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Prehardened cold work tool steel for car body dies - Uddeholm

Prehardened cold work tool steel for car body dies - Uddeholm

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Machining<br />

recommendations<br />

The machining data provided below are intended<br />

as a guideline to help find the optimal conditions.<br />

The data were obtained from tests made in the<br />

prehardened condition. More detailed in<strong>for</strong>mation<br />

can be found in <strong>Uddeholm</strong> “Cutting Data Recommendations”.<br />

TURNING<br />

Turning with Turning with<br />

<strong>car</strong>bide high speed<br />

Cutting data Rough Fine <strong>steel</strong><br />

parameters<br />

Cutting speed<br />

turning turning Fine turning<br />

(vC) m/min 130–160 160–210 25<br />

f.p.m.<br />

Feed (f)<br />

430–530 530–690 60<br />

mm/r 0,3–0,6 –0,3 –0,3<br />

i.p.r. 0,012–0,023 –0,012 –0,012<br />

Depth of cut (ap) mm 2–6 –2 –2<br />

inch<br />

Carbide<br />

0,08–0,23 –0,08 –0,08<br />

designation ISO P20–P30 P10 –<br />

Coated Coated<br />

<strong>car</strong>bide <strong>car</strong>bide or<br />

cermet<br />

MILLING<br />

Face and square shoulder milling<br />

Milling with Milling with<br />

<strong>car</strong>bide high speed<br />

Cutting data Rough Fine <strong>steel</strong><br />

parameters<br />

Cutting speed<br />

milling milling Fine milling<br />

(vC) m/min 110–140 140–180 18<br />

f.p.m. 360–460 460–590 60<br />

Feed (fZ) mm/tooth 0,2–0,4 0,1–0,2 0,1<br />

inch/tooth<br />

Depth of cut<br />

0,008–0,016 0,004–0,008 0,004<br />

(a ) P<br />

mm 2–5 –2 –2<br />

inch<br />

Carbide<br />

designation<br />

0,08–0,20 0,08 0,08<br />

ISO P20–P40 P10–P20 –<br />

Coated Coated<br />

<strong>car</strong>bide <strong>car</strong>bide or<br />

cermet<br />

End milling<br />

CARMO<br />

Cutting data Solid<br />

Type of end mill<br />

Carbide<br />

indexable High speed<br />

parameters<br />

Cutting<br />

<strong>car</strong>bide insert <strong>steel</strong><br />

speed (vC) m/min 50 120–170 201) f.p.m. 165 395–560 651) Feed (f Z)<br />

mm/tooth 0,03–0,20 2) 0,08–0,20 2) 0,05–0,35 2)<br />

inch/tooth 0,001–0,008 2) 0,003–0,008 2) 0,002–0,014 2)<br />

Carbide<br />

designation<br />

ISO K20 P20–P40<br />

Coated <strong>car</strong>bide<br />

1) For coated HSS end mill vC ~28 m/min. (90 f.p.m.).<br />

2) Depending on radial depth of cut and cutter diameter.<br />

DRILLING<br />

High speed <strong>steel</strong> twist drill<br />

Drill diameter Cutting speed (vc) Feed (f)<br />

mm inch m/min f.p.m. mm/r i.p.r.<br />

–5 –3/16 14* 46* 0,08–0,20 0,003–0,008<br />

5–10 3/16–3/8 14* 46* 0,20–0,30 0,008–0,012<br />

10–15 3/8–5/8 14* 46* 0,30–0,35 0,012–0,014<br />

15–20 5/8–3/4 14* 46* 0,35–0,42 0,014–0,016<br />

* For coated HSS drills v C ~18 m/min. (60 f.p.m.).<br />

Carbide drill<br />

Type of drill<br />

Cutting data Indexable Solid Brazed<br />

parameters insert <strong>car</strong>bide <strong>car</strong>bide1) Cutting<br />

speed(vC) m/min 150–200 70 60<br />

f.p.m.<br />

Feed (f)<br />

500–660 230 200<br />

mm/r 0,03–0,10 0,10–0,252) 0,15–0,252) i.p.r. 0,001–0,004 0,004–0,012) 0,006–0,012) 1) Drills with internal cooling channels and a brazed<br />

<strong>car</strong>bide tip.<br />

2) Depending on drill diameter.<br />

GRINDING<br />

A general grinding wheel recommendation is<br />

given below. More in<strong>for</strong>mation can be found in the<br />

<strong>Uddeholm</strong> brochure “Grinding of Tool Steel”.<br />

Wheel recommendation<br />

Type of grinding <strong>Prehardened</strong> condition<br />

Surface grinding<br />

straight wheel A 46 HV<br />

Surface grinding segments A 24 GV<br />

Cylindrical grinding A 46 LV<br />

Internal grinding A 46 JV<br />

Profile grinding A 100 LV<br />

5

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