RENISO - Advanced Engineering

RENISOFUCHS LUBRICANTSAn oil for Every ApplicationFUCHS Refrigeration Lubricants

FUCHS LUBRICANTSAN EXPERT MANUFACTUREREXPERT MANUFACTURERANHOW FUCHS HOW FUCHS EXCEL... EXCEL...FUCHS was founded in 1931 as a family firm inMannheim, Germany, importing high qualityrefinery products. Now the FUCHS Group is aglobal corporation, with over 4,000 employees, 80operating companies and 51 production plants,including the UK.FUCHS is the largest independent supplier oflubricants in the world and the most popularbrand of refrigeration oil in Europe.FUCHS are committed to developing superiorlubrication products and providing uniquecustomer solutions. This is achieved through acontinuing program of product innovation anda constant quest for perfection throughout theentire production process.

OF INNOVATIVE LUBRICANTSINNOVATIVE LUBRICANTSOFWHAT MAKES FUCHS REFRIGERATION OIL WHAT MAKES FUCHS REFRIGERATION OIL SPECIAL? SPECIAL?Refrigeration oil is a critical element in anyrefrigeration circuit. If you were to consider therole of lubricants across all industrial sectors,refrigeration would surely be considered oneof the trickiest to master. The huge variations intemperature, the vast working pressures and theneed to mix with unstable refrigerants all pose asignificant challenge indeed.RENISOFUCHS also believe that not only it’s quality, butthat its suitability will have a resounding effecton the efficiency and lifespan of the oil. This iswhy FUCHS have developed a complete portfolioof superior lubricants, featuring a selection ofproducts suitable for almost any application.FUCHS RENISO refrigerationcompressor oils are designedfor optimum performance,regardless of temperatureWith these obstacles in mind, the R&D expertsat FUCHS used their decades of knowledge andimmense global resources to create RENISO, ahigh performance refrigeration oil with superiorthermal stability and unbeatable longevity.

FUCHS LUBRICANTSRENISO TRITON SERIESPOLYOL ESTER (POE)Fully synthetic refrigeration oilsThe refrigeration oils of the RENISO TRITONSE/SEZ series are based on synthetic estersthat were especially developed for use withchlorine-free, fluorinated hydrocarbons (HFC/C).In contrast to conventional refrigeration oils, these aremiscible and compatible with polar HFC/FC’s.All RENISO TRITON ester oils are ultra dried and filledinto vapout tight containers, in a nitrogen atmosphere,ensuring a water content of

RENISORENISO MS SERIESALKYL BENZENE (AB)Anti-wear refrigeration oilsThe refrigeration oils of the RENISO MS series are basedon a blend of special alkyl-benzenes and highly refinednaphthenic mineral oils. Extensive wear protectionThe special solubility and miscibility with CFC/HCFCrefrigerants permit the use in low-temperature systems,in heat pumps and in air conditioning systems.is achieved with a special additive system, so reliablelubrication of highly stressed compressors is ensured.*approved by:RecommendedApplicationsThe RENISO MS series is suitable for thelubrication of refrigeration compressorswith CFC/HCFC refrigerants accordingto DIN 51 503 for high temperature/ load conditions. Because of goodmiscibility with the refrigerants R22and R502, the refrigeration oils ofthe RENISO MS series are especiallyrecommended for these HCFCrefrigerants and as well for chlorinecontaining“drop in” refrigerants, e.g.R401 and R402.Technical propertiesGood solubility/miscibility with CFCand HCFC refrigerants, e.g. R22 andR502Contains advanced anti-wearadditivesBest suited for transitionalrefrigerants, e.g. R401A/B, R402A/Band R22 mixturesAdvantages and BenefitsOutstanding thermal and chemical stabilityunder extreme operating conditionsExcellent wear protectionHigh load-carrying capacityProduct nameISO Viscositymm 2 /sPour pointº CFlash pointº CWater Contentmg/kgColour indexDIN ISO 2049Sizes AvailableLitreRefrigerantsRENISO MS 32RENISO MS 46*RENISO MS 68324668-42-42-361972022022525251.51.51.520520205R22,R502,R401 & R402While the information and figures given here are typical of current production and conform to specification, minor variations may occur. Subject to amendment. Edition 06/2009

