Rampf Tooling Boards - Curbellplastics.com

USARAKU-TOOL ® Boardswww.rampf-gruppe.deThere is a solution for every challenge: RAKU-TOOL.Curbell Plastics is a proud supplier of Rampf ® materials1.888.CURBELL • www.curbellplastics.com

RAKU-TOOLBoards2 3We find solutions for your applications –Performance proven solutions with RAKU-TOOL ® .

RAMPF discover the futureModeling and Working Boards. RAKU-TOOL styling (SB), modeling (MB) and working boards (WB)stand for high mechanical properties and continuous quality. The materials are shaped manually ormachined easily using the correct tools.Styling (SB)» Styling & Design Models» Program provingKey Properties:» Fine surface structure» Easily shaped and machinedModeling (MB)» Master Models» Cubing Models» PatternsKey Properties:» Very fine surface structure» Good dimensional stabilityTools (WB)» Metalforming Tools» Foundry Patterns» Core Boxes» Jigs and Fixtures» Prepreg Lay Up ToolsKey Properties:» Excellent mechanical properties

RAKU-TOOLBoards4 5RAKU-TOOL ®Styling & Modeling Boards» RAKU-TOOLSB-0160» RAKU-TOOLSB-0240» RAKU-TOOLSB-0320» RAKU-TOOLSB-0470Design & Styling with RAKU-TOOLColor Light gray Light green Apricot ApricotDensity (ISO 1183) g/cm 3 | lb/ft 3 0.16 | 10.0 0.24 | 15.0 0.32 | 20.0 0.47 | 29.0ApplicationsKey propertiesStyling & design modelsData control modelsSupporting structures for CloseContour Paste» Light weight andsmooth surface» Easily shaped, low dust» Resistant to organic solventsStyling & design modelsData control models» Good surface structure» Easily shaped andmachined» Resistant to organic solventsStyling & design modelsData control models» Very good surfacestructure» Easily shaped andmachinedStyling & master models» Very good surface structure» Easily machinedHardness (ISO 868) Shore D – – – –Coefficient of thermal expansion(ISO 11359)10 -6 K -1 | in/in/ 0 Fx10 -6 25 – 35 | 14 – 19 60 – 70 | 33 – 39 60 – 65 | 33 – 36 60 – 65 | 33 – 36Deflection temperature(ISO 75) °C | °FCompressive strength (ISO 604)MPa | psiFlexural strength (ISO 178)MPa | psiDimensions mm | in 4 x 24 x 966 x 24 x 968 x 24 x 962 x 48 x 966 x 48 x 96– 55 – 65 | 130 – 150 60 – 70 | 140 – 158 60 – 70 | 140 – 1582 – 3 | 280 – 430 2 – 4 | 290 – 570 5 – 7 | 720 – 1,000 10 – 15 | 1,400 – 2,1002 – 3 | 280 – 430 5 – 6 | 720 – 850 6 – 8 | 850 – 1,100 10 – 15 | 1,400 – 2,1004 x 24 x 968 x 24 x 962 x 48 x 964 x 48 x 966 x 48 x 964 x 24 x 966 x 24 x 968 x 24 x 962 x 48 x 964 x 48 x 966 x 48 x 9650 x 500x1500| 2.0 x19.7x 59.1100 x 500x1500|3.9x19.7x 59.1150 x 500x1500|5.9x19.7x 59.1200 x 500x1500|7.9x19.7x 59.1» EP-2305/EH-2904-1 » EP-2305/EH-2904-1 » EP-2305/EH-2904-1Bonding with RAKU-TOOLMixing ratio (pbw) 100 : 30 100 : 30 100 : 30Color Apricot Apricot ApricotPot life (min.) 25 25 25Minimum curing time (h) 16 16 16» UP-4301/UH-4901 » UP-4301/UH-4901 » UP-4301/UH-4901Repair with RAKU-TOOLMixing ratio (pbw) 100 : 1 – 3 100 : 1 – 3 100 : 1 – 3Color Apricot Apricot ApricotPot life (min.) 4 – 6 4 – 6 4 – 6Minimum curing time (h) 25 – 30 25 – 30 25 – 30

