsElectrical life: 100,000 operations (typical, @200 W (1,500 VA) switched power, resistive load)Feedback contact rating (Y1-Y2, Y3-Y4):Min. voltage: 1V ac/dcMin. current: 5 mA ac/dcMin. power: 5 mW (5 mVA)Max. voltage: 60VMax. current: 300 mAMax. power: 7 W (7 VA)Note: Transient suppression is recommended when switching inductive loads. Install suppressorsacross load. Never install suppressors across output contacts (see Warning, page 377).Output Response TimeStatus IndicatorsConstructionEnvironmental RatingMounting20 milliseconds maximum2 green LED indicators:K1 energizedK2 energizedPolycarbonate housing.Rated NEMA 1, IEC IP20. Interface Module must be installed inside an enclosure rated NEMA 3(IEC IP54), or better.Mounts to standard 35 mm DIN-rail track.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsOperating ConditionsApplication NotesCertificationsSee pages 305, 380 and 381 for general hookup information.Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ 50°C (non-condensing)There are no adjustments and no user-serviceable parts.Approvals are in process.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316461


EZ-SCREEN SystemsACCESS-GUARD Bracket System<strong>Optic</strong>al <strong>Safety</strong> SystemsACCESS-GUARD Bracket System• A compact, reliable, cost-effective optionfor guarding personnel access to an areaof hazardous machine motion• A single beam generates a protectivescreen of infrared light between thehazardous area and personnel• For use with EZ-SCREEN Point• Both emitter and receiver mount on thesame bracket stand, simplifyingmounting, installation wiring, andmaintenance• Heavy duty ACCESS-GUARD enclosuresare also available. See ProtectiveEnclosures on page 65.Beam placement requirements foraccess guarding applicationsMaximum610 mm(24")Minimum914 mm(36")ACCESS-GUARD KitsModel Description RequiredSPK-AG-1 ACCESS-GUARD Kit with EZ-SCREEN Point 1Maximum305 mm(12")ModelMSA-SB-1DescriptionUSA-PMS-40 40" Vertical Bracket 2MSM4AACCESS-GUARD Individual ComponentsModelDescriptionRequiredMSA-PMS-K40 ACCESS-GUARD Kit with MINI-SCREEN1MSA-MBM-K45 Mirror with Bracket Kit with MINI-SCREEN2Number IncludedFloor-mounting BaseMirror w/hardwareACCESS-GUARDKitMSMB-MSM-45 45° Mirror Mounting Bracket 2SMB30SC Swivel Sensor Bracket 2Post LevelM4 7x12 mm PPHMS Screws 8M4 Keys LocknutsM6 1x3/4 Screws 8M6 Keys Nuts22188Mirror w/BracketKitM6 Flat Washers 8 4M10-1 18 mm Hex Screws 16 –M10 Flat Washers 8 –* Requires an EZ-SCREEN Point System for operation.Mirror with Bracket Kit includes one mirror and one bracket, with hardwareEither ACCESS-GUARD Kit may be purchased complete, or any of the components may be purchased separately.––11––44222.6' to 26' with the EZ-SCREEN PointUp to 15' with the standard MINI-SCREENUp to 40' with long-range XL MINI-SCREENACCESS-GUARD System Bracket andMirror Kit ComponentsEZ-SCREENEmitter45° MirrorMounting BracketSMB30SCSwivel SensorBracket40° VerticalBracketEZ-SCREENReceiverFloor-MountingBaseMirror62 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-SCREEN SystemsAccessoriesQuick-Disconnect CablesModels Length Wire TerminationQDS-315CQDS-325CQDS-350CQDS-3100C5 m (15')8 m (25')15 m (50')30 m (100')20 Ga3-pin Mini-styleFemale connectoron one end;cut-to-length.Banner Cable Pinout/Color SAE H1738-2**CodePinout/Color CodePin Color Function Pin Color* Function1 Gn/Ye Gnd/PE2 Bn +24V dc3 Bl 0V dc1 Gn Gnd/PE2 Rd/Bk +24V dc3 Rd/Wh 0V dcConnector(Female Face View)312Pin Color FunctionPin Color* FunctionQDS-515CQDS-525CQDS-550CQDS-815CQDS-825CQDS-850C5 m (15')8 m (25')15 m (50')5 m (15')8 m (25')15 m (50')20 Ga20 Ga5-pin Mini-styleFemale connectoron one end;cut-to-length.8-pin Mini-styleFemale connectoron one end;cut-to-length.1 Bk Test#12 Bl 0V dc3 Gn/Ye Gnd/PE4 Br +24V dc5 Wh Test#2Pin Color Function1 Bn +24V dc2 Or/Bk EDM#23 Or EDM#14 Wh OSSD#25 Bk OSSD#16 Bl 0V dc7 Gn/Ye Gnd/PE8 Vi Reset1 Wh Test#12 Rd 0V dc3 Gn Gnd/PE4 Or +24V dc5 Bk Test#2Pin Color Function1 Or +24V dc2 Bu EDM#23 Wh/Bk EDM#14 Bk OSSD#25 Wh OSSD#16 Rd 0V dc7 Gn Gnd/PE8 Rd/Bk Reset541236 7 15 8 24 3<strong>Optic</strong>al <strong>Safety</strong> Systems* The 3-pin and the 5-pin connectors chosen are recommended in order to keep colors and functions as similar as possible to the Bannerconnectors.** The SAE H1738-2 pin assignment and color codes are listed as a customer courtesy. The user must verify suitability of these cables for eachapplication.Unterminated Bulk CableModels Length WireDescriptionUTB-325CUTB-350CUTB-3100CUTB-3250C8 m (25')15 m (50')30 m (100')75 m (250')20 Ga3-conductor, unterminated bulk cableUTB-525CUTB-550CUTB-5100CUTB-5250C8 m (25')15 m (50')30 m (100')75 m (250')20 Ga5-conductor, unterminated bulk cableUTB-825CUTB-850CUTB-8100CUTB-8250C8 m (25')15 m (50')30 m (100')75 m (250')20 Ga8-conductor, unterminated bulk cableQuick-Disconnect End-CapsConverts hard-wire end cap to QD model.ModelsEZA-QDE-3EZA-QDE-5EZA-QDR-8Description3-pin for emitter (Test input jumpered)5-pin for emitter (Test input available)8-pin for receiverBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316463


EZ-SCREEN SystemsAccessoriesEZ-SCREEN Polycarbonate Lens ShieldsLens ShieldModel NumberEZ-SCREEN Point EZS-149Fits EZ-SCREEN ModelsSP..1Lens ShieldLength149 mmEZS-684SG..2-500684 mmEZS-768SG..2-584768 mmEZ-SCREEN GridEZS-984SG..3-400984 mmEZS-1251SG..3-5331251 mm<strong>Optic</strong>al <strong>Safety</strong> SystemsEZS-1084SG..4-3001084 mmNOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent andmaximum operating range is reduced by 20 percent.SSM Series Corner MirrorsM6 x 19 mm screw(4 supplied)101.2 mm(3.98")• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair• Robust construction, two mounting brackets and hardware included• The total range decreases by approximately 8% per mirrorMirrorModelEZ-SCREEN Point SSM-100EZ-SCREEN GridSSM-550SSM-675SSM-975SSM-1175Fits EZ-SCREENModelsReflective AreaYBrackets OutMounting L1HeightL2SP..1 100 mm (3.9") 211 mm (8.3") 178 mm (7")SG..2-500 550 mm (21.7") 661 mm (26") 628 mm (24.7")SG..2-584 675 mm (26.6") 786 mm (31") 753 mm (29.6")SG..3-400/4-300 975 mm (38.4") 1086 mm (42.8") 1053 mm (41.5")SG..3-533 1175 mm (46.3") 1286 mm (50.6") 1253 mm (49.3")M5 x 10 mm screw(4 supplied)L1L2100 mm(3.94")115 mm(4.53")Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by58 mm (2.3")YSSM-S Series Stainless Steel Corner MirrorsM6 x 19 mm screw(4 supplied)101.2 mm(3.98")• Designed for use in industrial environments with EZ-SCREEN Grid Light Screens• Stainless steel reflective surface provides 50% reflectivity for the guarding of multi-sided applicationswith one emitter/receiver pair• Robust construction, two mounting brackets and hardware includedM5 x 10 mm screw(4 supplied)YMirrorModelEZ-SCREEN Point SSM-100-SEZ-SCREEN GridSSM-550-SSSM-675-SSSM-975-SSSM-1175-SFits EZ-SCREENModelsReflective AreaYBrackets OutMounting L1HeightL2SP..1 100 mm (3.9") 211 mm (8.3") 178 mm (7")SG..2-500 550 mm (21.7") 661 mm (26") 628 mm (24.7")SG..2-584 675 mm (26.6") 786 mm (31") 753 mm (29.6")SG..3-400/4-300 975 mm (38.4") 1086 mm (42.8") 1053 mm (41.5")SG..3-533 1175 mm (46.3") 1286 mm (50.6") 1253 mm (49.3")L1L2100 mm(3.94")115 mm(4.53")Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by58 mm (2.3")64 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-SCREEN SystemsAccessoriesStandModelStandHeightMSA Series Stands* (Base is included)**Emitter/Receiver ModelsMirror ModelsMSA-S42-1MSA-S66-142" SPE/R1, SGE/R2-584 & SGE/R2-50066" SGE/R3-533, SGE/R3-400 & SGE/R4-300SSM-550 & SSM-675SSM-975 & SSM-1175UsableStandHeightPole40 mm(1.58") Square* Requires use of model EZA-MBK-2 adapter bracket (see page 67)** Available without a base by adding the suffix “NB” to model number, e.g. MSA-S42-1NB.See data sheet p/n 43687 for more information on MSA Series Stands.• Designed for use with EZ-SCREEN Point and Grid Light Screens• Powder coated, yellow, extruded aluminum body and front panel; anodized aluminum top and base plates• Mirrors are independently adjustable; mirror models are indicated by “-M” designation.• Rear surface glass mirrors rated at 85% efficiency for the guarding of entry/exit applications with oneemitter/receiver pair and rear surface glass corner mirrors rated at 85% efficiency for the guarding ofmulti-sided applications with 2, 3, and 4 beam EZ-SCREEN arraysModelEZA-S300EZA-S300-MEZA-S400EZA-S400-MEZA-S500EZA-S500-MEZA-S500-M45EZA-S533EZA-S533-MEZA-S584EZA-S584-MEZA-S584-M45No. ofWindows4 1543 mm (60.75") 300 mm (11.8") 300 mm (11.8")4 1543 mm (60.75") 300 mm (11.8") 300 mm (11.8")3 1238 mm (48.75") 300 mm (11.8") 400 mm (15.75")2 933 mm (36.75") 300 mm (11.8") 500 mm (19.7")2EZ-SCREEN Protective EnclosuresOverall HeightL13 1238 mm (48.75") 300 mm (11.8") 400 mm (15.75")933 mm (36.75")300 mm (11.8")Distance BetweenWindowsL3500 mm (19.7")2 933 mm (36.75") 300 mm (11.8") 500 mm (19.7")3 1543 mm (60.75") 305 mm (12.0") 533 mm (21.0")31543 mm (60.75")Distance from Floorto Bottom WindowL2305 mm (12.0")533 mm (21.0")2 1238 mm (48.75") 305 mm (12.0") 584 mm (23.0")2 1238 mm (48.75") 305 mm (12.0") 584 mm (23.0")2 1238 mm (48.75") 305 mm (12.0") 584 mm (23.0")L13X R83.8 mm(3.30")2X 120°6.4 mm (0.25")15° 3X 20°145 mm(5.7")L3L2Enclosure Base(4) M10 BoltBase6X R6.60 mmR (0.26")Ø 177.8 mm(7.00")<strong>Optic</strong>al <strong>Safety</strong> SystemsLAT-1 Laser Alignment ToolModelLAT-1EZA-LAT-1DescriptionSelf-contained visible-beam laser tool for alignment of any EZ-SCREEN emitter/receiverpair. Includes retroreflective target material and mounting clips.Clip-on retroreflective targetEZA-S MOUNTING BASEModelMM-TA-12BMuting ModuleDescriptionThe Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the <strong>Safety</strong> Module section.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316465


REZ-SCREEN SystemsAccessoriesMuting LampsSolid-state, “mute-active” indicator LED lamps for optical safety systems with muting feature.ModelSSA-ML-A+24V dc lamp with amber lensDescriptionSSA-ML-W+24V dc lamp with white (clear) lens<strong>Optic</strong>al <strong>Safety</strong> SystemsContact Contact DimensionsModels Coil Voltage Configuration Rating (h x w x d)11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm11-BG00-31-D-024 24V dc 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm11-BF16C01-02424V dcPositively Guided Contactors*11-BF1601-12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm3 N.O. & 1 N.C. 16 amps**80 x 44 x 80 mm* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.ModelsAuxiliary Contacts for Positively Guided ContactorsContactConfigurationPositivelyGuidedUsed With11-BGX10-40 4 N.O. No 11-BG Series11-G484-30 3 N.O. Yes 11-BF SeriesSuppressors for Positively Guided ContactorsModels Voltage Used With11-BGX77-048 48V dc 11-BG00-31-A1206011-BGX77-240 125-240V ac 11-BG00-31-D02411-G318-48 48V dc 11-BF1601-1206011-G477-240 125-240V ac 11-BF16C01-024Miscellaneous AccessoriesModelBT-1Beam TrackerDescriptionBRT-THG-2-100PSDINA-24SI-QM-1350 mm (2") wide reflective tape, 2.5 m (100") longPower Supply Module for DIN Style controllers;90 to 140V ac input; 24V dc @2.5 amp outputAdapter, 1 /2" NPT to Pg 13.5SI-QS-CG13SI-QM-13-M20Pg 13.5 cable glandAdapter, M20 to Pg 13.5Beam-Tracker shown.66 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-SCREEN SystemsAccessoriesEZ-SCREEN Mounting BracketsEZA-MBK-2Model Description Used With:4x ø 4.8 mm(0.19")2x ø 8.3 mm(0.33")Dimensions2x ø 6.6 mm(0.26")27.9 mm(1.13")22.2 mm(0.86")• Adapter bracket kitfor MSA Seriesstands• Kit includes2 adapter brackets• 1 kit required persensorEZ-SCREENPoint or GridorSSM Mirror63.9 mm(2.52")19.9 mm(0.76")16.0 mm(0.63")30.5 mm(1.20")43.2 mm(1.70")24.7 mm(0.98")31.5 mm(1.24")16.0 mm(0.63")44.5 mm(1.75")3.0 mm(0.12") 88.9 mm(3.50")<strong>Optic</strong>al <strong>Safety</strong> Systems12.7 mm(0.50")EZA-MBK-322.2 mm(0.87")65 mm(2.56")13.0 mm(0.51")25.0 mm(0.98")• Side-swivelbracket kit• Kit includes one2-part swivelbracket• 1 kit required perEZ-SCREEN Pointsensor; 2 kitsrequired perEZ-SCREEN GridsensorsEZ-SCREENPoint or Grid18.0 mm(0.71")4.2 mm(0.17")R50.0 mm(1.97")ø 5.8 mm(0.23")2x ø 7.0 mm(0.28")101 mm(3.97")100.0 mm(3.94")2x ø 5.8 mm(0.23")4.2 mm(0.17")18.0 mm(0.71")ø 5.0 mm(0.19")25.0 mm(0.98")5.8 mm (0.23")25.0 mm(0.98")12.5 mm(0.49")EZA-MBK-4• Swivel-mountbracket kit (wiringend-cap mount)• Kit includes 1 swivelbracket• 1 kit required persensorEZ-SCREENPointM30 x 1.5internalthread58.7 mm(2.31")50.8 mm(2.00")30.0 mm(1.18")12.7 mm(0.50")Pg13.5M30 x 1.5-6g35 mm(1.38")25 mm(0.98")10 mm (0.40")5 mm (0.20")ø 12.5 mm(0.49")31.5 mm(1.24")15.8 mm(0.62")66.5 mm(2.62")29.0 mm(1.14")Pg13.5ø 35.0 mm(1.38")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316467


EZ-SCREEN SystemsAccessoriesEZ-SCREEN Mounting BracketsModelDescriptionUsed With:DimensionsEZA-MBK-5<strong>Optic</strong>al <strong>Safety</strong> Systems• Swivel-mountbracket kit (blindend-cap mount)• Kit includes 1 swivelbracket• 1 kit required persensorEZ-SCREENPointM30 x 1.5internalthread58.7 mm(2.31")50.8 mm(2.00")66.5 mm(2.62")30.0 mm(1.18")12.7 mm(0.50")29.0 mm(1.14")25.0 mm(1.00")ø 31.5 mm(1.24")M30 x 1.5-6g5.0 mm(0.20")32.0 mm(1.26")52.0 mm(2.1")ø 5.8 mm(0.23")55 mm(2.2")43 mm(1.69")EZA-MBK-630.0 mm(1.18")ø 32.0 mm(1.26")ø 43.0 mm(1.69")12.8 mm(0.50")113.0 mm(4.45")60.0 mm(2.36")C L32.4 mm(1.28")• Retrofit bracket kitfor SICK WEU/WSU(back mount)/STIBeamSafe II• Kit includes1 bracket• 1 bracket requiredper sensorEZ-SCREENPoint46.3 mm(1.82")R 27.3 mm(1.07") 6.9 mm (0.27")128.0 mm(5.04")165.2 mm(6.50")ø 6.9 mm (0.27")22.5 mm(0.87")2x ø 7.0 mm(0.28")4.2 mm (0.17")EZA-MBK-7ø 43.0 mm(1.69")ø 32.0 mm(1.26")40°• Retrofit bracket kitfor SICK WEU/WSU(front/bottommount)• Kit includes1 bracket• 1 kit required persensorEZ-SCREENPoint60.0 mm(2.36")46.5 mm(1.83")7 mm(0.28")4x 5.8 mm(0.23")R32.0 mm(1.26")34.8 mm(1.37")54.5 mm(2.15")82.0 mm(3.23")70.0 mm(2.76")4.2 mm(0.17")68 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


EZ-SCREEN SystemsAccessoriesEZ-SCREEN Mounting BracketsModelDescriptionUsed With:DimensionsEZA-MBK-84.2 mm(0.17")• Retrofit bracket kitfor SICK andLeuze Grid• Kit includes2 brackets;1 kit required persensorEZ-SCREENPoint or Grid24.0 mm(0.94")50.0 mm(1.97")12.0 mm(0.47")9.6 mm(0.38")50.0 mm(1.97")C L24.0 mm(0.94")44.0 mm(1.73")4x 7.0 mm(0.28")<strong>Optic</strong>al <strong>Safety</strong> SystemsEZA-MBK-94x 60°ø32.0 mm(1.26")ø37.2 mm(1.46")ø42.9 mm(1.69")ø48.6 mm(1.91")2x M5 x 0.884.0 mm(3.30")54.0 mm(2.13")• Adjustable bracketkit• Kit includes2 brackets• 1 kit required permirror (1 kit isincluded with SSMSeries Mirrors)EZ-SCREENPoint or Grid7.5 mm(0.30")2x 5.8 mm(0.23")45.0 mm(1.77")60.0 mm(2.36")33.0 mm(1.30")30.0 mm(1.18")15 mm(0.60")45.0 mm(1.77")4.2 mm(0.17")30.0 mm(1.18")4.2 mm(0.17")5.0 mm(0.20")31.0 mm(1.22")4.0 mm(0.16")14.0 mm(0.55")21.0 mm(0.83")10.0 mm(0.39")52.0 mm(2.05")60.0 mm(2.36")2x 7.0 mm(0.28")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316469


EZ-SCREEN SystemsReplacement Parts68410 †ModelEZ-SCREEN Replacement PartsEZ-SCREEN Grid manualPart NameGridUsed With:68413 † EZ-SCREEN Point manual PointEZA-AP-1 Configuration port access plug with o-ring Point or GridEZA-CP-13 Pg 13.5 plug with o-ring Point or GridEZA-ECE-1 Emitter wiring chamber end cap Point or Grid<strong>Optic</strong>al <strong>Safety</strong> SystemsEZA-ECR-1 Receiver wiring chamber end capPoint or GridEZA-MBK-1 Standard bracket kit (with hardware) Point or GridEZA-SW-1 Spanner wrench Point or GridEZA-TBE-1 Emitter terminal block Point or GridEZA-TBR-1 Receiver terminal block Point or GridMGA-KSO-1 Reset switch Point or GridMGA-K-1 Replacement key for Reset switch MGA-KS0-1SMA-MBK-1 SSM series mirror bracket kit Point or GridSTP-3 Specified test piece (1.75") Point or Grid†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.70 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® Systems<strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® SystemsSystem Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Selection of Components . . . . . . . . . . . . . . . . . . . . . . . 73Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . . 74Controller Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . 77Metal Box Controllers . . . . . . . . . . . . . . . . . . . . . . . . . 78Metal Box Controllers with Muting Function . . . . . . . . . . . 82DIN Module Controllers . . . . . . . . . . . . . . . . . . . . . . . . 86DIN Module Controllers with DeviceNet . . . . . . . . . . . . . 90Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 101Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316471


MICRO-SCREEN ® SystemsSystem Overview<strong>Optic</strong>al <strong>Safety</strong> SystemsSYSTEM FEATURES• Tough and ultra-compact light screens designed for use onproduction machinery where space is limited• Each system includes an emitter, a receiver, a controller, andinterconnecting cables• 15 light screen heights from 102 mm to 1.8 m (4" to 6')• Emitter/receiver pairs are available with the choice of tworesolutions:- Standard series: 19.1 mm (0.75") resolution*- V-series: 31.8 mm (1.25") resolution*• All controllers feature floating blanking, E-stop input andselectable auto power-up; other features (depending onmodel) include:- DeviceNet monitoring- Trip or latch outputs- Fixed-beam blanking- Muting- Two or four FSD output contacts- External Device Monitoring (EDM)• All components are FMEA tested to ensure control reliability• System design meets applicable requirements of CE, UL,and CSA* Resolution assumes no blanking in useADDITIONAL EMITTER/RECEIVER FEATURES• Only 25 x 32 mm (1 x 1 1 /4") in cross section• 9 m (30') range for array lengths up to 1.2 m(48"); 6 m (20') range for array lengths from1.4 m (56") to 1.8 m (72")• Rugged IP65 (NEMA 4) rated extrudedaluminum housing• Status indicators on three sides of thehousing:- Power on- Blanking on- Emitter/receiver alignment- Sensing area clear or blocked- System lockout• Choose integral 7.6 m (25') cable or eurostylequick disconnect models• Swivel brackets and hardware included• Highly immune to EMI, RFI, ambient light,weld flash, and strobe lightEMITTER/RECEIVER OPTIONS ANDACCESSORIES• Cable, quick-disconnect, and pigtail quickdisconnectoptions available (p. 94)• Electro-static discharge-resistant housings(p. 94)• Lens shields (p. 97)• Corner mirrors and stands (pp. 96 & 99)• Custom mounting brackets (p. 100)ADDITIONAL CONTROLLER FEATURES• Two controller styles:- IP 64 (NEMA 13) lockable metal box- Polycarbonate DIN railmount module• Diverse-redundantmicroprocessors andadvanced systemdiagnostics• Field-replaceable outputsafety relays• Models for 115/230V acor 24V dc operation• Emergency stop switch input• System status and diagnostic indicators• DIN style controllers have plug-in wiring blocksCONTROLLER OPTIONS• DIN style models with DeviceNet compatibility (p. 90) makenon-safety monitoringinformation available to aDeviceNet fieldbus network• Custom designs andmodifications are welcome(see p. 95)72 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® SystemsMICRO-SCREEN ® System Component SelectionA MICRO-SCREEN System is comprised of the following components:• An emitter/receiver pair,• A controller,• Two cables for connecting the emitter and the receiver to the controller.Component SelectionMICRO-SCREEN Emitters and ReceiversEmitters and receivers are available:• In 15 defined area heights from 102 mm (4") to 1829 mm (72")• With yellow polyester painted finish• Electro-static discharge-resistant models also available (nickel-plated finish)• With minimum object detection size (assuming no blanking in use) of:- 19.1 mm (0.75") for standard series- 31.8 mm (1.25") for V-seriesSee pages 74 and 75 for model numbers<strong>Optic</strong>al <strong>Safety</strong> SystemsMountingBrackets(suppliedwith sensor)EmitterDefined AreaMICRO-SCREEN ControllersControllers are available housed in either a metal box or aDIN-style module. Other features to select include:• Supply voltage: 115V ac, 230V ac, or 24V dc• Output type: trip or latch• Blanking: fixed or floating• Muting input• E-stop input• Customized options available (see page 95 for specials)See page 77 for model numbersIntegral orQuick-DisconnectCables (2)MICRO-SCREEN CablesReceiverQuick-disconnect cables are required if emitter and receiver with quickdisconnectconnectors are selected. Cables are available in three lengths:5 m (15'), 7.6 m (25') and 15 m (50').ControllerEmitters and receivers are also available with integral7.6 m (25') cable.See page 94 for models.MICRO-SCREEN System AccessoriesMICRO-SCREEN System accessories include:• Lens shields• Corner mirrors and stands• Special purpose brackets• Explosion-proof light screen enclosures• Muting Module• Add-on positively-guided contactorsBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164New!New!New!MICRO-SCREEN System KitsMICRO-SCREEN controllers are availablefor purchase kitted together with choiceof emitter and receiver (of equal lengthand beam spacing) and cables.See individual controllerdescriptions for kit orderinginformation.73


MICRO-SCREEN ® SystemsEmitters and ReceiversMICRO-SCREEN ® Standard Series Emitters & ReceiversRange to 9 m (30') • 19 mm (0.75") minimum object sensitivity• Compact design blends well with existing machinery• Light screens available in 12 heights: from 102 mm (4") to 1219 mm (48")<strong>Optic</strong>al <strong>Safety</strong> Systems• Bright, safety-yellow housings• Each sensor includes swivel brackets for ease of alignment• Use with MSM Series corner mirrors and stands (see page 96) for guardinga multi-sided application• Sensors available with an integral 7.6 m (25') cable or with a quickdisconnect(QD) cable fitting; a 300 mm (12") pigtail euro-style quickdisconnectcable is an option (see note, below, and page 94)• Nickel-plated emitters and receivers used for ESD safe applications areavailable. Replace “Y” with “N” in the model number.MICRO-SCREEN Standard Sensor Models*With 7.6 m (25')Integral CableUSE424YIUSR424YIUSE824YIUSR824YIUSE1224YIUSR1224YIUSE1624YIUSR1624YIUSE2024YIUSR2024YIUSE2424YIUSR2424YIUSE2824YIUSR2824YIUSE3224YIUSR3224YIUSE3624YIUSR3624YIUSE4024YIUSR4024YIUSE4424YIUSR4424YIUSE4824YIUSR4824YIWith Integral QDCable FittingUSE424YUSR424YUSE824YUSR824YUSE1224YUSR1224YUSE1624YUSR1624YUSE2024YUSR2024YUSE2424YUSR2424YUSE2824YUSR2824YUSE3224YUSR3224YUSE3624YUSR3624YUSE4024YUSR4024YUSE4424YUSR4424YUSE4824YUSR4824YDefinedArea102 mm (4")203 mm (8")305 mm (12")406 mm (16")508 mm (20")610 mm (24")711 mm (28")813 mm (32")914 mm (36")1016 mm (40")1118 mm (44")1219 mm (48")Emitter/Receiver Separation(Min/max range)Minimum Object SensitivityResponse TimeAmbient Light ImmunityEmitter ElementsStatus IndicatorsEmitter and ReceiverEnclosure<strong>Optic</strong>al PerformanceOperating ConditionsApplication NotesMICRO-SCREEN Standard Sensor Specifications150 mm (6") to 9 m (30')19.1 mm (0.75") with no floating blanking in use31.8 mm (1.25") with one-beam floating blanking ON44.5 mm (1.75") with two-beam floating blanking ON< 38 ms (< 48 ms with muting option, seecontroller specifications)>10,000 lux at 5° angle of incidenceInfrared LEDs; 880 nm peak emissionEmitter: Green LED for power ONReceiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.Size: See dimensions on page 76.Material: Aluminum extrusion with yellowpolyester painted or nickel plated finish;acrylic lens cover. Mounting hardwaresupplied.Rating: IP65; NEMA 4, 13This system meets the ±2.5° requirements ofIEC 61496-2, section 5.2.9 (Type 4)Temperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)Use only Banner cables, which use a “twisted pair” fornoise immunity on RS 485 data communication lines.Use of other cables can result in “nuisance” lockouts.Pigtail Quick-Disconnect OptionAny emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quickdisconnectcables, as listed on page 94, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P2” to the model number ofthe emitter or receiver, for example: USE1624YP2.*For example, USE424Y, where “E” is emitter, USR424Y, where “R” is receiver.74 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Range to 9 m (30') • 31.8 mm (1.25") minimum object sensitivityMICRO-SCREEN ® SystemsEmitters and ReceiversMICRO-SCREEN ® V-Series Emitters & Receivers• Compact design blends well with existing machinery• Light screens available in 7 heights: from 610 mm (24") to 1829 mm (72")• Bright, safety-yellow housings• Each sensor includes swivel brackets for ease of alignment• Use with MSM or SSM Series corner mirrors and stands (see page 96) forguarding a multi-sided application• Sensors available with an integral 7.6 m (25') cable or with a quickdisconnect(QD) cable fitting; a 300 mm (12") pigtail euro-style quickdisconnectcable is an option (see note, below, and page 94)• Nickel-plated emitters and receivers used for ESD safe applications areavailable. Replace “Y” with “N” in the model number.<strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN V-Series Sensor Models*With 7.6 m (25')Integral CableUSE2412YIUSR2412YIUSE3212YIUSR3212YIUSE4012YIUSR4012YIUSE4812YIUSR4812YIUSE5612YIUSR5612YIUSE6412YIUSR6412YIUSE7212YIUSR7212YIWith Integral QDCable FittingUSE2412YUSR2412YUSE3212YUSR3212YUSE4012YUSR4012YUSE4812YUSR4812YUSE5612YUSR5612YUSE6412YUSR6412YUSE7212YUSR7212YDefinedArea610 mm (24")813 mm (32")1016 mm (40")1219 mm (48")1422 mm (56")1626 mm (64")1829 mm (72")Application NotesMICRO-SCREEN V-Series Sensor SpecificationsEmitter/Receiver Separation(Min/max range)Minimum Object SensitivityResponse TimeAmbient Light ImmunityEmitter ElementsStatus IndicatorsEmitter and ReceiverEnclosure<strong>Optic</strong>al PerformanceOperating Conditions24 to 48" (610 to 1219 mm): 150 mm (6") to 9 m (30')56 to 72" (1422 to 1829 mm): 150 mm (6") to 6 m (20')31.8 mm (1.25") with no floating blanking in use57.5 mm (2.25") with one-beam floating blanking ON82.6 mm (3.25") with two-beam floating blanking ON< 38 ms (< 48 ms with muting option, seecontroller specifications)>10,000 lux at 5° angle of incidenceInfrared LEDs; 880 nm peak emissionEmitter: Green LED for power ONReceiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.Size: See dimensions on next page.Material: Aluminum extrusion with yellowpolyester painted or nickel plated finish;acrylic lens cover. Mounting hardwaresupplied.Rating: IP65; NEMA 4, 13This system meets the ±2.5° requirements ofIEC 61496-2, section 5.2.9 (Type 4)Temperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)Use only Banner cables, which use a “twisted pair” fornoise immunity on RS 485 data communication lines.Use of other cables can result in “nuisance” lockouts.Pigtail Quick-Disconnect OptionAny emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quickdisconnectcables, as listed on page 94, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P2” to the model number ofthe emitter or receiver, for example: USE2412YP2.*For example, USE2412Y, where “E” is emitter, USR2412Y, where “R” is receiver.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316475


MICRO-SCREEN ® SystemsEmitters and Receivers<strong>Optic</strong>al <strong>Safety</strong> SystemsStandardModelsUSE424USR424USE824USR824USE1224USR1224USE1624USR1624USE2024USR2024USE2424USR2424USE2824USR2824USE3224USR3224USE3624USR3624USE4024USR4024USE4424USR4424USE4824USR4824V-SeriesModelsUSE2412USR2412USE3212USR3212USE4012USR4012USE4812USR4812USE5612USR5612USE6412USR6412USE7212USR7212MICRO-SCREEN Emitter and Receiver DimensionsHousing LengthL1137 mm (5.4")Distance Between Bracket HolesL2L3239 mm (9.4") 273 mm (10.7") 209 mm (8.2" )340 mm (13.4")171 mm (6.7")374 mm (14.7")311 mm (12.2")Defined AreaY203 mm (8")305 mm (12")442 mm (17.4") 476 mm (18.7") 412 mm (16.2") 406 mm (16")544 mm (21.4") 578 mm (22.7") 514 mm (20.2") 508 mm (20")645 mm (25.4")MICRO-SCREEN Mounting Hardware(supplied with each emitter and receiver)679 mm (26.7")108 mm (4.2")102 mm (4")616 mm (24.2") 610 mm (24")747 mm (29.4") 781 mm (30.7") 717 mm (28.2") 711 mm (28")848 mm (33.4") 882 mm (34.7") 819 mm (32.2") 813 mm (32")950 mm (37.4") 984 mm (38.7") 920 mm (36.2") 914 mm (36")1052 mm (41.4") 1086 mm (42.7") 1022 mm (40.2") 1016 mm (40")1153 mm (45.4") 1187 mm (46.7") 1124 mm (44.2") 1118 mm (44")1255 mm (49.4") 1289 mm (50.7") 1225 mm (48.2") 1219 mm (48")1458 mm (57.4") 1491 mm (58.7") 1427 mm (56.2") 1422 mm (56")1661 mm (65.4") 1694 mm (66.7") 1631 mm (64.2") 1626 mm (64")1864 mm (73.4") 1897 mm (74.7") 1834 mm (72.2") 1829 mm (72")With Mounting BracketsFlanges “Out”Y27.9 mm(1.10")17.0 mm(0.67")With Mounting BracketsFlanges “In”25.4 mm(1.00")R13 mm (0.5")Minimum BendL1L3L231.8 mm(1.25")ø8.1 mm(0.32") max.70 mm (2.75")Minimum70 mm (2.75")MinimumUSMB-1MICRO-SCREEN Brackets (supplied with each emitter and receiver)R13 mm (0.5")Minimum BendR13 mm (0.5")Minimum Bend23.2 mm(0.92")Slots have Clearance forM3 Screws (supplied) andAllow for ±30º Rotation15.7 mm(0.63")12.7 mm(0.50")10.7 mm(0.41")5.8 mm(0.23")15.7 mm(0.63") 20.0 mm 31.87 mm(0.79") (1.25")ø15.2 mm(0.60")2.3 mm(0.09")Min. Radius26.7 mm(1.05")42.4 mm(1.67")2x R 6.4 mm(0.25")2x ø4.8 mm(0.19")27.2 mm(1.07")14.0 mm(0.54")7.1 mm(0.28")Material: Cold Rolled SteelFinish: Black, Zink Plated, Chromate Dip* Two supplied with 40" to 72" emitters and receivers and one supplied with 28" to 36" emitters and receivers.76 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRRRRRRRRRRRMICRO-SCREEN ® Controller SelectionMICRO-SCREEN ® SystemsController Model Selection ChartsModelsSupplyVoltageOutputTypeFSDContactsFloatingBlankingFixedBlankingMutingFunction CertificationsSpecificationsUSCD-1T2Trip 2 N.O.NoUSCD-1T3Trip 2 N.O./1 N.C. AuxNoUSCD-2T2IEC 61496-1Trip 2 N.O. Yes& 2, TYPE 4USCD-2T3 115/230V ac Trip 2 N.O./1 N.C. AuxYesPending: USCD-2T3EUSCD-2T3E*Trip 2 N.O./1 N.C. Aux 1- or 2-beam Yes No p. 79USCD-1L2Latch 2 N.O.NoPresenceSensingDeviceUSCD-2L2Latch 2 N.O.YesUSCT-2T2Trip 2 N.O.Yes24V dcUSCT-2T3Trip 2 N.O./1 N.C. AuxYesUSCC-1T2MUSCC-1T3MUSCC-1L2MUSCC-2L2MUSCC-2L3MMICRO-SCREEN Metal Box Controller Selection Chart115/230V acor24V dcTripTripLatchLatchLatch2 N.O.2 N.O./1 N.C. Aux2 N.O.2 N.O.2 N.O./1 N.C. AuxNoNoSensing1- or 2-beam No Yes Devicep. 83YesYesFor USCC-1T2M& USCC-1L2MonlyPresenceExcept USCC-1T3M &USCC-2L3M<strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN DIN Module Controller Selection ChartModelsSupplyVoltageOutputTypeFSDContactsFloatingBlankingFixedBlankingMutingFunctionCertificationsSpecificationsUSDINT-1T22 N.O.NoUSDINT-1T2E*2 N.O.NoIEC 61496-1& 2, TYPE 4USDINT-1T4USDINT-2T224V dcTrip4 N.O.2 N.O.1- or2-beamNoYesNoPresenceSensingDeviceExcept: USDINT-1T2Ep. 87USDINT-2T44 N.O.YesUSDINT-1L22 N.O.NoUSDINT-1L4USDINT-2L224V dcLatch4 N.O.2 N.O.1- or2-beamNoYesIEC 61496-1& 2, TYPE 4No p. 87PresenceSensingDeviceUSDINT-2L44 N.O.YesUSDINT-1T2D2 N.O.NoUSDINT-1T4DUSDINT-2T2D24V dcTripplusDeviceNet 4 N.O.2 N.O.1- or2-beamNoYesNoIEC 61496-1& 2, TYPE 4PresenceSensingDevicep. 91USDINT-2T4D4 N.O.YesUSDINT-1L2D2 N.O.NoUSDINT-1L4DUSDINT-2L2D24V dcLatchplusDeviceNet 4 N.O.2 N.O.1- or2-beamNoYesIEC 61496-1& 2, TYPE 4No p. 91PresenceSensingDeviceUSDINT-2L4D4 N.O.Yes* The suffix “E” adds external device monitoring input; approvals in process.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316477


MICRO-SCREEN ® SystemsMetal Box ControllersMICRO-SCREEN ® Metal Box Controllers• Selectable one- and two-beam floating blanking allows objects (usually workpiece material)to move through the defined area at any point without tripping the final switching devices• Selectable auto power-up mode for applications where a key reset is difficult to perform• Two-digit display provides diagnostic information and indicates number of channels blocked<strong>Optic</strong>al <strong>Safety</strong> Systems• Welded steel box enclosure with tough, black polyester powder paint finish; rated NEMA 13,IEC IP64• Includes input for Emergency Stop functionNote: For general hookup information, see page 320.ModelsUSCD-1T2MICRO-SCREEN DIN Module ControllersSupplyVoltage115/230V acOutputTypeTripFloatingBlankingFixedBlankingUSCD-1T3 115/230V ac TripNoUSCD-2T2 115/230V ac TripYesUSCD-2T3 115/230V ac TripYes1- or 2-USCD-2T3E* 115/230V ac TripYesbeamUSCD-1L2 115/230V ac LatchNoNoNo. of FSDOutput Contacts2 N.O./4 amps2 N.O. & 1 N.C. Aux/6 amps2 N.O./4 amps2 N.O. & 1 N.C. Aux/6 amps2 N.O. & 1 N.C. Aux/6 amps2 N.O./4 ampsUSCD-2L2 115/230V ac LatchYesUSCT-2T2 24V dc TripYesUSCT-2T3 24V dc TripYes* The suffix “E” adds external device monitoring input2 N.O./4 amps2 N.O./4 amps2 N.O. & 1 N.C. Aux/6 amps78 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRMICRO-SCREEN ® SystemsMetal Box ControllersSystem Power RequirementsFuse RatingResponse TimeStatus Indicators(on control box and receiver)Diagnostic IndicatorControls and AdjustmentsEmergency Stop Switch InputAuxiliary Monitor RelayOutput Configuration(FSD1, FSD2, and SSD)EnclosureConnectionsOperating ConditionsLight Screen: Less than 38 ms (all lengths)E-Stop: Less than 15 msSize: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating NEMA 13; IEC IP64See page 320 for general hookup information.Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)FMEA Tested Per requirements IEC 61496-1 (type 4)Application NotesCertificationsMICRO-SCREEN Metal Box Controller Specifications115/230V ac ±15% (50/60 Hz) @ 55 VA; 24V dc ±15% @ 1.5 Amp. max.115V ac: 1 amp, 250V ac, 230V ac: 0.5 amp, 250V or 24V dc: 2 amp, 250VRed = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.Two-digit numeric display indicates cause of lockout condition and total number of beams blocked.Keyed RESET of system lockout conditionsFloating blanking selection switches and fixed blanking programming switchesAuto Power-up On-Off switchesEmergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850(EN 418), <strong>Safety</strong> category 4 per ISO 13849 (EN 954-1).Simultaneity requirement < 100 msReed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)Forced-guided contact relay (resistive load).USCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp maxUSCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @1.0 kVA switching power).Arc suppression is recommended when switching inductive loads. See Warning on page 319.Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.IEC 61496-1& 2, TYPE 4Pending: USCT-2T2PresenceSensingDevicePending: USCD-2T3E<strong>Optic</strong>al <strong>Safety</strong> SystemsBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316479


MICRO-SCREEN ® SystemsMetal Box ControllersMICRO-SCREEN Metal Box Controller Dimensions101.6 mm (2)(4.00")7.9 mm(.31") (4)BANNER ENGINEERING CORPORATION<strong>Optic</strong>al <strong>Safety</strong> Systems210 mm(8.3")StatusIndicatorsDiagnosticDisplay222.3 mm(8.75")244 mm(9.6")152.4 mm (2)(6.00")210 mm(8.3")84 mm(3.3")MICRO-SCREEN Metal Box Controller Internal FeaturesTB4Auxiliary MonitorConnectionE-STOPConnectionsRelay ModuleTB2Remote InputConnectionsAUXNON-SAFETYCONTACTTEST 1TEST 2Key 1Key 2Power OnaSSDb 1aFSDb 2abFSD1LNTB1OutputConnectionsTB1Power InputConnectionsController+12VDCCOMFuseT / RT / RDRAINPower Supply Model No.Supply Input:Fuse:TB3Emitter and ReceiverConnections115/230V Switch(AC Models only)Note: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = Drain80 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® SystemsMetal Box ControllersMICRO-SCREEN Metal Box Controller Kits Model Numbering SchemeMICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables. See pages309 and 310 for a listing of possible kit models.The resultant model number in this example is: USK2DE24123C5YP2, which includes the followingcomponents:• Metal box controller model USCD-2T3E: with fixed blanking, EDM and 2 N.O. FSDs & 1 N.C. Aux.Example:MICRO-SCREENKit• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector• Two cables model QDU-525C: 8 m (25') longUS K 2 D E 24 12 3 C5 Y P2Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connectorP2 = Pigtail QD connector<strong>Optic</strong>al <strong>Safety</strong> SystemsFixed-Beam Blanking:Blank = Without2 = WithSensor Finish:Y = Yellow polyester paintN = Nickel platedSupply Voltage:D = 115/230V acT = 24V dcOptions:E = With ExternalDevice MonitoringBlank = WithoutLight Screen Height(in inches)Beams per foot:24 = Standard series12 = V-SeriesQuick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cablesNumber of Outputs:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs and 1 N.C. Aux.Output Type:Blank = TripL = Latch*NOTE: Other cable lengthcombinations are possible.Contact factory.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316481


MICRO-SCREEN ® SystemsMetal Box Controllers<strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® Metal Box Controllerswith Muting Function• Powered by 115//230V ac or 24V dc• Easily configured one- or two-beam floating blanking• Full-featured Muting function including:- Input from two or four Muting Devices- Selectable monitored Mute Lamp output (see page 99)- Selectable Backdoor Timer- Override inputs- Selectable directional muting capability• Emergency stop input• Selectable External Device Monitoring (EDM)• Forced-guided redundant output relays• Welded steel box enclosure with tough, black polyester paint finishNote: For general hookup information, see page 321.ModelsUSCC-1T2MUSCC-1T3MUSCC-1L2MUSCC-2L2MUSCC-2L3MMICRO-SCREEN DIN Module ControllersSupplyVoltage115/230V acOutputTypeTripTripLatchLatchLatchFloatingBlanking1- or 2-beamFixedBlankingNoNoNoYesYesNo. of FSDOutput Contacts2 N.O./4 amps2 N.O. & 1 N.C. Aux/6 amps2 N.O./4 amps2 N.O./4 amps2 N.O. & 1 N.C. Aux/6 ampsSystem Power RequirementsFuse RatingResponse TimeStatus LED IndicatorsMICRO-SCREEN Muting Metal Box Controller Specifications115V ac (50/60Hz) ± 15% @ 500 mA (50 VA),230V ac (50/60Hz) ± 15% @ 250 mA (50 VA), or24V dc ±15%, 10% maximum ripple, @ 2.5 A (60 W)115V ac: 1.0 A @ 250V ac (supplied)230V ac: 500 mA @ 250V ac24V dc: Internal resettableLight Screen: Less than 48 milliseconds (all lengths)E-Stop: Less than 15 millisecondsLight Screen Indicators (left column of LEDs):Solid LED Flashing LEDRed BLOCKED LOCKOUTGreen CLEAR BLANKING ONYellow RESET Double Flash = Waiting for Light Screen Key Reset at Power-upSingle Flash = ALIGNMENT. Flash rate increases with the number ofsensing beams “made”, solid yellow when aligned anddefined area clearSystem Indicators (right column of LEDs):Solid LED Flashing LEDRed OVERRIDE LOCKOUTGreen OUTPUT ON (Not Applicable)(FSD1 & FSD2closed)Yellow RESET Double Flash = Waiting for System Key Reset at Power-up(System) Single Flash = Waiting for System Key Reset at latched condition (manualreset of system after blockage has been removed)82 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRMICRO-SCREEN ® SystemsMetal Box ControllersMICRO-SCREEN Muting Metal Box Controller Specifications (cont’d)Diagnostic DisplaysLight Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the causeof light screen lockout conditions and total number of beams blocked.System Diagnostic Display (right window) is a two-digit numeric display that indicates the cause ofsystem lockout conditions and the amount of time, in seconds, remaining for the backdoor timer.Controls and AdjustmentsEmergency Stop Switch Input• Light Screen Key Reset after power-up and light screen lockouts• Selection switches to enable floating blanking• Program switches to enable fixed blanking (USCC-2L2M and USCC-2L3M only)• Light Screen and System Auto Power-up selection switches• System Key Reset after power-up, system lockouts, and latched conditions• Selection switches for Monitored or Non-Monitored Muting indicator• Selection switches for One-Way or Two-Way (directional/non-directional) Muting• Selection switches for One-Channel, Two-Channel Monitoring or no monitoring (EDM)• Selection switches for Backdoor Timer settings and Mute-on-Power-UpThe Emergency Stop actuator must offer two normally closed contacts and be capable of switching50 mA @ 30V dc. Total resistance, including wiring and all switches, must not exceed 30Ω for properoperation. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), <strong>Safety</strong> Category 4 perISO 13849-1 (EN 954-1). Simultaneity requirement < 100 ms<strong>Optic</strong>al <strong>Safety</strong> SystemsLight Screen andSystem Reset InputsExternal Device Monitoring(EDM) Input(s)Mute Enable InputOverride InputsTerminals must be closed for a minimum of 0.5 seconds in order to guarantee a reset. The switchingdevice must be capable of switching 15-50V dc at 20-100 mA.Two pairs of terminals are provided to monitor the state of external devices that are being controlledby the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.Terminals must be closed in order to start a mute; opening this input after mute has begun has noeffect. The switching device must be capable of switching 15-50V dc at 20-100 mA.The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)and held closed during the 10-second Override. To initiate a subsequent Override, open bothchannels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devicesmust be capable of switching 15-50V dc at 20-100 mA.Muting Device Input The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be “closed” within 3seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions aremet). Each muting device must be capable of switching 15-50V dc at 20-100 mA.Light Screen and SystemAux. Monitor Relay OutputsOutput Configuration(FSD1, FSD2, SSD)Mute Lamp OutputAuxiliary DC Supply OutputEnclosureConnectionsOperating ConditionsReed relay; 125V ac/dc max at 500 mA max. (10 VA maximum, resistive load)Forced-guided contact relay (resistive load).USCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp maxUSCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @1.0 kVA switching power).Arc suppression is recommended when switching inductive loads. See Warning on page 319.A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, thecurrent draw must be within 10 mA to 360 mA.Max. Switching Voltage: 30V dcMax. Switching Current: 360 mAMin. Switching Current: 10 mASaturation Voltage: ≤1.5V dc24V dc ± 25%, 500 mA maxSize: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating: NEMA 13; IEC IP64See page 321 for general hookup information.Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)FMEA Tested Per requirements of IEC61496-1 (type 4)Application NotesUse of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.CertificationsFor USCC-1T2M &USCC-1L2M onlyPresenceSensingDeviceExcept USCC-1T3M &USCC-2L3MBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316483


MICRO-SCREEN ® SystemsMetal Box ControllersMICRO-SCREEN Muting Metal Box Controller Dimensions85.0 mm(3.35")25.4 mm(1.00")25.4 mm(1.00")260.0 mm(10.24")101.4 mm(4.00")25.4 mm(1.00")25.4 mm(1.00")BANNER ENGINEERING CORPORATION9714 10th Ave. No.• Minneapolis, MN 55441 •612-544-3164MODEL NO. USCC-1L2M MICRO-SCREEN ® Control Box<strong>Optic</strong>al <strong>Safety</strong> Systems295.0 mm(11.62")273.0 mm(10.75")LIGHTSCREENDIAGNOSTICDISPLAYLIGHT SCREEN INDICATORSSTEADY: FLASHING:BLOCKED LOCKOUTCLEAR BLANKINGRESET ALIGNMENTRATED SUPPLY VOLTAGERATED SUPPLY CURRENTFUSE RATINGRESPONSE TIME (See Manual)ENCLOSURE RATINGTEMPERATURE RATINGFSD1, FSD2, SSD RATINGAUX CONTACTS RATINGBLANKING SETUPPERIODIC CHECK PROCEDUREE-STOP RESPONSE TIMERUN115V ac, 50/60Hz500 mA ac MAX.1.0 A ac, 250V ac48 msUL / CSA TYPE 13, IP640 - 50 C (32 - 122 F)230V ac, 4A Resistive10 VA, 125V ac/dc, 500 mASee Instruction ManualSee Instruction Manual25 msRUNLIGHTSCREENRESETSYSTEMDIAGNOSTICDISPLAYSYSTEM INDICATORSSTEADY: FLASHING:OVERRIDE LOCKOUTOUTPUT ONRESET WAITING FOR RESET230V ac, 50/60Hz250 mA ac MAX.500 mA ac, 250V acSYSTEMRESET24V dc2.5 A dc MAX.Internal ResetableFor use with USE/R... Series Emitters/Receivers and QDU-5..C cablesWARNINGElectrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be byqualified service personnel only (see instruction manual).Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connectionsor before replacing any components.12 x ø7.5 mm (0.30")MICRO-SCREEN Muting Metal Box Controller Internal FeaturesTESTabLIGHT SCREEN RESETab+12V dcLIGHT COMSCREEN T / RCONNECTIONST / RDRAINLIGHT SCREEN AUXabSYSTEM AUXab3a 1a3b 1bMUTING DEVICES – –+ +4a 2a4b 2b1a 2aOVERRIDE1b 2baMUTE LAMPbMUTE aSYSTEM RESET b24V dcCOMTB1TB2TB3TB4LightScreenControllerBoardTB5TB6ab MUTE ENABLETB7SystemControllerBoardRelay PackFuse2a2bPower Select230V acTB10115V acTB11MonitoringTB81a1bTB9aSSDbab FSD 2ab FSD 1LNNote: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = Drain84 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® SystemsMetal Box ControllersMICRO-SCREEN Muting Metal Box Controller Kits Model Numbering SchemeMICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables.The resultant model number in this example is: USK2CM2412LC5YP2, which includes the followingcomponents:• Metal box controller model USCC-2L2M: with fixed blanking• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connectorExample:MICRO-SCREENKitFixed-Beam Blanking:Blank = Without2 = With• Two cables model QDU-525C: 8 m (25') longUS K 2 C M 24 12 L C5 Y P2Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connectorP2 = Pigtail QD connectorSensor Finish:Y = Yellow polyester paintN = Nickel plated<strong>Optic</strong>al <strong>Safety</strong> SystemsSupply Voltage:C = 115/230V acor 24V dcMuting FunctionQuick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cablesBlank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.Light Screen Height(in inches)Beams per foot:24 = Standard series12 = V-SeriesOutput Type:Blank = TripL = Latch*NOTE: Other cable lengthcombinations are possible.Contact factory.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316485


MICRO-SCREEN ® SystemsDIN Module ControllersMICRO-SCREEN ® DIN Module Controllers• Features floating blanking (one- or two-beam), which is easily configured inside the controlmodule• Selectable auto power-up mode for applications where a key reset is difficult to perform<strong>Optic</strong>al <strong>Safety</strong> Systems• Gray polycarbonate housing designed to bolt directly to enclosure backplate or mount ontostandard 35 mm DIN rail• Two-digit display provides diagnostic information and indicates number of channels blocked• Includes input for Emergency Stop function• Choose models with either trip or latching outputs• Select models with either two or four FSD output contacts• Removable plug-in wiring blocksNote: For general hookup information, see pages 322 to 324.ModelsMICRO-SCREEN DIN Module ControllersSupplyVoltageOutputTypeFloatingBlankingFixedBlankingNo. of FSDOutput ContactsUSDINT-1T2No2 N.O.USDINT-1T2E*TripNo2 N.O.USDINT-2T2 Yes 2 N.O.USDINT-1L2USDINT-2L224V dcLatch1- or 2-beamNoYes2 N.O.2 N.O.USDINT-1T4USDINT-2T4TripNoYes4 N.0.4 N.0.USDINT-1L4USDINT-2L4LatchNoYes4 N.0.4 N.0.* USDINT-1T2E adds external device monitoring input.86 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRMICRO-SCREEN ® SystemsDIN Module ControllersMICRO-SCREEN DIN Module Controllers SpecificationsSystem Power RequirementsFuse RatingResponse Time24V dc ±15%, 10% maximum ripple, 1.5 amps max.2 amp, 250 V (3 AG or 5 x 20 mm slow blow)Light Screen: Less than 38 ms (all lengths)E-Stop: Less than 15 msStatus Indicators(on control box and receiver)Diagnostic IndicatorControls and AdjustmentsEmergency Stop Switch InputRed = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.Two-digit numeric display indicates cause of lockout condition and total number of beams blockedKeyed Reset of system lockout conditionsFloating Blanking selection switches and Fixed Blanking programming switchesAuto Power-up On-Off switchesEmergency Stop actuator must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850(EN 418), <strong>Safety</strong> category 4 per iso 13849-1 (EN 954-1).Simultaneity requirement < 100 ms<strong>Optic</strong>al <strong>Safety</strong> SystemsAUX Non-safety Output ContactOutput Configuration(FSD1, FSD2, and SSD)EnclosureConnectionsOperating ConditionsReed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)Forced-guided contact relay (resistive load).FSD1 & 2, SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @1.0 kVA switching power).Arc suppression is recommended when switching inductive loads. See Warning on page 319.Note: Controllers with model suffix “2” have two FSD output contacts and those with model suffix “4”have four FSD output contacts.Size: See dimensions on next page.Material: gray polycarbonate, clear polycarbonate cover.Rating: NEMA 1, (IP 20)See pages 322 to 324 for general hookup information.Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)FMEA Tested Per requirements IEC 61496-1 (Type 4)Application NotesUse of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.CertificationsIEC 61496-1 &2,Type 4Except USDINT-1T2EPresenceSensingDeviceBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316487


RLISTEDPresenceSensingDevice10Y8RMICRO-SCREEN ® SystemsDIN Module ControllersMICRO-SCREEN DIN Module Controller Dimensions4 FSD OutptModels only:128 mm(5.0")115.0 mm(4.53")<strong>Optic</strong>al <strong>Safety</strong> Systems5.0 mm(0.20")81.0 mm(3.19")70.0 mm(2.76")5.5 mm(0.22")107.0 mm(4.21")97.0 mm(3.82")4.5 mm(0.18")Slot for Screws (2)M3.5 x 0.6 mm6.5 mm(0.26")Supplied Hardware:M3.5 0.6 mm (2) Combo Head ScrewsM3.5 mm Washers (2)M3.5 mm x 0.6 mm Nuts (2)(NOTE:81 mm(3.19")#6 hardware can be substitutedfor the metric hardware)Recommended TorqueMounting Screws: 16-20 in-lbsTerminal Screws: 5 in-lbsHookup and Features for USDINT-..T2 & USDINT-..L2 ModelsHookup and Features for USDINT-..T4 & USDINT-..L4 ModelsNON-SAFETYOUTPUTCONTACTMACHINE CONTROLOUTPUT CONTACTSAUX/ALARM SSD FSD2 FSD1a b a b a b a bE-STOPSWITCHcadb+24 dc PEVdc COMNON-SAFETYOUTPUTCONTACTMACHINE CONTROLOUTPUT CONTACTSAUX/ALARM SSD FSD2 FSD1a b a b a b a bE-STOPSWITCHcadb+24 dc PEVdc COM21 2224 2527 2830 3133 34 35 36 38 39 4021 2224 2527 2830 3133 34 35 36 38 39 40FSD2FSD1cd cdMICRO-SCREENMODEL NO. USDINT-xT2 or -xL2CAUTION WARNINGShock hazard may exist. For control reliableoperation always follow theinstructions in the manual.Blocked or LatchedClearLockoutBlanking41 42 44 45MICRO-SCREENCAUTIONShock hazard may exist.WARNINGFor control reliableoperation always follow theinstructions in the manual.ResetSTEADYAlignmentFLASHINGC0466Diagnostic Chart on Reverse SideDiagnostic Chart on Reverse Side7 8 13 14 16 1718 19 207 8 13 14 16 1718 19 20TEST 1TEST 2KEY 1KEY 2+12 COM T/R T/R DRAINVdcTEST 1TEST 2KEY 1 KEY 2 +12 COM T/R T/R DRAINVdcNOTE: Controllermodel USDINT-1T2E usesterminals 7 and 8 forexternal device monitoring input.EMITTER AND RECEIVERCABLESNote: Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = DrainWiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.EMITTER AND RECEIVERCABLES88 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® SystemsDIN Module ControllersMICRO-SCREEN DIN Module Controller Kits Model Numbering SchemeMICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyedreset switch. See pages 311 to 314 for a listing of possible kit models.The resultant model number in this example is: USDKTE2412C5YP2, which includes the followingcomponents:• DIN module controller model USDINT-1T2E: with trip output, EDM & 2 FSDsExample:MICRO-SCREENKit with DIN-style controllerFixed-Beam Blanking:Blank = Without2 = WithSupply Voltage:T = 24V dcOptions:E = With ExternalDevice MonitoringBlank = WithoutLight Screen Height(in inches)Beams per foot24 = Standard series12 = V-series• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector• Two cables model QDU-525C: 8 m (25') longUS DK T E 24 12 C5 Y P2Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connectorP2 = Pigtail QD connectorSensor Finish:Y = Yellow polyester paintN = Nickel platedQuick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cablesNumber of outputs:Blank = 2 N.0. FSDs4 = 4 N.0. FSDsOutput Type:Blank = TripL = Latch<strong>Optic</strong>al <strong>Safety</strong> Systems*NOTE: Other cable lengthcombinations are possible.Contact factory.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316489


MICRO-SCREEN ® SystemsDIN Module ControllersMICRO-SCREEN ® DIN Module Controllerswith DeviceNet • Offers all of the features of standard MICRO-SCREEN DIN module controllers (see page 86),plus DeviceNet Bus network communications of non-safety monitoring information• The following information is available to DeviceNet:- System identification: Product name, manufacturer, model, etc.<strong>Optic</strong>al <strong>Safety</strong> Systems- System status- Operating mode: Run, lockout, etc.- Status of defined area: blocked or clear- Output relay status: FSD1, FSD2, SSD, Aux- Status of key reset, test, and E-stop inputs- Noise detected- Sensor alignment- Number of sensor beams- Number of beams blocked- Location of beams blocked- Sensor settings- Auto power-up on or off- Floating blanking: 1-, 2-beam, or off- Fixed blanking (model USDINT-2T2D): number and location of blankedbeams, or off- Diagnostic information- Error code- Problem description (cause of lockout)- Troubleshooting suggestionsNote: For general hookup information, see pages 322 and 323.ModelsMICRO-SCREEN DIN Module Controllers with DeviceNet SupplyVoltageOutputTypeFloatingBlankingFixedBlankingNo. of FSDOutput ContactsUSDINT-1T2DUSDINT-2T2DTripNoYes2 N.O.2 N.O.USDINT-1L2DUSDINT-2L2DUSDINT-1T4DUSDINT-2T4D24V dcLatchTrip1- or 2-beamNoYesNoYes2 N.O.2 N.O.4 N.O.4 N.O.USDINT-1L4DUSDINT-2L4DLatchNoYes4 N.O.4 N.O.DeviceNet is a trademark of the Open DeviceNet Vendor Association, Inc.90 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRMICRO-SCREEN ® SystemsDIN Module ControllersSystem Power RequirementsFuse RatingDeviceNet PowerResponse TimeStatus Indicators:(on control module andreceiver)MICRO-SCREEN DIN Module Controllers with DeviceNet Specifications24V dc ±15%, 10% maximum ripple, 1.5 amps max.2 amp, 250 V (3 AG or 5 x 20 mm slow blow)11 to 25V dc; 80 mA - supplied by DeviceNet Bus NetworkLight Screen: Less than 38 ms (all lengths)E-Stop: Less than 15 msRed = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = waiting for power-up manual key resetALIGNMENT Single-flashing yellow = alignment indicator: flash rate increaseswith the number of sensing beams “made”; solid yellow whenaligned and defined area is clear.Emitter has green status indicator to indicate power ON.Network status indicator -A bi-color (red/green) LED visible on the control module indicates network status:Green Steady On-line, connected to masterFlashingOn-line, not connected/allocated to master; if Autobaud isON, address and baud rate OKRed Steady Critical network fault or duplicate mode address detectedGreen/Red/OffFlashingOffConnection time-out or no power to light screenNo network power or off-lineAutobaud detecting network baud rate<strong>Optic</strong>al <strong>Safety</strong> SystemsDiagnostic IndicatorControls and AdjustmentsEmergency Stop Switch InputDeviceNet ConfigurationAuxiliary Monitor RelayOutput Configuration(FSD1, FSD2, and SSD)Two-digit numeric display indicates cause of lockout condition and total number of beams blockedKeyed RESET of system lockout conditionsFloating blanking selection switches and fixed blanking programming switchesAUTO POWER UP on-off switchesEmergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850(EN 418), <strong>Safety</strong> category 4 per ISO 13849 (EN 954-1).Simultaneity requirement < 100 msSee Manual.Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)Forced-guided contact relay (resistive load).FSD1 & 2, SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @1.0 kVA switching power).Arc suppression is recommended when switching inductive loads. See Warning on page 319.Note: Controllers with model suffix “2” have two FSD output contacts and those with model suffix “4”have four FSD output contacts.EnclosureConnectionsOperating ConditionsCertificationsSize: see dimensions on next page.Material: gray polycarbonate, clear polycarbonate cover.Rating: NEMA 1, IEC IP20See pages 322 and 323 for general hookup information.Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)FMEA Tested Per requirements IEC 61496-1Application NotesUse of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.IEC 61496-1&2, Type 4PresenceSensingDeviceBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316491


RLISTEDPresenceSensingDevice10Y8RRRLISTEDPresenceSensingDevice10Y8MICRO-SCREEN ® SystemsDIN Module ControllersMICRO-SCREEN DIN Module Controller with DeviceNet Dimensions4 FSD OutptModels only:128 mm(5.0")115.0 mm(4.53")<strong>Optic</strong>al <strong>Safety</strong> Systems5.0 mm(0.20")81.0 mm(3.19")70.0 mm(2.76")5.5 mm(0.22")107.0 mm(4.21")97.0 mm(3.82")4.5 mm(0.18")Slot for Screws (2)M3.5 x 0.6 mm6.5 mm(0.26")Supplied Hardware:M3.5 0.6 mm (2) Combo Head ScrewsM3.5 mm Washers (2)M3.5 mm x 0.6 mm Nuts (2)(NOTE:81 mm(3.19")#6 hardware can be substitutedfor the metric hardware)Recommended TorqueMounting Screws: 16-20 in-lbsTerminal Screws: 5 in-lbsFeatures for USDINT-..T2D & USDINT-..L2D ModelsFeatures for USDINT-..T4D & USDINT-..L4D ModelsNON-SAFETYOUTPUTCONTACTMACHINE CONTROLOUTPUT CONTACTSALARM SSD FSD2 FSD1b a a b a b a bE-STOPSWITCHcadb+24 dc PEVdc COMNON-SAFETYOUTPUTCONTACTMACHINE CONTROLOUTPUT CONTACTSALARM SSD FSD2 FSD1b a a b a b a bE-STOPSWITCHcadb+24 dc PEVdc COM21 2224 2527 2830 3133 34 35 36 38 39 4021 2224 2527 2830 3133 34 35 36 38 39 40FSD2FSD1c d c dMICRO-SCREENMODEL NO. USDINT-xT2D or xL2DCAUTION WARNINGShock hazard may exist. For control reliableoperation always follow theinstructions in the manual.41 42 44 45CAUTIONShock hazard may exist.WARNINGFor control reliableoperation always follow theinstructions in the manual.C0466DeviceMAC ID ADDRESSBlocked or LatchedClearResetSTEADYLockoutBlankingAlignmentFLASHINGMICRO-SCREENMODEL NO. USDINT-xT4D or xL4DDeviceMAC ID ADDRESSCBlocked or LatchedClearResetSTEADYLockoutBlankingAlignmentFLASHINGDiagnostic Chart on Reverse Side0466Diagnostic Chart on Reverse SideD5 D4 D3 D2 D17 8 13 14 16 1718 19 20D5 D4 D3 D2 D17 8 13 14 16 1718 19 20V+V–CAN_H CAN_LSHIELDDEVICENETCONNECTIONSTEST 1TEST 2KEY 1KEY 2+12 COM T/R T/R DRAINVdcEMITTER AND RECEIVERCABLESV+V–CAN_H CAN_LSHIELDDEVICENETCONNECTIONSTEST 1TEST 2KEY 1KEY 2+12 COM T/R T/R DRAINVdcEMITTER AND RECEIVERCABLESNote: Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = DrainWiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.92 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® SystemsDIN Module ControllersMICRO-SCREEN DIN Module Controller with DeviceNet Kits Model Numbering SchemeMICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyedreset switch. See pages 315 to 318 for a listing of possible kit models.The resultant model number in this example is: USDK2TD2412L4C5YP2, which includes the followingcomponents:• DIN module controller model USDINT-2L4D: with latch output, fixed blanking and 4 FSDs and DeviceNetExample:• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector• Two cables model QDU-525C: 8 m (25') longUS DK 2 T D 24 12 L 4 C5 Y P2<strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREENKit with DIN-style controllerFixed-Beam Blanking:Blank = Without2 = WithSensor Cable Termination:I = Integral 25' cableBlank = Integral QD connectorP = Pigtail QD connectorSensor Finish:Y = Yellow polyester paintN = Nickel platedSupply Voltage:T = 24V dcOptions:D = With DeviceNetLight Screen Height(in inches)Beams per foot24 = Standard series12 = V-seriesQuick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cablesNumber of outputs:Blank = 2 N.0. FSDs4 = 4 N.0. FSDsOutput Type:Blank = TripL = Latch*NOTE: Other cable lengthcombinations are possible.Contact factory.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316493


MICRO-SCREEN ® SystemsCablesMICRO-SCREEN ® Cables• Small and flexible 7 mm (0.3") diameter cables with euro-style connectors, for use withMICRO-SCREEN emitters and receivers with quick-disconnect fitting• Available either with one end terminated, or as extension cables with both ends terminated in afemale 5-pin euro-style connector<strong>Optic</strong>al <strong>Safety</strong> Systems• Cables are shielded and have a “twisted pair” for noise immunity on RS485 datacommunication linesNOTE: Contact factory for applications assistance when a cable length greater than15 m (50') per sensor is required.MICRO-SCREEN Emitter and Receiver CablesModelLengthWireTerminationDimensionsPinoutQDU-515CQDU-525CQDU-550C5 m (15')8 m (25')15 m (50')20 ga5-pinEuro-styleFemaleconnectoron one end43 mm max.(1.7")BrownWhiteDEU-515CDEU-525C5 m (15')8 m (25')20 ga5-pinEuro-styleFemaleconnectoron both ends7 mm(0.3")M12 x 114.2 mm(0.56")DrainBlackBlueModel SuffixModificationMICRO-SCREEN Emitter and Receiver ModificationsDescriptionP2Pigtail Quick-DisconnectAny MICRO-SCREEN emitter orreceiver may be built with a305 mm (12") cable pigtail quickdisconnectconnector substituted forthe 5-pin integral connectorNESD(electro-static discharge)resistant designAny MICRO-SCREEN emitter or receiver may be built with a nickel-plated aluminum housing coatedwith static-dissipative polymer. This design protects nearby components from damaging ESD voltages.Contact factory for model availability.94 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® SystemsModificationsMICRO-SCREEN Controller ModificationsBanner will quote special MICRO-SCREEN systems or components, including modifications to sensors and/or controllers. Following is one example of a specialMICRO-SCREEN controller.ModelModificationsCableUsedConnectors and FeaturesUSCD-1T2-50663Base ControllerModel:USCD-1T2(see page 78)Added two 5-pinconnectors foremitter and receiverAdded one 8-pinconnector foroutput connectionsDEU-5..C(see pg 94)QDC-8..(see below)Sensor Connectors Pin # Description1 2 1 +12V dc2 TR53 COM4 TR5 DRAIN4 3Output Connector1 7 62 8 53 4Pin # Description1 SSD a2 FSD2 a3 FSD2 b4 FSD1 a5 FSD1 b6 SSD b7 AUX a8 AUX b<strong>Optic</strong>al <strong>Safety</strong> SystemsAdded one 3-pinconnector forpower inputMBCC-3..(see below)Input Connector12 3Pin # Description1 Ground2 L3 NSensorConnectors5-pin Euro QDOutput Connector8-pin QDInput Connector3-pin QDCables for SpecialsModel Length Wire TerminationDimensionsPinoutQDC-820QDC-8507.5 m (20')16 m (50')16 ga8-pinFemaleconnectoron one end69 mm max.(2.7")1"-16UN28 mm(1.1")(3) Green(7) Red(6) White(5) Red/Black( 4) BlackOrange (1)Blue (2)White/Black (3)15 mm(0.6")MBCC-306MBCC-312MBCC-3302 m (6.5')4 m (12')9 m (30')18 ga3-pinMini-styleFemaleconnectoron one end61 mm max.(2.4")7/8-16UN-2Bø28 mm max.(1.1")(1) Black Wire(3) Blue WireBrown Wire (2)7 mm(0.3")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316495


MICRO-SCREEN ® SystemsAccessories<strong>Optic</strong>al <strong>Safety</strong> SystemsMSM Series Corner Mirrors• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.• Small and lightweight; two mounting brackets and hardware included.• Once mounted, a unique mirror end cap design allows 360° rotation of the mirror.Reflective Area Mounting HeightModelsYL1MSM4A 165 mm (6.5") 221 mm (8.7")MSM8A 267 mm (10.5") 323 mm (12.7")MSM12A 356 mm (14") 411 mm (16.2")MSM16A 457 mm (18") 513 mm (20.2")MSM20A 559 mm (22") 615 mm (24.2")MSM24A 660 mm (26") 716 mm (28.2")MSM28A 762 mm (30") 818 mm (32.2")MSM32A 864 mm (34") 919 mm (36.2")MSM36A 965 mm (38") 1021 mm (40.2")MSM40A 1067 mm (42") 1123 mm (44.2")MSM44A 1168 mm (46") 1224 mm (48.2")MSM48A 1270 mm (50") 1326 mm (52.2")Overall HeightL2191 mm (7.5")292 mm (11.5")381 mm (15")483 mm (19")584 mm (23")686 mm (27")787 mm (31")889 mm (35")991 mm (39")1092 mm (43")1194 mm (47")1295 mm (51")L153.8 mm(2.12")L272.9 mm(2.87")M4 x 12 mmScrew(8 supplied)Y50.8 mm(2.00")Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to ±45°.SSM Series Corner Mirrors*• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.• Robust construction, two mounting brackets and hardware includedMirrorModelSSM-100SSM-150SSM-250SSM-375SSM-475SSM-550SSM-675SSM-825SSM-975SSM-1175SSM-1275SSM-1475SSM-1675SSM-1900Reflective AreaY100 mm (3.9") 211 mm (8.3")178 mm (7.0")150 mm (5.9") 261 mm (10.3")228 mm (9.0")250 mm (9.8") 361 mm (14.2")328 mm (12.9")375 mm (14.8") 486 mm (19.1")453 mm (17.8")475 mm (18.7") 586 mm (23.1")553 mm (21.8")550 mm (21.7") 661 mm (26.0")628 mm (24.7")675 mm (26.6") 786 mm (31.0")753 mm (29.6")825 mm (32.5") 936 mm (36.9")903 mm (35.6")975 mm (38.4") 1086.4 mm (42.8") 1053 mm (41.5")1175 mm (46.3") 1286.4 mm (50.6") 1253 mm (49.3")1275 mm (50.2") 1386.4 mm (54.6") 1353 mm (53.3")1475 mm (58.1") 1586.4 mm (62.5") 1553 mm (61.1")1675 mm (65.9") 1786.4 mm (70.3") 1753 mm (69.0")1900 mm (74.8")Mounting HeightL11945 mm (76.7”)Overall HeightL21978 mm (77.9")M6 x 19 mm screw(4 supplied)M5 x 10 mm screw(4 supplied)L1L2101.2 mm(3.98")100 mm(3.94")115 mm(4.53")Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3”)Y* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.96 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® SystemsAccessoriesMirrorModelSSM-100-SSSM-150-SSSM-250-SSSM-375-SSSM-475-SReflective AreaY100 mm (3.0")150 mm (5.9")250 mm(9.8")375 mm (14.8”)SSM-550-S 550 mm (21.7")SSM-675-SSSM-825-SSSM-975-SSSM-1175-SSSM-1275-SSSM-1475-SSSM-1675-SSSM-1900-SSSM-S Series Stainless Steel Corner Mirrors*• Designed for use in industrial environments• Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applicationswith one emitter/receiver pair• Robust construction, two mounting brackets and hardware included475 mm (18.7")675 mm (26.6")825 mm (32.5")975 mm (38.4")1175 mm (46.3")1275 mm (50.2")1475 mm (58.1")1675 mm (65.9")1900 mm (74.8")Mounting HeightL1211 mm (8.3")261 mm (10.3")361 mm (14.2")486 mm (19.1")586 mm (23.1")661 mm (26.0")786 mm (31.0")936 mm (36.9")1086 mm (42.8")1286 mm (50.6")1386 mm (54.6")1586 mm (62.5")1786 mm (70.3")2011 mm (79.2")* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.Overall HeightL2178 mm (7.0")228 mm (9.0")328 mm (12.9")453 mm (17.8")553 mm (21.8")628 mm (24.7")753 mm (29.6")903 mm (35.6")1053 mm (41.5")1253 mm (49.3")1353 mm (53.5")1553 mm (61.1")1753 mm (69.0")1978 mm (77.9")M6 x 19 mm screw(4 supplied)M5 x 10 mm screw(4 supplied)L1L2101.2 mm(3.98")100 mm(3.94")115 mm(4.53")Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by58 mm (2.3")Y<strong>Optic</strong>al <strong>Safety</strong> SystemsLens ShieldModel NumberMICRO-SCREEN Polycarbonate Lens ShieldsMICRO-SCREENSensor LengthLens ShieldLengthUSS4 102 mm (4")4.4"USS8 204 mm (8")8.4"USS12 306 mm (12")12.4"USS16 406 mm (16")16.4"USS20 508 mm (20")20.4"USS24 610 mm (24")24.4"USS28 711 mm (28")28.4"USS32 813 mm (32")32.4"USS36 914 mm (36")36.4"USS40 1016 mm (40")40.4"USS44 1118 mm (44")44.4"USS48 1219 mm (48")48.4"USS56 1422 mm (56")56.4"USS64 1626 mm (64")64.4"USS72 1829 mm (72")72.4"NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent andmaximum operating range is reduced by 20 percent.LAT-1 Laser Alignment ToolModelLAT-1USA-LAT-1DescriptionSelf-contained visible-beam laser tool for alignment of any MICRO-SCREENemitter/receiver pair. Includes retroreflective target material and three mounting clipsClip-on retroreflective target for MICRO-SCREENBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316497


MICRO-SCREEN ® SystemsAccessoriesContact Contact DimensionsModels Coil Voltage Configuration Rating (h x w x d)11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm11-BG00-31-D-024 24V dc 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm11-BF16C01-02424V dcPositively Guided Contactors*11-BF1601 12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm3 N.O. & 1 N.C. 16 amps**80 x 44 x 80 mm<strong>Optic</strong>al <strong>Safety</strong> Systems* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.ModelsAuxiliary Contacts for Positively Guided ContactorsContactConfigurationPositivelyGuidedUsed With11-BGX10-40 4 N.O. No 11-BG Series11-G484-30 3 N.O. Yes 11-BF SeriesSuppressors for Positively Guided ContactorsModels Voltage Used With11-BGX77-048 48V dc 11-BG00-31-A1206011-BGX77-240 125-240V ac 11-BG00-31-D02411-G318-48 48V dc 11-BF1601-1206011-G477-240 125-240V ac 11-BF16C01-024Muting ModuleModelMM-TA-12BDescriptionThe Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the <strong>Safety</strong> Module section.98 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RMICRO-SCREEN ® SystemsAccessoriesUSA Series Protective Mounting StandsModelUSA-PMS-4040-inch “L” stand (w/o base)DescriptionMountingStandUSA-PMS-6262-inch “L” stand (w/o base)MSA-SB-1Stand baseSee data sheet p/n 57119 for more information on USA Series Stands.Stand ModelMSA Series Stands (Base is included)*UseableStand HeightOverallStand HeightBase<strong>Optic</strong>al <strong>Safety</strong> SystemsMSA-S24-1MSA-S42-119"37"24"42"UsableStandHeightPole40 mm(1.58") SquareMSA-S66-161"66"(4) M10 BoltMSA-S84-179"84"* Available without a base by adding the suffix “NB” to model number. E.g. MSA-S24-1NB.See data sheet p/n 43687 for more information on MSA Series Stands.Base6.4 mm (0.25")Explosion-Proof EnclosuresModelUS-XPE-32US-XPE-43DescriptionFor 20", 24", or 28" MICRO-SCREEN emitters or receivers.For 32", 36", or 40" MICRO-SCREEN emitters or receivers.Model US-XPE-32 shownMuting LampsSolid-state, “mute-active” indicator LED lamps for optical safety systems with muting feature.ModelSSA-ML-A+24V dc lamp with amber lensDescriptionSSA-ML-W+24V dc lamp with white (clear) lensModelPSDINA-24Miscellaneous AccessoriesDescriptionPower Supply Module for DIN Style controllers;90 to 140V ac input; 24V dc @ 2.5 amp outputBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.316499


MICRO-SCREEN ® SystemsAccessoriesUSMB-4MICRO-SCREEN Mounting BracketsModel Description Dimensions24.3 mm(0.96")<strong>Optic</strong>al <strong>Safety</strong> Systems• Retrofit mounting bracketkit for STI MS43• 13-gage, black zinc plated,chromate dip finish• Mounting hardwareincluded• 1 kit required per sensor3.6 mm(0.14")ø 23.2 mm(0.92")45.7 mm(1.80") 22.9 mm(0.90")ø 15.2 mm(0.60")2.3 mm(0.09")32.8 mm(1.29")35.3 mm(1.39")31.8 mm(1.25")11.2 mm(0.44")13.7 mm(0.54")USMB-5• Retrofit mounting bracketkit for STI MS42• 13-gage, black zinc plated,chromate dip finish• Mounting hardwareincluded• 1 kit required per sensor3.6 mm(0.14")24.3 mm(0.96")7.1 mm(0.28")ø 23.2 mm(0.92")20.0 mm(0.79")ø 15.2 mm(0.60")3.9 mm(0.15")45.7 mm(1.80")25.5 mm(1.00")31.4 mm(1.24")31.8 mm(1.25")2x ø 4.8 mm(0.19")2.3 mm(0.09")USMB-6• STI stand mountinghardware kit• 13-gage, black zinc plated,chromate dip finish• Mounting hardwareincluded• 1 kit required per sensor10.2 mm(0.40")3x7.1 mm(0.27")25.4 mm(1.00")34.9 mm(1.38")41.9 mm(1.65")2x 7.0 mm(0.28")19.0 mm(0.75")25.4 mm(1.00")22.0 mm(0.87")2x 45.0∞8.9 mm(0.35")52.1 mm(2.05")69.9 mm(2.75")40.3 mm(1.59")30.6 mm(1.20")100 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MICRO-SCREEN ® SystemsReplacement PartsMICRO-SCREEN Replacement PartsNOTE: Replacement parts apply to controllers only. Emitters and receivers contain no field-replaceable components. Ifrepair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.ModelPart Name48753 † MICRO-SCREEN DIN manualControllerUSDINT-1T2/2T251597 † MICRO-SCREEN Metal Box manual USCD-1T2/USCD-2T251699 † MICRO-SCREEN DIN w/DeviceNet supplement USDINT-1T2D/2T2D54202 † MICRO-SCREEN DIN latch manual USDINT-1L2/2L258764 † MICRO-SCREEN with muting manual USCC-1L2M/USCC-2L2MMGA-GS-1 Ground strap for control box door Any metal control boxMGA-K-1 Replacement key for MGA-KS-1 switch AnyMGA-KS-1 Key switch, pre-wired (includes key)Any metal control boxMGA-KSO-1 Key switch, no wires (includes key) Any DIN control boxMSA-MH-1 Control box mounting hardware Any metal control box<strong>Optic</strong>al <strong>Safety</strong> SystemsMSA-PSD-1 Power supply/relay board (115/230V ac) USCD-1T2MSA-PSD-2 Power supply/relay board (115/230V ac) USCD-2T2MSMA-PSC-2 Power supply USCC-..MSA-RM-1 Relay module USC..-..2 ModelsMSA-RM-2Relay module with an additional complementarynormally closed output and 6 amp FSDsUSC..-..3 ModelsMUSA-TA-1 Transformer USCC-..STP-2 Specified test piece (0.75") As specified in instruction manualSTP-3 Specified test piece (1.75") As specified in instruction manualSTP-4 Specified test piece (1.25") As specified in instruction manualSTP-5 Specified test piece (2.25") As specified in instruction manualSTP-9 Specified test piece (3.25") As specified in instruction manualUSDA-RM-1 Power supply/relay board, 2 FSDs USDINT-1..2/2..2, USDINT-1..2D/2..2DUSDA-RM-2 Power supply/relay board, 4 FSDs USDINT-1..4/2..4, USDINT-1..4D/2..4DUSMA-PSC-1 Power supply USCC-..USAB-1 Controller board (light screen) USCD-1T.. and USCC-1L2MUSAB-2 Controller board (light screen) USCD-2T.. and USCC-2L2MUSDAB-1 Controller board USDINT-1T..USDAB-1D Controller board USDINT-1T..DUSDAB-1E Controller board, EDM USDINT-1T2EUSDAB-2 Controller board USDINT-2T..USDAB-2D Controller Bboard USDINT-2T..DUSDAL-1 Controller board USDINT-1L2USDAL-1D Controller board USDINT-1L2DUSDAL-2 Controller board USDINT-2L2USDAL-2D Controller board USDINT-2L2DUSMAL-1 System control board USCC-1L2M, USCC-2L2M†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164101


MICRO-SCREEN ® SystemsReplacement PartsMICRO-SCREEN Replacement Parts (Cont’d)ModelPart NameControllerUSA-MH-2 Mounting hardware USCC-1L2M/2L2MUSA-PTB-1 Terminal block, 20 pos, E/R DIN Controllers without DeviceNet USA-PTB-2 Terminal block, 15 pos, E/R DIN Controllers with DeviceNet <strong>Optic</strong>al <strong>Safety</strong> SystemsUSA-PTB-3 Terminal block, 5 pos, DeviceNet DIN Controllers with DeviceNet USA-PTB-4Terminal block, 20 pos/output/E-stop/power hookupUSMB-1 Mounting hdwe kit for one sensor 4" to 24" AnyUSCMB-1 Mounting hdwe kit for one sensor 28" to 36" AnyUSCMB-2 Mounting hdwe kit for one sensor 40" to 72" AnyAll DIN controllersUSA-PTB-5 Terminal blocks for 5 pos, FSD DIN controllers with 4 FSD outputs102 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® Systems<strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® SystemsSystem Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Selection of Components . . . . . . . . . . . . . . . . . . . . . . 105Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . 106Controller Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 111Metal Box Controllers. . . . . . . . . . . . . . . . . . . . . . . . . 112Metal Box Controllers with Fixed Blanking . . . . . . . . . . . 116Metal Box Controllers with Muting Function . . . . . . . . . . 118Metal Box Dual Light Screen Controller . . . . . . . . . . . . . 122DIN Module Controllers . . . . . . . . . . . . . . . . . . . . . . . 124DIN Module Dual <strong>Safety</strong> Light Screen Controllers . . . . . . 126Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 138Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164103


MINI-SCREEN ® SystemsSystem OverviewSYSTEM FEATURES<strong>Optic</strong>al <strong>Safety</strong> Systems• Rugged and compact light screen suitable for heavy-duty machineguarding applications• Each system includes emitter(s), receiver(s), controller, andinterconnecting cables• 12 light screen heights from 114 mm to 1.2 m (4.5" to 4') forstandard and long-range models; and, 7 light screen heights from610 mm (24") to 1829 mm (72") for heavy duty models• Emitter/receiver pairs are available with either:- 9 m (30') range with 19.1 mm (0.75") resolution*- 18 m (60') range with 25.4 mm (1.00") resolution* for longrangemodels and 38 mm (1.5") resolution* for heavy dutymodels• All controllers feature floating blanking and selectable auto powerup;other features (depending on model) include:- Trip or latch outputs- Fixed-beam blanking- Muting- One or two light screens per controller• All components are FMEA tested to ensure control reliability• System design meets applicable requirements of CE, UL, and CSA* Resolution assumes no blanking in useADDITIONAL EMITTER/RECEIVER FEATURES• Compact foot print: 38 x 38 mm (1.5" x 1.5")• Rugged IP65 (NEMA 4) extruded aluminumhousing• Vibration-tolerant design• Status indicators visible on three sides ofhousing:- Power on- Blanking on- Emitter/receiver alignment- Sensing area clear or blocked- System lockout• Swivel brackets and vibration mountsincluded• Highly immune to EMI, RFI, ambient light,weld flash, and strobe lightEMITTER/RECEIVER OPTIONS ANDACCESSORIES• Pigtail quick-disconnect (p. 130)• Lens shields (p. 133)• Corner mirrors and stands (pp. 132 to 134)• Custom mounting brackets(pp. 136 & 137)ADDITIONAL CONTROLLER FEATURES• Two controller styles:- IP64 (NEMA 13) lockable metal box- Polycarbonate DIN rail mountmodule• Diverse-redundantmicrocontrollers andadvanced systemdiagnostics• Field-replaceable outputsafety relays• Models for 115/230V acand/or 24V dc operation• System status anddiagnostic indicators• DIN stylecontrollers have plug-in wiringterminal blocksCONTROLLER OPTIONS• MULTI-SCREEN ® (p. 122) andDual MINI-SCREEN ® (p. 126)controllers accept twoemitter/receiver pairs for guardingtwo entry points on the samemachine.• Custom design and modificationrequests are welcome (see pp. 130& 131 for examples)104Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® System Component SelectionMINI-SCREEN ® SystemsComponent SelectionA MINI-SCREEN System is comprised of the following components:• An emitter/receiver pair (Dual MINI-SCREEN controllers require two pairs)• A controller,• Two cables for connecting the emitter and the receiver to the controller (four cables when using a Dual MINI-SCREEN controller).MINI-SCREEN Emitters and ReceiversEmitters and receivers are available:• In 12 defined area heights from 114 mm (4.5") to 1219 mm (48") for standard and long-range models; in 7 defined height from 610 mm (24") to1829 mm (72") for heavy duty models• With black anodized finish or yellow polyester painted finish• With minimum object detection size (assuming no blanking in use) of:- 19.1 mm (0.75") and maximum emitter/receiver separation of 9 m (30') for standard models- 25.4 mm (1.00") and maximum emitter/receiver separation of 18 m (60') for long-range models- 38 mm (1.5") and maximum emitter/receiver separation of 18 m (60') for heavy duty modelsSee pages 106, 107 and 109 for model numbers<strong>Optic</strong>al <strong>Safety</strong> SystemsEmitterMountingBracketsand Anti-VibrationMounts(suppliedwith sensor)Quick-DisconnectCables (2)Defined AreaMINI-SCREEN ControllersControllers are available housed in either a metal box or aDIN-style module. Other features to select include:• Supply voltage: 115V ac, 230V ac, or 24V dc• Output type: trip or latch• Blanking: fixed or floating• Muting function• Single or dual light screen control• Customized options available (see pages 130 and 131 for specials)See page 111 for model numbersControllerReceiverMINI-SCREEN CablesCables are available in five lengths:5 m (15'), 8 m (25'), 15 m (50'), 30 m (100'), and 45 m (150')See pages 128 & 129 for models.MINI-SCREEN System AccessoriesMINI-SCREEN System accessories include:• Lens shields• Corner mirrors and stands• Special purpose brackets• Washdown-safe light screen enclosures• Explosion-proof light screen enclosures• Muting Module• Add-on positively-guided contactorsNew!New!New!New!MINI-SCREEN System KitsMINI-SCREEN controllers (except Dualcontrollers) are available for purchasekitted together with choice of emitter andreceiver (of equal length andrange) and cables. See individualcontroller descriptions for kitordering information.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164105


MINI-SCREEN ® SystemsEmitters and ReceiversMINI-SCREEN ® Standard Range Emitters & ReceiversRange to 9 m (30') • 19 mm (0.75") minimum object sensitivity• Light screens available in 12 lengths: from 114 mm (4.5") to 1219 mm (48")• Available with either black anodized or yellow polyester painted finish<strong>Optic</strong>al <strong>Safety</strong> Systems• Compact design blends well with existing machinery• Each sensor includes swivel brackets for ease of alignment, plus anti-vibrationmounts• All sensors use convenient quick-disconnect (QD) cables (pages 128 and 129);a 305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)Standard Range MINI-SCREEN Sensor Models*Black AnodizedFinishMSE424MSR424MSE824MSR824MSE1224MSR1224MSE1624MSR1624MSE2024MSR2024MSE2424MSR2424MSE2824MSR2824MSE3224MSR3224MSE3624MSR3624MSE4024MSR4024MSE4424MSR4424MSE4824MSR4824Yellow PaintedFinishMSE424YMSR424YMSE824YMSR824YMSE1224YMSR1224YMSE1624YMSR1624YMSE2024YMSR2024YMSE2424YMSR2424YMSE2824YMSR2824YMSE3224YMSR3224YMSE3624YMSR3624YMSE4024YMSR4024YMSE4424YMSR4424YMSE4824YMSR4824YDefinedArea114 mm (4.5")215 mm (8.5")305 mm (12")406 mm (16")508 mm (20")610 mm (24")711 mm (28")813 mm (32")914 mm (36")1016 mm (40")1118 mm (44")1219 mm (48")Minimum Object SensitivityResponse TimeAmbient Light ImmunityEmitter ElementsStatus IndicatorsApplication NotesMINI-SCREEN Standard Range Sensor SpecificationsEmitter/Receiver SeparationEmitter and ReceiverEnclosure<strong>Optic</strong>al PerformanceOperating Conditions150 mm (6") minimum to 9 m (30')19.1 mm (0.75") with no floating blanking in use31.8 mm (1.25") with one-beam floating blanking ON44.5 mm (1.75") with two-beam floating blanking ONSee controller specifications.>10,000 lux at 5° angle of incidenceInfrared LEDs; 880 nm peak emissionEmitter: Green LED for power ONReceiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Controller Specifications). Yellow LEDalso indicates alignment.Size: See dimension information on page 108.Material: Aluminum extrusion with black anodizedor yellow polyester painted finish; acryliclens cover. Mounting hardware supplied.Rating: IP65; NEMA 4, 13This system meets the ± 2.5° requirements of IEC61496-2, section 5.2.9 (Type 4)Temperature: 0° to +50°C (32° to 122°F)Relative humidity: 95% maximum (non-condensing)Use only Banner cables, which use a “twisted pair”for noise immunity on RS 485 data communicationlines. Use of other cables can result in “nuisance”lockouts. See pages 128 and 129.Pigtail Quick Disconnect OptionAny emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin male mini-style quick-disconnect connector. The same matingquick-disconnect cables, as listed on pages 128 and 129, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P” to themodel number of the emitter or receiver, for example: MSE1624P.*For example, MSE424, where “E” is emitter, MSR424, where “R” is receiver.106Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsEmitters and ReceiversMINI-SCREEN ® Long-Range Emitters & ReceiversRange to 18 m (60') • 25.4 mm (1.00") minimum object sensitivity• Light screens available in 12 length: from 114 mm (4.5") to 1219 mm (48")• Available with either black anodized or yellow polyester painted finish• Compact design blends well with existing machinery• Each sensor includes swivel brackets for ease of alignment, plus anti-vibrationmounts• All sensors use convenient quick-disconnect cables (pages 128 and 129);a 305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)<strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN Long-Range Sensor Models*Black AnodizedFinishMSXLE424MSXLR424MSXLE824MSXLR824MSXLE1224MSXLR1224MSXLE1624MSXLR1624MSXLE2024MSXLR2024MSXLE2424MSXLR2424MSXLE2824MSXLR2824MSXLE3224MSXLR3224MSXLE3624MSXLR3624MSXLE4024MSXLR4024MSXLE4424MSXLR4424MSXLE4824MSXLR4824Yellow PaintedFinishMSXLE424YMSXLR424YMSXLE824YMSXLR824YMSXLE1224YMSXLR1224YMSXLE1624YMSXLR1624YMSXLE2024YMSXLR2024YMSXLE2424YMSXLR2424YMSXLE2824YMSXLR2824YMSXLE3224YMSXLR3224YMSXLE3624YMSXLR3624YMSXLE4024YMSXLR4024YMSXLE4424YMSXLR4424YMSXLE4824YMSXLR4824YDefinedArea114 mm (4.5")215 mm (8.5")305 mm (12")406 mm (16")508 mm (20")610 mm (24")711 mm (28")813 mm (32")914 mm (36")1016 mm (40")1118 mm (44")1219 mm (48")Emitter/Receiver SeparationMinimum Object SensitivityResponse TimeAmbient Light ImmunityEmitter ElementsStatus IndicatorsEmitter and ReceiverEnclosure<strong>Optic</strong>al PerformanceOperating ConditionsApplication NotesMINI-SCREEN Long-Range Sensor Specifications150 mm (6") minimum to 18 m (60')25.4 mm (1.00") with no floating blanking in use38.1 mm (1.50") with one-beam floating blanking ON50.8 mm (2.00") with two-beam floating blanking ONSee controller specifications.>10,000 lux at 5° angle of incidenceInfrared LEDs; 880 nm peak emissionEmitter: Green LED for power ONReceiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.Size: See dimensions on next page.Material: Aluminum extrusion with black anodizedor yellow polyester painted finish; acryliclens cover. Mounting hardware supplied.Rating: IP65; NEMA 4, 13This system meets the ± 2.5° requirements of IEC61496-2, section 5.2.9 (Type 4)Temperature: 0° to +50°C (32° to 122°F)Relative humidity: 95% maximum (non-condensing)Use only Banner cables, which use a “twisted pair”for noise immunity on RS 485 data communicationlines. Use of other cables can result in “nuisance”lockouts. See pages 128 and 129.Pigtail Quick Disconnect OptionAny emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin mini-style quick-disconnect connector. The same mating quickdisconnectcables, as listed on pages 128 and 129 are used (ordered separately or include in kit). To specify the pigtail QD option, add suffix “P” to the modelnumber of the emitter or receiver, for example: MSXLE1624P.*For example, MSXLE424, where “E” is emitter, MSXLR424, where “R” is receiver.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164107


MINI-SCREEN ® SystemsEmitters and Receivers<strong>Optic</strong>al <strong>Safety</strong> SystemsModelsMS(XL)E424MS(XL)R424MS(XL)E824MS(XL)R824MS(XL)E1224MS(XL)R1224MS(XL)E1624MS(XL)R1624MS(XL)E2024MS(XL)R2024MS(XL)E2424MS(XL)R2424MS(XL)E2824MS(XL)R2824MS(XL)E3224MS(XL)R3224MS(XL)E3624MS(XL)R3624MS(XL)E4024MS(XL)R4024MS(XL)E4424MS(XL)R4424MS(XL)E4824MS(XL)R4824MINI-SCREEN Emitter and Receiver DimensionsHousingLengthL1153 mm(6.0")254 mm(10.0")356 mm(14.0")457 mm(18.0")558 mm(22.0")659 mm(26.0")761 mm(30.0")862 mm(33.9")963 mm(37.9")1064 mm(41.9")1166 mm(45.9")1267 mm(49.9")Distance BetweenBracket HolesL2 L3188 mm(7.4")287 mm(11.3")389 mm(15.3")490 mm(19.3")592 mm(23.3")693 mm(27.3")795 mm(31.3")896 mm(35.3")998 mm(39.3")1100 mm(43.3")1201 mm(47.3")1300 mm(51.2")130 mm(5.1")231 mm(9.1")333 mm(13.1")434 mm(17.1")536 mm(21.1")637 mm(25.1")739 mm(29.1")838 mm(33.0")940 mm(37.0")1041 mm(41.0")1143 mm(45.0")1245 mm(49.0")Defined AreaX Y28 mm(1.1")28 mm(1.1")30 mm(1.2")30 mm(1.2")30 mm(1.2")30 mm(1.2")33 mm(1.3")33 mm(1.3")33 mm(1.3")33 mm(1.3")33 mm(1.3")33 mm(1.3")114 mm(4.5")215 mm(8.5")305 mm(12")406 mm(16")508 mm(20")610 mm(24")711 mm(28")813 mm(32")914 mm(36")1016 mm(40")1118 mm(44")1219 mm(48")With Mounting Brackets Flanges “Out”YX18.3 mm(0.72")With Mounting Brackets Flanges “In”38.1 mm(1.50")SquareL1L22.5 mm(0.10")12.5 mm (0.50")Minimum Bend RadiusL3MINI-SCREEN Mounting Hardware(supplied with each emitter and receiver)10.2 mm(0.40")71 mm(2.8"")12.5 mm (0.50")Minimum Bend RadiusMINI-SCREEN Brackets(supplied with each emitter and receiver*)QD ENDNON-QD ENDø 13.2 mm(0.52") (2)34.8 mm(1.37")3.8 mm(0.15")4.8 mm (2)(0.19")ø 30.5 mm(1.20")Slots have clearancefor M4 bolts (supplied)and allow ±30° rotationø 6.8 mm (2)(0.27")25.4 mm(1.00")11.9 mm(0.47")57.2 mm(2.25")44.5 mm(1.75")6.4 mm(0.25")R 6.4 mm(0.25") (4)38.1 mm(1.50")10.2 mm (2)(0.40")Full R (4)Min. R.3 mm(0.12")53.8 mm(2.12")24.6 mm(0.97")* See pages 136 and 137 for additional optional bracketsMaterial: Cold rolled steelFinish: Black, zinc plated, chromate dip108 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsEmitters and ReceiversMINI-SCREEN ® Heavy Duty SensorsRange to 18 m (60') • 38 mm (1.5") minimum object sensitivity• Light screens available in 7 heights: from 610 mm (24") to 1829 mm (72")• Available in yellow polyester painted finish• Designed to provides exceptionally high immunity to ambient light interference• Each sensor includes swivel brackets at each end for ease of alignment, plus amounting channel on either side for increased mounting flexibility• All sensors use convenient quick-disconnect (QD) cables (pages 128 and 129); a305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)<strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN Heavy Duty Sensor Models*Yellow PaintedFinishMSXLHDE2412YMSXLHDR2412YMSXLHDE3212YMSXLHDR3212YMSXLHDE4012YMSXLHDR4012YMSXLHDE4812YMSXLHDR4812YMSXLHDE5612YMSXLHDR5612YMSXLHDE6412YMSXLHDR6412YMSXLHDE7212YMSXLHDR7212YDefinedArea610 mm (24")813 mm (32")1016 mm (40")1219 mm (48")1422 mm (56")1626 mm (64")1829 mm (72")Number ofBeams24324048566472Emitter/Receiver SeparationMinimum Object SensitivityResponse TimeAmbient Light ImmunityEmitter ElementsStatus IndicatorsEmitter and ReceiverEnclosure<strong>Optic</strong>al PerformanceOperating ConditionsApplication NotesMINI-SCREEN Heavy Duty Sensor Specifications150 mm (6") minimum to 18 m (60')38 mm (1.5") with no floating blanking in use62 mm (2.45") with one-beam floating blanking ON89 mm (3.5") with two-beam floating blanking ONSee controller specifications.>10,000 lux at 5° angle of incidenceInfrared LEDs; 880 nm peak emissionEmitter: Green LED for power ONReceiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.Size: See dimensions on next page.Material: Aluminum extrusion with black anodizedor yellow polyester painted finish; acryliclens cover. Mounting hardware supplied.Rating: IP65; NEMA 4, 13This system meets the ± 2.5° requirements of IEC61496-2, section 5.2.9 (Type 4)Temperature: 0° to +50°C (32° to 122°F)Relative humidity: 95% maximum (non-condensing)Use only Banner cables, which use a “twisted pair”for noise immunity on RS 485 data communicationlines. Use of other cables can result in “nuisance”lockouts. See pages 128 and 129.Pigtail Quick Disconnect OptionAny emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin mini-style quick-disconnect connector. The same mating quickdisconnectcables, as listed on pages 128 and 129, are used (ordered separately or include in kit). To specify the pigtail QD option, add suffix “P” to the modelnumber of the emitter or receiver, for example: MSXLHDE7212YP.*For example, MSXLHDE424, where “E” is emitter, MSXLHDR424, where “R” is receiver.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164109


