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<strong>TOX</strong> ® -<strong>Robot</strong> <strong>Tongs</strong><br />
<strong>Robot</strong>, Machine Mount, Stationary <strong>Tongs</strong>
2<br />
<strong>TOX</strong> ® -<strong>Robot</strong> <strong>Tongs</strong><br />
<strong>TOX</strong> ® -Machine Mount <strong>Tongs</strong> (Stationary <strong>Tongs</strong>)<br />
Modular kit system<br />
The modular kit system allows to<br />
adapt these <strong>TOX</strong> ® -tongs to any component<br />
and handling equipment.<br />
Frame and tools<br />
Die<br />
The tongs are mounted on the tongs<br />
frame with a console to the robot arm<br />
(robotic tongs) or mounted stationary<br />
in the line (machine mount tongs).<br />
The tools and frame shape are designed<br />
according to the type of application<br />
and to the shape of the workpiece.<br />
For clinching applications, the<br />
<strong>TOX</strong> ® punch stripper is always included<br />
with the unit.<br />
Punch and die can be switched in<br />
special models (see below for tongs<br />
with compensating slide).<br />
<strong>TOX</strong> ® -<strong>Robot</strong>- and <strong>TOX</strong> ® -Machine<br />
Mount <strong>Tongs</strong> type TZ<br />
The modular kit system shown above<br />
provides the freedom to select the<br />
right tongs for your application. The<br />
tongs are delivered complete and<br />
ready to plug in and start working.<br />
www.tox-en.com 92.201103.en<br />
Special models are possible. In this<br />
way, all applications and quality assurance<br />
tasks will be fulfilled with a<br />
clear interface.<br />
Drive and tools<br />
Punch and stripper<br />
Whether equipped with a pneumohydraulic,<br />
electric or hydraulic cylinder,<br />
all the tongs drives feature high quality<br />
guidance and positive mounting<br />
flange.<br />
<strong>TOX</strong> ® -<strong>Robot</strong>-Machine Mount<br />
<strong>Tongs</strong> with compensating slides<br />
Applicable to tongs with the die on the<br />
drive side. It prevents any undesirable<br />
loads on the workpiece.<br />
Measure and control<br />
Bus module<br />
Sensors<br />
+<br />
Power feeds<br />
The tongs installation plate ZIP contains<br />
the necessary valves, sensors<br />
and electrical and pneumatic interfaces.<br />
Flange mounting and adjustment<br />
The precisely fitting (H7) keyways on<br />
the mounting surface of the <strong>TOX</strong> ® -Powerpackage<br />
enable an exact alignment<br />
of the drive in both directions<br />
perpendicular to the stroke direction.<br />
The position of the drive can be adjusted<br />
on the mounting surface with the<br />
help of shims and the key.
<strong>TOX</strong> ® -<strong>Robot</strong> <strong>Tongs</strong><br />
<strong>TOX</strong> ® -Machine Mount <strong>Tongs</strong><br />
Typical applications<br />
Clinching,<br />
<strong>TOX</strong> ® -sheet metal<br />
joining<br />
Assembling,<br />
Press-fitting,<br />
Mounting<br />
<strong>TOX</strong> ® -Powerpackage <strong>TOX</strong> ® <strong>TOX</strong> -ElectricDrive<br />
® -Hydraulic Cylinder<br />
The unique <strong>TOX</strong> ® -Powerpackage<br />
with patented end position damping<br />
and power bypass. An energy<br />
saving power cylinder, which combines<br />
the advantages of pneumatics<br />
and hydraulics: the total stroke<br />
is divided into an air operated, low<br />
consumption, fast approach stroke,<br />
and an automatically activated<br />
pneumo-hydraulic power stroke.<br />
While pneumatic cylinders and<br />
many hydraulic systems consume<br />
a lot of energy during the approach<br />
stroke, the <strong>TOX</strong> ® -Powerpackages<br />
use the power stroke only when<br />
needed.<br />
