Tension Not Defined <strong>and</strong>/or Introduced in This TestSubsequently, this hail simulation test took into consideration that any hail testingshould include a measurable <strong>and</strong> repeatable level <strong>of</strong> membrane tension. In NorthAmerican ro<strong>of</strong>ing practices, thermoplastic membranes are routinely “kicked tight” priorto welding. Observations conclude that a membrane wrinkle potentially created at thetime <strong>of</strong> ro<strong>of</strong> application disappears with exposure. The loss <strong>of</strong> plasticizer results in acontraction <strong>of</strong> the ro<strong>of</strong> membrane. Once the membrane contraction occurs, the ro<strong>of</strong>membrane will be under constant tension. Additionally, tension will vary according tochanges in ro<strong>of</strong> surface temperature. Therefore, whether initially placed in tension orwhether tension develops as a result <strong>of</strong> aging, future hail testing <strong>of</strong> membranes shouldincorporate a level <strong>of</strong> membrane tension meaningful to the class <strong>of</strong> ro<strong>of</strong> system beingtested, within a defined temperature range.Failure Definition <strong>and</strong> Graduated Impact TestingFor this test, failure from impact testing was defined as any visible evidence <strong>of</strong>membrane fracture, either on the top surface or the underside surface. In practicalterms, a large hole in the membrane surface will require immediate repair. On the otherh<strong>and</strong>, a slight fracture <strong>of</strong> only the top surface <strong>of</strong> a membrane may not be a threat towaterpro<strong>of</strong>ing for a number <strong>of</strong> weeks or even months. Yet the definition <strong>of</strong> failureconsiders both <strong>of</strong> these conditions as a failure. Furthermore, microscopic examination<strong>of</strong> an impact site <strong>of</strong>ten reveals damage to fabric reinforcement or film delamination.However, this definition <strong>of</strong> failure for this test reduces subjective judgment to unassistedvisual observation <strong>of</strong> fracture.Beginning with the test's smallest sphere <strong>of</strong> ice, 1 inch (25 mm), successive firings weremade at the target assembly in 1/2-inch increments through 3-inches (12 mmincrements through 76 mm). Each successive firing was aimed higher in the targetzone. After each firing, laboratory technicians used a waterpro<strong>of</strong> crayon to outline thesize <strong>of</strong> the ice ball at the point <strong>of</strong> impact. Also after each firing, the top surface <strong>of</strong> themembrane was examined for visible fracture. If no fracture was visible, the next largersize <strong>of</strong> ice ball was fired at the assembly at its test-design speed.When visible fracture in the impact zone <strong>of</strong> the weathered face <strong>of</strong> a membrane panelappeared, the test ended, the panel was removed <strong>and</strong> the backside inspected. If visibleevidence <strong>of</strong> a fracture on the backside <strong>of</strong> the panel was confirmed but from a smallersize <strong>of</strong> ice ball, the failure mode is defined to the smaller ice sphere size.If the membrane sample received no visible fracture through all five firings, the panelwas removed from the assembly <strong>and</strong> the backside <strong>of</strong> the membrane was reviewed forfracture. If there was no visible fracture on either side, the test result was recorded as"no failure".14
4.0 TEST RESULTSPlasticizer Loss <strong>and</strong> Thickness ChangeTable 7 reports an arithmetic means for the four manufacturing groups in exposed age<strong>and</strong> UV-factored age, plasticizer contents (as a percent <strong>of</strong> weight), <strong>and</strong> thickness gaugein mils (thous<strong>and</strong>s <strong>of</strong> an inch).Sample Data by Group ( A ) ( B ) ( B/A ) ( C ) ( D ) ( D/C ) ( E ) ( F ) (F/E)Mean % Mean %Mean MeanMean ThicknessGroup No. <strong>of</strong>Flap ExposedExposed Factored DIFF %DIFF % Gauge Gauge DIFF %ID SamplesPlasticizer PlasticizerAge UV AgeFlap ExposedContent ContentA 20 5.79 6.08 0.29 5.01 32.5 28.9 3.6 11.05 39.5 37.4 2.1 5.32B 21 4.3 4.74 0.44 10.23 27.3 23.5 3.8 13.92 45.2 39.9 5.3 11.73C 25 4.95 5.42 0.47 9.49 30.9 28.9 2.0 6.47 47.5 45.3 2.2 4.63D 21 5.83 6.05 0.22 3.77 34.9 33.4 1.5 4.30 48.6 44.8 3.8 7.8287Table 7: Group summaries – mean data: plasticizer <strong>and</strong> thickness changesDistinguishable in this table, manufacturing group D began with the highest averagelevel <strong>of</strong> plasticizer content - 34.9%. After six years (on average) <strong>of</strong> UV aging, the meanexposed content <strong>of</strong> plasticizer for group D at 33.4% was still higher than the hidden flapcontent <strong>of</strong> the other three groups.Manufacturing group B, with the “newest” membrane at 4.74 years, had the leastamount <strong>of</strong> plasticizer in the hidden flap (27.3%), <strong>and</strong> the greatest amount <strong>of</strong> plasticizerloss, from 27.3% to 23.5%. This loss represents a 13.92% decrease in plasticizercontent by weight. In addition, group B also had the largest decrease in thickness - 5.3mils or an 11.73% reduction in thickness. In just over four years, almost 12% <strong>of</strong>thickness is gone. In this case, if more than 10% <strong>of</strong> the membrane is lost in four years,how much membrane would remain to withst<strong>and</strong> the elements at 12 years? Wouldthere be sufficient thickness <strong>and</strong> physical properties remaining for performance?15