MINI-SCREEN ® SystemsEmitters and ReceiversMINI-SCREEN Heavy Duty Sensor Dimensions(standard end-cap brackets shown)MINI-SCREEN Heavy Duty SensorEnd Cap Bracket Mounting52 mm(2.0")55 mm(2.1")<strong>Optic</strong>al <strong>Safety</strong> SystemsY L1 L2 L371 mm(2.8")12.5 mm (0.50")Minimum Bend RadiusModelsMSXLHDE2412YMSXLHDR2412YMSXLHDE3212YMSXLHDR3212YMSXLHDE4012YMSXLHDR4012YMSXLHDE4812YMSXLHDR4812YMSXLHDE5612YMSXLHDR5612YMSXLHDE6412YMSXLHDR6412YMSXLHDE7212YMSXLHDR7212YHousingLengthY625 mm (24.6") 661 mm (26.03")826 mm (32.5") 862 mm (33.9")1029 mm (40.5") 1065 mm (41.9")1229 mm (48.4") 1266 mm (49.8")Enclosure Mounting Length Mounting LengthLength (Brackets Out) (Brackets In)L1 L2 L3694 mm (27.3") 636 mm (25.0")895 mm (35.2")1098 mm (43.2")1299 mm (51.1")836 mm (32.9")1039 mm (40.9")1240 mm (48.8")1433 mm (56.4") 1469 mm (57.8") 1502 mm (59.1") 1443 mm (56.8")1633 mm (64.3") 1670 mm (65.7") 1703 mm (67.0") 1643 mm (64.7")1836 mm (72.3") 1873 mm (73.7") 1906 mm (75.0") 1847 mm (72.7")MINI-SCREEN Heavy Duty SensorSide Bracket MountingEZA-MBK-1 MINI-SCREEN Heavy Duty Sensor Mounting Hardware(supplied with each emitter and receiver)See pages 136 & 137 for additional optional brackets4.2 mm(0.17")25.0 mm(0.98)2x 30.0°2x 60.0°74.2 mm(2.92")40 mm(1.57")C L60.0 mm(2.36)5.0 mm(0.20") 15.0 mm31.5 mm(1.24")15.8 mm(0.62")(0.60")3x 7.0 mm(0.28")C Lø 32.0 mm(1.26")ø 43.0 mm(1.69")4x 5.8 mm(0.23")NOTE: EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.110 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRRRRRRRRRRRMINI-SCREEN ® SystemsController Model Selection ChartsMINI-SCREEN ® Controller SelectionMINI-SCREEN Metal Box Controller Selection ChartModelsMSCA-1SupplyVoltage115V acOutputTypeTripOutputContacts2 N.O.FloatingBlankingFixedBlankingMutingInputE-StopInputLight Screensper ControllerCertificationsSpecificationsMSCA-1L2MSCA-1L3MSCA-1L3E*MSCA-1S2E*MSCA-1S3E*MSCA-1T3MSCB-1115V ac115V ac115V ac115V ac115V ac115V ac230V acLatch 2 N.O.2 N.O./Latch 1 N.C. Aux2 N.O./Latch 1 N.C. AuxTrip/Latch 2 N.O.2 N.O./Trip/Latch1 N.C. Aux2 N.O./Trip 1 N.C. AuxTrip 2 N.O.2-beamNoNoNoOnePresenceSensingDevicep. 112<strong>Optic</strong>al <strong>Safety</strong> SystemsMSCB-1L2MSCB-1T3MSCT-1MSCT-2T3MSCD-2230V ac230V ac24V dc24V dcLatchTripTripTrip115/230V ac Trip2 N.O.2 N.O./1 N.C. Aux2 N.O.2 N.O./1 N.C. Aux2 N.O.Except:MSCA-1S2EMSCA-1L3EMSCA-1S3EMSCD-2T3MSCT-2115/230V ac24V dcTripTrip2 N.O./1 N.C. Aux2 N.O.1- or 2-beam Yes No No OnePresenceSensingDevicep. 116MSCT-2T324V dcTrip2 N.O./1 N.C. AuxMSCC-2L2M115/230V ac Latch2 N.0.MSCC-2L3MMSCC-2T2M115/230V ac Latch115/230V ac Trip2 N.O./1 N.C. Aux2 N.0.IEC 61496-1& 2, TYPE 41- or 2-beam Yes Yes No Onep. 118PresenceSensingDeviceMSCC-2T3M115/230V ac Trip2 N.O./1 N.C. AuxMUSC-1115/230V acor 24V dcTrip2 N.0.IEC 61496-1& 2, TYPE 41- or 2-beam No No No Twop. 122MUSC-1T3115/230V acor 24V dcTrip2 N.O./1 N.C. AuxPresenceSensingDevice*The suffix “E” adds external device monitoring inputMINI-SCREEN DIN Module Controller Selection ChartModelsSupplyVoltageOutputTypeFloatingBlankingFixedBlankingMutingFunctionE-StopInputLight Screensper ControllerCertificationsSpecificationsMSDINT-1MSDINT-1L224V dc24V dcTripLatch2-beamNoNoNoOneIEC 61496-1& 2, TYPE 4PresenceSensingDevicep. 124MDSDINT-1T2MDSDINT-1L224V dc24V dcTripLatchIEC 61496-1& 2, TYPE 4Two1- or 2-beam No No Yesp. 126RequiredPresenceSensingDeviceBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164111


MINI-SCREEN ® SystemsMetal Box Controllers<strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® Metal Box Controllers• Selectable two-beam floating blanking feature allows objects (usually workpiece material) upto 20 mm (0.8") in cross section to move through the defined area at any point withouttripping the final switching devices• Selectable auto power-up mode for applications where a key reset is difficult to perform• Welded steel box enclosure with tough black polyester powder paint finish; rated NEMA 13,IEC IP64Note: For general hookup information, see page 337.ModelsMINI-SCREEN Metal Box ControllersSupplyVoltageOutputTypeFloatingBlankingNo. of FSDOutput ContactsMSCA-1 115V ac Trip2 N.O./4 ampsMSCA-1L2 115V ac Latch2 N.O./4 ampsMSCA-1L3 115V ac Latch2 N.O. & 1 N.C. Aux./6 ampsMSCA-1L3E* 115V ac Latch2 N.O. & 1 N.C. Aux./6 ampsMSCA-1S2E 115V acTrip/Latch**2 N.O./4 ampsMSCA-1S3E* 115V acTrip/Latch** 1- or 2-2 N.O. & 1 N.C. Aux./6 ampsMSCA-1T3 115V ac Tripbeam2 N.O. & 1 N.C. Aux./6 ampsMSCB-1 230V ac Trip2 N.O./4 ampsMSCB-1L2 230V ac Latch2 N.O./4 ampsMSCB-1T3 230V ac Trip2 N.O. & 1 N.C. Aux./6 ampsMSCT-1 24V dc Trip2 N.O./4 ampsMSCT-1T3 24V dc Trip2 N.O. & 1 N.C. Aux./6 amps* The suffix “E” adds external device monitoring input**Output Type is selectable by user112 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRMINI-SCREEN ® SystemsMetal Box ControllersMINI-SCREEN Metal Box Controller SpecificationsSystem Power RequirementsFuse RatingResponse TimeStatus Indicators(on control box and receiver)Diagnostic IndicatorsControls and AdjustmentsAuxiliary Monitor RelayOutput Configuration(FSD1, FSD2, and SSD)EnclosureConnectionsOperating ConditionsSee Controller Selection Chart on previous pageMSCA-1, MSCA-1L2 & MSCA-1T3: 1 /2 amp, 250V (3 AG or 5x20 mm slow blow)MSCB-1, MSCB-1L2 & MSCB-1T3: 1 /4 amp, 250V (3 AG or 5x20 mm slow blow)MSCT-1: 2 amp, 250V (3 AG or 5x20 mm slow blow)Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined areaRed = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.Four LEDs indicate cause of lockout conditionDiagnostic LEDs are visible through a window in the control box coverKeyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up on-off switchesReed relay; 125V ac or dc max., 500 mA max. (10 VA max., resistive load)Forced-guided contact relay (resistive load).MSC..-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSC..-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.; SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @ 1.0 kVA switching power).Arc suppression is recommended when switching inductive loads.Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Rating: NEMA 13, IEC IP64See page 337 for general hookup information.Temperature: 0° to +50°C (32° to +122°F)Relative humidity: 95% maximum (non-condensing)<strong>Optic</strong>al <strong>Safety</strong> SystemsFMEA Tested Per requirements IEC 61496-1 (type 4)Application NotesCertificationsUse of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.IEC 61496-1& 2, TYPE 4PresenceSensingDeviceUL 1998<strong>Safety</strong> SoftwareCertifiedBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164113


MINI-SCREEN ® SystemsMetal Box ControllersMINI-SCREEN Metal Box Controller Dimensions7.9 mm(.31") (8)BANNER ENGINEERING CORPORATIONDiagnostic Display<strong>Optic</strong>al <strong>Safety</strong> Systems210 mm(8.3")Status Indicators222.3 mm(8.75")244 mm(9.6")(2) 101.6 mm(4.00")(2) 152.4 mm(6.00")210 mm(8.3" )84 mm(3.3")MINI-SCREEN Metal Box Controller Internal FeaturesNote: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = Drain114 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsMetal Box ControllersMINI-SCREEN Metal Box Controller Kits Model Numbering SchemeMINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length, standard mounting brackets, and a pair of interconnecting cables. See pages 329 to 331 for alisting of possible kit models.The resultant model number in this example is: MSXLKA24243C2YP, which includes the followingcomponents:• Metal box controller model MSCA-1T3: 115V ac, trip output, 2 N.O. FSDs & 1 N.C. Aux.Example:MINI-SCREENMax. Emitter/ReceiverSeparation:Blank = 9 m (30')XL = 18 m (60')XLHD = Heavy Duty18 m (60')KitSupply Voltage:A = 115V acB = 230V acT = 24V dc• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector• Two cables model QDC-525C: 8 m (25') longMS XL K A 24 24 3 C2 Y PSensor Cable Termination:Blank = QDP = Pigtail QDSensor Finish:Blank = Black anodizedY = Yellow polyester paintQuick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'Output Configuration:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.<strong>Optic</strong>al <strong>Safety</strong> SystemsOptions:E = With ExternalDevice MonitoringBlank = WithoutOutput Type:Blank = TripL = LatchS = Trip/Latch SelectableLight Screen Height(in inches)Beams per foot:24 = Standard & Long-Range series12 = Heavy Duty series*NOTE: Other cable lengthcombinations are possible.Contact factory.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164115


RRMINI-SCREEN ® SystemsMetal Box ControllersMINI-SCREEN ® Metal Box Controllerswith Fixed Blanking<strong>Optic</strong>al <strong>Safety</strong> Systems• Choose from four models:- MSCD-2 with trip output for 115/230V ac operation, 2 N.O. FSDs- MSCD-2T3 with trip output for 115/230V ac operation, 2 N.O. & 1 N.C. Aux.- MSCT-2 with trip output for 24V dc operation, 2 N.O. FSDs- MSCT-2T3 with trip output for 24V dc operation, 2 N.O. & 1 N.C. Aux.• Fixed-beam blanking allows continued presence of an object in the defined area: easy push-buttonteach-mode programming of blanked beams• Selectable one- and two-beam floating blanking allows objects (usually workpiece material) tomove through the defined area at any point without tripping the final switching devices• Selectable auto power-up mode for applications where a key reset is difficult to perform• Welded steel box enclosure with tough black polyester powder paint finish; rated NEMA 13, IEC IP64MINI-SCREEN Metal Box Controller with Fixed Blanking SpecificationsSystem Power RequirementsFuse RatingResponse TimeMSCD-2 & MSCD-2T3: 115/230V ac ±15% (50/60 Hz), 55 VAMSCT-2: 24V dc ±15%, 10% maximum ripple, 1.5 amps max.Control Box MSCD-2& MSCD-2T3: 115V ac: 1 amp, 250V; 230V ac: 1 /2 amp, 250VControl Box MSCT-2: 2 amp, 250V (all fuses 3 AG or 5x20 mm slow blow)Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined areaStatus Indicators(on control box and receiver)Diagnostic IndicatorsControls and AdjustmentsAuxiliary Monitor RelayOutput Configuration:(FSD1, FSD2, and SSD)EnclosureConnectionsOperating ConditionsRed = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.Two-digit numeric display indicates cause of lockout conditionDisplay is visible through a window in the control box coverKeyed Reset of system lockout conditionsFloating Blanking selection switches and Fixed Blanking programming switchesAuto Power Up on-off switchesReed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)Forced-guided contact relay (resistive load).MSCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.; SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @ 1.0 kVA switching power).Arc suppression is recommended when switching inductive loads. See Warning on page 336.Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Environmental rating: NEMA 13, IEC IP64See page 337 for general hookup information.Temperature: 0° to +50°C (+32° to +122°F)Relative humidity: 95% maximum (non-condensing)FMEA Tested Per requirements IEC 61496-1 (type 4)Application NotesCertificationsUse of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.PresenceSensingDevice116 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsMetal Box ControllersMINI-SCREEN Metal Box Controller with Fixed BlankingDimensionsMINI-SCREEN Metal Box Controller with Fixed BlankingInternal Features7.9 mm(.31") (4)BANNER ENGINEERING CORPORATIONDiagnostic Display210 mm(8.3")Status Indicators222.3 mm(8.75")244 mm(9.6")<strong>Optic</strong>al <strong>Safety</strong> Systems152.4 mm(6.00")210 mm(8.3")84 mm(3.3")Note: For general hookup information, see page 337.Note: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = DrainMINI-SCREEN Metal Box Controller with Fixed Blanking Kits Model Numbering SchemeMINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, and a pair of interconnecting cables. See page 332 for alisting of possible kit models.The resultant model number in this example is: MSXLK2D24243C2YP, which includes the followingcomponents:• Metal box controller model MSCD-2T3: 115/230V ac, trip output, 2 N.O. FSDs & 1 N.C. Aux.• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector• Two cables model QDC-525C: 8 m (25') longExample:MS XL K 2 D 24 24 3 C2 Y PMINI-SCREENMax. Emitter/ReceiverSeparation:Blank = 9 m (30')XL = 18 m (60')XLHD = Heavy Duty18 m (60')Sensor Cable Termination:Blank = QDP = Pigtail QDSensor Finish:Blank = Black anodizedY = Yellow polyester paintKit2 = Fixed andfloating blankingSupply Voltage:D = 115/230V acT = 24V dcLight Screen Height(in inches)Beams per foot:24 = Standard &Long-Range series12 = Heavy Duty seriesQuick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'Output Configuration:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.*NOTE: Other cable lengthcombinations are possible.Contact factory.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164117


MINI-SCREEN ® SystemsMetal Box ControllersMINI-SCREEN ® Metal Box Controllerwith Muting Function<strong>Optic</strong>al <strong>Safety</strong> Systems• Powered by 115/230V ac or 24V dc• Fixed blanking• Easily configured one- or two-beam floating blanking• Full-featured Muting function including:- Input from two or four Muting Devices- Selectable monitored Mute Lamp output (see page 136)- Selectable Backdoor Timer- Override inputs- Selectable directional muting capability• Selectable External Device Monitoring (EDM)• Control-reliable redundant output relays• Welded steel box enclosure with tough black polyester paint finishMINI-SCREEN Muting Metal Box Controller SpecificationsSystem Power Requirements 115V ac (50/60Hz) ± 15% @ 500 mA (50 VA),230V ac (50/60Hz) ± 15% @ 250 mA (50 VA), or24V dc ±15%, 10% maximum ripple, @ 2.5 A (60 W)Fuse Rating 115V ac: 1.0 A @ 250V ac (supplied) 230V ac: 500 mA @ 250V ac 24V dc: Internal resettableResponse TimeStatus LED IndicatorsModelsMSCC-2L2MMSCC-2L3MMSCC-2T2MMSCC-2T3MSupplyVoltage115V acOutputTypeLatchLatchTripTripNote: For general hookup information, see page 338.MINI-SCREEN Muting Metal Box Controller ModelsFloatingBlanking1- or 2-beamNo. of FSDOutput Contacts2 N.O./4 amps2 N.O. & 1 N.C. Aux./6 amps2 N.O./4 amps2 N.O. & 1 N.C. Aux./6 ampsStandard and Long-Range Sensors:Less than 58 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 70 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 82 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 58 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 70 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 82 ms using emitter/receiver with 1829 mm (72") defined areaLight Screen Indicators (left column of LEDs):Solid LED Flashing LEDRed BLOCKED LOCKOUTGreen CLEAR BLANKING ONYellow RESET Double Flash = Waiting for Light Screen Key Reset at Power-upSingle Flash = ALIGNMENT. Flash rate increases with the number ofsensing beams “made”, solid yellow when aligned anddefined area clearSystem Indicators (right column of LEDs):Solid LED Flashing LEDRed OVERRIDE LOCKOUTGreen OUTPUT ON (Not Applicable)(FSD1 & FSD2closed)Yellow RESET Double Flash = Waiting for System Key Reset at Power-up(System) Single Flash = Waiting for System Key Reset at latched condition (manual resetof system after blockage has been removed)118 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RMINI-SCREEN ® SystemsMetal Box ControllersDiagnostic DisplaysMINI-SCREEN Muting Metal Box Controller Specifications (cont’d)Light Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the causeof lockout conditions.Controls and AdjustmentsLight Screen andSystem Reset InputsExternal Device Monitoring(EDM) Input(s)Mute Enable InputOverride InputsLight Screen and SystemAux. Monitor Relay OutputsOutput Configuration(FSD1, FSD2, SSD)Mute Lamp OutputAuxiliary DC Supply OutputEnclosureOperating ConditionsSystem Diagnostic Display (right window) is a two-digit numeric display that indicates the cause oflockout conditions and the amount of time, in seconds, remaining for the backdoor timer.• Light Screen Key Reset after power-up and light screen lockouts• Selection switches to enable floating blanking• Program switches to enable fixed blanking• Light Screen and System Auto Power-up selection switches• System Key Reset after power-up, system lockouts, and latched conditions• Selection switches for Monitored or Non-Monitored Muting Indicator• Selection switches for One-Way or Two-Way (directional/non-directional) Muting• Selection switches for One-Channel, Two-Channel Monitoring or No Monitoring (EDM)• Selection switches for Backdoor Timer settings and Mute-on-Power-UpTerminals must be closed for a minimum of 0.05 seconds in order to guarantee a reset. Theswitching device must be capable of switching 15-50V dc at 20-100 mA.Two pairs of terminals are provided to monitor the state of external devices that are being controlledby the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.Terminals must be closed in order to start a mute; opening this input after mute has begun has noeffect. The switching device must be capable of switching 15-50V dc at 20-100 mA.The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)and held closed during the 10-second Override. To initiate a subsequent Override, open bothchannels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devicesmust be capable of switching 15-50V dc at 20-100 mA.Muting Device Input The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be “closed” within 3seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions aremet). Each muting device must be capable of switching 15-50V dc at 20-100 mA.ConnectionsReed relay; 125V ac/dc max. at 500 mA max. (10 VA maximum, resistive load)Forced-guided contact relay (resistive load).MSCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.;SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @ 1.0 kVA switching power).Arc suppression is recommended when switching inductive loads. See Warning on page 336.A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, thecurrent draw must be within 10 mA to 360 mA.Max. Switching Voltage: 30V dcMax. Switching Current: 360 mAMin. Switching Current: 10 mASaturation Voltage: ≤1.5V dc24V dc ± 25%, 500 mA maxSize: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating: NEMA 13; IEC IP64See page 338 for general hookup information.Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)<strong>Optic</strong>al <strong>Safety</strong> SystemsFMEA Tested Per requirements of IEC61496-1 (type 4)ApplicationsCertificationsUse of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164119


MINI-SCREEN ® SystemsMetal Box ControllersMINI-SCREEN Muting Metal Box Controller Dimensions85.0 mm(3.35")25.4 mm(1.00")25.4 mm(1.00")260.0 mm(10.24")101.4 mm(4.00")25.4 mm(1.00")25.4 mm(1.00")BANNER ENGINEERING CORPORATION9714 10th Ave. No.• Minneapolis, MN 55441 •612-544-3164MODEL NO. MSCC-2L2M MINI-SCREEN ® Control Box<strong>Optic</strong>al <strong>Safety</strong> Systems295.0 mm(11.62")273.0 mm(10.75")LIGHTSCREENDIAGNOSTICDISPLAYLIGHT SCREEN INDICATORSSTEADY: FLASHING:BLOCKED LOCKOUTCLEAR BLANKINGRESET ALIGNMENTRATED SUPPLY VOLTAGERATED SUPPLY CURRENTFUSE RATINGRESPONSE TIME (See Manual)ENCLOSURE RATINGTEMPERATURE RATINGFSD1, FSD2, SSD RATINGAUX CONTACTS RATINGBLANKING SETUPPERIODIC CHECK PROCEDUREE-STOP RESPONSE TIMERUN115V ac, 50/60Hz500 mA ac MAX.1.0 A ac, 250V ac48 msUL / CSA TYPE 13, IP640 - 50 C (32 - 122 F)230V ac, 4A Resistive10 VA, 125V ac/dc, 500 mASee Instruction ManualSee Instruction Manual25 msRUNLIGHTSCREENRESETSYSTEMDIAGNOSTICDISPLAYSYSTEM INDICATORSSTEADY: FLASHING:OVERRIDE LOCKOUTOUTPUT ONRESET WAITING FOR RESET230V ac, 50/60Hz250 mA ac MAX.500 mA ac, 250V acSYSTEMRESET24V dc2.5 A dc MAX.Internal ResetableFor use with MSE/R... Series Emitters/Receivers and QDC-5..C cablesWARNINGElectrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be byqualified service personnel only (see instruction manual).Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connectionsor before replacing any components.12 x ø7.5 mm (0.30")MINI-SCREEN Muting Metal Box Controller Internal FeaturesTESTabLIGHT SCREEN RESETab+12V dcLIGHT COMSCREEN T / RCONNECTIONST / RDRAINLIGHT SCREEN AUXabSYSTEM AUXab3a 1a3b 1bMUTING DEVICES – –+ +4a 2a4b 2b1a 2aOVERRIDE1b 2baMUTE LAMPbMUTE aSYSTEM RESET b24V dcCOMTB1TB2TB3TB4LightScreenControllerBoardTB5TB6ab MUTE ENABLETB7SystemControllerBoardRelay PackFuse2a2bPower Select230V acTB10115V acTB11MonitoringTB81a1bTB9aSSDbab FSD 2ab FSD 1LNNote: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = Drain120 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsMetal Box ControllersMINI-SCREEN Muting Metal Box Controller Kits Model Numbering SchemeMINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, and a pair of interconnecting cables.The resultant model number in this example is: MSXLK2CM2424LC2YP, which includes the followingcomponents:• Metal box controller model MSCC-2L2M: with muting function, latching outputs and 2 N.O. FSDs• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connectorExample:• Two cables model QDC-525C: 8 m (25') longMS XL K 2 C M 24 24 L C2YP<strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREENMax. Emitter/ReceiverSeparation:Blank = 9 m (30')XL = 18 m (60')XLHD = Heavy Duty18 m (60')Kit2 = Fixed andfloating blankingSupply Voltage:C = 115/230V acor 24V dcMuting functionLight Screen Height(in inches)Sensor Cable Termination:Blank = QDP = Pigtail QDSensor Finish:Blank = Black anodizedY = Yellow polyester paintQuick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'Number of Outputs:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C.Output Type:Blank = TripL = LatchBeams per foot:24 = Standard &Long-Range series12 = Heavy Duty series*NOTE: Other cable lengthcombinations are possible.Contact factory.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164121


RRMINI-SCREEN ® SystemsMetal Box Controllers<strong>Optic</strong>al <strong>Safety</strong> SystemsMULTI-SCREEN ® Dual <strong>Safety</strong> Light ScreenMetal Box Controller• Choose from two models:- MUSC-1 with trip output with 2 N.O. FSDs- MUSC-1T3 with trip output with 2 N.O. FSDs & 1 N.C. Aux.• MULTI-SCREEN System uses two pairs of sensors (MINI-SCREEN orMACHINE/PERIMETER-GUARD or a combination) to provide point-of-operation guarding fortwo areas on the same machine• Control box contains a power supply, a plug-in microprocessor controller module to controlsensing logic, and a relay board with replaceable output relays• 115V ac, 230V ac or 24V dc operation• One- or two-beam floating blanking feature allows objects to move through the defined areawithout tripping the final switching device• Welded steel enclosure with tough black polyester powder finish; rated NEMA13, IEC IP64MULTI-SCREEN Metal Control Box SpecificationsSystem Power Requirements 115V ac ±15% (50/60 Hz), 85 VA, or230V ac ±15% (50/60 Hz), 85 VA, or24V dc ±15%, 10% maximum ripple, 2.5 amps maxFuse Rating 115V ac : 1 amp, 250V (3 AG or 5x20 mm slow blow)230V ac: 1/2 amp, 250V (3 AG or 5x20 mm slow blow)24V dc: 3 amp, 250V (3 AG or 5x20 mm slow blow)Response TimeStatus Indicators(on control module andreceiver)Diagnostic IndicatorsControls and AdjustmentsAuxiliary Monitor RelayOutput Configuration:(FSD1, FSD2, and SSD)EnclosureConnectionsOperating ConditionsUsing MINI-SCREEN sensors: see any MINI-SCREEN controller Specifications.Using MACHINE-GUARD sensors: see MACHINE-GUARD emitter and receiver Specifications on page 144.Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.Single-digit numeric display indicates cause of lockout conditionKeyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up selection switchesReed relay; 125V ac or dc max., 500 mA max.(10 VA maximum, resistive load)Forced-guided contact relays, 250V ac max.MUSC-1 SSD, FSD1 & FSD2: 4 amps max. (resistive load)MUSC-1T3 CNC, FSD1 & FSD2: 6 amp max. (resistive load); SSD @ 4 amp max. (resistive load)Mechanical life: 10,000,000 operations (minimum)Electrical life: 100,000 operations (typical) at full rated loadArc suppression is recommended when switching inductive loads. See Warning on page 336.Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Rating: NEMA 13, IEC IP64See page 339 for general hookup information.Temperature: 0° to +50°C (+32° to +122°F)Relative humidity: 95% maximum (non-condensing)FMEA Tested Per requirements of proposed first edition of UL 491 Standard, BS6491 and IEC 61496-1CertificationsPresenceIEC 61496-1& 2, TYPE 4SensingDeviceNote: For general hookup information, see page 339.122 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsMetal Box ControllersMULTI-SCREEN Dimensions7.9 mm(.31") (8)BANNER ENGINEERING CORPORATIONDiagnostic Display273.1 mm(10.75")261.6 mm(10.3" )Status Indicators294.6 mm(11.6")<strong>Optic</strong>al <strong>Safety</strong> Systems(2) 101.6 mm(4.00")(2) 152.4 mm(6.00")210 mm(8.3" )94 mm(3.7")MULTI-SCREEN Internal FeaturesNote: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = DrainSelection of Components for MULTI-SCREEN SystemsMULTI-SCREEN uses two pairs of sensors which may be different sensing ranges, heights and families (MINI-SCREEN or MACHINE-/PERIMETER-GUARD, or a combination). Therefore, kits are not available. Emitters, receivers and cables must be purchased separately. See pages 106 and 144for emitter/receiver information, and pages 128 and 148 for cable information.To determine which light screens (MINI-SCREEN and/or MACHINE-/PERIMETER-GUARD) will meet your application needs, see the Minimum ObjectSensitivity Charts in the Appendix on pages 327 and 343.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164123


RRMINI-SCREEN ® SystemsDIN Module ControllersMINI-SCREEN ® DIN Module Controllers• Two models of 24V dc control module:- MSDINT-1 with trip output for point-of-operation guarding- MSDINT-1L2 with latch output for perimeter guarding• Selectable two-beam floating blanking which allows objects (usually workpiece material) upto 20 mm (0.8") in cross section to move through the defined area at any point withouttripping the final switching devices<strong>Optic</strong>al <strong>Safety</strong> Systems• Selectable auto power-up mode for applications where a key reset is difficult to perform• Polycarbonate housing designed to bolt directly to enclosure backplate or mount ontostandard 35 mm DIN rail• Removable plug-in wiring blocksNote: For general hookup information, see page 340.System Power RequirementsFuse RatingResponse TimeStatus Indicators(on control module andreceiver)Diagnostic IndicatorsControls and AdjustmentsAuxiliary Monitor orAlarm RelayOutput Configuration(FSD1, FSD2, and SSD)EnclosureConnectionsOperating ConditionsCertificationsMINI-SCREEN DIN Module Controller Specifications24V dc ±15%, 10% maximum ripple, 1.5 amps. max.2 amp, 250V (3 AG or 5x20 mm slow blow)Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined areaRed = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.Four LEDs indicate cause of lockout conditionsDiagnostic LEDs are visible through a window in the control module coverKeyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up on-off switchesReed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)Forced-guided contact relays, 250V ac max., 4 amps max., (resistive load)Mechanical life: 10,000,000 operations (minimum)Electrical life: 100,000 operations (typical @ 1.0 K va switching power)Arc suppression is recommended when switching inductive loads. See Warning on page 336.Size: see dimensions on next page.Material: polycarbonateRating: NEMA 1, IEC IP20See page 340 for general hookup information.Temperature: 0° to +50°C (+32° to +122°F)Relative humidity: 95% maximum (non-condensing)IEC 61496-1& 2, TYPE 4PresenceSensingDeviceUL 1998<strong>Safety</strong> SoftwareCertified124 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsDIN Module ControllersMINI-SCREEN DIN Module Controller DimensionsMINI-SCREEN DIN Module Controller FeaturesSSDFSD2FSD1+24 dc PEV dc Com18192223272832 33 34110.0 mm(4.33")7.4 mm(0.29")60.8 mm(2.40")100.0 mm(3.94 ")85.3 mm(3.36")35.0 mm(1.38")DIN Mounting Slot75.0 mm(2.95")Combo Head (Phillips/Slotted) ScrewsM3.5 x 0.6 mm x 14 mm (2) (#6 x 0.5" equivalent) (Supplied)M3.5 mm Washers (2) (#6 equivalent) (Supplied)M3.5 mm x 0.6 mm Nuts (2) (Supplied)Recommended torque is 16-20 in/lbs on mounting screwsMINI-SCREENMODEL NO. MSDINT-1 or 1L2DiagnosticChart onReverse Side1 2LISTEDPresenceSensingDevice10Y804661 2 3 OK4 5CAUTION ! WARNINGShock hazard may exist. For control reliableoperation always follow theinstructions in the manual.Blocked or LatchedClearResetLockoutBlankingAlignmentSTEADY FLASHINGBANNER ENGINEERING CORP., USA(612) 544-31648 913 14 15 16 17<strong>Optic</strong>al <strong>Safety</strong> Systems7.1 mm(0.28")DIN Mounting Tab(Supplied)Slot for Screws (2)M3.5 x 0.6 mm (2)Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.MINI-SCREEN DIN Module Controller Kits Model Numbering SchemeAUXorALARMTest 1orLATCHRESET 1Test 2orLATCHRESET 2Key 1 Key 2+12V COM T/R T/R DRAINdcNote: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = DrainMINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, a pair of interconnecting cables, and a keyed resetswitch. See page 334 for a listing of possible kit models.The resultant model number in this example is: MSXLDKT2424LC2YP, which includes the followingcomponents:• DIN Module controller model MSDINT-1L2: 24V dc, latching outputs• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector• Two cables model QDC-525C: 8 m (25') longExample:MS XL DK T 24 24 L C2 Y PMINI-SCREENMax. Emitter/ReceiverSeparation:Blank = 9 m (30')XL = 18 m (60')XLHD = Heavy Duty18 m (60')Kit with DIN-style controllerSupply Voltage:T = 24V dcLight Screen Height(in inches)*NOTE: Other cable length combinations are possible. Contact factory.Sensor Cable Termination:Blank = QDP = Pigtail QDSensor Finish:Blank = Black anodizedY = Yellow polyester paintQuick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'Output Type:Blank = TripL = LatchBeams per foot:24 = Standard &Long-Range series12 = Heavy Duty seriesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164125


RRMINI-SCREEN ® SystemsDIN Module Controllers<strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® Dual <strong>Safety</strong> Light ScreenDIN Module ControllersNote: For general hookup information,see page 341.• Two models:- MDSDINT-1T2 with trip output- MDSDINT-1L2 with latch output• 24V dc operation• Removable plug-in wiring blocks• One control module requires two MINI-SCREEN emitter/receiver sensor pairs; sensor pairsmay be different heights or have different sensing ranges• Includes input for emergency stop switch• Selectable one- and two-beam floating blanking allows objects to move through the definedarea at any point without tripping the final switching devices• Selectable auto power-up mode for applications where a key reset is difficult to perform• Separate alignment indicators for each sensor pair• Polycarbonate housing designed to bolt directly to enclosure backplate or mount ontostandard 35 mm DIN railSystem Power RequirementsFuse RatingResponse TimeStatus Indicators(on control box and receiver)Diagnostic IndicatorControls and AdjustmentsEmergency Stop Switch InputAuxiliary Monitor RelayOutput Configuration(FSD1, FSD2, and SSD)24V dc ±15%, 10% maximum ripple, 2.5 amps max.3 amp, 250V (3AG or 5x20mm slow blow)Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined areaE-Stop: Less than 15 msRed = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.Single-digit alphanumeric display indicates cause of lockout condition.Keyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up on-off switchesEmergency stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Simultaneity < 100 ms. Total resistance, including wiring and all switches, must notexceed 30Ω for proper operation. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418),<strong>Safety</strong> Category 4 per ISO 13849 (EN 954-1).Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)Forced-guided contact relays, 250V ac max., 4 amps max. (resistive load).Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations(typical @ 1.0 K va switching power). Arc suppression is recommended when switching inductiveloads. See Warning on page 336.Enclosure Size: see dimensions on next page. Material: PolycarbonateRating: NEMA 1, (IP 20)ConnectionsOperating ConditionsDual <strong>Safety</strong> Light Screen DIN Module Controller SpecificationsSee page 341 for general hookup information.Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)FMEA Tested Per requirements of proposed first edition of IEC 61496-1 (type 4)CertificationsPresenceSensingDeviceUL 1998<strong>Safety</strong> SoftwareCertified126 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsDIN Module ControllersDual MINI-SCREEN Dimensions110.0 mm(4.33")7.4 mm(0.29")149.0 mm(5.87 ")134.2 mm(5.28")83.8 mm(3.30")Combo Head (Phillips/Slotted) ScrewsM3.5 x 0.6 mm x 14 mm (2) (#6 x 0.5" equivalent) (Supplied)M3.5 mm Washers (2) (#6 equivalent) (Supplied)M3.5 mm x 0.6 mm Nuts (2) (36 equivalent) (Supplied)<strong>Optic</strong>al <strong>Safety</strong> SystemsRecommended torque is 16 in-lbs on mounting screws60.8 mm(2.40")35.0 mm(1.38")DIN Mounting Slot7.1 mm(0.28")DIN Mounting Tab(Supplied)Slot for Screws (2)M3.5 x 0.6 mm (2)Dual MINI-SCREEN FeaturesWiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.SSDFSD2FSD1E-STOP INPUTa b a b a b c d a b+24V dc Com dc PE272829303637 4546 48 49 50 51 52MINI-SCREENMODEL NO.Screen 1 AlignmentDiagnostic Diagnostic DisplayChart onReverse Side Screen 2 AlignmentBANNER ENGINEERING CORP., USA(612) 544-3164MDSDINT-1T2LISTEDPresenceSensingDevice10Y80466DUAL CONTROLLERCAUTIONShock hazard may exist.! WARNINGFor control reliableoperation always follow theinstructions in the manual.Blocked LockoutClear BlankingReset Power-upSTEADY FLASHING1 2aAux 2b4 5 8 9a bAux 1 Test 1 Test 2Selection of Components for Dual MINI-SCREEN Systems11 12 16 17 18 19 20 22 23 24 25 26Key Key 2 +12VdcCOM T/R T/R DRAIN +12V COM T/R T/R DRAINdcSCREEN 2 SCREEN 1Note: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = DrainDual MINI-SCREEN uses two pairs of sensors which may be different heights and/or have different sensing ranges. Therefore, kits are not available.Emitters, receivers and cables must be purchased separately. See pages 106, 107 and 109 for emitter/receiver information and pages 128 and 129for cable information.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164127


MINI-SCREEN ® SystemsCablesMINI-SCREEN ® Cables• A “twisted pair” is incorporated for noise immunity on RS485 data communication lines;coupling nut is chrome-plated brass• All cables are PVC-jacketed and have a straight quick-disconnect (QD) connector moldedonto the sensor end<strong>Optic</strong>al <strong>Safety</strong> SystemsNOTE: Total cable length (emitter cable length plus receiver cable length) must be less than53 m (175'). Cable runs of greater than 50' for emitter or receiver must be 16 gauge.MINI-SCREEN Emitter and Receiver CablesModelCable TypeLength*WireTerminationDimensionsPinoutQDC-515CQDC-525CQDC-550CQDC-5100QDC-5150Cut-tolengthCut-tolength5 m (15')8 m (25')15 m (50')30 m (100')45 m (150')20 ga16 ga5-pinMini-styleFemaleconnectoron one end5-pinMini-styleFemaleconnectoron one end7 mm(0.3")13 mm(0.5")58 mm(2.3")58 mm(2.3")7/8-16UNF7/8-16UNF26 mm(1.0")26 mm(1.0")WhiteBrownFemale Connector(sockets)BlackDrainBlueDEC-515CDEC-525CDEC-550CDouble-Ended5 m (15')8 m (25')15 m (50’)20 ga5-pinMini-styleFemaleconnectoron both ends7 mm(0.3")58 mm(2.3")7/8-16UNF26 mm(1.0")DEC-570DEC-5100DEC-5125DEC2-515CDEC2-525CDEC2-550CDouble-EndedDouble-Ended21 m (70')30 m (100')38 m (125’)5 m (15')8 m (25')15 m (50')16 ga20 ga5-pinMini-styleFemaleconnectoron both ends5-pinMini-styleFemaleconnectoron one endand Maleconnector onother end13 mm(0.5")7 mm(0.3")58 mm(2.3")58 mm(2.3")7/8-16UNF7/8-16UNF26 mm(1.0")26 mm(1.0")BlackBlueDrainMale Connector(pins)WhiteBrownDEC2-575DEC2-5100Double-Ended23 m (75')30 m (100')16 ga5-pinMini-styleFemaleconnectoron one endand Maleconnector onother end13 mm(0.5")58 mm(2.3")7/8-16UNF26 mm(1.0")128 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsCablesMINI-SCREEN Emitter and Receiver CablesModel Cable Type Length* Wire Termination DimensionsPinoutPMC-510C*PMC-510*Cut-tolengthCut-tolength3.3 m (10')20 ga5-pinMini-stylePanel-mountMaleconnectoron one end7 mm(0.3")48 mm(1.9")O-ring7/8 Internal Tooth LockwasherHex Nut7/8-16 UN-2B Thread7/8-16 UN-2A Thread16.5 mm(.65")5-pinMini-style3.3 m (10') 16 gaPanel-mountBlackBlueMaleconnectoron one end13 mm(0.5")48 mm(1.9")O-ring7/8 Internal Tooth LockwasherHex Nut7/8-16 UN-2B Thread7/8-16 UN-2A Thread16.5 mm(.65")DrainMale Connector(pins)WhiteBrown<strong>Optic</strong>al <strong>Safety</strong> SystemsPMC-510CLP*Cut-tolength3.3 m (10')20 ga5-pinMini-stylePanel-mountMaleconnectoron one end7 mm(0.3")O-ring1/2-14 NPSM ThreadHex Nut7/8-16UN-2A Thread18.5 mm(0.73")15.2 mm(0.60")PMCF-510C**Cut-tolength3.3 m (10')20 ga5-pinMini-stylePanel-mountFemaleconnectoron one end7 mm(0.3")48 mm(1.9")O-ring7/8 Internal Tooth LockwasherHex Nut7/8-16 UN-2B Thread7/8-16 UN-2A Thread16.5 mm(.65")WhiteBrownFemale Connector(sockets)BlackBlueDrain* For use with DEC-5xxx double-ended cables** For use with DEC2-5xxx double-ended cablesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164129


RMINI-SCREEN ® SystemsModificationsMINI-SCREEN Emitter and Receiver ModificationsModel Suffix Modification DescriptionDimensionsPPigtail Quick-DisconnectAny MINI-SCREEN emitter orreceiver may be built with a305 mm (12") cable pigtail quickdisconnectconnector substitutedfor the 5-pin integral connector<strong>Optic</strong>al <strong>Safety</strong> SystemsModelModificationsCableUsedMINI-SCREEN Controller ModificationsBanner will quote special MINI-SCREEN systems or components, including modifications to sensors and/or controllers. Following are three examples of specialMINI-SCREEN controllers.Connectors and FeaturesSensor ConnectorsPin #DescriptionAdded two 5-pinconnectors for emitterand receiverDEC-5..C(see pg 128)1 52 4 31 TR2 COM3 DRAIN4 +12V dc5 TRMSCA-1-48614Base ControllerModel:MSCA-1(see page 112)PresenceSensingDeviceAdded one 11-pinconnector for powerinput and controloutput connectionsCable andmatingconnectorarecustomersuppliedInput/Output ConnectorJ AH K BG L CF DEPin #ABCDEFGHJKLDescriptionLNGNDFSD1 aFSD1 bFSD2 aFSD2 bSSD aSSD bAUX aAUX bSensorConnectors5-pin Euro QDInput/OutputConnector11-pin QDAdded two 5-pinconnectors for emitterand receiverDEC-5..C(see pg 128)Sensor Connectors1 52 4 3Pin # Description1 TR2 COM3 DRAIN4 +12V dc5 TRMSCA-1-50040Base ControllerModel:MSCA-1(see page 112)Added one 8-pinconnector for outputconnectionsQDC-8..(see pg 95)Output Connector1 7 62 8 53 4Pin # Description1 SSD a2 FSD2 a3 FSD2 b4 FSD1 a5 FSD1 b6 SSD b7 AUX a8 AUX bAdded one 3-pinconnector for powerinputMBCC-3..(see pg 95)Input Connector12 3Pin # Description1 Ground2 L3 NSensorConnectors5-pin Euro QDOutput Connector8-pin QDInput Connector3-pin QD130 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RMINI-SCREEN ® SystemsModificationsModelModificationsCableUsedMINI-SCREEN Controller ModificationsBanner will quote special MULTI-SCREEN Dual Light Screen systems or components, including modifications to sensors and/or controllers. Following are threeexamples of special MULTI-SCREEN controllers.Connectors and FeaturesMUSC-1-50265Base ControllerModel:MUSC-1(see page 122)Added four 5-pinconnectors for emitterand receiverDEC-5..C(see pg 128)Sensor Connectors1 52 4 3Pin # Description1 TR2 COM3 DRAIN4 +12V dc5 TR<strong>Optic</strong>al <strong>Safety</strong> SystemsPresenceSensingDeviceSensorConnectors5-pin QDModelModificationMSCT-2-50277Base ControllerModel:MSCT-2(see page 116)Remote programming of fixed blanking:Controller is wired with a 2 m (6') cable to allow external connection of remote Program/Run switch and Program Set switchMSCD-2-58701Base ControllerModel:MSCD-2(see page 116)Up to 24 fixed blanked beams:Controller is modified to allow fixed blanking of up to 24 beams, versus up to 12 beams for the standard model. This configurationworks only with 914 mm (36") sensors.MSCD-2-50527Base ControllerModel:MSCD-2(see page 116)Up to 32 fixed blanked beams:Controller is modified to allow fixed blanking of up to 32 beams, versus up to 12 beams for the standard model. This configurationworks only with 1219 mm (48") sensors.MSCD-2-51694Base ControllerModel:MSCD-2(see page 116)Programming of fixed blanking using front panel key switch:Controller is supplied with a key switch on the control box door used for programming of fixed blanking. To set blanking, hold keyswitch in “PROGRAM MODE” for 1 /2 to 2 seconds.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164131


MINI-SCREEN ® SystemsAccessories<strong>Optic</strong>al <strong>Safety</strong> SystemsMSM Series Corner Mirrors• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.• Small and lightweight; two mounting brackets and hardware included.• Once mounted, a unique mirror end cap design allows 360° rotation of the mirror.Reflective Area Mounting HeightModelsYL1MSM4A 165 mm (6.5") 221 mm (8.7")MSM8A 267 mm (10.5") 323 mm (12.7")MSM12A 356 mm (14") 411 mm (16.2")MSM16A 457 mm (18") 513 mm (20.2")MSM20A 559 mm (22") 615 mm (24.2")MSM24A 660 mm (26") 716 mm (28.2")MSM28A 762 mm (30") 818 mm (32.2")MSM32A 864 mm (34") 919 mm (36.2")MSM36A 965 mm (38") 1021 mm (40.2")MSM40A 1067 mm (42") 1123 mm (44.2")MSM44A 1168 mm (46") 1224 mm (48.2")MSM48A 1270 mm (50") 1326 mm (52.2")Overall HeightL2191 mm (7.5")292 mm (11.5")381 mm (15")483 mm (19")584 mm (23")686 mm (27")787 mm (31")889 mm (35")991 mm (39")1092 mm (43")1194 mm (47")1295 mm (51")L153.8 mm(2.12")L272.9 mm(2.87")M4 x 12 mmScrew(8 supplied)Y50.8 mm(2.00")Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to ±45°.• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.• Robust construction, two mounting brackets and hardware included.MirrorModelSSM-100SSM-150SSM-250SSM-375SSM-475SSM-550SSM-675SSM-825SSM-975SSM-1175SSM-1275SSM-1475SSM-1675SSM-1900Reflective AreaY100 mm (3.9") 211 mm (8.3")178 mm (7.0")150 mm (5.9") 261 mm (10.3")228 mm (9.0")250 mm (9.8") 361 mm (14.2")328 mm (12.9")375 mm (14.8") 486 mm (19.1")453 mm (17.8")475 mm (18.7") 586 mm (23.1")553 mm (21.8")550 mm (21.7") 661 mm (26.0")628 mm (24.7")675 mm (26.6") 786 mm (31.0")753 mm (29.6")825 mm (32.5") 936 mm (36.9")903 mm (35.6")975 mm (38.4") 1086.4 mm (42.8") 1053 mm (41.5")1175 mm (46.3") 1286.4 mm (50.6") 1253 mm (49.3")1275 mm (50.2") 1386.4 mm (54.6") 1353 mm (53.3")1475 mm (58.1") 1586.4 mm (62.5") 1553 mm (61.1")1675 mm (65.9") 1786.4 mm (70.3") 1753 mm (69.0")1900 mm (74.8")SSM Series Corner Mirrors*Mounting HeightL11945 mm (76.7”)* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.ModelMSA-PMS-30MSA-PMS-42MSA-PMS-54MSA-SB-130-inch “L” stand (w/o base)42-inch “L” stand (w/o base)54-inch “L” stand (w/o base)Stand baseMSA Series Protective Mounting StandsDescriptionSee data sheet p/n 64715 for more information on MSA Series Stands.Overall HeightL21978 mm (77.9")M6 x 19 mm screw(4 supplied)M5 x 10 mm screw(4 supplied)L1L2101.2 mm(3.98")100 mm(3.94")115 mm(4.53")Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3”)MountingStandBaseY132 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsAccessoriesMirrorModelSSM-100-SSSM-150-SSSM-250-SSSM-375-SSSM-475-S100 mm (3.0")150 mm (5.9")250 mm(9.8")375 mm (14.8”)SSM-550-S 550 mm (21.7")SSM-675-SSSM-825-SSSM-975-SSSM-1175-SSSM-1275-SSSM-1475-SSSM-1675-SSSM-1900-SSSM-S Series Stainless Steel Corner Mirrors*• Designed for use in industrial environments, where glass is prohibited• Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applicationswith one emitter/receiver pair• Robust construction, two mounting brackets and hardware includedReflective AreaY475 mm (18.7")675 mm (26.6")825 mm (32.5")975 mm (38.4")1175 mm (46.3")1275 mm (50.2")1475 mm (58.1")1675 mm (65.9")1900 mm (74.8")Mounting HeightL1211 mm (8.3")261 mm (10.3")361 mm (14.2")486 mm (19.1")586 mm (23.1")661 mm (26.0")786 mm (31.0")936 mm (36.9")1086 mm (42.8")1286 mm (50.6")1386 mm (54.6")1586 mm (62.5")1786 mm (70.3")2011 mm (79.2")* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.Overall HeightL2178 mm (7.0")228 mm (9.0")328 mm (12.9")453 mm (17.8")553 mm (21.8")628 mm (24.7")753 mm (29.6")903 mm (35.6")1053 mm (41.5")1253 mm (49.3")1353 mm (53.5")1553 mm (61.1")1753 mm (69.0")1978 mm (77.9")M6 x 19 mm screw(4 supplied)M5 x 10 mm screw(4 supplied)L1L2101.2 mm(3.98")100 mm(3.94")115 mm(4.53")Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by58 mm (2.3")Y<strong>Optic</strong>al <strong>Safety</strong> SystemsModel Sensor Length Lens Shield LengthMSHDS24 610 mm (24") 26"MSHDS32 813 mm (32") 34"MSHDS40 1016 mm (40") 42"MSHDS48 1219 mm (48") 50"MSHDS56 1422 mm (56") 58"MSHDS64 1626 mm (64") 66"MSHDS72 1829 mm (72") 74"NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent andmaximum operating range is reduced by 20 percent.Lens ShieldModel NumberHeavy Duty MINI-SCREEN Polycarbonate Lens ShieldsMINI-SCREEN Polycarbonate Lens ShieldsSensor LengthLens ShieldLengthMSS4 102 mm (4")5.4"MSS8 204 mm (8")9.4"MSS12 306 mm (12")13.4"MSS16 406 mm (16")17.4"MSS20 508 mm (20")21.4"MSS24 610 mm (24")25.3"MSS28 711 mm (28")29.3"MSS32 813 mm (32")33.3"MSS36 914 mm (36")37.3"MSS40 1016 mm (40")41.3"MSS44 1118 mm (44")45.3"MSS48 1219 mm (48")49.3"NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent andmaximum operating range is reduced by 20 percent.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164133


MINI-SCREEN ® SystemsAccessoriesMSA Series Tubular Enclosures*• FDA-grade polycarbonate tubing and Delrin ® end caps• Stainless steel mounting components• Brackets and fasteners included• Ideal for high-pressure washdown applications• NEMA 4X, IP67• 12 models available to accommodate MINI-SCREEN ® Standard & Long-Range sensors 4" to 48" long• Max. operating range is reduced by 50% when using these enclosuresFront ViewY16.8 mm(0.66")L4<strong>Optic</strong>al <strong>Safety</strong> SystemsModelsMSA-TE-4MSA-TE-8MSA-TE-12HousingLengthDefined AreaL1 L2 L3 X Y338 mm(13.3")439 mm(17.3")541 mm(21.3")312 mm(12.3")414 mm(16.3")516 mm(20.3")279 mm(11.0")381 mm(15.0")483 mm(19.0")L4170 mm(6.7")272 mm(10.7")373 mm(14.7")28 mm(1.1")28 mm(1.1")30 mm(1.2")114 mm(4.5")215 mm(8.5")305 mm(12")L1L2L3XMSA-TE-16MSA-TE-20643 mm(25.3")744 mm(29.3")617 mm(24.3")719 mm(28.3")584 mm(23.0")686 mm(27.0")475 mm(18.7")577 mm(22.7")30 mm(1.2")30 mm(1.2")406 mm(16")508 mm(20")Side View86.4 mm(3.40")MSA-TE-24846 mm(33.3")820 mm(32.3")787 mm(31.0")678 mm(26.7")30 mm(1.2")610 mm(24")MSA-TE-28947 mm(37.3")922 mm(36.3")889 mm(35.0")780 mm(30.7")33 mm(1.3")711 mm(28")MSA-TE-321049 mm(41.3")1024 mm(40.3")991 mm(39.0")879 mm(34.6")33 mm(1.3")813 mm(32")MSA-TE-361151 mm(45.3")1125 mm(44.3")1092 mm(43.0")980 mm(38.6")33 mm(1.3")914 mm(36")MSA-TE-401252 mm(49.3")1227 mm(48.3")1194 mm(47.0")1082 mm(42.6")33 mm(1.3")1016 mm(40")MSA-TE-441354 mm(53.3")1328 mm(52.3")1295 mm(51.0")1184 mm(46.6")33 mm(1.3")1118 mm(44")MSA-TE-481455 mm(57.3")1430 mm(56.3")1397 mm(55.0")1285 mm(50.6")33 mm(1.3")1219 mm(48")Delrin ® is a registered trademark of Dupont* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.MSA Series Stands (Base is included)*Stand ModelMSA-S24-1MSA-S42-1MSA-S66-1MSA-S84-1UseableStand Height19"37"61"79"OverallStand Height24"42"66"84"UsableStandHeightPole40 mm(1.58") Square(4) M10 Bolt* Available without a base by adding the suffix “NB” to model number. For example, MSA-S24-1NB.See data sheet p/n 43687 for more information on MSA Series Stands.Base6.4 mm (0.25")134 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsAccessoriesMuting ModuleModelMM-TA-12BDescriptionThe Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the <strong>Safety</strong> Module section.Contact Contact DimensionsModels Coil Voltage Configuration Rating (h x w x d)11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm11-BG00-31-D-024 24V dc 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm11-BF16C01-02424V dcPositively Guided Contactors*11-BF1601-12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm3 N.O. & 1 N.C. 16 amps**80 x 44 x 80 mm<strong>Optic</strong>al <strong>Safety</strong> Systems* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.ModelsAuxiliary Contacts for Positively Guided ContactorsContactConfigurationPositivelyGuidedUsed With11-BGX10-40 4 N.O. No 11-BG Series11-G484-30 3 N.O. Yes 11-BF SeriesSuppressors for Positively Guided ContactorsModels Voltage Used With11-BGX77-048 48V dc 11-BG00-31-A1206011-BGX77-240 125-240V ac 11-BG00-31-D02411-G318-48 48V dc 11-BF1601-1206011-G477-240 125-240V ac 11-BF16C01-024LAT-1 Laser Alignment ToolModelLAT-1MSA-LAT-1DescriptionSelf-contained visible-beam laser tool for alignment of any MINI-SCREENemitter/receiver pair. Includes retroreflective target material and three mounting clipsClip-on retroreflective target for MINI-SCREENExplosion-Proof EnclosuresModelMS-XPE-32MS-XPE-43DescriptionFor 20", 24", or 28" MINI-SCREEN emitters or receivers.For 32", 36", or 40" MINI-SCREEN emitters or receivers.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164135


RMINI-SCREEN ® SystemsAccessoriesMuting LampsSolid-state, “mute-active” indicator LED lamps for optical safety systems with muting feature.ModelDescriptionSSA-ML-A+24V dc lamp with amber lensSSA-ML-W+24V dc lamp with white (clear) lens<strong>Optic</strong>al <strong>Safety</strong> SystemsModelMSA-MBM-K45MSA-SB-1MSAMBMSMB-MSM-4545° Mirror Bracket and Mirror KitStand BaseDescriptionMounting Kit to mount one emitter or receiver to MSA series stand45° Mirror BracketMiscellaneous AccessoriesMSVM-1Vibration Mounts for one sensor with 4 mm hardwareMSVM-2Vibration Mounts (two standard 4 mm mounts)MSVM-4Vibration Mounts (for MS43..) for one sensor with 1 /4-20 hardwareMSVM10-8Vibration Mounts for two sensors with 10-32" hardwarePSDINA-24Power Supply Module for DIN Style controllers;90 to 140V ac input; 24V dc @ 2.5 amp outputMINI-SCREEN Mounting BracketsModel Description DimensionsMSMB-1QD ENDNON-QD END• 11-gage, black zinc plated,chromate dip finish• 1" mounting holeseparation• 1 kit required per sensor6.4 mm(0.25")ø6.8 mm(0.27") (2)25.4 mm(1.00")34.8 mm(1.37")8.9 mm(0.35")30.5 mm(1.20")6.4 mm(0.25")ø6.8 mm(0.27") (2)25.4 mm(1.00")20.8 mm(0.82")34.8 mm(1.37")8.9 mm(0.35")ø13.2 mm(0.52") (2)R12.7 mm(0.50")90º4.5 mm (4)(0.18")36º ± 4º(4)72º ± 4º(4)3 mm(0.12")5.1 mm (2)(0.20")Full R (4)4.8 mm (2)(0.19")R3.0 (2)(0.12")17.8 mm(0.70")7.6 mm (2)(0.30")25.4 mm(1.00") 38.1 mm(1.50")6.4 (2)8.9 (2) (0.25")(0.35")53.9 mm(2.12")MSMB-2QD ENDø30.5(1.20")NON-QD END4.5 mm(0.18")10.2 mm (2)(0.40")4.8 mm (2)(0.19")5.2 mm(0.21")• 11-gage, black zinc plated,chromate dip finish• Low-profile bracket• 1 kit required per sensor7.6 mm(0.30")15.2 mm(0.60")ø38.1(1.50")R 12.7 mm(0.50")ø13.2 mm(0.52")22.1 mm(0.87")7.6 mm(0.30")15.2 mm(0.60")90º36º ± 4º(4)ø38.1 mm(1.50")72º ± 4º(4)3 mm(0.12")71.4 mm(2.81")7.6 mm (2)(0.30")R 3 (0.125")19.1 mm (6)(0.75")60.9 mm(2.4")6.4 mm (2)(0.25")10 mm (2)(0.4")136 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsAccessoriesModelDescriptionMINI-SCREEN Mounting BracketsDimensionsMSMB-3(Includedwith each emitterand receiver)• 11-gage, black zinc plated,chromate dip finish• Standard 1.75" mountinghole separation• 1 kit required per sensor6.4 mm(0.25")ø6.8 mm(0.27") (2)25.4 mm(1.00")QD END34.8 mm(1.37")8.9 mm(0.35")19.1 mm(0.75")30.5 mm(1.20")19.1 mm(0.75")6.4 mm(0.25")25.4 mm(1.00")ø6.8 mm(0.27") (2)ø13.2 mm(0.52") (2) R12.7 mm(0.50")24.6 mm(0.97")NON-QD END34.8 mm(1.37")8.9 mm(0.35")90º4.5 mm (4)(0.35")36º ± 4º(4)72º ± 4º(4)3 mm(0.12")8.9 mm (2)(0.35")57.2 mm(2.25")44.5 mm(1.75")6.4 mm(0.25")R 6.4 mm(0.25") (4)21.6 mm(0.85")4.8 mm (2)(0.19")7.6 mm (2)(0.30")10.2 mm (2)(0.40")<strong>Optic</strong>al <strong>Safety</strong> SystemsMSMB-4QD ENDNON-QD END• 11-gage, black zinc plated,chromate dip finish• Retrofit for STI MS43• 1 kit required per sensor19.05 mm(0.75")38.1 mm(1.50")30.5 mm(1.20")30.5 mm(1.20")19.05 mm(0.75")38.1 mm(1.50")30.5 mm(1.20")ø13.2 mm(0.52") (2)R12.7 mm(0.50")27.2 mm(1.07")90º4.5 mm (4)(0.18")36º ± 4º(4)72º ± 4º(4)3 mm(0.12")2 x R6.4 mm (4)(0.25")45.7 mm(1.80")22.8 mm(0.90")11.4 mm(0.45")12.1 mm (2)(0.48")19.1 mm (2)(0.75")24.1 mm(0.95")2 x R3.0 mm(0.12")2 x 6.9 mm (2)x(0.27")2.5 mm (2)(0.10")49.6 mm(1.95")MSMB-5NON-QD ENDQD END25.4 mm(1.00")64.8 mm(2.55")25.4 mm(1.00")6.3 mm(0.25")11.4 mm(0.45")13.4 mm(0.53")4x 4.4 mm(0.18")31.8 mm(1.25")• 11-gage, black zinc plated,chromate dip finish• 1" mounting holeseparation• Retrofit for Dolan JennerSafe Scan 7• 1 kit required per sensor152.4 mm(6.00")34.8 mm(1.37")ø 25.4 mm(1.00")ø 13.2 mm(0.52")38.1 mm(1.50")2x 6.6 mm(0.27")54.6 mm(2.15")6.4 mm(0.25")125.5 mm(4.94")38.1 mm(1.50")ø 30.5 mm(1.20")34.8 mm(1.37")152.4 mm(6.00")3.1 mm(0.12")53.9 mm(2.10")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164137


MINI-SCREEN ® SystemsReplacement PartsMINI-SCREEN Replacement PartsNOTE: Replacement parts outlined apply to controllers only. Emitters and receivers contain no field-replaceablecomponents. If repair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.Model Part Name Controller39022 † MINI-SCREEN manual MSCA-1, MSCB-1, MSCT-142492 † Dual MINI-SCREEN manual MUSC-144895 † DIN MINI-SCREEN manual MSDINT-1, MSDINT-1L2<strong>Optic</strong>al <strong>Safety</strong> Systems47295 † Fixed Blanking MINI-SCREEN manual MSCD-2, MSCT-247297 † Dual DIN MINI-SCREEN manual MDSDINT-1T2/1L255702 † MINI-SCREEN manual MSCA-1L261409 † MINI-SCREEN manual MSCC-2L2MBA2MB Mounting hardware kit for one sensor AnyMDSDAL-1 Controller board MDSDINT-1L2MSDAB-1 Controller board MSDINT-1MSDAL-1 Controller board MSDINT-1L2MGA-GS-1 Ground strap for control box door Any metal control boxMGA-GST-1 Ground strap for transformer Any metal control boxMGA-K-1 Replacement key for MGA-KS-1 switch AnyMSA-KS-1 Key switch, pre-wired (includes key) Any metal control boxMGA-KSO-1MSAB-1Key switch, no wires (includes key)Controller moduleAny DIN ControllerMSC..-1 SeriesMSAB-2 Controller module (light screen) MSC..-2 & MSCC-2..M SeriesMSAL-1 Controller module MSC..-1L.. SeriesMUSAB-1 Controller module MUSC-1MSA-MH-1Control box mounting hardwareAny metal control box (except MUSC-1)MUSA-MH-1 Control box mounting hardware MUSC-1USA-MH-2 Control box mounting hardware MSCC-2..M SeriesMDSDA-RM-1 Power supply/relay board (24V dc) MDSDINT-1T2/1L2MSMA-PSC-2 Power supply board MSCC-2...MMSA-PSA-1 Power supply board (115V ac) MSCA-1MSA-PSA-2 Power supply board (115V ac) MSCA-1L2MSA-PSB-1 Power supply board (230V ac) MSCB-1MSA-PSB-2 Power supply board (230V ac) MSCB-1L2MSA-PSD-2 Power supply board (115/230V ac) MSCD-2MSA-PST-1 Power supply board (24V dc) MSCT-1MSA-PST-2 Power supply board (24V dc) MSCT-2MUSA-PS-1 Power supply board MUSC-1MDSA-PTB-1 Terminal block, positions 1-26 MDSDINT-1T2/1L2MDSA-PTB-2 Terminal block, positions 27-52 MDSDINT-1T2/1L2MSA-PTB-1 Terminal block, positions 1-17 MSDINT-1/1L2MSA-PTB-2 Terminal block, positions 18-34 MSDINT-1/1L2†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.138 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MINI-SCREEN ® SystemsReplacement PartsMINI-SCREEN Replacement PartsModel Part Name ControllerMSDA-RM-1 Power supply/relay board (24V dc) MSDINT-1/1L2MSA-RM-1 Relay module MSC..-..2MSA-RM-2 Relay nodule MSC..-3MUSA-TA-1 Transformer MUSC-1STP-1 Specified test piece (1.50") As specified in instruction manualSTP-2 Specified test piece (0.75") As specified in instruction manualSTP-3 Specified test piece (1.75") As specified in instruction manualSTP-4 Specified test piece (1.25") As specified in instruction manualSTP-5 Specified test piece (2.25") As specified in instruction manualSTP-6 Specified test piece (3.00") As specified in instruction manualSTP-7 Specified test piece (1.00") As specified in instruction manualSTP-8 Specified test piece (2.00") As specified in instruction manualSTP-10 Specified test piece (3.50") As specified in instruction manualUSMAB-1 Muting system controller MSCC-2T..MUSMAL-1 Muting system controller MSCC-2L..M<strong>Optic</strong>al <strong>Safety</strong> SystemsBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164139


MINI-SCREEN ® Systems<strong>Optic</strong>al <strong>Safety</strong> Systems140 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MACHINE-GUARD and PERIMETER-GUARD Systems<strong>Optic</strong>al <strong>Safety</strong> SystemsMACHINE-GUARD andPERIMETER-GUARD SystemsSystem Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . 142Selection of Components . . . . . . . . . . . . . . . . . . . . . . 143Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . 144Controller Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 146Metal Box Controllers. . . . . . . . . . . . . . . . . . . . . . . . . 146Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 152Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164141


MACHINE-GUARD and PERIMETER-GUARD SystemsSystem OverviewSYSTEM FEATURES• Exceptional durability and reliability, even in extremely demanding machineguarding environments• MACHINE-GUARD has a trip output for point-of-operation guarding• PERIMETER-GUARD has a latch output for guarding an entrance where it ispossible to walk through the light screen and into the area of dangerousmachine motion<strong>Optic</strong>al <strong>Safety</strong> Systems• Each system requires an emitter, a receiver, a controller, andinterconnecting cables• 12 light screen heights from 152 mm (6") to 1829 mm (72")• One-beam floating blanking is selectable on allcontrollers• Programmable exact blanking is available on somecontroller models• All components are FMEA tested to ensurecontrol reliability• System design meets applicablerequirements of CE, UL, and CSAADDITIONAL EMITTER/RECEIVER FEATURES• 58.1 mm (2.29") diameter heavy-dutyextruded aluminum housing; rated IP65(NEMA 4)• Epoxy-encapsulated circuitry forunmatched durability and vibrationtolerance• 14 m (45') sensing range, at which pointthere remains 3x excess gain• Swivel brackets and vibration mountsincluded• All emitters and receivers use convenientquick-disconnect cablesEMITTER/RECEIVER OPTIONS ANDACCESSORIES• Lens shields (p. 149)• Corner mirrors (pp. 149 & 150)ADDITIONAL CONTROLLER FEATURES• Welded steel enclosure with tough, polyesterpowder paint finish; rated NEMA 13 (IP64)• Diverse-redundant microprocessors andsystem diagnostics• Field-replaceable safety relays• Models for 115V ac or230V ac operation• System status anddiagnostic indicators142 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MACHINE-GUARD and PERIMETER-GUARD SystemsComponent SelectionMACHINE-GUARD and PERIMETER-GUARD SystemComponent SelectionA MACHINE-GUARD or PERIMETER-GUARD System is comprised of the following components:• An emitter/receiver pair,• A controller,• Two cables for connecting the emitter and the receiver to the controller.MACHINE-GUARD and PERIMETER-GUARD Emitters and ReceiversEmitters and receivers are available:• In 12 defined area heights from 152 mm (6") to 1829 mm (72")• With heavy duty black anodized aluminum housing• With minimum object detection size of 38.1 mm (1.50") andmaximum emitter/receiver separation of 14 m (45')See page 144 for model numbers<strong>Optic</strong>al <strong>Safety</strong> SystemsMountingBrackets(suppliedwith sensor)EmitterDefined AreaMACHINE-GUARD and PERIMETER-GUARD ControllersControllers are housed in a metal box. Features to select include:• Supply Voltage: 115 or 230V ac• Output Type:- MACHINE-GUARD has trip output- PERIMETER-GUARD has latch output• Blanking: Exact and/or 1-beam floating• Single light screen using controllers on page 146• Dual light screen using MULTI-SCREEN controller (see page 122)Integral Cableor Quick-DisconnectCables (2)ReceiverMACHINE-GUARD andPERIMETER-GUARD CablesCables are available in four lengths: 8 m (25'), 15 m (50'), 30 m(100') and 45 m (150'). Two cables are required per system.See page 148 for models.ControllerMACHINE-GUARD and PERIMETER-GUARD Accessories• Lens shields• Corner mirrors and stands• Remote status displaysBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164143


MACHINE-GUARD and PERIMETER-GUARD SystemsEmitters and ReceiversMACHINE-GUARD & PERIMETER-GUARDEmitters & ReceiversRange to 14 m (45') • 38 mm (1.5") minimum object sensitivity<strong>Optic</strong>al <strong>Safety</strong> Systems• Light screens available in 12 heights: from 152 mm (6") to 1829 mm (72")• Epoxy-encapsulated circuitry for unmatched durability and vibrationtolerance; meets UL vibration specifications• Sensing range is 14 m (45'), at which point there remains3x excess gain• Each sensor includes swivel brackets for ease of alignment, plus antivibrationmounts (see page 145)• All sensors use convenient quick-disconnect cables; lengths up to45 m (150') are available (see page 148)• Corner mirrors, and replaceable protective lens shields are available (seepages 149 and 150)MACHINE-GUARD & PERIMETER-GUARDSensor ModelsDefined Area152 mm (6")305 mm (12")457 mm (18")610 mm (24")762 mm (30")914 mm (36")1067 mm (42")1219 mm (48")1372 mm (54")1524 mm (60")1676 mm (66")1829 mm (72")Models*MGE616AMGR616AMGE1216AMGR1216AMGE1816AMGR1816AMGE2416AMGR2416AMGE3016AMGR3016AMGE3616AMGR3616AMGE4216AMGR4216AMGE4816AMGR4816AMGE5416AMGR5416AMGE6016AMGR6016AMGE6616AMGR6616AMGE7216AMGR7216ANumberof Beams*For example: MGE616A, where “E” is emitter,MGR616A, where “R” is receiver.81624324048566472808896MACHINE-GUARD & PERIMETER-GUARD Emitter & Receiver SpecificationsEmitter/Receiver SeparationMinimum Object SensitivityResponse TimeAmbient Light ImmunityEmitter and ReceiverEnclosureOperating ConditionsApplication Notes152 mm (6') to 14 m (45') with 3x excess gain remaining• 38 mm (1.5") with no floating blanking in use• 58 mm (2.3") with one blanked channel• 76 mm (3.0") with 2 blanked channels• 96 mm (3.8") with 3 blanked channels• 114 mm (4.5") with 4 blanked channels• 134 mm (5.3") with 5 blanked channels• 152 mm (6.0") with 6 blanked channels• 172 mm (6.8") with 7 blanked channels• 190 mm (7.5") with 8 blanked channels• 210 mm (8.3") with 9 blanked channels• 228 mm (9.0") with 10 blanked channels• 248 mm (9.8") with 11 blanked channels• 266 mm (10.5") with 12 blanked channels• 287 mm (11.3") with 13 blanked channels• 304 mm (12.0") with 14 blanked channels• 325 mm (12.8") with 15 blanked channels• 342 mm (13.5") with 16 blanked channelsLess than 40 ms using emitter/receiver ≤1.2 m (48") longLess than 55 ms using emitter/receiver 1.4 to 1.8 m(54" to 72") long>10,000 lux at 5° angle of incidenceSize: see dimensions on next page.Material: Aluminum, with black anodized finish;acrylic lens cover.Rating: NEMA 4, 13, IEC IP65Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)Use only Banner cables, which use a “twisted pair” for noiseimmunity on RS 485 data communication lines. Use of othercables can result in “nuisance” lockouts. See page 148.144 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MACHINE-GUARD and PERIMETER-GUARD SystemsEmitters and ReceiversModelsMGE616AMGR616AMGE1216AMGR1216AMGE1816AMGR1816AMGE2416AMGR2416AMGE3016AMGR3016AMGE3616AMGR3616AMGE4216AMGR4216AMGE4816AMGR4816AMGE5416AMGR5416AMGE6016AMGR6016AMGE6616AMGR6616AMGE7216AMGR7216AMACHINE-GUARD & PERIMETER-GUARD Emitter & Receiver DimensionsHousing Length Distance Between Bracket Holes Defined AreaL1 L2 L3 Y X239 mm (9.4")298 mm (11.7")391 mm (15.4") 451 mm (17.7") 338 mm (13.3") 305 mm (12") 43 mm (1.7")544 mm (21.4") 603 mm (23.7") 490 mm (19.3") 457 mm (18") 43 mm (1.7")696 mm (27.4") 755 mm (29.7") 643 mm (25.3") 610 mm (24") 43 mm (1.7")848 mm (33.4") 908 mm (35.7") 795 mm (31.3") 762 mm (30") 43 mm (1.7")1003 mm (39.5")1063 mm (41.8")185 mm (7.3")950 mm (37.4")152 mm (6")43 mm (1.7")914 mm (36") 44 mm (1.8")1156 mm (45.5") 1215 mm (47.8") 1102 mm (43.4") 1067 mm (42") 44 mm (1.8")1308 mm (51.5") 1368 mm (53.8") 1255 mm (49.4") 1219 mm (48") 44 mm (1.8")1461 mm (57.5") 1520 mm (59.8") 1407 mm (55.4") 1372 mm (54") 44 mm (1.8")1613 mm (63.5") 1672 mm (65.8") 1560 mm (61.4") 1524 mm (60") 44 mm (1.8")1765 mm (69.5") 1825 mm (71.8") 1712 mm (67.4") 1676 mm (66") 44 mm (1.8")1918 mm (75.5") 1977 mm (77.8") 1864 mm (73.4") 1829 mm (72") 44 mm (1.8")With Mounting BracketsFlanges “Out”With Mounting BracketsFlanges “In”<strong>Optic</strong>al <strong>Safety</strong> SystemsMounting Hardware(supplied with each emitter and receiver)Brackets(two supplied with each emitter and receiver)Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164145


RRRRRRRRMACHINE-GUARD and PERIMETER-GUARD SystemsMetal Box Controllers<strong>Optic</strong>al <strong>Safety</strong> SystemsMACHINE-GUARD & PERIMETER-GUARD Controllers• Choose MACHINE-GUARD for general point-of-operation guarding applications; controlleroutput resets automatically when the defined area is clear• Choose PERIMETER-GUARD for guarding access to work cells where it is possible to walkthrough the light screen into the hazardous area; controller output latches and requires akey reset when the defined area is clear• Each control box contains the system power supply, a plug-in microprocessor controllermodule, and replaceable output relay modules• Highly visible operating status indicators on control box door; diagnostic indicators locatedon the controller module identify trouble causes• All models offer selectable one-beam floating blanking which allows objects to move throughthe defined area without tripping or latching the final switching devices• Some models (see chart below) have exact blanking which allows the presence of fixedobjects such as brackets or fixtures in the defined area during operation of the guardedmachine• Welded steel enclosure with tough polyester powder paint finish; rated NEMA 13, IEC IP64Note: For general hookup information, see page 345.MACHINE-GUARD & PERIMETER-GUARDController SelectionMACHINE-GUARD & PERIMETER-GUARD Controller Selection ChartModelsSupplyVoltageOutputTypeFloatingBlankingExactBlankingMutingFunctionE-StopInputLight Screensper ControllerCertificationsSpecificationsMACHINE-GUARD MGCA-4AMGCB-4A115V ac Trip 1-beam Yes No230V ac Trip 1-beam Yes No No OneNoOnePresenceSensingDevicep. 147MGCA-5AMGCB-5A115V ac Trip 1-beam No No No One230V ac Trip 1-beam No No No OnePresenceSensingDevicep. 147PGCA-1APGCB-1A115V ac Latch 1-beam Yes No No One230V acLatch1-beam Yes No No OnePresenceSensingDevicep. 147PGCA-2APGCB-2A115V ac Latch 1-beam No No No One230V ac Latch 1-beam No No No OnePresenceSensingDevicep. 147MULTI-SCREEN ®MUSC-1115/230V acor 24V dcPERIMETER-GUARD IEC 61496-1& 2, TYPE 4Trip 1- or 2-beam No No No Twop. 122PresenceSensingDeviceMUSC-1T3115/230V acor 24V dcTrip 1- or 2-beam No No No TwoIEC 61496-1& 2, TYPE 4PresenceSensingDevicep. 122146 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MACHINE-GUARD and PERIMETER-GUARD SystemsMetal Box ControllersSystem Power RequirementsFuse RatingStatus Indicators(on control module)Diagnostic IndicatorsCertificationsMACHINE-GUARD & PERIMETER-GUARD Metal Box Controller SpecificationsMGCA-4A, MGCA-5A, PGCA-1A and PGCA-2A: 115V ac, ±10% (50/60 Hz), 50 VAMGCB-4A, MGCB-5A, PGCB-1A and PGCB-2A: 230V ac, ±10% (50/60 Hz), 50 VAMGCA-4A, MGCA-5A, PGCA-1A and PGCA-2A: 1 /2 amp, 250V ac (3 AG slow blow)MGCB-4A, MGCB-5A, PGCB-1A and PGCB-2A: 1 /4 amp, 250V ac (3 AG slow blow)Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = waiting for power-up key resetFour LEDs indicate cause of lockout conditionsControls and Adjustments For all MG and PG Control Boxes: Keyed Reset of system lockout conditionsArray Length selection switchesFloating Blanking selection switchesMGC..-4A and PGC..-1A Only: Auto Power Up on-off switchesExact Blanking program switchesAuxiliary Monitor RelayOutput Configuration:(FSD1, FSD2, and SSD)EnclosureConnectionsOperating ConditionsReed relay; 125V ac or dc max., 500 mA max.(10 VA maximum, resistive load)Forced-guided contact relays, 250V ac max., 4 amps max., (resistive load)Mechanical life: 10,000,000 operations (minimum)Electrical life: 100,000 operations (typical @ 1.0 K Va switching power)Arc suppression is recommended when switching inductive loads. See Warning on page 344.Size: see dimensions below.Material: welded steel box with black polyester powder paint finish.Rating: NEMA 13, IEC IP64See page 345 for general hookup information.Temperature: 0° to +50°C (32° to +122°F)Relative humidity: 95% maximum (non-condensing)RPresenceSensingDeviceModelsMGC..-5APGC..-2Aonly<strong>Optic</strong>al <strong>Safety</strong> SystemsDimensionsInternal Features7.9 mm(.31") (8)BANNER ENGINEERING CORPORATION210 mm(8.3" )Status Indicators222.3 mm(8.75")241 mm(9.5")(2) 101.6 mm(4.00")(2) 152.4 mm(6.00")122 mm(4.8")210 mm(8.3" )Note: TB3 Emitter/Receiver Color CodesBrown = +12V dcBlue = COMWhite = T/RBlack = T/RUninsulated = DrainBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164147


MACHINE- and PERIMETER-GUARD SystemsCablesMACHINE-GUARD & PERIMETER-GUARD Cables• A “twisted pair” is incorporated for noise immunity on RS485 data communication lines;coupling nut is chrome-plated brass• All cables are PVC-jacketed and have a straight quick-disconnect (QD) connector moldedonto the sensor end<strong>Optic</strong>al <strong>Safety</strong> SystemsModelLengthWireNOTE: Total cable length (emitter cable length plus receiver cable length) must be less than53 m (175')MACHINE-GUARD & PERIMETER-GUARD Emitter and Receiver CablesTerminationDimensionsPinoutQDC-525QDC-550QDC-5100QDC-51508 m (25')15 m (50')30 m (100')45 m (150')16 ga5-pinMini-styleFemaleconnectoron one end13 mm(0.5")58 mm(2.3")7/8-16UNF26 mm(1.0")WhiteBrownBlackDrainBlue148 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MACHINE-GUARD and PERIMETER-GUARD SystemsAccessoriesMACHINE-GUARD and PERIMETER-GUARD Lens Shield KitsModel MGS.. lens kits are replaceable protective covers for the lenses of MACHINE-GUARD andPERIMETER-GUARD sensors. The shields are constructed of clear LEXAN ® polycarbonate, and aresupplied with corrosion-protected steel retaining clips. Shields may be installed or removed withoutdisturbing sensor alignment. MACHINE-GUARD and PERIMETER-GUARD sensors may also use MINI-SCREEN lens shield kits. See page 133 for model numbers.Note: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percentand maximum operating range is reduced by 20 percent.ModelsProtective-ShieldNo. of ClipsMGS6A 152 mm (6") 2MGS12A 305 mm (12")2MGS18A 457 mm (18")3MGS24A 610 mm (24")3MGS30A 762 mm (30")4MGS36A 914 mm (36")4MGS42A 1067 mm (42")5MGS48A 1219 mm (48")5MGS54A 1372 mm (54")6MGS60A 1524 mm (60")6MGS66A 1676 mm (66")7MGS72A1829 mm (72")7<strong>Optic</strong>al <strong>Safety</strong> SystemsLEXAN ® is a registered trademark of General Electric Co.MSM Series Corner Mirrors• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.• Small and lightweight; two mounting brackets and hardware included.• Once mounted, a unique mirror end cap design allows 360° rotation of the mirror.Reflective Area MountingModelsYL1MSM4A 165 mm (6.5") 221 mm (8.7")MSM8A 267 mm (10.5") 323 mm (12.7")MSM12A 356 mm (14") 411 mm (16.2")MSM16A 457 mm (18") 513 mm (20.2")MSM20A 559 mm (22") 615 mm (24.2")MSM24A 660 mm (26") 716 mm (28.2")MSM28A 762 mm (30") 818 mm (32.2")MSM32A 864 mm (34") 919 mm (36.2")MSM36A 965 mm (38") 1021 mm (40.2")MSM40A 1067 mm (42") 1123 mm (44.2")MSM44A 1168 mm (46") 1224 mm (48.2")MSM48A 1270 mm (50") 1326 mm (52.2")HeightL2191 mm (7.5")292 mm (11.5")381 mm (15")483 mm (19")584 mm (23")686 mm (27")787 mm (31")889 mm (35")991 mm (39")1092 mm (43")1194 mm (47")1295 mm (51")L153.8 mm(2.12")L272.9 mm(2.87")M4 x 12 mmScrew(8 supplied)Y50.8 mm(2.00")Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to ±45°.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164149


MACHINE-GUARD and PERIMETER-GUARD SystemsAccessoriesSSM Series Corner Mirrors*• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.• Robust construction, two mounting brackets and hardware included.MirrorModelSSM-100Reflective AreaYMounting HeightL1Overall HeightL2100 mm (3.9") 211 mm (8.3")178 mm (7.0")M6 x 19 mm screw(4 supplied)101.2 mm(3.98")<strong>Optic</strong>al <strong>Safety</strong> SystemsSSM-150SSM-250SSM-375SSM-475SSM-550SSM-675SSM-825150 mm (5.9") 261 mm (10.3")228 mm (9.0")250 mm (9.8") 361 mm (14.2")328 mm (12.9")375 mm (14.8") 486 mm (19.1")453 mm (17.8")475 mm (18.7") 586 mm (23.1")553 mm (21.8")550 mm (21.7") 661 mm (26.0")628 mm (24.7")675 mm (26.6") 786 mm (31.0")753 mm (29.6")825 mm (32.5") 936 mm (36.9")903 mm (35.6")M5 x 10 mm screw(4 supplied)L1L2YSSM-975SSM-1175975 mm (38.4") 1086.4 mm (42.8") 1053 mm (41.5")1175 mm (46.3") 1286.4 mm (50.6") 1253 mm (49.3")100 mm(3.94")115 mm(4.53")SSM-1275SSM-1475SSM-16751275 mm (50.2") 1386.4 mm (54.6") 1353 mm (53.3")1475 mm (58.1") 1586.4 mm (62.5") 1553 mm (61.1")1675 mm (65.9") 1786.4 mm (70.3") 1753 mm (69.0")Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3")SSM-19001900 mm (74.8")1945 mm (76.7”)1978 mm (77.9")* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.MirrorModelSSM-100-SSSM-150-SSSM-250-SSSM-375-SSSM-475-S100 mm (3.0")150 mm (5.9")250 mm(9.8")375 mm (14.8”)SSM-550-S 550 mm (21.7")SSM-675-SSSM-825-SSSM-975-SSSM-1175-SSSM-1275-SSSM-1475-SSSM-1675-SSSM-1900-SSSM-S Series Stainless Steel Corner Mirrors*• Designed for use in industrial environments• Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applicationswith one emitter/receiver pair• Robust construction, two mounting brackets and hardware includedReflective AreaY475 mm (18.7")675 mm (26.6")825 mm (32.5")975 mm (38.4")1175 mm (46.3")1275 mm (50.2")1475 mm (58.1")1675 mm (65.9")1900 mm (74.8")Mounting HeightL1211 mm (8.3")261 mm (10.3")361 mm (14.2")486 mm (19.1")586 mm (23.1")661 mm (26.0")786 mm (31.0")936 mm (36.9")1086 mm (42.8")1286 mm (50.6")1386 mm (54.6")1586 mm (62.5")1786 mm (70.3")2011 mm (79.2")* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.Overall HeightL2178 mm (7.0")228 mm (9.0")328 mm (12.9")453 mm (17.8")553 mm (21.8")628 mm (24.7")753 mm (29.6")903 mm (35.6")1053 mm (41.5")1253 mm (49.3")1353 mm (53.5")1553 mm (61.1")1753 mm (69.0")1978 mm (77.9")M6 x 19 mm screw(4 supplied)M5 x 10 mm screw(4 supplied)L1L2101.2 mm(3.98")100 mm(3.94")115 mm(4.53")Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by58 mm (2.3")Y150 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


MACHINE-GUARD and PERIMETER-GUARD SystemsAccessoriesMACHINE-GUARD & PERIMETER-GUARD Remote DisplaysModelMGA-LR-1Remote LED Status DisplayDescriptionMGA-LRKS-1Remote LED Status Display with Key Reset SwitchModel MGA-LR-1 shownContact Contact DimensionsModels Coil Voltage Configuration Rating (h x w x d)11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm11-BG00-31-D-024 24V dc 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm11-BF1601-12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm11-BF16C01-02424V dc* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.Positively Guided Contactors*3 N.O. & 1 N.C. 16 amps**80 x 44 x 80 mm<strong>Optic</strong>al <strong>Safety</strong> SystemsModelsAuxiliary Contacts for Positively Guided ContactorsContactConfigurationPositivelyGuidedUsed With11-BGX10-40 4 N.O. No 11-BG Series11-G484-30 3 N.O. Yes 11-BF SeriesSuppressors for Positively Guided ContactorsModels Voltage Used With11-BGX77-048 48V dc 11-BG00-31-A1206011-BGX77-240 125-240V ac 11-BG00-31-D02411-G318-48 48V dc 11-BF1601-1206011-G477-240 125-240V ac 11-BF16C01-024Muting ModuleModelMM-TA-12BDescriptionThe Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the <strong>Safety</strong> Module section.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164151


MACHINE-GUARD and PERIMETER-GUARD SystemsReplacement PartsMACHINE- & PERIMETER-GUARD Replacement PartsNOTE: Replacement parts apply to controllers only. Emitters and receivers contain no field-replaceable components. Ifrepair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.Model Part Name Controller33130 † PERIMETER-GUARD manualMACHINE-GUARD manualMGCA-4A, MGCB-4A33131 † MACHINE-GUARD manual MGCA-5A, MGCB-5A33132 † PERIMETER-GUARD manual PGCA-1A, PGCB-1A33133 †PGCA-2A, PGCB-2A<strong>Optic</strong>al <strong>Safety</strong> SystemsBAMBBAVM-4Mounting hardware kit for one emitter or one receiverVibration mounts for one emitter or receiverAnyMGA-6-CA 152 mm (6") replacement lens shield AnyMGA-12-CA 304 mm (12") replacement lens shield AnyMGA-18-CA 456 mm (18") replacement lens shield AnyMGA-24-CA 608 mm (24") replacement lens shieldAnyMGA-30-CA760 mm (30") replacement lens shield AnyMGA-36-CA 912 mm (36") replacement lens shield AnyMGA-42-CA 1064 mm (42") replacement lens shield AnyMGA-48-CA1216 mm (48") replacement lens shieldAnyMGA-54-CA 1368 mm (54") replacement lens shield AnyMGA-60-CA 1520 mm (60") replacement lens shield AnyMGA-66-CA 1372 mm (66") replacement lens shield AnyMGA-72-CA 1824 mm (72") replacement lens shield AnyMGA-GS-1 Ground strap for control box door AnyMGA-GST-1 Ground strap for transformer AnyMGA-K-1 Replacement key for MGA-KS-1 switch AnyMGA-KS-1Key switch, pre-wired (includes key)AnyMGA-KSO-1 Key switch, only (includes key) AnyMGA-LP-1 LED display, control box door AnyMGA-MH-1 Control box mounting hardware AnyMGA-RC-1 Ribbon cable AnyMGA-RMFSD FSD relay module AnyMGA-RMSSD SSD relay module AnyMGA-STP-1 Specified test piece (1.5 in) AnyMGA-TBA4-1 Terminal board MGC..-4A SeriesMGA-TBA5-1 Terminal board MGC..-5A SeriesPGA-TBA1-1 Terminal board PGC..-1A SeriesPGA-TBA2-1 Terminal board PGC..-2A SeriesMGAB-4 Control module MGC..-4A SeriesMGAB-5 Control module MGC..-5A SeriesPGAB-1 Control module PGC..-1A SeriesPGAB-2 Control module PGC..-2A SeriesPGA-PSA-1 Power supply 115V ac ModelsPGA-PSB-1 Power supply 230V ac Models†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.152 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Safety</strong> Modules<strong>Safety</strong> Modules<strong>Safety</strong> ModulesSelection and Application of <strong>Safety</strong> Modules. . . . . . 154Two-Hand-Control Modules . . . . . . . . . . . . . . . . . 165Emergency Stop <strong>Safety</strong> Modules. . . . . . . . . . . . . . 181<strong>Safety</strong> Gate Monitoring Modules. . . . . . . . . . . . . . 197New!<strong>Safety</strong> Mat Monitoring Modules . . . . . . . . . . . . . . 203Extension & Interface Modules . . . . . . . . . . . . . . . 207New!Muting Module . . . . . . . . . . . . . . . . . . . . . . . . . 217Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164153


Selection and Application of <strong>Safety</strong> ModulesIntroduction to <strong>Safety</strong> ModulesMany machine designers have recognized thebenefits of using dedicated safety modules tocontrol machine safety functions.Off-the-shelf safety modules provide convenience,simplicity, reliability and economy for designerswho integrate safety functions into productionmachines and processes.<strong>Safety</strong> Modules<strong>Safety</strong> modules are used to supervise specificsafety functions, such as two-hand control,emergency stops (E-stops), gate monitoring orgeneral safety interfacing. The safety modulesminimize design costs (compared with complexsafety circuits with discrete logic and the requiredwiring). Built-in diagnostics in the modules addvalue and simplify troubleshooting and normaloperation processes. Plus, the compact modulestake up minimal space in crowded control panels.In addition to thoroughly understanding the safetymodule and its capabilities, a machine designermust consult specific domestic, regional andinternational standards applicable to themachine(s) to be controlled.Following is an overview of safety modulesavailable from Banner Engineering. <strong>Safety</strong> modulesmay be grouped into six major categories,depending on their function:• Two-hand-control modules• Emergency stop modules• <strong>Safety</strong> gate monitoring safety modules• <strong>Safety</strong> mat monitoring modules• Extension and interface modules• Muting module154 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Selection and Application of <strong>Safety</strong> ModulesOSHA 1910.217, Requirements for MechanicalPower Presses and ISO 13851 (EN 574), <strong>Safety</strong> ofMachinery – Two-Hand Control. In addition, thefollowing basic principles apply to any two-handcontrolapplication:Concurrent Operation: Each machine operator mustbe equipped with his or her own two-hand-controlsystem. Both actuators (from each operator) must beactivated before the machine cycle can start. SeeSimultaneity, below.Two-Hand-Control ModulesTwo-hand control is a popular way to protectoperators of manually fed machines, such asthe mechanical power press. The two-hand-controlsystem physically occupies both of the operator’shands with machine start actuators (such as opticaltouch buttons or mechanical palm buttons). Thiskeeps the operator’s hands out of the hazardousarea when machine operation begins. The twohand-controlactuators must be positioned at asufficient distance from the hazard, so that if theoperator should remove one or both hands fromthe actuating device(s), the hazard will have passedor will be effectively controlled before the handscan reach the hazardous area. Two-hand-controlsafety modules monitor the actuators (verifyingthat both actuators were actuated simultaneouslyand continue to be actuated) and provide a signalto the machine that operation may take place.Two-hand control can be extremely effective forproviding operator safety; however, additionalsafeguarding may be needed to protect otherswho may be exposed to the hazard. (Two-handcontrol protects only the machine operator andspecifically, the operator’s hands.) A combinationof supplemental guarding, training, or warningsmay be needed to complete the safeguardingsolution.Standards and regulations that address theimplementation of two-hand control include ANSIB11.19, Performance Criteria for Safeguarding,Anti-Tie-Down: Both actuators must be releasedbefore the machine can be reactivated. (The actuatorscannot be held down for successive cycles.)Actuating Device Separation: Actuating devicesmust be installed to prevent machine cycle initiationusing the elbow and hand of the same arm. Theymust be positioned in order to preventdefeat or inadvertent actuation.False Actuation: Theactuating devices mustbe located or protectedin order to minimize thepotential for inadvertentactuation. Mechanical guards arecommonly used for this purpose.Anti-Repeat: This machine control functionprevents additional machine cycles from occurringduring each actuation of the two-hand-controlsystem. Commonly referred to as “single-stroke”mode, this mode of operation does not allowmultiple-cycle operation, even when the two-handcontrolactuating devices are activated continuously.Simultaneity (or Synchronous Actuation): Thisrequirement appears in recent two-hand-controlstandards. Simultaneity allows the cycle to startonly if both actuating controls from each operatorstation are activated at the same time, typicallywithin 0.5 seconds or less. Simultaneity minimizesthe possibility of defeating one actuating device andthen starting a machine cycle with the secondactuating device while one hand is left unprotected.<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164155


Selection and Application of <strong>Safety</strong> ModulesSafe Positioning: The two-hand-control systemactuating devices must be positioned so that, if thehands should release the actuating device(s), nopart of the operator’s body can reach the hazarduntil the hazardous machine motion is complete, orthe hazard has been effectively controlled.The calculation below, from ANSI B11.19, showsan example of the safe positioning of controls.Two-Hand Trip: A kind of two-hand controluniquely associated with machines such as fullrevolutionclutched power presses. (Once started,a complete machine cycle occurs before themachine can be stopped; hazardous motioncannot be controlled during the cycle.) In suchcases, the separation distance calculation (thedistance between the actuating devices and thedangerous parts of the machine) will increase.Consult the appropriate machine standards andproduct manuals for guidance in such a situation.<strong>Safety</strong> ModulesThe formula used to calculate the separation distance for two-hand control is:NOTE: This formula is forpartial-revolutionmachines. For twohand-tripand fullrevolutionmachines,consult the appropriatemachine standards.where:D s = K x (T s + T r + T h )D s = the separation distance –– the minimum distance from the nearestactuating device to the nearest hazardK = the OSHA-recommended hand speed constant (63"/sec)T s = the overall stop time of the machine, measured from the applicationof the “stop” signal until all hazardous motion ceases (includes thestop times of all relevant control elements, and is measured atmaximum machine velocity)T r = the response time of the two-hand-control safety moduleT h = the response time of the slowest hand control –– measured fromwhen a hand disengages that control until the switch opens.Note: T h is usually insignificant for purely mechanical switches.However, T h should be considered when using electronic orelectromechanical (i.e. powered) hand controls.In this example:T s = 0.5 seconds, as measured by stop-time measure deviceT r = 25 milliseconds (0.025 seconds) for model AT-FM-2AT h = 20 milliseconds (0.020 seconds) for hand controlsD s = 63 x (0.500 + 0.025 + 0.020)D s = 34"156 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RSelection and Application of <strong>Safety</strong> ModulesMachine safety standards have established variouslevels of performance for two-hand controlsystems, depending on the hazard posed by themachine (determined by a risk assessmentprocedure). Various types of two-hand controldevices, used with safety control modules, canachieve these levels of performance per ISO/DIS13851 (EN 574). The three performance levels ofISO/DIS 13851 (EN 574) for two-hand controlssystems are Type III A, Type IIIB, and Type III C.Type III A: These systems require two buttons tobe held simultaneously with each hand during thedangerous motion of the machine. Releasing oneor both buttons will stop the hazardous motion.Type III A systems meet safety performancecategory 1 per ISO13849-1 (EN 954-1).ModelsTypeTwo-Hand-Control Modules Selection ChartSupplyVoltageInputTypeTouchButtonType<strong>Safety</strong>OutputsType III B: In addition to Type III A requirement,these systems require that restarting the machine ispossible only after both buttons have beenreleased. Type III B systems meet safetyperformance category 3 per ISO13849-1 (EN 954-1).Type III C: In addition to Type III B requirements,these systems require both buttons to be pushedwithin 500 milliseconds of one another. Type III Csystems meet safety performance category 4 perISO13849-1 (EN 954-1).Use the selection table below to determine theBanner two-hand control module and ergonomicbuttons suitable for your application.Aux.OutputsHousingWidthTerminalsCertificationsSpecs<strong>Safety</strong> ModulesAT-FM-10KIII C24V ac/dcTwoDualN.O./N.CSTB 2 @ 6 amps – 22.5 mmRemovablep. 167New!AT-GM-13AAT-HM-13AIII CIII C115V ac/24V dc230V ac/24V dcTwoDualN.O./N.CTwoDualN.O./N.C1 N.C. +STB 4 @ 6 amps 1 NPN 45 mm1 PNP1 N.C. +STB 4 @ 6 amps 1 NPN 45 mm1 PNPRemovableRemovablep. 167New!AT-GM-11KMAT-HM-11KMIII C115V ac/24V dc230V ac/24V dcTwoDualN.O./N.C+TwoMuting1 N.C. +STB 2 @ 6 amps 1 NPN 67.5 mm1 PNP`Approvals inRemovable p. 169process.AT-AM-2AIII B115V acTwoN.O.1 N.C.OTB 2 @ 4 amps 45 mmReedFixedAT-BM-2AIII B230V acTwoN.O.1 N.C.OTB 2 @ 4 amps 45 mmReedFixedLISTEDPresenceSensingDevicesp. 175AT-FM-2AIII B24V ac/dcTwoN.O.1 N.C.OTB 2 @ 4 amps 45 mmReedFixedBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164157


Selection and Application of <strong>Safety</strong> ModulesEmergency Stop Actuators: Requirements forE-stop actuators include their construction, colorand shape. Depending on the standard beingfollowed, an E-stop actuator may be a redmushroom-head push button on a yellowbackground, or it may be a rope-pull actuatorrunning the length of a conveyor. Whatever theirphysical configuration, E-stop actuators havepositive-opening contacts and a mechanical latch.Actuators must be located at each operator controlstation and at other operator stations where anemergency shutdown might be required.<strong>Safety</strong> ModulesEmergency Stop ModulesEmergency stop (E-stop) module circuitry mustbe extremely reliable, in order to provide thehigh levels of integrity required for this function.Although an E-stop button is not an effectivepersonnel-safeguarding device (because it doesnot function automatically), it is often consideredthe last line of defense should a threateningsituation arise. E-stop buttons are most commonlyused for material and machine protection. AnE-stop system must not serve as an alternative toproper safeguarding or impair the effectiveness ofother installed safety devices.An E-stop system can function as either acategory “0” (immediate power removal) or acategory “1” stop (delayed power removal),depending on the machine type and E-stoprequirements. In addition to satisfying thefunctional requirements, the E-stop system mustoverride all other machine functions andoperations; it also must not initiate a restart whenthe E-stop actuator is reset. (This may beaccomplished with an electrical latch in themonitor module.)Emergency and general machine stoprequirements are specified by domestic,international and regional standards includingNFPA 79, Electrical Standard for IndustrialMachinery, IEC 60204-1, Electrical Equipment ofIndustrial Machines – General Requirements; andISO 13850 (EN 418), Emergency Stop Equipment,Functional Aspects – Principles for Design.Functional Machine Stop Categories: Machinestops are organized into functional stop categories“0,” “1” or “2,” depending on whether the stop iscontrolled or uncontrolled. Standards require eachmachine to be equipped with a functional category“0” stop; this is often a cutoff switch that removesall power from the machine. Additional functionalcategory “1” and “2” stops may be included forday-to-day functions, depending on the safety andfunctional requirements of the machine.Category 0 – Uncontrolled Stop: Used if themachine is capable of an effective stop whenpower is immediately removed from the machineactuators. An uncontrolled stop is usuallyassociated with machines that have spring-appliedbraking or other mechanical means of stopping.Category 1 – Controlled Stop: Used when themost effective means of stopping the machinemotion is to maintain power to the machineactuators until the stop is achieved, such as inreverse-current braking. Once the stop isachieved, power is removed from the machineactuators as quickly as possible.Category 2 – Controlled Stop: A controlled stopwith power remaining available to the machineactuators after the stop is achieved; such a stop isoften used when removal of machine actuator powercreates a problem with the process or material.The E-Stop Module selection table on page 159will aid in locating the most suitable Banner safetymodule for your application.158 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRRRSelection and Application of <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Modules Selection ChartModelsStopCategorySupplyVoltageInputs<strong>Safety</strong>OutputsAux.OutputsDelayOptionsHousingWidthTerminalsCertificationsSpecsES-FA-6G 024V ac/dc1 SingleChannel3 immediate@ 6 amps1 N.C. N/A 22.5 mm Fixedusp. 182EmergencyStopDevicesNew!ES-FA-9AA*(replacesmodelES-FA-9A)ES-FA-11AA*(replacesmodelES-FL-2A)ES-UA-5A*(replacesmodelES-GA-5A)ES-VA-5A*(replacesmodelES-HA-5A)0024V ac/dc115V ac &12-24V dc;230V ac &12-24V dc1 DualChannel1 DualChannel3 immediate@ 6 amps2 immediate@ 6 amps4 immediate@ 6 ampsN/A1 N.C.1 N.C. &2 SolidstateN/AN/A22.5 mm45 mmRemovableRemovableusEmergencyStopDevicesApprovals inprocess.Approvals inprocess.p. 185p. 186<strong>Safety</strong> ModulesES-TN-1H.. 0 & 124V dc1 Dual or1 Single(selectable)Channel2 delayed @4 amps;2 immediate@ 4 amps1 N.C.delayed&1 N.C.immediate0-20 sec or0-200 secadjustable(0.5, 1, 2, 4,6, 8, 10, 15,20 sec fixedoptionsavailable)45 mmRemovableusp. 189New!ES-TN-14H5ES-TN-14H60 & 124V dc1 Dual or1 Single(selectable)Channel4 delayed @4 amps;4 immediate@ 4 amps1 N.C.delayed&1 N.C.immediate0-20 sec or0-200 secadjustable(.5, 1, 2, 4,6, 8, 10, 15,20 sec fixedoptionsavailable)67.5 mm Removablep. 191usES-TA-3..1** 024V dc6 or 102 immediateDual@ 4 ampsChannels107 mmN/A N/A or Removable149 mmusp. 193EmergencyEmergencyStopStop DevicesDevices* The specifications of these new models exceed the specifications of the older models they replace. The older models may still be ordered, however, they are nolonger listed in this catalog. Please see www.bannerengineering.com for more information.**DeviceNetBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164159


Selection and Application of <strong>Safety</strong> Modules<strong>Safety</strong> Gate Monitoring ModulesThe reliable monitoring of interlocking devicesattached to movable barriers (such as hingedand sliding doors) is another method of personnelsafeguarding. For applications that require a highlevel of safety system performance (due tomachine-associated risks), the safety-relatedmachine controls may require redundancy andmonitoring functions. A gate monitoring safetymodule can simplify this process. Specificinformation related to safety interlocking devicescan be found in the safety interlock tutorial sectionof this catalog (see page 225).<strong>Safety</strong> Modules<strong>Safety</strong> interlocking and the associated monitoringfunctions are addressed by several domestic,international and regional standards, includingANSI/RIA R15.06 <strong>Safety</strong> Requirements forIndustrial Robots and Robot Systems, ISO 14119(EN 1088) <strong>Safety</strong> of Machinery – <strong>Interlock</strong>ingDevices Associated with Guards.The selection table on the following pagecompares available Banner gate monitoringmodules.160 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RSelection and Application of <strong>Safety</strong> Modules<strong>Safety</strong> Gate Monitoring Modules Selection ChartModels<strong>Interlock</strong>TypeSupplyVoltageInputs<strong>Safety</strong>OutputsAux.OutputsDelayOptionsHousingWidthTerminalsCertificationsSpecsGM-FA-10JMechanical&Magnetic24V ac/dc1 or 2SingleChannelor1 DualChannel2 @ 6 amps N/A N/A 22.5 mm Removablep. 198New!New!ES-FA-9AA*(replacesmodelES-FA-9A)ES-FA-11AA*(replacesmodelES-FL-2A)ES-UA-5A*(replacesmodelES-GA-5A)ES-VA-5A*(replacesmodelES-HA-5A)MechanicalMechanical24V ac/dc115V ac &12-24V dc;230V ac &12-24V dc1 DualChannel1 DualChannel3 immediate@ 6 amps2 immediate@ 6 amps4 @ 6 ampsN/A1 N.C.1 N.C. &2 SolidstateN/AN/A22.5 mm45 mmRemovableRemovableEmergencyStopDevicesApprovals inprocess.Approvals inprocess.p. 185p. 186<strong>Safety</strong> ModulesSI-MAG1CMagnetic24V dc1 DualChannel1 @ 4 amps1 N.C.ReedN/A22.5 mmFixedp. 200ES-TN-1H..Mechanical24V dc1 Dualor1 SingleChannel(selectable)2 delayed @4 amps;2 immediate@ 4 amps1 N.C.delayed&1 N.C.immediate0-20 sec or0-200 secadjustable(0.5, 1, 2, 4,6, 8, 10, 15,20 sec fixedoptionsavailable)45 mmRemovablep. 189New!ES-TN-14H5ES-TN-14H60 &124V dc1 Dualor1 SingleChannel(selectable)4 delayed @4 amps;4 immediate@ 4 amps1 N.C.delayed&1 N.C.immediate0-20 sec or0-200 secadjustable(0.5, 1, 2, 4,6, 8, 10, 15,20 sec fixedoptionsavailable)67.5 mm Removablep. 191* The specifications of these new models exceed the specifications of the older models they replace. The older models may still be ordered, however, they are nolonger listed in this catalog. Please see www.bannerengineering.com for more information.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164161


