Chapter 1 Routine maintenance and servicing

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1595Ford Fiesta Remake1•6 Maintenance – component location1.6 litre (XR2i) CVH EFi fuel injection engine1 Engine oil filler cap2 Engine oil level dipstick3 Cooling system expansion tank4 Brake fluid reservoir5 Windscreen/tailgate washer fluid reservoircap6 Battery7 Vehicle identification plate8 Thermostat housing9 Timing belt cover10 Top of suspension strut mountingassembly11 Windscreen wiper motor mounting bracket12 Jack <strong>and</strong> wheelbrace retaining bolt13 Distributorless (E-DIS) ignition coil14 Fuel filter15 Air cleaner16 Air inlet duct17 Idle speed control valve18 Fuel pressure regulator19 Throttle housing20 Upper section of inlet manifold21 Intake air temperature sensor22 Fuel trap23 EEC IV engine management module cover24 Manifold absolute pressure sensor25 Ignition module1.8 litre (XR2i) Zetec SEFi fuel injection engine1 Engine oil filler cap2 Engine oil level dipstick3 Cooling system expansion tank4 Braking system fluid reservoir5 Windscreen/tailgate washer fluid reservoircap6 Battery7 VIN plate8 Thermostat housing9 Timing belt cover10 Top of suspension strut mountingassembly11 Windscreen wiper motor mounting bracket12 Jack <strong>and</strong> wheelbrace retaining bolt13 Distributorless (E-DIS) ignition coil14 Fuel filter15 Air cleaner16 Air inlet duct17 Idle speed control valve18 Fuel pressure regulator19 Throttle housing20 Inlet manifold21 Throttle position sensor22 Fuel system pressure release/test point23 EEC IV engine management module cover24 Mass air flow sensor25 Ignition module
Maintenance – component location 1•7Front underside view of the 1.4 litre CVH CFi fuel injection model1 Engine oil sump2 Front suspension lower arm3 Brake caliper assembly4 Driveshaft5 Alternator6 Auxiliary drivebelt cover7 Steering rack gaiter8 Windscreen/tailgate washer pump9 Carbon canister10 Oxygen sensor11 Catalytic converter (exhaust) rubberinsulator mounting12 Catalytic converter assembly13 Underbody heatshields14 Gearchange mechanism shift rod15 Gearchange mechanism stabiliser bar1Front underside view of the 1.8 litre (XR2i) Zetec SEFi fuel injection model1 Engine oil drain plug2 Front suspension lower arm3 Brake caliper assembly4 Driveshaft5 Alternator6 Auxiliary drivebelt cover7 Horn8 Windscreen/tailgate washer pump9 Carbon canister10 Oxygen sensor11 Front suspension crossmember12 Catalytic converter13 Underbody heat shields14 Gearchange mechanism shift rod15 Gearchange mechanism stabiliser bar1595Ford Fiesta Remake
Page 1: 1•1Chapter 1Routine maintenance a
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Zetec engine in-car repair procedur
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2D•1Chapter 2 Part D:Engine remov
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Engine removal and overhaul procedu
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3•1Chapter 3Cooling, heating and
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Cooling, heating and ventilation sy
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4A•1Chapter 4 Part A:Fuel system
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Fuel system - carburettor engines 4
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4B•1Chapter 4 Part B:Fuel system
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Fuel system - central fuel injectio
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4C•1Chapter 4 Part C:Fuel system
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Fuel system - electronic fuel injec
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4D•1Chapter 4 Part D: Fuel system
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Fuel system - sequential electronic
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4E•1Chapter 4 Part E:Exhaust and
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Exhaust and emission control system
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5A•1Chapter 5 Part A:Starting and
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Starting and charging systems 5A•
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5B•1Chapter 5 Part B:Ignition sys
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Ignition system 5B•3flux can pass
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Ignition system 5B•55.3 Disconnec
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Ignition system 5B•79.3 Distribut
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9•1Chapter 9Braking systemContent
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Braking system 9•34 Withdraw the
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Braking system 9•56.3 Depress and
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Braking system 9•78.3 Compress th
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Braking system 9•911.6 Servo moun
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Braking system 9•11Bleeding - usi
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Braking system 9•1318.4 Handbrake
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Braking system 9•1524.6 Belt-brea
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Braking system 9•17cylinder reser
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10•1Chapter 10Suspension and stee
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Suspension and steering 10•31 Gen
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Suspension and steering 10•52.17
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Suspension and steering 10•7A Sus
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Suspension and steering 10•99.6 P
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Suspension and steering 10•11posi
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Suspension and steering 10•1319.1
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Suspension and steering 10•15that
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Suspension and steering 10•17Refi
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11•1Chapter 11Bodywork and fittin
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Bodywork and fittings 11•3almost
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Bodywork and fittings 11•57.3b Bo
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Bodywork and fittings 11•715.2 Ra
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Bodywork and fittings 11•918.2 Mi
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Bodywork and fittings 11•1121.5 D
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Bodywork and fittings 11•1327.3 T
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Bodywork and fittings 11•1531.20
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Bodywork and fittings 11•17to avo
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Bodywork and fittings 11•1942.1 A
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Bodywork and fittings 11•2146.12
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12•1Chapter 12Body electrical sys
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Body electrical systems 12•3Bulbs
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Body electrical systems 12•53.1a
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Body electrical systems 12•750 Un
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Body electrical systems 12•96.13
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Body electrical systems 12•1727 A
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Wiring diagrams 12•1912Notes, int
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Wiring diagrams 12•21Diagram 1a:
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Wiring diagrams 12•23Diagram 1c:
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Wiring diagrams 12•25Diagram 1e:
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Wiring diagrams 12•27Diagram 2a:
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1595Ford Fiesta RemakeDiagram 3: An
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1595Ford Fiesta RemakeDiagram 3b: A
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Wiring diagrams 12•33Diagram 4: I
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REF•2 Conversion factorsWeightsKe
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REF•4 General repair proceduresWh
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REF•6 Conversion FactorsLength (d
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REF•8 Tools and working facilitie
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REF•10 MOT test checksThis is a g
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REF•12 MOT test checksExhaust sys
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REF•14 Fault findingEngine Engine
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REF•16 Fault findingEngine (conti
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REF•18 Fault findingAutomatic tra
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REF•20 Fault findingElectrical sy
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REF•22 Glossary of technical term
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REF•28 IndexFault finding - clutc
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Left blank formanual listingpages15
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Preserving Our Motoring HeritageJoh
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