Chapter 1 Routine maintenance and servicing
Chapter 1 Routine maintenance and servicing Chapter 1 Routine maintenance and servicing
1595Ford Fiesta Remake2A•12 HCS engine in-car repair proceduresNotes
2B•1Chapter 2 Part B:CVH and PTE engine in-car repair proceduresContentsAuxiliary drivebelt check and renewal . . . . . . . . . . . . . . .See Chapter 1Camshaft oil seal - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Camshaft, rocker arms and tappets - removal, inspectionand refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Compression test - description and interpretation . . . . . . . . . . . . . . 2Crankshaft oil seals - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Crankshaft pulley - removal and refitting . . . . . . . . . . . . . . . . . . . . . 6Cylinder head - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 12Cylinder head rocker cover - removal and refitting . . . . . . . . . . . . . . 4Engine oil and filter renewal . . . . . . . . . . . . . . . . . . . . . . .See Chapter 1Engine oil level check . . . . . . . . . . . . . . . . . . . . . .See “Weekly Checks”Engine/transmission mountings - renewal . . . . . . . . . . . . . . . . . . . . 17Degrees of difficultyEasy, suitable fornovice with littleexperience1SpecificationsFairly easy, suitablefor beginner withsome experience2Fairly difficult,suitable for competentDIY mechanicFlywheel/driveplate - removal, inspection and refitting . . . . . . . . . . 18General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Oil pump - dismantling, inspection and reassembly . . . . . . . . . . . . . 15Oil pump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Sump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Timing belt - removal, refitting and adjustment . . . . . . . . . . . . . . . . 8Timing belt covers - removal and refitting . . . . . . . . . . . . . . . . . . . . . 7Timing belt tensioner and sprockets - removal, inspectionand refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Top Dead Centre (TDC) for No 1 piston - locating . . . . . . . . . . . . . . 3Valve clearances - general information . . . . . . . . . . . . . . . . . . . . . . . 5Difficult, suitable forexperienced DIYmechanicGeneralEngine type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four-cylinder, in-line overhead camshaftEngine code:1.4 litre CVH engine:Carburettor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUF or FUGCFi fuel injection models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6E1.4 litre PTE engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4A1.6 litre CVH engine:Carburettor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LUHEFi fuel injection models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LJC or LJDTurbo models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LHACapacity:1.4 litre CVH and PTE engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1392 cc1.6 litre CVH engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1596 ccBore:1.4 litre CVH and PTE engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77.24 mm1.6 litre CVH engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.96 mmStroke:1.4 litre CVH and PTE engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.30 mm1.6 litre CVH engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.52 mmCompression ratio:1.4 litre CVH carburettor engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5:11.4 litre CVH CFi fuel injection engine . . . . . . . . . . . . . . . . . . . . . . . . 8.5:11.4 litre PTE engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5:11.6 litre CVH engine:Carburettor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5:1EFi fuel injection models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.75:1Turbo models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0:1Firing order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 (No 1 cylinder at timing belt end)Direction of crankshaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise (seen from right-hand side of vehicle)34Very difficult,suitable for expert DIYor professional52B1595Ford Fiesta Remake
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1595Ford Fiesta Remake2A•12 HCS engine in-car repair proceduresNotes
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