Selection and Application of <strong>Safety</strong> Modules<strong>Safety</strong> ModulesModels<strong>Safety</strong> Mat Monitoring Modules Selection ChartSupplyVoltage<strong>Safety</strong>OutputsAuxiliaryOutputs<strong>Safety</strong> Mat Modules<strong>Safety</strong> mats are used to protect those whowork in dangerous areas. Areas aroundpresses, robot cells and other machines wherepersonnel may approach a hazard may step ona safety mat to stop the hazardous motion.Performance of a safety mat must bemonitored to ensure its safety integrity. <strong>Safety</strong>mat monitoring modules are able to detect theswitching of the mat, severing of wires leadingto the mat, and stopping the machine’shazardous motion. Refer to ANSI B11.19,ANSI/RIA R15.06, and ISO 13856 for detailsregarding the use and performance criteria ofsafety switch mat systems.OutputResponseHousingWidthTerminalsCertificationsSpecsNew!SM-GA-5ASM-HA-5A115V ac &24V dc230V ac &24V dc4 immediate@ 6 amps1 N.C. relayplus2 PNPsolid-state50 ms45 mm RemovableApprovals inprocess.p. 205162 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Selection and Application of <strong>Safety</strong> ModulesExtension and Interface ModulesTo integrate safety systems into complexmachines and multiple-machine processes, itmay be necessary to reliably control many machineactuators, using multiple safety stop circuits.Extension modules are used, in effect, to multiplythe number of safety outputs available from aprimary safeguarding device such as a two-handcontrolmodule or an E-stop safety module.ModelsExtension and Interface Modules Selection ChartSupplyVoltageInputType<strong>Safety</strong>OutputsHistorically, creating multiple safety stop circuitsrequired integrating numerous individual safetyrelays into the safety system, which were thenmonitored by the primary safety device. Selfcontainedextension modules can provide the samefunctions more simply, at reduced cost, using lesswiring and less panel space.OutputResponse/DelayHousingWidthTerminalsCertificationsSpecs<strong>Safety</strong> ModulesEM-T-7A24V dc1 Dual or1 SingleChannel4 @ 6 amps 20 ms 22.5 mm Removablep. 208EM-F-7G24V ac/dc1 SingleChannel4 @ 6 amps 20 ms 22.5 mm Fixedp. 210EM-FD-7G2EM-FD-7G3EM-FD-7G424V ac/dc1 SingleChannel4 @ 6 amps0.5 sec1.0 sec2.0 sec22.5 mm Fixedp. 213IM-T-9AIM-T-11A1 Dual 3 @ 6 ampsApprovals in24V ac/dc 20 ms 22.5 mm Removablep. 215Channel 2 @ 6 ampsprocess.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164163


Selection and Application of <strong>Safety</strong> ModulesMuting ModulesMuting functions are used to suspend safetysystem operation while the machine isfunctioning without exposing personnel to thehazard. Common muting applications includemanual unload and load operation during the safeportion of the machine cycle, as well as automaticmaterial flow processes into and out of work cells.The safety light screen allows the material to passthrough the beams without generating a stopsignal, while maintaining the ability to guardpersonnel from the hazard. A muting modulemonitors sensors that determine when an objectpasses through an access point.<strong>Safety</strong> ModulesMuting is a popular feature with the increased useof automated production machinery, such asrobotic welders, palletizers and entry-exit processareas. Refer to standards ANSI/RIA R15.06, ANSIB11.19, OSHA 29 CFR 1910.217, ISO 14121(EN 1050), IEC/EN 61496, among many others formore information.Muting Module Selection ChartModelsSupplyVoltageInput Type<strong>Safety</strong>OutputsOutputResponseTimeHousingDimensionsConnections CertificationsSpecsNew!MM-TA-12B24V dcMuteable& Universal<strong>Safety</strong> StopInterface2 PNP 10 ms 40 x 60 x 220 mm7-pinMini-style,8-pinMini-style,and(8) 5-pinEuro-styleApprovalsin process.pp. 219& 220164 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Two-Hand-Control ModulesTwo-Hand-Control Modules<strong>Safety</strong> ModulesDUO-TOUCH SG, Type IIIC, STB-compatible ModelsAT-FM-10K 24V ac/dc . . . . . . . . . . . . . . . . . . 166AT-GM-13A 115V ac/24V dc . . . . . . . . . . . . . . 166AT-HM-13A 230V ac/24V dc . . . . . . . . . . . . . . 166New!DUO-TOUCH SG with Muting, Type IIIC, STB-compatible ModelsAT-GM-11KM 115V ac/24V dc . . . . . . . . . . . . . 168AT-HM-11KM 230V ac/24V dc . . . . . . . . . . . . . 168STB Series Touch Buttons . . . . . . . . . . . . . . . . . . 170DUO-TOUCH, Type IIIB, OTB-compatible ModelsAT-AM-2A 115V ac . . . . . . . . . . . . . . . . . . . . 174AT-BM-2A 230V ac . . . . . . . . . . . . . . . . . . . . 174AT-FM-2A 24V ac/dc . . . . . . . . . . . . . . . . . . . 174OPTO-TOUCH (OTB) Series Touch Buttons . . . . . . . 176Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 179!WARNING When properly installed, a DUO-TOUCH ® two-hand-control safety module and its associated hand controls provide protectiononly for the hands of the machine operator. It is necessary to install point-of-operation guarding devices, such as safety lightscreens and/or hard guards, to protect personnel from hazardous machinery.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164165


Two-Hand-Control ModulesDUO-TOUCH ® SG <strong>Safety</strong> ModulesDUO-TOUCH ® SG Two-Hand-Control Modules• Diverse-redundant microcontrollers• Monitors two Banner STB Self-Checking <strong>Optic</strong>al Touch Buttons or any actuation device pair,each with one normally open and one normally closed contact set• Redundant, forced-guided output contacts rated at 6 A• Feedback input monitors external machine control elements• 5 indicator LEDs for Power, Fault, Input 1, Input 2 and Output• 24V ac/dc operation• DIN-rail-mountable housing with removable terminal blocks• Tested to <strong>Safety</strong> Category 4 ISO 13849 (EN 954)• ISO 13851 (EN 574) functional Type IIIc two-hand control• Actual 500 ms (max.) simultaneity requirement for touch button operation providesincreased machine operating efficiencyNote: For general hookup information, see pages 348-351.<strong>Safety</strong> ModulesModels Enclosure Response Supply Voltage Output Type Timing DiagramAT-FM-10K35 ms(off)24V ac/dcDUO-TOUCH SG <strong>Safety</strong> ModulesTwo redundantN.O. safetyrelay contactsPowerFeedbackLoop*AT-GM-13AAT-HM-13APolycarbonateNEMA 1(IEC IP20)35 ms(off)35 ms(off)115V ac/24V dc230V ac/24V dcFour redundantN.O. safetycontactsplus 3 Aux.:1 NPN,1 PNP, and1 N.C. contactSW1SW2Output< 0.5 s < 0.5 s > 0.5 s Feedback Open SW1 tied down SW2 tied downKits are available which include one DUO-TOUCH SG <strong>Safety</strong> Module and two STB Touch Buttons; see chart below.STB Touch Buttons are also available separately, see page 170.KitsIncludes 2 STB Touch Buttonsand a DUO-TOUCH SG<strong>Safety</strong> ModuleATK-VP6ATK-VP6QATK-VP6Q5ATK-VR81ATK-VR81QATK-VR81Q6ATGMK-VP6ATGMK-VP6QATGMK-VP6Q5ATHMK-VP6ATHMK-VP6QATHMK-VP6Q5DUO-TOUCH SG<strong>Safety</strong> ModuleAT-FM-10KAT-GM-13AAT-HM-13ADUO-TOUCH SG KitsModelsSTBVP6STBVP6QSTBVP6Q5STBVR81STBVR81QSTBVR81Q6STBVP6STBVP6QSTBVP6Q5STBVP6STBVP6QSTBVP6Q5OutputsPNPRelaySTB Touch ButtonsCable/Connector*4-wire 2 m (6.5') integral cable4-Pin Mini-style QD4-Pin Euro-style QD5-wire 2 m (6.5') integral cable5-Pin Mini-style QD5-Pin Euro-style QD4-wire 2 m (6.5') integral cable4-Pin Mini-style QD* 9 m (30') cables are available by adding suffix “W/30” to the kit model number including any cabled sensor (e.g., ATK-VP6 W/30).QD models require an accessory QD cable. See page 179.PNPPNP4-Pin Euro-style QD4-wire 2 m (6.5') integral cable4-Pin Mini-style QD4-Pin Euro-style QDSupplyVoltage10 to 30V dc20 to 30V ac/dc10 to 30V dc10 to 30V dc166 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


PowerFaultIn 1In 2OutputTwo-Hand-Control ModulesDUO-TOUCH ® SG <strong>Safety</strong> ModulesSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationOutput Response TimeInput RequirementsDimensions<strong>Safety</strong> CategoryCertificationsDUO-TOUCH SG Two-Hand-Control Module SpecificationsModel AT-FM-10K: 24V ac/dc ±15% at 150 mAModel AT-GM-13A: 115V ac/24V dc ±15% at 150 mA or 120V acModel AT-HM-13A: 230V ac/24V dc ±15% at 150 mA or 230V acProtected against transient voltages and reverse polarity (dc hookup is without regard to polarity)Model AT-FM-10K: Outputs (K1 and K2): two redundant (total of four) forced-guided safety relay contactsModels AT-..M-13A: Outputs (K1 and K2): four redundant (total of eight) forced-guided safety relay contactsContact ratings:Max. voltage: 250V ac or 220V dcMin. voltage: 15V ac/dcMax. current: 6A (resistive load)Min. current: 30 mAMax. power: 1500 VA, 200 wattsMin. power: 0.5 VA, 0.5 wattsMechanical life: 50,000,000 operationsElectrical life: 150,000 cycles (typically @ 1.5 kVA switching power)NOTE: Transient suppression is recommended when switching inductive loads. Install suppressorsacross load. Never install suppressors across output contacts. See Warning on page 347.35 milliseconds maximum ON/OFFModel AT-FM-10K: Outputs from actuating devices (1 N.O. and 1 N.C.) must each be capable ofswitching 10 to 50 mA @ 18 to 30V dc.Model AT-..M-13A: Outputs from actuating devices (1 N.O. and 1 N.C.) must each be capable ofswitching 20 mA @ 12V dc.Simultaneity MonitoringPeriod≤500 millisecondsStatus Indicators 4 green LED indicators: 1 red LED indicator:Power ONFaultInput 1 energizedInput 2 energizedOutputHousingPolycarbonate. Rated NEMA 1 (IEC IP20)MountingMounts to standard 35 mm DIN rail track. <strong>Safety</strong> modules must be installed inside an enclosure ratedNEMA 3 (IEC IP54), or better.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsSee pages 348-351 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Operating ConditionsTemperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimension drawings below.4 per ISO 13849-1 (EN 954-1); Type IIIC per ISO 13851 (EN 574)<strong>Safety</strong> ModulesAT-FM-10K DUO-TOUCH SG <strong>Safety</strong> Module DimensionsAT-..M-13A DUO-TOUCH SG <strong>Safety</strong> Module Dimensions22.5 mm(0.89")45 mm(1.8")118.0 mm(4.65")118.0 mm(4.6")S21 S33 S11A1 13 23 33PowerMachine<strong>Safety</strong>AT-FM-10KK1CH. 1CH. 2K284.0 mm(3.31")S12 S11 S13 S22 S21 S23A1 A2 B1 B2 Z1 Z2 Y1 Y2K151 K2 52K1 K284 mm(3.3")14 24 34 A2S22 S34 S1213 14 23 2433 34 43 44Y30 Y31 Y32 Y33 51 52Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164167


Two-Hand-Control ModulesDUO-TOUCH ® SG <strong>Safety</strong> ModulesDUO-TOUCH ® SG Two-Hand-Control Moduleswith Muting<strong>Safety</strong> Modules• Diverse-redundant microcontrollers• Supplies power and monitors two Banner STB Self-Checking <strong>Optic</strong>al Touch Buttons or anytwo mechanical push buttons with one normally open and one normally closed contact each• Two redundant, forced-guided output contacts rated at 6 A• Two auxiliary solid-state outputs (NPN and PNP), plus auxiliary N.C. relay output• Feedback input monitors external machine control elements• 7 indicator LEDs for Power, Fault, Input 1, Input 2, SSI, M1/M2, and Output• 24V dc plus 115V ac or 230V ac operation, depending on model• DIN-rail-mountable 67.5 mm-wide housing with removable terminal blocks• 500 ms (max.) simultaneity requirement for touch-/push button operation• Two mute inputs allow release of actuating buttons during the non-hazardous portion of themachine cycle• <strong>Safety</strong> Stop Interface (SSI) allows for connection of E-stop, supplemental safeguards, E-stop “Top” stop, anti-repeat devices, or the output of a brake monitor controllerNote: For general hookup information, see page 352.ModelsEnclosure Response VoltageSupplyDUO-TOUCH SG with Muting <strong>Safety</strong> ModulesOutputTypeTiming DiagramAT-GM-11KMPolycarbonateNEMA 1(IEC IP20)35 ms115V ac/24V dc2 redundantN.O. safetycontacts +3 Aux.:1 NPN1PNP, and1 N.C. contactPowerSSIM1M2MLFeedbackLoop*SW1AT-HM-11KMPolycarbonateNEMA 1(IEC IP20)35 ms230V ac/24V dc2 redundantN.O. safetycontacts +3 Aux.:1 NPN1PNP, and1 N.C. contactSW2Output< 0.5 s < 0.5 s < 0.5 sFeedbackOpenSW1 (or SW2)tied down* Feedback loop can remain closed at all times (if jumpered), when no monitoringcontacts available.MuteCycleStop caused byopening MISSI Stop THC preventedcommand by open SSI168 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Two-Hand-Control ModulesDUO-TOUCH ® SG <strong>Safety</strong> ModulesSupply Voltage and CurrentDUO-TOUCH SG Two-Hand-Control Module with Muting SpecificationsModel AT-GM-11KM: 115V ac/24V dc ±15% at 150 mA or 120V acModel AT-HM-11KM: 230V ac/24V dc ±15% at 150 mA or 230V acSupply Protection CircuitryOutput ConfigurationOutput Response TimeInput RequirementsSimultaneity MonitoringPeriodConnectionsOperating ConditionsDimensions<strong>Safety</strong> CategoryProtected against transient voltages and reverse polarity (dc hookup is without regard to polarity)Models AT-..M-11KM: Outputs (K1 and K2): two redundant (total of four) forced-guided safety relaycontactsContact ratings:Max. voltage: 250V ac/dcMax. current: 6A ac or dc (resistive load)Max. power: 1500 VA, 150 wattsMechanical life: 50,000,000 operationsElectrical life: 150,000 cycles (typically @ 1.5 kVA switching power)NOTE: Transient suppression is recommended when switching inductive loads. Install suppressorsacross load. Never install suppressors across output contacts. See Warning on page 347.35 milliseconds maximum ON/OFFModel AT-FM-10K: Outputs from actuating devices (1 N.O. and 1 N.C.) must each be capable ofswitching 10 to 50 mA @ 18 to 30V dc.Model AT-..M-13A: Outputs from actuating devices (1 N.O. and 1 N.C.) must each be capable ofswitching 20 mA @ 12V dc.≤500 millisecondsStatus Indicators 4 green LED indicators: 1 red LED indicator:Power ONFaultInput 1 energizedInput 2 energizedOutputHousingPolycarbonate. Rated NEMA 1 (IEC IP20)MountingMounts to standard 35 mm DIN rail track. <strong>Safety</strong> modules must be installed inside an enclosure ratedNEMA 3 (IEC IP54), or better.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6CertificationsSee page 352 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimension drawings below.4 per ISO 13849-1 (EN 954-1); Type IIIC per ISO 13851 (EN 574)Approvals in process. Contact factory for more information.<strong>Safety</strong> ModulesAT-GM/HM-11KM DUO-TOUCH SG <strong>Safety</strong> Module with Muting Dimensions86.0 mm(2.38")118.0 mm(4.65")67.5 mm(2.65")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164169


Two-Hand-Control ModulesSTB Series <strong>Optic</strong>al Touch ButtonsSTB Self-Checking Touch Buttons• Patented design features redundant optical channels monitored by diverse microcontrollersto provide a control reliable input for two-hand-control safety circuits• Continuous internal self-checking operation• Ergonomically designed to eliminate hand, wrist and arm stresses associated with repeatedswitch operation; require no physical pressure to operate• Immune to ambient light, EMI and RFI interference• High excess gain cuts through heavy contamination• Yellow field cover included• LED power, output and fault indicatorsNote: For general hookup information, see pages 353 and 354.<strong>Safety</strong> ModulesSTB Self-Checking Momentary Action <strong>Switches</strong>ModelsSTBVP6STBVP6QSTBVP6Q5STBVR81STBVR81QSTBVR81Q6STBVP6LSTBVP6LQSTBVP6LQ5STBVR81LSTBVR81LQSTBVR81LQ6Cable4-wire 2 m (6.5') integral cable4-Pin Mini-style QD4-Pin Euro-style QD5-wire 2 m (6.5') integral cable5-Pin Mini-style QD5-Pin Euro-style QD4-wire 2 m (6.5') integral cable4-Pin Mini-style QD4-Pin Euro-style QD5-wire 2 m (6.5') integral cable5-Pin Mini-style QD5-Pin Euro-style QDUpperHousingPolysulfoneLexan ®SupplyVoltageOutput Type10 to 30V dc Complementary PNP20 to 30V ac/dc20 to 30V ac/dcTwo Independent andComplementary Relays10 to 30V dc Complementary PNPTwo Independent andComplementary RelaysDUO-TOUCH ® SGCompatibilityUse any DUO-TOUCH SGtwo-hand-control module(see pp. 166-169)Notes:i) 9 m (30') cables are available by adding suffix “W/30” to the model number of any cabled STB (e.g., STBVP6 W/30)ii) QD models require an accessory QD cable. See page 179 for more information.iii) STB models are not compatible with AT-..M-2A DUO-TOUCH modules due to power input requirements!WARNING ... Not a Stand-Alone <strong>Safety</strong> DeviceSTB Series Touch Buttons are intended to be part of a type IIIC two-hand-control system, and are not, by themselves, safety devices. Tobe used in a safety application, the STB must be interfaced with a type IIIC two-hand-control module such as a Banner DUO-TOUCH SGmodule, in order to meet all relevant safety requirements of the appropriate standards.170 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Two-Hand-Control ModulesSTB Series <strong>Optic</strong>al Touch ButtonsSTB Touch Button DimensionsIntegral CableMini-Style Quick-Disconnect59.9 mm(2.36")27.9 mm(1.10")43.2 mm(1.70")35.0 mm(1.38")PowerON/OFFIndicator(Green)22.1 mm(0.87")M30 External ThreadsJam Nut, Lock Ring, andSeal Washers are SuppliedNPSM Internal Threads22.1 mm(0.87")13.0 mm(0.50")OutputIndicator(Green)Mini-style QD ConnectorM30 External ThreadsJam Nut, Lock Ring, andSeal Washers are Supplied<strong>Safety</strong> ModulesEuro-Style Quick-DisconnectWith Field Cover51.0 mm(2.0")69 mm(2.7")74.0 mm(2.9")15.2 mm(0.6")Euro-style QD ConnectorBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164171


Two-Hand-Control ModulesSTB Series <strong>Optic</strong>al Touch ButtonsSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationOutput RatingSTB Series <strong>Optic</strong>al Touch Buttons SpecificationsSTBVP6 Models: 10 to 30V dc; Power Consumption: approx. 1.8 W @ 24V dc (with no output load)STBVR81 Models: 20 to 30V ac/dc; Power Consumption: approx. 1.8 W/1.8 VA @24V ac/dcProtected against transient voltages and reverse polaritySTBVP6 Models: Complementary PNP (sourcing) open collector transistorsSTBVR81 Models: Complementary electromechanical relaySTBVP6 Models (solid-state outputs):Max. load: 150 mAOn-state saturation voltage: ≤ 15V @ full loadOff-state leakage current: < 1 µA)STBVR81 Models (electromechanical relay):Max. voltage: 150V dc, 125V acMax. switching current: 1AMax. resistive load power: 60 VA or 30 W dcMechanical life of relay: 50,000,000Electrical life of relay: 150,000 (typically @ 1.5 kVA switching power)<strong>Safety</strong> ModulesOutput ProtectionResponse TimeIndicatorsConstructionEnvironmental RatingConnectionsAmbient Light ImmunityEMI/RFI ImmunityOperating ConditionsApplication NotesAll models protected against false pulse on power-up. Models with solid-state outputs have overloadand short-circuit protection.20 milliseconds on/off2 green LED indicators:Power:ON – power appliedOFF – power offOutput/fault: ON – button is activatedOFF – button is deactivatedFlashing – internal fault or blocked button on power-up detectedTotally encapsulated, non-metallic enclosure. Black polysulfone or red Lexan ® polycarbonate upperhousing (see Application Notes below); fiber-reinforced PBT polyester base. Electronics fully epoxyencapsulated.Supplied with polypropylene (TP) field cover.Meets NEMA standards 1, 3, 4, 4X, 12 and 13; IEC IP66PVC-jacketed 2 m (6.5') cables standard on integral-cable kits; QD fitting, depending on model.Accessory QD mating cables required for QD models; see Accessories, page 179.STBVP6 Models: 4-wire (4-pin Mini-style QD)STBVR81 Models: 5-wire (5-pin Mini-style QD)Integral 9 m (30') cables are also available; see page 179.See pages 353 and 354 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Up to 100,000 luxImmune to EMI and RFI noise sources per IEC 947-5-2Temperature: 0° to +50°C (+32° to +122°F)Max. relative humidity: 90% @ +50°C (non-condensing)Environmental considerations for models with polysulfone upper housings:The polysulfone upper housing will become brittle with prolonged exposure to outdoor sunlight.Window glass effectively filters ultraviolet light and provides excellent protection from sunlight. Avoidcontact with strong alkalis. Clean periodically using mild soap solution and a soft cloth.CertificationsEnvironmental considerations for models with Lexan ® polycarbonate upper housings:Avoid prolonged exposure to hot water and moist high-temperature environments above 66°C(150°F). Avoid contact with aromatic hydrocarbons (such as xylene and toluene), halogenatedhydrocarbons and strong alkalis. Clean periodically using mild soap solution and a soft cloth.(Meets ISO13851 IIIC when used with AT-FM-10K)Approvals in process for use with AT-..M-13A & AT-..M-11KM172 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Two-Hand-Control ModulesSTB Series <strong>Optic</strong>al Touch Buttons<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164173


Two-Hand-Control ModulesDUO-TOUCH ® <strong>Safety</strong> ModulesDUO-TOUCH ® Two-Hand-Control Modules• Simultaneous actuation (250 ms typical) of both hand controls generates an output signal; ifeither hand is released, the output signal from the DUO-TOUCH is canceled and cannot bereestablished until both hand controls have been released, and then simultaneously actuated• Redundant forced-guided output contacts which are monitored to prevent an output signalfrom occurring if a fault is detected• Models available for 24V ac/dc, 120V ac, and 240V ac operation• Design complies with UL category QUHP, when used to control part-revolution clutchedmachinery• Tested to <strong>Safety</strong> Category 4 per ISO 13849 (EN 954)• Qualifies as functional Type IIIA or IIIB two-hand control per European standard ISO 13849(EN 574)Note: For general hookup information, see page 355.<strong>Safety</strong> ModulesModels Enclosure ResponseSupplyVoltageDUO-TOUCH <strong>Safety</strong> ModulesOutputTypeTiming DiagramAT-AM-2A115V acPowerFeedbackLoopAT-BM-2APolycarbonateNEMA 1(IEC IP20)25 ms230V acTworedundantN.O.safetycontactsInput SW1Input SW2OutputAT-FM-2A24V ac or dc< 250 ms(Typ.)< 125 ms > 125 ms Feedback Open SW1 tied down SW2 tied downKits are available which include one DUO-TOUCH safety module and two OPTO-TOUCH switches; see chart below. Note that cables for quick-disconnect OPTO-TOUCH switches are ordered separately (see page 179 for cable information). OPTO-TOUCH switches are also available separately; see page 176.DUO-TOUCH KitsModelsSupplyVoltageDUO-TOUCHModelOPTO-TOUCHModelsOPTO-TOUCH OutputAT-AM-K5AT-AM-K5Q115V acAT-AM-2A(2) OTBA5(2) OTBA5QDAT-BM-K5AT-BM-K5Q230V acAT-BM-2A(2) OTBB5(2) OTBB5QDSPDTElectromechanicalRelayAT-FM-K81AT-FM-K81Q24V ac/dcAT-FM-2A(2) OTBVR81(2) OTBVR81QDAT-FM-K6AT-FM-K6Q24V dcAT-FM-2A(1) OTBVN6(1) OTBVP6(1) OTBVN6QD(1) OTBVP6QDNormally-openSolid-state174 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RRTwo-Hand-Control ModulesDUO-TOUCH ® <strong>Safety</strong> ModulesSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationDUO-TOUCH Two-Hand-Control Module SpecificationsAT-FM-2A: 24 V ac/dc ±15%, 50/60 Hz; Power Consumption: approx. 4.5 WAT-AM-2A: 115V ac ±15%, 50/60 Hz; Power Consumption: approx. 4.5 WAT-BM-2A: 230V ac ±15%, 50/60 Hz; Power Consumption: approx. 4.5 WProtected against transient voltages and reverse polarity (dc hookup is without regard to polarity)Outputs (K1 and K2): two redundant (i. e. total of four) safety relay (forced-guided) contactsContact ratings:Max. voltage: 250V ac or 250V dcMax. current: 4A ac or dc (resistive load)Max. power: 1000 VA, 20 wattsMechanical life: 10,000,000 operationsElectrical life: 100,000 at full resistive loadNOTE: Transient suppression is recommended when switching inductive loads. Install suppressorsacross load. Never install suppressors across output contacts.Auxiliary Monitor Output (K3): One non-safety relay contactMax. switching voltage: 125V ac or V dcMax. switching current: 500 mA (resistive load)Output Response TimeInput RequirementsSimultaneity MonitoringPeriodStatus IndicatorsHousingMounting25 milliseconds maximumInputs must each be capable of switching 40 to 100 mA @ 12 to 18V dc.250 milliseconds (typical), 170 milliseconds min.


Two-Hand-Control ModulesOPTO-TOUCH Touch ButtonsOPTO-TOUCH Touch Buttons• General purpose photoelectric touch buttons provide a superior substitute or replacementfor mechanical push buttons• Ergonomically designed to eliminate hand, wrist and arm stresses associated with repeatedswitch operation; no physical pressure is required to operate the device• Immune to ambient light, EMI and RFI interference• Very high excess gain cuts through heavy contamination• Two LEDs indicate switch status• Choice of polysulfone or Lexan ® polycarbonate upper housing (see Specifications); ruggedand totally sealed housings are suitable even for wet environments• All models are supplied with a black polypropylene field cover designed to preventinadvertent switch activation; red, yellow or green field covers are availableas options<strong>Safety</strong> ModulesModelsOTBVN6OTBVN6QDOTBVN6LOTBVN6LQDOTBVP6OTBVP6QDOTBVP6LOTBVP6LQDOTBVR81OTBVR81QDOTBVR81LOTBVR81LQDOTBA5OTBA5QDOTBA5LOTBA5LQDOTBB5OTBB5QDOTBB5LOTBB5LQDCable2 m (6.5')4-Pin Mini QD2 m (6.5')4-Pin Mini QD2 m (6.5')4-Pin Mini QD2 m (6.5')4-Pin Mini QD2 m (6.5')5-Pin Mini QD2 m (6.5')5-Pin Mini QD2 m (6.5')5-Pin Mini QD2 m (6.5')5-Pin Mini QD2 m (6.5')5-Pin Mini QD2 m (6.5')5-Pin Mini QDUpperHousingPolysulfoneLexan ®PolysulfoneLexan ®PolysulfoneLexan ®PolysulfoneLexan ®PolysulfoneLexan ®Note: For general hookup information, see page 356.OPTO-TOUCH (OTB) Momentary Action <strong>Switches</strong>SupplyVoltage10-30V dc20-30V ac or dc120V ac220/240V acOutput TypeComplementary NPNComplementary PNPSPDTElectromechanicalRelayDUO-TOUCH ®CompatibilityAT-FM-2A(Requires one NPN andone PNP model OTB)AT-FM-2A(Requires 2 OTBs)AT-AM-2A(Requires 2 OTBs)AT-BM-2A(Requires 2 OTBs)Notes:i) 9 m (30') cables are available by adding suffix “W/30” to the model number of any cabled OTB (e.g., OTBA5 W/30)ii) A model with a QD connector requires an optional mating cable. See page 179 for more information.iii) Red, green or yellow field covers are available as options. See page 180 for more information.!WARNING ... Not a Stand-Alone <strong>Safety</strong> DeviceOTB Series Touch Buttons are intended as general purpose initiators, and are not, by themselves, safety devices. To be used in a safetyapplication, the OTB must be interfaced with a certified type IIIA or IIIB two-hand-control module with external device monitoringcapability, such as the Banner AT-..-2.., in order to meet all relevant safety requirements of the appropriate standards.176 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RTwo-Hand-Control ModulesOPTO-TOUCH Touch ButtonsSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationOutput RatingOPTO-TOUCH (OTB) SpecificationsOTBVR81 models: 20 to 30V ac/dcOTBA5 models: 105 to 130V ac, 50-60 HzOTBB5 models: 210 to 250V ac, 50-60 HzOTBVN6/VP6 models: 10 to 30V dcAll models require less than 25 mA (exclusive of load)Protected against reverse polarity and transient voltagesOTBVR81, OTBA5, and OTBB5 models: SPDT electromechanical relayOTBVN6 models: Complementary (SPDT) NPN (sinking) open-collector transistorOTBVP6 models: Complementary (SPDT) PNP (sourcing) open-collector transistorsModels with electromechanical relay:Max. switching current: 7 amps (resistive load), 1 HP maximumMin. load: 0.05 watts (dc), 0.05 VA (ac)Mechanical life of relay: 50,000,000 operations (minimum)Electrical life of relay: 100,000 operations (min.) at full resistive loadTransient suppression is recommended when switching inductive loadsResponse TimeOutput ProtectionModels with solid-state outputs:150 mA maximum load (each output)On-state saturation voltage:


Two-Hand-Control ModulesOPTO-TOUCH Touch ButtonsOPTO-TOUCH Button DimensionsIntegral CableMini-Style Quick-DisconnectUpper Housing:Black Polysulfoneor Red LexanBase: Black <strong>Fiber</strong>Reinforced Valox59.9 mm(2.36")27.9 mm(1.10")43.2 mm(1.70")35.0 mm(1.38")Upper Housing:Black Polysulfoneor Red LexanBase: Black <strong>Fiber</strong>Reinforced Valox59.9 mm(2.36")27.9 mm(1.10")43.2 mm(1.70")35.0 mm(1.38")Indicator LEDs areVisible in These Areas22.1 mm(0.87")Indicator LEDs areVisible in These Areas22.1 mm(0.87")<strong>Safety</strong> ModulesM30 External ThreadsJam Nut, Lock Ring, andSeal Washers are SuppliedNPSM Internal ThreadsIndicator LED States:LED 1 Turns ON When the Unit is Powered UpLED 2 Follows the Action of the Output13.0 mm(0.50")Indicator LED States:LED 1 Turns ON When the Unit is Powered UpLED 2 Follows the Action of the OutputMini-style QD ConnectorM30 External ThreadsJam Nut, Lock Ring, andSeal Washers are SuppliedWith Field Cover51.0 mm(2.0")69 mm(2.7")74.0 mm(2.9")178 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Two-Hand-Control ModulesAccessoriesOPTO-TOUCH and STB Touch Buttons ModificationsModel Suffix Modification DescriptionExample of Model NumberW/30 9 m (30') cableAll OPTO-TOUCH and STB touch buttons may be ordered with an integral9 m (30') cable in place of the standard 2 m (6.5') cableOTBVN6 W/30STBVP6 W/30OPTO-TOUCH and STB Quick-Disconnect (QD) CablesStyle Model Length Used with:DimensionsPin-out4-Pin EuroStraight5-Pin EuroStraight4-Pin MiniStraightMQDC-406MQDC-415MQDC-430MQDC1-506MQDC1-515MQDC1-530MBCC-406MBCC-412MBCC-4302 m (6.5')5 m (15')9 m (30')2 m (6.5')5 m (15')9 m (30')2 m (6.5')4 m (12')9 m (30')All STB with “Q5” modelsuffixAll STB with “Q6” modelsuffixAll OPTO-TOUCH “QD”model suffix withPNP/NPN outputs andSTB “Q” model suffixwith PNP outputs44 mm max.(1.7")61 mm max.(2.4")ø 15 mm(0.6")M12 x 17/8-16UN-2BBrown WireBlack WireBrown WireBlack WireWhite WireBrown WireWhite WireBlue WireWhite WireBlue WireGray WireBlack WireBlue Wire<strong>Safety</strong> Modules5-Pin MiniStraightMBCC-506MBCC-512MBCC-5302 m (6.5')4 m (12')9 m (30')All OPTO-TOUCH “QD”model suffix and STB“Q” model suffix withelectromechanical relayø 28 mm max.(1.1")White WireBrown WireYellow WireBlack WireBlue Wire35 mm DIN Rail Track for <strong>Safety</strong> ModulesModelLength “L”DescriptionDimensionsDIN-35-7070 mm(2.7")Track designed to hold oneDUO-TOUCH safety moduleL35 mmDIN RailDIN-35-105105 mm(4.1")Track designed to hold twoDUO-TOUCH safety module35 mm(1.4")25.4 mm (1.00")35 mm (1.4")DIN-35-140140 mm(5.5")Track designed to hold threeDUO-TOUCH safety module5.3 mm(0.21") 7.6 mm (0.30")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164179


Two-Hand-Control ModulesAccessoriesOPTO-TOUCH and STB Touch Button Field CoversField covers are designed to prevent inadvertent activation of OPTO-TOUCH or STB devices due to objects (loose clothing, debris, etc.) which might accidentallyblock their sensing beams. Field covers are constructed of rugged polypropylene and are highly resistant to abrasion and to damage by most chemicals.NOTE: Each OPTO-TOUCH is supplied with a black field cover; each STB comes standard with a yellow field cover.ModelDescriptionDimensionsOTC-1-BKOTC-1-GNOTC-1-RDOTC-1-YWBlack coverGreen coverRed coverYellow cover51.0 mm(2.0")69 mm(2.7")74.0 mm(2.9")<strong>Safety</strong> ModulesModelDescriptionOPTO-TOUCH and STB Mounting Brackets56.0 mm(2.20")Dimensions13 mm(0.5")SMB30C• 30 mm split clamp, blackthermoplastic polyester bracket• Stainless steel mountinghardware included13.5 mm (0.53")63.0 mm(2.48")45.0 mm(1.77")31.5 mm(1.24")2.5 mm(0.10")Nut PlateM5 x 0.8x 80 mmScrew (2)7.1 mm.28 x 90° (2 Slots)SMB30MM• 30 mm, 11-gauge, stainless steelbracket with curved mountingslots for versatility and orientation• Clearance for M6 ( 1 /4") hardware25.4 mm(1.00")ø 30.1 mm(1.19")35.1 mm(1.38")ø 6.4 mm(0.25" dia.)57.2 mm(2.25")25.4 mm(1.00")R 25.4 mm(1.00")35.1 mm(1.38")69.9 mm(2.75")57.2 mm(2.25")SMB30SC• 30 mm swivel bracket• Black reinforced thermoplasticpolyester• Includes stainless steel mountingand swivel locking hardwareM30 x 1.5internalthread58.7 mm(2.31")50.8 mm(2.00")12.7 mm(0.50")30.0 mm(1.18")66.5 mm(2.62")29.0 mm(1.14")180 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop <strong>Safety</strong> ModulesEmergency Stop<strong>Safety</strong> Modules<strong>Safety</strong> ModulesSingle-Input ModelsES-FA-6G Stop Category 0, 24V ac/dc . . . . . . . 182New!Single- or Dual-Input ModelsES-FA-..AA Stop Category 0, 24V ac/dc . . . . . . 184ES-UA-5A Stop Category 0, 115V ac/12-24V dc . 186ES-VA-5A S top Category 0, 230V ac/12-24V dc . 186New!Single & Dual Selectable-Input Models with Delay OutputES-TN-1H.. Stop Category 0 & 1, 24V dc . . . . . 188ES-TN-14H.. Stop Category 0 & 1, 24V dc . . . . 190Six- & Ten-Input ModelsES-TA-3..1 Stop Category 0, 24V dc . . . . . . . . 192Accessories and Replacement Parts . . . . . . . . . . . 195Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164181


REmergency Stop <strong>Safety</strong> ModulesModel SelectionES-FA-6G E-Stop <strong>Safety</strong> Module• Monitors one single-channel normally closed Emergency Stop switch circuit for a contactfailure or wiring fault• Three output switching channels for connection to control-reliable power interrupt circuits• Auto reset or manual reset• One auxiliary non-safety N.C. output contact for status monitoring by process controller• Design complies with standards UL991, ISO 13850 (EN 418), and ISO 13849 (EN 954-1)(<strong>Safety</strong> Category 2)• For use in functional stop category 0 applications per NFPA 79 and ISO 13850• 6 amp safety output contacts• For optional Emergency Stop Devices, see Emergency Stop Devices section on page 277Note: For general hookup information, see page 359.<strong>Safety</strong> ModulesSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationES-FA-6G E-Stop <strong>Safety</strong> Module Specifications24V ac/dc, +/- 10%; 50/60Hz; Power consumption: approx. 2 W/0.75 VAProtected against transient voltages and reverse polarityOutputs (K1 & K2): three redundant (total of six) safety relay (forced-guided) contacts – AgSnO 2 oneauxiliary non-safety monitor output (open when both K1 and K2 are energized;closed when either K1 or K2 are de-energized)Contact ratings:Max. voltage: 250V ac or 250V dcMax. current: 6 A ac or dcMin. current: 30 mA @ 10V dcMax. power: 1500 VA, 150 WMechanical life: 10,000,000 operationsElectrical life: 100,000 at full resistive load (typically @ 1.5 kVA switched power)Output Response TimeMinimum Off-StateRecovery TimeInput RequirementsStatus IndicatorsHousingMountingNOTE: Transient suppression is recommended when switching inductive loads.Install suppressors across load. Never install suppressors across output contacts.35 milliseconds typical≥ 100 milliseconds (minimum time for the safety inputs to stay open in order for the module to reset again)E-stop switch must have a normally closed contact capable of switching 40 to 100 mA @ 13 to 27V ac/dc.Reset switch must have one normally open contact capable of switching 20 to 30 mA @ 13 to 27V ac/dc.3 green LED indicators:Power ONK1 energizedK2 energizedPolycarbonate. Rated NEMA 1; IEC IP20Mounts to standard 35 mm DIN rail track. <strong>Safety</strong> Module must be installed inside an enclosure ratedNEMA 3 (IEC IP54), or better.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsOperating ConditionsDimensionsSee page 359 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimensions on next page.CertificationsEmergencyStopDevices182 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop <strong>Safety</strong> ModulesModel SelectionES-FA-6G Dimensions22.5 mm(.88")118.2 mm(4.65")13 23 33A1 Y1 Y2ES-FA-6G13 23 33 41PowerCH 1CH 214 24 34 4242 A24114 24 34WARRANTY VOIDIF OPENED80 mm(3.15")82 mm(3.23")35.0 mm(1.38")DIN Mounting SlotDIN MountingTab (Supplied)<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164183


Emergency Stop <strong>Safety</strong> ModulesModel SelectionES-FA-..AA 2-Channel E-Stop <strong>Safety</strong> Module• Monitors one dual-channel normally closed Emergency Stop switch circuit for a contactfailure or wiring fault• The ES-FA-9AA has three output switching channels for connection to control-reliable powerinterrupt circuits; the ES-FA-11AA has two output switching channels for connection tocontrol-reliable power interrupt circuits and one normally closed auxiliary output• Auto reset or manual monitored reset• Design complies with standards UL991, ISO 13850 (EN 418), and ISO 13849 (EN 954-1)(<strong>Safety</strong> Category 4)• For use in functional stop category 0 applications per NFPA79 and ISO 13850• 6 amp safety output contacts• Plug-in terminal blocks• For optional Emergency Stop Devices, see Emergency Stop Devices section on page 277<strong>Safety</strong> ModulesNote: For general hookup information, see pages 360 and 361.ES-FA-..AA ModelsModelsES-FA-9AAES-FA-11AAOutputs3 N.O.2 N.O. plus 1 N.C. Aux.Replaces ModelES-FA-9AES-FL-2AES-FA-..AA Dimensions22.5 mm(0.89")118.0 mm(4.65")S21A1S11S3313 23 33PowerMachine<strong>Safety</strong>ES-FA-9AACH.1K1CH. 2K214 24 34 A2S22 S12S3484.0 mm(3.31")184 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


REmergency Stop <strong>Safety</strong> ModulesModel SelectionSupply Voltage and CurrentSupply Protection CircuitryES-FA-..AA E-Stop <strong>Safety</strong> Module Specifications24V ac/dc, +/- 10%; 50/60Hz; Power consumption: approx. 2 W/2 VAProtected against transient voltages and reverse polarityOutput ConfigurationOutput Response TimeInput RequirementsMinimum OFF-stateRecovery TimeStatus IndicatorsHousingDimensionsES-FA-9AA: 3 normally open output channelsES-FA-11AA: 2 normally open output channels and 1 normally closed auxiliary output channel.Each normally open output channel is a series connection of contacts from two forced-guided(positive- guided) relays, K1-K2.The normally closed contact 31-32 is a parallel connection of contacts from K1-K2.Contacts: AgNi, 5 µm gold-platedLow Current Rating:Caution: The 5 µm gold-plated contacts, allow the switching of low current/low voltage. In theselow-power applications, multiple contacts can also be switched in series (e.g., “dryswitching”).To preserve the gold plating on the contacts the following max. values should not be exceeded at any time:Min. voltage: 1V ac/dcMax. voltage: 60VMin. current: 5 mA ac/dcMax. current: 300 mAMin. power: 5 mW (5 mVA) Max. power: 7 W (7 VA)High Current Rating:If higher loads must be switched through one or more of the contacts, the minimum and maximumvalues of the contact(s) changes to:Min. voltage: 15V ac/dcMax. voltage: 250V ac/dcMin. current: 250 mA ac/dc Max. current: 6 AMin. power: 5 W (5 VA)Max. power: 200 W (1,500 VA)Mechanical life: 50,000,000 operationsElectrical life: 150,000 operations (typical, @ 200 W (1,500 VA) switched power, resistive load)Note: Transient suppression is recommended when switching inductive loads. Install suppressorsacross load. Never install suppressors across output contacts.25 milliseconds typicalE-stop switch must have two normally closed contacts, each capable of switching 40 to 100 mA @ 13 to27V ac/dc. Reset switch must have one normally open contact capable of switching 20 to 30 mA @13 to 27V ac/dc.3 green LED indicators:Power ONK1 energizedK2 energizedPolycarbonate. Rated NEMA 1; IEC IP20MountingMounts to standard 35 mm DIN rail track. <strong>Safety</strong> Module must be installed inside an enclosure ratedNEMA 3 (IEC IP54), or better.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsOperating ConditionsCertifications≥ 250 ms (minimum time for the safety inputs to stay open in order for the module to reset again)See pages 360 and 361 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimensions on previous page.EmergencyStopDevicesExcept ES-FA-11AA.Approvals in process.<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164185


Emergency Stop <strong>Safety</strong> ModulesModel SelectionES-..A-5A E-Stop <strong>Safety</strong> Modules• Monitors one single - or dual-channel normally closed Emergency Stop switch circuit for acontact failure or wiring fault• Four output switching channels for connection to control-reliable power interrupt circuits• Auto reset or monitored manual reset• Design complies with standards UL991, ISO 13850 (EN 418), and ISO 13849 (EN 954-1)(<strong>Safety</strong> Category 4)• For use in functional stop category 0 applications per NFPA79 and ISO 13850• 6 amp safety output contacts• Plug-in terminal blocks• For optional Emergency Stop Devices, see Emergency Stop Devices section on page 277<strong>Safety</strong> ModulesModelsES-UA-5AES-VA-5AES-..A-5A ModelsSupply Voltage115V ac or 24V dc230V ac or 24V dcReplaces ModelES-GA-5AES-HA-5ASupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationES-..A-5A E-Stop <strong>Safety</strong> Modules SpecificationsA1-A2: 115V ac (model ES-UA-5A) or 230V ac (model ES-VA-5A), ± 15%; 50/60HzB1-B2: 12-24V dc, ±15%, 10% max. ripple for dc operationPower consumption: approx. 4 W/7 VAProtected against transient voltages and reverse polarityOutputs (K1 & K2): four redundant (total of eight) safety relay (forced-guided) contacts - AgNi, goldflashed plus 1 N/C Auxiliary Monitor outputContact ratings:Max. voltage: 250V ac or 250V dcMax. current: 6 A ac or dc (resistive load)Min. current: 30 mA @ 24V dcMax. power: 1500 VA, 200 WMechanical life: 50,000,000 operationsElectrical life: 100,000 at full resistive loadNOTE: Transient suppression is recommended when switching inductive loads.Install suppressors across load. Never install suppressors across output contacts.Solid-state Monitor Outputs:Two non-safety solid-state dc relays -Output at Y32 signals the state of outputs - conducts (output high) when both K1 and K2 areenergizedOutput at Y35 conducts (output high) when internal power supply is OKOutput circuits require application of +12-24V dc +/- 15% at terminal Y31; dc common at Y30Max. switching current: 20 mA at 12-24V dcBoth outputs are protected against short circuitsOutput Response TimeInput RequirementsMinimum OFF-stateRecovery Time25 milliseconds typicalE-stop switch must have normally closed contacts each capable of switching 40 to 100 mA @ 12 to 18Vdc; and must be open ≥ 10 ms for a valid stop command.Reset switch must have one normally open contact capable of switching 40 to 100 mA @ 12 to 18V dc.≥ 110 ms (minimum time for the safety inputs to stay open in order for the module to reset again)186 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop <strong>Safety</strong> ModulesModel SelectionStatus IndicatorsES-..A-5A Specifications (cont’d)3 green LED indicators:Power ONK1 energizedK2 energizedHousingMountingDimensionsCertifications1 red LED indicator responds to fault of internal power supply, ground fault, or cross-short of input channels.Polycarbonate. Rated NEMA 1, IEC IP20Mounts to standard 35 mm DIN rail track. <strong>Safety</strong> module must be installed inside an enclosure ratedNEMA 3, IEC IP54, or better.Vibration Resistance 10 to 55 Hz @ .35mm displacement per IEC 68-2-6ConnectionsOperating ConditionsSee pages 362 and 363 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimensions below.Approvals in process. Contact factory for more information.ES-..A-5A Dimensions<strong>Safety</strong> Modules45 mm(1.77")84 mm(3.3")118.0 mm(4.65")45 mm(1.77")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164187


Emergency Stop <strong>Safety</strong> ModulesModel SelectionES-TN-1H.. E-Stop <strong>Safety</strong> Modules<strong>Safety</strong> ModulesNote: For general hookup information,see page 364.ES-TN-1H3• Monitors one dual-channel or one single-channel normally closed E-stop switch circuit for acontact failure or wiring fault (safety category 2 or 4, per ISO 13849 (EN 954-1)• Selectable Auto-Reset or monitored Manual Reset• Auto or manual power-up• One- or two-channel feedback monitoring• 4 amp safety output contacts• Removable terminal blocks• Input monitoring circuit has diverse-redundant microcontrollers• Designed for use in functional stop Category 0 and 1 applications per NFPA79 andISO 13850• Two immediate output switching channels (functional stop Category 0) and two delayedoutput switching channels (functional stop Category 1).• One auxiliary non-safety, normally closed immediate output and one auxiliary non-safetynormally closed delayed output for status monitoring• For optional Emergency Stop Devices, see Emergency Stop Devices section on page 277ModelsES-TN-1H2ES-TN-1H4ES-TN-1H5ES-TN-1H6ES-TN-1H7ES-TN-1H8ES-TN-1H9ES-TN-1H10ES-TN-1H11ES-TN-1H12ES-TN-1H.. Models0.5 second1.0 second2.0 secondsDelay0, 0.5, 1, 2, 4, 6, 8, 10, 15, 20 seconds0, 5, 10, 20, 30, 50, 70, 100, 150, 200 seconds4.0 seconds6.0 seconds8.0 seconds10.0 seconds15.0 seconds20.0 secondsES-TN-1H.. Dimensions45 mm(1.77")85.5 mm(3.35")119.0 mm(4.69")188 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop <strong>Safety</strong> ModulesModel SelectionSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationES-TN-1H.. E-Stop <strong>Safety</strong> Modules Specifications24V dc, ±20%; Power consumption: approx. 5 WProtected against transient voltages and reverse polarityOutputs K1 & K2: two redundant (total of four) safety relay (forced-guided) contacts – AgNi, gold(immediate) flashedone auxiliary N/C contact – AgNi, gold flashedOutputs K3 & K4: two redundant (total of four) delayed relay (forced-guided) contacts – AgNi, gold(delayed) flashedone auxiliary N/C contact – AgNi, gold flashedContact ratings (all normally open and normally closed output contacts):Max. voltage: 250V ac or 250V dcMax. current: 4 A ac or dcMin. current: 30 mA @ 24V dcMax. power: 1000 VA, 100WMechanical life: 50,000,000 operationsElectrical life: 250,000 at full resistive load (typically @ 1.0 kVA switched power)Output Response TimeNOTE: Arc suppression is recommended when switching inductive loads. Install suppressorsacross load. Never install suppressors across output contacts.K1 & K2: 50 milliseconds typicalK3 & K4 (ES-TN-1H2): 0.5 secondK3 & K4 (ES-TN-1H3): 1.0 secondK3 & K4 (ES-TN-1H4): 2.0 secondsK3 & K4 (ES-TN-1H5): 0, 0.5, 1, 2, 4, 6, 8, 10, 15, 20 secondsK3 & K4 (ES-TN-1H6): 0, 5, 10, 20, 30, 50, 70, 100, 150, 200 secondsK3 & K4 (ES-TN-1H7): 4.0 secondsK3 & K4 (ES-TN-1H8): 6.0 secondsK3 & K4 (ES-TN-1H9): 8.0 secondsK3 & K4 (ES-TN-1H10): 10.0 secondsK3 & K4 (ES-TN-1H11): 15.0 secondsK3 & K4 (ES-TN-1H12): 20.0 seconds<strong>Safety</strong> ModulesMinimum Off-stateRecovery TimeInput RequirementsDelayed Output Timing Tolerance: Set time ±100 ms or ±2%, whichever is greater≥ 100 milliseconds (minimum time for the safety inputs to stay open in order for the module to reset)E-stop switch must have one or two normally closed contacts, each capable of switching 20 mA @24V dc.Reset switch must have one normally open contact capable of switching 20 mA @ 24V dc.NOTE: Inputs must be voltage-free, dry contacts.Status Indicators 6 green LED indicators: 1 red LED indicator:Power Monitor FaultE-StopOut (K1 & K2 ON/OFF)ResetTimed-Out (K3 & K4 ON/OFF)HousingPolycarbonate. Rated NEMA 1; IEC IP20MountingMounts to standard 35 mm DIN rail track. <strong>Safety</strong> Module must be installed inside an enclosure ratedNEMA 3 (IEC IP54), or better.Vibration Resistance 10 to 55Hz @ 0.35mm displacement per IEC 68-2-6ConnectionsOperating ConditionsDimensionsCertificationsSee page 364 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimensions on previous page.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164189


Emergency Stop <strong>Safety</strong> ModulesModel SelectionES-TN-14H.. E-Stop <strong>Safety</strong> Modules• Selectable Auto-Reset or monitored Manual Reset• Auto or manual power-up• One- or two-channel feedback monitoring• Monitors one dual-channel or one single-channel normally closed E-stop switch circuit for acontact failure or wiring fault per ISO 13850 (EN 418) and ISO 13849 (EN 954)• 4 amp safety output contacts• Removable terminal blocks• Input monitoring circuit has diverse-redundant microprocessors• Designed for use in functional stop Category 0 and 1 applications (per ISO/EN 60204-1 andNFPA79)<strong>Safety</strong> Modules• Four immediate output switching channels (functional stop Category 0) and four delayedoutput switching channels (functional stop Category 1). Delay time is adjustable from 0-20seconds or 0-200 seconds, depending on model.• One auxiliary non-safety, normally closed immediate output and one auxiliary non-safetynormally closed delayed output for status monitoring• For optional Emergency Stop Devices, see Emergency Stop Devices section on page 277Note: For general hookup information, see page 365.ES-TN-14H.. ModelsES-TN-14H5 and ES-TN-14H6 DimensionsModelsES-TN-14H5ES-TN-14H6Delay0-20 seconds0-200 seconds86.0 mm(2.38")118.0 mm(4.65")67.5 mm(2.65")190 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop <strong>Safety</strong> ModulesModel SelectionSupply Voltage and CurrentSupply Protection CircuitryES-TN-14H5 and ES-TN-14H6 E-Stop <strong>Safety</strong> Modules Specifications24V dc, ±20%; Power consumption: approx. 5 WProtected against transient voltages and reverse polarityOutput Configuration Outputs K1 & K2: four redundant (total of eight) immediate safety relay (forced-guided) contacts –AgNi, gold flashedone auxiliary N/C contact – AgNi, gold flashedOutputs K3 & K4: four redundant (total of eight) delayed relay (forced-guided) contacts – AgNi, goldflashedone auxiliary N/C contact – AgNi, gold flashedContact ratings (all normally open and normally closed output contacts):Max. voltage: 250V ac/dc; or 40V dc (B300 pilot duty)Max. current: 4 A ac or dcMin. current: 30 mA @ 24V dcMax. power: 1000 VA, 100WMechanical life: 50,000,000 operationsElectrical life: 250,000 at full resistive load (typically @ 1.0 KVA switched power)Output Response TimeMinimum OFF-StateRecovery TimeInput RequirementsNOTE: Transient suppression is recommended when switching inductive loads. Installsuppressors across load. Never install suppressors across output contacts.K1 & K2: 50 milliseconds typicalK3 & K4 (ES-TN-14H5): 0, 0.5, 1, 2, 4, 6, 8, 10, 15, 20 secondsK3 & K4 (ES-TN-14H6): 0, 5, 10, 20, 30, 50, 70, 100, 150, 200 secondsDelayed Output Timing Tolerance: Set time ±100 ms or ±2%, whichever is greater≥ 100 milliseconds (minimum time for the safety inputs to stay open in order for the module to resetagain)E-stop switch must have one or two normally closed contacts, each capable of switching 20 mA @ 24V dc.Reset switch must have one normally open contact capable of switching 20 mA @ 24V dc.<strong>Safety</strong> ModulesNOTE: Inputs must be voltage-free, dry contacts.Status Indicators 6 green LED indicators: 1 red LED indicator:Power Monitor FaultE-StopOut (K1 & K2 ON/OFF)ResetTimed-Out (K3 & K4 ON/OFF)HousingMountingConnectionsDimensionsPolycarbonate. Rated NEMA 1; IEC IP20Mounts to standard 35 mm DIN rail track. <strong>Safety</strong> Module must be installed inside an enclosure ratedNEMA 3 (IEC IP54), or better.Vibration Resistance 10 to 55Hz @ 0.35mm displacement per IEC 68-2-6Operating ConditionsCertificationsSee page 365 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimensions on previous page.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164191


Emergency Stop <strong>Safety</strong> ModulesModel SelectionES-TA-3..1 Six- and Ten-InputE-Stop <strong>Safety</strong> Modules with DeviceNet <strong>Safety</strong> Modules• Monitors up to ten normally closed emergency stop switch circuits for a contact failure orwiring fault• Diverse-redundant input monitoring circuit• DeviceNet monitoring of status and diagnostic information• Auto reset or monitored manual reset• Two output switching channels for connection to control-reliable power interrupt circuits• Designed to comply with standards, ISO 13850 (EN 418), and ISO 13849 (EN 954-1)(<strong>Safety</strong> Category 4)• For use in functional stop category 0 applications per NFPA79 and ISO 13850 (EN 418)• Plug-in terminal blocks and replaceable circuit boards• LED indicators for status of all inputs and outputs• Manual MAC ID Address <strong>Switches</strong> and LED• Autobaud• For optional Emergency Stop Devices, see Emergency Stop Devices section on page 277ModelsInputsES-TA-3D1 6ES-TA-3F110Note: For general hookup information, see pages 366 and 367.ES-TA-3..1 ModelsPower RequirementsBus Status IndicatorDeviceNet Specifications11 to 25V dc; 80 mA (supplied by DeviceNet network)A bi-colored (red/green) LED visible on the control module indicates network status:Green Steady On line, connected/allocated to masterFlashing On line, not connected/allocated to master; if Autobaud isON, address and baud rate okRed Steady Critical network fault or duplicate node address detectedFlashing Connection timeout or no power to light screenGreen/Red OFF No network power or off lineGreen/Red/OFF Flashing Autobaud detecting network baud rateSequentiallyVendor Code12 (Banner Engineering Corp.)Device Type131 (E-Stop <strong>Safety</strong> Module)Connection Types Supported Explicit Message, Poll, COS (Change of State)Product Code1 (6-input or 10-Input E-Stop Module)Network Address0-63 (Manual switches or Network configured)Baud Rate Supported Autobaud or Network configured (125K, 250K, 500K)Factory setting is Autobaud ON.EDS File Part Number 52243NOTE: EDS and Bitmap files on 3.5" floppy disk supplied with controllerEDS File Name131_1_1.eds(part number 52243). For custom EDS files or Bitmap files contactBit Map Icon File Name 131.bmpBanner Applications Department192 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


REmergency Stop <strong>Safety</strong> ModulesModel SelectionSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationOutput Response TimeMinimum Off-stateRecovery TimeES-TA-3..1 E-Stop <strong>Safety</strong> Modules Specifications24V dc ±15% at 450 mA maximum; 10% maximum rippleProtected against transient voltages and reverse polarityOutputs (K1 and K2): two redundant (total of four) safety module (forced-guided) contactsContact ratings:Max. voltage: 250V ac or 250V dcMax. current: 4 A ac or dc (resistive load)Max. power: 1000 VA, 20 wattsMechanical life: 10,000,000 operationsElectrical life: 100,000 at full resistive loadNOTE: Transient suppression is recommended when switching inductive loads. Install suppressorsacross load. Never install suppressors across output contacts.25 milliseconds typical≥ 150 milliseconds (minimum time for the safety inputs to stay open in order for the module to reset)Input RequirementsStatus IndicatorsEmergency stop switch must have two normally closed contacts each capable of switching 20 to 150 mA@ 12 to 18V dc.Reset switch must have one normally open contact capable of switching 20 to 150 mA @ 12 to 18V dc.Master Stop Control (MSC) Element monitor contacts must be capable of switching 20 to 250 mA@ 12 to 18V dcEither Model:1 Bi-color red/green LED indicator for Bus Status1 Amber LED Indicator for MAC ID<strong>Safety</strong> ModulesModel ES-TA-3D1 (6-inputs) –20 green LED indicators:Power ON ES1-A ES2-B ES4-A ES5-B Monitor-1 Monitor-4K1 energized ES1-B ES3-A ES4-B ES6-A Monitor-2 ResetK2 energized ES2-A ES3-B ES5-A ES6-B Monitor-3EnclosureMountingModel ES-TA-3F1 (10-inputs) –28 green LED indicators:Power ON ES1-A ES3-A ES5-A ES7-A ES9-A Monitor-1 ResetK1 energized ES1-B ES3-B ES5-B ES7-B ES9-B Monitor-2K2 energized ES2-A ES4-A ES6-A ES8-A ES10-A Monitor-3ES2-B ES4-B ES6-B ES8-B ES10-B Monitor-4Size: See dimensions on next page.Material: polycarbonate. Rated NEMA 1, IEC IP20Mounts to standard 35 mm DIN rail track. <strong>Safety</strong> Module must be installed inside an enclosure ratedNEMA 3, IEC IP54, or better.Vibration Resistance 10 to 55Hz @ 0.35mm displacement per IEC 68-2-6ConnectionsOperating ConditionsDimensionsSee pages 366 and 367 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimensions on next page.CertificationsEmergencyStopDevicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164193


Emergency Stop <strong>Safety</strong> ModulesModel SelectionES-TA-3D1 Dimensions*15 mm(0.59")115.0 mm(4.53")5.0 mm(0.20")107.0 mm(4.21")97.0 mm(3.82")81.0 mm(3.19")<strong>Safety</strong> ModulesES-TA-3F1 Dimensions*70.0 mm(2.76")5.5 mm(0.22")4.5 mm(0.18")Slot for Screws (2)M3.5 x 0.6 mm6.5 mm(0.26")15 mm(0.59")110.0 mm(4.33")149.0 mm(5.87")75.0 mm(2.93")7.4 mm(0.29")134.2 mm(5.28")60.8 mm(2.40")35.0 mm(1.38")DIN Mounting Slot7.1 mm(0.28")DIN Mounting Tab(Supplied)Slot for Screws (2)M3.5 x 0.6 mm (2)*NOTE:• Combo Head (Phillips/Slotted) ScrewsM3.5 x 0.6 mm x 14 mm (2) (#6 x .5 equivalent), (supplied)• M3.5 washers (2 ) (#6 equivalent), (supplied)M3.5 x 0.6 mm nuts (2) (#6 equivalent), (supplied)• Recommended Torque is16-20 in/lbs on mounting screws5 in/lbs on terminal screws194 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop <strong>Safety</strong> ModulesAccessories and Replacement PartsReplacement Circuit BoardsModel No.ESD-AB-1DESD-AB-2DESD-IB-1ESD-IB-2ESD-JB-1ESD-JB-2ESD-PST-1ESD-PST-2DescriptionReplacement Communication Board with DeviceNetReplacement Communication Board with DeviceNetReplacement Interconnection BoardReplacement Interconnection BoardReplacement Reset Mode SelectorReplacement Reset Mode SelectorReplacement Power Supply and Relay BoardReplacement Power Supply and Relay BoardUsed With:ES-TA-3D1ES-TA-3F1ES-TA-3D1ES-TA-3F1ES-TA-3..1ES-TA-3..1ES-TA-3D1ES-TA-3F1<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164195


Emergency Stop <strong>Safety</strong> Modules<strong>Safety</strong> Modules196 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Safety</strong> Gate Monitoring ModulesGate Monitoring ModulesMechanical & Magnetic <strong>Interlock</strong> ModelGM-FA-10J 24V ac/dc, 1 or 2 Dual Input . . . . . 198<strong>Safety</strong> ModulesMagnetic <strong>Interlock</strong> ModelSI-MAG1C 24V dc, Single Input . . . . . . . . . . . 200Mechanical <strong>Interlock</strong> ModelsES-FA-..AA Stop Category 0, 24V ac/dc . . . . . . 184ES-UA-5A 115V ac/12-24V dc, Dual Input . . . . . 186ES-VA-5A 230V ac/12-24V dc, Dual Input . . . . . 186ES-TN-1H.. 24V dc, Dual Inputwith Delayed Outputs . . . . . . . . . . . . . . . . . . 188ES-TN-14H.. 24V dc, Dual Inputwith Delayed Outputs . . . . . . . . . . . . . . . . . . 190Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164197


<strong>Safety</strong> Gate Monitoring ModulesModel SelectionGM-FA-10J <strong>Safety</strong> Gate Monitoring Module• Monitors one or two magnetic or mechanical safety switches for a contact failure or wiring fault• Two redundant output switching channels for connection to control-reliable power interruptcircuits• Auto reset or monitored manual reset• Designed to meet standards UL991, ISO 14119 (EN 1088), and ISO 13849 (EN 954-1)(<strong>Safety</strong> Category 2 or 4)• 6 amp safety output contacts• Plug-in terminal blocks• See <strong>Safety</strong> <strong>Interlock</strong> section for both mechanical and magnetic switch selection (page 228)Note: For general hookup information, see pages 369 to 372.<strong>Safety</strong> ModulesSupply Protection CircuitryOutput ConfigurationGM-FA-10J <strong>Safety</strong> Gate Monitoring Module SpecificationsSupply Voltage and Current 24V ac/dc ± 20%Power consumption: approx. 3 VA / 3 WProtected against transient voltages and reverse polarityOutputs (K1 & K2): two redundant (total of four) safety relay (force-guided) contacts – AgNi, gold flashedContact ratings:Max. voltage: 250V ac/dcMin. voltage: 15V ac/dcMax. current: 6 AMin. current: 30 mAMax. power: 1500 VA, 200WMin. power: 0.5 VA, 0.5 WMechanical life: 50,000,000 operationsElectrical life: 150,000 cycles (typically @ 1.5 kVA switched power)NOTE: Transient suppression is recommended when switching inductive loads. Installsuppressors across load. Never install suppressors across output contacts.Output Response TimeInput RequirementsSimultaneity MonitoringStatus IndicatorsHousingMountingDimensions35 ms typicalEach switch or sensor must have a normally closed contact and a normally open contact capable ofswitching 5 to 50 mA @ 15 to 30 V dc.Reset switch must have one normally open contact capable of switching 5 to 50 mA @ 15 to 30 V dc2-Channel operation: 1 second between N.O. and N.C. inputs, 3 seconds max. between channels1-Channel operation: 1 second between N.O. and N.C. inputs - contact of one channel: nosimultaneity requirement between channels.1 red LED: Fault4 green LEDs:Power – power is supplied to <strong>Safety</strong> ModuleChannel 1 – inputs satisfied (guard closed)Channel 2 – inputs satisfied (guard closed)Output – K1 and K2 energized, safety outputs closedPolycarbonate; Rated NEMA 1, IEC IP20Mounts to standard 35 mm DIN rail track. <strong>Safety</strong> Module must be installed inside an enclosure ratedNEMA 3 (IEC IP54), or better.Vibration Resistance 10 to 55 Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsOperating ConditionsCertificationsSee pages 369-372 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimension drawing on next page.NOTE: See <strong>Safety</strong> <strong>Interlock</strong> Switch selection chart on page 228 for compatible models.198 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Safety</strong> Gate Monitoring ModulesModel SelectionGM-FA-10J <strong>Safety</strong> Gate Monitoring Module Dimensions22.5 mm(0.89")118.0 mm(4.65")S12 S11 S13A1 13 23 Y1PowerFaultK1In 1K214 24In 2MachineOutput<strong>Safety</strong>GM-FA-10JY2 14 24 A2S23 S21 S2284.0 mm(3.31")<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164199


<strong>Safety</strong> Gate Monitoring ModulesModel SelectionSI-MAG1C <strong>Safety</strong> Gate Monitoring Module• Monitors one magnetic safety switch for contact failure or wiring fault• One redundant switching channel• Auto reset• 8 amp safety output• Fixed terminalsNote: For general hookup information, see page 373.<strong>Safety</strong> ModulesSupply Voltage and CurrentSensor Compatibility All magnetic sensor models listed on page 273Output ConfigurationAuxiliary Non-safety MonitorContactSimultaneity - MonitoringPeriodSI-MAG1C <strong>Safety</strong> Gate Monitoring Module Specifications24V dc ±15% (15% maximum ripple) at less than 100 mATwo series-connected (redundant) normally-open safety relay contactsContact Material: silver-nickel alloyContact Ratings:Max. Voltage: 250V acMax. Current: 8A acMax. Power: 1700 VAMechanical Life: 1,000,000 operationsElectrical Life: 100,000 operations at full resistive load (typically @ 1.7 kVA switched power)NOTE: Transient suppression is recommended when switching inductive loads.Install suppressors across load. Never install suppressors across output contactsMax. Voltage: 120V ac, 24V dcMax. Current: 0.25A (ac), 1.0 A (dc)The inputs from the sensor (terminals 1.1/1.2 and 1.3/1.4) must switch within 0.5 seconds of each otherStatus IndicatorsHousingMountingWire ConnectionsConnectionsOperating ConditionsDimensionsCertificationsGreen - Power ONRed - Sensor/Magnet out of position or open circuit in sensor wiringPolycarbonate; Rated NEMA 1, IEC IP20Mounts to standard 35 mm DIN rail track. Must be installed inside an enclosure rated NEMA 3, IEC IP54or better.Screw terminals with pressure plates accept wire size:0.2 mm 2 (26 AWG) min. to 2.5 mm 2 (12 AWG) max.See page 373 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +55ºC (+32° to +131ºF)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimensions on next pageNOTE: See selection chart on page 274 for compatible models of magnetic switches.200 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Safety</strong> Gate Monitoring ModulesModel SelectionSI-MAG1C <strong>Safety</strong> Gate Monitoring Module Dimensions75.0 mm(2.95")22.5 mm(0.89")98.5 mm(3.88")<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164201


<strong>Safety</strong> Gate Monitoring Modules<strong>Safety</strong> Modules202 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Safety</strong> Mat Monitoring ModulesNew!<strong>Safety</strong> Modules<strong>Safety</strong> Mat MonitoringModulesSM-GA-5A 115V ac/24V dc. . . . . . . . . . . . . . . . . . 204SM-HA-5A 230V ac/24V dc. . . . . . . . . . . . . . . . . . 204Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164203


<strong>Safety</strong> Mat Monitoring ModulesModel Selection<strong>Safety</strong> Mat Monitoring Modules• Monitors one (or multiple in series) 4-wire safety mat• Selectable Auto-Reset or Monitored Manual Reset.• Input monitoring circuit incorporates diverse-redundant microprocessors• Removable terminal blocks• Four redundant, forced-guided (positive-guided) output contacts rated at 6A• One normally closed output for status monitoring• Two auxiliary solid-state outputs indicate state of internal relays K1 and K2, and state ofinternal power supply.• DIN-rail-mountable 45 mm-wide housing<strong>Safety</strong> ModulesNote: For general hookup information, see page 375.Models<strong>Safety</strong> Mat Monitoring Module ModelsSupply VoltageOutputResponse<strong>Safety</strong>OutputsAuxiliaryOutputsSM-GA-5ASM-HA-5A115V ac/24V dc230V ac/24V dc50 ms4 redundantN.O. contacts1 N.C. contact+ 2 PNP<strong>Safety</strong> Mat Monitoring Module Dimensions45 mm(1.77")84 mm(3.3")118.0 mm(4.65")204 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Safety</strong> Mat Monitoring ModulesModel SelectionSupply Voltage and CurrentSupply Protection CircuitryOutput Configuration<strong>Safety</strong> Mat Monitoring Module SpecificationsSM-GA-5A: 115V ac (A1-A2), 24V dc, ±15%, 10% max. ripple (B1-B2)SM-HA-5A: 230V ac (A1-A2), 24V dc, ±15%, 10% max. ripple (B1-B2)Power consumption: approx. 1.5 VA/4 WProtected against transient voltages and reverse polarityOutputs K1 & K2: four redundant (total of eight) safety relay (forced-guided) contacts – AgNi, goldflashed one auxiliary N/C contact – AgNi, gold flashedContact ratings (all normally open and normally closed output contacts):Max. voltage: 250V ac/dcMax. current: 6 A ac or dcMin. current: 30 mA @ 24V dcMax. power: 1250 VA, 200WMechanical life: 50,000,000 operationsElectrical life: 100,000 at full resistive loadNOTE: Transient suppression is recommended when switching inductive loads. Installsuppressors across load. Never install suppressors across output contacts.Solid-State Monitor Outputs:Two non-safety solid-state dc relaysOutput at Y32 signals the state of outputs — conducts (output high) when both K1 and K2 are energizedOutput at Y35 conducts (output high) when internal power supply is okOutput circuits require application of 24V dc ±15% at terminal Y31; dc common at Y30Max. switching current 20 mA at 24V dcBoth outputs are protected against short circuits<strong>Safety</strong> ModulesOutput Response TimeInput RequirementsHousingEnvironmental RatingMountingDimensionsPolycarbonateRated NEMA 1, IEC IP20Mounts to standard 35 mm DIN rail track. <strong>Safety</strong> Module must be installed inside an enclosure ratedNEMA 3 (IEC IP54), or better.Vibration Resistance 10 to 55Hz @ 0.35mm displacement per IEC 68-2-6Operating Conditions50 ms max.Mat contacts must be capable of switching 12-30V dc @ 200 mAResistance on inputs S11-S12 and S21-S22 should not exceed 34 ohms (ac supply) and 54 ohms(dc supply).Resistance between mat layers (terminals S11 and S21) must not exceed 20 ohmsReset switch must have one normally open contact capable of switching 40 to 100 mA @ 12 to 18V dc.Status Indicators 3 green LED indicators: 1 red LED indicator:Power ONFault (internal power supply, ground or cross-short of input channels)K1 energizedK2 energizedConnectionsCertificationsSee page 375 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)See dimensions on previous page.Approvals in process. Contact factory for more information.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164205


<strong>Safety</strong> Mat Monitoring Modules<strong>Safety</strong> Modules206 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Extension and Interface Modules<strong>Safety</strong> ModulesExtension & Interface ModulesOne- or Two-Input Models with no Output DelayEM-T-7A 24V dc . . . . . . . . . . . . . . . . . . . . . 208One-Input Models with no Output DelayEM-F-7G 24V dc . . . . . . . . . . . . . . . . . . . . . 210One Input Models with Output DelayEM-FD-7G2 24V ac/dc, 0.5 sec delay . . . . . . . 212EM-FD-7G3 24V ac/dc, 1.0 sec delay . . . . . . . 212EM-FD-7G4 24V ac/dc, 2.0 sec delay . . . . . . . 212Interface ModulesIM-T-..A 24V ac/dc. . . . . . . . . . . . . . . . . . . . 214Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164207


Extension ModulesModel SelectionEM-T-7A Extension Module• Extension Module provides additional safety outputs for a Primary <strong>Safety</strong> Device(for example, an E-stop <strong>Safety</strong> Module or a Two-Hand-Control Module), if controlled andmonitored by this device• Features four 6-amp switching channels for connection to control-reliable machine powerinterrupt circuits• Four redundant output channels• Contact status outputs are provided for connection to the Primary <strong>Safety</strong> Device’smonitoring input• 24V dc operation• Housed in a narrow, 22.5 mm (0.9") DIN-rail-mountable module• Convenient plug-in terminal blocks• Designed to meet standards UL 508, UL 991, ISO 13849 (EN 954-1)<strong>Safety</strong> ModulesSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationOutput Response TimeInput RequirementsStatus IndicatorsConstructionEnvironmental RatingMountingApplication NotesProtected against transient voltages and reverse polarityFour output channels:Each channel is a series connection of two forced-guided (positive-guided) relay contacts –AgNi, gold-flashedContact ratings:Max. voltage: 250V ac/dcMax. current: 6 A ac/dcMin. current: 30 mA @ 24V dcMax. power: 1500 VA, 200 WMechanical life: 50,000,000 operationsElectrical life: 150,000 at full resistive load (typically @ 1.5 kVA switched power)Feedback contact rating (Y1-Y2): 24V dc @ 0.5ANOTE: Transient suppression is recommended when switching inductive loads.Install suppressors across load. Never install suppressors across output contacts.20 milliseconds typicalInputs from Primary <strong>Safety</strong> Device must each be capable of switching 30 to 250 mA @ 13 to 28V dc.3 green LED indicators:Power ONK1 energizedK2 energizedPolycarbonate housing.Mounts to standard 35 mm DIN-rail track.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsOperating ConditionsCertificationsEM-T-7A Extension Module SpecificationsA1-A2: 24V dc, +/-15%, 10% maximum rippleRated NEMA 1, IEC IP20. Extension Module must be installed inside an enclosure rated NEMA 3 (IECIP54), or better.See page 378 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)There are no adjustments and no user-serviceable parts.Note: For general hookup information, see page 378.Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)208 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Extension ModulesModel SelectionEM-T-7A Extension Module Dimensions22.5 mm(0.89")118.0 mm(4.65")A1 Y1 K1134323 33PowerMachine<strong>Safety</strong>EM-T-7ACh.1Ch.2K1K284.0 mm(3.31")14 24 34 44U A2Y2<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164209


Extension ModulesModel SelectionEM-F-7G Extension Module• Extension Module provides additional safety outputs for a Primary <strong>Safety</strong> Device (forexample, an E-stop <strong>Safety</strong> Module or a Two-Hand-Control Module)• One-channel control• Features four 6-amp switching channels for connection to control-reliable machine powerinterrupt circuits• Contact status outputs are provided for connection to the Primary <strong>Safety</strong> Device’smonitoring input• 24V ac/dc operation• Housed in a narrow, 22.5 mm (0.9") DIN-rail-mountable module• Designed to meet standards UL 508, UL 991, ISO 13849 (EN 954-1)Note: For general hookup information, see page 379.<strong>Safety</strong> ModulesSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationOutput Response TimeInput RequirementsStatus IndicatorsConstructionEnvironmental RatingApplication NotesEM-F-7G Extension Module SpecificationsA1-A2: 24V ac/dc, +/-10%, 10% maximum ripple dcProtected against transient voltages and reverse polarityFour output channels:Each channel is a series connection of two forced-guided (positive-guided) safety relaycontacts – AgSnO 2Contact ratings:Max. voltage: 250V ac/dcMax. current: 6 A ac/dc (at specified operating temperature)Min. current: 30 mA @10V dcMax. power: 1500 VA, 150 WMechanical life: 10,000,000 operationsElectrical life: 100,000 at full resistive load (typically @ 1.5 kVA switched power)Feedback contact rating (Y1-Y2): 250V ac/dc @ 3ANOTE: Transient suppression is recommended when switching inductive loads.Install suppressors across load. Never install suppressors across output contacts.35 milliseconds typicalInput from Primary <strong>Safety</strong> Device must be capable of switching 40 to 100 mA @ 13 to 27V ac/dc.3 green LED indicators:Power ONK1 energizedK2 energizedPolycarbonate housing.Rated NEMA 1, IEC IP20. <strong>Safety</strong> Extension Module must be installed inside an enclosure rated NEMA 3(IEC IP54), or better.MountingMounts to standard 35 mm DIN-rail track.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsSee page 379 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Operating ConditionsTemperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)CertificationsThere are no adjustments and no user-serviceable parts.210 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Extension ModulesModel SelectionEM-F-7G Extension Module Dimensions22.5 mm(0.88")13 23 33A1 Y1 Y2EM-F-7G13 23 33 43PowerCH. 1CH. 214 24 34 4443 44 A214 24 3480 mm(3.15")82.0 mm(3.23")35.0 mm(1.38")DIN Mounting Slot118.2 mm(4.65")DIN MountingTab (Supplied)<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164211


Extension ModulesModel SelectionEM-FD-7G.. Extension Modules• Extension Modules provide additional safety outputs for a Primary <strong>Safety</strong> Device (forexample, an E-stop <strong>Safety</strong> Module or a Two-Hand-Control Module)• Features four delayed 6-amp switching channels for connection to control-reliable machinepower interrupt circuits• For use in functional controlled stop category 1 applications per NFPA 79 and ISO 13849(EN 418)• Contact status outputs are provided for connection to the Primary <strong>Safety</strong> Device’smonitoring input• 24V ac/dc operation• Housed in a narrow, 22.5 mm (0.9") DIN-rail-mountable module• Designed to meet standards UL 508, UL 991, ISO 13849 (EN 954-1)<strong>Safety</strong> ModulesModelsEM-FD-7G2SupplyVoltage24V ac/dcNote: For general hookup information, see page 379.EM-FD-7G.. Extension ModelsSwitchingChannels4 @ 6 ampsOFF-Delay0.5 secondEM-FD-7G324V ac/dc4 @ 6 amps1.0 secondEM-FD-7G424V ac/dc4 @ 6 amps2.0 secondsEM-FD-7G.. Extension Module Dimensions17 27 37A1 Y1 Y2EM-FD-7G317 27 37 47PowerCH. 1CH. 218 28 38 4847 48 A218 28 3880 mm(3.15")82.0 mm(3.23")35.0 mm(1.38")DIN Mounting Slot118.2 mm(4.65")22.5 mm(0.88")DIN MountingTab (Supplied)212 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Extension ModulesModel SelectionSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationEM-FD-7G.. Extension Modules SpecificationsA1-A2: 24V ac/dc, ±10%, 10% maximum ripple on dcProtected against transient voltages and reverse polarityFour output channels:Each channel is a series connection of two forced-guided (positive-guided) safety relaycontacts – AgSnO 2Contact ratings:Max. voltage: 250V ac/dcMax. current: 6 A ac/dc (at specified operating temperature)Min. current: 30 mA @10V dcMax. power: 1500 VA, 150 WMechanical life: 10,000,000 operationsElectrical life: 100,000 at full resistive load (typically @ 1.5 kVA switched power)Feedback contact rating (Y1-Y2): 250V ac/dc @ 3.0ANOTE: Transient suppression is recommended when switching inductive loads.Install suppressors across load. Never install suppressors across output contacts.Output Response Time Delay OFF: 0.5 sec ± 30% for model EM-FD-7G2,1 sec ± 30% for model EM-FD-7G3,2 sec ± 30% for model EM-FD-7G4,as measured from the time when the supply voltage to A1 is interruptedDelay ON: 30 milliseconds for all modelsInput RequirementsStatus IndicatorsConstructionApplication NotesInput from Primary <strong>Safety</strong> Device must be capable of switching 40 to 100 mA @ 13 to 27V ac/dc.3 green LED indicators:Power ONK1 energizedK2 energizedPolycarbonate housing.Environmental Rating Rated NEMA 1, IEC IP20. <strong>Safety</strong> Extension Module must be installed inside an enclosure rated NEMA 3(IEC IP54), or better.MountingMounts to standard 35 mm DIN-rail track.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsOperating ConditionsCertificationsSee page 379 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ +50°C (non-condensing)There are no adjustments and no user-serviceable parts.<strong>Safety</strong> ModulesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164213


PowerFaultIn 1In 2OutputMachine<strong>Safety</strong>IM-T-9AInterface ModulesModel SelectionIM-T-..A Interface Modules<strong>Safety</strong> Modules• Interface Modules provide isolated safety output contacts for a Primary <strong>Safety</strong> Device (forexample, an optical safety system or safety control module) which has solid-state or relaycontact outputs and external device monitoring (EDM) capability• Model IM-T-9A features three normally open 6 amp redundant-output channels• Model IM-T-11A features two normally open redundant-output channels and onecomplementary (parallel) normally closed non-safety auxiliary output channel, all rated at6 amps• Independent normally closed outputs for connection to the Primary <strong>Safety</strong> Device’smonitoring input• 24V dc operation• 22.5 mm (0.9") DIN-rail-mountable housing• Convenient plug-in terminal blocksFor EZ-SCREEN hookup information see page 305; for PICO-GUARD hookup information, seepages 300 and 301; for other Primary <strong>Safety</strong> Devices hookup information on pages 380 and 381.ModelsIM-T-..A ModelsSupplyVoltage<strong>Safety</strong>OutputsAuxiliaryOutputsIM-T-9A24V dc3 @ 6 ampsN/AIM-T-11A24V dc2 @ 6 amps1 N.C.@ 6 ampsIM-T-..A Interface Module Dimensions22.5 mm(0.89")118.0 mm(4.65")S21 S11 S13A1 13 23 Y1K1K214 24Y2 14 24 A2S23 S22S2184.0 mm(3.31")214 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Interface ModulesModel SelectionSupply Voltage and CurrentSupply Protection CircuitryOutput ConfigurationIM-T-..A Interface Modules Specifications24V dc, +/-15% no polarity, 10% maximum ripple; 50 mA per input channelPower consumption: approximately 2.4 WProtected against transient voltages.IM-T-9A: 3 normally open output channelsIM-T-11A: 2 normally open output channels and 1 normally closed auxiliary output channelEach normally open output channel is a series connection of contacts from two forced-guided(positive-guided) relays, K1-K2.The normally closed contact 31-32 is a parallel connection of contacts from K1-K2.Contacts: AgNi, 5 µm gold-platedLow Current Rating:Caution: The 5 µm gold-plated contacts allow the switching of low current/low voltage. In these lowpowerapplications, multiple contacts can also be switched in series (e.g., “dry switching”).To preserve the gold plating on the contacts, the following max. values should not be exceeded at anytime:Min. voltage: 1V ac/dcMax. voltage: 60VMin. current: 5 mA ac/dcMax. current: 300 mAMin. power: 5 mW (5 mVA)Max. power: 7 W (7 VA)High Current Rating:If higher loads are switched through one or more of the contacts, the minimum and maximum valuesof the contact(s) changes to:Min. voltage: 15V ac/dcMax. voltage: 400V ac, 250V dcMin. current: 250 mA ac/dcMax. current: 6 AMin. power: 5 W (5 VA)Max. power: 200 W (1,500 VA)<strong>Safety</strong> ModulesMechanical life: 50,000,000 operationsElectrical life: 100,000 operations (typical, @200 W (1,500 VA) switched power, resistive load)Feedback contact rating (Y1-Y2, Y3-Y4):Min. voltage: 1V ac/dcMin. current: 5 mA ac/dcMin. power: 5 mW (5 mVA)Max. voltage: 60VMax. current: 300 mAMax. power: 7 W (7 VA)Note: Transient suppression is recommended when switching inductive loads. Install suppressorsacross load. Never install suppressors across output contacts (see Warning, page 377).Output Response TimeStatus IndicatorsConstructionEnvironmental RatingMounting20 milliseconds maximum2 green LED indicators:K1 energizedK2 energizedPolycarbonate housing.Rated NEMA 1, IEC IP20. Interface Module must be installed inside an enclosure rated NEMA 3(IEC IP54), or better.Mounts to standard 35 mm DIN-rail track.Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6ConnectionsOperating ConditionsApplication NotesCertificationsSee pages 305, 380 and 381 for general hookup information.Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Temperature: 0° to +50°C (+32° to 122°F)Max. Relative Humidity: 90% @ 50°C (non-condensing)There are no adjustments and no user-serviceable parts.Approvals are in process.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164215


Extension and Interface Modules<strong>Safety</strong> Modules216 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Muting ModuleNew!<strong>Safety</strong> ModulesMuting ModuleMM-TA-12B Module . . . . . . . . . . . . . . . . . . . . . . 218Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 221Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164217


1 2 3 4 5 6 7 81 2 3 4 5 6 7 8Muting ModuleModel SelectionMM-TA-12B Muting Module• Compact housing meets IP65 requirements; can be mounted inside or outside a controlpanel, near the point of safeguarding• For use with EZ-SCREEN Output Signal Switching Device (OSSD) outputs or MINI-SCREEN ® , MICRO-SCREEN ® , MACHINE-GUARD ® , or other safety devices with hard relaycontact safety output(s)• Monitors two or four inputs to automatically suspend the safety function of a safeguardingdevice or system• Novel universal safety stop interface (USSI) for connection of supplemental safeguardingdevices or safety stop circuits*• Selectable external device monitoring (EDM)• Selectable Automatic or Monitored Manual Reset provides flexibility for point-of-operationor perimeter guarding<strong>Safety</strong> Modules• Diverse-redundant solid-state safety outputs• Status LEDs and two-digit Diagnostic Display indicate module status• Eight Euro-style quick-disconnect I/O ports for mute device inputs, mute lamp output,override, USSI, and reset. Molded or field-wireable cable QDs are available.• Two Mini-style quick-disconnects for interfacing with the safety system and machine control• Easy configuration for:- Auto/manual reset - Monitored/non-monitored mute lamp- One-/two-channel EDM - Selectable backdoor timer- One-/two-direction muting - Selectable mute on power-up- Selectable mute enableNote: For general hookup information, see pages 385 to 387.MM-TA-12B Muting Module DimensionsRESETOVERRIDEUSSILAMP / AUXMODEL NO.MM-TA-12BGUARDINGSYSTEMBABA12BANNER ENGINEERING CORP., USA(763) 544-3164STATUSMACHINEINTERFACE60.0 mm(2.36")42.0 mm(1.65")M1M2M3M4210.0 mm(8.27")220.0 mm(8.66")= Steady= FlashingWaitingfor ResetLatchedOutput ONOverrideLockoutONOFF123456781 Manual / AutoReset2 Non-Mon ML3 1-Way / 2-Way4 EDM Disable5 1 / 2 CH EDM6 ME Disable7 Back DoorTimer8 Back DoorTimerSee DiagnosticChart (OppositeSide & in Manual)WARNING!For properoperation alwaysfollow theinstructions in themanual.C27.0 mm(1.06")40.0 mm(1.58")*Patent Pending218 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Muting ModuleModel SelectionSystem Power RequirementsSupply Protection CircuitryResponse TimeOutputMM-TA-12B Muting Module Specifications+24V dc ±15% @ 400 mA max (not including draw of the MSSI power, AUX, ML, M1-M4 and OSSDconnections); see Section 3.4 for total current draw calculation.All inputs and outputs are protected from short circuit to +24V dc or dc common.Mutable <strong>Safety</strong> Stop Interfaces (MSSI) and the Universal <strong>Safety</strong> Stop Interfaces (USSI) are less thanor equal to 10ms.Two diverse-redundant solid-state safety outputs: 24V dc, 0.5A sourcing OSSD (output signalswitching device). Compatible with Banner “<strong>Safety</strong> Handshake” protocol.ON-State voltage: ≥Vin-1.5V dc Max. load resistance: 1,000 ohmsOFF-State voltage: 1.2V dc max. Max. load capacitance: 0.1 µFNon-safety auxiliary output: PNP solid-state output, rated at +24V dc @ 250 mA.MSSI Power ConnectionsStatus Indicator LEDsDiagnostic Code DisplayMuting Lamp OutputControls and Adjustments+24V dc ±15% @ 2.5A max. output (dependent on System power input). Resettable 2.5A fuse3 Status Indicator LEDs (Red, Green and Yellow): indicate Power ON/OFF, operating mode, lockout,override and OSSD statusGreen LEDs adjacent to individual inputs/interfaces indicate status (ON = active/closed)Diagnostic Display is a two-digit numeric display that indicates the cause of lockout conditions andthe amount of time, in seconds, remaining for the backdoor timer.A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, thecurrent draw must be within 10 mA to 360 mA. Interconnect wire resistance < 30 ohms.Max. Switching Voltage: 30V dcMax. Switching Current: 360 mAMin. Switching Current: 10 mASaturation Voltage: ≤ 1.5V dc @ 10 mA; ≤ 5V dc @ 360 mAAll configured on 2 redundant banks of DIP switches:Manual/auto resetOne-way/two-way mutingMonitored/non-monitored mute lamp outputOne-channel/two-channel/no EDMBackdoor timerMute on power-up enableMute enable functional/disabled<strong>Safety</strong> ModulesInputsExternal DeviceMonitoring (EDM)Muting Device InputsMute Enable InputThe MSSI and the USSI can be interfaced with external safety devices that have either hard contactoutputs or Banner OSSD safety outputs with <strong>Safety</strong> Handshake protocol.When using the MSSI or USSI sourcing outputs, the relay outputs or hard contacts must be capableof switching 15 to 30V dc at 10-50 mA.Operating Range for MSSI and USSI InputsOFF State: 0-3V, 0-1 mAON State: 12-30V, 20-50 mAMuteable <strong>Safety</strong> Stop Interface (MSSI)This input consists of two channels (MSSI-A and MSSI-B), and can be muted when the requirementsfor a mute cycle have been met. When muted, the OSSDs remain ON, independent of the MSSIstatus. If not muted, anytime either or both channels open, the OSSD outputs will go OFF.Universal <strong>Safety</strong> Stop Interface (USSI)This input consists of two channels (USSI-A and USSI-B), and is always active. Any time either orboth channels open, the OSSD Outputs will go OFF.Two pairs of terminals are provided to monitor the state of external devices controlled by the OSSDoutputs. Each device must be capable of switching 15-30V dc at 10-50 mA.The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be “closed” within3 seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditionsare met). Each muting device must be capable of switching 15-30V dc at 10-50 mA.When Mute Enable is selected (active), this input must have +24V dc applied in order to start a mute;opening this input after mute has begun has no effect. If Mute Enable is disabled, this input will beignored and a mute cycle can occur regardless of the state of the mute enable input. The switchingdevice must be capable of switching 15-30V dc at 10-50 mA.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164219


Interface ModulesModel SelectionOverride InputsReset InputMM-TA-12B Muting Module Specifications (cont’d)The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)and held closed during the 10-second Override. To initiate a subsequent Override, open bothchannels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devicesmust be capable of switching 15-30V dc at 10-50 mA.Terminals must be closed for a minimum of 0.25 seconds and not more than 2.0 seconds in order toguarantee a reset. The switching device must be capable of switching 15-30V dc at 10-50 mA.<strong>Safety</strong> ModulesMounting 4 mounting holes, 5.5 mm dia. (0.19")Vibration ResistanceConnectionsConstructionEnvironmental RatingMM-TA-12B ConnectorsVibration:Frequency range: 10 to 55 HzSweep rate: 1 octave/minuteAmplitude: 0.35 mm (interpreted as 0.70 mm or 0.028" peak to peak)Number of sweeps: 20 sweeps (10 cycles) per axis, for 3 axes (no delay at resonance)Bump:Acceleration: 10 gDuration of pulse: 16 msNumber of bumps: 1000 +/- 10 for each axis, for 3 axesTime between bumps: 2 secondsSize: See page 218 for dimensionsHousing: Glass-filled Nylon (Black)Connectors: Nickel-plated brassAll circuitry epoxy-encapsulated.NEMA 4, 13; IEC IP651 each 8-pin Mini-style male1 each 7-pin Mini-style female8 each 5-pin Euro-style female (4-pin, if earth ground connection is not used)Operating Conditions Temperature: 0° to +50° C (+32° to 122° F)Max. Relative Humidity: 95% (non-condensing)<strong>Safety</strong> Category <strong>Safety</strong> Category 4 per ISO 13849-1 (EN 954-1)CertificationsSee pages 385-387 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs)Approvals in process. Contact the factory for update.220 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Muting ModuleAccessoriesEuro-Style Quick-Disconnect CablesCable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nutConductors: 22 or 20 AWG high-flex stranded, PVC insulation, gold plated contactsTemperature: -40° to +80°C (-40° to +176°F)Voltage Rating: 250V ac/300V dcModels Length TerminationMQDMC-406MQDMC-415MQDMC-430MQDMC-450MQDMC-406RAMQDMC-415RAMQDMC-430RAMQDMC-450RAMQDEC-403RSMQDEC-406RSMQDEC-412RSMQDEC-420RSMQDEC-430RSMQDEC-450RSMQDEC-403SSMQDEC-406SSMQDEC-412SSMQDEC-420SSMQDEC-430SSMQDEC-450SS2 m (6')5 m (15')10 m (30')15 m (50')2 m (6')5 m (15')10 m (30')15 m (50')1 m (3')2 m (6')4 m (12')7 m (20')10 m (30')15 m (50')1 m (3')2 m (6')4 m (12')7 m (20')10 m (30')15 m (50')4-pinStraight MaleCut-to-length4-pinRight-angle MaleCut-to-lengthRight-angle Male/Straight Female(double-ended)4-pin Euro-style,Straight Male/Straight Female(double-ended)Used forMuting moduleinputs and outputsConnects muting moduleto input devices with 4-pinEuro-style QD connectorsNote: Verify pin-out(connection point vs. function)before ordering.See Muting Module manualp/n 63517, orcontact factory for assistance.<strong>Safety</strong> ModulesMQDC-406MQDC-415MQDC-430MQDC-406RAMQDC-415RAMQDC-430RA2 m (6')5 m (15')9 m (30')2 m (6')5 m (15')9 m (30')4-pin StraightFemaleCut-to-length4-pin Right-angleFemaleCut-to-lengthConnects to input deviceswith 4-pin Euro-styleQD connectors.Use male field-wireableconnector formuting moduleinput connection.(see, below)Euro-Style Field-Wireable ConnectorsContacts: Gold-plated; 4-pin models rated 250V ac/dc max., 4 A max.; 5-pin models rated 50V ac/dc max., 4A max.Cable Diameter: 4.0 to 5.0 mm (0.16 to 0.20") Temperature: -25 to +90°C (-13 to +194°F)Environmental Rating: NEMA 6P, IP 67Style4-PinStraightModel Gender Dimensions Pin-outFIC-M12M4FIC-M12F4MaleFemale15.0 mm(0.59")15.0 mm(0.59")60 mm (2.4")10 mm (0.4")60 mm (2.4")10 mm (0.4")M12 x 1M12 x 120 mm(0.8")20 mm(0.8")FIC-M12M4AMale41 mm(1.6")20 mm(0.8")4-PinRight-angleFIC-M12F4AFemale30.5 mm(1.20")M12 x 120 mm(0.8")15.0 mm(0.59")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164221


Muting ModuleAccessoriesMini-Style Quick-Disconnect CordsetsCable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nutConductors: 20 AWG high-flex stranded, PVC insulation, gold plated contactsTemperature: -40° to +80°C (-40° to +176°F)Voltage Rating: 250V ac/300V dcModels Length TerminationQDS-715CQDS-725CQDS-750C5 m (15')8 m (25')15 m (50')7-pin Mini-styleMale connectoron one end;cut-to-lengthUsed forMSSI hookupQDS-815CQDS-825CQDS-850C5 m (15')8 m (25')15 m (50')8-pin Mini-styleFemale connectoron one end;cut-to-length.Machine Interfacehookup<strong>Safety</strong> ModulesDES4-508CDES4-515CDES4-525C2.5 m (8')5 m (15')8 m (25')8-pin female to 7-pinmale, doubled-ended,5 conductorMuting LampsConnection of8-pin EZ-SCREENQD receiver toMSSI connectorSolid-state, “mute-active” indicator LED lamps for optical safety systems with muting feature.ModelDescriptionSSA-ML-A+24V dc lamp with amber lensSSA-ML-W+24V dc lamp with white (clear) lensModelsIM-T-9AIM-T-11AInterface ModulesDescription24V dc, 3 @ 6 amps24V dc, 2 @ 6 ampsPage Ref214-215214-215Miscellaneous AccessoriesDescriptionPositively Guided ContactorsAuxiliary Contacts for Positively Guided ContactorsSuppressors for Positively Guided ContactorsPage Ref666666222 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Selection and Application of <strong>Safety</strong> <strong>Switches</strong> . . . . . 224New!Hinge Style <strong>Switches</strong> . . . . . . . . . . . . . . . . . . . . . 229Flat Pack Style <strong>Switches</strong> . . . . . . . . . . . . . . . . . . . 235Limit Switch Style <strong>Switches</strong>. . . . . . . . . . . . . . . . . 243Locking Style <strong>Switches</strong> . . . . . . . . . . . . . . . . . . . . 261Magnet Style <strong>Switches</strong> . . . . . . . . . . . . . . . . . . . . 273Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164223


Selection and Application of <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Historically, non-safety-rated proximity sensorsand mechanical limit switches have beenmisapplied and used in personnel safetyapplications. These devices are not designedspecifically for safeguarding applications. They areeasy to defeat or bypass, and prone to failuremodes which lead to potentially dangeroussituations.Newer design and application standards haveaddressed this issue by requiring coded systemsthat cannot be easily defeated with such readilyavailable objects as tape, magnets, or metalobjects. Manufacturers have responded with newdesigns that satisfy safety use requirements.Mechanical devices with positive-opening safetycontacts have differentiated the design of switchesintended for safety use from that of standardcomponents.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> interlocking device application and designrequirements are addressed by several domestic,international and regional standards, including:• ANSI B11.19, Performance Criteria forSafeguarding,• ANSI/RIA R15.06, <strong>Safety</strong> Requirements forIndustrial Robots and Robot Systems, and• ISO 14119 (EN 1088), <strong>Safety</strong> of Machinery –<strong>Interlock</strong>ing Devices Associated with Guards.224 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Selection and Application of <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong>ingIt is important that the integration of safety interlockswitches, used as part of a safety system design,fulfill the safety requirements of redundancy andmonitoring functions in order to maintain a highlevel of system integrity (seepage 18 for safety system performance). Whilesafety interlock switches are designed forsafeguarding applications, many are simplemechanical systems that can fail in an “on” state,under certain circumstances. Possible mechanicaland electrical failures of these devices must beconsidered when incorporating integrity into a safetysystem design. Possible failure modes include:• Short circuits across the outputs,• Actuator or fastener breakage, and• Physical damage to the interlocking device.Because of the positive-opening designrequirement, a mechanical safety interlock devicemay fail with its safety contacts closed, should itshead be sheared off or removed.To obtain a high level of safety system integrityusing mechanical safety interlock switches, it isusually necessary to use two devices and a safetycontrol system that continuously monitors bothdevices for concurrent operation (see 2-ChannelMonitoring on page 19).InstallationThe physical installation of the mechanicalinterlocking devices is critical to the reliabilityof the system. The application standards whichdetail the use and installation of these devices giveguidance on critical issues that affect systemintegrity. Some common problems include:• Using the safety interlock as an end-oftraveldoorstop,• Unreliable fasteners,• Improper use of mounting holes, and• Improper actuator alignment and/or doorsthat do not have repeatable position,causing physical damage to the mechanicalinterlock.Special flexible and adjustable actuators can helpin resolving some of these issues.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Flexible actuatorIt is important for the designer to select the rightsafety interlock switch for each application.Although the size and price of light-duty plasticdevices may be attractive, a larger metal safetyinterlock, carrying a higher price, may be moreappropriate – and in the long run will be a bettervalue – for harsh-duty applications.Use two safety interlock devices and a safety module for ahigh level of integrity.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164225


Selection and Application of <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> TypesAvariety of safety interlock designs address theunique requirements of safeguardingapplications. The goals of all designs include:• Reducing defeat potential,• Providing reliable operation of the safety outputs• Reliably monitoring the function of the device, and• Withstanding expected environmentalinfluences that could introduce faults.Standard Mechanical <strong>Safety</strong> <strong>Interlock</strong>sA frequently used type of safety interlock iswhat the international and Europeanstandards call a functional category 2device. A functional category 2 safety interlock hastwo components: the safety interlocking housingand a separate, coded actuator. The actuator isusually mounted on the gate, and is aligned to aslot in the interlock’s housing, which is mountedon the structure.Functional Category 2<strong>Safety</strong> <strong>Interlock</strong>Actuator and switchare switch two are separatecomponents two separatecomponentsOnce the actuator is fullynested into the housing,the safety contacts close,allowing the machineto run. When thegate opens, thesafety contactsare forced openby a mechanicalaction referred to aspositive opening, whichsends a stop signal to the machine. Positiveopening is required for safety application use; itensures direct mechanical action in opening thesafety contacts and does not depend on springs toperform the safety function. Even in a weldedcontact condition, the safety contacts are designedto break open – resulting in a stop signal.Rotary and Hinged <strong>Safety</strong><strong>Interlock</strong>sRotary andhinge devices aredesigned to mounton the hinged side of an accessdoor. They are termed functionalcategory 1 devices by the international andEuropean standards systems. In effect, functionalcategory 1 safety interlocks have one-piececonstruction; the actuator is an integral part of thehousing. These devices have noslot or nest where dirt or othermaterials can collect and causeproblems. And because theyare usually mounted out-ofthe-wayin the machineframe, they are less likely tobe exposed to airborne dirt,oil and mist, or tampering.Guard Locking <strong>Safety</strong> <strong>Interlock</strong>sGuard locking devices have a separateactuator, and use a solenoid system tolock the engaged actuator in place. Thesolenoid not only monitors the gate for open orclosed position, but also holds the gate closed,preventing access to the machine until it is verifiedthat the machine is in a safe state. These devicescan be useful for machines that have relatively longstop times and where entering the machine duringthe process can cause damage to material (inaddition to the injury issue). The control signal thatunlocks the door likely comes from a safety-ratedstop-motion-detection system or safety timer.The two most common locking modes for guardlocking devices are spring locking and powerlocking. Spring locking holds the gate closedwhen there is no power to the solenoid; this modeis preferred for personnel guarding applications226 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Selection and Application of <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>because the locked state does not require anexternal positive signal. Spring-locking devicesmust have a means of manually overriding thelock to allow machine maintenance(lockout/tagout procedures). The override mustalso be limited to authorized personnel. Powerlocking requires thesolenoid to beenergized by anexternal control devicein order to achieve thelocked state. Considerpossible solenoidfailure modes, suchas broken wires,supply voltage failureand failed solenoidcoils, before usingpower-locking devices to safeguard personnel.Magnetic <strong>Safety</strong> <strong>Interlock</strong>ingWhen standard mechanical safetyinterlocks do not fit application needs dueto environmental issues, size, or mechanicallimitation, magnetic safety interlocking may be anoption. Although several domestic, internationaland European standards warn against use ofsimple proximity devices for gate monitoring,specially-designed magnetic safety interlocksystems have been introduced into the market forpersonnel safeguarding application. A magneticsafety interlock has a sensor and a magneticallycoded actuator. Within the sensor are multiplemagnetically-actuated reed contacts that mustmatch up to a coded actuator, in order for themachine to run. This magnetic coding is not onlyredundant in design, but also defends againstbypass using a simple magnet.Benefits of magneticinterlocks include theirrelatively small size, higherhousing protection ratingand non-contact operation.Because the magnetactuator does not need tomake physical contact withthe sensor, such factors asSensorCodedMagnetmetal fatigue, clogged actuator slots and closetolerance are not an issue.Use the selection chart on the following page tolocate the appropriate Banner device for yourapplication.<strong>Fiber</strong> <strong>Optic</strong>, Non-Contact Gate andDoor MonitoringA novel technique for gate and doormonitoring applies fiber optic cable and seriesconnectedfiber optic interlock switches to monitormultiple access doors, gates and other hardguards. This new system connects one or moreloops of plastic fiber optic cable to a controlreliablephotoelectric controller. <strong>Fiber</strong> opticinterlock switches are connected at criticalmonitoring points in the loop(s) (see PICO-GUARD, page 49).The fiber optic switches mount on doors and doorframes, in much the same way as their mechanicaland magnetic counterparts. They are designed totransmit the optical signals from the controllerthrough the fiber optic cable, from one switch tothe next, along the plastic fiber optic loop. If adoor or gate opens, the optical signal betweenswitches “breaks”, and the controller detects thisas an open door or unsafe condition. The absenceof the optical signal causes the controller's solidstatesafety outputs to turn off, which causes thehazardous machine motion to stop.This technology provides exceptional longevity,due to the lack of moving parts or electricalcontacts. And because the switches use only light,not electrical current, they are ideal for use inhazardous (explosive) environments, or in areaswith high levels of electrical or RF “noise”. Inaddition, a single optical switch may be used tomonitor a door or gate, eliminating the need forinterlock switch redundancy. This unique singleswitch-per-doorguarding method is designed tomeet IEC 61496-1 Type 4 and ISO 13849 (EN 954-1)Category 4 requirements.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164227


