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<strong>Getting</strong> <strong>Started</strong> <strong>Guide</strong>


<strong>Getting</strong> <strong>Started</strong> with CES Selector<br />

These exercises give an easy way to learn to use the CES Selector software. The comprehensive CES Help file<br />

within the software gives more detailed guidance.<br />

Brief Description of CES Selector<br />

There are three main tools in CES Selector:<br />

� BROWSE Explore the database and retrieve records via a hierarchical index or tree.<br />

� SEARCH Find information via a full-text search of records.<br />

� SELECT The central hub of CES Selector, used to apply the Rational Material Selection<br />

methodology. A powerful selection engine that identifies records that meet an<br />

array of design criteria and enables trade-offs between competing objectives.<br />

The following exercises cover the use and functionality of these tools.


Table:<br />

Subset:<br />

Browse Search Select<br />

MaterialUniverse<br />

All materials<br />

MaterialUniverse<br />

Ceramics and glasses<br />

Fibers and particulates<br />

Hybrids: composites, foams etc.<br />

Metals and alloys<br />

Polymers: plastics, elastomers<br />

Browse Search Select<br />

Find what:<br />

Look in<br />

table:<br />

Polylactide<br />

MaterialUniverse<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Browsing and Searching<br />

Exercise 1 Browse Materials<br />

� Find a record for STAINLESS STEEL<br />

� Find a record for CONCRETE<br />

� Find a record for POLYPROPYLENE<br />

� Open a POLYPROPYLENE record<br />

(Double-click on the record name in the tree)<br />

� Find PROCESSES that can shape POLYPROPYLENE<br />

using the ProcessUniverse LINK at the bottom of the datasheet<br />

Exercise 2 Browse Processes<br />

Browse ProcessUniverse: All processes<br />

� Find a record for INJECTION MOLDING<br />

� Find record for LASER SURFACE HARDENING<br />

� Find record for FRICTION WELDING (METALS)<br />

� Find MATERIALS that can be DIE CAST,<br />

using the LINK at the bottom of the record for<br />

DIE CASTING<br />

Exercise 3 The Search Facility<br />

� Find the material POLYLACTIDE<br />

� Find materials for CUTTING TOOLS<br />

� Find the process RTM<br />

(Part of a material datasheet and attribute note are shown next)<br />

Table:<br />

Subset:<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 2<br />

Browse Search Select<br />

ProcessUniverse<br />

All processes<br />

ProcessUniverse<br />

Joining<br />

Shaping<br />

Surface treatment


m~êí=çÑ=~=Ç~í~ëÜÉÉí=Ñçê=~=ã~íÉêá~äW=éçäóéêçéóäÉåÉ= ^ííêáÄìíÉ=åçíÉ=Ñçê=vçìåÖÛë=ãçÇìäìë=<br />

PP (Copolymer, UV stabilized)<br />

General properties<br />

<strong>Design</strong>ation<br />

Polypropylene (Copolymer, UV stabilized)<br />

Density 0.0325 - 0.0328 lb/in^3<br />

Price * 1.13 - 1.24 USD/lb<br />

Composition overview<br />

Composition (summary)<br />

copolymer of propylene -(CH2-CH(CH3))- and up to 7% ethylene or other comonomer + UV<br />

stabiliser additives<br />

Mechanical properties<br />

Young's modulus 0.179 - 0.183 10^6 psi<br />

Shear modulus * 0.0635 - 0.0651 10^6 psi<br />

Bulk modulus * 0.328 - 0.336 10^6 psi<br />

Poisson's ratio * 0.405 - 0.413<br />

Yield strength (elastic limit) 3.42 - 3.91 ksi<br />

Tensile strength 3.39 - 3.57 ksi<br />

Compressive strength * 4.28 - 4.49 ksi<br />

Flexural strength (modulus of rupture) * 4.53 - 5.21 ksi<br />

Elongation 139 - 865 %<br />

Hardness - Vickers * 7.37 - 7.74 HV<br />

Fatigue strength at 10^7 cycles * 1.36 - 1.43 ksi<br />

Fracture toughness * 1.37 - 1.44 ksi.in^1/2<br />

Mechanical loss coefficient (tan delta) * 0.0312 - 0.0328<br />

Thermal properties<br />

Melting point * 292 - 307 °F<br />

Glass temperature -11.2 - 3.2 °F<br />

Maximum service temperature * 148 - 179 °F<br />

Minimum service temperature * -13 - 14 °F<br />

Thermal conductivity * 0.114 - 0.118 BTU.ft/h.ft^2.F<br />

Specific heat capacity * 0.448 - 0.457 BTU/lb.F<br />

Thermal expansion coefficient 65.8 - 67.4 µstrain/°F<br />

Durability to flame, fluids, sunlight<br />

Flammability Slow-burning (UL94: HB)<br />

Fresh water Very good<br />

(Click on hyperlinked attribute names for attribute notes, which provide<br />

background information on properties, test notes, and selection guidelines)<br />

