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The Central and Eastern European Automotive Market - Ernst & Young

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E XECUTIVE SUMMARYExecutiveSummary<strong>The</strong> global automotive industry todayis split between dynamic <strong>and</strong> attractivegrowth in a number of regions, driven byincreasing economic wealth <strong>and</strong> consumers’ability to afford personal mobility,<strong>and</strong> the broadly static traditional marketsof North America, Western Europe <strong>and</strong>Japan. <strong>The</strong> <strong>Central</strong> <strong>and</strong> <strong>Eastern</strong> <strong>European</strong>region is one of the dynamic growthregions, following the accession of keycountries to the <strong>European</strong> Union (EU)(with more to come), <strong>and</strong> increasing economicgrowth <strong>and</strong> stability in the region.Additionally, with its proximity to establishedWestern <strong>European</strong> markets, CEEprovides a unique opportunity for vehiclemanufacturers (VMs) <strong>and</strong> suppliers lookingfor sales growth or lower-cost productionclose to a major market region.CEE – A Saviour for WesternManufacturers?<strong>The</strong> CEE region is expected to provide amarket of around 4.5 million units withinfive years. For VMs in Western Europefighting over a static market, this offersan attractive opportunity. However,Western Europe will still dominate the<strong>European</strong> market, with sales of over 16million units. <strong>The</strong> CEE sales opportunitywill not solve the problem of overcapacityin Western Europe. <strong>The</strong> attractivenessof producing in the lower-cost CEE hascaused a rush of new investments intothe region by manufacturers, creating thecapacity to produce over 5.5 million carsby 2011. This will make the region a netexporter of vehicles, adding to overcapacityacross Europe. Rather than a panacea,VMs need to look at the specificsof each of the CEE countries to identifymarket <strong>and</strong> production opportunities.4T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


CEE – A Group of Very DistinctCountriesWhile sometimes regarded as a singleregion, the countries in CEE are widelydifferent in a number of important factors.Our analysis broadly groups thesecountries into the following key types:• Global Player: Russia. With anexpected market of over 2 millionvehicles by 2011, Russia is aloneamong the CEE states in having amarket potential to match those ofsome of the larger markets in WesternEurope.• Major Production Centres: CzechRepublic, Slovakia. <strong>The</strong>se countrieshave been the recipients of majorinvestments in new car plants, <strong>and</strong>will become significant exporters ofvehicles, to the extent that over 75%of production will be exported. Thisplaces these countries in a unique positionin the global industry in respect ofthe level of their reliance on exports.<strong>The</strong>re are already signs of potentialoverheating in labour markets inthese countries, <strong>and</strong> there are furthernew plants announced but not yetoperational. <strong>The</strong> two countries willbecome a major export hub feedinglocal <strong>and</strong> Western <strong>European</strong> markets,<strong>and</strong> a major centre for production bysuppliers.• Strong domestic markets, significantnet exporters: Pol<strong>and</strong>, Turkey. <strong>The</strong>secountries have the potential to developdomestic markets of over 250,000units within five years, <strong>and</strong> are projectedto have production capacitywell in excess of this. Hence, they willbecome significant exporters. In additionto its passenger car production,Turkey is becoming a regional centrefor LCV production.• Smaller players. <strong>The</strong> remaining countriesin the region will have neither largedomestic markets nor significant exportcapability in the foreseeable future.Among these markets there is a highlyinconsistent picture of market success.<strong>Market</strong> Shares Shaped by HistorySome br<strong>and</strong>s have been very successfulin particular countries because they areindigenous (such as Skoda in the CzechRepublic, with a market share of over40%). In other countries, br<strong>and</strong>s havehad significant sales success because of a“pioneer advantage,” as they moved intoCEE countries early after the openingof these markets. For example, Suzukiin Hungary, with a leading market shareposition unique in Europe, undoubtedlydue to its investments dating back morethan 15 years.As a result of both factors, many CEEmarkets are more concentrated— that is,a few VMs have a large market share—than those in more mature markets. Weexpect a weakening of some of thesestrong market positions as these marketsdevelop <strong>and</strong> mature. <strong>The</strong>re may also becountries where the pioneer advantage5


population far larger than any Western<strong>European</strong> state: it is entirely likely thata fully developed Russian automotivemarket could become the largest inEurope. If other CEE states also developtheir full potential, then the “Big 5”<strong>European</strong> markets of today—all of themWestern countries—may give way to aTop 8, with the centre of gravity firmlyshifted east.7


In the years to come, vehicle productionin CEE will be dominated by VMs fromoutside the region, which will establishplants mainly to take advantage of lowercosts <strong>and</strong> market presence. It remainsto be seen whether market dem<strong>and</strong> <strong>and</strong>trends in the region will generate thecreation of global br<strong>and</strong>s other than thosealready in existence, such as Skoda,which are already owned by larger VMs.Whichever br<strong>and</strong>s may emerge out ofthis region as true leaders, passenger carproduction will largely comprise smallervehicles from the A <strong>and</strong> B segments,mainly for the following reasons:• <strong>The</strong>se products are highly cost sensitive,so VMs are looking for theproduction cost advantage of the CEEstates.• <strong>The</strong>se are typically the products thatdominate the CEE markets, even incountries with higher average GDP percapita.Figure 2: Light Vehicle Sales by Region Compared (in ,000 units)2001 2005 2011*% Change2001-2011North America 18,864 18,549 19,180 1.7%Asia-Pacific 12,414 17,238 25,321 104.0%Western Europe 16,652 16,487 16,936 1.7%<strong>Central</strong> <strong>and</strong> <strong>Eastern</strong> Europe 2,574 3,964 4,860 88.8%<strong>Central</strong> <strong>and</strong> South America 4,759 5,030 6,195 30.2%Middle East <strong>and</strong> Africa 841 2,643 3,372 301.0%Total 56,104 63,911 75,864 35.2%* ProjectedLight Vehicles are passenger cars, SUVs, MPVs, medium <strong>and</strong> heavy vans, <strong>and</strong> pickups.Source: Global InsightLight Vehicle Sales in CEE Comparedto Other Major RegionsPassenger car sales in CEE are expectedto grow, in line with increasing disposableincomes <strong>and</strong> as broader economicdevelopment extends outside capitalcities. However, increased consumerspending will only stimulate productiongrowth in a limited number of countries.As a result, CEE is clearly set to remaina net exporter of vehicles <strong>and</strong>, for somecountries, exports will dominate in relationto domestic consumption. This willbring specific challenges to export economies,such as currency dependency,transport costs, <strong>and</strong> probably above all, adependency on the availability of exportmarkets in countries whose economies<strong>and</strong> focus on vehicle production mightevolve.CEE Sales Growth vs. Western<strong>European</strong> Static SalesFor VMs with a particular strength inWestern Europe (i.e., those without significantsales outside the region), the9


CEE Area – PassengerCar Sales <strong>and</strong> ProductionOverviewProduction – Now <strong>and</strong> ForecastAcross the CEE region, the emergenceof major exporting countries is alreadytaking shape, such as the Czech Republic<strong>and</strong> Slovakia, which will become almostentirely dependent on global-br<strong>and</strong>vehicle exports when maximum productioncapacity levels are reached. Some ofthese countries are already showing signsof stress in the availability of appropriatelyskilled workers, as new foreignVMs implement production plants inclose proximity to established ones.<strong>The</strong>se issues will become worse as newfacilities are built.Figure 4: Passenger Car Production by Country Compared1,600,0001,400,0001,200,0001,000,000800,000600,000400,000200,0000RussiaCzechRepublicPol<strong>and</strong>Turkey*UkraineSloveniaSlovakia* LCV production—which has a major impact in certain countries, such as Turkey—not included.Source: Global InsightRomania20052011Hungary11


CEE AUTOMOTIVE INDUSTRY OVERVIEWSales – Now <strong>and</strong> Forecast<strong>The</strong> CEE states represent a wide rangeof domestic market sizes. Besides, themarket is not homogeneous: differentbr<strong>and</strong>s have succeeded in different areas,<strong>and</strong> passenger car segments seem tohave different degrees of popularity fromregion to region.Sales growth forecasts vary. Some countriesalready have levels of car ownershipapproaching those of some Western<strong>European</strong> countries, while others havesignificant growth potential.Figure 5: Car Density per 1,000 People by Country Compared6005004003002001000552Figure 6: Passenger Car Sales by Country Compared2,000,000512GermanyUnited KingdomSource: Global Insight, <strong>Ernst</strong> & <strong>Young</strong>500 469 451388FranceSloveniaUnited StatesCzech RepublicBulgaria330 328 303261Pol<strong>and</strong>HungarySlovakiaRussia180 155RomaniaUkraine109 74Turkey1,500,000200520111,000,000500,0000RussiaTurkey*UkrainePol<strong>and</strong>RomaniaHungaryCzechRepublicSloveniaSlovakiaBulgaria* LCV sales figures—which have a major impact on certain markets, such as Turkey—not included. Source: Global Insight12T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Figure 8: Key Macro-Economic Data of Selected <strong>Eastern</strong> <strong>European</strong> CountriesBulgariaCzech RepublicHungaryPol<strong>and</strong>RomaniaRussiaSlovakiaSloveniaTurkeyUkraineEU 15Population (in millions) 7.7 10.3 10.1 38.2 21.6 142.8 5.4 2.0 71.2 47.1 386.5Nominal GDP per Capita (US$ ) 3,454 11,883 10,910 7,832 4,564 5,357 8,592 17,000 5,085 1,734 37,640*Unemployment rate (%) 11.5 8.0 7.3 17.6 5.9 7.7 11.6 10.2 10.2 7.2 7.0*Inflation (%) 4.5 2.0 3.7 2.1 8.6 11.0 2.7 2.4 7.7 10.3 2.4*Car Parc (in millions) 2.6 4.0 3.0 12.6 3.3 25.5 1.4 0.9 5.3 5.2 192Vehicles / 1,000 People 330 388 303 328 155 180 261 469 74 109 464*New Passenger cars sales (‘000s) 26 125 202 236 216 1,413 57 60 439 241 14,158*AverageSource: Global Insight. Information as of 2005.Figure 9: Key Macro-Economic Data of Selected EconomiesBrazilChinaFranceGermanyIndiaUKU.S.Population (in millions) 184.2 1,308.9 60.8 82.5 1,097.1 60.2 296.9Unemployment rate 9.8 4.2 9.9 11.7 12.8 4.8 5.1Nominal GDP per Capita (US$) 4,302 1,700 34,559 33,797 724 36,591 42,058Inflation (%) 5.7 1.9 1.9 2.0 4.6 2.2 3.2Car Parc (in millions) 18.1 13.2 30.2 45.6 8.0 30.6 133.8Vehicles / 1,000 People 100 10 500 552 7 512 451New Passenger cars sales (‘000s) 1,333 3,300 2,068 3,343 921 2,440 7,620Source: Global Insight. Information as of 2005.15