RAMPF discover the futureModeling boards are used for mastermodels, cubing models, presentation models,design and shape studies.» RAKU-TOOLMB-0540» RAKU-TOOLMB-0600» RAKU-TOOLMB-0670Modeling with RAKU-TOOLColor Light brown Brown BrownDensity (ISO 1183) g/cm 3 | lb/ft 3 0.54 | 33.7 0.60 | 37.5 0.67 | 41.8ApplicationsKey propertiesMaster & cubing modelsPatterns» Fine surface structure» Easily shaped and machined» Good dimensional stability» Low coefficient of thermal expansionMaster & cubing modelsPatterns» Fine surface structure» Easily shaped and machined» Low coefficient of thermal expansion» Good dimensional stabilityHardness (ISO 868) Shore D 45 – 50 50 – 55 60 – 65Master & cubing modelsPatterns» Fine surface structure» Easily shaped and machined» Low coefficient of thermalexpansion» Good dimensional stabilityCoefficient of thermal expansion 45 – 50 | 25 – 28 50 – 55 | 28 – 31 50 – 55 | 28 – 3110 -6 K -1 | in/in/ 0 Fx10 -6(ISO 11359)Deflection temperature(ISO 75) °C | °FCompressive strength (ISO 604)MPa | psiFlexural strength (ISO 178)MPa | psiDimensions mm | in 50 x 500x1500| 2.0 x19.7x 59.175 x 500x1500| 3.0 x19.7x 59.1100 x 500x1500| 3.9 x19.7x 59.1NEW!Eco-board60 – 65 | 140 – 149 70 – 75 | 158 – 167 75 – 80 | 167 – 17610 – 15 | 1,500 – 2,200 15 – 20 | 2,100 – 2,800 20 | 2,90013 – 18 | 1,900 – 2,600 15 – 20 | 2,100 – 2,800 20 – 25 | 2,900 – 3,60025 x 500x1500| 1.0 x19.7x 59.150 x 500x1500| 2.0 x19.7x 59.175 x 500x1500|3.0 x19.7x 59.1100 x 500x1500| 3.9 x19.7x 59.1150 x 500x1500| 5.9 x19.7x 59.1200 x 500x1500| 7.9 x19.7x 59.125 x 500x1500| 1.0 x19.7x 59.150 x 500x1500| 2.0 x19.7x 59.175 x 500x1500|3.0 x19.7x 59.1100 x 500x1500| 3.9 x19.7x 59.1Bonding with RAKU-TOOL» EP-2306/EH-2904-1» EP-2306/EH-2904-1» EP-2306/EH-2904-1Mixing ratio (pbw) 100 : 30 100 : 30 100 : 30Color Brown Brown BrownPot life (min.) 35 35 35Minimum curing time (h) 16 16 16» UP-4310/UH-4900» UP-4310/UH-4900» UP-4310/UH-4900Repair with RAKU-TOOLMixing ratio (pbw) 100 : 1 – 3 100 : 1 – 3 100 : 1 – 3Color Brown Brown BrownPot life (min.) 4 – 6 4 – 6 4 – 6Minimum curing time (h) 25 – 30 25 – 30 25 – 30