The <strong>TOX</strong> ® -Powerpackage type<br />
RZK features a compact design<br />
and direct adjustment of the total<br />
stroke.<br />
The type RZS is a slim design with<br />
external stroke adjustment.<br />
Inserting,<br />
Fastener-Insertion<br />
Riveting,<br />
Crimping,<br />
Flaring<br />
Punching,<br />
Piercing<br />
The working cylinder HZ with the<br />
same proven seal technology of the<br />
<strong>TOX</strong> ® -Powerpackage. Driven by<br />
the pneumatic operated <strong>TOX</strong> ® -Intensifier<br />
ES, which converts air<br />
pressure into hydraulic pressure.<br />
The approach stroke is hydraulic,<br />
the return stroke pneumatic, an absolutely<br />
reliable system, thanks to<br />
the patented air/oil separation.<br />
The <strong>TOX</strong> ® -Hydraulic Cylinder type<br />
RZH is available in the versions<br />
RZHL and RZHO. The fluid media<br />
used for the return stroke determines<br />
whether a RZHL (air return) or<br />
RZHO (oil return) should be used.<br />
The Controls – <strong>TOX</strong> ® -Controls<br />
Controls, type-examination tested,<br />
CE conforming, operator friendly and<br />
safety a priority, with maximum functionality.<br />
All components integrated in<br />
the tongs controls installation plate.<br />
Coining,<br />
Marking,<br />
Stamping<br />
Clamping,<br />
Tensioning,<br />
Peening<br />
Electromechanical servo drives<br />
with planetary roller screw and<br />
push-pull force sensor. Highly precise,<br />
guided and anti-rotating working<br />
rod. Modular drive concept<br />
with or without mechanical brakes.<br />
Thereby meeting an important prerequisite<br />
for type approval according<br />
to safety category 4.<br />
Simple, operator-friendly programming<br />
of spindle motions. The included<br />
free <strong>TOX</strong> ® softWare contains force-travel<br />
monitoring.<br />
The <strong>TOX</strong> ® -ElectricDrive type<br />
EPMR in combination with a TZ<br />
tongs is also in use as the robot<br />
7th axis.<br />
Intelligent Monitoring –<br />
<strong>TOX</strong> ® -Monitoring<br />
For monitoring of processes. The<br />
consistent check of your pressing<br />
operations guarantees a full quality<br />
assurance.<br />
92.201103.en<br />
Pressing,<br />
Compressing,<br />
Bending<br />
All the following tongs in this catalog are shown with tooling for our <strong>TOX</strong> ® --Sheet Metal Joining System. The <strong>TOX</strong> ® -<br />
<strong>Tongs</strong> can also be used for many other applications.<br />
www.tox-en.com<br />
3
<strong>TOX</strong> ® -<strong>Robot</strong> and Machine Mount <strong>Tongs</strong> Type TZ<br />
with <strong>TOX</strong> ® -Powerpackage Drive RZK or RZS – C-frame type<br />
simple modular kit system<br />
Shown: TZ 05N01A150Z01T10<br />
Our <strong>TOX</strong> ® modular kit system allows<br />
you to put together the right <strong>TOX</strong> ® -<br />
tongs according to your requirements.<br />
The tongs are ready to run with all<br />
connections at the controls installation<br />
plate ZIP.<br />
Just a compressed air supply and a<br />
24 V multipole cable for the sensors<br />
and/or the junction box are needed.<br />
Option: indexing slide type F with<br />
stroke adjustment and pneumatic cylinder.<br />
Large stroke to clear the <strong>TOX</strong> ®<br />
button or any embossment on the<br />
parts. Includes end position sensor.<br />
Option: drive with die indexing<br />
slide type S.<br />
Applicable to units with the die mounted<br />
on the drive side. It prevents any<br />
undesirable loads on the workpiece.<br />
4 www.tox-en.com 92.201103.en<br />
Throat depth “A”<br />
X3<br />
X1<br />
X20<br />
W + X2 + X4<br />
X2 Opening “W” X4<br />
X21 X22<br />
X5<br />
X6<br />
X8<br />