C OUNTRY PROFILES — BULGARIAArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiBulgariaSaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodarAt present, no major vehicle manufacturer has committed to building an assemblyplant in Bulgaria, which provides an almost unique opportunity for a “pioneer”market advantage. While Bulgaria is currently a relatively small market, there isstrong market growth potential, as its GDP per capita continues to rise with itsupcoming membership in the EU. <strong>The</strong> market offers relatively low labour <strong>and</strong> othercosts, which are expected to rise more slowly than in states that have already joinedthe EU.A population of 7.3 million makes Bulgaria one of the mid-sized countries amongthe states that have joined the EU since 2004. When Bulgaria joins the EU in January2007 with an average GDP per capita of US $3,454, the country will be among theless-developed nations in the EU. GDP per capita will st<strong>and</strong> at 9.2% of EU15 average,<strong>and</strong> it can be expected that GDP levels will increase following the country’smembership.In contrast to the current level of GDP, car density in Bulgaria st<strong>and</strong>s at 330 carsper 1,000 people. But the registered vehicles on the roads are rather aged—there areestimates that the average age is around 19 years, while some statistics claim that themedian age of used cars is 19 to 25 years.16T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production OverviewProduction by Br<strong>and</strong>Neither a local nor a foreign manufacturer has established automotiveproduction facilities in Bulgaria yet. <strong>The</strong> country hasseen the first investments in the automotive supplier segment inthe last couple of years, but the sector is still lacking the speedof development found in other countries.Passenger Car Sales30.00025.00020.00015.000Saleslevel <strong>and</strong> advantageous geographical location (for instance, itsproximity to Turkey) offers significant potential. <strong>The</strong> Turkishautomotive industry, which has seen impressive growth overthe last five years, might use Bulgaria to outsource some ratherlabour-intensive manufacturing activities to stay competitive<strong>and</strong> to sustain its own development in the future.Sales by Br<strong>and</strong><strong>The</strong> local passenger car market, with around 26,000 new carpurchases in 2005, is small but rapidly <strong>and</strong> consistently growing.Bulgarians have historically focused primarily on buyingimported used cars. On average, in recent years, for eachnew vehicle sold in Bulgaria, five used cars were imported.<strong>The</strong> most popular price range is quoted to fall in the €1,50010.0005.00002001 2002 2003 2004 2005Sales by Br<strong>and</strong>PeugeotFordHowever, some automotive suppliers are considering settingup operations in the country, acknowledging the very attractivelabour costs in this region. Labour-intensive manufacturingoperations are looking beyond traditional <strong>Eastern</strong> <strong>European</strong>locations for competitive advantage. Bulgaria, given its wageToyotaOpelCitroen200120050 2,500 5,00017


C OUNTRY PROFILES — BULGARIAto €2,500 range. <strong>The</strong> sales of used cars could be expected toslowly decline in the years to come, caused by a combinedeffect of the increasing purchasing power of the population <strong>and</strong>the implementation of the Euro-4 Regulation, to be adopted in2007.<strong>The</strong> top-selling br<strong>and</strong>s in Bulgaria in 2005 were Peugeot, theclear leader, followed by Ford, Toyota <strong>and</strong> Opel. <strong>Automotive</strong>financing <strong>and</strong> leasing arrangements have been made availableto customers <strong>and</strong> have gained popularity in the last few years.Instruments such as auto financing <strong>and</strong> car loans will definitelyhelp to grow the number of new car sales in the years to come.But before these changes are introduced tangibly, Bulgaria isstill likely to have relatively high revenues related to car maintenance<strong>and</strong> spare parts consumption.OutlookRisksUnderdeveloped road infrastructure <strong>and</strong> business practices thatsometimes lack transparency are some of the challenges thatneed to be addressed• <strong>The</strong> network of roads <strong>and</strong> highways in the country is still wellbeneath a stage that could be characterized as fully developed.According to the statistics of the International RoadFederation, 70% of Bulgaria’s highways, 51% of its nationalroads <strong>and</strong> 28% of its secondary roads are in good condition.<strong>The</strong>re is currently only one almost-complete highway, whichconnects the country’s capital, Sofia, with the Black Sea cityof Bourgas. <strong>The</strong>re are 19 large highway <strong>and</strong> road constructionprojects planned which will likely get funded by the EUfunds once Bulgaria is a member state. However, it will taketime to change the conditions <strong>and</strong> the quality of the road networkto comply with st<strong>and</strong>ards of Western Europe.• Bulgaria is sometimes criticized for business practices thatlack transparency. Improving transparency <strong>and</strong> public procurementwill ease the way <strong>and</strong> speed up the processes to getlocal authority approvals <strong>and</strong> permissions <strong>and</strong> thus stimulateforeign investments in the sector. In preparation for the EUaccession, these practices have come more under scrutinythan in the past.18T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Opportunities <strong>and</strong> RewardsLow labour costs attract labour-intensive manufacturing operations,<strong>and</strong> the proximity to Turkey <strong>and</strong> its developing industryoffer potential• Current wage levels in Bulgaria are below the average inother <strong>Eastern</strong> <strong>European</strong> EU-accession countries. <strong>The</strong>re iseven differential in labour cost between Bulgaria <strong>and</strong> itsneighbours to the south <strong>and</strong> north. <strong>The</strong> labour cost advantagewill be even more attractive to foreign investors onceBulgaria joins the EU in 2007. With harmonized customsprocedures, the import <strong>and</strong> export of components will ease sothat the country will likely attract more foreign direct investmentthan in the past.• Bulgaria’s workforce includes a large number (around3.4 million) of well-educated <strong>and</strong> skilled men <strong>and</strong> women.A high percentage of the workforce has completed someform of secondary, technical or vocational education. ManyBulgarians have strong backgrounds in engineering <strong>and</strong> sciences.<strong>The</strong> skilled workforce is a considerable incentive forforeign companies investing in Bulgaria.• Bulgaria can potentially capitalize on the unforgiving costpressure in the automotive industry to absorb some of thelabour-intensive manufacturing activities from Turkey, itsneighbour to the south. With a rapidly developing automotiveindustry, Turkey might consider Bulgaria as a “workbench,”given the labour cost differential <strong>and</strong> its proximity toexisting operations in the Bursa area.19


C OUNTRY PROFILES — CZECH REPUBLICArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiCzech RepublicSaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodar<strong>The</strong> Czech Republic is almost unique among the CEE countries in having a longst<strong>and</strong>ingautomaker of its own, Skoda. Skoda’s position as a local company translatesinto sales success, with over 40% of the domestic market. More recently, the countryhas attracted anumber of inbound Import vs. Exportinvestment projects,including the recent 1,000,000Toyota/Peugeot/Citroen plant <strong>and</strong> theImportupcoming Hyundaiplant. <strong>The</strong>se helpcreate a projectedExportproduction capacityof around one millionunits more than anyProduction1,000,000of the other states that joined the EU in 2004 with export levels running at 80% ofproduction.SalesSales <strong>and</strong> Production Compared<strong>The</strong> Czech Republic, with 10.2 million inhabitants, is a mid-sized country among the10 new EU member states.New car sales, around 140,000 units, have suffered somewhat from imports of usedcars since the Czech Republic joined the EU. Used car imports represent a majorthreat to other players in the market.20T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production Compared700,000600,000500,000400,000300,000200,000100,000SalesProduction<strong>The</strong> company has significant international recognition as animportant br<strong>and</strong> in the VW Group portfolio.In 2005, a consortium known as TPCA, comprising Toyota<strong>and</strong> the French PSA Group (involving the Peugeot <strong>and</strong> Citroenbr<strong>and</strong>s), built a full-fledged assembly plant in Kolin, 40 kmeast of Prague. Production started in 2005. <strong>The</strong> plant producesthe Toyota Aygo, Peugeot 107 <strong>and</strong> Citroen C1.Hyundai has announced its intention to build a plant in the2001 2002 2003 2004 2005Average GDP per capita in 2005, at 32% of EU15 average,ranks the country third among the accession states. Car Densitylevel st<strong>and</strong>s at 388 1 cars per 1,000 people, up from 345 in 2001.<strong>The</strong> Czech Republic is a production centre for the industry:local production currently runs at 4.8 times the sales of newcars in the country, <strong>and</strong> this will rise as planned new plantscome on stream.Sales <strong>and</strong> Production OverviewProduction by Br<strong>and</strong><strong>Automotive</strong> manufacturing has a long tradition in the CzechRepublic. Skoda is the biggest industrial company in the country<strong>and</strong> a leading exporter. Skoda as a global br<strong>and</strong> produces itsfull range of cars in the country <strong>and</strong> exports to many markets.Production by Br<strong>and</strong>SkodaToyotaCitroenPeugeot200120050 40,000 250,000500,000eastern part of the country, near Ostrava. When this plant goeslive with production in 2009, the Czech Republic will have thecapacity to produce about 950,000 passenger cars annually.This represents 7.6 times the current market for new car sales21


C OUNTRY PROFILES — CZECH REPUBLICin the Czech Republic, underscoring the fact that the country ispredominantly a manufacturing base for the automotive industrywith a strong focus on export.<strong>The</strong> country has attracted a large number of automotive suppliersin recent years. Large international Tier 1 suppliers haveplants that supply Skoda, <strong>and</strong> more recently TPCA, whiledelivering to major global VMs abroad.More importantly, a number of mid-sized component suppliers<strong>and</strong> tool manufacturers now form a well-established network,laying the groundwork for a comprehensive local supply chainfor the industry. This network is mostly located in the MladaBoleslav (Skoda) <strong>and</strong> Kolin (TPCA) regions, the main automotiveclusters of the country.Sales by Br<strong>and</strong><strong>The</strong> Czech Republic’s market for new car sales has been <strong>and</strong> isstill dominated by the well-known Skoda br<strong>and</strong>, which reacheda 45% market share in 2005. Renault ranks second, closelyfollowed by the German br<strong>and</strong> Volkswagen. Hyundai has seensignificant growth in recent years.<strong>The</strong> Czech market, like most other <strong>Eastern</strong> <strong>European</strong> markets,is focused on the A <strong>and</strong> B segments, which account for 55%of the market. Current income levels do not allow significantspending on passenger cars, though per-capita GDP is rising<strong>and</strong> the number of registered cars in the country is growingSales by Br<strong>and</strong>SkodaRenaultVWHyundaiFordrapidly. Additionally, Czech consumers look for imported usedcars rather than new ones, which contributes to the increasingage of the cars in service.Outlook200120050 10,000 40,00080,000RisksLabour shortage <strong>and</strong> increasing wages become a more pressingissue• While the country’s overall unemployment rate st<strong>and</strong>s ataround 8%, areas such as Prague <strong>and</strong> central Bohemia facea very low 2%–4.5%, which poses significant challenges forthose looking to hire new staff in this region.22T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