FUCHS LUBRICANTSRENISO S/SP SERIESALKYL BENZENE (AB)Fully synthetic, alkylbenzene-based refrigeration oilsThe RENISO S/SP series are synthetic, alkylbenzene-basedrefrigeration oils with advanced anti-wear propertiesfor systems with chlorine-containing refrigerants.Sophisticated production processes ensure that theRENISO S/SP products are sulphur and wax-free. RENISOS/SP products were developed for critical applicationsespecially when good anti-wear properties are required.Compared to equiviscous, mineral oil-basedrefrigeration oils, the following improved wearprotection values were established:Four ball scardiameter (1h at 150 N)RENISO SP 46:Mineral oil:Almen-Wieland test RENISO SP 46:Mineral oil:*approved by:0,3 mm0,6 mm9000 N1000 NRecommendedApplicationsRENISO SP products are recommendedfor use in R22 applications – lowevaporating temperatures. R22, R502applications and with drop-in refrigerantsi.e. R401A/B, R402A/B. Heat pumps usedto heat tap water. Plants where veryhigh compressor outlet temperatures areencountered. Systems operating withR600a (iso-butane) and R290 (propane).RENISO S 68 is particularly recommendedfor R717 (NH3) systems and for R22applications. In general, RENISO S/SP oilsare recommended whenever other oilsprovide insufficient protection againstwear.Technical propertiesVery high thermal stabilityExcellent ageing and oxidationresistanceR22 flocculation point < -60°CMiscibility gap with R22 < -70°CAdvantages and BenefitsExcellent wear protectionGood extreme-pressure (EP/AW) propertiesExcellent low-temperature behaviourExcellent oil-refrigerant solubilityProduct nameISO Viscositymm 2 /sPour pointº CFlash pointº CWater Contentmg/kgColour indexDIN ISO 2049Sizes AvailableLitreRefrigerantsRENISO S 68RENISO SP 46*RENISO SP 1006846100-36-42-301881752062020200.50.50.520, 20520, 20520, 205R22, R502, R401,R402, R600a, R290R717/NH3 ( S 68 only)While the information and figures given here are typical of current production and conform to specification, minor variations may occur. Subject to amendment. Edition 06/2009

RENISORENISO RC SERIESMINERAL OIL (MO)Naphthenic mineral refrigeration oilsRENISO RC oils is based on selected naphthenic basestocks with very low pour point. They are suitable for smallhermetically sealed domestic refrigerator units as wellas large industrial units. RENISO RC is manufactured to astrictly controlled minimum moisture content. This is toprevent the formation of ice crystals in the refrigeratingsystems which can lead to reduced evaporatorefficiency. Napthenic refrigeration oils generally displayvery low pour points, good cold flowing properties andhigh thermal and chemical stability. Superior thermaland oxidation stability enables operation at hightemperatures for long periods without deterioration.RecommendedApplicationsRENISO RC68 is specifically formulatedfor use in domestic and industrialrefrigeration compressors.Technical propertiesManufactured using highly refinednaphthenic base oilsLow moisture levelsVery low pour point and floc pointSuperior thermal and oxidationstabilityAdvantages and BenefitsLow pour point properties.Improved evaporator efficiencyLow risk of efficiency loss if leakage occursWill operate at high temperatures for longperiods without deterioration.Product nameISO Viscositymm 2 /sPour pointº CFlash pointº CWater Contentmg/kgColour indexDIN ISO 2049Sizes AvailableLitreRefrigerantsRENISO RC 32RENISO RC 46RENISO RC 68324668-36-32-27162170183< 100< 100< 1001.51.51.55205, 20R22,R134a,R717While the information and figures given here are typical of current production and conform to specification, minor variations may occur. Subject to amendment. Edition 06/2009

FUCHS LUBRICANTSRENISO K SERIESMINERAL OIL (MO)Special naphthenic refrigeration oilsRENISO K refrigeraton oils are highly refined, naphthenicselective raffinates that have been dewaxed especiallyfor use at low temperatures. Their degree of refinementensures that the RENISO K oils are extremely resistant toageing when combined with any conventional refrigerantespecially with ammonia (NH3) and with HCFC(CFC).RENISO K Series oils all feature excellent flow-ability atlow temperatures, ensuring continuous heat transferand enhanced efficiency.RecommendedApplicationsRENISO KM 32, KS 46, KC 68 isrecommended for use with ammonia(R717) and CFC/HCFC systems inopen; semi hermetic-and hermeticcompressors.RENISO KES 100 is recommendedfor use in CFC / HCFC systems,especially when high evaporationand condensation temperatures canoccur, as e.g. in bus and vehicle airconditioning systems.Technical propertiesGood solubility withfluorochlorinated hydrocarbons (CFC/ HCFC)High chemical and thermal stabilitywith Ammonia (NH3)Advantages and BenefitsExcellent flowability at low temperatures ensures continuous heattransfer and enhanced system efficiencyVery low water content – dried before packagingProduct nameISO Viscositymm 2 /sPour pointº CFlash pointº CWater Contentmg/kgColour indexDIN ISO 2049Sizes AvailableLitreRefrigerantsRENISO KM 32RENISO KS 463246-45-4218519525251.01.020, 20020R22R717 (EXCEPT KES 100)RENISO KC 6868-39200251.020, 200RENISO KES 100100-33200251.520, 205While the information and figures given here are typical of current production and conform to specification, minor variations may occur. Subject to amendment. Edition 06/2009