ZIP (Controls Installation Plate)<br />
Mounting pattern<br />
Dimensions (for clinching applications):<br />
Drive code: Z01 = RZK 05; Z02 = RZK 08; Z11 = RZS 05; Z12 = RZS 08<br />
(see page 7 6 )<br />
11<br />
11<br />
0<br />
X7<br />
50<br />
24<br />
70<br />
50<br />
70<br />
10<br />
35<br />
BUS-Module<br />
customer side<br />
10<br />
11<br />
11<br />
10<br />
16<br />
Electrical<br />
connection<br />
20<br />
X9<br />
Air<br />
connection<br />
X10<br />
4x DIN912 12.9 M12<br />
and 2x Ø8 H7<br />
Standard:<br />
Mounting on<br />
frame underside<br />
Optional:<br />
Mounting on left<br />
and right sides.<br />
Mounting per<br />
customer's<br />
requirements.<br />
Pressforce Throat X1 X2 X3 X4 X5 X6 X7 X8 X9 X10<br />
(Tonnage) depth<br />
A(mm)<br />
mm mm mm mm mm mm mm mm mm mm<br />
50 kN (05) 100 40 75 180 95 110 403 385 155 470 130<br />
150 40 110 220 95 110 403 385 155 470 130<br />
200 40 145 280 95 110 403 385 155 470 130<br />
80 kN (08) 100 50 85 180 100 135 410 395 168 520 155<br />
150 50 125 220 100 135 410 395 168 520 155<br />
200 50 165 280 100 135 410 395 168 520 155<br />
New: with <strong>TOX</strong> ® -Powerpackage<br />
RZS in S-design<br />
It is also possible to equip the<br />
<strong>TOX</strong> ® -<strong>Robot</strong> and Machine Mount<br />
<strong>Tongs</strong>, type TZ, having <strong>TOX</strong> ® -Powerpackage<br />
drive RZS, with a<br />
compensating slide. The pressforce,<br />
throat depth and many of the<br />
dimensions are identical with the<br />
dimensions shown on the above table<br />
(more details on request). For<br />
more information on the drive, see<br />
<strong>TOX</strong> ® data sheet 10.08.
<strong>TOX</strong> ® -<strong>Robot</strong> and Machine Mount <strong>Tongs</strong> Type TZ<br />
with Hydraulic Cylinder Drive RZHL or RZHO – C-frame type<br />
simple modular kit system<br />
Shown: TZ 05N01A100Y01T10<br />
Our <strong>TOX</strong> ® modular kit system allows<br />
you to put together the right <strong>TOX</strong> ® -<br />
tongs according to your requirements.<br />
The tongs are ready to run with all<br />
connections at the controls installation<br />
plate ZIP. All you need are pneumatic<br />
and hydraulic hoses to the pneumohydraulic<br />
intensifier, and a 24 V multipole<br />
cable for the sensors and/or junction<br />
box.<br />
The weight of the intensifier should be<br />
considered in your weight and handling<br />
calculations for a robot application.<br />
Power to the RZH can be supplied<br />
either by a central hydraulic system or<br />
our <strong>TOX</strong> ® pneumohydraulic intensifier.<br />
Option: indexing slide type F with<br />
stroke adjustment and pneumatic cylinder.<br />
Large stroke to clear the <strong>TOX</strong> ®<br />
button or any embossment on the<br />
parts. Includes end position sensor.<br />
Option: drive with die indexing<br />
slide type S.<br />
Applicable to units with the die mounted<br />
on the drive side. It prevents any<br />
undesirable loads on the workpiece.<br />
Throat depth “A”<br />
X3<br />
X1<br />
Dimensions:<br />
X2<br />
W + X2 + X4<br />
Opening “W” X4<br />
X21<br />
X20<br />
X22<br />
Drive code: Y01 = RZHx 05; Y02 = RZHx 08 (replace x with L or O depending on fluid media for return stroke)<br />
L01 = RZH 05; L02 = RZH 08 (with version 200 without stroke adjustment)<br />
(see page 7 6 )<br />
X8 X6<br />
X5<br />
X7<br />
Pneumatic<br />
retract port<br />
Mounting pattern<br />
11<br />
11<br />
ZIP (Controls<br />
Installation Plate)<br />
50<br />
24<br />
70<br />
X9<br />
Hydraulic approach port<br />
50<br />
10<br />
70<br />
10<br />
35<br />
11<br />
10<br />
16<br />
20 11<br />
92.201103.en<br />
X10<br />
4x DIN912 12.9 M12<br />