• TPCA experienced difficulties in staffing its new plant inKolin. <strong>The</strong> consortium recruited workers from Pol<strong>and</strong>,Slovakia <strong>and</strong> Ukraine to fill the gaps.• Hyundai decided to locate its new plant in Ostrava, partly tohave better access to skilled labour (e.g., from Pol<strong>and</strong>).• <strong>The</strong> tight labour market for skilled workers <strong>and</strong> engineers islikely to fuel wage <strong>and</strong> salary increases.<strong>The</strong> country’s capacity is being stretched• Some politicians have started to question whether thecountry’s dependency on the automotive industry could turninto a risk, with the industry representing 16.3% of GDP <strong>and</strong>19.7% of export in 2005. Such concerns are already startingto impact incentive packages offered to suppliers that want tofollow Hyundai.• CzechInvest (www.czechinvest.org) the country’s investmentagency, is directing attention to attract high value-added servicessuch as research <strong>and</strong> development (e.g., biotechnology)<strong>and</strong> shared service center operations.<strong>The</strong> density of heavy traffic on the Czech Republic’s motorwaysis increasing, caused to some extent by the automotivejust-in-time production logistics. As a result, the governmentplans to implement a toll system for motorway access by 2007.Opportunities <strong>and</strong> RewardsStability, good infrastructure <strong>and</strong> a large base of local suppliersattract investment in the sector• <strong>The</strong> Czech Republic has a long tradition of automotive engineering<strong>and</strong> production. Skoda recently celebrated its 100thanniversary, <strong>and</strong> other automotive br<strong>and</strong>s, such as truckmakersTatra <strong>and</strong> Avia, also have a long history.• More than any other <strong>Eastern</strong> <strong>European</strong> country, the CzechRepublic is characterized by a strong automotive suppliercapability.• CzechInvest claims that more than half of the largest globalautomotive suppliers have operations in the country. Thislarge portfolio of suppliers allows access to an almostcomplete local supply chain, providing significant costadvantages.• <strong>The</strong> country’s skilled industrial labour force, together with itsproximity to Germany <strong>and</strong> other Western <strong>European</strong> markets,secured by a stable political <strong>and</strong> economic environment, ishelping the Czech Republic become a new center for the<strong>European</strong> automotive industry.23


Sales <strong>and</strong> Production ComparedWith a population of little more than 10 million, Hungary’smarket for new passenger car sales has grown steadily in recentyears, exceeding 200,000 units in 2004. <strong>The</strong> number of registeredvehicles in the country is growing continuously <strong>and</strong> thenumber of cars per 1,000 inhabitants increased to 275 in 2005.Imported used cars don’t play a significant role. <strong>The</strong> governmentrequires Euro 3 st<strong>and</strong>ard compatibility for cars importedinto the country, unlike in some other EU accession states.Together with higher taxes for used cars, this has reduced consumers’interest in used cars.Sales <strong>and</strong> Production OverviewProduction by Br<strong>and</strong>Hungary has attracted the Japanese VM Suzuki (1991), Audi(1993) <strong>and</strong> Opel/GM (1991) to build vehicle assembly <strong>and</strong>/or engine <strong>and</strong> powertrain component manufacturing plants,respectively. Suzuki, Audi, Opel <strong>and</strong> Bosch are among the biggestindustrial companies in Hungary, followed by a significantnumber of international automotive component manufacturersthat constitute an extensive local supply base in the country.Sales <strong>and</strong> Production Compared250,000SalesProductionProduction by Br<strong>and</strong>200,000Suzuki150,000100,00050,00002001 2002 2003 2004 2005AudiSubaruFiat200120050 70,000 140,00025


C OUNTRY PROFILES — HUNGARYSales by Br<strong>and</strong>SuzukiOpelSkodaFordOutlookRisksCurrency Risks <strong>and</strong> Volatility• Hungary became a member state of the <strong>European</strong> Union in2004. Like the other new member states, it will maintain itslocal currency for a conversion period before introducing theeuro <strong>and</strong> taking part in the <strong>European</strong> Monetary Union.VW200120050 20,000 40,000• <strong>The</strong> Hungarian currency, the forint, is floating against theeuro, the U.S. dollar <strong>and</strong> the Japanese yen, <strong>and</strong> the foreignexchange rates against these currencies have been volatile inrecent years.Sales by Br<strong>and</strong><strong>The</strong> Hungarian market for new car sales has been dominatedfor years by Suzuki. As one of the largest employers in thecountry, Suzuki has become the country’s favourite br<strong>and</strong> fornew cars. <strong>The</strong> company’s market has been shrinking, with moreinternational br<strong>and</strong>s coming to Hungary. But Suzuki’s marketshare of 20% is still considerably higher than those of Opelor Skoda. Eight other br<strong>and</strong>s enjoy market shares above 5%,which shows a diverse, maturing market.• This volatility has created issues for the Hungarian economy,impacting imports <strong>and</strong> exports. In 2003, the forintstrengthened against the U.S. dollar; combined with higherwages, this resulted in a 23% increase in unit labour costs.This put significant pressures on companies producing inHungary to export to U.S.-currency markets.• <strong>The</strong> same currency swing has caused import prices to fall,improving profitability for importers such as the sales companiesof the large VMs. In 2006, however, the forint cameunder pressure against the euro, resulting in the exact oppositescenario. Going forward, budgetary imbalances <strong>and</strong> arecurring deficit in the external current account create uncertainty<strong>and</strong> could result in a downturn in the value of the forint.26T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Opportunities <strong>and</strong> Rewards<strong>The</strong> Hungarian economy is rather mature – its legal systemfollows Western st<strong>and</strong>ards, providing strong protection forinvestors• Hungary is among the most developed former <strong>Eastern</strong> Bloccountries. Its economy is more mature, becoming moresettled as the emerging markets phase runs its course.• Privatization <strong>and</strong> efforts to attract foreign direct investment,combined with Hungary’s historical <strong>and</strong> cultural links tothe old monarchy, helped the country grow quickly after the<strong>Eastern</strong> Bloc countries became democratic in the 1990s.• This will change in 2007, when Romania <strong>and</strong> Bulgariabecome new member states of the <strong>European</strong> Union.• Hungary is likely to benefit from becoming more central inthe EU area, <strong>and</strong> there is optimism that the established automotiveindustry <strong>and</strong> other businesses may see growth opportunitiesstemming from these new markets.• Romania, which neighbours Hungary to the east, is muchless developed, <strong>and</strong> Hungarian businesses might have acompetitive advantage in its proximity to these emergingmarkets.• Hungary has reformed its legal system in preparation for EUmembership, so that it is compliant with Western st<strong>and</strong>ardsin almost all material respects.• This legal system provides a good <strong>and</strong> reliable frameworkthat helps protect the rights of investors.Hungary is geographically well-placed to benefit from EUenlargement to Romania <strong>and</strong> Bulgaria.• Geographically, Hungary has been the country farthest southeastin the EU, representing the border from EU territory tothe outside.27


C OUNTRY PROFILES — POLANDArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiPol<strong>and</strong>SaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodarMajor producers in Pol<strong>and</strong> include Fiat, VW <strong>and</strong> Opel, which has translated directlyinto sales success for those br<strong>and</strong>s in the country. Skoda <strong>and</strong> Fiat enjoy market-leadingpositions. New vehicle sales have not grown linearly; since Pol<strong>and</strong> joined the EU,significant numbers of used vehicles have been imported, contributing to a drop innew car sales.Import vs. Export1,000,000ImportExportSalesProduction1,000,00028T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production ComparedPol<strong>and</strong> ranks sixth among EU countries in population. With38 million inhabitants, it is the largest of the states that joinedthe EU in 2004. <strong>The</strong> country’s average GDP per capita in 2005was over 46% of the EU15 average, ranking the country 24thamong the EU25.New car sales in Pol<strong>and</strong> dropped significantly following EUmembership, as imports of used cars rose significantly from31,873 units in 2003 to 870,777 in 2005. With the coming ofEU free trade regulations, Pol<strong>and</strong> removed excise duties onimported used cars to harmonize duty schemes with existingEU st<strong>and</strong>ards. <strong>The</strong>se duties had protected the local market inrecent years, <strong>and</strong> their elimination has once again made theSales <strong>and</strong> Production Comparedpurchase of a well-equipped, mid-sized used car competitiveagainst the purchase of a new small car.<strong>The</strong> country’s car density st<strong>and</strong>s at 330 cars per 1,000 people.<strong>The</strong> long-term growth potential is estimated to more th<strong>and</strong>ouble the current market size in the long run.In recent years, car production volumes in Pol<strong>and</strong> were abouteven with the number of new cars sold in the country. <strong>The</strong>dip in new car sales in 2004 <strong>and</strong> 2005 <strong>and</strong> rising productionchanged this balance.Sales <strong>and</strong> Production OverviewProduction by Br<strong>and</strong>Automobile manufacturing in Pol<strong>and</strong> in the recent past wasdominated by Western br<strong>and</strong>s. Fiat, which entered the countryProduction by Br<strong>and</strong>600,000SalesProductionFiat500,000400,000Opel300,000VW200,000100,00002001 2002 2003 2004 2005DaewooSuzuki200120050 150,000 300,00029


C OUNTRY PROFILES — POLANDin 1992, acquired Polish manufacturer FSM <strong>and</strong> transformedthe old manufacturing site into a modern facility. By contrast,Opel <strong>and</strong> VW entered the market with a greenfield investment.VW produces its Caddy model in Poznan, in Western Pol<strong>and</strong>,whereas Opel produces its Astra model in Gliwice, in the widerKatowice area.Fiat <strong>and</strong> VW rank among the 10 largest companies in Pol<strong>and</strong>,underlining the importance of the industry sector to the country’seconomy.Economic activity is focused on areas around Warsaw,Wroclaw, Poznan <strong>and</strong> Katowice, as well as Kraków, while ruralareas are growing much more slowly.Sales by Br<strong>and</strong><strong>The</strong> market for new car sales in recent years has shown significantfluctuations. Skoda ranked first in the market, with nearly12% of sales market share in 2005, <strong>and</strong> its assembly operationsin the Czech Republic are only 120 km from the Polish border.Fiat is still one of the top five selling br<strong>and</strong>s in Pol<strong>and</strong>. <strong>The</strong>company benefits from a renewed model line-up <strong>and</strong> a productrange that focus on the mini <strong>and</strong> small segments, which aregenerally popular among consumers with over 40% of totalsegment share.Sales by Br<strong>and</strong>SkodaToyotaFiatOpelFordOutlook200120050 40,000 80,000RisksRoad infrastructure is progressing only slowly• <strong>The</strong> quality of public transport infrastructure—includinghighways, roads <strong>and</strong> railways—is not yet at desired levels.• <strong>The</strong> Polish government has launched programs targetingimprovement, but implementation is slow.• Progress can be seen in fast-growing regions such asWroclaw, Poznan, Katowice <strong>and</strong> Krakow, where highwaysalready connect to Germany <strong>and</strong> Western Europe. Warsawstill lacks this facility.30T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Unemployment is high, but skilled young talent is sometimesdifficult to hire <strong>and</strong> retain.• <strong>The</strong> country-wide unemployment rate in Pol<strong>and</strong> st<strong>and</strong>s at arather high 17.6%.• With EU membership <strong>and</strong> the opening of Western labourmarkets, Poles—especially the young <strong>and</strong> well-skilled—areincreasingly working in Western Europe to earn higherincomes.• Engineers <strong>and</strong> skilled industrial labour is being absorbed bythe industry in the boom areas (also by quickly developingR&D centers), so mid-sized, less well-known enterprisesmay experience difficulties in finding the talent they need.Special Economic Zones offer extraordinary incentives forforeign direct investment• <strong>The</strong> Polish government has defined a large number ofSpecial Economic Zones (SEZ) outside the fast-growingareas to support economic development.• Beyond the EU funding schemes available to investors, foreigndirect investment in those areas is supported by generoustax incentives. <strong>The</strong>se might reach up to 75% of capitalexpenditure for newly established manufacturing operations.• However, following EU membership, several SEZ incentiveschemes will most likely expire by 2017.Opportunities <strong>and</strong> Rewards38 million Poles represent a large local market• Pol<strong>and</strong>, with a population of approximately 38 million, isthe sixth-largest country in the EU after Germany, the UK,France, Italy <strong>and</strong> Spain.• It is expected that private consumption in Pol<strong>and</strong> will risewith a growing economy <strong>and</strong> living st<strong>and</strong>ards, making thelocal Polish market very attractive. This is likely to have animpact on the automotive market in the near future.31