(Right click on the datasheet to see a context menu with further actions<br />

e.g. copy the datasheet, print the datasheet, export the data to an<br />

FE package format)<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Young's modulus<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 3<br />

Stiffness in tension (also called Tensile Modulus, Elastic Modulus, Modulus of Elasticity).<br />

Test notes<br />

Young's modulus (E) is the slope of the initial linear-elastic part of the stress-strain curve in<br />

tension.<br />

Material selection notes<br />

Use to select materials with sufficient stiffness (high value) or sufficient compliance (low value).<br />

Modulus in tension, flexure, and compression are similar for most materials so can be<br />

interchanged for approximate work.<br />

Typical values:<br />

Flexible plastics and elastomers < 1 GPa<br />

Unfilled plastics 1–4 GPa<br />

Reinforced plastics 5–25 GPa<br />

Ferrous metals 70–250 GPa<br />

Non-ferrous metals 10–310 GPa<br />

Technical ceramics 20–700 GPa<br />

Ceramics and glasses 1–120 GPa<br />

Click to see science note.<br />

(For more information on the property and to drill down to the<br />

underlying science, follow the hyperlink to the science note)


Exercise 4 Creating a Comparison Table<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Comparing Records<br />

The performance of different materials can be compared by creating Comparison Tables or Property Charts.<br />

� Add an unfilled PP (Polypropylene) and an unfilled high-density<br />

PE (Polyethylene) record to a Comparison Table<br />

(Find an example of each in the Browse tree, then right-click and select Add to<br />

Comparison Table)<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 4<br />

� Set the PE-HD record as the reference record<br />

(Hover over the record name in the comparison table, and click the reference<br />

record icon )<br />

� Change the display to show the differences relative to the reference record as<br />

percentages<br />

(click the % Change button in the comparison table toolbar)<br />

� Clear the Comparison Table


Exercise 5 Creating a Property Chart<br />

Select MaterialUniverse: All bulk materials<br />

� Make a BAR CHART of YOUNG’S MODULUS (E)<br />

(Set y-axis to Young’s modulus; leave x-axis at )<br />

(Click on a few materials to label them; double-click to go to their record in the Data Table)<br />

� Make a BUBBLE CHART of YOUNG’S MODULUS (E) against DENSITY (ρ)<br />

(Set both x-axis and y-axis; the default is a log-log plot)<br />

(Materials can be labeled as before – click and drag to move the labels; use DEL to delete a label)<br />

� Show the Reference Record on the chart<br />

(Click the Reference Record icon in the Graph stage toolbar)<br />

(In the chart, all records except the reference record are grayed out)<br />

DELETE THE STAGE (right-click on stage in Selection Stages and select “Delete”)<br />

Browse Search Select<br />

1. Selection Data<br />

MaterialUniverse: All bulk materials<br />

Reference: PE-HD<br />

2. Selection Stages<br />

Graph/Index Limit Tree<br />

X-axis Y-axis<br />

Single Property<br />

Density<br />

Yield strength<br />

Young's Modulus<br />

etc


© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Filtering / Screening<br />

The records in a data table can be screened or filtered using Limit, Graph, and Tree selection stages.<br />

Exercise 6 Selection using a Limit Stage<br />

� Find materials with<br />

MAX. SERVICE TEMPERATURE > 200 °C<br />

THERMAL CONDUCTIVITY > 25 W/m.k<br />

ELECTRICAL RESISTIVITY > 1e15 �ohm.cm<br />

(Use the limit bars for guidance on suitable values)<br />

(Enter the limits – minimum or maximum as appropriate – and<br />

click “Apply”. If a reference record is set, its values for<br />

each property will be shown to the right of the min/max entry boxes)<br />

(Example results: aluminum nitride, alumina, silicon nitride)<br />

=<br />

DELETE THE STAGE<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 6


Exercise 7 Selection using a Graph Stage<br />

When plotted on a Graph stage, records can also be filtered using the charting Box and<br />

Line Selection tools. This provides a more qualitative approach to filtering.<br />

� Make a BAR CHART of YIELD STRENGTH ( � y ) (on the y-axis)<br />

� Use a BOX SELECTION<br />

strength)<br />

to find materials with high values of elastic limit (or<br />

(Click the box icon, then click-drag-release to define the box)<br />

� Add, on the other axis, DENSITY (ρ)<br />

(Either: highlight Stage 1 in Selection Stages, right-click and choose Edit Stage from the menu;<br />

or double-click the axis to edit)<br />

� Use a BOX SELECTION to find materials with high strength and low density<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Browse Search Select<br />