RENISORENISO C SERIESPOLYOL ESTER (POE)Refrigeration Oil for CO 2CompressorsRENISO C Series Refrigeration oils are based onspecial synthetic esters, formulated for use in CarbonDioxide (C0 2) compressors in all fields of industrial andcommercial refrigeration. RENISO C is a versatile oil thatcan be used in sub as well as trans-critical applicationsand will ensure optimum wear protection even underarduous C0 2operating conditions. The RENISO C seriesoffers high thermal and chemical stability, excellentdeep-temperature flow-ability and good lubrication athigh pressure levels.approved by:RecommendedApplicationsRENISO C can be used in almost anyapplication in industrial and commercialrefrigeration, e.g. large-scale coolingplants. RENISO C was developed for usemainly in refrigeration systems (deeptemperaturesystems, cascades, etc.) whichare working with the refrigerant CO2(R 744). RENISO C 85 E has an excellentsolubility / miscibility with CO2 whichguarantees the oil circulation in therefrigeration system, especially at lowevaporation temperatures. RENISO C canalso be used in transcritical CO2 cycles, e.g.air conditioning and heat pump systems,as well as container cooling systems.Technical propertiesGood solubility/miscibility with CFCand HCFC refrigerants, e.g. R22 andR502Best suited for transitionalrefrigerants, e.g. R401A/B, R402A/Band R22 mixturesLow water contentAdvantages and BenefitsOutstanding thermal and chemical stabilityunder extreme operating conditionsExcellent wear protectionHigh load-carrying capacityProduct nameISO Viscositymm 2 /sPour pointº CFlash pointº CWater Contentmg/kgColour indexDIN ISO 2049Sizes AvailableLitreRefrigerantsRENISO C 5555-48286< 30< 305RENISO C 85RENISO C 17085170-42-40246286< 30< 30< 30< 301010R744While the information and figures given here are typical of current production and conform to specification, minor variations may occur. Subject to amendment. Edition 06/2009

FUCHS LUBRICANTSRENISO SYNTH SERIESFully synthetic PAO-based refrigeration oilPOLYALPHAOLEFIN OIL (PAO)RENISO SYNTH is based on polyalphaolefins (PAO)with excellent chemical and thermal stability. It wasdeveloped especially for applications where ammonia isused as a refrigerant. RENISO SYNTH has a better lifetimecompared to mineral oil-based refrigeration oils, lowerevaporating losses due to the synthetic components,and an excellent low temperature flowability.RENISO SYNTH 68 meets and exceeds the requirementsof refrigeration oils which are not miscible with ammonia(NH3) – DIN 51 503-1, Category KAA .RecommendedApplicationsRENISO SYNTH 68 is recommendedinstead of mineral oil-based oralkylbenzene-based productsespecially in highly stressed ammoniaapplications and / or for deepevaporating temperatures.RENISO SYNTH 68 can be used inpiston as well as in oil-injected screwcompressors.Technical propertiesHigh viscosity indexExcellent low temperatureflowabilityExtremely low pourpointLow evaporating lossesHigh flashpointAdvantages and BenefitsGood viscosity temperature behaviourExcellent cold flowing properties (especially in evaporators)Extreme chemical and thermal stability with NH3Good lubricityProduct nameISO Viscositymm 2 /sPour pointº CFlash pointº CWater Contentmg/kgColour indexDIN ISO 2049Sizes AvailableLitreRefrigerantsRENISO SYNTH 68 68 -57 260 30 0.5 20, 200 R717While the information and figures given here are typical of current production and conform to specification, minor variations may occur. Subject to amendment. Edition 06/2009

