1595 Ford Fiesta RemakeIndex REF•27Note: References throughout this index relate to <strong>Chapter</strong>•page numberAAccelerator cable - 4A•4, 4B•4, 4C•4, 4D•3Accelerator pedal - 4A•4, 4B•4, 4C•4, 4D•3Accelerator pump - 4A•8Acknowledgements - 0•4Aerial - 12•16Air bags - 0•5, 12•17Air cleaner - 1•22, 1•23, 4A•3, 4B•4, 4C•3,4D•3, 4E•5Air temperature control system - 1•23,4B•8, 4C•7, 4D•6Alarm system - 12•17, REF•5Alternator - 5A•4Anti-lock braking system (ABS) - 9•11,9•14, 9•16Anti-roll bar - 10•7, 10•11Anti-theft alarm system - 12•17, REF•5Antifreeze - 0•12, 0•17, 1•21, 1•22, 3•2Asbestos - 0•5ATF - 0•17, 1•18, 1•24Automatic choke - 4A•16, 4A•17Automatic transmission - 2A•10, 2B•13,2C•15, 2D•6, 2D•8, 2D•10, 7B•1 et seq,12•6, 12•8Automatic transmission fault finding -REF•18Automatic transmission fluid - 0•17, 1•18,1•24Auxiliary lights - 12•7, 12•10Axle - 10•10BBackfire - REF•16Backrest - 11•17Ballast resistor - 4B•9Balljoint - 10•17Battery - 0•5, 0•14, 5A•2, 5A•3Battery fault - REF•20Big-end bearings - 2D•21, 2D•24Bleeding braking system - 9•10, 9•11Bleeding power steering - 10•17Body electrical systems - 1•18, 12•1 et seq,REF•11Body electrical system fault finding - 5A•2,12•3, REF•20Bodywork <strong>and</strong> fittings - 1•18, 11•1 et seq,REF•13Bonnet - 1•18, 11•4, 11•5Boot - 1•16Boots - 8•3, 8•4, 10•15Brake fluid - 0•13, 0•17, 1•26, 12•6Braking system - 1•17, 9•1 et seq, 12•6,REF•10, REF•11, REF•12Braking system fault finding - REF•18Bulbs - 0•16, 12•7, 12•8Bumpers - 11•7, 11•8Burning - 0•5Buying spare parts - REF•5CCables - 4A•4, 4B•4, 4C•4, 4D•3, 6•1, 7B•2,9•12, 9•13, 12•12Calipers - 9•3Camshaft - 2B•6, 2B•7, 2C•7, 2C•8, 2D•16Camshaft position sensor - 4D•6Carburettor - 4A•7, 4A•8, 4A•9, 4A•11,4A•13, 4A•14, 4A•15, 4A•17, 4A•18Carpets - 11•2Cassette player - 12•15, REF•5Catalytic converter - 4E•2, 4E•5Centre console - 11•20, 12•5Charcoal canister - 4E•6Charging system - 5A•3Choke - 4A•4, 4A•16, 4A•17Cigarette lighter - 12•9, 12•12Clock - 12•8, 12•12Clutch - 1•18, 6•1 et seqClutch fault finding - REF•17Coil - 5B•4Compression test - 2A•3, 2B•3, 2C•3Connecting rods - 2D•17, 2D•24, 2D•25Console - 11•20, 12•5Contents - 0•2Conversion factors - REF•6Coolant - 0•12, 0•17, 1•21, 1•22, 3•2Coolant pump - 3•7Coolant temperature sensor - 4B•8, 4C•7,4D•6Cooling, heating <strong>and</strong> ventilation systems -3•1 et seqCooling system fault finding - REF•16Courtesy light - 12•6, 12•9Crankcase - 2D•19Crankcase ventilation system - 1•24Crankshaft - 2A•6, 2A•9, 2B•4, 2B•6,2B•12, 2C•4, 2C•7, 2C•14, 2D•18,2D•22, 2D•24Crankshaft position sensor - 4B•8, 4C•7,4D•6, 5B•5Crossmember - 10•7Crushing - 0•5Cushion - 11•17CV joint - 1•16, 8•3, 8•4CVH <strong>and</strong> PTE engine in-car repairprocedures - 2B•1 et seqCylinder block - 2D•19Cylinder head - 2A•4, 2A•5, 2B•4, 2B•9,2C•3, 2C•10, 2D•12, 2D•14, 2D•15DDents in bodywork - 11•2Depressurising fuel system - 4B•3, 4C•3,4D•2Differential - 7A•3, 7B•3Dimensions - REF•1Direction indicators - 12•7, 12•9, 12•10Discs - 9•4Distributor - 1•20, 5B•5, 5B•6, 5B•7Doors - 1•18, 11•6, 11•9, 11•10,,11•11,11•13, 11•14, 11•15, REF•11Drip rail moulding - 11•5Drivebelt - 1•11Driveplate - 2B•14, 2C•16Driveshafts - 1•16, 8•1 et seq, REF•12Driveshafts fault finding - REF•19Drivetrain - 1•18Drums - 9•4EEarth fault - 12•4EEC IV engine management