Emotron MSF 2.0 Softstarter

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6. Applications and functions selectionThis chapter is a guide to selecting the correct softstarter ratingand softstarter functionality for different applications.To make the right choice the following tools are used:The norms AC53a and AC53bThese norms help select the softstarter rating with regard toduty cycle, starts per hour and maximum starting current.The Applications Rating ListWith this list the softstarter rating can be selected dependingon the kind of application used. The list uses two levels, seeTable 10, page 33.The Applications Function ListThis table gives an overview of the most common applicationsand their challenges. For each application MSF 2.0solutions are proposed and a reference to the MSF 2.0menus, which can be used, is given. See Table 11, page 34.6.1 Softstarter ratingaccording to AC53aThe IEC 60947-4-2 standard for electronic softstartersdefines AC53a as a norm for dimensioning of softstarters forcontinuous running without bypass.The MSF 2.0 softstarter is designed to run continuously.210A : AC-53a 5.0 - 30 : 50 - 10Start CurrentStartDurationRun TimeStarts per hourOffTimeDuty Cycle = (Start Duration + Run Time)(Start Duration + Run Time + Off Time)Fig. 28 Duty cycle, non-bypass.The above example indicates a current rating of 210 Ampswith a start current ratio of 5.0 x FLC (1050 A) for 30 secondswith a 50% duty cycle and 10 starts per hour.NOTE! If more than 10 starts/hour or other duty cyclesare needed, please contact your supplier.In the Applications Rating List two commonly used levels ofAC53a are specified. These are also given in the technicaldata tables (see chapter 13. on page 111).(03-F58)Starts per hourOn-load factor (on-loadduty cycle as percentageof operation cycle)Start time (seconds)Start current (multiple ofFLC)Rated FLC (Full Load Current)of starter underprescribed conditions6.2 Softstarter ratingaccording to AC53bThis norm is made for bypass operation. The MSF 2.0 softstarteris designed to run continuously. In the event of highambient temperature or for other reasons, an external bypasscontactor can be used to minimize the power loss at nominalspeed. In the Application Rating List, one level of AC53b isspecified, normal with bypass.Fig. 27 AC53a rating example.210A : AC-53b 5.0 - 30 : 1440Off time (seconds betweenstarts)Start time (seconds)(03-F59)Start current (multiple ofFCL)Rated FLC (Full Load Current)of starter under prescribedconditionsFig. 29 AC53b rating example.Emotron AB 01-4135-01r2 Applications and functions selection 31
Start CurrentStartDurationOffTimeFig. 30 Duty cycle, bypassedThe above example indicates a current rating of 210 Ampswith a start current ratio of 5.0 x FLC (1050 A) for 30 secondswith a 24-minute interval between starts.The Applications Rating ListThe first column in the Applications Rating List, see Table10, page 33 gives various applications. If the machine orapplication is not in this list, try to identify a similarmachine or application. If in doubt please contact your supplier.The second and third columns gives typical ratings forthe machine or application. The ratings are divided in Normal/Normalwith by-pass and Heavy duty.ExampleThe application is a Roller Mill. From the Applications RatingList a Roller Mill is rated as a Heavy duty applicationdue to high starting current. The proper size of MSF 2.0 hasto be selected from the Heavy rating column, see Technicaldata.6.3 The Applications RatingListAccording to the norms AC53a and AC53b a softstarter canhave many current ratings.With help of the Applications Rating List the correct ratingcan be chosen for most applications.The Applications Rating List uses two levels for the AC53anorm and one level for the AC53b norm:AC53a 5.0-30:50-10 (heavy)This level will be able to start almost all applications and followsdirectly the type number of the softstarter.Example: MSF-370 is designed for 370 A full load current(FLC) and 5 times this current for a starting time of 30 seconds.AC 53a 3.0-30:50-10 (normal)This level is for lighter applications and here the MSF 2.0can manage a higher FLC.Example: MSF-370 can be used for an application with450 A FLC if the starting current is not more than 3 timesthis current for a starting time of 30 seconds.AC53b 3.0-30:330 (normal with bypass)This level is for lighter applications when a bypass contactoris used. The MSF 2.0 can in this case be used for applicationswith an even higher nominal current.ExampleAn MSF-370 can be used for an application with a full loadcurrent of 555 A if the starting current is no more than threetimes this value and a bypass contactor is used.NOTE! To compare softstarters it is important to ensurethat not only FLC (Full Load Current) is compared butalso the starting performance.32 Applications and functions selection Emotron AB 01-4135-01r2
Page 1 and 2: Emotron MSF 2.0SoftstarterInstructi
Page 4 and 5: Safety instructionsSafetyThe softst
Page 6 and 7: ContentsSafety instructions .......