<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> Switch Selection ChartTypeFamilyPackageStyleHousingMaterialProtectionRatingActuatorPositionActuatorTypesContactOptionsCableEntrySolenoidVoltageSpecsNew!StandardMechanicalHG80 Hinge MetalIP 67;NEMA 4TopNone Integral 1 N.C. or N/ASide**p. 232StandardMechanicalQS75 &QS90Flat PackPlasticIP 65;NEMA 4Top, front& backStraight,Flexible &Adjustable1 N.C.,1 N.C./1 N.O.,2 N.C.,2 N.C./1 N.O.Bottom&SidesN/Ap. 240StandardMechanicalLS83 &LS100LimitPlasticIP 65;NEMA 4Top, front,back & sidesStraight,Flexible &Adjustable1 N.C./1 N.O.,2 N.C.,2 N.C./1 N.O.BottomN/Ap. 257StandardMechanicalLM40 &LS40LimitMetalIP 65;NEMA 4Side, front& backStraight&Flexible1 N.C./1 N.O.,2 N.C.BottomN/Ap. 257<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>StandardMechanicalGuardLockingLS31 Limit PlasticLS42 Limit PlasticIP 65;NEMA 4IP 67;NEMA 4N/ATop, side, front& backHinged,left,right andup, rotaryStraight&Flexible1 N.C./1 N.O.,2 N.C.See page218 & 219BottomBottom&SidesN/A24V ac/dcor24-48V dc&24-230V acp. 257p. 269GuardLockingQM100 Limit MetalIP 67;NEMA 6Side, front& backStraight&Flexible*1 N.C.,1 N.0./1 N.C.,1 N.O.Bottom&Sides24V ac/dc,or120V ac,or230V acp. 269Magnetic Mag 3 Cylindrical PlasticIP 67NEMA 4XN/ACodedMagnetN/AStandardN/Ap. 275Magnetic Mag 1 & 2 Rectangular PlasticIP 67NEMA 4XN/ACodedMagnetN/AStandard& CableOpposite(Mag 1only)N/Ap. 275* Actuator/Solenoid** Depending on model228 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Hinge <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>New!Hinge <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>80 mm Hinge <strong>Switches</strong> . . . . . . . . . . . . . . . . . . . . 230Hinge Switch Specifications. . . . . . . . . . . . . . . . . 232Hinge Switch Accessories . . . . . . . . . . . . . . . . . . 233Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164229


Hinge <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>80 mm Model SelectionSI-GH80 Hinge <strong>Switches</strong>• <strong>Safety</strong> switch is integrated and encapsulated into a load-bearing hinge, providing a highdegree of protection from intentional defeat• Identical in appearance to non-switching blank hinge (see page 233)• Switch components concealed inside the hinge are protected from mechanical impact,providing superior performance to actuator-activated safety switches; rated IEC IP67• Hinge operates to a full 180° range of motion; safety switching point (guard-closedposition) is adjustable over the full 0-180°operating range• Hinge can support an axial load of 750 N and more than 1,000 N in radial direction• When properly interfaced or used with an appropriate controller, twoSI-HG80DQD(R) switches can achieve safety category 4, per ISO 13948 (EN 954-1)• Robust zinc die-cast housing is corrosion resistant• Typical applications include:– Hinged covers and guards to machines– Hinged doors and gates in safety fencing systems– Modular aluminum framing• Protective Earth Terminal (IEC 60947-1)<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>NOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.ModelsSI-HG80 Series Hinge Switch ModelsContact Configuration(On State)Contact Configuration(OFF State) Switching Diagram †1-2SI-HG80DQDIn-line connection10°3°3°OperatingAngleSI-HG80DQDRRight-angle connection4 3 21 4 3 21Terminal #3 is non-safety Terminal #3 is non-safety10°<strong>Safety</strong>†Contacts: Open Closed Transition230 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Hinge <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>80 mm Model SelectionSI-HG80DQD Series Hinge <strong>Safety</strong> <strong>Interlock</strong> Switch Dimensions72.0 mm(2.83")11.0 mm (0.43")15.0 mm (0.59")16.0 mm (.63")10.0 mm (0.39")80.0 mm(3.15")64.0 mm(2.52")4x 6.5 mm(0.25")2 x 10.5 mm(0.41")17.0 mm (0.67")Connector Detail10.0 mm(0.39")M12 x 115.5 mm(0.61)19.0 mm(0.75")2144.5 mm(0.18")3SI-HG80DQDR Series Hinge <strong>Safety</strong> <strong>Interlock</strong> Switch Dimensions11.0 mm (0.43")15.0 mm (0.59")72.0 mm(2.83")16.0 mm (.63")10.0 mm (0.39")<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>80.0 mm(3.15")64.0 mm(2.52")4x 6.5 mm(0.25")2 x 10.5 mm(0.41")21.0 mm(0.83")R9.0 mm15.5 mm11.5 mm(0.45")1Connector Detail19.0 mm(0.75")223.6 mm(0.93")10.0 mm(0.39")4M12 x 1Note: 18 mm Hole Recommended3Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164231


Hinge <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>80 mm Model SelectionContact RatingSI-HG80 Series Hinge <strong>Safety</strong> <strong>Interlock</strong> Switch SpecificationsEuropean Rating Utilization categories: AC15 and DC13 (IEC 90497-5-1)Ui = 250V ac, I th = 3AMaximum Switching SpeedMechanical LifeShort Circuit ProtectionForce3A @ 250V ac max.2.5 kV max. transient toleranceNEMA A300 P30020 operations per minute1 million operationsOperating Range 0° to 180°6 amp Slow Blow, 10 amp Fast Blow. Recommended external fusing or overload protection.Axial: 750 N (165 lbf)Radial: 1000 N (220 lbf)Mounting4 x M6 screwsWire Connections 4-pin Micro-style quick-disconnect (QD) fitting. Cables are ordered separately. See Accessories on page 233.ConstructionZinc Die-cast (GD-Zn)<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Environmental RatingOperating TemperatureWeightApplication NotesCertificationsIEC IP67-25° to +70°C (-13° to +158°F)0.40 kg (0.88 lb)To avoid excessive radial stress in applications containing large doors, the hinge switch should bemounted either in pairs of two, or in conjunction with a blank hinge (see page 233).232 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Hinge <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>AccessoriesBlank HingeModelDescription72.0 mm(2.83")11.0 mm (0.43")15.0 mm (0.59")16.0 mm (.63")10.0 mm (0.39")SI-HG80ASame mechanical specifications asSI-HG80 Series Hinge <strong>Switches</strong>(see page 231)80.0 mm(3.15")64.0 mm(2.52")4x 6.5 mm(0.25")2 x 10.5 mm(0.41")10.0 mm(0.39")R9.0 mm15.5 mm19.0 mm(0.75")4.5 mm(0.18")Micro-Style Quick-Disconnect CablesStyle4-PinStraightModel Length Dimensions Pin-outMQAC-406MQAC-415MQAC-4302 m (6.5')ø15 mm5 m (15')(0.6")9 m (30') ø 1/2-20UNF-2B44 mm max.(1.7")Red WireGreen Wire<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>38 mm max.(1.5")Red/WhiteWireRed/BlackWire4-PinRight-angleMQAC-406RAMQAC-415RAMQAC-430RA2 m (6.5')5 m (15')9 m (30')1/2-20UNF-2B38 mm max.(1.5")ø 15 mm(0.6")Other lengths available upon request.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164233


Hinge <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>234 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Flat Pack Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Flat Pack Style <strong>Safety</strong><strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>75 mm Flat Pack Style <strong>Switches</strong> . . . . . . . . . . . . . . 23690 mm Flat Pack Style <strong>Switches</strong> . . . . . . . . . . . . . . 236Flat Pack Style Specifications . . . . . . . . . . . . . . . 240Flat Pack Style Accessories . . . . . . . . . . . . . . . . . 241Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164235


Flat Pack Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>75 mm and 90 mm Model Selection75 mm and 90 mm Series Flat Pack Style <strong>Switches</strong>• Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs)• Mechanically-coded actuators utilize two independent operating elements to minimize intentionaltampering or defeat• Rotating head allows actuator engagement from front or back or either of two top positions• Choice of four standard actuators; special high extraction force actuator is available as option(see page 241)• IEC IP65 switch housing rating may be increased to NEMA 4X, IEC IP67 with addition of screwto wiring chamber door• Insulated device (IEC 60947-5-1) on all models with plastic housingsNOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.ModelsActuator TypeSI-QS75 Series <strong>Safety</strong> <strong>Switches</strong> – One N.C. ContactContact Configuration(Actuator Engaged)Contact Configuration(Actuator Removed) Switching Diagram †<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-QS75MCSI-QS75MFC 1In-LineFlexible11 12 11 12Engaged11-120 (0)6.2 (0.24)7.2 (0.28)SI-QS75MCHF(High Force)*In-LineDisengaged<strong>Safety</strong>21.5 (0.85)mm (in)1Former models SI-QS75MRHC and SI-QS75MRVC are directly replaced by model SI-QS75MFC with new actuator design.ModelsSI-QS90 Series <strong>Safety</strong> <strong>Switches</strong> – One N.C. and One N.O. ContactActuator TypeContact Configuration(Actuator Engaged)Contact Configuration(Actuator Removed) Switching Diagram †SI-QS90MDIn-Line11 1211 12Engaged11-1223-240 (0)2.4 (0.09)3.2 (0.13)3.4 (0.13)SI-QS90MFD 2Flexible23 2423 24SI-QS90MDHF(High Force)*In-LineDisengaged<strong>Safety</strong>Monitor21.5 (0.85)mm (in)†Contacts: Open Closed Transition* High Force: 50 N (11.25 lbf) holding force integrated into switch. Use SI-QS-SSA In-line Actuator only.2Former models SI-QS90MRHD and SI-QS90MRVD are directly replaced by model SI-QS90MFD with new actuator design.236 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Flat Pack Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>75 mm and 90 mm Model SelectionModelsActuator TypeSI-QS90 Series <strong>Safety</strong> <strong>Switches</strong> – Two N.C. ContactsContact Configuration(Actuator Engaged)Contact Configuration(Actuator Removed) Switching Diagram †SI-QS90MEIn-LineEngaged11-1221-220 (0)SI-QS90MFE 3Flexible11 1221 2211 1221 226.2 (0.24)7.2 (0.28)SI-QS90MEHF(High Force)*In-LineDisengaged<strong>Safety</strong><strong>Safety</strong>21.5 (0.85)mm (in)3Former models SI-QS90MRHE and SI-QS90MRVE are directly replaced by model SI-QS90MFE with new actuator design.ModelsSI-QS90 Series <strong>Safety</strong> <strong>Switches</strong> – Two N.C. and One N.O. ContactActuator TypeContact Configuration(Actuator Engaged)Contact Configuration(Actuator Removed) Switching Diagram †SI-QS90MFSI-QS90MFF 4In-LineFlexible15 1625 2615 1625 26Engaged15-1625-2633-340 (0)3.0 (0.12)3.5 (0.14)5.0 (0.20)<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>33 3433 34SI-QS90MFHF(High Force)*In-LineDisengaged<strong>Safety</strong><strong>Safety</strong>Monitor21.5 (0.85)mm (in)†Contacts: Open Closed Transition* High Force: 50 N (11.25 lbf) holding force integrated into switch. Use SI-QS-SSA In-line Actuator only.4Former models SI-QS90MRHF and SI-QS90MRVF are directly replaced by model SI-QS90MFF with new actuator design.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164237


Flat Pack Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>75 mm and 90 mm Model SelectionFlat Pack Style Series Dimensions - Front ViewFlat Pack Style Series Dimensions - Side View8.0 mm(0.31")Ø 5.3 mm(0.21") (2)ø 5.5 mm(0.22") (2)30.0 mm(1.18")8.0 mm(0.31")22.0 mm(0.87")29.0 mm(1.15") 90.0 mm75.0 mm(3.55")(2.95")18 mm(0.71")5.5 mm(0.22")40.0 mm(1.57")7.0 mm(0.28")M20 x 1.5(0.06")52.0 mm(2.05")90 mmFRONT VIEW75 mmM16 x 1.5(0.06")16.0 mm(0.64")17.5 mm(0.70")13.0 mm(0.52")33.0 mm(1.31")SI-QS75 - 3 x M16 x 1.5SI-QS90 - 3 x M20 x 1.51/2"-14 NPTAdapter is Supplied<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Features - Rotating Actuator HeadThe actuator head may be rotated 180º to create four possible actuator engagement locations.238 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Flat Pack Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>75 mm and 90 mm Model SelectionMounting of SI-QS-SSA-4 In-line ActuatorMounting of SI-QS-FSA Flexible ActuatorTop Viewof Switch and ActuatorTop View of Switch and Actuator8.0 mm(0.32")7.5 mm(0.30")18.0 mm(0.72")8.0 mm(0.32")40.0 mm(1.59")52.0 mm(2.07")14.0 mm(0.55")Front View of ActuatorFront View of Actuator52.0 mm(2.07")40.0 mm(1.59")15.0 mm(0.60")20.0 mm(0.78")40.0 mm(1.57")26.9 mm(1.07")23.0 mm(0.91")5.0 mm(0.20")52.0 mm(2.04")<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164239


RFlat Pack Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SpecificationsContact RatingContact MaterialMaximum Switching SpeedMaximum Actuator SpeedMinimum ActuatorEngagement RadiusActuator Extraction ForceShort Circuit ProtectionFlat Pack Style <strong>Safety</strong> <strong>Interlock</strong> Switch Specifications10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac6A @ 24V dc2.5 kV max. transient toleranceNEMA A300 P300European Rating Utilization categories: AC15 and DC13 (IEC 60947-5-1)<strong>Switches</strong> with 1 & 2 contact pairs:Ui = 500V ac, I th = 10A<strong>Switches</strong> with 3 contact pairs:Ui = 400V ac, I th = 5ASilver-nickel alloy30 operations per minute1 m/second (39"/second)In-line actuators: 150 mm (6")Flexible actuators: 50 mm (2") in all directions10 Newtons (2.2 lbf); High Force - 50 Newtons (11.25 lbf)40-60 HzU eVI e /AC-15AI e /DC-13A24 10 6110 10 1230 6 .46 amp Slow Blow, 10 amp Fast Blow. External fusing or overload protection is recommended.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Mechanical LifeWire Connections Screw terminals with pressure plates accept the following wire sizes –For switches with one or two contacts:Stranded and solid: 20 AWG (0.5 mm 2 ) to 16 AWG (1.5 mm 2 ) for one wireStranded: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for two wiresCable EntryConstructionEnvironmental RatingOperating TemperatureWeightApplication Notes1 million operationsFor switches with three contacts:Stranded and solid: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for one wireStranded: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for two wiresM20 x 1.5 for SI-QS90 and M16 x 1.5 for SI-QS75 threaded entrance. Adapter supplied to convertM16 x 1.5 or M20 x 1.5 to 1 /2" - 14 NPT threaded entrance. (See Application Notes, below).Glass fiber-reinforced polyamide thermoplastic housing UL94-VO ratingIEC IP65Note: Addition of a No. 3 x 1 /4" screw (max) to the wiring access door increases sealing toIEC IP67-30° to +80ºC (-22° to +176ºF)SI-QS75 models: 0.11 kg (0.25 lb)SI-QS90 models: 0.13 kg (0.29 lb)Models with one and two contacts have three cable entry locations (bottom and two sides); models withthree contacts have two cable entry locations (two sides). All entry locations are sealed with knockouts.CertificationsTo remove knockouts, thread the supplied M16 x 1.5 or M20 x 1.5 to 1 /2" - 14 NPT conduit adapter oroptional M16 x 1.5 or M20 x 1.5 cable gland into one of the threaded entry locations. The knockout willbreak open just before the adapter or cable gland bottoms out.AuxiliaryDevicesLISTED240 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Flat Pack Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>AccessoriesCable GlandsModelSizeUsed withSwitch ModelsFor CableDiametersDimensionsSI-QS-CGM16M16 x 1.5PlasticSI-QS755.0 to 10.0 mm(0.20" to 0.40") M16 x 1.534.0 mm(1.34")19.0 mm(0.75")SI-QS-CGM20M20 x 1.5PlasticSI-QS905.0 to 12.0 mm(0.20" to 0.47")M20 x 1.537.0 mm(1.46")25.0 mm(0.98")Conduit AdaptersModelSizeUsed withSwitch ModelsThreadConversionDimensionsSI-QS-M161/2" - 14NPTPlasticSI-QS75M16 x 1.5 to1/2"- 14 NPTM16 x 1.525.0 mm(0.98")1/2"-14 NPTInternal Thread24.0 mm(0.94")<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-QS-M201/2" - 14NPTPlasticSI-QS90M20 x 1.5 to1/2"- 14 NPTM20 x 1.525.0 mm(0.98")1/2"-14 NPTInternal Thread24.0 mm(0.94")Note: One is supplied with each switch.High-Extraction-Force ActuatorModelApplicationSI-QS-100For particularly heavy or large doors. Adjustable from 50 to 100 Newtons(force). Used only for switches with in-line actuator SI-QS-SSA.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164241


Flat Pack Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>AccessoriesIndicator LampsModelDescriptionUsed withSwitch ModelsThreadProductSI-PL3T-RSI-PL3A-RSI-PL3T-GSI-PL3A-G24V ac/dc, Red120V ac, Red24V ac/dc, Green120V ac, GreenAllM20 x 1.5ModelSI-QS-SSATypeIn-lineReplacement ActuatorsApplicationFor doors or covers with a radius of 150 mm (6"), or greater. A one-way snap-on cap issupplied to discourage unauthorized removal of the actuator mounting hardware. Aone-way snap-on cap is supplied to discourage unauthorized removal of the actuatormounting hardware. This actuator is stamped steel.Flexible<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-QS-FSA!For doors or covers where alignment is difficult to maintain. Flexes in all directions.For doors with radius of 50 mm (2") or greater.WARNING!Spare actuators must NEVER be used to bypass or otherwise defeat the protective function of asafety switch. To do so may create an unsafe situation which could lead to serious injury or death.242 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Limit Switch Style <strong>Safety</strong><strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>83 mm and 100 mm Limit Switch Style <strong>Switches</strong>SI-LS83/100 Series . . . . . . . . . . . . . . . . . . . . . 24440 mm Limit Switch Style <strong>Switches</strong>SI-LM40 Series with In-line Actuators . . . . . . . . . 248SI-LM40 Series with FlexibleIn-Line Actuator . . . . . . . . . . . . . . . . . . . . . . . 25031 mm Limit Switch Style <strong>Switches</strong>SI-LS31R Series with Rotary Hinge Actuator . . . . 252SI-LS31H Series with Hinged Lever Actuator . . . . 254Limit Switch Style Specifications . . . . . . . . . . . . . 257Limit Switch Style Accessories. . . . . . . . . . . . . . . 258Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164243


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>83 mm and 100 mm Model SelectionSI-LS83/100 Series <strong>Switches</strong>• Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs)• Limit switch design (EN 50047)• Mechanically-coded actuators utilize two independent operating elements to minimizeintentional tampering or defeat• Rotating head allows actuator engagement from four sides or four top positions; no toolsare required to rotate head• Low-profile design for limited space requirements; only 30.5 mm (1.3") depth• Tough, glass-reinforced thermoplastic housing; metal actuator• Choice of two in-line actuators, two adjustable radius actuators or a flexible actuator• Insulated device (IEC 60947-5-1)NOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.SI-LS100 Series <strong>Safety</strong> <strong>Switches</strong> – Two N.C. and One N.O. Contact<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Model NumberSI-LS100SFSI-LS100SRAFActuator TypeStraight In-lineRight-angle In-lineContact Configuration Contact Configuration(Actuator Engaged) (Actuator Removed) Switching Diagram †Engaged15 16 15 1625 26 25 2615-1625-2633-340 (0)7.6 (0.30)8.3 (0.33)8.8 (0.35)SI-LS100MRFF 1Flexible33 3433 34Disengaged<strong>Safety</strong><strong>Safety</strong>Monitor21.5 (0.85)mm (in)1Former models SI-LS100MRHF and SI-LS100MRVF are directly replaced by model SI-LS100MRFF with new actuator design.SI-LS83 Series <strong>Safety</strong> <strong>Switches</strong> – One N.C. and One N.O. ContactModel NumberActuator TypeContact Configuration Contact Configuration(Actuator Engaged) (Actuator Removed) Switching Diagram †SI-LS83SDSI-LS83SRADStraight In-lineRight-angle In-line11 1223 2411 1223 24Engaged11-1223-240 (0)4 (0.16)4.3 (0.17)4.4 (0.18)SI-LS83MRFD 2FlexibleDisengaged<strong>Safety</strong>Monitor21.5 (0.85)mm (in)†Contacts: Open Closed Transition2Former models SI-LS83MRVD and SI-LS83MRHD are directly replaced by model SI-LS83MRFD with new actuator design.244 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>83 mm and 100 mm Model SelectionSI-LS83 Series <strong>Safety</strong> <strong>Switches</strong> – Two N.C. ContactsModel NumberActuator TypeContact Configuration Contact Configuration(Actuator Engaged) (Actuator Removed) Switching Diagram †SI-LS83SESI-LS83SRAEStraight In-lineRight-angle In-line11 1221 2211 1221 22Engaged11-1221-220 (0)4.2 (0.17)4.5 (0.18)SI-LS83MRFE 3FlexibleDisengaged<strong>Safety</strong>Monitor21.5 (0.85)mm (in)†Contacts: Open Closed Transition3Former models SI-LS83MRVE and SI-LS83MRHE are directly replaced by model SI-LS83MRFE with new actuator design.SI-LS100 Series <strong>Safety</strong> <strong>Interlock</strong> Switch DimensionsSI-LS83 Series <strong>Safety</strong> <strong>Interlock</strong> Switch Dimensions100.0 mm(3.98")38.0 mm(1.50")62.0 mm(2.46")4.0 mm(0.16")M5Clearance8.0 mm(0.32")30.0 mm(1.19")83.0 mm(3.30")38.0 mm(1.50")45.0 mm(1.79")2.0 mm(0.08")5.5 mm(0.22")30.0 mm(1.19")<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>M5Clearance30.5 mm(1.21")16.0 mm(0.64")M20 x 1.5(0.06")1/2"-14 NPTAdapter is Supplied20 mm(0.79")22 mm(0.87")27.0 mm(1.07")11.0 mm(0.44")M20 x 1.5(0.06")1/2"-14 NPTAdapter is Supplied22 mm(0.87")23 mm(0.91")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164245


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>83 mm and 100 mm Model SelectionSI-QS-SSA-3 Right-Angle In-line ActuatorSI-QS-SSA-2 Straight In-line ActuatorFront View of ActuatorFront View of Actuator19.0 mm(0.76")30.0 mm(1.19")21.0 mm(0.83")M4 (#8) Clearance6.3 mm(0.25")32.0 mm(1.27")12.5 mm(0.50")8.5 mm(0.34")19.0 mm(0.76")30.0 mm(1.19")21.0 mm(0.83")M4 (#8) Clearance4.3 mm(0.17")30.0 mm(1.19")Top View of Switch and ActuatorTop View of Switch and Actuator5.0 mm(0.20")6.5 mm(0.26")5.0 mm(0.20")6.5 mm(0.26")11.3 mm(0.45")11.3 mm(0.45")SI-QS-FSA Flexible ActuatorFront View of Actuator<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>20.0 mm(0.78")40.0 mm(1.57")52.0 mm(2.04")Top View of Switch and Actuator18.0 mm(0.72")246 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>83 mm and 100 mm Model SelectionNotes:<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164247


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>40 mm Model SelectionsSI-LM40 Series <strong>Switches</strong> with In-Line Actuators• Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs)• Standard limit switch metal housing (EN 50041)• Choose either of two stainless steel actuator types:- Rigid in-line- Flexible in-line• Protective Earth Terminal (IEC 60947-1)NOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.SI-LM40 Series <strong>Safety</strong> <strong>Switches</strong>ModelsActuatorTypeHousingContact Configuration(Actuator Engaged)Contact Configuration(Actuator Removed) Switching Diagram †SI-LM40MKHDIn-lineEngaged11-1223-240 (0)<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-LM40MKHFDFlexibleMetal11 1223 2411 1223 24Disengaged<strong>Safety</strong>Monitor9 (0.35)10 (0.39)11 (0.43)40 (1.58)mm (in)SI-LM40MKHEIn-lineEngaged11-1221-220 (0)Metal11 1211 1211 (0.43)14 (0.55)21 2221 22SI-LM40MKHFEFlexibleDisengaged<strong>Safety</strong><strong>Safety</strong>40 (1.58)mm (in)SI-LM40MKHFRigidIn-lineEngaged15-1625-2633-340 (0)SI-LM40MKHFXLY*RigidExtra-longIn-lineMetal15 1625 2615 1625 2610.5 (0.39)11 (0.43)12 (0.47)SI-LM40MKHFFFlexibleIn-line33 3433 34Disengaged<strong>Safety</strong><strong>Safety</strong>Monitor41 (1.62)mm (in)†Contacts: Open Closed Transition*Model SI-LM40MKHFXLY is only compatible with the Rigid Extra-long In-line actuator model SI-QM-SSA-XL and has a yellow housing (otherhousings are red)248 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>40 mm Model SelectionSI-LM40MKH.. Series <strong>Safety</strong> <strong>Interlock</strong> Switch Dimensions32.0 mm(1.26")L*118.8 mm(4.68")41.3 mm(1.63")11.6 mm(0.46") 37.2 mm(1.46")2.0 mm(0.08")60.0 mm(2.36")77.5 mm(3.05")M20 x 1.5 mm(0.06")1/2"-14 NPTAdapter is Supplied40.0 mm(1.57")4 x ø5.2 mm(0.20")30.0 mm(1.18")33.0 mm(1.30")42.0 mm(1.65")ActuatorModelSI-QM-SSA*Length L81.4 - 89.4 mm(3.20" - 3.52")SI-QM-SSA-XL 132.4 - 140.4 mm(5.21" - 5.52")SI-QM-SMFA 82.4 - 90.4 mm(3.24" - 3.56")SI-QM-SSA Rigid In-Line ActuatorDimensionsSI-QM-SSA-XL Rigid Extra-Long In-LineActuator DimensionsSI-QM-SMFA Flexible ActuatorDimensions29 mm(1.1")80.0 mm(3.13")20.0 mm(0.79")ø 4.8 mm(2 Holes)7.5 mm(0.30")15 mm(0.59")131.0 mm(5.16")2 x ø4.8 mm(0.19")20.0 mm(0.79")14.8 mm(0.58")8.0 mm(0.31")81 mm(3.2")41 mm(1.6")ø 5.5 mm(0.22")40 mm(1.6")50 mm(2.0")C L<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Features - Rotating Actuator Head and Flexible In-Line Actuator Flange OrientationThe actuator head may be rotated in 90º increments.Note regarding the flexible actuator:The flexible actuator mounting flange may be rotated 90° withrespect to the actuator position. To rotate, push the flange in thedirection of actuation, turn the flange either direction, and releaseto lock the flange in the new position.90ºBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164249


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>40 mm Model SelectionsSI-LM40 Series Trumpet Style <strong>Switches</strong>with Flexible In-Line Actuator• Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs)• Standard limit switch design• In-line actuator; flexes in all directions• Metal housing• Spring loaded actuator base• Protective Earth Terminal (IEC 60947-1) on models with metal housingsNOTE: This symbol is used in the Switching Diagrams to identify the point in actuatortravel where the normally-closed safety contact is fully open.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>ModelsSI-LM40MKVDSI-LM40 Series <strong>Safety</strong> <strong>Switches</strong> with Flexible In-Line ActuatorActuator TypeFlexible In-lineContact Configuration(Actuator Engaged)11 1223 24Contact Configuration(Actuator Removed) Switching Diagram †11 1223 24Engaged11-1223-240 (0)1 (0.04)*3 (0.12)7 (0.28)Disengaged<strong>Safety</strong>Monitor38 (1.5)mm (in)Engaged11-1221-220 (0)SI-LM40MKVEFlexible In-line11 1221 2211 1221 223 (0.12)7 (0.28)Disengaged<strong>Safety</strong><strong>Safety</strong>38 (1.5)mm (in)†Contacts: Open Closed Transition*Please note that only 1 mm of movement will open the closed contact.250 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>40 mm Model SelectionSI-LM40.. Series Trumpet Style <strong>Safety</strong> <strong>Interlock</strong> Switch Dimensions56.5 mm(2.22")53.0 mm(2.09")16.0 mm(0.63")64.0 mm(2.52")18.0 mm(0.71")4.0 mm(0.16")10.0 mm(0.39")56.0 mm(2.20")25.0 mm(0.98")17.5 mm(0.69")18.0 mm(0.71")35.0 mm 26.0 mm(1.38") (1.02")35.0 mm(1.38")26.0 mm(1.02")77.5 mm(3.05")2.0 mm(0.08")Ø5.2 mm(Ø0.20")60.0 mm(2.36")7.5 mm(0.30")M416.0 mm(0.63")17.5 mm(0.69")30.0 mm(1.18")40.0 mm(1.57")M20x1.5Features - Rotating Actuator Head and Flexible In-Line Actuator Flange Orientation33.0 mm(1.30")42.0 mm(1.65")M20x1.5<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>The actuator head may be rotated in 90º increments.90°Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164251


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>31 mm Model SelectionSI-LS31R Series <strong>Switches</strong> with Rotary Hinge Actuator• Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs)• Limit switch design (EN 50047)• Rotating shaft connects directly to door hinge• Glass-reinforced thermoplastic switch housing with plated steel actuator• Actuator head rotatable in 90 degree increments• Insulated device (IEC 60947-5-1) on all models with plastic housingsNOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.ModelsSI-LS31R Series <strong>Safety</strong> <strong>Switches</strong> with Rotary Hinge ActuatorActuator TypeContact Configuration(Axle in homeposition = 0º)Contact Configuration(Axle Rotated 45º ineither direction) Switching Diagram †<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-LS31RTDRotary Shaft0º/360º11 1223 24>45º11 1223 2411-1223-240º10º30º45º315º330º350º360º<strong>Safety</strong>MonitorSI-LS31RTERotary Shaft110º/360º12>45º111211-1223-240º10º30º45º21 2221 22330º350º360º<strong>Safety</strong><strong>Safety</strong>†Contacts: Open Closed Transition252 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>31 mm Model SelectionSI-LS31R Series <strong>Safety</strong> <strong>Interlock</strong> Switch DimensionsSlot for openingcover to wiring chamber(Use flat-blade screwdriverand twist to open).13.0 mm(0.51")13 mm(0.51")46 mm(1.81")20 mm(0.79")M3ø 3.5 mm(0.14")84.0 mm(3.31")8.0 mm(0.31")ø 4.2 mm(0.17") (2)4.0 mm(0.16")22.0 mm(0.87")62.0 mm(2.44")20.0 mm(0.79")ø 12.0 mm(0.47")ø8.2 mm(0.32")10.0 mm(0.39")M20 x 1.5(0.06")1/2"-14 NPTAdapter is Supplied31.0 mm(1.22")30.5 mm(1.20")SI-LS31R Series <strong>Safety</strong> <strong>Interlock</strong> Switch InstallationLoosen four screws to rotate actuator head toany of four 90° positions.The closed contact (11-12) fully opens (i.e.positive break occurs) within ±30º of theneutral shaft position.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>The outside diameter of the axle is12.0 mm (0.47").The inside diameter of the axle is8.2 mm (0.32").The axle is fastened to the hinge mechanismusing a drift pin.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164253


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>31 mm Model SelectionSI-LS31H Series <strong>Switches</strong> with Hinged Lever Actuator• Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs)• Limit switch design (EN 50047)• For use on doors or flaps• Glass-reinforced thermoplastic switch housing with plated steel actuator• Actuator head rotatable in 90 degree increments• Insulated device (IEC 60947-5-1)SI-LS31HGLDSI-LS3IHGD SI-LS31HGRDNOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>ModelsSI-LS31HGDSI-LS31H Series <strong>Safety</strong> <strong>Switches</strong> with Hinged Lever ActuatorActuator TypeVertical HingedLever ±90ºContact Configuration(Lever in normalposition)0ºContact Configuration(Lever rotated) Switching Diagram †90º0º90º11-1223-240º±5º±8º±10º11 1223 2411 1223 24<strong>Safety</strong>Monitor±90ºSI-LS31HGEVertical HingedLever ±90º0º90º0º90º11-1221-220º±5º±8º11 1221 2211 1221 22<strong>Safety</strong>Monitor <strong>Safety</strong>±90º†Contacts: Open Closed Transition254 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>31 mm Model SelectionModelsSI-LS31H Series <strong>Safety</strong> <strong>Switches</strong> with Hinged Lever ActuatorActuator TypeContact Configuration(Lever in normalposition)Contact Configuration(Lever rotated) Switching Diagram †SI-LS31HGRDRight-handHinged Lever 180°0º180º0º11-1223-240º5º8º10º11 1223 2411 1223 24<strong>Safety</strong>Monitor180ºSI-LS31HGRERight-handHinged Lever 180°0º180º0º11-1221-220º5º8º11 1221 2211 1221 22<strong>Safety</strong><strong>Safety</strong>SI-LS31HGLDLeft-handHinged Lever 180º0º0º180º11-1223-24180º0º5º8º10º<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>11 1223 2411 1223 24<strong>Safety</strong>Monitor180ºSI-LS31HGLELeft-handHinged Lever 180º0º0º180º11-1221-220º5º8º11 1211 1221 2221 22<strong>Safety</strong><strong>Safety</strong>180º†Contacts: Open Closed TransitionBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164255


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>31 mm Model SelectionSI-LS31HGRD/HGRE and HGLD/HGLE <strong>Safety</strong> <strong>Interlock</strong> Switch DimensionsSlot for openingcover to wiring chamber(Use flat-blade screwdriverand twist to open).SI-LS31HGLD93.5 mm(3.68")70.0 mm(2.76")45 mm(1.77")10.0 mm(0.39")2.5 mm(0.10")8.0 mm(0.31")Ø 4.2 mm(0.17")(2)SI-LS31HGRD4.0 mm(0.16")22.0 mm(0.87")5.1 mm(0.20")20.0 mm(0.79")20.0 mm(0.79")62.0 mm(2.44")M20 x 1.5(0.06")1/2"-14 NPTAdapter is Supplied31.0 mm(1.22")30.5 mm(1.20")SI-LS31HGD/HGE <strong>Safety</strong> <strong>Interlock</strong> Switch Dimensions<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Slot for openingcover to wiring chamber(Use flat-blade screwdriverand twist to open).8.0 mm(0.31")5.1 mm(0.20")45.0 mm(1.77")70.0 mm(2.76")10.0 mm(0.39")2.5 mm(0.10")160.0 mm(8.30")20.0 mm(0.79")Ø 4.2 mm(0.17") (2)4.0 mm(0.16")22.0 mm(0.87")20.0 mm(0.79")62.0 mm(2.44")M20 x 1.5(0.06")1/2"-14 NPTAdapter is Supplied31.0 mm(1.22")30.5 mm(1.20")Features - Rotating Actuator HeadActuator head may be rotated in 90°increments256 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RLimit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SpecificationsContact RatingEuropean RatingLimit Switch Style <strong>Safety</strong> <strong>Interlock</strong> Switch Specifications10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac6A @ 24V dc2.5 kV max. transient toleranceNEMA A300 P300Utilization categories: AC15 and DC13<strong>Switches</strong> with 1 & 2 contact pairs:Ui = 500V ac, I th = 10A<strong>Switches</strong> with 3 contact pairs:Ui = 400V ac, I th = 5A40-60 HzU eVI e /AC-15AI e /DC-13A24 10 6110 10 1230 6 .4Contact MaterialMaximum Switching SpeedMaximum Actuator SpeedMinimum ActuatorEngagement RadiusRequired Actuation ForceShort Circuit ProtectionMechanical LifeEnvironmental RatingOperating TemperatureWeightCertificationsSilver-nickel alloySI-LM40MH.., SI-LS31H and SI-LS31R models: 50 operations per minuteSI-LS83 and SI-LS100 models: 30 operations per minuteSI-LM40MKV models: 10 operations per minuteIn-line actuators: 1.5 m/second (5'/second)Flexible In-line actuators: 0.5/second (20"/second)6 amp Slow Blow, 10 amp Fast Blow. External fusing or overload protection is recommended.Wire Connections Screw terminals with pressure plates accept the following wire sizes –Stranded and solid: 20 AWG (0.5 mm 2 ) to 16 AWG (1.5 mm 2 ) for one wireStranded: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for two wiresCable EntryConstructionIn-line actuators for 40 mm switches: 800 mm (32")In-line actuators for 31 mm switches: 400 mm (16")Rigid In-line actuators for 40 mm switches: 400 mm (16")Flexible actuators for 40 mm switches: 150 mm (6")In-line type actuators: 10 N (2.2 lbf); SI-LM40MKV models: 20 N (4.4 lbf)Axle type hinge actuators: 10 N cm (0.9 lbf in)Lever type hinge actuators: 15 N cm (1.3 lbf in)1 million operations (exception: 25,000 operations for SI-LM40MKV models)M20 x 1.5 threaded entranceAdapter supplied to convert from M20 x 1.5 to 1 /2" - 14 NPT threaded entranceModels with plastic switch housing: Glass fiber-reinforced thermoplastic UL94-VO ratingModels with metal housing: Aluminum alloy die castIEC IP65-30° to +80ºC (-22° to +176ºF)SI-LS31H and SI-LS31R models: 0.09 kg (0.20 lb)SI-LM40MKV models: 0.31 kg (0.68 lb)SI-LM40MKH.. models: 0.34 kg (0.75 lb)SI-LS83 models: 0.12 kg (0.26 lb)SI-LS100 models: 0.13 kg (0.29 lb)AuxiliaryDevices<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>LISTEDBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164257


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>AccessoriesCable GlandsModelSizeUsed withSwitch ModelsFor CableDiametersDimensionsSI-QS-CGM20M20 x 1.5Plastic31 mm, 83 mmand 100 mmlimit switcheswith plastichousing5.0 to 10.0 mm(0.20" to 0.40")M20 x 1.537.0 mm(1.46")25.0 mm(0.98")SI-QM-CGM20M20 x 1.5Metal40 mm switches5.0 to 12.0 mm(0.20" to 0.47")M20 x 1.535.5 mm(1.40")24.0 mm(0.94")Pg 13.5 to1/2"- 14 NPSMConduit AdaptersModelSizeUsed withSwitch ModelsThreadConversionDimensions<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-QS-M20SI-QM-M201/2" - 14NPTPlastic1/2" - 14NPTMetal31 mm, 83 mmand 100 mmlimit switcheswith plastichousing40 mm switchesM20 x 1.5 to1/2"- 14 NPTM20 x 1.5 to1/2"- 14 NPTM20 x 1.5M20 x 1.525.0 mm(0.98")23.0 mm(0.91")1/2"-14 NPTInternal Thread1/2"-14 NPTInternal Thread24.0 mm(0.94")24.0 mm(0.94")O-ringNote: One conduit adapter is supplied with each switch.258 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>AccessoriesModelSI-QM-90ATypeFlexible In-line MetalReplacement ActuatorsUsed withSwitch ModelsSI-LM40MKVDSI-LM40MKVEApplicationFor doors or covers where alignment is difficult tomaintain. Flexes in all directions. Minimum engagementradius for hinged closures is 150 mm (6").SI-QM-SSARigid In-line MetalAll40 mm switchesexcept forSI-LM40MKVDSI-LM40MKVEFor doors or covers with accurate alignment, such assliding doors. Minimum engagement radius forhinged closures is 400 mm (16").Rigid Extra-Long In-line MetalSI-QM-SSA-XLSI-LM40MKHFXLYmodelsFor doors or covers with accurate alignment, such assliding doors. Minimum engagement radius forhinged closures is 400 mm (16").SI-QM-SMFAFlexible In-line MetalAll40 mm switchesexcept forSI-LM40MKVDSI-LM40MKVEFor doors or covers where alignment is difficult tomaintain. Flexes in all directions. Minimumengagement radius for hinged closures is 150 mm (6").SI-QS-SSA-2SI-QS-SSA-3In-lineIn-lineSI-LS83 andSI-LS100 modelsSI-LS83 andSI-LS100 modelsFor doors or covers with accurate alignment, such assliding doors. Minimum engagement radius for hingedclosures is 150 mm (16"). This actuator is stampedstainless steel.For doors or covers with accurate alignment, such assliding doors. Right-angle mounting flange. Minimumengagement radius for hinged closures is 150 mm (16").This actuator is stamped stainless steel.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>FlexibleSI-QS-FSASI-LS83 andSI-LS100 modelsFor doors or covers where alignment is difficult tomaintain. Flexes in all directions. Minimum engagementradius for hinged closures is 150 mm (6").!WARNING!Spare actuators must NEVER be used to bypass or otherwise defeat the protective function of asafety switch. To do so may create an unsafe situation which could lead to serious injury or death.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164259


Limit Switch Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>260 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Locking Style <strong>Safety</strong><strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-LS42 Locking Style <strong>Switches</strong> . . . . . . . . . . . . . . 262SI-QM100 Locking Style <strong>Switches</strong> . . . . . . . . . . . . . 266Locking Style Specifications . . . . . . . . . . . . . . . . 269Locking Style Accessories . . . . . . . . . . . . . . . . . . 270Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164261


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>42 mm Model SelectionSI-LS42 Series <strong>Switches</strong>• Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs)• Insulated device (IEC 60947-5-1)• Choice of two locking mechanism types:- Spring lock with energized solenoid release- Energized solenoid lock with spring unlock• Two solenoid voltages available:- 24V ac/dc- 24 to 48V dc or 24 to 230V ac• Choose either of two stainless steel actuator types:- Rigid in-line- Flexible in-line• Actuator head rotatable in 90° increments and can be positioned for either horizontal orvertical actuation<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>• Choice of three switching contact configurations (with actuator engaged):- 1 normally-open plus 1 normally-closed- 2 normally-closed- 2 normally-closed plus 1 normally-open- 3 normally-closedNOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.262 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>42 mm Model SelectionModelsSI-LS42DMSGSI-LS42UMSGSI-LS42DMSGFSI-LS42UMSGFSI-LS42 Series <strong>Safety</strong> <strong>Switches</strong> with Spring Lock and Solenoid UnlockSolenoidVoltage24V ac/dc24-48V dc24-230V ac24V ac/dc24-48V dc24-230V acActuatorTypeRigidIn-lineFlexibleIn-lineContact Configuration(Actuator Engagedand Locked)Actuator Contacts21 2213 14Solenoid MonitorContacts31 3243 44E1E2Contact Configuration(Actuator Unlockedand Removed) Switching Diagram †Actuator Contacts21 22 Engaged 0 (0)13 14Solenoid MonitorContacts31 3243 44E1E2Disengaged21-2213-14<strong>Safety</strong>Monitor7.0 (0.28)8.0 (0.31)9.0 (0.35)41 (1.61)mm (in)SI-LS42DMSHSI-LS42UMSH24V ac/dc24-48V dc24-230V acRigidIn-lineActuator Contacts11 1221 22Actuator Contacts11 12 Engaged 0 (0)21 2211-1221-227.0 (0.28)9.0 (0.35)SI-LS42DMSHFSI-LS42UMSHFSI-LS42DMSISI-LS42UMSI24V ac/dc24-48V dc24-230V ac24V ac/dc24-48V dc24-230V acFlexibleIn-lineRigidIn-lineSolenoid MonitorContacts31 3243 44E1E2Actuator Contacts31 3221 2213 14Solenoid MonitorContacts31 3243 44E1E2Actuator Contacts31 3221 2213 14DisengagedEngaged<strong>Safety</strong><strong>Safety</strong>31-3221-2213-1441 (1.61)mm (in)0 (0)7.0 (0.28)8.0 (0.31)9.0 (0.35)<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-LS42DMSIFSI-LS42UMSIF24V ac/dc24-48V dc24-230V acFlexibleIn-lineSolenoid MonitorContacts41 42E1E2Solenoid MonitorContacts41 42E1E2Disengaged<strong>Safety</strong><strong>Safety</strong>Monitor41 (1.61)mm (in)Actuator ContactsActuator ContactsSI-LS42DMSJRigidIn-line11 1221 2211 1221 22Engaged11-1221-2231-320 (0)31 3231 327.0 (0.28)SI-LS42DMSJF24V ac/dcFlexibleIn-lineSolenoid MonitorContacts41 42E1E2Solenoid MonitorContacts41 42E1E2Disengaged<strong>Safety</strong><strong>Safety</strong><strong>Safety</strong>9.0 (0.35)41 (1.61)mm (in)†Contacts: Open Closed TransitionBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164263


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>42 mm Model SelectionModelsSI-LS42DMMGSI-LS42UMMGSI-LS42DMMGFSI-LS42UMMGFSI-LS42 Series <strong>Safety</strong> <strong>Switches</strong> with Spring Lock and Solenoid UnlockSolenoidVoltage24V ac/dc24-48V dc24-230V ac24V ac/dc24-48V dc24-230V acActuatorTypeRigidIn-lineFlexibleIn-lineContact Configuration(Actuator Engagedand Locked)Actuator Contacts21 2213 14Solenoid MonitorContacts31 3243 44E1E2Contact Configuration(Actuator Unlockedand Removed) Switching Diagram †Actuator Contacts21 22 Engaged 0 (0)13 14Solenoid MonitorContacts31 3243 44E1E2Disengaged21-2213-14<strong>Safety</strong>Monitor7.0 (0.28)8.0 (0.31)9.0 (0.35)41 (1.61)mm (in)SI-LS42DMMHSI-LS42UMMH24V ac/dc24-48V dc24-230V acRigidIn-lineActuator Contacts11 1221 22Actuator Contacts11 12 Engaged 0 (0)21 2211-1221-227.0 (0.28)9.0 (0.35)<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-LS42DMMHFSI-LS42UMMHFSI-LS42DMMISI-LS42UMMI24V ac/dc24-48V dc24-230V ac24V ac/dc24-48V dc24-230V acFlexibleIn-lineRigidIn-lineSolenoid MonitorContacts31 3243 44E1E2Actuator Contacts31 3221 2213 14Solenoid MonitorContacts31 3243 44E1E2Actuator Contacts31 3221 2213 14DisengagedEngaged<strong>Safety</strong><strong>Safety</strong>31-3221-2213-1441 (1.61)mm (in)0 (0)7.0 (0.28)8.0 (0.31)9.0 (0.35)SI-LS42DMMIFSI-LS42UMMIF24V ac/dc24-48V dc24-230V acFlexibleIn-lineSolenoid MonitorContacts41 42E1E2Solenoid MonitorContacts41 42E1E2Disengaged<strong>Safety</strong><strong>Safety</strong>Monitor41 (1.61)mm (in)Actuator ContactsActuator ContactsSI-LS42DMMJRigidIn-line11 1221 2211 1221 22Engaged11-1221-2231-320 (0)31 3231 327.0 (0.28)SI-LS42DMMJF24V ac/dcFlexibleIn-lineSolenoid MonitorContacts41 42E1E2Solenoid MonitorContacts41 42E1E2Disengaged<strong>Safety</strong><strong>Safety</strong><strong>Safety</strong>9.0 (0.35)41 (1.61)mm (in)†Contacts: Open Closed Transition264 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>42 mm Model SelectionSI-QM-SSA Rigid In-Line ActuatorDimensionsSI-QM-SSA-XL Rigid Extra-Long In-LineActuator DimensionsSI-QM-SMFA Flexible ActuatorDimensions29 mm(1.1")80.0 mm(3.13")20.0 mm(0.79")ø 4.8 mm(2 Holes)7.5 mm(0.30")15 mm(0.59")131.0 mm(5.16")2 x ø4.8 mm(0.19")20.0 mm(0.79")14.8 mm(0.58")8.0 mm(0.31")81 mm(3.2")41 mm(1.6")ø 5.5 mm(0.22")40 mm(1.6")50 mm(2.0")C LFeatures - Rotating Actuator Head and Flexible In-Line Actuator Flange OrientationThe actuator head may be rotated in 90º increments.180°270°Note regarding the flexible actuator:The flexible actuator mounting flange may be rotated 90° withrespect to the actuator position. To rotate, push the flange in thedirection of actuation, turn the flange either direction, and releaseto lock the flange in the new position.2.HoldingClamp90°Pull Out42 mm Locking Style Switch Dimensions0°1.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>32.0 mm(1.26")21.0 mm(0.83")5.0 mm(0.20")51.0 mm(2.00")30-40 mm(1.18"-1.58")NOTE:See page 5 for actuator dimensions40-46 mm(1.6-1.8")66.0 mm ± 10(2.60" ± 0.4")2.0 mm(0.08")Ø 5.3 mm(0.21")29.0 mm(1.14")29.0 mm(1.14")184 mm(7.25")SecurityScrew*UnlockingMechanism*124.0 mm(4.89")170.0 mm(6.70")135.0 mm(5.32")M20 x 1.55.0 mm(0.20") 30.0 mm(1.18")42.5 mm(1.67")*Found only on spring lock/solenoid unlock models.15.0 mm (0.59")37.5 mm(1.48")45.0 mm(1.77")19.5 mm(0.76")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164265


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>100 mm Model SelectionSI-QM100 Series <strong>Switches</strong>Spring Lock/Solenoid Unlock Model• Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs)• Protective Earth Terminal (IEC 60947-1)• Actuators are keyed to discourage intentional tampering or defeat• Choice of two locking mechanism types:- Spring lock with energized solenoid unlock- Energized solenoid lock with spring unlock• Both types are available with choice of 24V dc, 120V ac, or 230V ac solenoid operatingvoltage• Actuator head rotatable in 90° increments• Monitor contacts for both switching contact and solenoid statusSolenoid Lock/Spring Unlock Model• Standard mounting hole pattern (EN 50041)NOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.ModelsSolenoidVoltageActuatorTypeSI-QM100 Series <strong>Safety</strong> <strong>Switches</strong>Contact Configuration(Actuator Engagedand Locked)Contact Configuration(Actuator Unlockedand Removed) Switching Diagram †SI-QM100DMSGSI-QM100AMSGSI-QM100BMSG24V dc120V ac230V acSpringLockSolenoidUnlockSwitching Contacts21 2213 14Switching Contacts21 2213 14Engaged21-2213-140 (0)10 (0.39)11 (0.43)12 (0.47)SI-QM100DMMGSI-QM100AMMGSI-QM100BMMG24V dc120V ac230V acSolenoidLockSpringUnlockSolenoid MonitorContacts31 3243 44Solenoid MonitorContacts31 3243 44Disengaged<strong>Safety</strong>Monitor41 (1.61)mm (in)†Contacts: Open Closed Transition266 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>100 mm Model SelectionSI-QM-SSA Rigid In-Line Actuator DimensionsSI-QM-SSA-XL Rigid Extra-Long In-Line Actuator Dimensions400 mm (16") minimum actuator engagement radius20.0 mm(0.79")80.0 mm(3.13")131.0 mm(5.16")20.0 mm(0.79")14.8 mm(0.58")ø 4.8 mm(2 Holes)7.5 mm(0.30")15 mm(0.59")2 x ø4.8 mm(0.19")8.0 mm(0.31")SI-QM-SMFA Flexible In-Line Actuator Dimensions150 mm (6") minimum actuator engagement radius Note regarding the flexible actuator:The flexible actuator mounting flange may be rotated 90° withrespect to the actuator position. To rotate, push the flange in thedirection of actuation, turn the flange either direction, and releaseto lock the flange in the new position.29 mm(1.1")81 mm(3.2")41 mm(1.6")ø 5.5 mm(0.22")C L40 mm(1.6")50 mm(2.0")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164267


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>100 mm Model SelectionSI-QM100..MSG Series <strong>Safety</strong> <strong>Interlock</strong> Switch Dimensions17.5 mm(0.69")9.8 mm(0.39")≥ 80 mm(3.1")20.0 mm(0.79")3.0 mm(0.12")6.5 mm(0.26")41.3 mm(1.63") 5.2 mm(0.20") (3)ø 4.8 mm (2)2.5 mm(0.10")36.8 mm(1.45")50.0 mm(1.97")100.0 mm(3.94")2.0 mm(0.08")30.0 mm(1.18")8.0 mm(0.31")(2)30.0 mm(1.18")60.0 mm(2.36")22.0 mm(0.87")Access toManualRelease(see text)5.2 mm(0.20")47.0 mm(1.85")34 mm(1.3")20.0 mm(0.79")45.0 mm(1.77")M20 x 1.51/2"-14 NPTAdapter is Supplied30.0 mm(1.18")90.0 mm(3.54")29.0 mm(1.14")49.0 mm(1.93")SI-QM100..MMG Series <strong>Safety</strong> <strong>Interlock</strong> Switch Dimensions17.5 mm(0.69")9.8 mm(0.39")≥ 80 mm(3.1")20.0 mm(0.79")3.0 mm(0.12")6.5 mm(0.26")41.3 mm(1.63") 5.2 mm(0.20") (3)ø 4.8 mm (2)2.5 mm(0.10")36.8 mm(1.45")2.0 mm(0.08")30.0 mm(1.18")8.0 mm(0.31") (2)60.0 mm(2.36")100.0 mm(3.94")22.0 mm(0.87")5.2 mm(0.20")34 mm(1.3")20.0 mm(0.79")45.0 mm(1.77")M20 x 1.530.0 mm(1.18")90.0 mm(3.54")268 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RLocking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SpecificationsContact RatingEuropean RatingContact MaterialLocking Style <strong>Safety</strong> <strong>Interlock</strong> Switch SpecificationsUtilization categories: AC15 and DC13 (IEC 90497-5-1)<strong>Switches</strong> with 1 & 2 contact pairs:U i = 250V acI th = 10ASilver-nickel alloySolenoid Power Consumption SI-QM100 models: 5.2WSI-LS42 models: 1.1 VA/Inrush 56 VA (0.2 sec)Maximum Actuator Speed 1.5 m/second (5'/second)Minimum ActuatorEngagement RadiusActuator Extraction Force4A @ 250V ac max.2.5 kV max. transient toleranceNEMA A300 P300In-line actuators: 400 mm (16")Flexible actuators: 150 mm (6")SI-QM100 models: 1000 Newtons (220 lbf) when lockedSI-LS42 models: 2000 Newtons (440 lbf) when locked40-60 HzU eVI e /AC-15AI e /DC-13A24 4 3110 4 0.7230 4 0.3Short Circuit ProtectionMechanical LifeEnvironmental RatingOperating TemperatureWeightApplication NotesCertifications6 amp Slow Blow, 10 amp Fast Blow. External fusing or overload protection is recommended.Wire Connections SI-QM100 models: Screw terminals with pressure plates except the following wire sizes –16 AWG (1.5 mm 2 ) max. solid; 14 AWG (2.5 mm 2 ) max. stranded,18 AWG (1 mm 2 ) when using all 11 terminalsSI-LS42 models: 10 cage clamp elements1.5 mm stranded max. / 16 AWGCable EntryM20 x 1.5 threaded entrance. Adapter supplied to convert to M20 x 1.5 to 1 /2 - 14 NPT threaded entrance.Construction1 million operationsSI-QM100 models: Aluminum die-castSI-LS42 models: Glass fiber-reinforced polyamide thermoplastic housing; UL 94-VO ratingIEC IP67SI-QM100 models: -30° to +60°C (-22° to +140°F)SI-LS42 models: -30° to +70°C (-22° to +158°F)SI-QM100 models: 0.81 kg (1.79 lbs)SI-LS42 models: 0.3 kg (0.66 lbs)When using a model with solenoid locking, the lock mechanism will disengage upon solenoid power failureAuxiliaryDevices<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>LISTEDBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164269


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>AccessoriesCable GlandsModelSizeUsed withSwitch ModelsFor CableDiametersDimensions35.5 mm(1.40")24.0 mm(0.94")SI-QM-CGM20 M20 x 1.5 Metal SI-QM1005.0 to 12.0 mm(0.20" to 0.47") M20 x 1.5SI-QS-CGM20 M20 x 1.5 Plastic SI-LS425.0 to 12.0 mm(0.20" to 0.47")M20 x 1.537.0 mm(1.46")25.0 mm(0.98")Conduit AdaptersSizeModelUsed withSwitch ModelsThreadConversionDimensions<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-QM-M201/2" - 14NPTMetalSI-QM100M20 x 1.5 to1/2"- 14 NPTM20 x 1.5O-ring23.0 mm(0.91")1/2"-14 NPTInternal Thread24.0 mm(0.94")SI-QS-M131/2" - 14NPTPlasticSI-LS42M20 x 1.5 to1/2"- 14 NPTM20 x 1.525.0 mm(0.98")1/2"-14 NPTInternal Thread24.0 mm(0.94")Note: One conduit adapter is supplied with each switch.Indicator LampsModelDescriptionUsed withSwitch ModelsThreadProductSI-PL2T-RSI-PL2A-RSI-PL2T-GSI-PL2A-G24V ac/dc, Red120V ac, Red24V ac/dc, Green120V ac, GreenAllM20 x 1.5270 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>AccessoriesReplacement ActuatorsModelTypeUsed withSwitch ModelsApplicationIn-line MetalSI-QM-SSAAllFor doors or covers with accurate alignment, such assliding doors. Minimum engagement radius for hingedclosures is 400 mm (16").SI-QM-SMFAFlexible In-line MetalAllFor doors or covers where alignment is difficult tomaintain. Flexes in all directions. Minimumengagement radius for hinged closures is150 mm (6").!WARNING!Spare actuators must NEVER be used to bypass or otherwise defeat the protective function of asafety switch. To do so may create an unsafe situation which could lead to serious injury or death.<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164271


Locking Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>272 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Magnet Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Magnet Style <strong>Safety</strong><strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Magnet Style <strong>Switches</strong> . . . . . . . . . . . . . . . . . . . . 274Magnet Style Specifications. . . . . . . . . . . . . . . . . 275Magnet Style Direction of Approach . . . . . . . . . . . 276Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164273


Magnet Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Model SelectionSI-MAG Series <strong>Switches</strong>• Non-contact safety switches are the best choice for washdown applications; the switchcomponents are sealed and rated IEC IP67• Tolerant of dirt buildup, sensing distance, and alignment• System consists of three components:- Coded magnet- Reed switch sensor- Controller module• Magnet contains several differently-polarized magnets, and sensor contains pole-stable reedcontacts to minimize possibility of defeat (see note below)• Easy installation; can be concealed for added defeat resistance• Sensor reed switches provide diverse input to the controller module• Must be used with Gate Monitoring modules for safety applications- GM-FA-10J (page 198)- SI-MAG1C (page 200)SI-MAG <strong>Safety</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SI-MAG1SMSI-MAG1SMCO †SI-MAG2SMMagnetSensor*SI-MAG1MMSI-MAG1MM90**SI-MAG1MMHFSI-MAG2MMCodedMagnetSensorCable3 m(10')Switching DistanceMin. ON Max. OFF3 mm(0.12")8 mm(0.31")4 mm(0.16")14 mm(0.55")16 mm(0.63")8 mm(0.32")SI-MAG3SMSI-MAG3MM3 mm(0.12")7 mm(0.28" )* 9 m (30') cables are available for magnet sensors by adding suffix “W/30” to the model number of the cabledversion (e.g., SI-MAG1SM W/30).** Difference is in Direction of Approach. See page 276.†Cable OppositeNOTE: The sensor and its magnet must be mounted at a minimum distance of 15 mm (0.6") from any magnetized orferrous material (e.g. steel) for proper operation.274 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Magnet Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Model SelectionSI-MAG1SM Magnet Sensor DimensionsSI-MAG1SMCO MagnetSensor DimensionsSI-MAG1MM and SI-MAG1MM90Coded Magnet Dimensions88 mm(3.5")4.5 mm(0.18") (3)78 mm(3.1")6.5 mm(0.26")68 mm(2.7")25 mm(1.0")10.7 mm(0.42")7.2 mm(0.28")2.5 mm(0.10")SensingSurface13 mm(0.5")3.0 mm(0.12")88 mm(3.5")78 mm(3.1")68 mm(2.7")4.5 mm(0.18") (3)6.5 mm(0.26")25 mm(1.0")SensingSurface2.5 mm(0.10")7.2 mm(0.28")10.7 mm(0.42")3.0 mm(0.12")13 mm(0.5")88 mm(3.5")4.5 mm(0.18") (3)78 mm(3.1")6.5 mm(0.26")68 mm(2.7")25 mm(1.0")10.7 mm(0.42")7.2 mm(0.28")2.5 mm(0.10")MagnetSurface13 mm(0.5")3.0 mm(0.12")SI-MAG2SM Magnet Sensor DimensionsSI-MAG2MM Coded Magnet DimensionsSensingSurfaceMagnetSurface7 mm(0.3")26 mm(1.0")ø 8.3 mm(0.33") (2)7 mm(0.3")26 mm(1.0")ø 8.3 mm(0.33") (2)22 mm(0.9")29 mm(1.1")43 mm(1.7")SI-MAG3SM Magnet Sensor Dimensionsø 4.3 mm(0.17") (2)4.5 mm(0.18")13 mm(0.5")22 mm(0.9")29 mm(1.1")43 mm(1.7")SI-MAG3MM Coded Magnet Dimensionsø 4.3 mm(0.17") (2)4.5 mm(0.18")13 mm(0.5")<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>SensingSurface35 mm(1.4")34 mm(1.3")MagnetSurface10.5 mm(0.4")4.5 mm(0.2")2 mm(0.1")M30 x 1.5 mm27.5 mm(1.1")ø 35 mm(1.4")5.2 mm(0.2")SW369 mm(0.4")15 mm(0.6")25 mm(1.0")35 mm(1.4")Switching ElementsMagnet Style Sensor SpecificationsThree pole-stable reed switchesRepeat Switching Accuracy ±0.1 mm (±0.004")ConstructionEnvironmental RatingEpoxy-encapsulated circuit in polyamide housingIEC IP67Switching Capacity 30V dc max. @ 0.25WOperating Temperature -5° to +70°C (+23° to +158°F)Connections Integral PVC-jacketed 3 m (10') 4-wire cable. Cable O.D. is 5 mm (0.2"). Wires are 24 AWG (0.25 mm 2 ).Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164275


Magnet Style <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Model SelectionDirection of Approach for SI-MAG1.. sensor/magnet pairsDirection of Approach forSI-MAG3.. sensor/magnet pairsNormal Direction of Approachmovement is perpendicular to theplane of the sensing faceMagnetSensorSensing faceIncorrect Direction of ApproachLabel to label approach ofsensor and magnet is not possibleNormal Direction of Approachmovement is perpendicular to theplane of the sensing faceMagnetSensorCodedMagnetDirection ofMovementCodedMagnetDirection ofMovementDirection ofMovementImportant! The coded magnet mounting holes must beoriented as shown, relative to the magnetsensor cable position.Alternate Direction of Approachmovement is parallel to theplane of the sensing faceMagnetSensorNormal Direction of Approach for SI-MAG1MM9090º approach of sensor and magnet is not possible.Incorrect for any other model.Alternate Direction of Approachmovement is parallel to theplane of the sensing faceMagnetSensorCodedMagnet<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Direction ofMovementCodedMagnetNormal Direction of Approachmovement is perpendicular to theplane of the sensing faceCodedMagnetMagnetSensorDirection ofMovementDirection of Approach for SI-MAG2.. sensor/magnet pairsIncorrect Direction of ApproachLabel to label approach ofsensor and magnet is notpossibleDirection ofMovementDirection ofMovementImportant! The coded magnet mounting holes must beoriented as shown, relative to the magnetsensor cable position.Incorrect Magnet OrientationMagnetSensorCodedMagnetDirection ofMovementDirection ofMovementAlternate Direction of Approachmovement is parallel to theplane of the sensing faceIncorrect Direction of Approach90º approach of sensor and magnetis not possibleDirection ofMovementDirection ofMovementNOTE: For all magnet style switches, approach speedmust be greater than 0.2 m/s to allow for properswitching when using the SI-MAG1C controller,and greater than o.1 ms when using theGM-FA-10J controller.276 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop DevicesNew!Emergency Stop DevicesSelection and Application of Emergency Stop Devices . . 278Emergency Stop Rope Pull <strong>Switches</strong> . . . . . . . . . . . 279Emergency Stop DevicesNew!Emergency Stop Push Buttons . . . . . . . . . . . . . . . 293Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164277


Selection and Application of Emergency Stop DevicesEmergency stop ("E-stop") devices are wired tooverride all other machine controls and removepower from hazardous machine motion. Everymachine with hazardous motion should beequipped with an E-stop push button and/or ropepull switch.Emergency Stop Push Buttons (pages 293 to 296)E-stop push buttons use a red,mushroom-style actuator against ayellow background, to distinguishthem from other controls. Theymust be wired so that the machine motion doesnot restart, when they are reset. Refer to NFPA79, ANSI/RIA R15.06, and ISO 13850 (EN 418) foradditional E-stop design and application criteria.Emergency Stop Rope Pull <strong>Switches</strong>(pages 279 to 292)Emergency Stop DevicesEmergency stop rope pullswitches are used where E-stop control is required alonglong machines, such as conveyors.Most models latch open when the rope is pulled,and require a manual reset. Like E-stop pushbuttons, E-stop rope pulls must be wired so thatthey do to not restart the machine motion whenthey are reset. E-stop rope pull switches are alsodesigned to stop machine motion when the rope(cable) is broken or becomes slack (see, below).More design and rope pull application informationmay be found in OSHA #29 CFR 1910.216, 261,262, and 263.Normal rope tension– Machine runsWire in SeriesTension Indicator MarkRope is pulled- Machine stopsRope breaks- Machine stops278 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Rope Pull <strong>Switches</strong>New!Emergency StopRope Pull <strong>Switches</strong>40 mm Rope Pull <strong>Switches</strong> . . . . . . . . . . . . . . . . . 280Emergency Stop Devices42 mm Rope Pull <strong>Switches</strong> . . . . . . . . . . . . . . . . . 28272 mm Rope Pull <strong>Switches</strong> . . . . . . . . . . . . . . . . . 28490 mm Rope Pull <strong>Switches</strong> . . . . . . . . . . . . . . . . . 288Rope Pull Accessories . . . . . . . . . . . . . . . . . . . . 291Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164279


Emergency Stop Rope Pull <strong>Switches</strong>40 mm Model SelectionRP-LM40 Series Emergency Stop Rope Pull <strong>Switches</strong>• Positive-opening safety contacts (IEC 60947-5-1), not dependent upon springs• Standard limit switch housing (EN 50041)• Heavy-duty diecast metal housing, rated IP65 and NEMA 4, suitablefor demanding industrial environments• Rope spans up to 6 m (20')• Both contacts are closed with normal rope tension; one contact opens when rope is pulled,the other contact opens if rope breaks (or if tension is reduced from normal amount)• Long life, switch rated at 1 million mechanical operations, minimum• Two available models: trip and latchNOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.RP-LM40 Series Emergency Stop Rope Pull <strong>Switches</strong>Models Actuation Run Position Cable Pulled Cable Break Switching Diagram50N13-1425-260 (0)Emergency Stop DevicesRP-LM40D-6Trip13 1413 1413 1470NBreakPull1.6 (0.06)3.6 (0.14)4.4 (0.17)5.0 (0.20)mm (in)25 2625 2625 2650N13-1425-260 (0)1.2 (0.05)RP-LM40D-6LLatch3.2 (0.13) Latch70NBreakPull4.8 (0.19)mm (in)†Contacts: Open Closed Transition280 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Rope Pull <strong>Switches</strong>40 mm Model SelectionRP-LM40D-6 Series Emergency Stop Rope Pull Switch DimensionsØ25.0 mm(0.99")Ø15.0 mm(0.59")5.0 mm(0.20")16.0 mm(0.63")2.0 mm(0.08")50.0 mm(1.97")7.5 mm(0.30")5.2 mm(0.20")74.5 mm(2.94")60.0 mm(2.36")Ø5.2 mm(0.20")30.0 mm(1.18")40.0 mm(1.58")M20 x 1.533.0 mm(1.30")37.5 mm(1.48")15.0 mm(0.60")RP-LM40D-6L Series Emergency Stop Rope Pull Switch DimensionsØ25.0 mm(0.99")Ø15.0 mm(0.59")5.0 mm(0.20")16.0 mm(0.63")Ø15.0 mm(0.59")2.0 mm(0.08")7.5 mm(0.30")73.0 mm(2.88")8.6 mm(0.34")Emergency Stop Devices5.2 mm(0.20")60.0 mm(2.36")74.5 mm(2.94")Ø5.2 mm(0.20")30.0 mm(1.18")40.0 mm(1.58")M20 x 1.533.0 mm(1.30")37.5 mm(1.48")15.0 mm(0.60")52 mm(2.05")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164281


Emergency Stop Rope Pull <strong>Switches</strong>42 mm Model SelectionRP-LS42F-75 Series Emergency Stop Rope Pull <strong>Switches</strong>• Positive-opening safety contacts (IEC 60947-5-1), not dependent upon springs• Contacts latch open when rope is pulled; requires manual reset• Heavy-duty housing, rated IP67 and NEMA 4, suitable for demanding industrialenvironments• Innovative design provides quick, easy rope fixing and tensioning on model RP-LS42F-75LE• Rope spans up to 75 m (245')• Both safety contacts are closed with normal rope tension, and open when rope is pulled orif rope breaks (or if tension is reduced from normal amount)• Extra contacts for switch monitoring• Indicator window on switch shows when rope has proper tension for operation• Long life, switch rated at 1 million mechanical operations, minimum• Two available models; one with E-stop button, both with latching outputs• Insulated device (IEC 60947-5-1) on all models with plastic housingsNOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.Emergency Stop DevicesModelsRP-LS42F-75LRP-LS42F-75LEMax.RopeLengthRP-LS42F-75L Series Emergency Stop Rope Pull <strong>Switches</strong>Run Position75 m13 14(245') 21 2233 3441 42Cable PulledorCable Break13 1421 2233 3441 42Break (180N)LatchTensionSet Point240NLatchPull (300N)Switching Diagram13-1421-2233-3441-42-5 (0.20)-3.8 (0.15)-3 (0.12)+3 (0.12)+3.8 (0.15)+5 (0.20)mm (in)†Contacts: Open Closed Transition282 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Rope Pull <strong>Switches</strong>42 mm Model SelectionRP-LS42-75L Series Emergency Stop Rope Pull Switch Dimensions224.0 mm(8.82")128.0 mm(5.04")45.0 mm(1.77")80.0 mm(3.15")5.0 mm(0.20")42.0 mm(1.65")29.0 mm(1.14")RP-LS42-75LE Series Emergency Stop Rope Pull Switch DimensionsEmergency Stop Devices276.0 mm(10.9")92.5 mm(3.64")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164283


Emergency Stop Rope Pull <strong>Switches</strong>72 mm Model SelectionRP-QM..72 Series Emergency Stop Rope Pull <strong>Switches</strong>• Positive-opening safety contacts (IEC 60947-5-1), not dependent upon springs• Contacts latch open when rope is pulled; requires manual reset• Heavy-duty diecast metal housing, rated IP65 and NEMA 4, suitable for demandingindustrial environments• Rope spans up to 6 m, 12 m or 20 m (20', 40' or 66'), depending on model• Both contacts are closed with normal rope tension; one contact opens when rope is pulled,the other contact opens if rope breaks (or if tension is reduced from normal amount)• Some models include extra contacts for monitoring or to provide dual-channel input to asafety device• Indicator mark on switch shows when rope has proper tension for operation• Long life, switch rated at 1 million mechanical operations, minimum• Five available models; all with latching outputs• Protective Earth Terminal (IEC 60947-1)NOTE: This symbol is used in the Switching Diagrams to identify the point in actuator travelwhere the normally-closed safety contact is fully open.ModelsRP-QM..72 Series Emergency Stop Rope Pull <strong>Switches</strong>Max.RopeLength Run Position Cable Pulled Cable Break Switching DiagramEmergency Stop DevicesRP-QM72D-6L6 m(20')13 1425 2613 1425 2613 1425 2690N13-1425-260 (0)2 (0.08)4 (0.16)120NBreakPull6 (0.24)mm (in)150N13-1425-260 (0)1.5 (0.06)RP-QM72D-12L12 m(40')13 1413 1413 1425 2625 2625 265 (0.20)240NBreakPull7.5 (0.30)mm (in)†Contacts: Open Closed Transition284 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Rope Pull <strong>Switches</strong>72 mm Model SelectionModel NumberRP-QM..72 Series Emergency Stop Rope Pull <strong>Switches</strong>Max.RopeLength Run Position Cable Pulled Cable Break Switching Diagram50N13-1425-260 (0)2 (0.08)RP-QMT72D-20L20 m(65')13 1425 2613 1425 2613 1425 2611 (0.43)180NBreakPull13 (0.51)mm (in)80N13-1425-2633-3445-460 (0)RP-QMT72F-12L12 m(40')13 1425 2633 3413 1425 2633 3413 1425 2633 342 (0.08)6 (0.24)45 4645 4645 46200NBreakPullBreakPull8 (0.32)mm (in)80N13-1425-2633-340 (0)RP-QMT72E-12L12 m(40')13 1425 2633 3413 1425 2633 3413 1425 2633 34200NBreakPullBreak2 (0.08)6 (0.24)8 (0.32)mm (in)Emergency Stop Devices†Contacts: Open Closed TransitionBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164285


Emergency Stop Rope Pull <strong>Switches</strong>72 mm Model SelectionRP-QM72D-6L/12L Series Emergency Stop Rope Pull Switch Dimensions8.5 mm(0.33")44.0 mm(1.73")20.5 mm(0.81")5.0 mm (0.20")Ø 25.0 mm (0.98")Ø 15.0 mm (0.59")4x 5.4 mm(0.21")5.0 mm(0.20")53.0 mm(2.09")M2040.0 mm(1.58")56.0 mm(2.21")M20 x 1.5 M20 x 1.57.0 mm(0.28")33.0 mm(1.30")69.0 mm(2.72")72.0 mm(2.83")82.0 mm(3.23")RP-QMT72DD-20L, RP-QMT72E-12L and RP-QMT72F-12L Series Emergency Stop Rope Pull Switch DimensionsEmergency Stop Devices8.5 mm(0.33")45.5 mm(1.79")20.5 mm(0.81")5.0 mm (0.20")Ø 25.0 mm (0.98")Ø 15.0 mm (0.59")4x 5.4 mm(0.21")53.0 mm(2.09")7.5 mm(0.30")95.5 mm(3.76")76 mm(2.99")M20 x 1.5 M20 x 1.512 mm(0.47")33.0 mm(1.30")69.0 mm(2.71")72.0 mm(2.83")82.0 mm(3.23")286 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Rope Pull <strong>Switches</strong>72 mm Model SelectionNotesEmergency Stop DevicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164287


Emergency Stop Rope Pull <strong>Switches</strong>90 mm Model SelectionRP-QM..90 Series Emergency Stop Rope Pull <strong>Switches</strong>• Positive-opening safety contacts (IEC 60947-5-1), not dependent upon springs• Contacts latch open when rope is pulled; requires manual reset• Heavy-duty diecast metal housing, rated IP65 and NEMA 4, suitable for demandingindustrial environments• Rope spans up to 100 m (330'), with the switch mounted in the center of the span• Both safety contacts are closed with normal rope tension; both contacts opens when rope ispulled, or if rope breaks (or if tension is reduced from normal amount)• Extra contacts for switch monitoring• Switch actuator position clearly indicates when rope has proper tension for operation• Long life, switch rated at 1 million mechanical operations, minimum• Protective Earth Terminal (IEC 60947-1)NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in theSwitching Diagrams to identify the point in actuator travel where the normally-closed safetycontact is fully open.RP-QM..90 Series Emergency Stop Rope Pull <strong>Switches</strong>ModelsMax.RopeLengthRun PositionCable Pulled(either side)Cable Break(either side)Switching DiagramEmergency Stop DevicesRP-QM90F-100L100 m(330')23 2411 1223 2411 1223 2411 12LeverRight40°30°011 - 1223 - 2411 - 1223 - 2470NLockLeft11 1223 2411 1223 2411 1223 2430°40°Lock70N†Contacts: Open Closed Transition288 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Rope Pull <strong>Switches</strong>90 mm Model SelectionRP-QM..90 Series Emergency Stop Rope Pull Switch Dimensions103 mm(4.1")100 mm(3.9")90 mm(3.5")60.0 mm(2.36")11 1223 2411 1223 2463 mm(2.5")95 mm(3.7")4x ø10.0 mm(0.39")ø30 mm(1.2")186.0 mm(7.33")16.5 mm(0.65")25.0 mm(1.0") square137 mm(5.4")58 mm(2.33")125 mm(4.9")10.0 mm(0.39")M20 x 1.5 M20 x 1.524.5 mm(one on each end)206 mm(0.97")(8.1")Emergency Stop DevicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164289


REmergency Stop Rope Pull <strong>Switches</strong>SpecificationsContact RatingEuropean RatingContact MaterialMaximum Switching SpeedRecommended Rope SizeMaximum Rope Pull LengthShort Circuit ProtectionMechanical LifeEmergency Stop Rope Pull Switch Specifications10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac6A @ 24V dc2.5 kV max. transient toleranceNEMA A300 P300Utilization categories: AC15 and DC13U i = 500V acI th = 10ASilver-nickel alloy50 operations per minute40 mm Models: 2 mm diameter steel rope42 mm & 72 mm Models: 3 mm diameter steel rope90 mm Models: 4 mm diameter steel ropeRP-LM40D-6(6L): 6 m (20')RP-QM72D-6L: 6 m (20')RP-QM72D-12L: 12 m (40')RP-QMT72D-20L: 20 m (65')RP-QMT72E-12L: 12 m (40')RP-QMT72F-12L: 12 m (40')RP-LS42-75L(75LE): 75 m (245')RP-QM90F-100L: 100 mm (330'); equal lengths up to 50 m (165') on either side of switch10 amp Slow Blow, 15 amp Fast Blow. Recommended external fusing or overload protection.1 million operations40-60 HzU eVI e /AC-15AI e /DC-13A24 10 6110 10 1230 6 0.4Emergency Stop DevicesWire Connections Screw terminals with pressure plates accept the following wire sizes –Stranded and solid: 20 AWG (0.5 mm 2 ) to 16 AWG (1.5 mm 2 ) for one wireStranded: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for two wiresCable EntryConstructionEnvironmental RatingOperating TemperatureWeightCertificationsM20 x 1.5 threaded entranceAdapter supplied to convert M20 x 1.5 to 1 /2" - 14 NPT threaded entranceRP-LS42-75L(75LE): High impact thermoplastic housing; zinc die cast actuatorAll others: Aluminum alloy die castRP-LS42-75L(75LE): NEMA 4, IEC IP67All other models: NEMA 4, IEC IP65RP-LS42-75L(75LE): -25° to +70°C (-10° to +160°F)All other models: 30° to +80°C (-22° to +176°F)RP-LM40D-6: 0.22 Kg (0.49 lbs)RP-LM40D-6L: 0.26 Kg (0.57 lbs)RP-QM72D-6L: 0.49 Kg (1.08 lbs)RP-QM72D-12L: 0.52 Kg (1.15 lbs)RP-QMT72D-20L, RP-QMT72E-12L and RP-QMT72F-12L : 0.64 Kg (1.41 lbs)RP-QMT72E-12L: 0.64 Kg (1.41 lbs)RP-LS42-75L: 0.48 Kg (1.05 lbs)RP-LS42-75LE: 0.65 Kg (1.43 lbs)RP-QM90F-100L: 3.8 Kg (8.4 lbs)ExceptRP-LS42-75L/LELISTEDAuxiliaryDevicesExceptRP-LS42-75L/LE290 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Rope Pull <strong>Switches</strong>AccessoriesComponents for Wire Rope AssemblyModelRPA-C3-20RPA-C3-100Package Quantity20 m (66')100 m (330')4 mm steel wire rope with0.5 mm red PVC jacket(unterminated)DescriptionRPA-T3-4 4 pcs Thimble for 4 mm wire ropeRPA-CC3-4 4 pcs Clamp for 4 mm wire ropeRPA-TA2-1 1 pc #5 TurnbuckleRPA-EB2-1 1 pc 5/16"-20 Eye boltRPA-P1-1 1 pc PulleyRPA-S1-1 1 pc Tensioning Spring #1RPA-S2-11 pcTensioning Spring #2Emergency Stop DevicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164291


Emergency Stop Rope Pull <strong>Switches</strong>AccessoriesCable GlandsModelSizeUsed withSwitch ModelsFor CableDiametersDimensions35.5 mm(1.40")24.0 mm(0.94")SI-QM-CGM20 M20 x 1.5 Metal SI-QM1005.0 to 12.0 mm(0.20" to 0.47") M20 x 1.5SI-QS-CGM20 M20 x 1.5 Plastic SI-LS425.0 to 12.0 mm(0.20" to 0.47")M20 x 1.537.0 mm(1.46")25.0 mm(0.98")Pg 13.5 to1/2"- 14 NPSMConduit AdaptersModelSizeUsed withSwitch ModelsThreadConversionDimensionsSI-QS-M201/2" - 14NPTPlastic31 mm, 83 mmand 100 mmlimit switcheswith plastichousingM20 x 1.5 to1/2"- 14 NPTM20 x 1.525.0 mm(0.98")1/2"-14 NPTInternal Thread24.0 mm(0.94")Emergency Stop DevicesSI-QM-M201/2" - 14NPTMetal40 mm switchesNote: One conduit adapter is supplied with each switch.M20 x 1.5 to1/2"- 14 NPTM20 x 1.5O-ring23.0 mm(0.91")1/2"-14 NPTInternal Thread24.0 mm(0.94")292 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Push ButtonsNew!Emergency Stop Push ButtonsEmergency Stop Push Buttons . . . . . . . . . . . . . . . 294Emergency Stop DevicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164293


Emergency Stop Push ButtonsModel SelectionEmergency Stop Push Buttons• Choice of metal or plastic E-stop button• Rugged modular construction for ease of assembly and installation- E-stop buttons attach to mounting adapter with a simple rotation- Up to four auxiliary contacts conveniently snap on to mounting adapter- Easily add enclosure to E-stop button, mounting adapter and auxiliary contacts usingprovided screws• Maintained latch, twist-to-release function; mechanical latching ISO 13850 (EN 418) compliant• Direct (positive) opening operation per IEC/EN 60947-5-1• Choice of normally-open and/or normally closed contacts• Kits available for easy selection and orderingEmergency Stop Push Button ComponentsModelsDescriptionProduct8-LP2T-B664422.5 mm plastic button* with mounting adapter(see Button Specifications on page 296 formore details)8-LM2T-B664422.5 mm metal button* (no mounting adapter)**(see Button Specifications on page 296 formore details)Emergency Stop Devices8-LM2T-AU1208-LM2T-C01Metal mounting adapter(see Button Specifications on page 296 formore details)N.C. positively-driven contact 1 (red) element(see Contact Specifications on page 296 formore details)8-LM2T-C10N.O. auxiliary contact (green) element(see Contact Specifications on page 296 formore details)8 LM2T C01 8 LM2T C108-L2PP-1A5One-button enclosure• Control stations have wire entry through the top orthe bottom21.3 mm (0.84") entry diameter.• IP65 rating8-LM2T-AU11560 mm (2.4") diameter, non-adhesive plasticlegend with “Emergency Stop” inscription* Twist to release, mechanical latching ISO 13850 (EN 418) compliant. Diameter 40 mm (1.6") (without mounting adapter).** Must purchase mounting adapter separately1Direct (positive) opening operation per IEC/EN 60947-5-1294 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Emergency Stop Push ButtonsModel SelectionEmergency Stop Push Button KitsModelsSSA-EBM-02LSSA-EBM-11LSSA-EBM-12LSSA-EBP-02LSSA-EBP-11LSSA-EBP-12LSSA-EBM-02ESSA-EBM-11ESSA-EBM-12ESSA-EBP-02ESSA-EBP-11ESSA-EBP-12EE-Stop ButtonMetalMetalMetalPlasticPlasticPlasticMetalMetalMetalPlasticPlasticPlasticContacts Enclosure Legend2 N.C.1 N.C. & 1 N.O.NoNoYesYes2 N.C. & 1 N. O.2 N.C.1 N.C. & 1 N.O.NoNoNoYesYesYes2 N.C. & 1 N. O. No Yes2 N.C.1 N.C. & 1 N.O.YesYesNoNo2 N.C. & 1 N. O.2 N.C.1 N.C. & 1 N.O.YesYesYesNoNoNo2 N.C. & 1 N. O. Yes NoEmergency Stop Push Button DimensionsPush Button with Enclosure71 mm(2.80")54 mm(2.13")65 mm(2.56")Plastic Legend60 mm(2.4")42.5 mm(1.67")49 mm(1.93")85 mm(3.35")40 mm(1.57")EMERGENCY40 mm(1.57")22.3 mm(0.88")50.3 mm(1.98")STOP22.5 mm(0.89")Emergency Stop DevicesPush Button with Mounting Adapter and Contacts40 mm(1.57")50.3 mm(0.98")1-6 mm(0.04 - 0.24") max19.1 mm(0.75")43 mm(1.69")ADD-ONELEMENTS22.7 mm(0.89")10 mm(0.39")30 mm(1.18")42.4 mm(1.67")Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164295


REmergency Stop Push ButtonsSpecificationsMechanical LifeOperating ForceMounting AdapterConstruction300,000 operations0.8 kg (1.76 lb)E-Stop Button SpecificationsPlastic button: the adapter is fixed to the mounting surface by means of incorporated screws(T max = 0.6 Nm (7.14" lb)Metal button: the adapter is fixed to the mounting surface by means of incorporated screws(T max = 0.8 Nm (5.4" lb)Plastic parts: Polyamide and polycarbonateMetal parts: Aluminum and zinc alloyEnvironmental Rating IP65, NEMA 4, 13Operating Temperature-25° to +60°C (-10° to +140°F)CertificationsEuropean RatingMechanical LifeConnectionsConstructionEnvironmental RatingOperating Temperature1,000,000 operationsPolyamide and polycarbonateIP20Contact SpecificationsUtilization categories: AC15 and DC13U i = 690V acI th = 10AUL designation: = A600 Q600(1 or 2) 12 AWG (2.5 mm 2 ) maximum wire size-25° to +60°C (-10° to +140°F)CertificationsEmergency Stop Devices296 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


AppendicesAppendix A: <strong>Optic</strong>al <strong>Safety</strong> SystemsA1: PICO-GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298A2: EZ-SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303A3: MICRO-SCREEN ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306A4: MINI-SCREEN ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326A5: MACHINE- & PERIMETER-GUARD ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342Appendix B: <strong>Safety</strong> ModulesB1: Two-Hand-Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346B2: Emergency Stop <strong>Safety</strong> Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357B3: <strong>Safety</strong> Gate Monitoring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368B4: <strong>Safety</strong> Mat Monitoring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374B5: Extension & Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376B6: Muting Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382Appendix C: <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>C1: <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388Appendix D: <strong>Safety</strong> Stop DevicesD1: Emergency Stop Rope Pull <strong>Switches</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164297


Appendix A1: <strong>Optic</strong>al <strong>Safety</strong> SystemsPICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> SystemsAppendix A1: <strong>Optic</strong>al <strong>Safety</strong> Systems –PICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> SystemsPLEASE READ: Information pertaining to all PICO-GUARD Hookup DrawingsUSSI Device ConnectionsOSSD Output ConnectionsAppendicesThe PICO-GUARD controller provides two Universal <strong>Safety</strong> StopInterface (USSI) inputs. Each two-channel input is designed tomonitor stop signals from various types of stop controls ordevices, including:• E-stop switches• Rope pull switches• Mechanical safety interlock switches• <strong>Safety</strong> outputs from safety light screens (contacts or Banner“handshake”-compatible solid-state safety outputs)• <strong>Safety</strong> outputs from safety modules (contacts or Banner“handshake”-compatible solid-state safety outputs)• <strong>Safety</strong> outputs from other PICO-GUARD controllers (Banner“handshake”-compatible solid-state safety outputs)WARNING … Installing Multiple USSIDevices! Whenever two or more USSI devices (contactoutput) are connected to the same USSI input,contacts of each output channel must beconnected together in series. This series combination is then wiredto the respective USSI input (i.e., a to b, and c to d). See the PICO-GUARD Application and Design Guide for further information.Never connect the contacts of multiple USSI devices inparallel to the PICO-GUARD USSI inputs. Parallel connectionof two or more contacts to one USSI input defeats the switchcontact monitoring ability of the PICO-GUARD controller andcreates an unsafe condition, which could result in seriousinjury or death.When two or more USSI devices are used, each device mustbe individually actuated (engaged), then-armed. Also if usingUSSI 1 input, the PICO-GUARD controller must be reset. Thisallows the monitoring circuits to check each switch and itswiring to detect faults.Failure to test each switch individually in this manner couldresult in undetected faults and create an unsafe condition,which could result in serious injury or death.WARNING … USSI Device Response TimeAffects Separation Distance! The USSI response time must be included in theseparation distance calculation of the USSIdevice being installed.Failure to properly determine the separation distance couldresult in serious bodiy injury or death.Both Output Signal Switching Device (OSSD) outputs must beconnected to the machine control so that the machine’s safetyrelatedcontrol system interrupts the circuit or power to theMachine Primary Control Element(s) (MPCE), resulting in a nonhazardouscondition.Final Switching Devices (FSDs) typically accomplish this when theOSSDs go to an OFF state.!WARNING . . . Interfacing of Both OSSDsBoth of the OSSD (Output Signal SwitchingDevice) outputs must be connected to themachine control so that the machine’s safetyrelatedcontrol system interrupts the circuit to the machine primarycontrol element(s), resulting in a non-hazardous condition.Never wire any intermediate device(s) in such a manner thatthe safety function can be suspended, overridden, or defeated,unless accomplished in a manner at the same or greaterdegree of safety.!WARNING . . . OSSD InterfacingTo ensure proper operation, the PICO-GUARDOSSD output parameters and machine inputparameters must be considered wheninterfacing the PICO-GUARD solid-state OSSD outputs tomachine inputs.Machine control circuitry must be designed so that themaximum load resistance value is not exceeded and so thatthe maximum specified OSSD OFF-state voltage does notresult in an ON condition.Failure to properly interface the OSSD outputs to the guardedmachine could result in serious bodily injury or death.!WARNING… Arc SuppressorsNever install arc suppressors directly acrossthe output contacts of any safeguardingdevice. If arc suppressors are used, they mustbe installed across the load. It is possible for the suppressorsto fail as a short circuit.298 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A1: <strong>Optic</strong>al <strong>Safety</strong> SystemsPICO-GUARD <strong>Fiber</strong> <strong>Optic</strong> <strong>Safety</strong> SystemsFSD Interfacing ConnectionsFinal Switching Devices (FSDs) can take many forms, though themost common are captive contact, forced-guided relays orinterface modules. The mechanical linkage between the contactsallows the device to be monitored by the external devicemonitoring (EDM) circuit for certain failures.Depending on the application, the use of FSDs can facilitatecontrolling voltage and current that differs from the OSSD outputsof the PICO-GUARD. FSDs can also be used to control anadditional number of hazards by creating multiple safety stopcircuits.<strong>Safety</strong> Stop CircuitsA safety stop allows for an orderly cessation of motion forsafeguarding purposes, which results in a stopping of motion andremoval of power from the MPCEs (assuming this does not createadditional hazards). A safety stop circuit typically comprises aminimum of two normally open (N.O.) contacts from captivecontact,forced-guided relays, which are monitored (through EDM)to detect certain failures in order to prevent the loss of the safetyfunction. Such a circuit can be described as a “safe switchingpoint.” Typically, safety stop circuits are either 1-channel (singlechannel), which is a series connection of at least two N.O.contacts; or 2-channel (dual channel), which is a separateconnection of two N.O. contacts. In either method, the safetyfunction relies on the use of redundant contacts to control a singlehazard (if one contact fails ON, the second contact will arrest thehazard and prevent the next cycle from occurring).The interfacing of the safety stop circuits must be accomplished sothat the safety function can not be suspended, overridden, ordefeated, unless accomplished in a manner at the same or greaterdegree of safety as the machine’s safety related control system thatincludes the PICO-GUARD.The normally open safety outputs from an interface moduleprovide a series connection of redundant contacts that form safetystop circuits for use in either 1-channel or 2-channel control.2-Channel (Dual-Channel) ControlTwo-channel control provides the ability to electrically extend thesafe switching point beyond the FSD contacts. With propermonitoring (i.e., EDM), this method of interfacing is capable ofdetecting certain failures in the control wiring between the safetystop circuit and the MPCEs. These failures include a short-circuit ofone channel to a secondary source of energy or voltage, or theloss of the switching ability of one of the FSD outputs. Suchfailures could lead to the loss of redundancy — or to a completeloss of safety, if not detected and corrected.The possibility of a failure to the wiring increases as the physicaldistance between the FSD safety stop circuits and the MPCEsincrease, as the length or the routing of the interconnecting wiresincreases, or if the FSD safety stop circuits and the MPCEs arelocated in different enclosures. For this reason, 2-channel controlwith EDM monitoring should be used in any installation where theFSDs are located remotely from the MPCEs.1-Channel (Single-Channel) ControlOne-channel control, as mentioned, uses a series connection ofFSD contacts to form a safe switching point. After this point in themachine’s safety-related control system, failures can occur thatwould result in the loss of the safety function (such as a shortcircuitto a secondary source of energy or voltage).For this reason, 1-channel control interfacing should be used onlyin installations where FSD safety stop circuits and the MPCEs aremounted within the same control panel, adjacent to each other, andare directly connected to each other; or where the possibility ofsuch a failure can be excluded. If this can not be achieved, then 2-channel control should be used.Methods to exclude the possibility of these failures include, but arenot limited to:• Physically separating interconnecting control wires from eachother and from secondary sources of power.• Routing interconnecting control wires in separate conduit, runs,or channels.• Locating all elements (modules, switches, and devices undercontrol) within one control panel, adjacent to each other, anddirectly connected with short wires.• Properly installing multi-conductor cabling and multiple wiresthrough strain-relief fittings. (Over-tightening of a strain-relief cancause short-circuits at that point.)• Using positive-opening or direct-drive components, installed andmounted in a positive mode.External Device MonitoringIt is strongly recommended that one normally closed, forcedguidedmonitoring contact of each MPCE (or FSD) be connected toEDM inputs. If this is done, proper operation of the MPCEs will beverified. Monitoring MPCE contacts is one method of maintainingcontrol reliability.!CAUTION . . . EDM MonitoringIf the system is configured for No Monitoring,it is the user’s responsibility to ensure thatthis does not create a hazardous situation.NOTE: EDM AND CONTROL RELIABILITYIn the U.S., Control Reliability requires that a single failuredoes not prevent a normal stop from occurring, or issues animmediate stop command, and the next cycle is preventedfrom occurring until the fault is corrected.A common method of satisfying these requirements is throughthe use of 2-channel control with monitoring, where a normallyclosed, forced-guided contact of each MPCE (or FSD) is wiredto the EDM inputs.AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164299


Appendix A1: <strong>Optic</strong>al <strong>Safety</strong> SystemsPICO-GUARD Machine Interface HookupsGeneric Machine Interface Diagram for PICO-GUARD Controller –1-Channel EDM and One PICO-GUARD System+24V dc 0V dcPICO-GUARDController21 +24V dc0V dc 2023System Reset1USSl 1 Reset<strong>Safety</strong> DeviceContact Outputs2345abcdUSSl 1InputAuxWeakFault252627LoadLoadLoad<strong>Safety</strong> DeviceSolid-StateOutputs+++V OVRS-232Diagnostics7891028293031abcd+VOVdcTx-Tx+USSl 2InputRemoteInterface++EDM1aEDM1bEDM2aEDM2bOSSD1OSSD2121314151718IM-T-9AS4S1S3K2K1S2Y1AppendicesMachineControl132333Y2Y3Y4142434MPCE2MPCE1Feedback (optional)300 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A1: <strong>Optic</strong>al <strong>Safety</strong> SystemsPICO-GUARD Machine Interface HookupsGeneric Machine Interface Diagram for PICO-GUARD Controller –2-Channel EDM and One PICO-GUARD System+24V dc 0V dcPICO-GUARDController21 +24V dc0V dc 2023System Reset1USSl 1 Reset<strong>Safety</strong> DeviceContact Outputs2345abcdUSSl 1InputAuxWeakFault252627LoadLoadLoad+<strong>Safety</strong> DeviceSolid-StateOutputs++V OV7891028abcd+VUSSl 2InputEDM1aEDM1bEDM2aEDM2b1213(2)1415RS-232Diagnostics293031OVdcTx-Tx+RemoteInterface++OSSD1OSSD21718IM-T-9AS4S3 K2K1S1S2Y1Y2Y3MachineControl132333Y4142434MPCE2MPCE1AppendicesFeedback (optional)Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164301


Appendix A1: <strong>Optic</strong>al <strong>Safety</strong> SystemsPICO-GUARD Machine Interface HookupsGeneric Machine Interface Diagram for PICO-GUARD Controller –2-Channel EDM and Two PICO-GUARD Systems+24V dc 0V dcPICO-GUARDController21 +24V dc0V dc 2023 System Reset1USSl 1 Reset<strong>Safety</strong> DeviceContact Outputs<strong>Safety</strong> DeviceSolid-StateOutputs+++V OVRS-232Diagnostics2345abcd7 a8 b9 c10 d28 +V29 OVdc30 Tx-31 Tx+USSl 1InputUSSl 2InputRemoteInterface++AuxWeakFaultEDM1aEDM1bEDM2aEDM2bOSSD1OSSD2252627121314151718LoadLoadLoadPICO-GUARDController21 +24V dc0V dc 2023 System Reset1USSl 1 Reset2345abcdUSSl 1InputAuxWeakFault252627LoadLoadLoadAppendices<strong>Safety</strong> DeviceContact Outputs78910abcdUSSl 2InputEDM1aEDM1bEDM2a121314RS-232Diagnostics28 +V29 OVdc30 Tx-31 Tx+RemoteInterface++EDM2b 15OSSD1 17OSSD218FSD 2FSD 1Single Channel<strong>Safety</strong> Stop CircuitDual Channel<strong>Safety</strong> Stop Circuit302 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A2: <strong>Optic</strong>al <strong>Safety</strong> Systems –EZ-SCREEN SystemsAppendix A2: <strong>Optic</strong>al <strong>Safety</strong> SystemsEZ-SCREEN Machine Interface HookupsPLEASE READ: Information pertaining to all EZ-SCREEN Hookup DrawingsEZ-SCREEN receivers are powered by 24V dc, and have two solid-state outputs, which are designated OSSD1 and OSSD2 (OSSD = Output SignalSwitching Device). These OSSDs are rated to switch loads up to 0.5 amps at 24V dc. It is unlikely that the OSSDs will directly interface to MachinePrimary Control Elements (MPCEs), which typically draw more current and/or require a different control voltage.The hookup drawing for an EZ-SCREEN receiver on the next page shows the OSSDs connected toFSDs (Final Switching Devices). The FSDs must be safety relays (with forced-guided contacts)which each offer a normally-closed monitor contact. The monitor contacts are connected to theEDM (External Device Monitoring) inputs of the EZ-SCREEN receiver (see hookup drawing).Banner offers interface modules IM-T-9A and IM-T-11A, either of which allows a safe interfacebetween an EZ-SCREEN receiver and the MPCEs of the machine to be controlled. The twomodules are identical, with the exception that model IM-T-11A offers a normally-closed auxiliary(non-safety) output. The safety output contacts of either IM-T interface module can switch eitherac- or dc-operated loads at up to 6 amps.Output Relay ConnectionsThe hookup diagrams for IM-T interface modules on page 305 show output relay connections ina generic machine interface. The connections between the IM-T interface module and themachine primary control elements must be direct, and arranged so that any single wiring faultwill not result in a circuit failure to a potentially dangerous state.MPCE 1 is an electrically powered element of the guarded machine that directly controls the normaloperating motion of the machine; it must be last (in time) to operate when motion is either initiatedor arrested. MPCE 2 is an electrically powered element of the guarded machine (in a differentcontrol path from MPCE 1) that directly controls the normal operating motion of the guardedmachine; it must be last (in time) to operate when machine motion is either initiated or arrested.The output contacts of the IM-T-..A module must be connected, as shown in the followingdiagrams, to control power to Machine Primary Control Elements #1 and #2.Many different types of mechanisms are used to arrest dangerous machine motion. Examples includemechanical braking systems, clutch mechanisms, and combinations of brakes and clutches.Additionally, control of the arresting scheme may be hydraulic or pneumatic.As a result, MPCEs may be of several control types, including a wide variety of contactors and electromechanicalvalves. If your machine documentation leaves any doubt about the proper connectionpoints for the IM-T-..A Module output relay contacts, do not make any connections. Contactthe machine builder for clarification regarding connections to the MPCEs.NOTICE Regarding MPCEsEach of the two Machine Primary ControlElements (MPCE 1 and MPCE 2) must becapable of immediately stopping the dangerousmachine motion, irrespective of thestate of the other. These two channels ofmachine control need not be identical, butthe stop time performance of the machine(Ts, used to calculate the separationdistance) must take into account the slowerof the two channels.Some machines offer only one primarycontrol element. For such machines, it isnecessary to duplicate the circuit of thesingle MPCE to add a second machineprimary control element.!WARNING . . .Use of Arc SuppressorsIf arc suppressors are used,they MUST be installed asshown across the coils of the machinecontrol elements. NEVER installsuppressors directly across the contacts ofthe IM-T-..A Module! It is possible forsuppressors to fail as a short circuit. Ifinstalled directly across the contacts of theIM-T-..A Module, a short-circuited suppressorwill create an unsafe condition.Appendices!WARNING . . . Maintain Control ReliabilityNEVER wire an intermediate device (e.g., a programmable logic controller/PLC), other than a safety relay, between any safety outputof the IM-T-..A Interface Module and the Machine Primary Control Element it switches. To do so sacrifices the control reliability of thecontrol-to-machine interface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, anormally-closed forced-guided monitor contact of that relay must be added to the series feedback loop. (Reference ANSI B11.1 – 1988, Appendix B4)Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164303


Appendix A2: <strong>Optic</strong>al <strong>Safety</strong> SystemsEZ-SCREEN Machine Interface HookupsGeneric Machine Interface Diagram for EZ-SCREEN Emitter+24V dc 0V dcEZ-SCREENEmitterPE 1dc Com 2+24V dc 3TEST2 4TEST1 5(Not Used) 6+24V dc 7dc Com 8PE 9orOpen to test (1)Auxiliary powerconnections1) TEST input must bejumpered if not used.Typically a NormallyOpen switch heldclosed.Generic Machine Interface Diagram for EZ-SCREEN Receiver+24V dc 0V dcEZ-SCREENReceiverPE 1dc Com 2+24V dc 3(Not Used) 4Appendices++RESET 5EDM1 6EDM2 7OSSD1 8OSSD2 9(2)FSD2Reset*FSD1*Single-Channel<strong>Safety</strong> Stop CircuitDual-Channel<strong>Safety</strong> Stop Circuit* Installation of transient suppressorsacross the coils of FSD1 and FSD2 isrecommended. NOTE: Do not exceedOSSD maximum load capacitancespecifications.304 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A2: <strong>Optic</strong>al <strong>Safety</strong> SystemsEZ-SCREEN Machine Interface HookupsGeneric Machine Interface Diagram for Interface Module IM-T-9A Model2 current-sourcing safety outputs, 1 monitoring input+24V dc 0V dcS1 S2 Y1EZ-SCREENReceiverPE 1dc Com 2+24V dc 3(Not Used) 4RESET 5EDM1 6+EDM2 7+ OSSD1 8OSSD2 9Reset13 23 33 Y2IM-T-9AY4 14 24 34IM-T-9AS4S3 K2K1S1S2Y1Y3 S3 S4Terminal LocationsY2Y3Y4MachineControl132333142434MPCE2*MPCE1** Installation of transient suppressorsacross the coils of MPCE1 and MPCE2 isrecommended (see Warning page 303).Feedback (optional)Generic Machine Interface Diagram for Interface Module IM-T-11A Model2 current-sourcing safety outputs, 1 monitoring input+24V dc 0V dcS1 S2 Y1EZ-SCREENReceiverPE 113 31 23 Y2dc Com 2+24V dc 3(Not Used) 4IM-T-11A++RESET 5EDM1 6EDM2 7OSSD1 8OSSD2 9ResetY4 14 32 24AppendicesY3 S3 S4IM-T-9AS4S1Terminal LocationsS3K2K1S2Y1Y2Y3Y4MachineControl132333142434MPCE2*MPCE1** Installation of transient suppressorsacross the coils of MPCE1 and MPCE2 isrecommended (see Warning page 303).Feedback (optional)Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164305


RRAppendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ®Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> Systems –MICRO-SCREEN ® SystemsMICRO-SCREEN Agency Approvals *ProductIEC 61496-1& 2, TYPE 4PresenceSensingDeviceKits †USCD-1T2 pp. 81, 309InterfaceDiagramsp. 320USCD-1T3 p. 81p. 320USCD-2T2 pp. 81, 310p. 320USCD-2T3 p. 81p. 320USCD-2T3E p. 81p. 320Metal Box ControllersUSCD-1L2 p. 81USCD-2L2 p. 81USCT-2T2 p. 81USCT-2T3 p. 81p. 320p. 320p. 320p. 320USCC-1T2M p. 85p. 321USCC-1T3M p. 85p. 321USCC-1L2M p. 85p. 321USCC-2L2M p. 85p. 321USCC-2L3M p. 85p. 321USDINT-1T2 pp. 89, 311p. 322USDINT-1T2E p. 89p. 324DIN Module ControllersUSDINT-2T2 pp. 89, 312USDINT-1T4 p. 89USDINT-2T4 p. 89USDINT-1L2 pp. 89, 313USDINT-2L2 pp. 89, 314p. 322p. 325p. 325p. 323p. 323AppendicesDIN Module Controllers with DeviceNet USDINT-1L4 p. 89USDINT-2L4 p. 89USDINT-1T2D pp. 93, 315USDINT-2T2D pp. 93, 316USDINT-1T4D p. 93USDINT-2T4D p. 93USDINT-1L2D pp. 93, 317USDINT-2L2D pp. 93, 318USDINT-1L4D p. 93USDINT-2L4D p. 93p. 325p. 325p. 322p. 322p. 325p. 325p. 323p. 323p. 325p. 325* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtained†Not all kits are listed. Contact factory for additional kits, if you areunable to find a kit for your application.306 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ®Sensor TypeMICRO-SCREENStandard Series Sensorswith 9 m (30') rangeMICRO-SCREEN Minimum Object Sensitivity ChartFloatingBlankingMaximum Size ofUndetected ObjectsMinimum ObjectSensitivityOff (Not applicable) 19.1 mm (0.75")1-beam 7.6 mm (0.30") 31.8 mm (1.25")2-beam 20.3 mm (0.80") 44.5 mm (1.75")MICRO-SCREENV-Series Sensorswith 6 m (20') range &9 m (30') rangeOff (Not applicable) 31.8 mm (1.25")1-beam 20.3 mm (0.80") 57.5 mm (2.25")2-beam 45.7 mm (1.80") 82.6 mm (3.25")MICRO-SCREEN Fixed Beam BlankingThe fixed blanking feature may be programmed if beams are blocked byone or more fixed objects. Fixed blanking requires an emitter/receiver pairwith 16 or more beams (over 4" long). Fixed blanking is limited to 30% ofthe total number of beams, up to a maximum of 12 beams. Contactfactory Applications Department if your application requires fixed blankingof a greater number of beams. Programming of fixed blanking involves asimple “teaching” process; it is accomplished using the Diagnostic Displayand the Program switches located on the Light Screen controller board.Standard SeriesV-SeriesDefinedArea4"8"12"16"20" to 48"24"32"40" to 72"Beams inLight ScreenMaximum FixedBlanked BeamsTotal FixedBlanked Area*8 0 N/A16 4 2.2"24 7 3.7"32 9 4.7"40 to 96 12 6.2"24 7 7.7"32 9 9.7"40 to 72 12 12.7"* Assumes all blanked beams are adjacent; if multiple areas are blanked(multiple objects ignored) the total blanked area increases slightly.AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164307


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ®Beam Blanking* Modes Available for MICRO-SCREENFloating BlankingSingle Object † Multiple Object ††Controller Model 1-Beam 2-Beam 1-Beam 2-BeamUSCD-1T2FixedBlankingUSCD-1T3USCD-2T2a a b bUSCD-2T3a a b bUSCD-2T3Ea a b bMetal Box ControllersUSCD-1L2USCD-2L2USCT-2T2USCT-2T3USCC-1T2Ma a b ba a b ba a b bUSCC-1T3MUSCC-1L2MUSCC-2L2Ma a b bUSCC-2L3Ma a b bUSDINT-1T2USDINT-1T2EDIN Module ControllersUSDINT-2T2USDINT-1T4USDINT-2T4USDINT-1L2USDINT-2L2a a b ba a b ba a b bUSDINT-1L4USDINT-2L4a a b bAppendicesDIN Module Controllers with DeviceNet USDINT-1T2DUSDINT-2T2DUSDINT-1T4DUSDINT-2T4DUSDINT-1L2DUSDINT-2L2DUSDINT-1L4DUSDINT-2L4Da a b ba a b ba a b ba a b b* For blanking definitions see Glossary of Machine <strong>Safety</strong> Terms starting on page 392.†Single object floating blanking allows the interruption of only one beam or two beams, as configured.††Multiple object floating blanking allows one or more objects to pass through the light screen undetected, provided each objectdoes not interrupt more than the programmed number of beams (one or two), and provided there is at least one unblockedbeam between each pair objects (also known as “Reduced Resolution).aWith fixed blanking onbWith fixed blanking off= Blanking mode is available308 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USCD-1T2 ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' Cables102 mm (4") USKD424C4YTwo - 25' CablesUSKD424C5YOne - 15' Cable &One - 25' CableUSKD424C6Y203 mm (8") USKD824C4Y USKD824C5Y USKD824C6Y305 mm (12") USKD1224C4Y USKD1224C5Y USKD1224C6YWith Two Integral 25' CablesUSKD424YlUSKD824YlUSKD1224Yl406 mm (16")USKD1624C4YUSKD1624C5YUSKD1624C6YUSKD1624Yl508 mm (20") USKD2024C4YUSKD2024C5YUSKD2024C6YUSKD2024Yl610 mm (24") USKD2424C4Y USKD2424C5Y USKD2424C6Y711 mm (28") USKD2824C4Y USKD2824C5Y USKD2824C6YUSKD2424YlUSKD2824Yl813 mm (32")USKD3224C4YUSKD3224C5YUSKD3224C6YUSKD3224Yl914 mm (36") USKD3624C4YUSKD3624C5YUSKD3624C6YUSKD3624Yl1016 mm (40") USKD4024C4Y USKD4024C5Y USKD4024C6Y1118 mm (44") USKD4424C4Y USKD4424C5Y USKD4424C6YUSKD4024YlUSKD4424Yl1219 mm (48")USKD4824C4YUSKD4824C5YUSKD4824C6YUSKD4824YlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USKD2412C4Y USKD2412C5Y USKD2412C6YWith Two Integral 25' CablesUSKD2412Yl813 mm (32")USKD3212C4YUSKD3212C5YUSKD3212C6YUSKD3212Yl1016 mm (40") USKD4012C4Y USKD4012C5Y USKD4012C6YUSKD4012Yl1219 mm (48")1422 mm (56")1829 mm (72")USKD4812C4YUSKD5612C4YUSKD7212C4YUSKD4812C5YUSKD5612C5YUSKD7212C5YUSKD4812C6YUSKD5612C6Y1626 mm (64") USKD6412C4Y USKD6412C5Y USKD6412C6YUSKD7212C6YUSKD4812YlUSKD5612YlUSKD6412YlUSKD7212YlAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USKD1224C4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164309


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USCD-2T2 ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' Cables102 mm (4") USK2D424C4YTwo - 25' CablesUSK2D424C5YOne - 15' Cable &One - 25' CableUSK2D424C6Y203 mm (8") USK2D824C4Y USK2D824C5Y USK2D824C6Y305 mm (12") USK2D1224C4Y USK2D1224C5Y USK2D1224C6YWith Two Integral 25' CablesUSK2D424YlUSK2D824YlUSK2D1224Yl406 mm (16")USK2D1624C4YUSK2D1624C5YUSK2D1624C6YUSK2D1624Yl508 mm (20") USK2D2024C4YUSK2D2024C5YUSK2D2024C6YUSK2D2024Yl610 mm (24") USK2D2424C4Y USK2D2424C5Y USK2D2424C6Y711 mm (28") USK2D2824C4Y USK2D2824C5Y USK2D2824C6YUSK2D2424YlUSK2D2824Yl813 mm (32")USK2D3224C4YUSK2D3224C5YUSK2D3224C6YUSK2D3224Yl914 mm (36") USK2D3624C4YUSK2D3624C5YUSK2D3624C6YUSK2D3624Yl1016 mm (40") USK2D4024C4Y USK2D4024C5Y USK2D4024C6Y1118 mm (44") USK2D4424C4Y USK2D4424C5Y USK2D4424C6YUSK2D4024YlUSK2D4424Yl1219 mm (48")USK2D4824C4YUSK2D4824C5YUSK2D4824C6YUSK2D4824YlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USK2D2412C4Y USK2D2412C5Y USK2D2412C6YWith Two Integral 25' CablesUSK2D2412Yl813 mm (32")USK2D3212C4YUSK2D3212C5YUSK2D3212C6YUSK2D3212Yl1016 mm (40") USK2D4012C4Y USK2D4012C5Y USK2D4012C6YUSK2D4012YlAppendices1219 mm (48")1422 mm (56")1829 mm (72")USK2D4812C4YUSK2D5612C4YUSK2D7212C4YUSK2D4812C5YUSK2D5612C5YUSK2D7212C5YUSK2D4812C6YUSK2D5612C6Y1626 mm (64") USK2D6412C4Y USK2D6412C5Y USK2D6412C6YUSK2D7212C6YUSK2D4812YlUSK2D5612YlUSK2D6412YlUSK2D7212YlPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USK2D1224C4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.310 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USDINT-1T2 ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' CableWith Two Integral 25' Cables102 mm (4") USDKT424C4YUSDKT424C5YUSDKT424C6YUSDKT424Yl203 mm (8") USDKT824C4Y USDKT824C5Y USDKT824C6Y305 mm (12") USDKT1224C4Y USDKT1224C5Y USDKT1224C6YUSDKT824YlUSDKT1224Yl406 mm (16")USDKT1624C4YUSDKT1624C5YUSDKT1624C6YUSDKT1624Yl508 mm (20") USDKT2024C4YUSDKT2024C5YUSDKT2024C6YUSDKT2024Yl610 mm (24") USDKT2424C4Y USDKT2424C5Y USDKT2424C6Y711 mm (28") USDKT2824C4Y USDKT2824C5Y USDKT2824C6YUSDKT2424YlUSDKT2824Yl813 mm (32")USDKT3224C4YUSDKT3224C5YUSDKT3224C6YUSDKT3224Yl914 mm (36") USDKT3624C4YUSDKT3624C5YUSDKT3624C6YUSDKT3624Yl1016 mm (40") USDKT4024C4Y USDKT4024C5Y USDKT4024C6Y1118 mm (44") USDKT4424C4Y USDKT4424C5Y USDKT4424C6YUSDKT4024YlUSDKT4424Yl1219 mm (48")USDKT4824C4YUSDKT4824C5YUSDKT4824C6YUSDKT4824YlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USDKT2412C4Y USDKT2412C5Y USDKT2412C6YWith Two Integral 25' CablesUSDKT2412Yl813 mm (32")USDKT3212C4YUSDKT3212C5YUSDKT3212C6YUSDKT3212Yl1016 mm (40") USDKT4012C4Y USDKT4012C5Y USDKT4012C6YUSDKT4012Yl1219 mm (48")1422 mm (56")1829 mm (72")USDKT4812C4YUSDKT5612C4YUSDKT7212C4YUSDKT4812C5YUSDKT5612C5YUSDKT7212C5YUSDKT4812C6YUSDKT5612C6Y1626 mm (64") USDKT6412C4Y USDKT6412C5Y USDKT6412C6YUSDKT7212C6YUSDKT4812YlUSDKT5612YlUSDKT6412YlUSDKT7212YlAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USDKT1224C4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164311


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USDINT-2T2 ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' Cables102 mm (4") USDK2T424C4YTwo - 25' CablesUSDK2T424C5YOne - 15' Cable &One - 25' CableUSDK2T424C6Y203 mm (8") USDK2T824C4Y USDK2T824C5Y USDK2T824C6Y305 mm (12") USDK2T1224C4Y USDK2T1224C5Y USDK2T1224C6YWith Two Integral 25' CablesUSDK2T424YlUSDK2T824YlUSDK2T1224Yl406 mm (16")USDK2T1624C4YUSDK2T1624C5YUSDK2T1624C6YUSDK2T1624Yl508 mm (20") USDK2T2024C4YUSDK2T2024C5YUSDK2T2024C6YUSDK2T2024Yl610 mm (24") USDK2T2424C4Y USDK2T2424C5Y USDK2T2424C6Y711 mm (28") USDK2T2824C4Y USDK2T2824C5Y USDK2T2824C6YUSDK2T2424YlUSDK2T2824Yl813 mm (32")USDK2T3224C4YUSDK2T3224C5YUSDK2T3224C6YUSDK2T3224Yl914 mm (36") USDK2T3624C4YUSDK2T3624C5YUSDK2T3624C6YUSDK2T3624Yl1016 mm (40") USDK2T4024C4Y USDK2T4024C5Y USDK2T4024C6Y1118 mm (44") USDK2T4424C4Y USDK2T4424C5Y USDK2T4424C6YUSDK2T4024YlUSDK2T4424Yl1219 mm (48")USDK2T4824C4YUSDK2T4824C5YUSDK2T4824C6YUSDK2T4824YlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USDK2T2412C4Y USDK2T2412C5Y USDK2T2412C6YWith Two Integral 25' CablesUSDK2T2412Yl813 mm (32")USDK2T3212C4YUSDK2T3212C5YUSDK2T3212C6YUSDK2T3212Yl1016 mm (40") USDK2T4012C4Y USDK2T4012C5Y USDK2T4012C6YUSDK2T4012YlAppendices1219 mm (48")1422 mm (56")1829 mm (72")USDK2T4812C4YUSDK2T5612C4YUSDK2T7212C4YUSDK2T4812C5YUSDK2T5612C5YUSDK2T7212C5YUSDK2T4812C6YUSDK2T5612C6Y1626 mm (64") USDK2T6412C4Y USDK2T6412C5Y USDK2T6412C6YUSDK2T7212C6YUSDK2T4812YlUSDK2T5612YlUSDK2T6412YlUSDK2T7212YlPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USDK2T1224C4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.312 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USDINT-1L2 ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' CableWith Two Integral 25' Cables102 mm (4") USDKT424LC4YUSDKT424LC5YUSDKT424LC6YUSDKT424LYl203 mm (8") USDKT824LC4Y USDKT824LC5Y USDKT824LC6Y305 mm (12") USDKT1224LC4Y USDKT1224LC5Y USDKT1224LC6YUSDKT824LYlUSDKT1224LYl406 mm (16")USDKT1624LC4YUSDKT1624LC5YUSDKT1624LC6YUSDKT1624LYl508 mm (20") USDKT2024LC4YUSDKT2024LC5YUSDKT2024LC6YUSDKT2024LYl610 mm (24") USDKT2424LC4Y USDKT2424LC5Y USDKT2424LC6Y711 mm (28") USDKT2824LC4Y USDKT2824LC5Y USDKT2824LC6YUSDKT2424LYlUSDKT2824LYl813 mm (32")USDKT3224LC4YUSDKT3224LC5YUSDKT3224LC6YUSDKT3224LYl914 mm (36") USDKT3624LC4YUSDKT3624LC5YUSDKT3624LC6YUSDKT3624LYl1016 mm (40") USDKT4024LC4Y USDKT4024LC5Y USDKT4024LC6Y1118 mm (44") USDKT4424LC4Y USDKT4424LC5Y USDKT4424LC6YUSDKT4024LYlUSDKT4424LYl1219 mm (48")USDKT4824LC4YUSDKT4824LC5YUSDKT4824LC6YUSDKT4824LYlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USDKT2412LC4Y USDKT2412LC5Y USDKT2412LC6YWith Two Integral 25' CablesUSDKT2412LYl813 mm (32")USDKT3212LC4YUSDKT3212LC5YUSDKT3212LC6YUSDKT3212LYl1016 mm (40") USDKT4012LC4Y USDKT4012LC5Y USDKT4012LC6YUSDKT4012LYl1219 mm (48")1422 mm (56")1829 mm (72")USDKT4812LC4YUSDKT5612LC4YUSDKT7212LC4YUSDKT4812LC5YUSDKT5612LC5YUSDKT7212LC5YUSDKT4812LC6YUSDKT5612LC6Y1626 mm (64") USDKT6412LC4Y USDKT6412LC5Y USDKT6412LC6YUSDKT7212LC6YUSDKT4812LYlUSDKT5612LYlUSDKT6412LYlUSDKT7212LYlAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USDKT1224LC4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164313


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USDINT-2L2 ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' Cables102 mm (4") USDK2T424LC4YTwo - 25' CablesUSDK2T424LC5YOne - 15' Cable &One - 25' CableUSDK2T424LC6Y203 mm (8") USDK2T824LC4Y USDK2T824LC5Y USDK2T824LC6Y305 mm (12") USDK2T1224LC4Y USDK2T1224LC5Y USDK2T1224LC6YWith Two Integral 25' CablesUSDK2T424LYlUSDK2T824LYlUSDK2T1224LYl406 mm (16")USDK2T1624LC4YUSDK2T1624LC5YUSDK2T1624LC6YUSDK2T1624LYl508 mm (20") USDK2T2024LC4YUSDK2T2024LC5YUSDK2T2024LC6YUSDK2T2024LYl610 mm (24") USDK2T2424LC4Y USDK2T2424LC5Y USDK2T2424LC6Y711 mm (28") USDK2T2824LC4Y USDK2T2824LC5Y USDK2T2824LC6YUSDK2T2424LYlUSDK2T2824LYl813 mm (32")USDK2T3224LC4YUSDK2T3224LC5YUSDK2T3224LC6YUSDK2T3224LYl914 mm (36") USDK2T3624LC4YUSDK2T3624LC5YUSDK2T3624LC6YUSDK2T3624LYl1016 mm (40") USDK2T4024LC4Y USDK2T4024LC5Y USDK2T4024LC6Y1118 mm (44") USDK2T4424LC4Y USDK2T4424LC5Y USDK2T4424LC6YUSDK2T4024LYlUSDK2T4424LYl1219 mm (48")USDK2T4824LC4YUSDK2T4824LC5YUSDK2T4824LC6YUSDK2T4824LYlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USDK2T2412LC4Y USDK2T2412LC5Y USDK2T2412LC6YWith Two Integral 25' CablesUSDK2T2412LYl813 mm (32")USDK2T3212LC4YUSDK2T3212LC5YUSDK2T3212LC6YUSDK2T3212LYl1016 mm (40") USDK2T4012LC4Y USDK2T4012LC5Y USDK2T4012LC6YUSDK2T4012LYlAppendices1219 mm (48")1422 mm (56")1829 mm (72")USDK2T4812LC4YUSDK2T5612LC4YUSDK2T7212LC4YUSDK2T4812LC5YUSDK2T5612LC5YUSDK2T7212LC5YUSDK2T4812LC6YUSDK2T5612LC6Y1626 mm (64") USDK2T6412LC4Y USDK2T6412LC5Y USDK2T6412LC6YUSDK2T7212LC6YUSDK2T4812LYlUSDK2T5612LYlUSDK2T6412LYlUSDK2T7212LYlPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USDK2T1224LC4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.314 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USDINT-1T2D ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' CableWith Two Integral 25' Cables102 mm (4") USDKTD424C4YUSDKT424C5YUSDKT424C6YUSDKTD424Yl203 mm (8") USDKTD824C4Y USDKTD824C5Y USDKTD824C6Y305 mm (12") USDKTD1224C4Y USDKTD1224C5Y USDKTD1224C6YUSDKTD824YlUSDKTD1224Yl406 mm (16")USDKTD1624C4YUSDKTD1624C5YUSDKTD1624C6YUSDKTD1624Yl508 mm (20") USDKTD2024C4YUSDKTD2024C5YUSDKTD2024C6YUSDKTD2024Yl610 mm (24") USDKTD2424C4Y USDKTD2424C5Y USDKTD2424C6Y711 mm (28") USDKTD2824C4Y USDKTD2824C5Y USDKTD2824C6YUSDKTD2424YlUSDKTD2824Yl813 mm (32")USDKTD3224C4YUSDKTD3224C5YUSDKTD3224C6YUSDKTD3224Yl914 mm (36") USDKTD3624C4YUSDKTD3624C5YUSDKTD3624C6YUSDKTD3624Yl1016 mm (40") USDKTD4024C4Y USDKTD4024C5Y USDKTD4024C6Y1118 mm (44") USDKTD4424C4Y USDKTD4424C5Y USDKTD4424C6YUSDKTD4024YlUSDKTD4424Yl1219 mm (48")USDKTD4824C4YUSDKTD4824C5YUSDKTD4824C6YUSDKTD4824YlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USDKTD2412C4Y USDKTD2412C5Y USDKTD2412C6YWith Two Integral 25' CablesUSDKTD2412Yl813 mm (32")USDKTD3212C4YUSDKTD3212C5YUSDKTD3212C6YUSDKTD3212Yl1016 mm (40") USDKTD4012C4Y USDKTD4012C5Y USDKTD4012C6YUSDKTD4012Yl1219 mm (48")1422 mm (56")1829 mm (72")USDKTD4812C4YUSDKTD5612C4YUSDKTD7212C4YUSDKTD4812C5YUSDKTD5612C5YUSDKTD7212C5YUSDKTD4812C6YUSDKTD5612C6Y1626 mm (64") USDKTD6412C4Y USDKTD6412C5Y USDKTD6412C6YUSDKTD7212C6YUSDKTD4812YlUSDKTD5612YlUSDKTD6412YlUSDKTD7212YlAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USDKTD1224C4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164315


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USDINT-2T2D ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' Cables102 mm (4") USDK2TD424C4YTwo - 25' CablesUSDK2TD424C5YOne - 15' Cable &One- 25' CableUSDK2TD424C6Y203 mm (8") USDK2TD824C4Y USDK2TD824C5Y USDK2TD824C6Y305 mm (12") USDK2TD1224C4Y USDK2TD1224C5Y USDK2TD1224C6YWith Two Integral 25' CablesUSDK2TD424YlUSDK2TD824YlUSDK2TD1224Yl406 mm (16")USDK2TD1624C4YUSDK2TD1624C5YUSDK2TD1624C6YUSDK2TD1624Yl508 mm (20") USDK2TD2024C4YUSDK2TD2024C5YUSDK2TD2024C6YUSDK2TD2024Yl610 mm (24") USDK2TD2424C4Y USDK2TD2424C5Y USDK2TD2424C6Y711 mm (28") USDK2TD2824C4Y USDK2TD2824C5Y USDK2TD2824C6YUSDK2TD2424YlUSDK2TD2824Yl813 mm (32")USDK2TD3224C4YUSDK2TD3224C5YUSDK2TD3224C6YUSDK2TD3224Yl914 mm (36") USDK2TD3624C4YUSDK2TD3624C5YUSDK2TD3624C6YUSDK2TD3624Yl1016 mm (40") USDK2TD4024C4Y USDK2TD4024C5Y USDK2TD4024C6Y1118 mm (44") USDK2TD4424C4Y USDK2TD4424C5Y USDK2TD4424C6YUSDK2TD4024YlUSDK2TD4424Yl1219 mm (48")USDK2TD4824C4YUSDK2TD4824C5YUSDK2TD4824C6YUSDK2TD4824YlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USDK2TD2412C4Y USDK2TD2412C5Y USDK2TD2412C6YWith Two Integral 25' CablesUSDK2TD2412Yl813 mm (32")USDK2TD3212C4YUSDK2TD3212C5YUSDK2TD3212C6YUSDK2TD3212Yl1016 mm (40") USDK2TD4012C4Y USDK2TD4012C5Y USDK2TD4012C6YUSDK2TD4012YlAppendices1219 mm (48")1422 mm (56")1829 mm (72")USDK2TD4812C4YUSDK2TD5612C4YUSDK2TD7212C4YUSDK2TD4812C5YUSDK2TD5612C5YUSDK2TD7212C5YUSDK2TD4812C6YUSDK2TD5612C6Y1626 mm (64") USDK2TD6412C4Y USDK2TD6412C5Y USDK2TD6412C6YUSDK2TD7212C6YUSDK2TD4812YlUSDK2TD5612YlUSDK2TD6412YlUSDK2TD7212YlPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USDK2TD1224C4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.316 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USDINT-1L2D ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' CableWith Two Integral 25' Cables102 mm (4") USDKTD424LC4YUSDKT424LC5YUSDKT424LC6YUSDKTD424Yl203 mm (8") USDKTD824LC4Y USDKTD824LC5Y USDKTD824LC6Y305 mm (12") USDKTD1224LC4Y USDKTD1224LC5Y USDKTD1224LC6YUSDKTD824YlUSDKTD1224LYl406 mm (16")USDKTD1624LC4YUSDKTD1624LC5YUSDKTD1624LC6YUSDKTD1624LYl508 mm (20") USDKTD2024LC4YUSDKTD2024LC5YUSDKTD2024LC6YUSDKTD2024LYl610 mm (24") USDKTD2424LC4Y USDKTD2424LC5Y USDKTD2424LC6Y711 mm (28") USDKTD2824LC4Y USDKTD2824LC5Y USDKTD2824LC6YUSDKTD2424LYlUSDKTD2824LYl813 mm (32")USDKTD3224LC4YUSDKTD3224LC5YUSDKTD3224LC6YUSDKTD3224LYl914 mm (36") USDKTD3624LC4YUSDKTD3624LC5YUSDKTD3624LC6YUSDKTD3624LYl1016 mm (40") USDKTD4024LC4Y USDKTD4024LC5Y USDKTD4024LC6Y1118 mm (44") USDKTD4424LC4Y USDKTD4424LC5Y USDKTD4424LC6YUSDKTD4024LYlUSDKTD4424LYl1219 mm (48")USDKTD4824LC4YUSDKTD4824LC5YUSDKTD4824LC6YUSDKTD4824LYlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USDKTD2412LC4Y USDKTD2412LC5Y USDKTD2412LC6YWith Two Integral 25' CablesUSDKTD2412LYl813 mm (32")USDKTD3212LC4YUSDKTD3212LC5YUSDKTD3212LC6YUSDKTD3212LYl1016 mm (40") USDKTD4012LC4Y USDKTD4012LC5Y USDKTD4012LC6YUSDKTD4012LYl1219 mm (48")1422 mm (56")1829 mm (72")USDKTD4812LC4YUSDKTD5612LC4YUSDKTD7212LC4YUSDKTD4812LC5YUSDKTD5612LC5YUSDKTD7212LC5YUSDKTD4812LC6YUSDKTD5612LC6Y1626 mm (64") USDKTD6412LC4Y USDKTD6412LC5Y USDKTD6412LC6YUSDKTD7212LC6YUSDKTD4812LYlUSDKTD5612LYlUSDKTD6412LYlUSDKTD7212LYlAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USDKTD1224LC4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164317


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® KitsKits with MICRO-SCREEN Model USDINT-2L2D ControllerKits with Standard Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' Cables102 mm (4") USDK2TD424LC4YTwo - 25' CablesUSDK2TD424LC5YOne - 15' Cable &One - 25' CableUSDK2TD424LC6Y203 mm (8") USDK2TD824LC4Y USDK2TD824LC5Y USDK2TD824LC6Y305 mm (12") USDK2TD1224LC4Y USDK2TD1224LC5Y USDK2TD1224LC6YWith Two Integral 25' CablesUSDK2TD424LYlUSDK2TD824LYlUSDK2TD1224LYl406 mm (16")USDK2TD1624LC4YUSDK2TD1624LC5YUSDK2TD1624LC6YUSDK2TD1624LYl508 mm (20") USDK2TD2024LC4YUSDK2TD2024LC5YUSDK2TD2024LC6YUSDK2TD2024LYl610 mm (24") USDK2TD2424LC4Y USDK2TD2424LC5Y USDK2TD2424LC6Y711 mm (28") USDK2TD2824LC4Y USDK2TD2824LC5Y USDK2TD2824LC6YUSDK2TD2424LYlUSDK2TD2824LYl813 mm (32")USDK2TD3224LC4YUSDK2TD3224LC5YUSDK2TD3224LC6YUSDK2TD3224LYl914 mm (36") USDK2TD3624LC4YUSDK2TD3624LC5YUSDK2TD3624LC6YUSDK2TD3624LYl1016 mm (40") USDK2TD4024LC4Y USDK2TD4024LC5Y USDK2TD4024LC6Y1118 mm (44") USDK2TD4424LC4Y USDK2TD4424LC5Y USDK2TD4424LC6YUSDK2TD4024LYlUSDK2TD4424LYl1219 mm (48")USDK2TD4824LC4YUSDK2TD4824LC5YUSDK2TD4824LC6YUSDK2TD4824LYlKits with V-Series Emitter and ReceiverDefined AreaWith Integral Quick-Disconnect ConnectorsTwo - 15' CablesTwo - 25' CablesOne - 15' Cable &One - 25' Cable610 mm (24") USDK2TD2412LC4Y USDK2TD2412LC5Y USDK2TD2412LC6YWith Two Integral 25' CablesUSDK2TD2412LYl813 mm (32")USDK2TD3212LC4YUSDK2TD3212LC5YUSDK2TD3212LC6YUSDK2TD3212LYl1016 mm (40") USDK2TD4012LC4Y USDK2TD4012LC5Y USDK2TD4012LC6YUSDK2TD4012LYlAppendices1219 mm (48")1422 mm (56")1829 mm (72")USDK2TD4812LC4YUSDK2TD5612LC4YUSDK2TD7212LC4YUSDK2TD4812LC5YUSDK2TD5612LC5YUSDK2TD7212LC5YUSDK2TD4812LC6YUSDK2TD5612LC6Y1626 mm (64") USDK2TD6412LC4Y USDK2TD6412LC5Y USDK2TD6412LC6YUSDK2TD7212LC6YUSDK2TD4812LYlUSDK2TD5612LYlUSDK2TD6412LYlUSDK2TD7212LYlPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P2” to the model number of the system kit, for example: USDK2TD1224LC4YP2.MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.318 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® Machine Interface HookupsPLEASE READ: Information pertaining to all MICRO-SCREEN Hookup DrawingsThe following hookup diagrams show output relay connections in a generic machine interface. The connections between the MICRO-SCREENSystem outputs and the machine primary and secondary control elements must be direct, and arranged so that any single line fault or earth faultwill not result in a circuit failure to a potentially dangerous state.Output Relay ConnectionsOutput relay connections are made at the FSD1 (Final Switching Device 1), FSD2 (Final SwitchingDevice 2), and SSD (Secondary Switching Device) terminals on the controller. These relays are energized(contacts closed) in normal operation when no obstructions are in the defined area. All relaysbecome de-energized (their contacts open) in a lockout condition. Relays FSD1 and FSD2 (only) deenergizein a trip condition. Before continuing, read NOTICE Regarding MPCEs, below right.The FSD1 output relay connects to Machine Primary Control Element #1 (MPCE 1) on the guardedmachine. MPCE 1 is an electrically powered element of the guarded machine that directly controlsthe normal operating motion of the machine; it must be last (in time) to operate when motion iseither initiated or arrested. The output contact of relay FSD1 must be connected, as shown in thefollowing diagrams, to control power to Machine Primary Control Element #1.The FSD2 output relay connects to Machine Primary Control Element #2 (MPCE 2) on the guardedmachine. MPCE 2 is an electrically powered element of the guarded machine (in a different controlpath from MPCE 1) that directly controls the normal operating motion of the guarded machine; itmust be last (in time) to operate when machine motion is either initiated or arrested. The outputcontact of relay FSD2 must be connected, as shown in the following diagrams, to control power toMachine Primary Control Element #2.Many different types of mechanisms are used to arrest dangerous machine motion. Examples includemechanical braking systems, clutch mechanisms, and combinations of brakes and clutches.Additionally, control of the arresting scheme may be hydraulic or pneumatic.As a result, MPCEs may be of several control types, including a wide variety of contactors andelectromechanical valves. If your machine documentation leaves any doubt about the proper connectionpoints for the MICRO-SCREEN System output relay contacts, do not make any connections.Contact the machine builder for clarification regarding connections to the MPCEs and MSCE.The SSD output relay connects to the Machine Secondary Control Element (MSCE) on the guardedmachine. The MSCE is an electrically powered element of the guarded machine (independent of theMPCEs) that is capable of removing power from the prime mover of the dangerous part of themachine in the event of an emergency. The output contacts of the SSD relay must be connected, asshown in the following diagrams, to the Machine Secondary Control Element such that, if a lockoutcondition occurs, the motive power will be removed from the machine.!WARNING . . .Final Switching DeviceThe output relays of theMICRO-SCREEN System must be the finalswitching devices for the machinery beingguarded. Never wire an intermediatedevice (e.g., a programmable logiccontroller - PLC), other than a safety relay,between either FSD and the machineprimary control elements (Reference ANSIB11.1-1988. Appendix B4). To do so resultsin an unsafe condition.NOTICE Regarding MPCEsEach of the two Machine Primary ControlElements (MPCE 1 and MPCE 2) must becapable of immediately stopping the dangerousmachine motion, irrespective of thestate of the other. These two channels ofmachine control need not be identical, butthe stop time performance of the machine(Ts, used to calculate the separationdistance) must take into account the slowerof the two channels.Some machines offer only one primarycontrol element. For such machines, it isnecessary to duplicate the circuit of thesingle MPCE to add a second machineprimary control element.!WARNING . . . Arc Suppressor InstallationIf arc suppressors are used, they MUST be installed as shown across the coils of the machine control elements. NEVER installsuppressors directly across the contacts of the MICRO-SCREEN switching devices! It is possible for suppressors to fail as a short circuit.If installed directly across the contacts of the MICRO-SCREEN switching device, a short-circuited suppressor will create an unsafe condition.AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164319


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram for MICRO-SCREEN Metal BoxController Models USC..-..L (V ac)Model USCD-1L2 Control Box: With Latch Output & Without Fixed BlankingModel USCD-2L2 Control Box: With Latch Output & With Fixed BlankingModel USCD-1T2 Control Box: With Trip Output & Without Fixed BlankingModel USCD-2T2 Control Box: With Trip Output & With Fixed BlankingModel USCD-1T3 Control Box: With Trip Output & With Fixed BlankingModel USCD-2T3 Control Box: With Trip Output & With Fixed BlankingModel USCD-2T3E Control Box: With Trip Output & With Fixed Blanking and EDMModel USCT-2T2 Control Box: With Trip Output & With Fixed BlankingModel USCT-2T3 Control Box: With Trip Output & With Fixed BlankingN (V ac)EarthGround1-Channel ExternalDevice Monitoring (EDM)(Model USCD-2T3E only)2122Non-safetyAuxiliary/AlarmContact(see text)TB2Mon aTB4Mon bSecondary SwitchingDeviceSSDMachine SecondaryControl ElementMSCEMPCE 1 MPCE 2MICRO-SCREEN Control BoxMachineControlCircuitMPCE 1MPCEMonitorContactsMPCE 2Final SwitchingDevice #2FSD 2Final SwitchingDevice #1FSD 1TB1TB1TB1*Machine PrimaryControl Element #2MPCE2*Machine PrimaryControl Element #1MPCE1*Complementary NormallyClosed Auxiliary Output(Models USCD-2T3 & USCD-2T3E only)Final SwitchingDevice #2FSD 2K2K1K1K2ComplementaryNormally ClosedAuxiliaryCNCAUXTB1AppendicesMPCE 1 MPCE 2L (V ac)N (V ac)TB1Final SwitchingDevice #1FSD 1K1K2MICRO-SCREENMetal Control Box* Arc SuppressorsSuppression(see Warning page 320) 319)TB1MICRO-SCREEN Control Box320 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram for MICRO-SCREEN ControllerModels USCC-...M with Muting FunctionModel USCC-1L2M Control Box: With Latch Output & Without Fixed BlankingModel USCC-2L2M Control Box: With Latch Output & With Fixed BlankingModel USCC-2L3M Control Box:With Latch Output & With Fixed BlankingModel USCC-1T2M Control Box: With Trip Output & Without Fixed BlankingModel USCC-1T3M Control Box: With Trip Output & Without Fixed BlankingL (V ac)or+ (V dc)2-Channel ExternalDevice Monitoring (EDM)MICRO-SCREEN Control BoxTB8Monitoring2a2b1a1bMPCE2MPCE1N (V ac)orCommon (V dc)1-Channel ExternalDevice Monitoring (EDM)TB82a1aMPCE2MachineControlCircuitSecondarySwitchingDeviceSSDFinal SwitchingDevice #2FSD2Final SwitchingDevice #1FSD1PowerSelect230V ac 115V acabababL (V ac)N (V ac)*MSCE*MPCE2*MPCE1MachineSecondaryControlElementMachinePrimaryControlElementMachinePrimaryControlElement2b1bJumperMPCE1MICRO-SCREEN Control BoxComplementary NormallyClosed Auxiliary Output(Model USCC-2L3M only)Final SwitchingDevice #2FSD 2K1K2For dc power:+24V dc @ 2.5AdcCommonEarthGroundTB10 TB1124V dcdc commonTB7TB9EarthGroundFor ac power:115/230 V ac(Ensure properpower inputhas beenselected)* * Arc Arc SuppressorsSuppression(see (see Warning page 320) 319)ComplementaryNormally ClosedAuxiliaryK2Final SwitchingDevice #1FSD 1CNCAUXK1K1K2TB1AppendicesTB1MICRO-SCREEN Control BoxBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164321


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram for MICRO-SCREEN ControllerModels USDINT-..T2 & USDINT-..T2D with Trip OutputL (V ac)or+ (V dc)Model USDINT-1T2 Control Module: Without Fixed BlankingModel USDINT-2T2 Control Module: With Fixed BlankingModel USDINT-1T2D Control Module: Without Fixed BlankingModel USDINT-2T2D Control Module: With Fixed BlankingN (V ac)orCommon (V dc)Secondary SwitchingDeviceSSD2425Machine SecondaryControl ElementMSCEMachineControlCircuitFinal SwitchingDevice #2FSD 22728*Machine PrimaryControl Element #2MPCE2*MPCE 1MPCEMonitorContactsMPCE 2Final SwitchingDevice #1FSD 13031Machine PrimaryControl Element #1MPCE1*MPCE 1MPCE 2+ (V dc)dc common383940+24 V dcMICRO-SCREENControl ModuleEarthGrounddcCommonAppendices* * Arc Arc SuppressorsSuppression(see Warning page 320) 319)322 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram for MICRO-SCREEN ControllerModels USDINT-..L2 & USDINT-..L2D with Latch OutputL (V ac)or+ (V dc)Model USDINT-1L2 Control Module: Without Fixed BlankingModel USDINT-2L2 Control Module: With Fixed BlankingModel USDINT-1L2D Control Module: Without Fixed Blanking with DeviceNetModel USDINT-2L2D Control Module: With Fixed Blanking with DeviceNetN (V ac)orCommon (V dc)NON-SAFETYAlarm Output21 22Secondary SwitchingDeviceSSD2425Machine SecondaryControl ElementMSCEMachineControlCircuitFinal SwitchingDevice #2FSD 22728*Machine PrimaryControl Element #2MPCE2*MPCE 1MPCEMonitorContactsMPCE 2Final SwitchingDevice #1FSD 13031Machine PrimaryControl Element #1MPCE1*MPCE 1KeyResetMPCE 21314+ (V dc)dc common383940+24 V dcMICRO-SCREENControl Module** Arc Arc SuppressorsSuppression(see Warning page 320) 319)EarthGrounddcCommonAppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164323


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram for MICRO-SCREEN ControllerModel USDINT-1T2E with Trip Output EDM InputL (V ac)or+ (V dc)Model USDINT-1T2E Control Module: Without Fixed BlankingN (V ac)orCommon (V dc)Secondary SwitchingDeviceSSD2425Machine SecondaryControl ElementMSCEMachineControlCircuitFinal SwitchingDevice #2FSD 22728*Machine PrimaryControl Element #2MPCE2*MPCEMonitorContactsFinal SwitchingDevice #1FSD 1EDM7Mon a3031Machine PrimaryControl Element #1MPCE1*8Mon bMPCE 1MPCE 2+ (V dc)dc common383940MICRO-SCREENControl ModuleEarthGrounddcCommon+24 V dcAppendices* * Arc Arc Suppressors Suppression(see (see Warning page page 319) 320)324 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A3: <strong>Optic</strong>al <strong>Safety</strong> SystemsMICRO-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram for MICRO-SCREEN ControllerModels USDINT-...4 and USDINT-...4D with Four FSD OutputsModel USDINT-1T4 Control Module: Trip Output Without Fixed BlankingModel USDINT-2T4 Control Module: Trip Output With Fixed BlankingModel USDINT-1L4 Control Module: Latching Output Without Fixed BlankingModel USDINT-2L4 Control Module: Latching Output With Fixed BlankingModel USDINT-1T4D Control Module: DeviceNet Trip Output Without Fixed BlankingModel USDINT-2T4D Control Module: DeviceNet Trip Output With Fixed BlankingModel USDINT-1L4D Control Module: DeviceNet Latching Output Without Fixed BlankingModel USDINT-2L4D Control Module: DeviceNet Latching Output With Fixed BlankingL (V ac)or+ (V dc)250V max.; 4 A max.N (V ac)orCommon (V dc)2122Non-safetyAuxiliary/AlarmContact(see text)Secondary SwitchingDeviceSSD2425Machine SecondaryControl ElementMSCEMachineControlCircuitFinal SwitchingDevice #2FSD 2cd4142*Machine PrimaryControl Element #4MPCE4*Final SwitchingDevice #1FSD 1cd4445Machine PrimaryControl Element #3MPCE3*MPCE 1 MPCE 2 MPCE 3MPCEMonitorContactsMPCE 4Final SwitchingDevice #2FSD 2Final SwitchingDevice #1FSD 1abab27283031Machine PrimaryControl Element #2MPCE2*Machine PrimaryControl Element #1MPCE1** * Arc Arc SuppressorsSuppression(see (see Warning page 320) 319)AppendicesMPCE 1 MPCE 2MPCE 3MPCE 4+ (V dc)dc common383940+24 V dcMICRO-SCREENControllerEarthGrounddcCommonBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164325


RRAppendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ®Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> Systems –MINI-SCREEN ® SystemsMINI-SCREEN Agency Approvals*ProductIEC 61496-1& 2, TYPE 4PresenceSensingDeviceKits †InterfaceDiagramsMSCA-1pp. 115, 329p. 337MSCA-1L2p. 115p. 337MSCA-1L3p. 115p. 337MSCA-1L3Ep. 115p. 337MSCA-1S2Ep. 115p. 337MSCA-1S3Ep. 115p. 337MSCA-1T3p. 115p. 337Metal Box ControllersMSCB-1MSCB-1L2MSCB-1T3MSCT-1MSCD-2pp. 115, 330p. 115p. 115pp. 115, 331pp. 117, 332p. 337p. 337p. 337p. 337p. 337MSCD-2T3p. 117p. 337MSCT-2pp. 117, 333p. 337MSCT-2T3p. 117p. 337MSCC-2L2Mp. 121p. 338MSCC-2L3Mp. 121p. 338MSCC-2T2Mp. 121p. 338MSCC-2T3Mp. 121p. 338AppendicesDual Light ScreenMetal Box ControllersDIN ModuleControllersMUSC-1MUSC-1T3MSDINT-1MSDINT-1L2N/AN/App. 125, 334pp. 125, 335p. 339p. 339p. 340p. 340Dual Light Screen DINModule ControllersMDSDINT-1T2MDSDINT-1L2N/AN/Ap. 341p. 341* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.†Not all kits are listed. Contact factory for additional kits, if you areunable to find a kit for your application.= approvals obtained326 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ®Sensor TypeStandardMINI-SCREEN Sensorswith 9 m (30') rangeMINI-SCREEN Minimum Object Sensitivity ChartFloatingBlankingMaximum Size ofUndetected ObjectsMinimum ObjectSensitivityOff (Not applicable) 19.1 mm (0.75")1-beam 7.6 mm (0.30") 31.8 mm (1.25")2-beam 20.3 mm (0.80") 44.5 mm (1.75")Long-RangeMINI-SCREEN Sensorswith 18 m (60') rangeHeavy DutyMINI-SCREEN Sensorswith 18 m (60') rangeOff (Not applicable) 25.4 mm (1.00")1-beam 3.8 mm (0.15") 38.1 mm (1.50")2-beam 16.5 mm (0.65") 50.8 mm (2.00")Off (Not applicable) 38.1 mm (1.50")1-beam 15.2 mm (0.60") 62.2 mm (2.45")2-beam 40.6 mm (1.60") 88.9 mm (3.50")MINI-SCREEN Fixed Beam BlankingThe fixed blanking feature may be programmed if beams are blocked by one or more fixed objects. Fixed blankingrequires an emitter/receiver pair with 16 or more beams (over 4" long). Fixed blanking is limited to 30% of the totalnumber of beams, up to a maximum of 12 beams. Contact factory Applications Department if your application requiresfixed blanking of a greater number of beams. Programming of fixed blanking involves a simple “teaching” process; it isaccomplished using the Diagnostic Display and the Program switches located on the Light Screen controller board.DefinedArea4"Beams in Light ScreenStandard &Long-RangeHeavy DutyMaximum Fixed Blank BeamsStandard &Long-RangeHeavy Duty8 N/A 0N/A N/ATotal Fixed Blanked Area*StandardLong-Range Heavy DutyN/AN/A8"16 N/A 4N/A 2.2"2.1"N/A12"24 N/A 7N/A 3.7"3.6"N/A16"32 N/A 9N/A 4.7"4.6"N/A20"40 N/A 12N/A 6.2"6.1"N/A24" 48 24 1276.2" 6.1"7.6"28"56 N/A 12N/A 6.2"6.1"N/A32'64 32 1296.2"6.1"9.6"36" 72 N/A 12N/A 6.2" 6.1"40" to 72"80 to 96 40 to 72 12126.2"* Assumes all blanked beams are adjacent; if multiple areas are blanked (multiple object ignored) the total blanked areaincreases slightly.6.1"N/A12.6"AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164327


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ®Beam Blanking* Modes Available for MINI-SCREENFloating BlankingSingle Object † Multiple Object ††Controller Model 1-Beam 2-Beam 1-Beam 2-BeamMSCA-1FixedBlankingMSCA-1L2MSCA-1L3MSCA-1L3EMSCA-1S2EMSCA-1S3EMSCA-1T3MSCB-1Metal Box ControllersMSCB-1L2MSCB-1T3MSCT-1MSCT-2T3MSCD-2MSCD-2T3MSCT-2MSCT-2T3MSCC-2L2MMSCC-2L3MMSCC-2T2MMSCC-2T3Ma a b ba a b ba a b ba a b ba a b ba a b ba a b ba a b ba a b bDual Light ScreenMetal Box ControllersMUSC-1MUSC-1T3AppendicesDIN ModuleControllersMSDINT-1MSDINT-1L2Dual Light Screen DINModule ControllersMDSDINT-1T2MDSDINT-1L2* For blanking definitions see Glossary of Machine <strong>Safety</strong> Terms starting on page 392.†Single object floating blanking allows the interruption of only one beam or two beams, as configured.††Multiple object floating blanking allows one or more objects to pass through the light screen undetected, provided each object does not interrupt more than theprogrammed number of beams (one or two), and provided there is at least one unblocked beam between each object (also known as “Reduced Resolution).aWith fixed blanking onbWith fixed blanking off= Blanking mode is available328 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Kits with MINI-SCREEN Model MSCA-1 ControllerAppendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® KitsKits with 9 m (30') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSKA424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSKA824C1 MSKA824C2 MSKA824C3 MSKA824C1Y MSKA824C2Y406 mm (16")MSKA1624C1Two - 25' CablesMSKA424C2MSKA1624C2MSKA424C3305 mm (12") MSKA1224C1 MSKA1224C2 MSKA1224C3508 mm (20") MSKA2024C1MSKA1624C3Two - 15' CablesMSKA424C1YMSKA1224C1YMSKA1624C1YYellow PaintedMSKA424C2YMSKA1224C2YMSKA1624C2Y610 mm (24") MSKA2424C1 MSKA2424C2 MSKA2424C3 MSKA2424C1Y MSKA2424C2Y813 mm (32")MSKA3224C1MSKA2024C2MSKA2024C3711 mm (28") MSKA2824C1 MSKA2824C2 MSKA2824C3914 mm (36") MSKA3624C1MSKA3224C2MSKA3224C3MSKA2024C1YMSKA2824C1YMSKA3224C1YMSKA2024C2YMSKA2824C2YMSKA3224C2Y1016 mm (40") MSKA4024C1 MSKA4024C2 MSKA4024C3 MSKA4024C1Y MSKA4024C2Y1219 mm (48")MSKA4824C1MSKA3624C2MSKA3624C31118 mm (44") MSKA4424C1 MSKA4424C2 MSKA4424C3MSKA4824C2MSKA4824C3MSKA3624C1YMSKA4424C1YMSKA4824C1YMSKA3624C2YMSKA4424C2YMSKA4824C2YOne - 15' Cable &One- 25' CableMSKA424C3YMSKA824C3YMSKA1224C3YMSKA1624C3YMSKA2024C3YMSKA2424C3YMSKA2824C3YMSKA3224C3YMSKA3624C3YMSKA4024C3YMSKA4424C3YMSKA4824C3YKits with 18 m (60') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSXLKA424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSXLKA824C1 MSXLKA824C2 MSXLKA824C3 MSXLKA824C1Y MSXLKA824C2Y406 mm (16")MSXLKA1624C1Two - 25' CablesMSXLKA424C2MSXLKA424C3305 mm (12") MSXLKA1224C1 MSXLKA1224C2 MSXLKA1224C3508 mm (20") MSXLKA2024C1MSXLKA1624C2MSXLKA1624C3Two - 15' CablesMSXLKA424C1YMSXLKA1224C1YMSXLKA1624C1YYellow PaintedMSXLKA424C2YMSXLKA1224C2YMSXLKA1624C2Y610 mm (24") MSXLKA2424C1 MSXLKA2424C2 MSXLKA2424C3 MSXLKA2424C1Y MSXLKA2424C2Y813 mm (32")MSXLKA3224C1MSXLKA2024C2MSXLKA2024C3711 mm (28") MSXLKA2824C1 MSXLKA2824C2 MSXLKA2824C3914 mm (36") MSXLKA3624C1MSXLKA3224C2MSXLKA3224C3MSXLKA2024C1YMSXLKA2824C1YMSXLKA3224C1YMSXLKA2024C2YMSXLKA2824C2YMSXLKA3224C2Y1016 mm (40") MSXLKA4024C1 MSXLKA4024C2 MSXLKA4024C3 MSXLKA4024C1Y MSXLKA4024C2Y1219 mm (48")MSXLKA4824C1MSXLKA3624C2MSXLKA3624C31118 mm (44") MSXLKA4424C1 MSXLKA4424C2 MSXLKA4424C3MSXLKA4824C2MSXLKA4824C3MSXLKA3624C1YMSXLKA4424C1YMSXLKA4824C1YMSXLKA3624C2YMSXLKA4424C2YMSXLKA4824C2YOne - 15' Cable &One- 25' CableMSXLKA424C3YMSXLKA824C3YMSXLKA1224C3YMSXLKA1624C3YMSXLKA2024C3YMSXLKA2424C3YMSXLKA2824C3YMSXLKA3224C3YMSXLKA3624C3YMSXLKA4024C3YMSXLKA4424C3YMSXLKA4824C3YAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P” to the model number of the system kit, for example: MSXLKA424C1P.MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164329


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® KitsKits with MINI-SCREEN Model MSCB-1 ControllerKits with 9 m (30') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSKB424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSKB824C1 MSKB824C2 MSKB824C3 MSKB824C1Y MSKB824C2Y406 mm (16")MSKB1624C1Two - 25' CablesMSKB424C2MSKB1624C2MSKB424C3305 mm (12") MSKB1224C1 MSKB1224C2 MSKB1224C3508 mm (20") MSKB2024C1MSKB1624C3Two - 15' CablesMSKB424C1YMSKB1224C1YMSKB1624C1YYellow PaintedMSKB424C2YMSKB1224C2YMSKB1624C2Y610 mm (24") MSKB2424C1 MSKB2424C2 MSKB2424C3 MSKB2424C1Y MSKB2424C2Y813 mm (32")MSKB3224C1MSKB2024C2MSKB2024C3711 mm (28") MSKB2824C1 MSKB2824C2 MSKB2824C3914 mm (36") MSKB3624C1MSKB3224C2MSKB3224C3MSKB2024C1YMSKB2824C1YMSKB3224C1YMSKB2024C2YMSKB2824C2YMSKB3224C2Y1016 mm (40") MSKB4024C1 MSKB4024C2 MSKB4024C3 MSKB4024C1Y MSKB4024C2Y1219 mm (48")MSKB4824C1MSKB3624C2MSKB3624C31118 mm (44") MSKB4424C1 MSKB4424C2 MSKB4424C3MSKB4824C2MSKB4824C3MSKB3624C1YMSKB4424C1YMSKB4824C1YMSKB3624C2YMSKB4424C2YMSKB4824C2YOne - 15' Cable &One- 25' CableMSKB424C3YMSKB824C3YMSKB1224C3YMSKB1624C3YMSKB2024C3YMSKB2424C3YMSKB2824C3YMSKB3224C3YMSKB3624C3YMSKB4024C3YMSKB4424C3YMSKB4824C3YKits with 18 m (60') Range Emitter and ReceiverAppendicesDefined AreaTwo - 15' Cables114 mm (4.5") MSXLKB424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSXLKB824C1 MSXLKB824C2 MSXLKB824C3 MSXLKB824C1Y MSXLKB824C2Y406 mm (16")MSXLKB1624C1Two - 25' CablesMSXLKB424C2MSXLKB424C3305 mm (12") MSXLKB1224C1 MSXLKB1224C2 MSXLKB1224C3508 mm (20") MSXLKB2024C1MSXLKB1624C2MSXLKB1624C3Two - 15' CablesMSXLKB424C1YMSXLKB1224C1YMSXLKB1624C1YYellow PaintedMSXLKB424C2YMSXLKB1224C2YMSXLKB1624C2Y610 mm (24") MSXLKB2424C1 MSXLKB2424C2 MSXLKB2424C3 MSXLKB2424C1Y MSXLKB2424C2Y813 mm (32")MSXLKB3224C1MSXLKB2024C2MSXLKB2024C3711 mm (28") MSXLKB2824C1 MSXLKB2824C2 MSXLKB2824C3914 mm (36") MSXLKB3624C1MSXLKB3224C2MSXLKB3224C3MSXLKB2024C1YMSXLKB2824C1YMSXLKB3224C1YMSXLKB2024C2YMSXLKB2824C2YMSXLKB3224C2Y1016 mm (40") MSXLKB4024C1 MSXLKB4024C2 MSXLKB4024C3 MSXLKB4024C1Y MSXLKB4024C2Y1219 mm (48")MSXLKB4824C1MSXLKB3624C2MSXLKB3624C31118 mm (44") MSXLKB4424C1 MSXLKB4424C2 MSXLKB4424C3MSXLKB4824C2MSXLKB4824C3MSXLKB3624C1YMSXLKB4424C1YMSXLKB4824C1YMSXLKB3624C2YMSXLKB4424C2YMSXLKB4824C2YOne - 15' Cable &One- 25' CableMSXLKB424C3YMSXLKB824C3YMSXLKB1224C3YMSXLKB1624C3YMSXLKB2024C3YMSXLKB2424C3YMSXLKB2824C3YMSXLKB3224C3YMSXLKB3624C3YMSXLKB4024C3YMSXLKB4424C3YMSXLKB4824C3YPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P” to the model number of the system kit, for example: MSXLKB424C1P.MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.330 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Kits with MINI-SCREEN Model MSCT-1 ControllerAppendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® KitsKits with 9 m (30') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSKT424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSKT824C1 MSKT824C2 MSKT824C3 MSKT824C1Y MSKT824C2Y406 mm (16")MSKT1624C1Two - 25' CablesMSKT424C2MSKT1624C2MSKT424C3305 mm (12") MSKT1224C1 MSKT1224C2 MSKT1224C3508 mm (20") MSKT2024C1MSKT1624C3Two - 15' CablesMSKT424C1YMSKT1224C1YMSKT1624C1YYellow PaintedMSKT424C2YMSKT1224C2YMSKT1624C2Y610 mm (24") MSKT2424C1 MSKT2424C2 MSKT2424C3 MSKT2424C1Y MSKT2424C2Y813 mm (32")MSKT3224C1MSKT2024C2MSKT2024C3711 mm (28") MSKT2824C1 MSKT2824C2 MSKT2824C3914 mm (36") MSKT3624C1MSKT3224C2MSKT3224C3MSKT2024C1YMSKT2824C1YMSKT3224C1YMSKT2024C2YMSKT2824C2YMSKT3224C2Y1016 mm (40") MSKT4024C1 MSKT4024C2 MSKT4024C3 MSKT4024C1Y MSKT4024C2Y1219 mm (48")MSKT4824C1MSKT3624C2MSKT3624C31118 mm (44") MSKT4424C1 MSKT4424C2 MSKT4424C3MSKT4824C2MSKT4824C3MSKT3624C1YMSKT4424C1YMSKT4824C1YMSKT3624C2YMSKT4424C2YMSKT4824C2YOne - 15' Cable &One- 25' CableMSKT424C3YMSKT824C3YMSKT1224C3YMSKT1624C3YMSKT2024C3YMSKT2424C3YMSKT2824C3YMSKT3224C3YMSKT3624C3YMSKT4024C3YMSKT4424C3YMSKT4824C3YKits with 18 m (60') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSXLKT424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSXLKT824C1 MSXLKT824C2 MSXLKT824C3 MSXLKT824C1Y MSXLKT824C2Y406 mm (16")MSXLKT1624C1Two - 25' CablesMSXLKT424C2MSXLKT424C3305 mm (12") MSXLKT1224C1 MSXLKT1224C2 MSXLKT1224C3508 mm (20") MSXLKT2024C1MSXLKT1624C2MSXLKT1624C3Two - 15' CablesMSXLKT424C1YMSXLKT1224C1YMSXLKT1624C1YYellow PaintedMSXLKT424C2YMSXLKT1224C2YMSXLKT1624C2Y610 mm (24") MSXLKT2424C1 MSXLKT2424C2 MSXLKT2424C3 MSXLKT2424C1Y MSXLKT2424C2Y813 mm (32")MSXLKT3224C1MSXLKT2024C2MSXLKT2024C3711 mm (28") MSXLKT2824C1 MSXLKT2824C2 MSXLKT2824C3914 mm (36") MSXLKT3624C1MSXLKT3224C2MSXLKT3224C3MSXLKT2024C1YMSXLKT2824C1YMSXLKT3224C1YMSXLKT2024C2YMSXLKT2824C2YMSXLKT3224C2Y1016 mm (40") MSXLKT4024C1 MSXLKT4024C2 MSXLKT4024C3 MSXLKT4024C1Y MSXLKT4024C2Y1219 mm (48")MSXLKT4824C1MSXLKT3624C2MSXLKT3624C31118 mm (44") MSXLKT4424C1 MSXLKT4424C2 MSXLKT4424C3MSXLKT4824C2MSXLKT4824C3MSXLKT3624C1YMSXLKT4424C1YMSXLKT4824C1YMSXLKT3624C2YMSXLKT4424C2YMSXLKT4824C2YOne - 15' Cable &One- 25' CableMSXLKT424C3YMSXLKT824C3YMSXLKT1224C3YMSXLKT1624C3YMSXLKT2024C3YMSXLKT2424C3YMSXLKT2824C3YMSXLKT3224C3YMSXLKT3624C3YMSXLKT4024C3YMSXLKT4424C3YMSXLKT4824C3YAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P” to the model number of the system kit, for example: MSXLKT424C1P.MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164331


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® KitsKits with MINI-SCREEN Model MSCD-2 ControllerKits with 9 m (30') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSK2D424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSK2D824C1 MSK2D824C2 MSK2D824C3 MSK2D824C1Y MSK2D824C2Y406 mm (16")MSK2D1624C1Two - 25' CablesMSK2D424C2MSK2D1624C2MSK2D424C3305 mm (12") MSK2D1224C1 MSK2D1224C2 MSK2D1224C3508 mm (20") MSK2D2024C1MSK2D1624C3Two - 15' CablesMSK2D424C1YMSK2D1224C1YMSK2D1624C1YYellow PaintedMSK2D424C2YMSK2D1224C2YMSK2D1624C2Y610 mm (24") MSK2D2424C1 MSK2D2424C2 MSK2D2424C3 MSK2D2424C1Y MSK2D2424C2Y813 mm (32")MSK2D3224C1MSK2D2024C2MSK2D2024C3711 mm (28") MSK2D2824C1 MSK2D2824C2 MSK2D2824C3914 mm (36") MSK2D3624C1MSK2D3224C2MSK2D3224C3MSK2D2024C1YMSK2D2824C1YMSK2D3224C1YMSK2D2024C2YMSK2D2824C2YMSK2D3224C2Y1016 mm (40") MSK2D4024C1 MSK2D4024C2 MSK2D4024C3 MSK2D4024C1Y MSK2D4024C2Y1219 mm (48")MSK2D4824C1MSK2D3624C2MSK2D3624C31118 mm (44") MSK2D4424C1 MSK2D4424C2 MSK2D4424C3MSK2D4824C2MSK2D4824C3MSK2D3624C1YMSK2D4424C1YMSK2D4824C1YMSK2D3624C2YMSK2D4424C2YMSK2D4824C2YOne - 15' Cable &One- 25' CableMSK2D424C3YMSK2D824C3YMSK2D1224C3YMSK2D1624C3YMSK2D2024C3YMSK2D2424C3YMSK2D2824C3YMSK2D3224C3YMSK2D3624C3YMSK2D4024C3YMSK2D4424C3YMSK2D4824C3YKits with 18 m (60') Range Emitter and ReceiverAppendicesDefined AreaTwo - 15' Cables114 mm (4.5") MSXLK2D424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSXLK2D824C1 MSXLK2D824C2 MSXLK2D824C3 MSXLK2D824C1Y MSXLK2D824C2Y406 mm (16")MSXLK2D1624C1Two - 25' CablesMSXLK2D424C2MSXLK2D424C3305 mm (12") MSXLK2D1224C1 MSXLK2D1224C2 MSXLK2D1224C3508 mm (20") MSXLK2D2024C1MSXLK2D1624C2MSXLK2D1624C3Two - 15' CablesMSXLK2D424C1YMSXLK2D1224C1YMSXLK2D1624C1YYellow PaintedMSXLK2D424C2YMSXLK2D1224C2YMSXLK2D1624C2Y610 mm (24") MSXLK2D2424C1 MSXLK2D2424C2 MSXLK2D2424C3 MSXLK2D2424C1Y MSXLK2D2424C2Y813 mm (32")MSXLK2D3224C1MSXLK2D2024C2MSXLK2D2024C3711 mm (28") MSXLK2D2824C1 MSXLK2D2824C2 MSXLK2D2824C3914 mm (36") MSXLK2D3624C1MSXLK2D3224C2MSXLK2D3224C3MSXLK2D2024C1YMSXLK2D2824C1YMSXLK2D3224C1YMSXLK2D2024C2YMSXLK2D2824C2YMSXLK2D3224C2Y1016 mm (40") MSXLK2D4024C1 MSXLK2D4024C2 MSXLK2D4024C3 MSXLK2D4024C1Y MSXLK2D4024C2Y1219 mm (48")MSXLK2D4824C1MSXLK2D3624C2MSXLK2D3624C31118 mm (44") MSXLK2D4424C1 MSXLK2D4424C2 MSXLK2D4424C3MSXLK2D4824C2MSXLK2D4824C3MSXLK2D3624C1YMSXLK2D4424C1YMSXLK2D4824C1YMSXLK2D3624C2YMSXLK2D4424C2YMSXLK2D4824C2YOne - 15' Cable &One- 25' CableMSXLK2D424C3YMSXLK2D824C3YMSXLK2D1224C3YMSXLK2D1624C3YMSXLK2D2024C3YMSXLK2D2424C3YMSXLK2D2824C3YMSXLK2D3224C3YMSXLK2D3624C3YMSXLK2D4024C3YMSXLK2D4424C3YMSXLK2D4824C3YPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P” to the model number of the system kit, for example: MSXLK2D424C1P.MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.332 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Kits with MINI-SCREEN Model MSCT-2 ControllerAppendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® KitsKits with 9 m (30') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSK2T424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSK2T824C1 MSK2T824C2 MSK2T824C3 MSK2T824C1Y MSK2T824C2Y406 mm (16")MSK2T1624C1Two - 25' CablesMSK2T424C2MSK2T1624C2MSK2T424C3305 mm (12") MSK2T1224C1 MSK2T1224C2 MSK2T1224C3508 mm (20") MSK2T2024C1MSK2T1624C3Two - 15' CablesMSK2T424C1YMSK2T1224C1YMSK2T1624C1YYellow PaintedMSK2T424C2YMSK2T1224C2YMSK2T1624C2Y610 mm (24") MSK2T2424C1 MSK2T2424C2 MSK2T2424C3 MSK2T2424C1Y MSK2T2424C2Y813 mm (32")MSK2T3224C1MSK2T2024C2MSK2T2024C3711 mm (28") MSK2T2824C1 MSK2T2824C2 MSK2T2824C3914 mm (36") MSK2T3624C1MSK2T3224C2MSK2T3224C3MSK2T2024C1YMSK2T2824C1YMSK2T3224C1YMSK2T2024C2YMSK2T2824C2YMSK2T3224C2Y1016 mm (40") MSK2T4024C1 MSK2T4024C2 MSK2T4024C3 MSK2T4024C1Y MSK2T4024C2Y1219 mm (48")MSK2T4824C1MSK2T3624C2MSK2T3624C31118 mm (44") MSK2T4424C1 MSK2T4424C2 MSK2T4424C3MSK2T4824C2MSK2T4824C3MSK2T3624C1YMSK2T4424C1YMSK2T4824C1YMSK2T3624C2YMSK2T4424C2YMSK2T4824C2YOne - 15' Cable &One- 25' CableMSK2T424C3YMSK2T824C3YMSK2T1224C3YMSK2T1624C3YMSK2T2024C3YMSK2T2424C3YMSK2T2824C3YMSK2T3224C3YMSK2T3624C3YMSK2T4024C3YMSK2T4424C3YMSK2T4824C3YKits with 18 m (60') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSXLK2T424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSXLK2T824C1 MSXLK2T824C2 MSXLK2T824C3 MSXLK2T824C1Y MSXLK2T824C2Y406 mm (16")MSXLK2T1624C1Two - 25' CablesMSXLK2T424C2MSXLK2T424C3305 mm (12") MSXLK2T1224C1 MSXLK2T1224C2 MSXLK2T1224C3508 mm (20") MSXLK2T2024C1MSXLK2T1624C2MSXLK2T1624C3Two - 15' CablesMSXLK2T424C1YMSXLK2T1224C1YMSXLK2T1624C1YYellow PaintedMSXLK2T424C2YMSXLK2T1224C2YMSXLK2T1624C2Y610 mm (24") MSXLK2T2424C1 MSXLK2T2424C2 MSXLK2T2424C3 MSXLK2T2424C1Y MSXLK2T2424C2Y813 mm (32")MSXLK2T3224C1MSXLK2T2024C2MSXLK2T2024C3711 mm (28") MSXLK2T2824C1 MSXLK2T2824C2 MSXLK2T2824C3914 mm (36") MSXLK2T3624C1MSXLK2T3224C2MSXLK2T3224C3MSXLK2T2024C1YMSXLK2T2824C1YMSXLK2T3224C1YMSXLK2T2024C2YMSXLK2T2824C2YMSXLK2T3224C2Y1016 mm (40") MSXLK2T4024C1 MSXLK2T4024C2 MSXLK2T4024C3 MSXLK2T4024C1Y MSXLK2T4024C2Y1219 mm (48")MSXLK2T4824C1MSXLK2T3624C2MSXLK2T3624C31118 mm (44") MSXLK2T4424C1 MSXLK2T4424C2 MSXLK2T4424C3MSXLK2T4824C2MSXLK2T4824C3MSXLK2T3624C1YMSXLK2T4424C1YMSXLK2T4824C1YMSXLK2T3624C2YMSXLK2T4424C2YMSXLK2T4824C2YOne - 15' Cable &One- 25' CableMSXLK2T424C3YMSXLK2T824C3YMSXLK2T1224C3YMSXLK2T1624C3YMSXLK2T2024C3YMSXLK2T2424C3YMSXLK2T2824C3YMSXLK2T3224C3YMSXLK2T3624C3YMSXLK2T4024C3YMSXLK2T4424C3YMSXLK2T4824C3YAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P” to the model number of the system kit, for example: MSXLK2T424C1P.MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164333


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® KitsKits with MINI-SCREEN Model MSDINT-1 ControllerKits with 9 m (30') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSDKT424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSDKT824C1 MSDKT824C2 MSDKT824C3 MSDKT824C1Y MSDKT824C2Y406 mm (16")MSDKT1624C1Two - 25' CablesMSDKT424C2MSDKT1624C2MSDKT424C3305 mm (12") MSDKT1224C1 MSDKT1224C2 MSDKT1224C3508 mm (20") MSDKT2024C1MSDKT1624C3Two - 15' CablesMSDKT424C1YMSDKT1224C1YMSDKT1624C1YYellow PaintedMSDKT424C2YMSDKT1224C2YMSDKT1624C2Y610 mm (24") MSDKT2424C1 MSDKT2424C2 MSDKT2424C3 MSDKT2424C1Y MSDKT2424C2Y813 mm (32")MSDKT3224C1MSDKT2024C2MSDKT2024C3711 mm (28") MSDKT2824C1 MSDKT2824C2 MSDKT2824C3914 mm (36") MSDKT3624C1MSDKT3224C2MSDKT3224C3MSDKT2024C1YMSDKT2824C1YMSDKT3224C1YMSDKT2024C2YMSDKT2824C2YMSDKT3224C2Y1016 mm (40") MSDKT4024C1 MSDKT4024C2 MSDKT4024C3 MSDKT4024C1Y MSDKT4024C2Y1219 mm (48")MSDKT4824C1MSDKT3624C2MSDKT3624C31118 mm (44") MSDKT4424C1 MSDKT4424C2 MSDKT4424C3MSDKT4824C2MSDKT4824C3MSDKT3624C1YMSDKT4424C1YMSDKT4824C1YMSDKT3624C2YMSDKT4424C2YMSDKT4824C2YOne - 15' Cable &One- 25' CableMSDKT424C3YMSDKT824C3YMSDKT1224C3YMSDKT1624C3YMSDKT2024C3YMSDKT2424C3YMSDKT2824C3YMSDKT3224C3YMSDKT3624C3YMSDKT4024C3YMSDKT4424C3YMSDKT4824C3YKits with 18 m (60') Range Emitter and ReceiverAppendicesDefined AreaTwo - 15' Cables114 mm (4.5") MSXLDKT424C1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSXLDKT824C1 MSXLDKT824C2 MSXLDKT824C3 MSXLDKT824C1Y MSXLDKT824C2Y406 mm (16")MSXLDKT1624C1Two - 25' CablesMSXLDKT424C2MSXLDKT424C3305 mm (12") MSXLDKT1224C1 MSXLDKT1224C2 MSXLDKT1224C3508 mm (20") MSXLDKT2024C1MSXLDKT1624C2MSXLDKT1624C3Two - 15' CablesMSXLDKT424C1YMSXLDKT1224C1YMSXLDKT1624C1YYellow PaintedMSXLDKT424C2YMSXLDKT1224C2YMSXLDKT1624C2Y610 mm (24") MSXLDKT2424C1 MSXLDKT2424C2 MSXLDKT2424C3 MSXLDKT2424C1Y MSXLDKT2424C2Y813 mm (32")MSXLDKT3224C1MSXLDKT2024C2MSXLDKT2024C3711 mm (28") MSXLDKT2824C1 MSXLDKT2824C2 MSXLDKT2824C3914 mm (36") MSXLDKT3624C1MSXLDKT3224C2MSXLDKT3224C3MSXLDKT2024C1YMSXLDKT2824C1YMSXLDKT3224C1YMSXLDKT2024C2YMSXLDKT2824C2YMSXLDKT3224C2Y1016 mm (40") MSXLDKT4024C1 MSXLDKT4024C2 MSXLDKT4024C3 MSXLDKT4024C1Y MSXLDKT4024C2Y1219 mm (48")MSXLDKT4824C1MSXLDKT3624C2MSXLDKT3624C31118 mm (44") MSXLDKT4424C1 MSXLDKT4424C2 MSXLDKT4424C3MSXLDKT4824C2MSXLDKT4824C3MSXLDKT3624C1YMSXLDKT4424C1YMSXLDKT4824C1YMSXLDKT3624C2YMSXLDKT4424C2YMSXLDKT4824C2YOne - 15' Cable &One- 25' CableMSXLDKT424C3YMSXLDKT824C3YMSXLDKT1224C3YMSXLDKT1624C3YMSXLDKT2024C3YMSXLDKT2424C3YMSXLDKT2824C3YMSXLDKT3224C3YMSXLDKT3624C3YMSXLDKT4024C3YMSXLDKT4424C3YMSXLDKT4824C3YPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P” to the model number of the system kit, for example: MSXLDKT424C1P.MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.334 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Kits with MINI-SCREEN Model MSDINT-1L2 ControllerAppendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® KitsKits with 9 m (30') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSDKT424LC1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSDKT824LC1 MSDKT824LC2 MSDKT824LC3 MSDKT824LC1Y MSDKT824LC2Y406 mm (16")MSDKT1624LC1Two - 25' CablesMSDKT424LC2MSDKT424LC3305 mm (12") MSDKT1224LC1 MSDKT1224LC2 MSDKT1224LC3508 mm (20") MSDKT2024LC1MSDKT1624LC2MSDKT1624LC3Two - 15' CablesMSDKT424LC1YMSDKT1224LC1YMSDKT1624LC1YYellow PaintedMSDKT424LC2YMSDKT1224LC2YMSDKT1624LC2Y610 mm (24") MSDKT2424LC1 MSDKT2424LC2 MSDKT2424LC3 MSDKT2424LC1Y MSDKT2424LC2Y813 mm (32")MSDKT3224LC1MSDKT2024LC2MSDKT2024LC3711 mm (28") MSDKT2824LC1 MSDKT2824LC2 MSDKT2824LC3914 mm (36") MSDKT3624LC1MSDKT3224LC2MSDKT3224LC3MSDKT2024LC1YMSDKT2824LC1YMSDKT3224LC1YMSDKT2024LC2YMSDKT2824LC2YMSDKT3224LC2Y1016 mm (40") MSDKT4024LC1 MSDKT4024LC2 MSDKT4024LC3 MSDKT4024LC1Y MSDKT4024LC2Y1219 mm (48")MSDKT4824LC1MSDKT3624LC2MSDKT3624LC31118 mm (44") MSDKT4424LC1 MSDKT4424LC2 MSDKT4424LC3MSDKT4824LC2MSDKT4824LC3MSDKT3624LC1YMSDKT4424LC1YMSDKT4824LC1YMSDKT3624LC2YMSDKT4424LC2YMSDKT4824LC2YOne - 15' Cable &One- 25' CableMSDKT424LC3YMSDKT824LC3YMSDKT1224LC3YMSDKT1624LC3YMSDKT2024LC3YMSDKT2424LC3YMSDKT2824LC3YMSDKT3224LC3YMSDKT3624LC3YMSDKT4024LC3YMSDKT4424LC3YMSDKT4824LC3YKits with 18 m (60') Range Emitter and ReceiverDefined AreaTwo - 15' Cables114 mm (4.5") MSXLDKT424LC1Black AnodizedOne - 15' Cable &One- 25' CableTwo - 25' Cables215 mm (8.5") MSXLDKT824LC1 MSXLDKT824LC2 MSXLDKLT824LC3 MSXLDKT824LC1Y MSXLDKT824LC2Y406 mm (16")MSXLDKT1624LC1Two - 25' CablesMSXLDKT424LC2MSXLDKT424LC3305 mm (12") MSXLDKT1224LC1 MSXLDKT1224LC2 MSXLDKT1224LC3508 mm (20") MSXLDKT2024LC1MSXLDKT1624LC2MSXLDKT1624LC3Two - 15' CablesMSXLDKT424LC1YMSXLDKT1224LC1YMSXLDKT1624LC1YYellow PaintedMSXLDKT424LC2YMSXLDKT1224LC2YMSXLDKT1624LC2Y610 mm (24") MSXLDKT2424LC1 MSXLDKT2424LC2 MSXLDKT2424LC3 MSXLDKT2424LC1Y MSXLDKT2424LC2Y813 mm (32")MSXLDKT3224LC1MSXLDKT2024LC2MSXLDKT2024LC3711 mm (28") MSXLDKT2824LC1 MSXLDKT2824LC2 MSXLDKT2824LC3914 mm (36") MSXLDKT3624LC1MSXLDKT3224LC2MSXLDKT3224LC3MSXLDKT2024LC1YMSXLDKT2824LC1YMSXLDKT3224LC1YMSXLDKT2024LC2YMSXLDKT2824LC2YMSXLDKT3224LC2Y1016 mm (40") MSXLDKT4024LC1 MSXLDKT4024LC2 MSXLDKT4024LC3 MSXLDKT4024LC1Y MSXLDKT4024LC2Y1219 mm (48")MSXLDKT4824LC1MSXLDKT3624LC2MSXLDKT3624LC31118 mm (44") MSXLDKT4424LC1 MSXLDKT4424LC2 MSXLDKT4424LC3MSXLDKT4824LC2MSXLDKT4824LC3MSXLDKT3624LC1YMSXLDKT4424LC1YMSXLDKT4824LC1YMSXLDKT3624LC2YMSXLDKT4424LC2YMSXLDKT4824LC2YOne - 15' Cable &One- 25' CableMSXLDKT424LC3YMSXLDKT824LC3YMSXLDKT1224LC3YMSXLDKT1624LC3YMSXLDKT2024LC3YMSXLDKT2424LC3YMSXLDKT2824LC3YMSXLDKT3224LC3YMSXLDKT3624LC3YMSXLDKT4024LC3YMSXLDKT4424LC3YMSXLDKT4824LC3YAppendicesPigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix “P” to the model number of the system kit, for example: MSXLDKT424LC1P.MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164335


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® Machine Interface HookupsPLEASE READ: Information pertaining to all MINI-SCREEN Hookup DrawingsThe following hookup diagrams show output relay connections in a generic machine interface. The connections between the MINI-SCREEN Systemoutputs and the machine primary and secondary control elements must be direct, and arranged so that any single line fault or earth fault will notresult in a circuit failure to a potentially dangerous state.Output Relay ConnectionsOutput relay connections are made at the FSD1 (Final Switching Device 1), FSD2 (Final SwitchingDevice 2), and SSD (Secondary Switching Device) terminals on the controller. These relays are energized(contacts closed) in normal operation when no obstructions are in the defined area. All relaysbecome de-energized (their contacts open) in a lockout condition. Relays FSD1 and FSD2 (only) deenergizein a trip condition. Before continuing, read NOTICE Regarding MPCEs, below right.The FSD1 output relay connects to Machine Primary Control Element #1 (MPCE 1) on the guardedmachine. MPCE 1 is an electrically powered element of the guarded machine that directly controlsthe normal operating motion of the machine; it must be last (in time) to operate when motion iseither initiated or arrested. The output contact of relay FSD1 must be connected, as shown in thefollowing diagrams, to control power to Machine Primary Control Element #1.The FSD2 output relay connects to Machine Primary Control Element #2 (MPCE 2) on the guardedmachine. MPCE 2 is an electrically powered element of the guarded machine (in a different controlpath than MPCE 1) that directly controls the normal operating motion of the guarded machine; itmust be last (in time) to operate when machine motion is either initiated or arrested. The outputcontact of relay FSD2 must be connected, as shown in the following diagrams to control power toMachine Primary Control Element #2.Many different types of mechanisms are used to arrest dangerous machine motion. Examples includemechanical braking systems, clutch mechanisms, and combinations of brakes and clutches.Additionally, control of the arresting scheme may be hydraulic or pneumatic.As a result, MPCEs may be of several control types, including a wide variety of contactors andelectromechanical valves. If your machine documentation leaves any doubt about the proper connectionpoints for the MINI-SCREEN System output relay contacts, do not make any connections.Contact the machine builder for clarification regarding connections to the MPCEs and MSCE.The SSD output relay connects to the Machine Secondary Control Element (MSCE) on the guardedmachine. The MSCE is an electrically powered element of the guarded machine (independent of theMPCEs) that is capable of removing power from the prime mover of the dangerous part of themachine in the event of an emergency. The output contacts of the SSD relay must be connected, asshown in the following diagrams to the Machine Secondary Control Element such that, if a lockoutcondition occurs, the motive power will be removed from the machine.!WARNING . . .Final Switching DeviceThe output relays of the MINI-SCREEN System must be the final switchingdevices for the machinery being guarded.Never wire an intermediate device(e.g., a programmable logic controller -PLC), other than a safety relay, betweeneither FSD and the machine primarycontrol elements (Reference ANSI B11.1-1988. Appendix B4). To do so results in anunsafe condition.NOTICE Regarding MPCEsEach of the two Machine Primary ControlElements (MPCE 1 and MPCE 2) must becapable of immediately stopping the dangerousmachine motion, irrespective of thestate of the other. These two channels ofmachine control need not be identical, butthe stop time performance of the machine(Ts, used to calculate the separationdistance) must take into account the slowerof the two channels.Some machines offer only one primarycontrol element. For such machines, it isnecessary to duplicate the circuit of thesingle MPCE to add a second machineprimary control element.AppendicesWARNING . . .Arc Suppressor Installation!If arc suppressors are used, they MUST be installed as shown across the coils ofthe machine control elements. NEVER install suppressors directly across thecontacts of the MINI-SCREEN switching devices! It is possible for suppressors to fail as a shortcircuit. If installed directly across the contacts of the MINI-SCREEN switching device, a shortcircuitedsuppressor will create an unsafe condition.336 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Generic Machine Interface Diagram forMINI-SCREEN Metal Box Controller Models MSC..-..Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® Machine Interface Hookups*L (V ac)or+ (V dc)Model MSCA-1 Control Box: without Fixed BlankingModel MSCA-1L2 Control Box: without Fixed BlankingModel MSCA-1L3 Control Box: without Fixed BlankingModel MSCA-1L3E Control Box: without Fixed BlankingModel MSCA-1S2E Control Box: without Fixed BlankingModel MSCA-1S3E Control Box: without Fixed BlankingModel MSCA-1T3 Control Box: without Fixed BlankingModel MSCB-1 Control Box: without Fixed BlankingModel MSCB-1L2 Control Box: without Fixed BlankingModel MSCB-1T3 Control Box: without Fixed BlankingModel MSCT-1 Control Box: without Fixed BlankingModel MSCT-2T3 Control Box: without Fixed BlankingModel MSCD-2 Control Box: with Fixed BlankingModel MSCD-2T3 Control Box: with Fixed BlankingModel MSCT-2 Control Box: with Fixed Blanking*N (V ac)or– (V dc)1-Channel ExternalDevice Monitoring (EDM)(Model MSC.-..E only)2122Non-safetyAuxiliary/AlarmContactEarthGroundTB2Mon aMachineControlCircuitMPCE 1 MPCE 2MPCEMonitorContactsSecondary SwitchingDeviceSSDFinal SwitchingDevice #2FSD 2Final SwitchingDevice #1FSD 1TB4TB1TB1TB1Machine SecondaryControl ElementMSCE*Machine PrimaryControl Element #2MPCE2*Machine PrimaryControl Element #1MPCE1*MPCE 1 MPCE 2Complementary NormallyClosed Auxiliary Output(Models MSC.-..3. only)Final SwitchingDevice #2FSD 2K2K1K1K2ComplementaryNormally ClosedAuxiliaryTB1Mon bMINI-SCREEN Control BoxAppendicesMPCE 1 MPCE 2MINI-SCREENControl BoxL (V ac) or + (V dc)N (V ac) or dc commonTB1** Arc Arc Suppressors Suppression(see (see Warning Warning page page 336) 339)Final SwitchingDevice #1FSD 1CNCAUXK1K2TB1MINI-SCREEN Control BoxBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164337


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram forMINI-SCREEN Controller Models MSCC-2...M with Muting FunctionModel MSCC-2L2M Control BoxModel MSCC-2L3M Control BoxModel MSCC-2T2M Control BoxModel MSCC-2T3M Control BoxL † (V ac)or+ (V dc)MachineControlCircuit2-Channel ExternalDevice Monitoring (EDM)MINI-SCREEN Control BoxSecondarySwitchingDeviceSSDFinal SwitchingDevice #2FSD2Final SwitchingDevice #1FSD1TB8Monitoring2a2bababab1a1bMPCE2MPCE1*MSCE*MPCE2*MPCE1N † (V ac)orCommon (V dc)MachineSecondaryControlElementMachinePrimaryControlElementMachinePrimaryControlElement1-Channel ExternalDevice Monitoring (EDM)MINI-SCREEN Control BoxTB82a1a2b1bJumperMPCE2MPCE1Complementary NormallyClosed Auxiliary Output(Model MSCC-2L3M only)MINI-SCREEN Control BoxPowerSelect230V ac 115V acL (V ac)N (V ac)Final SwitchingDevice #2FSD 2K1K2AppendicesFor dc power:+24V dc @ 2.5AdcCommonEarthGroundTB10TB7TB1124V dcCOMTB9†In USA and Canadian 115V ac and European230V ac supply systems, L is ac "hot" and N is ac"neutral." In USA and Canadian 230V ac systems,L and N are both ac "hot."EarthGroundFor ac power:115/230 V ac(Ensure properpower inputhas beenselected)* Arc * Arc Suppressors Suppression(see (see Warning page page 336) 339)ComplementaryNormally ClosedAuxiliaryK2 K1CNCAUXFinal SwitchingDevice #1FSD 1K1K2TB1TB1338 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram forMULTI-SCREEN Dual-Light-Screen Controllers Model MUSC-1 & MUSC-1T3Model MUSC-1 Control Box: 115 or 230V ac, 50/60 Hz; or 24V dcModel MUSC-1T3 Control Box: 115 or 230V ac, 50/60 Hz; or 24V dc*L (V ac)or+ (V dc)*N (V ac)or-– (V dc)EarthGroundSecondary SwitchingDeviceSSDMachine SecondaryControl ElementMSCEMachineControlCircuitFinal SwitchingDevice #2FSD 2*Machine PrimaryControl Element #2MPCE2MPCE 1 MPCE 2MPCEMonitorContactsMPCE 1 MPCE 2Final SwitchingDevice #1FSD 1L (V ac) or + (V dc)N (V ac) or dc common*Machine PrimaryControl Element #1MPCE1*TB1 for AC Supplyor TB4 for DC SupplyMULTI-SCREENControl Module* Arc Suppressors* Arc Suppression(see Warning page page 339) 336)AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164339


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram forMINI-SCREEN DIN Controller Models MSDINT-1..L (V ac)or+ (V dc)Model MSDINT-1 Control Module: With Trip OutputModel MSDINT-1L2 Control Module: With Latch OutputN (V ac)orcommon (V dc)Secondary SwitchingDeviceSSD1819Machine SecondaryControl ElementMSCEMachineControlCircuitFinal SwitchingDevice #2FSD 22223*Machine PrimaryControl Element #2MPCE2*MPCE 1 MPCE 2Final SwitchingDevice #1FSD 12728Machine PrimaryControl Element #1MPCE1MPCEMonitorContacts*MPCE 1 MPCE 2+ (V dc)dc common3233+24V dc34DIN MINI-SCREENControl Module* Arc Suppressors* Arc Suppression(see Warning page page 339) 336)EarthGrounddccommonAppendicesNOTE: Terminal numbers refer to control modules with NEW removable terminal strips (manufactured after June 2000).Call factory if OLD version with fixed terminals is required.340 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A4: <strong>Optic</strong>al <strong>Safety</strong> SystemsMINI-SCREEN ® Machine Interface HookupsGeneric Machine Interface Diagram for Dual-MINI-SCREENDual-Light-Screen DIN Controller Models MDSDINT-1..L (V ac)or+ (V dc)Model MDSDINT-1T2 Control Module: With Trip OutputModel MDSDINT-1L2 Control Module: With Latch OutputN (V ac)orcommon (V dc)Secondary SwitchingDeviceSSD2728Machine SecondaryControl ElementMSCEMachineControlCircuitFinal SwitchingDevice #2FSD 22930*Machine PrimaryControl Element #2MPCE2*MPCE 1 MPCE 2Final SwitchingDevice #1FSD 136Machine PrimaryControl Element #137 MPCE1MPCEMonitorContacts*MPCE 1 MPCE 2+ (V dc)dc common5051+24V dc52Dual MINI-SCREENControl ModuleEarthGrounddccommon* Arc Suppressors(see *Arc Warning Suppressionpage 336)(see Warning page 339)NOTE: Terminal numbers refer to control modules with NEW removable terminal strips (manufactured after June 2000).Call factory if OLD version with fixed terminals is required.AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164341


RAppendix A5: <strong>Optic</strong>al <strong>Safety</strong> SystemsMACHINE-GUARD and PERIMETER-GUARD Appendix A5: <strong>Optic</strong>al <strong>Safety</strong> Systems –MACHINE-GUARD & PERIMETER-GUARD SystemsMACHINE- & PERIMETER-GUARD Agency Approvals*ProductPresenceSensingDeviceInterfaceDiagramsMACHINE-GUARDMetal Box ControllersMGCA-4AMGCB-4AMGCA-5AMGCB-5Ap. 345p. 345p. 345p. 345p. 345p. 345p. 345p. 345* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.AppendicesPERIMETER-GUARDMetal Box ControllersPGCA-1APGCB-1APGCA-2APGCB-2A342 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A5: <strong>Optic</strong>al <strong>Safety</strong> SystemsMACHINE-GUARD and PERIMETER-GUARD MACHINE- & PERIMETER-GUARD Minimum Object Sensitivity ChartSensor TypeMACHINE-GUARDFloatingBlankingOffMaximum Size ofUndetected Objects(Not applicable)Minimum ObjectSensitivity38.1 mm (1.50")1-beam 25.4 mm (1.00") 57.1 mm (2.25")Beam Blanking* Modes Available for MACHINE-GUARD and PERIMETER-GUARDFloating BlankingController ModelSingle Object † Multiple Object ††1-Beam 2-Beam 1-Beam 2-BeamFixedBlankingExactBlankingMACHINE-GUARDMetal Box ControllersMGC..-4AMGC..-5APERIMETER-GUARDMetal Box ControllersPGC..-1APGC..-2A* For blanking definitions see Glossary of Machine <strong>Safety</strong> Terms starting on page 392.†Single object floating blanking allows the interruption of only one beam or two beams, as configured.††Multiple object floating blanking allows one or more objects to pass through the light screen undetected, provided each object does notinterrupt more than the selected number of beams (one or two), and provided there is at least one unblocked beam between each object.= Blanking mode is availableEffects of Blanking on Separation Distance andMinimum Object SensitivityNumber ofBlanked ChannelsMinimumObject SensitivityNo Blanking 1.5"12.3"2 3.0"3 3.8"4 4.5"55.3"6 6.0"7 6.8"8 7.5"98.3"10 9.0"11 9.8"12 10.5"1311.3"14 12.0"15 12.8"16 13.5"AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164343


Appendix A5: <strong>Optic</strong>al <strong>Safety</strong> SystemsMACHINE- and PERIMETER-GUARD Machine Interface HookupsPLEASE READ: Information pertaining to the MACHINE- & PERIMETER-GUARD Hookup DrawingThe following hookup diagram shows output relay connections in a generic machine interface. The connections between the MACHINE-GUARD andPERIMETER-GUARD System outputs and the machine primary and secondary control elements must be direct, and arranged so that any single linefault or earth fault will not result in a circuit failure to a potentially dangerous state.Output Relay ConnectionsOutput relay connections are made at the FSD1 (Final Switching Device 1), FSD2 (Final SwitchingDevice 2), and SSD (Secondary Switching Device) terminals on the controller. These relays are energized(contacts closed) in normal operation when no obstructions are in the defined area. All relaysbecome de-energized (their contacts open) in a lockout condition. Relays FSD1 and FSD2 (only) deenergizein a trip condition. Before continuing, read NOTICE Regarding MPCEs, at right.The FSD1 output relay connects to Machine Primary Control Element #1 (MPCE 1) on the guardedmachine. MPCE 1 is an electrically powered element of the guarded machine that directly controlsthe normal operating motion of the machine; it must be last (in time) to operate when motion iseither initiated or arrested. The output contact of relay FSD1 must be connected, as shown in thefollowing diagrams, to control power to Machine Primary Control Element #1.The FSD2 output relay connects to Machine Primary Control Element #2 (MPCE 2) on the guardedmachine. MPCE 2 is an electrically powered element of the guarded machine (in a different controlpath from MPCE 1) that directly controls the normal operating motion of the guarded machine; itmust be last (in time) to operate when machine motion is either initiated or arrested. The outputcontact of relay FSD2 must be connected, as shown in the following diagrams, to control power toMachine Primary Control Element #2.Many different types of mechanisms are used to arrest dangerous machine motion. Examples includemechanical braking systems, clutch mechanisms, and combinations of brakes and clutches.Additionally, control of the arresting scheme may be hydraulic or pneumatic.As a result, MPCEs may be of several control types, including a wide variety of contactors andelectromechanical valves. If your machine documentation leaves any doubt about the proper connectionpoints for the MACHINE- or PERIMETER-GUARD System output relay contacts, do notmake any connections. Contact the machine builder for clarification regarding connections to theMPCEs and MSCE.The SSD output relay connects to the Machine Secondary Control Element (MSCE) on the guardedmachine. The MSCE is an electrically powered element of the guarded machine (independent of theMPCEs) that is capable of removing power from the prime mover of the dangerous part of themachine in the event of an emergency. The output contacts of the SSD relay must be connected, asshown in the following diagrams, to the Machine Secondary Control Element such that, if a lockoutcondition occurs, the motive power will be removed from the machine.NOTICE Regarding MPCEsEach of the two Machine Primary ControlElements (MPCE 1 and MPCE 2) must becapable of immediately stopping the dangerousmachine motion, irrespective of thestate of the other. These two channels ofmachine control need not be identical, butthe stop time performance of the machine(Ts, used to calculate the separationdistance) must take into account the slowerof the two channels.Some machines offer only one primarycontrol element. For such machines, it isnecessary to duplicate the circuit of thesingle MPCE to add a second machineprimary control element.!WARNING . . .Final Switching DeviceThe output relays of theMACHINE- or PERIMETER-GUARD Systemmust be the final switching devices for themachinery being guarded. Never wire anintermediate device (e.g., aprogrammable logic controller - PLC),other than a safety relay, between eitherFSD and the machine primary controlelements (Reference ANSI B11.1-1988.Appendix B4). To do so will result in anunsafe condition.AppendicesWARNING . . . Arc Suppressor InstallationIf arc suppressors are used, they MUST be installed as shown across the coils of the machine control elements. NEVER install!suppressors directly across the contacts of the MACHINE-GUARD or PERIMETER-GUARD switching devices! It is possible forsuppressors to fail as a short circuit. If installed directly across the contacts of the MACHINE-GUARD or PERIMETER-GUARD switchingdevice, a short-circuited suppressor will create an unsafe condition.344 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix A5: <strong>Optic</strong>al <strong>Safety</strong> SystemsMACHINE- and PERIMETER-GUARD Machine Interface HookupsGeneric Machine Interface Diagram forMACHINE-GUARD & PERIMETER-GUARD Models MGC..-..A & PGC..-..ALModel MGCA-4A Control Box: 115V ac 50/60 HZ, With Exact and 1-Beam Floating BlankingModel MGCB-4A Control Box: 230V ac 50/60 HZ, With Exact and 1-Beam Floating BlankingModel MGCA-5A Control Box: 115V ac 50/60 HZ, With 1-Beam Floating BlankingModel MGCB-5A Control Box: 230V ac 50/60 HZ, With 1-Beam Floating BlankingModel PGCA-1A Control Box: 115V ac 50/60 HZ, With Exact and 1-Beam Floating BlankingModel PGCB-1A Control Box: 230V ac 50/60 HZ, With Exact and 1-Beam Floating BlankingModel PGCA-2A Control Box: 115V ac 50/60 HZ, With 1-Beam Floating BlankingModel PGCB-2A Control Box: 230V ac 50/60 HZ, With 1-Beam Floating BlankingNEarthGroundSecondary SwitchingDeviceSSDMachine SecondaryControl ElementMSCEMachineControlCircuitFinal SwitchingDevice #2FSD 2TB1*Machine PrimaryControl Element #2MPCE2TB1*MPCE 1MPCEMonitorContactsMPCE 2Final SwitchingDevice #1FSD 1TB1Machine PrimaryControl Element #1MPCE1*MPCE 1 MPCE 2LNMACHINE- or PERIMETER-GUARDControl Box* Arc Suppression Suppressors(see Warning page 347) 344)Appendices* For blanking definitions see Glossary of Machine <strong>Safety</strong> Terms starting on page 392 .Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164345


RRAppendix B: <strong>Safety</strong> ModulesAppendix B1: <strong>Safety</strong> Modules –Two-Hand-Control ModulesTwo-Hand Control Modules Agency Approvals*ProductOperatingVoltagePresenceSensingDevice<strong>Safety</strong> InElectronicsInterfaceDiagramsAT-FM-10K24V ac/dcpp. 348, 349DUO-TOUCH SGAT-GM-13AAT-HM-13AAT-GM-11KM115V ac/24V dc230V ac/24V dc115V ac/24V dcpp. 350, 351pp. 350, 351p. 352AT-HM-11KMAT-AM-2Ap. 355* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtainedAppendices230V ac/24V dcp. 352115V acDUO-TOUCHAT-BM-2AAT-FM-2A230V ac24V ac/dcp. 355p. 355346 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsPLEASE READ: Information pertaining to all Two-Hand-Control Module Hookup DrawingsThe following hookup drawings show two-hand-control module output relay connections in a generic machine interface. The redundant outputcircuits of the two-hand-control module connect to Machine Primary Control Elements (MPCEs). A Machine Primary Control Element is defined asan electrically powered device, external to the two-hand-control module, which directly controls the machine’s normal operating motion in such away that it is the last (in time) to operate when motion is either initiated or arrested. Some older machines offer only one MPCE. For such machines,it is necessary to add a second MPCE to establish control reliability.To satisfy the requirements of <strong>Safety</strong> Category 4 per EN 954-1, each Machine Primary Control Element must offer a normally-closed, forced-guidedmonitor contact. One normally-closed monitor contact from each Machine Primary Control Element is wired as shown in the following diagrams. Inoperation, if one of the switching contacts of any Machine Primary Control Element fails in the shorted condition, the associated monitor contactwill remain open. This feedback loop allows the circuit of the two-hand-control module to monitor the state of the MPCEs, and to prevent asuccessive machine cycle, if an MPCE fault is detected. When MPCE monitor contacts are not available, a jumper wire must be installed across themonitor input of the two-hand-control module.!WARNING . . . Arc Suppressor InstallationIf arc suppressors are used, they MUST be installed as shown across the coils of the machine control elements. NEVER installsuppressors directly across the output contacts of the DUO-TOUCH! It is possible for suppressors to fail as a short circuit. If installed directlyacross the output contacts of the DUO-TOUCH or DUO-TOUCH SG module, a short-circuited suppressor will create an unsafe condition.!WARNING (Reference ANSI B11.1-1988, Appendix B4)Never wire an intermediate device (for example, a programmable logic controller - PLC), other than a safety relay, between eitherDUO-TOUCH output and the machine control element it switches. To do so sacrifices the control reliability of the control-to-machineinterface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, a normally closed forced-guidedmonitor contact of that relay must be added to the series feedback loop between DUO-TOUCH or DUO-TOUCH SG terminals X1 and X2.!WARNING . . . Use of Electronic Hand ControlsElectronic (i. e. - powered) hand controls include optical touch buttons, capacitive touch buttons and similar devices. When electronichand controls are used as input switches for a DUO-TOUCH or DUO-TOUCH SG module, the hand controls and the DUO-TOUCH or DUO-TOUCH SG module must be powered from the same voltage source.If power is applied to the DUO-TOUCH or DUO-TOUCH SG module before power is applied to the electronic hand controls, and if the electronic handcontrols are both actuated at the time they are powered, an output from the DUO-TOUCH or DUO-TOUCH SG module will result which may triggermachine motion. Furthermore, electronic hand controls cannot guarantee the state of their output at the time power is applied to them.Failure to power the DUO-TOUCH or DUO-TOUCH SG module and associated electronic hand controls from the same voltage source creates a potentiallydangerous condition.AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164347


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsGeneric Machine Interface Diagram for AT-FM-10K & AT-..M-11KM <strong>Safety</strong>Module and Two STB Touch Buttons with Contact OutputsSTB2STB1S12 S11 S13+ –+ –BrownBlueA11323 Y1L1/+V dcMachineControlCircuit24V ac/dcWhiteYellowBlackWhiteYellowBlackA1 A2AT-FM-10KS12S11 Y1S13S22 Y2S21S23K1 K213 1423240V ac/dcMPCE2 MPCE1MPCE2L2/–V dc*MPCE1** Arc Suppressors(see Warning page page 350) 347)AT-FM-10KY2 14 24 A2S23 S21 S22Terminal LocationGeneric Machine Interface Diagram for AT-FM-10K & AT-..M-11KM <strong>Safety</strong>Module and Two STB Touch Buttons with PNP (sourcing) OutputsSTB2LogicSTB1LogicAppendices+ –+ –BrownBlueL1/+V dcMachineControlCircuit24V dcWhiteBlackWhiteBlackA1 A2AT-FM-10KS12S11 Y1S13S22 Y2S21S23K1 K213 1423240V dcMPCE2 MPCE1MPCE2L2/–V dc*MPCE1** Arc Suppressors(see Warning Warning page 350) page 347)348 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsGeneric Machine Interface Diagram for AT-FM-10K & AT-..M-11KM <strong>Safety</strong>Module and Two Mechanical Push Buttons with Contact OutputsSW1SW2L1/+V dcMachineControlCircuit24V ac/dcA1 A2AT-FM-10KS12S11 Y1S13S22 Y2S21S23K1 K2132314240V ac/dcMPCE2 MPCE1MPCE2*MPCE1L2/–V dc** Arc Suppressors * Arc Suppressor(see Warning (see Warning page page 347) 350)AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164349


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsGeneric Machine Interface Diagram for AT-..M-13A <strong>Safety</strong> Module andTwo STB Touch Buttons with Contact OutputsSTB2STB1+ — + —S12 S11 S13A1 A2 B1 B2S22 S21 S23Z1 Z2 Y1 Y2BrownBlueWhiteYellowBlackWhiteYellowBlackZ1Z2S12S11S13S22S21S23AT-GM-13AAT-HM-13AAT-..M-13A13 14 23 24 33 34 43 44Y30 Y31 Y32 Y33 51 52Terminal LocationGeneric Machine Interface Diagram for AT-..M-13A <strong>Safety</strong> ModuleTwo STB Touch Button with PNP (sourcing) OutputsTwo Mechanical Palm ButtonsSTB2LogicSTB1LogicSW2SW1Appendices+ –+ –BrownBlueWhiteBlackWhiteBlackZ1Z2S12S11S13S22S21S23AT-GM-13AAT-HM-13AZ1Z2S12S11S13S22S21S23AT-GM-13AAT-HM-13A350 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsGeneric Machine Interface Diagram for AT-..M-13A <strong>Safety</strong> Module115V ac230V ac24V dcA1B1AT-GM-13AAT-HM-13AA2B2 0V dc or for AC hookupConnections toactuation devices –see page 350Z1Z2S12S11S13S22S21S23Y1Y2(1)MPCE1MPCE4MPCE2MPCE3L1/+V dcMachineControlCircuit1323K1 K2142433 3443 4451 52MPCE1*MPCE2MPCE3**L2/-V dcMPCE4*Y30Y31Y32Y33+24V dc+0V dcStatus outputs(500 mA max., each)* Arc Suppressors(see Warning page 347)AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164351