C OUNTRY PROFILES — ROMANIAArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiRomaniaSaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodarRomania has a long tradition of car manufacturing. Dacia produced under licencefrom Renault for many years, until it was acquired in 1999 <strong>and</strong> became the low-costbr<strong>and</strong> in the Renault portfolio. Recent investments by suppliers have made the sectorone of the fastest growing in the country, as suppliers follow the Dacia investment<strong>and</strong> take advantage of Romania’s low wage costs. Romania joins the EU in 2007, <strong>and</strong>will then be the second-largest new state, offering market potential as GDP rises.Import vs. Export500,000ImportExportSalesProduction500,00032T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production Compared250,000200,000SalesProductionthe efficient transport logistics necessary for the transport ofgoods from the Middle East to Europe <strong>and</strong> vice versa. <strong>The</strong>fact that automotive manufacturing is concentrated mainly onRomania’s western border tells a story in this respect.150,000100,00050,00002001 2002 2003 2004 2005Sales <strong>and</strong> Production ComparedA population of 22 million ranks Romania as the second-largestof the new EU member states from <strong>Eastern</strong> Europe, behindPol<strong>and</strong>. Given the GDP per capita, it is not surprising that thecountry does not yet have a large number of registered vehicles.<strong>The</strong> 3.2 million cars on Romanian roads equates to about149 cars per 1,000 inhabitants. However, the car parc is growing:in 2001, it was estimated at 129 cars per 1,000 inhabitants.Between 1993 <strong>and</strong> 2003, Romania’s GDP per capita increased256%, from US$772 to US$2,741.<strong>The</strong> country’s roads are in generally poor repair, <strong>and</strong> a sizeablenumber of roads are unsurfaced. This does not supportSales <strong>and</strong> Production OverviewProduction by Br<strong>and</strong><strong>The</strong> clear leader in the market for new cars is Dacia, whichexp<strong>and</strong>ed its market share to more than 44% in 2005 thanksto the rapidly growing number of Logans sold on the localmarket. After Dacia, the best-selling br<strong>and</strong>s in Romania in2004 were Daewoo <strong>and</strong> Renault, with market shares of 20%<strong>and</strong> 7%, respectively. Romanians have a clear preference forcompact cars, which account for 60% of the market, followedby minis <strong>and</strong> small cars.Production by Br<strong>and</strong>DaciaDaewooAro200120050 80,000 160,00033


C OUNTRY PROFILES — ROMANIASales by Br<strong>and</strong>Passenger car sales increased 200% from 2001 to 2005.Imports of new cars rose 328%, to 102,043 units in 2005,although import duties increased from 20% to 25% in June2005. In compliance with WTO entry outlook (which couldtake place this year), the import ban on used cars over fiveyears old (equipped with at least a Euro 3 emission st<strong>and</strong>ardengines) was abolished. Boosted by increasingly affordable carcredit, passenger car sales could increase further.Sales by Br<strong>and</strong>DaciaOutlookRisksUncertain investment conditions• Frequent legislation changes have resulted in uncertainty forinvestors. A heavy <strong>and</strong> inflexible bureaucracy impedes incentiveopportunities.• Interpretation of rapidly changing tax regulations by localauthorities often results in surprise <strong>and</strong> additional tax burden.Labour costs• Romania’s low labour cost base has clearly attracted anumber of automotive component manufacturers.RenaultDaewooSkodaVW200120050 50,000 100,000• <strong>The</strong> country has a large manufacturing base <strong>and</strong> has historicallybeen less focused on agriculture compared to someother <strong>Eastern</strong> <strong>European</strong> countries. Romania employed morethan 100,000 workers in the automotive sector in the communistera, but many of those lost their jobs upon transition.• Unemployment remains steady at approximately 5.9%.Hence, investors can expect to find skilled labour that is usedto working in industrial production.34T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


General lack of infrastructure requires strong commitment fromgovernment• <strong>The</strong> current condition of the country’s roads is poor, as asizeable portion still needs to be paved. This does not supportefficient transport logistics required for just-in-timedeliveries. To counter this obstacle, export-oriented automotiveoperations are dominantly concentrated on the country’swestern border.Opportunities <strong>and</strong> RewardsLarge economy <strong>and</strong> favourable geographical location• Labour costs in Romania are considerably lower than inthe Czech Republic, Hungary, Slovakia <strong>and</strong> Pol<strong>and</strong>, <strong>and</strong>are among the lowest in the <strong>Central</strong> <strong>and</strong> <strong>Eastern</strong> <strong>European</strong>countries.• It will take time to raise income levels among Romaniansso that the automotive market can develop into its long-termsize. And it will probably take even longer before the countrycan take full advantage of its privileged geographicallocation.• Romania’s attractiveness as a destination for foreign directinvestment is often attributed to the size of its population <strong>and</strong>its geographical location as a connection between the Black,Caspian <strong>and</strong> Mediterranean seas.• However, although these factors will strengthen the countryin the long run, investors should not expect too much in thenear future.• When Romania joins the EU in 2007, the country will be oneof the poorest in the Community in terms of GDP per capita<strong>and</strong> infrastructure.35


C OUNTRY PROFILES — RUSSIAArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiRussiaSaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodarWith an annual market of over 1.4 million units in 2005, Russia is the largest of theCEE markets <strong>and</strong> offers significant further market growth. AvtoVAZ still dominatessales—with production at over 720,000 units in 2005, the company owns half thecountry’s market for cars.<strong>The</strong> industry became very active in 2004-2005. Toyota, GM, VW, Nissan <strong>and</strong> someothers have announced the construction of plants, to add to existing internationalinvestments from global VMs that date back to the late 1990s. <strong>The</strong> indigenous industryalso shows signs of developing onto the international stage. Forecasts suggest thatby 2011 Russia will be a significant manufacturer of foreign br<strong>and</strong> cars, at around900,000 units in 2011.Import vs. Export2,000,000ImportExportSalesProduction2,000,00036T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production ComparedRussia’s economic growth has surpassed most expectationssince the country’s financial crisis in the summer of 1998.GDP grew from US$274 billion in 1998 to US$743.3 billion in2005. <strong>The</strong> country not only enjoys increasing global dem<strong>and</strong>for raw materials, but also strong inl<strong>and</strong> consumption growth.GDP per capita in Russia increased 280% between 1998 <strong>and</strong>2005, from US$1,850 to US$5,200.Sales <strong>and</strong> Production Compared1,600,0001,400,0001,200,0001,000,000800,000600,000400,000200,000SalesProductionSales <strong>and</strong> Production OverviewProduction by Br<strong>and</strong>Since the 1960s, Russia launched its own mass car productionfacilities, which were the only source of vehicles during theentire communist era. Hence, the Russian car fleet remainslargely occupied by Russian br<strong>and</strong>s such as VAZ <strong>and</strong> GAZ,which in 2005 owned 67% <strong>and</strong> 5% of market share, respectively.In addition to passenger cars, Russia also produces a significantnumber of LCVs, largely for domestic consumption.Foreign passenger car assembly projects began in 1997 withAvtotor (Kia <strong>and</strong> BMW) <strong>and</strong> Daewoo. Since then, many otherforeign VMs have entered the country. According to currentplans <strong>and</strong> announcements, about 20 foreign car makers areProduction by Br<strong>and</strong>Lada02001 2002 2003 2004 2005ChevroletGAZWith a car density still below 180 per 1,000 people, <strong>and</strong> morethan 50% of the car fleet aged 10 years <strong>and</strong> over, the countryoffers outst<strong>and</strong>ing consumer growth potential.HyundaiFord200120050 100,000 830,00037


C OUNTRY PROFILES — RUSSIAexpected to have manufacturing activities in Russia by the endof 2008.Sales by Br<strong>and</strong>Russia’s sales of new foreign passenger cars reached 560,000units in 2005, a 60% increase over the previous year <strong>and</strong> 187%increase over 2003. Used car imports as a share of the total passengercar market declined by 16.6% in 2005, to 305,000 units,following the implementation of unattractive customs dutieson vehicles over three years old. Russian car makers are losingmarket share as they do not manage to fulfil consumer quality<strong>and</strong> reliability expectations.Sales by Br<strong>and</strong>LadaHyundaiChevroletToyotaFord200120050 100,000 800,000OutlookRisksHeavy bureaucracy can significantly slow down productionstart-up• Heavy regulations hinder quick response to market needs <strong>and</strong>may delay smooth entry for foreign investors.• Russia’s tax, legal <strong>and</strong> financial systems are much morecompatible to foreign investors’ needs than ever before, butmany discrepancies still impede the way to rapid <strong>and</strong> efficientproduction start-up.• Too many licences <strong>and</strong> permissions are required for timelylaunch. This obstacle has often resulted in surprises thatadded additional costs <strong>and</strong> slowed down the process formany companies.Higher-than-expected production costs may quickly alter thereturn on investment of a tenuous business plan• Companies seeking the lowest possible labour costs increasinglyhave to search for facilities far from Russia’s capital,often to regions where foreign investment is not yetsignificant.38T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


• Although the country has abundant raw materials essential tothe industry, prices are not significantly lower than resourcesfrom developed economies.• Energy, transportation <strong>and</strong> warehousing costs are constantlyon the rise. Hence, time <strong>and</strong> attention given to the preparationof a business plan should be made carefully in order toensure successful market entry.Consumer trends create a new type of dem<strong>and</strong> as Russian consumersincreasingly look for quality <strong>and</strong> reliability• A closer look at foreign car sales <strong>and</strong> overall consumptionattitudes reveals that since 2003, passenger car consumersare increasingly purchasing higher-than-average specificationvehicles.Opportunities <strong>and</strong> RewardsUnparalleled prospective market conditions in Russia nowcreate the highest consumer growth potential in Europe• Russia’s passenger car manufacturing activities do not fulfilvehicle dem<strong>and</strong> in the country. Most domestic plants operateat nearly full capacity.• Russia’s domestic car manufacturing industry remains highlyvertically integrated. This creates merger, acquisition <strong>and</strong>joint venture opportunities for foreign suppliers as well assales opportunities to Russian domestic VMs reaching outfor higher parts quality <strong>and</strong> reliability.39


