Joystick Hall Effect JC6000 - GSNA.com

JC6000 MULTI AXISJOYSTICK CONTROLLERInnovation In Motion

INNOVATION IN MOTIONThe JC6000 rugged joystick controller is designed for demanding operatorcontrol applications in off-highway vehicles and other man-machine interfaces,where strength, reliability, and handle functionality are important. Available inone or two axis configurations, this joystick can be supplied with non-contactHall effect sensors or long life potentiometer tracks. The JC6000’s compact size,high lever strength and superb proportional control are ideal for applicationswhich include operator controls on a wide range of off-highway vehicles,including cranes, loaders, excavators, access platforms, tractors and harvesters.Handles and gripsThe JC6000 can be specified with a choice of handles and grips to increase thefunctionality of the operator controls. With a choice of push buttons, trigger grips,proportional and switched rockers in a variety of different configurations, userscan match their handle selection to suit their unique application.Innovative designWith a choice of Hall effect sensors or potentiometer tracks to providethe analogue signals proportional to lever movement, the JC6000can be configured to provide a range of output signals, directionaland center switching functions, lever forces, and handle styles. CANoutput can also be specified on the Hall sensor version for digitalcommunication with vehicle systems.•FeaturesBenefits• Hall effect or potentiometric sensing • Long life and maintenance-free operation• Single or dual axis control • Suited to a range of operator control functions• High strength lever with superb proportional control • Rugged and smooth lever movement• Sealed above the panel to IP66 •Operation in hostile environments• Choice of outputs and switches • Enables user configuration for system safety• Choice of handles/grips with or without switches • Additional operator control functions• AMP 040 series multi-lock connectors • Simple installation• Interchangeable with Penny + Giles' JC600 model • Improved performance within the same footprint2Certificate No.LRQ 0924881Quality AssurancePenny + Giles are accredited to BS EN ISO9001:2000Quality is at the heart of all our systems ensuring thereliability of our products from initial design to finaldespatch.

JC6000MULTI-AXISJOYSTICK CONTROLLERTotal reliabilityThe JC6000 includes lever mechanics designed to give smooth proportionalcontrol, with Hall effect sensors that provide contactless, long life operation up to15 million operations. Alternative potentiometer tracks featuring multi-fingeredprecious metal wipers give low electrical noise and a long life of greater than 5million operations.SafetyThe JC6000 with the Hall sensors option has dual outputsfitted as standard, allowing the signals to be monitored andcompared for failure detection in safety critical applications.Additional independent switch functions can be specified fordirectional and center position indication - vital for vehicle systemstart-up safety. These switch functions are also available with thepotentiometer tracks, which can also be specified with paddingresistors to limit the output signals to 10-90% or 25-75%, allowingcomparison and error detection.Custom designPenny+Giles offer an extensive range of fingertip and handoperated joysticks in standard modular configurations,designed to meet the majority of individual customer needs, butwe can customise our designs for OEMs who require somethingmore specialised to their application. Please talk to our technicalsales team about your requirements.Cell manufacturedThe modular design of the JC6000 joystick is designed to provide the userwith a wide choice of options, but allows efficient build and despatch usingcell manufacturing principles. Contact your nearest sales office for the latestinformation on availability.3

