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ROBOT HP E series dough divider - Vemag

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<strong>ROBOT</strong> <strong>HP</strong> E <strong>series</strong> <strong>dough</strong> <strong>divider</strong><br />

with filling device for bread boxes<br />

VEMAG <strong>dough</strong> <strong>divider</strong>s help you to portion exact weights<br />

without the need for oil.<br />

Do you want to improve the quality of your products? Then<br />

look no further than the <strong>ROBOT</strong> <strong>HP</strong> E <strong>series</strong> <strong>dough</strong> <strong>divider</strong>s from<br />

VEMAG and take advantage of higher <strong>dough</strong> yields for rye and<br />

wholemeal breads.<br />

Are you dissatisfied with the weight accuracy offered by other<br />

<strong>dough</strong> <strong>divider</strong>s? Are you looking for a solution that can guarantee<br />

exact weights every time? Then look no further than the RO-<br />

BOT <strong>HP</strong> E <strong>series</strong> <strong>dough</strong> <strong>divider</strong>s from VEMAG and take advantage<br />

of extremely accurate weighing.<br />

Are you fed up with the high price of cutting oil? Do you need<br />

an economical solution to significantly reduce your production<br />

costs? Then look no further than the <strong>ROBOT</strong> <strong>HP</strong> E <strong>series</strong> <strong>dough</strong><br />

<strong>divider</strong>s from VEMAG and make expensive cutting oil a thing of<br />

the past.<br />

<strong>ROBOT</strong> <strong>HP</strong> E <strong>series</strong> <strong>dough</strong> <strong>divider</strong>s can<br />

work with any viscosity and process rye<br />

<strong>dough</strong>s, wheat <strong>dough</strong>s, stiff shortcrust<br />

pastry and soft <strong>dough</strong>s. They can be<br />

equipped with varying special attachments<br />

(e.g. cutters, sheeting horns or<br />

filling heads). Combined with the filling<br />

device, they are the perfect solution for<br />

portioning soft bread <strong>dough</strong>s for a wide<br />

range of products:<br />

• Wholemeal bread<br />

• Pumpernickel bread<br />

• Rye bread/rye-mix bread<br />

• Special breads<br />

• Gluten-free breads<br />

Filling device<br />

The filling device is used wherever soft<br />

bread <strong>dough</strong>s need portioning with<br />

a high degree of weight accuracy and<br />

depositing directly in bread boxes.<br />

As the <strong>dough</strong> is placed directly into<br />

moulds, there is no contact with floury<br />

or wet conveyor belts. The filling device<br />

is fitted with a pneumatic blade.<br />

The rapid-replacement outlet nozzles<br />

allow you to create a wide variety of<br />

product shapes and sizes as required.<br />

Depending on the product, the filling<br />

device achieves outputs of up to 40<br />

portions/min. The slicing pattern can be<br />

enhanced by aligning seeds, and a final<br />

moulder can be integrated for breads<br />

that are seeded or floured all over.<br />

Highly economical<br />

<strong>ROBOT</strong> <strong>HP</strong> E <strong>series</strong> <strong>dough</strong> <strong>divider</strong>s are<br />

characterised by a high degree of efficiency.<br />

Expensive cutting oil is no<br />

longer a problem. What's more, the<br />

portioning rates that the machines can<br />

achieve ensure that your line operates<br />

at maximum efficiency, leaving you free<br />

to concentrate fully on your product.<br />

The heart of the machine — the VEMAG double screws<br />

At the heart of the machine are VEMAG<br />

double screws, which operate on the<br />

double spindle principle. These are two<br />

spindles or spirals that turn meshed<br />

together underneath the <strong>dough</strong> hopper.<br />

The double screws transport the<br />

product from the <strong>dough</strong> hopper to the<br />

machine outlet.<br />

The double screws produce extremely<br />

accurate weights, as each turn of the<br />

screws transports a precisely defined<br />

amount.<br />

They are supported by a vacuum that<br />

the operator can adjust to match the<br />

Filling device for bread boxes<br />

product. The double screws transport<br />

even <strong>dough</strong>s and mixtures containing<br />

large pieces like nuts or dates very<br />

gently and without compressing them<br />

all the way from the infeed unit<br />

to the outlet of the machine.<br />

Special breads like fruit<br />

bread or even stollen<br />

can be portioned<br />

effortlessly.<br />

Perfect hygiene<br />

The <strong>dough</strong> <strong>divider</strong> is designed to be as<br />

hygienic as possible and can be cleaned<br />

with water using low-pressure cleaning<br />

equipment. The entire pumping<br />

system can also be cleaned with water.<br />

The encapsulated machine housing and<br />

integrated flour filter prevent flour dust<br />

penetrating the inside of the machine,<br />

with the result that it takes only a few<br />

minutes to clean the entire machine.<br />

All the benefits at a glance<br />

• Design tailored to customer requirements<br />

• High degree of weight accuracy<br />

• High portioning rate<br />

• Also suitable for high <strong>dough</strong> yields<br />

• Optimum hygiene for your bakery<br />

• Simple to operate<br />

• Highly cost-effective — no cutting<br />

oil required<br />

www.vemag.de


Technical data<br />

Dough yield:<br />

Portioning rate (e.g. with <strong>ROBOT</strong><br />

<strong>HP</strong>20E):<br />

Portion weight:<br />

Nozzle width:<br />

Nozzle height:<br />

Vacuum system:<br />

Hopper capacity:<br />

Weight:<br />

Nominal output:<br />

Lifting and tipping device:<br />

DY 155–220<br />

Portion with double screw 72 N<br />

580 g 40 port./min.<br />

1.200 g 35 port./min.<br />

3.000 g 25 port./min.<br />

5–60,000 g, adjustable in increments of 1 g<br />

max. 280 mm<br />

max. 80 mm<br />

16 m³/h<br />

250 l/100 l (optional) / 350 l (optional)<br />

approx. 1250 kg<br />

16 kW (<strong>HP</strong>12E) / 22 kW (<strong>HP</strong>15E / <strong>HP</strong>20E) / 38 kW (<strong>HP</strong>25E) at 50/60 Hz<br />

optional<br />

VEMAG Maschinenbau GmbH<br />

Postfach 1620, 27266 Verden, Germany<br />

Tel. +49 42 31-77 70, Fax +49 42 31-77 72 41<br />

http://www.vemag.de, e-mail@vemag.de<br />

Presented by:<br />

© VEMAG 2009 We reserve the right to make technical modifications<br />

160_4445.1.EN 09/09

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