1. Selection Data<br />

MaterialUniverse: All bulk materials<br />

2. Selection Stages<br />

Graph/Index Limit Tree<br />

3. Results<br />

X out of Y pass Rank by: Property A<br />

Material 1<br />

Material 2<br />

Material 3<br />

Material 4<br />

etc.<br />

Selection line,<br />

slope 1<br />

2130<br />

2100<br />

1950<br />

1876<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 7<br />

Yield strength<br />

Yield strength<br />

Selection box<br />

Line<br />

selection<br />

Bar chart<br />

Box<br />

selection<br />

Bubble chart<br />

Density


� Replace the BOX with a LINE SELECTION<br />

the “specific strength”, � y / �<br />

to find materials with high values of<br />

(Click the gradient line icon, then enter slope in the dialog: “1” in this case.<br />

Click on the graph to position the line through a particular point.<br />

Click above or below the line<br />

in this case.<br />

to select an area: above the line for high values of � y / �<br />

Now click on the line and drag upwards, to refine the selection to fewer materials.)<br />

� RANK the results by specific strength (Yield strength / Density)<br />

(Rank by, Stage 1: Performance Index and click on results column to change order<br />

from low–high to high–low)<br />

(Example results: CFRP, Titanium alloys, Magnesium alloys)<br />

DELETE THE STAGE<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Selection line,<br />

slope 1<br />

3. Results<br />

Show: Pass all Stages<br />

Rank by: Stage 1: Performance Index<br />

Name Stage 1: Index<br />

PEEK/IM Carbon Fiber, UD Composite...<br />

Cyanate Ester/HM Carbon Fiber, UD C...<br />

Epoxy/HS Carbon Fiber, UD Composite...<br />

BMI/HS Carbon Fiber, UD Composite...<br />

...<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 8<br />

1.55<br />

1.33<br />

1.24<br />

1.08


Exercise 8 Selection using a Tree Stage<br />

Using a tree stage, you can filter records based on their links to records in other<br />

data tables, or based on the database hierarchy (tree).<br />

� Find MATERIALS that can be MOLDED<br />

(In Tree Stage window, select ProcessUniverse, expand “Shaping” in the tree, select<br />

Molding, and click “Insert”, then OK)<br />

DELETE THE STAGE<br />

� Find PROCESSES to join STEELS<br />

(First change Selection Data to select Processes: Joining processes)<br />

(Then, in Tree Stage window, select MaterialUniverse, expand “Metals and alloys”<br />

in the tree, select Ferrous, and click “Insert”, then OK)<br />

DELETE THE STAGE<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Tree Selection<br />

Browse Search Select<br />

1. Selection Data<br />

MaterialUniverse: All bulk materials<br />

2. Selection Stages<br />

Graph/Index Limit Tree<br />

3. Results<br />

X out of Y pass<br />

Material 1<br />

Material 2<br />

Material 3<br />

Material 4<br />

etc.<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 9<br />

Tree stage for material<br />

Material<br />

Ceramics<br />

Hybrids<br />

Metals<br />

Polymers<br />

Steels<br />

Al alloys<br />

Cu alloys<br />

Ni alloys...<br />

Tree stage for process<br />

Join<br />

Cast<br />

Deform<br />

Process Shape<br />

Mold<br />

Composite<br />

Surface<br />

Powder<br />

Prototype


Exercise 9 Combining Stages<br />

Change Selection Data to MaterialUniverse: All bulk materials<br />

Set the Reference Record to POM (thermoplastic)<br />

Find MATERIALS that have all of the following properties<br />

DENSITY < 2000 kg/m 3<br />

STRENGTH (Elastic limit) > 60 MPa<br />

THERMAL CONDUCTIVITY < 10 W/m.K<br />

(3 entries in a Limit Stage)<br />

� Filter the results to find those that can be THERMOFORMED<br />

(a Tree Stage: ProcessUniverse – Shaping – Molding)<br />

� Rank the results by PRICE<br />

(a Graph Stage: bar chart of Price)<br />

(On the final Graph Stage, all materials that fail one or more stages are grayed-out.<br />

The RESULTS window shows the materials that pass all the stages.)<br />

(Example results, cheapest first: PET-GF, PLA, PET, …)<br />

� Add the lowest-cost materials (top 3) to a comparison table<br />

(Check the Comparison Table checkboxes in the results list)<br />

� VIEW the Comparison Table<br />

Click the “Comparison” button below the selection results<br />

� GENERATE the SELECTION REPORT<br />

(Click the “Generate” button below the selection results)<br />

A selection report is created, containing a summary of the selection project on<br />

page one, details of each selection stage on page two, and the comparison table on<br />

page three.<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Putting It All Together<br />