and 2x Ø8 H7<br />
Standard:<br />
Mounting on<br />
frame underside<br />
Optional:<br />
Mounting on left<br />
and right sides.<br />
Mounting per<br />
customer's<br />
requirements.<br />
Pressforce Throat Oil X1 X2 X3 X4 X5 X6 X7 X8 X9 X10<br />
(Tonnage) depth press.<br />
A(mm) (bar)<br />
mm mm mm mm mm mm mm mm mm mm<br />
50 kN (05) 100 240 40 75 180 95 85 175 250 65 198 105<br />
150 240 40 110 220 95 85 175 250 65 198 105<br />
200 240 40 145 280 95 85 175 250 65 198 105<br />
80 kN (08) 100 220 50 85 180 100 116 184 250 78 230 142<br />
150 220 50 125 220 100 116 184 250 78 230 142<br />
200 220 50 165 280 100 116 184 250 78 230 142<br />
New: <strong>TOX</strong> ® -Hydraulic Cylinder<br />
without stroke adjustment<br />
The <strong>TOX</strong> ® -<strong>Robot</strong>- and Machine-<br />
<strong>Tongs</strong> type TZ with RZH version<br />
200 without stroke adjustment<br />
are the most cost effective “way<br />
to tongs”.<br />
For more information on the dimensions,<br />
see <strong>TOX</strong> ® data sheet 92.01.<br />
And on the drive, see <strong>TOX</strong> ® data<br />
sheet 10.08.<br />
www.tox-en.com<br />
5
<strong>TOX</strong> ® -<strong>Robot</strong> and Machine Mount <strong>Tongs</strong> Type TZ<br />
with Electromechanical Servo Drive EPMR – C-frame type<br />
55 – 100 kN<br />
Shown: <strong>TOX</strong> ® -Clinch <strong>Tongs</strong> with<br />
EPMR drive and equalizing unit<br />
TZ 08F02A200E02T10<br />
Our <strong>TOX</strong> ® modular kit system allows<br />
you to put together a <strong>TOX</strong> ® -tongs driven<br />
by a <strong>TOX</strong> ® -Electric Power Module<br />
EPMR.<br />
You will also find here various choices<br />
for frames, shapes, throat depth<br />
and widths.<br />
Detail specifications to the electric drives,<br />
the controller and the software<br />
can be found in the <strong>TOX</strong> ® -ElectricDrive<br />
brochure.<br />
Option: indexing slide type F with<br />
stroke adjustment and pneumatic cylinder.<br />
Large stroke to clear the <strong>TOX</strong> ®<br />
button or any embossment on the<br />
parts. Includes end position sensor.<br />
Option: drive with die indexing<br />
slide type S.<br />
Applicable to units with the die mounted<br />
on the drive side. A special control<br />
technique prevents any undesirable<br />
loads on the piece part.<br />
Drive code: E01 = EPMR 55; E02 = EPMR 100; Exx = with integrated flange<br />
(see page 7 6 )<br />
6 www.tox-en.com 92.201103.en<br />
Throat depth “A”<br />
X3<br />
X1<br />
Dimensions:<br />
W+X2+X4<br />
X2 Opening “W” X4<br />
X21 X22<br />
X20<br />
X5<br />
X6 X9<br />
X7<br />
Mounting pattern<br />
11<br />
11<br />
50<br />
24<br />
70<br />
50<br />
70<br />
10<br />
35<br />
10<br />
11<br />
11<br />
10<br />
16<br />
20<br />
X8<br />
4x DIN912 12.9 M12<br />
and 2x Ø8 H7<br />
Standard:<br />
Mounting on<br />
frame underside<br />
Optional:<br />
Mounting on left<br />
and right sides.<br />
Mounting per<br />
customer's<br />
requirements.<br />
Pressforce Throat X1 X2 X3 X4 X5 X6 X7 X8 X9<br />
(Tonnage) depth<br />
A (mm)<br />
mm mm mm mm mm mm mm mm mm<br />
50 kN (05) 100 40 75 180 95 95 520 60 271 132<br />
150 40 110 220 95 95 520 60 271 132<br />
200 40 145 280 95 95 520 60 271 132<br />
80 kN (08) 100 50 85 180 100 115 615 72 307 144<br />
150 50 125 220 100 115 615 72 307 144<br />
200 50 165 280 100 115 615 72 307 144
Technical data for TZ-<strong>Tongs</strong>:<br />
The <strong>TOX</strong> ® -<strong>Robot</strong>-<strong>Tongs</strong> concept distinguishes<br />
itself by a large selection<br />
of combination possibilities.<br />
Ordering Description:<br />
Example:<br />
TZ 05 N 01 A150 Z01 T10<br />
1 2 3 4 5 6 7<br />
Product family<br />