Page 8 and 9: 1. General informationThis manual d
Page 10 and 11: 1.8 Glossary1.8.1 AbbreviationsIn t
Page 12 and 13: 2. DescriptionT/T nn/n sIn this cha
Page 14 and 15: The disadvantage of the star-delta
Page 16 and 17: T/T n2,521,510,5Torquef 3
Page 18 and 19: 3. MountingThis chapter describes h
Page 20 and 21: Mounting schemesMSF-017 to MSF-250T
Page 22 and 23: 4. ConnectionsThe description of in
Page 24 and 25: Fig. 20 Connection of MSF-110 to MS
Page 26 and 27: Fig. 22 Connection of MSF-310 to MS
Page 28 and 29: 4.3 Minimum wiringThe figure below
Page 30 and 31: 5. How to get startedThis chapter b
Page 32 and 33: 5.5 Setting the start commandAs def
Page 37 and 38: Table 10Applications Rating ListApp
Page 39 and 40: Table 11Application Functions ListA
Page 41 and 42: 38 Applications and functions selec
Page 43 and 44: The control panel is used for selec
Page 45 and 46: 7.7 Overview of softstarteroperatio
Page 47 and 48: 8.1 General settingsGeneral setting
Page 49 and 50: Nominal motor speed.2 1 314Nominal
Page 51 and 52: Overload time (s)Normal loadInterna
Page 53 and 54: NOTE: Check that the motor current
Page 55 and 56: 8.4.3 Reset to factory setting [243
Page 57 and 58: External alarm auto reset [257]This
Page 59 and 60: With voltage control the output vol
Page 61 and 62: To optimize the start, use the sett
Page 63 and 64: Torque boost current limit [316]In
Page 65: NOTE: For several start/stops it is
Page 68 and 69: Slow speed controlled by an externa
Page 70 and 71: JOG commands can be given via analo
Page 72 and 73: Power Factor Control PFC [341]Durin
Page 74 and 75: Max power alarm [400]In this menu m
Page 76: Min power alarm response delay [410
Page 79 and 80: Undervoltage level [437]This menu i
Page 81 and 82: Relay outputsPTC inputPTCCurrent tr
Page 83 and 84: Analogue start/stop off-value [503]
Page 85 and 86:
Digital input 3 function [512]In th
Page 87 and 88:
Scaling analogue output, max [523]T
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K1 contact function [533]In this me
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!CAUTION: Very high currents can ar
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For applications which use the reve
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It is possible to use just one digi
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Line main voltage L1-L38.10.2 Statu
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8.11 Alarm listThe alarm list is ge
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whether they need a Reset signal (m
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100 Protection and alarm Emotron AB
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Observation Fault indication Cause
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Observation Fault indication Cause
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106 Maintenance Emotron AB 014135-0
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12.3.1 Cable kit for external curre
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110 Options Emotron AB 01-4135-01r2
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Table 19Typical motor power at main
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Table 21Typical motor power at main
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13.2 General electrical specificati
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Table 25Power lossesModelPower loss
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13.5 Derating at highertemperatureB
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13.9 Semi-conductor fusesAlways use
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Table 27Parameter listMenuno.Functi
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Operation R .......................
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Emotron AB, Mörsaregatan 12, SE-25
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Emotron MSF 2.0 Softstarter

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