Browse Search Select<br />

1. Selection Data<br />

MaterialUniverse: All bulk materials<br />

Reference:<br />

2. Selection Stages<br />

Graph/Index Limit Tree<br />

3. Results Intersection of all stages<br />

Add to<br />

comparison table<br />

X out of Y pass<br />

Rank by: Property<br />

A<br />

Material 1<br />

2130<br />

Material 2<br />

2100<br />

Material 3<br />

1950<br />

Material 4<br />

etc.<br />

1876<br />

4. Reports<br />

Comparison...<br />

Set...<br />

Selection...<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 10<br />

Price<br />

Stacked stages<br />

Join<br />

Cast<br />

Deform<br />

Process Shape<br />

Mold<br />

Composite<br />

Surface<br />

Powder<br />

Prototype<br />

Min Max<br />

Density<br />

2000<br />

Yield strength 60<br />

T-conductivity<br />

10


Exercise 10 Finding Supporting Information<br />

(Requires Internet connection)<br />

� With the PET record open, click on SEARCH WEB to find additional information on<br />

PET<br />

(CES Selector translates the material ID to search strings compatible with a group of<br />

high-quality material and process information sources and delivers the hits. Many of<br />

the sources require a subscriber-based password. The ASM source is particularly<br />

recommended.)<br />

CLOSE THE DATASHEET<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 11


Exercise 11 Selecting Processes<br />

Change Selection Data to select ProcessUniverse: Shaping processes<br />

Find PRIMARY SHAPING PROCESSES to make a component with<br />

� SHAPE = Dished sheet<br />

� MASS = 10 – 12 kg<br />

� SECTION THICKNESS = 4 mm<br />

� ECONOMIC BATCH SIZE > 1000<br />

(5 entries in a Limit Stage)<br />

� Made of a THERMOPLASTIC<br />

(a Tree Stage: MaterialUniverse – Polymers – Plastics – Thermoplastics)<br />

(Example results: compression molding, rotational molding, thermoforming)<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Process Selection<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 12


Limit<br />

Title<br />

Notes<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Stage Properties<br />

Limit<br />

4. Selection Report<br />

Generate... Project Summary<br />

Project Settings<br />

Summary<br />

Title Select all materials<br />

Notes<br />

Saving, Copying, and Report Writing<br />

Exercise 12 Adding Comments to a Project<br />

You can add comments to a selection project as a reminder of<br />

why you have applied certain constraints and objectives.<br />

Comments are displayed on mouse-over in the selection report,<br />

and are saved in the project file.<br />

Comments can be added to each selection stage in a project.<br />

(Click the Notes icon in the stage window heading, then<br />

type in the dialog)<br />

Comments can also be added to the selection report summary.<br />

For example, adding information on which material was finally<br />

selected, and the reasons why, provides full traceability of the<br />

material selection.<br />

Exercise 13 Saving Selection Stages as a Project<br />

� SAVE the project – (give it a filename and directory location;<br />

CES Selector project files have the extension “.ces”)<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 13<br />

File<br />

Open Project<br />

Save Project<br />

Print...<br />

Edit View etc


4. Selection Report<br />

Generate... Project Summary<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Print Export<br />

<strong>PDF</strong><br />

Word<br />

Exercise 14 Saving a Selection Report<br />

� GENERATE the selection report<br />

� EXPORT the selection report as a <strong>PDF</strong><br />

(Note: You will require a <strong>PDF</strong> reader such as Adobe Reader<br />

to view the exported selection report)<br />

Exercise 15 Copying CES Output into a Document<br />

Charts, Records, and Results lists may be copied (CTRL-C)<br />

and pasted (CTRL-V) into a word processor application<br />

� Display a chart, right-click on it,<br />

then COPY and PASTE it into document<br />

� Double click a selected material in the Results window<br />

to display its datasheet, right-click on the datasheet,<br />

then COPY and PASTE<br />

� To copy the results list, click in the Results window,<br />

SELECT ALL, right-click in the window,<br />

then COPY and PASTE<br />

� To copy individual records in the results list,<br />

use Shift-Click or Ctrl-Click to select records,<br />

right-click, then COPY and PASTE<br />

� Try editing the document<br />

(The datasheet in Exercise 3 and the selection charts in<br />

Exercises 4 and 6 were made in this way)<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 14


© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

<strong>Getting</strong> the Most Out of CES Selector<br />

Now that you have completed the ‘<strong>Getting</strong> <strong>Started</strong>’ exercises, the following exercises introduce you to<br />

some additional tools and features that will make your use of CES Selector particularly productive.<br />

Custom Selection<br />

Exercise 16 Favorites<br />

The Favorites feature enables users to highlight their favorite records e.g. your<br />

company’s preferred materials.<br />

� Browse to the CAST ALUMINUM folder<br />

� Add the folder as a FAVORITE<br />

(Right click on “Cast” and select “Add to Favorites”)<br />

(On the tree and datasheet, favorites are marked with a star )<br />

� Add the “Type 66” PA folder as a FAVORITE as well<br />

(Expand “Polymers” in the tree, then “Plastics”, “Thermoplastics”, “PA (Polyamide/Nylon)”)<br />