Capacity in tons<br />
Version<br />
Die mounting style<br />
Throat depth<br />
Type of drive<br />
Application<br />
Controls Installation Plate ZIP<br />
Every tongs equipped with a drive,<br />
tools or sensor, requires some sort<br />
of electrical and mechanical installation.<br />
The ZIP completes the tongs into<br />
a plug-and-play unit. Sensors for<br />
travel, pressure or end position can<br />
be found here, as well as the pneumatic<br />
connection for the drive, the<br />
junction box or the specified<br />
The selected tongs are precisely<br />
defined by their ordering number.<br />
Dimension “W”, the frame width, is determined<br />
by the tool combination (X20<br />
4<br />
Ø3,5<br />
12 3,5<br />
(10)<br />
Ø4 H7<br />
16 M4<br />
Ø8,2<br />
15 ±0,02<br />
15±0,02<br />
Ø3,5<br />
01 02 03<br />
Bus module providing electrical interface<br />
to the controls. The ZIP has also<br />
been designed with consideration for<br />
compactness, lightweight and user<br />
friendliness.<br />
and X22) and the opening (X21). The<br />
tool combination is selected according<br />
to the test report results and the piece<br />
part.<br />
1 TZ product family for robotic and stationary tongs<br />
2 Tonnage: maximum capacity of the C-frame (05 = 50 kN; 08 = 80 kN)<br />
See <strong>TOX</strong> ® -Test Report: Pressforce x 1.2 = Tonnage.<br />
3 <strong>Tongs</strong> in standard version (N), with indexing slide (F) or self-equalizing (S)<br />
4 Die mounting (see picture above): 01 = for flat plate or stepped plate dies, e.g. <strong>TOX</strong>40.25; 02 = for shoulder<br />
dies, e.g. <strong>TOX</strong> ® 14.25 with adapter CAB; 03 = Ø 16H7, e.g. for adapter CZW (see data sheet 80.100)<br />
5 Standard throat depth: A = 100; 150; 200 mm. Others on request.<br />
6 Drive code for RZK, RZS, RZH or EPMR as described on pages 4 - 6.<br />
7 The right tool for every application: T10 = clinching; T20 = ClinchRivet; T30 = Punch Rivet; T40 = marking;<br />
T50 = punching; T60 = fastener insertion; … and much more.<br />
A complete TZ tongs normally includes the following:<br />
the frame with the desired throat depth and tool opening about 95 mm; drive; controls installation plate (ZIP); clinching stripper<br />
(CSR) if applicable; controls (with cable, BUS, interface, plug); indexing slide (ZFS) if required. We will gladly assist you<br />
with your prototype development.<br />
4<br />
12<br />
16<br />
(15)<br />
H7<br />
Ø4<br />
M8<br />
Position<br />
sensor<br />
24±0,02 24±0,02<br />
92.201103.en<br />
Ø25<br />
22<br />
Ø16 H7<br />
Bus module<br />
Pneumatic<br />
connection<br />
Pressure switch ZDO<br />
www.tox-en.com<br />
7
Applications<br />
<strong>TOX</strong> ® -<strong>Tongs</strong> on a robot with<br />
<strong>TOX</strong> ® -ElectricDrive EPMR<br />
<strong>TOX</strong> ® -Stationary <strong>Tongs</strong> for<br />
fastener insertion<br />
<strong>TOX</strong> ® -Handheld <strong>Tongs</strong><br />
<strong>TOX</strong> ® -Machine <strong>Tongs</strong> TZ with<br />
clinching tools and <strong>TOX</strong> ® -Hydraulic<br />
Cylinder RZH<br />
<strong>TOX</strong> ® -Machine <strong>Tongs</strong> TZ with<br />
marking tool<br />
<strong>TOX</strong> ® -Machine <strong>Tongs</strong> TZ with<br />
multipoint clinching tools<br />
Handheld and mini tongs, mobile and stationary, form part of our product range<br />
<strong>TOX</strong> ® -Stationary <strong>Tongs</strong><br />
<strong>TOX</strong> ® -<strong>Tongs</strong> for punch rivet at<br />
the docking station<br />
<strong>TOX</strong> ® PRESSOTECHNIK Riedstrasse 4 D-88250 Weingarten Tel. +49 (0) 751 /5007-0 Fax +49 (0) 751 / 52391<br />
E-Mail: info@tox-de.com www.tox-en.com<br />
92.201103.en Subject to technical alterations.