C OUNTRY PROFILES — SLOVAKIAArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiSlovakiaSaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodarAlthough a relatively small market, Slovakia is becoming one of the major automotiveproduction hubs in the CEE. Investment in car plants started with VW in the1990s, <strong>and</strong> more recently PSA <strong>and</strong> Kia have built plants in the country. Together,these companies are projected to produce 800,000 units by 2008 <strong>and</strong> to export 90%of them. This level of export dependency is without parallel in the industry globally.<strong>The</strong>se new plants have yet to make a significant impact on local sales, with Skodastill enjoying the largest market share.Import vs. Export500,000ImportExportSalesProduction500,00040T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production ComparedSlovakia, with a population of 5.4 million, is about half thesize of the Czech Republic, from which it separated in 1993. In2005, Slovakia’s GDP per capita was 23% of the EU15 average,ranking the country fifth among <strong>Eastern</strong> <strong>European</strong> countries.(See page 15 for further comparisons.)Sales <strong>and</strong> Production Compared300,000250,000200,000150,000100,00050,000SalesProductionFollowing recent developments <strong>and</strong> announcements, Slovakiais becoming a production hub for the automotive industry.Upon completion of announced investments by Kia (expected2007) <strong>and</strong> the launch of the PSA plant in 2006, the country’sproduction capacity for passenger cars will exceed 12 times itsnew car sales volume.Sales <strong>and</strong> Production OverviewProduction by Br<strong>and</strong>Until recently, automobile manufacturing in Slovakia was dominatedby Volkswagen, with its plant in Bratislava. Over theyears, the Volkswagen Group has exp<strong>and</strong>ed its production basefrom Golf to a number of other models: Polo, Touareg, <strong>and</strong> theAudi Q7. In 2004, Slovakia attracted the French PSA Groupto Trnava, where production began earlier this year, <strong>and</strong> Kia toZilina, expected to launch production in 2007.02001 2002 2003 2004 2005Production by Br<strong>and</strong>Slovakia shows a diverse profile with a comparably welldeveloped,Western-influenced territory around its capital,Bratislava, <strong>and</strong> a relatively less-developed <strong>Eastern</strong>-orientedpart with deep roots in agriculture.<strong>The</strong> country’s car density, at 261 cars per 1,000 people, willclimb further with rising GDP per capita.VWSeatAudi200120050 100,000 200,00041


C OUNTRY PROFILES — SLOVAKIASales by Br<strong>and</strong><strong>The</strong> market for new car sales in Slovakia is rather small, withsales of around 70,000 units per year. Skoda, the Czech br<strong>and</strong>that was the “own” br<strong>and</strong> for Slovakians for many years priorto separation of the two countries, enjoys the top rank in thesales charts, claiming over 30% of market share. Volkswagen<strong>and</strong> Renault follow with approximately 6.5%. With over 55%of total car sales, the Slovakian passenger car market is clearlycharacterized by segment B consumption.Sales by Br<strong>and</strong>OutlookRisks<strong>The</strong> sector activity is currently highly concentrated in theBratislava area – hiring <strong>and</strong> retaining skilled labour is becomingincreasingly challenging• Volkswagen’s entry in the Bratislava region was followed bya number of suppliers, which boosted the capital’s regionaleconomy.• Volkswagen on its own employs about 10,000 people at thisfacility. High dem<strong>and</strong> for workers to staff manufacturingoperations at the plant <strong>and</strong> surrounding centres created adaily workforce migration from up to 100 km away.SkodaPeugeotVWRenaultSuzuki20012005• Operations of PSA in Trnava (50 km north of Bratislava)<strong>and</strong> Kia in Zilina (200 km north of Bratislava) are likely totighten the labour availability conditions, which will result inhigher wages <strong>and</strong> more difficult conditions for smaller componentmanufacturers establishing new operations.0 20,000 40,00042T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Opportunities <strong>and</strong> RewardsFavourable environment for automotive manufacturing <strong>and</strong>investment• <strong>The</strong> Slovak government has been very proactive towardslarge investors like PSA <strong>and</strong> Kia in offering tailored infrastructuresolutions <strong>and</strong> attractive incentives.• This approach, linked with persuasive reforms such as aflat <strong>and</strong> user-friendly corporate tax system, helped to securethese prestigious projects.• <strong>The</strong> country’s economy shows a clear focus on developingindustrial manufacturing activities.<strong>The</strong> country’s dependence on the manufacturing sector <strong>and</strong> theautomotive industry in particular provide a reasonable basis toassume that operations in Slovakia will see a favourable environmentfor many years to come.43


C OUNTRY PROFILES — SLOVENIAArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiSloveniaSaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodarSlovenia is the smallest but wealthiest of the new EU member countries, with a wellestablishedautomotive industry. Renault has had an investment in a Slovenian plantfor over 30 years, which now produces approximately 170,000 passenger cars peryear, well surrounded by various suppliers’ plants. However, there are no firm plansfor any other major car plants, <strong>and</strong> the country’s FDI in the sector has declined.Sales <strong>and</strong> Production ComparedSlovenia, with a population of approximately 2 million, is sometimes described as “amini Switzerl<strong>and</strong>.” It is one of the most highly developed of all the new EU memberstates—the GDP per capita st<strong>and</strong>s at approximately €13,800, which is already similarto the level of Portugal.Car density st<strong>and</strong>s at an impressive 465 cars per 1,000 people, indicating that thecountry’s automotive market is mature; car density in Slovenia is already close to thatof many Western <strong>European</strong> countries.Import vs. Export500,000ImportExportSalesProduction500,00044T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production Compared200,000180,000160,000140,000120,000100,00080,00060,00040,00020,0000SalesSales <strong>and</strong> Production OverviewProduction2001 2002 2003 2004 2005Production by Br<strong>and</strong><strong>Automotive</strong> manufacturing has a certain degree of tradition inSlovenia. Revoz, the Slovenian company owned by Renault,is one of the largest industrial companies in the country <strong>and</strong> aleading exporter. Revoz was developing <strong>and</strong> producing passengercars in Novo Mesto before Renault acquired a controllingstake in the company in 1991. With Renault becoming a shareholder,the operations at Revoz underwent substantial renewal<strong>and</strong> started to produce Renault vehicles. In recent years, theRevoz plant has produced about 150,000 units of the Cliomodel. In 2004, Renault decided to invest another €400 millionin Slovenia to increase production capacity <strong>and</strong> prepare for theproduction of a new model to be positioned between the Clio<strong>and</strong> the Twingo (X 44). So far, Renault is the only manufacturerthat produces cars in the country.Production by Br<strong>and</strong>Renault200120050 90,000 180,000<strong>Automotive</strong> suppliers have chosen Slovenia as a location, aswell. This industry segment represents a production volumeof approx. €1.2 billion, of which the majority is designatedfor export into Western Europe. Suppliers are predominantlylocated around Revoz, in Nove Mesto, <strong>and</strong> in the Maribor area,close to the Austrian border.Sales by Br<strong>and</strong><strong>The</strong> local passenger car market, with around 60,000 new carregistrations per year, is small but rather stable <strong>and</strong> predictable.With the harmonization of VAT <strong>and</strong> duty schemes for EUaccession, some of the local market’s growth potential movedto imported used cars in 2004 <strong>and</strong> 2005. In 2005, the numberof imported used cars reached 17,288 units, compared to 8,102in 2004. However, it is expected that new car sales will grow in45


C OUNTRY PROFILES — SLOVENIAthe mid-term. <strong>The</strong> market may reach 70,000 units for new carsales in the next five years.<strong>The</strong> top-selling br<strong>and</strong>s in Slovenia in 2005 were Renault, theclear leader, followed by VW <strong>and</strong> Opel, <strong>and</strong> then Citroen somedistance behind. By type of car sold, the Slovenian market isdominated by B, C <strong>and</strong> MPV segments, with the Renault Cliobeing the bestseller in the market.Sales by Br<strong>and</strong>RenaultVWOpelPeugeotCitroen200120050 7,500 15,000OutlookRisksEstablished business practices, combined with prevailingsocialist traditions, may create challenges for foreign investors• Slovenia has a longst<strong>and</strong>ing tradition in socialist politicalculture. This can be seen by a rather restrictive privatizationprocess for some former state-owned enterprises in the banking,telecom <strong>and</strong> other sectors, aiming to protect the “crownjewels” of the country. Where privatization has taken place,the government has retained a substantial stake in many ofthe businesses.• For companies considering a greenfield investment, the legalsystem allows a fully owned investment, but companiesentering the Slovenian market find it beneficial to involvelocal authorities in the overall investment strategy.• Although the tax system has been aligned with Western<strong>European</strong> pre-accession st<strong>and</strong>ards, taxes are an area thatbears some level of uncertainty for investors. This uncertaintystems from an inconsistent application of rules <strong>and</strong>interpretations among the various regional tax authorities inthe country.46T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


• Slovenia has therefore concentrated on attracting business inthe service arena that requires more highly skilled employees,as opposed to relying on cheaper labour for more traditionalmanufacturing operations.Slovenia is about to catch up with Western Europe economically,<strong>and</strong> labour costs are following this trend closelyWith Slovenian GDP per capita approaching the level ofPortugal, labour costs are well above the average of the EU’sother new member states, with high personal income tax rates<strong>and</strong> social security costs. However, it is likely that tax rates willbe significantly reduced in 2007.Opportunities <strong>and</strong> RewardsA solid road infrastructure, proximity to Western <strong>European</strong>markets, <strong>and</strong> the relationship to former Yugoslav neighboursconstitute some of the country’s attractiveness• <strong>The</strong> road <strong>and</strong> highway infrastructure is well developed inSlovenia <strong>and</strong> the conditions of these roads are better thanin many other <strong>Eastern</strong> <strong>European</strong> countries. This infrastructure,together with the geographical proximity to Westerncountries, provides logistical advantage. <strong>The</strong> port of Koperis also used extensively, particularly by Asian automotivemanufacturers.• Traditionally, due primarily to its location, Slovenia hasrepresented the trading hub for the former Yugoslavia,whereas Serbia, Croatia <strong>and</strong> Montenegro have been areaswhere manufacturing took place. This makes Sloveniaan attractive gateway for business into the other formerYugoslav countries.47


C OUNTRY PROFILES — TURKEYArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiTurkeySaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodarTurkey has a longst<strong>and</strong>ing automotive industry, going back to the 1920s, <strong>and</strong> thecountry’s associate status with the EU gives it free market access. In addition to itscapacity for passenger car assembly, Turkey has become a centre for the productionof LCVs, largely for export. Overall, including these LCVs, Ford is the largest producerin the country, followed by Fiat, PSA <strong>and</strong> Hyundai. Turkey is a large market;currently around 700,000 units are sold, <strong>and</strong> the country’s large population offers significantpotential market growth.Import vs. Export1,000,000ImportExportSalesProduction1,000,00048T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production Compared<strong>The</strong> automotive industry, centralized in the Bursa region,nearly 200 km southwest of Istanbul, is a key contributor to thecountry’s GDP growth.Turkey’s economic turnaround since the financial crisis of2001 has reduced structural inflation, tamed previously out-ofcontrolbudget deficits, <strong>and</strong> reduced the public debt. However,difficulties in meeting expectations of an IMF agreementsigned in 2005 might cause sudden change in overall investorsentiments.Turkey’s GDP per capita increased 14.5% between 1993 <strong>and</strong>2003, from US$ 2,981 to US$ 3,412.Sales <strong>and</strong> Production Compared500,000450,000400,000350,000300,000250,000200,000150,000100,00050,0000SalesProduction2001 2002 2003 2004 2005Production by Br<strong>and</strong>RenaultToyotaFiatHyundaiHonda200120050 90,000 180,000With over 70 million inhabitants, Turkey is the third-largestcountry in Europe, after Russia <strong>and</strong> Germany. With a car fleetestimated at 112 per 1,000 people in 2004, the country has thecontinent’s highest growth potential in terms of overall marketvolume growth.Turkey enjoys the reputation of a low-cost <strong>and</strong> high-qualityproduction base. <strong>The</strong> country’s free trade agreement with theEU has attracted several projects intended both to satisfy localdem<strong>and</strong> <strong>and</strong>, particularly, to produce vehicles for export.<strong>The</strong> Turkish automotive industry began in 1929 when the firstauto assembly plant was set up. Currently, the country counts17 car plants, of which 13 manufacture LCVs. More than 700foreign suppliers have production activities in the country, both49