RAKU-TOOLBoards6 7RAKU-TOOL ®Working BoardsTool making with RAKU-TOOL» RAKU-TOOLMB-0720» RAKU-TOOLWB-0700» RAKU-TOOLWB-0801Color Brown Light green GrayDensity (ISO 1183) g/cm 3 | lb/ft 3 0.72 | 45.0 0.70 | 43.8 0.80 | 50ApplicationsKey propertiesMaster & cubing modelsPatterns» Excellent surface structure» Low coefficient of thermal exp.» Good dimensional stability» Good compressive and flexural strengthLay up tools for pre-pregHigh temperature applicationsVacuum forming molds» Very fine surface structure» Very easily machined» Good dimensional stability» Temperature resistanceup to 135° CMaster modelsCubing modelsTooling jigs and fixturesVacuum forming toolsHardness (ISO 868) Shore D 60 – 65 70 – 80 65 - 70Coefficient of thermal expansion(ISO 11359)10 -6 K -1 | in/in/ 0 Fx10 -6 50 – 55 | 28 – 31 35 – 45 | 19 – 25 45 – 50 | 25-28Deflection temperature(ISO 75) °C | °FCompressive strength (ISO 604)MPa | psiFlexural strength (ISO 178)MPa | psiDimensions mm | in 25 x 500x1500| 1.0 x19.7x 59.150 x 500x1500| 2.0 x19.7x 59.175 x 500x1500|3.0 x19.7x 59.1100 x 500x1500| 3.9 x19.7x 59.1150 x 500x1500| 5.9 x19.7x 59.1200 x 500x1500| 7.9 x19.7x 59.175 – 80 | 167 – 176 130 – 140 | 266 – 284 85 – 90 | 185 – 194» Fine surface structure» High HDT and very low CTE» Good dimensional stability» Good compressive and flexural strength20 – 25 | 2,800 – 3,500 50 – 55 | 7,100 – 7,800 40 – 45 | 5,800 – 6,50025 – 30 | 3,500 – 4,200 30 – 40 | 4,200 – 5,700 35 – 40 | 5,100 – 5,80050 x 500x1500| 2.0 x19.7x 59.175 x 500x1500|3.0 x19.7x 59.1100 x 500x1500| 3.9 x19.7x 59.1150 x 500x1500| 5.9 x19.7x 59.1200 x 500x1500| 7.9 x19.7x 59.125 x 500 x 1500 | 1.0 x 19.7 x 59.150 x 500 x 1500 | 2.0 x 19.7 x 59.175 x 500 x 1500 | 3.0 x19.7 x 59.1100 x 500 x 1500 | 3.9 x19.7 x 59.1150 x 500 x 1500 | 5.9 x19.7 x 59.1» EP-2306/EH-2904-1 » EP-2304/EH-2934» EL-2210/EH-2910*Bonding with RAKU-TOOLMixing ratio (pbw) 100 : 30 100 : 20 100 : 60Color Brown Green TransparentPot life (min.) 35 90 60Minimum curing time (h) 16 16 16» UP-4310/UH-4900» UP-4320/UH-4920Repair with RAKU-TOOLMixing ratio (pbw) 100 : 1 – 3 100 : 3 – 5Color Brown GreenPot life (min.) 4 – 6 4 – 6Minimum curing time (h) 25 – 30 25 – 30Repair with adhesivebonded inserts*Different mix ratios for special mixtures see technical data sheet.

RAMPF discover the futureWorking boards are used for metalforming, hammer forms, foundry patterns,molds, jigs and lay up tools.» RAKU-TOOLWB-1405» RAKU-TOOLWB-1450» RAKU-TOOLWB-1700Tool making with RAKU-TOOLColor Red Brown Dark grayDensity (ISO 1183) g/cm 3 | lb/ft 3 1.40 | 87.5 1.45 | 90.5 1.70 | 106ApplicationsKey propertiesPattern plates and core boxesMachined negatives and positivesModels, molds and toolsHammer forms» Dense surface structure» Very easily machined» Good dimensional stability» Good abrasion resistance and impactstrengthFoundry patterns and core boxes» Very dense surface» Easily machined» High mechanical propertiesHardness (ISO 868) Shore D 85 – 90 80 – 85 85 – 90Coefficient of thermal expansion(ISO 11359)10 -6 K -1 | in/in/ 0 Fx10 -6 50 – 55 | 28 – 31a 65 – 75 | 36 – 42 45 – 50 | 25 – 28Deflection temperature(ISO 75) °C | °FCompressive strength (ISO 604)MPa | psiFlexural strength (ISO 178)MPa | psiDimensions mm | in 30 x 500 x 1000 | 1.2 x 19.7 x 39.450 x 500 x 1000 | 2.0 x 19.7 x 39.475 x 500 x 1000 | 3.0 x19.7 x 39.4100 x 500 x 1000 | 3.9 x19.7 x 39.4150 x 500 x 1000 | 5.9 x19.7 x 39.4NEW!Eco-boardMetal forming toolsVacuum forming molds, jigsFoam molds, rapid prototyping molds75 – 80 | 167 – 176 75 – 80 | 167 – 176 120 – 125 | 248 – 257» Very dense surface structure, can be polished» Easily machined» Good temperature resistance» Excellent compressive strength» High abrasion resistance85 – 95 | 12,300 – 13,800 70 – 75 | 10,200 – 10,900 125 – 130 | 17,800 – 18,60080 – 90 | 11,600 – 13,100 70 – 75 | 10,200 – 10,900 80 – 85 | 11,000 – 12,00050 x 500 x 1000 | 2.0 x 19.7 x 39.4100 x 500 x 1000 | 3.9 x 19.7 x 39.450 x 500 x 750 | 2.0 x 19.7 x 29.5100 x 500 x 750 | 3.9 x 19.7 x 29.5» EL-2210/EH-2910* » PP-3310/PH-3905 » EL-2210/EH-2910*» EL-2210/EH-2910*Bonding with RAKU-TOOLMixing ratio (pbw) 100 : 60 100 : 50 100 : 60 100 : 60Color Transparent Beige Transparent TransparentPot life (min.) 60 5 – 8 60 60Minimum curing time (h) 16 4 16 16Repair with RAKU-TOOL» PC-3451/PH-3952Mixing ratio (pbw) 100 : 60Color Repair with adhesiveLight beigePot life (min.) bonded inserts20 – 25Minimum curing time (h) 16Repair with adhesivebonded inserts© RAMPF Tooling