module - 4C•6Electric shock - 0•5Electric windows - 11•14, 12•7, 12•15,REF•20Emblems - 11•5Emission control system - 1•24, 4E•1Engine fault finding - REF•15, REF•16,REF•18Engine oil - 0•12, 0•17, 1•9Engine removal <strong>and</strong> overhaul procedures -2D•1 et seqEnvironmental considerations - REF•4Evaporative emission control systems -1•24, 4E•2, 4E•5Exhaust <strong>and</strong> emission control systems -4E•1 et seqExhaust emission checks - REF•13Exhaust manifold - 4E•3Exhaust system - 1•16, 4E•1, 4E•2, REF•5,REF•12Exhaust system fault - REF•17Expansion tank - 3•6FFacia - 11•20, 12•5Fan - 3•4Fast-idle speed adjustment - 4A•13, 4A•15,4A•9, 4A•7Fault finding - REF•14 et seqFault finding - automatic transmission -REF•18Fault finding - braking system - REF•18REF
REF•28 IndexFault finding - clutch - REF•17Fault finding - cooling system - REF•16Fault finding - driveshafts - REF•19Fault finding - electrical system - 5A•2,12•3, REF•20Fault finding - engine - REF•15, REF•16,REF•18Fault finding - fuel <strong>and</strong> exhaust systems -REF•17Fault finding - manual transmission -REF•17Fault finding - suspension <strong>and</strong> steeringsystems - REF•19Filling - 11•3Filter, air - 1•22, 1•23, 4A•3, 4B•4, 4C•3,4D•3, 4E•5Filter, oil - 1•9Filter, fuel - 1•25Fire - 0•5Float - 4A•7, 4A•9, 4A•16Fluid seals - 7B•3Fluids - 0•17Flywheel - 2A•11, 2B•14, 2C•16Fuel consumption high - REF•17Fuel cut-off switch - 4B•5, 4C•5, 4D•4Fuel filler pipe - 4A•6, 4B•5, 4C•5, 4D•4Fuel filter - 1•25Fuel gauge - 4A•6, 4B•4, 4C•5, 4D•4, 12•12Fuel gauge fault - REF•20Fuel hoses - 1•13Fuel injectors - 4B•5, 4C•5, 4D•5Fuel lines - 1•17, 4B•3, 4C•3, 4D•2Fuel pressure check - 4C•4Fuel pressure regulator - 4B•6, 4C•6, 4D•5Fuel pump - 4A•5, 4B•4, 4C•4, 4C•5, 4D•4Fuel rail - 4C•5, 4D•5Fuel system - carburettor engines - 4A•1 etseqFuel system - central fuel injection engines- 4B•1 et seqFuel system - electronic fuel injectionengines - 4C•1 et seqFuel system - sequential electronic fuelinjection engines - 4D•1 et seqFuel <strong>and</strong> exhaust systems - REF•13Fuel <strong>and</strong> exhaust systems fault finding -REF•17Fuel tank - 4A•5, 4A•6, 4B•4, 4B•5, 4C•5,4D•4Fuel trap - 4B•7Fume or gas intoxication - 0•5Fuses - 0•16, 12•4GGaiters - 1•16, 8•3, 8•4, 10•15Gashes in bodywork - 11•3Gaskets - REF•4Gear lever - 7A•2Gear selection problems - REF•18Gear selector - 7B•2Gearbox oil - 0•17, 1•14Gearbox - See Manual gearboxGearchange linkage - 7A•2Gearchange selector - 7A•3Glossary of technical terms - REF•22 et seqGrab h<strong>and</strong>le - 11•20HH<strong>and</strong>brake - 1•25, 9•12, 9•13, 12•6,REF•10H<strong>and</strong>les - 11•11, 11•13, 11•20Hazard warning switch - 12•8HC emissions - REF•13HCS engine in-car repair procedures -2A•1 et seqHeadlight - 12•7, 12•9, 12•10Heater - 3•2, 3•8, 12•6, 12•9Horn - 12•12Horn fault - REF•20HT lead - 1•20Hub bearings - 10•5, 10•8, REF•12Hydraulic pipes <strong>and</strong> hoses - 9•9Hydraulic tappets - 2C•8Hydrofluoric acid - 0•5IIdle speed - 1•14, 1•15, 1•20, 4C•6Idle speed control valve - 4D•6Idling fault - REF•15Ignition amplifier - 5B•5Ignition switch - 12•5Ignition system - 5B•1 et seqIgnition fault - REF•20Ignition timing - 5B•7Indicators - 12•7, 12•9, 12•10Injector ballast resistor - 4B•9Injectors - 4C•5, 4D•5Inlet manifold - 4A•18, 4B•9, 