Chapter 1 Routine maintenance and servicing
Chapter 1 Routine maintenance and servicing Chapter 1 Routine maintenance and servicing
1595Ford Fiesta Remake2D•26 Engine removal and overhaul proceduresNotes
3•1Chapter 3Cooling, heating and ventilation systemsContentsAntifreeze - general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Auxiliary drivebelt check and renewal . . . . . . . . . . . . . . .See Chapter 1Coolant level check . . . . . . . . . . . . . . . . . . . . . . .See “Weekly Checks”Cooling system - draining . . . . . . . . . . . . . . . . . . . . . . . .See Chapter 1Cooling system - filling . . . . . . . . . . . . . . . . . . . . . . . . . .See Chapter 1Cooling system - flushing . . . . . . . . . . . . . . . . . . . . . . . .See Chapter 1Cooling system electrical switches and sensors - testing, removaland refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Cooling system hoses - disconnection and renewal . . . . . . . . . . . . 3General information and precautions . . . . . . . . . . . . . . . . . . . . . . . . 1Degrees of difficultyEasy, suitable fornovice with littleexperience1Fairly easy, suitablefor beginner withsome experience2Fairly difficult,suitable for competentDIY mechanicHeater/ventilation components - removal and refitting . . . . . . . . . . . 11Radiator and expansion tank - removal, inspection and refitting . . . 7Radiator electric cooling fan assembly - testing, removal andrefitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Thermostat - removal, testing and refitting . . . . . . . . . . . . . . . . . . . . 4Underbonnet check for fluid leaks and hose condition . .See Chapter 1Water pump (CVH and PTE engines) - removal and refitting . . . . . . 9Water pump (HCS engines) - removal and refitting . . . . . . . . . . . . . 8Water pump (Zetec engines) - removal and refitting . . . . . . . . . . . . . 103Difficult, suitable forexperienced DIYmechanic4Very difficult,suitable for expert DIYor professional53SpecificationsCoolantMixture type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 1Cooling system capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 1System pressurePressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 bars - should hold this pressure for at least 10 secondsExpansion tank filler capPressure rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ThermostatStarts to open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85ºC to 89ºCCoolant temperature sensorResistance:At 0ºC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .At 20ºC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .At 100ºC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .At 120ºC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 to 1.4 bars approximately - see cap for actual value89 to 102 kilohms35 to 40 kilohms1.9 to 2.5 kilohms1.0 to 1.4 kilohms1595Ford Fiesta Remake
- Page 44 and 45: 1595Ford Fiesta Remake2B•6 CVH an
- Page 46: 1595Ford Fiesta Remake2B•8 CVH an
- Page 49 and 50: CVH and PTE engine in-car repair pr
- Page 51 and 52: CVH and PTE engine in-car repair pr
- Page 53 and 54: 2C•1Chapter 2 Part C:Zetec engine
- Page 55 and 56: Zetec engine in-car repair procedur
- Page 57 and 58: Zetec engine in-car repair procedur
- Page 59 and 60: Zetec engine in-car repair procedur
- Page 61 and 62: Zetec engine in-car repair procedur
- Page 63 and 64: Zetec engine in-car repair procedur
- Page 65 and 66: Zetec engine in-car repair procedur
- Page 67 and 68: Zetec engine in-car repair procedur
- Page 69 and 70: 2D•1Chapter 2 Part D:Engine remov
- Page 71 and 72: Engine removal and overhaul procedu
- Page 73 and 74: Engine removal and overhaul procedu
- Page 75 and 76: Engine removal and overhaul procedu
- Page 77 and 78: Engine removal and overhaul procedu
- Page 79 and 80: Engine removal and overhaul procedu
- Page 81 and 82: Engine removal and overhaul procedu
- Page 83 and 84: Engine removal and overhaul procedu
- Page 85 and 86: Engine removal and overhaul procedu
- Page 87 and 88: Engine removal and overhaul procedu
- Page 89 and 90: Engine removal and overhaul procedu
- Page 91 and 92: Engine removal and overhaul procedu
- Page 93: Engine removal and overhaul procedu
- Page 97 and 98: Cooling, heating and ventilation sy
- Page 99 and 100: Cooling, heating and ventilation sy