C OUNTRY PROFILES — TURKEYto supply assembly plants in Turkey <strong>and</strong> for export to Western<strong>European</strong> customers.Sales by Br<strong>and</strong>RenaultFordOutlookRisksChallenging macro-economic expectations• From a macro-economic st<strong>and</strong>point, Turkey faces seriouschallenges ahead <strong>and</strong> could have difficulty meeting targetsfrom the IMF.HyundaiOpelFiat200120050 40,000 80,000• While long-term interest rates (over 60% in 2001) are stillover 20% in 2006, the current account balance remains negative,which should be an additional obstacle to diminish foreigndebts, currently at over 47.3% of GDP.<strong>The</strong> country’s geographical position might put exports to somecountries at stake• Higher energy prices have led to increasing transport pricesaround the globe. This has had a direct influence on vehicletransportation costs.• Most exports go to Western Europe; direct neighbours importfew of Turkey’s vehicle output.50T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


• As other CEE countries closer to Western <strong>European</strong> marketsincrease their production, Turkey could face fierce competitiondue to its greater distance from these markets. On theother h<strong>and</strong>, Turkey offers unprecedented proximity to Middle<strong>Eastern</strong> <strong>and</strong> Northern African countries.Opportunities <strong>and</strong> RewardsLow car density combined with strong population growth• Turkey’s comparatively small car fleet (5.3 million passengercars) <strong>and</strong> large population, combined with more accessiblecredit offerings, present a strong combination of factors forsignificant prospective growth.A well-established foreign automotive industry <strong>and</strong> structuralreforms ease market entry of foreign VMs <strong>and</strong> productionexpansion• With over 20 foreign VM projects <strong>and</strong> more than 700 foreignsuppliers involved, it can be considered a mature industrysector that gives easy access to implement new facilities.• A newly implemented corporate tax code (introducing a flattax rate at 16%) will even out business in this region.51


C OUNTRY PROFILES — UKRAINEArkhangelskSt. PetersburgRUSSIA MoscowPermChelyabinskIzhevskUfaKazanNijzhny NovgorodUlianovskTogliattiUkraineSaratovCZECHREPUBLICSLOVENIAGdanskPOLANDPoznanKatowicePragueKrakow LvovBrnoSLOVAKIA SolomonovoBratislavaLjubljanaLubinKalinigradBudapestHUNGARYWarsawLodzWroclaw BreslauGyorPecsLutskClujROMANIATimisoara PitestiBucharestCraiovaBULGARIASofiaBurgasKievVarnaOdessaDnepropetrovskBursaKharkovUKRAINEFrunzeZaporozhyeVoronezhAnkaraTURKEYTaganrogVolgogradKrasnodarUkraine’s economic turnaround since 2002 has led to significant development in theautomotive sector. Russian AvtoVAZ continues to be the leading producer <strong>and</strong> hasthe largest market share. Total production grew significantly in 2005, to over 250,000units. <strong>The</strong> government has committed its support to develop the sector further, toaround 500,000 units by 2010, by attracting further investment <strong>and</strong> exp<strong>and</strong>ing existingplants. 1Import vs. Export500,000ImportExportSalesProduction500,0001Statistics Committee of Ukraine52T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Sales <strong>and</strong> Production ComparedUkraine’s automotive manufacturing industry does not meetlocal car dem<strong>and</strong>. Hence, the country relies on imports to satisfyincreasingly dem<strong>and</strong>ing consumers.Sales <strong>and</strong> Production Compared300,000250,000200,000150,000100,00050,000SalesProductionat 120 per 1,000 people in 2005, the country has hight growthpotential in terms of car ownership rates.Sales <strong>and</strong> Production OverviewProduction by Br<strong>and</strong>Passenger car production reached 188,500 units in 2005, upfrom 147,600 the previous year. 3 AvtoZAZ, the country’s onlyindigenous car maker, which produces the Tavria <strong>and</strong> Slavutamodels, has increased production tenfold to 148,163 units since2001. It also assembles foreign models from different makessuch as AvtoVAZ (from Russia), GM, DaimlerChrysler, Chery<strong>and</strong> Tata. Eurocar, located in the Uzhgorod district, westernUkraine, is licensed to assemble models from Skoda <strong>and</strong>Volkswagen.2001 2002 2003 2004 2005Production by Br<strong>and</strong>Having been successful in addressing structural inflation,budget deficits <strong>and</strong> reducing public debt, Ukraine is nowposting convincing consumption results, supported by risingincome per capita. GDP per capita in Ukraine increased by8.2% between 1998 <strong>and</strong> 2003. However, its growth for the followingyears <strong>and</strong> forecast until 2008 is estimated at 6.3%. 2Ukraine, with approximately 47 million inhabitants, is theseventh-largest country in Europe. With a car fleet estimated2Datamonitor3EuromonitorLadaChevroletZAZDaewooSkoda200120050 40,000 80,00053


C OUNTRY PROFILES — UKRAINEIn order to become more competitive <strong>and</strong> eventually exportoriented, local production requires more presence from foreignsuppliers in the country.Sales by Br<strong>and</strong>Passenger car sales increased 260%, from 70,000 units in 2001to 250,000 in 2005. Imports of new cars rose to 100,600 unitsin 2005, although import duties increased from 20% to 25% inJune 2005. In compliance with WTO entry outlook, the importban on used cars over five years (equipped with at least a Euro3 emission st<strong>and</strong>ard engine) was abolished. Boosted by increasinglyaffordable car credit, passenger car sales could reach350,000 units in 2006, well over most forecasts.Sales by Br<strong>and</strong>OutlookRisksVolatile macro-economic conditions• <strong>The</strong> country’s current account balance is increasingly negative,which may make it difficult to keep inflation at a levelthat would support stable, long-term economic growth.• Ukraine is highly dependent on energy imports from Russia.• Ukraine’s high current account deficit may lead to furthertightening of public finances.General lack of stability<strong>The</strong> country’s frequently changing political <strong>and</strong> economic climateputs efficient use of available incentives at stake.LadaGM-DATZAZSkodaMitsubishi200120050 35,000 70,00054T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Opportunities <strong>and</strong> RewardsGovernment reforms open new industry <strong>and</strong> marketperspectives• In August 2006, the Ukrainian government released <strong>The</strong>Concept for Developing the Ukrainian Automobile Industry<strong>and</strong> Regulating the <strong>Automotive</strong> <strong>Market</strong> Until 2015, which isaimed at promoting further foreign investment into the country<strong>and</strong> supporting local manufacturers.• Based on the government concept, passenger car productionshould reach 500,000 units by 2010.• A new incentive, which will be effective soon, should allowcompanies reaching local component supplier levels of over50% to import the remaining components tax free.• <strong>The</strong> recent implementation of a special economic zonenear Uzhgorod will ease the entry of further componentmanufacturers.55


C OMPARING THE CEE COUNTRIESComparing theCEE Countries<strong>Automotive</strong> Diversity in theCEE Area<strong>The</strong> CEE area is not a homogeneousblock, but a rather diversified economy.With the exception of Turkey, thecountries analyzed in this report have acommon historical background as satellitecountries of the former Soviet Union.Since the opening of the CEE economiesin the early 1990s, the paths thesecountries have taken to modernize theireconomies have varied significantly. <strong>The</strong>countries differ widely:• Geographic breadth – CEE spans fromthe German border to the Iranian frontier,<strong>and</strong> from the Mediterranean to theArctic Circle.• GDP per capita development variesby a factor of nearly 10 between thelowest <strong>and</strong> the highest.• Population sizes vary by a factor ofover 70.• Recent automotive inward investmentranges from the highest in Europe toalmost none.• <strong>The</strong>re are diverse attitudes towardforeign investment from incentivefriendly to protectionist.• <strong>The</strong> countries’ relationship with the<strong>European</strong> Union varies from full membershipto simply trading.• <strong>The</strong> importance of the sector to thecountry’s economy differs widelyfrom exporting over 75% of productionto complete import.• Car ownership levels vary by a factorof five between the least <strong>and</strong> the mostdeveloped.Additionally, the tradition of the automotiveindustry varies from longst<strong>and</strong>ingindigenous br<strong>and</strong>s to no tradition at all.56T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Diverse Histories of VehicleManufacturing<strong>Central</strong> <strong>and</strong> <strong>Eastern</strong> <strong>European</strong> automotiveproduction is not just based onrecent investments by overseas VMs.Notable automotive traditions exist in theform of:• Skoda, designing <strong>and</strong> making cars forover 100 years in the Czech Republic• Dacia, producing Renaults underlicence since the 1950s• AvtoVAZ, producing Ladas (initially aFiat model) in large numbers since the1960s• Turkey, with a strong engineering tradition<strong>and</strong> a car production history ofover 50 years.So, prior to the more recent inflow offoreign VMs, some <strong>Eastern</strong> <strong>European</strong>countries had their own complete carcompanies, br<strong>and</strong>s, manufacturing operations<strong>and</strong> R&D centres. <strong>The</strong> challengesfor governments <strong>and</strong> companies copingwith this heritage can be considerable,in facing international competitiveness<strong>and</strong> rapidly developing consumerexpectations.Figure 10: Former <strong>Automotive</strong> Br<strong>and</strong>s Produced in <strong>Central</strong> <strong>and</strong> <strong>Eastern</strong> EuropeCzechRepublicHungary Pol<strong>and</strong> Romania Russia Slovakia Slovenia Turkey UkraineCars Skoda FSO DaciaBusesTrucksKarosaAviaTatraIkarusRàbaIberiaSource: <strong>Ernst</strong> & <strong>Young</strong>. Please note: this list is not exhaustiveAvtoVAZGAZIzhmashUAZGAZRuspromAvtoAMO ZILKamAZRuspromAvtoBAZ Revos DuratTAZTMVTMVTemsaAvtoZAZLuAZBAZCherkazkyAvtobusLAZAvtokrAZLuAZ57