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsGeneric Machine Interface Diagram for AT-..M-11KM <strong>Safety</strong> Module24V dcConnections toactuation devices –see page 350115V ac230V ac(Dependant on model)A1B1AT-GM-11KMAT-HM-11KMA2B2Z1Z2X1S12X2S11S13S22Z3S21Z4S23Y10V dc orMPCE1Mute LampMPCE2for AC hookupMuteEnableS12 S11 S13 S22 S21 S23 GND Z1 Z2A1 A2 B1 B2 Z3 Z4 Y1 Y2 M11 M12 M21 M22AT-..M-11KM13 14 23 24 X3 X4 X5 X6 Y30 Y31 Y32 Y3331 32 X1 X2Terminal LocationMutingSensorInputsMachineControlCircuitM11M12M21M22K11323K2Y2142431 32*MPCE1MPCE2*Appendices<strong>Safety</strong>StopInputsSSI 1SSI 2(2)(2)X3X4X5Y30Y31Y32X6Y33(2) Jumper SSI inputs if not used+24V dc+0V dcStatus Outputs(500 mA max., each)* Arc Suppressors(see Warning page 347)352 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsSTB Touch Button Hookup – Models with Electromechanical Relay OutputModels with Attached CableModels with Quick-Disconnect – 5-Pin Mini-StyleModels with Quick-Disconnect – 5-Pin Euro-Stylebnbuwhyebk+Supply Voltage–NCCNObnbuwhyebk+Supply Voltage–NCCNObnbuwhgybk+Supply Voltage–NCCNO5-Pin Mini-Style Pin-out(Cable Connector Shown)5-Pin Euro-Style Pin-out(Cable Connector Shown)White WireBlack WireBrown WireWhite WireBrown WireYellow WireBlue WireBlack WireBlue WireGray WireSTB Touch Button Hookup – DC Models with Solid-State OutputsPNP (Sourcing) with Attached Cable PNP (Sourcing) with Quick-Disconnect –4-Pin Mini- or Euro-StylebnbubkwhLoadLoad+10 to 30V dc–bnbubkwhLoadLoad+10 to 30V dc–4-Pin Mini-Style Pin-out(Cable Connector Shown)4-Pin Euro-Style Pin-out(Cable Connector Shown)White WireBlack WireBrown WireWhite WireBrown WireBlue WireBlack WireBlue Wire4- or 5-Pin Mini-Style Side View61 mm max.(2.4")ø 28 mm(1.1")7/8-16UN-2B4- or 5-Pin Euro-Style Side View44 mm max.(1.7")ø 15 mm(0.6")M12 x 1AppendicesQuick-Disconnect (QD) OptionSTB Touch Buttons are sold with either a 2 m (6.5') or a 9 m (30') attached PVC-covered cable, or with a 4- or 5-pin Mini-style, or Euro-style QD cable fitting.STB Touch Buttons with QD cable fittings are identified by the letters “QD” in their model number suffix. Information on mating cables for QD STB Touch Buttonscan be found on page 179.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164353


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsSTB Touch Button Block DiagramsRelay20-30V ac/dcSolid-State10-30V dcMicro-Micro-ControllerControllerV+ 12 V+Micro-Micro-ControllerControllerV+ 12 V+K 1K 1 K 2K 2bnblylwhbuAppendicesbnblwhbuA 1+ –A 2354 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsGeneric Machine Interface Diagram for DUO-TOUCH <strong>Safety</strong> ModuleModels AT-..M-2A – Mechanical Input <strong>Switches</strong>SW1SW2LMachine Control CircuitModelAT-AM-2AAT-BM-2AAT-FM-2A115V ac230V ac24V ac or dcA1 S13 S14 S23 S24 132341DUO-TOUCHK1A4A max.K2AInternalRedundant<strong>Safety</strong> RelayOutputsK1B4A max.K2BA2 X1 X2 1424420.5A max.K3Non-safetyAuxiliaryMonitor ContactA1 S13 S23 X1 41 13 23AT-FM-2AMPCE1Monitor ContactMPCE2Monitor ContactNMPCE1MPCE2* *Machine PrimaryControl Elements* Arc Suppressors(see Warning page 350) 347)A2 S14 S24 X2 42 14 24Terminal LocationGeneric Machine Interface Diagram for DUO-TOUCH <strong>Safety</strong> ModuleModels AT-..M-2A – DC Solid-State Input <strong>Switches</strong>+–SW1Sourcing+–SW2SinkingLMachine Control CircuitA1 S13 S23 X1 41 13 23ModelA1 S13 S14 S23 S24 132341AT-AM-2A 115V acK1AK1BAT-BM-2A 230V ac0.5A max.4A max.Internal4A max.AT-FM-2A 24V ac or dc DUO-TOUCH K3K2A Redundant K2B<strong>Safety</strong> RelayOutputsA2 X1 X2142442Non-safetyAuxiliaryMonitor ContactAT-FM-2AAppendicesMPCE1Monitor ContactMPCE2Monitor ContactNMPCE1MPCE2* *Machine PrimaryControl Elements* Arc Suppressors(see Warning page 350) 347)A2 S14 S24 X2 42 14 24Terminal LocationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164355


Appendix B1: <strong>Safety</strong> ModulesTwo-Hand-Control Modules Machine Interface HookupsOPTO-TOUCH Touch Button Hookup – Models with ElectromechanicalRelay OutputModels with Attached Cablebnbu Supply VoltagewhNCyeCbkNOModels with Quick-Disconnect – 5-Pin Mini-Stylebnbu Supply VoltagewhNCyeCbkNOOPTO-TOUCH Touch Button Hookup – DC Models with Solid-State OutputsNPN (Sinking) with Attached CableNPN (Sinking) with Quick-Disconnect – 4-Pin Mini-StylebubnbkwhLoadLoad-10 to 30V dc+bubnbkwhLoadLoad-10 to 30V dc+PNP (Sourcing) with Attached CablePNP (Sourcing) with Quick-Disconnect – 4-Pin Mini-StylebnbubkwhLoadLoad+10 to 30V dc-bnbubkwhLoadLoad+10 to 30V dc-4-Pin Mini-Style Pin-out(Cable Connector Shown)5-Pin Mini-Style Pin-out(Cable Connector Shown)White WireBlack WireWhite WireBlack WireAppendicesBrown WireBlue WireBrown WireYellow WireBlue Wire4- or 5-Pin Mini-Style Side Viewø 28 mm(1.1")61 mm max.(2.4")7/8-16UN-2BQuick-Disconnect (QD) OptionOPTO-TOUCH Touch Buttons are sold with either a 2 m (6.5') or a 9 m (30') attached PVC-covered cable, or with a 4- or 5-pin mini-style QD cable fitting.OPTO-TOUCH Touch Buttons with QD cable fittings are identified by the letters “QD” in their model number suffix. Information on mating cables for QD OPTO-TOUCH Touch Buttons can be found on page 179.356 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RAppendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> ModulesAppendix B2: <strong>Safety</strong> Modules –Emergency Stop <strong>Safety</strong> ModulesE-Stop Modules Agency Approvals*ProductOperatingVoltageEmergencyStopDevicesInterfaceDiagramsES-FA-6G24V ac/dcp. 359ES-FA-9AA24V ac/dcpp. 360, 361Emergency Stop ModulesES-FA-11AAES-UA-5AES-VA-5AES-TN-1H..24V ac/dc115V ac &12-24V dc230V ac &12-24V dc24V dcpp. 360, 361pp. 362, 363pp. 362, 363p. 364ES-TN-14H..24V dcp. 365ES-TA-3..124V dcp. 366, 367* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtainedAppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164357


Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> ModulesPLEASE READ: Information pertaining to all E-Stop <strong>Safety</strong> Module Hookup DrawingsThe following hookup drawings show E-stop safety module output relay connections in a generic machine interface. The redundant output circuitsof the E-stop module connect to Master Stop Control elements (MSCs). A Master Stop Control element is defined as an electrically powered device,external to the E-stop safety module, which stops the machinery being controlled by immediately removing electrical power to the machine and(when necessary) by applying braking to the dangerous motion (reference ANSI B11.19, Section 5.2: “Stop Control”). This stopping action isaccomplished by removing power to the actuator coil of any Master Stop Control element.To satisfy the requirements of <strong>Safety</strong> Category 4 per EN 954-1, each Master Stop Control element must offer a normally-closed, forced-guidedmonitor contact. One normally-closed monitor contact from each Master Stop Control element is wired, as shown, in the following diagrams. Inoperation, if one of the switching contacts of any Master Stop Control element fails in the shorted condition, the associated monitor contact willremain open. Therefore, it will not be possible to reset the E-stop module.!WARNING . . . Use of Arc SuppressorsIf arc suppressors are used, they MUST be installed as shown across the actuator coil of the Master Stop Control Elements (MSC1 toMSC4). NEVER install suppressors directly across the output contacts of the E-Stop <strong>Safety</strong> Module. It is possible for suppressors to failas a short circuit. If installed directly across the output contacts of the <strong>Safety</strong> Module, a short-circuited suppressor will create an unsafe condition.!WARNING . . . Multiple E-Stop <strong>Switches</strong>• Whenever two or more E-stop switches are connected to the same E-Stop <strong>Safety</strong> Module, the contacts of both switches must beconnected together in series. This series combination is then wired to the respective <strong>Safety</strong> Module input. Never connect the contacts ofmultiple E-Stop switches in parallel to the E-Stop <strong>Safety</strong> Module inputs; this defeats the switch contact monitoring ability of the<strong>Safety</strong> Module, and creates an unsafe condition.• Also, when two or more E-Stop switches are used, each switch must be individually actuated (engaged), then re-armed and the E-Stop <strong>Safety</strong>Module reset (if using manual reset mode). This allows the monitoring circuits to check each switch and its wiring to detect faults. Failure to test eachswitch individually in this manner could result in undetected faults and create an unsafe condition.!WARNING . . . Reset Routine RequiredANSI B11 and NFPA 79 standards require that a reset routine be performed after returning the E-stop switch to its closed-contactposition (when arming the E-stop switch). When automatic reset is used, an alternate means must be established to require a resetroutine, after the E-stop switch is armed. Allowing the machine to restart as soon as the E-stop switch is armed creates anunsafe condition.Appendices!WARNING . . .NEVER wire an intermediate device (for example, a programmable logic controller), other than a <strong>Safety</strong> Relay, between an E-Stop<strong>Safety</strong> Module output and the Master Stop Control Element it switches. To do so sacrifices the control reliability of the control-tomachineinterface, and creates an unsafe condition. Whenever a <strong>Safety</strong> Relay is added as an intermediate switching device, a normallyclosed forced-guided monitor contact of that relay must be added to the series feedback loop between the <strong>Safety</strong> Module monitor contact inputterminals. (Reference ANSI B11.1 – 1988, Appendix B4)358 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


***Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for Emergency Stop<strong>Safety</strong> Module Model ES-FA-6G One-Channel Hookup+V24V ac/dcdc common13 23 33EmergencyStop SwitchA1Y1 Y2A1A2ES-FA-6GES-FA-6GY1Y2MSC1 MSC3MSC MonitorContactsMSC2ResetSwitch(jumper for auto reset -see Warning on page 358)41 42 A214 24 34Terminal LocationL16A max.K1 A K2 AMachineMaster StopControl ElementsL21314MSC1+24V ac/dcA16A max.K1 B K2 B23 24MSC2Series connection of multiple E-Stop<strong>Switches</strong>MachineControlCircuits6A max.K1 C K2 C33 34MSC3K1D* Arc *Arc Suppressors suppressors(see (see Warning page page 362) 358)AppendicesK2D41 42Non-safetyAuxiliaryMonitor Contact6A Max.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164359


********Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for Emergency Stop <strong>Safety</strong> ModuleModel ES-FA-..AA – 1-Channel Hookup+VAuto Reset24V ac/dcdc common+VManual Reset24V ac/dcdc commonE-StopSwitchE-StopSwitchA1A2A1A2ResetS11S21S22ES-FA-9AAS33S34MSC1MSC2MSC3MSCMonitorContactsorJumperMSC1 MSC2 MSC3S33S11S21ES-FA-9AAS34(No Connection)S12S22L16A max.K1 A K2 AMachineMaster StopControl ElementsL2L1S126A max.K1 A K2 AMachineMaster StopControl ElementsL21314MSC113 14MSC16A max.6A max.MachineControlCircuits23K1 BK2 B24MSC2MachineControlCircuitsK1 BK2 B23 24MSC26A max.6A max.K1 CK2 CK1 CK2 C3334MSC333 34MSC3* Arc *Arc Suppressors suppressors(see Warning page page 362) 358)* *Arc Suppressorssuppressors(see (see Warning Warning page page 362) 358)ES-FA-11AAL1MachineMaster StopControl ElementsL2S21 S33 S11A1 13 23 33S21 S33 S11A1 13 31 23Appendices1314MSC1ES-FA-9AAES-FA-11AAMachineControlCircuits2324MSC23132Feedback(optional)* Arc Suppressors*Arc suppressors(see Warning page 358)(see Warning page 362)14 24 34 A214 32 24 A2S22 S34 S12S22 S34 S12Terminal Location+24V ac/dcSeries connection of multiple E-Stop <strong>Switches</strong>A1360 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


********Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for Emergency Stop <strong>Safety</strong> ModuleModel ES-FA-..AA – 2-Channel Hookup+VAuto Reset24V ac/dcdc common+VManual Reset24V ac/dcdc commonA1A2A1A2E-StopSwitchS11S21S22S12ES-FA-9AAS33S34MSC1MSC2MSC3MSCMonitorContactsorJumperResetMSC1 MSC2 MSC3E-StopSwitchS33S11S21S22ES-FA-9AAS34(No Connection)L1136A max.K1 A K2 A14MachineMaster StopControl ElementsMSC1L2L1S126A max.K1 A K2 A13 14MachineMaster StopControl ElementsMSC1L2MachineControlCircuits236A max.K1 B K2 B24MSC2MachineControlCircuits6A max.K1 B K2 B23 24MSC2336A max.K1 C K2 C34MSC36A max.K1 C K2 C33 34MSC3* Arc *Arc Suppressorssuppressors(see Warning page page 362) 358)* Arc *Arc Suppressors suppressors(see Warning page page 362) 358)L1ES-FA-11AAMachineMaster StopControl ElementsL2<strong>Safety</strong> <strong>Interlock</strong>Switch #1<strong>Safety</strong> gateor guard1314MSC1<strong>Safety</strong> <strong>Interlock</strong>Switch #2AppendicesMachineControlCircuits2324MSC2S11S21S22S123132Feedback(optional)Hookup using contacts from two safety switches* Arc Suppressors*Arc suppressors(see Warning page 358)(see Warning page 362)S11S21S22S12Series connection of multiple E-stop switchesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164361


Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for E-Stop <strong>Safety</strong> Module ModelsES-..A-5A 2-Channel HookupAuto ResetManual ResetS31 S32 S33B2A1 A2 B1S34 S32 S35S11 S12 S21 S22For power connectionsee Figure 4.For power connectionsee Figure 4.E-Stop SwitchS11ES-UA-5A12-24V dc/115V acES-VA-5A12-24V dc/230V acE-Stop SwitchS11ES-UA-5A12-24V dc/115V acES-VA-5A12-24V dc/230V acES-..A-5AS21S2113 14 23 24 33 34 43 44S22S12S34MSC MonitorContactsor Jumper forNo MonitoringS31S32MSC1 MSC3MSC2 MSC4Reset SwitchS22S12S34MSC MonitorContactsor Jumper forNo MonitoringS31S32MSC1 MSC3MSC2 MSC4Y30 Y31 Y32 Y33 51 52Terminal LocationS33JumperS33L1JumperS32S356A max.K1 A K2 A13 14MachineMaster StopControl ElementsMSC1L2L1S32S356A max.K1 A K2 A13 14MachineMaster StopControl ElementsMSC1L2S11S21S22S126A max.K1 B K2 B23 24*MSC26A max.K1 B K2 B23 24*MSC2Series connection of multiple E-stop switches.MachineControlCircuits6A max.*MachineControlCircuits6A max.K1 C K2 C*K1 C K2 C33 34 MSC333 34MSC36A max.K1 D K2 DMSC443 44*6A max.K1 D K2 D43 44*MSC4<strong>Safety</strong> gateor guardNon-safetyAuxiliary MonitorContact6A max.51 52** Arc Suppressors(see Warning page page 362) 358)Non-safetyAuxiliary MonitorContact6A max.51 52** Arc Suppressors(see Warning page page 362) 358)<strong>Safety</strong> <strong>Interlock</strong>Switch #1Y31Non-safetyMonitor OutputsK1 EK2 E20mA max.each OutputY30Y31Non-safetyMonitor OutputsK1 EK2 E20mA max.each OutputY30<strong>Safety</strong> <strong>Interlock</strong>Switch #2Appendices+VY32OutputsEnergizedPower SupplyFault12-24V dcY35dc common+VY32OutputsEnergizedPower SupplyFault12-24V dcY35dc commonS11 S21 S22 S12Hookup using contacts from two safety switchesPower connection for 2-channel hookup2-Channel E-Stop ApplicationsAC Power115 ac or 230V ac(depending on model)+VDC Power12-24V dcdccommonA1ES-UA-5A115V acA2A1ES-UA-5A12-24V dcA2B1ES-VA-5A230V acB2B1ES-VA-5A12-24V dcB2NOTE: B2 terminal(dc common) is alsothe earthing terminalfor the ac supply362 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for E-Stop <strong>Safety</strong> Module ModelsES-..A-5A 1-Channel HookupAuto ResetFor power connectionsee Figure 4.Manual ResetFor power connectionsee Figure 4.S11S21ES-UA-5A12-24V dc/115V acES-VA-5A12-24V dc/230V acES-UA-5A12-24V dc/115V acS11 ES-VA-5A12-24V dc/230V acS21S22S12S34MSC MonitorContactsor Jumper forNo MonitoringS31S32MSC1 MSC3MSC2 MSC4Reset SwitchS22S12S34MSC MonitorContactsor Jumper forNo MonitoringS31S32MSC1 MSC3MSC2 MSC4S33JumperS33L1JumperS32S356A max.K1 A K2 AMachineMaster StopControl ElementsL2L1S32S356A max.K1 A K2 AMachineMaster StopControl ElementsL213 14MSC113 14MSC16A max.K1 B K2 B*6A max.K1 B K2 B*23 24MSC223 24MSC2MachineControlCircuits6A max.K1 C K2 C*MachineControlCircuits6A max.K1 C K2 C*33 34MSC333 34MSC36A max.K1 D K2 D*6A max.K1 D K2 D*43 44MSC443 44MSC4Non-safetyAuxiliary MonitorContactK1 EK2 E6A max.51 52** Arc Suppressors Suppressors(see Warning page page 362) 358)Non-safetyAuxiliary MonitorContactK1 EK2 E6A max.51 52** Arc Arc Suppressors Suppressors(see Warning page page 362) 358)Y31Y30Y31Y30Non-safetyMonitor Outputs20mA max.each OutputNon-safetyMonitor Outputs20mA max.each Output+VY32OutputsEnergizedPower SupplyFault12-24V dcY35dc common+VY32OutputsEnergizedPower SupplyFault12-24V dcY35dc commonAppendicesPower connection for 1-channel hookup1-Channel E-Stop ApplicationsAC Power115V ac or 230V ac(depending on model)+VDC Power12-24V dcdccommonEmergency Stop SwitchEmergency Stop SwitchA1ES-UA-5A115V acA2A1ES-UA-5A12-24V dcA2alsominalyB1ES-VA-5A230V acB2B1ES-VA-5A12-24V dcB2Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164363


Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for Emergency Stop <strong>Safety</strong> ModuleModels ES-TN-1H.. 2-Channel Hookup+V24V dcdc commonA1 S11 S12X1 X2 13 14X3 X451 52 23 24AppendicesEmergency Stop Switch(Jumper onS21-S22for 1-channelE-Stop)(See Waning page 358)Cancel Delay InputL1MachineControlCircuitsNon-safety AuxiliaryMonitor ContactsA1S11S21S22S12Y1Y2ES-TN-1H2ES-TN-1H3ES-TN-1H4ES-TN-1H5ES-TN-1H6ES-TN-1H7ES-TN-1H8ES-TN-1H9ES-TN-1H10ES-TN-1H11ES-TN-1H124A max.K1 A K2 AImmediateK1 B4A max.Immediate4A max.K2 BDelayedA213 1423 24Machine MasterStop ControlElementsMSC1MSC2K3 A K4 A37 38 MSC3K3 B4A max.X1X2X3X4X5X6MSC1MSC3MSC2MSC4K4 BMSC447 48K4 CDelayedK1 C*51K2 C52ImmediateK3 C61 62***ResetSwitch(jumper for Auto Reset -see Warning on page 358)MSC-Monitor Contacts(jumper if no feedbackcontacts are monitored)MSC-Monitor Contacts(jumper if 1 channel feedbackis selected or no feedback)L2* *Arc Suppressors(see (see Warning page page 362) 358)S11S21S22S12Series connection of multipleE-stop switches. Jumper between S21 and S22, if1-channel E-stop is selected.S11<strong>Safety</strong> <strong>Interlock</strong>Switch #1<strong>Safety</strong> <strong>Interlock</strong>Switch #2S21ES-TN-1H..37 38 61 62 47 48 Y1 Y2X5 X6 S21 S22 A2Terminal LocationS22S12<strong>Safety</strong>gateorguardHookup using contacts from two safety switchesDelayedSee manual for DIP-switch configuration.The <strong>Safety</strong> Module can not be reset until the delay output times out and switches, or until the CancelDelay Input is exercised. Attempting to re-arm the E-stop button (Auto Reset mode) before the time-outoccurs will result in a lockout (see manual for instructions for clearing lockouts).364 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for E-Stop <strong>Safety</strong> Module ModelsES-TN-14H5/-H6 2-Channel Hookup+V24V dcdc commonA1 S11 S12X1 X2 13 14 91 92 23 24X3 X433 34 43 44Emergency Stop Switch*(Jumper onS21-S22for 1-channelE-Stop)(See WARNING)A1S11S21S22ES-TN-14H5ES-TN-14H6A2X1X2X3X4MSC1MSC3ResetSwitch**(jumper for Auto Reset -see Warning on page 358)*MSC-Monitor Contacts(jumper if no feedbackcontacts are monitored)*ES-TN-14H..57 58 67 68 77 78 01 02 87 88 Y1 Y2X5 X6 GNDS21 S22 A2Terminal LocationCancel Delay InputS12Y1X5X6MSC2MSC4MSC-Monitor Contacts(jumper if 1 channel feedbackis selected or no feedback)*L1Y24A max.K1 A K2 AMachine MasterStop ControlElementsL213Immediate14MSC1MachineControlCircuits4A max.K1 B K2 B23 24Immediate4A max.K1 C K2 C*MSC2*S11S21S22S1233 34Immediate4A max.K1 D K2 D43 44ImmediateSeries connection of multiple E-Stop switches.Jumper between S21 and S22, if 1-channelE-stop is selected.4A max.57K3 A K4 AMSC3Delayed58Non-safety AuxiliaryMonitor ContactsK3 B4A max.K4 BMSC4K3 C886768K3 EDelayed4A max.C K4*7778Delayed4A max.87K3 D K4 DDelayedK1 E91K2 E92Immediate** Arc Suppressors(see Warning page 358)S11<strong>Safety</strong> <strong>Interlock</strong>Switch #1<strong>Safety</strong> <strong>Interlock</strong>Switch #2S21S22S12<strong>Safety</strong>gateorguardHookup using contacts from two safety switchesAppendices01 02K4 EDelayedBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164365


*Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for Emergency Stop <strong>Safety</strong> ModuleModel ES-TA-3D1 2-Channel HookupCommonES1Emergency Stop Switch #1acbdES2Emergency Stop Switch #2acbdES3Emergency Stop Switch #3acbdES4Emergency Stop Switch #4acbdL1MachineControlCircuit21 2 3 23 22 4 5 25 24 6 7 27 26 8 9 29 283940K124V dcES-TA-3D1InternalRedundant<strong>Safety</strong> RelaysK21 10 11 31 30 12 13 33 32 14 34 15 35 16 36 17 37 18 38 19 20+cdcdabES5Emergency Stop Switch #5abES6Emergency Stop Switch #6Reset SwitchMSC1MonitorMSC2MonitorMSC3MonitorMSC4MonitorNOTE:Use jumper wires to make connections to anyunused emergency stop switch or monitor inputs.Wire to simulate a closed contact.Master StopControl Elements* Arc Suppressors*Arc Suppressors(see(seeWarningWarningpagepage358)362)**MSC2 MSC1 MSC3 MSC4*L221 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40ES-TA-3D1Appendices1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20Terminal Location366 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


**Appendix B2: <strong>Safety</strong> ModulesEmergency Stop <strong>Safety</strong> Module Machine Interface HookupsGeneric Machine Interface Diagram for Emergency Stop <strong>Safety</strong> ModuleModel ES-TA-3F1 2-Channel HookupCommon24V dc+29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 5629 1ES-TA-3F1214ES1Emergency Stop Switch #1abcd33130ES-TA-3F1154342cdabES7Emergency Stop Switch #71 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28Terminal Location416ES2Emergency Stop Switch #2abcd5331745cdabES8Emergency Stop Switch #83244618ES3Emergency Stop Switch #3abcd7351947cdabES9Emergency Stop Switch #93446820ES4Emergency Stop Switch #4abcd9372149cdabES10Emergency Stop Switch #1036481022ES5Emergency Stop Switch #5ES6Emergency Stop Switch #6ababcdcd11393812134140383850235124522553MSC1MonitorMSC2MonitorMSC3MonitorReset SwitchMaster StopControl ElementsL2AppendicesL1InternalRedundant<strong>Safety</strong> Relays2654MSC4MonitorMSC2MachineControlCircuit5556K1K22728MSC1MSC3NOTE:Use jumper wires to make connections to anyunused emergency stop switch or monitor inputs.Wire to simulate a closed contact.**Arc Suppressors(see Warning page page 358) 362)*MSC4*Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164367


RAppendix B3: <strong>Safety</strong> Modules<strong>Safety</strong> Gate Monitoring ModulesAppendix B3: <strong>Safety</strong> Modules –<strong>Safety</strong> Gate Monitoring Modules<strong>Safety</strong> Gate Monitoring Modules Agency Approvals*ProductOperatingVoltageEmergencyStopDevicesInterfaceDiagramsGM-FA-10J24V ac/dcpp. 369-372ES-FA-9AA24V ac/dcpp. 360, 361<strong>Safety</strong> Gate Monitoring ModulesES-FA-11AAES-UA-5AES-VA-5ASI-MAG1C24V ac/dc115V ac and24V ac/dc230V ac and24V ac/dc24V dcpp. 360, 361pp. 362, 363pp. 362, 363p. 373ES-TN-1H24V dcp. 364ES-TN-14H..24V dcp. 365Appendices* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtained368 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B3: <strong>Safety</strong> Modules<strong>Safety</strong> Gate Monitoring Modules Machine Interface HookupsGeneric Machine Interface Diagram for Model GM-FA-10J – Hookup toTwo 4-Wire Coded Magnetic <strong>Safety</strong> <strong>Switches</strong>Configured for one-channel monitoring of eitherone or two guards. This application isconsidered to meet or exceed requirements forOSHA control reliability and <strong>Safety</strong> Category 4per EN954-1. See page 372 for power andmachine connections.BlueGrayBlackBrownS12 S11 S13S12S11 S13A11323 Y1SI-MAG..SMSI-MAG..MMGM-FA-10JS23S21S22NOTE: If only one magnetic safetyswitch is used, select1-channel input andjumper S23 to S21. Guardsshown in closed position.Y2 14 24 A2BlueGrayBlackS23 S21 S22BrownTerminal LocationSI-MAG..SMSI-MAG..MMGeneric Machine Interface Diagram for Model GM-FA-10J – Hookup toTwo Positive-opening <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Configured for two-channel monitoring of oneguard. This application is considered to meetor exceed requirements for OSHA controlreliability and <strong>Safety</strong> Categories 3 and 4 perEN954-1. See page 372 for power and machineconnections.S12 S11 S13S12S11 S13<strong>Safety</strong> GateAppendicesA11323 Y1GM-FA-10JS23S21S22Y2 14 24 A2S23 S21 S22Terminal LocationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164369


Appendix B3: <strong>Safety</strong> Modules<strong>Safety</strong> Gate Monitoring Modules Machine Interface HookupsGeneric Machine Interface Diagram for Model GM-FA-10J – AlternateHookup for 1-Channel Monitoring of Multiple GuardsConfigured for one-channel monitoring of multiple guards with single switches at each guard. Upto 10 Banner magnetic switches may be connected to each channel in this series/parallel method.See page 372 for power and machine connections.Guard #1 Guard #2 Guard #nSI-MAG..MMSI-MAG..MMSI-MAG..MMSI-MAG..SM SI-MAG..SM SI-MAG..SMBlueGrayBlackBrownBlueGrayBlackBrownBlueGrayBlackBrownBlueGrayBlackBrownBlueGrayBlackBrownBlueGrayBlackBrownS12 S11 S13A11323 Y1S12S11 S13GM-FA-10JNote:Switch/magnet pairsshown in closedposition.Y2 14 24 A2S23S21S22S23 S21 S22Terminal LocationSI-MAG..SM SI-MAG..SM SI-MAG..SMAppendicesSI-MAG..MM SI-MAG..MM SI-MAG..MMGuard #3 Guard #4 Guard #n+1!WARNING . . . Not a <strong>Safety</strong> Category 4 or Control Reliable ApplicationWhen monitoring multiple guards with a series connection of multiple safety interlock switches, a single failure may bemasked or not detected at all. When such a configuration is used, procedures must be performed regularly to verify properoperation of each switch. Failure to do so could result in serious injury or death.370 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B3: <strong>Safety</strong> Modules<strong>Safety</strong> Gate Monitoring Modules Machine Interface HookupsGeneric Machine Interface Diagram for Model GM-FA-10J – AlternateHookup for 2-Channel Monitoring of Multiple GuardsConfigured for two-channel monitoring of multiple guards with two safety switches mounted individually on each guard. The numberof mechanical switches is limited by the max. resistance of 270 ohm between S11-S13, S11-S12, S21-S22 and S21-S23. The totalresistance is calculated by adding the resistance of all guard switch contacts and the resistance of the cables that connect the switchesand the switches to the module.Guard #1 Guard #2 Guard #3 Guard #nS12 S11 S13A11323 Y1GM-FA-10JS12S11 S13Y2 14 24 A2S23 S21 S22Terminal LocationS23S21S22Note:Guards shown in closedposition.AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164371


Appendix B3: <strong>Safety</strong> Modules<strong>Safety</strong> Gate Monitoring Modules Machine Interface HookupsGeneric Machine Interface Diagram for Model GM-FA-10J –Hookup to Guarded MachineL1MACHINECONTROL24V ac/dcRESETS12 S11 S13S12S11S13A11323 Y1A1 13 23 Y1K1K2Y2 14 24 A2S23 S21 S22OV ac/dcFor AutomaticReset, connectdirectly andconfigure DIPswitchesGM-FA-10JY2 14 24 A2S23 S21 S22Terminal LocationNOTICE regarding MSCsTo achieve control reliability, two redundantMaster Stop Contol elements (MSCs) arerequired to control each machine hazard.Each MSC must be capable of immediatelystopping the dangerous machine motion,irrespective of the state of the other. Somemachines offer only one primary controlelement. For such machines, it is necessaryto duplicate the circuit of the single MSC toadd a second MSC.*MSC1MSC2*L2MSC2MSC1**Arc Suppressor, see (see Warning Warning below)MSCs must offer at least one forced-guidedauxiliary contact which is wired to themonitoring contact feedback input of thePrimary <strong>Safety</strong> Device (see hookupdiagrams).Appendices!WARNING . . . Use of Arc SuppressorsIf arc suppressors are used, they MUST be installed as shown across the actuator coil of the master stop control elements (MSC1 andMSC2). NEVER install suppressors directly across the output contacts of the <strong>Safety</strong> Gate Monitoring Module. It is possible forsuppressors to fail as a short circuit. If installed directly across the output contacts of the <strong>Safety</strong> Gate Monitoring Module, a short-circuited suppressorwill create an unsafe condition.!WARNING . . . Maintain Control ReliabilityNEVER wire an intermediate device (e.g., a programmable logic controller/PLC), other than a safety relay, between any safety outputof the Gate Monitoring Module and the Machine Primary Control Element it switches. To do so sacrifices the control reliability of thecontrol-to-machine interface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, a normally-closedforced-guided monitor contact of that relay must be added to the series feedback loop.(Reference ANSI B11.1 – 1988, Appendix B4)!WARNING . . . Not a <strong>Safety</strong> Category 4 or Control Reliable ApplicationWhen monitoring multiple guards with a series connection of multiple safety interlock switches, a single failure may bemasked or not detected at all. When such a configuration is used, procedures must be performed regularly to verify properoperation of each switch. Failure to do so could result in serious injury or death.372 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B3: <strong>Safety</strong> Modules<strong>Safety</strong> Gate Monitoring Modules Machine Interface HookupsGeneric Machine Interface Diagram for Model SI-MAG1CCoded MagnetCoded MagnetSingle gate or guardMagnetSensorMagnetSensorbluegraybrownblackbluegraybrownblack1.2 1.3 801.1 1.4 81SI-MAG1C+24V dc-1.2 1.3 801.1 1.4 81SI-MAG1C+24V dc-Note: Blue and Gray wires are interchangeable.Brown and Black wires are interchangeable.Note: The contact between terminals 91 and 94is a non-safety auxiliary monitor contact whichis open when K1 and K2 are both closedK1K2K1K2Note: The contact between terminals 71 and 76 is thesafety rated output. The user must refer to theSI-MAG1C manual for recommended wiring.606194917671606194917671Connect terminal 60 to 61 with a jumper wire.InputChannel#12-Channel <strong>Safety</strong> Module(2-Channel E-stop Module2-Channel Gate Monitor Module, etc.)InputChannel#21.2 1.3 801.1 1.4 81SI-MAG1C60 94 7661 91 71AppendicesTerminal LocationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164373


Appendix B4: <strong>Safety</strong> Modules<strong>Safety</strong> Mat Monitoring ModulesAppendix B4: <strong>Safety</strong> Modules –<strong>Safety</strong> Mat Monitoring Modules<strong>Safety</strong> Mat Monitoring Modules Agency Approvals*ProductOperatingVoltageInterfaceDiagrams<strong>Safety</strong> Mat MonitoringModulesSM-GA-5ASM-HA-5A115V ac/24V dc230V ac/24V dcp. 375p. 375* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtainedPLEASE READ: Information pertaining to all <strong>Safety</strong> Mat Monitoring Module Hookup DrawingsThe following hookup drawing shows safety mat monitoring module output relay connections in a generic machine interface. The output channelsof the safety mat monitoring module connect to Master Stop Control elements (MSCs). A Master Stop Control element is defined as an electricallypowered device, external to the safety mat monitoring module, which stops the machinery being controlled by immediately removing electricalpower to the machine (when necessary) by applying braking to the dangerous motion (reference ANSI B11.19, Section 5.2: “Stop Control”). Thisstopping action is accomplished by removing power to the actuator coil of any Master Stop Control element. To achieve control reliability, tworedundant MSCs are required to control each machine hazard.To satisfy the requirements of <strong>Safety</strong> Category 4 per EN954-1, each Master Stop Control element must offer a normally-closed, forced-guidedcontact. One normally-closed monitor contact from each Master Stop Control element is wired to the monitoring contact input of the Primary <strong>Safety</strong>Device, as shown in the following diagrams. In operation, if one of the switching contacts of any Master Stop Control element fails in the shortedcondition, the associated monitor contact will remain open. Therefore, it will not be possible to reset the Primary <strong>Safety</strong> Device.Appendices!WARNING . . . Use of ArcSuppressorsIf arc suppressors are used,they MUST be installed as shown acrossthe actuator coil of the master stop controlelements (MSC1 to MSC4). NEVER installsuppressors directly across the outputcontacts of the <strong>Safety</strong> Mat MonitoringModule. It is possible for suppressors tofail as a short circuit. If installed directlyacross the output contacts of the <strong>Safety</strong>Mat Monitoring Module, a short-circuitedsuppressor will create an unsafe condition.!WARNING . . . MaintainControl ReliabilityNEVER wire an intermediatedevice (e.g., a programmable logiccontroller/PLC), other than a safety relay,between any safety output of the <strong>Safety</strong>Mat Monitoring Module and the MasterStop Control Element it switches. To do sosacrifices the control reliability of thecontrol-to-machine interface, and creates anunsafe condition. Whenever a safety relay isadded as an intermediate switching device,a normally-closed forced-guided monitorcontact of that relay must be added to theseries feedback loop.(Reference ANSI B11.1 – 1988, Appendix B4)NOTICE regarding MSCsTo achieve control reliability, two redundantMaster Stop Control elements (MSCs) arerequired to control each machine hazard.Each MSC must be capable of immediatelystopping the dangerous machine motion,irrespective of the state of the other. Somemachines offer only one primary controlelement. For such machines, it is necessaryto duplicate the circuit of the single MSC toadd a second MSC.MSCs must offer at least one forced-guidedauxiliary contact which is wired to themonitoring contact feedback input of thePrimary <strong>Safety</strong> Device (see hookupdiagrams).374 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


****Appendix B4: <strong>Safety</strong> Modules<strong>Safety</strong> Mat Monitoring Modules Machine Interface HookupsGeneric Machine Interface Diagram for <strong>Safety</strong> Mat MonitoringModules SM-..A-5A+V24V dcor115V ac or 230V ac(depending on model)dc commonS31 S32 S33A1 A2 B1B2S34 S32 S35S11 S12 S21 S22A1A2ResetSwitchMatB1S11S12S22S21SM-GA-5Afor 24/115VSM-HA-5Afor 24/230VB2S31S32AC GNDMSC1 MSC3MSC2 MSC4MSCMonitorContactsor JumperSM-..A-5A13 14 23 24 33 34 43 44Y30 Y31 Y32 Y33 51 52Terminal LocationS34S33L1Jumper for Auto ResetS32S35K1 A6A max.K2 AMachineMaster StopControl ElementsL2Mat #1Mat #nS11S12S2213 14MSC1S21MachineControlCircuitsK1 B6A max.K2 B23 24K1 C6A max.K2 CMSC2Series Connection of Multiple <strong>Safety</strong> MatsNOTE: The number of mats is limited by thetotal series resistance per input channel.33 34MSC3K1 D6A max.K2 D43 446A max.K1EK2E51 52Non-safetyAuxiliaryMonitor ContactMSC4**Arc Suppressors(see Warning page 380) 374)AppendicesY31Non-safetyMonitor OutputsY32OutputsEnergized20 mA max.each OutputY35Y30Power SupplyFault+V24V dcdc commonBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164375


Appendix B4: <strong>Safety</strong> ModulesExtension & Interface ModulesAppendix B5: <strong>Safety</strong> Modules –Extension & Interface ModulesExtension & Interface Modules Agency Approvals*ProductOperatingVoltageInterfaceDiagramsEM-T-7A24V dcp. 378EM-F-7G24V ac/dcp. 379ExtensionModulesEM-FD-7G224V ac/dcp. 379EM-FD-7G324V ac/dcp. 379EM-FD-7G424V ac/dcp. 379InterfaceModules* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtainedAppendicesIM-T-9AIM-T-11A24V dc24V dcpp. 305, 380,381pp. 305, 380,381376 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B4: <strong>Safety</strong> ModulesExtension Modules Machine Interface HookupsPLEASE READ: Information pertaining to all Extension Module Hookup DrawingsThe following hookup drawings show safety extension module output relay connections in a generic machine interface. The output channels of thesafety extension module connect to Master Stop Control elements (MSCs). A Master Stop Control element is defined as an electrically powereddevice, external to the safety extension module, which stops the machinery being controlled by immediately removing electrical power to themachine (when necessary) by applying braking to the dangerous motion (reference ANSI B11.19, Section 5.2: “Stop Control”). This stopping actionis accomplished by removing power to the actuator coil of any Master Stop Control element. To achieve control reliability, two redundant MSCs arerequired to control each machine hazard.To satisfy the requirements of <strong>Safety</strong> Category 4 per EN954-1, each Master Stop Control element must offer a normally-closed, forced-guidedcontact. One normally-closed monitor contact from each Master Stop Control element is wired to the monitoring contact input of the Primary <strong>Safety</strong>Device, as shown in the following diagrams. In operation, if one of the switching contacts of any Master Stop Control element fails in the shortedcondition, the associated monitor contact will remain open. Therefore, it will not be possible to reset the Primary <strong>Safety</strong> Device.!WARNING . . . Use of Arc SuppressorsIf arc suppressors are used, they MUST be installed as shown across the actuator coil of the master stop control elements (MSC1to MSC4). NEVER install suppressors directly across the output contacts of the <strong>Safety</strong> Extension Module. It is possible forsuppressors to fail as a short circuit. If installed directly across the output contacts of the <strong>Safety</strong> Extension Module, a short-circuited suppressorwill create an unsafe condition.!WARNING . . . Maintain Control ReliabilityNEVER wire an intermediate device (e.g., a programmable logic controller/PLC), other than a safety relay, between any safety outputof the <strong>Safety</strong> Extension Module and the Master Stop Control Element it switches. To do so sacrifices the control reliability of the controlto-machineinterface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, a normallyclosedforced-guided monitor contact of that relay must be added to the series feedback loop.(Reference ANSI B11.1 – 1988, Appendix B4)!WARNING . . . Not for Use As a Stand-Alone <strong>Safety</strong> Relay1) DO NOT connect E-stop switches, 2-hand-control switches, safety interlock switches, or similar devices directly to these<strong>Safety</strong> Extension Modules.2) ALWAYS connect terminals Y1 and Y2 of these <strong>Safety</strong> Extension Modules to the monitoring input of the Primary <strong>Safety</strong> Device thatcontrols it.These Extension Modules do not have the circuitry required to perform a self-check. A single fault inside the unit or in external devices likeswitches or E-Stop buttons connected to the unit can go undetected. Failure to properly connect these <strong>Safety</strong> Extension Modules to a controlreliablePrimary <strong>Safety</strong> Device creates an unsafe condition.AppendicesNOTICE regarding MSCsTo achieve control reliability, two redundant Master Stop Control elements(MSCs) are required to control each machine hazard. Each MSC must becapable of immediately stopping the dangerous machine motion, irrespectiveof the state of the other. Some machines offer only one primary controlelement. For such machines, it is necessary to duplicate the circuit of thesingle MSC to add a second MSC.MSCs must offer at least one forced-guided auxiliary contact which is wired tothe monitoring contact feedback input of the Primary <strong>Safety</strong> Device (seehookup diagrams).Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164377


Appendix B4: <strong>Safety</strong> ModulesExtension & Interface Modules Machine Interface HookupsGeneric Machine Interface Diagrams for <strong>Safety</strong> Extension ModuleModel EM-T-7A1-Channel Primary <strong>Safety</strong> Device2-Channel Primary <strong>Safety</strong> DeviceL1L1Machine Control CircuitMachine Control Circuit+24V dc+24V dc0V dcEM-T-7A13A1Y1K23 33 43K1K2Primary<strong>Safety</strong>Device1-ChannelMonitoring ContactFeedback Input(EDM)EM-T-7A13A1Y1K23 33 43K1K2K1K21-ChannelMonitoring ContactFeedback Input(EDM)Primary<strong>Safety</strong>Device14 24 34 44UY2A20V dc1-ChannelMonitoring ContactFeedback Input(EDM)14 24 34 44U Y2 A21-ChannelMonitoring ContactFeedback Input(EDM)*MachineMaster StopControl Elements* *Arc Suppressors(see (See Warning page page 377) 384)MSC1*MSC2*MSC3*MSC4MSC1 MSC2 MSC3 MSC4MSC Monitor ContactsK1, K2 are safety contactsL2*MachineMaster StopControl Elements* Arc Suppressors(see Warning page 377)*Arc Suppressors(See Warning page 384)MSC1*MSC2*MSC3*MSC4MSC1 MSC2 MSC3 MSC4MSC Monitor ContactsK1, K2 are safety contacts.L2A1 Y1 K13 23 33 43AppendicesEM-T-7A14 24 34 44U Y2 A2Terminal Location378 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Generic Machine Interface Diagram for Model EM-F-7GAppendix B4: <strong>Safety</strong> ModulesExtension Modules Machine Interface HookupsL1Machine Control CircuitEM-F-7G13A1Y123 33 43K1K2Primary<strong>Safety</strong>Device1-ChannelMonitoring ContactFeedback Input(EDM)13 23 33A1 Y1 Y214 24 34 44Y2A20V dc+24V ac/dc1-ChannelMonitoring ContactFeedback Input(EDM)EM-F-7G*MachineMaster StopControl Elements* Arc *Arc Suppressors Suppressors(see(See Warning Warning page page 377) 384)MSC1*MSC2*MSC3MSC1 MSC2 MSC3 MSC4MSC Monitor ContactsK1, K2 are safety contacts43 44 A214 24 34Terminal Location*MSC4L2Generic Machine Interface Diagram for Model EM-FD-7G..L1Machine Control ElementEM-FD-7G2EM-FD-7G3EM-FD-7G4*MachineMaster StopControl Elements* Arc *Arc Suppressors Suppressors(see (See Warning Warning page page 377) 384)1718MSC147*2728MSC2*A1MSC3*Y137Y248 A238MSC40V dc+24V ac/dcK1K2MSC1 MSC2 MSC3 MSC4MSC Monitor ContactsK1, K2 are safety contactsPrimary<strong>Safety</strong>DeviceNOTE:This hookup is general in nature.Your specific hookup may vary significantly,depending on the Primary <strong>Safety</strong> Deviceused and the machine control configuration.1-ChannelMonitoring ContactFeedback Input(EDM)1-ChannelMonitoring ContactFeedback Input(EDM)17 27 37A1 Y1 Y2EM-FD-7G2EM-FD-7G3EM-FD-7G447 48 A218 28 38Terminal LocationAppendicesL2Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164379


Appendix B4: <strong>Safety</strong> ModulesExtension Modules Machine Interface HookupsGeneric Machine Interface Diagrams for Interface Module Models IM-T-..A1-Channel Primary <strong>Safety</strong> Device with:• 1 redundant-relay safety output• 1 EDM (monitoring) input2-Channel Primary <strong>Safety</strong> Device with:• 2 solid-state safety outputs• 2 EDM (monitoring) inputs+24V dc 0V dcPrimary<strong>Safety</strong>Device1-ChannelEDM+24V dc 0V dcPrimary<strong>Safety</strong>DeviceEDM1<strong>Safety</strong> Output+V+VEDM2<strong>Safety</strong> Out<strong>Safety</strong> OutIM-T-9AMachineControlS4S1K2 K1S3S2Y1Y2Y3Y4131423 2433 34K2 K1MPCE2MSC2MPCE1MSC1MachineControlIM-T-11AS4+S1K2 K1+S3S2Y1Y2Y3Y413 1423 2432MPCE2MPCE1MSC1MSC2Feedback (optional)31K2K1Feedback (optional)Note: For hookups to a Primary <strong>Safety</strong> Device with solid-statesafety outputs, see page 305.AppendicesS1 S2 Y113 23 33 Y2S1 S2 Y113 31 23 Y2IM-T-9AIM-T-11AY4 14 24 34Y4 14 32 24Y3 S3 S4Y3 S3 S4Terminal Locations380 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B4: <strong>Safety</strong> ModulesInterface Modules Machine Interface HookupsGeneric Machine Interface Diagram for Interface Module Models IM-T-..A2-Channel Primary <strong>Safety</strong> Device with:• 2 hard-contact safety outputs• 1 EDM (monitoring) input+24V dcPrimary0V dc<strong>Safety</strong>Device1-ChannelEDM<strong>Safety</strong> Output<strong>Safety</strong> OutputS4S3IM-T-11AK2K1S1S2Y1Y213Y3Y414MPCE2 MPCE1MSC1MachineControl23 2432MSC231K2K1Feedback (optional)S1 S2 Y113 23 33 Y2S1 S2 Y113 31 23 Y2IM-T-9AIM-T-11AAppendicesY4 14 24 34Y4 14 32 24Y3 S3 S4Y3 S3 S4Terminal LocationsBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164381


Appendix B4: <strong>Safety</strong> ModulesMuting ModuleAppendix B6: <strong>Safety</strong> Modules –MM-TA-12B Muting ModuleMuting Module Agency Approvals*ProductOperatingVoltageInterfaceDiagramsMutingModuleMM-TA-12Bpp. 385-387* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtainedAppendices24V ac/dc382 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B4: <strong>Safety</strong> ModulesMuting Module Machine Interface HookupsPLEASE READ: Information pertaining to all Muting Module Hookup DrawingsUSSI and MSSI ConnectionsThe Universal <strong>Safety</strong> Stop Interface (USSI) provides for easy integration ofsafeguards. This interface consists of two input channels (A & B), which arecompatible with Banner Engineering safety devices that have solid-state OSSDoutputs (with “handshake” verification), such as the EZ-SCREEN systems. USSI isalso compatible with devices that have normally open hard contacts or relay outputs(voltage-free).The Muteable <strong>Safety</strong> Stop Interface (MSSI) input is a specialized USSI that can bemuted during the non-hazardous portion of the machine cycle and provides +24V dcsupply power to the primary safety device that is to be muted.The input channels (A & B) must meet a simultaneity requirement of 3.0 secondsupon closing and opening. A mismatch of more than 3.0 seconds will result in alockout. A lockout that is due to a failure to meet simultaneity requirements can onlybe cleared by cycling the MSSI (or the USSI, depending on which failed) withsimultaneity being met, and when the Module is configured for Manual Reset, thenperforming a reset routine.The MSSI and the USSI can be interfaced with safety interlocking switches, E-stopbuttons, rope/cable pull devices, and other machine control devices. To be interfacedwith a safety mat, a safety mat controller must be connected between the mat and theinterface.To ensure <strong>Safety</strong> Category 4 per ISO 13849 (EN954-1), the USSI provides a“handshake” with Banner Engineering safety devices that have OSSD solid-stateoutputs. This handshake verifies that the interface of the two devices is capable ofdetecting certain unsafe failures, such as a short-circuit to a secondary source ofpower or to the other channel, high input resistance, or loss of signal ground.If OSSDs are to be used without this handshake capability (i.e., non-Banner <strong>Safety</strong>devices), interposing safety relays or interfacing modules must be used to providehard contacts.To properly interface hard contacts or relay outputs, each input channel has acorresponding handshake signal. The USSI becomes a four-wire interface to ensurethe detection of unsafe failures, as mentioned above. These contacts may come fromany of a variety of devices, including process control, emergency stop switches, gateswitches, safety mat controls, and safety light screens.NOTE: If the USSI is not to be used, pin 1 must be jumpered to pin 4, and pin 2 mustbe jumpered to pin 3 (factory default). Do not short Channel A to Channel B.!WARNING . . .OSSD InterfacingTo ensure properoperation, theMM-TA-12B output parameters andmachine input parameters must beconsidered when interfacing the solidstateOSSD outputs to the machineinputs.Machine control circuitry must bedesigned so that the maximum loadresistance value is not exceeded andso that the maximum specified OSSDOFF-state voltage does not result in anON condition.Failure to properly interface the OSSDoutputs to the guarded machine couldresult in serious bodily injury or death.!WARNING . . .Use of TransientSuppressorsTransient suppressors arerecommended. They MUST be installedacross the coils of the machine controlelements. NEVER install suppressorsdirectly across the outputs of theModule! It is possible for suppressorsto fail as a short circuit. If installeddirectly across the contacts of the<strong>Safety</strong> Module, a short-circuitedsuppressor will create an unsafecondition.AppendicesMute Enable HookupThe Machine Interface connector provides connection for the Mute Enable input (ME).Mute Enable gives the user the ability to “frame” or create a “window of opportunity”when a mute can occur. When configured, the Mute Enable input is a contact thatmust be closed before the safeguard can be muted. After the safeguard is muted,opening of the Mute Enable input has no effect, but it must be re-closed before thesafeguard can be muted again.Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164383


Appendix B4: <strong>Safety</strong> ModulesMuting Module Machine Interface HookupsPLEASE READ: Information pertaining to all Muting Module Hookup Drawings (cont’d)AppendicesFSD Interfacing ConnectionsFinal Switching Devices (FSDs) can take many forms, though themost common are captive contact, forced-guided relays orinterface modules. The mechanical linkage between the contactsallows the device to be monitored by the external devicemonitoring (EDM) circuit for certain failures.Depending on the application, the use of FSDs can facilitatecontrolling voltage and current that differs from the OSSD outputsof the PICO-GUARD. FSDs can also be used to control anadditional number of hazards by creating multiple safety stopcircuits.<strong>Safety</strong> Stop CircuitsA safety stop allows for an orderly cessation of motion forsafeguarding purposes, which results in a stopping of motion andremoval of power from the MPCEs (assuming this does not createadditional hazards). A safety stop circuit typically comprises aminimum of two normally open (N.O.) contacts from captivecontact,forced-guided relays, which are monitored (through EDM)to detect certain failures in order to prevent the loss of the safetyfunction. Such a circuit can be described as a “safe switchingpoint.” Typically, safety stop circuits are either 1-channel (singlechannel), which is a series connection of at least two N.O.contacts; or 2-channel (dual channel), which is a separateconnection of two N.O. contacts. In either method, the safetyfunction relies on the use of redundant contacts to control a singlehazard (if one contact fails ON, the second contact will arrest thehazard and prevent the next cycle from occurring).The interfacing of the safety stop circuits must be accomplished sothat the safety function can not be suspended, overridden, ordefeated, unless accomplished in a manner at the same or greaterdegree of safety as the machine’s safety related control system thatincludes the PICO-GUARD.The normally open safety outputs from an interface moduleprovide a series connection of redundant contacts that form safetystop circuits for use in either 1-channel or 2-channel control.2-Channel (Dual-Channel) ControlTwo-channel control provides the ability to electrically extend thesafe switching point beyond the FSD contacts. With propermonitoring (i.e., EDM), this method of interfacing is capable ofdetecting certain failures in the control wiring between the safetystop circuit and the MPCEs. These failures include a short-circuit ofone channel to a secondary source of energy or voltage, or theloss of the switching ability of one of the FSD outputs. Suchfailures could lead to the loss of redundancy — or to a completeloss of safety, if not detected and corrected.The possibility of a failure to the wiring increases as the physicaldistance between the FSD safety stop circuits and the MPCEsincrease, as the length or the routing of the interconnecting wiresincreases, or if the FSD safety stop circuits and the MPCEs arelocated in different enclosures. For this reason, 2-channel controlwith EDM monitoring should be used in any installation where theFSDs are located remotely from the MPCEs.1-Channel (Single-Channel) ControlOne-channel control, as mentioned, uses a series connection ofFSD contacts to form a safe switching point. After this point in themachine’s safety-related control system, failures can occur thatwould result in the loss of the safety function (such as a shortcircuitto a secondary source of energy or voltage).For this reason, 1-channel control interfacing should be used onlyin installations where FSD safety stop circuits and the MPCEs aremounted within the same control panel, adjacent to each other, andare directly connected to each other; or where the possibility ofsuch a failure can be excluded. If this can not be achieved, then 2-channel control should be used.Methods to exclude the possibility of these failures include, but arenot limited to:• Physically separating interconnecting control wires from eachother and from secondary sources of power.• Routing interconnecting control wires in separate conduit, runs,or channels.• Locating all elements (modules, switches, and devices undercontrol) within one control panel, adjacent to each other, anddirectly connected with short wires.• Properly installing multi-conductor cabling and multiple wiresthrough strain-relief fittings. (Over-tightening of a strain-relief cancause short-circuits at that point.)• Using positive-opening or direct-drive components, installed andmounted in a positive mode.External Device MonitoringIt is strongly recommended that one normally closed, forcedguidedmonitoring contact of each MPCE (or FSD) be connected toEDM inputs. If this is done, proper operation of the MPCEs will beverified. Monitoring MPCE contacts is one method of maintainingcontrol reliability.!CAUTION . . . EDM MonitoringIf the system is configured for No Monitoring,it is the user’s responsibility to ensure thatthis does not create a hazardous situation.NOTE: EDM AND CONTROL RELIABILITYIn the U.S., Control Reliability requires that a single failuredoes not prevent a normal stop from occurring, or issues animmediate stop command, and the next cycle is preventedfrom occurring until the fault is corrected.A common method of satisfying these requirements is throughthe use of 2-channel control with monitoring, where a normallyclosed, forced-guided contact of each MPCE (or FSD) is wiredto the EDM inputs.384 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B4: <strong>Safety</strong> ModulesMuting Module Machine Interface HookupsGeneric Machine Interface Diagram for Muting Module MM-TA-12B –Hookup for FSD, 2-Channel EDM, Mute EnableWire colors formodel ODS-8xxCmachine interface cable24V dc0V dcBrownGrn/YelMachineInterfaceConnector12378654BlueBlackWhiteFSD#1FSD#2VioletOrangeMuteEnableOrg/BlkEDM inputsSingle-Channel<strong>Safety</strong> Stop CircuitDual-Channel<strong>Safety</strong> Stop CircuitInstallation of transient (arc) suppressors acrossthe coils of FSD1 and FSD2 is recommended (seeWarning on page 383). Note: Do not exceed OSSDmaximum load capacitance specifications.AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164385


Appendix B4: <strong>Safety</strong> ModulesMuting Module Machine Interface HookupsGeneric Machine Interface Diagram for Muting Module MM-TA-12B –Hookup for interface module, 2-Channel EDM, Mute EnableWire colors formodel ODS-8xxCmachine interface cableBrown24V dc0V dcGrn/YelMachineInterfaceConnector12378654BlueBlackWhiteVioletMuteEnableOrangeOrg/BlkIM-T-9AS4 S1K2 K1S3 S2Y1 Y2Y3 Y4MachineControl132333142434MPCE1MPCE2Feedback (optional)Installation of transient (arc) suppressors acrossthe coils of MPCE1 and MPCE2 is recommended(see Warning on page 383).Appendices386 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Appendix B4: <strong>Safety</strong> ModulesMuting Module Machine Interface HookupsGeneric Machine Interface Diagram for Muting Module MM-TA-12B –Hookup for interface module, 1-Channel EDM, Mute EnableWire colors formodel ODS-8xxCmachine interface cableBrown24V dc0V dcGrn/YelMachineInterfaceConnector12378654BlueBlackWhiteVioletMuteEnableOrangeOrg/BlkNotConnectedIM-T-9AS4 S1K2 K1S3 S2Y1 Y2Y3 Y4MachineControl132333142434MPCE1MPCE2Feedback (optional)Installation of transient (arc) suppressors acrossthe coils of MPCE1 and MPCE2 is recommended(see Warning on page 383).AppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164387


RAppendix C: <strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Appendix C:<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong><strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong> Agency Approvals*ProductLISTEDAuxiliaryDevicesFlat Pack StyleAppendices<strong>Safety</strong> <strong>Interlock</strong> <strong>Switches</strong>Limit Switch StyleLocking StyleMagnetic StyleHinge Style* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtained388 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


RAppendix D: Emergency Stop DevicesAppendix D:Emergency Stop DevicesEmergency Stop Devices Agency Approvals*ProductLISTEDAuxiliaryDevices40 mm ModelsRope Pull <strong>Switches</strong>42 mm Models72 mm Models90 mm Models8-LM2T-C01E-Stop Buttons8-LM2T-C108-LM2T-B66448-LP2T-B6644* Copies of certificates are available by contacting Factory Applications Department.“P” = pending; approvals are in process. Contact factory for latest approval information.= approvals obtainedAppendicesBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164389


Appendix D: Emergency Stop DevicesAppendices390 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Supplemental InformationGlossary of<strong>Safety</strong> TermsA through D . . . . . . . . . . . . . . . . . . . . . . . 392D through F . . . . . . . . . . . . . . . . . . . . . . . 393F through M. . . . . . . . . . . . . . . . . . . . . . . 394M through P. . . . . . . . . . . . . . . . . . . . . . . 395P through S . . . . . . . . . . . . . . . . . . . . . . 396S through U . . . . . . . . . . . . . . . . . . . . . . . 397Data Reference TablesTable 1 - Unit Prefixes . . . . . . . . . . . . . . . . 398Table 2 - Drill Sizes for Mounting Hardware. . 398Table 3 - English-Metric Conversion . . . . . . . 399Table 4 - Length Conversion Factors. . . . . . . 399Table 5 - Trig Functions & Formulas. . . . . . . 400Table 6 - Temperature Conversion . . . . . . . . 401Table 7 - Copper Wire Information . . . . . . . . 402Table 8 - NEMA & IEC Ratings. . . . . . . . . . . 403Table 9 - IEC IP Enclosure Ratings forNon-Hazardous Locations . . . . . . . 403Supplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164391


Supplemental InformationGlossary of Machine <strong>Safety</strong> TermsSupplemental InformationALARM CONTACT: a low-load-capacity, non-safety-related relay contact within a perimeterguarding system, whose primary purpose is to control an alarm. After the system has beencleared for operation (brought into the RUN condition) by a reset, the alarm relay contactwill close for either a latch or a lockout condition.ANTIREPEAT: the part of the control system designed to limit the machine to a single stroke orcycle if the tripping or actuating means is held operated.ANSI (AMERICAN NATIONAL STANDARDS INSTITUTE): the American National Standards Institute,an association of industry representatives which develops technical standards which includesafety standards. These standards comprise a consensus from a variety of industries ongood practice and design. ANSI standards relevant to application of safety products includethe ANSI B11 Series, and ANSI/RIA R15.06.AUXILIARY MONITOR CONTACT: a low-load-capacity, non-safety-related relay contact that followsthe action of the output relays and whose primary purpose is to communicate system statusto a PLC.AUTO POWER-UP: a feature of safety light screen systems which, when switched “ON”,enables the system to be powered up (and recover from a power interruption) without thenecessity of a key reset. When Auto Power-up is “ON”, the safety light screen controller automaticallybegins internal diagnostics upon power-up, and automatically resets the systemif it passes the diagnostic check. With Auto Power-up “OFF”, a manual reset is required.BG: Berufgenossenschaft – a German national insurance agency. The legislative divisiondevelops safety standards. The executive division collects premiums from employers andpolices German industry for compliance with its safety standards.BLANKING: a programmable feature of a safety light screen system which allows the lightscreen to ignore certain objects located within the defined area. See exact blanking, fixedblanking, and floating blanking.BLOCKED CONDITION: A condition of the safety system when an opaque object of sufficient sizeblocks/interrupts one or more beams of the light grid. When a Blocked condition occurs,OSSD1 and OSSD2 outputs simultaneously turn off within the system response time.BRAKE: a mechanism for stopping or preventing machine motion.CE: “Conformité Européenne” (French translation of “European Conformity”). The CE markon a product or machine establishes its compliance with all relevant European Union (EU)Directives and the associated safety standards.CLUTCH: a mechanism that, when engaged, transmits torque to impart motion from a drivingmember to a driven member.CONTROL RELIABILITY: a method of ensuring the performance integrity of a control system.Control circuits are designed and constructed so that a single failure or fault within thesystem does not prevent the normal stopping action from being applied to the machinewhen required, or does not create unintended machine action, but does prevent initiation ofsuccessive machine action until the failure is corrected.CSA: Canadian Standards Association, testing agency similar to Underwriters Laboratories,Inc. (UL) in the United States. A product that is “CSA certified” has been type-tested andapproved by the Canadian Standards Association as meeting electrical and safety codes.DEFINED AREA: the “screen of light” generated between the emitter and receiver of a safetylight screen system. When the defined area is interrupted by an opaque object of a specifiedcross section, a trip or latch condition results.DESIGNATED PERSON: individuals identified and designated in writing, by the employer, asbeing appropriately trained and qualified to perform a specified checkout procedure.DIVERSE REDUNDANCY: in diverse redundancy, the redundant components are of differentdesign, and any microprocessor programs used must run from different instruction sets.392 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Supplemental InformationGlossary of Machine <strong>Safety</strong> TermsDOUBLE INSULATION: complies with IEC 60947-5-1, Annex F. This symbol represents deviceswhich meet the constructional requirements and tests for class II control circuit devices orparts of devices in which insulation of class II according to IEC 60536 is achieved byencapsulation.EMERGENCY STOP (E-STOP): arrest of dangerous machine motion resulting from actuation ofan emergency stop switch. The switch may be in the form of a safety switch, button, tripcable, or foot bar used in conjunction with an emergency stop safety module.EMITTER: the light-emitting component of a safety light screen system, consisting of a row ofsynchronized modulated LEDs. The emitter, together with the receiver (placed opposite),creates a “screen of light” called the defined area.EXACT BLANKING: a feature that allows a safety light screen system to be programmed toignore objects (such as brackets or fixtures) which will always be present anywhere withinthe area of detection, so that the presence of these objects will not cause the Final SwitchingDevices (FSDs) of the system to trip or latch. In exact blanking, the safety light screen systemis programmed to ignore a specified total number of light beams. If more than thespecified number of beams are blocked, the FSDs will trip or latch. If fewer than thespecified number of beams are blocked, a lockout condition will occur. Exact blanking isoffered with MACHINE-GUARD and PERIMETER-GUARD Systems.EXTERNAL DEVICE MONITORING (EDM): a means by which a safety device (such as a safetylight screen) actively monitors the state (or status) of external devices that may becontrolled by the safety device. A lockout of the safety device will result if an unsafe state isdetected in the external device. External device (s) may include, but are not limited to:MPCEs, captive contact relays/contactors, and safety modules.FAILURE TO DANGER: a failure which delays or prevents a machine safety system fromarresting dangerous machine motion.FINAL SWITCHING DEVICE (FSD): the component of the machine's safety-related controlsystem that interrupts the circuit to the machine primary control element (MPCE) when theoutput signal switching device (OSSD) goes to the OFF-state.FIXED BLANKING: a feature that allows a safety light screen system to be programmed toignore objects (such as brackets or fixtures) which will always be present at a specificlocation within the defined area, so that the presence of these objects will not cause theFinal Switching Devices (FSDs) of the system to trip or latch. If any of the fixed objects aremoved within or removed from the defined area, a lockout condition results.FLOATING BLANKING: a feature that allows a safety light screen system to be programmed toproduce an intentionally disabled light beam within the light screen, which appears to moveup and down (“float”) in order to allow the feeding of an object through the screen (thedefined area) at any point along its length without tripping the final switching devices andcausing a trip or latch condition. MICRO-SCREEN, MINI-SCREEN and MULTI-SCREENSystems offer floating blanking.FMEA (FAILURE MODE AND EFFECTS ANALYSIS): a testing procedure by which potential failuremodes in a system are analyzed to determine their results or effects on the system.Component failure modes that produce either no effect or a lockout condition are permitted;failures which cause an unsafe condition (a failure to danger) are not. Banner safetyproducts are extensively FMEA tested.FORCED-GUIDED CONTACTS: relay contacts that are mechanically linked together, so that whenthe relay coil is energized or de-energized, all of the linked contacts move together. If oneset of contacts in the relay becomes immobilized, no other contact of the same relay will beable to move. The function of forced-guided contacts is to enable the safety circuit to checkthe status of the relay. Forced-guided contacts are also known as “positive-guidedcontacts”, “captive contacts”, “locked contacts”, or “safety relays”. All Banner safetymodules and safety light screen systems use output modules with forced-guided contacts.Supplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164393


Supplemental InformationGlossary of Machine <strong>Safety</strong> TermsSupplemental InformationFULL-REVOLUTION DEVICES: a method of machine drive arranged such that, once started, themachine can only be stopped when the full cycle is complete. Examples include positive keyclutches and similar mechanisms. Banner safety light screen systems may not be used withfull-revolution devices.HANDSHAKE/SAFETY HANDSHAKE: A means that a Universal <strong>Safety</strong> Stop Interface uses to verifythat any device connected to its inputs meets certain fault-detection requirements.HAND CONTROL: a hand-operated mechanism or device used as an actuating control. Twonormally open “input switches” are used as hand controls in a two-hand-control system.HARD GUARD: screens, bars, or other mechanical barriers affixed to the frame of the machineintended to prevent entry by personnel into the hazardous area(s) of a machine, whileallowing the point of operation to be viewed. The maximum size of openings is determinedby Table O-10 of OSHA standard 1910.217. Also called a “fixed barrier guard”.HAZARDOUS AREA: an area that poses an immediate or impending physical hazard.HAZARD POINT: the closest reachable point of the hazardous area.HOSTAGE CONTROL DEVICE: term used in ANSI standards to describe any actuating control deviceor mechanism that prevents the operator from reaching the hazard point during normalcycling of the machine. A two-hand-control device is an example of a hostage controldevice.INTERNAL LOCKOUT: a lockout condition that is due to an internal safety light screen systemproblem. Indicated by the red Status Indicator LED (only) flashing. Requires the attention ofa Qualified Person.KEY RESET: a key-operated switch that is used to restore the Final Switching Devices (FSDs) andSecondary Switching Device (SSD) of a safety light screen system to the ON state following alockout condition. Also refers to the act of using the switch to reset a <strong>Safety</strong> System from a latchcondition.LATCH CONDITION: the response of the Final Switching Device (FSD) relays when an objectequal to or greater than the diameter of the specified test piece enters the defined area. In alatch condition, FSD1 and FSD2 simultaneously de-energize and open their contacts. Thecontacts are held (latched) open until the object is removed from the defined area and areset is performed. A latching output is used most often in perimeter guarding applications.LOCKOUT CONDITION: a condition of a safety light screen system that is automatically attained:(1) when its power is initially turned on or interrupted and restored (a power-up/powerinterrupt lockout), and (2) in response to certain failure signals (an internal lockout). Whena lockout condition occurs, the safety light screen system’s FSD and SSD contacts open,and a key reset is required to return the system to the RUN condition.MACHINE OPERATOR: an individual who performs production work and who controls operationof the machine.MACHINE PRIMARY CONTROL ELEMENT (MPCE): an electrically-powered element which directlycontrols the machine’s normal operating motion in such a way that the element is last (intime) to operate when machine motion is either initiated or arrested.MACHINE RESPONSE TIME: the time between the activation of a machine stopping device andthe instant when the dangerous parts of the machine reach a safe state by being brought torest.MACHINE SECONDARY CONTROL ELEMENT (MSCE): a machine control element independent ofthe Machine Primary Control Element(s) (MPCEs), capable of removing the source of powerfrom the prime mover of the relevant dangerous machine parts.MASTER STOP CONTROL (MSC): an electrically powered device, external to the E-stop <strong>Safety</strong>Module, which stops the machinery being controlled by immediately removing electricalpower to the machine and (when necessary) by applying braking to dangerous motion(reference ANSI B11.19, section 5.2: “Stop Control”). This stopping action is accomplishedby removing power to the actuator coil of either Master Stop Control Element (MSCE).394 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Supplemental InformationGlossary of Machine <strong>Safety</strong> TermsMINIMUM OBJECT SENSITIVITY: the minimum-diameter object that a safety light screen systemcan reliably detect. Objects of this diameter or greater will be detected anywhere in thesensing field. A smaller object can pass undetected through the light if it passes exactlymidway between two adjacent light beams. See also Specified Test Piece.MPCE MONITOR CONTACTS: the normally open and normally closed contacts of a guardedmachine’s MPCEs which are connected in series with the power supply of the safety lightscreen system. Any inconsistency of action between the two sets of monitor contacts willremove power from the safety light screen system and cause a lockout condition.MUTING: the automatic suspension of the safeguarding function of a safety device during anon-hazardous portion of the machine cycle.OSHA (OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION): a U.S. Federal agency, Division ofthe U.S. Department of Labor, that is responsible for the regulation of workplace safety.OSHA regulations often follow ANSI standards, including mechanical power pressrequirements (OSHA CFR 1910.217). These regulations become law when adopted byOSHA, and must be followed in the U.S..OUTPUT SIGNAL SWITCHING DEVICE (OSSD): The component of the electro-sensitive protectiveequipment (ESPE) connected to the control system of the machine which, when the sensingdevice is actuated during normal operation, responds by going to the OFF-state.OFF STATE: The state in which the output circuit is interrupted and does not permit the flow ofcurrent.ON STATE: The state in which the output circuit is complete and permits the flow of current.OPTICAL ELEMENTS: The device(s) that are part of an optical circuit used for detecting thepresence of on individual or the opening of a guard.PROTECTED HEIGHT: The distance between the center of the top beam and the center of thebottom beam of a light grid.PART-REVOLUTION CLUTCH: a type of clutch that may be engaged or disengaged during the machinecycle. Part-revolution clutched machines use a clutch/brake mechanism which canarrest machine motion at any point in the stroke or cycle.PASS-THROUGH HAZARD: A situation that may exist when personnel pass through a safeguard(at which point the hazard stops or is removed), and then continue into the guarded area. Atthis point the safeguard may not be able to prevent an unexpected start or restart of themachine with personnel within the guarded area.POINT OF OPERATION: the location of a machine where material or a workpiece is positionedand a machine function is performed upon it.POINT-OF-OPERATION GUARDING: machine guards, such as hard guards or safety light screens,which are designed to protect personnel from hazardous machine motion when close to themachine’s point of operation.POSITIVE-OPENING SAFETY CONTACTS: contacts of safety switches which are forced open whenactuated, without reliance upon spring action, as per the requirements in IEC 60947-5-1,Annex K.POWER-UP/POWER-INTERRUPT LOCKOUT: a lockout condition of a safety light screen system that,if Auto Power-up is “OFF”, occurs when the System is powered up (including upon powerupafter a loss of power). Requires a key reset by a Designated Person.PROTECTIVE EARTH: complies with the requirements of IEC 60947-1 for identification of theprotective earthing terminal.PROTECTED HEIGHT: The distance between the center of the top beam and the center of thebottom beam of a light grid.PSDI (PRESENCE-SENSING DEVICE INITIATION): an application in which a presence-sensingdevice is used to actually start the cycle of a machine. In a typical situation, an operatormanually positions a part in the machine for the operation. When the operator moves out ofOSHASupplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164395


Supplemental InformationGlossary of Machine <strong>Safety</strong> TermsSupplemental Information<strong>Safety</strong> InElectronicsthe danger area, the presence-sensing device starts the machine (no start switch is used).The machine cycle runs to completion, and the operator can then insert a new part and startanother cycle. The presence-sensing device continually guards the machine. Single-breakmode is used when the part is automatically ejected after the machine operation. Doublebreakmode is used when the part is both inserted (to begin the operation) and removed(after the operation) by the operator. PSDI is defined in OSHA CFR 1910.217. Banner safetylight screen systems may not be used as PSDI devices on mechanical power presses, perOSHA regulation 29 CFR 1910.217.QUALIFIED PERSON: a person or persons who, by possession of a recognized degree orcertificate of professional training, or who, by extensive knowledge, training, and experience,has successfully demonstrated the ability to solve problems relating to the subject matterand work.RECEIVER: the light-receiving component of a safety light screen system, consisting of a rowof synchronized phototransistors. The receiver, together with the emitter (placed opposite),creates a “screen of light” called the defined area.RESET: The use of a manually operated switch to restore the OSSDs to the ON state from alockout or a latch condition.SSI (SAFETY STOP INTERFACE): This interface provides a means to integrate external devicesto effect a stop command. It consists of two input channels (A & B), which are compatiblewith devices that have two normally open hard contacts or relay outputs (four wire hookup).SAFETY DISTANCE (TWO-HAND-CONTROL): the minimum distance from each control actuatingdevice of a two-hand control system to the hazard point such that the operator cannot reachthe hazard point with a hand or other body part before cessation of motion of the hazardousportion of the machine cycle. See also separation distance.SAFETY RELAY: an electromechanical relay with forced-guided contacts which allow the monitoringcircuit of a safety device to check relay status. Also see forced-guided contacts.SAFETY INTERLOCK SWITCH: a switch used on guard doors which is used to detect if the dooris opened while the machine is running, and uses a coded actuator to prevent intentionaldefeat. <strong>Safety</strong> interlock switches use positive opening contacts, which ensure that the closedswitching contact is forced open when the guard is opened, without reliance upon springaction.SECONDARY SWITCHING DEVICE (SSD): A device which, in a lock-out condition, performs aback-up safety function by going to the OFF-state and initiating an appropriate machinecontrol action, e.g., de-energizing the machine secondary control element (MSCE).SELF-CHECKING (CIRCUITRY): a circuit with the capability to electronically verify that all of itsown critical circuit components, along with their redundant backups, are operating properly.Banner safety light screen systems and safety modules are self-checking.SEPARATION DISTANCE (SAFETY LIGHT SCREEN): the minimum distance from the midpoint of thedefined area to the nearest hazard point that is required to allow the hazardous motion tocome to a complete stop before a hand (or other object) can reach the nearest hazard point.Factors which influence the minimum separation distance include the machine stop time,the light screen system response time, and the light screen minimum object detection size.SINGLE-STROKE PRESS: see Full-revolution devices.SIMULTANEITY OF ACTUATION: Simultaneous operation of the two actuating devices of a twohandcontrol system, where the time between the start of the two actuations is close tozero. European standard prEN 574 requires simultaneity of the two actuations to be within0.5 seconds.SINGLE-CYCLE MACHINE: a machine which is limited by antirepeat control to one completework-performing cycle for each machine actuation, even if the actuator is continuouslyoperated.396 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Supplemental InformationGlossary of Machine <strong>Safety</strong> TermsSPECIFIED TEST PIECE: an opaque object of the minimum cross section required to place asafety light screen system into a trip or latch condition when inserted into any part of thedefined area. Banner supplies specified test pieces with each controller. See also minimumobject sensitivity.SUPPLEMENTAL GUARDING: additional electrosensitive safety device(s) and hard guarding measures,used for the purpose of preventing a person from reaching over, under, or around thedefined area of an installed safety light screen system and into the point of operation of theguarded machine.TEST PIECE: An opaque object of sufficient size used to block a light beam to test theoperation of the safety system.TRIP CONDITION: the response of the Final Switching Device (FSD) relays of a safety lightscreen system when an object equal to or greater than the diameter of the specified testpiece enters the defined area. In a trip condition, FSD1 and FSD2 simultaneously deenergizeand open their contacts. A trip condition clears automatically when the object is removedfrom the defined area .TWO-HAND-CONTROL DEVICE: a control device that requires concurrent use of both of the machineoperator’s hands to initiate and continue a machine cycle. A two-hand-control deviceprotects only the hands of the machine operator, when used as a safeguarding device.TUV (TECHNISCHER ÜBERWACHUNGSVEREIN): independent testing and certification organizationproviding EMC and Product <strong>Safety</strong> testing, certification, and quality management systemsregistration.UL (UNDERWRITERS LABORATORY): a third-party organization which tests a manufacturer’sproducts for compliance with appropriate standards, electrical codes, and safety codes.Compliance is indicated by their listing mark on the product.UL MARK OF CANADA: identification of products listed by UL to Canadian requirements.UL 1998 (UNDERWRITERS LABORATORY #1998 CERTIFICATION): complies with the requirementsof UL #1998 Second Edition; “Standard for <strong>Safety</strong> for Software in Programmable Systems”USSI (UNIVERSAL SAFETY STOP INTERFACE): This interface provides a means to integrateexternal devices to effect a stop command. It consists of two input channels (A & B), whichare compatible with Banner solid-state OSSD outputs with “handshake” verification (two wirehookup), or with devices that have two normally open hard contacts or relay outputs (fourwire hookup).RRSupplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164397


Supplemental InformationData Reference TablesTABLE 1. Unit PrefixesDecimalEquivalent Prefix Symbol1 000 000 000 000 tera TExponentialExpression10 121 000 000 000 gigaG 10 91 000 000 mega M10 61 000 kilok 10 3100 hecto h 10 210 deka da 100.1 deci d10 -10.01 centic 10 -20.001 milli m 10 -30.000 001 micro µ10 -60.000 000 001 nanon 10 -90.000 000 000 001 pico p 10 -12Thread Size Tap Drill Clearance Drill Thread Size Tap Drill Clearance Drill#2-56 #50 (0.0700") #42 (0.0935")#4-40 #43 (0.890") #31 (0.1200")#6-32 #36 (0.1065") #25 (0.1495")#6-40 #33 (0.1130") #25 (0.1495")#8-32 #29 (0.1360") #16 (0.1770")#10-24 #25 (0.1495") #7 (0.2010")#10-32 #21 (0.1590") #7 (0.2010")1/4"-20 #7 (0.2010") #H (0.2660")5/16"-24 #I (0.2720") #Q (0.3320")TABLE 2. Drill Sizes for Mounting HardwareM2.5 x 0.45 2.05 mm (0.0807")or #46 (0.0810")M3 x 0.5M4 x 0.7M6 x 0.752.50 mm (0.0984")or #39 (0.0995")3.30 mm (0.1299")or #29 (0.1360")5.00 mm (0.1969")or #8 (0.1990")2.9 mm (0.1142")or #32 (0.1160")3.4 mm (0.1339")or #29 (0.1360")4.5 mm (0.1772")#15 (0.1800")6.6 mm (0.2598")or #G (0.2610")3/8"-32 11/32" (0.3438") #25/64 (0.3906")7/16"-20 25/64" (0.3906") #15/32 (0.4687")M18 x 115.5 mm (0.6102")or 39/64" (0.6094")20.0 mm (0.7874")or 51/64" (0.7969")1/2"-14 NPSM 23/32" (0.7188") #55/64 (0.8594")1/2"-32 15/32" (0.4688") #17/32 (0.5312")M30 x 1.526.5 mm (1.0433")or 1-3/64" (1.0469")33.0 mm (1.2992")or 1-5/16" (1.3125")Supplemental Information398 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Supplemental InformationData Reference TablesInchFraction---------1/64------------1/32---------3/641/165/64---3/327/64---1/89/645/32---11/643/16---13/647/3215/64---1/417/64---InchDecimal.0039.0079.0118.0156.0157.0197.0236.0276.0312.0315.0354.0394.0469.0625.0781.0787.0938.1094.1181.1250.1406.1562.1575.1719.1875.1968.2031.2188.2344.2362.2500.2656.2756Millimeter0.10.20.30.3970.40.50.60.70.7940.80.911.1911.5881.98422.3812.77833.1753.5723.96944.3664.76255.1595.5565.95366.3506.7477TABLE 3. English-Metric ConversionInchFraction9/3219/645/16---21/6411/32---23/643/825/64---13/3227/64---7/1629/6415/32---31/641/2---33/6417/3235/64---9/1637/64---19/3239/645/8---41/64InchDecimal.2812.2969.3125.3150.3281.3438.3543.3594.375.3906.3937.4062.4219.4331.4375.4531.4688.4724.4844.500.5118.5156.5312.5469.5512.5625.5781.5905.5938.6094.625.6299.6406Millimeter7.1447.5417.93888.3348.73199.1289.5259.9221010.31910.7161111.11211.50911.9061212.30312.7001313.09713.49413.8911414.28814.6841515.08115.47815.8751616.272InchFraction21/32---43/6411/1645/64---23/3247/64---3/449/6425/32---51/6413/16---53/6427/3255/64---7/857/64---29/3259/6415/16---61/6431/32---63/641---InchDecimal.6562.6693.6719.6875.7031.7087.7188.7344.7480.750.7656.7812.7874.7969.8125.8268.8281.8438.8594.8661.875.8906.9055.9062.9219.9375.9449.9531.9688.9842.98441.000---Millimeter16.6691717.06617.46217.8591818.25618.6531919.05019.44719.8442020.24120.6382121.03421.43121.8282222.22522.6222323.01923.41623.8122424.20924.6062525.00325.400---To convert millimeters to inches, multiply by 0.0394. To convert inches to millimeters, multiply by 25.4.To:MilesFrom: Angstroms Millimeters Centimeters Inches Feet Yards Meters Kilometers (imperial)1 Angstrom(Å)1.0 1.0x10 -7 1.0x10 -8 3.937x10 -9 3.2808x10 -10 1.0936x10 -10 1.0x10 -10 1.0x10 -13 6.2137x10 -141 millimeter(mm)1.0x10 7 1.0 0.1 0.0394 3.2808x10 -3 1.0936x10 -3 1.0x10 -3 1.0x10 -6 6.2137x10 -71 centimeter(cm)1 inch(in)1 foot(ft)1 yard(yd)1 meter(m)1 kilometer(km)1 mile(imperial)TABLE 4. Length Conversion Factors1.0x10 8 10.0 1.0 0.3937 0.0328 0.0109 0.01 1.0x10 -5 6.2137x10 -62.54x10 8 25.4 2.54 1.0 0.0833 0.0278 0.0254 2.54x10 -59.144x10 9 914.4 91.44 36.0 3.0 1.0 0.9144 9.144x10 -41.5783x10 -53.048x10 9 304.8 30.48 12.0 1.0 0.3333 0.3048 3.048x10 -4 1.8939x10 -41.6093x10 13 1.6093x10 6 1.6093x10 5 6.336x10 4 5.280x10 3 1.760x10 3 1.6093x10 3 1.60935.6818x10 -41.0x10 10 1.0x10 3 100.0 39.3701 3.2808 1.0936 1.0 1.0x10 -3 6.2137x10 -41.0x10 13 1.0x10 6 1.0x10 5 3.937x10 4 3.2808x10 3 1.0936x10 3 1.0x10 3 1.0 0.62141.0Supplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164399


Supplemental InformationData Reference TablesTABLE 5. Trigonometric Functions and FormulasDegrees sin cos tan cot sec csc01234567891011121314151617181920212223242526272829303132333435363738394041424344450.00000.01740.03490.05230.06980.08720.10450.12190.13920.15640.17360.19080.20790.22500.24190.25880.27560.29240.30900.32560.34200.35840.37460.39070.40670.42260.43840.45400.46950.48480.50000.51500.52990.54460.55920.57360.58780.60180.61570.62930.64280.65610.66910.68200.69470.70711.00000.99980.99940.99860.99760.99620.99450.99250.99030.98770.98480.98160.97810.97440.97030.96590.96130.95630.95110.94550.93970.93360.92720.92050.91350.90630.89880.89100.88290.87460.86600.85720.85800.83870.82900.81920.80900.79860.78800.77710.76600.75470.74310.73140.71930.70710.00000.01750.03490.05240.06990.08750.10510.12280.14050.15840.17630.19440.21260.23090.24930.26790.28670.30570.32490.34430.36400.38390.40400.42450.44520.46630.48770.50950.53170.55430.57740.60090.62490.64940.67450.70020.72650.75360.78130.80980.83910.86930.90040.93250.95671.0000–57.29028.63619.08114.30111.4309.51448.14437.11546.31385.67135.14464.70464.33154.01083.73203.48743.27083.07772.90422.74752.60512.47512.35582.24602.14452.05031.96261.88071.80401.73201.66431.60031.53991.48261.42811.37641.32701.27991.23491.19181.15041.11061.07241.03551.00001.00001.00021.00061.00141.00241.00381.00551.00751.00981.01251.01541.01871.02231.02631.03061.03531.04031.04571.05151.05761.06421.07111.07851.08641.09461.10341.11261.12231.13261.14341.15471.16661.17921.19241.20621.22081.23611.25211.26901.28681.30541.32501.34561.36731.39021.4142–57.29928.65419.10714.33611.4749.56688.20557.18536.39245.75885.24084.80974.44544.13363.86373.62803.42033.23613.07152.92382.79042.66952.55932.45862.36622.28122.20272.13002.06272.00001.94161.88711.83611.78831.74341.70131.66161.62431.58901.55571.52421.49451.46631.43961.414290898887868584838281807978777675747372717069686766656463626160595857565554535251504948474645Degrees cos sin cot tan csc secDegreesSupplemental InformationXGiven ø and X: Y = X tan øZ = X sec øGiven ø and Y: X = Y cot ø Z = Y csc øØTrigonometric Formulas for Distance or Angle CalculationZYRelationships:sin ø = Y/Zcos ø = X/Ztan ø = X/Ycsc ø = Z/Y = 1/sin øsec ø = Z/X = 1/cos øcot ø = X/Y = 1/tan øGiven ø and Z: X = Z cos ø Y = Z sin øGiven X and Y: Z = √X 2 + Y 2 ø = arctan (Y/X)400 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Supplemental InformationData Reference TablesCelsius° Fahrenheit° Celsius° Fahrenheit° Celsius° Fahrenheit°-62-57-51-46-40-34-29-23-17.8-17.2-16.7-16.1-15.6-15.0-14.4-13.9-13.3-12.8-12.2-11.7-11.1-10.6-10.0-9.4-8.9-8.3-7.8-7.2-6.7-6.1-5.6-5.0-4.4-3.9-3.3-2.8-2.2-1.7-1.1-0.6-80-70-60-50-40-30-20-10012345678910111213141516171819202122232425262728293031TABLE 6. Temperature Conversion: °C °F0.00.61.11.72.22.83.33.94.45.05.66.16.77.27.88.38.99.410.010.611.111.712.212.813.313.914.415.015.616.116.717.217.818.318.919.420.020.621.121.73233343536373839404142434445464748495051525354555657585960616263646566676869707122.222.823.323.924.425.025.626.126.727.227.828.328.929.430.030.631.131.732.232.833.333.934.435.035.636.136.737.237.84349546066717782889310072737475767778798081828384858687888990919293949596979899100110120130140150160170180190200212NOTE: For temperatures not given in thetable, use the conversioninformation at the right.TemperatureScale°F(Fahrenheit)°C(Celsius orCentigrade)WaterBoilingPointWaterFreezingPointTo ConvertScales:212°F 32°F °F = (°C x 9 /5) + 32100°C 0°C °C = (°F - 32) x 5 /9Supplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164401


Supplemental InformationData Reference TablesSolid Wire DiameterAmerican Wire orBrown and Sharpe GageTABLE 7. Copper Wire InformationApproximateStranded Wire Diameter 1ApproximateResistance per 100 feet(30 meters) 2Supplemental InformationAWG000000000012345678910111213141516171819202122232425262728293031323334353637383940414243444546Inches0.46010.40970.36480.32490.28930.25760.22940.20430.18190.16200.14430.12850.11440.10190.09070.08080.07200.06410.05710.05080.04530.04030.03590.03200.02850.02530.02260.02010.01790.01590.01420.01260.01130.01000.008920.007950.007080.006300.005610.005000.004450.003960.003530.003140.002800.002490.002220.001980.001760.00157Millimeters Inches Millimeters Ohms11,68710.4069.2668.2527.3486.5435.8275.1894.6204.1153.6653.2642.9062.5882.3042.0521.8291.6281.4501.2901.1511.0240.9120.8130.7240.6430.5740.5110.4550.4040.3610.3200.2870.2540.2270.2020.1800.1600.1420.1270.1130.1010.0900.0800.0710.0630.0560.0500.0450.0400.5220.4640.4140.3680.3280.2920.2320.1840.1470.1160.0950.0730.0590.0480.0360.0300.0240.0200.0180.0150.0120.0080.0070.00613.2611.7910.529.358.337.425.894.673.732.952.411.851.501.220.910.760.610.510.460.380.300.200.180.150.00500.00600.00800.0100.0120.0160.0200.0250.0300.0400.0500.0600.0800.100.130.160.200.250.320.400.500.640.801.01.31.62.02.63.24.15.26.58.2101316202633425266831051301702102703304201Exact diameter is dependent upon the wire gage used for the strands. Diameter listed represents the most commonwire type for AWG.2Resistance values assume the resistivity of solid copper wire. Stranding and/or copper alloy increase the resistancevalues.402 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Supplemental InformationData Reference TablesTABLE 8. NEMA Enclosure Ratings for Nonhazardous LocationsStandardNEMA(IEC)*IntendedUseAccidentalbodily contactFalling dirtDust, lint, fibers(non-volatile)Windblown dustFalling liquid,light splashHosedown andheavy splashRain, snow,and sleetIce buildupOil or coolantseepageOil or coolantspray and splashOccasionalsubmersionProlongedsubmersionCorrosiveagentsNEMA 1(IP10)IndoorYesYes.................................NEMA 2(IP11)IndoorYesYes......Yes........................NEMA 3(IP54)OutdoorYesYesYesYesYes...Yes..................NEMA 3S(IP54)OutdoorYesYesYesYesYes...YesYes...............NEMA 4(IP56)Indoor orOutdoorYesYesYesYesYesYesYes..................NEMA 4X(IP56)Indoor orOutdoorYesYesYesYesYesYesYes...............YesNEMA 6(IP67)Indoor orOutdoorYesYesYesYesYesYesYes.........Yes......NEMA 6P(IP67)Indoor orOutdoorYesYesYesYesYesYesYes.........YesYesYesNEMA 12(IP52)IndoorYesYesYes...Yes.........Yes............NEMA 13(IP54)IndoorYesYesYes...Yes.........YesYes.........*The IEC equivalents listed in this column are approximate: NEMA types meet or exceed the test requirements for the associated IEC classifications.TABLE 9. IEC IP Enclosure Ratings for Nonhazardous Locations1 ST CHARACTERISTIC: Protection against contact and penetration of solid bodiesNumeral0123456Numeral012345678Short DescriptionNon-protectedProtected against solid objects greater than 50 mmProtected against solid objects greater than 12 mmProtected against solid objects greater than 2.5 mmProtected against solid objects greater than 1.0 mmDust protectedDust-tight2 ND CHARACTERISTIC: Protection against the penetration of liquidsShort DescriptionNon-protectedProtected against dripping waterProtected against dripping water when tilted up to 15°Protected against spraying waterProtected against splashing waterProtected against water jetsProtected against heavy seasProtected against the effects of immersionProtected against submersionSupplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164403


International Sales Representative ListUNITED STATESMore than 150 representatives and distributors covering all states. For a complete listing, go to bannerengineering.com and find your localBanner Representative by ZIP code search.CANADAE. B. Horsman & Son Ltd.13055 80th AvenueSurrey, British Columbia V3W 3B1Tel: 1-604-596-7111Fax: 1-604-596-3139http://www.ebhorsman.comRotalec (Le Groupe)900 McCaffreyVille St-Laurent, Quebec H4T 2C7Tel: 1-514-341-3685Fax: 1-514-341-5205email: atlantic@rotalec.comhttp://www.rotalec.comLe Groupe Rotalec/Seltron Divison –Dartmouth114 Woodlawn RoadUnit 34B, Suite 608Dartmouth, Nova Scotia B2W 2S7Tel: 1-902-829-3666Fax: 1-902-829-2525email: atlantic@rotalec.comhttp://www.rotalec.comLandel Controls LTD.#250, 5701-17 Ave SECalgary, Alberta T2A 0W3Tel: 1-403-254-8900Fax: 1-403-254-8903email: email@landelcontrols.comhttp://www.landelcontrols.comLe Groupe Rotalec Atlantic – MonctonDivision of Seltron122 Driscoll CresentMoncton, New Brunswick E1E 3R8Tel: 1-506-858-9884Fax: 1-506-853-4185email: atlantic@rotalec.comhttp://www.rotalec.comR.G. Shelley Limited41 Coldwater RoadDon Mills, Ontario M3B 1Y8Tel: 1-416-447-6471Fax: 1-416-447-9313email: info@shelley.comhttp://www.shelley.comSupplemental InformationFor the most current listing, go to www.bannerengineering.comLATIN AMERICAAutomation International Limited (AIL)13006 Mula LaneStafford, Texas 77477 USATel: 1-281-879-9505Fax: 1-281-879-9510e-mail: sales@automationintl.comhttp://www.automationintl.comARGENTINAAumeco SRLAcassusso 47681605 Munro – Bs.As.Tel: 54-11-4756-1251Fax: 54-11-4762-6331e-mail: aumeco@aumeco-srl.com.arhttp://www.gweb.com.ar/aumecoBRAZILBanner Brazil (Portuguese language):http://www.bannerengineering.com.brELAVICRua José Gomes de Moura, 657Estáncia CEP: 50.781-100Tel: 55-81-3455-4116Fax: 55-81-3455-4116e-mail: elavic@elavic.com.brhttp://www.elavic.com.brSensor do BrasilRua Jordão Schiavetto, 436Hortolândia – SP 1318-080Tel: 55-19-3897-9400Fax: 55-19-3897-9414e-mail: sensor@sensordobrasil.com.brhttp://www.sensordobrasil.com.brSensor RioAv. Armando Lombardi, 205Sala 207 – Barra de TijucaRio de Janeiro – RJ 22621-200Tel: 55-21-491-2966Fax: 55-21-491-2967e-mail: yuri@sensorrio.com.brhttp://www.sensorrio.com.brSensorpar Eletro Eletronica eAutomação Ltda.Av. Senador Salgado Filho n. 5229 SL 03Curitiba – PR 89203-400Tel: 55-41-284-6660Fax: 55-41-284-6660e-mail: sensorpar@terra.com.brSensorvilleRua Gothard Kaesemodel, 657Joinville – SC 89203-400Tel: 55-47-422-5111Fax: 55-47-433-5298e-mail: sensorville@sensorville.com.brhttp://www.sensorville.com.brSGSAv. Pres. Castelo Branco, 1448Bairro CachoeirinhaManaus – AM 69065-011Tel: 55-92-663-7662Fax: 55-92-663-7662e-mail: sgs.comp@argo.com.brSpheric Componentes ElectrônicosRua Imperatriz Leopoldina, 355, Sala 03Novo Hamburgo – RS 93310-060Tel: 55-51-594-8036Fax: 55-51-594-8036e-mail: spheric@terra.com.brWeberAv. Silviano Brandão, 786Bairro FlorestaBelo Horizonte – MG 31015-000Tel: 55-31-3461-4222Fax: 55-31-3481-7925e-mail: weber@webercom.com.brCHILEElectromática LtdaChacabuco 232Concepción 4074942Tel: 56-41-247162Fax: 56-41-239362e-mail: ventas@electromatica.clhttp://www.electromatica.clElectromática Ltda.Sta. Magdalena 75, Ofic. 307Santiago 4074942Tel.: 56-2-3350587Fax: 56-41-239362e-mail: ventas@electromatica.clhttp://www.electromatica.clSeiman S.A.1 Norte 1511Viña del MarTel.: 56-32-699-310Fax: 56-32-699-318e-mail: ventas@seiman.clSeiman S.A.Suarez Mujica 282Ñuñoa, SantiagoTel.: 56-2-237-2865Fax: 56-2-237-2830e-mail: ventas@seiman.clCOLOMBIAHi Tech MedellínAv. Bolivariana. Cra 66 B No. 39-22Medellín (Antioquía)Tel.: 57-4-265-5358 / 57-4-265-3240Fax: 57-4-265-8216e-mail: hi-tech@epm.net.coHi Tech PereiraCra 5 No. 16-27, Local 4Pereira (Risaralda)Tel.: 57-63-257-441Fax: 57-63-352-455e-mail: hi-tech@pereira.multi.net.coRedes Eléctricas S.A.Calle 17 A No. 25-60Santa Fe de BogotáTel.: 57-1-360-6299Fax: 57-1-220-4600e-mail: redie@unete.com.co404 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


International Sales Representative ListRedes Eléctricas S.A.Carrera 43A No. 14-109 of. 210MedellínTel: 574-266-9791Fax: 574-266-6787e-mail: redesel@epm.net.coCOSTA RICATec de Costa Rica S.A.Avenida 3, Calle 30210 mts del INA en Pasco ColónSan José 818-1150Tel: 50-6-221-4466 / 50-6-223-5060Fax: 50-6-223-5060e-mail: teccsa@sol.racsa.co.crDOMINICAN REPUBLICWech Autocontroles, S.A.Ave. Rómulo Betancourt 545Plaza JM, Mirador NorteSanto DomingoTel.: 809-531-0550Fax: 809-531-9175e-mail: hermaq@codetel.net.doECUADORKrahuer S.A.Av. Juan Tanca Marengo Km 3.5Bodega #92 cuadras atrás de la Coca ColaP.O. Box 09-01-9910GuayaquilTel: 593-4-237-493Fax: 593-4-241-907e-mail: krahuer@interactive.net.ecGUATEMALAEnersys Co.5 Calle 35-01, Zona 11Utatlán IIGuatemala CityTel: 502-599-4622Fax: 502-594-6876e-mail: enersys@guate.netMEXICOAEECTrípoli 312 local A-1Col. PortalesC.P. 03300 México D.F.Tel: 52-5-605-6398Fax: 52-5-605-6398e-mail: jemaaeec@iserve.net.mxAlianza en Control Industrial SA de CVFrancisco I. Madero No 156Col. San Pedro Xalpa CP 02710Atzcapotzalco México D.F.Tel: 52-53-57-18-33 / 52-53-58-02-10 /52-53-58-46-38 / 52-55-76-99-14Fax: 52-53-58-15-36e-mail: alian01@prodigy.net.mxCALVEKCarr. México-P. Negras Km. 42678434 San Luis Potosí, S.L.P.Tel: 52-4-818-5030Fax: 52-4-822-3935e-mail: Calvek@infosel.net.mxComarba, S. A. de C. V.Fidencio Trejo No. 145 entreNaciones Unidas Y R. Guerra. Col. PopularH. Matamoros, Tamaulipas. 87460Tel.: 52-8-814-5561 / 52-8-814-5925Fax. 52-8-814-5562e-mail: comarba@terra.com.mxControles Electromecánicos S.A. de C.V.Viaducto Tlalpan No 4777 Col. BuenaventuraMéxico D.F., C.P. 14629Tel: 52-55-73-78-19 / 52-55-73-92-85Fax: 52-55-73-78-66e-mail: controelec@infosel.net.mxControl e Instrumentación IndustrialS.A. de C.V.Ave. Chapultepec1804, Fracc. Buenos AiresMonterrey, N.L., 64800Tel: 52-8358-0700 / 52-8358-3700 /52-8359-5636 / 52-8359-5699Fax: 52-8358-7700 / 1-800-849-8276e-mail: ceiisa@microsoft.comhttp://www.ceiisa.comFerretería HernándezCalle 10 y Bravo #137. CentroH. Matamoros, Tamaulipas. 87300Tel.: 52-8-816-7020Fax: 52-8-813-3830e-mail: serona@prodigy.net.mxHobby Electrónica S.A. de C.V.Retorno Corregidora 173-DCol. Balaustradas, Santiago deQuerétaro, Qro. 76070Tel: 52-4-213-8790Fax: 52-4-223-4844e-mail: ventas@hobbyelectronica.comhttp://www.hobbyelectronica.comIBSA de Mexico SA de CVCosta Rica #1034 SurCol. Ex-HipodromoCiudad Juarez, Chihuahua 32330Tel: 52-1-613-5123Fax: 52-1-613-5120e-mail: vcirne@prodigy.net.mxINASA: Ingenieria y Abastecimiento,S.A. de C. V.Villagran 1423 Nte., A. Postal 526Monterrey, N.L. 64440Tel: 52-8375-2377 / 52-8372-7145Fax: 52-8372-7145e-mail: inasa@inasa.com.mxIndiconCalle 14 # 806Col. CentroChihuahua, Chihuahua 31020Tel: 52-1-415-1051Fax: 52-1-415-1061e-mail: indicon@prodigy.net.mxIndustrial Experts S.A. de C.V.Av. Del Norte #60-BCol. Maclovio HerreraTecate, BC 22680Tel: 1-665-655-4661e-mail: marcoh@indexp.nethttp://www.industrial-experts.comIngeniería, Automatización,Control y Comunicación S.A. de C.V.Boulevard Xonaca No 5020Col. Satélite MagisterialPuebla, Pue. C.P. 72320Tel: 52-22-35-01-55 / 52-22-35-36-60Fax: 52-22-35-01-55 / 52-22-35-36-60e-mail: iaccpue@prodigy.net.mxInterface Ingeniería S.A.Blvd. Puerta del Sol 1204Colinas de San GeronimoMonterrey, N.L. 64630Tel: 52-8315-1625 / 52-8315-0722Fax: 52-8315-024e-mail: interfaceing@infosel.net.mxKopar Central SA de CVAv. Constituyentes 124, Suite 1Col. El JacalQuerétaro, Qro. C.P. 76187Tel: 52-42-15-93-80 / 52-42-42-05-58 /52-42-15-34-01Fax: 52-42-15-93-80 / 52-42-42-05-58 /52-42-15-34-01e-mail: sluna@infosel.net.mxLAC Automation IndustrialBlvd. Lazaro Cardenas #778-6Jardines Del LagoMexicali, B.C.Tel: 1-686-559-3509Fax: 1-686-558-8383e-mail: lac@telnor.net.mxRICASACalle Hegel # 5213Col. Satélite MagisterialPuebla, Pue. 72320Tel: 52-2-236-3959Fax: 52-2-236-3948e-mail: ricasa@datasys.com.mxRodela de la Laguna SA de CVBlvd. Revolucion 1403 Ote.Torreon, Coah 27000Tel: 52-1-713-9292Fax: 52-1-713-8226e-mail: ventas@rodela.comRybalsa Laguna SA de CVAv. Juarez 2198 Ote.Torreon, Coah 27000Tel: 52-1-722-2299Fax: 52-1-717-4106http://www.rybalsa.com.mxSeguridad y ControlAv. Federalismo Sur # 765, Col. ModernaGuadalajara, Jal. 44190Tel: 52-3-614-5554 / -5544Fax: 52-3-614-1253e-mail: ventas@seguridadycontrol.com.mxSistema de Ventas Industrial SA de CVConfluencia No 3, Acueducto de GuadalupeC.P. 07270. México, D.F.Tel: 52-53-91-96-24 / 52-53-91-98-97 /52-53-91-17-60Fax: Extención 20e-mail: vic629@internet.com.mxTecnoaplicación IndustrialCalle Puerto # 73-BCol. Olivo IITlalnepantla, Edo. de México 54070Tel: 52-5-311-6544Fax: 52-5-311-6544e-mail: tecnoa@iwm.com.mxTESLAEncinos Ote. 13 Arcos del AlbaCuatitlán Izcalli, Edo. de MéxicoTel: 52-5-871-3468Fax: 52-5-873-2454e-mail: tesla@att.net.mxPERUSaeg Peru S.A.Ave. 6 de Agosto 1137- Lima 11Jesús María, LimaTel: 51-1-332-0049Fax: 51-1-332-0606e-mail: peru@saeg.comNPI Peru S.A.C.Elias Aguirre 273Oficina 301Miraflores, Lima 18Tel.: 51-1-444-3626Fax: 51-1-445-9910e-mail: npiperu@terra.com.pePUERTO RICOPREMSCOCalle Jordan 704Santurce, PR 00909Tel: 1-787-268-4040Fax: 1-787-268-4182e-mail: sales@premsco.comhttp://www.premsco.comURUGUAYFidemarMinas 1634-CP 11.200MontevideoTel: 59-82-402-1717Fax: 59-82-402-1719e-mail: alvaro@fidemar.com.uyVENEZUELACadeci C.A.C.C. Ara. Nave G, Local 80-A-18Prolongación Av. MichelenaValencia, CaraboboTel.: 58-241-838-4915 / 58-241-834-5667Fax: 58-241-832-2566e-mail: cadeci@telcel.net.veAme Trade CA.Av. Michelena. C.C. MycraLocal No. 6ValenciaTel: 58-241-832-4670Fax: 58-241-832-3902e-mail: valencia@ametrade.comSupplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164405