Select MaterialUniverse: All bulk materials<br />

� Make a BUBBLE CHART of YOUNG’S MODULUS (E) against DENSITY ( � )<br />

(as in Exercise 4)<br />

� SHOW FAVORITES<br />

(Click the favorites icon)<br />

(On the Graph stage, all materials that are not favorites are grayed-out)<br />

(Click on a favorite material to label it)<br />

� CLEAR the favorites<br />

(Go to Tools > Favorites > Clear)<br />

DELETE THE STAGE<br />

Table:<br />

Subset:<br />

Browse Search Select<br />

MaterialUniverse<br />

All bulk materials<br />

MaterialUniverse<br />

Metals and alloys<br />

Non-ferrous<br />

Aluminum<br />

Cast<br />

Wrought<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 15<br />

Add to Favorites<br />

Tools


Exercise 17 Adding User-Defined Records<br />

New materials are continuously being developed and introduced onto the market. These<br />

materials can be ‘added’ and compared with other materials in the database using the<br />

‘User-defined Record’ feature.<br />

Select MaterialUniverse: All bulk materials<br />

� Make a BUBBLE CHART of YOUNG’S MODULUS (E) against DENSITY (ρ)<br />

(as in Exercise 4)<br />

Set the following constraint:<br />

� THERMAL EXPANSION COEFFICIENT < 100 �strain/°C<br />

(1 entry in a Limit Stage)<br />

� Add your own record<br />

(Right click in the bubble chart and select “Add Record”)<br />

� For the User-Defined Record<br />

NAME New material<br />

DENSITY Min. 1100 kg/m^3<br />

YOUNG’S MODULUS 70 – 75 GPa<br />

(Click OK when finished. The new record will be shown on the Graph Stage.<br />

The default color for a user-defined record is orange.)<br />

� Show the User-Defined Record (click the icon)<br />

(On the Graph stage, all materials that are not user-defined are grayed-out)<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Young's modulus<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 16


When a record is added from a chart, only the selection attributes are shown for<br />

data entry. User-defined records do not fail stages when no value has been entered<br />

for a specified constraint (such as thermal expansion in this example).<br />

A user-defined record appears on the Browse tree under ‘My records’.<br />

User defined records are saved in the selection project file, not the database.<br />

You may edit or delete a user-defined record.<br />

DELETE THE STAGES and the USER-DEFINED RECORD<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 17


Exercise 18 Selection with a Custom Subset<br />

The CES Selector databases are supplied with a range of standard subsets (e.g. All bulk<br />

materials, Metals, Magnetic materials, etc.) which enable users to restrict their material<br />

selection to certain material groups within the database. The custom subset feature<br />

enables users to define their own subsets.<br />

Select MaterialUniverse: All bulk materials<br />

� Make a BUBBLE CHART of YOUNG’S MODULUS (E) against DENSITY ( � )<br />

(as in Exercise 4)<br />

Change Selection Data to select CUSTOM Materials:<br />

� Select ALUMINUM and PLASTICS<br />

(In the Custom Subset dialog, click on checkboxes to include or exclude records or folders.<br />

A checked box means all records in the folder are selected.<br />

A cleared box means no records in the folder are selected.<br />

A filled box means some records in the folder are selected.)<br />

(Note: The ‘Selection attributes’ setting defines what properties will be available in<br />

graph and limit selection stages)<br />

The bubble chart updates.<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Browse Search Select<br />

1. Selection Data<br />

Custom: Define your own subset...<br />

Custom Subset<br />

Selection table: MaterialUniverse<br />

Initial subset: All bulk materials<br />

Selection attributes: All bulk materials<br />

MaterialUniverse<br />

Ceramics and glasses<br />

Fibers and particulates<br />

Hybrids: composites, foams, etc.<br />

Metals and alloys<br />

Ferrous<br />

Non-ferrous<br />

Aluminum<br />

Beryllium<br />

...<br />

...<br />

Polymers: plastics, elastomers<br />

Elastomers<br />

Plastics<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 18


Exercise 19 Record Coloring<br />

The CES Selector databases use a standardized color scheme for displaying records<br />

(e.g. dark blue for plastics). These default colors can be changed so that particular<br />

records can be highlighted.<br />

� Browse to the POLYPROPYLENE folder<br />

� Change the folder color to YELLOW<br />

(Right click on Polypropylene and select “Change Color > Yellow”)<br />

(Note: Record colors can also be changed by right-clicking on a record in a graph<br />

stage or the selection results list)<br />

(If the stage from Exercise 18 is still present, the bubble chart updates)<br />

DELETE THE STAGE<br />

Exercise 20 Plotting a Combined Property<br />

Many engineering applications require combined properties to be optimized. For<br />

example, specific stiffness (Young’s modulus / density) in aerospace, and thermal<br />

diffusivity (thermal conductivity / (density . specific heat)) in thermal applications.<br />

These types of properties can be plotted using the advanced property feature.<br />