ELECTRICAL -POTENTIOMETER TRACKResolutionTrack resistance ±20% kΩTrack operating angle ºOutput voltage range %Center tap voltage %Center tap angle ºCenter tap to switch alignment ºSupply voltage maximum VdcWiper circuit impedance MΩPower dissipation @ 25°C WInsulation resistanceVirtually infinite1.8, 2, 2.9, 5±180-100, 10-90, 25-75 of input48 - 52 of applied voltage±2.5Within 0.5321 minimum recommended*0.25Greater than 50MΩ at 50Vdc* The long life resistive elements require a high impedance load in the wiper circuit to minimisethe current flowing through the wiper for optimum life conditionsELECTRICAL -DIRECTIONAL OR CENTERSWITCH (LOW CURRENT)Switch operating angle ºSupply voltage maximum VdcLoad current maximum mANot available with CANbus output1.5 or 5 either side of center35200 resistiveELECTRICALCONNECTIONSMating 16 way connector and pinsMating 16 way harnessMating 8 way connector and pinsMating 8 way harnessAll primary potentiometer track and directional/center switch connections terminate in a 16-wayAMP 040 series multi-lock connector in the joystick base. Secondary potentiometer trackconnections terminate in an 8-way AMP 040 series multi-lock connector. See page 8 forpin identitiesSA47931 (AMP 040 16 way connector 174046-2; Pins 175062-1)P49780 (connector, pins and 380mm long cable)SA304522 (AMP 040 8 way connector 174044-2; pins 175062-1)P303083 (connector, pins and 380mm long cable)ELECTRICAL -MICROSWITCHSwitch configurationSwitch operating angle ºContact ratingSwitch life minimumOperating temperature ºCNot available with CANbus outputTwo switches per axis. Normally open at lever center position2 to 5 either side of center3A @125Vac, 2A @ 30Vdc100,000 cycles, cycled at 1Hz, 1A and 12Vdc-25 to +85ELECTRICALCONNECTIONSCAN OUTPUT VERSIONSupply voltage rangeCAN versionProtocolUnder-panel sealingVdcMicroswitch connections in the potentiometer joystick will replace the low currentdirectional/center switches in the 16-way AMP 040 series multi-lock connector in the joystickbase. In the Hall sensor joystick, switches terminate in the 8-way connector. See ElectricalConnections on page 8 for pin identitiesJC6000 with Hall sensing option can also be supplied with an integrated CANBUS outputoffering the J1939 protocol. This CANBUS interface meets the requirements of IEC61508 SILlevel 19 to 36CAN 2.0bJ1939IP66 IEC60529ELECTRICALCONNECTIONSAll connections terminate in the 6-way Deutsch DTM04-6P integrated connector5

JC6000JOYSTICK CONTROLLERDIMENSIONSNote: drawings not to scalePOTENTIOMETER AND HALL EFFECTCONTROLLERCAN OUTPUT CONTROLLERINSTALLATIONThe joystick is designed to be fitted frombelow the mounting panel, through a70mm diameter hole. The effectiveness ofthe joystick flange sealing is dependent onthe panel mounting surface beingsufficiently rigid to compress the sealinggaiter. The surface finish of the mountingpanel is critical to achieving an adequateseal and rough surface finishes, paintchips, deep scratches, etc. should beavoided.Joystick mountingsurface61 mountingscrew centersM6 Torx T30 supplied(4 places)ø11.93/12.00ø9.518/9.54832 9.7ø 3.218/3.2 ø 3.218/3.268 (max)150 (nominal)61 mountingscrew centersM6 Torx T30 supplied(4 places)ø11.93/12.00ø9.518/9.54832 9.774 (max)Recommended panel thickness3.5 to 6mmRecommended screw torqueFixing screws can be driven to a maximumtorque of 5Nm when clamped against a3.5mm thick panel.The mounting hole depth is 12.6mm. Forthrough-hole installation, the screws canbe driven at a torque of 3.5Nm directlythrough the blind cast holes to remove thecast covers. The joystick mounting flangeshould be connected to the vehicle chassisor reference plane (normally zero volts).ForwardorientationidentPin 1Pin 58-way connectorsecndary pot interface(Switch connections onHall version).16-way connectorPotentiometer interface(Handle on Hall version)80 (includes gaiter)Pin 1Pin 9Pin 1Pin 712-way connectorHall sensor interface(handle on potentiometerversion)).Pin 1Forwardorientationident on thisfaceCAN OUTPUT OPTIONSThe sealing of the lower cover meets therequirements of IP66 (IEC 60529) and usesan integrated Deutsch DTM04-6P 6 pinconnector with the cover. The use of asuitable sealed mating connector willenable a full IP66 connection to be made.The cover also includes an integratedbreather system to ensure pressureregulation under all barometric pressureand temperature conditions withoutmoisture ingress into the joystick.See next page for electrical connections7

