Super Cub - Hangar 9

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Contents of Kit (Super Cub)DA927B8112C11510436Large PartsABCDFuselage (HAN1653)Wing Set (HAN1651)Tail Set (HAN1652)Cowl (HAN1654)Other Parts123456Pushrod and AccessoriesPlywood Die-Cut Motor Spacer PartsHardware Bags for Control SurfacesFuel Tank and Hardware (HAN1460)Wheel Pants (HAN1655)WheelsContents of Kit (J-3 Cub)789101112Motor Mounts w/Hardware (HAN2033)Tail Wheel and Hardware (HAN2026)Windshield Set (HAN1656)Wing Strut Set (HAN1657)Landing Gear (HAN1658)Aluminum Wing Tube ( HAN1659)AD8261B7C111094 53Large PartsABCDFuselage (HAN1578)Wing Set (HAN1576)Tail Set (HAN1577)Cowl (HAN1579)Other Parts1 Pushrod and Accessories2 Plywood Die-Cut Motor Spacer Parts3 Hardware Bags for Control Surfaces4 Fuel Tank and Hardware (HAN1460)5 Wheels6 Motor Mounts w/Hardware (HAN2033)7891011Tail Wheel and Hardware (HAN2026)Windshield Set (HAN1580)Wing Strut Set (HAN1581)Landing Gear (HAN1582)Aluminum Wing Tube (HAN1659)7
Section 1: Hinging the Ailerons and FlapsParts Needed• Right wing panel with aileron and hinges (J-3)• Left wing panel with aileron and hinges (J-3)• Right wing panel with aileron, flap and hinges (Super Cub)• Left wing panel with aileron, flap and hinges (Super Cub)Tools and Adhesives Needed• Thin CA glue• CA remover/debonder• Paper towels• T-pins (one for each hinge)Step 3. Slide the aileron onto the wing until there is only aslight gap between the wing panel and aileron. The hinge is nowcentered in the wing panel and the aileron. You can now removethe T-pins and push the aileron up against the wing panel. Forthe Super Cub, repeat the hinge installation for the flap. Beforegluing the hinges in place, make sure the control surfaces do notbind on the stationary trailing edge of the wing or each other.ACaution: The control surfaces, including the ailerons,flaps (Super Cub), elevators and rudder, come with thehinges installed, but the hinges are not glued in place. Thehinge is constructed of a special material that allows thethin CA to "wick" or penetrate and distribute throughoutthe hinge, securely bonding them to the wood structure. Itis imperative that you properly secure the hinges in placeper these instructions using high quality thin CA glue.BStep 1. Carefully remove the aileron and flap (Super Cub) fromone of the wing panels, noting the position of the hinges. TheHanger 9 ® Cub comes with high-quality CA-type hinges.Step 2. Remove the hinges from the wing panel and place aT-pin in the center of each hinge as shown. Slide each hingeinto the wing panel until the T-pin is snug against the trailingedge of the wing panel.Step 4. Deflect the aileron and completely saturate the hingewith thin CA glue. Be sure not to deflect the aileron too far; thetop of the aileron should just touch the top of the wing trailingedge. When the hinge is glued in place there should be no morethan a 1/32" gap maintained throughout the length of the aileron.For the Super Cub, repeat the gluing process for the flap.8
Page 4 and 5: Additional Required Equipment4 chan
Page 8 and 9: Step 5. Turn the wing panel over, d
Page 10: Step 5. Use a 1/16" drill bit to dr
Page 13 and 14: Section 4: Mounting the Wing to the
Page 15 and 16: Step 6. With the horizontal stabili
Page 17 and 18: Section 6: Hinging the ElevatorsPar
Page 19 and 20: Section 7: Installing the Rudder an
Page 21 and 22: Step 9. Once the epoxy has cured, d
Page 23 and 24: Step 4. Attach the elevator control
Page 25 and 26: Step 3. Locate the wheel pants, axl
Page 27 and 28: Step 12. Temporarily install the wh
Page 29 and 30: Step 3. Secure the axles to the lan
Page 31 and 32: Section 10: Mounting the EnginePart
Page 33 and 34: Step 4G. The plywood adapter mount
Page 35 and 36: Section 11: Assembly and Installati
Page 37 and 38: Step 11. Feed the marked fuel line
Page 39 and 40: Step 6. Attach the switch to the fu
Page 41 and 42: Step 5. Carefully cut a groove appr
Page 43 and 44: Step 14. Locate one of the 6" 4-40
Page 45 and 46: Section 14: Attaching the CowlParts
Page 47 and 48: Section 15: Attaching the Windshiel
Page 49 and 50: Section 17: Balancing and ControlTh
Page 51 and 52: 52J-3 and Super CubFront Cabin Floo
Page 53 and 54: 54J-3 and Super CubRear Cabin Floor
Page 55 and 56: © Copyright 2002, Horizon Hobby, I

Super Cub - Hangar 9

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