C OMPARING THE CEE COUNTRIESSome of the domestic VMs of <strong>Eastern</strong><strong>European</strong> countries, notably those thatdo not have strategic partnerships withinternational VMs, are still highly verticallyintegrated, producing many of theirown components at the plant, <strong>and</strong> usuallyhave a much higher labour content perunit produced. In addition, some VMsmay still own non-core activities such askindergartens, schools or medical centresas relics from the pre-1990s era. Othersmay be forced to invest in or rent housingto accommodate new staff who comefrom too far away to allow for dailycommuting.In such a context, the task for governmentscan be challenging. On one h<strong>and</strong>,they face the need to provide incentivesdesigned to attract foreign VMs as ameans of improving the product <strong>and</strong>production. On the other h<strong>and</strong>, the incentivesmust protect the domestic industryto allow a transition period during whichlocal VMs <strong>and</strong> suppliers may adapt to thenew market needs. It remains to be seenwhether the CEE region will developindigenous, st<strong>and</strong>-alone br<strong>and</strong>s able tocompete locally <strong>and</strong> in global markets, orwhether local companies will only surviveunder the ownership of VMs fromoutside the region.CEE Countries – DifferentPositions in the <strong>Automotive</strong>L<strong>and</strong>scapeA closer look at the countries investigatedin this report reveals that CEEcountries can be classified in one offour distinct positions in the globalautomotive l<strong>and</strong>scape. While somecountries have deployed an industrialstrategy leading to a strong presence ofthe automotive industry in the domesticeconomy, others are currently positioningthemselves in the sector.Each of the clusters raises its own set ofissues.Global Player – While the region willbecome a net exporter of vehicles, willthe largest market, Russia, buck the forecast<strong>and</strong> avoid being a net importer?Major Production Centres – Howwill the local labour markets cope withthe dem<strong>and</strong> for the wide range of skillsneeded to run the plants? Will this pushlabour costs up, thus negating one of thekey reasons for producing in the region?Strong <strong>Market</strong>, Significant NetExporters – Will these countries balancelocal dem<strong>and</strong> with export potential?Smaller Players – Do some of thesemarkets have growth potential, <strong>and</strong> areany still open to a pioneer advantage fora VM willing to invest in production?58T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Figure 11: Cluster TypesCluster TypeCountryNumber ofpassengercar plantsGlobal Player Russia 15*Major ProductionCentresStrong <strong>Market</strong>,Significant NetExportersSmaller PlayersDescriptionRussia is the only CEE country with a market large enough to appear in the top 10 globally, <strong>and</strong> hasproduction capacity of over 1.5 million units. With its strong automotive background—not only in thepassenger car but also in the bus <strong>and</strong> truck segments—the country has a real potential to be a globalplayer.Czech Republic 4 <strong>The</strong>se countries’ production is approaching 1 million units, <strong>and</strong> their exports account for approximatelySlovakia 3 80% of total production.Pol<strong>and</strong>Turkey48** Including announced production plants to be launched by 2007Source: <strong>Ernst</strong> & <strong>Young</strong>.<strong>The</strong>se countries have domestic market potential of over 500,000 units <strong>and</strong> strong local productioncapabilities. <strong>The</strong>y also export significant proportions of their output.Bulgaria None <strong>The</strong>se countries have local markets <strong>and</strong>/or local production at levels below 250,000 units. Some ofHungary 2 these countries are small <strong>and</strong> will always have a minor role in the industry, either for production orRomania 2 sales. It is not yet clear how some other countries will position themselves in the industry—as strongSlovenia 1 exporters, strong importers or simply suppliers of local dem<strong>and</strong>. <strong>The</strong> strategy of these markets is to beUkraine 3 supported by additional local government measures.59


C OMPARING THE CEE COUNTRIESFigure 12: Passenger Car Production vs. Sales Compared2011 data2,000,000Global PlayerRu1,800,000 1,800,0001,600,0001,600,0001,400,000Global Player- Russia1,400,0001,200,0001,200,000 1,000,000sales 800,0001,000,000Sales800,000600,000400,000600,000200,000400,0000Smaller playersStrong market,significantnet exporterTNet ImportersNet exportersStrong market, significant netexporter – Turkey, Pol<strong>and</strong>RussiaMajor production centres –Czech R, SlovakiaSlovakia-200,000 0 200,000 400,000 600,000 800,000 1,000,000 1,200,000 1,400,000Smaller players-200,000H200,0000,000RoMajorproduction productioncentres CZBSn0Bulgaria 0 Hungary 200,000 Romania 400,000 Slovakia Turkey 600,000 Czech 800,000 Republic 0 000 Pol<strong>and</strong> 1,000,000 Russia 1,200,000 Slovenia 1,400,000 Ukraine* LCV production—which has a major impact on certain markets, such as Turkey—not included.Source: <strong>Ernst</strong> & <strong>Young</strong> (Based on 2011 forecast from Global Insight)UPSkProductionNet ImportersNet ExportersBCZHPRoRuSkSnTUBulgariaCzech RepublicHungaryPol<strong>and</strong>RomaniaSloveniaTurkeyUkraine60T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Main Risks <strong>and</strong> RewardsAcross the RegionIn addition to presenting widely differentopportunities, each of the CEE countriesprovides variable business environmentswith a different emphasis on the keyrisks to be considered.Figure 13 shows a summary ofmain risks <strong>and</strong> rewards identified by<strong>Ernst</strong> & <strong>Young</strong>’s local automotive colleaguesas current issues of attentionamong our clients <strong>and</strong> the businesscommunity.Labour Force (Cost, Cost Trend,Labour Laws, Labour Supply)Among the criteria most influencing VMs<strong>and</strong> suppliers to select a specific countryto invest in, labour issues commonly havethe largest impact. Labour availabilityis not simply measurable throughunemployment rates or the average ageof the available workforce. Both areimportant indicators but don’t sufficientlyreflect the maturity of a market towelcome manufacturing industries.• Skilled-labour shortages in automotiveclusters are presenting a significantchallenge in many emerging markets.Skilled-labour shortages put significantpressure on wages.• Competition in the market for skilledlabour is a threat competitors recruitingskilled staff add substantial extracosts.• Published wage comparisons are oftennot meaningful, <strong>and</strong> are often missingkey information, such as the widerange of costs per qualification level<strong>and</strong> the large spread of costs betweenvarious regions.At first glance, many of the CEE countriesoffer significant wage-cost advantagesover Western <strong>European</strong> countries.However, to be useful, any analysis hasto consider the cost for a given qualificationlevel <strong>and</strong> skillset, regional costs, <strong>and</strong>the availability of the required staff.<strong>Market</strong> GrowthVMs choosing to invest in a countrymay have to make decisions about a factorythat will not produce for perhapstwo years, <strong>and</strong> which they expect to beworking at reasonable levels of capacityutilization for many years to come.Yet within that time horizon, the marketdem<strong>and</strong>, at the overall <strong>and</strong> product level,is likely to be volatile, due to a numberof factors:• Erratic economic growth in thecountry.• Sales growth depending on complexfactors, including the growth of anaffluent middle class, <strong>and</strong> the triggeringof sales in specific cities.• Actions by competitors, in bringingproducts to market, establishing theirown plants, or adding products toexisting plants.61


C OMPARING THE CEE COUNTRIESFigure 13: Risk <strong>and</strong> Reward Overview by Country Compared*Risk Country RewardBusiness practices lack transparencyUnderdeveloped infrastructureLabour shortages: increasing wagesReaching production <strong>and</strong> sales capacity limitsLabour shortages, increasing wagesHeavy bureaucracySlowly progressing infrastructureUnemployment: talent leaves to Western EuropeIncreasing labour costs due to surchargesHeavy bureaucracyHeavy bureaucracyFast-growing production costsImplemented incentives are difficult to obtainLabour availabilityTax inconsistenciesHigh labour costsVolatile marketGeographical location – exportsDependency on RussiaVolatile market* Please note: this list is not exhaustive.Source: <strong>Ernst</strong> & <strong>Young</strong>BulgariaCzech RepublicHungaryPol<strong>and</strong>RomaniaRussiaSlovakiaSloveniaTurkeyUkraineAttractive labour costsProduction base to supply componentsInvestment climate: stability <strong>and</strong> predictabilityLarge supplier baseAdvantageous export position to Romania <strong>and</strong> BulgariaWell-developed investment climateLarge local marketSpecial Economic Zones offer attractive incentivesLarge local marketAdvantageous geographical location as EU exp<strong>and</strong>s eastwardOutst<strong>and</strong>ing growth potential: large marketTangible dem<strong>and</strong> for quality <strong>and</strong> reliable carsProactive government is implementing attractive investment conditionsStrong industrial focus on automotive manufacturing issuesExcellent infrastructureAdvantageous geographic locationOutst<strong>and</strong>ing growth potential – large marketWell-established automotive industrySuccessful reformsGrowth potential: significant market62T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


• Legislation: for example some EUaccessionstates have had to open theirborders to freer importation of usedcars, which has caused volatility in thenew-car market.As a result, sales development in theregion is rarely linear <strong>and</strong> stable. Quitethe opposite, it has proved difficult toforecast future sales with reasonablelevels of accuracy.Analysis <strong>and</strong> Outlook: KeyIssues for ConsiderationFrom our research <strong>and</strong> analysis, thereare a number of significant emergingthemes companies investing or furtherdeveloping their business in CEE shouldconsider.<strong>The</strong> Czech-Slovak Production Hub<strong>The</strong> new automotive hub centred inthe Czech Republic <strong>and</strong> Slovakia willbecome a major production centre forthe industry, with an output of close to 2million units—an almost unique concentrationfor the industry across the wholeof Europe. <strong>The</strong>se will be mainly newplants, deploying the best practices withthe most modern equipment, <strong>and</strong> can beexpected to be among the most productivein Europe.Production in the region will be a mixtureof vehicles largely engineeredlocally, such as Skoda, <strong>and</strong> those largelyengineered elsewhere, such as PSA, Kia<strong>and</strong> Hyundai.In addition, the region has drawn in awide range of new suppliers in additionto those already present. This trend isexpected to continue as new assemblyplants, announced but not yet built, willattract more suppliers to the region forreasons of proximity.<strong>The</strong> concerns for the region centre primarilyaround labour availability, thepossible cost pressures caused by shortagesof appropriately skilled people, <strong>and</strong>the ability of infrastructure to keep pacewith the industry as it grows rapidly.Pioneering a <strong>Market</strong> Helps EstablishSignificant <strong>Market</strong> ShareTo be the first, or among the first, tolaunch vehicle production in a new countryhas a direct <strong>and</strong> long-term impact onconsumer awareness <strong>and</strong> market position,not only for the selected modelto be manufactured but for the entirebr<strong>and</strong>. Hence, localizing production in aspecific country has been proven to be amost effective marketing tool itself. Thisphenomenon, which can be called thepioneer effect, is particularly valid for anumber of <strong>Eastern</strong> <strong>European</strong> countries,such as Suzuki in Hungary <strong>and</strong> Ford inRussia.<strong>The</strong> pioneer effect results from the perceptionof consumers that the first manufacturersto move into a country face<strong>and</strong> sucessfully resolve many challengesrelated to producing in a new region.Very few VMs take real advantage ofthis situation by linking production <strong>and</strong>sales strategies more closely in developingeconomies.63