4C•8, 4D•7Instruments - 1•18, 12•8, 12•11Instrument fault - REF•20Intercooler - 4C•8Interior light - 12•6, 12•9JJacking <strong>and</strong> vehicle support - REF•5Joint mating faces - REF•4Joystick - 12•16Jump starting - 0•7LLeaks - 0•9, 1•12, REF•16, REF•17, REF•18,REF•20Light-laden valve - 9•13, 9•14Lighter - 12•9, 12•12Lights-on warning module - 12•16Load compartment - 11•20Load-apportioning valve - 9•16Locknuts, locktabs <strong>and</strong> washers - REF•4Locks - 11•11, 11•12, 11•13, 12•5Loudspeaker housing - 11•20Lower arm - 10•8Lubricants - 0•17Luggage area - 12•6, 12•9MMain bearings - 2D•21, 2D•22Manifold absolute pressure sensor - 4B•8,4C•7Manifolds - 4A•18, 4B•9, 4C•8, 4D•7, 4E•3Manual gearboxManual transmission - 2A•10, 2B•13,2C•15, 2D•6, 2D•8, 2D•10, 7A•1 et seqManual transmission fault finding - REF•17Manual transmission oil - 0•17, 1•14Mass air flow sensor - 4D•6Master cylinder - 9•7Minor scratches in bodywork - 11•2Mirrors - 11•8, 11•9, REF•10Misfire - REF•15Mixture - 1•14, 1•15, 4C•7, REF•13Modulator - 9•16MOT test checks - REF•10 et seqMountings - 2A•10, 2B•13, 2C•15NNeedle valve - 4A•7, 4A•9, 4A•16Number plate light - 12•8, 12•10OOil filter - 1•9Oil pressure fault - REF•16Oil pump - 2A•8, 2A•9, 2B•11, 2B•12,2C•13Oil seals - 2A•9, 2B•7, 2B•12, 2C•8, 2C•14,7A•3, 7B•3, REF•4Oil separator - 4E•5Oil, engine - 0•12, 0•17, 1•9Oil, manual transmission - 0•17, 1•14Open-circuit - 12•4Overcooling - REF•16Overheating - REF•16Oxygen sensor - 4B•8, 4C•7, 4D•7PPads - 9•2Paint - 1•18Parcel shelf - 11•20Parking light - 12•7Passive Anti-Theft System (PATS) - 12•17Pedals - 4A•4, 4B•4, 4C•4, 4D•3, 6•2, 9•8,9•9Pinking - REF•16Piston rings - 2D•22Pistons - 2D•17, 2D•24, 2D•25Plastic components - 11•4Poisonous or irritant substances - 0•5Positive crankcase ventilation system -4E•1, 4E•5Power steering - 10•14, 10•15, 10•16,10•17Power steering fluid - 0•13, 0•17Power steering pressure switch - 4B•8,4C•7, 4D•7Pre-ignition - REF•16Printed circuit - 12•11Pulse-air system - 4E•2, 4E•6, 4E•7QQuarter mouldings - 11•81595 Ford Fiesta Remake
- Page 1:
1•1Chapter 1Routine maintenance a
- Page 4 and 5:
1595Ford Fiesta Remake1•4 Mainten
- Page 6 and 7:
1595Ford Fiesta Remake1•6 Mainten
- Page 8 and 9:
1595Ford Fiesta Remake1•8 Mainten
- Page 10 and 11:
1595Ford Fiesta Remake1•10 Every
- Page 12 and 13:
1595Ford Fiesta Remake1•12 Every
- Page 14 and 15:
1595Ford Fiesta Remake1•14 Every
- Page 16 and 17:
1595Ford Fiesta Remake1•16 Every
- Page 18 and 19:
1595Ford Fiesta Remake1•18 Every
- Page 20 and 21:
1595Ford Fiesta Remake1•20 Every
- Page 22 and 23:
1595Ford Fiesta Remake1•22 Every
- Page 24 and 25:
1595Ford Fiesta Remake1•24 Every
- Page 26 and 27:
1595Ford Fiesta Remake1•26 Every
- Page 28 and 29:
1595Ford Fiesta Remake2A•2 HCS en
- Page 30 and 31:
1595Ford Fiesta Remake2A•4 HCS en
- Page 32 and 33:
1595Ford Fiesta Remake2A•6 HCS en
- Page 34 and 35:
1595Ford Fiesta Remake2A•8 HCS en
- Page 36 and 37:
1595Ford Fiesta Remake2A•10 HCS e
- Page 38 and 39:
1595Ford Fiesta Remake2A•12 HCS e
- Page 40 and 41:
1595Ford Fiesta Remake2B•2 CVH an
- Page 42 and 43:
1595Ford Fiesta Remake2B•4 CVH an
- Page 44 and 45:
1595Ford Fiesta Remake2B•6 CVH an
- Page 46:
1595Ford Fiesta Remake2B•8 CVH an
- Page 49 and 50:
CVH and PTE engine in-car repair pr
- Page 51 and 52:
CVH and PTE engine in-car repair pr
- Page 53 and 54:
2C•1Chapter 2 Part C:Zetec engine
- Page 55 and 56:
Zetec engine in-car repair procedur
- Page 57 and 58:
Zetec engine in-car repair procedur
- Page 59 and 60:
Zetec engine in-car repair procedur
- Page 61 and 62:
Zetec engine in-car repair procedur
- Page 63 and 64:
Zetec engine in-car repair procedur
- Page 65 and 66:
Zetec engine in-car repair procedur
- Page 67 and 68:
Zetec engine in-car repair procedur
- Page 69 and 70:
2D•1Chapter 2 Part D:Engine remov
- Page 71 and 72:
Engine removal and overhaul procedu
- Page 73 and 74:
Engine removal and overhaul procedu
- Page 75 and 76:
Engine removal and overhaul procedu
- Page 77 and 78:
Engine removal and overhaul procedu
- Page 79 and 80:
Engine removal and overhaul procedu
- Page 81 and 82:
Engine removal and overhaul procedu
- Page 83 and 84:
Engine removal and overhaul procedu
- Page 85 and 86:
Engine removal and overhaul procedu
- Page 87 and 88:
Engine removal and overhaul procedu
- Page 89 and 90:
Engine removal and overhaul procedu
- Page 91 and 92:
Engine removal and overhaul procedu
- Page 93 and 94:
Engine removal and overhaul procedu
- Page 95 and 96:
3•1Chapter 3Cooling, heating and
- Page 97 and 98:
Cooling, heating and ventilation sy
- Page 99 and 100:
Cooling, heating and ventilation sy
- Page 101 and 102:
Cooling, heating and ventilation sy
- Page 103 and 104:
Cooling, heating and ventilation sy
- Page 105 and 106:
4A•1Chapter 4 Part A:Fuel system
- Page 107 and 108:
Fuel system - carburettor engines 4
- Page 109 and 110:
Fuel system - carburettor engines 4
- Page 111 and 112:
Fuel system - carburettor engines 4
- Page 113 and 114:
Fuel system - carburettor engines 4
- Page 115 and 116:
Fuel system - carburettor engines 4
- Page 117 and 118:
Fuel system - carburettor engines 4
- Page 119 and 120:
Fuel system - carburettor engines 4
- Page 121 and 122:
Fuel system - carburettor engines 4
- Page 123 and 124:
4B•1Chapter 4 Part B:Fuel system
- Page 125 and 126:
Fuel system - central fuel injectio
- Page 127 and 128:
Fuel system - central fuel injectio
- Page 129 and 130:
Fuel system - central fuel injectio
- Page 131 and 132:
Fuel system - central fuel injectio
- Page 133 and 134:
4C•1Chapter 4 Part C:Fuel system
- Page 135 and 136:
Fuel system - electronic fuel injec
- Page 137 and 138:
Fuel system - electronic fuel injec
- Page 139 and 140:
Fuel system - electronic fuel injec
- Page 141 and 142:
Fuel system - electronic fuel injec
- Page 143 and 144:
4D•1Chapter 4 Part D: Fuel system
- Page 145 and 146:
Fuel system - sequential electronic
- Page 147 and 148:
Fuel system - sequential electronic
- Page 149 and 150:
Fuel system - sequential electronic
- Page 151 and 152:
4E•1Chapter 4 Part E:Exhaust and
- Page 153 and 154:
Exhaust and emission control system
- Page 155 and 156:
Exhaust and emission control system
- Page 157 and 158:
Exhaust and emission control system
- Page 159 and 160:
5A•1Chapter 5 Part A:Starting and
- Page 161 and 162:
Starting and charging systems 5A•
- Page 163 and 164:
Starting and charging systems 5A•
- Page 165 and 166:
Starting and charging systems 5A•
- Page 167 and 168:
5B•1Chapter 5 Part B:Ignition sys
- Page 169 and 170:
Ignition system 5B•3flux can pass
- Page 171 and 172:
Ignition system 5B•55.3 Disconnec
- Page 173 and 174:
Ignition system 5B•79.3 Distribut
- Page 175 and 176:
9•1Chapter 9Braking systemContent
- Page 177 and 178:
Braking system 9•34 Withdraw the
- Page 179 and 180:
Braking system 9•56.3 Depress and
- Page 181 and 182:
Braking system 9•78.3 Compress th
- Page 183 and 184:
Braking system 9•911.6 Servo moun
- Page 185 and 186:
Braking system 9•11Bleeding - usi
- Page 187 and 188:
Braking system 9•1318.4 Handbrake
- Page 189 and 190:
Braking system 9•1524.6 Belt-brea
- Page 191 and 192:
Braking system 9•17cylinder reser
- Page 193 and 194:
10•1Chapter 10Suspension and stee
- Page 195 and 196:
Suspension and steering 10•31 Gen
- Page 197 and 198:
Suspension and steering 10•52.17
- Page 199 and 200:
Suspension and steering 10•7A Sus
- Page 201 and 202:
Suspension and steering 10•99.6 P
- Page 203 and 204:
Suspension and steering 10•11posi
- Page 205 and 206:
Suspension and steering 10•1319.1
- Page 207 and 208:
Suspension and steering 10•15that
- Page 209 and 210:
Suspension and steering 10•17Refi
- Page 211 and 212:
11•1Chapter 11Bodywork and fittin
- Page 213 and 214:
Bodywork and fittings 11•3almost
- Page 215 and 216:
Bodywork and fittings 11•57.3b Bo
- Page 217 and 218:
Bodywork and fittings 11•715.2 Ra
- Page 219 and 220:
Bodywork and fittings 11•918.2 Mi
- Page 221 and 222:
Bodywork and fittings 11•1121.5 D
- Page 223 and 224:
Bodywork and fittings 11•1327.3 T
- Page 225 and 226:
Bodywork and fittings 11•1531.20
- Page 227 and 228:
Bodywork and fittings 11•17to avo
- Page 229 and 230:
Bodywork and fittings 11•1942.1 A
- Page 231 and 232:
Bodywork and fittings 11•2146.12
- Page 233 and 234:
12•1Chapter 12Body electrical sys
- Page 235 and 236:
Body electrical systems 12•3Bulbs
- Page 237 and 238:
Body electrical systems 12•53.1a
- Page 239 and 240:
Body electrical systems 12•750 Un
- Page 241 and 242: Body electrical systems 12•96.13
- Page 243 and 244: Body electrical systems 12•118.2
- Page 245 and 246: Body electrical systems 12•1316.6
- Page 247 and 248: Body electrical systems 12•1519.1
- Page 249 and 250: Body electrical systems 12•1727 A
- Page 251 and 252: Wiring diagrams 12•1912Notes, int
- Page 253 and 254: Wiring diagrams 12•21Diagram 1a:
- Page 255 and 256: Wiring diagrams 12•23Diagram 1c:
- Page 257 and 258: Wiring diagrams 12•25Diagram 1e:
- Page 259 and 260: Wiring diagrams 12•27Diagram 2a:
- Page 261 and 262: 1595Ford Fiesta RemakeDiagram 3: An
- Page 263 and 264: 1595Ford Fiesta RemakeDiagram 3b: A
- Page 265 and 266: Wiring diagrams 12•33Diagram 4: I
- Page 267 and 268: REF•2 Conversion factorsWeightsKe
- Page 269 and 270: REF•4 General repair proceduresWh
- Page 271 and 272: REF•6 Conversion FactorsLength (d
- Page 273 and 274: REF•8 Tools and working facilitie
- Page 275 and 276: REF•10 MOT test checksThis is a g
- Page 277 and 278: REF•12 MOT test checksExhaust sys
- Page 279 and 280: REF•14 Fault findingEngine Engine
- Page 281 and 282: REF•16 Fault findingEngine (conti
- Page 283 and 284: REF•18 Fault findingAutomatic tra
- Page 285 and 286: REF•20 Fault findingElectrical sy
- Page 287 and 288: REF•22 Glossary of technical term
- Page 289 and 290: REF•24 Glossary of technical term
- Page 291: REF•26 Glossary of technical term
- Page 295 and 296: Left blank formanual listingpages15
- Page 297: Preserving Our Motoring HeritageJoh