� Make a BAR CHART of the combined property DENSITY/(YOUNG’S<br />

MODULUS^(1/2))<br />

(To set the y-axis, click “Advanced”. In the Set Axis dialog, select an attribute, then<br />

click “Insert” to create the expression)<br />

(Leave x-axis at )<br />

DELETE THE STAGE<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 19


© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Performance Indices<br />

One of the main components of the rational material selection technique is the use of performance indices. These are combined<br />

properties (e.g. Young’s modulus / density) that allow the function of a design to be optimized for a particular application. The<br />

performance index finder enables users to quickly identify (and plot) the performance indices that are applicable to their design.<br />

Exercise 21 Performance Index Finder<br />

� Make a BAR CHART of the performance index for minimizing the mass of a stiffnesslimited<br />

beam, loaded in bending<br />

(Set y-axis Function to Beam in bending, Fixed Variables to length and section<br />

shape, Limiting Constraint to stiffness, Optimize to mass)<br />

(Leave x-axis at )<br />

Browse Search Select<br />

1. Selection Data<br />

MaterialUniverse: All bulk materials<br />

2. Selection Stages<br />

Graph/Index Limit Tree<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 20<br />

X-axis Y-axis<br />

Performance Index Finder<br />

Function: Beam in bending<br />

Limiting Constraint:<br />

stiffness<br />

Optimize: mass


Exercise 22 Selection with a Trade-off Plot<br />

Many designs require a compromise to be made between competing objectives, for<br />

example, maximize performance and minimize cost. The influence of this ‘trade-off’<br />

on material choice can be studied by generating a trade-off plot, where candidate<br />

materials lie along a hypothetical curve or trade-off surface (see picture). Optimal<br />

materials, for a particular application, are identified by making a judgment on the<br />

relative importance of the two objectives (e.g. in aerospace, high performance is<br />

more important than low cost).<br />

� Make a BUBBLE CHART of the performance index<br />

BEAM IN BENDING, limited by STIFFNESS<br />

(Set y-axis to Optimize mass; set x-axis to Optimize cost)<br />

(The materials on or near the trade-off surface offer the best compromise for<br />

minimizing mass and cost)<br />

(Note: The trade-off surface cannot be plotted on a chart by CES)<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Browse Search Select<br />

1. Selection Data<br />

MaterialUniverse: All bulk materials<br />

2. Selection Stages<br />

Graph/Index Limit Tree<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 21<br />

Performance Index<br />

P1: mass, m<br />

Heavy<br />

Light<br />

Cheap<br />

Trade-off<br />

surface<br />

Performance Index<br />

P1: cost, c<br />

Expensive


© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Functional Data<br />

Some properties within the databases are stored as functional data, meaning that data is available for a number of different<br />

conditions. This allows users to readily incorporate the conditions of their application into their selection project. For example,<br />

using the ‘Fatigue strength model’ the user can specify both the stress ratio and number of cycles for the fatigue strength.<br />

Exercise 23 Viewing Functional Data<br />

Browse Search Select<br />

� Find a record for STAINLESS STEEL<br />

� Display the functional data graphs<br />

(Click the “Show/Hide” button to show all functional data graphs on the datasheet)<br />

(Alternatively, click on the , , or buttons to open the graph in a new<br />

window and view the equation or data points)<br />

Exercise 24 Setting Parameters for Functional Data<br />

The parameter values for functional data apply to all applicable functional data types<br />

within the datasheet and to all datasheets in the selection project. The parameter<br />

values can be changed using the Parameters hyperlink.<br />

� Find a record for STAINLESS STEEL<br />

The value for FATIGUE STRENGTH MODEL is calculated at the given parameter<br />

values for STRESS RATIO and NUMBER OF CYCLES.<br />

� Change the parameter value for NUMBER OF CYCLES<br />

(Click the Parameters link and set a new value in the dialog, then click OK. The<br />

value in the datasheet will updated.)<br />

(To view the updated project setting, go to the Select menu > Project Settings ><br />

Parameter Values)<br />

Table:<br />

Subset:<br />

Table:<br />

Subset:<br />

MaterialUniverse<br />

Metals<br />

Layout: All attributes<br />

Mechanical properties<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 22<br />

Datasheet<br />

Fatigue strength at 10^7 cycles * 38.9 - 44.2 ksi<br />

Fatigue strength model (stress range)<br />

* 34.1 - 49.7 ksi<br />

Parameters: Stress Ratio=-1, Number of Cycles=1e7<br />

10<br />

0<br />

Fatigue strength<br />

model (stress range)<br />

(ksi)<br />

Browse Search Select<br />

MaterialUniverse<br />

Metals<br />

10<br />

0<br />

Mechanical properties<br />

Number of Cycles<br />

Stress Ratio=-1<br />

Datasheet<br />

1e<br />

8<br />

Fatigue strength at 10^7 cycles * 38.9 - 44.2 ksi<br />

Fatigue strength model * 34.1 - 49.7 ksi<br />

Parameters: Stress ratio=-1, Number of cycles=1e7<br />

Parameters<br />

Number of cycles 1e7<br />

Stress ratio -1<br />

Show/Hide


The Eco Audit Tool –which is an optional add-on tool –estimates the energy used<br />