JC6000JOYSTICK CONTROLLERELECTRICAL CONNECTIONS16-way primary connectorPin number Potentiometer tracks Hall effect sensors1 Y switch track N/O (lever forward +Y) Pins 1 to 12 used for handle connections2 X switch track center on See chosen handle style for details3 X pot track left -4 X pot track wiper signal -5 X pot track right -6 X pot track center tap -7 X switch track common -8 X switch track N/O (lever left -X) -9 Y pot track backward -10 Y pot track wiper signal -11 Y pot track forward -12 Y pot track center tap -13 Y switch track common Not connected14 Y switch track N/O (lever backward -Y) Not connected15 X switch track N/O (lever right +X) Not connected16 Y switch track center on Not connected8-way secondary connector (where fitted)1 Secondary Y pot track forward Forward (directional or micro)switch common2 Secondary Y pot track center tap Forward switch output3 Secondary Y pot track wiper signal Backward switch output4 Secondary Y pot track backward Backward switch common5 Secondary X pot track right Left switch common6 Secondary X pot track wiper signal Left switch output7 Secondary X pot track center tap Right switch output8 Secondary X pot track left Right switch common12-way connector1 Pins 1 to 12 used for handle connections +5V supply - sensors 3 and 42 See chosen handle style for connection details 0V supply - sensors 3 and 43 - +5V supply - sensors 1 and 24 - 0V supply - sensors 1 and 25 - Forward/backward output - sensor 36 - Left/right output - sensor 27 - Left/right output - sensor 48 - Forward/backward output - sensor 19 - Not connected10 - Not connected11 - Not connected12 - Not connected6 pin Deutsch connector CAN output1 Not available Ground2 Not available Power3 Not available CAN high4 Not available CAN low5 Not available CAN shield6 Not available Not connected8

JC6000JOYSTICK CONTROLLERHANDLE OPTIONSHKNThe HKN handle is the simplest optionavailable for the JC6000. This handle doesnot include any additional functionality, but isdesigned to allow the joystick to be controlledby the operator gripping the handle palmdownwards.NH or NHFThese options are selected whenno handle is required to be fitted.NHF option has wires fitted to thejoystick connector on the base,through the operating lever.HBDeveloped to replicate the functionality of thetraditional mechanical handle, the HB range ofhand grips can be specified with either a buttonor rocker switch, mounted into the top of thehandle, within easy reach of the operator’sthumb. These can be configured as a ‘PersonPresent’ feature or, for example, the steersignal for an access platform.A RANGEDesigned to meet the demands for more complex control systems in off-highwayapplications, the 'A' range of ergonomic hand grips can be fitted with a combinationof analogue outputs, push button and ‘Person Present’ switches. The handle can bespecified with two independent analogue outputs generated by proportional rockerswhich, in turn, provide auxiliary directional switching in addition to the potentiometricoutput. When coupled with the two axis JC6000 base joystick this unit can provide afour-axis controller.This handle can also be purchased separately, for fitting to customer levers orassemblies. Ask our sales team for more details on this option.MGDesigned to provide a simple approach to a ‘Person Present’ handle whilst offering theflexibility of switch options in the top of the handle. The profile of the MG handleensures the operator's fingers are permanently close to the buttons, minimising operatorfatigue and maximising functional control. The handle can be supplied with or withouta hand rest and can be configured with a combination of trigger lever, single or dualswitches.This handle can also be purchased separately, for fitting to customer levers orassemblies. Ask our sales team for more details on this option.9