C OMPARING THE CEE COUNTRIESHowever, as the CEE markets develop,there are fewer <strong>and</strong> fewer opportunitiesfor VMs to take advantage of the pioneereffect in the local market.<strong>The</strong> Supplier’s Key Questions –Whether, When <strong>and</strong> How to MoveEast?Many suppliers decide to invest in aspecific region following the announcementof a customer VM that it is going tolocalize production in a new country. Insome cases, the suppliers wait until theVM has reached convincing productionfigures before they make their move.For suppliers producing modules <strong>and</strong>complex units, the investments in largescaleproduction are significant; hencethe delay in following a VM is easilyunderstood. Others use supply to the newplant to absorb excess capacity in existingfacilities.However, many Tier 1 <strong>and</strong> 2 supplierscan be more flexible <strong>and</strong> act more rapidlythan VMs, <strong>and</strong> move into the regionfirst. Establishing plants in new locationscan lead to attractive businesses in theregion, <strong>and</strong> result in relationships withnew VMs. In some cases, this can createa stonger negotiation base at the headquarters<strong>and</strong> lead to supply from the CEEsupplier plant into Western <strong>European</strong>vehicle assembly plants.Many suppliers fail to take advantage ofthese opportunities. A key issue is findingthe best, most risk-friendly solutionwhen entering a new region. Supplierscan move into a region in a number ofways (see figure 14).Many suppliers from the CEE region(notably those in the new EU memberstates <strong>and</strong> Turkey) that were once independenthave now formed joint ventureswith or been acquired by existing Tier1 suppliers, restricting the opportunitiesfor further suppliers to pursue this route.New suppliers, therefore, have to establishgreenfield operations, which can bewith higher risk.CEE Government Policies on Excise,Import Duties <strong>and</strong> EU Accession<strong>The</strong> recent accession to the EU by thenew member states had an importantimpact on those markets in a number ofways:• Excise duties in place before accessionwere eliminated. This had a strongimpact on used car imports in Pol<strong>and</strong><strong>and</strong> other markets, with a consequenteffect on new car sales <strong>and</strong> on thesupply side.• Harmonized customs procedures easeshipping of components <strong>and</strong> products.• Incentive schemes available in Europeare harmonized, limiting the newmember states’ flexibility to offerextraordinary incentive packages toinvestors.With Bulgaria <strong>and</strong> Romania scheduledto join the EU in January 2007, many ofthese factors will affect those countriestoo. In addition, Turkey has associate64T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Figure 14: Selected Supplier Entry Options – OverviewStrategy Pros Cons BalanceGreenfieldJoint VentureMergers <strong>and</strong> AcquisitionsSales NetworkSource: <strong>Ernst</strong> & <strong>Young</strong>- Control- New plant, with new equipment <strong>and</strong>best practices- Financial risk sharing- Local partner h<strong>and</strong>les administrative/licence issues- <strong>Market</strong> knowledge/penetration- Time saved- Local M&A market may presentattractive opportunities, particularly ifhighly vertically integrated VMs haveprevailed since the early 1990s- Control- Increased profit margin- Initial investment could be quite low- Time required for licences/utilities- Need to h<strong>and</strong>le government relations/administrative issues- Financial <strong>and</strong> operational risks- Corporate governance risk- Technology <strong>and</strong> br<strong>and</strong> transfer issues- Control may be lacking- Difficult to agree on production costoverheads- Difficult to negotiate transfer of control- “Skeletons in the closet”- Post-integration difficulties unless localtarget was built <strong>and</strong> operates accordingto Western st<strong>and</strong>ards- Corporate governance <strong>and</strong> counterpartyrisk- Substantial knowledge of the localmarket required- Customs duties may be regularlychanging- Dem<strong>and</strong> may be hard to predict- Major entry strategy for VMs- Control is a difficult issue- Expectation on return on equity likely tovary strongly between parties- In some regions, increasingly used entrystrategy since 2002-2003- A lot of due diligence needed, nothingshould be taken for granted- Detailed market study should beimplemented to determine locations<strong>and</strong> dem<strong>and</strong> for the product65


C OMPARING THE CEE COUNTRIESstatus with the EU, with the benefit of freetrade. In the interests of EU accession,Turkey is also harmonizing its incentiveofferings to align with those of the EU.Moving East – <strong>The</strong> Decision is Drivenby Company StrategyWhile virtually all VMs have a salespresence in all the CEE markets, byno means have all VMs or suppliersmoved, or plan to move production intothe region. In general, CEE capacity hasbeen installed for value <strong>and</strong> mass br<strong>and</strong>s,rather than premium product manufacture.Each VM <strong>and</strong> supplier has adopted<strong>and</strong> will continue to develop its ownstrategy, based on:• <strong>The</strong> company’s need to increase capacityin Europe• <strong>The</strong> role a CEE plant could have in thecompany’s global supply network• <strong>The</strong> company’s need to take advantageof the lower costs offered by producingin CEE countries• <strong>The</strong> market opportunity created bymanufacturing in key CEE markets.Rather than developing their productionbase in CEE countries, some VMs preferto invest in capacity in other growth markets,such as China <strong>and</strong> India.Figure 15: <strong>Market</strong> Evolution Forecast of Selected Countries 2006-2008GDP/Capita (US$)30,00025,00020,00015,00010,0005,0000ChinaIndiaTurkeyBrazilSource: Global Insight, <strong>Ernst</strong> & <strong>Young</strong>UkraineRomaniaSlovakiaRussiaGDP per Capita – A Tipping Point forthe <strong>Market</strong>?<strong>The</strong> automotive market develops in agiven country in line with a numberof factors, one of the principle onesbeing GDP per capita. As GDP grows,HungaryPol<strong>and</strong>BulgariaSloveniaCzech Republic0 100 200 300 400 500 600Passenger Cars/1,000 People66T HE CENTRAL AND EASTERN EUROPEAN AUTOMOTIVE MARKET


Figure 16: Potential <strong>Market</strong> Size for New Car Sales of Most Rapidly Evolving EconomiesProspective Developments:Underestimated <strong>Market</strong> Outlook?Forecasts show that each national marketin the CEE region will develop along adifferent path, with only broad correlationbetween GDP per capita <strong>and</strong> cars per1,000 people.4,000,0003,500,0003,000,0002,500,0002,000,0001,500,0001,000,000500,000Source: Global Insight, <strong>Ernst</strong> & <strong>Young</strong>0TU Pan emerging proportion of the populationhas sufficient disposable income toafford a car. It is a fairly simple measure,but a closer look at the evolutionof car consumption <strong>and</strong> GDP per capitagrowth in specific countries shows theimportance of the latter as an indicator ofmarket development. Other factors comeinto play as well, including disposableRactual marketRPTUpotential marketPol<strong>and</strong>RussiaTurkeyUkraineincome levels, demographics, urbanization,<strong>and</strong> the size of the emerging middleclass, availability of credit, <strong>and</strong> the country’spolicy on imports of used cars.PRTUGiven the difficulty in forecasting likelyfuture sales in the region—<strong>and</strong> the factthat most forecasts look no further thanfive years ahead—we have taken a viewon the longer-term market potential forthe CEE countries. This view is useful,as investments by VMs tends to be forthe long term. Based on some realisticassumptions about future car densityrates, <strong>and</strong> projected economic development,we could see future positions asshown in Figure 16.This would mean that Russia, with itsdomestic population far larger than anyWestern <strong>European</strong> country, could at leastmatch Germany as the largest market forpassenger cars in Europe. Pol<strong>and</strong> wouldtake its place among the larger markets,roughly equivalent to Italy or Spain fornew car sales. If these predictions proveaccurate, we will truly be able to say thatthe centre of gravity of the industry inEurope has moved east.67


<strong>The</strong> <strong>Ernst</strong> & <strong>Young</strong> ApproachWhich market should we most seriouslyconsider?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Feasibility study• International Location Advisory ServicesIn which region should we open an office<strong>and</strong> production facilities?How do we choose location <strong>and</strong> proceedwith the construction?<strong>Ernst</strong> & <strong>Young</strong> Approach :• International Location Advisory Services• Real Estate appraisal <strong>and</strong> feasibility studies• Partner search• Development of a business plan• Business <strong>and</strong> real estate valuation• Analysis of business environment in specificregionsHow can we best take advantage of thelocal tax system?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Tax-optimized planning for selecting thelegal form of the business• Tax-efficient planning for shareholder contributions,financing <strong>and</strong> transfer pricing ofthe new business• Tax, customs <strong>and</strong> VAT review planningWhat are the current incentives favourableto foreign investments in the CEE area?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Tax incentive planning• Incentive application support• Strategic analysis of key competitive advantages<strong>and</strong> weaknessesIs the company we would like to acquire orpartner with the right choice for us?Do they have the right permits <strong>and</strong> licencesfor our business?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Background check• Financial <strong>and</strong> commercial due diligence• IFRS <strong>and</strong>/or U.S. GAAP audit• Partner fit criteria• Partner screening <strong>and</strong> selectionHow do we value our investment?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Business strategic valuation <strong>and</strong> real estatevaluation• Financial modelling• Scenario analysisHow do we start up the business?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Assistance in applying for relevantpermissions• Assistance getting connected to localauthorities• Outsource back-office infrastructureHow can we get a “head start” in integratingcompanies, people, processes <strong>and</strong>technologies?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Roll-out to local market• Human Capital• Business process alignment• System localization to the key competenceareas• IT due diligence• Advisory on corporate information systemHow can we be confident in theconstruction of our facility?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Real Estate Project Management (pre-construction<strong>and</strong> construction)• Project monitoringOnce established in a new environment,how can we best assess <strong>and</strong> monitor operations<strong>and</strong> other risks?<strong>Ernst</strong> & <strong>Young</strong> Approach :• Enterprise Risk Management services


Global <strong>Automotive</strong> CenterMichael S. HanleyGlobal <strong>Automotive</strong> LeaderDetroit, Michigan, U.S.Tel. +1 248 457 3914michael.hanley02@ey.comGermanyPeter Fuß<strong>Automotive</strong> Leader<strong>Central</strong> <strong>and</strong> <strong>Eastern</strong> EuropeFrankfurtTel. +49 6196 996 27412peter.fuss@de.ey.comBulgariaDiana NikolaevaSofiaTel. +359 2 81 77 100diana.nikolaeva@bg.ey.comCzech RepublicPetr KnapPragueTel. +420 225 335 582petr.knap@cz.ey.comHungaryIstvan HavasBudapestTel. +36 1 451 8701istvan.havas@hu.ey.comPol<strong>and</strong>Leszek LerchKatowiceTel. +48 32 760 77 42leszek.lerch@pl.ey.comRomaniaAnca IonescuBucharestTel. +40 21 410 70 52anca.ionescu@ro.ey.comRussiaIvan BonchevMoscowTel. +7 495 755 9700ivan.bonchev@ru.ey.comSlovakiaPeter ChrenkoBratislavaTel. +421 2 59229 600peter.chrenko@sk.ey.comSloveniaStephen FishLjubljanaTel. +386 1 568 0422stephen.fish@si.ey.comTurkeyMustafa CamlicaIstanbulTel. +90 212 368 5233mustafa.camlica@tr.ey.comUkraineOleg SvetleuschyiKyivTel. + 380 (44) 490 3000oleg.svetleuschyi@ua.ey.com


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