Prehardened cold work tool steel for car body dies - Uddeholm
Prehardened cold work tool steel for car body dies - Uddeholm
Prehardened cold work tool steel for car body dies - Uddeholm
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Machining<br />
recommendations<br />
The machining data provided below are intended<br />
as a guideline to help find the optimal conditions.<br />
The data were obtained from tests made in the<br />
prehardened condition. More detailed in<strong>for</strong>mation<br />
can be found in <strong>Uddeholm</strong> “Cutting Data Recommendations”.<br />
TURNING<br />
Turning with Turning with<br />
<strong>car</strong>bide high speed<br />
Cutting data Rough Fine <strong>steel</strong><br />
parameters<br />
Cutting speed<br />
turning turning Fine turning<br />
(vC) m/min 130–160 160–210 25<br />
f.p.m.<br />
Feed (f)<br />
430–530 530–690 60<br />
mm/r 0,3–0,6 –0,3 –0,3<br />
i.p.r. 0,012–0,023 –0,012 –0,012<br />
Depth of cut (ap) mm 2–6 –2 –2<br />
inch<br />
Carbide<br />
0,08–0,23 –0,08 –0,08<br />
designation ISO P20–P30 P10 –<br />
Coated Coated<br />
<strong>car</strong>bide <strong>car</strong>bide or<br />
cermet<br />
MILLING<br />
Face and square shoulder milling<br />
Milling with Milling with<br />
<strong>car</strong>bide high speed<br />
Cutting data Rough Fine <strong>steel</strong><br />
parameters<br />
Cutting speed<br />
milling milling Fine milling<br />
(vC) m/min 110–140 140–180 18<br />
f.p.m. 360–460 460–590 60<br />
Feed (fZ) mm/tooth 0,2–0,4 0,1–0,2 0,1<br />
inch/tooth<br />
Depth of cut<br />
0,008–0,016 0,004–0,008 0,004<br />
(a ) P<br />
mm 2–5 –2 –2<br />
inch<br />
Carbide<br />
designation<br />
0,08–0,20 0,08 0,08<br />
ISO P20–P40 P10–P20 –<br />
Coated Coated<br />
<strong>car</strong>bide <strong>car</strong>bide or<br />
cermet<br />
End milling<br />
CARMO<br />
Cutting data Solid<br />
Type of end mill<br />
Carbide<br />
indexable High speed<br />
parameters<br />
Cutting<br />
<strong>car</strong>bide insert <strong>steel</strong><br />
speed (vC) m/min 50 120–170 201) f.p.m. 165 395–560 651) Feed (f Z)<br />
mm/tooth 0,03–0,20 2) 0,08–0,20 2) 0,05–0,35 2)<br />
inch/tooth 0,001–0,008 2) 0,003–0,008 2) 0,002–0,014 2)<br />
Carbide<br />
designation<br />
ISO K20 P20–P40<br />
Coated <strong>car</strong>bide<br />
1) For coated HSS end mill vC ~28 m/min. (90 f.p.m.).<br />
2) Depending on radial depth of cut and cutter diameter.<br />
DRILLING<br />
High speed <strong>steel</strong> twist drill<br />
Drill diameter Cutting speed (vc) Feed (f)<br />
mm inch m/min f.p.m. mm/r i.p.r.<br />
–5 –3/16 14* 46* 0,08–0,20 0,003–0,008<br />
5–10 3/16–3/8 14* 46* 0,20–0,30 0,008–0,012<br />
10–15 3/8–5/8 14* 46* 0,30–0,35 0,012–0,014<br />
15–20 5/8–3/4 14* 46* 0,35–0,42 0,014–0,016<br />
* For coated HSS drills v C ~18 m/min. (60 f.p.m.).<br />
Carbide drill<br />
Type of drill<br />
Cutting data Indexable Solid Brazed<br />
parameters insert <strong>car</strong>bide <strong>car</strong>bide1) Cutting<br />
speed(vC) m/min 150–200 70 60<br />
f.p.m.<br />
Feed (f)<br />
500–660 230 200<br />
mm/r 0,03–0,10 0,10–0,252) 0,15–0,252) i.p.r. 0,001–0,004 0,004–0,012) 0,006–0,012) 1) Drills with internal cooling channels and a brazed<br />
<strong>car</strong>bide tip.<br />
2) Depending on drill diameter.<br />
GRINDING<br />
A general grinding wheel recommendation is<br />
given below. More in<strong>for</strong>mation can be found in the<br />
<strong>Uddeholm</strong> brochure “Grinding of Tool Steel”.<br />
Wheel recommendation<br />
Type of grinding <strong>Prehardened</strong> condition<br />
Surface grinding<br />
straight wheel A 46 HV<br />
Surface grinding segments A 24 GV<br />
Cylindrical grinding A 46 LV<br />
Internal grinding A 46 JV<br />
Profile grinding A 100 LV<br />
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