HKN HANDLE OPTIONDIMENSIONSø35110 max45NH OR NHF HANDLE OPTIONSELECTRICALCONNECTIONSWire sizeWire current28AWG1.4A250 minNH option has no wires fitted.NHF option allows customer tofit own handle style to joystickoperating lever.see page 7 for lever dimensionsPin Wire color1 Grey2 Yellow3 Red4 Orange5 Brown6 Black7 Green8 White9 Blue10 Violet11 Pink12 Red/Yellow13 Not connected14 Not connected15 Not connected16 Not connectedNHF handle option note: Wires terminate on the 12-way connector (Potentiometerversion), or the 16-way connector (Hall sensor version).10

HB HANDLE OPTIONSDIMENSIONSHB0 HB1 HB2 HBDø35149 max115155155164SPECIFICATION HBO HB1 HB2 HBDMaximum height above flange mm 149 155 155 164Maximum grip diameter mm 35 35 35 35Environmental sealing (IEC 60529) IP65 IP65 IP65 IP65Number of switches 0 1 2 1Action Momentary rocker Momentary rocker Momentary buttonSwitch operating force N - - - 7Maximum current @ 30Vdc A - 2.5 2.5 5Expected life (operations) 100,000 100,000 100,000 100,000ELECTRICALCONNECTIONSCommon terminal 11 11 11N/O contact switch 1 4 4 1N/C contact switch 1 1N/O contact switch 2 1Note: Signals terminate on the 12 way connector (potentiometer version) or the 16 way connector (Hall sensor version)11

A RANGE HANDLE OPTIONSSPECIFICATIONMaximum height above flange mmMaximum grip diameter mmEnvironmental sealing(IEC 60529)Number of switchesActionSwitch operating force NMaximum current @ 50Vdc mAExpected life (operations)WeightgOperating temperature ºCStorage temperature ºC16661IP651 to 6 in the top plateMomentary button32001 million170 - A2LD option-40 to +70-40 to +80ROCKERRocker profileBreakout forceNOperating forceNMechanical movement ºElectrical movement ºExpected life (operations)Load current (maximum) mAPower dissipation @ 25ºC WTrack resistanceOutput voltageCenter tap angle ºDirectional or center off switchSwitch gap ºSwitch supply voltage VdcStandard (S) or V profile (V)5 at the end of the rocker15 at the end of the rocker±10 (±1°)±9 (±1°)5 million200 (see note on page 5)0.25Will match JC6000 Y axis resistance †Will match JC6000 Y axis output †±1.5Standard2.5 either side of center35† unless requested otherwiseFUNCTIONALITY SWITCHES ROCKERSSWITCH 1SWITCH 2SWITCH 3SWITCH 4SWITCH 5SWITCH 6TOP SWITCHPERSON PRESENTLEFT ROCKERRIGHT ROCKERHORIZONTAL1 2 3 4 5 6 TOP Person Present LEFT RIGHT HORIZONTAL✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔✔ ✔ ✔SWITCH AND ROCKER OPTIONSA000A00TA00DA00BA400*A40T*A40D*A40B*3 24 1A1LO*A1LTA1LD*A1LB1A1ROA1RTA1RDA1RB3A0H0A0HDA100A10TA10DA10B1A500A50TA50DA50B3 254 1A2LO*A2LTA2LD*A2LB2 A2RO 3A2RTA2RDA2RB14A1HO*A1HD*2A200*A20T*A20D*A20B*32A600A60TA60DA60B3 2 A3LO2A3LT5A3LD4 1A3LB166A3ROA3RTA3RDA3RB53 A2H0 3A2HD42A300A30TA30DA30B312AOLO*AOLTAOLD*AOLBAOROAORTAORDAORBAOBO*A0BD* Preferred options12

