CP10K Instructions - Gardner Bender

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7.0 PARTS IDENTIFICATION1. Steering Handles2. Caster Wheels & Brakes3. Hydraulic Pump4. Main Boom5. Boom-A6. Boom-B7. Boom-A Lock Pin8. Pulley-A Housing9. Boom-B Lock Pin10. Boom-B Extension11. Boom-B ExtensionLock Pin12. Pulley-B Housing13. Pulley-B HousingLock Pin14. Pull Orientation Pivot15. Pull Orientation Pin16. Conduit Adaptors17. Power Cord18. Footswitch19. Pull Meter & Switch Box20. Capstan21. Motor22. Pin Clips198146151013 51112742021223191718 1624
8.0 PULLING PREPARATION9.0 SETTING UP THE MACHINEIf all cable diameters within the bundle are the same, select yourgrip from Table 3.Table 3. Pulling Grip Guide With Known Cable DiameterNumber of Cables in Each Grip and Diameter RangeIndividual Cable DiametersGripDiameter2 3 4 5 Range.30 – .38 .25 – .31 .22 – .27 .19 – .24 .50 – .61.38 – .44 .31 – .36 .27 – .31 .24 – .29 .62 – .74.44 – .59 .36 – .49 .31 – .42 .29 – .38 .75 – .99.59 – .75 .49 – .63 .42 – .54 .38 – .48 1.00 – 1.24.75 – .90 .63 – .76 .54 – .65 .48 – .58 1.25 – 1.49.90 – 1.07 .76 – .89 .65 – .77 .58 – .67 1.50 – 1.741.07 – 1.22 .89 – 1.02 .77 – .88 .67 – .77 1.75 – 1.991.22 – 1.53 1.02 – 1.28 .88 – 1.10 .77 – .96 2.00 – 2.491.53 – 1.83 1.28 – 1.53 1.10 – 1.32 .96 – 1.16 2.50 – 2.991.83 – 2.14 1.53 – 1.79 1.32 – 1.54 1.16 – 1.35 3.00 – 3.492.14 – 2.44 1.79 – 2.05 1.54 – 1.76 1.35 – 1.54 3.50 – 3.992.44 – 2.75 2.05 – 2.30 1.76 – 1.98 1.54 – 1.74 4.00 – 4.492.75 – 3.06 2.30 – 2.56 1.98 – 2.20 1.74 – 1.93 4.50 – 4.99If individual cable diameter is not known, or the cables within thebundle are of different diameter, use Table 4.Table 4. Pulling Grip Guide With Unknown Cable DiameterMeasuringCircumferenceCircumference range(inches)GripDiameter range(inches)1.57 – 1.95 .50 – .611.95 – 2.36 .62 – .742.36 – 3.14 .75 – .993.14 – 3.93 1.00 – 1.243.93 – 4.71 1.25 – 1.494.71 – 5.50 1.50 – 1.745.50 – 6.28 1.75 – 1.996.28 – 7.85 2.00 – 2.497.85 – 9.42 2.50 – 2.999.42 – 11.00 3.00 – 3.4911.00 – 12.57 3.50 – 3.9912.57 – 14.14 4.00 – 4.4914.14 – 15.71 4.50 – 4.999.1 PULLING UPWARD1. Position the machine near the conduit box, leaving enoughroom to unfold and properly adjust the boom structure.2. Lock the brakes on the casters.3. Close the Hydraulic Pump valve by turning clockwise. Do notover-torque.4. Release the pump handle lock and pump the Main Boom upto a 30 degree angle. The Main Boom pivot bracket is markedfor 30 degrees. (See Picture 1)30 DegreesPicture 1 Picture 25. Remove Boom-A Lock Pin and temporarily store in Pin Clips.DANGER: Check for overhead wires prior to unfolding theboom structure.FAILURE TO OBSERVE THESE DANGERS WILL RESULT INSEVERE INJURY OR DEATH6. With one hand on the Steering Handle and one hand onBoom-B, lift and rotate Boom-A and Boom-B together until itstops inline with the Main Boom. (See Picture 2)WARNING: If you do not place your hands as instructed, thenyou may crush your hand or fingers. If you do not observe themachine warning labels, you may crush your hand or fingers.FAILURE TO OBSERVE THESE WARNINGS COULDRESULT IN SEVERE INJURY OR DEATH7. Re-insert Boom-A Lock Pin and retaining clip.!! This is extremely important !!8. While holding on to Boom-B securely, release the Boom-BLock Pin. Adjust angle of Boom-B and re-engage theBoom-B Lock Pin to secure it. Confirm the pin is fullyengaged. (See Picture 3)WARNING1. Inspect rope for damage prior to use. Do not use a damagedrope. Using a damaged rope can result in a pull failure anddamage to the cables.2. Inspect the pulling grip for damage prior to use. Do not use adamaged pulling grip. Using a damage pulling grip can resultin a pull failure and damage to the cables.FAILURE TO OBSERVE THESE WARNINGS COULD RESULTIN SEVERE INJURY OR DEATHPicture 3 Picture 49. If necessary, adjust the length of Boom-B with the Boom-BExtension. Remove Boom-B Extension Lock Pin and slide outthe extension to one of 5 lock holes. (See Picture 4)10. Select the correct size Conduit Adaptor, which is stored onthe machine cart frame.5
Page 1 and 2: 10,000 lb. Cable PullerInstruction
Page 3: SAFELooking Down from Above30°DANG
Page 7 and 8: PULLING DOWNWARDLooking Down from A

CP10K Instructions - Gardner Bender

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