- Page 101 and 102: Cooling, heating and ventilation sy
- Page 103 and 104: Cooling, heating and ventilation sy
- Page 105 and 106: 4A•1Chapter 4 Part A:Fuel system
- Page 107 and 108: Fuel system - carburettor engines 4
- Page 109 and 110: Fuel system - carburettor engines 4
- Page 111 and 112: Fuel system - carburettor engines 4
- Page 113 and 114: Fuel system - carburettor engines 4
- Page 115 and 116: Fuel system - carburettor engines 4
- Page 117 and 118: Fuel system - carburettor engines 4
- Page 119 and 120: Fuel system - carburettor engines 4
- Page 121 and 122: Fuel system - carburettor engines 4
- Page 123 and 124: 4B•1Chapter 4 Part B:Fuel system
- Page 125 and 126: Fuel system - central fuel injectio
- Page 127 and 128: Fuel system - central fuel injectio
- Page 129 and 130: Fuel system - central fuel injectio
- Page 131 and 132: Fuel system - central fuel injectio
- Page 133 and 134: 4C•1Chapter 4 Part C:Fuel system
- Page 135 and 136: Fuel system - electronic fuel injec
- Page 137 and 138: Fuel system - electronic fuel injec
- Page 139 and 140: Fuel system - electronic fuel injec
- Page 141 and 142: Fuel system - electronic fuel injec
- Page 143 and 144: 4D•1Chapter 4 Part D: Fuel system
3•1<strong>Chapter</strong> 3Cooling, heating <strong>and</strong> ventilation systemsContentsAntifreeze - general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Auxiliary drivebelt check <strong>and</strong> renewal . . . . . . . . . . . . . . .See <strong>Chapter</strong> 1Coolant level check . . . . . . . . . . . . . . . . . . . . . . .See “Weekly Checks”Cooling system - draining . . . . . . . . . . . . . . . . . . . . . . . .See <strong>Chapter</strong> 1Cooling system - filling . . . . . . . . . . . . . . . . . . . . . . . . . .See <strong>Chapter</strong> 1Cooling system - flushing . . . . . . . . . . . . . . . . . . . . . . . .See <strong>Chapter</strong> 1Cooling system electrical switches <strong>and</strong> sensors - testing, removal<strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Cooling system hoses - disconnection <strong>and</strong> renewal . . . . . . . . . . . . 3General information <strong>and</strong> precautions . . . . . . . . . . . . . . . . . . . . . . . . 1Degrees of difficultyEasy, suitable fornovice with littleexperience1Fairly easy, suitablefor beginner withsome experience2Fairly difficult,suitable for competentDIY mechanicHeater/ventilation components - removal <strong>and</strong> refitting . . . . . . . . . . . 11Radiator <strong>and</strong> expansion tank - removal, inspection <strong>and</strong> refitting . . . 7Radiator electric cooling fan assembly - testing, removal <strong>and</strong>refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Thermostat - removal, testing <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . 4Underbonnet check for fluid leaks <strong>and</strong> hose condition . .See <strong>Chapter</strong> 1Water pump (CVH <strong>and</strong> PTE engines) - removal <strong>and</strong> refitting . . . . . . 9Water pump (HCS engines) - removal <strong>and</strong> refitting . . . . . . . . . . . . . 8Water pump (Zetec engines) - removal <strong>and</strong> refitting . . . . . . . . . . . . . 103Difficult, suitable forexperienced DIYmechanic4Very difficult,suitable for expert DIYor professional53SpecificationsCoolantMixture type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See <strong>Chapter</strong> 1Cooling system capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See <strong>Chapter</strong> 1System pressurePressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 bars - should hold this pressure for at least 10 secondsExpansion tank filler capPressure rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ThermostatStarts to open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85ºC to 89ºCCoolant temperature sensorResistance:At 0ºC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .At 20ºC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .At 100ºC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .At 120ºC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 to 1.4 bars approximately - see cap for actual value89 to 102 kilohms35 to 40 kilohms1.9 to 2.5 kilohms1.0 to 1.4 kilohms1595Ford Fiesta Remake
Change language