CustomerMakeModelSystemLubricantPlant Ref(ppm)201612840(cSt)4032241680CENT EXAMPLE REPORTSHOWDENCOMPFRIDGECOMPCASTROL 2293CHILL WRV204 UNIT 2JOHN CRANSHAWCENT EXAMPLE REPORTSANY ROADANY TOWNANYSHIREAB12 3CDIron WearJobNoLab Ref1 2 3 4Viscosity @40°C1 2 3 4FePQNOT GIVEN3274717(ppm)543210%543210SampNo1234SampNo1234Steel AlloysDateSampled1 2 3 4Water Content1 2 3 4DateReceivedAppearanceOil AgeKV40 WATER PQ TAN SAN OXIDATIONHours Run12-Oct-07 18-Oct-07 CLEAR 30578 3374321-Apr-08 29-Apr-08 CLEAR 32454 3437606-Oct-08 15-Oct-08 CLEAR Not Given 3585913-May-09 26-May-09 CLEAR Not Given 3884630.6 Normal 10 0.04 0 3.0031.0 Normal 10 0.03 0 1.0030.7 Normal 10 0.03 0 1.0030.9 Normal 10 0.07 0 1.00CrNiMoMn(ppm)201612840(ppm)201612840Non-Ferrous Alloys1 2 3 4Contamination1 2 3 4PbCuSnZnSiAlMgCaSamp NoIron (Fe)Copper (Cu)Silicon (Si)Aluminium (Al)Chromium (Cr)Nickel (Ni)Molybdenum (Mo)Manganese (Mn)Lead (Pb)Tin (Sn)Lithium (Li)Titanium (Ti)Vanadium (V)Silver (Ag)Boron (B)Sodium (Na)Barium (Ba)Calcium (Ca)Magnesium (Mg)Phosphorus (P)Zinc (Zn)4000200004030010204001Elements in ppm30010001003000003011055200000000110000000010101000000001000000200000LUBRICANT & SYSTEMCONDITION MONITORINGCENT Condition Monitoring has been successfully operating in avariety of industries for over 25 years. This predictive monitoringsystem uses oil-wear, debris and vibration analysis to track trendsin lubricant condition. CENT analyst’s will also attempt to identifythe causes of problems in the oil, providing the user with an earlywarning-systemof potential machine failure.The procedure for preventative maintenance via oil analysis issimple: Samples are taken using FUCHS CENT sampling kit andCENTCondition Monitoringare then sent to the FUCHS CENT labs for analysis. FUCHS test thesample and report to the customer within 72 hours of receipt,outlining the condition and recommending any remedial action.Customers are advised via an easily digestible report, highlightingimportant trends and figures (pictured right). A traffic light symbolis used to demonstrate if any action is required. By performingregular scheduled tests, CENT condition monitoring is an ideal waySIGNED: Peter FoyINTERPRETATION OF ANALYSIS BASED ON CURRENT SAMPLEWear appears satisfactory. No significant contamination. Advice: Monitor at the recommendedDATE : 27-May-09sampling period.FUCHSFUCHS LUBRICANTS (UK) PLC, HANLEY PLANT, NEW CENTURY STREET, HANLEY, STOKE-ON-TRENT, ST1 5HU. TEL: 08701 200400 FAX: 01782 260741 System ID: 1478441EASY TO USESATISFACTORYto track a systems performance over time.LOW COST - PAY FOR KIT ONLYThe CENT sampling kit can be used with any refrigeration oil onany system. It is available from all good HVAC wholesalers and thecost of testing and reporting is included in the price of the kit.CRITICAL TRENDS PLOTTEDCOMPREHENSIVE RESULTSAVAILABLE ELECTRONICALLY

Distributing Exceptional products......Requires an Exceptional PartnershipYour national UK distributor for the only complete range ofrefrigeration lubricants is Advanced Engineering, a company withdecades of experience in the ACR sector. Knowledgeable Advancedstaff are always on hand to provide useful help and guidance. Froma brief technical query over the phone, through to on-site technicalconsultations and beyond, Advanced Engineering will always ensureyou have the right lubricant solution.Advanced Engineering provide:• Free technical consultation• Unlimited telephone support• Access to the CENT oil analysis service• A commitment to stock availabilityFOR EXPERT TECHNICAL ADVICE, PLEASE CONTACT:T: 01256 460300 E: sales@advancedengineering.co.ukYour Fuchs Lubricants specialists Advanced Engineering, are Europe’s leading manufacturerof coil cleaning products & distribute several other leading ACR brands.Advanced Engineering LimitedGuardian House, Stroudley Road,Basingstoke, Hampshire, UK.RG24 8NL.T: 01256 460300F: 01256 462266E: sales@advancedengineering.co.ukwww.advancedengineering.co.ukFuchs Lubricants follows a policy of continual product improvement. For this reason, some materials and specifications could change without notice. Themost suitable lubricant should be selected after consulting the equipment manufacturer, manufacturers of ancillary machinery and lubricant manufacturer.A comprehensive consultation should precede any lubricant change, so that the optimal lubricant can be selected for the appropriate application.