DIMENSIONS11060Push buttonswitchLeftrocker132Top switch166ø55‘Person present’ switchStandard rocker profileOptional V - rocker profileELECTRICALCONNECTIONSPin Wire colorCommon terminal (for all switches) 11 BlackSwitch 1 4 BlueSwitch 2 3 YellowSwitch 3 2 Blue/OrangeSwitch 4 1 GreenSwitch 5 † RedSwitch 6 † VioletTop switch † Pink with markerPerson present switch 12 Red/GreenPerson present switch 8 Black/WhitePin Wire colorRocker positive supply (L, R or H) 7 White/RedRocker center tap 6 Yellow/Red*Rocker zero or negative supply (L, R or H) 10 Pink/GreyRocker output signal (L or H) 5 PinkRocker output signal (R) 9 WhiteRocker switch common 11 n/aRocker switch (L forward) 2 Blue/OrangeRocker switch (L backward) 1 GreenRocker switch (R forward) 3 YellowRocker switch (R backward) 4 BlueRocker switch (H left) 4 BlueRocker switch (H right) 1 Green† depends on other options selected*Center tap not connected on A3LB and A3RB handlesNote: Signals terminate on the 12-way connector (Potentiometer version), or the 16-wayconnector (Hall sensor version)ORDERING CODESPush buttonselect 1 to 6 in the top plateRocker positionO = NoneL = LeftR = RightB = BothH = HorizontalA - 2 - L - D - R - SRocker profileS = StandardV = V profileRocker resistance code(See page 6 for codes)Additional switchesO = NoneT = TopD = Person Present (Deadmans)B = BothNote: When ordering a handle fitted with a rocker, two profiles can be supplied(S = standard profile; V = v profile) please specify style when ordering.13

MG HANDLE OPTIONSDIMENSIONS5414Switch 1/2114Trigger168ø62.5ø4028SPECIFICATIONMaximum height above flange mmMaximum grip diametermmEnvironmental sealing (IEC 60529)Number of switchesActionSwitch operating forceTriggerNSwitch 1 or 2NMaximum current @ 30Vdc mAExpected life (operations)Operating temperature ºCStorage temperature ºC16840IP67 (IP66 with trigger switch)0 to 3Momentary Button, Rocker or Trigger571001 million-25 to +75-30 to +8014

HANDLE CODEMG00MG01MG02MG03MG04MG05MG06MG07MG08MG09MG10MG11Top switch position Trigger switch Hand restNone No No1 No No1 & 2 No No1 & 2 Yes No1 & 2 Yes Yes1 Yes Yes1 & 2 No Yes1 No Yes1 Yes NoNone Yes YesNone None YesNone Yes NoSee Termination details for wire color codes.ELECTRICALCONNECTIONSCommon terminal (for top switches)Switch 1Switch 2Trigger switchTrigger switchPin numberWire color12 Black6 Blue3 Green4 Blue/Orange5 YellowNote: Signals terminate on the 12-way connector (Potentiometer version), or the 16-wayconnector (Hall sensor version)15

www.pennyandgiles.comPenny & GilesPosition sensors and joysticks forcommercial and industrialapplications.Doc Ref: JC6000 04/0615 Airfield RoadChristchurchDorset BH23 3TGUnited Kingdom+44 (0) 1202 409409+44 (0) 1202 409475 Faxsales@pennyandgiles.com36 Nine Mile Point Industrial EstateCwmfelinfachGwent NP11 7HZUnited Kingdom+44 (0) 1495 202000+44 (0) 1495 202006 Faxsales@pennyandgiles.com5875 Obispo AvenueLong Beach CA 90805USA+1 562 531 6500+1 562 531 4020 Faxus.sales@pennyandgiles.comStraussenlettenstr. 7b85053 Ingolstadt,Germany+49 (0) 841 61000+49 (0) 841 61300 Faxinfo@penny-giles.deThe information contained in thisbrochure on product applications shouldbe used by customers for guidance only.Penny+Giles Controls Ltd makes nowarranty or representation in respect ofproduct fitness or suitability for anyparticular design application,environment, or otherwise, except as maysubsequently be agreed in a contract forthe sale and purchase of products.Customer’s should therefore satisfythemselves of the actual performancerequirements and subsequently theproducts suitability for any particulardesign application and the environmentin which the product is to be used.Continual research and developmentmay require change to products andspecification without prior notification.All trademarks acknowledged.© Penny+Giles Controls Ltd 2006Innovation In Motionwww.cwcontrols.com