www.rampf-gruppe.deRAMPF Tooling in the NAFTA region.Version 2011/02 · Errors excepted. Subject to change.Distributed byYour branch locationAtlanta BranchT 770.505.1441Toll-Free 800.433.975691 International CourtAtlanta, GA 301577 Cobham DriveOrchard Park, NY 14127T 1-716-667-3377Toll Free 1-888-287-2355F 1-716-667-3432corporate@curbellplastics.comwww.curbellplastics.comCincinnati BranchT 513.742.9898Toll-Free 800.334.969911145 Ashburn RoadCincinnati, OH 45240Detroit BranchT 734.513.0531Toll-Free 800.354.479828455 Schoolcraft Road,Building 5Livonia, MI 48150Florida BranchT 727.547.0009Toll-Free 888.388.34176911 Bryan Dairy Road #280Largo, FL 33777Phoenix BranchT 623. 907.5240Toll-Free 800.227.7963405 North 75th, Building 1,Suite 100Phoenix, AZ 85043Pittsburgh BranchT 724.772.6800Toll-Free 800.548.0650250 West Kensinger DrSte 100Cranberry Twp, PA 16066Rochester BranchT 585.426.1690Toll-Free 800.722.2140100 Aviation AvenueRochester, NY 14624Syracuse BranchT 315.437.8461Toll-Free 800.446.46246805 Crossbow DriveEast Syracuse, NY 13057Virginia BranchT 804.496.4040Toll-Free 888.349.889710402 Lakeridge ParkwaySte 800Ashland, VA 23005Western New York BranchT 716.662.2295Toll-Free 800.544.14987 Cobham DriveOrchard Park, NY 14127Cleveland Branch1755 Enterprise ParkwaySuite 100Twinsburg, OH 44087New England BranchT 860.298.7980Toll-Free 800.637.2763850 Prospect Hill RoadWindsor, CT 06095Philadelphia/New Jersey BranchT 856.778.1100Toll-Free 800.831.2550844 North Lenola RoadMoorestown, NJ 08057Colorado BranchT 303.537.3030Toll Free 866.319.872316236 East Airport Circle Ste 101Aurora, CO 80011Our recommendations on the use of the material are based on many years of experience and current scientific and practical knowledge. They are,however, provided without any obligation on our part and do not relieve the buyer of the need for suitability tests. They do not constitute a legalrelationship, nor are any protected third party rights whatsoever affected thereby. No liability accepted for misprints.RAMPF Group, Inc.P.O. Box 930 35250714 Century Ct.Wixom, MI 48393, USAT +1 (248) 295 0223F +1 (248) 295 0224E info@rampf-group.comwww.rampf-group.com