and CO2 produced during five key life phases of a product (material, manufacture,<br />

transport, use, and end of life) and identifies which is the dominant phase. This is<br />

the starting point for eco-aware product design, as it identifies which parameters<br />

need to be targeted to reduce the eco-footprint of the product.<br />

Exercise 25 Eco Audit Project<br />

A brand of bottled mineral water is sold in 1 liter PET bottles with<br />

polypropylene caps. A bottle weighs 40 grams; the cap 1 gram. Bottles<br />

and caps are molded, filled, and transported 550 km from the French<br />

Alps to England by 14 tonne truck, refrigerated for 2 days and then<br />

sold. The overall life of the bottle is one year.<br />

An example product file for this case study is installed with<br />

CES Selector in the ‘Samples’ folder.<br />

Product Definition<br />

(For an explanation of the calculations used in each stage, click the help icon<br />

in the heading)<br />

=<br />

Eco Audit Project<br />

Product Definition New Open Save<br />

Product name: PET Bottle<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Eco Audit<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 23<br />

1. Material, manufacture, and end of life<br />

Bill of materials (BOM), primary processing techniques, and end of life<br />

Quantity Component name Material Recycle content Primary process Mass (kg) End of life<br />

100 Bottle PET 0% Molding 0.04 Recycle<br />

MaterialUniverse<br />

Ceramics and glasses<br />

Hybrids: composites etc<br />

Metals and alloys<br />

Polymers and elastomers<br />

Elastomers<br />

Polymers<br />

Thermoplastics<br />

PET<br />

0%<br />

100%<br />

Optionally, you can specify secondary processing, joining and finishing<br />

techniques, end of life treatment and recovery rates.<br />

2. Transport<br />

Transportation from site of manufacture to point of sale<br />

Molding<br />

Extrusion<br />

Landfill<br />

Combust<br />

Downcycle<br />

Recycle<br />

Re-engineer<br />

Reuse<br />

100 Cap PP<br />

0% Molding 0.001 Combust<br />

100 Water<br />

1<br />

Stage name Transport type Distance (km)<br />

Bottling plant to point of sale 14 tonne truck 550<br />

Sea freight<br />

Rail freight<br />

14 tonne truck<br />

Air freight – long haul<br />

...


3. Use<br />

Product life and location of use<br />

Product Product life: life: 1 years<br />

Country electricity mix:<br />

United Kingdom<br />

France<br />

Germany<br />

United Kingdom<br />

...<br />

Static mode<br />

Energy used to refrigerate product at point of sale (average energy required to refrigerate<br />

100 bottles at 4°C = 0.12 kW)<br />

��<br />

�� Product uses the following energy:<br />

Energy input and output: Electric to mechanical (electric motors)<br />

Power rating:<br />

Usage:<br />

Usage:<br />

0.12 kW<br />

2<br />

24<br />

days per year<br />

hours per day<br />

Fossil fuel to thermal, enclosed system<br />

Fossil fuel to electric<br />

Electric to thermal<br />

Electric to mechanical (electric motors)<br />

...<br />

4. Report<br />

View Report<br />

Energy and CO2 Footprint Summary:<br />

(Result: Material is the dominant life phase � Focus on minimizing embodied energy of<br />

bottle and/or mass of bottle to reduce eco-footprint of product)<br />

Change the “End of life” option for the bottle to “Combust” and note the different impacts<br />

on the end of life potential Energy & CO2


Exercise 26 Saving an Eco Audit Product Definition<br />

Eco audit projects do not form part of a selection project and need to be saved<br />

separately.<br />

� SAVE the product definition – (give it a filename and directory location;<br />

CES Eco Audit product files have the extension “.prd”)<br />

Exercise 27 Saving/Exporting an Eco Audit Report<br />

� GENERATE the eco audit report<br />

� EXPORT the eco audit report as a <strong>PDF</strong><br />

(Note: You will require Microsoft Excel, Word, or a <strong>PDF</strong> reader such as Adobe<br />

Reader to view the exported eco audit report)<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 25


© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Hybrid Synthesizer<br />

Hybrid materials and structures combine the benefits of two or more materials to produce new materials that exhibit unique<br />

combinations of properties. For example, both composite materials and sandwich panels are commonly used in lightweight<br />

structures. The Hybrid Synthesizer enables the performance of these structures to be predicted and compared with other<br />

materials in the database.<br />

Exercise 28 Sandwich Panels Model<br />

Select MaterialUniverse: All bulk materials<br />

� Make a BUBBLE CHART of YOUNG’S MODULUS (E) against DENSITY (ρ)<br />

(as in Exercise 4)<br />

� Use the SANDWICH PANELS model to create synthesized records<br />

(Go to Tools > Synthesizer and select ‘Sandwich Panels’ in the Hybrid Synthesizer)<br />