International Sales Representative ListCORPORATE OFFICE:Banner Engineering Belgium B.V.B.A.Koning Albert 1 laan, 50B-1780 WemmelBelgiumTel: 32-2-456 07 80Fax: 32-2-456 07 89e-mail: mail@bannerengineering.behttp://www.bannerengineering.comFRANCETurck Banner S.A.S.3, Rue de CourtalinMagny - Le - Hongre77703 Marne - La - Valleé Cedex 4Tel: 33-1-60-43-60-70Fax: 33-1-60-43-10-18e-mail: info@turckbanner.frhttp://www.turckbanner.frLITHUANIAHidrotekaBüro: Taikos 76-4LT-3031 KaunasPost: P.O. Box 572LT-3028 KaunasTel: 370-37 352195Fax: 370-37-351952e-mail: hidroteka@post.sonexco.comRUSSIA AND CISTurck Office Minskul. Engelsa, 30BY-220030 MinskRepublic of BelarusTel: 375-172 105957Fax: 375-172 275313e-mail: turck@infonet.byhttp://www.turck.bySupplemental InformationAUSTRIAIntermadox GmbHJosef-Moser-Gasse 1A-1170 ViennaTel: 431-48 615870Fax: 431-48 6158723e-mail: imax.office@intermadox.athttp://www.intermadox.atBELGIUMMultiprox N.V.Lion d'Orweg, 12B-9300 AalstTel: 32-53-766 566Fax: 32-53-783 977e-mail: mail@multiprox.behttp://www.multiprox.beBULGARIASensomat Ltd.VH V, App 11Dr. Ivan Penakov Str. 15BG-9300 DobrichTel: 359 58 272 45Fax: 359 58 252 60e-mail: info@sensomat.infoCZECH REPUBLICTurck s.r.o.Hradecká 1151CZ-50003 Hradec Králové 3Tel: 420-49-5210766Fax: 420-49-5210767e-mail: turck@turck.czhttp://www.turck.czDENMARKHans Folsgaard ASEjby Industrivej 30Dk-2600 GlostrupTel: 45-43-20 86 00Fax: 45-43-96 88 55e-mail: hf@hf.nethttp://www.hf.netESTONIAOsaühing "System Test"Pirita tee 20EE-10127 TallinnEstoniaTel: 372-6 405 423Fax: 372-6 405 422e-mail: systemtest@systemtest.eeFINLANDSarlin Oy AbP.O. Box 750SF-00101 Helsinki 10Tel: 358-9-50 44 41Fax: 358-9-56 33 227e-mail: sales.automation@sarlin.comhttp://www.sarlin.comGERMANYHans Turck GmbH & Co KGWitzlebenstrasse 745472 Mülheim an der RuhrTel: 49-208-49 520Fax: 49-208-49 52 264e-mail: turckmh@mail.turck-globe.dehttp://www.turck.comGREECE2KAPPA Ltd.Sofokli Venizeloy 13Menemeni, LahanagoraGR-54628, ThessalonikiTel: 30-310-77 55 15Fax: 30-310-77 55 14e-mail: 2kappa@pel.forthnet.grhttp://www.2kappa.grHUNGARYTurck Hungary Kft.Könyves Kalman Krt. 76H-1087 BudapestTel: 36-1-477-0740 or 36-1-313-8221Fax: 36-1-477-0741e-mail: turck@turck.huhttp://www.turck.huICELANDK M Stáhl ehf.Bíldshöf∂a 16110 ReykjavikTel: 354-56 78 939Fax: 354-56 78-938e-mail: kalli@kmstal.isIRELANDWhitelite a PCAS CompanyStrawhall Industrial EstateCarlowTel: 353-503-70 900Fax: 353-503-41 500e-mail: info@whitelite.ieITALYTurck Banner s.r.l.Via Adamello, 920010 BareggioMilanoTel: 390-2-90 36 42 92 or 90 36 42 88Fax: 390-2-90 36 48 38e-mail: info@turckbanner.ithttp://www.turckbanner.itLATVIALASMA Ltd.Aizkraukles 21-111LV-1006 RigaTel: 371-754 5217Fax: 371-754 5217e-mail: inga@lasma.lvLUXEMBOURGSogel SA 1Dernier Sol BP 1941L-1019Tel: 352-40-05-05-331Fax: 352-40-05-05-305e-mail: sogel@sogel.luNETHERLANDS/HOLLANDTurck B.V.Ruiterlaan 7NL-8019 BN ZwolleTel: 31-38-42 27 750Fax: 31-38-42 27 451e-mail: info@turck.nlhttp://www.turck.nlNORWAYDanyko A.S.P.O. Box 48N-4891 GrimstadTel: 47-37-04 02 88Fax: 47-37-04 14 26e-mail:danyko@hf.nethttp://www.danyko.noPOLANDTurck Sp.zo.oul Kepska 2PL-45 129 OpoleTel: 48-77 443 48 00Fax: 48-77 443 48 01e-mail: turck@turck.plhttp://www.turck.plPORTUGALSalmon & Cia Lda.Rua Cova da Moura, 2-6º1399-033 LisboaTel: 351-21-39 20 130Fax: 351-21-39 20 189e-mail: div8.salmon@mail.telepac.ptROMANIATurck Office RomaniaCalea Plevnei 139 B, sector 6RO-77131 BucharestTel: 40-21-314-8714Fax: 40-21-222 9176e-mail: thelen@turck.rohttp://www.turck.roTurck Office Moskau2-Oj Werchne-Michajlowskij proesd, 9RU-117419 MoskauTel: 7-095-952-0820 / 105-0054Fax: 7-095-955-7348e-mail: turck@turck.ruSLOVAKIAMARPEX s.r.o.Centrum I - 57/132SK-01841 Dubnica nad VáhomTel: 421-42 4426987Fax: 421-42 4426986e-mail: marpex@marpex.skSLOVENIATipteh d.o.oCESTA V GORICE 40SLO-1111 LjubljanaTel: 386-1 200 51 50Fax: 386-1 200 51 51e-mail: info@tipteh.siSPAINIBERICA De Automatismos S.A.C./Uribitarte, 18-2°A48001-Bilbao-VizcayaTel: 349 4424 51 13Fax: 349 4423 59 84http://www.turckbanner.comMECCO Medición y Control SAC/Cristóbal de Moura 187-18908019 BarcelonaTel: 34-93-394-2800Fax: 34-93-394-2840e-mail: industrial@mecco.orghttp://www.turckbanner.comSWEDENHF Sverige ABStockholm:Kanalvägen 10CSE-194 61 Upplands VäsbyTel: 46-8-555-409-85Fax: 46-8-590-717-81e-mail: hf.sverige@hf.nethttp://www.hf.netGothenburg:Tel: 46-031-27-09-20Fax: 46-031-27-09-29e-mail: hf@hf.nethttp://www.hf.netMalmo:Tel: 46-040-611-96-70Fax: 46-040-611-96-85e-mail: hf@hf.nethttp://www.hf.net406 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


International Sales Representative ListSWITZERLANDBachofen AGAckerstrasse 428610 UsterTel: 41-1944-11 11Fax: 41-1944-12 33e-mail: info@bachofen.chhttp://www.bachofen.chTURKEYGeneral Teknik ElektronikTesisat San. ve Tic. Ltd. Sti.Iskender Cad. No. 44Artmak Han Kat 2Sishane Karaköy IstanbulTel: 90-212-253 40 41Fax: 90-212-253 18 47e-mail: generalteknik@turk.netUNITED KINGDOMTurck Banner LimitedStephenson RoadLeigh On SeaEssex SS9 5LSTel: 44-1702-525186Fax: 44-1702-420934e-mail: info@turckbanner.co.ukhttp://www.turckbanner.co.ukCORPORATE OFFICES:Banner Engineering JapanShin-Yokohama Town Building 5F3-19-11 Shin-YokohamaKohoku-ku, Yokohama 222-0033Tel: +81-45-478-5060Fax: +81-45-478-5063e-mail: mail@bannerengineering.co.jphttp://www.bannerengineering.co.jpBanner Engineering Shanghai Rep OfficeB17/F, Shanghai Industrial Investment BuildingNo. 18 Caoxi (N) RoadShanghai 200030Tel: 86-21 6427 1933Fax: 86-21 6427 1936e-mail: mzhang@bannerengineering.comhttp://www.bannerengineering.com.cnBanner Engineering Taiwan Rep Office11 Floor, Section 4, #6 Shin Yi Rd.Taipei 106Tel: 886-2-5556 2488Fax: 886-2-5556 2489e-mail: jchang@baneng.comAUSTRALIAMicro Max Pty Ltd (Headquarters)5 Orange Grove AvenueUnanderra NSW 2526Tel: 61-24-271-13-00 orToll free within Australia: 1-800-634-766Fax 61-24-271-80-91e-mail: micromax@micromax.com.auhttp://www.micromax.com.auAUSTRALIA BRANCH OFFICES:Micro Max Pty Ltd111 Arden St.North Melbourne VIC 3051Tel/Fax: Call headquartersMicro Max Pty Ltd112 Beaconsfield St.Auburn NSW 2144Tel/Fax: Call headquartersMicro Max Pty Ltd1/101 President St.Carlisle WA 6101Tel/Fax: Call headquartersCHINABanner Engineering International, Inc.Shanghai Rep OfficeB17/F, Shanghai Industrial Investment BuildingNo. 18 Caoxi (N) RoadShanghai 200030Tel: 86-21 6427 1933Fax: 86-21 6427 1936e-mail: mzhang@bannerengineering.comhttp://www.bannerengineering.com.cnTurck China (Headquarters)Turck (Tianjin) Sensor Co. LTD40 Yibin RoadNankai DistrictTianjin 300113Tel: 86-22 2764 1588Fax: 86-22 2761 4650e-mail: turcktj@public.tpt.tj.cnCHINA BRANCH OFFICES:E. 16/F, Office BuildingB, Jing Gang City PlazaNo. 3A Shilipu, Chaoyang DistrictBeijing 100025Tel: 86-10 6556 1646Fax: 86-10 6556 1645e-mail: turcktbb@public.fhnet.cn.netRM 2203A, Universal MansionNo. 168-172, Yuyuan RoadShanghai 200040Tel: 86-21 6249 1838Fax: 86-21 6248 5189Rm F, the 21st FloorYuehai Bldg,No. 472 Huanshi Road EastGuangzhou 510075Tel: 86-20 8776 9178Fax: 86-20 8776 9187D1 Place, 6 Fl, Huaguang BuildingNo. 333 Zhongshan RoadWuxi 214001Tel: 86-51 0273 9497Rm 718, Hubei Instrument Corp.No. 80, Zhongnan RoadWuchang DistrictWuhan 430071Tel: 86-27 8732 1546Fax: 86-27 8732 1546Rm 203, Silk BuildingMozi Qiao, 2 Duan (South)1 Huan RoadChengdu 610041Tel: 86-28 5238 065Fax: 86-28 5234 993Rm 1204, Huahong BuildingNo. 638 Ziqiang Road EastXi'an 710015Tel: 86-29 6239 559Fax: 86-29 6239 559No.128 Jiefang Road EastTiedong DistrictAnshan 114002Tel: 86-41 2882 5272Fax: 86-41 2882 5272HONG KONGHonour Force Engineering Ltd.Room 705, 7/F.Wah Wai Industrial Building53-61 Pak Tin Par St.Tsuen Wan, NTTel: 852-24 09 19 97Fax: 852-24 09 13 89e-mail: honourfc@pacific.net.hkINDIAEpsilon ControlsA-1 "Ashirwad", Ciba CHSAmrut Nagar, Ghatkopar (west)Mumbai 400 086Tel: 91-22-500-4225/500-3590Fax: 91-22-500-3590/513-5021e-mail: manish.sanghvi@gems.vsnl.net.inHans Turck Gmbh & Co. Kg – LiaisonOffice – India(Technical Support)SD – 453, Pitam PuraDelhi 110 088Tel: 91-11-731-6963Fax: 91-11-731-7945e-mail: turckindia@vsnl.comsaraswatrk@vsnl.comKudamm CorporationD-17, 2nd Floor, KalkajiNew Delhi 110 019Tel: 91-11-6229093Fax: 91-11-6479097e-mail: kudamm@vsnl.comhttp://www.kudammcorp.comPrudent Automation Pvt. Ltd.Flat No. 4, Block-3, Shaila PlazaSikh VillageSecunderabad 500 009Tel: 91-40-789-2267Fax: 91-40-784-9987e-mail: prudent@tatanova.comSantron Systems India66, Saini MohallaRampuraDelhi 110 035Tel: 91-11-7199429Fax: 91-11-7862655e-mail: santron@vsnl.netSierra Instrumentation & Controls3, Sonali ComplexNear Parmarth Niketan & TMCPanchpakhadi, Thane, (W) 400 602Tel: 91-22-5423676Fax: 91-22-5435277e-mail: sierra@bom5.vsnl.net.inSyscon Instruments Private Ltd.Plot No. 66, Electronics CityHosur RoadBangalore 561 229Tel: 91-080-8520772 or -8520773Fax: 91-080-8520774 or -8520775e-mail: syscon@bgl.vsnl.net.inhttp://www.sysconinstruments.comINDONESIAPT. Unitama Sentosa GemilangKomplek PerkantoranGreenville Blok AX-31Jakarta-Barat 11510Tel: 62-21-569-64973 or 62-569-64975 or62-565-7655Fax: 62-21-565-7656e-mail: ptusg@indosat.net.idJAPANBanner Engineering JapanShin-Yokohama Town Building 5F3-19-11 Shin-YokohamaKohoku-ku, Yokohama 222-0033JapanTel: 81-45-478-5060Fax: 81-45-478-5063e-mail: mail@bannerengineering.co.jphttp://www.bannerengineering.co.jpJapan Machinery CompanyNakajima Shoji Building 8F8-5-6 GinzaMinato-ku, Tokyo 100-8693Tel: 81-3-3573-5261Fax: 81-3-3573-7865e-mail: sales@japanmachinery.comhttp://www.japanmachinery.comSupplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164407


International Sales Representative ListJAPAN (CONT’D)Koyo Electronics Industries Co., Ltd.1-171 Tenjin-choKodaira, Tokyo 187-0004Tel: 81-42-341-3114Fax: 81-42-344-0233e-mail: sales@koyoele.co.jphttp://www.koyoele.co.jpMorimura Brothers Inc.Morimura Building1-3-1 ToranomonMinato-ku, Tokyo 105-8451Tel: 81-3-3502-6449Fax: 81-3-3593-3376http://www.morimura.co.jpKOREATurck KoreaSangwoo Building 4th Floor, 1576-1Jeongwang - Dong,Shiheung - CityKyunggi - DoTel: 82 31 498 8433Fax: 82 31 498 8436e-mail: sensor@sensor.co.krhttp://www.sensor.co.krMALAYSIAUST Technology Pte. Ltd.998 Toa Payoh North#5 - 25Singapore 318993Tel: 65-6252-2273Fax: 65-6253-8773e-mail: ust@ust.com.sghttp://www.ust.com.sgNEW ZEALANDW. Arthur Fisher Ltd.11 Te Apunga PlaceMt. Wellington, AucklandTel: 64-9-27 00 100Fax: 64-9-27 00 900e-mail: waf@waf.co.nzhttp://www.waf.co.nzPHILIPPINESAG Bolinao CorporationUnit 205 Fedman Suite199 Salcedo St., Legaspi VillageMakati City, 1229Tel: 632-8133988 or -8136703Fax: 632-8175802e-mail: bolinao@attglobal.comSINGAPOREUST Technology Pte. Ltd.998 Toa Payoh North#5 - 25Singapore 318993Tel: 65-6252-2272Fax: 65-6253-8773e-mail: ust@ust.com.sghttp://www.ust.com.sgTAIWAN R.O.C.Banner Engineering International, Inc.Taipei Rep Office11 Floor, Section 4, #6 Shin Yi Rd.Taipei 106Tel: 886-2-5556 2488Fax: 886-2-5556 2489e-mail: jchang@baneng.comE-Sensors & Automation (Taiwan) Corp.6F-2, No. 109, Chien Kuo 1st Rd.KaohsiungTel: 886-7-72 20 371Fax: 886-7-77 18 161e-mail: e5direct@ms63.hinet.netLumax International Corporation, Ltd.7th Fl., No. 52, Sec. 3Nan-Kang RoadTaipeiTel: 886-2-2788-3656Fax: 886-2-2782-7369 or -7405http://www.lumax.com.twTHAILANDCompomax Company Limited54/6-7-8 Soi Sangchan-RubiaSukhumvit 42Bangkok 10110Tel: 66-2-712-2911-22Fax: 66-2-712-28 83e-mail: compomax@samart.co.thEGYPTEgyptian Trading and Engineering Co.3, Hassan Sadek St.Ouroba - Heliopolis CairoTel: 20-2-290 83 80Fax: 20-2-290 39 96e-mail: ete@brainy1.ie.eg.comSAUDI ARABIAM.H. Sherbiny for CommerceP.O. Box 3082Prince Meshal Street, 2nd StreetAlkhobar 31952Tel: 966-3-89-44-298Fax: 966-3-86-47-278e-mail: sales@sherbinyforcommerce.comREP. OF SOUTH AFRICARET Automation Controls Pty. LTD130 Boeing Road EastBedfordview, 2008(shipping address)P.O. Box 8378Edenglen 1613 (mailing address)Tel: 27-11-453 24 68Fax: 27-11-453 24 06e-mail: info@retauto.co.zahttp://www.retauto.co.zaPAKISTANLasani Techno ImpexSR 3/18, G/4 Serai RoadP.O.B. 13543Karachi, 74000Tel: 92-21-242 34 11Fax: 92-21-241 78 41e-mail: lasanipak@cyber.net.pkISRAELRobkon Industrial Control &Automation Ltd.12-A Elimelech St.Ramat-gan, 52424Tel: 972-3-673 28 21Fax: 972-3-673 84 20e-mail: robkonfr@inter.net.ilSupplemental InformationFor the most current listing, go to www.bannerengineering.com408 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Product Index by Model Number33130 . . . . . . . . . . . . . 33130 . . . . . . .15233131 . . . . . . . . . . . . . 33131 . . . . . . .15233132 . . . . . . . . . . . . . 33132 . . . . . . .15233133 . . . . . . . . . . . . . 33133 . . . . . . .15239022 . . . . . . . . . . . . . 39022 . . . . . . .13842492 . . . . . . . . . . . . . 42492 . . . . . . .13844895 . . . . . . . . . . . . . 44895 . . . . . . .13847295 . . . . . . . . . . . . . 47295 . . . . . . .13847297 . . . . . . . . . . . . . 47297 . . . . . . .13848753 . . . . . . . . . . . . . 48753 . . . . . . .10151597 . . . . . . . . . . . . . 51597 . . . . . . .10151699 . . . . . . . . . . . . . 51699 . . . . . . .10154202 . . . . . . . . . . . . . 54202 . . . . . . .10155702 . . . . . . . . . . . . . 55702 . . . . . . .13858764 . . . . . . . . . . . . . 58764 . . . . . . .10161409 . . . . . . . . . . . . . 61409 . . . . . . .13868410 . . . . . . . . . . . . . 68410 . . . . . . . .7068413 . . . . . . . . . . . . . 68413 . . . . . . . .7069761 . . . . . . . . . . . . . 69761 . . . . . . . .5269763 . . . . . . . . . . . . . 69763 . . . . . . . .52109907 . . . . . . . . . . . . 109907 . . . . . . .52109908 . . . . . . . . . . . . 109908 . . . . . . .52109909 . . . . . . . . . . . . 109909 . . . . . . .52109910 . . . . . . . . . . . . 109910 . . . . . . .5211-BG00-31-A12060 . . 69681 . . . . . . . .6611-BG00-31-D-024. . . . 69682 . . . . . . . .6611-BF1601-12060 . . . . 69686 . . . . . . . .6611-BF16C01-024 . . . . . 69687 . . . . . . . .6611-BGX10-40 . . . . . . . . 69685 . . . . . . . .6611-BGX77-048 . . . . . . . 69683 . . . . . . . .6611-BGX77-240 . . . . . . . 69684 . . . . . . . .6611-G318-48 . . . . . . . . . 69689 . . . . . . . .6611-G477-240 . . . . . . . . 69690 . . . . . . . .6611-G484-30 . . . . . . . . . 69688 . . . . . . . .668-L2PP-1A5 . . . . . . . . . 69698 . . . . . . .2948-LM2T-AU115. . . . . . . 69697 . . . . . . .2948-LM2T-AU120. . . . . . . 69696 . . . . . . .2948-LM2T-B6644. . . . . . . 69691 . . . . . . .2948-LM2T-C01. . . . . . . . . 69693 . . . . . . .2948-LM2T-C10. . . . . . . . . 69695 . . . . . . .2948-LP2T-B6644 . . . . . . . 69692 . . . . . . .294AAT-AM-2A. . . . . . . . . . . 49390 . . . . . . .174AT-AM-K5. . . . . . . . . . . 49777 . . . . . . .174AT-AM-K5Q . . . . . . . . . 49778 . . . . . . .174AT-BM-2A. . . . . . . . . . . 49391 . . . . . . .174AT-BM-K5. . . . . . . . . . . 49779 . . . . . . .174AT-BM-K5Q . . . . . . . . . 49780 . . . . . . .174AT-FM-10K. . . . . . . . . . 60698 . . . . . . .166AT-FM-2A. . . . . . . . . . . 47500 . . . . . . .174AT-FM-K6. . . . . . . . . . . 49781 . . . . . . .174AT-FM-K6Q. . . . . . . . . . 49782 . . . . . . .174AT-FM-K81. . . . . . . . . . 49783 . . . . . . .174AT-FM-K81Q. . . . . . . . . 49784 . . . . . . .174AT-GM-11KM . . . . . . . . call . . . . . . . . . .168AT-GM-13A . . . . . . . . . 66089 . . . . . . .166ATGMK-VP6 . . . . . . . . . 68275 . . . . . . .166ATGMK-VP6Q. . . . . . . . 68276 . . . . . . .166ATGMK-VP6Q5. . . . . . . 70611 . . . . . . .166AT-HM-11KM . . . . . . . . call . . . . . . . . . .168AT-HM-13A . . . . . . . . . 66090 . . . . . . .166ATHMK-VP6 . . . . . . . . . 68277 . . . . . . .166ATHMK-VP6Q. . . . . . . . 68278 . . . . . . .166ATHMK-VP6Q5. . . . . . . 70396 . . . . . . .166ATK-VP6 . . . . . . . . . . . 64290 . . . . . . .166ATK-VP6Q . . . . . . . . . . 64291 . . . . . . .166ATK-VP6Q5 . . . . . . . . . 64292 . . . . . . .166ATK-VR81 . . . . . . . . . . 64287 . . . . . . .166ATK-VR81Q . . . . . . . . . 64288 . . . . . . .166ATK-VR81Q6 . . . . . . . . 64289 . . . . . . .166BBA2MB. . . . . . . . . . . . . 40091 . . . . . . .138BAMB. . . . . . . . . . . . . . 27506 . . . . . . .152BAVM-4 . . . . . . . . . . . . 41555 . . . . . . .152BRT-THG-2-100 . . . . . . 26620 . . . . . . . .52BT-1. . . . . . . . . . . . . . . 26809 . . . . . . . .66DDEC2-5100. . . . . . . . . . 62797 . . . . . . .128DEC2-515C . . . . . . . . . 62793 . . . . . . .128DEC2-525C . . . . . . . . . 62794 . . . . . . .128DEC2-550C . . . . . . . . . 62795 . . . . . . .128DEC2-575. . . . . . . . . . . 62796 . . . . . . .128DEC-5100. . . . . . . . . . . 52366 . . . . . . .128DEC-5125. . . . . . . . . . . 57137 . . . . . . .128DEC-515C . . . . . . . . . . 47360 . . . . . . .128DEC-525C . . . . . . . . . . 47361 . . . . . . .128DEC-550C . . . . . . . . . . 47362 . . . . . . .128DEC-570 . . . . . . . . . . . 52365 . . . . . . .128DES4-508C . . . . . . . . . 69019 . . . . . . .222DES4-515C . . . . . . . . . 69020 . . . . . . .222DES4-525C . . . . . . . . . 69021 . . . . . . .222DEU-515C . . . . . . . . . . 50068 . . . . . . . .94DEU-525C . . . . . . . . . . 50069 . . . . . . . .94DIN-35-105 . . . . . . . . . 30470 . . . . . . .179DIN-35-140 . . . . . . . . . 26605 . . . . . . .179DIN-35-70 . . . . . . . . . . 26604 . . . . . . .179EEM- FD-7G2 . . . . . . . . . 55785 . . . . . . .212EM- FD-7G3 . . . . . . . . . 55723 . . . . . . .212EM- FD-7G4 . . . . . . . . . 55724 . . . . . . .212EM-F-7G . . . . . . . . . . . 55750 . . . . . . .210EM-T-7A. . . . . . . . . . . . 52402 . . . . . . .208ESD-AB-1D . . . . . . . . . 54992 . . . . . . .195ESD-AB-2D . . . . . . . . . 55705 . . . . . . .195ESD-IB-1 . . . . . . . . . . . 54993 . . . . . . .195ESD-IB-2 . . . . . . . . . . . 55704 . . . . . . .195ESD-JB-1 . . . . . . . . . . . 54994 . . . . . . .195ESD-PST-1. . . . . . . . . . 54991 . . . . . . .195ESD-PST-2. . . . . . . . . . 55706 . . . . . . .195ES-FA-11AA . . . . . . . . . call . . . . . . . . . .184ES-FA-6G . . . . . . . . . . . 55579 . . . . . . .182ES-FA-9AA . . . . . . . . . . 60131 . . . . . . .184ES-TA-3D1 . . . . . . . . . . 50669 . . . . . . .192ES-TA-3F1 . . . . . . . . . . 53412 . . . . . . .192ES-TN-14H5. . . . . . . . . 68423 . . . . . . .190ES-TN-14H6. . . . . . . . . 68437 . . . . . . .190ES-TN-1H10. . . . . . . . . 61068 . . . . . . .188ES-TN-1H11. . . . . . . . . 61069 . . . . . . .188ES-TN-1H12. . . . . . . . . 61070 . . . . . . .188ES-TN-1H2. . . . . . . . . . 61062 . . . . . . .188ES-TN-1H3. . . . . . . . . . 61063 . . . . . . .188ES-TN-1H4. . . . . . . . . . 61064 . . . . . . .188ES-TN-1H5. . . . . . . . . . 57481 . . . . . . .188ES-TN-1H6. . . . . . . . . . 59648 . . . . . . .188ES-TN-1H7. . . . . . . . . . 61065 . . . . . . .188ES-TN-1H8. . . . . . . . . . 61066 . . . . . . .188ES-TN-1H9. . . . . . . . . . 61067 . . . . . . .188ES-UA-5A. . . . . . . . . . . 66091 . . . . . . .186ES-VA-5A . . . . . . . . . . . 66092 . . . . . . .186EZA-AP-1 . . . . . . . . . . . 62859 . . . . . . . .70EZA-CP-13 . . . . . . . . . . 62860 . . . . . . . .70EZA-ECE-1 . . . . . . . . . . 62858 . . . . . . . .70EZA-ECR-1. . . . . . . . . . 62857 . . . . . . . .70EZA-LAT-1 . . . . . . . . . . 66027 . . . . . . . .65EZA-MBK-1 . . . . . . . . . 60630 . . . . . . . .58EZA-MBK-2 . . . . . . . . . 61947 . . . . . . . .67EZA-MBK-3 . . . . . . . . . 61980 . . . . . . . .67EZA-MBK-4 . . . . . . . . . 61981 . . . . . . . .67EZA-MBK-5 . . . . . . . . . 61982 . . . . . . . .68EZA-MBK-6 . . . . . . . . . 61983 . . . . . . . .68EZA-MBK-7 . . . . . . . . . 61984 . . . . . . . .68EZA-MBK-8 . . . . . . . . . 62771 . . . . . . . .69EZA-MBK-9 . . . . . . . . . 66013 . . . . . . . .69EZA-QDE-3. . . . . . . . . . 68475 . . . . . . . .63EZA-QDE-5. . . . . . . . . . 68476 . . . . . . . .63EZA-QDE-8. . . . . . . . . . 67474 . . . . . . . .63EZA-S300. . . . . . . . . . . 70446 . . . . . . . .65EZA-S300-M . . . . . . . . 70447 . . . . . . . .65EZA-S400. . . . . . . . . . . 70448 . . . . . . . .65EZA-S400-M . . . . . . . . 70449 . . . . . . . .65EZA-S500. . . . . . . . . . . 70450 . . . . . . . .65EZA-S500-M . . . . . . . . 70451 . . . . . . . .65EZA-S500-M45. . . . . . . 70452 . . . . . . . .65EZA-S533. . . . . . . . . . . 70453 . . . . . . . .65EZA-S533-M . . . . . . . . 70454 . . . . . . . .65MODEL P/N PAGE MODEL P/N PAGEEZA-S584. . . . . . . . . . . 70455 . . . . . . . .65EZA-S584-M . . . . . . . . 70456 . . . . . . . .65EZA-S584-M45. . . . . . . 70457 . . . . . . . .65EZA-SW-1 . . . . . . . . . . 62863 . . . . . . . .70EZA-TBE-1 . . . . . . . . . . 62861 . . . . . . . .70EZA-TBR-1. . . . . . . . . . 62862 . . . . . . . .70EZS-1084. . . . . . . . . . . 61953 . . . . . . . .64EZS-1251. . . . . . . . . . . 61952 . . . . . . . .64EZS-149. . . . . . . . . . . . 61948 . . . . . . . .64EZS-684. . . . . . . . . . . . 61949 . . . . . . . .64EZS-768. . . . . . . . . . . . 61950 . . . . . . . .64EZS-984. . . . . . . . . . . . 61951 . . . . . . . .64FFIC-M12F4 . . . . . . . . . . 58912 . . . . . . .221FIC-M12F4A . . . . . . . . . 58913 . . . . . . .221FIC-M12M4 . . . . . . . . . 58910 . . . . . . .221FIC-M12M4A . . . . . . . . 58911 . . . . . . .221FS64PS100 . . . . . . . . . call . . . . . . . . . . .52GGM-FA-10J. . . . . . . . . . 60987 . . . . . . .198IIM-T-11A . . . . . . . . . . . 61424 . . . . . . .214IM-T-9A . . . . . . . . . . . . 61425 . . . . . . .214LLAT-1 . . . . . . . . . . . . . . 52150 . . . . . . . .52MMBCC-306 . . . . . . . . . . 45132 . . . . . . . .95MBCC-312 . . . . . . . . . . 25236 . . . . . . . .95MBCC-330 . . . . . . . . . . 33599 . . . . . . . .95MBCC-406 . . . . . . . . . . 45134 . . . . . . .179MBCC-412 . . . . . . . . . . 25226 . . . . . . .179MBCC-430 . . . . . . . . . . 29951 . . . . . . .179MBCC-506 . . . . . . . . . . 32297 . . . . . . .179MBCC-512 . . . . . . . . . . 25496 . . . . . . .179MBCC-530 . . . . . . . . . . 29950 . . . . . . .179MDSA-PTB-1 . . . . . . . . 61083 . . . . . . .138MDSA-PTB-2 . . . . . . . . 61084 . . . . . . .138MDSDAL-1. . . . . . . . . . 65785 . . . . . . .138MDSDA-RM-1 . . . . . . . 48225 . . . . . . .138MDSDINT-1L2 . . . . . . . 45327 . . . . . . .126MDSDINT-1T2 . . . . . . . 45325 . . . . . . .126MGA-12-CA . . . . . . . . . 29380 . . . . . . .152MGA-18-CA . . . . . . . . . 29582 . . . . . . .152MGA-24-CA . . . . . . . . . 29583 . . . . . . .152MGA-30-CA . . . . . . . . . 29584 . . . . . . .152MGA-36-CA . . . . . . . . . 29585 . . . . . . .152MGA-42-CA . . . . . . . . . 29586 . . . . . . .152MGA-48-CA . . . . . . . . . 29587 . . . . . . .152MGA-54-CA . . . . . . . . . 34399 . . . . . . .152MGA-60-CA . . . . . . . . . 31574 . . . . . . .152MGA-66-CA . . . . . . . . . 34400 . . . . . . .152MGA-6-CA . . . . . . . . . . 29379 . . . . . . .152MGA-72-CA . . . . . . . . . 31575 . . . . . . .152MGAB-4 . . . . . . . . . . . 30701 . . . . . . .152MGAB-5 . . . . . . . . . . . . 30700 . . . . . . .152MGA-GS-1 . . . . . . . . . 27850 . . . . . . .138MGA-GST-1 . . . . . . . . . 28511 . . . . . . .138MGA-K-1 . . . . . . . . . . . 28513 . . . . . . .101MGA-KS-1 . . . . . . . . . . 28509 . . . . . . .101MGA-KSO-1 . . . . . . . . . 30140 . . . . . . .101MGA-LP-1 . . . . . . . . . . 28508 . . . . . . .152MGA-LR-1 . . . . . . . . . . 29769 . . . . . . .151MGA-LRKS-1 . . . . . . . . 29770 . . . . . . .151MGA-RC-1 . . . . . . . . . . 28510 . . . . . . .152MGA-RMFSD . . . . . . . 33629 . . . . . . .152MGA-RMSSD . . . . . . . . 33630 . . . . . . .152MGA-STP-1 . . . . . . . . . 28518 . . . . . . .152MGA-TBA4-1 . . . . . . . . 34067 . . . . . . .152MGA-TBA5-1 . . . . . . . . 34068 . . . . . . .152MGCA-4A. . . . . . . . . . . 34048 . . . . . . .146MGCA-5A. . . . . . . . . . . 34049 . . . . . . .146MGCB-4A. . . . . . . . . . . 34050 . . . . . . .146MGCB-5A. . . . . . . . . . . 34051 . . . . . . .146MGE1216A. . . . . . . . . . 27749 . . . . . . .144MGE1816A. . . . . . . . . . 27824 . . . . . . .144MGE2416A. . . . . . . . . . 27750 . . . . . . .144MGE3016A. . . . . . . . . . 27825 . . . . . . .144MGE3616A. . . . . . . . . . 27751 . . . . . . .144MGE4216A. . . . . . . . . . 27826 . . . . . . .144MGE4816A. . . . . . . . . . 27752 . . . . . . .144MGE5416A. . . . . . . . . . 33012 . . . . . . .144MGE6016A. . . . . . . . . . 30264 . . . . . . .144MGE616A. . . . . . . . . . . 27823 . . . . . . .144MGE6616A . . . . . . . . . 33014 . . . . . . .144MGE7216A . . . . . . . . . 29746 . . . . . . .144MGR1216A . . . . . . . . . 32174 . . . . . . .144MGR1816A . . . . . . . . . 32175 . . . . . . .144MGR2416A . . . . . . . . . 32176 . . . . . . .144MGR3016A . . . . . . . . . 32177 . . . . . . .144MGR3616A . . . . . . . . . 32178 . . . . . . .144MGR4216A . . . . . . . . . 32179 . . . . . . .144MGR4816A . . . . . . . . . 32180 . . . . . . .144MGR5416A . . . . . . . . . 33013 . . . . . . .144MGR6016A . . . . . . . . . 32181 . . . . . . .144MGR616A . . . . . . . . . . 32182 . . . . . . .144MGR6616A . . . . . . . . . 33015 . . . . . . .144MGR7216A . . . . . . . . . 32300 . . . . . . .144MGS12A . . . . . . . . . . . 29377 . . . . . . .149MGS18A . . . . . . . . . . . 29401 . . . . . . .149MGS24A . . . . . . . . . . . 29402 . . . . . . .149MGS30A . . . . . . . . . . . 29403 . . . . . . .149MGS36A . . . . . . . . . . . 29404 . . . . . . .149MGS42A . . . . . . . . . . . 29405 . . . . . . .149MGS48A . . . . . . . . . . . 29406 . . . . . . .149MGS54A . . . . . . . . . . . 33555 . . . . . . .149MGS60A . . . . . . . . . . . 29982 . . . . . . .149MGS66A . . . . . . . . . . . 33556 . . . . . . .149MGS6A . . . . . . . . . . . . 29376 . . . . . . .149MGS72A . . . . . . . . . . . 29917 . . . . . . .149MM-TA-12B . . . . . . . . . 63516 . . . . . . .218MQAC-406 . . . . . . . . . . 45138 . . . . . . .233MQAC-406RA. . . . . . . . 47103 . . . . . . .233MQAC-415 . . . . . . . . . . 32952 . . . . . . .233MQAC-415RA. . . . . . . . 32953 . . . . . . .233MQAC-430 . . . . . . . . . . 44651 . . . . . . .233MQAC-430RA. . . . . . . . 44652 . . . . . . .233MQDC1-506 . . . . . . . . . 51127 . . . . . . .179MQDC1-515 . . . . . . . . . 47812 . . . . . . .179MQDC1-530 . . . . . . . . . 47814 . . . . . . .179MQDC-406. . . . . . . . . . 45136 . . . . . . .221MQDC-406RA . . . . . . . 47104 . . . . . . .221MQDC-415. . . . . . . . . . 26850 . . . . . . .221MQDC-415RA . . . . . . . 26848 . . . . . . .221MQDC-430. . . . . . . . . . 27142 . . . . . . .221MQDC-430RA . . . . . . . 27080 . . . . . . .221MQDEC-403RS . . . . . . 47456 . . . . . . .221MQDEC-403SS. . . . . . . 47631 . . . . . . .221MQDEC-406RS . . . . . . 47457 . . . . . . .221MQDEC-406SS. . . . . . . 47632 . . . . . . .221MQDEC-412RS . . . . . . 47458 . . . . . . .221MQDEC-412SS. . . . . . . 47633 . . . . . . .221MQDEC-420RS . . . . . . 47459 . . . . . . .221MQDEC-420SS. . . . . . . 47634 . . . . . . .221MQDEC-430RS . . . . . . call . . . . . . . . . .221MQDEC-430SS. . . . . . . call . . . . . . . . . .221MQDEC-450RS . . . . . . call . . . . . . . . . .221MQDEC-450SS. . . . . . . call . . . . . . . . . .221MQDMC-406 . . . . . . . . 02780 . . . . . . .221MQDMC-406RA . . . . . . call . . . . . . . . . .221MQDMC-415 . . . . . . . . 02781 . . . . . . .221MQDMC-415RA . . . . . . call . . . . . . . . . .221MQDMC-430 . . . . . . . . call . . . . . . . . . .221MQDMC-430RA . . . . . . call . . . . . . . . . .221MQDMC-450 . . . . . . . . call . . . . . . . . . .221MQDMC-450RA . . . . . . call . . . . . . . . . .221MSAB-1 . . . . . . . . . . . . 39029 . . . . . . .138MSAB-2 . . . . . . . . . . . . 47381 . . . . . . .138MSA-KS-1 . . . . . . . . . . 39023 . . . . . . .138MSAL-1 . . . . . . . . . . . . 55695 . . . . . . .138MSA-LAT-1. . . . . . . . . . 57708 . . . . . . .135MSAMB . . . . . . . . . . . . 43152 . . . . . . .136MSA-MBM-K45 . . . . . . 58857 . . . . . . . .62MSA-MH-1. . . . . . . . . . 39024 . . . . . . .138MSA-PMS-30. . . . . . . . 64251 . . . . . . .132MSA-PMS-42. . . . . . . . 64252 . . . . . . .132MSA-PMS-54. . . . . . . . 24250 . . . . . . .132MODEL P/N PAGE MODEL P/N PAGE409Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164Supplemental Information


Product Index by Model NumberMSA-PMS-K40. . . . . . . 57118 . . . . . . . .62MSA-PSA-1 . . . . . . . . . 39027 . . . . . . .138MSA-PSA-2 . . . . . . . . . 55694 . . . . . . .138MSA-PSB-1 . . . . . . . . . 39028 . . . . . . .138MSA-PSB-2 . . . . . . . . . 62006 . . . . . . .138MSA-PSD-1 . . . . . . . . . 61499 . . . . . . .101MSA-PSD-2 . . . . . . . . . 47377 . . . . . . .138MSA-PST-1 . . . . . . . . . 43738 . . . . . . .138MSA-PST-2 . . . . . . . . . 47376 . . . . . . .138MSA-PTB-1 . . . . . . . . . 61077 . . . . . . .138MSA-PTB-2 . . . . . . . . . 61078 . . . . . . .138MSA-RM-1. . . . . . . . . . 39025 . . . . . . .139MSA-RM-2. . . . . . . . . . 59689 . . . . . . .139MSA-S24-1 . . . . . . . . . 43174 . . . . . . . .99MSA-S24-1NB . . . . . . . 43177 . . . . . . . .99MSA-S42-1 . . . . . . . . . 43175 . . . . . . . .99MSA-S42-1NB . . . . . . . 43178 . . . . . . . .99MSA-S66-1 . . . . . . . . . 43176 . . . . . . . .99MSA-S66-1NB . . . . . . . 43179 . . . . . . . .99MSA-S84-1 . . . . . . . . . 52397 . . . . . . . .99MSA-S84-1NB . . . . . . . 55650 . . . . . . . .99MSA-SB-1 . . . . . . . . . . 57116 . . . . . . . .62MSA-TE-12 . . . . . . . . . 70436 . . . . . . .134MSA-TE-16 . . . . . . . . . 70437 . . . . . . .134MSA-TE-20 . . . . . . . . . 70438 . . . . . . .134MSA-TE-24 . . . . . . . . . 70439 . . . . . . .134MSA-TE-28 . . . . . . . . . 70440 . . . . . . .134MSA-TE-32 . . . . . . . . . 46906 . . . . . . .134MSA-TE-36 . . . . . . . . . 70442 . . . . . . .134MSA-TE-4 . . . . . . . . . . 70434 . . . . . . .134MSA-TE-40 . . . . . . . . . 70443 . . . . . . .134MSA-TE-44 . . . . . . . . . 70444 . . . . . . .134MSA-TE-48 . . . . . . . . . 70445 . . . . . . .134MSA-TE-8 . . . . . . . . . . 70435 . . . . . . .134MSCA-1 . . . . . . . . . . . . 37931 . . . . . . .112MSCA-1-48614 . . . . . . 48614 . . . . . . .130MSCA-1-50040 . . . . . . 50040 . . . . . . .130MSCA-1L2 . . . . . . . . . . 55692 . . . . . . .112MSCA-1L3 . . . . . . . . . . 68389 . . . . . . .112MSCA-1L3E . . . . . . . . . 69841 . . . . . . .112MSCA-1S2E . . . . . . . . . 64719 . . . . . . .112MSCA-1S3E . . . . . . . . . 69323 . . . . . . .112MSCA-1T3 . . . . . . . . . . 59692 . . . . . . .112MSCB-1 . . . . . . . . . . . . 37932 . . . . . . .112MSCB-1L2 . . . . . . . . . . 61996 . . . . . . .112MSCB-1T3 . . . . . . . . . . 59693 . . . . . . .112MSCC-2L2M . . . . . . . . 62041 . . . . . . .118MSCC-2L3M . . . . . . . . 62838 . . . . . . .118MSCC-2T2M . . . . . . . . 65050 . . . . . . .118MSCC-2T3M . . . . . . . . 64775 . . . . . . .118MSCD-2 . . . . . . . . . . . . 45707 . . . . . . .116MSCD-2-50257 . . . . . . 50257 . . . . . . .131MSCD-2-51694 . . . . . . 51694 . . . . . . .131MSCD-2-58701 . . . . . . 58701 . . . . . . .131MSCD-2T3 . . . . . . . . . . 60126 . . . . . . .116MSCT-1 . . . . . . . . . . . . 43536 . . . . . . .112MSCT-1T3 . . . . . . . . . . 70499 . . . . . . .112MSCT-2 . . . . . . . . . . . . 45711 . . . . . . .116MSCT-2-50277. . . . . . . 50277 . . . . . . .131MSCT-2T3 . . . . . . . . . . 65153 . . . . . . .116MSDAB-1. . . . . . . . . . . 45281 . . . . . . .136MSDAL-1 . . . . . . . . . . . 48450 . . . . . . .136MSDA-RM-1 . . . . . . . . 45280 . . . . . . .139MSDINT-1 . . . . . . . . . . 44469 . . . . . . .124MSDINT-1L2 . . . . . . . . 47699 . . . . . . .124MSDKT1224C1 . . . . . . 45202 . . . . . . .334MSDKT1224C1Y . . . . . 46046 . . . . . . .334MSDKT1224C2 . . . . . . 45214 . . . . . . .334MSDKT1224C2Y . . . . . 46058 . . . . . . .334MSDKT1224C3 . . . . . . 45226 . . . . . . .334MSDKT1224C3Y . . . . . 46070 . . . . . . .334MSDKT1224LC1. . . . . . 47702 . . . . . . .335MSDKT1224LC1Y . . . . 47738 . . . . . . .335MSDKT1224LC2. . . . . . 47714 . . . . . . .335MSDKT1224LC2Y . . . . 47750 . . . . . . .335MSDKT1224LC3. . . . . . 47726 . . . . . . .335MSDKT1224LC3Y . . . . 47762 . . . . . . .335MSDKT1624C1 . . . . . . 45203 . . . . . . .334MSDKT1624C1Y . . . . . 46047 . . . . . . .334MSDKT1624C2 . . . . . . 45215 . . . . . . .334MSDKT1624C2Y . . . . . 46059 . . . . . . .334MSDKT1624C3 . . . . . . 45227 . . . . . . .334MSDKT1624C3Y . . . . . 46071 . . . . . . .334MSDKT1624LC1. . . . . . 47703 . . . . . . .335MSDKT1624LC1Y . . . . 47739 . . . . . . .335MSDKT1624LC2. . . . . . 47715 . . . . . . .335MSDKT1624LC2Y . . . . 47751 . . . . . . .335MSDKT1624LC3. . . . . . 47727 . . . . . . .335MSDKT1624LC3Y . . . . 47763 . . . . . . .335MSDKT2024C1 . . . . . . 45204 . . . . . . .334MSDKT2024C1Y . . . . . 46048 . . . . . . .334MSDKT2024C2 . . . . . . 45216 . . . . . . .334MSDKT2024C2Y . . . . . 46060 . . . . . . .334MSDKT2024C3 . . . . . . 45228 . . . . . . .334MSDKT2024C3Y . . . . . 46072 . . . . . . .334MSDKT2024LC1. . . . . . 47704 . . . . . . .335MSDKT2024LC1Y . . . . 47740 . . . . . . .335MSDKT2024LC2. . . . . . 47716 . . . . . . .335MSDKT2024LC2Y . . . . 47752 . . . . . . .335MSDKT2024LC3. . . . . . 47728 . . . . . . .335MSDKT2024LC3Y . . . . 47764 . . . . . . .335MSDKT2424C1 . . . . . . 45205 . . . . . . .334MSDKT2424C1Y . . . . . 46049 . . . . . . .334MSDKT2424C2 . . . . . . 45217 . . . . . . .334MSDKT2424C2Y . . . . . 46061 . . . . . . .334MSDKT2424C3 . . . . . . 45229 . . . . . . .334MSDKT2424C3Y . . . . . 46073 . . . . . . .334MSDKT2424LC1. . . . . . 47705 . . . . . . .335MSDKT2424LC1Y . . . . 47741 . . . . . . .335MSDKT2424LC2. . . . . . 47717 . . . . . . .335MSDKT2424LC2Y . . . . 47753 . . . . . . .335MSDKT2424LC3. . . . . . 47729 . . . . . . .335MSDKT2424LC3Y . . . . 47765 . . . . . . .335MSDKT2824C1 . . . . . . 45206 . . . . . . .334MSDKT2824C1Y . . . . . 46050 . . . . . . .334MSDKT2824C2 . . . . . . 45218 . . . . . . .334MSDKT2824C2Y . . . . . 46062 . . . . . . .334MSDKT2824C3 . . . . . . 45230 . . . . . . .334MSDKT2824C3Y . . . . . 46074 . . . . . . .334MSDKT2824LC1. . . . . . 47706 . . . . . . .335MSDKT2824LC1Y . . . . 47742 . . . . . . .335MSDKT2824LC2. . . . . . 47718 . . . . . . .335MSDKT2824LC2Y . . . . 47754 . . . . . . .335MSDKT2824LC3. . . . . . 47730 . . . . . . .335MSDKT2824LC3Y . . . . 47766 . . . . . . .335MSDKT3224C1 . . . . . . 45207 . . . . . . .334MSDKT3224C1Y . . . . . 46051 . . . . . . .334MSDKT3224C2 . . . . . . 45219 . . . . . . .334MSDKT3224C2Y . . . . . 46063 . . . . . . .334MSDKT3224C3 . . . . . . 45231 . . . . . . .334MSDKT3224C3Y . . . . . 46075 . . . . . . .334MSDKT3224LC1. . . . . . 47707 . . . . . . .335MSDKT3224LC1Y . . . . 47743 . . . . . . .335MSDKT3224LC2. . . . . . 47719 . . . . . . .335MSDKT3224LC2Y . . . . 47755 . . . . . . .335MSDKT3224LC3. . . . . . 47731 . . . . . . .335MSDKT3224LC3Y . . . . 47767 . . . . . . .335MSDKT3624C1 . . . . . . 45208 . . . . . . .334MSDKT3624C1Y . . . . . 46052 . . . . . . .334MSDKT3624C2 . . . . . . 45220 . . . . . . .334MSDKT3624C2Y . . . . . 46064 . . . . . . .334MSDKT3624C3 . . . . . . 45232 . . . . . . .334MSDKT3624C3Y . . . . . 46076 . . . . . . .334MSDKT3624LC1. . . . . . 47708 . . . . . . .335MSDKT3624LC1Y . . . . 47744 . . . . . . .335MSDKT3624LC2. . . . . . 47720 . . . . . . .335MSDKT3624LC2Y . . . . 47756 . . . . . . .335MSDKT3624LC3. . . . . . 47732 . . . . . . .335MSDKT3624LC3Y . . . . 47768 . . . . . . .335MSDKT4024C1 . . . . . . 45209 . . . . . . .334MSDKT4024C1Y . . . . . 46053 . . . . . . .334MSDKT4024C2 . . . . . . 45221 . . . . . . .334MSDKT4024C2Y . . . . . 46065 . . . . . . .334MSDKT4024C3 . . . . . . 45233 . . . . . . .334MSDKT4024C3Y . . . . . 46077 . . . . . . .334MSDKT4024LC1. . . . . . 47709 . . . . . . .335MSDKT4024LC1Y . . . . 47745 . . . . . . .335MSDKT4024LC2. . . . . . 47721 . . . . . . .335MSDKT4024LC2Y . . . . 47757 . . . . . . .335MSDKT4024LC3. . . . . . 47733 . . . . . . .335MSDKT4024LC3Y . . . . 47769 . . . . . . .335MSDKT424C1 . . . . . . . 45200 . . . . . . .334MODEL P/N PAGE MODEL P/N PAGEMSDKT424C1Y . . . . . . 46044 . . . . . . .334MSDKT424C2 . . . . . . . 45212 . . . . . . .334MSDKT424C2Y . . . . . . 46056 . . . . . . .334MSDKT424C3 . . . . . . . 45224 . . . . . . .334MSDKT424C3Y . . . . . . 46068 . . . . . . .334MSDKT424LC1 . . . . . . 47700 . . . . . . .335MSDKT424LC1Y . . . . . 47736 . . . . . . .335MSDKT424LC2 . . . . . . 47712 . . . . . . .335MSDKT424LC2Y . . . . . 47748 . . . . . . .335MSDKT424LC3 . . . . . . 47724 . . . . . . .335MSDKT424LC3Y . . . . . 47760 . . . . . . .335MSDKT4424C1 . . . . . . 45210 . . . . . . .334MSDKT4424C1Y . . . . . 46054 . . . . . . .334MSDKT4424C2 . . . . . . 45222 . . . . . . .334MSDKT4424C2Y . . . . . 46066 . . . . . . .334MSDKT4424C3 . . . . . . 45234 . . . . . . .334MSDKT4424C3Y . . . . . 46078 . . . . . . .334MSDKT4424LC1. . . . . . 47710 . . . . . . .335MSDKT4424LC1Y . . . . 47746 . . . . . . .335MSDKT4424LC2. . . . . . 47722 . . . . . . .335MSDKT4424LC2Y . . . . 47758 . . . . . . .335MSDKT4424LC3. . . . . . 47734 . . . . . . .335MSDKT4424LC3Y . . . . 47770 . . . . . . .335MSDKT4824C1 . . . . . . 45211 . . . . . . .334MSDKT4824C1Y . . . . . 46055 . . . . . . .334MSDKT4824C2 . . . . . . 45223 . . . . . . .334MSDKT4824C2Y . . . . . 46067 . . . . . . .334MSDKT4824C3 . . . . . . 45235 . . . . . . .334MSDKT4824C3Y . . . . . 46079 . . . . . . .334MSDKT4824LC1. . . . . . 47711 . . . . . . .335MSDKT4824LC1Y . . . . 47747 . . . . . . .335MSDKT4824LC2. . . . . . 47723 . . . . . . .335MSDKT4824LC2Y . . . . 47759 . . . . . . .335MSDKT4824LC3. . . . . . 47735 . . . . . . .335MSDKT4824LC3Y . . . . 47771 . . . . . . .335MSDKT824C1 . . . . . . . 45201 . . . . . . .334MSDKT824C1Y . . . . . . 46045 . . . . . . .334MSDKT824C2 . . . . . . . 45213 . . . . . . .334MSDKT824C2Y . . . . . . 46057 . . . . . . .334MSDKT824C3 . . . . . . . 45225 . . . . . . .334MSDKT824C3Y . . . . . . 46069 . . . . . . .334MSDKT824LC1 . . . . . . 47701 . . . . . . .335MSDKT824LC1Y . . . . . 47737 . . . . . . .335MSDKT824LC2 . . . . . . 47713 . . . . . . .335MSDKT824LC2Y . . . . . 47749 . . . . . . .335MSDKT824LC3 . . . . . . 47725 . . . . . . .335MSDKT824LC3Y . . . . . 47761 . . . . . . .335MSE1224 . . . . . . . . . . . 37448 . . . . . . .106MSE1224Y. . . . . . . . . . 47654 . . . . . . .106MSE1624 . . . . . . . . . . . 37450 . . . . . . .106MSE1624Y. . . . . . . . . . 47656 . . . . . . .106MSE2024 . . . . . . . . . . . 37452 . . . . . . .106MSE2024Y. . . . . . . . . . 47658 . . . . . . .106MSE2424 . . . . . . . . . . . 37454 . . . . . . .106MSE2424Y. . . . . . . . . . 47660 . . . . . . .106MSE2824 . . . . . . . . . . . 37456 . . . . . . .106MSE2824Y. . . . . . . . . . 47662 . . . . . . .106MSE3224 . . . . . . . . . . . 37458 . . . . . . .106MSE3224Y. . . . . . . . . . 47664 . . . . . . .106MSE3624 . . . . . . . . . . 37460 . . . . . . .106MSE3624Y. . . . . . . . . . 47666 . . . . . . .106MSE4024 . . . . . . . . . . . 37462 . . . . . . .106MSE4024Y. . . . . . . . . . 47668 . . . . . . .106MSE424 . . . . . . . . . . . . 37444 . . . . . . .106MSE424Y. . . . . . . . . . . 47650 . . . . . . .106MSE4424 . . . . . . . . . . . 37464 . . . . . . .106MSE4424Y. . . . . . . . . . 47670 . . . . . . .106MSE4824 . . . . . . . . . . 37466 . . . . . . .106MSE4824Y. . . . . . . . . . 47672 . . . . . . .106MSE824 . . . . . . . . . . . 37446 . . . . . . .106MSE824Y. . . . . . . . . . . 47652 . . . . . . .106MSHDS 24. . . . . . . . . . 70507 . . . . . . .133MSHDS 32. . . . . . . . . . 70508 . . . . . . .133MSHDS 40. . . . . . . . . . 70509 . . . . . . .133MSHDS 48. . . . . . . . . . 70510 . . . . . . .133MSHDS 56. . . . . . . . . . 70511 . . . . . . .133MSHDS 64. . . . . . . . . . 70512 . . . . . . .133MSHDS 72. . . . . . . . . . 70513 . . . . . . .133MSK2D1224C1 . . . . . . 45974 . . . . . . .332MSK2D1224C1Y . . . . . 45902 . . . . . . .332MSK2D1224C2 . . . . . . 45986 . . . . . . .332MSK2D1224C2Y . . . . . 45914 . . . . . . .332MSK2D1224C3 . . . . . . 45998 . . . . . . .332MSK2D1224C3Y . . . . . 45926 . . . . . . .332MSK2D1624C1 . . . . . 45975 . . . . . . .332MSK2D1624C1Y . . . . . 45903 . . . . . . .332MSK2D1624C2 . . . . . 45987 . . . . . . .332MSK2D1624C2Y . . . . . 45915 . . . . . . .332MSK2D1624C3 . . . . . . 45999 . . . . . . .332MSK2D1624C3Y . . . . . 45927 . . . . . . .332MSK2D2024C1 . . . . . . 45976 . . . . . . .332MSK2D2024C1Y . . . . . 45904 . . . . . . .332MSK2D2024C2 . . . . . 45988 . . . . . . .332MSK2D2024C2Y . . . . . 45916 . . . . . . .332MSK2D2024C3 . . . . . . 46000 . . . . . . .332MSK2D2024C3Y . . . . . 45928 . . . . . . .332MSK2D2424C1 . . . . . . 45977 . . . . . . .332MSK2D2424C1Y . . . . . 45905 . . . . . . .332MSK2D2424C2 . . . . . 45989 . . . . . . .332MSK2D2424C2Y . . . . . 45917 . . . . . . .332MSK2D2424C3 . . . . . 46001 . . . . . . .332MSK2D2424C3Y . . . . . 45929 . . . . . . .332MSK2D2824C1 . . . . . . 45978 . . . . . . .332MSK2D2824C1Y . . . . . 45906 . . . . . . .332MSK2D2824C2 . . . . . 45990 . . . . . . .332MSK2D2824C2Y . . . . . 45918 . . . . . . .332MSK2D2824C3 . . . . . 46002 . . . . . . .332MSK2D2824C3Y . . . . . 45930 . . . . . . .332MSK2D3224C1 . . . . . . 45979 . . . . . . .332MSK2D3224C1Y . . . . . 45907 . . . . . . .332MSK2D3224C2 . . . . . 45991 . . . . . . .332MSK2D3224C2Y . . . . . 45919 . . . . . . .332MSK2D3224C3 . . . . . . 46003 . . . . . . .332MSK2D3224C3Y . . . . . 45931 . . . . . . .332MSK2D3624C1 . . . . . . 45980 . . . . . . .332MSK2D3624C1Y . . . . . 45908 . . . . . . .332MSK2D3624C2 . . . . . 45992 . . . . . . .332MSK2D3624C2Y . . . . . 45920 . . . . . . .332MSK2D3624C3 . . . . . 46004 . . . . . . .332MSK2D3624C3Y . . . . . 45932 . . . . . . .332MSK2D4024C1 . . . . . . 45981 . . . . . . .332MSK2D4024C1Y . . . . . 45909 . . . . . . .332MSK2D4024C2 . . . . . 45993 . . . . . . .332MSK2D4024C2Y . . . . . 45921 . . . . . . .332MSK2D4024C3 . . . . . 46005 . . . . . . .332MSK2D4024C3Y . . . . . 45933 . . . . . . .332MSK2D424C1 . . . . . . . 45972 . . . . . . .332MSK2D424C1Y . . . . . . 45900 . . . . . . .332MSK2D424C2 . . . . . . . 45984 . . . . . . .332MSK2D424C2Y . . . . . . 45912 . . . . . . .332MSK2D424C3 . . . . . . . 45996 . . . . . . .332MSK2D424C3Y . . . . . . 45924 . . . . . . .332MSK2D4424C1 . . . . . . 45982 . . . . . . .332MSK2D4424C1Y . . . . . 45910 . . . . . . .332MSK2D4424C2 . . . . . 45994 . . . . . . .332MSK2D4424C2Y . . . . . 45922 . . . . . . .332MSK2D4424C3 . . . . . . 46006 . . . . . . .332MSK2D4424C3Y . . . . . 45934 . . . . . . .332MSK2D4824C1 . . . . . 45983 . . . . . . .332MSK2D4824C1Y . . . . . 45911 . . . . . . .332MSK2D4824C2 . . . . . . 45995 . . . . . . .332MSK2D4824C2Y . . . . . 45923 . . . . . . .332MSK2D4824C3 . . . . . . 46007 . . . . . . .332MSK2D4824C3Y . . . . . 45935 . . . . . . .332MSK2D824C1 . . . . . . . 45973 . . . . . . .332MSK2D824C1Y . . . . . . 45901 . . . . . . .332MSK2D824C2 . . . . . . . 45985 . . . . . . .332MSK2D824C2Y . . . . . . 45913 . . . . . . .332MSK2D824C3 . . . . . . . 45997 . . . . . . .332MSK2D824C3Y . . . . . . 45925 . . . . . . .332MSK2T1224C1. . . . . . . 46010 . . . . . . .333MSK2T1224C1Y. . . . . . 45938 . . . . . . .333MSK2T1224C2. . . . . . . 46022 . . . . . . .333MSK2T1224C2Y. . . . . . 45950 . . . . . . .333MSK2T1224C3. . . . . . . 46034 . . . . . . .333MSK2T1224C3Y. . . . . . 45962 . . . . . . .333MSK2T1624C1. . . . . . . 46011 . . . . . . .333MSK2T1624C1Y. . . . . . 45939 . . . . . . .333MSK2T1624C2. . . . . . . 46023 . . . . . . .333MSK2T1624C2Y. . . . . . 45951 . . . . . . .333MSK2T1624C3. . . . . . . 46035 . . . . . . .333MSK2T1624C3Y. . . . . . 45963 . . . . . . .333MODEL P/N PAGE MODEL P/N PAGE410 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164Supplemental Information


Product Index by Model NumberMSK2T2024C1. . . . . . . 46012 . . . . . . .333MSK2T2024C1Y. . . . . . 45940 . . . . . . .333MSK2T2024C2. . . . . . . 46024 . . . . . . .333MSK2T2024C2Y. . . . . . 45952 . . . . . . .333MSK2T2024C3 . . . . . . 46036 . . . . . . .333MSK2T2024C3Y. . . . . . 45964 . . . . . . .333MSK2T2424C1. . . . . . . 46013 . . . . . . .333MSK2T2424C1Y. . . . . . 45941 . . . . . . .333MSK2T2424C2. . . . . . . 46025 . . . . . . .333MSK2T2424C2Y. . . . . . 45953 . . . . . . .333MSK2T2424C3. . . . . . . 46037 . . . . . . .333MSK2T2424C3Y. . . . . . 45965 . . . . . . .333MSK2T2824C1. . . . . . . 46014 . . . . . . .333MSK2T2824C1Y. . . . . . 45942 . . . . . . .333MSK2T2824C2. . . . . . . 46026 . . . . . . .333MSK2T2824C2Y. . . . . . 45954 . . . . . . .333MSK2T2824C3. . . . . . . 46038 . . . . . . .333MSK2T2824C3Y. . . . . . 45966 . . . . . . .333MSK2T3224C1. . . . . . . 46015 . . . . . . .333MSK2T3224C1Y. . . . . . 45943 . . . . . . .333MSK2T3224C2. . . . . . . 46027 . . . . . . .333MSK2T3224C2Y. . . . . . 45955 . . . . . . .333MSK2T3224C3. . . . . . . 46039 . . . . . . .333MSK2T3224C3Y. . . . . . 45967 . . . . . . .333MSK2T3624C1 . . . . . . 46016 . . . . . . .333MSK2T3624C1Y. . . . . . 45944 . . . . . . .333MSK2T3624C2. . . . . . . 46028 . . . . . . .333MSK2T3624C2Y. . . . . . 45956 . . . . . . .333MSK2T3624C3. . . . . . . 46040 . . . . . . .333MSK2T3624C3Y. . . . . . 45968 . . . . . . .333MSK2T4024C1. . . . . . . 46017 . . . . . . .333MSK2T4024C1Y. . . . . . 45945 . . . . . . .333MSK2T4024C2. . . . . . . 46029 . . . . . . .333MSK2T4024C2Y. . . . . . 45957 . . . . . . .333MSK2T4024C3. . . . . . . 46041 . . . . . . .333MSK2T4024C3Y. . . . . . 45969 . . . . . . .333MSK2T424C1. . . . . . . . 46008 . . . . . . .333MSK2T424C1Y. . . . . . . 45936 . . . . . . .333MSK2T424C2. . . . . . . . 46020 . . . . . . .333MSK2T424C2Y. . . . . . . 45948 . . . . . . .333MSK2T424C3. . . . . . . . 46032 . . . . . . .333MSK2T424C3Y. . . . . . . 45960 . . . . . . .333MSK2T4424C1. . . . . . . 46018 . . . . . . .333MSK2T4424C1Y. . . . . . 45946 . . . . . . .333MSK2T4424C2. . . . . . . 46030 . . . . . . .333MSK2T4424C2Y. . . . . . 45958 . . . . . . .333MSK2T4424C3 . . . . . . 46042 . . . . . . .333MSK2T4424C3Y. . . . . . 45970 . . . . . . .333MSK2T4824C1 . . . . . . 46019 . . . . . . .333MSK2T4824C1Y. . . . . . 45947 . . . . . . .333MSK2T4824C2 . . . . . 46031 . . . . . . .333MSK2T4824C2Y. . . . . . 45959 . . . . . . .333MSK2T4824C3 . . . . . . 46043 . . . . . . .333MSK2T4824C3Y. . . . . . 45971 . . . . . . .333MSK2T824C1. . . . . . . . 46009 . . . . . . .333MSK2T824C1Y. . . . . . . 45937 . . . . . . .333MSK2T824C2. . . . . . . . 46021 . . . . . . .333MSK2T824C2Y. . . . . . . 45949 . . . . . . .333MSK2T824C3. . . . . . . . 46033 . . . . . . .333MSK2T824C3Y. . . . . . . 45961 . . . . . . .333MSKA1224C1. . . . . . . . 41102 . . . . . . .329MSKA1224C1Y . . . . . . 45603 . . . . . . .329MSKA1224C2. . . . . . . . 41114 . . . . . . .329MSKA1224C2Y . . . . . . 45615 . . . . . . .329MSKA1224C3. . . . . . . . 41126 . . . . . . .329MSKA1224C3Y . . . . . . 45627 . . . . . . .329MSKA1624C1. . . . . . . . 41103 . . . . . . .329MSKA1624C1Y . . . . . . 45604 . . . . . . .329MSKA1624C2. . . . . . . . 41115 . . . . . . .329MSKA1624C2Y . . . . . . 45616 . . . . . . .329MSKA1624C3. . . . . . . . 41127 . . . . . . .329MSKA1624C3Y . . . . . . 45628 . . . . . . .329MSKA2024C1. . . . . . . . 41104 . . . . . . .329MSKA2024C1Y . . . . . . 45605 . . . . . . .329MSKA2024C2. . . . . . . . 41116 . . . . . . .329MSKA2024C2Y . . . . . . 45617 . . . . . . .329MSKA2024C3. . . . . . . . 41128 . . . . . . .329MSKA2024C3Y . . . . . . 45629 . . . . . . .329MSKA2424C1. . . . . . . . 41105 . . . . . . .329MSKA2424C1Y . . . . . . 45606 . . . . . . .329MSKA2424C2. . . . . . . . 41117 . . . . . . .329MSKA2424C2Y . . . . . . 45618 . . . . . . .329MSKA2424C3. . . . . . . . 41129 . . . . . . .329MSKA2424C3Y . . . . . . 45630 . . . . . . .329MSKA2824C1. . . . . . . . 41106 . . . . . . .329MSKA2824C1Y . . . . . . 45607 . . . . . . .329MSKA2824C2. . . . . . . . 41118 . . . . . . .329MSKA2824C2Y . . . . . . 45619 . . . . . . .329MSKA2824C3. . . . . . . . 41130 . . . . . . .329MSKA2824C3Y . . . . . . 45631 . . . . . . .329MSKA3224C1. . . . . . . . 41107 . . . . . . .329MSKA3224C1Y . . . . . . 45608 . . . . . . .329MSKA3224C2. . . . . . . . 41119 . . . . . . .329MSKA3224C2Y . . . . . . 45620 . . . . . . .329MSKA3224C3. . . . . . . . 41131 . . . . . . .329MSKA3224C3Y . . . . . . 45632 . . . . . . .329MSKA3624C1. . . . . . . . 41108 . . . . . . .329MSKA3624C1Y . . . . . . 45609 . . . . . . .329MSKA3624C2. . . . . . . . 41120 . . . . . . .329MSKA3624C2Y . . . . . . 45621 . . . . . . .329MSKA3624C3. . . . . . . . 41132 . . . . . . .329MSKA3624C3Y . . . . . . 45633 . . . . . . .329MSKA4024C1. . . . . . . . 41109 . . . . . . .329MSKA4024C1Y . . . . . . 45610 . . . . . . .329MSKA4024C2. . . . . . . . 41121 . . . . . . .329MSKA4024C2Y . . . . . . 45622 . . . . . . .329MSKA4024C3. . . . . . . . 41133 . . . . . . .329MSKA4024C3Y . . . . . . 45634 . . . . . . .329MSKA424C1. . . . . . . . . 41100 . . . . . . .329MSKA424C1Y . . . . . . . 45601 . . . . . . .329MSKA424C2. . . . . . . . . 41112 . . . . . . .329MSKA424C2Y . . . . . . . 45613 . . . . . . .329MSKA424C3. . . . . . . . . 41124 . . . . . . .329MSKA424C3Y . . . . . . . 45625 . . . . . . .329MSKA4424C1. . . . . . . . 41110 . . . . . . .329MSKA4424C1Y . . . . . . 45611 . . . . . . .329MSKA4424C2. . . . . . . . 41122 . . . . . . .329MSKA4424C2Y . . . . . . 45623 . . . . . . .329MSKA4424C3. . . . . . . . 41134 . . . . . . .329MSKA4424C3Y . . . . . . 45635 . . . . . . .329MSKA4824C1. . . . . . . . 41111 . . . . . . .329MSKA4824C1Y . . . . . . 45612 . . . . . . .329MSKA4824C2. . . . . . . . 41123 . . . . . . .329MSKA4824C2Y . . . . . . 45624 . . . . . . .329MSKA4824C3. . . . . . . . 41135 . . . . . . .329MSKA4824C3Y . . . . . . 45636 . . . . . . .329MSKA824C1. . . . . . . . . 41101 . . . . . . .329MSKA824C1Y . . . . . . . 45602 . . . . . . .329MSKA824C2. . . . . . . . . 41113 . . . . . . .329MSKA824C2Y . . . . . . . 45614 . . . . . . .329MSKA824C3. . . . . . . . . 41125 . . . . . . .329MSKA824C3Y . . . . . . . 45626 . . . . . . .329MSKB1224C1. . . . . . . . 41138 . . . . . . .330MSKB1224C1Y . . . . . . 45639 . . . . . . .330MSKB1224C2. . . . . . . . 41150 . . . . . . .330MSKB1224C2Y . . . . . . 45651 . . . . . . .330MSKB1224C3. . . . . . . . 41162 . . . . . . .330MSKB1224C3Y . . . . . . 45663 . . . . . . .330MSKB1624C1. . . . . . . . 41139 . . . . . . .330MSKB1624C1Y . . . . . . 45640 . . . . . . .330MSKB1624C2. . . . . . . . 41151 . . . . . . .330MSKB1624C2Y . . . . . . 45652 . . . . . . .330MSKB1624C3. . . . . . . . 41163 . . . . . . .330MSKB1624C3Y . . . . . . 45664 . . . . . . .330MSKB2024C1. . . . . . . . 41140 . . . . . . .330MSKB2024C1Y . . . . . . 45641 . . . . . . .330MSKB2024C2 . . . . . . . 41152 . . . . . . .330MSKB2024C2Y . . . . . . 45653 . . . . . . .330MSKB2024C3. . . . . . . . 41164 . . . . . . .330MSKB2024C3Y . . . . . . 45665 . . . . . . .330MSKB2424C1. . . . . . . . 41141 . . . . . . .330MSKB2424C1Y . . . . . . 45642 . . . . . . .330MSKB2424C2. . . . . . . . 41153 . . . . . . .330MSKB2424C2Y . . . . . . 45654 . . . . . . .330MSKB2424C3. . . . . . . . 41165 . . . . . . .330MSKB2424C3Y . . . . . . 45666 . . . . . . .330MSKB2824C1. . . . . . . . 41142 . . . . . . .330MSKB2824C1Y . . . . . . 45643 . . . . . . .330MSKB2824C2. . . . . . . . 41154 . . . . . . .330MSKB2824C2Y . . . . . . 45655 . . . . . . .330MSKB2824C3. . . . . . . . 41166 . . . . . . .330MSKB2824C3Y . . . . . . 45667 . . . . . . .330MODEL P/N PAGE MODEL P/N PAGEMSKB3224C1. . . . . . . . 41143 . . . . . . .330MSKB3224C1Y . . . . . . 45644 . . . . . . .330MSKB3224C2. . . . . . . . 41155 . . . . . . .330MSKB3224C2Y . . . . . . 45656 . . . . . . .330MSKB3224C3. . . . . . . . 41167 . . . . . . .330MSKB3224C3Y . . . . . . 45668 . . . . . . .330MSKB3624C1. . . . . . . . 41144 . . . . . . .330MSKB3624C1Y . . . . . . 45645 . . . . . . .330MSKB3624C2. . . . . . . . 41156 . . . . . . .330MSKB3624C2Y . . . . . . 45657 . . . . . . .330MSKB3624C3. . . . . . . . 41168 . . . . . . .330MSKB3624C3Y . . . . . . 45669 . . . . . . .330MSKB4024C1. . . . . . . . 41145 . . . . . . .330MSKB4024C1Y . . . . . . 45646 . . . . . . .330MSKB4024C2. . . . . . . . 41157 . . . . . . .330MSKB4024C2Y . . . . . . 45658 . . . . . . .330MSKB4024C3. . . . . . . . 41169 . . . . . . .330MSKB4024C3Y . . . . . . 45670 . . . . . . .330MSKB424C1. . . . . . . . . 41136 . . . . . . .330MSKB424C1Y . . . . . . . 45637 . . . . . . .330MSKB424C2. . . . . . . . . 41148 . . . . . . .330MSKB424C2Y . . . . . . . 45649 . . . . . . .330MSKB424C3. . . . . . . . . 41160 . . . . . . .330MSKB424C3Y . . . . . . . 45661 . . . . . . .330MSKB4424C1. . . . . . . . 41146 . . . . . . .330MSKB4424C1Y . . . . . . 45647 . . . . . . .330MSKB4424C2. . . . . . . . 41158 . . . . . . .330MSKB4424C2Y . . . . . . 45659 . . . . . . .330MSKB4424C3. . . . . . . . 41170 . . . . . . .330MSKB4424C3Y . . . . . . 45671 . . . . . . .330MSKB4824C1. . . . . . . . 41147 . . . . . . .330MSKB4824C1Y . . . . . . 45648 . . . . . . .330MSKB4824C2. . . . . . . . 41159 . . . . . . .330MSKB4824C2Y . . . . . . 45660 . . . . . . .330MSKB4824C3. . . . . . . . 41171 . . . . . . .330MSKB4824C3Y . . . . . . 45672 . . . . . . .330MSKB824C1. . . . . . . . . 41137 . . . . . . .330MSKB824C1Y . . . . . . . 45638 . . . . . . .330MSKB824C2. . . . . . . . . 41149 . . . . . . .330MSKB824C2Y . . . . . . . 45650 . . . . . . .330MSKB824C3. . . . . . . . . 41161 . . . . . . .330MSKB824C3Y . . . . . . . 45662 . . . . . . .330MSKT1224C1. . . . . . . . 43302 . . . . . . .331MSKT1224C1Y. . . . . . . 45802 . . . . . . .331MSKT1224C2. . . . . . . . 43314 . . . . . . .331MSKT1224C2Y. . . . . . . 45814 . . . . . . .331MSKT1224C3. . . . . . . . 43326 . . . . . . .331MSKT1224C3Y. . . . . . . 45826 . . . . . . .331MSKT1624C1. . . . . . . . 43303 . . . . . . .331MSKT1624C1Y. . . . . . . 45803 . . . . . . .331MSKT1624C2. . . . . . . . 43315 . . . . . . .331MSKT1624C2Y. . . . . . . 45815 . . . . . . .331MSKT1624C3. . . . . . . . 43327 . . . . . . .331MSKT1624C3Y. . . . . . . 45827 . . . . . . .331MSKT2024C1. . . . . . . . 43304 . . . . . . .331MSKT2024C1Y. . . . . . . 45804 . . . . . . .331MSKT2024C2. . . . . . . . 43316 . . . . . . .331MSKT2024C2Y. . . . . . . 45816 . . . . . . .331MSKT2024C3. . . . . . . . 43328 . . . . . . .331MSKT2024C3Y. . . . . . . 45828 . . . . . . .331MSKT2424C1. . . . . . . . 43305 . . . . . . .331MSKT2424C1Y. . . . . . . 45805 . . . . . . .331MSKT2424C2. . . . . . . . 43317 . . . . . . .331MSKT2424C2Y. . . . . . . 45817 . . . . . . .331MSKT2424C3. . . . . . . . 43329 . . . . . . .331MSKT2424C3Y. . . . . . . 45829 . . . . . . .331MSKT2824C1. . . . . . . . 43306 . . . . . . .331MSKT2824C1Y. . . . . . . 45806 . . . . . . .331MSKT2824C2. . . . . . . . 43318 . . . . . . .331MSKT2824C2Y. . . . . . . 45818 . . . . . . .331MSKT2824C3. . . . . . . . 43330 . . . . . . .331MSKT2824C3Y. . . . . . . 45830 . . . . . . .331MSKT3224C1. . . . . . . . 43307 . . . . . . .331MSKT3224C1Y. . . . . . . 45807 . . . . . . .331MSKT3224C2. . . . . . . . 43319 . . . . . . .331MSKT3224C2Y. . . . . . . 45819 . . . . . . .331MSKT3224C3. . . . . . . . 43331 . . . . . . .331MSKT3224C3Y. . . . . . . 45831 . . . . . . .331MSKT3624C1. . . . . . . . 43308 . . . . . . .331MSKT3624C1Y. . . . . . . 45808 . . . . . . .331MSKT3624C2. . . . . . . . 43320 . . . . . . .331MSKT3624C2Y. . . . . . . 45820 . . . . . . .331MSKT3624C3. . . . . . . . 43332 . . . . . . .331MSKT3624C3Y. . . . . . . 45832 . . . . . . .331MSKT4024C1. . . . . . . . 43309 . . . . . . .331MSKT4024C1Y. . . . . . . 45809 . . . . . . .331MSKT4024C2. . . . . . . . 43321 . . . . . . .331MSKT4024C2Y. . . . . . . 45821 . . . . . . .331MSKT4024C3. . . . . . . . 43333 . . . . . . .331MSKT4024C3Y. . . . . . . 45833 . . . . . . .331MSKT424C1. . . . . . . . . 43300 . . . . . . .331MSKT424C1Y. . . . . . . . 45800 . . . . . . .331MSKT424C2. . . . . . . . . 43312 . . . . . . .331MSKT424C2Y. . . . . . . . 45812 . . . . . . .331MSKT424C3. . . . . . . . . 43324 . . . . . . .331MSKT424C3Y. . . . . . . . 45824 . . . . . . .331MSKT4424C1. . . . . . . . 43310 . . . . . . .331MSKT4424C1Y. . . . . . . 45810 . . . . . . .331MSKT4424C2. . . . . . . . 43322 . . . . . . .331MSKT4424C2Y. . . . . . . 45822 . . . . . . .331MSKT4424C3. . . . . . . . 43334 . . . . . . .331MSKT4424C3Y. . . . . . . 45834 . . . . . . .331MSKT4824C1. . . . . . . . 43311 . . . . . . .331MSKT4824C1Y. . . . . . . 45811 . . . . . . .331MSKT4824C2. . . . . . . . 43323 . . . . . . .331MSKT4824C2Y. . . . . . . 45823 . . . . . . .331MSKT4824C3. . . . . . . . 43335 . . . . . . .331MSKT4824C3Y. . . . . . . 45835 . . . . . . .331MSKT824C1. . . . . . . . . 43301 . . . . . . .331MSKT824C1Y. . . . . . . . 45801 . . . . . . .331MSKT824C2. . . . . . . . . 43313 . . . . . . .331MSKT824C2Y. . . . . . . . 45813 . . . . . . .331MSKT824C3. . . . . . . . . 43325 . . . . . . .331MSKT824C3Y. . . . . . . . 45825 . . . . . . .331MSM12A . . . . . . . . . . . 43164 . . . . . . . .96MSM16A . . . . . . . . . . . 43165 . . . . . . . .96MSM20A . . . . . . . . . . . 43166 . . . . . . . .96MSM24A . . . . . . . . . . . 43167 . . . . . . . .96MSM28A . . . . . . . . . . . 43168 . . . . . . . .96MSM32A . . . . . . . . . . . 43169 . . . . . . . .96MSM36A . . . . . . . . . . . 43170 . . . . . . . .96MSM40A . . . . . . . . . . . 43171 . . . . . . . .96MSM44A . . . . . . . . . . . 43172 . . . . . . . .96MSM48A . . . . . . . . . . . 43173 . . . . . . . .96MSM4A . . . . . . . . . . . . 43162 . . . . . . . .96MSM8A . . . . . . . . . . . . 43163 . . . . . . . .96MSMA-PSC-2. . . . . . . . 62867 . . . . . . .138MSMB-1 . . . . . . . . . . . 44696 . . . . . . .136MSMB-2 . . . . . . . . . . . 46116 . . . . . . .136MSMB-3 . . . . . . . . . . . 46166 . . . . . . .137MSMB-4 . . . . . . . . . . . 48954 . . . . . . .137MSMB-5 . . . . . . . . . . . 59671 . . . . . . .137MSMB-MSM-45. . . . . . 57117 . . . . . . . .62MSR1224. . . . . . . . . . . 37449 . . . . . . .106MSR1224Y. . . . . . . . . . 47655 . . . . . . .106MSR1624. . . . . . . . . . . 37451 . . . . . . .106MSR1624Y. . . . . . . . . . 47657 . . . . . . .106MSR2024. . . . . . . . . . . 37453 . . . . . . .106MSR2024Y. . . . . . . . . . 47659 . . . . . . .106MSR2424. . . . . . . . . . . 37455 . . . . . . .106MSR2424Y. . . . . . . . . . 47661 . . . . . . .106MSR2824. . . . . . . . . . . 37457 . . . . . . .106MSR2824Y. . . . . . . . . . 47663 . . . . . . .106MSR3224. . . . . . . . . . . 37459 . . . . . . .106MSR3224Y. . . . . . . . . . 47665 . . . . . . .106MSR3624. . . . . . . . . . . 37461 . . . . . . .106MSR3624Y. . . . . . . . . . 47667 . . . . . . .106MSR4024. . . . . . . . . . . 37463 . . . . . . .106MSR4024Y. . . . . . . . . . 47669 . . . . . . .106MSR424. . . . . . . . . . . . 37445 . . . . . . .106MSR424Y . . . . . . . . . . 47651 . . . . . . .106MSR4424. . . . . . . . . . . 37465 . . . . . . .106MSR4424Y. . . . . . . . . . 47671 . . . . . . .106MSR4824. . . . . . . . . . . 37467 . . . . . . .106MSR4824Y. . . . . . . . . . 47673 . . . . . . .106MSR824. . . . . . . . . . . . 37447 . . . . . . .106MSR824Y . . . . . . . . . . 47653 . . . . . . .106MSS12. . . . . . . . . . . . . 44310 . . . . . . .133MSS16. . . . . . . . . . . . . 44311 . . . . . . .133MSS20. . . . . . . . . . . . . 44312 . . . . . . .133MSS24. . . . . . . . . . . . . 44313 . . . . . . .133MSS28. . . . . . . . . . . . . 44314 . . . . . . .133MODEL P/N PAGE MODEL P/N PAGE411Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164Supplemental Information


