Packed Bed flooding.pdf - Youngstown State University's Personal ...

Packed Bed flooding.pdf - Youngstown State University's Personal ... Packed Bed flooding.pdf - Youngstown State University's Personal ...

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hole diameters [Eq. (14-163)]. Lack of the drip tubes eliminates the possible in-tube boiling issue (above). Multistage orifice trough distributors (Fig. 14-69f) also attempt to provide good irrigation at low liquid rates without resorting to plugging-prone small holes. The primary stage uses fewer irrigation points. Liquid from the primary stage is further split at the secondary stage. The secondary stage is of small size, so leveling and small flow variations are not of great concern. The secondary stage may use the same or a different liquid splitting principle as the primary stage. Even short layers of structured packings have been used as a secondary distribution stage. Notched trough distributors (Fig. 14-69g) consist of parallel troughs with side V notches. This distributor obeys the triangular notch equation instead of the orifice equation, which makes the flow proportional to h 2.5 [instead of h 0.5 in Eq. (14-163)]. This high power renders the distributor highly sensitive to out-of-levelness and EQUIPMENT FOR DISTILLATION AND GAS ABSORPTION: PACKED COLUMNS 14-75 (a) (b) hydraulic gradients and makes it difficult to incorporate a large number of distribution points. Since the liquid issues sideways, it is difficult to predict where the liquid will hit the packings. Baffles are sometimes used to direct the liquid downward. Overall, the quality of distribution is inferior to that of orifice distributors, making notchedtrough distributors unpopular. Their strength is their insensitivity to fouling and corrosive environments and their ability to handle high liquid rates at good turndown. With any trough distributor, and especially those with V notches, excessive hydraulic gradients must be avoided. This is often achieved by using more parting boxes. The hydraulic gradient is highest where the liquid enters the troughs, approaching zero at the end of the trough. The hydraulic gradient (between entry point and trough end) can be calculated from [Moore and Rukovena, Chemical Plants and Processing (European ed.), p. 11, August 1987] (c) (d) FIG. 14-69 Gravity liquid distributors. (a) Orifice pan. (b) Orifice tunnel. (c) Orifice tube, using external drip tubes. (d) Orifice trough, using internal drip tubes. (e) Splash plate orifice trough. (f) Two-stage orifice trough. (g) Notched trough. (Parts a–c, g, courtesy of Koch-Glitsch LP; parts d–f, courtesy of Sulzer Chemtech.)

14-76 EQUIPMENT FOR DISTILLATION, GAS ABSORPTION, PHASE DISPERSION, AND PHASE SEPARATION (e) FIG. 14-69 (Continued) hhg = 51vH 2 (14-164) where hhg is the hydraulic gradient head, mm, and vH is the horizontal velocity in the troughs, m/s. Flashing Feed and Vapor Distributors When the feed or reflux is a flashing feed, the vapor must be separated out of the liquid before the liquid enters a liquid distributor. At low velocities (only), this can be achieved by a bare nozzle (Fig. 14-70a). A V baffle (Fig. 14-70b) is sometimes installed as a primitive flashing feed or vapor distributor. For better vapor-liquid separation and distribution, with smallerdiameter towers (

hole diameters [Eq. (14-163)]. Lack of the drip tubes eliminates the<br />

possible in-tube boiling issue (above).<br />

Multistage orifice trough distributors (Fig. 14-69f) also attempt to<br />

provide good irrigation at low liquid rates without resorting to plugging-prone<br />

small holes. The primary stage uses fewer irrigation points.<br />

Liquid from the primary stage is further split at the secondary stage.<br />

The secondary stage is of small size, so leveling and small flow variations<br />

are not of great concern. The secondary stage may use the same<br />

or a different liquid splitting principle as the primary stage. Even<br />

short layers of structured packings have been used as a secondary distribution<br />

stage.<br />

Notched trough distributors (Fig. 14-69g) consist of parallel<br />

troughs with side V notches. This distributor obeys the triangular<br />

notch equation instead of the orifice equation, which makes the<br />

flow proportional to h 2.5 [instead of h 0.5 in Eq. (14-163)]. This high<br />

power renders the distributor highly sensitive to out-of-levelness and<br />

EQUIPMENT FOR DISTILLATION AND GAS ABSORPTION: PACKED COLUMNS 14-75<br />

(a) (b)<br />

hydraulic gradients and makes it difficult to incorporate a large number<br />

of distribution points. Since the liquid issues sideways, it is difficult<br />

to predict where the liquid will hit the packings. Baffles are<br />

sometimes used to direct the liquid downward. Overall, the quality of<br />

distribution is inferior to that of orifice distributors, making notchedtrough<br />

distributors unpopular. Their strength is their insensitivity to<br />

fouling and corrosive environments and their ability to handle high<br />

liquid rates at good turndown.<br />

With any trough distributor, and especially those with V notches,<br />

excessive hydraulic gradients must be avoided. This is often achieved<br />

by using more parting boxes.<br />

The hydraulic gradient is highest where the liquid enters the<br />

troughs, approaching zero at the end of the trough. The hydraulic gradient<br />

(between entry point and trough end) can be calculated from<br />

[Moore and Rukovena, Chemical Plants and Processing (European<br />

ed.), p. 11, August 1987]<br />

(c) (d)<br />

FIG. 14-69 Gravity liquid distributors. (a) Orifice pan. (b) Orifice tunnel. (c) Orifice tube, using external drip tubes. (d) Orifice trough, using internal drip tubes.<br />

(e) Splash plate orifice trough. (f) Two-stage orifice trough. (g) Notched trough. (Parts a–c, g, courtesy of Koch-Glitsch LP; parts d–f, courtesy of Sulzer Chemtech.)

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