� Set the Source Materials<br />

FACE-SHEET Aluminum, 6061, wrought, T6<br />

CORE Polymethacrylimide foam (rigid, 0.200)<br />

(Click the Browse button and locate the materials on the tree)<br />

� Accept the default settings for Model Variables and Model Parameters<br />

� Set the Material Names<br />

FACE-SHEET Al<br />

CORE Rohacell<br />

(Click the help icon in the headings for an explanation of the calculations used)<br />

(Click “Create” to run the model)<br />

(When finished, the new synthesized records will be shown on the Graph Stage)<br />

Source Materials<br />

Face-sheet Aluminum, 6061, wrought, T6<br />

Core Polymethacrylimide foam (rigid, 0.200)<br />

Model Variables<br />

Face-sheet<br />

thickness<br />

Core thickness<br />

Model Parameters<br />

Support and load conditions<br />

Material names<br />

Face-sheet Al<br />

Core Rohacell<br />

Sandwich Panels<br />

Span 10 m<br />

0.05 - 5 mm Number of values 10<br />

20 mm Number of values 0<br />

Built in ends<br />

Central load<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 26


� Use a LINE SELECTION to plot a line corresponding to a light-weight, stiff, panel in bending<br />

(Click the gradient line icon, then enter slope: “3” in this case)<br />

� Show the SYNTHESIZED RECORDS on the chart<br />

(Click the Show Synthesized Records button)<br />

(Label the parent records, and a few of the synthesized records)<br />

Synthesized records appear on the Browse tree under<br />

‘My records > Synthesized’.<br />

Synthesized records are saved in the selection project file, not the database.<br />

They may be edited or deleted in a similar manner to user-defined records.<br />

DELETE THE STAGE and the SYNTHESIZED RECORDS<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

� E<br />

1 3<br />

f<br />

MaterialUniverse<br />

...<br />

My records<br />

Synthesized<br />

...<br />

20mm core<br />

0.05mm Al face-sheet<br />

0.0834mm Al face-sheet<br />

...<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 27<br />

...<br />

Edit Record<br />

Delete Record


Standard toolbar<br />

Browse the<br />

database<br />

tree<br />

Search for<br />

text in the<br />

database<br />

Select entities<br />

using design<br />

criteria<br />

Graph Stage toolbar<br />

Line selection<br />

tool<br />

Cancel selection<br />

Box selection tool<br />

Favorites<br />

and other<br />

options<br />

Un-zoom<br />

Zoom<br />

Add text<br />

© <strong>Granta</strong> <strong>Design</strong> Limited, 2011<br />

Eco Au dit<br />

tool<br />

Hybrid<br />

Synthesizer<br />

tool<br />

Add envelopes<br />

Search for<br />

information<br />

on the Web<br />

Black and white chart<br />

Result intersection<br />

Show reference<br />

record<br />

Show favorites<br />

Toolbars and General Information<br />

Open<br />

CES Help<br />

Hide failed materials<br />

Show<br />

synthesized<br />

records<br />

Show<br />

user-defined<br />

records<br />

File Types<br />

*.gdb <strong>Granta</strong> Database file<br />

*.ces CES Selector Project file (text)<br />

*.cet Selection Template file<br />

*.frl Favorites file<br />

*.prd Eco Audit Product Definition file<br />

Options for Preferred Currency and Units<br />

Database Options<br />

Settings Preferred Currency Preferred Unit System<br />

The Regional Setting from<br />

the operating system for<br />

currency is used to view<br />

data. The regional setting is<br />

specified after ‘Automatic’<br />

e.g. .<br />

Data is displayed using the<br />

units stored in the database.<br />

Currency data is displayed<br />

using the default Currency.<br />

Named<br />

Setting<br />

Named currency is used to<br />

display data e.g. ‘US Dollar<br />

(USD)’.<br />

<strong>Getting</strong> <strong>Started</strong> with CES Selector 28<br />

The Regional Setting from<br />

the operating system for unit<br />

system is used to view data.<br />

The regional setting is<br />

specified after ‘Automatic’<br />

e.g. ‘‘.<br />

Data is displaying using the<br />

units stored in the database.<br />

Attribute data is displayed<br />

using the unit for the<br />

attribute definition.<br />

Named unit system is used to<br />

display data e.g. ‘Metric’.


www.grantadesign.com<br />

info@grantadesign.com<br />

Corporate Headquarters: <strong>Granta</strong> <strong>Design</strong> Limited, Rustat House, 62 Clifton Road, Cambridge CB1 7EG, UK<br />

UK/Int’l +44 (0)1223 518895<br />

Copyright © 2012 <strong>Granta</strong> <strong>Design</strong> Ltd.<br />

CES Selector is a trademark of <strong>Granta</strong> <strong>Design</strong> Ltd.<br />

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France 08 00 76 12 90<br />

Germany 0800 182 5026

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