Product Index by Model NumberSupplemental InformationMODEL P/N PAGE MODEL P/N PAGEMSS32. . . . . . . . . . . . . 44315 . . . . . . .133MSS36. . . . . . . . . . . . . 44316 . . . . . . .133MSS4. . . . . . . . . . . . . . 44308 . . . . . . .133MSS40. . . . . . . . . . . . . 44317 . . . . . . .133MSS44. . . . . . . . . . . . . 44318 . . . . . . .133MSS48. . . . . . . . . . . . . 44319 . . . . . . .133MSS8. . . . . . . . . . . . . . 44309 . . . . . . .133MSVM-1 . . . . . . . . . . . 48955 . . . . . . .136MSVM10-8. . . . . . . . . . 50206 . . . . . . .136MSVM-2 . . . . . . . . . . . 46149 . . . . . . .136MSVM-4 . . . . . . . . . . . 48956 . . . . . . .136MSXLDKT1224C1 . . . . 52687 . . . . . . .334MSXLDKT1224C1Y . . . 48187 . . . . . . .334MSXLDKT1224C2 . . . . 52699 . . . . . . .334MSXLDKT1224C2Y . . . 48199 . . . . . . .334MSXLDKT1224C3 . . . . 52711 . . . . . . .334MSXLDKT1224C3Y . . . 48211 . . . . . . .334MSXLDKT1224LC1 . . . 52867 . . . . . . .335MSXLDKT1224LC1Y . . 48502 . . . . . . .335MSXLDKT1224LC2 . . . 52879 . . . . . . .335MSXLDKT1224LC2Y . . 48514 . . . . . . .335MSXLDKT1224LC3 . . . 52891 . . . . . . .335MSXLDKT1224LC3Y . . 48526 . . . . . . .335MSXLDKT1624C1 . . . . 52688 . . . . . . .334MSXLDKT1624C1Y . . . 48188 . . . . . . .334MSXLDKT1624C2 . . . . 52700 . . . . . . .334MSXLDKT1624C2Y . . . 48200 . . . . . . .334MSXLDKT1624C3 . . . . 52712 . . . . . . .334MSXLDKT1624C3Y . . . 48212 . . . . . . .334MSXLDKT1624LC1 . . . 52868 . . . . . . .335MSXLDKT1624LC1Y . . 48503 . . . . . . .335MSXLDKT1624LC2 . . . 52880 . . . . . . .335MSXLDKT1624LC2Y . . 48515 . . . . . . .334MSXLDKT1624LC3 . . . 52892 . . . . . . .335MSXLDKT1624LC3Y . . 48527 . . . . . . .335MSXLDKT2024C1 . . . . 52689 . . . . . . .334MSXLDKT2024C1Y . . . 48189 . . . . . . .334MSXLDKT2024C2 . . . . 52701 . . . . . . .334MSXLDKT2024C2Y . . . 48201 . . . . . . .334MSXLDKT2024C3 . . . . 52713 . . . . . . .334MSXLDKT2024C3Y . . . 48213 . . . . . . .334MSXLDKT2024LC1 . . . 52869 . . . . . . .335MSXLDKT2024LC1Y . . 48504 . . . . . . .335MSXLDKT2024LC2 . . . 52881 . . . . . . .335MSXLDKT2024LC2Y . . 48516 . . . . . . .335MSXLDKT2024LC3 . . . 52893 . . . . . . .335MSXLDKT2024LC3Y . . 48528 . . . . . . .335MSXLDKT2424C1 . . . . 52690 . . . . . . .334MSXLDKT2424C1Y . . . 48190 . . . . . . .334MSXLDKT2424C2 . . . . 52702 . . . . . . .334MSXLDKT2424C2Y . . . 48202 . . . . . . .334MSXLDKT2424C3 . . . . 52714 . . . . . . .334MSXLDKT2424C3Y . . . 48214 . . . . . . .334MSXLDKT2424LC1 . . . 52870 . . . . . . .335MSXLDKT2424LC1Y . . 48505 . . . . . . .335MSXLDKT2424LC2 . . . 52882 . . . . . . .335MSXLDKT2424LC2Y . . 48517 . . . . . . .335MSXLDKT2424LC3 . . . 52894 . . . . . . .335MSXLDKT2424LC3Y . . 48529 . . . . . . .335MSXLDKT2824C1 . . . . 52691 . . . . . . .334MSXLDKT2824C1Y . . . 48191 . . . . . . .334MSXLDKT2824C2 . . . . 52703 . . . . . . .334MSXLDKT2824C2Y . . . 48203 . . . . . . .334MSXLDKT2824C3 . . . . 52715 . . . . . . .334MSXLDKT2824C3Y . . . 48215 . . . . . . .334MSXLDKT2824LC1 . . . 52871 . . . . . . .335MSXLDKT2824LC1Y . . 48506 . . . . . . .335MSXLDKT2824LC2 . . . 52883 . . . . . . .335MSXLDKT2824LC2Y . . 48518 . . . . . . .335MSXLDKT2824LC3 . . . 52895 . . . . . . .335MSXLDKT2824LC3Y . . 48530 . . . . . . .335MSXLDKT3224C1 . . . . 52692 . . . . . . .334MSXLDKT3224C1Y . . . 48192 . . . . . . .334MSXLDKT3224C2 . . . . 52704 . . . . . . .334MSXLDKT3224C2Y . . . 48204 . . . . . . .334MSXLDKT3224C3 . . . . 52716 . . . . . . .334MSXLDKT3224C3Y . . . 48216 . . . . . . .334MSXLDKT3224LC1 . . . 52872 . . . . . . .335MSXLDKT3224LC1Y . . 48507 . . . . . . .335MSXLDKT3224LC2 . . . 52884 . . . . . . .335MSXLDKT3224LC2Y . . 48519 . . . . . . .335MSXLDKT3224LC3 . . . 52896 . . . . . . .335MSXLDKT3224LC3Y . . 48531 . . . . . . .335MSXLDKT3624C1 . . . . 52693 . . . . . . .334MSXLDKT3624C1Y . . . 48193 . . . . . . .334MSXLDKT3624C2 . . . . 52705 . . . . . . .334MSXLDKT3624C2Y . . . 48205 . . . . . . .334MSXLDKT3624C3 . . . . 52717 . . . . . . .334MSXLDKT3624C3Y . . . 48217 . . . . . . .334MSXLDKT3624LC1 . . . 52873 . . . . . . .335MSXLDKT3624LC1Y . . 48508 . . . . . . .335MSXLDKT3624LC2 . . . 52885 . . . . . . .335MSXLDKT3624LC2Y . . 48520 . . . . . . .335MSXLDKT3624LC3 . . . 52897 . . . . . . .335MSXLDKT3624LC3Y . . 48532 . . . . . . .335MSXLDKT4024C1 . . . . 52694 . . . . . . .334MSXLDKT4024C1Y . . . 48194 . . . . . . .334MSXLDKT4024C2 . . . . 52706 . . . . . . .334MSXLDKT4024C2Y . . . 48206 . . . . . . .334MSXLDKT4024C3 . . . . 52718 . . . . . . .334MSXLDKT4024C3Y . . . 48218 . . . . . . .334MSXLDKT4024LC1 . . . 52874 . . . . . . .335MSXLDKT4024LC1Y . . 48509 . . . . . . .335MSXLDKT4024LC2 . . . 52886 . . . . . . .335MSXLDKT4024LC2Y . . 48521 . . . . . . .335MSXLDKT4024LC3 . . . 52898 . . . . . . .335MSXLDKT4024LC3Y . . 48533 . . . . . . .335MSXLDKT424C1 . . . . . 52685 . . . . . . .334MSXLDKT424C1Y . . . . 48185 . . . . . . .334MSXLDKT424C2 . . . . . 52697 . . . . . . .334MSXLDKT424C2Y . . . . 48197 . . . . . . .334MSXLDKT424C3 . . . . . 52709 . . . . . . .334MSXLDKT424C3Y . . . . 48209 . . . . . . .334MSXLDKT424LC1 . . . . 52865 . . . . . . .335MSXLDKT424LC1Y . . . 48500 . . . . . . .335MSXLDKT424LC2 . . . . 52877 . . . . . . .335MSXLDKT424LC2Y . . . 48512 . . . . . . .335MSXLDKT424LC3 . . . . 52889 . . . . . . .335MSXLDKT424LC3Y . . . 48524 . . . . . . .335MSXLDKT4424C1 . . . . 52695 . . . . . . .334MSXLDKT4424C1Y . . . 48195 . . . . . . .334MSXLDKT4424C2 . . . . 52707 . . . . . . .334MSXLDKT4424C2Y . . . 48207 . . . . . . .334MSXLDKT4424C3 . . . . 52719 . . . . . . .334MSXLDKT4424C3Y . . . 48219 . . . . . . .334MSXLDKT4424LC1 . . . 52875 . . . . . . .335MSXLDKT4424LC1Y . . 48510 . . . . . . .335MSXLDKT4424LC2 . . . 52887 . . . . . . .335MSXLDKT4424LC2Y . . 48522 . . . . . . .335MSXLDKT4424LC3 . . . 52899 . . . . . . .335MSXLDKT4424LC3Y . . 48534 . . . . . . .335MSXLDKT4824C1 . . . . 52696 . . . . . . .334MSXLDKT4824C1Y . . . 48196 . . . . . . .334MSXLDKT4824C2 . . . . 52708 . . . . . . .334MSXLDKT4824C2Y . . . 48208 . . . . . . .334MSXLDKT4824C3 . . . . 52720 . . . . . . .334MSXLDKT4824C3Y . . . 48220 . . . . . . .334MSXLDKT4824LC1 . . . 52876 . . . . . . .335MSXLDKT4824LC1Y . . 48511 . . . . . . .335MSXLDKT4824LC2 . . . 52888 . . . . . . .335MSXLDKT4824LC2Y . . 48523 . . . . . . .335MSXLDKT4824LC3 . . . 52900 . . . . . . .335MSXLDKT4824LC3Y . . 48535 . . . . . . .335MSXLDKT824C1 . . . . . 52686 . . . . . . .334MSXLDKT824C1Y . . . . 48186 . . . . . . .334MSXLDKT824C2 . . . . . 52698 . . . . . . .334MSXLDKT824C2Y . . . . 48198 . . . . . . .334MSXLDKT824C3 . . . . . 52710 . . . . . . .334MSXLDKT824C3Y . . . . 48210 . . . . . . .334MSXLDKT824LC1 . . . . 52866 . . . . . . .335MSXLDKT824LC1Y . . . 48501 . . . . . . .335MSXLDKT824LC2 . . . . 52878 . . . . . . .335MSXLDKT824LC2Y . . . 48513 . . . . . . .335MSXLDKT824LC3 . . . . 52890 . . . . . . .335MSXLDKT824LC3Y . . . 48525 . . . . . . .335MSXLE1224 . . . . . . . . . 52629 . . . . . . .107MSXLE1224Y. . . . . . . . 48129 . . . . . . .107MSXLE1624 . . . . . . . . . 52631 . . . . . . .107MSXLE1624Y. . . . . . . . 48131 . . . . . . .107MSXLE2024 . . . . . . . . . 52633 . . . . . . .107MSXLE2024Y. . . . . . . . 48133 . . . . . . .107MSXLE2424 . . . . . . . . . 52635 . . . . . . .107MODEL P/N PAGE MODEL P/N PAGEMSXLE2424Y. . . . . . . . 48135 . . . . . . .107MSXLE2824 . . . . . . . . . 52637 . . . . . . .107MSXLE2824Y. . . . . . . . 48137 . . . . . . .107MSXLE3224 . . . . . . . . . 52639 . . . . . . .107MSXLE3224Y. . . . . . . . 48139 . . . . . . .107MSXLE3624 . . . . . . . . . 52641 . . . . . . .107MSXLE3624Y. . . . . . . . 48141 . . . . . . .107MSXLE4024 . . . . . . . . . 52643 . . . . . . .107MSXLE4024Y. . . . . . . . 48143 . . . . . . .107MSXLE424. . . . . . . . . . 52625 . . . . . . .107MSXLE424Y. . . . . . . . . 48125 . . . . . . .107MSXLE4424 . . . . . . . . . 52645 . . . . . . .107MSXLE4424Y. . . . . . . . 48145 . . . . . . .107MSXLE4824 . . . . . . . . . 52647 . . . . . . .107MSXLE4824Y. . . . . . . . 48147 . . . . . . .107MSXLE824. . . . . . . . . . 52627 . . . . . . .107MSXLE824Y. . . . . . . . . 48127 . . . . . . .107MSXLHDE2412Y . . . . . 68963 . . . . . . .109MSXLHDE3212Y . . . . . 68965 . . . . . . .109MSXLHDE4012Y . . . . . 68967 . . . . . . .109MSXLHDE4812Y . . . . . 68969 . . . . . . .109MSXLHDE5612Y . . . . . 68971 . . . . . . .109MSXLHDE6412Y . . . . . 68973 . . . . . . .109MSXLHDE7212Y . . . . . 68975 . . . . . . .109MSXLHDR2412Y . . . . . 68964 . . . . . . .109MSXLHDR3212Y . . . . . 68966 . . . . . . .109MSXLHDR4012Y . . . . . 68968 . . . . . . .109MSXLHDR4812Y . . . . . 68970 . . . . . . .109MSXLHDR5612Y . . . . . 68972 . . . . . . .109MSXLHDR6412Y . . . . . 68974 . . . . . . .109MSXLHDR7212Y . . . . . 68976 . . . . . . .109MSXLK2D1224C1 . . . . 52795 . . . . . . .332MSXLK2D1224C1Y . . . 49925 . . . . . . .332MSXLK2D1224C2 . . . . 52807 . . . . . . .332MSXLK2D1224C2Y . . . 49937 . . . . . . .332MSXLK2D1224C3 . . . . 52819 . . . . . . .332MSXLK2D1224C3Y . . . 49949 . . . . . . .332MSXLK2D1624C1 . . . . 52796 . . . . . . .332MSXLK2D1624C1Y . . . 49926 . . . . . . .332MSXLK2D1624C2 . . . . 52808 . . . . . . .332MSXLK2D1624C2Y . . . 49938 . . . . . . .332MSXLK2D1624C3 . . . . 52820 . . . . . . .332MSXLK2D1624C3Y . . . 49950 . . . . . . .332MSXLK2D2024C1 . . . . 52797 . . . . . . .332MSXLK2D2024C1Y . . . 49927 . . . . . . .332MSXLK2D2024C2 . . . . 52809 . . . . . . .332MSXLK2D2024C2Y . . . 49939 . . . . . . .332MSXLK2D2024C3 . . . . 52821 . . . . . . .332MSXLK2D2024C3Y . . . 49951 . . . . . . .332MSXLK2D2424C1 . . . . 52798 . . . . . . .332MSXLK2D2424C1Y . . . 49928 . . . . . . .332MSXLK2D2424C2 . . . . 52810 . . . . . . .332MSXLK2D2424C2Y . . . 49940 . . . . . . .332MSXLK2D2424C3 . . . . 52822 . . . . . . .332MSXLK2D2424C3Y . . . 49952 . . . . . . .332MSXLK2D2824C1 . . . . 52799 . . . . . . .332MSXLK2D2824C1Y . . . 49929 . . . . . . .332MSXLK2D2824C2 . . . . 52811 . . . . . . .332MSXLK2D2824C2Y . . . 49941 . . . . . . .332MSXLK2D2824C3 . . . . 52823 . . . . . . .332MSXLK2D2824C3Y . . . 49953 . . . . . . .332MSXLK2D3224C1 . . . . 52800 . . . . . . .332MSXLK2D3224C1Y . . . 49930 . . . . . . .332MSXLK2D3224C2 . . . . 52812 . . . . . . .332MSXLK2D3224C2Y . . . 49942 . . . . . . .332MSXLK2D3224C3 . . . . 52824 . . . . . . .332MSXLK2D3224C3Y . . . 49954 . . . . . . .332MSXLK2D3624C1 . . . . 52801 . . . . . . .332MSXLK2D3624C1Y . . . 49931 . . . . . . .332MSXLK2D3624C2 . . . . 52813 . . . . . . .332MSXLK2D3624C2Y . . . 49943 . . . . . . .332MSXLK2D3624C3 . . . . 52825 . . . . . . .332MSXLK2D3624C3Y . . . 49955 . . . . . . .332MSXLK2D4024C1 . . . . 52802 . . . . . . .332MSXLK2D4024C1Y . . . 49932 . . . . . . .332MSXLK2D4024C2 . . . . 52814 . . . . . . .332MSXLK2D4024C2Y . . . 49944 . . . . . . .332MSXLK2D4024C3 . . . . 52826 . . . . . . .332MSXLK2D4024C3Y . . . 49956 . . . . . . .332MSXLK2D424C1 . . . . . 52793 . . . . . . .332MSXLK2D424C1Y . . . . 49923 . . . . . . .332MSXLK2D424C2 . . . . . 52805 . . . . . . .332MSXLK2D424C2Y . . . . 49935 . . . . . . .332MSXLK2D424C3 . . . . . 52817 . . . . . . .332MSXLK2D424C3Y . . . . 49947 . . . . . . .332MSXLK2D4424C1 . . . . 52803 . . . . . . .332MSXLK2D4424C1Y . . . 49933 . . . . . . .332MSXLK2D4424C2 . . . . 52815 . . . . . . .332MSXLK2D4424C2Y . . . 49945 . . . . . . .332MSXLK2D4424C3 . . . . 52827 . . . . . . .332MSXLK2D4424C3Y . . . 49957 . . . . . . .332MSXLK2D4824C1 . . . . 52804 . . . . . . .332MSXLK2D4824C1Y . . . 49934 . . . . . . .332MSXLK2D4824C2 . . . . 52816 . . . . . . .332MSXLK2D4824C2Y . . . 49946 . . . . . . .332MSXLK2D4824C3 . . . . 52828 . . . . . . .332MSXLK2D4824C3Y . . . 49958 . . . . . . .332MSXLK2D824C1 . . . . . 52794 . . . . . . .332MSXLK2D824C1Y . . . . 49924 . . . . . . .332MSXLK2D824C2 . . . . . 52806 . . . . . . .332MSXLK2D824C2Y . . . . 49936 . . . . . . .332MSXLK2D824C3 . . . . . 52818 . . . . . . .332MSXLK2D824C3Y . . . . 49948 . . . . . . .332MSXLK2T1224C1. . . . . 52831 . . . . . . .333MSXLK2T1224C1Y. . . . 49961 . . . . . . .333MSXLK2T1224C2. . . . . 52843 . . . . . . .333MSXLK2T1224C2Y. . . . 49973 . . . . . . .333MSXLK2T1224C3. . . . . 52855 . . . . . . .333MSXLK2T1224C3Y. . . . 49985 . . . . . . .333MSXLK2T1624C1. . . . . 52832 . . . . . . .333MSXLK2T1624C1Y. . . . 49962 . . . . . . .333MSXLK2T1624C2. . . . . 52844 . . . . . . .333MSXLK2T1624C2Y. . . . 49974 . . . . . . .333MSXLK2T1624C3. . . . . 52856 . . . . . . .333MSXLK2T1624C3Y. . . . 49986 . . . . . . .333MSXLK2T2024C1. . . . . 52833 . . . . . . .333MSXLK2T2024C1Y. . . . 49963 . . . . . . .333MSXLK2T2024C2. . . . . 52845 . . . . . . .333MSXLK2T2024C2Y. . . . 49975 . . . . . . .333MSXLK2T2024C3. . . . . 52857 . . . . . . .333MSXLK2T2024C3Y. . . . 49987 . . . . . . .333MSXLK2T2424C1. . . . . 52834 . . . . . . .333MSXLK2T2424C1Y. . . . 49964 . . . . . . .333MSXLK2T2424C2. . . . . 52846 . . . . . . .333MSXLK2T2424C2Y. . . . 49976 . . . . . . .333MSXLK2T2424C3. . . . . 52858 . . . . . . .333MSXLK2T2424C3Y. . . . 49988 . . . . . . .333MSXLK2T2824C1. . . . . 52835 . . . . . . .333MSXLK2T2824C1Y. . . . 49965 . . . . . . .333MSXLK2T2824C2. . . . . 52847 . . . . . . .333MSXLK2T2824C2Y. . . . 49977 . . . . . . .333MSXLK2T2824C3. . . . . 52859 . . . . . . .333MSXLK2T2824C3Y. . . . 49989 . . . . . . .333MSXLK2T3224C1. . . . . 52836 . . . . . . .333MSXLK2T3224C1Y. . . . 49966 . . . . . . .333MSXLK2T3224C2. . . . . 52848 . . . . . . .333MSXLK2T3224C2Y. . . . 49978 . . . . . . .333MSXLK2T3224C3. . . . . 52860 . . . . . . .333MSXLK2T3224C3Y. . . . 49990 . . . . . . .333MSXLK2T3624C1. . . . . 52837 . . . . . . .333MSXLK2T3624C1Y. . . . 49967 . . . . . . .333MSXLK2T3624C2. . . . . 52849 . . . . . . .333MSXLK2T3624C2Y. . . . 49979 . . . . . . .333MSXLK2T3624C3. . . . . 52861 . . . . . . .333MSXLK2T3624C3Y. . . . 49991 . . . . . . .333MSXLK2T4024C1. . . . . 52838 . . . . . . .333MSXLK2T4024C1Y. . . . 49968 . . . . . . .333MSXLK2T4024C2. . . . . 52850 . . . . . . .333MSXLK2T4024C2Y. . . . 49980 . . . . . . .333MSXLK2T4024C3. . . . . 52862 . . . . . . .333MSXLK2T4024C3Y. . . . 49992 . . . . . . .333MSXLK2T424C1. . . . . . 52829 . . . . . . .333MSXLK2T424C1Y. . . . . 49959 . . . . . . .333MSXLK2T424C2. . . . . . 52841 . . . . . . .333MSXLK2T424C2Y. . . . . 49971 . . . . . . .333MSXLK2T424C3. . . . . . 52853 . . . . . . .333MSXLK2T424C3Y. . . . . 49983 . . . . . . .333MSXLK2T4424C1. . . . . 52839 . . . . . . .333MSXLK2T4424C1Y. . . . 49969 . . . . . . .333MSXLK2T4424C2. . . . . 52851 . . . . . . .333MSXLK2T4424C2Y. . . . 49981 . . . . . . .333MSXLK2T4424C3. . . . . 52863 . . . . . . .333412 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Product Index by Model NumberMODEL P/N PAGE MODEL P/N PAGEMSXLK2T4424C3Y. . . . 49993 . . . . . . .333MSXLK2T4824C1. . . . . 52840 . . . . . . .333MSXLK2T4824C1Y. . . . 49970 . . . . . . .333MSXLK2T4824C2. . . . . 52852 . . . . . . .333MSXLK2T4824C2Y. . . . 49982 . . . . . . .333MSXLK2T4824C3. . . . . 52864 . . . . . . .333MSXLK2T4824C3Y. . . . 49994 . . . . . . .333MSXLK2T824C1. . . . . . 52830 . . . . . . .333MSXLK2T824C1Y. . . . . 49960 . . . . . . .333MSXLK2T824C2. . . . . . 52842 . . . . . . .333MSXLK2T824C2Y. . . . . 49972 . . . . . . .333MSXLK2T824C3. . . . . . 52854 . . . . . . .333MSXLK2T824C3Y. . . . . 49984 . . . . . . .333MSXLKA1224C1. . . . . . 52651 . . . . . . .329MSXLKA1224C1Y . . . . 48151 . . . . . . .329MSXLKA1224C2. . . . . . 52663 . . . . . . .329MSXLKA1224C2Y . . . . 48163 . . . . . . .329MSXLKA1224C3. . . . . . 52675 . . . . . . .329MSXLKA1224C3Y . . . . 48175 . . . . . . .329MSXLKA1624C1. . . . . . 52652 . . . . . . .329MSXLKA1624C1Y . . . . 48152 . . . . . . .329MSXLKA1624C2. . . . . . 52664 . . . . . . .329MSXLKA1624C2Y . . . . 48164 . . . . . . .329MSXLKA1624C3. . . . . . 52676 . . . . . . .329MSXLKA1624C3Y . . . . 48176 . . . . . . .329MSXLKA2024C1. . . . . . 52653 . . . . . . .329MSXLKA2024C1Y . . . . 48153 . . . . . . .329MSXLKA2024C2. . . . . . 52665 . . . . . . .329MSXLKA2024C2Y . . . . 48165 . . . . . . .329MSXLKA2024C3. . . . . . 52677 . . . . . . .329MSXLKA2024C3Y . . . . 48177 . . . . . . .329MSXLKA2424C1. . . . . . 52654 . . . . . . .329MSXLKA2424C1Y . . . . 48154 . . . . . . .329MSXLKA2424C2. . . . . . 52666 . . . . . . .329MSXLKA2424C2Y . . . . 48166 . . . . . . .329MSXLKA2424C3. . . . . . 52678 . . . . . . .329MSXLKA2424C3Y . . . . 48178 . . . . . . .329MSXLKA2824C1. . . . . . 52655 . . . . . . .329MSXLKA2824C1Y . . . . 48155 . . . . . . .329MSXLKA2824C2. . . . . . 52667 . . . . . . .329MSXLKA2824C2Y . . . . 48167 . . . . . . .329MSXLKA2824C3. . . . . . 52679 . . . . . . .329MSXLKA2824C3Y . . . . 48179 . . . . . . .329MSXLKA3224C1. . . . . . 52656 . . . . . . .329MSXLKA3224C1Y . . . . 48156 . . . . . . .329MSXLKA3224C2. . . . . . 52668 . . . . . . .329MSXLKA3224C2Y . . . . 48168 . . . . . . .329MSXLKA3224C3. . . . . . 52680 . . . . . . .329MSXLKA3224C3Y . . . . 48180 . . . . . . .329MSXLKA3624C1. . . . . . 52657 . . . . . . .329MSXLKA3624C1Y . . . . 48157 . . . . . . .329MSXLKA3624C2. . . . . . 52669 . . . . . . .329MSXLKA3624C2Y . . . . 48169 . . . . . . .329MSXLKA3624C3. . . . . . 52681 . . . . . . .329MSXLKA3624C3Y . . . . 48181 . . . . . . .329MSXLKA4024C1. . . . . . 52658 . . . . . . .329MSXLKA4024C1Y . . . . 48158 . . . . . . .329MSXLKA4024C2. . . . . . 52670 . . . . . . .329MSXLKA4024C2Y . . . . 48170 . . . . . . .329MSXLKA4024C3. . . . . . 52682 . . . . . . .329MSXLKA4024C3Y . . . . 48182 . . . . . . .329MSXLKA424C1 . . . . . . 52649 . . . . . . .329MSXLKA424C1Y . . . . . 48149 . . . . . . .329MSXLKA424C2 . . . . . . 52661 . . . . . . .329MSXLKA424C2Y . . . . . 48161 . . . . . . .329MSXLKA424C3 . . . . . . 52673 . . . . . . .329MSXLKA424C3Y . . . . . 48173 . . . . . . .329MSXLKA4424C1. . . . . . 52659 . . . . . . .329MSXLKA4424C1Y . . . . 48159 . . . . . . .329MSXLKA4424C2. . . . . . 52671 . . . . . . .329MSXLKA4424C2Y . . . . 48171 . . . . . . .329MSXLKA4424C3. . . . . . 52683 . . . . . . .329MSXLKA4424C3Y . . . . 48183 . . . . . . .329MSXLKA4824C1. . . . . . 52660 . . . . . . .329MSXLKA4824C1Y . . . . 48160 . . . . . . .329MSXLKA4824C2. . . . . . 52672 . . . . . . .329MSXLKA4824C2Y . . . . 48172 . . . . . . .329MSXLKA4824C3. . . . . . 52684 . . . . . . .329MSXLKA4824C3Y . . . . 48184 . . . . . . .329MSXLKA824C1 . . . . . . 52650 . . . . . . .329MSXLKA824C1Y . . . . . 48150 . . . . . . .329MSXLKA824C2 . . . . . . 52662 . . . . . . .329MSXLKA824C2Y . . . . . 48162 . . . . . . .329MSXLKA824C3 . . . . . . 52674 . . . . . . .329MSXLKA824C3Y . . . . . 48174 . . . . . . .329MSXLKB1224C1. . . . . . 52723 . . . . . . .330MSXLKB1224C1Y . . . . 49853 . . . . . . .330MSXLKB1224C2. . . . . . 52735 . . . . . . .330MSXLKB1224C2Y . . . . 49865 . . . . . . .330MSXLKB1224C3. . . . . . 52747 . . . . . . .330MSXLKB1224C3Y . . . . 49877 . . . . . . .330MSXLKB1624C1. . . . . . 52724 . . . . . . .330MSXLKB1624C1Y . . . . 49854 . . . . . . .330MSXLKB1624C2. . . . . . 52736 . . . . . . .330MSXLKB1624C2Y . . . . 49866 . . . . . . .330MSXLKB1624C3. . . . . . 52748 . . . . . . .330MSXLKB1624C3Y . . . . 49878 . . . . . . .330MSXLKB2024C1. . . . . . 52725 . . . . . . .330MSXLKB2024C1Y . . . . 49855 . . . . . . .330MSXLKB2024C2. . . . . . 52737 . . . . . . .330MSXLKB2024C2Y . . . . 49867 . . . . . . .330MSXLKB2024C3. . . . . . 52749 . . . . . . .330MSXLKB2024C3Y . . . . 49879 . . . . . . .330MSXLKB2424C1. . . . . . 52726 . . . . . . .330MSXLKB2424C1Y . . . . 49856 . . . . . . .330MSXLKB2424C2. . . . . . 52738 . . . . . . .330MSXLKB2424C2Y . . . . 49868 . . . . . . .330MSXLKB2424C3. . . . . . 52750 . . . . . . .330MSXLKB2424C3Y . . . . 49880 . . . . . . .330MSXLKB2824C1. . . . . . 52727 . . . . . . .330MSXLKB2824C1Y . . . . 49857 . . . . . . .330MSXLKB2824C2. . . . . . 52739 . . . . . . .330MSXLKB2824C2Y . . . . 49869 . . . . . . .330MSXLKB2824C3. . . . . . 52751 . . . . . . .330MSXLKB2824C3Y . . . . 49881 . . . . . . .330MSXLKB3224C1. . . . . . 52728 . . . . . . .330MSXLKB3224C1Y . . . . 49858 . . . . . . .330MSXLKB3224C2. . . . . . 52740 . . . . . . .330MSXLKB3224C2Y . . . . 49870 . . . . . . .330MSXLKB3224C3. . . . . . 52752 . . . . . . .330MSXLKB3224C3Y . . . . 49882 . . . . . . .330MSXLKB3624C1. . . . . . 52729 . . . . . . .330MSXLKB3624C1Y . . . . 49859 . . . . . . .330MSXLKB3624C2. . . . . . 52741 . . . . . . .330MSXLKB3624C2Y . . . . 49871 . . . . . . .330MSXLKB3624C3. . . . . . 52753 . . . . . . .330MSXLKB3624C3Y . . . . 49883 . . . . . . .330MSXLKB4024C1. . . . . . 52730 . . . . . . .330MSXLKB4024C1Y . . . . 49860 . . . . . . .330MSXLKB4024C2. . . . . . 52742 . . . . . . .330MSXLKB4024C2Y . . . . 49872 . . . . . . .330MSXLKB4024C3. . . . . . 52754 . . . . . . .330MSXLKB4024C3Y . . . . 49884 . . . . . . .330MSXLKB424C1 . . . . . . 52721 . . . . . . .330MSXLKB424C1Y . . . . . 49851 . . . . . . .330MSXLKB424C2 . . . . . . 52733 . . . . . . .330MSXLKB424C2Y . . . . . 49863 . . . . . . .330MSXLKB424C3 . . . . . . 52745 . . . . . . .330MSXLKB424C3Y . . . . . 49875 . . . . . . .330MSXLKB4424C1. . . . . . 52731 . . . . . . .330MSXLKB4424C1Y . . . . 49861 . . . . . . .330MSXLKB4424C2. . . . . . 52743 . . . . . . .330MSXLKB4424C2Y . . . . 49873 . . . . . . .330MSXLKB4424C3. . . . . . 52755 . . . . . . .330MSXLKB4424C3Y . . . . 49885 . . . . . . .330MSXLKB4824C1. . . . . . 52732 . . . . . . .330MSXLKB4824C1Y . . . . 49862 . . . . . . .330MSXLKB4824C2. . . . . . 52744 . . . . . . .330MSXLKB4824C2Y . . . . 49874 . . . . . . .330MSXLKB4824C3. . . . . . 52756 . . . . . . .330MSXLKB4824C3Y . . . . 49886 . . . . . . .330MSXLKB824C1 . . . . . . 52722 . . . . . . .330MSXLKB824C1Y . . . . . 49852 . . . . . . .330MSXLKB824C2 . . . . . . 52734 . . . . . . .330MSXLKB824C2Y . . . . . 49864 . . . . . . .330MSXLKB824C3 . . . . . . 52746 . . . . . . .330MSXLKB824C3Y . . . . . 49876 . . . . . . .330MSXLKT1224C1. . . . . . 52759 . . . . . . .331MSXLKT1224C1Y. . . . . 49889 . . . . . . .331MSXLKT1224C2. . . . . . 52771 . . . . . . .331MSXLKT1224C2Y. . . . . 49901 . . . . . . .331MSXLKT1224C3. . . . . . 52783 . . . . . . .331MODEL P/N PAGE MODEL P/N PAGEMSXLKT1224C3Y. . . . . 49913 . . . . . . .331MSXLKT1624C1. . . . . . 52760 . . . . . . .331MSXLKT1624C1Y. . . . . 49890 . . . . . . .331MSXLKT1624C2. . . . . . 52772 . . . . . . .331MSXLKT1624C2Y. . . . . 49902 . . . . . . .331MSXLKT1624C3. . . . . . 52784 . . . . . . .331MSXLKT1624C3Y. . . . . 49914 . . . . . . .331MSXLKT2024C1. . . . . . 52761 . . . . . . .331MSXLKT2024C1Y. . . . . 49891 . . . . . . .331MSXLKT2024C2. . . . . . 52773 . . . . . . .331MSXLKT2024C2Y. . . . . 49903 . . . . . . .331MSXLKT2024C3. . . . . . 52785 . . . . . . .331MSXLKT2024C3Y. . . . . 49915 . . . . . . .331MSXLKT2424C1. . . . . . 52762 . . . . . . .331MSXLKT2424C1Y. . . . . 49892 . . . . . . .331MSXLKT2424C2. . . . . . 52774 . . . . . . .331MSXLKT2424C2Y. . . . . 49904 . . . . . . .331MSXLKT2424C3. . . . . . 52786 . . . . . . .331MSXLKT2424C3Y. . . . . 49916 . . . . . . .331MSXLKT2824C1. . . . . . 52763 . . . . . . .331MSXLKT2824C1Y. . . . . 49893 . . . . . . .331MSXLKT2824C2. . . . . . 52775 . . . . . . .331MSXLKT2824C2Y. . . . . 49905 . . . . . . .331MSXLKT2824C3. . . . . . 52787 . . . . . . .331MSXLKT2824C3Y. . . . . 49917 . . . . . . .331MSXLKT3224C1. . . . . . 52764 . . . . . . .331MSXLKT3224C1Y. . . . . 49894 . . . . . . .331MSXLKT3224C2. . . . . . 52776 . . . . . . .331MSXLKT3224C2Y. . . . . 49906 . . . . . . .331MSXLKT3224C3. . . . . . 52788 . . . . . . .331MSXLKT3224C3Y. . . . . 49918 . . . . . . .331MSXLKT3624C1. . . . . . 52765 . . . . . . .331MSXLKT3624C1Y. . . . . 49895 . . . . . . .331MSXLKT3624C2. . . . . . 52777 . . . . . . .331MSXLKT3624C2Y. . . . . 49907 . . . . . . .331MSXLKT3624C3. . . . . . 52789 . . . . . . .331MSXLKT3624C3Y. . . . . 49919 . . . . . . .331MSXLKT4024C1. . . . . . 52766 . . . . . . .331MSXLKT4024C1Y. . . . . 49896 . . . . . . .331MSXLKT4024C2. . . . . . 52778 . . . . . . .331MSXLKT4024C2Y. . . . . 49908 . . . . . . .331MSXLKT4024C3. . . . . . 52790 . . . . . . .331MSXLKT4024C3Y. . . . . 49920 . . . . . . .331MSXLKT424C1. . . . . . . 52757 . . . . . . .331MSXLKT424C1Y. . . . . . 49887 . . . . . . .331MSXLKT424C2. . . . . . . 52769 . . . . . . .331MSXLKT424C2Y. . . . . . 49899 . . . . . . .331MSXLKT424C3. . . . . . . 52781 . . . . . . .331MSXLKT424C3Y. . . . . . 49911 . . . . . . .331MSXLKT4424C1. . . . . . 52767 . . . . . . .331MSXLKT4424C1Y. . . . . 49897 . . . . . . .331MSXLKT4424C2. . . . . . 52779 . . . . . . .331MSXLKT4424C2Y. . . . . 49909 . . . . . . .331MSXLKT4424C3. . . . . . 52791 . . . . . . .331MSXLKT4424C3Y. . . . . 49921 . . . . . . .331MSXLKT4824C1. . . . . . 52768 . . . . . . .331MSXLKT4824C1Y. . . . . 49898 . . . . . . .331MSXLKT4824C2. . . . . . 52780 . . . . . . .331MSXLKT4824C2Y. . . . . 49910 . . . . . . .331MSXLKT4824C3. . . . . . 52792 . . . . . . .331MSXLKT4824C3Y. . . . . 49922 . . . . . . .331MSXLKT824C1. . . . . . . 52758 . . . . . . .331MSXLKT824C1Y. . . . . . 49888 . . . . . . .331MSXLKT824C2. . . . . . . 52770 . . . . . . .331MSXLKT824C2Y. . . . . . 49900 . . . . . . .331MSXLKT824C3. . . . . . . 52782 . . . . . . .331MSXLKT824C3Y. . . . . . 49912 . . . . . . .331MSXLR1224. . . . . . . . . 52630 . . . . . . .107MSXLR1224Y . . . . . . . 48130 . . . . . . .107MSXLR1624. . . . . . . . . 52632 . . . . . . .107MSXLR1624Y . . . . . . . 48132 . . . . . . .107MSXLR2024. . . . . . . . . 52634 . . . . . . .107MSXLR2024Y . . . . . . . 48134 . . . . . . .107MSXLR2424. . . . . . . . . 52636 . . . . . . .107MSXLR2424Y . . . . . . . 48136 . . . . . . .107MSXLR2824. . . . . . . . . 52638 . . . . . . .107MSXLR2824Y . . . . . . . 48138 . . . . . . .107MSXLR3224. . . . . . . . . 52640 . . . . . . .107MSXLR3224Y . . . . . . . 48140 . . . . . . .107MSXLR3624. . . . . . . . . 52642 . . . . . . .107MSXLR3624Y . . . . . . . 48142 . . . . . . .107MSXLR4024. . . . . . . . . 52644 . . . . . . .107MSXLR4024Y . . . . . . . 48144 . . . . . . .107MSXLR424. . . . . . . . . . 52626 . . . . . . .107MSXLR424Y . . . . . . . . 48126 . . . . . . .107MSXLR4424. . . . . . . . . 52646 . . . . . . .107MSXLR4424Y . . . . . . . 48146 . . . . . . .107MSXLR4824. . . . . . . . . 52648 . . . . . . .107MSXLR4824Y . . . . . . . 48148 . . . . . . .107MSXLR824. . . . . . . . . . 52628 . . . . . . .107MSXLR824Y . . . . . . . . 48128 . . . . . . .107MS-XPE-32 . . . . . . . . . 63440 . . . . . . .135MS-XPE-43 . . . . . . . . . 64218 . . . . . . .135MUSAB-1. . . . . . . . . . . 43833 . . . . . . .138MUSA-MH-1 . . . . . . . . 43831 . . . . . . .138MUSA-PS-1 . . . . . . . . . 43832 . . . . . . .138MUSA-TA-1 . . . . . . . . . 43834 . . . . . . .101MUSC-1 . . . . . . . . . . . . 41200 . . . . . . .122MUSC-1-50265 . . . . . . 50265 . . . . . . .131MUSC-1T3 . . . . . . . . . . 64127 . . . . . . .122OOTBA5 . . . . . . . . . . . . . 27986 . . . . . . .176OTBA5L . . . . . . . . . . . . 32167 . . . . . . .176OTBA5LQD. . . . . . . . . . 32255 . . . . . . .176OTBA5QD. . . . . . . . . . . 28149 . . . . . . .176OTBB5 . . . . . . . . . . . . . 27987 . . . . . . .176OTBB5L . . . . . . . . . . . . 32254 . . . . . . .176OTBB5LQD. . . . . . . . . . 32256 . . . . . . .176OTBB5QD. . . . . . . . . . . 28150 . . . . . . .176OTBVN6 . . . . . . . . . . . . 28591 . . . . . . .176OTBVN6L . . . . . . . . . . . 33706 . . . . . . .176OTBVN6LQD . . . . . . . . 35057 . . . . . . .176OTBVN6QD . . . . . . . . . 28585 . . . . . . .176OTBVP6 . . . . . . . . . . . . 28589 . . . . . . .176OTBVP6L . . . . . . . . . . . 34110 . . . . . . .176OTBVP6LQD. . . . . . . . . 34997 . . . . . . .176OTBVP6QD. . . . . . . . . . 28590 . . . . . . .176OTBVR81 . . . . . . . . . . . 33080 . . . . . . .176OTBVR81L . . . . . . . . . 34040 . . . . . . .176OTBVR81LQD . . . . . . . 34041 . . . . . . .176OTBVR81QD . . . . . . . . 34078 . . . . . . .176OTC-1-BK. . . . . . . . . . . 30221 . . . . . . .180OTC-1-GN . . . . . . . . . . 30979 . . . . . . .180OTC-1-RD . . . . . . . . . . 30977 . . . . . . .180OTC-1-YW . . . . . . . . . . 30978 . . . . . . .180PPFC-2-25 . . . . . . . . . . . 02613 . . . . . . . .52PGAB-1 . . . . . . . . . . . . 30699 . . . . . . .152PGAB-2 . . . . . . . . . . . . 30698 . . . . . . .152PGA-PSA-1 . . . . . . . . . 30697 . . . . . . .152PGA-PSB-1 . . . . . . . . . 30696 . . . . . . .152PGA-TBA1-1. . . . . . . . . 34069 . . . . . . .152PGA-TBA2-1. . . . . . . . . 34070 . . . . . . .152PGCA-1A . . . . . . . . . . . 34052 . . . . . . .146PGCA-2A . . . . . . . . . . . 34053 . . . . . . .146PGCB-1A . . . . . . . . . . . 34054 . . . . . . .146PGCB-2A . . . . . . . . . . . 34055 . . . . . . .146PIU430U . . . . . . . . . . . 26751 . . . . . . . .48PIU430UXP . . . . . . . . . 70720 . . . . . . . .48PIU430UXT . . . . . . . . . 68618 . . . . . . . .48PIU460U . . . . . . . . . . . 26230 . . . . . . . .48PIU460UXP . . . . . . . . . 70721 . . . . . . . .48PIU460UXT . . . . . . . . . 68619 . . . . . . . .48PMC-510 . . . . . . . . . . . 46406 . . . . . . .129PMC-510C . . . . . . . . . . 46407 . . . . . . .129PMC-510CLP . . . . . . . . 62051 . . . . . . .129PMCF-510C . . . . . . . . . 57475 . . . . . . .129PSDINA-24. . . . . . . . . . 54989 . . . . . . . .66PWS4100P. . . . . . . . . . 70417 . . . . . . . .48PWS410P . . . . . . . . . . 70410 . . . . . . . .48PWS4110P. . . . . . . . . . 02827 . . . . . . . .48PWS4120P. . . . . . . . . . 02828 . . . . . . . .48PWS4130P. . . . . . . . . . 02829 . . . . . . . .48PWS4140P. . . . . . . . . . 02830 . . . . . . . .48PWS4150P. . . . . . . . . . 02831 . . . . . . . .48PWS415P . . . . . . . . . . 02816 . . . . . . . .48PWS4200P. . . . . . . . . . 02832 . . . . . . . .48PWS420P . . . . . . . . . . 02817 . . . . . . . .48PWS4250P. . . . . . . . . . 02833 . . . . . . . .48PWS425P . . . . . . . . . . 02818 . . . . . . . .48Supplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164413


Product Index by Model NumberPWS4300P. . . . . . . . . . 70420 . . . . . . . .48PWS430P . . . . . . . . . . 02819 . . . . . . . .48PWS435P . . . . . . . . . . 02820 . . . . . . . .48PWS43P . . . . . . . . . . . 02813 . . . . . . . .48PWS440P . . . . . . . . . . 02821 . . . . . . . .48PWS445P . . . . . . . . . . 02822 . . . . . . . .48PWS450P . . . . . . . . . . 70414 . . . . . . . .48PWS45P . . . . . . . . . . . 02814 . . . . . . . .48PWS460P . . . . . . . . . . 02823 . . . . . . . .48PWS470P . . . . . . . . . . 02824 . . . . . . . .48PWS47P . . . . . . . . . . . 02815 . . . . . . . .48PWS480P . . . . . . . . . . 02825 . . . . . . . .48PWS490P . . . . . . . . . . 02826 . . . . . . . .48PWXP4100P . . . . . . . . 70418 . . . . . . . .48PWXP410P . . . . . . . . . 70412 . . . . . . . .48PWXP4110P . . . . . . . . 02848 . . . . . . . .48PWXP4120P . . . . . . . . 02849 . . . . . . . .48PWXP4130P . . . . . . . . 02850 . . . . . . . .48PWXP4140P . . . . . . . . 02851 . . . . . . . .48PWXP4150P . . . . . . . . 02852 . . . . . . . .48PWXP415P . . . . . . . . . 02837 . . . . . . . .48PWXP4200P . . . . . . . . 02853 . . . . . . . .48PWXP420P . . . . . . . . . 02838 . . . . . . . .48PWXP4250P . . . . . . . . 02854 . . . . . . . .48PWXP425P . . . . . . . . . 02839 . . . . . . . .48PWXP4300P . . . . . . . . 70421 . . . . . . . .48PWXP430P . . . . . . . . . 02840 . . . . . . . .48PWXP435P . . . . . . . . . 02841 . . . . . . . .48PWXP43P . . . . . . . . . . 02834 . . . . . . . .48PWXP440P . . . . . . . . . 02842 . . . . . . . .48PWXP445P . . . . . . . . . 02843 . . . . . . . .48PWXP450P . . . . . . . . . 70415 . . . . . . . .48PWXP45P . . . . . . . . . . 02835 . . . . . . . .48PWXP460P . . . . . . . . . 02844 . . . . . . . .48PWXP470P . . . . . . . . . 02845 . . . . . . . .48PWXP47P . . . . . . . . . . 02836 . . . . . . . .48PWXP480P . . . . . . . . . 02846 . . . . . . . .48PWXP490P . . . . . . . . . 02847 . . . . . . . .48PWXT4100P. . . . . . . . . 70419 . . . . . . . .48PWXT410P. . . . . . . . . . 70413 . . . . . . . .48PWXT4110P. . . . . . . . . 02869 . . . . . . . .48PWXT4120P. . . . . . . . . 02870 . . . . . . . .48PWXT4130P. . . . . . . . . 02871 . . . . . . . .48PWXT4140P. . . . . . . . . 02872 . . . . . . . .48PWXT4150P. . . . . . . . . 02873 . . . . . . . .48PWXT415P. . . . . . . . . . 02858 . . . . . . . .48PWXT4200P. . . . . . . . . 02874 . . . . . . . .48PWXT420P. . . . . . . . . . 02859 . . . . . . . .48PWXT4250P. . . . . . . . . 02875 . . . . . . . .48PWXT425P. . . . . . . . . . 02875 . . . . . . . .48PWXT4300P. . . . . . . . . 70422 . . . . . . . .48PWXT430P. . . . . . . . . . 02861 . . . . . . . .48PWXT435P. . . . . . . . . . 02862 . . . . . . . .48PWXT43P . . . . . . . . . . 02855 . . . . . . . .48PWXT440P. . . . . . . . . . 02863 . . . . . . . .48PWXT445P. . . . . . . . . . 02864 . . . . . . . .48PWXT450P. . . . . . . . . . 70416 . . . . . . . .48PWXT45P . . . . . . . . . . 02856 . . . . . . . .48PWXT460P. . . . . . . . . . 02865 . . . . . . . .48PWXT470P. . . . . . . . . . 02866 . . . . . . . .48PWXT47P . . . . . . . . . . 02857 . . . . . . . .48PWXT480P. . . . . . . . . . 02867 . . . . . . . .48PWXT490P. . . . . . . . . . 02868 . . . . . . . .48QQDC-5100 . . . . . . . . . . 35339 . . . . . . .128QDC-5150 . . . . . . . . . . 35341 . . . . . . .128QDC-515C . . . . . . . . . . 37442 . . . . . . .128QDC-525 . . . . . . . . . . . 35336 . . . . . . .148QDC-525C . . . . . . . . . . 37443 . . . . . . .128QDC-550 . . . . . . . . . . . 35337 . . . . . . .148QDC-550C . . . . . . . . . . 37498 . . . . . . .128QDC-820 . . . . . . . . . . . 47370 . . . . . . . .95QDC-850 . . . . . . . . . . . 48717 . . . . . . . .95QDS-3100C . . . . . . . . . 68428 . . . . . . . .63QDS-315C . . . . . . . . . . 68425 . . . . . . . .63QDS-325C . . . . . . . . . . 68426 . . . . . . . .63QDS-350C . . . . . . . . . . 68427 . . . . . . . .63QDS-515C . . . . . . . . . . 68430 . . . . . . . .63QDS-525C . . . . . . . . . . 68431 . . . . . . . .63QDS-550C . . . . . . . . . . 68432 . . . . . . . .63QDS-715C . . . . . . . . . . 67209 . . . . . . .222QDS-725C . . . . . . . . . . 67210 . . . . . . .222QDS-750C . . . . . . . . . . 67211 . . . . . . .222QDS-815C . . . . . . . . . . 67212 . . . . . . . .63QDS-825C . . . . . . . . . . 67213 . . . . . . . .63QDS-850C . . . . . . . . . . 67214 . . . . . . . .63QDU-515C . . . . . . . . . . 46391 . . . . . . . .94QDU-525C . . . . . . . . . . 46392 . . . . . . . .94QDU-550C . . . . . . . . . . 46393 . . . . . . . .94RRPA-C3-100. . . . . . . . . 62079 . . . . . . .291RPA-C3-20. . . . . . . . . . 62078 . . . . . . .291RPA-CC3-4. . . . . . . . . . 62070 . . . . . . .291RPA-EB2-1. . . . . . . . . . 65039 . . . . . . .291RPA-P1-1. . . . . . . . . . . 62081 . . . . . . .291RPA-S1-1. . . . . . . . . . . 62073 . . . . . . .291RPA-S2-1. . . . . . . . . . . 62089 . . . . . . .291RPA-T3-4 . . . . . . . . . . . 62067 . . . . . . .291RPA-TA2-1 . . . . . . . . . . 62072 . . . . . . .291RP-LM40D-6 . . . . . . . . 62057 . . . . . . .280RP-LM40D-6L . . . . . . . 62058 . . . . . . .280RP-LS42F-75L . . . . . . . 67707 . . . . . . .282RP-LS42F-75LE . . . . . . 67708 . . . . . . .282RP-QM72D-12L . . . . . . 62060 . . . . . . .284RP-QM72D-6L . . . . . . . 62059 . . . . . . .284RP-QM90F-100L . . . . . 62064 . . . . . . .288RP-QMT72D-20L . . . . . 62061 . . . . . . .285RP-QMT72E-12L . . . . . 62062 . . . . . . .285RP-QMT72F-12L . . . . . 62063 . . . . . . .285SSFA-AT. . . . . . . . . . . . . 02764 . . . . . . . .52SFA-CMH . . . . . . . . . . . 69769 . . . . . . . .52SFA-CTB1. . . . . . . . . . . 02638 . . . . . . . .52SFA-CTB2. . . . . . . . . . . 02639 . . . . . . . .52SFA-CTB3. . . . . . . . . . . 02640 . . . . . . . .52SFA-FA . . . . . . . . . . . . . 70382 . . . . . . . .52SFA-FS. . . . . . . . . . . . . 69777 . . . . . . . .52SFA-IAG . . . . . . . . . . . . 02618 . . . . . . . .52SFA-IMB1. . . . . . . . . . . 02641 . . . . . . . .52SFA-IMB2. . . . . . . . . . . 02642 . . . . . . . .52SFA-RD . . . . . . . . . . . . 69013 . . . . . . . .52SFCDT-4A1. . . . . . . . . . 70403 . . . . . . . .45SFI-A1 . . . . . . . . . . . . . 69775 . . . . . . . .49SFI-D1 . . . . . . . . . . . . . 69774 . . . . . . . .49SFI-R1L . . . . . . . . . . . . 69773 . . . . . . . .49SFI-R1R . . . . . . . . . . . . 69772 . . . . . . . .49SFI-S1L . . . . . . . . . . . . 69771 . . . . . . . .49SFI-S1R . . . . . . . . . . . . 69770 . . . . . . . .49SGE2-500. . . . . . . . . . . 61867 . . . . . . . .55SGE2-584. . . . . . . . . . . 61870 . . . . . . . .55SGE3-400. . . . . . . . . . . 61873 . . . . . . . .55SGE3-533. . . . . . . . . . . 61876 . . . . . . . .55SGE4-300. . . . . . . . . . . 61879 . . . . . . . .55SGP2-500 . . . . . . . . . . 61869 . . . . . . . .55SGP2-584 . . . . . . . . . . 61872 . . . . . . . .55SGP3-400 . . . . . . . . . . 61875 . . . . . . . .55SGP3-533 . . . . . . . . . . 61878 . . . . . . . .55SGP4-300 . . . . . . . . . . 61881 . . . . . . . .55SGR2-500 . . . . . . . . . . 61868 . . . . . . . .55SGR2-584 . . . . . . . . . . 61871 . . . . . . . .55SGR3-400 . . . . . . . . . . 61874 . . . . . . . .55SGR3-533 . . . . . . . . . . 61877 . . . . . . . .55SGR4-300 . . . . . . . . . . 61880 . . . . . . . .55SGXLE2-500 . . . . . . . . 62749 . . . . . . . .55SGXLE2-584 . . . . . . . . 62751 . . . . . . . .55SGXLE3-400 . . . . . . . . 62753 . . . . . . . .55SGXLE3-533 . . . . . . . . 62755 . . . . . . . .55SGXLE4-300 . . . . . . . . 62757 . . . . . . . .55SGXLP2-500 . . . . . . . . 62750 . . . . . . . .55SGXLP2-584 . . . . . . . . 62752 . . . . . . . .55SGXLP3-400 . . . . . . . . 62754 . . . . . . . .55SGXLP3-533 . . . . . . . . 62756 . . . . . . . .55SGXLP4-300 . . . . . . . . 62758 . . . . . . . .55SI-HG80A. . . . . . . . . . . 46733 . . . . . . .233SI-HG80DQD . . . . . . . . 46731 . . . . . . .230SI-HG80DQDR . . . . . . . 46732 . . . . . . .230SI-LM40MKFXLY . . . . . call . . . . . . . . . .248SI-LM40MKHD. . . . . . . 46724 . . . . . . .248MODEL P/N PAGE MODEL P/N PAGESI-LM40MKHE . . . . . . . 56978 . . . . . . .248SI-LM40MKHF . . . . . . . 69691 . . . . . . .248SI-LM40MKHFD. . . . . . 55754 . . . . . . .248SI-LM40MKHFE . . . . . . 56979 . . . . . . .248SI-LM40MKHFF . . . . . . 69692 . . . . . . .248SI-LM40MKVD. . . . . . . 46725 . . . . . . .250SI-LM40MKVE . . . . . . . 62810 . . . . . . .250SI-LS100MRFF. . . . . . . 58744 . . . . . . .244SI-LS100SF . . . . . . . . . 58740 . . . . . . .244SI-LS100SRAF . . . . . . . 58741 . . . . . . .244SI-LS31HGD . . . . . . . . 46718 . . . . . . .254SI-LS31HGE. . . . . . . . . 56982 . . . . . . .254SI-LS31HGLD . . . . . . . 46720 . . . . . . .255SI-LS31HGLE. . . . . . . . 56984 . . . . . . .255SI-LS31HGRD . . . . . . . 46719 . . . . . . .255SI-LS31HGRE . . . . . . . 56983 . . . . . . .255SI-LS31RTD. . . . . . . . . 46721 . . . . . . .252SI-LS31RTE . . . . . . . . . 56985 . . . . . . .252SI-LS42DMMG. . . . . . . 60082 . . . . . . .264SI-LS42DMMGF. . . . . . 60086 . . . . . . .264SI-LS42DMMH. . . . . . . 60090 . . . . . . .264SI-LS42DMMHF. . . . . . 60094 . . . . . . .264SI-LS42DMMI . . . . . . . 61412 . . . . . . .264SI-LS42DMMIF . . . . . . 61416 . . . . . . .264SI-LS42DMMJ . . . . . . . 32779 . . . . . . .264SI-LS42DMMJF . . . . . . call . . . . . . . . . .264SI-LS42DMSG . . . . . . . 60080 . . . . . . .263SI-LS42DMSGF . . . . . . 60084 . . . . . . .263SI-LS42DMSH . . . . . . . 60088 . . . . . . .263SI-LS42DMSHF . . . . . . 60092 . . . . . . .263SI-LS42DMSI. . . . . . . . 61410 . . . . . . .263SI-LS42DMSIF . . . . . . . 61414 . . . . . . .263SI-LS42DMSJ . . . . . . . 62778 . . . . . . .263SI-LS42DMSJF. . . . . . . call . . . . . . . . . .263SI-LS42UMMG. . . . . . . 60083 . . . . . . .264SI-LS42UMMGF. . . . . . 60087 . . . . . . .264SI-LS42UMMH. . . . . . . 60091 . . . . . . .264SI-LS42UMMHF. . . . . . 60095 . . . . . . .264SI-LS42UMMI . . . . . . . 61413 . . . . . . .264SI-LS42UMMIF . . . . . . 61417 . . . . . . .264SI-LS42UMSG . . . . . . . 60081 . . . . . . .263SI-LS42UMSGF . . . . . . 60085 . . . . . . .263SI-LS42UMSH . . . . . . . 60089 . . . . . . .263SI-LS42UMSHF . . . . . . 60093 . . . . . . .263SI-LS42UMSI. . . . . . . . 61411 . . . . . . .263SI-LS42UMSIF . . . . . . . 61415 . . . . . . .263SI-LS83MRFD . . . . . . . 58749 . . . . . . .244SI-LS83MRFE . . . . . . . 58754 . . . . . . .245SI-LS83SD. . . . . . . . . . 58745 . . . . . . .244SI-LS83SE . . . . . . . . . . 58750 . . . . . . .245SI-LS83SRAD . . . . . . . 58746 . . . . . . .244SI-LS83SRAE. . . . . . . . 58751 . . . . . . .245SI-MAG1C . . . . . . . . . . 46728 . . . . . . .200SI-MAG1MM . . . . . . . . 46990 . . . . . . .274SI-MAG1MM90 . . . . . . 56992 . . . . . . .274SI-MAG1MMHF . . . . . . 56991 . . . . . . .274SI-MAG1SM. . . . . . . . . 46989 . . . . . . .274SI-MAG1SMCO . . . . . . 56993 . . . . . . .274SI-MAG2MM . . . . . . . . 46992 . . . . . . .274SI-MAG2SM. . . . . . . . . 46991 . . . . . . .274SI-MAG3MM . . . . . . . . 56987 . . . . . . .274SI-MAG3SM. . . . . . . . . 56986 . . . . . . .274SI-PL2A-G . . . . . . . . . . 60172 . . . . . . .270SI-PL2A-R . . . . . . . . . . 60169 . . . . . . .270SI-PL2T-G . . . . . . . . . . 60171 . . . . . . .270SI-PL2T-R . . . . . . . . . . 60170 . . . . . . .270SI-PL3A-G . . . . . . . . . . 66802 . . . . . . .242SI-PL3A-R . . . . . . . . . . 66803 . . . . . . .242SI-PL3T-G . . . . . . . . . . 66804 . . . . . . .242SI-PL3T-R . . . . . . . . . . 66805 . . . . . . .242SI-QM100AMMG . . . . . 46716 . . . . . . .266SI-QM100AMSG. . . . . . 46713 . . . . . . .266SI-QM100BMMG . . . . . 46717 . . . . . . .266SI-QM100BMSG. . . . . . 46714 . . . . . . .266SI-QM100DMMG . . . . . 46715 . . . . . . .266SI-QM100DMSG . . . . . 46712 . . . . . . .266SI-QM-13. . . . . . . . . . . 48559 . . . . . . . .66SI-QM-13-M20. . . . . . . 66579 . . . . . . . .66SI-QM-90A. . . . . . . . . . 48556 . . . . . . .259SI-QM-CGM20 . . . . . . . 65148 . . . . . . .258SI-QM-M20 . . . . . . . . . 65147 . . . . . . .292SI-QM-SMFA . . . . . . . . 48562 . . . . . . .259SI-QM-SSA . . . . . . . . . 48555 . . . . . . .259SI-QM-SSA-XL. . . . . . . 67693 . . . . . . .259SI-QS-100 . . . . . . . . . . 48561 . . . . . . .241SI-QS75MC . . . . . . . . . 46700 . . . . . . .236SI-QS75MCHF . . . . . . . 62806 . . . . . . .236SI-QS75MFC . . . . . . . . 56975 . . . . . . .236SI-QS90MD . . . . . . . . . 46703 . . . . . . .236SI-QS90MDHF . . . . . . . 62807 . . . . . . .236SI-QS90ME . . . . . . . . . 46706 . . . . . . .237SI-QS90MEHF . . . . . . . 62808 . . . . . . .237SI-QS90MF . . . . . . . . . 46709 . . . . . . .237SI-QS90MFD . . . . . . . . 56972 . . . . . . .236SI-QS90MFE . . . . . . . . 56973 . . . . . . .237SI-QS90MFF. . . . . . . . . 56974 . . . . . . .237SI-QS90MFHF . . . . . . . 62809 . . . . . . .237SI-QS-CG13 . . . . . . . . . 48564 . . . . . . . .66SI-QS-CGM16 . . . . . . . 65144 . . . . . . .241SI-QS-CGM20 . . . . . . . 65146 . . . . . . .241SI-QS-FSA . . . . . . . . . . 48554 . . . . . . .242SI-QS-M13. . . . . . . . . . call . . . . . . . . . .270SI-QS-M16. . . . . . . . . . 62088 . . . . . . .241SI-QS-M20. . . . . . . . . . 65145 . . . . . . .241SI-QS-SSA . . . . . . . . . . 48551 . . . . . . .242SI-QS-SSA-2 . . . . . . . . 58855 . . . . . . .259SI-QS-SSA-3 . . . . . . . . 58856 . . . . . . .259SMA-MBK-1. . . . . . . . . 61933 . . . . . . . .70SMB30C. . . . . . . . . . . . 32636 . . . . . . .180SMB30MM. . . . . . . . . . 27162 . . . . . . .180SMB30SC . . . . . . . . . . 52521 . . . . . . . .62SM-GA-5A . . . . . . . . . . 66093 . . . . . . .204SM-HA-5A . . . . . . . . . . 66094 . . . . . . .204SPE1 . . . . . . . . . . . . . . 61864 . . . . . . . .55SPK-AG-1. . . . . . . . . . . 66056 . . . . . . . .62SPP1 . . . . . . . . . . . . . . 61866 . . . . . . . .55SPR1 . . . . . . . . . . . . . . 61865 . . . . . . . .55SPXLE1 . . . . . . . . . . . . 62747 . . . . . . . .55SPXLP1 . . . . . . . . . . . . 62748 . . . . . . . .55SSA-EBM-02E . . . . . . . call . . . . . . . . . .295SSA-EBM-02L . . . . . . . 69699 . . . . . . .295SSA-EBM-11E . . . . . . . 69706 . . . . . . .295SSA-EBM-11L . . . . . . . 69700 . . . . . . .295SSA-EBM-12E . . . . . . . 69707 . . . . . . .295SSA-EBM-12L . . . . . . . 69701 . . . . . . .295SSA-EBP-02E. . . . . . . . 69708 . . . . . . .295SSA-EBP-02L. . . . . . . . 69702 . . . . . . .295SSA-EBP-11E. . . . . . . . 69709 . . . . . . .295SSA-EBP-11L. . . . . . . . 69703 . . . . . . .295SSA-EBP-12E. . . . . . . . 69710 . . . . . . .295SSA-EBP-12L. . . . . . . . 69704 . . . . . . .295SSA-ML-A . . . . . . . . . . 70494 . . . . . . . .66SSA-ML-W. . . . . . . . . . 62095 . . . . . . . .66SSM-100 . . . . . . . . . . . 61890 . . . . . . . .64SSM-100-S . . . . . . . . . 63470 . . . . . . . .64SSM-1175 . . . . . . . . . . 61899 . . . . . . . .64SSM-1175-S . . . . . . . . 63749 . . . . . . . .97SSM-1275 . . . . . . . . . . 61900 . . . . . . . .96SSM-1275-S . . . . . . . . 63480 . . . . . . . .97SSM-1475 . . . . . . . . . . 61901 . . . . . . . .96SSM-1475-S . . . . . . . . 63481 . . . . . . . .97SSM-150 . . . . . . . . . . . 61891 . . . . . . . .96SSM-150-S . . . . . . . . . 63471 . . . . . . . .97SSM-1675 . . . . . . . . . . 61902 . . . . . . . .96SSM-1675-S . . . . . . . . 63482 . . . . . . . .97SSM-1900 . . . . . . . . . . 61903 . . . . . . . .96SSM-1900-S . . . . . . . . 63483 . . . . . . . .97SSM-250 . . . . . . . . . . . 61892 . . . . . . . .96SSM-250-S . . . . . . . . . 63472 . . . . . . . .97SSM-375 . . . . . . . . . . . 61893 . . . . . . . .96SSM-375-S . . . . . . . . . 63473 . . . . . . . .97SSM-475 . . . . . . . . . . . 61894 . . . . . . . .96SSM-475-S . . . . . . . . . 63474 . . . . . . . .97SSM-550 . . . . . . . . . . . 61895 . . . . . . . .64SSM-550-S . . . . . . . . . 63475 . . . . . . . .64SSM-675 . . . . . . . . . . . 61896 . . . . . . . .64SSM-675-S . . . . . . . . . 63476 . . . . . . . .64SSM-825 . . . . . . . . . . . 61897 . . . . . . . .96SSM-825-S . . . . . . . . . 63477 . . . . . . . .97SSM-975 . . . . . . . . . . . 61898 . . . . . . . .64SSM-975-S . . . . . . . . . 63478 . . . . . . . .64STBVP6 . . . . . . . . . . . . 64179 . . . . . . .170MODEL P/N PAGE MODEL P/N PAGE414 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164Supplemental Information


Product Index by Model NumberMODEL P/N PAGE MODEL P/N PAGESTBVP6L . . . . . . . . . . . 64182 . . . . . . .170STBVP6LQ . . . . . . . . . . 64183 . . . . . . .170STBVP6LQ5 . . . . . . . . . 64184 . . . . . . .170STBVP6Q . . . . . . . . . . . 64180 . . . . . . .170STBVP6Q5 . . . . . . . . . . 64181 . . . . . . .170STBVR81 . . . . . . . . . . . 64190 . . . . . . .170STBVR81L . . . . . . . . . . 64193 . . . . . . .170STBVR81LQ . . . . . . . . . 64194 . . . . . . .170STBVR81LQ6 . . . . . . . . 64195 . . . . . . .170STBVR81Q. . . . . . . . . . 64191 . . . . . . .170STBVR81Q6 . . . . . . . . . 64192 . . . . . . .170STP-1. . . . . . . . . . . . . . 43835 . . . . . . .139STP-10. . . . . . . . . . . . . 62026 . . . . . . .139STP-2. . . . . . . . . . . . . . 43957 . . . . . . .139STP-3. . . . . . . . . . . . . . 43958 . . . . . . .139STP-4. . . . . . . . . . . . . . 43836 . . . . . . .139STP-5. . . . . . . . . . . . . . 43837 . . . . . . .139STP-6. . . . . . . . . . . . . . 43838 . . . . . . .139STP-7. . . . . . . . . . . . . . 48981 . . . . . . .139STP-8 . . . . . . . . . . . . . 49126 . . . . . . .139STP-9 . . . . . . . . . . . . . 50694 . . . . . . .101UUSAB-1 . . . . . . . . . . . . 51885 . . . . . . .101USAB-2 . . . . . . . . . . . . 51886 . . . . . . .101USA-LAT-1 . . . . . . . . . . 57709 . . . . . . . .97USA-MH-2 . . . . . . . . . . 60110 . . . . . . .138USA-PMS-40 . . . . . . . . 57115 . . . . . . . .62USA-PMS-62 . . . . . . . . 57114 . . . . . . . .99USA-PTB-1. . . . . . . . . . 55676 . . . . . . .102USA-PTB-2. . . . . . . . . . 55677 . . . . . . .102USA-PTB-3. . . . . . . . . . 55678 . . . . . . .102USA-PTB-4. . . . . . . . . . 55679 . . . . . . .102USA-PTB-5. . . . . . . . . . 55680 . . . . . . .102USCC-1L2M . . . . . . . . . 60108 . . . . . . . .82USCC-1T2M . . . . . . . . . 67231 . . . . . . . .82USCC-1T3M . . . . . . . . . 66550 . . . . . . . .82USCC-2L2M . . . . . . . . . 66869 . . . . . . . .82USCC-2L3M . . . . . . . . . 67686 . . . . . . . .82USCD-1L2 . . . . . . . . . . 67169 . . . . . . . .78USCD-1T2 . . . . . . . . . . 51225 . . . . . . . .78USCD-1T2-50663. . . . . 50663 . . . . . . . .95USCD-1T3 . . . . . . . . . . 67247 . . . . . . . .78USCD-2L2 . . . . . . . . . . 67171 . . . . . . . .78USCD-2T2 . . . . . . . . . . 51224 . . . . . . . .78USCD-2T3 . . . . . . . . . . 65998 . . . . . . . .78USCD-2T3E . . . . . . . . . 62812 . . . . . . . .78USCMB-1. . . . . . . . . . . 51651 . . . . . . .102USCMB-2. . . . . . . . . . . 54976 . . . . . . .102USCT-2T2. . . . . . . . . . . 63491 . . . . . . . .78USCT-2T3. . . . . . . . . . . 68369 . . . . . . . .78USDAB-1 . . . . . . . . . . . 50002 . . . . . . .101USDAB-1D . . . . . . . . . . 52245 . . . . . . .101USDAB-1E . . . . . . . . . . 62092 . . . . . . .101USDAB-2 . . . . . . . . . . . 50003 . . . . . . .101USDAB-2D . . . . . . . . . . 52246 . . . . . . .101USDAL-1 . . . . . . . . . . . 55624 . . . . . . .101USDAL-1D . . . . . . . . . . 55625 . . . . . . .101USDAL-2 . . . . . . . . . . . 55626 . . . . . . .101USDAL-2D . . . . . . . . . . 55627 . . . . . . .101USDA-RM-1 . . . . . . . . . 50001 . . . . . . .101USDA-RM-2 . . . . . . . . . 55707 . . . . . . .101USDINT-1L2. . . . . . . . . 54176 . . . . . . . .86USDINT-1L2D . . . . . . . 54177 . . . . . . . .90USDINT-1L4. . . . . . . . . 55597 . . . . . . . .86USDINT-1L4D . . . . . . . 55598 . . . . . . . .90USDINT-1T2. . . . . . . . . 48536 . . . . . . . .86USDINT-1T2D . . . . . . . 48772 . . . . . . . .90USDINT-1T2E. . . . . . . . 52440 . . . . . . . .86USDINT-1T4. . . . . . . . . 55589 . . . . . . . .86USDINT-1T4D . . . . . . . 55590 . . . . . . . .90USDINT-2L2. . . . . . . . . 54178 . . . . . . . .86USDINT-2L2D . . . . . . . 54179 . . . . . . . .90USDINT-2L4. . . . . . . . . 55599 . . . . . . . .86USDINT-2L4D . . . . . . . 55600 . . . . . . . .90USDINT-2T2. . . . . . . . . 49785 . . . . . . . .86USDINT-2T2D . . . . . . . 49786 . . . . . . . .90USDINT-2T4. . . . . . . . . 55591 . . . . . . . .86USDINT-2T4D . . . . . . . 55592 . . . . . . . .90USDK2T1224C4YP2. . . 49663 . . . . . . .312USDK2T1224C5Y . . . . . 57021 . . . . . . .312USDK2T1224C5YP2. . . 49675 . . . . . . .312USDK2T1224C6YP2. . . 49687 . . . . . . .312USDK2T1224YI . . . . . . 42538 . . . . . . .312USDK2T1624C4YP2. . . 49664 . . . . . . .312USDK2T1624C5Y . . . . . 57022 . . . . . . .312USDK2T1624C5YP2. . . 49676 . . . . . . .312USDK2T1624C6YP2. . . 49688 . . . . . . .312USDK2T1624YI . . . . . . 42539 . . . . . . .312USDK2T2024C4YP2. . . 49665 . . . . . . .312USDK2T2024C5Y . . . . . 57023 . . . . . . .312USDK2T2024C5YP2. . . 49677 . . . . . . .312USDK2T2024C6YP2. . . 49689 . . . . . . .312USDK2T2024YI . . . . . . 42540 . . . . . . .312USDK2T2412C4YP2. . . 54504 . . . . . . .312USDK2T2412C5Y . . . . . 57031 . . . . . . .312USDK2T2412C5YP2. . . 54508 . . . . . . .312USDK2T2412C6YP2. . . 54512 . . . . . . .312USDK2T2412YI . . . . . . 54472 . . . . . . .312USDK2T2424C4YP2. . . 49666 . . . . . . .312USDK2T2424C5Y . . . . . 57024 . . . . . . .312USDK2T2424C5YP2. . . 49678 . . . . . . .312USDK2T2424C6YP2. . . 49690 . . . . . . .312USDK2T2424YI . . . . . . 42541 . . . . . . .312USDK2T2824C4YP2. . . 49667 . . . . . . .312USDK2T2824C5Y . . . . . 57025 . . . . . . .312USDK2T2824C5YP2. . . 49679 . . . . . . .312USDK2T2824C6YP2. . . 49691 . . . . . . .312USDK2T2824YI . . . . . . 42542 . . . . . . .312USDK2T3212C4YP2. . . 54505 . . . . . . .312USDK2T3212C5Y . . . . . 57032 . . . . . . .312USDK2T3212C5YP2. . . 54509 . . . . . . .312USDK2T3212C6YP2. . . 54513 . . . . . . .312USDK2T3212YI . . . . . . 54473 . . . . . . .312USDK2T3224C4YP2. . . 49668 . . . . . . .312USDK2T3224C5Y . . . . . 57026 . . . . . . .312USDK2T3224C5YP2. . . 49680 . . . . . . .312USDK2T3224C6YP2. . . 49692 . . . . . . .312USDK2T3224YI . . . . . . 42543 . . . . . . .312USDK2T3624C4YP2. . . 49669 . . . . . . .312USDK2T3624C5Y . . . . . 57027 . . . . . . .312USDK2T3624C5YP2. . . 49681 . . . . . . .312USDK2T3624C6YP2. . . 49693 . . . . . . .312USDK2T3624YI . . . . . . 42544 . . . . . . .312USDK2T4012C4YP2. . . 54506 . . . . . . .312USDK2T4012C5Y . . . . . 57033 . . . . . . .312USDK2T4012C5YP2. . . 54510 . . . . . . .312USDK2T4012C6YP2. . . 54514 . . . . . . .312USDK2T4012YI . . . . . . 54474 . . . . . . .312USDK2T4024C4YP2. . . 49670 . . . . . . .312USDK2T4024C5Y . . . . . 57028 . . . . . . .312USDK2T4024C5YP2. . . 49682 . . . . . . .312USDK2T4024C6YP2. . . 49694 . . . . . . .312USDK2T4024YI . . . . . . 42545 . . . . . . .312USDK2T424C4YP2. . . . 49661 . . . . . . .312USDK2T424C5Y. . . . . . 57019 . . . . . . .312USDK2T424C5YP2. . . . 49673 . . . . . . .312USDK2T424C6YP2. . . . 49685 . . . . . . .312USDK2T424YI . . . . . . . 42536 . . . . . . .312USDK2T4424C4YP2. . . 49671 . . . . . . .312USDK2T4424C5Y . . . . . 57029 . . . . . . .312USDK2T4424C5YP2. . . 49683 . . . . . . .312USDK2T4424C6YP2. . . 49695 . . . . . . .312USDK2T4424YI . . . . . . 42546 . . . . . . .312USDK2T4812C4YP2. . . 54507 . . . . . . .312USDK2T4812C5Y . . . . . 57034 . . . . . . .312USDK2T4812C5YP2. . . 54511 . . . . . . .312USDK2T4812C6YP2. . . 54515 . . . . . . .312USDK2T4812YI . . . . . . 54475 . . . . . . .312USDK2T4824C4YP2. . . 49672 . . . . . . .312USDK2T4824C5Y . . . . . 57030 . . . . . . .312USDK2T4824C5YP2. . . 49684 . . . . . . .312USDK2T4824C6YP2. . . 49696 . . . . . . .312USDK2T4824YI . . . . . . 42547 . . . . . . .312USDK2T5612C4YP2. . . 51709 . . . . . . .312USDK2T5612C5Y . . . . . 57035 . . . . . . .312USDK2T5612C5YP2. . . 51712 . . . . . . .312USDK2T5612C6YP2. . . 51715 . . . . . . .312USDK2T5612YI . . . . . . 51721 . . . . . . .312USDK2T6412C4YP2. . . 51710 . . . . . . .312USDK2T6412C5Y . . . . . 57036 . . . . . . .312USDK2T6412C5YP2. . . 51713 . . . . . . .312MODEL P/N PAGE MODEL P/N PAGEUSDK2T6412C6YP2. . . 51716 . . . . . . .312USDK2T6412YI . . . . . . 51722 . . . . . . .312USDK2T7212C4YP2. . . 51711 . . . . . . .312USDK2T7212C5Y . . . . . 57037 . . . . . . .312USDK2T7212C5YP2. . . 51714 . . . . . . .312USDK2T7212C6YP2. . . 51717 . . . . . . .312USDK2T7212YI . . . . . . 51723 . . . . . . .312USDK2T824C4YP2. . . . 49662 . . . . . . .312USDK2T824C5Y. . . . . . 57020 . . . . . . .312USDK2T824C5YP2. . . . 49674 . . . . . . .312USDK2T824C6YP2. . . . 49686 . . . . . . .312USDK2T824YI . . . . . . . 42537 . . . . . . .312USDK2TD1224C4YP2. . 49735 . . . . . . .316USDK2TD1224C5Y. . . . 57059 . . . . . . .316USDK2TD1224C5YP2. . 49747 . . . . . . .316USDK2TD1224C6YP2. . 49759 . . . . . . .316USDK2TD1224YI . . . . . 42562 . . . . . . .316USDK2TD1624C4YP2. . 49736 . . . . . . .316USDK2TD1624C5Y. . . . 57060 . . . . . . .316USDK2TD1624C5YP2. . 49748 . . . . . . .316USDK2TD1624C6YP2. . 49760 . . . . . . .316USDK2TD1624YI . . . . . 42563 . . . . . . .316USDK2TD2024C4YP2. . 49737 . . . . . . .316USDK2TD2024C5Y. . . . 57061 . . . . . . .316USDK2TD2024C5YP2. . 49749 . . . . . . .316USDK2TD2024C6YP2. . 49761 . . . . . . .316USDK2TD2024YI . . . . . 42564 . . . . . . .316USDK2TD2412C4YP2. . 54528 . . . . . . .316USDK2TD2412C5Y. . . . 57069 . . . . . . .316USDK2TD2412C5YP2. . 54532 . . . . . . .316USDK2TD2412C6YP2. . 54536 . . . . . . .316USDK2TD2412YI . . . . . 54480 . . . . . . .316USDK2TD2424C4YP2. . 49738 . . . . . . .316USDK2TD2424C5Y. . . . 57062 . . . . . . .316USDK2TD2424C5YP2. . 49750 . . . . . . .316USDK2TD2424C6YP2. . 49762 . . . . . . .316USDK2TD2424YI . . . . . 42565 . . . . . . .316USDK2TD2824C4YP2. . 49739 . . . . . . .316USDK2TD2824C5Y. . . . 57063 . . . . . . .316USDK2TD2824C5YP2. . 49751 . . . . . . .316USDK2TD2824C6YP2. . 49763 . . . . . . .316USDK2TD2824YI . . . . . 42566 . . . . . . .316USDK2TD3212C4YP2. . 54529 . . . . . . .316USDK2TD3212C5Y. . . . 57070 . . . . . . .316USDK2TD3212C5YP2. . 54533 . . . . . . .316USDK2TD3212C6YP2. . 54537 . . . . . . .316USDK2TD3212YI . . . . . 54481 . . . . . . .316USDK2TD3224C4YP2. . 49740 . . . . . . .316USDK2TD3224C5Y. . . . 57064 . . . . . . .316USDK2TD3224C5YP2. . 49752 . . . . . . .316USDK2TD3224C6YP2. . 49764 . . . . . . .316USDK2TD3224YI . . . . . 42567 . . . . . . .316USDK2TD3624C4YP2. . 49741 . . . . . . .316USDK2TD3624C5Y. . . . 57065 . . . . . . .316USDK2TD3624C5YP2. . 49753 . . . . . . .316USDK2TD3624C6YP2. . 49765 . . . . . . .316USDK2TD3624YI . . . . . 42568 . . . . . . .316USDK2TD4012C4YP2. . 54530 . . . . . . .316USDK2TD4012C5Y. . . . 57071 . . . . . . .316USDK2TD4012C5YP2. . 54534 . . . . . . .316USDK2TD4012C6YP2. . 54538 . . . . . . .316USDK2TD4012YI . . . . . 54482 . . . . . . .316USDK2TD4024C4YP2. . 49742 . . . . . . .316USDK2TD4024C5Y. . . . 57066 . . . . . . .316USDK2TD4024C5YP2. . 49754 . . . . . . .316USDK2TD4024C6YP2. . 49766 . . . . . . .316USDK2TD4024YI . . . . . 42569 . . . . . . .316USDK2TD424C4YP2 . . 49733 . . . . . . .316USDK2TD424C5Y. . . . . 57057 . . . . . . .316USDK2TD424C5YP2 . . 49745 . . . . . . .316USDK2TD424C6YP2 . . 49757 . . . . . . .316USDK2TD424YI . . . . . . 42560 . . . . . . .316USDK2TD4424C4YP2. . 49743 . . . . . . .316USDK2TD4424C5Y. . . . 57067 . . . . . . .316USDK2TD4424C5YP2. . 49755 . . . . . . .316USDK2TD4424C6YP2. . 49767 . . . . . . .316USDK2TD4424YI . . . . . 42570 . . . . . . .316USDK2TD4812C4YP2. . 54531 . . . . . . .316USDK2TD4812C5Y. . . . 57072 . . . . . . .316USDK2TD4812C5YP2. . 54535 . . . . . . .316USDK2TD4812C6YP2. . 54539 . . . . . . .316USDK2TD4812YI . . . . . 54483 . . . . . . .316USDK2TD4824C4YP2. . 49744 . . . . . . .316USDK2TD4824C5Y. . . . 57068 . . . . . . .316USDK2TD4824C5YP2. . 49756 . . . . . . .316USDK2TD4824C6YP2. . 49768 . . . . . . .316USDK2TD4824YI . . . . . 42571 . . . . . . .316USDK2TD5612C4YP2. . 51733 . . . . . . .316USDK2TD5612C5Y. . . . 57073 . . . . . . .316USDK2TD5612C5YP2. . 51736 . . . . . . .316USDK2TD5612C6YP2. . 51739 . . . . . . .316USDK2TD5612YI . . . . . 51745 . . . . . . .316USDK2TD6412C4YP2. . 51734 . . . . . . .316USDK2TD6412C5Y. . . . 57074 . . . . . . .316USDK2TD6412C5YP2. . 51737 . . . . . . .316USDK2TD6412C6YP2. . 51740 . . . . . . .316USDK2TD6412YI . . . . . 51746 . . . . . . .316USDK2TD7212C4YP2. . 51735 . . . . . . .316USDK2TD7212C5Y. . . . 57075 . . . . . . .316USDK2TD7212C5YP2. . 51738 . . . . . . .316USDK2TD7212C6YP2. . 51741 . . . . . . .316USDK2TD7212YI . . . . . 51747 . . . . . . .316USDK2TD824C4YP2 . . 49734 . . . . . . .316USDK2TD824C5Y. . . . . 57058 . . . . . . .316USDK2TD824C5YP2 . . 49746 . . . . . . .316USDK2TD824C6YP2 . . 49758 . . . . . . .316USDK2TD824YI . . . . . . 42561 . . . . . . .316USDKT1224C4YP2. . . . 49627 . . . . . . .311USDKT1224C5Y. . . . . . 57002 . . . . . . .311USDKT1224C5YP2. . . . 49639 . . . . . . .311USDKT1224C6YP2. . . . 49651 . . . . . . .311USDKT1224YI . . . . . . . 42526 . . . . . . .311USDKT1624C4YP2. . . . 49628 . . . . . . .311USDKT1624C5Y. . . . . . 57003 . . . . . . .311USDKT1624C5YP2. . . . 49640 . . . . . . .311USDKT1624C6YP2. . . . 49652 . . . . . . .311USDKT1624YI . . . . . . . 42527 . . . . . . .311USDKT2024C4YP2. . . . 49629 . . . . . . .311USDKT2024C5Y. . . . . . 57004 . . . . . . .311USDKT2024C5YP2. . . . 49641 . . . . . . .311USDKT2024C6YP2. . . . 49653 . . . . . . .311USDKT2024YI . . . . . . . 42528 . . . . . . .311USDKT2412C4YP2. . . . 54492 . . . . . . .311USDKT2412C5Y. . . . . . 57012 . . . . . . .311USDKT2412C5YP2. . . . 54496 . . . . . . .311USDKT2412C6YP2. . . . 54500 . . . . . . .311USDKT2412YI . . . . . . . 54468 . . . . . . .311USDKT2424C4YP2. . . . 49630 . . . . . . .311USDKT2424C5Y. . . . . . 57005 . . . . . . .311USDKT2424C5YP2. . . . 49642 . . . . . . .311USDKT2424C6YP2. . . . 49654 . . . . . . .311USDKT2424YI . . . . . . . 42529 . . . . . . .311USDKT2824C4YP2. . . . 49631 . . . . . . .311USDKT2824C5Y. . . . . . 57006 . . . . . . .311USDKT2824C5YP2. . . . 49643 . . . . . . .311USDKT2824C6YP2. . . . 49655 . . . . . . .311USDKT2824YI . . . . . . . 42530 . . . . . . .311USDKT3212C4YP2. . . . 54493 . . . . . . .311USDKT3212C5Y. . . . . . 57013 . . . . . . .311USDKT3212C5YP2. . . . 54497 . . . . . . .311USDKT3212C6YP2. . . . 54501 . . . . . . .311USDKT3212YI . . . . . . . 54469 . . . . . . .311USDKT3224C4YP2. . . . 49632 . . . . . . .311USDKT3224C5Y. . . . . . 57007 . . . . . . .311USDKT3224C5YP2. . . . 49644 . . . . . . .311USDKT3224C6YP2. . . . 49656 . . . . . . .311USDKT3224YI . . . . . . . 42531 . . . . . . .311USDKT3624C4YP2. . . . 49633 . . . . . . .311USDKT3624C5Y. . . . . . 57008 . . . . . . .311USDKT3624C5YP2. . . . 49645 . . . . . . .311USDKT3624C6YP2. . . . 49657 . . . . . . .311USDKT3624YI . . . . . . . 42532 . . . . . . .311USDKT4012C4YP2. . . . 54494 . . . . . . .311USDKT4012C5Y. . . . . . 57014 . . . . . . .311USDKT4012C5YP2. . . . 54498 . . . . . . .311USDKT4012C6YP2. . . . 54502 . . . . . . .311USDKT4012YI . . . . . . . 54470 . . . . . . .311USDKT4024C4YP2. . . . 49634 . . . . . . .311USDKT4024C5Y. . . . . . 57009 . . . . . . .311USDKT4024C5YP2. . . . 49646 . . . . . . .311USDKT4024C6YP2. . . . 49658 . . . . . . .311USDKT4024YI . . . . . . . 42533 . . . . . . .311Supplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164415


Product Index by Model NumberSupplemental InformationMODEL P/N PAGE MODEL P/N PAGEUSDKT424C4YP2. . . . . 49625 . . . . . . .311USDKT424C5Y. . . . . . . 57000 . . . . . . .311USDKT424C5YP2. . . . . 49637 . . . . . . .311USDKT424C6YP2. . . . . 49649 . . . . . . .311USDKT424YI . . . . . . . . 42524 . . . . . . .311USDKT4424C4YP2. . . . 49635 . . . . . . .311USDKT4424C5Y. . . . . . 57010 . . . . . . .311USDKT4424C5YP2. . . . 49647 . . . . . . .311USDKT4424C6YP2. . . . 49659 . . . . . . .311USDKT4424YI . . . . . . . 42534 . . . . . . .311USDKT4812C4YP2. . . . 54495 . . . . . . .311USDKT4812C5Y. . . . . . 57015 . . . . . . .311USDKT4812C5YP2. . . . 54499 . . . . . . .311USDKT4812C6YP2. . . . 54503 . . . . . . .311USDKT4812YI . . . . . . . 54471 . . . . . . .311USDKT4824C4YP2. . . . 49636 . . . . . . .311USDKT4824C5Y. . . . . . 57011 . . . . . . .311USDKT4824C5YP2. . . . 49648 . . . . . . .311USDKT4824C6YP2. . . . 49660 . . . . . . .311USDKT4824YI . . . . . . . 42535 . . . . . . .311USDKT5612C4YP2. . . . 51700 . . . . . . .311USDKT5612C5Y. . . . . . 57016 . . . . . . .311USDKT5612C5YP2. . . . 51703 . . . . . . .311USDKT5612C6YP2. . . . 51706 . . . . . . .311USDKT5612YI . . . . . . . 51718 . . . . . . .311USDKT6412C4YP2. . . . 51701 . . . . . . .311USDKT6412C5Y. . . . . . 57017 . . . . . . .311USDKT6412C5YP2. . . . 51704 . . . . . . .311USDKT6412C6YP2. . . . 51707 . . . . . . .311USDKT6412YI . . . . . . . 51719 . . . . . . .311USDKT7212C4YP2. . . . 51702 . . . . . . .311USDKT7212C5Y. . . . . . 57018 . . . . . . .311USDKT7212C5YP2. . . . 51705 . . . . . . .311USDKT7212C6YP2. . . . 51708 . . . . . . .311USDKT7212YI . . . . . . . 51720 . . . . . . .311USDKT824C4YP2. . . . . 49626 . . . . . . .311USDKT824C5Y. . . . . . . 57001 . . . . . . .311USDKT824C5YP2. . . . . 49638 . . . . . . .311USDKT824C6YP2. . . . . 49650 . . . . . . .311USDKT824YI . . . . . . . . 42525 . . . . . . .311USDKTD1224C4YP2 . . 49699 . . . . . . .315USDKTD1224C5Y. . . . . 57040 . . . . . . .315USDKTD1224C5YP2 . . 49711 . . . . . . .315USDKTD1224C6YP2 . . 49723 . . . . . . .315USDKTD1224YI . . . . . . 42550 . . . . . . .315USDKTD1624C4YP2 . . 49700 . . . . . . .315USDKTD1624C5Y. . . . . 57041 . . . . . . .315USDKTD1624C5YP2 . . 49712 . . . . . . .315USDKTD1624C6YP2 . . 49724 . . . . . . .315USDKTD1624YI . . . . . . 42551 . . . . . . .315USDKTD2024C4YP2 . . 49701 . . . . . . .315USDKTD2024C5Y. . . . . 57042 . . . . . . .315USDKTD2024C5YP2 . . 49713 . . . . . . .315USDKTD2024C6YP2 . . 49725 . . . . . . .315USDKTD2024YI . . . . . . 42552 . . . . . . .315USDKTD2412C4YP2 . . 54516 . . . . . . .315USDKTD2412C5Y. . . . . 57050 . . . . . . .315USDKTD2412C5YP2 . . 54520 . . . . . . .315USDKTD2412C6YP2 . . 54524 . . . . . . .315USDKTD2412YI . . . . . . 54476 . . . . . . .315USDKTD2424C4YP2 . . 49702 . . . . . . .315USDKTD2424C5Y. . . . . 57043 . . . . . . .315USDKTD2424C5YP2 . . 49714 . . . . . . .315USDKTD2424C6YP2 . . 49726 . . . . . . .315USDKTD2424YI . . . . . . 42553 . . . . . . .315USDKTD2824C4YP2 . . 49703 . . . . . . .315USDKTD2824C5Y. . . . . 57044 . . . . . . .315USDKTD2824C5YP2 . . 49715 . . . . . . .315USDKTD2824C6YP2 . . 49727 . . . . . . .315USDKTD2824YI . . . . . . 42554 . . . . . . .315USDKTD3212C4YP2 . . 54517 . . . . . . .315USDKTD3212C5Y. . . . . 57051 . . . . . . .315USDKTD3212C5YP2 . . 54521 . . . . . . .315USDKTD3212C6YP2 . . 54525 . . . . . . .315USDKTD3212YI . . . . . . 54477 . . . . . . .315USDKTD3224C4YP2 . . 49704 . . . . . . .315USDKTD3224C5Y. . . . . 57045 . . . . . . .315USDKTD3224C5YP2 . . 49716 . . . . . . .315USDKTD3224C6YP2 . . 49728 . . . . . . .315USDKTD3224YI . . . . . . 42555 . . . . . . .315USDKTD3624C4YP2 . . 49705 . . . . . . .315USDKTD3624C5Y. . . . . 57046 . . . . . . .315USDKTD3624C5YP2 . . 49717 . . . . . . .315USDKTD3624C6YP2 . . 49729 . . . . . . .315USDKTD3624YI . . . . . . 42556 . . . . . . .315USDKTD4012C4YP2 . . 54518 . . . . . . .315USDKTD4012C5Y. . . . . 57052 . . . . . . .315USDKTD4012C5YP2 . . 54522 . . . . . . .315USDKTD4012C6YP2 . . 54526 . . . . . . .315USDKTD4012YI . . . . . . 54478 . . . . . . .315USDKTD4024C4YP2 . . 49706 . . . . . . .315USDKTD4024C5Y. . . . . 57047 . . . . . . .315USDKTD4024C5YP2 . . 49718 . . . . . . .315USDKTD4024C6YP2 . . 49730 . . . . . . .315USDKTD4024YI . . . . . . 42557 . . . . . . .315USDKTD424C4YP2 . . . 49697 . . . . . . .315USDKTD424C5Y. . . . . . 57038 . . . . . . .315USDKTD424C5YP2 . . . 49709 . . . . . . .315USDKTD424C6YP2 . . . 49721 . . . . . . .315USDKTD424YI . . . . . . . 42548 . . . . . . .315USDKTD4424C4YP2 . . 49707 . . . . . . .315USDKTD4424C5Y. . . . . 57048 . . . . . . .315USDKTD4424C5YP2 . . 49719 . . . . . . .315USDKTD4424C6YP2 . . 49731 . . . . . . .315USDKTD4424YI . . . . . . 42558 . . . . . . .315USDKTD4812C4YP2 . . 54519 . . . . . . .315USDKTD4812C5Y. . . . . 57053 . . . . . . .315USDKTD4812C5YP2 . . 54523 . . . . . . .315USDKTD4812C6YP2 . . 54527 . . . . . . .315USDKTD4812YI . . . . . . 54479 . . . . . . .315USDKTD4824C4YP2 . . 49708 . . . . . . .315USDKTD4824C5Y. . . . . 57049 . . . . . . .315USDKTD4824C5YP2 . . 49720 . . . . . . .315USDKTD4824C6YP2 . . 49732 . . . . . . .315USDKTD4824YI . . . . . . 42559 . . . . . . .315USDKTD5612C4YP2 . . 51724 . . . . . . .315USDKTD5612C5Y. . . . . 57054 . . . . . . .315USDKTD5612C5YP2 . . 51727 . . . . . . .315USDKTD5612C6YP2 . . 51730 . . . . . . .315USDKTD5612YI . . . . . . 51742 . . . . . . .315USDKTD6412C4YP2 . . 51725 . . . . . . .315USDKTD6412C5Y. . . . . 57055 . . . . . . .315USDKTD6412C5YP2 . . 51728 . . . . . . .315USDKTD6412C6YP2 . . 51731 . . . . . . .315USDKTD6412YI . . . . . . 51743 . . . . . . .315USDKTD7212C4YP2 . . 51726 . . . . . . .315USDKTD7212C5Y. . . . . 57056 . . . . . . .315USDKTD7212C5YP2 . . 51729 . . . . . . .315USDKTD7212C6YP2 . . 51732 . . . . . . .315USDKTD7212YI . . . . . . 51744 . . . . . . .315USDKTD824C4YP2 . . . 49698 . . . . . . .315USDKTD824C5Y. . . . . . 57039 . . . . . . .315USDKTD824C5YP2 . . . 49710 . . . . . . .315USDKTD824C6YP2 . . . 49722 . . . . . . .315USDKTD824YI . . . . . . . 42549 . . . . . . .315USE1224Y . . . . . . . . . . 55138 . . . . . . . .74USE1224YI. . . . . . . . . . 42504 . . . . . . . .74USE1224YP2 . . . . . . . . 49605 . . . . . . . .74USE1624Y . . . . . . . . . . 55140 . . . . . . . .74USE1624YI. . . . . . . . . . 42506 . . . . . . . .74USE1624YP2 . . . . . . . . 49607 . . . . . . . .74USE2024Y . . . . . . . . . . 55143 . . . . . . . .74USE2024YI. . . . . . . . . . 42508 . . . . . . . .74USE2024YP2 . . . . . . . . 49609 . . . . . . . .74USE2412Y . . . . . . . . . . 55159 . . . . . . . .75USE2412YI. . . . . . . . . . 54460 . . . . . . . .75USE2412YP2 . . . . . . . . 54452 . . . . . . . .75USE2424Y . . . . . . . . . . 55145 . . . . . . . .74USE2424YI. . . . . . . . . . 42510 . . . . . . . .74USE2424YP2 . . . . . . . . 49611 . . . . . . . .74USE2824Y . . . . . . . . . . 55147 . . . . . . . .74USE2824YI. . . . . . . . . . 42512 . . . . . . . .74USE2824YP2 . . . . . . . . 49613 . . . . . . . .74USE3212Y . . . . . . . . . . 55161 . . . . . . . .75USE3212YI. . . . . . . . . . 54462 . . . . . . . .75USE3212YP2 . . . . . . . . 54454 . . . . . . . .75USE3224Y . . . . . . . . . . 55149 . . . . . . . .74USE3224YI. . . . . . . . . . 42514 . . . . . . . .74USE3224YP2 . . . . . . . . 49615 . . . . . . . .74USE3624Y . . . . . . . . . . 55151 . . . . . . . .74USE3624YI. . . . . . . . . . 42516 . . . . . . . .74USE3624YP2 . . . . . . . . 49617 . . . . . . . .74MODEL P/N PAGE MODEL P/N PAGEUSE4012Y . . . . . . . . . . 55163 . . . . . . . .75USE4012YI. . . . . . . . . . 54464 . . . . . . . .75USE4012YP2 . . . . . . . . 54456 . . . . . . . .75USE4024Y . . . . . . . . . . 55153 . . . . . . . .74USE4024YI. . . . . . . . . . 42518 . . . . . . . .74USE4024YP2 . . . . . . . . 49619 . . . . . . . .74USE424Y . . . . . . . . . . . 55134 . . . . . . . .74USE424YI. . . . . . . . . . . 42500 . . . . . . . .74USE424YP2 . . . . . . . . . 49601 . . . . . . . .74USE4424Y . . . . . . . . . . 55155 . . . . . . . .74USE4424YI. . . . . . . . . . 42520 . . . . . . . .74USE4424YP2 . . . . . . . . 49621 . . . . . . . .74USE4812Y . . . . . . . . . . 55165 . . . . . . . .75USE4812YI. . . . . . . . . . 54466 . . . . . . . .75USE4812YP2 . . . . . . . . 54458 . . . . . . . .75USE4824Y . . . . . . . . . . 55157 . . . . . . . .74USE4824YI. . . . . . . . . . 42522 . . . . . . . .74USE4824YP2 . . . . . . . . 49623 . . . . . . . .74USE5612Y . . . . . . . . . . 55167 . . . . . . . .75USE5612YI. . . . . . . . . . 51314 . . . . . . . .75USE5612YP2 . . . . . . . . 51308 . . . . . . . .75USE6412Y . . . . . . . . . . 55169 . . . . . . . .75USE6412YI. . . . . . . . . . 51316 . . . . . . . .75USE6412YP2 . . . . . . . . 51310 . . . . . . . .75USE7212Y . . . . . . . . . . 55171 . . . . . . . .75USE7212YI. . . . . . . . . . 51318 . . . . . . . .75USE7212YP2 . . . . . . . . 51312 . . . . . . . .75USE824Y . . . . . . . . . . . 55136 . . . . . . . .74USE824YI. . . . . . . . . . . 42502 . . . . . . . .74USE824YP2 . . . . . . . . . 49603 . . . . . . . .74USK2D1224C4YP2. . . . 51548 . . . . . . .310USK2D1224C5Y. . . . . . 57097 . . . . . . .310USK2D1224C5YP2. . . . 51563 . . . . . . .310USK2D1224C6YP2. . . . 51578 . . . . . . .310USK2D1224YI . . . . . . . 51870 . . . . . . .310USK2D1624C4YP2. . . . 51549 . . . . . . .310USK2D1624C5Y. . . . . . 57098 . . . . . . .310USK2D1624C5YP2. . . . 51564 . . . . . . .310USK2D1624C6YP2. . . . 51579 . . . . . . .310USK2D1624YI . . . . . . . 51871 . . . . . . .310USK2D2024C4YP2. . . . 51550 . . . . . . .310USK2D2024C5Y. . . . . . 57099 . . . . . . .310USK2D2024C5YP2. . . . 51565 . . . . . . .310USK2D2024C6YP2. . . . 51580 . . . . . . .310USK2D2024YI . . . . . . . 51872 . . . . . . .310USK2D2412C4YP2. . . . 54552 . . . . . . .310USK2D2412C5Y. . . . . . 57107 . . . . . . .310USK2D2412C5YP2. . . . 54556 . . . . . . .310USK2D2412C6YP2. . . . 54560 . . . . . . .310USK2D2412YI . . . . . . . 54488 . . . . . . .310USK2D2424C4YP2. . . . 51551 . . . . . . .310USK2D2424C5Y. . . . . . 57100 . . . . . . .310USK2D2424C5YP2. . . . 51566 . . . . . . .310USK2D2424C6YP2. . . . 51581 . . . . . . .310USK2D2424YI . . . . . . . 51873 . . . . . . .310USK2D2824C4YP2. . . . 51552 . . . . . . .310USK2D2824C5Y. . . . . . 57101 . . . . . . .310USK2D2824C5YP2. . . . 51567 . . . . . . .310USK2D2824C6YP2. . . . 51582 . . . . . . .310USK2D2824YI . . . . . . . 51874 . . . . . . .310USK2D3212C4YP2. . . . 54553 . . . . . . .310USK2D3212C5Y. . . . . . 57108 . . . . . . .310USK2D3212C5YP2. . . . 54557 . . . . . . .310USK2D3212C6YP2. . . . 54561 . . . . . . .310USK2D3212YI . . . . . . . 54489 . . . . . . .310USK2D3224C4YP2. . . . 51553 . . . . . . .310USK2D3224C5Y. . . . . . 57102 . . . . . . .310USK2D3224C5YP2. . . . 51568 . . . . . . .310USK2D3224C6YP2. . . . 51583 . . . . . . .310USK2D3224YI . . . . . . . 51875 . . . . . . .310USK2D3624C4YP2. . . . 51554 . . . . . . .310USK2D3624C5Y. . . . . . 57103 . . . . . . .310USK2D3624C5YP2. . . . 51569 . . . . . . .310USK2D3624C6YP2. . . . 51584 . . . . . . .310USK2D3624YI . . . . . . . 51876 . . . . . . .310USK2D4012C4YP2. . . . 54554 . . . . . . .310USK2D4012C5Y. . . . . . 57109 . . . . . . .310USK2D4012C5YP2. . . . 54558 . . . . . . .310USK2D4012C6YP2. . . . 54562 . . . . . . .310USK2D4012YI . . . . . . . 54490 . . . . . . .310USK2D4024C4YP2. . . . 51555 . . . . . . .310USK2D4024C5Y. . . . . . 57104 . . . . . . .310USK2D4024C5YP2. . . . 51570 . . . . . . .310USK2D4024C6YP2. . . . 51585 . . . . . . .310USK2D4024YI . . . . . . . 51877 . . . . . . .310USK2D424C4YP2. . . . . 51546 . . . . . . .310USK2D424C5Y. . . . . . . 57095 . . . . . . .310USK2D424C5YP2. . . . . 51561 . . . . . . .310USK2D424C6YP2. . . . . 51576 . . . . . . .310USK2D424YI . . . . . . . . 51868 . . . . . . .310USK2D4424C4YP2. . . . 51556 . . . . . . .310USK2D4424C5Y. . . . . . 57105 . . . . . . .310USK2D4424C5YP2. . . . 51571 . . . . . . .310USK2D4424C6YP2. . . . 51586 . . . . . . .310USK2D4424YI . . . . . . . 51878 . . . . . . .310USK2D4812C4YP2. . . . 54555 . . . . . . .310USK2D4812C5Y. . . . . . 57110 . . . . . . .310USK2D4812C5YP2. . . . 54559 . . . . . . .310USK2D4812C6YP2. . . . 54563 . . . . . . .310USK2D4812YI . . . . . . . 54491 . . . . . . .310USK2D4824C4YP2. . . . 51557 . . . . . . .310USK2D4824C5Y. . . . . . 57106 . . . . . . .310USK2D4824C5YP2. . . . 51572 . . . . . . .310USK2D4824C6YP2. . . . 51587 . . . . . . .310USK2D4824YI . . . . . . . 51879 . . . . . . .310USK2D5612C4YP2. . . . 51558 . . . . . . .310USK2D5612C5Y. . . . . . 57111 . . . . . . .310USK2D5612C5YP2. . . . 51573 . . . . . . .310USK2D5612C6YP2. . . . 51588 . . . . . . .310USK2D5612YI . . . . . . . 51880 . . . . . . .310USK2D6412C4YP2. . . . 51559 . . . . . . .310USK2D6412C5Y. . . . . . 57112 . . . . . . .310USK2D6412C5YP2. . . . 51574 . . . . . . .310USK2D6412C6YP2. . . . 51589 . . . . . . .310USK2D6412YI . . . . . . . 51881 . . . . . . .310USK2D7212C4YP2. . . . 51560 . . . . . . .310USK2D7212C5Y. . . . . . 57113 . . . . . . .310USK2D7212C5YP2. . . . 51575 . . . . . . .310USK2D7212C6YP2. . . . 51590 . . . . . . .310USK2D7212YI . . . . . . . 51882 . . . . . . .310USK2D824C4YP2. . . . . 51547 . . . . . . .310USK2D824C5Y. . . . . . . 57096 . . . . . . .310USK2D824C5YP2. . . . . 51562 . . . . . . .310USK2D824C6YP2. . . . . 51577 . . . . . . .310USK2D824YI . . . . . . . . 51869 . . . . . . .310USKD1224C4YP2. . . . . 51503 . . . . . . .309USKD1224C5Y. . . . . . . 57078 . . . . . . .309USKD1224C5YP2. . . . . 51518 . . . . . . .309USKD1224C6YP2. . . . . 51533 . . . . . . .309USKD1224YI . . . . . . . . 51855 . . . . . . .309USKD1624C4YP2. . . . . 51504 . . . . . . .309USKD1624C5Y. . . . . . . 57079 . . . . . . .309USKD1624C5YP2. . . . . 51519 . . . . . . .309USKD1624C6YP2. . . . . 51534 . . . . . . .309USKD1624YI . . . . . . . . 51856 . . . . . . .309USKD2024C4YP2. . . . . 51505 . . . . . . .309USKD2024C5Y. . . . . . . 57080 . . . . . . .309USKD2024C5YP2. . . . . 51520 . . . . . . .309USKD2024C6YP2. . . . . 51535 . . . . . . .309USKD2024YI . . . . . . . . 51857 . . . . . . .309USKD2412C4YP2. . . . . 54540 . . . . . . .309USKD2412C5Y. . . . . . . 57088 . . . . . . .309USKD2412C5YP2. . . . . 54544 . . . . . . .309USKD2412C6YP2. . . . . 54548 . . . . . . .309USKD2412YI . . . . . . . . 54484 . . . . . . .309USKD2424C4YP2. . . . . 51506 . . . . . . .309USKD2424C5Y. . . . . . . 57081 . . . . . . .309USKD2424C5YP2. . . . . 51521 . . . . . . .309USKD2424C6YP2. . . . . 51536 . . . . . . .309USKD2424YI . . . . . . . . 51858 . . . . . . .309USKD2824C4YP2. . . . . 51507 . . . . . . .309USKD2824C5Y. . . . . . . 57082 . . . . . . .309USKD2824C5YP2. . . . . 51522 . . . . . . .309USKD2824C6YP2. . . . . 51537 . . . . . . .309USKD2824YI . . . . . . . . 51859 . . . . . . .309USKD3212C4YP2. . . . . 54541 . . . . . . .309USKD3212C5Y. . . . . . . 57089 . . . . . . .309USKD3212C5YP2. . . . . 54545 . . . . . . .309USKD3212C6YP2. . . . . 54549 . . . . . . .309USKD3212YI . . . . . . . . 54485 . . . . . . .309USKD3224C4YP2. . . . . 51508 . . . . . . .309USKD3224C5Y. . . . . . . 57083 . . . . . . .309416 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164


Product Index by Model NumberMODEL P/N PAGE MODEL P/N PAGEUSKD3224C5YP2. . . . . 51523 . . . . . . .309USKD3224C6YP2. . . . . 51538 . . . . . . .309USKD3224YI . . . . . . . . 51860 . . . . . . .309USKD3624C4YP2. . . . . 51509 . . . . . . .309USKD3624C5Y. . . . . . . 57084 . . . . . . .309USKD3624C5YP2. . . . . 51524 . . . . . . .309USKD3624C6YP2. . . . . 51539 . . . . . . .309USKD3624YI . . . . . . . . 51861 . . . . . . .309USKD4012C4YP2. . . . . 54542 . . . . . . .309USKD4012C5Y. . . . . . . 57090 . . . . . . .309USKD4012C5YP2. . . . . 54546 . . . . . . .309USKD4012C6YP2. . . . . 54550 . . . . . . .309USKD4012YI . . . . . . . . 54486 . . . . . . .309USKD4024C4YP2. . . . . 51510 . . . . . . .309USKD4024C5Y. . . . . . . 57085 . . . . . . .309USKD4024C5YP2. . . . . 51525 . . . . . . .309USKD4024C6YP2. . . . . 51540 . . . . . . .309USKD4024YI . . . . . . . . 51862 . . . . . . .309USKD424C4YP2. . . . . . 51501 . . . . . . .309USKD424C5Y. . . . . . . . 57076 . . . . . . .309USKD424C5YP2. . . . . . 51516 . . . . . . .309USKD424C6YP2. . . . . . 51531 . . . . . . .309USKD424YI . . . . . . . . . 51853 . . . . . . .309USKD4424C4YP2. . . . . 51511 . . . . . . .309USKD4424C5Y. . . . . . . 57086 . . . . . . .309USKD4424C5YP2. . . . . 51526 . . . . . . .309USKD4424C6YP2. . . . . 51541 . . . . . . .309USKD4424YI . . . . . . . . 51863 . . . . . . .309USKD4812C4YP2. . . . . 54543 . . . . . . .309USKD4812C5Y. . . . . . . 57091 . . . . . . .309USKD4812C5YP2. . . . . 54547 . . . . . . .309USKD4812C6YP2. . . . . 54551 . . . . . . .309USKD4812YI . . . . . . . . 54487 . . . . . . .309USKD4824C4YP2. . . . . 51512 . . . . . . .309USKD4824C5Y. . . . . . . 57087 . . . . . . .309USKD4824C5YP2. . . . . 51527 . . . . . . .309USKD4824C6YP2. . . . . 51542 . . . . . . .309USKD4824YI . . . . . . . . 51864 . . . . . . .309USKD5612C4YP2. . . . . 51513 . . . . . . .309USKD5612C5Y. . . . . . . 57092 . . . . . . .309USKD5612C5YP2. . . . . 51528 . . . . . . .309USKD5612C6YP2. . . . . 51543 . . . . . . .309USKD5612YI . . . . . . . . 51865 . . . . . . .309USKD6412C4YP2. . . . . 51514 . . . . . . .309USKD6412C5Y. . . . . . . 57093 . . . . . . .309USKD6412C5YP2. . . . . 51529 . . . . . . .309USKD6412C6YP2. . . . . 51544 . . . . . . .309USKD6412YI . . . . . . . . 51866 . . . . . . .309USKD7212C4YP2. . . . . 51515 . . . . . . .309USKD7212C5Y. . . . . . . 57094 . . . . . . .309USKD7212C5YP2. . . . . 51530 . . . . . . .309USKD7212C6YP2. . . . . 51545 . . . . . . .309USKD7212YI . . . . . . . . 51867 . . . . . . .309USKD824C4YP2. . . . . . 51502 . . . . . . .309USKD824C5Y. . . . . . . . 57077 . . . . . . .309USKD824C5YP2. . . . . . 51517 . . . . . . .309USKD824C6YP2. . . . . . 51532 . . . . . . .309USKD824YI . . . . . . . . . 51854 . . . . . . .309USMAB-1. . . . . . . . . . . 64734 . . . . . . .139USMAL-1 . . . . . . . . . . . 60643 . . . . . . .101USMA-PSC-1 . . . . . . . . 60642 . . . . . . .101USMB-1 . . . . . . . . . . . . 50000 . . . . . . . .76USMB-4 . . . . . . . . . . . . 55668 . . . . . . .100USMB-5 . . . . . . . . . . . . 55669 . . . . . . .100USMB-6 . . . . . . . . . . . . 57140 . . . . . . .100USR1224Y . . . . . . . . . . 55139 . . . . . . . .74USR1224YI . . . . . . . . . 42505 . . . . . . . .74USR1224YP2 . . . . . . . . 49606 . . . . . . . .74USR1624Y . . . . . . . . . . 55141 . . . . . . . .74USR1624YI . . . . . . . . . 42507 . . . . . . . .74USR1624YP2 . . . . . . . . 49608 . . . . . . . .74USR2024Y . . . . . . . . . . 55144 . . . . . . . .74USR2024YI . . . . . . . . . 42509 . . . . . . . .74USR2024YP2 . . . . . . . . 49610 . . . . . . . .74USR2412Y . . . . . . . . . . 55160 . . . . . . . .75USR2412YI . . . . . . . . . 54461 . . . . . . . .75USR2412YP2 . . . . . . . . 54453 . . . . . . . .75USR2424Y . . . . . . . . . . 55146 . . . . . . . .74USR2424YI . . . . . . . . . 42511 . . . . . . . .74USR2424YP2 . . . . . . . . 49612 . . . . . . . .74USR2824Y . . . . . . . . . . 55148 . . . . . . . .74USR2824YI . . . . . . . . . 42513 . . . . . . . .74USR2824YP2 . . . . . . . . 49614 . . . . . . . .74USR3212Y . . . . . . . . . . 55162 . . . . . . . .75USR3212YI . . . . . . . . . 54463 . . . . . . . .75USR3212YP2 . . . . . . . . 54455 . . . . . . . .75USR3224Y . . . . . . . . . . 55150 . . . . . . . .74USR3224YI . . . . . . . . . 42515 . . . . . . . .74USR3224YP2 . . . . . . . . 49616 . . . . . . . .74USR3624Y . . . . . . . . . . 55152 . . . . . . . .74USR3624YI . . . . . . . . . 42517 . . . . . . . .74USR3624YP2 . . . . . . . . 49618 . . . . . . . .74USR4012Y . . . . . . . . . . 55164 . . . . . . . .75USR4012YI . . . . . . . . . 54465 . . . . . . . .75USR4012YP2 . . . . . . . . 54457 . . . . . . . .75USR4024Y . . . . . . . . . . 55154 . . . . . . . .74USR4024YI . . . . . . . . . 42519 . . . . . . . .74USR4024YP2 . . . . . . . . 49620 . . . . . . . .74USR424Y . . . . . . . . . . . 55135 . . . . . . . .74USR424YI . . . . . . . . . . 42501 . . . . . . . .74USR424YP2 . . . . . . . . . 49602 . . . . . . . .74USR4424Y . . . . . . . . . . 55156 . . . . . . . .74USR4424YI . . . . . . . . . 42521 . . . . . . . .74USR4424YP2 . . . . . . . . 49622 . . . . . . . .74USR4812Y . . . . . . . . . . 55166 . . . . . . . .75USR4812YI . . . . . . . . . 54467 . . . . . . . .75USR4812YP2 . . . . . . . . 54459 . . . . . . . .75USR4824Y . . . . . . . . . . 55158 . . . . . . . .74USR4824YI . . . . . . . . . 42523 . . . . . . . .74USR4824YP2 . . . . . . . . 49624 . . . . . . . .74USR5612Y . . . . . . . . . . 55168 . . . . . . . .75USR5612YI . . . . . . . . . 51315 . . . . . . . .75USR5612YP2 . . . . . . . . 51309 . . . . . . . .75USR6412Y . . . . . . . . . . 55170 . . . . . . . .75USR6412YI . . . . . . . . . 51317 . . . . . . . .75USR6412YP2 . . . . . . . . 51311 . . . . . . . .75USR7212Y . . . . . . . . . . 55172 . . . . . . . .75USR7212YI . . . . . . . . . 51319 . . . . . . . .75USR7212YP2 . . . . . . . . 51313 . . . . . . . .75USR824Y . . . . . . . . . . . 55137 . . . . . . . .74USR824YI . . . . . . . . . . 42503 . . . . . . . .74USR824YP2 . . . . . . . . . 49604 . . . . . . . .74USS12 . . . . . . . . . . . . . 55118 . . . . . . . .97USS16 . . . . . . . . . . . . . 55119 . . . . . . . .97USS20 . . . . . . . . . . . . . 55120 . . . . . . . .97USS24 . . . . . . . . . . . . . 55121 . . . . . . . .97USS28 . . . . . . . . . . . . . 55122 . . . . . . . .97USS32 . . . . . . . . . . . . . 55123 . . . . . . . .97USS36 . . . . . . . . . . . . . 55124 . . . . . . . .97USS4 . . . . . . . . . . . . . . 55116 . . . . . . . .97USS40 . . . . . . . . . . . . . 55125 . . . . . . . .97USS44 . . . . . . . . . . . . . 55126 . . . . . . . .97USS48 . . . . . . . . . . . . . 55127 . . . . . . . .97USS56 . . . . . . . . . . . . . 55128 . . . . . . . .97USS64 . . . . . . . . . . . . . 55129 . . . . . . . .97USS72 . . . . . . . . . . . . . 55130 . . . . . . . .97USS8 . . . . . . . . . . . . . . 55117 . . . . . . . .97US-XPE-32. . . . . . . . . . 63438 . . . . . . . .99US-XPE-43. . . . . . . . . . 64124 . . . . . . . .99UTB-3100C . . . . . . . . . 69275 . . . . . . . .63UTB-3250C . . . . . . . . . 69276 . . . . . . . .63UTB-325C . . . . . . . . . . 69273 . . . . . . . .63UTB-350C . . . . . . . . . . 69274 . . . . . . . .63UTB-5100C . . . . . . . . . 69279 . . . . . . . .63UTB-5250C . . . . . . . . . 69280 . . . . . . . .63UTB-525C . . . . . . . . . . 69277 . . . . . . . .63UTB-550C . . . . . . . . . . 69278 . . . . . . . .63UTB-8100C . . . . . . . . . 69287 . . . . . . . .63UTB-8250C . . . . . . . . . 69288 . . . . . . . .63UTB-825C . . . . . . . . . . 69285 . . . . . . . .63UTB-850C . . . . . . . . . . 69286 . . . . . . . .63Supplemental InformationBanner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164417


Banner Engineering Corp.9714 10th Avenue North • Minneapolis, MN 55441Phone: (763) 544-3164 • Fax: (763) 544-3213 • TOLL FREE 1-888-3-SENSOR • (1-888-373-6767)http://www.bannerengineering.com • Email: sensors@bannerengineering.com®


Now that you’veseen the light,can you evergo back to amechanicalsafetyswitch?PICO-GUARD Breakthrough <strong>Fiber</strong> <strong>Optic</strong><strong>Safety</strong> <strong>Interlock</strong> TechnologyNo Wires, Incredibly Easy to Install <strong>Fiber</strong> optics eliminate electrical wires andexpensive wiring. Easy-to-mount optical components andcut-to-length, snap-in plastic fiber optic cable. Easily add additional interlocks to any opticalchannel instantly.No Mechanical Contacts or Actuators Eliminates failure-prone mechanical components. Avoids mechanical actuator alignment issues. Non-contact optical elements eliminate wear.Sleek, Advanced Controller Compact DIN-rail-mountable controllerfeatures four separate channels. Each channel cancontrol severaloptical interlocksin the same loop. Select trip orlatch output, plusselectable externaldevice monitoring. Removable terminal blocksfor convenience.Patent-pending Universal<strong>Safety</strong> Stop Interface (USSI) Incredible flexibility allows direct connectionof two or more PICO-GUARD controllers tocontrol a single machine when required. Directly connect other safety devices suchas light screens, E-Stop buttons, and ropepulls to integrate many safety functions intoone controller.Type 4, Category 4 Design Designed to meet ISO 13849-1 (EN954-1)Category 4 and IEC 61496-1 Type 4 requirements. First system to meet Category 4 with a singleswitch point. Patent pending, diverse-redundant,self-checking system. FMEA (Failure Mode and Effects Analysis)tested for control reliability.www.bannerengineering.com/picoguard1.888.373.6767bannerengineering.com© 2002 Banner Engineering Corp., Minneapolis, MN


®BANNER ENGINEERING CORPORATION9714 10TH AVENUE NORTH • MINNEAPOLIS, MINNESOTA 55441 • (763) 544-3164 • FAX (763) 544-32131-888-3-SENSOR (1-888-373-6767) • www.bannerengineering.com • Email: sensors@bannerengineering.comP/N 69800PRINTED IN USA

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